March 2016 Wooden Word - Washington Woodworkers Guild
Transcription
March 2016 Wooden Word - Washington Woodworkers Guild
Wooden Word WashingtonWoodworkersGuild.org March 2016 P2 / Presidents Note A few words from the Washington Woodworkers Guild President P10 /Fixing A Broken Hand Plane Norm Brewer repairs a Bailey 5 1/2 P16 / The American School of French Marquetry Dave Heller gives us his thoughts on the school. Volume 8 Issue 2 P23 / Classifieds Things to Sell, Things to Buy, Things to Be Made March 2016 Presidents Note My computer has a cold or something, so I am using this crappy little hand held thing. Good news for you is that I will probably give up on this long before I normally would. I have a few things to update you on. Speakers Jeff Lefkowitz is all set to present to the guild this month. He works part time as a graphic designer and teaches chair making. He will demonstrate how he bends wood, makes angled mortises and tenons, and what goes in to making a chair that remains solid for many years. Check out his web site at jefflefkowitzchairmaker.com. It is an interesting story. Ship Building Well, almost. Matt Vibberts is scheduled to show us all the curves and joinery that goes in to making a small boat. He made a kayak and has pictures and videos to show us how it went. Maker Fair Norm Brewer has been working at NOVA Labs (a Maker space) and teaching some classes there. He asked if we could help them with a Maker Fair on Sunday March 13th in Reston. They have someone set up to demo turning, but they need two or three more woodworkers to help him. I think that it would be a good place for the guild to get some exposure, and maybe pick up a member or two. Norm has been a great guild member for years, and we need to have a few people help him out. If you can participate, contact Norm at nlbrewe@verizon.net. Woodworkers Show At the Woodworkers Show in Chantilly, both Festool and Powerhouse Tools and Supply offered to give us a tour of their facilities in Maryland. We will be working on this for a field trip in the spring. Best Regards, Jim McMichael Washington Woodworkers Guild | Page 2 The Safety Corner There’s an old woodworking maxim that goes something like this: A sharp cutting tool is a safe tool. Recently I had an unpleasant surprise; I found rust spots on many of my hand tools. This included some paring chisels, three of my hand planes, and one of fine toothed trim saws. The rust was superficial and not extensive but when it was discovered I immediately went to work to remove it. Fortunately, only one of the chisels had rust on its bevel and none of the plane irons was effected. But, I asked myself, how did this happen? After I use my tools I usually clean them up and wipe them down with a light coat of camellia oil. This apparently was not sufficient protection. I had been away from the entire summer (I guess it was a humid summer), taken a vacation in France in the fall, and visited my daughter in Florida over Christmas. March 2016 Bob Rogers As a result very little woodworking was undertaken and what projects I did work on did not involve hand tools. With the coming of the new year (and after more than six months of what was basically inactivity) I began working on a dresser that would have a natural edge slab as the top. The slab required flattening and that’s when the rust was discovered. Coincidentally I had just read an article in the most recent issue of Woodsmith magazine, number 223,. The title of the article was “Simple Solutions for Rust Free Tools.” The article recommends several solutions. I settled on several products from Lee Valley that emit vapor phased corrosion inhibiters (VCIs or VpCIs) that coat tools with a barrier that protects against moisture. In particular, I purchased VCI infused clear plastic bags in various sizes that are big enough to hold my chisels and all but the longest hand planes. I also purchased BORA’s Metalguard ($29.99 Woodcraft). When a light coating of Metalguard is wiped on it forms a clear 2 micron thick coating that resists moisture. My strategy going forward is to continue to use camellia oil on frequently used tools and use Metalguard on tools that are used less frequently. Once summer comes and we migrate to Maine, I shall store all my valuable hand tools in those VCI infused clear plastic bags or in cabinets outfitted with VCI canisters. Rust, if allowed to rampage through your expensive had tool collection, can do damage to those fine cutting edges that you’ve worked so hard to maintain. A little TLC is all that’s required to keep things in good working order. By the way, I’ll report on the effectiveness of my rust prevention strategy in an article this fall. WWG Washington Woodworkers Guild | Page 3 March 2016 Say Hello to Our New Members Welcome to our new members who have recently joined the Washington Woodworkers Guild. We are always looking to expand our membership with both experienced woodworkers and those who are just beginSteven Cook Washington, DC ning the journey. We all learn from each other on how to improve our skills and learn new techniques. We get to work together on various projects, visit members’ shops, and participate in multiple outside activities. WWG | Mark Gatanas Springfield, VA Guild Events 2016 Note: 1. Meetings are held at Goodwin House 3440 S Jefferson St, from 7:30-9:30pm on the 3rd Tuesday unless otherwise noted. 2. Monthly Meetings open to public for first time attendees so come check us out. 3rd Tuesday Guest Speaker February 5-7 l February 16 Peter Kramer March 12 l l March 15 Jeff Lefkowitz April 8-10 l February 19-21 April 19 Matt Vidders l May 15-16 May 17 Ron Novak The Wood Working Show - Chantilly www.thewoodworkingshows.com/webapp-shows/Chantilly WWG Meeting PATINA Tool Sale www.patinatools.org/auctioninfo.asp WWG Meeting www.philadelphiafurnitureshow.com WWG Meeting WWG Meeting WWG Meeting l October 18 Don Williams November 15 December 20 Tentative g g Summer Break, No Meeting WWG Super Show & Tell October 15 Firm g Handworks 2016 www.handworks.co July 19 September 20 g Philadelphia Invitational Furniture Show WWG Meeting g g American Craft Council - Baltimore www.craftcouncil.org June 21 August Speaker Confirmed? Topic g TBD Non-Standard Meeting Date g The Big Build WWG Meeting g WWG Meeting g WWG Annual Holiday Party & Tool Swap (7:00pm) Non-WWG Event Washington Woodworkers Guild | Page 4 March 2016 Meeting Notes: January 2016 Announcements Safety Topic – Bob Rogers • We had two first time attendees. Since 1988 Mark Protecting your eyes and lungs while in the shop should be a major concern of every woodworker. Bob is ever vigilant scouring the marketplace for new products that offer these protections. A while back Bob had mentioned a new combination eye protection/respirator that he had purchased, the JSP FilterSpec Pro Goggle Mask. After a more protracted test period Bob caveated his initial product review in that for those who have to wear glasses (like himself) it was difficult to get good contact/seal to your face allowing a possible entry way for unfiltered dust as well as not making all that comfortable with the additional pressure being applied to your glasses. If you don’t wear glasses it probably isn’t an issue. Bob also brought in a RespoRater Dust Filter. It has a unique design in that it has a mouthpiece, snorkel like with tubing that route around to the back of your head where the filters are attached. While an interesting approach he could not give it his endorsement