tcl service manual
Transcription
tcl service manual
TCL SERVICE MANUAL NX56LA 1、 Caution………………………………………………………………………2 2、 Specification…………………………………………………………………6 3、 Alignment Procedure………………… … ………………………………13 4、 Block Diagram………………………………… …………………………25 5、 Signal Processing Introduction……………………………………………26 6、 PCB Layout…………………………………………………………………33 7、 Schematic Diagram…………………………………………………………35 8、 Specification of Main IC……………………………………………………40 9、 BOM list (Temporal lacking )………………………………………………61 10、 Explode View Diagram(Temporal lacking )………………………………74 This manual is the latest at the time of printing, and does not include the modification which may be made after the printing, by the constant improvement of product 1、CAUTION: Use of controls, adjustments or procedures other than those specified herein may result in hazardous radiation exposure. CA UTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE PARTS INSIDE. REFER SER VICING TO QUALIFIED SERVICE PERSONNEL. CAUTION RISK OF ELECTRI ELECTRIC C SHOCK DO NOT OPEN. The lighting flash with arrowhead symbol, with an equilateral triangle is intended to alert the user to the presence of uninsulated dangerous voltage within the products enclosure that may be of sufficient magnitude to constitute a risk of electric shock to the person. The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance. WARNING: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE. 2 IMPORTANT SAFETY INSTRUCTIONS CAUTION: Read all of these instructions. Save these instructions for later use. Follow all Warnings and Instructions marked on the audio equipment. 1. Read Instructions- All the safety and operating instructions should be read before the product is operated. 2. Retain Instructions- The safety and operating instructions should be retained for future reference. 3. Heed Warnings- All warnings on the product and in the operating instructions should be adhered to. 4. Follow Instructions- All operating and use instructions should be followed. FOR YOUR PERSONAL SAFETY 1. When the power cord or plug is damaged or frayed, unplug this television set from the wall outlet and refer servicing to qualified service personnel. 2. Do not overload wall outlets and extension cords as this can result in fire or electric shock. 3. Do not allow anything to rest on or roll over the power cord, and do not place the TV where power cord is subject to traffic or abuse. This may result in a shock or fire hazard. 4. Do not attempt to service this television set yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel. 5. Never push objects of any kind into this television set through cabinet slots as they may touch dangerous voltage points or short out parts that could result in a fire or electric shock. Never spill liquid of any kind on the television set. 6. If the television set has been dropped or the cabinet has been damaged, unplug this television set from the wall outlet and refer servicing to qualified service personnel. 7. If liquid has been spilled into the television set, unplug this television set from the wall outlet and refer servicing to qualified service personnel. 8. Do not subject your television set to impact of any kind. Be particularly careful not to damage the picture tube surface. 9. Unplug this television set from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning. 10.1. Do not place this television set on an unstable cart, stand, or table. The television set may fall, causing serious injury to a child or an adult, and serious damage to the appliance. Use only with a cart or stand recommended by the manufacturer, or sold with the television set. Wall or shelf mounting should follow the manufacturer s instructions, and should use a mounting kit approved by the manufacturer. 10.2. An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the appliance and cart combination to overturn. 3 PROTECTION AND LOCATION OF YOUR SET 11. Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool, etc. Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall outlet and refer servicing to qualified service personnel. 12. Choose a place where light (artificial or sunlight) does not shine directly on the screen. 13. Avoid dusty places, since piling up of dust inside TV chassis may cause failure of the set when high humidity persists. 14. The set has slots, or openings in the cabinet for ventilation purposes, to provide reliable operation of the receiver, to protect it from overheating. These openings must not be blocked or covered. Never cover the slots or openings with cloth or other material. Never block the bottom ventilation slots of the set by placing it on a bed, sofa, rug, etc. Never place the set near or over a radiator or heat register. Never place the set in a built-in enclosure, unless proper ventilation is provided. PROTECTION AND LOCATION OF YOUR SET 15.1. If an outside antenna is connected to the television set, be sure the antenna system is grounded so as to provide some protection against voltage surges and built up static charges, Section 810 of the National Electrical Code, NFPA No. 70-1975, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrode, and requirements for the grounding electrode. EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE ANTENNA LEAD- IN WIRE GROUND CLAMP ANTENNA DISCHARGE UNIT (NEC SECTION 810-20) GROUNDING CONDUCTORS (NEC SECTION 810-21) ELECTRIC SERVICE EQUIPMENT GROUND CLAMPS POWER SERVICE GROUNDING ELECTRODE SYSTEM (NEC ART 250. PART H) NEC-NATIONAL ELECTRICAL CODE 15.2. Note to CATV system installer : (Only for the television set with CATV reception) This reminder is provided to call the CATV system installer s attention to Article 820-40 of the NEC that provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as practical. 16. An outside antenna system should not be located in the vicinity of overhead power lines or other electric lights or power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care should be taken to keep from touching such power lines or circuits as contact with them might be fatal. 17. For added protection for this television set during a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect the antenna. This will prevent damage due to lightning and power-line surges. 4 OPERATION OF YOUR SET 18. This television set should be operated only from the type of power source indicated on the marking label. If you are not sure of the type of power supply at your home, consult your television dealer or local power company. For television sets designed to operate from battery power, refer to the operating instructions. 19. If the television set does not operate normally by following the operating instructions, unplug this television set from the wall outlet and refer servicing to qualified service personnel. Adjust only those controls that are covered in the operating instructions as improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the television set to normal operation. 20. When going on a holiday : If your television set is to remain unused for a period of time, for instance, when you go on a holiday, turn the television set off and unplug the television set from the wall outlet. IF THE SET DOES NOT OPERATE PROPERLY 21. If you are unable to restore normal operation by following the detailed procedure in your operating instructions, do not attempt any further adjustment. Unplug the set and call your dealer or service technician. 22. Whenever the television set is damaged or fails, or a distinct change in performance indicates a need for service, unplug the set and have it checked by a professional service technician. 23. It is normal for some TV sets to make occasional snapping or popping sounds, particularly when being turned on or off. If the snapping or popping is continuous or frequent, unplug the set and consult your dealer or service technician. FOR SERVICE AND MODIFICATION 24. Do not use attachments not recommended by the television set manufacturer as they may cause hazards. 