Top-Lok - Sandvik Coromant

Cutting tools from Sandvik Coromant
Top-Lok
PARTING & GROOVING
ordering out
e
r
o
m
r
Fo
eck
tion, ch
informa urning tools
T
our new
.
catalog
Allow us to introduce
our new catalogs
Appears from 11.2
In your hands, you have one of our latest brochures or catalogs. It includes
several new features. Find out more about what’s new below.
- Easier to find information
- Includ es the latest
machining solutions
- Includes CoroPak 11. 1
- Two parts, more user-friendly
- Metric and inch assortment
What’s new?
There are two parts; rotating and turning tools and all the news from CoroPak 11.1 is included.
Rotating tools – milling, drilling, boring and related tooling systems
Turning tools – general turning, parting & grooving, threading and related tooling systems
More information about the new tools and machining solutions is presented in a new brochure,
New cutting tools and solutions.
Where to find ...
... ordering information, dimensions, cutting data:
... more information about new cutting tools and machining solutions:
e 2011
Main catalogu
in catalog Rotating tools or Turning tools
or, for new tools from 11.2, in a CoroPak Supplement
DVD
ogue German and French
Main cash,tal
uese,
Italian, Portug
US, English,
Spani
US, English,
Spani
in New cutting tools and solutions.
To quickly get you started
Head office:
t
AB Sandvik Coromann, Sweden
SE-811 81 Sandvike
t.com
dvik. coroman ndvik.com
www.san
C-XXXX:XXX
mant@sa
MUL
1 © AB Sandvik
E-mail: info.coro
Coroman 2011.XX
Coromantt 2011.XX
E-mail: info.coro
1 © AB Sandvik
MULmant@sa
C-XXXX:XXX
www.san
dvik. coroman ndvik.com
t.com
SE-811 81 Sandvike
AB Sandvik Coromann, Sweden
t
Head office:
The CoroKey guide provides a first-choice selection of tools, inserts and cutting data.
1102 eugola
tac niaM
It’s all online
Italian, Portug
uese,
Main cash,tal
ogue German and French
DVD
You can download all catalogs, brochures and technical guides from our website,
www.sandvik.coromant.com. You can also get a DVD version that includes all latest catalogs,
New cutting tools and solutions and the Technical Guide. The DVD contains active links, illustrative animations and many film sequences. To order your copy of the DVD or any other printed
media, contact your nearest sales representative or order it at www.sandvik.coromant.com.
O ur website is al
upd ated wi th th wa ys
la te st infor m ate
io n.
US_Top_Lok_export2.fm Page 1 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Insert overview
Insert overview
Parting and grooving inserts
Grooving
Top-Lok®
TLG
Insert width, inch .031-.250
Threading
Top-Lok®
TLGP
.031-.250
TLR
.062-.250
TLTP
-
Bear Paw
TLTF
-
TLTK
-
BP
.500-.750
Page
Toolholder overview
Coromant Capto® cutting units for parting and grooving
Shank tools for parting and grooving
Top-Lok®
Grooving
Face grooving
Top-Lok®
Insert width, inch
Cx-TLSR/L
.031-.250
Cx-TLER/L
.031-.250
C3-C6
C4-C6
TLSR/L
Insert width, inch .031-.250
Shank size, inch .500-1.250
Shank dim., mm Page
Coromant Capto® size
Page
Grooving
Face grooving
0°
TLER/L
.031-.250
.500-1.250
-
Boring bars for parting and grooving
Top-Lok®
Coromant Capto®
Grooving
Top-Lok®
Cx-CTLHOR/L
.031-.250
Insert width, inch
Coromant Capto® size
Page
C4-C6
Insert width, inch
Min. bore, inch
Bar diameter, inch
Page
Shank tools for parting and grooving
Bear Paw
Insert width, inch
Shank size, inch
Page
Grooving
BPGN
.500-.750
1.250-1.500
Grooving
SI-CTLHOR/L
.031-.250
1.000-2.750
.625-2.000
Insert width, inch
Grooving
570C-TLER/L
.031-.250
Coupling size, mm 20-40
Page
Parting blades
Bear Paw double
ended grooving
blade
BPGR/L
.500-.750
1.500
Top-Lok®
grooving head
Insert width, inch
Max ar, inch
Page
Parting off
BPR/L
.500-.750
3.93
PARTING AND GROOVING Insert overview
1
US_Top_Lok_export2.fm Page 2 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Insert geometries and grades
Complementary systems with grooving and profiling geometries
Top-Lok®
Bear Paw
The Top-Lok clamping system locks the insert against both the back and
side of the pocket, providing clamping integrity axially and radially.
- Precision ground inserts.
- Interchangeable with similar clamping systems.
- Double-ended inserts provide maximum edge security.
Bear paw for heavy duty external grooving applications with insert widths
of .500, .625 and .750 inch. Special widths and corner radii available
upon request.
Application
Low feed
Medium feed
High feed
External
grooving
Internal
grooving
Profiling
ISO P = Steel
ISO M = Stainless steel
Conditions
Above systems available in different carbide grades to
cover most types of workpiece materials.
Stable
Wear resistance
Grades
ISO N = Aluminum and non-ferrous materials
ISO S = Heat resistant super alloys
PARTING AND GROOVING Insert geometries and grades
2
Toughness
ISO K = Cast iron
Unstable
US_Top_Lok_export2.fm Page 3 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok®
Grooving inserts
Neutral precision
TLG
ar
rε
3°
la
iW
55°
s
Tolerances:
±.001 inch
For ISO application areas, see bottom of the table.