as it requires that you breathe through your mouth which does take some getting used to but more annoying was that with the mouth piece it’s hard to swallow and he found that his excess saliva dripped out on to the front of his shirt. While these products didn’t get Bob’s thumbs up he did emphasize the importance of always wearing dust protection as even the most elaborate dust collection system is not 100% effective in capturing wood dust at the source. Do yourself a favor and make sure you wear yours whenever you’re in the shop creating any dust. Katarvis has doing furniture restoration work part time and is looking to further his woodworking skills. • Following on Dave Heller’s excellent presentation in November Jim McMichael asked if there would be interest in having Dave return to do a weekend marquetry workshop possibly at the Goodwin House. If you’re interested let Jim know. • Also in the same vein would be having a Hand Tool Working Group. The Guild had had one years ago under the tutelage of Oscar Wells. During this one, the group decided to make a tool cabinet using hand tools. If you are interested and have suggestions for the project to take on again get in touch with Jim McMichael. • While it initially looked like the Guild was going to be offered a booth at the Chantilly Woodworking Jim was notified by the show’s promoters that because of space constraints in the shows area in the Expo Center it may not be possible to accommodate all the area woodworking groups. Even if that doesn’t happen NOVA Labs, a Reston maker space is holding a maker faire in March and would be interested in having the Guild involved with that event. As more information becomes available members will be notified. Washington Woodworkers Guild | Page 5 March 2016 Show & Tell Ken Harrington brought in two workbench accessories that he made. The first was a riser bench that he clamps to his existing bench top. Originally he made it with only an end vise but he recently upgraded it by adding a Moxon style face vise. The advantage of using the riser is that it raises the working height to where you are no longer stooped over when cutting dovetails, doing inlay work, or whatever and end up having to stop working because your back is killing you. It works so well for Ken that it has a more or less permanent home on his bench. The riser follows a design that Steve Latta promotes and has proven so popular that on occasion Steve offers a class in its construction. The second is called a Milkman’s Workbench. It is a full featured portable mini workbench that can be set up on any stable surface. It gives you that second workbench that you need for some projects without the space commitment that a full size bench requires. The bench followed the design that Chris Schwarz laid out in the June 2013 issue of Popular Woodworking (p. 31). Again a new addition to Ken’s shop that he finds himself using more that he initially thought he would. Ken has worked up Sketch-up designs for both. If you’re interested in a copy contact him. Our second Show & Tell presenter was Daniel Burke. Dan brought in two boxes that are a bit of a departure from those that he normally makes using some highly figured woods. These new boxes he made out of poplar not generally recognized for its fancy grain. So where he usually relies on the wood to draw ones eye to his creation given the rather humble appearance of the poplar he worked the surface and used milk paint’s color to draw that second look. On one box he used an 80 grit sanding disk in an angle grinder to artistically gouge the top and with multiple layers of paint the gouges cut into a lower levels contrasting color. The second box’s surfaces were contoured using an oscillating spindle sander producing an undulating pattern on the top and sides which he then also finished with milk paint. It’s rewarding to see what stepping out of one’s comfort zone can result in. Jim McMichael brought in a product that he has successfully tried - Stop Loss Bags, www.stoplossbags.com. We have all had the frustrating and costly experience of getting ready to finish a project that had been working on for a while only to find on prying the lid off the can that the partially used can of finish to find that the contents had congealed into an unusable solid mass. Forcing the purchase of another can of finish and probably what will be a repeat of the cycle. While it might be good for the suppliers and sellers of finish it’s not great for the woodworkers budget. With the Stop Loss Bags you transfer the remaining finish into the bag, squeeze out the air, and seal the bag. With no air to react with the finish stays usable until used up. The bags are reusable although rather than trying to clean them out best to keep one dedicated to each of your favorite finishes. They are suitable for all types of finishes and reasonably priced certainly when you compare it to what a new can of finish will cost you. WWG Washington Woodworkers Guild | Page 6 March 2016 January Featured Presentation: Mel Montemerlo’s Insights On Woodworking, Bowls, Boxes, & Carvings by Bill Walmsley Fellow member Mel Montemerlo was our January speaker. Mel has presented to us before, see May 2014 Wooden Word for the highlights of that presentation. This night Mel further enlightened us with his mussing on his woodworking experiences. Mel admits that he is not a tool guy. He has no overwhelming interest in the tools or seeing other’s shops and the tools they have. His interest in a tool is what he can do with it not in the tool itself. He has noticed that when hobbyist woodworkers get together their conversations inevitably drift to talking about tools yet when professional woodworkers get together they rarely do. While he worked at Woodcraft he often took advantage of his employee discount and bought a whole lot of tools but has since sold many of them, most at our December Swap Meets. What he has noticed is that not having all those tools has not really reduced his capabilities in woodworking. If anything, his abilities have improved because he has gotten much better at using those fewer tools that he has. With a lot of tools you are working with different tools all the time and why not that’s why you bought them (that’s if you get around to using them all). But in doing this you never really master any of them you are always on the uphill side of the learning curve. Working with a consistent set of tools you really get to know them, they become extensions of your hands. You work more efficiently and to a higher level of quality. Being a hobbyist does not mean that the work that you produce is not as good as a professional. Many times it is actually better because you can spend as much time as you like to get it perfect. The professional on the other hand is constantly facing the market and the fact that he has to make a living in a world where he is up against the time = money equation. He can’t afford to spend anymore time on fine tuning a project than he built into his original budget and the reality of the very competitive market in woodworking is that you usually can’t bid anything more than is absolutely needed to finish the piece. While Mel has an educational background (PhD in Educational Psychology) for a number of reasons he has not taken very many classes. He has also found that very few pros take classes not only because they have a direct out of pocket cost and an opportunity cost - they take time away from making things but also because