25. When replacement parts are required, be sure the service technician has used replacement parts specified by the manufacturer that have the same characteristics as the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards. 26. Upon completion of any service or repairs to the television set, ask the service technician to perform routine safety checks to determine that the television is in safe operating condition. 5 TCL-Thomson Electronics R&D Center (Shen’Zhen Lab) Product Functional Specification Chassis Name NX56-LA Serial No. Issued On 2008-5-19 Page Updated On Version 1 of 7 1.0 TTE Corporation R&D Center (Shen’Zhen Lab) Disclosure Proprietary Information: These drawings and specifications are the property of TCL-Thomson Electronics and shall not be reproduced or copied or used as the basis for the manufacture or sale of apparatus or devices without the written permission of TCL-Thomson Electronics. Version Information: Version states by two Arabic Numbers, which is separated by one dot, e.g. 1.2. The first number “1” means the version of approved file, the second one ”2” means the version of draft. Chassis Name NX56-LA Serial No. Issued On 2008-5-19 Page Updated On Version 2 of 7 1.0 TTE Corporation R&D Center (Shen’Zhen Lab) Revision History Model No. Status Date Prepared by lipeng 29185 Comment 2008.5.19 V1.0 03-B185SAE-SC31 2008.5.19 V1.0 03-DM63SAE-SC31S Checked by Released by: Prepared by lipeng 21M63US Checked by Released by: Revised by Checked by Released by: Revised by Checked by Released by: Chassis Name NX56-LA Serial No. Issued On 2008-5-19 Page Updated On Version 3 of 7 1.0 TTE Corporation R D Center (Shen’Zhen Lab) Model NX56-LA 29185 NX56-LA 21M63US -Destination 1 EM EM 1 EM EM -Brand -BOM NO. 03-B185SAE-SC31 03-DM63SAE-SC31S 181 PLL 181 PLL Channel Antenna AND Cable Channel Antenna AND Cable 45.7MHz PAL M/N NTSC M NTSC PAL 45.7MHz PAL M/N NTSC M NTSC PAL Standard Standard X X X X X X X X X X 4 modes 4 modes 3 modes 3 modes X X X X X X X X 110 120 4:3 29' 4:3 21' Super Slim 5W+5W 4W+4W Item Master Data -Version -Customer ID -Chassis Reception -Tuning [Channels Amt.] -Tuning [Technology] -Tuning [Indication] -Frequency Bands -IF Frequency -TV Systems (Color+ Sound) -AV Systems Picture-Processing -SCAN -Wide Screen Switching -Comb filter -Picture Enhancement LTI / CTI Black Stretch Dynamic Skin Others -Picture Control [General] Brightness Sharpness Contrast Tint Color -Picture Control [Special] Smart Pictures * modes VM Color Temperature Others -Picture Noise Reduction Picture – Display -CRT Type Normal Flat Pure Flat Super Flat -Deflection system 1Fh 2Fh -Tube Technology Iron AK Black Matrix Others -CRT Deflection ( * Deg.) -CRT Magnetic Field -Screen Type -Screen Size / Vis. Size Sound -Audio Power Consumption -Surround Sound Chassis: NX56-LA Version: 1.0 TTE Corporation R D Center (Shen’Zhen Lab) Model NX56-LA 29185 NX56-LA 21M63US X X X X X X X X -Speakers Quantity 2X1 2X1 User Interface -Menu Language English/Portugal/Espanol English/Portugal/Espanol X X X X X X X X X X X X X X X X X X X X X X X X X X Item -Nicam -America Stereo (MTS,BTSC,MPS) -America SAP -Korea Stereo -Thai Bilingual -Super Woofer -AVL -Sound Control [General] Volume Mute -Sound Control [Special] Treble Bass Balance Equalizer Smart Sound * modes Others -Features [General] AT Biological Clock Calendar Clock Channel Swap Channel Naming Child Lock Favorite Channel Game Hotel Mode High Sensitive Notebook On/Off Timer Preset Recall Rotation Sleep AVC -Features [Special] V-chip / CCD Teletext *Pages Others New Features Smart signal Voltage display 环境光检测 Easy search Tuning Features -Auto Channel Program -Auto/Manual Tuning -Auto/Manual Store -Fine Tuning -Factory Mode -Service Mode Cabinet -Cabinet Name Chassis: NX56-LA Version: 1.0 TTE Corporation R D Center (Shen’Zhen Lab) Model NX56-LA 29185 NX56-LA 21M63US X X X X X X X X X X X X RC166 RC166 1+1 1+2 1(follow TV) X 1(follow TV) X -Super Woofer -Digital Audio Out -Loudspeakers -Control Busses -Feature Slot -ITV Smart Port - Antenna in 75 Ohms (F Type) X X Connectors Front/Side -In Y/C+Cinch(CVBS+ Stereo) -In Y/C+Cinch (CVBS+ Mono) -In Cinch(CVBS+ Stereo) X Item -Front Cabinet Color -Middle Cabinet Color -Rear Cabinet Color -Local Controls Front Mains Switch CH+ CH- VOL+ VOLTV/AV Menu Auto Search -Local Controls Top CH+ CH- VOL+ VOLTV/AV Menu Auto Search -Indicator RC Received LED Standby LED Remote Controller -Type -Batteries Connectors Rear -SCART Full w/o Y/C -SCART Full with Y/C -SCART Single (CVBS) -Component In (YPbPr) Cinch for 50Hz -In Y/C+Cinch(CVBS+ Stereo) -In Y/C+Cinch (CVBS+ Mono) -In Cinch(CVBS+ Stereo) -In Cinch (CVBS+ Mono) -Out Cinch(CVBS+ Stereo) -Out Cinch(CVBS+ Mono) - Y,Cb,Cr input -In Cinch (CVBS+ Mono) -Out Headphone Mini-Jack 3.5mm Final Equipment -Packing –Methods 2 Color Printing Carton Color -Documents and Manuals Instruction Book Screen Sticker Plastic Bag Warranty Card Chassis: NX56-LA Version: 1.0 TTE Corporation R D Center (Shen’Zhen Lab) Model Item Guarantee Doc. Warning Label Approbation Label Others -Languages DFU -Indication on BACKOVER Made-in in family sheet FCC/Elect Shock Caution Label CE/Elect Shock Caution Label Warning Label Others Approbation NX56-LA 29185 NX56-LA 21M63US IEC65 IEC65 100-240V 50/60Hz 100-240V 50/60Hz 75W <3W 75W <3W Miscellaneous -Mains Voltage -Mains Frequency -Type Mains Cord -Power Consumption TV in ON -Power Consumption TV in Standby Chassis: NX56-LA Version: 1.0 TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) NX56-LA Chassis Alignment Procedure Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 1 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) Disclosure Proprietary Information: These drawings and specifications are the property of TCL-Thomson Electronics and shall not be reproduced or copied or used as the basis for the manufacture or sale of apparatus or devices without the written permission of TCL-Thomson Electronics. Version Information: Version states by two Arabic Numbers, which is separated by one dot, e.g. 1.2. The first number “1” means the version of approved file, the second one ”2” means the version of draft. Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 2 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) Revision History Model No. Status Prepared by 29185 Date LIPENG 2008-05-15 LIPENG 2008-05-15 Checked by Released by Prepared by 21M63US Checked by Released by Comment 03-B185SAE-SC31 (29185/NX56-LA) 03-DM62SAE-SC31S (21M63US/NX56-LA) Revised by Checked by Released by Revised by Checked by Released by Revised by Checked by Released by Revised by Checked by Released by Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 3 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) 1.1. The way to enter P-Mode a) Method one A) Switch on the TV set. B) Press the “MENU” key on RC to show the “PICTURE” OSD menu. C) Move the cursor to “Contrast” item then press the “9”, “7”, “3”, “5” key continuously on RC within 3 seconds then enter P-Mode. The “P” letter will appear on the left low corner of the screen when enter P-Mode. Also the “FACTORY HOTKEY” will be set to “ON ( = 1 )”. b) Another method Press the “RECALL” key on RC to enter P-mode directly. *Notes: 1. This will be active only when the “FACTORY HOTKEY” had set to “ON ( = 1 )”. 2. When the power on with “FACTORY HOTKEY” had set to “ON ( = 1 )”, the set will enter the P-Mode automatically. 