la =
Right hand style shown
Dimensions
P
M
K
N
la
la
mm
0.79
1.04
1.04
1.19
1.19
1.47
1.47
1.57
1.57
2.39
2.39
3.17
3.17
1.19
1.19
1.57
1.57
1.83
1.83
1.98
1.98
2.24
2.24
2.39
2.39
2.46
2.46
2.67
2.67
2.79
3.10
3.17
3.61
3.96
3.96
4.52
4.70
4.80
3.17
4.80
4.80
5.41
6.35
6.35
inch
.031
.041
.041
.047
.047
.058
.058
.062
.062
.094
.094
.125
.125
.047
.047
.062
.062
.072
.072
.078
.078
.088
.088
.094
.094
.097
.097
.105
.105
.110
.122
.125
.142
.156
.156
.178
.185
.189
.125
.189
.189
.213
.250
.250
s
ar
.219
.219
.219
.219
.219
.219
.219
.219
.219
.219
.219
.219
.219
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.453
.453
.453
.453
.453
.453
.050
.050
.050
.050
.050
.050
.050
.110
.110
.110
.110
.110
.110
.075
.075
.094
.094
.094
.094
.094
.094
.094
.094
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.250
.250
.250
.250
.250
min
mm
0.05
0.05
0.05
0.05
0.05
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.25
0.25
0.13
0.13
0.25
0.13
0.13
0.25
0.13
0.13
0.13
0.51
0.51
0.13
0.51
0.51
0.13
0.51
0.51
rε
mm
0.13
0.13
0.13
0.13
0.13
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.38
0.38
0.25
0.25
0.38
0.25
0.25
0.38
0.25
0.25
0.25
0.63
0.63
0.25
0.63
0.63
0.25
0.63
0.63
inch
.005
.005
.005
.005
.005
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.015
.015
.010
.010
.015
.010
.010
.015
.010
.010
.010
.025
.025
.010
.025
.025
.010
.025
.025
rε min max max
inch
.002
.002
.002
.002
.002
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.010
.010
.005
.005
.010
.005
.005
.010
.005
.005
.005
.020
.020
.005
.020
.020
.005
.020
.020
iW
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.255
.255
.255
.255
.255
.255
S
- GC -
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
✩
✩
✩
✩
✩
✩
✩ ✩
✩
✩
✩ ✩
✩
✩ ✩
✩
✩ ✩
✩ ✩
✩
✩
✩
✩
✩ ✩
✩
✩ ✩
✩
✩
✩ ✩
✩
✩
✩
✩ ✩
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
✩ ✩ ✩
✩
★
✩ ✩ ✩
✩ ✩
✩ ✩ ✩
✩ ✩ ✩
✩
★
✩ ✩ ✩
✩ ✩ ✩
✩ ✩
✩ ✩ ✩
✩ ✩ ✩
✩ ✩
✩ ✩
✩ ✩ ✩
✩ ✩ ✩
✩ ✩ ✩
✩ ✩ ✩
✩ ✩ ✩
✩ ★
✩ ✩ ✩
✩
✩
✩ ✩
✩ ✩ ✩
★
✩ ★
✩
✩ ✩ ✩
★
★
✩ ✩ ✩
✩ ✩ ★
✩ ✩
✩ ✩ ✩
★
★
✩ ✩
✩ ✩
✩ ✩
✩
★
✩ ✩
✩ ✩ ✩
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
✩ ★ ✩
★
★ ★ ✩
✩ ★ ✩
✩ ★ ✩
★ ★ ✩
★
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩
✩
✩ ★ ✩
✩ ★ ✩
★
✩ ★ ✩
★ ★ ✩
★ ★ ✩
★
✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩ ★ ✩
✩
★
✩ ★ ✩
★ ★ ✩
✩ ★ ✩
★ ★ ✩
★
✩ ★ ✩
✩ ★ ✩
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
P30
P35
P15
M25
M30
M15
K30
K15
K20
N20
S25
S15
Insert
size Ordering code
2
TLG-2031R/L
TLG-2041L
TLG-2041R
TLG-2047L
TLG-2047R
TLG-2058L
TLG-2058R
TLG-2062L
TLG-2062R
TLG-2094L
TLG-2094R
TLG-2125L
TLG-2125R
3
TLG-3047L
TLG-3047R
TLG-3062L
TLG-3062R
TLG-3072L
TLG-3072R
TLG-3078L
TLG-3078R
TLG-3088L
TLG-3088R
TLG-3094L
TLG-3094R
TLG-3097L
TLG-3097R
TLG-3105L
TLG-3105R
TLG-3110R/L
TLG-3122R/L
TLG-3125R/L
TLG-3142R/L
TLG-3156L
TLG-3156R
TLG-3178L
TLG-3185R/L
TLG-3189R/L
4
TLG-4125R/L
TLG-4189L
TLG-4189R
TLG-4213R/L
TLG-4250L
TLG-4250R
rε
1125
2135
3020
1125
2135
H13A
1125
3020
H13A
H13A
1125
H13A
GC GC GC GC GC - GC GC -
rε
R = Right hand, L = Left hand
★= First choice
PARTING AND GROOVING Top-Lok® inserts
3
US_Top_Lok_export2.fm Page 4 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok®
Grooving inserts
Positive precision
TLGP
3°
ar
rε
la
iW
55°
s
10°
Tolerances:
la = ±.001 inch
For ISO application areas, see bottom of the table.
Right hand style shown
Dimensions
P
M
K
N
la
la
mm
0.79
1.04
1.04
1.19
1.19
1.47
1.57
2.39
3.17
1.19
1.19
1.57
1.83
1.83
1.98
2.24
2.39
2.46
2.67
2.79
3.10
3.17
3.61
3.96
3.96
4.52
4.70
4.80
4.80
3.17
4.80
6.35
inch
.031
.041
.041
.047
.047
.058
.062
.094
.125
.047
.047
.062
.072
.072
.078
.088
.094
.097
.105
.110
.122
.125
.142
.156
.156
.178
.185
.189
.189
.125
.189
.250
s
ar
.219
.219
.219
.219
.219
.219
.219
.219
.219
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.344
.453
.453
.453
.050
.050
.050
.050
.050
.050
.110
.110
.110
.075
.075
.094
.094
.094
.094
.094
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.150
.250
.250
min
mm
0.05
0.05
0.05
0.05
0.05
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.25
0.13
0.25
0.13
0.13
0.25
0.13
0.13
0.13
0.51
0.51
0.51
0.13
0.51
0.51
rε
mm
0.13
0.13
0.13
0.13
0.13
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.38
0.25
0.38
0.25
0.25
0.38
0.25
0.25
0.25
0.63
0.63
0.63
0.25
0.63
0.63
inch
.005
.005
.005
.005
.005
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.010
.015
.010
.015
.010
.010
.015
.010
.010
.010
.025
.025
.025
.010
.025
.025
rε min max max
inch
.002
.002
.002
.002
.002
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.005
.010
.005
.010
.005
.005
.010
.005
.005
.005
.020
.020
.020
.005
.020
.020
iW
.150
.150
.150
.150
.150
.150
.150
.150
.150
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.195
.255
.255
.255
S
- GC -
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
✩ ✩ ★
★
✩
★
★
✩
★
★
✩ ✩ ★
★
★
★
✩
✩
✩
✩
★
✩
★
★
★
✩
✩
✩
★
★
★
✩ ✩ ✩
✩
★
★
✩
★
★
★
★
✩
★
★
★
✩ ★ ✩ ★
★
★
★
★
★
✩ ★ ✩ ★
★
✩
★
★
★
★
★
★
✩
★
★
★
★
★
✩ ★ ✩ ★
★
★
★
★
★
✩
✩
★
✩
★
P30
P35
P15
M25
M30
M15
K30
K15
K20
N20
S25
S15
Insert
size Ordering code
2
TLGP-2031R/L
TLGP-2041L
TLGP-2041R
TLGP-2047L
TLGP-2047R
TLGP-2058R/L
TLGP-2062R/L
TLGP-2094R/L
TLGP-2125R/L
3
TLGP-3047L
TLGP-3047R
TLGP-3062R/L
TLGP-3072L
TLGP-3072R
TLGP-3078R/L
TLGP-3088R/L
TLGP-3094R/L
TLGP-3097R
TLGP-3105R/L
TLGP-3110R/L
TLGP-3122R
TLGP-3125R/L
TLGP-3142R/L
TLGP-3156L
TLGP-3156R
TLGP-3178R
TLGP-3185R
TLGP-3189L
TLGP-3189R
4
TLGP-4125R/L
TLGP-4189R/L
TLGP-4250R/L
rε
1125
2135
3020
1125
2135
H13A
1125
3020
H13A
H13A
1125
H13A
GC GC GC GC GC - GC GC -
rε
R = Right hand, L = Left hand
★= First choice
PARTING AND GROOVING Top-Lok® inserts
4
US_Top_Lok_export2.fm Page 5 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok®
Grooving inserts
Full radius
Neutral precision
TLR
Tolerances:
±.001 inch
For ISO application areas, see bottom of the table.
