Add-ons for SIMATIC PCS 7

Transcription

© Siemens AG 2013
Add-ons for the SIMATIC PCS 7
Process Control System
SIMATIC PCS 7
Catalog
ST PCS 7 AO
Edition
2013
Answers for industry.
© Siemens AG 2013
Related catalogs
SIMATIC
SIMATIC PCS 7
ST PCS 7
E86060-K4678-A111-B8-7600
SIMATIC
Migration solutions with
the SIMATIC PCS 7
ST PCS 7.2
SITRAIN
Training for Automation and
Industrial Solutions
ST 70
Products for Automation
and Drives
Interactive Catalog
DVD: E86060-D4001-A510-D2-7600
SIMATIC HMI /
ST 80/ST PC
PC-based Automation
Human Machine Interface Systems
PC-based Automation
Industry Mall
Information and Ordering Platform
in the Internet:
E86060-K4680-A101-B9-7600
www.siemens.com/industrymall
E86060-K6710-A101-B7-7600
ITC
Only available in German
E86060-K6850-A101-C3
E86060-K4670-A101-B3-7600
Industrial Communication
SIMATIC NET
FI 01
E86060-K6201-A101-B5-7600
PDF (E86060-K4678-A131-A5-7600)
SIMATIC
Products for
Totally Integrated Automation
and Micro Automation
Process Automation
Field Instruments for
Process Automation
IK PI
CA 01
© Siemens AG 2013
SIMATIC PCS 7
Catalog ST PCS 7 AO · 2013
Information and management systems
1
Advanced Process Control
2
Industry-specific applications
3
Cement industry, Mining industry, Telecontrol,
Process Analytical Technology
Operator control and monitoring
4
Libraries/blocks/tools
5
Distributed I/O on PROFIBUS
6
Simulation
7
Diagnostics
8
Refer to the Industry Mall for current updates
of this catalog:
Laboratory automation
9
The products contained in this
catalog can also be found in the
Interactive Catalog CA 01.
Order No.:
E86060-D4001-A500-D2-7600
Switchgear/controlgear automation
10
Energy management
11
Architecture and configuration
12
The products and systems described in this
catalog are manufactured/distributed under
application of a certified
quality management
system in accordance
with DIN EN ISO 9001
(Certified Registration
No. 1323-QM). The certificate is recognized by
all IQNet countries.
Supersedes:
Catalog ST PCS 7.1 · 2011
Please contact your local Siemens branch
© Siemens AG 2013
Automation Firewall, Cabinets,
Time synchronization
Appendix
Printed on paper from
sustainably managed
forests and controlled
sources.
www.pefc.org
13
© Siemens AG 2013
2
Siemens ST PCS 7 AO · 2013
© Siemens AG 2013
Answers for industry.
Siemens Industry answers the challenges in the
manufacturing and the process industry as well as in
the building automation business. Our drive and automation
solutions based on Totally Integrated Automation (TIA) and
Totally Integrated Power (TIP) are employed in all kinds
of industry. In the manufacturing and the process industry.
In industrial as well as in functional buildings.
Siemens offers automation, drive, and
low-voltage switching technology as
well as industrial software from standard products up to entire industry solutions. The industry software enables our
industry customers to optimize the entire value chain – from product design
and development through manufacture
and sales up to after-sales service. Our
electrical and mechanical components
offer integrated technologies for the entire drive train – from couplings to gear
units, from motors to control and drive
solutions for all engineering industries.
Our technology platform TIP offers robust solutions for power distribution.
The high quality of our products
sets industry-wide benchmarks.
High environmental aims are part of
our eco-management, and we implement these aims consistently. Right
from product design, possible effects on
the environment are examined. Hence
many of our products and systems are
RoHS compliant (Restriction of Hazardous Substances). As a matter of
course, our production sites are certified
according to DIN EN ISO 14001, but to
us, environmental protection also means most efficient utilization of valuable
resources. The best example are our
energy-efficient drives with energy savings up to 60 %.
Check out the opportunities our
automation and drive solutions provide.
And discover how you can sustainably
enhance your competitive edge with us.
3
© Siemens AG 2013
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Setting standards in
productivity and competitiveness.
Totally Integrated Automation.
4
© Siemens AG 2013
TIA is characterized by its unique continuity.
It provides maximum transparency at all levels
with reduced interfacing requirements – covering
the field level, production control level, up to the
corporate management level. With TIA you also
profit throughout the complete life cycle of your
plant – starting with the initial planning steps
through operation up to modernization, where
we offer a high measure of investment security resulting from continuity in the further development
of our products and from reducing the number of
interfaces to a minimum.
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The result: maximum interoperability – covering
the controller, HMI, drives, up to the process
control system. This reduces the complexity of
the automation solution in your plant. You will
experience this, for example, in the engineering
phase of the automation solution in the form of
reduced time requirements and cost, or during
operation using the continuous diagnostics facilities of Totally Integrated Automation for increasing the availability of your plant.
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Thanks to Totally Integrated Automation, Siemens provides
an integrated basis for the implementation of customized
automation solutions – in all industries from inbound to
outbound.
5
© Siemens AG 2013
Totally Integrated Power:
Future-proof power supply
from one source.
6
© Siemens AG 2013
Software tools, products, systems and
support for integrated electrical
power distribution
Energy Management/
Energy Transparency
Operation &
Monitoring
Load
management
Load curves
Forecast
Maintenance
Substation
Distribution
Maintenance
task
Status
reporting/
failure
management
Protocols
Power
Quality
DATE:
Cost center
EMPLOYEE
COST CENTER
PAY PERIOD BEGINNING
PAY PERIOD ENDING
DATE
SUN
MON
TUE
WED
THUR
FRI
SUN
MON
TUE
WED
THUR
FRI
SAT
SUN
TOTAL
IN
OUT
IN
OUT
OVERTIME
TOTAL HOURS
DATE
SAT
SUN
TOTAL
IN
OUT
U
I
cos o
P
W
IN
Hall 1
Distribution 3
Process/
industrial automation
Products & Systems
Infeed II
Renewables
Medium voltage with
protection technology
Air conditioning system
checkup
Replacing circuit
breaker contacts
Replacing meters
OUT
OVERTIME
TOTAL HOURS
central ON
OFF
local ON
OFF
tripped
Transformer
DATE
SUN
MON
TUE
WED
THUR
FRI
SAT
SUN
TOTAL
IN
OUT
IN
OUT
Building
automation
OVERTIME
TOTAL HOURS
Low voltage with
protection and measuring technology
≤ 110 kV
Planning Software Tools
The power supply system acts like a
“vital artery”, forming the basis for
the reliable and efficient functioning
of all electrically operated building
installations. Electrical power distribution therefore requires integrated
solutions. Our answer:
Totally Integrated Power (TIP).
This includes software tools and
support for planning and configuration
and a complete, optimally aligned
product and system portfolio for
integrated power distribution from
medium-voltage switchgear right to socket outlets.
