Schwing Stetter in

Volume : 4
Issue : 13
Q3 2015
3
2
Project in Progress
10
7
Notable Projects
Kingdom Tower
New Product
Schwing Stetter in
Thermal
Power
Projects
Welcome to
25-29 November 2015
Stall Nos. 21 & 36
Follow us on
1
VC & MD’s Message
Dear Customers,
Very warm greetings to all the readers of Concreting Times.
The road sector continues to be buoyant. Many more road works were awarded in the last 6 months, which has brought some cheer to the road
construction equipment manufacturers. Most of the road contracts awarded recently are for concrete roads. Therefore, the concreting
equipment manufacturers, especially Batching Plant manufacturers were benefitted. It is expected that in the coming months, several more
road contracts will be awarded.
Having said that, the overall sentiment amongst the construction equipment manufacturers continues to be cautiously positive. The 2 day
seminar conducted by the “Ministry of Road Transport and Highways” (MORTH) in coordination with ICEMA in the beginning of July, 2015 was a
grand success. The next major event for the construction industry and the construction equipment manufacturers, “EXCON 2015”. This exhibition
is conducted by CII with ICEMA being its sector partner and supported by Builders Association of India.
Coinciding with the EXCON Fair, ICEMA will be conducting a 2 day conference on “Rebooting Infrastructure” on 26th and 27th of November,
2015. There will be presentations and panel discussions on topics of varied interest : transportation infra, smart city roadmap, skill development,
equipment financing and component and aggregate manufacturing (Make in India).
During this conference, ICEMA will also come out with an industry report on the Indian construction equipment
industry, “ICE Vision 2020”. This report will cover various topics like the state of infrastructure industry,
current demand scenario of IC industry, critical issues faced by Indian construction industry, the future outlook
(midterm 2020), market size for equipment by 2020 and way forward on critical issues. These copies would
be available for sale to all the stakeholders, these details can be obtained from the secretary of ICEMA,
Mr. S.G. Roy, whose email id is s.g.roy@cii.in.
SCHWING Stetter India will be participating in the EXCON Fair in a big way. We will be launching 6 new
products. 6 variants with upgradation on the existing products and many innovations and new
control systems for Batching Plants and Concrete Pumps will also be launched. On behalf of
SCHWING Stetter India, I invite all the readers of concreting times, to visit the fair at Bengaluru
between 25th and 29th of November, 2015.
I am quite hopeful that this EXCON will be a starting point for redevelopment and growth of
infrastructure in our Country and will be a success, for both the construction industry and
construction equipment manufacturers. Finally, I wish all the readers of concreting times
very happy Vijayadasami, Diwali, Christmas and New Year 2016. May this festive season
bring happiness, success, peace and prosperity to all of you and your family members.
All the best,
Vice Chairman & Managing Director - SSI
Projects in Progress
Dhirubhai Ambani International Exhibition and Convention Centre
poured and produced is of 1200 m3 in 24 hours.
Dhirubhai Ambani International Exhibition and Convention Centre
(DAICEC) is being constructed by Reliance Industries Ltd, BandraKurla complex ( BKC ), a commercial zone in Mumbai.This projects
was given to Samsung C&T, South Korea and executed by Larsen
&Toubro. The sanctioned buildup area 82 lakh sqft is on a 18.5 acre
plot. The estimated $680 million project is scheduled to be
operational by 2017. It includes 18 storey tower with 4 basement for
parking. It will house a convention, exhibition centre, auditorium,
cultural plaza, service apartments, office block, retail shopping
complex, theatre, conference rooms and banquet halls.
Around 180 to 200 trucks are being washed daily through our
recycling plant RA 12 round the clock. Mr.Viswambharam of L & T
even said that the safety standards are very high at ‎this site and have
achieved around 5 million accident free hours.
3
Total proposed concrete is 4,00,000 m and until today approx
1,90,000 m3 concrete have been poured. The concrete grades used
are of M80, M70, M50, M40, M30. Record production of concrete
2
Machine
Model
Quantity
Batching Plant
M 1.25
1
Batching Plant
M 2.25
1
Concrete Pump
SP 1800
3
Concrete Pump
SP 2800
2
Separate Placing Boom
SPB 35
6
Recycling Plant
RA 12
1
Concrete Mixer
AM6SHN2
19
Notable Projects
Junagadh Medical College
Junagadh Medical College, located in Junagadh City, Gujarat is a
project of 37.5 acres. It houses a college building, a 300 bed hospital
building, residential quarters for staff and hostels for students. Total
amount of concrete poured and produced is about 1.5 lakh m3. The
project was awarded to J.P. Structures Pvt. Ltd., a well renowned,
reliable and experienced Rajkot based construction firm managed
and handled by Mr. Hiren Sodha.