la =
Right hand style shown
Dimensions
P
M
K
N
la
la
inch
.062
.094
.124
.156
.156
.188
.188
.124
.188
.250
mm
1.57
2.39
3.15
3.96
3.96
4.78
4.78
3.15
4.78
6.35
s
ar
.344
.344
.344
.344
.344
.344
.344
.453
.453
.453
.094
.150
.150
.150
.150
.150
.150
.150
.250
.250
rε
inch
.031
.047
.062
.078
.078
.094
.094
.062
.094
.125
rε
mm
0.79
1.19
1.57
1.98
1.98
2.39
2.39
1.57
2.39
3.17
iW
.195
.195
.195
.195
.195
.195
.195
.255
.255
.255
✩
✩
✩
✩
★
★
★
★
★
✩
✩
✩
✩
✩
★
★
★
★
★
✩
✩ ✩
✩ ✩
✩ ✩
✩
✩ ★
✩ ★
★
✩ ★
★
✩
✩ ✩ ✩ ✩
✩ ✩ ✩ ✩
✩ ✩ ✩ ✩
✩
✩ ★ ✩ ★
✩ ★ ✩ ★
★
✩ ★ ✩ ★
★
✩
P30
P35
P15
M25
M30
M15
K30
K15
K20
N20
S25
S15
Insert
size Ordering code
3
TLR-3031R/L
TLR-3047R/L
TLR-3062R/L
TLR-3078L
TLR-3078R
TLR-3094L
TLR-3094R
4
TLR-4062R/L
TLR-4094R/L
TLR-4125R/L
S
- GC -
1125
2135
3020
1125
2135
H13A
1125
3020
H13A
H13A
1125
H13A
GC GC GC GC GC - GC GC -
R = Right hand, L = Left hand
★= First choice
PARTING AND GROOVING Top-Lok® inserts
5
US_Top_Lok_export2.fm Page 6 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok®
60° V-profile
Non-topping
TLTP 5° positive
Non-topping, fine pitch, close to shoulder
TLTF Neutral
TLTK
5° positive
For ISO application areas, see bottom of the table.
Right hand style shown
Dimensions
Pitch range
P
M
K
N
S
Insert
size TPI2)
2
3
1125
1125
H13A
1125
H13A
1125
H13A
1125
H13A
GC GC - GC - GC - GC -
s
f1
l11)
rε
iW
4
Ordering code
TLTP-2R/L
TLTP-3004R/L
TLTP-3R/L
TLTP-4R/L
.219
.344
.344
.453
.075
.098
.098
.128
.266
.399
.399
.630
.003-.005
.003-.005
.005-.008
.005-.008
.150
.195
.195
.255
✩
✩
✩
✩
2
3
TLTF-2R/L
TLTF-3R/L
.219
.344
.110
.141
.266
.402
.002-.004
.002-.004
.150
.195
✩ ✩
✩ ✩
✩
✩
✩
✩
✩
2
3
TLTK-2R/L
TLTK-3R/L
.219
.344
.110
.141
.266
.402
.002-.004
.002-.004
.150
.195
✩ ✩
✩ ✩
✩
✩
✩
✩
✩
✩
✩ ✩ ✩ ✩
✩
✩
✩ ✩ ✩ ✩
✩
✩
✩ ✩ ✩
✩
✩ ✩ ✩
✩
TLTP
TLTF
P20
M20
M25
K15
K20
N20
N25
S20
S25
TLTK
1)
2)
Over theoretical sharp corner
For pitch recommendations see page .
R = Right hand, L = Left hand
Note: inserts in grade H13A have a sharp cutting edge without ER treatment.
TLTP
3 004 R
|
Radius
Insert size
P = Positive
F = Fine pitch
K = Fine pitch positive
PARTING AND GROOVING Top-Lok® inserts
6
US_Top_Lok_export2.fm Page 7 Friday, January 21, 2011 11:10 AM
Pitch recommendations - Top-Lok
PARTING AND GROOVING
60° V-profile application data
f1
f1
rε
rε
HA
HA
TLTP
TLTF
TLTK
Feed direction
Feed direction
Insert
Dimensions
Recommended threads per inch
TPI
Recommended thread pitch
Metric
HA
f1
rε
TLTP 2R/L
TLTP 3R/L
TLTP 4R/L
TLTP 3004R/L
.113
.148
.196
.148
.075
.098
.128
.098
.003-.005
.005-.008
.005-.008
.003-.005
External
36-8
20-5
20-4
36-5
Internal
20-7
12-5
12-4
12-5
External
0.70-3.00
1.25-4.00
1.25-6.25
1.25-4.00
Internal
1.25-3.50
2.00-5.00
2.00-6.25
2.00-5.00
TLTF 2R/L
TLTF 3R/L
.062
.083
.110
.141
.002-.004
.002-.004
44-14
44-10
24-12
24-9
0.60-1.75
0.60-2.50
1.00-2.00
1.00-2.50
TLTK 2R/L
TLTK 3R/L
.062
.083
.110
.141
.002-.004
.002-.004
44-14
44-10
24-12
24-9
0.60-1.75
0.60-2.50
1.00-2.00
1.00-2.50
PARTING AND GROOVING Pitch recommendations - Top-Lok
7
US_Top_Lok_export2.fm Page 8 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® −External machining
Coromant Capto® cutting units
Clamp design
Cx-TLSR/L
Note: Right hand tools use right hand inserts.