Network dimensioning
with SIMARIS design
Space requirements and budget calculation
with SIMARIS project
The power distribution products and
systems can be interfaced to building
or industrial automation systems
(Total Building Solutions or
Totally Integrated Automation) via
communication-capable circuit breakers
and components, allowing the full potential for optimization that an integrated solution offers to be exploited
throughout the project cycle – from planning right through to installation and
operation.
Visualization of device characteristics
with SIMARIS curves
Get more information:
www.siemens.com/tip
www.siemens.com/simaris
www.siemens.com/specifications
7
© Siemens AG 2013
Add-ons for SIMATIC PCS 7.
As an important component of Totally Integrated Automation
(TIA), the SIMATIC PCS 7 process control system is integrated
seamlessly in a comprehensive range of perfectly matched
products, systems, and solutions for all hierarchy levels of
industrial automation – from the enterprise management level,
to the control level, all the way down to the field level. Thus the
complete process chain at a production location can be automated,
and not just the actual production process - from the inbound
logistics (material supply), through the primary process and
downstream secondary processes (filling, packaging), down to
the outbound logistics (storage).
The exceptionally powerful and versatile
SIMATIC PCS 7 process control system is
an ideal basis for the cost-effective implementation and efficient operation of control
systems. Its functionality can be expanded
through the seamless integration of technology components for specific automation tasks.
Uniformity, modularity, flexibility, scalability,
and the openness of SIMATIC PCS 7 additionally provide optimal prerequisites for integrating supplementary components and
solutions into the process control system in
an applicative manner and thus extend
and round off its functionality.
Since SIMATIC PCS 7 was launched on the
market, we at Siemens as well as our external partners have developed a wide range
of supplementary components which we
refer to in short as PCS 7 add-on products.
8
PCS 7 add-on products are software
packages and hardware components that
are optimally adapted to the respective
field of application and thus enable costeffective use of SIMATIC PCS 7 for special
automation tasks.
With this catalog, we wish to help you in
finding products for your specific task.
© Siemens AG 2013
9
© Siemens AG 2013
Product responsibility,
conditions of use
The responsibility for a PCS 7 add-on
product generally rests with the product
manager in each case. The address of the
product manager can be found in the
"More information" section. This gives you
direct access to the appropriate specialists.
All SIMATIC PCS 7 add-on products entitle
you to worldwide hotline support from our
Technical Support center. Information on
central technical support as well as contact addresses can be found in the appendix to this catalog; the general terms and
conditions apply.
External SIMATIC PCS 7 partners organize
the sale and delivery of their products independently. Their own terms and conditions of business and delivery apply. Corresponding information can be obtained
from the addresses given in the "More
information" section. Siemens AG accepts
no liability and offers no warranty for the
products of external SIMATIC PCS 7 partner companies.
The catalog contains hyperlinks to the web
sites of third party companies. Siemens
cannot be held responsible for the contents of these web sites, nor does Siemens
adopt these web sites and their contents
as their own. You therefore use these links
at your own risk. Since Siemens is not responsible for linked contents and information on the web sites of third parties, this
information is not checked by Siemens.
10
Pricing information
Internet
Pricing information for the products with
Order Nos. in this catalog can be obtained
via the interactive Catalog CA 01, the Industry Mall on the Internet, or on request
from your local Siemens partner.
The Catalog ST PCS 7 AO can also be
downloaded as a PDF file from the Internet.
Pricing information for the products without
an order number can be provided on request by the responsible add-on partners
listed under "More Information".
Marking for SIMATIC PCS 7 V8
The Information and Download Center of
Siemens Industry Automation and Drive
Technologies can be accessed from the
SIMATIC PCS 7 web site or at:
www.siemens.com/simatic/
printmaterial
Additional information is available on the
SIMATIC PCS 7 web site on the Internet at:
www.siemens.com/simatic-pcs7
The add-on products offered in this catalog are specified for the SIMATIC PCS 7
versions 7 and 8. SIMATIC PCS 7 versions
up to V6 are no longer supported by this
catalog.
The possible application is specified for
each product. The information V7 or V8 always refers to all versions 7 or 8. Otherwise
the version is explicitly defined, e.g. V7.1.
Products suitable for SIMATIC PCS 7 V8
are additionally identified by the following
logo:
PCS 7 Add-on
fit for SIMATIC PCS 7 V8
1
© Siemens AG 2013
Information and
Management Systems
1/2
PIMS-PCS 7-CONNECT:
Working together with
PIMS systems
1/4
PCS 7 OCS:
Open interface for connection of
third-party applications
1/6
PLSDOC RE:
Documentation updating system
for SIMATIC PCS 7
1/7
ACRON 7:
Long-term archiving and logging
for SIMATIC PCS 7
1/8
versiondog:
Data management for
SIMATIC PCS 7
© Siemens AG 2013
Information and Management Systems
■ Overview
■ Function
PCS 7 Add-on
PI-PCS 7-CONNECT
PI-CONNECT OPC+ interface
The products described here (interfaces and tools) support
economic cooperation between SIMATIC PCS 7 including
SIMATIC BATCH and the following plant information
management systems (PIMS):
• PI System from OSIsoft (PI-PCS 7-CONNECT)
• aspenOne from AspenTech (aspenOne-PCS 7-CONNECT)
A plant information management system is suitable for:
• Short-term and long-term archiving beyond the limits of companies and plants
• Evaluation and presentation of process and production data
The interfaces and tools provide the best possible combination
of PI System and aspenOne with SIMATIC PCS 7. They feature
high flexibility, performance and safety. They also support
redundant systems and archive recovery concepts, e.g. in the
event of interferences in a connection.
We can additionally offer tailored, scalable support and services
for efficient implementation and maintenance of these interfaces
and tools. Information on support and services as well as
manufacturer declarations are available on request (for contact
address, see "Further information").
PI-CONNECT OPC+ reads the process variables cyclically from
SIMATIC PCS 7 and saves these in the PI long-term archive.
The interface is operated on a separate interface PC on the
terminal bus of the SIMATIC PCS 7 process control system, and
supports:
• Redundancy functionality of the SIMATIC PCS 7 OS server
• Concurrent time stamp treatment
• Archive recovery
• Failover online (available soon)
The PI-CONNECT OPC+ interface can be used together with
SIMATIC PCS 7 V7 and V8. It can use the following interfaces for
communication with SIMATIC PCS 7:
• OpenPCS 7 interface
• OPC interface
PI-CONNECT ALARM interface
The PI-CONNECT ALARM interface can be used to transfer
messages from the SIMATIC PCS 7 process control system
and/or other sources to the PI archive. Since most of the
requirements and special features to be considered are projectspecific, PI-CONNECT ALARM cannot be offered as a standard
product but only as an individual solution based on the standard
interface.
PI-CONNECT ALARM can be used together with SIMATIC PCS 7
V7 and V8.