1.2. Exit the P-Mode Press the “RECALL” or “MENU” key on RC to exit the P-Mode. 1.3. Keys’ function on RC at the P-Mode Use the RC to navigate in P-Mode: Press “0” to “9” key to select factory adjustment page. Press “▲▼” key to select option. Press “►◄” key to adjust or select option. Press “DISPLAY” key to display software version. Press “MENU” key to exit the P-Mode. Press “RECALL” key to enter or exit the P-Mode. All change in P-Mode will be saved in EEPROM automatically 1.4. The adjustment page list on P-Mode: RC key Item Description 0 Screen voltage adjustment 1 Picture Geometric adjustment 1 Vertical geometry 2 Picture Geometric adjustment 2 Horizontal geometry 3 White Balance Adjustment 4 Setup 1 5 Setup 2 6 Setup 3 7 Setup 4 8 Setup 5 9 I2C Bus OFF DISPLAY Press this key to enter or exit BUS OFF mode Display software version Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 4 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) 2. Flowchart of alignment procedure B+ adjustment Electrical properties checking for chassis RF AGC adjustment Adjustment of screen voltaget Parameter setup White balance Adjustment Aging Adjustment of focus voltage PAL geometry adjustment NTSC geometry adjustment Set shopping status QC checking 1) B+ Adjustment 2) RF AGC Adjustment 3) Screen & Focus adjustment 4) White balance adjustment 5) Producing parameter setup and option 6) Picture Geometry adjustment ( Vertical first) 7) Set Shopping status 8) QC Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 5 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) 3. Adjustment description *Notes: Alignment should be done after 3 minutes warm up of TV. 3.1 1. 2. 3. 4. 5. B+ Voltages All relevant connectors and modules must be connected and inserted. Main voltage is at 220VAC, 50Hz.(voltage range:110VAC~240VAC,50Hz) Connect a voltmeter to B+ (Cathode of D808) and switch on the set. Input Philips test pattern signal and standard mode. Adjust VR801, it should as the value in below form B+ Voltage. Table 3.1.1: The B+ value for vary tubes CRT type (Part Number) B+ Voltage A68ERF185X013/MS (44-29RFLT-HFCA) 125V+/-0.5V A51QGT420X34(44-21RFLS-LGDA) 108V+/-0.5V Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 6 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) 3.2 RF AGC alignment 3.2.1 Method 1 A. Connect the detector as shown below (Picture 3.2) to collector of Q101. B. Receive a grey scale signal with 70dBμV amplitude. C. Enter P-Mode, press “6” key on RC to select “AGCT”. D. Adjust AGCT item until the output of the detector becomes 0.8Vpp Collector of Q101 To CRO Picture 3.2 3.2.2 Method 2 A. Receive a grey scale signal with 60dBμV amplitude. B. Enter P-Mode, press “6” key on RC to select “AGCT”. C. Adjust the “AGCT” value until the hint display “AGC” just change between “0” and “1”. 3.3 Screen & Focus adjustment *Notes: Alignment below should be done after 15 minutes warm up of TV. 1. Input cross hatch pattern signal to RF input. 2. Enter P-Mode. 2. Press “0” key on the RC and the screen will become a horizontal line. 3. Adjust the “SCREEN” VR of the FBT until the horizontal line can just be seen barely (minimum visible intensity). 4. Press “0” key again on the RC to exit the screen voltage adjustment mode. 5. Adjust the “FCOUS” VR of the FBT until the vertical line and horizontal line becomes clear, like picture 3.3. Picture 3.3 Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 7 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) 3.4 White Balance Adjustment 1. Input a black and white pattern to RF input. 2. Enter P-Mode, press key “3 ” to select white balance adjustment menu. 3. Use the color analyzer to measure the black side of the screen. Adjust the value of “RC”,”GC” and “BC” to set the reading of the color analyzer to x=274, y=280. (11500 K). 4. Then measure the white side of the screen. Adjust the value of “RD”, “GD” and “BD” to set the reading of the color analyzer to x=274, y=280. (11500 K). 5. Repeat step 3&4 until you can get the correct reading for both black and white sides. *Notes: A. The “SUBB” and “SubCON” items are used to assistant the white balance adjustment. It is the same function as the user OSD menu “Brightness” and “Contrast” items. You can adjust these items to get the expect intensity when adjusting the white balance. B. YUV white balance black level offset setup: It is not need to adjust the white balance for YUV mode when production, but the BLOR-Y, BLOG-Y and BLOB-Y items which locate in EEPROM address 0x0A, 0x0B and 0x0C need to write in the right values to set the YUV mode black level offset before production. These offset values should be written by the PE engineer when making the EEPROM copy for the new lot with difference tube. Table 3.4.1: The White Balance adjustment OSD menu OSD menu Default Value Description Remark RC 32 R cut-off setting(BLOR) Adjust to right value GC 32 G cut-off setting(BLOG) Adjust to right value BC 32 B cut-off setting(BLOB) Adjust to right value RD 37 R drive setting(WPR) Adjust to right value GD 32 G drive setting(WPG) Adjust to right value BD 37 B drive setting(WPB) Adjust to right value BLOC 3 Black level offset course(BLOC) Recommended value= “8” PWL 8 Peak White Limiting Don’t adjust, use default BriVSD 32 Brightness of horizontal line when adjust G2 SUBB 32 Brightness SubCON 32 Contrast Same as user “Brightness” and “Contrast” adjust BRTC 31 Sub-Brightness Adjust to right value BLOR-Y 64 YUV R -OFFSET BLOG-Y 62 YUV G-OFFSET BLOB-Y 64 YUV B -OFFSET 3.5 Don’t adjust, use default 64= offset value 0 63= offset value -1 65= offset value +1 Adjust to right value Picture Geometry adjustment Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 8 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) 3.5.1 Vertical geometry adjustment 1. Input a PAL crosshatch pattern signal to RF input. 2. Enter P-Mode, press key “1” to select vertical geometry adjustment. (The OSD menu for this adjustment as below table 3.5.1. For NTSC signal, the “-50” will replace with “-60”.) 3. Adjust the value of the corresponding item to make the vertical geometry of the pattern look good. 4. Apply NTSC signal to adjust these value for NTSC vertical geometry. Table 3.5.1: The vertical geometry adjustment OSD menu OSD menu Default Value Description Remark VSLOPE-50 32 Vertical slope(VS) Adjust to right value VCEN-50 32 Vertical shift (VSH) Adjust to right value VSIZE-50 32 Vertical amplitude(VA) Adjust to right value VZOOM-50 25 Vertical zoom(VX) Adjust to right value VSC-50 32 S-correction(SC) Adjust to right value VSCROLL-50 32 Vertical Scroll(VCS) Adjust to right value *Notes: 1. For NTSC signal, the “-50” will replace with “-60”. 2. For NTSC signal, only the “VCEN-60” and “VSIZE-60” items need the adjustment, the other items use the same data as PAL signal. 3. On producing, please use the “AUTO OFFSET” (On page “2”) function to easy the geometry adjustment of NTSC signal. When finished the PAL signal geometry adjustment, press “2” key to enter page “2” to select “AUTO OFFSET” item, press “►” key to active the automatic offset function. Then the geometry adjustment of NTSC signal will finish automated. If the geometry of NTSC signal is look good, you don’t need to adjust the geometry of NTSC signal any more. 3.5.2 Horizontal geometry adjustment 1. Input a PAL crosshatch pattern signal to RF input. 2. Enter P-Mode, press key “2” to select horizontal geometry adjustment. (The OSD menu for this adjustment as below table 3.5.2. For NTSC signal, the “-50” will replace with “-60”.) 3. Adjust the value of the corresponding item to make the horizontal geometry of the pattern look good. 4. Apply NTSC signal to adjust these value for NTSC horizontal geometry. Table 3.5.2: The horizontal geometry adjustment OSD menu OSD menu Default Value Description Remark HCEN-50 32 Horizontal shift(HSH) Adjust to right value HSIZE-50 32 EW width(EWW) Adjust to right value HPARA-50 32 EW parabola width(PW) Adjust to right value HTRAP-50 32 EW trapezium(TC) Adjust to right value HCNRT-50 32 EW upper corner parabola(UCP) Adjust to right value HCNRB-50 32 EW lower corner parabola(LCP) Adjust to right value HBOW-50 32 Horizontal bow(HB) Adjust to right value Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 9 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) HPARALLEL 32 Horizontal parallelogram(HP) Adjust to right value AUTO OFFSET 0 Automatic offset NTSC geometry See below description *Notes: 1. For NTSC signal, the “-50” will replace with “-60”. 2. For NTSC signal, only the “HCEN-60” and “HSIZE-60” items need the adjustment, the other items use the same data as PAL signal. 