Left hand tools use left hand inserts.
Right hand style shown
Dimensions
Main application
Insert size
2
3
4
1)
Ordering code
C3-TLSR-22040-2
C4-TLSR/L-27050-2
C3-TLSR-22045-3
C4-TLSR/L-27050-3
C5-TLSR/L-35060-3
C6-TLSR/L-45065-3
C4-TLSR-27055-4
C5-TLSR-35060-4
C6-TLSR/L-45065-4
D5m
f11)
l1
1.260
1.575
1.260
1.575
1.968
2.480
1.575
1.968
2.480
.866
1.063
.866
1.063
1.378
1.772
1.063
1.378
1.772
1.575
1.969
1.772
1.969
2.362
2.559
2.165
2.362
2.559
f1 dimension qualified over sharp point of insert.
Gauge inserts
TLG 2
TLG 2
TLG 3
TLG 3
TLG 3
TLG 3
TLG 4
TLG 4
TLG 4
R = Right hand, L = Left hand
Coromant Capto® cutting units
Clamp design
Cx-TLER/L
Right hand tools use left hand inserts.
Left hand tools use right hand inserts
Right hand style shown
Dimensions
Main application
1)
Insert size
3
Ordering code
C4-TLER/L-27050-3
C5-TLER/L-35060-3
C6-TLER/L-45065-3
D5m
f11)
l1
1.575
1.968
2.480
1.063
1.378
1.772
1.969
2.362
2.559
f1 dimension qualified over sharp point of insert.
R = Right hand, L = Left hand
Main spare parts
Clamp
Tool type
TLSR/L
TLER/L
Insert size
2
3
4
3
PARTING AND GROOVING Top-Lok® −External machining
8
Right hand
C2R
C3R
C4R
C3R
Left hand
C2L
C3L
C4L
C3L
Gauge inserts
TLG 3
TLG 3
TLG 3
Clamping screw (thread)
10440 (6-32)
10090 (10-32)
10090 (10-32)
10090 (10-32)
Key (inch)
3021 011-764 (7/64)
3021 010-040 (5/32)
3021 010-040 (5/32)
3021 010-040 (5/32)
US_Top_Lok_export2.fm Page 9 Friday, January 21, 2011 11:10 AM
Top-Lok® −External machining
PARTING AND GROOVING
Shank tools
Clamp design
TLSR/L
TLSR/L-S
Note!
ar of the insert gives the maximum depth of cut.
Note: Right hand tools use right hand inserts.
Left hand tools use left hand inserts.
Right hand style shown
Dimensions
Main application
1)
Insert size Ordering code
2
TLSR/L-82V
TLSR/L-102
TLSR/L-122B
TLSR/L-162C
TLSR 62D-S
TLSR 82D-S
TLSR 102D-S
3
TLSR/L-123B
TLSR/L-163C
TLSR/L-163D
TLSR/L-203D
TLSR 83D-S
TLSR 103D-S
TLSR 123D-S
4
TLSR/L-164C
TLSR/L-164D
TLSR/L-204D
ar
b
f11)
h
h1
l1
l3
.125
.125
.125
.125
.125
.125
.125
.180
.180
.180
.180
.180
.180
.180
.280
.280
.280
.500
.625
.750
1.000
.375
.500
.625
.750
1.000
1.000
1.250
.500
.625
.750
1.000
1.000
1.250
.750
.875
1.000
1.250
.375
.500
.625
1.000
1.250
1.250
1.500
.500
.625
.750
1.250
1.250
1.500
.500
.625
.750
1.000
.375
.500
.625
.750
1.000
1.000
1.250
.500
.625
.750
1.000
1.000
1.250
.500
.625
.750
1.000
.375
.500
.625
.750
1.000
1.000
1.250
.500
.625
.750
1.000
1.000
1.250
3.500
4.500
4.500
5.000
6.000
6.000
6.000
4.500
5.000
6.000
6.000
6.000
6.000
6.000
5.000
6.000
6.000
.880
.880
.880
1.300
.880
.880
.880
1.300
1.300
1.300
1.300
.880
.880
1.300
1.400
1.400
1.400
f1 dimension qualified over sharp point of insert.
Gauge inserts
TLG 2
TLG 2
TLG 2
TLG 2
TLG 2
TLG 2
TLG 2
TLG 3
TLG 3
TLG 3
TLG 3
TLG 3
TLG 3
TLG 3
TLG 4
TLG 4
TLG 4
R = Right hand, L = Left hand
Main spare parts
Clamp
Tool type
TLSR/L
Insert size
2
3
4
Right hand
C2R
C3R
C4R
Left hand
C2L
C3L
C4L
Clamping screw (thread)
10440 (6-32)
10090 (10-32)
10090 (10-32)
Key (inch)
3021 011-764 (7/64)
3021 010-040 (5/32)
3021 010-040 (5/32)
PARTING AND GROOVING Top-Lok® −External machining
9
US_Top_Lok_export2.fm Page 10 Friday, January 21, 2011 11:10 AM
Top-Lok® −External machining
PARTING AND GROOVING
Shank tools
Clamp design
TLER/L
Right hand tools use left hand inserts.
Left hand tools use right hand inserts
Right hand style shown
Dimensions
Main application
1)
Insert size Ordering code
2
TLER/L-82V
TLER-122B
TLER-162C
3
TLER/L-163C
TLER/L-163D
TLER-203D
4
TLER/L-164D
ar
b
f11)
h
h1
l1
l3
.125
.125
.125
.180
.180
.180
.280
.500
.750
1.000
1.000
1.000
1.250
1.000
.750
1.000
1.250
1.250
1.250
1.500
1.375
.500
.750
1.000
1.000
1.000
1.250
1.000
.500
.750
1.000
1.000
1.000
1.250
1.000
3.500
4.500
5.000
5.000
6.000
6.000
6.000
1.000
1.000
1.000
2.000
2.000
2.000
2.000
f1 dimension qualified over sharp point of insert.