SAP
PIMS server
Office LAN (Ethernet)
OS / Batch / Route Control Clients
PIMS interface
with Connect Tools
OS single station
Terminal bus, single/redundant
Ethernet
OS / Route Control
server
Engineering
station
Batch/archive
server
Industrial Ethernet, single/redundant
Standard
automation
systems
1/2
High-availability
automation
systems
Safety-oriented
automation
systems
G_PCS7_XX_00174
1
PIMS-PCS 7-CONNECT:
Working together with PIMS systems
© Siemens AG 2013
PIMS-PCS 7-CONNECT:
Working together with PIMS systems
■ Function (continued)
PI-CONNECT SIMATIC BATCH interface
This interface transmits data from SIMATIC BATCH to the
PI batch subsystem. Together with the PI-CONNECT OPC+
interface, reports and evaluations based on batch data and
process data can be implemented in the PI system. Additional
functional properties of PI-CONNECT SIMATIC BATCH include:
• Archive recovery
• Support of hierarchical recipes of SIMATIC BATCH
PI-CONNECT SIMATIC BATCH can be used together with
SIMATIC BATCH V7 and V8.
■ More information
Siemens AG
Industry Sector
Customer Services Division
Mannheim Office
Phone: +49 621 456-3315
Fax: +49 621 456-3334
E-mail: info.rhm.industry@siemens.com
Additional information is available on the Internet at:
www.siemens.com/mis-pcs7
PI-CONNECT CONFIG tool
PI-CONNECT CONFIG is able to work together with PICONNECT OPC+, and with the OPC interface of OSIsoft. The
tool provides support for effective creation and easy updating of
the PI system project for the SIMATIC PCS 7 link. It provides CSV
files for importing into the PI configuration database. It can be
used equally for initial configuration of the PI system and for
tracking of SIMATIC PCS 7 configuration modifications in the
PI system.
PI-CONNECT CONFIG can be used together with SIMATIC
PCS 7 V7 and V8.
aspenOne-PCS 7-CONNECT
Batch.21-CONNECT SIMATIC BATCH interface
This interface transmits data from SIMATIC BATCH to the
Batch.21 system and supports you with functions such as
archive recovery. Thus reports and evaluations based on batch
data and process data can be implemented in the AspenTech
system.
Batch.21 CONNECT SIMATIC BATCH can be used together with
SIMATIC BATCH V7 and V8.
IP.21-CONNECT CONFIG tool
IP.21-CONNECT CONFIG provides support for effective creation
and easy updating of the IP.21 system project for the SIMATIC
PCS 7 link. The tool provides CSV files for importing into the IP.21
configuration database. It can be used equally for initial configuration of the IP.21 system and for tracking of SIMATIC PCS 7
configuration modifications in the IP.21 system.
IP.21-CONNECT CONFIG can be used together with
SIMATIC PCS 7 V7 and V8.
1/3
1
© Siemens AG 2013
■ Overview
■ Application
PCS 7 Add-on
ERP
SAP
MES
PIMS
SQL
database
Web
MATLAB
Simulink
Process values
Process archives
Message archives
PCS 7 OCS
PCS 7
AS
PCS 7
AS
LAN
PCS 7 OCS
PCS 7/TMOS server
OS server
PCS 7 plant bus
Microsoft
Excel
CS 275
PCS 7
AS
TELEPERM M TELEPERM M
AS
AS
G_PCS7_XX_00013
1
PCS 7 OCS: Open interface
for connection of third-party applications
Using PCS 7 OCS you can simply link, for example, the following
external applications/systems to SIMATIC PCS 7:
• SAP and other ERP systems from the corporate management
level
• MES systems for production and corporate management
• PIMS (Plant Information Management Systems) to gather
operating data
• Simulation and optimization tools, e.g. for monitoring of
controller performance or for application of Advanced
Process Control methods
• External database applications for long-term archiving and
data analysis for more than a single plant
• Web browser for presentation of production information
(online data, message lists, trends)
• Office applications such as Microsoft Excel, for example,
for generation of reports
• Process control systems and PLCs from other vendors
■ Design
As an alternative to the OpenPCS 7 system interface, the
SIMATIC PCS 7 can also use the PCS 7 OCS open data
interface for data exchange with applications or systems to allow
process data evaluation and production planning.
The PCS 7 OCS is installed directly on the PCS 7 OS server or
the PCS 7/TM-OS server for TELEPERM M migration. Neither
additional hardware nor any special configuration of the
associated OS server is necessary.
By using PCS 7 OCS, external applications and systems are
able to read out configuration and process variables as well as
the process value and message archives of the SIMATIC PCS 7
process control system via network. If these external applications/systems also have write privileges, they can additionally
transfer data to the process control system via network. It is then
possible e.g. to visualize and process transport orders as well as
production or inventory data of an ERP (Enterprise Resource
Planning) system using SIMATIC PCS 7.
Two PCS 7 OCS licenses are required for connecting redundant
third-party systems, one each for the two OS servers of a
redundant pair of servers. Identical information is then available
in parallel via the two PCS 7 OCS interfaces of this pair of
servers.
In contrast to the OpenPCS 7 interface based on the
OPC specifications, the PCS 7 OCS interface uses the platformindependent ACPLT/KS communication standard for communication between the applications, and not Microsoft COM/DCOM
technology. This allows stable, firewall-compatible TCP/IP
communication via a limited number of statically defined network
ports.
PCS 7 OCS enables external applications/systems to indirectly
find all instances of blocks or variables in the process control
system by means of their type and to carry out further selection
using filter criteria. Thus a certain group of parameter types can
be specifically read out or external data recording can be
automatically configured with automatic adaptation to changes
in the configuration of the process control system.
Note:
PCS 7 OCS can be used together with SIMATIC PCS 7 V7 and
V8.
1/4
Powerful PCS 7 OCS communication based on the TCP/IP
protocol for data exchange between OS server and application/
system is also possible without problems in distributed networks
in which the access is limited by means of a firewall.
© Siemens AG 2013
PCS 7 OCS: Open interface
for connection of third-party applications
■ Function
■ Selection and ordering data
The PCS 7 OCS interface is exceptionally suitable for linking
external applications/systems to SIMATIC PCS 7 with the assistance of autoconfiguration functions. A PCS 7 OCS license
provides authorization for:
• Reading and writing all variables of an OS server
• Reading process value archives and alarm logs
SIMATIC PCS 7 OCS V3.3
incl. SP1
Open communication server for
data exchange between SIMATIC
PCS 7 OS server and third-party
system/application, executes with
SIMATIC PCS 7 V7.0, V7.1 and V8.0,
single license for 1 installation
LeiKon GmbH offers the following standard applications for the
SIMATIC PCS 7 connection via PCS 7 OCS in addition to the
data interface (see under "More info" for the contact address for
detailed information and ordering).