3. On producing, please use the “AUTO OFFSET” (On page “2”) function to easy the geometry adjustment of NTSC signal. When finished the PAL signal geometry adjustment, press “2” key to enter page “2” to select “AUTO OFFSET” item, press “►” key to active the automatic offset function. Then the geometry adjustment of NTSC signal will finish automated. If now the geometry of NTSC signal is look good, it not needed to adjust the geometry of NTSC signal any more. 3.6 Producing parameter setup and option 1. Enter P-Mode, press key “4” to select page “4”.Set the corresponding item to require value. See below table 3.6.1 for detailed description. Table 3.6.1: Producing parameter setup and option page “4” OSD menu Default Value Description Remark WARM UP STATUS 0 Set aging mode SHOP INIT 0 Set the shopping status 0=>1= Set the shopping status DCXO 2 Crystal oscillator frequency adjustment Adjust this value to get the max color synchronization range FACTORY HOTKEY 1 Set factory hotkey 0=Aging mode off 1=Aging mode on 0=”FACTORY HOTKEY” off 1=”FACTORY HOTKEY” on ON=On when power on POWER ON MODE LAST Set the power on mode STB=Standby when power on LAST=Last power off status EEPROM INIT 0 EEPROM initial 0=>1=Active EEPROM initial 2. Enter P-Mode, press key “5” to select page “5”. Set the corresponding item to require value. See below table 3.6.2 for detailed description. Table 3.6.2: Producing parameter setup and option page “5” OSD menu Default Value Description Track. Mode 1 EHT tracking mode VX Normal 25 4:3 mode vertical zoom Remark 0=EHT tracking only on vertical 1=EHT tracking on vertical and EW Don’t adjust, use default Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 10 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) VX Compr. 0 16:9 mode vertical zoom Don’t adjust, use default WBF 5 Wide blanking start Don’t adjust, use default WBR 8 Wide blanking end Don’t adjust, use default GET OFFSET 0 Get offset See below description ColdRD 60 ColdGD 59 Cold color temperature R and G drive offset 64= offset value 0 63= offset value -1 65= offset value +1 Adjust to right value WarmRD 74 WarmGD 71 Warm color temperature R and G drive offset 64= offset value 0 63= offset value -1 65= offset value +1 Adjust to right value Description for AUTO OFFSET and GET OFFSET: The “GET OFFSET” can use to make the EEPROM copy by PE engineer. When the PAL and NTSC geometry adjustment had finished, trigger the “GET OFFSET” from “0” to “1” to store the geometry offset datum between PAL and NTSC in EEPROM. On producing, these geometry offset datum can use to easy the NTSC geometry adjustment. When finished the PAL geometry adjustment, trigger the “AUTO OFFSET” from “0” to “1”, then the geometry adjustment of NTSC signal will finish automated. If now the geometry of NTSC signal is look good, it not needed to adjust the geometry of NTSC signal any more. 3. Enter P-Mode, press key “6” to select page “6”. Set the corresponding item to require value. See below table 3.6.3 for detailed description. Table 3.6.3: Producing parameter setup and option page “6” OSD menu Default Value Description Remark AGCT 32 AGC take over point AGC 0 AGC take over point indicate OIF 32 IF demodulator offset Don’t adjust, use default IF 45.7 IF frequency Select the IF frequency AGCS 1 AGC speed Don’t adjust, use default AGNE 3 Audio gain Don’t adjust, use default See section “3.2 for detailed. RF AGC alignment” 4. Enter P-Mode, press key “7” to select page “7”. Set the corresponding item to require value. See below table 3.6.4 for detailed description. Table 3.6.4: Producing parameter setup and option page “7” OSD menu Default Value Description Remark EVG 0 Enable vertical guard(RGB blanking) 1= RGB blanking DFL 0 Disable flash protection from defletion timer Don’t adjust, use default Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 11 of 12 Version 1.0 Updated on TCL-THOMSON Electronics R&D Center (Shen’Zhen Lab) XDT 0 X-ray detection Don’t adjust, use default AKB 1 Black current stabilization Don’t adjust, use default NBL 1 Black current loop application Don’t adjust, use default OSVE 0 Black current measuring lines in over scan(for vertical zoom setting <1) Don’t adjust, use default CL 8 Set the cathode drive level Don’t adjust, use default CC-LINE 21 CC’s line HSYNC DELAY 2 CC’s position Don’t adjust Don’t adjust 5. Enter P-Mode, press key “8” to select page “8”. Set the corresponding item to require value. See below table 3.6.5 for detailed description. Table 3.6.5: Producing parameter setup and option page “8” OSD menu Default Value Description Remark BTSC 1 BTSC’s option 1: open 0:close AV ALIGMENT 1 AV terminal align SHVS ENABLE 1 S-Video terminal enable YUV ENABLE 1 YUV terminal enable NO COMMAND ENABLE 1 No operation within 2 hours automatic standby enable LANGUAGE2 1 LANGUAGE3 1 0=3 x 3 1=4 x 3 0=Disable 1=Enable Note: The “HEALTH FLAT” and “AC DISPLAY” options are valid only on model NX56-AP1 (example 29A41). The “LANGUAGE4” and “PIC PRESET” options are valid only on model NX56-AP2 (example 21E26). Chassis Name NX56-LA Serial No. Issued on 2008-05-19 Page Page 12 of 12 Version 1.0 Updated on Chapter II 220VAC INPUT ▽ Block Diagram of NX56 Bridge Rectifier DB801DB804 Antenna July5,2008 Power Transistor Q801 2SK2996 Transformer T801 IC801 NCP1337 Photo-Coupler IC803 B 33V +-14V 12V 9V Q501 Q503 Q505 AMP CRT R/G/B P201 Tuner TU101 IF AMP Q101 V.AMP. IC301 STV8172A SAW Z2O1 Pin44-46 Pin14/15 VDA/B SCA/SDL EEPROM IC001 H.Driver AMP Q401 Q402 Pin 56 H.OUT UOC IC201 P901 TV/AV/SV B+ P202 pin21 IC701 AN5832SA Aout KEY &IR001 SENSOR -L/R IC702 74HC4053 Audio AMP. IC601 TDA7266SA 200V FBT T401 24V 6.3V speakerX2 NX56 Chassis Signal Processing Introduction Brief introduction For different market requirements, our design it in two versions, one is for Latin America, we call the chassis as NX56-LA, the another one is for Asia Pacific Area, we call the chassis as NX56-AP. NX56-LA and NX56-AP adopt different UOC, The UOC for Latin America have CCD-Chip and BTSC function, so added AN5832SA to realize BTSC, but the UOC for Asia Pacific region does not have the two functions but SECAM system is necessary. NX56 Chassis not only match 21inches CRT, but also match 25 and 29inches CRT. Due to different screen sizes, maybe adopt different audio power amplifiers. The others should be the same. No matter NX56-AP what NX56-LA, they are use same main PCB board, just different peripheral components. RF Section Tuner Tu101 receive the radio frequency signal, after inside circuit to do signal receiving, and signal amplifying. The amplified high frequency signal accompany with the high frequency oscillation voltage oscillated by set oscillator input to the mixer. The IF picture signal and sound signal formed in mixer and output from mixer, then send to picture IF processing circuit. VGA (Fig. 1. Tuner section) Small Signal Processing Section Small signal processing section is the IF (intermediate frequency) signal across saw filter send in the pin12 and pin13 of IC201. The VIFIN signal through built-in PLL DEMOD, sound trap, video amplifier and synchronous detector processing, get the color video broadcast signal and 2nd sound IF signal. Video signal processing section is CVBS across video filter and delay line and horizontal & vertical synchronous separation circuit processing and get H-drive (pin56 of IC201)and V-drive signal (pin15/pin15 of IC201). IF sound signal across the sound-down-mixer and AM demodulator processing, send out the AVL/ SSIF OUT signal. ( Refer to Fig2 and Fig 3.) (Fig 2. Small Signal Processing Section) (Fig3. Block Diagram of IC201.) Horizontal Scanning Section The horizontal drive signal send out from pin 56 of IC201, Q401 is horizontal driving transistor, coupled by horizontal driving transformer T402 , to control the horizontal output transistor working in switch on and off situation, get good linearly and enough amplitude of saw-tooth wave current to drive horizontal deflection yoke scanning. L456 is horizontal width coil and L458 is horizontal linearly coil. D455 is damping diode, C453,C455,C457 are retrace capacitors. T401 is FBT. Pin2 of T401 is B+ voltage input, Pin 10 of T401 get 200 Volt video amplifying voltage supply for CRT board. Pin11 of T401 sends out heater voltage supply for CRT heater. Vertical Scanning Section Vertical scanning section adopted STV8172A vertical deflection booster, we use as differential-output driver. The vertical raw-tooth wave signal sends out from pin14/15 of IC201 VDA/VDB. The two differential signal input pin 1 and 7 of STV8172A IC301. Pin2(+14v) and Pin7(-14v) of IC301 is power supply which come from the main power transformer. Pin 6 is boost voltage, rectified by D301. C309,C301 and R305 makes up a voltage feedback network, R306 is a damping resistor. C306 is correction capacitor, R308 is current feedback resistor. Fig 4. Vertical Scanning Processing Section CRT Scanning Section Q507,D501,D502 and D503 makes up a light eliminate circuit network. When the TV is playing mode, +8V voltage across R533 charge for C512, Q507 is cut off. At the right of turn off the TV, Q507 is turn-on, the current across D501, D502 and D503 send to R.G. B to discharge the electronic quickly. Audio Power Amplifying Section Power Supply Section AC supply 220V/110v through filtering network and rectifying circuit and get 300Vdc voltage. LF801/LF801A and CX802 makes up a differential mode rejection, LF802 and CY801,CY802 makes up a common mode rejection network. D801-D804 is rectifying network. 