R = Right hand, L = Left hand
Main spare parts
Clamp
Tool type
TLER/L
Insert size
2
3
4
PARTING AND GROOVING Top-Lok® −External machining
10
Right hand
C2L
C3L
C4L
Left hand
C2R
C3R
C4R
Gauge inserts
TLG 2
TLG 2
TLG 2
TLG 3
TLG 3
TLG 3
TLG 4
Clamping screw (thread)
10440 (6-32)
10090 (10-32)
10090 (10-32)
Key (inch)
3021 011-764 (7/64)
3021 010-040 (5/32)
3021 010-040 (5/32)
US_Top_Lok_export2.fm Page 11 Friday, January 21, 2011 11:10 AM
Top-Lok® −Internal machining
PARTING AND GROOVING
Coromant Capto® cutting units
Clamp design
Cx-CTLHOR/L
Right hand tools use left hand inserts.
Left hand tools use right hand inserts
Right hand style shown
Dimensions
Main application
Insert size
3
4
Ordering code
C4-CTLHOR/L-17070-3
C5-CTLHOR/L-22090-3
C6-CTLHOL-27140-3
C5-CTLHOL-24140-4
D1
D5m
Dm min
f1
l1
l3
1.000
1.250
1.750
1.250
1.575
1.969
2.480
1.969
1.260
1.580
2.130
1.580
.669
.866
1.063
.945
2.756
3.500
5.512
5.512
1.886
2.680
4.547
4.626
Gauge inserts
TLG 3
TLG 3
TLG 3
TLG 4
R = Right hand, L = Left hand
Main spare parts
Clamp
Tool type
Cx-CTLHOR/L
Insert size Right hand
3
C3L
4
C4L
Left hand
C3R
C4R
Clamping screw (thread)
10090 (10-32)
10090 (10-32)
Key (inch)
3021 010-040 (5/32)
3021 010-040 (5/32)
PARTING AND GROOVING Top-Lok® −Internal machining
11
US_Top_Lok_export2.fm Page 12 Friday, January 21, 2011 11:10 AM
Top-Lok® −Internal machining
PARTING AND GROOVING
Steel shank boring bars
Clamp design
SI-CTLHOR/L
Right hand tools use left hand inserts.
Left hand tools use right hand inserts
Right hand style shown
Dimensions
Main application
Insert size
2
3
4
Ordering code
SI-CTLHOR/L-05102
SI-CTLHOR/L-06102
SI-CTLHOR/L-08122
SI-CTLHOR/L-08123
SI-CTLHOR/L-10143
SI-CTLHOR/L-12143
SI-CTLHOR/L-16163
SI-CTLHOR-14143
SI-CTLHOR/L-14144
SI-CTLHOR-16164
dmm
Dm min
f1
l1
.625
.750
1.000
1.000
1.250
1.500
2.000
1.750
1.750
2.000
1.000
1.130
1.380
1.380
1.750
2.000
2.500
2.250
2.500
2.750
.500
.562
.688
.688
.875
1.000
1.250
1.125
1.250
1.375
10.000
10.000
12.000
12.000
14.000
14.000
16.000
14.000
14.000
16.000
Gauge inserts
TLG 2
TLG 2
TLG 2
TLG 3
TLG 3
TLG 3
TLG 3
TLG 3
TLG 4
TLG 4
R = Right hand, L = Left hand
Main spare parts
Clamp
Tool type
SI-CTLHOR/L
PARTING AND GROOVING Top-Lok® −Internal machining
12
Insert size
2
3
4
Right hand
C2L
C3L
C4L
Left hand
C2R
C3R
C4R
Clamping screw (thread)
10440 (6-32)
10090 (10-32)
10090 (10-32)
Key (inch)
3021 011-764 (7/64)
3021 010-040 (5/32)
3021 010-040 (5/32)
US_Top_Lok_export2.fm Page 13 Friday, January 21, 2011 11:10 AM
Top-Lok® −Internal machining
PARTING AND GROOVING
Grooving head with CoroTurn® SL Coupling
Clamp design
570C-TLER/L
Right hand tools use left hand inserts.
Left hand tools use right hand inserts
Right hand style shown
Dimensions
Main application
Insert size
2
3
4
Ordering code
570C-TLER-20-2
570C-TLER-25-2
570C-TLER/L-32-3
570C-TLER-40-3
570C-TLER-40-4
Coupling
size, mm
20
25
32
40
40
dmm
Dm min
f1
l1
.790
.980
1.260
1.580
1.580
1.340
1.340
1.730
2.210
2.210
.669
.669
.866
1.102
1.102
.984
.984
1.340
1.575
1.575
Gauge inserts
TLG 2
TLG 2
TLG 3
TLG 3
TLG 4
R = Right hand, L = Left hand
Main spare parts
Clamp
Tool type
TLER/L
Insert size
2
3
4
Right hand
C2L
C3L
C4L
Left hand
C2R
C3R
C4R
Clamping screw (thread)
10440 (6-32)
10090 (10-32)
10090 (10-32)
Key (inch)
3021 011-764 (7/64)
3021 010-040 (5/32)
3021 010-040 (5/32)
PARTING AND GROOVING Top-Lok® −Internal machining
13
US_Top_Lok_export2.fm Page 14 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Bear Paw
Bear Paw inserts
For external grooving
For ISO application areas, see bottom of
the page.
Dimensions
P M S
iC
la
la
inch
.500
.625
.750
mm
12.7
15.88
19.05
d1
s
.173
.173
.216
.188
.188
.250
rε
inch
.030
.030
.030
rε
mm
0.76
0.76
0.76
★ ★ ★
★ ★ ★
★ ★ ★
P45
M35
S30
.375
.500
.625
Ordering code
BP-500030
BP 625030
BP-750030
235
235
235
GC GC GC
★= First choice
Double ended grooving blade
Screw clamp
Right hand blade shown.
For tool blocks, see page .