Mumbra, Manpada Thane: Dosti group is developing a 25 Acre plot of
residential buildings, 19 towers with basement, podium, tilt, 29
storey building with a beautiful club house and landscape.The
average concrete production at site is 4000-5000 m3 and already have
3
produced around 75000 m of concrete from M1.25 batching plant. As
of now more than 2.5 lakhs cubic mtr of concrete poured using
Schwing Stetter equipment and all machines under our CAMC
contract.There are 7 concrete pumps of SP1800 and BP-1800 make.
Around 95% of concreting is done through these concrete pumps and
only 5% is done manually as well as through tower cranes.
Schwing Stetter India equipment were chosen for its reliability and
quality in concrete machinery for their project worth 322 crores. The
maximum vertical and horizontal distance to which the concrete was
poured are 40m and 60m. The average output obtained from
concrete plant is 50 m3 / hour. Record breaking production of 1.5 lakh
m3 of concrete was produced in about 18 months with concrete
grades of M15, M20, M30.
Machine
Model
Quantity
Batching Plant
CP30
1
Batching Plant
M1
1
Batching Plant
M1.25
2
Concrete Pump
BP 1800
4
Concrete Pump
SP 1800
7
Concrete Pump
BP 350D
3
Concrete Mixers
AM6SHN2RH
5
Schwing Weighbridge
Schwing 996
2
Omkar Alta Monte Project
Malad,Mumbai: This project involves construction of four residential
towers A of 220-mtrs height,tower B & C of 260 mtrs, tower D of 280
mtrs.Total concrete poured and produced so far is around 143075 m3
of concrete grade M70,M60, M50, M40, M30.The pressure at which
SP-4800-D is operated to pump the concrete is at 160 bar to 180 bar.
Concreting achievements of H1 Batching Plant of concrete poured
and produced is 58 m3 / hr and pumped concrete at 220 meter Height
with SP 4800-D concrete pump .
Machine
Model
Quantity
Batching Plant
M1
1
Concrete Pump
SP 1200
3
Concrete Mixer
AM6SHN2
6
Dosti Imperia
3
Material
Model
Quantity Concrete poured
and produced (m3)
Concrete Pump
BP 1800
01
41,252
Concrete Pump
BP 2800
01
23,875
Concrete Pump
SP 4800D
01
6547
Batching plant
H-1
01
1,21,143
Batching plant
M-1
01
7575
Separate placing boom
SPB-35
04
45260
Transit mixer
AM6
05
1,00,143
Notable Acheivements
1st M21Z supplied in Bijapur, India
A New lighthouse at Nochikuppam
Bijapur, Karnataka : S. S. Alur & Co was supplied our first ever model
of T350 – M21Z manufactured in March,2015 and commissioned on
23rd May 2015 with control system of MCI55. It has an aggregate
storage capacity of 3m3 per bin and per batch capacity of 0.35m3.
concrete grade used is M25 and till date, the plant has produced
concrete around 250 m3. This customer is a class 1 contractor and are
mainly into concrete roads and bridges.
Nochikuppam, Chennai: A lighthouse is being constructed by BNR
infrastructure for Trinity associates using Schwing Stetter equipment.
The duration of this project is around 1 year. Total concrete poured
and produced is 13,000m3.
Longest flyover at Patna
Patna,Bihar : The state's longest point to point 2.35 km flyover runs
on Bailey road connecting Jagdeo Path Mor to Sheikhpura Mor built by
state agency of Bihar Rajya Pul Nirman Nigam Limited at a cost of 300
crore with contractors of Ranjit Buildcon using Schwing Stetter
equipment.
Machine
Model
Quantity
Batching Plant
M 21 Z
1 No
Concrete Mixer
AM6SHN2
2 No
Boom Placer
S 36 X
1 No
Credit to our SP 1200 HDRL pump
Construction work for this flyover started on December 2012 and
completed on July 2015. 80,000 vehicles are expected to use the new
toll free flyover on a daily basis.
Machine
Model
Quantity
Batching Plant
CP30
1
Batching Plant
CP18
1
Concrete Pump
BP-350D
1
Boom Pump
S 36 X
1
Concrete Mixer
AM6SHN2
4
Khagol Road, Danapur : Saakaar Constructions was recently awarded
the best real estate developer and best housing project at the 35th
brands academy excellence award 2015, Goa to the project director,
Mr.Dilip Kumar for completing the below mentioned projects before
time using our SP 1200 HDRL pump.