Engineering software with runtime
license for one PCS 7 OS server,
one language (German), software
class B
Additive standard applications from LeiKon GmbH
• Web server "Web meets Production"
The Web server is used to provide individually designed Web
pages with which current and historical data of the SIMATIC
PCS 7 process control system can be displayed, for example,
key performance indicators (KPI), production states or production statistics
• PIMS and database coupler "KSHistBuilder"
The KSHistBuilder can be used to cyclically transfer archived
or online data from SIMATIC PCS 7 to a standard SQL database. Existing archives are automatically detected and transferred cyclically to the database. Configuration is not required.
Brief communication failures do not result in a loss of data. An
identical functionality is also available for connecting SIMATIC
PCS 7 to standard plant information management systems
(PIMS).
• Microsoft Excel add-in "Excel meets Production"
With this expansion, process and archive data of SIMATIC
PCS 7 can be read manually or cyclically into Microsoft Excel.
Format templates can be freely defined.
Order No.
6DL5 405-8AD33-0XA0
Delivery package: Software and
documentation on CD and certificate of license
Additive standard applications
for data exchange with the SIMATIC
PCS 7 OS server via SIMATIC PCS 7
OCS, e.g.
• Web server "Web meets production"
• PIMS and database coupler
"KSHistBuilder"
• Microsoft Excel add-in "Excel
meets production"
On request from LeiKon GmbH
LeiKon GmbH
Kaiserstr. 100
52134 Herzogenrath
Germany
Tel.: +49 2407 95 17 330
Fax: +49 2407 95 17 339
E-mail: contact@leikon.de
www.leikon.de
1/5
1
© Siemens AG 2013
1
PLSDOC RE: Documentation updating system
for SIMATIC PCS 7
■ Overview
■ Function
PCS 7 Add-on
Application computer
- PLSDOC RE front end
- PLSDOCTracker for scanning of OPC
gateway, communication with database
- Memory location PLSDOC RE
- Memory location Support&Help for
access of the OS
Application
computer
Operator
station
Engineering
station
PLSDOC RE
database
SCALANCE X
Terminal bus:
Industrial Ethernet
Redundant
OS server
OPC gateway
Monitoring of OPC variables for
changes
PLSDOC RE system overview
The PLSDOC RE documentation updating system is provided for
documentation of SIMATIC PCS 7 systems throughout the
complete lifecycle of the system and for integration of changes.
System support engineers profit from the high availability of
system know-how and are provided with support for quality
assurance.
PLSDOC RE immediately aligns the system documentation
with the current parameters, e.g. limits, control parameters,
interlocking information, and step sequences of the process
control system. Changes are automatically recorded in change
reports and new revisions generated.
PLSDOC RE provides information for system support engineers
in the form of standardized project documents, e.g.:
• Limit lists, change reports
• Step sequence documentation
• IB/FAT reports
• Loop check reports
• Quantity frameworks
• Procedural instructions for alarm management
Note:
PLSDOC RE can be used together with SIMATIC PCS 7 V7 and
V8.
■ Benefits
7
Standardized documentation of process objects and
step sequences
7 Automatic comparison of data in process control system and
feature specification
- Changes to customized parameters are completely documented, e.g. limits, control parameters, measuring ranges,
interlocking information, and step sequences
7 Provision of standardized documents for system configuration
and support
7 Integration of feature specification into the operator systems
- Information directly available to support personnel
1/6
• Monitoring of redundant pairs of servers in the context of
documentation updating, and switching over to the redundant
server upon failure of the active server
• Buffering of the information between OS server and
PLSDOC RE means that no change information is lost which is
produced prior to the establishment of a connection to the
OS server
• Generation of HTML documents for every process variable
• Direct calling of generated HTML documents can be integrated into the process images
• Referencing of other process variables can be directly called
using hyperlinks
• Management of information on peripherals (computers, printers, software licenses etc.)
• Recording of information independent of process objects, e.g.
information on maintenance work and measures taken in the
event of faults
■ Technical specifications
System requirements
• Microsoft Windows XP, Windows Vista, Windows 7,
Windows 8; in each case x86 and x64
• Microsoft Windows Server 2003, 2008, 2008 R2, 2012; in each
case x86 and x64
Application computer
• 2 GB RAM, 5 GB hard disk
Database computer
• Microsoft SQL Server 2005, 2008, 2008 R2, 2012
• 4 GB RAM, 100 GB hard disk
iMes Solutions GmbH
Mehringerstr. 2
84489 Burghausen
Germany
Tel.: +49 8677 96180
E-mail: info@plsdoc.de
www.plsdoc.de
© Siemens AG 2013
ACRON 7: Long-term archiving
and logging for SIMATIC PCS 7
■ Overview
ACRON evaluation
PCS 7 Add-on
Reporter
Graph1
OCX
ACRON
database
Alert
OCX
External evaluation
Maintenance
and
servicing
Configuration
Configuration
Reporter Microsoft
Excel
Process values
Laboratory
values
Manual values
Data recording
Process 1
Designer
Provider
Process 2
Process n
ACRON is a product for plant optimization, energy monitoring,
long-term archiving with data compression and recording. It
supports you when fulfilling mandatory documentation requirements. ACRON was originally designed for special requirements
in environmental technology, but has also proven successful in
many different industries in the meantime. ACRON is also
suitable for the high requirements encountered in the water/
wastewater/environmental industry (e.g. ATV M260 in Germany).
The current version ACRON 7 offers an exceptional price/performance ratio, and is impressive in operation thanks to high availability, running reliability, and data integrity. Simple configuration,
easy handling and high flexibility are further exceptional
features.
ACRON 7 is scalable from a small single-user system up to a
networked client/server system for large applications.
The interfaces of ACRON 7 are matched to the SIMATIC PCS 7
process control system. Certain modules can be integrated as
OCX in SIMATIC PCS 7. A Web application and a Microsoft
Excel add-in are also available.
ACRON 7 is currently available in English, German, Italian,
Spanish, French, Russian, and Portuguese.
Note:
ACRON 7 can be used together with SIMATIC PCS 7 V7 and V8.
■ Design
The following modules are components of ACRON 7:
• Database:
Up to 100 000 data points, time-based or change-dependent
recording, arithmetic operations, high performance with resolution in millisecond range, high data security due to TLC
(Three Level Cache)
• Provider:
Data acquisition from any sources with telecontrol link and
very high data security
• Reporter:
Convenient operator interface for printing of reports and logs
with input facility for manual laboratory values
SAP
OPC
server
ODBC
server
Compressed,
calculated
data
- WinCC,
SIMATIC PCS 7
- OPC DA und AE
- ASCII, CSV, XML
- DDE
- ODBC, ...
• Graph:
User-friendly presentation and analysis of measured values
and statistical values in trends
• Fault and maintenance module:
Generation of all required fault and message reports as well as
comprehensive statistics
• AC Job:
Administration module for automatic printing of reports including sending by e-mail
• Data Collect:
Combination of any values from various ACRON applications
• Microsoft Excel Add-In:
Convenient access to all data
• AC Mirror:
Up to 8-fold database redundancy
• ACRON Web:
Web-based analyses and scans can read the complete
ACRON database. An ACRON Web client permits reading
of all reports and also the graphic display of data.