Dimensions
Main application
Cutting edge
height, mm
45
iC
ar max
.375
3.937
Ordering code
BPR/L151.2-45 500
b
h
h1
l1
.435
2.067
1.772
10.236
Gauge inserts
BP 500030
R = Right hand, L = Left hand
Main spare parts
Blade
BPR/L 151.2-45
PARTING AND GROOVING Bear Paw
14
Insert screw
5513 020-29
Key (Torx Plus)
5680 043-13 (9IP)
US_Top_Lok_export2.fm Page 15 Friday, January 21, 2011 11:10 AM
Bear Paw
PARTING AND GROOVING
Bear Paw
Shank tools for grooving
Screw design
Neutral style
Right hand style
Dimensions
iC
Main application
.375
.500
.625
.375
.500
.625
ar max Ordering code
1.120
1.380
1.630
1.250
1.500
1.750
BPGN 50020
BPGN 62520
BPGN 75024
BPGR/L 50024
BPGR/L 62524
BPGR/L 75024
b
f1
h
h1
l1
l3
1.250
1.250
1.500
1.500
1.500
1.500
.875
.937
1.125
1.500
1.500
1.500
1.250
1.250
1.500
1.500
1.500
1.500
1.250
1.250
1.500
1.500
1.500
1.500
6.000
6.000
7.500
6.000
6.000
7.000
1.380
1.630
1.870
1.140
1.420
1.650
Gauge inserts
BP 500030
BP 625030
BP 750030
BP 500030
BP 625030
BP 750030
N = Neutral, R = Right hand, L = Left hand
Main spare parts
Shank tool
BP-500030
BP-625030
BP-750030
Insert screw
5513 020-29
5513 020-29
5513 020-26
Key (Torx Plus)
5680 049-01 (15IP)
5680 049-01 (15IP)
5680 043-14 (20IP)
PARTING AND GROOVING Bear Paw
15
US_Top_Lok_export2.fm Page 16 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Tool blocks
Tool block for parting blades
Metric version
Dimensions
Cutting edge height on
blades, mm
45
45
ar max
100
100
Ordering code
151.2-3232-45
151.2-4040-45
b21
bc
f1
h
h1
h2
h7
l1
l21
l22
20.4
20.4
31.6
39.6
13.4
13.4
32
40
32
40
82.5
82.5
29.7
21.7
160
160
5
5
150
150
Inch version
Dimensions, inch
Cutting edge height on
blades, mm
45
45
ar max
3.93
3.93
Ordering code
151.2-20-45
151.2-24-45
b21
bc
f1
h
h1
h2
h7
l1
l21
l22
.800
.800
1.230
1.480
.5299
.5299
1.250
1.500
1.250
1.500
3.250
3.250
1.181
1.929
6.299
6.299
.197
.197
5.906
5.906
Main spare parts
Tool block
mm
151.2-3232-45
151.2-4040-45
Inch
151.2-20-45
151.2-24-45
Clamp
5412 120-03
5412 120-03
Clamp screw
3212 010-412
3212 010-412
Key (mm)
3021 010-060 (6.0)
3021 010-060 (6.0)
Coolant adapter for tool blocks and adapters
Dimensions, mm, inch
Cutting edge height on
blades, mm
Ordering code
45
5691 050-011
Assembling
b22
h21
h22
l23
l24
17
10
28
26
16.2 17.2 G¼"
l25
Dth
.669 .394 1.10 1.02 .638 .677 G¼"
Ordering example: 2 pieces 5691 050-011
Main spare parts
1
2
3
Nozzle
5691 029-02
Mounting screw
3212 010-358
Plug
5519 055-01
PARTING AND GROOVING Tool blocks
16
Key (mm) for plug
3021 010-060 (6.0)
Key (mm) for mounting screw
3021 010-050 (5.0)
US_Top_Lok_export2.fm Page 17 Friday, January 21, 2011 11:10 AM
Tool blocks
PARTING AND GROOVING
Adapter for CoroCut® and T-Max Q-Cut® parting blades
Coromant Capto®
Radial mounting
Neutral style shown
Dimensions, inch
Cutting edge
height, mm
45
Coromant Capto®
size
Ordering code
C6
C6-APBA-80068-45
C8
C8-APBA-80068-45
D5m
b21
b22
D1
h21
h22
l21
l22
l23
V
2.480
3.150
6.299
6.299
3.150
3.150
7.795
7.795
2.835
2.835
1.654
1.654
2.677
2.677
2.382
2.382
.913
1.228
11.9
Warning!
The adapters are designed for automatic tool change.
Make sure that there is no risk of interference in the magazine and tool changing cycle.
Coolant adapter ordered separately. See page
Main spare parts
Adapters
C6-APBA-80068-45
C8-APBA-80068-45
Screw
3212 010-412
3212 010-412
Clamp
5412 120-03
5412 120-03
Plug
5519 055-01
5519 055-01
Key (mm)
3021 010-060 (6.0)
3021 010-060 (6.0)
PARTING AND GROOVING Tool blocks
17
US_Top_Lok_export2.fm Page 18 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Spare parts
Top-Lok® external screw clamp tools
Tool type and size
1
2
3
4
Clamp
Right hand Left hand
C2L
C2R
Clamping screw
Thread
10440
(6-32)
Key (inch)
3021 011-764
(7/64)
Nozzle
C3L
C3R
10090
(10-32)
3021 010-040
(5/32)
5691 029-01
5691 029-01
5691 029-02
5691 029-02
C4L
C4R
10090
(10-32)
3021 010-040
(5/32)
C5L
C5R
C3L
C3R
10310
(5/6-18)
10090
(10-32)
174.1-873
(1/4)
3021 010-040
(5/32)
C2R
C2L
10440
(6-32)
3021 010-764
(7/64)
C3-TLSR/L-22045-3
C4-TLSR/L-27050-3
C5-TLSR/L-35060-3
C6-TLSR/L-45065-3
C3R
C3L
10090
(10-32)
3021 010-040
(5/32)
5691 032-01
5691 032-02
5691 032-02
5691 032-02
C4-TLSR/L-27055-4
C5-TLSR/L-35060-4
C6-TLSR/L-45065-4
C4R
C4L
10090
(10-32)
3021 010-040
(5/32)
5691 032-02
5691 032-02
5691 032-02
C5R
C5L
C6R
C6L
10310
(5/16-18)
10090
(10-32)
174.1-873
(1/4)
3021 010-040
(5/32)
Coromant Capto®
Shank holders
TLER/L-82V
TLER/L-102B
TLER/L-122B
TLER/L-162C
TLER/L-163C
TLER/L-163D
TLER/L-203D
TLER/L-243D
TLER/L-164D
TLER/L-204D
TLER/L-244D
TLER/L-205D
TLRR/L-123B
TLRR/L-163D
TLRR/L-203D
TLRR/L-243D
TLSR/L-82V
TLSR/L-102
TLSR/L-122B
TLSR/L-162C
TLSR/L-123B
TLSR/L-163C
TLSR/L-163D
TLSR/L-203D