Gulmohar greens and Orchid has two number of towers with G+11
floors project at Patna has a floor height of 3 mtrs with an
approximate vertical height of 44 meters and an approximate
horizontal length of 196 meters.Total concrete poured and produced
till date is 9500 m3.
Our pipeline details are 178 meter horizontal from pump, 44 meter
vertical and 18 meter top horizontal.
4
Customer Interview
An Interview with Vinod Adhikari, Proprietor - Adhikari Readymix Concrete, Boisar
About Adhikari Readymix Concrete
Schwing Stetter Equipment Used
Mr. Vinod Adhikari, the Proprietor of AdhikariReadymix has come a
long way. He got into the business of Transporting Building Materials
with a single Truck , which has now bloomed into a full fledged supply
of RMC since 2013. Adhikari Readymix supplies RMC to all the
ongoing road, bridges, residential and industrial construction
projects in and around Mumbai . Providing quality material, timely
service and maintaining goodwill with different publics of vendors
and customers forms the mantra to his success. Mr Adhikari is a
meticulous planner and likes to work in a systematic way. He ensures
that all spares are available at site to take care of any breakdown, so
that production of readymix concrete and timely delivery to
customers at project site is not hampered. His dedicated team
maintain all equipment at site and are proud to be associated with
Schwing Stetter.
Batching Plant - M1 Plant / CP 18
Concrete pump - BP 1800 / BP 350 / SP 1200 - two Nos.
Transit Mixers - 24 Nos
Boom Pump - S 36X
Why Schwing Stetter India?
I have been won over by Schwing Stetter Sales, Marketing, Service
& Spares Team. Mr Mukesh Vishwakarma, Mr Vinod Baviskar &
Mr Varun Sharma ensure successful closure of the deals.
I do not like to compromise on quality and I ensure that only genuine
spares are used to maintain all the equipment purchased from
Schwing Stetter.
There is a lot of potential in and around Boisar area with the
construction of a new port terminal and we look forward for a long
term business relations with Schwing Stetter.
Landmark Projects
Flyovers from Dahisar to Dahanu Road under National
Highway Projects, Boisar Bridge.
An Interview with Mr. Vishnu Jadhav & Gurunath Jadhav - JCPL Pvt Ltd, Khopoli
About Jadhav Construction & Power Co Pvt Ltd
Why Schwing Stetter India?
From being Civil Contractors we got into RMC business in 2012. Our
Plant has been given to Ultratech on a three year contract and we
are proud to state that out of 100 RMC Contractors - Ultratech have
voted us as No. 2 in terms of maintenance, quality and cleanliness.
Our aim is to become No. 1.
We have got excellent feedback about Schwing Stetter products
from RMC contractors, which is nearly 75% of the market.
We are very happy with Schwing Stetter's commitment to quality and
service. Trust was the most important factor when we decided to
invest in Schwing products.
Landmark Projects
I understand that we were the first customer to buy SSI Weigh Bridge
in 2012 and are highly satisfied with its performance. The accuracy
of the weigh bridge is excellent with easy operation provided through
an indicator with tamper free method.
We have partnered with I Max – Imagica and Uttam Galva
Steel in their civil contracting work using the RMC from
Stetter CP30 Batching Plant.
We are thankful to your
team for their support during its
commissioning and through its operation till date.
Schwing Stetter Equipment Used
CP30 Batching Plant
SCHWING 996 Concrete deck Weigh Bridge .
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Cover Story
Schwing Stetter at Thermal Power Projects
Concrete is the world's second most consumed material after water,
and its widespread use is the basis for urban development. Thermal
power projects are classified into Coal, Natural Gas and Nuclear
power plant. Coal-based thermal power plants have been a major
source of power generation in India, where 75% of the total power
obtained is from coal-based thermal power plants. The coal reserve
of India is about 200 billion tonnes (bt) and its annual production
reaches 250 million tonnes (mt) approximately. About 70% of this is
used in the power sector.
SCHWING Stetter in thermal power plants:
Concreting a power plant will involve massive amount of concrete.
Schwing Stetter equipment are working round the clock in producing
such levels of concrete.