VIDEC GmbH
Osterdeich 108
28205 Bremen
Germany
Tel.: +49 421 339500
Fax: +49 421 3379561
E-mail: info@acron7.com
www.acron7.com
1/7
1
© Siemens AG 2013
1
versiondog:
Data management for SIMATIC PCS 7
■ Overview
■ Design
PCS 7 Add-on
versiondog is extremely easy to integrate in a SIMATIC PCS 7
system. No additional drivers are required, and no special
settings or configurations in the SIMATIC PCS 7 project either.
The server for the central data storage is set up on a separate
computer. The client, which can also be executed without installation, does not carry out any write operations on Windows directories or read/write operations on the Windows registry. System
administration is thus possible from any PC-based station.
■ Function
versiondog is a powerful data management system which
supports the complete lifecycle of a SIMATIC PCS 7 system from
configuration through commissioning and operation up to
modernization. You can use versiondog to administer your
projects in a central data storage system with access control, for
automatic assignment of versions, and for documentation and
comparison.
Smart Compare shows the differences between two versions in
a clearly understandable form. Differences between two CFC or
SFC charts are marked in color in a graphic comparison. The
audit trail of versiondog exactly shows changes, including information on who, when, what and why.
versiondog can automatically verify at regular intervals whether
the production is being carried out with the currently released
program version and immediately signals any deviations.
The change processes regulated and systemized with
versiondog conform with the directives ISO 900x, FDA 21
CFR 11, GxP and VDA 6.4.
Note:
The versiondog data management system can be used together
with SIMATIC PCS 7 V7 and V8.
■ Application
versiondog can also be used for various functions beyond the
limits of the SIMATIC PCS 7 process control system. This is
because versiondog can manage all PC-based data and
provides additional functionalities for a wide range of different
data types - Adobe PDF, Microsoft Word and Excel as well as
SIMATIC PCS 7, SIMATIC S5, SIMATIC S7, SIMATIC WinCC,
SIMATIC WinCC flexible, ProTool or SINUMERIK 840D from
Siemens or systems and applications from other vendors. The
comprehensive range is being continuously expanded.
1/8
Important functions of versiondog in the context of SIMATIC
PCS 7:
• Central data storage
Server-based data storage with clear project structure, user
and access management, protected against inadvertent overwriting
• Version management with audit trail of versiondog:
Version assignment and documentation with logging of all
changes as proof of who, when, what and why; visualization of
changes by means of comparative graphic display for CFC
and SFC
• Smart Compare
Comparator modules for alignment of different project states
with clear representation of differences
• Automatic data saving
Cyclic, automatic data saving of engineering stations, automation systems and operator stations
• Verification of server version
Cyclic, automatic comparison of versions between the programs on the productive systems and on the project server for
the automation systems of the plant
AUVESY GmbH & Co KG
Lazarettstraße 1
76829 Landau
Germany
Tel.: +49 6341 944 600
Fax: +49 6341 944 611
E-mail: sales@auvesy.de
www.versiondog.de
© Siemens AG 2013
2
2/2
INCA MPC:
Model-predictive multi-variable
controller
2/3
INCA Sensor:
Soft sensors for non-measurable
quality variables
2/5
INCA PID Tuner:
Expert tool for the optimization of
PID controllers
2/6
ADCO: Adaptive controller
2/7
FuzzyControl++:
Configuration tool for fuzzy logic
2/9
NeuroSystems:
Configuration tool for
neural networks
© Siemens AG 2013
INCA MPC:
Model-predictive multi-variable controller
■ Overview
PCS 7 Add-on
without MPC
This procedure is also used by INCA MPC, a multi-variable
controller of the latest generation. INCA MPC differs from classic
MPC controllers due to a series of functional extensions. Modern
modeling methods, bumpless switching between different
models (multi-model handling), expansions for batch process
optimization, non-linear predictions, and a high quality of control
are setting new standards and enable the control of non-linear
processes as well as plant-wide optimization.
with MPC
limitation
Approach limitations
closer with setpoints
The INCA MPC software itself runs on a separate PC with
Windows 2000, Windows XP, Windows Vista or Windows 7.
∆=Profit
Note:
INCA MPC can be used together with SIMATIC PCS 7 V7 and
V8.
■ Application
INCA MPC for the glass industry
Preconfigured solutions based on INCA MPC are available
specifically for the glass industry.
G_PCS7_XX_00021
2
INCA MPC
Multi-variable controller with integrated optimization procedure
Common control concepts in the process industry today are still
almost exclusively based on PID controllers and also include
manual intervention by the plant operator. In processes with
complex dynamics, linked process variables or limitations,
PID controllers reach their limit.
Additional weak spots are product or load changes which are
generally carried out partly or completely by the plant operator.
This causes variations which prevent optimum quality being
maintained at all times.
However, if a process is to be operated close to the capacity
limit, while at the same time minimizing waste and assuring the
required quality, consideration of these precise boundary conditions in the controller strategy is absolutely essential.
By carefully applying advanced modern control procedures
(Advanced Process Control, APC), the process industry has
real leverage available for reducing costs and increasing quality.
Advanced Process Control establishes process optimization
as a link between the planning and scheduling functions of the
execution level as well as the process control functions of the
control level.
Of all the modern control procedures, Model Predictive Control
(MPC) has emerged as the most suitable approach in numerous
applications. MPC simplifies the handling of complex plant
dynamics, permits the early elimination of faults, takes into
consideration the plant limitations, and allows complex process
control strategies.
2/2
The Glass@Max product series currently comprises:
• Tubingline@Max
for dimensioning control of glass tubes
• Feeder@Max
for temperature profile control in glass channels
• Melter@Max
for floor and atmosphere temperature control in glass melting
ends
Application examples of INCA MPC in the chemical industry
• Ammonia, urea, nitric acid, granulates, and phosphoric acid
plants
- Increase in throughput, for example, by up to 2% for ammonia and up to 5% for urea
- Increase in steam export by up to 1% (ammonia)
- Reduction in specific energy consumption by up to 1%
- Increased plant availability
- Lower sensitivity to changes in condition of supplied gas
(ammonia)
• Distillation towers
- Operation closer to the concentration restrictions
- Reduction of steam consumption
- Operation within a performance range of large bandwidth
(from technical minimum up to full-load)
• Batch plants (non-linear version of INCA MPC)
- Proven reduction in response time (dead time) by up to 20%
IPCOS
Tel.: +32 1639 3083
Fax: +32 1639 3080
E-mail: christiaan.moons@ipcos.com
www.ipcos.com
© Siemens AG 2013
INCA Sensor: Soft sensors
for non-measurable quality variables
■ Overview
PCS 7 Add-on
The plant operator is usually responsible for complete or
partial process control. Weak points in process control are also
reflected by changes in product quality or in the utilization of
production capacity. Since no quality values are known during a
conversion, the production specifications do not correspond to
the quality requirements over longer periods.