pros are generally comfortable in drawing on their experience and capabilities to figure out a Washington Woodworkers Guild | Page 7 March 2016 way to get the job done. Now the way they do it might not be the same way as taught by the experts but that doesn’t concern them in the least because if they have learned anything in the years as a pro it’s that there is more than one way to do something. Many of the classes taught today the focus of the class is to make sure the student leaves the class having made something not necessarily having really learned anything and to sell the student on more classes. Mel sees it as a teacher should be teaching you how to figure things out not necessarily providing you with every step in making the piece. Given the classes are time constrained much of the materials prep is already done and everyone is following a prescribed set of steps. You are not allowed to make mistakes there is no time or extra materials for it. Mel says he learns using a different approach - the discovery method, figuring out how to do it as he goes along. Sure he makes mistakes ending up at a number of dead ends and ‘wastes’ material but he learns from that process and then figures out how to do it different/better. When others ask him how to do things he takes this approach with them. He doesn’t tell them what or how to do it rather he guides them on a path of their own self discovery. Another approach that works very well with the above which he credits his brother with showing him is that you should really be fearless in approaching something new. Just because you haven’t done something before and really don’t have a clue about how to go about it is a poor excuse and certainly no reason not to try it. So what if you make a few mistakes if you are thinking about what you are doing you are learning and with persistence and determination you will eventually get to where you want to be. Of course that’s no reason not to do some preparatory research including talking to those who have been there and done that but still don’t use not having done it before as a reason not to have a go at it. Much of Mel’s woodworking is directed towards making boxes or variations on boxes, i.e. cabinets are fundamentally just a type of box. For a while many of his boxes used box joints which he made using a Dubby jig. The Dubby is a essentially a type of cross cut sled that can be set up to very easily produce box joints while minimizing the trial and error set up process. The jig allows you to focus more on the design elements of your creation rather than the mechanics of creating it. In his current designs he doesn’t use box joints as much expanding his skills base with other joinery. He finishes almost all of his boxes with either polyurethane or shellac. Apply lots of coats sanding with progressively finer grits between coats, all the way down to automotive paint grade grits and finishing off with a Beale system polishing to a mirror surface. He usually ends up giving away most of his boxes as gifts. Often allowing the intended recipient to chose from amongst a number of boxes of the similar design but with the variation being different combinations of wood. He has found that their choice of which box to select is most often dictated by that combination they find most appealing regardless of the design itself. Applying the fearless approach Mel has tried a number of different types of woodworking. At one of the first Guild meetings he attended the presentation was on chip carving. He started on an exploration of this style of carving and after about six months of practice he felt that he had gotten a pretty good handle on it. For there he moved on to other forms of surface decoration using a brush rather than a blade. Both Washington Woodworkers Guild | Page 8 March 2016 Rosemaling, a traditional style of decorative painting originating in Norway and then on to try Bauernmalerie a similar surface painting style traditional to Germany. After chip carving Mel pursued other forms of carving including tracery exampled by a piece that evolved from a Chris Pye design. Chris was one that exposed him to using gouges with a fingernail shape to the cutting edge. He also tried carving traditional acanthus leaf designs through which he became friends with Bob Yourberg and ended up submitting some of his pieces in an annual competition in this carving style. He did pass along one piece of advice for those starting out in carving which he learned from his own experience – don’t buy a set of carving tools as you will inevitably find that a surprising number of them you will never use. You are much better the pieces. Mel got an adz and proceeded to start bowl carving. He found that while an adz might be the traditional tool for this type of work it’s also a lot of work and very time consuming. He found after a fashion that using an angle grinder equipped with a Lancelot cutter from King Arthur Tools is the way to go if you want to make wooden bowls a whole lot more efficiently. You use the adz for finishing the piece imparting a hand wrought surface. He also found that another bit of technological improvement in the form of SuperJaws that was a big help. It is a whole lot better way of holding your bowl blank as you attack it with the grinder. It can exert a tremendous hold on your blank allowing you to use both hands and focused attention on the grinder action. Not all of his work has been in wood. When he was just starting out he took a sculpture class at a lo- off particularly given how expensive quality carving tools are (they are the only kind worth buying) to figure out what types of carving you want to do and buy the tools needed for that style, not all tool styles are needed for all styles of carving. Some styles of carving really don’t need traditional carving tools at all. After attending the Waterford Festival (a local world class craft fair) one year Mel noticed a craftsman’s carved wooden bowls. In the course of conversation he found that the maker used an adz to fashion cal community college and in that class tried his hand at casting in fiberglass and aluminum. He brought in two pieces from that era of his work. In parting Mel wanted to emphasize that one of traits that will serve you best in your woodworking is confidence. Don’t be afraid or hesitate, try whatever appeals to you. Figure out how by trial and error as you go about learning as you go and you will be a much better woodworker for it. WWG Washington Woodworkers Guild | Page 9 March 2016 Fixing a Broken Hand Plane by Norm Brewer O ne of our WWG members asked me to try to repair a Bailey 5 1/2 plane with a cracked body. Normally I would not bother to fix a plane like this because of the difficulty in getting a good weld, but this plane had belonged to the owner’s wife’s grandfather so it had sentimental value, and he wanted to use it for his first plane. You can see the large crack running along the left side of the plane in the photo above. In the past I have had mixed results repairing planes. I practiced on some broken ones John Davis gave me and was generally able to fix them but a lot seems to depend on the composition of the original casting. I found a special alloy called EZ Weld TIG Wire that is supposed to work well for TIG welding cast iron and thought I’d give it a try. The photo below shows my first attempt on the Bailey after gouging out the crack, TIG welding and grinding. You can see the large inclusions that formed from