Source : Research article
A smoke flue is arranged concentrically inside the chimney while
leaving a free space between the chimney and the flue. This flue is
designed to protect the concrete of the chimney against heat stress,
i.e., against the chemical attack of hot gases; the free space
guarantees heat insulation and at the same time permits any possible
necessary maintenance or repair work. A version involving two
cylindrical towers made of concrete and forming a continuous block,
resting on the same foundations, ensures the stability of the chimney,
which, if built separately, would require a conical structure with
foundations and a floor slab plate of its own. This arrangement makes
it possible to achieve considerable savings, especially in terms of the
volume and the weight of the chimney tower and its construction
cost.
TATA Power Gammon
CP 18 with star batcher at
Mundra Power project
Fo r e x a m p le , u s in g
cylindrical sliding
Lanco CP 18
coffering, which is half
with Chimney
the cost of conical sliding
coffering. Second, it
facilitates savings in
terms of the weight and
the volume of the
common foundations as
well as the floor slab plate
surface, which is reduced.
Finally, it is possible to use
the concrete cover of the
boiler house in place of a
shingle covering. On the
other hand, it should be
noted that the time to
build these structures is
much shorter due to the
usage of cylindrical
sliding coffering; this is
not without significance in terms of construction time. Our recent
solutions to Fly ash from power plant is our launch into sludge pump
products for the very first time in India! Log on to
www.schwingstetterindia.com/products
One of our recent project is for the company Bhavnagar energy
company limited with its power project had the contractors of
Shapoorji Pallonji and Paharpur cooling towersin constructing the
cooling tower of 110 m height.The total concrete poured and
produced in this project is around 2 lakh m3.The concrete grades used
were M10, M25, M30, M35, M40. Concreting record is 2700m3 in 44
hours.Also, the concreting achievement is 1,500m3 produced in one
day with M1 and CP 30 batching plant.
Concreting the power plant:
The object of the invention of a thermal power plant is especially with
a view to the production of electric power, including at least one boiler
house equipped with a boiler and at least one chimney for the
evacuation of the fumes produced by the boiler, characterised by the
fact that the boiler house and the chimney present a common lateral
wall portion and are made up of a unitary concrete structure. One way
of setting up the thermal power plant, including the boiler house with
a tower and a chimney. A common supporting structure consists of
foundations, which support a floor slab plate. The boiler house and
the chimney reveal a vertical portion with a common lateral wall.
These structures are made of concrete and constitute a continuous
assembly. The tower of the boiler house, in particular, consists of a
layer of reinforced concrete about 20cm thick, surmounted by a belt
of reinforced concrete. In this example, the tower has a cylindrical
revolution shape. The concrete layer of this tower serves as a cover
for the boiler house, supporting and sheltering it. The tower of the
chimney as such consists of a revolution cylinder of reinforced
concrete with a thickness of about 30cm.
M1 Batching Plant at
Bhavnagar Energy Company Ltd
Thermal Power project
by Shapoorji Pallonji
TATA Power Gammon
M1 with inline silo at
Mundra Power project
6
Machine
Model
Quantity
Batching plant
M1, CP 30
1,2
Concrete Mixer
AM6FHC2
16
Concrete pump
BP 350, SP 1800
4,2
Schwing Stetter Projects around the world
World’s tallest 1 km super tall
Kingdom Tower
at Jeddah
Construction has begun at the tallest building in the world using Schwing Stetter equipment:
The Kingdom Tower in Jeddah, Saudia Arabia, will stand 3,280 feet, designed by Adrian Smith +
Gordon Gill Architecture of Chicago. It is part of the larger development, Kingdom City, and will
be the first structure in the world to reach the one-kilometer-high mark (the original design was
to be one-mile-high (1.6 km), but the geology of the area was not suitable for that height).
The project comes with a (literally) high-minded pedigree.The final height of the project is
undisclosed. This recalls the height wars in New York City in the last century, when the top of the
Chrysler Building was kept hidden until its final debut, in order to beat out the Manhattan Trust
Building.
“If you want to be a serious city, you have to show you are serious,” says Alejandro Stochetti,
director of Smith's company, Adrian Smith + Gordon Gill Architecture. “For that, you need an
iconic building” most extreme project yet: Kingdom Tower in Jeddah, Saudi Arabia. When it
opens in 2019, it will be the first building ever to exceed 1 km.
Its vast interiors will have 59 elevators—five of them double-deck so they can stop at two floors
at once - that will travel at speeds designed to prevent ears popping. Financed by the Saudi
billionaire Prince Alwaleed bin Talal, the tower will anchor a new suburb of Jidda, called
Kingdom City, which the Saudis hope will draw millions of pilgrims traveling to nearby Mecca
and Medina.
As these supertall buildings have few dramatical technical challenges involved in reaching this
height as they do not come cheap: Kingdom Tower's workers spent more than a year simply
digging a foundation strong enough to support its structure, which will have 157 floors and use
about 80,000 tons of steel.
