H2OIL WATER IN OIL MONITOR
Transcription
H2OIL WATER IN OIL MONITOR
H2OIL WATER IN OIL MONITOR 10/09/03 4:34 pm Page 2 H2Oil Fluid Condition Monitoring Water in Oil Monitor Brochure: CM016GB1 XX H2OIL WATER IN OIL MONITOR 10/09/03 4:34 pm Page 3 H2Oil Water in Oil Monitor TYPICAL APPLICATIONS Off-shore & Power Generation Marine Construction Machinery Paper Mills Hydraulic Equipment & System Manufacturers Research & Testing Institutes Military Equipment Application The H2Oil is a two channel non-dispersive absorption spectrometer, designed to measure the level of water content polluting the oil, reducing system efficiency, promoting wear and affecting safety. The H2Oil makes it possible for an end user or service engineer to carry out quick, accurate measurements, taken in the field instead of remote laboratory analysis. With its secured hoses the H2Oil connects to an in-line System 20 Sensor or Single Point Sampler and features a re-chargeable 12Vdc power pack, diagnostic computer and on-board printer for effective logging and retrieval of data. TYPICAL APPLICATIONS XX H2OIL WATER IN OIL MONITOR 10/09/03 4:34 pm Page 4 H2Oil Water in Oil Monitor HOW THE H2OIL WORKS On-line testing allows a mixed and flowing sample of oil and water to pass through the infrared measuring cell. A series of measurements can be taken and the average given as a result. With this method a representative oil sample is seen, unlike the usual reservoir samples sent for analysis. Also, by taking the test at working temperature and pressure, a true water content is taken, as both affect the way water is absorbed in oil. The flowing sample passes through a special “water free” optical cell. The infrared detector monitors two narrow band pass filters, one of which matches the spectral width of the water attenuation band. The second narrow wave band selected is unaffected by water and serves as a reference. By taking the transmission ratio between the two points an effective measurement of water can be made. BENEFITS Routine water monitoring of oil systems with H2Oil saves time and money, promoting oil longevity. Water monitoring is now possible while machinery is working – H2Oil saves on production downtime. Samples are truly representative of water in the system. The analysis is carried out before sample hydrodynamics change. Totally portable, can be used easily in the field without the need for mains power, as well as in the laboratory. Data entry facility enabling user to store unique data test log details with every test carried out. User friendly instructions giving familiarity and awareness of service and maintenance personnel. Instant, accurate results available on the display or the built-in printer ensuring maintenance decisions can be made immediately. Computer interface available for downloading data through the RS232 serial port. Internal diagnostics features ensure H2Oil will work accurately and reliably. Supplied in a robust aluminium carrying case. Optional oil delivery kit for customer offline sampling (see Fig.1) Fig.1 XX H2OIL WATER IN OIL MONITOR 10/09/03 4:34 pm Page 5 H2Oil Water in Oil Monitor CORE TECHNOLOGY True infrared analysis technique. Compounds absorb at different wavelengths in the IR spectrum. Principle used in all spectrometers. H2Oil classified as two channel non-dispersive absorption spectrometer. Water absorbs very strongly at 3µ (3333cm-1). Channel one (2.6µ) is reference, channel two (3µ) is H2O. IR “looks” at chemical bonding. IR source is tungsten halogen. WHY SPECIFY H2OIL? When machinery is operating in a dirty environment it is almost impossible to keep contamination out. Particle or water ingress is inevitable especially if a dirty environment or working condition is unavoidable. So when there is a tough job to do, a reliable, robust instrument is essential, durability trials and field tests have proved Parker Fluid Condition Monitoring equipment is up to it every time. H2Oil is an essential part of an expanding family of fluid condition monitoring products. Fluid purity must be an objective in terms of monitoring contamination, water content, viscosity index and system condition, to ensure machinery life expectancy is extended to the maximum. In developing the H2Oil and future innovations in Fluid Technology the aim is clear - to provide customers with both products and services that will help ensure that demand for maximum machine life and low costs are met. Loss of bearing life ( see Fig. 2 - a typical example of the effects of water on gear operational life) due to water can be prevented by keeping the water from entering the system. Such efforts must be supported by introducing a regular water content monitoring function into the programme of planned equipment maintenance Fig.2 XX H2OIL WATER IN OIL MONITOR 10/09/03 4:34 pm Page 6 H2Oil Water in Oil Monitor SPECIFICATION Construction: Power: Commissioning Kit: Case-Noryl structural foam and ABS printer cover. Key pad silicone rubber Re-chargeable battery pack (12Vdc trickle charger supplied) Mechanical Composition: Fuse: Includes 2 re-chargeable battery packs (1 fitted to monitor), 2 x thermal printer rolls, spare fuse,screwdriver, 12Vdc trickle charger and user manual Brass, plated steel, stainless steel 5.0 amp fast blow fuse included for overload protection Data Entry: H2Oil Technology: 24 character two line back lit dot matrix LCD. Full alpha numeric keypad Seals: Viton Infrared absorption spectroscopy Hoses: Nylon (Kevlar braided microbore) Data Retrieval: Measurement and Range: Memory access gives test search facility PPM (0-3000) or % content Hose Length: Monitor Carry Case: Max Operating Temperature: +5°C to 80°C (+41°F to 176°C) Robust padlockable aluminium presentation case Flow Rate: Environmental Temperature: Re-Chargeable Battery: Up to 400 l/min (100 US GPM) +5°C to 40°C (+41°F to 104°F) Standard (System 20 Sensors). Higher flows with SPS Test Completion Time: Datum: 90 seconds Condition monitoring data software pack plus cable.Included in commissioning kit Max. Working Pressure: Up to 420 Bar (6000 psi) Fluid Compatibility: Mineral oil and petroleum based fluids. For other fluids i.e., Phosphate Esters consult Parker Memory Store: 500 TEST (scrolling memory) capacity Repeatability/Accuracy: Better than 5% (typical) Printer Facility: Integral 16 column thermal printer for hard copy data. 2-100 cSt (9-460 SSU). 500cSt with SPS 318mm (12.51”) Computer Interface RS232 Viscosity Range: 235mm (9.25”) Part Number WOM.9100 B.91.701 S.840134 B.84.779 B.91.706 20mm (0.79”) 346mm (13.62”) Handle Raised Fluid connection hose 1.2 metre (3.9 feet) 130mm (5.12”) 180mm (7.09”) Description H2Oil (incl. aluminium case and kit) Printer paper (5 rolls) Oil delivery unit Datum software Cable and adaptor XX