These problems can be solved by using soft sensors.
Soft sensors are calculation procedures which determine nonmeasurable quality variables on the basis of measurable
process values (pressures, flow rates, temperatures, levels, etc.)
in cycles of between 0.5 and 3 minutes. The calculation is made
on the basis of a (non-)linear parametric model generated from
historic plant data or through dedicated tests. The high-speed
soft sensor predictions can be consolidated by laboratory
analyses or values from online analyzers.
The soft sensor predictions enable the frequency of laboratory
analyses and the use of online analyzers to be reduced. They
raise product quality while at the same time reducing operating
costs.
INCA Sensor is a tool for designing, parameterizing and
operating soft sensors. It makes it easier to master complex
plant dynamics, and enables operating conditions to be
optimized so that the quality of the end product is assured.
Online determination of quality variables
Production plants in the process industry today rely on regular
and extremely time-consuming laboratory analyses for quality
control purposes (new measured values typically every 8 to
24 hours). Or they use very expensive and high-maintenance
online analyzers (new values typically every 20 to 60 minutes).
In order to raise productivity and run the process up to its full
capacity while maintaining the required quality, it is necessary
to measure product quality online with a refresh rate of between
0.5 and 3 minutes. This ensures that the controller responds at
the right time and the product specifications are maintained.
Process variables
Temperatures
Pressures
Levels
Flow rates
(every 0.5 ... 3 min)
Quality variables
Densities
Concentration
Melt Indexes
Viscosities
(every 8 ... 24 hrs)
from laboratory
Note:
INCA Sensor can be used together with SIMATIC PCS 7 V7 and
V8.
INCA Sensor soft sensors
Non-linear
parametric model
Consolidation/
compensation
and updating
Quality variables
Densities
Concentration
Melt-flow indices
Viscosities
(every 0.5 ... 3 min)
from INCA Sensor
To the closed-loop
control system
2/3
2
© Siemens AG 2013
INCA Sensor: Soft sensors
for non-measurable quality variables
■ Application
2
Application examples
• Polymer thickness
• Polymer melt-flow index
• Viscosity
• Product concentration at the outlet of reaction or distillation
columns
• Plant efficiency/utilization factor
• Gas concentrations (NOx, CO2, etc.)
INCA Sensor sets new standards for the permanent plant-wide
optimization and control of non-linear processes. INCA Sensor
differs from other soft-sensor program packages due to its series
of function expansions that support the designer when drafting
reliable soft sensors:
• Modern modeling methods such as linear transmission functions, general non-linear models (GNOMOs) or estimates according to the partial least squares estimators method
• Signal processing or pre-processing (offline and online)
• Powerful tools for selecting suitable input variables
• Input options for data from laboratories and analyzers
Soft sensors are a prerequisite for plant optimization and quality
control using advanced process control solutions such as INCA
MPC.
The INCA Sensor program package can run on standard PCs
with Windows 2000, Windows XP, Windows Vista or Windows 7.
It is linked to the SIMATIC PCS 7 process control system by
means of OPC, where INCA Sensor is operated as an OPC
client.
2/4
IPCOS
Tel.: +32 1639 3083
Fax: +32 1639 3080
www.ipcos.com
© Siemens AG 2013
INCA PID Tuner: Expert tool
for the optimization of PID controllers
■ Overview
PCS 7 Add-on
■ Function
The PCS 7 PID Tuner integrated in the CFC enables you to
determine the optimum controller parameters in predefined
steps for PID, PI and P controls in a control loop.
The PCS 7 PID Tuner can be used for the software controllers
CTRL_PID and CTRL_S. The INCA PID Tuner program package,
on the other hand, is a controller-independent and manufacturerindependent tool for fast and user-friendly, computer-aided
optimization of complex PID controllers. INCA PID Tuner can run
on standard PCs with Windows 2000, Windows XP, Windows
Vista or Windows 7. It is linked to the SIMATIC PCS 7 process
control system by means of OPC.
As an alternative to online data, files containing data collected
earlier can also be evaluated offline. The program package is
able to process the following file formats:
• Microsoft Access
• Microsoft Excel
• MATLAB
• INCATest
• All types of ASCII files
INCA PID Tuner contains predefined PID controller structures for
PID controller types from SIMATIC PCS 7 and other manufacturers. With the aid of a dynamic process model, the user can
determine the optimum controller setting step by step.
Note:
INCA PID Tuner can be used together with SIMATIC PCS 7 V7
and V8.
IPCOS
Tel.: +32 1639 3083
Fax: +32 1639 3080
www.ipcos.com
2
INCA PID Tuner differs from other controller optimization
software through:
• Optimization of PID control loops on the basis of engineering
specifications
• Controller setting for optimum compensation of disturbances
• Controller setting for optimum command behavior with predefined setpoint changes
Data acquisition
Collection of process data by means of an online OPC
connection to the SIMATIC PCS 7 operator system or from offline
files. Many test signals are available for initiating the process,
including:
• Setpoint step-change
• Manipulated variable step-change
• Ramps
• Pseudo-disturbance binary signals
Data preprocessing
The user can select and filter data to refine the results of the
process identification.
System identification
A dynamic process model is defined on the basis of the
collected process data. Various model structures can be used:
with/without dead time and different system arrangements.
Users have the option of influencing the system identification on
the basis of their knowledge about the process. They can save
and compare the resulting process models.
Controller design
On the basis of the chosen process model, controller
parameters are determined for a certain specification. Consequently, the controller can be designed for optimum command
behavior, optimum noise suppression or a combination of both.
Simulation of the designed controller
An evaluation of the control loop behavior is possible by
simulation within INCA PID Tuner or online via the existing OPC
connection. The simulation results obtained with different
controller settings can be saved and compared.
Good settings for primary control loops are a prerequisite for
subsequent plant optimization, for example, using INCA MPC.
2/5
© Siemens AG 2013
ADCO: Adaptive controller
■ Overview
2
■ Application
PCS 7 Add-on
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Compared to the conventional PID controller, the adaptive
controller ADCO is the better alternative, especially for
processes that are difficult to control. This has the following
advantages:
• About 10 to 20% time savings in the commissioning phase
due to the fast and rugged controller setting
• Significantly better control quality for difficult processes
• Very good adaptability, especially where there are changes to
the process characteristics
• Significant reductions in transmission times in the case of status transitions in batch processes (e.g. heating a product from
temperature level A to level B)
Note:
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The adaptive controller ADCO can be used together with
$FWXDOYDOXH
Conventional PID controllers are frequently used in manual
mode in practice because the control quality achieved does not
match the expectations. This is because either the controllers
have been poorly set or because the processes are difficult to
master using PID controllers, for example, temperature systems,
processes with large dead times, or processes which change
depending on time or operating point. In addition, setting PID
controllers optimally requires specialized experience and is very
time-consuming.