Still, the drive to build upward continues, in part because supertall buildings can transform an
entire city. “There are a number of reasons people try to build very tall. First is ego,” Smith says.
“Someone says, 'I just want to build it, and I am rich enough.' It is for bragging rights.”
The major technical challenge for supertall buildings is wind, which tends to push into
structures and accelerate upward - what engineers call the stack effect. That can cause full-on
motion sickness for dwellers on triple-digit floors. To break the vortex, they designed Kingdom
Tower with a sloping exterior.
The other problem is less obvious: elevators. Beyond a certain length, elevator cables have
been too thick to spool, requiring people to switch elevators once or twice to reach the top of
the tallest buildings, which turns a trip to the lobby into a commute. Yet even that problem could
soon be solved. The Finnish company Kone recently unveiled a lightweight, carbon-fiber rope
that will be capable of lifting people all the way up Kingdom Tower in a single elevator ride.
A mile-high building would have about 600,000 sq m of space, double the BurjKhalifa. The
biggest challenge would be filling it.
The more worrying question is whether the earth can sustain this mania for height. On the one
hand, supertall buildings can spur public transportation that might never be built without it.
Putting 5,000 tenants in one gigantic tower requires a footprint of about 2 hectares, compared
with 12 hectares if they were spread out in three-story buildings.
But the reality is that supertall towers are energy-sucking machines. These towers, however,
were never meant for efficiency, but rather for awe, and even shock. And so there will likely
always be demand for new ones.
Why the Kingdom Tower is truly awe-inspiring is more than just a big building:
7
Schwing Stetter Projects around the world
1. The tower will be home to the world's highest observatory. It will
also have a separate, 98-foot-diameter outdoor balcony, which was
originally intended to be a helipad.
be carried out with a high-performance concrete, but with a
somewhat lower compressive strength. At the top of the second
construction phase, a concrete pump will be installed to take on the
further transport of concrete to the higher floors.
2. The building is so big they are unable to show it realistically in one
rendering. Only elevations and birds-eye views can contain the entire
project. Imagine those construction drawings...
For placing concrete, the Saudi Binladin Group is using a total of five
separate Schwing concrete placing booms (SPB). Three SPB 35 and
two SPB 30 booms are raised along with the building to be used by the
contractor's team for placing concrete up to a height of over 950m.
3. The foundation piles are about as large as a small room at 10 feet in
diameter, and can reach up to 360 feet in length.
Part of the Schwing Stetter order also include over 1,000m of
pumping line for the first construction phase up to 200m in height,
including the fixing accessories. The high discharge pressures and
outputs at these heights require secure fastening of the delivery pipes
to ensure safety.
4. Its shape is functional. The narrowing silhouette has to fight wind
as well as gravity, so the three-sided shard is designed to be
aerodynamic. The taper also helps maximize usable/rentable area. It
offsets the large core size on the lower floors by widening the base,
while the shape also narrows the core overall, making it less spaceconsuming at the top.
5. Its form is interesting for a tower of its size. The "three petal" plan
allows separate extrusions to nudge against one another, while the
profile is inspired by folded fronds of young desert plant growth. Gilllike indentations add another scale of visual intrigue.
6. It's on a plinth! But joking aside, the building does meet the ground
in a nuanced, thoughtful way. Transportation routes crisscross
around it, and the plinth melds it with its urban surroundings.
7. It has 59 elevators and 12 escalators, and five of these elevators
will be double decker. The lifts will not reach the speeds of normal
elevators, as the change in air pressure at those altitudes would
cause nausea. Three sky lobbies will prevent any one elevator from
having to go all the way to the top, eliminating the need for
excessively huge cables.
8. It has high-tech features. A high-performance exterior wall
system, including low-conductivity glass, will minimize energy
consumption by reducing thermal loads.
9. There are super-cool patios all along its three sides. Each side
features a series of shaded notches where outdoor terraces offer
extreme views of Jeddah and the Red Sea.
10. The massive structure will contain 80,000 tons of steel. Parts of
the core will contain concrete that is several meters thick.
Contractor Saudi Binladin Group is using products from Schwing
Stetter for the concrete operations. Two on-site Stetter HN 3.0
batching plants are producing the concrete necessary for the megaproject in order to avoid long drives and potential delays in concrete
supply. Four Schwing SP 8800 D stationary pumps with an engine
power of around 450kW each and a maximum feed pressure of up to
243 bar are available for high-rise pumping of the fresh concrete. A
high-performance, self-compacting concrete (SCC) C85 will be used
for the construction phase up to a height of approximately 400m.