300Vdc voltage supply pin3 of T801, also through R804 send to pin8 of IC801 NCP1337. Pin5 of IC801 sends out the PWM signal to control Q801 working in switch on and off situation. IC803 is optocoupler. $1I567 UOC-TOP-64 N1 series Versatile signal processor for CRT TV applications Rev. 0.11 — 25 January 2007 Product data sheet 1. General description The UOC-TOP-64 series is a very flexible concept which offers attractive solutions for 1fH TV receivers with CRTs. This new concept offers a complete range of products with the right price level to cover TV receivers from basic mono 14 inch sets up to the best featured large and/or wide screen AV-stereo TV sets. The UOC-TOP-64 concept can also be used as front-end for 2fH and LCD TV receivers. The UOC-TOP-64 concept is mounted in a SDIP64 package and is split up in the following ranges: • AV-110 (AV-stereo) concept. It contains a video processor with many features and it has an analog audio control circuit with balance, treble, bass and loudness control. Two different micro processor are available for this concept, one with OSD and Closed Captioning or Teletext and Closed Captioning features (UOCTOP_1PTXT version), the other with (extended) OSD features (UOCTOP_OSD version). The block diagram is given in Figure 1. • AV-90 concept. This concept is nearly identical to the AV-110 concept. The only difference that it does not contain an East-West and Scan Velocity Modulation (SVM) output. This concept is intended for 90× picture tubes. • Mono-110 concept. The functional content of this concept is comparable with that of the AV 110 concept, however, it has just stereo input switch and no audio control circuit. The block diagram is given in Figure 1. • Mono-90 concept. This concept is intended for 90× picture tubes. The circuit has an audio switch for mono signals but the mono inputs can also be used as a stereo input. In this range most of the video and audio processing features have been omitted. Also this concept can be supplied with one of the two micro processors (UOCTOP_1PTXT or UOCTOP_OSD version). The block diagram is given in Figure 2. The most important features of the complete IC series are given in the following feature lists. All packages are according to the ROHS legislation, which also means that these packages are lead-free. The ICs have supply voltages of 8V, 5V and 3.3V. UOC-TOP-64 is supported by a comprehensive Global TV Software Development kit to enable easy programming and fast time-to-market (see also Section 20.4 “Licenses”). UOC-TOP-64 N1 series NXP Semiconductors Signal processor for CRT TV 2. Features 2.1 Analog Video Processing 2.1.1 Overview of available features (AV-110/90 and Mono-110 concept) Multi-standard vision IF circuit with alignment-free PLL demodulator Internal (switchable) time-constant for the IF-AGC circuit Switchable group delay correction and sound trap (with switchable centre frequency) for the demodulated CVBS signal Separate Second Sound IF output or FM demodulator output without de-emphasis available, which can be used as input for an external BTSC decoder or as input for external sound band-pass filter for second language processing. Separate SSIF input available as input for the FM-PLL demodulator to demodulate FM-radio with an IF frequency of 10.7 MHz, or as input from an external sound band-pass filter for second language processing. AM demodulator without extra reference circuit The mono intercarrier sound circuit has a selective FM-PLL demodulator which can be switched to the different FM sound frequencies (4.5/5.5/6.0/6.5 MHz). The quality of this system is such that the external band-pass filters can be omitted. The FM-PLL demodulator can be set to centre frequencies of 4.72/5.74 MHz so that a second sound channel can be demodulated. In such an application it is necessary that an external bandpass filter is inserted. Audio switch circuit with 2 stereo inputs (1 stereo input can also be switched into two mono sound inputs) and a stereo output which can be used for the drive of for audio power amplifiers (with volume and tone-control) or as SCART/CINCH output. The second stereo input is only available via the combined C2/C3/C4/AUDIOIN5R pin for the right channel and via the combined CVBS4/Y4/AUDIOIN5L pin for the left channel. Video switch with 3 external CVBS inputs. All CVBS inputs can be used as Y-input for Y/C signals. However, only 1 Y/C source can be selected because the circuit has 1 chroma input. CVBS3/Y3 input available in combination with the G/Y-3 input pin. 1 CVBS output, this output can be used as monitor video output or as front-end video output or as independent selectable video output. Automatic Y/C signal detector. Integrated luminance delay line with adjustable delay time Only one reference (24.576 MHz) crystal required for the m-Controller, Teletext- and the color decoder Multi-standard color decoder with automatic search system and various “forced mode” possibilities Internal base-band delay line Indication of the Signal-to-Noise ratio of the incoming CVBS signal Linear RGB/YPBPR input. Scan Velocity Modulation output. The SVM circuit is active for all the incoming CVBS, Y/C and RGB/YPBPR signals. The SVM output is combined with the black current input of the black current stabilisation circuit. By means of a small application adaptation both functions can be operational in parallel. <Document ID> Product data sheet © NXP B.V. 2007. All rights reserved. Rev. 0.11 — 25 January 2007 2 of 230 NXP Semiconductors UOC-TOP-64 N1 series Signal processor for CRT TV Picture improvement features with peaking (with switchable centre frequency, depeaking, variable positive/negative peak ratio, variable pre-/overshoot ratio and video dependent coring), dynamic skin tone control, gamma control and blue- and black stretching. All features are available for CVBS, Y/C and RGB/YPBPR signals The effect of the various features can de demonstrated by means of a ‘split screen’ mode in which the features are activated in one half of the picture and switched off in the other half Switchable DC transfer ratio for the luminance signal Tint control for external RGB/YPBPR signals Contrast reduction possibility during mixed-mode of OSD and Text signals. Option to make a colored and in contrast reduced window. RGB control circuit with ‘Continuous Cathode Calibration’, white point and black level off-set adjustment so that the color temperature of the dark and the light parts of the screen can be chosen independently. When this ‘Continuous Cathode Calibration’ is not used, simple alignment of the cutoff level is possible. Adjustable ‘wide blanking’ of the RGB outputs Horizontal synchronization with two control loops and alignment-free horizontal oscillator Vertical count-down circuit Vertical driver optimized for DC-coupled vertical output stages Horizontal and vertical geometry processing with