A recommendable alternative for solving such problems is the
adaptive controller ADCO. It works on the basis of a process
model which is determined in the background during the
adjustment process. Using this process model, ADCO can
predict the result of a process intervention (predictive controller),
for example,. how the opening of a steam valve by a certain
amount will affect the process temperature. In the opposite
direction, it is also able to determine the valve position required
to achieve or retain a defined temperature value. ADCO with the
process model has more process information available than
conventional controllers, and uses this to improve the control
quality.
List of individual ADCO views
ADCO is also available as a multi-range controller (ADMR). The
special feature of this version is that is the control range can be
divided into a maximum of 8 zones which can be individually
optimized. Switching over between the zones can be carried out
by the user or is event-dependent.
2/6
ADCO
Hardware requirements
SIMATIC PCS 7 V5.x or higher with
AS 41x automation systems
Memory requirement
28 KB (once only)
+ 5 KB (per controller)
Computing time
Approx. 2 ms (S7-416)
i.p.a.s.-systeme
An der Landwehr 6
60437 Frankfurt
Germany
Tel.: +49 69 950418-0
Fax: +49 69 950418-19
E-mail: mail@ipas-systeme.de
www.ipas-systeme.de
© Siemens AG 2013
FuzzyControl++:
■ Overview
PCS 7 Add-on
■ Application
Typical applications for fuzzy logic are:
• Open-loop and closed-loop control
• Parameter adaptation of controllers
• Fault compensation and precontrol
• Pattern recognition, process data evaluation and diagnosis
• Automation of manual process interventions of a plant operator
• Process control with coordination of subordinate open-loop
and closed-loop controllers
Examples include pressure, temperature and level controls,
as well as control of speed and intervals. In early-warning and
diagnostics units, fuzzy logic is used for the early detection of
hazardous states and for the implementation of decision-making
logic.
■ Function
FuzzyControl++ supports users when creating a fuzzy system.
The application of this tool requires only basic knowledge about
such systems, as no mathematical or control settings have to be
made. Users are supported during the configuration process by
extensive online help.
FuzzyControl++ is a Siemens configuration tool for fuzzy logic. It
offers solutions for non-linear controllers and for predicting the
behavior of complex mathematical procedures from process
automation which are difficult or impossible to implement using
standard tools.
FuzzyControl++ enables fuzzy systems to be developed and
configured effectively for the automation of technical processes.
Empirical process knowledge and verbally described
experience can be implemented as fuzzy rules directly in openloop and closed-loop controls, pattern recognition, decision
logic, etc.
FuzzyControl++ for SIMATIC PCS 7 comprises:
• Configuration tool (runs with Windows XP,
Windows 7 (32/64 bit) and Windows Server 2008 (32/64 bit))
• PCS 7 package (runtime software for SIMATIC PCS 7, consisting of function block for CFC and OS faceplates)
The configuration tool is used to configure and generate the
fuzzy systems. During operation, the runtime software then
executes the systems which are present in a data block in the
case of SIMATIC PCS 7.
In order to solve optimization tasks by applying forecast models,
FuzzyControl++ can also be combined with the adaptive
SIMATIC PCS 7 Add-on NeuroSystems.
Note:
FuzzyControl++ can be used together with SIMATIC PCS 7 V7
and V8.
2/7
2
© Siemens AG 2013
FuzzyControl++:
2
Order No.
FuzzyControl++ for SIMATIC
PCS 7 V7 (V7.1 or V7.0 SP1 and
higher) and V8
FuzzyControl++ for SIMATIC
PCS 7
2 languages (English, German),
comprising:
• Configuration tool, runs with
Windows XP, Windows 7 (32/
64 bit) and Windows Server 2008
(32/64 bit)
• PCS 7 package with CFC runtime
module and OS faceplates
2XV9 450-1WC10-0AA1
Engineering and runtime software,
software class A
Delivery package: Software on
CD/DVD and license key
2/8
Siemens AG
Industry Sector
Industry Automation Division
Industrial Automation Systems
Industry Software
Erlangen
Tel.: +49 91 31 7-461 11
Fax: +49 91 31 7-447 57
E-mail: it4industry@siemens.com
www.siemens.com/it4industry
© Siemens AG 2013
NeuroSystems:
Configuration tool for neural networks
■ Overview
PCS 7 Add-on
■ Benefits
There are many good reasons for using NeuroSystems:
7 Artificial neural networks have now become the most frequently applied approach for black box modeling of technical,
chemical and biological systems.
7 As a result of the complex non-linear response of neural networks, processes can be simulated without exact knowledge
of the existing relationships and conditions.
7 The capability to learn and adapt, the fault tolerance, and the
ability to process inexact or even contradictory information are
particularly distinctive.
7 NeuroSystems is exceptionally well suited to prediction, optimization, classification, identification, and closed-loop control
tasks and as a decision support system
7 Neural networks created using NeuroSystems can be integrated without problem into an automation environment by using
runtime modules.
7 The neural networks execute completely in SIMATIC PCS 7.
7 Applications based on neural networks allow increases in performance, quality, productivity, and efficiency, and save personnel and time thanks to machine learning mechanisms.
■ Application
During the automation of technical processes, especially their
optimization, procedures and approaches with artificial intelligence are being increasingly used in addition to traditional
methods. Neural networks are frequently applied in such cases,
and these have already proven their performance capability in
many applications. Notable successes can be achieved using
them, even for tasks where conventional optimization procedures fail.
Modeling of technical systems and processes using neural
networks allows forecast models to be generated with which the
process can be driven more target-oriented, uniformly, and with
an increased quality. Significant increases in efficiency are
possible using such prediction mechanisms. An advantage is
that the simulation of a process requires no detailed knowledge
of the prevailing conditions and relationships.
Neural networks can also be used for classification tasks and
pattern recognition, e.g. in order to identify specific plant
statuses.
In contrast to classic technical systems, a neural network
consists of a complex interconnection of many simple
processing units, so-called neurons. The architecture copies the
structure of the biological nervous system. Neural networks are
flexible and capable of learning. They can organize themselves,
and work in a parallel structure.
Systems which are capable of learning can be generated
by combining neural networks with SIMATIC PCS 7 Add-on
FuzzyControl++, and the strengths of the two procedures are
combined. This opens up many new possibilities for automation
technology.
NeuroSystems enables the generation of artificial neural
networks in process automation which cannot be produced
using conventional means and methods, or only with great
difficulty.
NeuroSystems can be used to develop neural networks for
complex optimization tasks, virtual soft sensors, predictions,
identifications, classification tasks etc. simply and effectively
even without special know-how. This results in blocks
executable in SIMATIC PCS 7 which can be integrated into the
automation structure by linking.
Typical applications for neural networks include:
• Complex closed-loop controls
• Virtual soft sensors
• Predictions
• Identifications
• Pattern recognition
• Diagnostics and evaluation of process data
The process industry - in particular the chemical industry - and
the production industry are the main fields of application for
neural networks. Quality control is one of the focal points for all
sectors.