A comprehensive pumping trial on site prior to the beginning of the
project was needed to optimise the concrete mixture because the
theoretical calculation models did not provide reliable results for a
project of this scale. The next construction phase
extends up to a height of some 675m and will also
9
Machine
Model
Quantity
Concrete Pumps
SP 8800 D
4 Nos
Batching Plant
HN 3
2 Nos
Concrete Placing Boom
SPB 35
3 Nos
Concrete Placing Boom
SPB 30
2 Nos
CT News
Bhutan Construction Expo 2015
Schwing Stetter India participated in 6th Bhutan Construction Expo 2015 held in Thimphu, Bhutan from 05th to 08th June, 2015 organized by
Bhutan Chamber of Commerce & Industry. It was inaugurated by Mr. Phuntsho Wangdi, Secretary of Ministry of Works and Human Settlement,
Bhutan. Schwing Stetter has always made sure that the current trends and latest in concreting is communicated to the emerging markets. Schwing
Stetter has always been proactive to meet the massive demands of growing construction industry.
Launch of Sludge Pump
Build Mach 2015
SCHWING Stetter India with it's strong presence in concrete
construction equipment in India has launched an exclusive range of
Schwing Sludge Pump System at IFAT India 2015 in Bombay
Exhibition Center. This marks the entry of Schwing Stetter India into
Industrial and Environment Technology.
Buildmach 2015 was organized by Builders Association of India on
24th-27th September 2015 wherein our Schwing Stetter equipment
of Self loading mixer and concrete pump was exhibited which
generated a positive response.
Pump Operators Meet at Raipur,
Jabalpur and Kolkata
BAI, Silchar inauguration
SSIPL had participated as a sponsor for the inauguration of Silchar
Chapter of BAI (Builders' Association of India) in Assam on March
15th,2015.A presentation on Mechanization of Construction Industry
in North East took place to earmark the era of mechanization.
New Store at Jammu
A new store has been opened at Jammu and Kashmir,Plot No. 19-A,
Transport Nagar, Narwal, Jammu-180 006. This store is targeted
towards logistics, spares and commercial purposes.
Pump Operators Meet was conducted in Raipur, Jabalpur and Kolkata
in the past couple of months with a very strong participation of close
to 100 members.
8
New Product
Motor Grader
Wheel Loader
Excellent reliability
High-efficiency
GR150 is a 150 hp Motor Grader which is strategically chosen to suit
the Indian market, keeping in mind the prevailing market trend and
customer expectations. This product has adapted the best features
from its variants to give our customers a reliable product for some of
the tough working conditions. Being an ARAI certified product, it can
be used in various applications such as road building, cutting a ditch,
earth moving or fine grading, predominantly used in road
construction and maintenance grading requirements.
An hydraulically operated vehicle with an articulation joint for
handling various building and construction materials at site by means
of a metal bucket in the front. We have two variants in this category
“LW300FN” 3 ton capacity and “ZL50GN” 5 ton capacity. Both these
variants are ARAI certified and comes with the best features to suit
the Indian operating conditions. These loaders can be used for coal
handling, sand and aggregates handling.
GR 150
Features
Features
Powered by Weichai Deutz Engine meeting the BS III emission
norms. Has high power and torque coefficient, low fuel
consumption and level three dust filter.
Powered by Cummins India's 6 cylinder engine has dual fuel filter
and dual entry for turbo charger and meets BS III emission
norms. Fuel economic, silent operation and lower emission are
some of the features always associated with GR150.
Three element torque convertor ensures maximum utilization of
engine power and power shift gear box complies with
international standards.
Steering system completely hydraulics controlled, conventional
front axle steering for road transit along with articulation to
provide minimum turning radius at work sites.
All the load bearing parts are reinforced to withstand the
toughest working conditions, they are designed and analysed
with finite element analysis software to eliminate stress
concentration and weak spots.
Power shift gearbox, electro hydraulic controlled with the three
element torque convertor and electronic joystick jointly provide
the operator the ease of gear shift with less vibration.
Articulation joint provides the minimum turning radius and larger
space for easier maintenance. Concentrated pressure taping
points and fuse points reduces the time for carrying out the
maintenance activity.
The lock mechanism to manoeuvre the vehicle at a constant
acceleration, this eliminates the operator fatigue as he need not
be on the accelerator pedal every time.