something in the original casting. I also found that after grinding the repair cracked where I couldn’t get at both sides of it to weld it. I ground out the weld and tried a second time, leaving the weld bead in place to reinforce the original casting. The second weld had fewer inclusions and seemed stronger. I decided to quit while I was ahead and leave the bead in place. Cracking is a real problem with cast iron. First weld attempt with ugly inclusions Second Weld Attempt Washington Woodworkers Guild | Page 10 March 2016 Unfortunately, the welding process warped the bottom creating a convex surface. In the photo you can sort of see how the bottom near the throat is touching the workbench but the left and right ends are slightly raised up. After a round of lapping, I got the bottom reasonably flat. Next Up, Sharpening The original plane blade is usable, but the back has some corrosion and could use some serious flattening. I tried sharpening at a 30 degree angle and found the blade was prone to chipping, so I sharpened it at 35 degrees and it seemed to work better. The repaired plane is certainly usable, and just needs to be re-painted inside. Conclusions: A real welding shop where they can preheat the casting could do a better job. Even so, I think the repaired plane will serve the purpose, and with a new blade it would work even better. I wouldn’t try to fix a valuable plane in this manner but for the garden variety garage sale plane TIG welding worked well. WWG Washington Woodworkers Guild | Page 11 March 2016 Meeting Notes: February 2016 February Announcements • Jim McMichael occasionally gets requests looking for someone interested in taking on a woodworking project. Lately he has someone wanting to have a globe repaired. Apparently the countries are wood veneer and some have fallen off the face of the earth and need to be rejoined to the original place on the planet. The pieces are all there they just need reattachment. Someone else is looking to have a custom bookshelf made. Contact Jim if either might be of interest. • Barry Ingram wanted to remind all the tool junkies that PATINA’s Tool Sale and Auction will be taking place March 12, 2016 at the Damascus Volunteer Fire House. If the weather is decent the tailgaters will start to arrive before dawn. The doors for the inside vendors open at 9 and remain so until 2 when the auction starts. It is a not to be missed event if you have even a passing interest in tools of any type, not just woodworking. More information, directions and pictures of the auction items can be found at patinatools.org • There is still time to sign up to participate in the Hand Tool Working Group. It’s just getting started so if you are interested to improving your hand tools skills get in touch with Jim McMichael or Josh. Show & Tell Harry Bishop brought in a small box and a remote control caddy that he recently completed. Both were made from boards Harry milled out of the holly log that he had been given. Holly a normally white/ivory by Bill Walmsley colored wood should only be cut in the winter months if cut in warm weather the wood is susceptible to Blue Stain a fungi infestation that as the name implies leaves patches of blue stain on the wood. Harry’s was so infected but he has viewed it as a feature. He was making the boxes to try out some techniques that Matt Kenny from Fine Woodworking has used in his quest to make 52 boxes in a year. On the remote caddy Harry tried to add a divider that had both parts cut using a single router table setup with a V bit. It didn’t work out quite so smoothly for Harry as the router tore up the partition piece from cutting unsupported cross grain. But in proving there is always more than one way to do something Harry resorted to a hand plane to complete the cuts. The caddy included an octagon frame surrounding a decorative cross stitching his daughter made. The unique aspect of his octagon frame was rather than cutting eight individual sides that needed to come together precisely he made the frame in two pieces allowing a gap free connection without having to contend with multiple angled pieces. With the left over wood he made a small box featuring continuous grain running around the outside of the box. The miters on the little box were secured with keys where he cut the thinner slots using a band saw rather than those cut more than a traditional table saw. Of course it meant he had to work quickly to get the keys glued into their slots before the moisture in the glue swelled them and won’t let them fit. Dave Agostini brought in his latest shop project. Wanting some zero clearance blade inserts for his taWashington Woodworkers Guild | Page 12 March 2016 ble saw and being somewhat taken back by the price and availability of the ones for his saw he decided to explore making his own. He decided to use ½” MDF as the core to which he adhered a piece of laminate to both sides to bring it up to the required thickness as well as providing a slick surface for the table top. Then using one of his existing blade inserts as a template he rough cut the blank and then finished up with a pattern bit in this router. He followed the original insert with the bit’s bearing and produced an exact copy with a finished edge. He then proceeded to do the drilling for positioning the leveling set screws. Once those were installed and working properly all that remained was the cut out for blade. This could be a little tricky since with no blade cutout the saw’s blade cannot be dropped low enough to clear the new insert. Dave’s way around this was simple but very effective. He placed the original insert in position and adjusted the leveling screws as low as possible. On his saw there was then enough space to position the new insert on top of the old and still be held in position by the saw’s table top. With the proper blade installed he then merely had to turn the saw on and raise the blade through the new insert cutting an opening with zero clearance. Making the inserts yourself drops the cost to the point where it is reasonable to have an insert for each blade and/or several for various widths of our dado set. WWG From the Shop Floor Project Photos from Members & Friends Norm Willis -- Several years ago I made two pieces of 18th century furniture reproduction. They’re both John Goddard designs and companions to the Goddard secretary which I did under the guidance of Allen Breed some years ago via the Guild. Next month I’ll share my tea table. The tall clock started as a work of Harland’s working with George Slack’s carving classes. But my wife didn’t want to use any ivory, and my kids wanted a clock that would “swing and sing” so I revised the design to incorporate a glass door with a concave shell in the waist and incorporated a more pure Goddard hood. As you may know, both these Goddard and Harland clocks have solid doors. The dimensions of the two designs are basically the same. The movement is a long pendulum Hermle. It keeps very accurate time. WWG Washington Woodworkers Guild | Page 13 March 2016 Creative Legs Featured Presentation: February Peter Kramer was introduced to woodworking at the age of five by a kindly neighbor who was willing to mentor him. His first project was a foot stool. He continued his interest hoping to advance his skills. He was very surprised/disappointed when he got to high school and found that while they had a vocational program since he was in a college preparatory program shop classes were not open to him. He tried a