TLSR/L-243D
TLSR/L-164C
TLSR/L-164D
TLSR/L-204D
TLSR/L-244E
TLSR/L-205D
TLSR/L-245D
C3-TLER/L-22040-3
C4-TLER/L-27050-3
C5-TLER/L-35060-3
C6-TLER/L-45065-3
C6-TLER/L-45065-4
C3-TLRR/L-22045-3
C4-TLRR/L-27050-3
C5-TLRR/L-35060-3
C6-TLRR/L-45065-3
C3-TLSR/L-22040-2
C4-TLSR/L-27050-2
C5-TLSR/L-35060-6
C6-TLSR/L-45065-6
PARTING AND GROOVING Spare parts
18
5691 032-01
5691 032-02
5691 032-02
5691 032-02
5691 032-01
5691 032-02
5691 032-02
5691 032-02
US_Top_Lok_export2.fm Page 19 Friday, January 21, 2011 11:10 AM
Spare parts
PARTING AND GROOVING
Top-Lok® internal screw clamp tools
Tool type and size
1
2
3
Clamp
Right hand Left hand
C2L
C2R
Clamping screw
Thread
10440
(6-32)
10090
(10-32)
10440
(6-32)
Key (inch)
3021 011-764
(7/64)
3021 010-040
(5/32)
3021 011-764
(7/64)
3
2
1
Coromant Capto®
Shank holders
C-CTLHOR/L-05102
C-CTLHOR/L-06102
C-CTLHOR/L-08123
SI-CLHOR/L-05102
SI-CTLHOR/L-06102
SI-CTLHOR/L-08122
SI-CTLHOR/L-08123
SI-CTLHOR/L-10143
SI-CTLHOR/L-12143
SI-CTLHOR/L-14143
SI-CTLHOR/L-16143
SI-CTLHOR/L-20143
SI-CTLHOR/L-14144
SI-CTLHOR/L-16164
SI-CTLHOR/L-18164
SI-CTLHOR/L-20164
SI-CTLHOR/L-16165
SI-CTLHOR/L-20165
SI-CTLHOR/L-16166
SI-CTLHOR/L-20166
C3L
C3R
C3-CTLHOR/L-13060-2 C2L
C2R
C3-CTLHOR/L-17060-3 C3L
C4-CTLHOR/L-17070-3
C5-CTLHOR/L-22090-3
C6-CTLHOR/L-27140-3
C6-CTLHOR/L-32150-3
C3R
10090
(10-32)
3021 010-040
(5/32)
C5-CTLHOR/L-24140-4 C4L
C6-CTLHOR/L-27140-4
C6-CTLHOR/L-32150-4
C4R
10090
(10-32)
3021 010-040
(5/32)
C5L
C5R
C6L
C6R
C3-CTLSOR/L-17060-3 C3L
C4-CTLSOR/L-17070-3
C5-CTLSOR/L-22090-3
C6-CTLSOR/L-27140-3
C3R
10310
(5/16-18)
10090
(10-32)
10090
(10-32)
174.1-873
(1/4)
3021 010-040
(5/32)
3021 010-040
(5/32)
1
2
3
Clamp
Right hand Left hand
C2L
C2R
Clamping screw
Thread
10440
(6-32)
Key (inch)
3021 011-764
(7/64)
C3L
C3R
10090
(10-32)
3021 010-040
(5/32)
C4L
C4R
10090
(10-32)
3021 010-040
(5/32)
C6L
C6R
10090
(10-32)
3021 010-040
(5/32)
Tool type and size
Shank holders
570C-TLER/L-20-2
570C-TLER/L-25-2
570C-TLER/L-32-2
570C-TLER/L-32-3
570C-TLER/L-40-3
570C-TLER/L-50-3
570C-TLER/L-60-3
570C-TLER/L-40-4
570C-TLER/L-50-4
570C-TLER/L-60-4
570C-TLER/L-40-6
570C-TLER/L-50-6
570C-TLER/L-60-6
Bear Paw blade and shank tools
Tool type
BPR/L 151.2-45-500
BPGN-50020
BPGN-62520
BPGN-75024
BPGR/L-50024
BPGR/L-62524
BPGR/L-75024
1
2
Insert screw
5512 020-29
5513 020-29
5513 020-29
5513 020-26
5513 020-29
5513 020-29
5513 020-26
Key (Torx Plus)
5680 043-13 (15IP)
5680 049-01 (15IP)
5680 049-01 (15IP)
5680 043-14 (30iIP)
5680 049-01 (15IP)
5680 049-01 (15IP)
5680 043-14 (20IP)
PARTING AND GROOVING Spare parts
19
US_Top_Lok_export2.fm Page 20 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Spare parts
Tool block for parting blades
Tool block
Metric
151.2-3232-45
151.2-4040-45
Inch
151.2-20-45
151.2-24-45
1
2
3
Clamp
5412 120-03
5412 120-03
Clamp screw
3212 010-412
3212 010-412
Key (mm)
3021 010-060 (6.0)
3021 010-060 (6.0)
Coolant adapter
4
5
6
7
8
Nozzle
5691 029-02
Mounting screw
3212 010-358
Plug
5519 055-01
Key (mm) for mounting
screw
3021 010-050 (5.0)
Key (mm) for plug
3021 010-060 (6.0)
Adapter for CoroCut® and T-Max Q-Cut® parting blades
1
Adapter
Screw
C6-APBA-80068-45 3212 010-412
C8-APBA-80068-45 3212 010-412
PARTING AND GROOVING Spare parts
20
2
3
Key (mm)
Clamp
3021 010-060 (6.0) 5412 120-03
3021 010-060 (6.0) 5412 120-03
4
Plug
5519 055-01
5519 055-01
Optional coolant
adapter
5691 050-011
5691 050-011
US_Top_Lok_export2.fm Page 21 Friday, January 21, 2011 11:10 AM
Tailor Made
PARTING AND GROOVING
PARTING AND GROOVING Tailor Made
21
US_Top_Lok_export2.fm Page 22 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
PARTING AND GROOVING Tailor Made
22
Tailor Made
US_Top_Lok_export2.fm Page 23 Friday, January 21, 2011 11:10 AM
Grade descriptions
PARTING AND GROOVING
Grades for parting and grooving
P
Steel, cast steel, long chipping malleable iron
Basic grades
GC3020 (HC) – P15 (P05 – P25)
A very high wear resistant CVD coated grade. Especially recommended for grooving
and turning in stable conditions. Due to its excellent hot hardness, also effective in
hard steels. To be used at high cutting speeds under good conditions.
GC1125 (HC) - P30 (P15-P45)
An excellent general purpose grade. First choice for parting off tubes in steel. Also
very good in grooving and turning operations. This new PVD coated grade works very
well in low carbon steel and other smearing materials. Speeds and feeds from
medium to low.
GC2135 (HC) – P35 (P20-P50)
A CVD coated carbide grade for toughness demanding operations such as cut-off to
center and interrupted cuts. Backup alternative when grooving and turning. Very good
bulk and edgeline toughness. To be used at low to medium cutting speeds.