The operator cabin is spacious, air conditioned, two adjustable
seat, ergonomically designed accelerator pedal, antiskid
flooring, adjustable steering wheel, gear change at the touch of
a button and car like dash board with bright LED lights. All these
gives the operator a feel good atmosphere to work with the
machine.
Buckets are designed with high strength steel and with special
reinforcement to give longer wear life and strength. The baffle
structure of bucket ensures less spillage of materials.
Lubrication points for the bucket hinge pins are uniquely
designed to supply adequate lubricant on to the surface, in this
design there are no holes drilled for percolating the lubricant on
the pin surface, so the strength and life of pins are improved.
All hydraulic components are from renowned manufacturers,
with optional load sensing system, the power of engine can be
judiciously utilised, at the same time giving the operator a better
control.
Hydraulic components ensure low pressure loss and high
reliability. Italian hydraulic hoses provides high heat and
pressure resistance as well as longer service life.
Mold board has high wear resistant cutting edge and a patented
overload protection mechanism. To improve the precision at the
fullest shoulder stretch, two guide rails are provided along the
length of the blade.
Operator cabin is spacious, air conditioned, audio players,
adjustable steering wheel, two way adjustable operator seat and
whole new dash board that has feel good features like a
commercial automobile.
Turn table is compact and closed, making it an ideal one to
operate in the dusty environment. Steel material used has lesser
wear and longer life.
Mono hydraulic lever gives accurate control and operation by
taking comparatively lesser effort of the operator.
Bucket operation has automatic levelling system and a dual
steering limit that prevents any impact or damages to the
equipment.
Optional attachments such as rear ripper
and front dozer are available on demand
and are hydraulically operated.
10
Tech
Pradhan Mantri Kaushal Vikas Yojana - Concrete Pump Operator Course
Awarded & Certified as the First
Training Centre to certify pump operators
under the PMKVY Scheme in India
ICEMA has set up Infrastructure Equipment Skill
Council (IESC) in collaboration with National Skill
Development Corporation. “IESC has planned to
train around 20,00,000 operators and
maintenance personnel over the next 10 years”.
This is the initiative of the ICEMA towards skill
development and manpower training.
Concrete pump operator course
Course duration: 1 month
Course Venue: Schwing Stetter India – Irungattukottai (near
Chennai), Delhi, Kolkata
Medium of course: English, Hindi, Tamil, Telugu.
Eligibility: Minimum VIII standard, ITI MMV or Diploma in
Mechanical Engg. Candidates who have more technical knowledge
can also apply.
General course contents
Class room session: For 1 week – Basic hydraulics; types & features
of concrete pumps; study of hydraulic components and circuits;
operation tips of pumping concrete; pipe laying tips; maintenance &
trouble shooting procedures; safety tips.
Shop floor session: For 1 week – Study of individual components;
pump assembly procedures – hands on; pressure setting procedure
for pumps; operator panel assembly hands on.
Service Centre: For 1 week – Dismantling and assembling of
components; repair procedures.
placed more than 300 operators for ACC, Afcons, ITD Cementation,
Lafarge, RDC concrete, Petron civil engg, Gemini,
On site Exposure: For 1 week – Operation of concrete pumps;
pumping concrete & pipe layout; safety procedures.
Requirements at the time of joining:
Last week will be for clarifying doubts and final assessment
examination will be conducted.
All certificates in original for verification only & set of
Photocopies are required.
Admission:
Identity proof in original is for verification purposes only. A
photocopy of the ID proof should be submitted. The ID Proof
may be Aadhaar card, Driving license, Voter Id card, Passport,
Pan card etc.,
The candidates can enroll to the courses as residential or non
residential mode of study based on their requirement.
Residential enrollment :
Candidates will be provided sharing rooms, food and transport
arrangement to factory and sites.
Fees payment is through Demand Draft only. DD should be in
favor of “Schwing Stetter (India) Private Limited” payable at
“Chennai”.
Non Residential enrollment :
Recent Passport Size Photographs – 3 nos.
Contact Address:
Candidates should arrange their own lodging and transportation.
Food will be provided during factory class room session only.
Training Department
M/s. Schwing Stetter (India) Private Limited,
Course Materials:
F-71, 72, Sipcot Industrial park, Irungattukottai,
Sriperumbudur Taluk, Kancheepuram District. Tamil Nadu – 602 117.
Phone : 91766 06321, 99520 71534, 94443 76182
Email: training@schwingstetterindia.com
Web site: www.schwingstetterindia.com
Course material during the program will be issued in hard copies and
on completion of program, soft copies of the technical literatures such
as operator's manual, parts catalogue, trouble shooting manual will
be issued.