horizontal parallelogram and bow correction and horizontal and vertical zoom The IC can be used as front-end for Progressive Scan or LCD TV receivers Low-power start-up of the horizontal drive circuit 2.1.2 Features of the AV-110/90 concept which are not available in the Mono-110 concept Analog audio tone control circuit with treble, bass and loudness controls 2.1.3 Features of the AV-110 and Mono-110 concept which are not available in the AV-90 concept Horizontal geometry processing and Scan Velocity Modulation output 2.1.4 Differences in feature list for the MONO-90 concept compared with AV-110/90 and Mono-110 concept Audio switch circuit with 1 stereo input, which can also be switched into two mono sound inputs, a mono output for SCART/CINCH with the possibility to serve as front/monitor audio output. Stereo output (with volume and AVL) for audio power amplifiers. This stereo output can also be switched to one mono loudspeaker output and one fixed mono sound output. CVBS output, this output can only be used as monitor video output or as front-end video output. Only basic video processing. The remaining video features are peaking with coring, black stretching and gamma control. No horizontal geometry processing and Scan Velocity Modulation output. <Document ID> Product data sheet © NXP B.V. 2007. All rights reserved. Rev. 0.11 — 25 January 2007 3 of 230 NXP Semiconductors UOC-TOP-64 N1 series Signal processor for CRT TV 2.2 Micro-Controller 80C51 m-controller core standard instruction set and timing 0.9766 ms machine cycle maximum of 80 k x 8-bit late programmed ROM maximum of 3 k x 8-bit Auxiliary RAM I2C byte level bus interface. Interrupt controller for individual enable/disable with two level priority Two 16-bit Timer/Counter registers One 24-bit Timer (16-bit timer with 8-bit Pre-scaler) 16-bit Data pointer WatchDog timer Auxiliary RAM page pointer Stand-by, Idle and Power Down modes Up to 13 general-purpose I/O pins 14 bits PWM for Voltage Synthesis Tuning 8-bit A/D converter with 4 multiplexed inputs 4 PWM (6-bits) outputs for analogue control functions 2.3 Data Capture (Teletext and Closed Caption devices) Text memory for 1 page Inventory of transmitted Teletext pages stored in the Transmitted Page Table (TPT) and Subtitle Page Table (SPT) Data Capture for US Closed Caption Data Capture for 525/625 line WST, VPS (PDC system A) and 625 line Wide Screen Signalling (WSS) bit decoding Automatic selection between 525 WST/625 WST Automatic selection between 625 WST/VPS on line 16 of VBI Real-time capture and decoding for WST Teletext in Hardware, to enable optimized m-processor throughput Automatic detection of FASTEXT transmission Real-time packet 26 engine in Hardware for processing accented, G2 and G3 characters Signal quality detector for video and WST/VPS data types Comprehensive teletext language coverage Vertical Blanking Interval (VBI) data capture of WST data <Document ID> Product data sheet © NXP B.V. 2007. All rights reserved. Rev. 0.11 — 25 January 2007 4 of 230 UOC-TOP-64 N1 series NXP Semiconductors Signal processor for CRT TV 2.4 Display 2.4.1 Features of the OSD-only devices Up to 4 character sets with 256 characters each (size 16 pixels x 18 lines) Enhanced OSD modes 50Hz/60Hz display timing modes Serial and Parallel Display Attributes Single/Double Width and Height for characters Scrolling of display region Variable flash rate controlled by software Enhanced display features including overlining, underlining and italics Soft colors using CLUT with 4096 color palette Global selectable matrix: (12/16) By attribute selectable: 1.5x characters (18/24) Globally selectable character spacing Fringing (Shadow) selectable from N-S-E-W direction Fringe color selectable Contrast reduction of defined area with option of coloration Programmable Cursor Special Graphics Characters with two planes, allowing four colors per character 2.4.2 Features of the Teletext and Closed Caption devices Four character sets Up to 576 characters with a size of 12 pixels x 16 lines are supported Teletext and Enhanced OSD modes 50Hz/60Hz display timing modes Serial and Parallel Display Attributes Scrolling of display region Variable flash rate controlled by software Soft colors using CLUT with 4096 color palette Global selectable matrix: (12) Features of level 1.5 WST and US Close Caption Single/Double/Quadruple Width and Height for characters 64 software redefinable On-Screen display characters G1 Mosaic graphics, Limited G3 Line drawing characters WST Character sets and Closed Caption Character set in single device Curtaining effect via software Fringing (Shadow) selectable from N-S-E-W direction Fringe color selectable Contrast reduction of defined area with option of coloration Programmable Cursor Special Graphics Characters with two planes, allowing four colors per character <Document ID> Product data sheet © NXP B.V. 2007. All rights reserved. Rev. 0.11 — 25 January 2007 5 of 230 UOC-TOP-64 N1 series NXP Semiconductors Signal processor for CRT TV 3. Quick reference data Table 1: Quick reference data SYMBOL PARAMETER MIN. TYP. MAX. UNIT VP analogue supply voltage VSP 4.7 5.0 5.3 V IP supply current (5.0 V) − 160 − mA VDDA digital supply VSP / analogue supply periphery 3.0 3.3 3.6 V IDDA supply current (3.3 V); Mono90 version − 50 − mA IDDA supply current (3.3 V); AV110/90 and Mono110 versions − 70 − mA VPAudio[1] audio supply voltage 4.7 8.0 8.4 V IPAudio[1] supply current (5.0/8.0 V); mono-90 version − 0.5 − mA IPAudio supply current (8.0 V); AV-110/90 and mono-110 version − 10 − mA Ptot total power dissipation − − 1.1 W ViVIFrms) video IF amplifier sensitivity (RMS value) − 75 150 µV ViSSIF(rms) sound IF amplifier sensitivity (RMS value) − 1.0 − mV Supply Input voltages ViAUDIO(rms) external audio input (RMS value) − 1.0 1.3 V ViCVBS(p-p) external CVBS/Y input (peak-to-peak value) − 1.0 1.4 V ViCHROMA(p-p) external chroma input voltage (burst amplitude) (peak-to-peak value) − 0.3 1.0 V ViRGB(p-p) RGB inputs (peak-to-peak value) − 0.7 0.8 V ViY(p-p) luminance input signal (peak-to-peak value) − 1.0 − V ViPB(p-p) PB input signal (peak-to-peak value)[2] − 0.7 − V ViPR(p-p) value)[2] − 0.7 − V PR input signal (peak-to-peak Output signals Vo(IFVO)(p-p) demodulated CVBS output (peak-to-peak value) − 2.0 − V Vo(QSSO)(rms) sound IF intercarrier output (RMS value) − 100 − mV Vo(AMOUT)(rms) demodulated AM sound output (RMS value) − 250 − mV Vo(AUDIO)(rms)[1] non-controlled audio output signals (RMS value) 1.0 − − V Vo(CVBSO)(p-p) selected CVBS output (peak-to-peak value) − 2.0 − V Io(AGCOUT) tuner AGC output current range 0 − 1 mA VoRGB(p-p) RGB output signal amplitudes (peak-to-peak value) − 1.2 − V IoHOUT horizontal output current 10 − − mA IoVERT vertical output current (peak-to-peak value) − 1 − mA IoEWD EW drive output current − − 1.2 mA [1] The supply voltage for the analogue audio part of the mono-90 version can be 5V or 8V. For a supply voltage of 5V the maximum signal amplitudes at in and outputs are 1Vrms. For a supply voltage of 8V the maximum output signal amplitude is 2 Vrms. The AV-110/90 and Mono-110 versions need a supply voltage of 8 V. [2] The YPBPR input signal amplitudes are based on a color bar signal with 100% saturation. <Document ID> Product data sheet © NXP B.V. 2007. All rights reserved. Rev. 0.11 — 25 January 2007 6 of 230 Fig 1. Product data sheet CVBS4/Y4 AUDIOIN5L C2/C3/C4/ AUDIOIN5R CVBS2/Y2 YSYNC VIFIN AGCOUT IFVO/SVO/PIP <Document ID> Rev. 0.11 — 25 January 2007 H-OSC. + PLL 2nd LOOP H-SHIFT H-DRIVE H/V SYNC SEP. VIDEO FILTERS VIDEO SWITCH VIDEO IDENT. H/V H-OUT VISION IF/AGC/AFC PLL DEMOD. SOUND TRAP GROUP DELAY VIDEO AMP. SOUND-DOWNMIXER EHTO REF // R RGB/YPRPB SWITCH AM FM B3/ PB-3 GAMMA CONTROL BRI CON. U/V TINT SATURATION RGB MATRIX BLUE/BLACK-STRETCH SKIN TONE AVL LS AUDIO OUTPUT VOLUME/TONE**) CONTROL SAT G3/ Y-3 EWD/AVL R3/ CVBS3/ PR-3/ Y3 C2/C3/C4 V-DRIVE GEOMETRY & EAST-WEST VERTICAL Y DELAY ADJ. DELAY LINE BASE-BAND DECODER PAL/SECAM/NTSC DEEMPHASIS SOUND PLL SECAM L LS/SCART/CINCH -OUT /// CLKI // RO/ GO/ BO/ PR Y PB IREFO RGB CONTROL OSD/TEXT INSERT /// CONTR/BRIGHTN INS. CCC/BLACK ADJ. CIRN WHITE-P. ADJ. CSO // H/VDISPO MODULATION SCAN VELOCITY PEAKING I2C-BUS RESET CLK GENERATION AUDIO SELECT SCART/CINCH IN IREF CORB VDS R/G/B IREFRGB H/VDISPI CSI CVBS IN CVBSREF SDA/SCL TMSEL CLKO I/Os 5. AM DEMODULATOR AVL/SSIFOUT/FMDEMOUT NXP Semiconductors UOC-TOP-64 N1 series Signal processor for CRT TV Block diagram µ-PROCESSOR / TELETEXT DECODER / OSD BCLIN BLKIN/SVM/ VGUARD **) The mono-110 version has only volume control and no tone control functions Block diagram of the “AV-110/90” and “MONO-110” TV processor © NXP B.V. 2007. All rights reserved. 