career in the commercial world but found that by age 30 his heart was not in it so he started his woodworking business. He got off to a good start in using a very direct approach he contacted Bloomingdale’s and ended up making all the furniture for an in store display room. Through perseverance, hard work and a gifted sense of design he has managed to support his family and those of his employees over the years. His body of work has evolved over the years in response to his market and his own growth as an artist/craftsman. One of his signature designs was something he calls New England Primitive which he retailed from Martha’s Vineyard to throughout New England. Now he tends to focus on more modern contemporary styling that draws heavily on highly figured woods. Trees are also one of his big design inspirations. He likes to drive and it’s not unusual for his eye to be captivated by the form of a tree that he passes that then ends up taking form as a new piece. Marketing is tough and seems to be getting harder. It’s a constant battle to find work. He has tried many things all work equally well or poorly. He has a website but doesn’t see where it has generated work. He has occasionally worked with interior designers but has not found them to result in much additional work. He has done the better craft shows, e.g. ACC and the Smithsonian and while they have resulted in work but not enough to offset the true cost of participating in them. He is fortunate in that over the years he has now an established client base that wants his work, e.g. The Inn at Little Washington. He has been doing this long enough to where he is now getting orders from the next generation of his clients. He has had instances where his pieces have been passed along, a chair going to one the table to another and then both siblings seeking him out to have the missing complementing piece made. The business has had its ups and downs over the years. Currently he has two employees. Most have had some woodworking experience but more at carpentry end of the spectrum and he has trained them Washington Woodworkers Guild | Page 14 March 2016 for fine woodworking. A number of former employees are now out on their own and still in the area and at least one still working in his style. While they are now competing with him he chooses to see it as a legacy. Peter brought in over a dozen of his leg designs that he has developed over the years. They form a physical catalog that his clients can use to aid in their decision making process as they work with Peter in his design of a piece for them. Typically either the customer chooses a leg style and the species of wood or Peter works up a preliminary design and suggests a based on a blank that is temporarily built with a layer of thick paper separating each segment. The piece is then turned on a lathe. Once the turning is finished the turning is split along the paper seams and then reassembled with the pieces in a different orientation. Peter has spent considerable time in a trial and error process to finalize these configurations, see his Empty Inside Out Turned Leg and Core Filled Inside Out Turned Leg. Other designs incorporate variations on glue ups include his Center Step Staggered & End Stepped Staggered Legs, Proud Knee Queen Ann Leg, Wishbone and Pinwheel. The Pinwheel is one of his leg style that he sees working best. newer designs that he is still refinPeter H. Kramer, LLC With either approach ending up in ing. He works with a diagram when Address: 311 Gay Street a two way discussion of what will gluing up since it’s very easy to get PO Box 232 be the final design. In examining the pieces assembled incorrectly. Washington, VA 22747 Phone: (540) 675-3625 the samples that he brought one More examples of his work can be Website: peterkramer.com could see how some of the designs seen in person by treating yourself evolved and/or are derivative from to a meal at the Inn at Little Washeach other. Although Peter did admit that a number ington or check out his website, www.peterkramer. were developed from what were actually production com . mistakes in the original design that were able to stand Peter offered insight into the life of a professional on their own providing a new direction in form and woodworker. Along that journey he has found woodlook. A number of his leg designs incorporate split turn- working fun but not necessarily the best way to afford ing to achieve their unique look. A split turning is a comfortable lifestyle. WWG Washington Woodworkers Guild | Page 15 March 2016 American School of F r e n c h M arquetry b y Dave Heller The American School of French Marquetry is located in San Diego, California and offers classes focusing in the traditional French 18th century marquetry technique as well as in the newest methods for contemporary designs. All students at the American School of French Marquetry are taught on the “chevalet de marqueterie” (Marquetry Easel for Painting in Wood), or cutting horse. It was the tool used by the Parisian “ébéniste” and “marqueteur” and was unique to the French trade, which was very secretive. The chevalet allows the worker to cut out very delicate patterns in exotic woods and other materials with a high degree of accuracy. The school, run by Patrick Edwards and Patrice Lejeune are both outstanding masters in marquetry. Patrick left his career in High Energy Physics in 1973 to repair and restore furniture in his native San Diego. With his avowedly pre-industrial perspective he became involved in museum quality restorations early on working with J. Paul Getty Museum and others. There he met a French conservator who gave him hints of the depth of knowledge still available in France. Patrick became aware of the chevalet, a tool developed in Paris before 1780 that allows very controlled cutting of veneer. After years of learning from books, a contact at the Getty arranged for him to meet Dr. Pierre Ramond who, in addition to writing the seminal text “Marquetry”, Pierre was the chief marquetry instructor at the Ecole Boulle, the Harvard of French technical colleges. He invited Patrick to attend the school in 1992, which he did for a three month term. He was then invited back for the three subsequent years. In 2000, with Pierre’s blessing, he founded the American School of French Marquetry. The school teaches technique using Etudes (studies), the same approach as the Ecole Boulle. Patrick’s partner in the business is Patrice Lejeune. Patrice has two degrees from the Ecole Boulle. His technical training is broad and very deep. Both of these men are extremely talented craftsmen, passionate about their work, and first rate teachers. They constantly disagree about details while being completely Chevalet de Marqueterie Washington Woodworkers Guild | Page 16 March 2016 aligned on big picture views. Stage One: Boulle Work This is also known as packet cutting, and is the basic way of making a marquetry picture. A stack of veneers is trapped between two thin backer boards. The pattern is glued to the front board. A hole is drilled in the packet, and the fretsaw blade inserted. The packet is cut into the constituent pieces, which are carefully organized. Some combination of pieces is inserted into each background piece, and multiple copies of the picture are produced. Any marquetry teacher would teach you those things. What is unique about ASFM is that both of the instructors have made 6000 piece panels this way. There are tools, approaches and organizing techniques