Certification:
After successful completion of training and assessment exam,
certificate will be issued by Schwing Stetter India Private Limited with
tie up of IESC (Infrastructure Equipment Skill Council) & NSDC
(National Skill Development Council) under PMKVY (Pradhan Mantri
Kaushal Vikas Yojana) scheme.
Placement Assistance:
Successful candidates will be placed anywhere in India. The scope of
employment for passed out candidates who individually undergo this
training are immense. However, the employment terms and
conditions will have to be executed between the prospective
employer and the candidate on their own terms. Till now we had
11
The Last Word
Dear Customers,
Season Greetings!
With great pleasure, I would like to inform you that SCHWING Stetter India (SSI) was awarded and certified as the “First Training Centre for
Pump Operators Training under PMKVY Scheme”. I request you to support us in getting your operators trained by SSI training centre by
taking full advantage of this facility. You can read details regarding training in page no.11 of this issue. In this issue, we have also updated the
project in progress on “Dhirubhai Ambani International Exhibition and Convention Centre” and in international projects, the progress of
our machines in “Kingdom Tower” at Jeddah which is the World's tallest 1 Km super tall structure is showcased.
We have extensively covered our presence in various Thermal Power Projects in this issue. Please also read on the Interview with Mr. Vinod
Adhikari, Mr. Vishnu Jadhav and Mr.Gurunath Jadhav on their experience using Schwing Stetter Equipment. SSI launched the Sludge Pumps for
Fly Ash handling, Tunnel construction, Municipal Waste Water Treatment Plants during IFAT India Exhibition 2015 (India's Leading Trade Fair
for Water, Sewage, Refuse and Recycling) on October 13-15, 2015. With this, Schwing Stetter, has now entered the Industrial Environmental
Products Segment. We have increased our footprint for serving you better by adding our New Stores in Jammu.
We are pleased to invite you to visit our Stall No.OD 21 & 36 at Excon 2015 in Bengaluru from 25th to 29th
November, 2015. SSI's commitment for innovations and to customers' expectations have resulted in new products:1) Batching Plant M 30Z
2) Concrete Distributor RVH 18
3) Self-Loading Mixer SLM 2200
4) Motor Grader GR 150
5) Wheel Loader LW300FN (3 Tonne) 6) Wheel Loader ZL50GN (5 Tonne)
We have upgraded our existing trailer pumps with aerodynamic design with improved functionalities and
hope to receive your valuable feedback. We look forward in meeting you at Excon 2015.
Happy reading!!!
With best regards,
V.G. Sakthi Kumar
Managing Director - SSSSPL
sakthikumar.vg@schwingstetterindia.com
For any feedback regarding this newsletter, email at editor.ct@schwingstetterindia.com
Designed for Tough Site Conditions
Self Loading Mixers
SLM 4000
Ensuring long service life, we have
perfected SLM with trusted Stetter
Quality and accompanied with superior
after-sales support across India. This
machine comes with an electronic weigh
batcher as an option and are available in 4
and 2 Cubic meter capacities. For further
details, please contact us.
Batching Plants I Concrete Pumps I Transit Mixers I Concrete Recycling Plants I Belt Conveyors I Separate Placing Booms I Shotcrete Pumps I Tower Cranes I Self Loading Mixer
ISO 9001:2008 :: OHSAS 18001: 2007 :: ISO 14001:2004
F 71 - 72, SIPCOT Industrial Park, Irungattukottai, Sriperumbudur Taluk, Kancheepuram District,Tamil Nadu - 602117.
Phone : 044 2715 6780 / 781, 47108100 / 33555588 Fax : 044 27156539 Visit us at www.schwingstetterindia.com
MUMBAI 022 25624863 / 64, 30718300 / 33555588 I NEW DELHI 011 3092 8500 / 33555588
HYDERABAD 040 6615 1783 / 33555588 I BANGALORE 080 30114305 / 33555588
KOLKATA 033 3322 3300 / 33555588 I COCHIN 0484 4055984 / 3355558 I AHMEDABAD 079 40244200 / 33555588
PUNE 020 26055651 / 2 / 33555588 I MOHALI 0172 3957500 / 3957503
BHUBANESWAR 0674 2463999 / 3355558 I GUWAHATI 0361 2234738 I RAIPUR 0771 2562325
Published by Schwing Stetter India in Chennai. All Correspondence to be sent to editor.ct@schwingstetterindia.com
Designed and Printed by A.L. Senthil Kumar :: For private circulation only, not for sale.
Many more to come...
November 2015