9 of 230 Fig 2. Product data sheet CVBS4/Y4 C2/C3/C4/ CVBS2/Y2 YSYNC VIFIN AGCOUT IFVO/SVO <Document ID> Rev. 0.11 — 25 January 2007 H-OSC. + PLL 2nd LOOP H-SHIFT H-DRIVE H/V SYNC SEP. VIDEO FILTERS VIDEO SWITCH VIDEO IDENT. H/V H-OUT VISION IF/AGC/AFC PLL DEMOD. SOUND TRAP GROUP DELAY VIDEO AMP. SOUND-DOWNMIXER AM DEMODULATOR AVL/SSIFOUT/FMDEMOUT V-DRIVE VERTICAL Y DELAY ADJ. DELAY LINE BASE-BAND DECODER REF // L AVL RGB/YPRPB SWITCH SAT B3/ PB-3 GAMMA CONTROL BLACK-STRETCH RGB MATRIX SATURATION LS AUDIO OUTPUT VOLUME/AVL CONTROL G3/ Y-3 R3/ CVBS3/ PR-3/ Y3 C2/C3/C4 EHTO PAL/SECAM/NTSC DEEMPHASIS SOUND PLL SECAM LS/SCART/CINCH -OUT BRI CON. AM FM /// CLKI // RO GO BO IREFO RGB CONTROL OSD/TEXT INSERT /// CONTR/BRIGHTN INS. CCC/BLACK ADJ. CIRN WHITE-P. ADJ. CSO // H/VDISPO CORING PEAKING I2C-BUS RESET CLK GENERATION AUDIO SELECT SCART/CINCH IN IREF CORB VDS R/G/B IREFRGB H/VDISPI CSI CVBS IN CVBSREF SDA/SCL TMSEL CLKO I/Os NXP Semiconductors UOC-TOP-64 N1 series Signal processor for CRT TV µ-PROCESSOR / TELETEXT DECODER / OSD BCLIN BLKIN/VGUARD Block diagram of the “MONO-90” TV processor © NXP B.V. 2007. All rights reserved. 10 of 230 UOC-TOP-64 N1 series NXP Semiconductors Signal processor for CRT TV 6. Pinning information Table 6: Pinning information SYMBOL IFVO/SVO/PIP [3] IFVO/SVO [3] VP2 VCC8V PLLIF GND2 DECSDEM AVL/SSIFOUT/SNDDEMOUT[2] EHTO AGCOUT IREF VSC VIFIN2 VIFIN1 VDRA VDRB EWD/AVL AVL DECBG SECPLL GND1 PH1LF PH2LF VP1 DECDIG XTALOUT XTALIN P1.5 P3.3/ADC3/PWM3 P3.2/ADC2/PWM2 P3.1/ADC1/PWM1 P3.0/ADC0/PWM0 P2.1/PWM0 P2.0/TPWM VDDP(3.3V) P1.7/SDA P1.6/SCL P1.3/T1 P1.1/T0 P1.0/INT1 INT0/P0.5 AV-110 Mono-110 1 − 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 − 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 VDDC(3.3V) 40 SDIP64 DESCRIPTION AV-90 Mono-90 1 − 2 3 4 5 6 7 8 9 10 11 12 13 14 15 − 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 − 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 − 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 IF video output / selected CVBS output / PIP output IF video output / selected CVBS output 2nd supply voltage TV processor (+5 V) 8 Volt supply for audio switches IF-PLL loop filter ground 2 for TV processor decoupling sound demodulator AVL / Second sound IF output / sound demodulator output EHT/overvoltage protection input tuner AGC output reference current input vertical sawtooth capacitor IF input 2 IF input 1 vertical drive A output vertical drive B output East-West drive output / AVL capacitor AVL capacitor bandgap decoupling SECAM PLL decoupling ground 1 for TV-processor phase-1 filter phase-2 filter 1st supply voltage TV-processor (+5 V) decoupling digital supply crystal oscillator output crystal oscillator input port 1.5 port 3.3 or ADC3 input or PWM3 output port 3.2 or ADC2 input or PWM2 output port 3.1 or ADC1 input or PWM1 output port 3.0 or ADC0 input or PWM0 output port 2.1 or PWM0 output port 2.0 or Tuning PWM output supply to periphery (3.3V) port 1.7 or I2C-bus data line port 1.6 or I2C-bus clock line port 1.3 or Counter/Timer 1 input port 1.1 or Counter/Timer 0 input port 1.0 or external interrupt 1 external interrupt 0 or port 0.5 (4 mA current sinking capability for direct drive of LEDs) supply <Document ID> Product data sheet © NXP B.V. 2007. All rights reserved. Rev. 0.11 — 25 January 2007 11 of 230 UOC-TOP-64 N1 series NXP Semiconductors Signal processor for CRT TV Table 6: Pinning information SYMBOL GND5 VPE VDDA1(3.3V) BO/PBOUT BO GO/YOUT GO RO/PROUT RO BLKIN/VGUARD/SVM [1][6] AV-110 Mono-110 41 42 43 44 − 45 − 46 − 47 BLKIN/VGUARD [1][6] BCLIN B3/PB3 G3/Y3/CVBS3/Y3 [1] R3/PR3/C2/C3/C4 [1] YOUT YSYNC VP3 GND3 HOUT FBISO/SANDCA AUDOUTSM2/LSR SDIP64 DESCRIPTION AV-90 Mono-90 41 42 43 44 − 45 − 46 − − 41 42 43 − 44 − 45 − 46 − − 48 49 50 51 52 53 54 55 56 57 58 47 48 49 50 51 52 53 54 55 56 57 58 47 48 49 50 51 52 53 54 55 56 57 58 AUDOUTLSM1/LSL 59 59 59 C2/C3/C4/AUDIOIN5R [1] C2/C3/C4 AUDIOIN3/IN1R [5] CVBS2/Y2 AUDIOIN2/IN1L/SSIF [4][5] CVBS4/Y4/AUDIOIN5L [1] CVBS4/Y4 60 − 61 62 63 64 − 60 − 61 62 63 64 − 60 61 62 63 − 64 ground OTP Programming Voltage supply voltage Blue output / PB output Blue output Green output / Y output Green output Red output / PR output Red output black current input / vertical guard / scan velocity modulation output black current input / vertical guard beam current limiter input 3rd B input / PB input 3rd G input / Y input / CVBS input / Y input 3rd R input / PR input / C2/3/4 input Y-output (for YUV interface) Y-input for sync separator supply voltage (5 V) ground connection horizontal output flyback input/sandcastle output audio output for audio power amplifier (right signal) or fixed audio output for mono applications audio output for audio power amplifier (left signal) or speaker output for mono applications chroma-2/3/4 input / audio 5 right input chroma-2/3/4 input audio 3 input / right stereo input CVBS2/Y2 input audio 2 input / left stereo input / sound IF input CVBS4/Y4 input / audio 5 left input CVBS4/Y4 input [1] The function of these pins is dependent on some I2C-bus control bits. More details are given in Table 7. [2] The function of this pin is selected by means of the CMB2-0 bits [3] The function of this pin is selected by means of the SVO1-0 bits [4] The SSIF input is selected by means of the SSIFM bit [5] The choice between two mono inputs or one stereo input is realized by means of the bits SAS3-0 [6] The black current input, vertical guard input and SVM output (AV-110/90 and Mono-110 versions) have been combined on this pin. For a reliable operation of the protection system and the black current stabilization system or SVM system, the end of the vertical guard protection pulse during normal operation should not overlap the measuring pulses. Therefore this pulse must end before line 14. <Document ID> Product data sheet © NXP B.V. 2007. All rights reserved. Rev. 0.11 — 25 January 2007 12 of 230 STV8172A ® Vertical Deflection Booster for 3-APPTV/Monitor Applications with 75-V Flyback Generator PRODUCT PREVIEW Main Features ■ Power Amplifier HEPTAWATT (Plastic Package) ORDER CODE: STV8172A ■ Flyback Generator ■ Stand-by Control ■ Output Current up to 3 App ■ Thermal Protection Description This device, supplied with up to 35 V, provides up to 2.5 App output current to drive the vertical deflection yoke. The internal flyback generator delivers flyback voltages up to 75 V. Input (Non Inverting) Output Stage Supply Output Ground Or Negative Supply Flyback Generator Supply Voltage Input (Inverting) 7 6 5 4 3 2 1 The STV8172A is a vertical deflection booster designed for TV and monitor applications. Tab connected to pin 4 In double-supply applications, a stand-by state will be reached by stopping the (+) supply alone. Non-Inverting Input Output Stage Supply Flyback Generator Supply Voltage 6 3 2 Flyback Generator 7 + Power Amplifier Inverting Input 5 Output - 1 Thermal Protection STV8172A 4 Ground or Negative Supply August 2003 Revision 1.0 ADCS No. 7564264 STMicroelectronics Confidential This is preliminary information on a new product now in development. Details are subject to change without notice. 