to make this happen. The heart of the system is the Chevalet. It is a sophisticated hand-powered scroll saw. The jaw system allows you to hold the packet so that very small and complex pieces can be cut accurately without the veneer shattering. The precision possible is far beyond any scroll saw I have experienced. I now have about 40 hours of experience using the chevalet at the school, but have spent $700 on parts and plans to make my own. This tool is unique and I believe worth the floor space, time, and money to construct. At its heart this is a hand tool and requires dexterity and practice to master. Decent vision is also handy, though an Optivizer helps a lot. Week one consists of three studies. The objectives are to practice using the chevalet and learn to deal with different tricky issues. Some drawing skills are also taught by Kristen, Patrick’s wife and a former art teacher. Keeping parts organized, fixing mistakes, assembly boards, mastic, glueups, hide glue technology, and pad polishing are also covered. This course is an amazing introduction to marquetry. If you were to take it without any background, you would know how to do basic marquetry (using a chevalet) at the end of the week. However, it is a much better class if you already know how to do it. If you were to attend a Cordon Bleu cooking school with no background, you would learn to make an omelet. If you were already a reasonably accomplished cook, you could learn to make fabulous food. Patrick and Patrice can do either, so it’s up to you which you’d like to learn from them. This class is taught in a very specific way for very specific reasons. The key impediment to this method is the chevalet. It is large and expensive. A scroll saw or a deep throated fret saw is sufficient for simple marquetry of up to 200 pieces. A chevalet is more precise and opens up other possibilities, which you can best appreciate when you’ve done marquetry some other way. For real precision hand work, the chevalet Washington Woodworkers Guild | Page 17 March 2016 is quite the tool. Yes, a laser could do even better, but I don’t consider that relevant. I make things with a chevalet, I’m just feeding a machine with a laser. ASFM teaches classes four times a year in two week chunks. Patrick also teaches for two weeks each year at Marc Adams’ school in Indianapolis. That is much closer, but San Diego in February is pretty nice. If the topic appeals to you this is the best training available in the US. I would suggest that you read up and practice ahead of time so that you can learn at a higher level. To be honest, these guys are wasted teaching at this level, but there aren’t many other teachers prepping for them. They also exhibit no frustration at teaching basic material – their enthusiasm for their subject is genuine and deep. They do offer higher level classes to graduates of the initial two classes- there was one student there working at a much higher level than the rest of us. WWG American School of French Marquetry Address: Phone: Website: 3815 Utah St, San Diego, CA 92104 (619) 298-0864 americanschooloffrenchmarquetry.com Patrick’s Blog: wpatrickedwards.blogspot.com Patrice’s Blog: patricelejeune.blogspot.com Washington Woodworkers Guild | Page 18 March 2016 Woodworking Shows the Baltimore & Chantilly by Barry Ingram The Baltimore Show As usual, I needed to attend the Baltimore show this year. It always has a good draw from this area, even though it is over an hour away. And, the large space allows for a lot of vendors and seminars. So, on Saturday morning, Rich Tilghman and I took off for the Maryland State Fairgrounds, with a quick stop at McDonalds for some fine breakfast fare and a big coffee. We got to the Fairgrounds well before the event opened and early enough to get a close-in parking spot, so we left our heavy coats in the car. Good move, since it is usually pretty warm in the exhibit hall with all the crowd and the demos going on. Neither of us really needed any new tools, but you never know what you may find that becomes a “needed" tool. I can almost always find some small items to restock or try out, but my main goal was to sit though some of the seminars and learn from the experts. I always learn something from Jim Heavey or Roland Johnson, and I knew I would have to sit through Alex Snodgrass's demo on the bandsaw, especially since I had just purchased a new bandsaw about three months ago. I believe I have seen his exact same demo at least 5 times before at other wood shows, but I learn another fine point each time. This time, however, Alex introduced us to his method of making 3D cutting boards. These were impressive. You learn something every time you sit through a seminar by Roland Johnson, and this time was no exception. Roland’s topic this time was wipe-on finishes, one of my favorites. Roland broke the finish- ing process into several steps. I hope I have captured them correctly. 1. Prep work – use mineral spirits to highlight glue spots and then white vinegar can be used to remove Titebond Original spots and splotches. He described the method, but I’ll make you wait until you see it to learn the secret. 2. Plane or scrape as needed to remove rough areas 3. Use a tack cloth to remove dust – but do not press down and wipe it, just pull across the surface very lightly. 4. Start applying the finish – start with Sealcoat dewaxed shellac to seal the wood pores. 5. Sand, using a sanding block. He glues sandpaper to small wooden blocks to ensure a flat surface. 6. Apply 3-4 coats of finish, allowing 2 hours between coats. Roland primarily uses high gloss Waterlox. 7. Finish by rubbing the surface down with 0000 steel wool to give a fine sheen. He has also mentioned that Liberon steel wool is his preferred brand because of it texture and fine strands. More expensive, but worth it. 8. Finally, apply a good paste wax, preferably one with carnauba wax in it. Washington Woodworkers Guild | Page 19 March 2016 My next stop was a session with Jim Heavey, where he discussed flat-panel glue ups. I did not take any notes in this session, since I was so engrossed in his discussion, but he also mentioned that he had done a session in a prior year of jigs, which I had also seen. If you want to get a copy of his jig plans, go to www. woodmagazine.com/jimsjigs. OK, so we did see a few supplies that we needed and I also bought a dust capturing attachment for my drill press. More on that later. Peachtree always has a good selection of shop accessories to pick from. Also, seeing the Dubby demo for the umpteenth time reminded me that I need to order a new base, since my Grizzly tablesaw has a longer distance from the left miter slot to the blade than my previous Jet. The Chantilly Show We had received an announcement in late January that the Detroit show had been cancelled and it was being moved to the Dulles Expo Center in Chantilly. This was a long awaited return, since the show had left here in 2011. We had enjoyed the opportunity until that time to have one or more booths there and demonstrate some hand tool techniques, talk about the Guild, exhibit some of our completed projects and hopefully attract some new members. Of course, we also liked just having to drive about 15 minutes to get to the show. Anyway, the Guild had decided that we would like to once again get some space at the show. However, long story short, the show was to be held in the North Hall, which only has about 30,000 square feet. This means that the Woodshow had to fit an 