Complementary grades
GC235 (HC) – P45 (P25-P50)
Parting and grooving of steel in operations requiring toughness. Suitable for low
speeds and under unfavorable conditions.
Cast iron, chilled cast iron, short chipping malleable iron.
Austenitic/ferritic/martensitic stainless steel, cast steel,
manganese steel, alloy cast iron, malleable iron, free
cutting steel.
Basic grades
GC1125 (HC) - M25 (M15-M35)
An excellent general purpose PVD coated grade with a combination of high wear
resistance and good edge security for stainless steels. First choice for grooving and
turning operations. Also good for parting off, especially tubes. Medium to low cutting
speeds and feeds from medium to low.
GC2135 (HC) – M30 (M20-M40)
First choice CVD coated carbide grade for parting off in stainless steel and other
toughness demanding operations. Very good bulk and edgeline toughness. To be
used at medium to low cutting speeds.
Complementary grades
H13A (HW) – M15 (M10-M30)
Combines good abrasive wear resistance and toughness for grooving of heat
resistant steels and titanium alloys.
GC235 (HC) – M35 (M25-M40)
Parting and grooving of stainless steels where toughness is required. Use at low
speeds and under unfavorable conditions.
Non-ferrous metals
Basic grades
Basic grades
GC1125 (HC) - K30 (K15-K35)
A new PVD coated all-purpose grade for toughness demanding operations and
interrupted cuts. To be used at medium to low cutting speeds.
H13A (HW) – N20 (N10-N30)
Uncoated carbide grade. Combines good abrasive wear resistance and toughness for
parting and grooving of aluminum alloys.
Complementary grades
GC3020 (HC) – K15 (K05-K25)
A very high wear resistant CVD coated grade for high cutting speeds in grooving and
turning under good conditions. Due to its excellent hot hardness, also effective on
hard cast iron.
H13A (HW) – K20 (K10-K30)
Good abrasive wear resistance and toughness for parting/grooving of cast iron.
Heat resistant super alloys
Basic grades
H13A (HW) – S15 (S10-S30)
Uncoated carbide grade. Combines good abrasive wear resistance and toughness for
parting and grooving. First choice in titanium.
GC1125 (HC) - S25 (S15-S35)
A PVD coated grade for toughness demanding operations. First choice for interrupted
cuts. To be used at low cutting speeds.
Complementary grades
GC235 (HC) – S30 (S25-S40)
A CVD coated carbide grade for parting and grooving of heat resistant super alloys.
Use at low cutting speeds.
PARTING AND GROOVING Grade descriptions
23
US_Top_Lok_export2.fm Page 24 Friday, January 21, 2011 11:10 AM
GENERAL INFORMATION
Safety information
Safety information in connection with
grinding of cemented carbide
Material compositon
Hard metal products contain tungsten carbide and cobalt. Other substances may contain titanium
carbide, tantalum carbide, niobium carbide, chromium carbide, molybdenum carbide or vanadium
carbide. Some grades contain titanium carbo nitride and/or nickel.
Routes of exposure
Grinding or heating of hard metal blanks or hard metal products will produce dust or fumes with
dangerous ingredients that can be inhaled, swallowed or come in contact with the skin or eyes.
Acute toxicity
The dust is toxic by inhalation. Inhalation may cause irritation and inflammation of the
airways. Significantly higher acute inhalation toxicity has been reported during simultaneous
inhalation of cobalt and tungsten carbide compared to inhalation of cobalt alone.
Skin contact can cause irritation and rash. Personnel whose skin is sensitive may experience an
allergic reaction.
Chronic toxicity
Repeated inhalation of aerosols containing cobalt may cause obstruction in the airways. Prolonged
inhalation of increased concentrations may cause lung fibrosis or lung cancer. Epidemiological
studies indicate that workers exposed in the past to high concentrations of tungsten carbide/
cobalt carried an increased risk of developing lung cancer.
Cobalt and nickel are potent skin sensitizers. Repeated or prolonged contact can cause irritation.
Risk phrases
Toxic: danger of serious damage to health by prolonged exposure through inhalation
Toxic by inhalation
Limited evidence of a carcinogenic effect.
May cause sensitization by inhalation and skin contact
Preventive measures
Avoid formation and inhalation of dust. Use adequate local exhaust ventilation to keep personal
exposure well below the nationally authorised limits.
• If ventilation is not available or adequate, use respirators nationally approved for the purpose.
• Use safety goggles or glasses with side shields when necessary.
• Avoid repeated skin contact. Wear suitable gloves. Wash skin thoroughly after handling.
• Use suitable protective clothing. Launder clothing as needed.
• Do not eat, drink or smoke in the working area. Wash skin thoroughly before eating, drinking or
smoking.
GENERAL INFORMATION Safety information
24
US_Top_Lok_export2.fm Page 25 Friday, January 21, 2011 11:10 AM
Coromant Recycling Concept
GENERAL INFORMATION
For the sake of the environment
Get into the Coromant Recycling
Concept (CRC) now!
The Coromant Recycling Concept (CRC) is a comprehensive service for
used carbide inserts (including CBN and PCD if “carrier” is cemented
carbide) and solid carbide tools offered by Sandvik Coromant to all its
customers.
In the light of increasing consumption of non-renewable raw materials, the
economic management of dwindling resources is a duty owed by all
manufacturers.
Sandvik Coromant is playing its part by offering to collect used carbide
inserts and solid carbide tools and recycle them in the most environmently
friendly way.
All used hard-metal inserts are collected in the collection box at the
workplace.
When the collection box is sufficiently full, its contents are transferred to
the transport box. The full transport box is then sent to the nearest
Sandvik Coromant office or to your Coromant dealer who can also give you
more information.
The benefits of the CRC speak for themselves
-
A one-stop worldwide recycling system.
For direct and trade customers.
Simple procedure with collection and transport boxes.
Less waste, easing the burden on the environment.
Better utilisation of resources.
Other manufacturers’ carbide inserts are also accepted.
Order collection boxes for each lathe, milling machine, drill or for your machining center. We recommend one collection box for inserts and one separate
box for solid carbide tools for each cutting workplace.
Collection box (yellow):
Transport box for solid carbide tools (wooden):
Transport box inserts (wooden):
Order numbers
91617
92994
92995
GENERAL INFORMATION Coromant Recycling Concept
25
Notes
Local suppor t is
just a click away
m
o
.c
t
n
a
m
o
r
o
.c
ik
v
www.sand
Your local Sandvik Coromant distributor:
Phone: 1 800-SANDVIK
E-mail: us.coromant@sandvik.com
LIT-CAT-TOPLOK 11 © AB Sandvik Coromant 2011