1/14 Absolute Maximum Ratings 1 STV8172A Absolute Maximum Ratings Symbol Parameter Value Unit Supply Voltage (pin 2) - Note 1 and Note 2 40 V Flyback Peak Voltage - Note 2 70 V -0.4 to (VS + 3) V - 0.4 to (VS + 2) or +40 V Voltage VS V5, V6 V3 V1, V7 Voltage at Pin 3 - Note 2, Note 3 and Note 6 Amplifier Input Voltage - Note 2, Note 6 and Note 7 Current I0 (1) Output Peak Current at f = 50 to 200 Hz, t £ 10µs - Note 4 ±5 A I0 (2) Output Peak Current non-repetitive - Note 5 ±2 A Sink Current, t<1ms - Note 3 2 A Source Current, t < 1ms 2 A Flyback pulse current at f=50 to 200 Hz, t£10ms - Note 4 ±5 A ESD1 Human body model (100 pF discharged through 1.5 kW) 2 kV ESD2 EIAJ Standard (200 pF discharged through 0 W) 300 V I3 Sink I3 Source I3 ESD Susceptibility Temperature Ts Storage Temperature -40 to 150 °C Tj Junction Temperature +150 °C Note:1. Usually the flyback voltage is slightly more than 2 x VS. This must be taken into consideration when setting VS. 2. Versus pin 4 3. V3 is higher than VS during the first half of the flyback pulse. 4. Such repetitive output peak currents are usually observed just before and after the flyback pulse. 5. This non-repetitive output peak current can be observed, for example, during the Switch-On/SwitchOff phases. This peak current is acceptable providing the SOA is respected (Figure 8 and Figure 9). 6. All pins have a reverse diode towards pin 4, these diodes should never be forward-biased. 7. Input voltages must not exceed the lower value of either VS + 2 or 40 volts. 2 Thermal Data Symbol RthJC 2/14 Parameter Junction-to-Case Thermal Resistance Value Unit 3 °C/W TT Temperature for Thermal Shutdown 150 °C TJ Recommended Max. Junction Temperature 120 °C STMicroelectronics Confidential STV8172A 3 Electrical Characteristics Electrical Characteristics (VS = 34 V, TAMB = 25°C, unless otherwise specified) Symbol Parameter Test Conditions Min. Typ. Max. Unit Fig. 35 V 5 20 mA 1 19 50 mA 1 1 Supply VS Operating Supply Voltage Range (V2-V4) Note 8 I2 Pin 2 Quiescent Current I3 = 0, I5 = 0 I6 Pin 6 Quiescent Current I3 = 0, I5 = 0, V6 =35v I1 Input Bias Current V1 = 1 V, V7 = 2.2 V - 0.6 -1.5 µA I7 Input Bias Current V1 = 2.2 V, V7 = 1 V - 0.6 -1.5 µA VS - 2 V 10 8 Input VIR Operating Input Voltage Range VI0 Offset Voltage 2 mV Offset Drift versus Temperature 10 µV/°C DVI0/dt 0 Output I0 Operating Peak Output Current 0o<Tcase<125oC V5L Output Saturation Voltage to pin 4 I5 = 1.5 A V5H Output Saturation Voltage to pin 6 I5 = -1.5 A Output Voltage in Stand-by V1 = V7 = VS = 0 See Note 9 ±1.5 A 1 1.7 V 3 1.8 2.3 V 2 Stand-by V5STBY VS - 2 V 80 dB Miscellaneous G Voltage Gain VD5-6 Diode Forward Voltage Between pins 5-6 I5 = 1.5 A 1.8 2.3 V VD3-2 Diode Forward Voltage between pins 3-2 I3 = 1.5 A 1.6 2.2 V V3SL Saturation Voltage on pin 3 I3 = 20 mA 0.4 1 V V3SH Saturation Voltage to pin 2 (2nd part of flyback) I3 = -1.5 A 2.1 2.8 V 3 8. In normal applications, the peak flyback voltage is slightly greater than 2 x (VS - V4). Therefore, (VS - V4) = 35 V is not allowed without special circuitry. 9. Refer to Figure 4, Stand-by condition. STMicroelectronics Confidential 3/14 Electrical Characteristics STV8172A Figure 1: Measurement of I1, I2 and I6 +Vs I2 I6 6 2 5 7 2.2V 39kW STV8172A (a) S 1 (b) 4 I1 (a): I2 and I6 measurement 5.6kW 1V (b): I1 measurement Figure 2: Measurement of V5H +Vs 6 2 V5H 7 2.2V 5 STV8172A 1 - I5 1V 4 Figure 3: Measurement of V3L and V5L +Vs I3 or I5 6 2 7 (b) (a) 3 1V STV8172A 5 1 2.2V V3L 4 (a): V5L measurement (b): V3L measurement 4/14 STMicroelectronics Confidential V5L STV8172A 4 Application Hints Application Hints The yoke can be coupled either in AC or DC. 4.1 DC-coupled Application When DC coupled (see Figure 4), the display vertical position can be adjusted with input bias. On the other hand, 2 supply sources (VS and -VEE) are required. A Stand-by state will be reached by switching OFF the positive supply alone. In this state, where both inputs are the same voltage as pin 2 or higher, the output will sink negligible current from the deviation coil. Figure 4: DC-coupled Application +Vs 470µF 6 Vref Vertical Position Adjustment Output Voltage CF (47 to 100µF) 0.1µF 3 2 Output Current Flyback Generator Ip Power Amplifier 7 + 5 VM - Thermal Safety 1.5W Vm -VEE 4 470µF Rd(*) Yoke Ly 0.22µF 1 R3 0.1µF R2 R1 (*) recommended: 4.1.1 Ly Ly ------------- < Rd < ------------50ms 20ms Application Hints For calculations, treat the IC as an op-amp, where the feedback loop maintains V1 = V7. STMicroelectronics Confidential 5/14 Application Hints STV8172A 4.1.1.1 Centering Display will be centered (null mean current in yoke) when voltage on pin 7 is (R1 is negligible): VM + Vm æ R2 ö V 7 = ------------------------ ´ ç ----------------------÷ 2 è R 2 + R 3ø 4.1.1.2 Peak Current ( VM – V m ) R2 I P = ----------------------------- ´ ------------------2 R xR 1 3 Example: for Vm = 2 V, VM = 5 V and IP = 1 A Choose R1 in the1 W range, for instance R1=1 W R2 2 ´ IP ´ R1 2 ------- = ----------------------------- = --R3 3 V M – Vm From equation of peak current: Then choose R2 or R3. For instance, if R2 = 10 kW, then R3 = 15 kW Finally, the bias voltage on pin 7 should be: VM + Vm 7 1 1 V 7 = ------------------------ ´ ----------------- = ---- ´ -------- = 1.4V 2 2.5 2 R 3 1 + ------R2 4.1.2 Ripple Rejection When both ramp signal and bias are provided by the same driver IC, you can gain natural rejection of any ripple caused by a voltage drop in the ground (see Figure 5), if you manage to apply the same fraction of ripple voltage to both booster inputs. For that purpose, arrange an intermediate point in the bias resistor bridge, such that (R8 / R7) = (R3 / R2), and connect the bias filtering capacitor between the intermediate point and the local driver ground. Of course, R7 should be connected to the booster reference point, which is the ground side of R1. Figure 5: Ripple Rejection 6 3 2 Flyback Generator Reference Voltage Power Amplifier 7 R9 R8 + 5 R7 1 - Thermal Safety Rd 4 Ramp Signal R3 R2 Driver Ground 6/14 STMicroelectronics Confidential Source of Ripple R1 Yoke Ly STV8172A 4.2 Application Hints AC-Coupled Applications In AC-coupled applications (See Figure 6), only one supply (VS) is needed. The vertical position of the scanning cannot be adjusted with input bias (for that purpose, usually some current is injected or sunk with a resistor in the low side of the yoke). Figure 6: AC-coupled Application +Vs CF (47 to 100µF) 0.1µF 470µF 6 3 Output Voltage 2 Output Current Flyback Generator Ip Power Amplifier 7 + 5 VM Vm - Thermal Safety 1.5W 4 R5 (*) recommended: 4.2.1 Rd(*) Yoke Ly 0.22µF 1 R3 Ly Ly ------------- < Rd < ------------20ms 50ms Cs R4 CL R2 R1 Application Hints Gain is defined as in the previous case: R V –V 2 M m I p = ------------------------ ´ ---------------------R1 ´ R3 2 Choose R1 then either R2 or R3. For good output centering, V7 must fulfill the following equation: V +V V M m S -------- – V 7 V – ------------------------ V 7 2 7 2 ---------------------- = -------------------------------------- + ------R3 R2 R4 + R5 or 1 1 1 V 7 ´ æ ------- + ------- + ---------------------- ö = èR R2 R + R ø 3 4 5 V +V ö V æ M m S ç ------------------------------ + ------------------------÷ 2 ´ R 2 ( R + R ) è 3 ø 4 5 STMicroelectronics Confidential 7/14 Application Hints STV8172A CS performs an integration of the parabolic signal on CL, therefore the amount of S correction is set by the combination of CL and Cs. 4.3 Application with Differential-output Drivers Certain driver ICs provide the ramp signal in differential form, as two current sources i+ and i- with opposite variations. Figure 7: Using a Differential-output Driver +Vs 470µF Output Voltage CF (47 to 100µF) 0.1µF 6 3 2 Differential output driver IC Output Current Flyback Generator Ip Power Amplifier ip icm + 7 + 5 R7 -ip icm - Thermal Safety 1.5W - -VEE 4 470µF Rd(*) 0.22µF 1 Yoke Ly 0.1µF R2 (*) recommended: R1 Ly Ly -------------- < Rd < -------------20ms 50ms Let us set some definitions: 1 i cm = --- ( i + + i - ) 2 ● icm is the common-mode current: ● at peak of signal, i+ = icm + ip and i- = icm - ip, therefore the peak differential signal is ip - (ip) = 2 ip, and the peak-peak differential signal, 4ip. The application is described in Figure 7 with DC yoke coupling. The calculations still rely on the fact that V1 remains equal to V7. 8/14 STMicroelectronics Confidential