80,000 sq. ft. show into about 1/3 the normal space. This also meant there was no room for guilds, clubs and educational groups - a big disappointment. I decided to go on Friday and Saturday, which later also included Sunday. What the heck, its only 15 minutes from home. I was pleasantly surprised at the show. Of course, the first person I saw at the show was our own John Davis, selling some of his excel- lent old tools. After wandering around for a while gaping at the many neat tools at Lee Valley and some of the supplies at Peachtree, I attended Bob Settich’s seminar on wipe-on poly and oil finishes. A lot of really good information here. Bob focused on Watco Danish oil finish, good for a thin protective coat, and Minwax Wipe-on Poly, very good for a protective coat with resistance to water spotting, but it shows scratches and you cannot do spot repairs. Besides discussing the pros and cons of these finishes, Bob also discussed the proper uses of an orbital sander, making and using a pad to apply finishes and the use of fillers on wood. Once again, I sat through two of Jim Heavey’s discussions and two by Roland Johnson. These were different seminars than the ones they did in Baltimore and I actually sat through the same presentations two times on different days. It was interesting to hear Jim and Roland discuss their views on different glues that they use. Both speakers focused on TiteBond, but also mentioned that these were just example brands and Washington Woodworkers Guild | Page 20 March 2016 that there were others with similar properties. Jim had, over time, migrated to primarily Titebond III, with its water resistance and longer set time. Roland, on the other hand, primarily used Titebond I Original because of its solubility with water and the ease of removing glue spots and stains with white vinegar. Each also mentioned glue line color, strength and other factors, but both primarily had selected one type to use and were sticking to that one. Of course, that didn’t rule out the use of other adhesives for special cases, such as CA glue and hide glue. Roland also did a seminar on scrapers that I found very informative. Hand scraper are one of my favor- ite tools, because of their ability to smooth and put a fine finish on surfaces. Roland presented an excellent sharpening method for each type of scraper and I have since tried the process. It worked very well and only takes about 1 ½ minutes to completely sharpen a scraper. All in all, I thought both the Baltimore and the Chantilly shows were well worth the time to attend. I do hope that next year, the Chantilly show will have more space so that we can participate. I spoke briefly with the Woodworking Shows and he said he was planning on being back here next year. WWG I have also asked some of the other members who attended the show to add their comments. Dave Heller I haven’t been to one in several years but they sure haven’t changed much. There seemed to be good deals on offer, and it was nice to be able to check out some tools in person. The classes were well attended. I’m not sure what I was hoping to see that wasn’t there, but after two hours I was ready to leave. We went over to Dunlap afterwards and Daniel gave a very nice tour to the guys from Charlottesville that I was with. Myra Haley • I always attend the Jim Heavy lectures (from Wood Magazine). He covers basic woodworking topics (different topics every year). He's amusing and a bit of an iconoclast about some of the sacred cows of woodworking which I get a kick out of. Always interesting and worthwhile. • Also I always stop by the Lee Valley booth mostly to drool. The guys there are friendly and let me play with their (very expensive) toys. I've bought several of their tools (lower price range) and am thinking about a dovetail saw. Still not sure I deserve one of their planes. • And another ritual of mine is to go to the Peachtree booths. It's a great place to stock up on basics (sandpaper, glues, etc.) and not have to pay shipping. • The Woodworking Show has be to the best value in all of woodworking. The number and quality of the lectures alone are worth way more than the cost of admission. • Fingers crossed that they will be back again next year in Chantilly. Jim McMichael I thought the Baltimore show was vastly better than the Chantilly show, and I think it was because of the limited space in Chantilly. Both had good educational opportunities from nationally known woodworkers. I was amazed at the huge number of middle aged men strolling around the Chantilly show, and wonder why they don't belong to the guild. I thought the Chantilly show was on the border of being a flea market. The vendors in the back that took up all that space with their junk should be kept in the corner with a curtain around them. Both shows had value, but the Baltimore show was way better in terms of exhibitors. Maybe the junk dealers were less obvious there. Washington Woodworkers Guild | Page 21 March 2016 Tool Review StopLossBag Jim McMichael -- A couple of meetings ago, I brought in a couple of StopLoss Bags to show, and to share my experience using them. I just love these things. All I do is pour in up to a quart of finish into a bag, squeeze the air out, and put on the cap. I have had some varnish, shellac, water based finish and paint in these bags, and have had fresh material every time I need it. All I do is pour out what I need and put the cap back. The bags cost about $4.50 each, less if you buy multiples, but I think that they pay for themselves the first time you open a can of finish and see some Tool: Street Price: Website: Stop Loss Bags $4.50 (02/23/16) stoplossbags.com skinned over liquid. Another plus is that you can see what settles out of solution, and if needs mixing, just shake or kneed the bag. One downside is that you may lose the label from the can since some of the labels are actually printed on the can, but you can write on the bag with a Sharpie. Since I showed these at the meeting, I noticed that the company published updated stability data at 18 months Oil-based polyurethane 99.84% of original composition. Salad bowl finish (oil-based) 99.63% of original composition. WWG Washington Woodworkers Guild | Page 22 March 2016 The Classifieds For Sale: Drafting Table Contact: Phone: Email: used to decorate the top - the pattern is from a Mondrian painting. The desk is finished with Danish oil. There are four book shelves on the right side: two face the front, two face the side. The bottom shelves are 15.5” tall, sized to accommodate unusually tall and wide architecture or art books. The top shelves are 11” and 12.25” tall. In 2010 I added a translucent sheet of Vyco to the desk top to protect it, and a 42” Mayline (a parallel edge used for drafting). These can be left on the desk or removed (leaving six small screw holes), whichever you prefer. Measurements: 30” front to back at the widest point, 39” tall at the front edge, 50” tall at the back edge, 42” wide at the legs. Desk surface is 31” tall, measured on the angle x 43.5” across. More photos are available on request. Eileen Murphy (443) 626-7203 emurphy.5@gmail.com 2008 Asking: $1000.00 obo I built this drafting desk in late 2008 during my final year in a furniture concentration at the University of Notre Dame’s School of Architecture. It has served me well, but I’m preparing for a move and I need to part with it. The desk is in lightly used condition. The photo is from when it was first built and the cherry elements (legs, cross-supports, desk top frame and pencil catch) have darkened nicely over the years. The desk surface is fixed in an angled position - it is not adjustable. Walnut inlay and aniline dye were 2016 Washington Woodworkers Guild | Page 23 March 2016 For Sale: Various Tools Contact: Phone: Email: Rick Wall (703) 915-2985 flwall@yahoo.com I have been a wood worker for more than 40 years. I am not giving it up but the time has come to downsize the collection of the tools that I have accumulated over the years. These are the ones I am starting with…I have many more. Please email me for additional pictures or information and if you would like to be notified concerning tools that I will be selling in the near future. • Lion Trimmer (Vintage) $125.00 Universal trimmer No. 4-Lion Machine Co. Grand Rapids Mich.” Clean, complete and in working condition. • Emmert pattern makers vise $450.00 Emmert K-1 patternmakers vise. Great working condition w/bench bracket. • Stanley 45 Plane $200.00 A complete vintage combination plane with original box. The box reflects its age but all parts are in good condition. • Hardwood Veneer $0.20sqft I also have a large quantity of hardwood veneer (not paper backed). Cherry, figured maple, mahogany and more that I will sell for $0.20 sqft. Washington Woodworkers Guild | Page 24 March 2016 For Sale: Incra Tools Contact: Phone: Email: Gretchen Stanton (202) 550-2413 smetchbud@gmail.com I know they are a bit older than what is available today but the items are all new in their boxes. • Incra Shop Stop • Incra TS III $325 Table Saw Fence Includes: 92” rails, base mounting unit, legs, extension table mounting kit, Ultra 32 Wonder Fence $25.00 • Incra TS2821 RT/FB with inserts $125 YouTube Videos Video: Frank Klausz Using His Monster Molding Plane Link: bit.ly/1oxSCfz Submitted By: Joel Jacobson Video: Toddler Names Over 75 Shop Tools Link: bit.ly/1PSVBZf Submitted By: Joel Jacobson Washington Woodworkers Guild | Page 25 March 2016 Editors Note: We’ve been recieving emails from people in the community looking for help/design/fabrication of something they want made. There has been enough traffic that we’ve decided to add a new section to our newsletter, Works 4 Hire. The potential clients were asked to describe thier project inorder to give you an understanding of what they are looking for. If thier project is something in your wheelhouse please contact them directly. Afterwards please let us know about yor experience and if this is something we should continue to post. Thank you and have a great day, Eric Carr Works 4 Hire: Mobile Pegboard Crafts Cabinet Contact: Phone: Email: Rachelle Hardy (202) 746-2405 rachelle.hardy@gmail.com Type of Project First choice of cabinet is in a screen layout with four panels ( \/\/ ). Second choice is a four-panel book layout ( \\// ). Each panel would be framed by wood and have casters at the bottom of the 2’ side. When closed there would be 2-3 fasteners that would keep the cabinet from opening up when being moved. Preferably at least one fastener would be padlock-able. Specify Size Each pegboard/panel is 2’ x 4’. If in the screen format, the length would be over 8’ when unfolded. Describe the Materials I have already purchased the four pegboards. The framing materials can be oak/oak veneer or another sturdy light colored wood. The thickness of the framing wood could be 1/2” to 1”. The framing would 2-3” wide so that materials hanging on the pegboard would not be crushed when folding the panels together. Materials: Oak framing (thicker on bottom for attaching casters) clear finish on frame only, four pegboards (provided), eight panel casters, 8-12 hinges to attach panels together, two Fasteners to secure panels in closed position, one locking fastener that can be padlocked. Budget Range From: $100.00 - To: $400.00 Other Information you think would be helpful: I have six craft cabinets whose contents will be moved to the mobile cabinet. I would be happy to make these available for a discount toward project expenses. The link is a similar unit but not exactly the same. They were also purchased at the Container store. I have both black and white craft cabinets. Four have 60 drawers, two have 31 drawers. Works 4 Hire: Cabinets & Other Pieces Contact: George at R-Home Furniture Email: rhomefurniture@gmail.com Website: www.r-homefurniture.com George is occasionaly approached by clients who want a piece of furniture that requires some custom work. He is looking for some woodworkers who would be interested in making a cabinet or other piece. George will also have live edge slabs of Asian hardwoods available in the near future. Washington Woodworkers Guild | Page 26 Washington Woodworkers Guild Officers Meeting Address Goodwin House 3440 S Jefferson St, Bailey’s Crossroads, VA 22041 Click Here for Directions President Jim McMichael Vice President Bob Kinsel Treasurer Myra Haley Historian Bill Walmsley Membership DB Admin Barry Ingram Wooden Word EditorEric Carr DVD/Tape Librarian Tim O’Hearn Name Tag CoordinatorRichard Tilghman Web Master Ken Harrington Master Craftsman Coord. Jay Christian Projects Coordinator Mel Montemerlo Safety Coordinator Bob Rogers At-Large DirectorStu Crick At-Large Director Bob Kinsel At-Large Director Dave Heller jcmcmichael@aol.com kinselbob@msn.co treasurer@washingtonwoodworkersguild.org bwalmsley@gosps.com barryi@ingram-us.com editor@washingtonwoodworkersguild.org ohearnt@verizon.net richtilghman@msn.com tails1st@gmail.com jaychristian@cox.net montemerlo@gmail.com bobandcarolyn1@cox.net stu@stuswoodworks.com kinselbob@msn.com dave@hellerandhellerfurniture.com Program Chair, Communications Chair are Open About the WWG Our Members Meetings Since its founding in 1980 the The Guild has over 130 active Meetings are normally held on the Washington Woodworkers’ Guild’s members, eighty percent of whom third Tuesday of the month (except are hobbyists, with the remainder August) at 7:30 pm at the Good- primary goals have been the education of its members in all aspects making a living from the craft. win House Bailey’s Crossroads in Member skill levels vary from Falls Church. A typical meeting novice to professional. Member consists of a business portion to interests cover all types of wood- discuss the status of the club, up- working: furniture (modern, an- coming events, group book & tool tique reproduction or restoration); purchases, and other Guild activi- turning; carving; box making; toy ties. The business portion of the and model making; marquetry; meeting is then followed by a ‘Spe- nars by nationally known experts; gilding; musical instrument mak- cial Program’ highlighting some exhibitions of members’ work; ing; antique tool collecting; and new aspect of woodworking for maintenance of a woodworking environmental health and safety. skill enhancement and education. of woodworking and the promotion of interest in woodworking in the Washington metropolitan area. Efforts toward these goals have taken various forms: demonstrations at monthly meetings; technical semi- videotape library; book and tool purchasing programs; and the publication of a semi-monthly newsletter - ‘The Wooden Word’. Washington Woodworkers Guild Next Meeting: March 15th Washington Woodworkers Guild | Page 27
Similar documents
March 2014 Wooden Word-a - Washington Woodworkers Guild
width. I always enjoy learning new things from our members. One thing I have learned, is there are many ways of doing the same thing. Keep making sawdust. Stuart
More information