■ Function
NeuroSystems supports users in the creation of neural networks.
Configuration with NeuroSystems does not require any mathematical or control technology settings. Basic knowledge on such
systems is sufficient.
NeuroSystems includes functions for data analysis as well as for
comprehensive test and validation tasks. When working with the
system, configuration engineers have access to comprehensive
online help.
NeuroSystems for SIMATIC PCS 7 comprises:
• Configuration tool (runs on the engineering station with
Windows XP, Windows 7 (32/64 bit), Windows Server 2008
(32/64 bit))
• PCS 7 package (runtime software for SIMATIC PCS 7, consisting of function block for CFC and OS faceplates)
The configuration tool is used to configure and generate the
neural networks. During operation, the runtime software then
executes the neural networks which are present in a data block
in the case of SIMATIC PCS 7.
Note:
NeuroSystems can be used together with SIMATIC PCS 7 V7
and V8.
2/9
2
© Siemens AG 2013
NeuroSystems:
Configuration tool for neural networks
2
Order No.
NeuroSystems for
SIMATIC PCS 7 V7 (V7.1 or
V7.0 SP1 and higher) and V8
NeuroSystems for SIMATIC PCS 7
2 languages (English, German),
comprising:
• Configuration tool for generating
and testing neural networks
with Windows XP, Windows 7
(32/64 bit), Windows Server 2008
(32/64 bit)
• PCS 7 package with CFC runtime
module and faceplates for one application
2XV9 450-1WC15-0AA0
software class A
Delivery package: Software on
CD/DVD and license key
2/10
Siemens AG
Industry Sector
Industry Software
Erlangen
Tel.: +49 91 31 7-461 11
Fax: +49 91 31 7-447 57
E-mail: it4industry@siemens.com
www.siemens.com/it4industry
© Siemens AG 2013
3
3/2
3/2
Cement industry
CEMAT:
Cement plant automation
3/6
3/6
Mining industry
MINERALS AUTOMATION STANDARD
3/9
3/9
Telecontrol - SIPLUS RIC
Telecontrol connection to control center
in SIMATIC PCS 7
Telecontrol connection to third-party
control center
3/18
3/21
3/21
SIMATIC SIPAT:
Optimization of product development
and production
© Siemens AG 2013
Cement industry
CEMAT:
■ Overview
■ Function
PCS 7 Add-on
3
Drive faceplate with analog-value display, analog-value selection dialog,
and curve display (from right to left)
CEMAT is a process control system that was designed for the
specific requirements of the cement industry and has proved
successful over many years of use worldwide in the harsh
environmental conditions of cement works.
The current system platform for CEMAT is the SIMATIC PCS 7
process control system whose modern architecture offers the
ideal basis for future-proof and economical solutions in the
cement industry. CEMAT uses the basic functionality, the open
system interfaces, the flexibility and the scalability of SIMATIC
PCS 7 and optimizes the operating philosophy as well as the
diagnostic, signaling and interlocking concept with industryspecific software packages for the special tasks in lime and
cement works. This industry software was developed in close
collaboration with cement manufacturers and is the product of
over 35 years of experience in the cement industry.
3/2
The functionality for the cement industry supplied in the form of
the CEMAT software packages is integrated into the system
structure of SIMATIC PCS 7 during the installation, and can be
classified as follows:
• Engineering components with function block libraries specially tailored to the cement industry
• Automation components for open-loop/closed-loop control
with communications components for the controller connection
• HMI components with:
- Redundancy and archiving functions
- Library for all control system objects with information, diagnostic, and multimedia dialogs
- Alarm system with industry-specific service functions
- Diagnostic system for fast recognition of faults and reduction
of downtimes
- Additional functions such as signal tracking and signal status information
- APL-style design
• Web-compatible visualization of process displays and faceplates
• Management information: listing and statistics functions as
well as long-term archiving
• Technological interfaces for linking technological add-on modules which are not part of the CEMAT product spectrum (also
products from other manufacturers).
© Siemens AG 2013
Cement industry
CEMAT:
Notes on delivery
CEMAT can be supplied in two versions:
• CEMAT V8.0 (current version; for new plants),
can be used on system platform SIMATIC PCS 7 V8.0 including update 1
• CEMAT V7.1 (alternative, particularly for plant expansions),
can be used on system platform SIMATIC PCS 7 V8.0 or
SIMATIC PCS 7 V7.1 including service pack
SIMATIC PCS 7 is not supplied with CEMAT, but must be ordered
separately (see Catalog ST PCS 7).
Message display with sector-specific information and message selection
area
It is especially worth noting the extensive multimedia support,
e.g. by means of:
• Video sequences for operating and service personnel
• Showing of pictures in process screens
• Integration of AutoCAD drawings (DXF format)
• Integration of plant plans
• Context-sensitive provision of information depending on place
and time
Object-based information area with I/O information
3/3
3
© Siemens AG 2013
Cement industry
CEMAT:
Order No.
MINERALS AUTOMATION
STANDARD/CEMAT V8.0
CEMAT engineering software
3
CEMAT OSENG V8.0
Engineering software, software
class A, 2 languages (English, German), runs with Windows XP Professional 32-bit, Windows 7 Ultimate
32/64-bit, Windows Server 2003 R2
Standard 32-bit, or Windows Server
2008 R2 Standard 64-bit, single
license for 1 installation
6DL5 436-8AX08-0XA0
CEMAT OS software for single
station including AS runtime
licenses (PLC)
6DL5 434-8AA08-0XA0
CEMAT OS PowerPack V8.0 for
redundant pair of servers
for expansion of the AS runtime
licenses
6DL5 435-8AX08-0XA0
CEMAT OS software for redundant
pair of servers including AS runtime licenses (PLC)
6DL5 433-8AA08-0XA0
Type of delivery: software and documentation on DVD, 2 license key
memory sticks, certificate of license
6DL5 433-8AB08-0XA0
3/4
Software class A, 2 languages
(English, German), runs with
Windows Server 2003 R2 Standard
32-bit or Windows Server 2008 R2
Standard 64-bit, single license for
2 installations
Type of delivery: 2 license key
• CEMAT PRSRT6 V8.0 for
expansion from 3 to 6 AS
• CEMAT PRSRT9 V8.0 for
expansion from 6 to 9 AS
• CEMAT PRSRTU V8.0 for
expansion from 9 to unlimited AS
Type of delivery: software and documentation on DVD, license key
memory stick, certificate of license
CEMAT RSRT6 V8.0 (6 AS)
OS software Runtime for redundant
pair of servers including runtime
licenses for 6 AS (PLC), software
class A, 2 languages (English,
German), runs with Windows Server
2003 R2 Standard 32-bit or
64-bit, single license for
2 installations
6DL5 433-8AD08-0XA0
CEMAT OS PowerPacks for
CEMAT OS software for client
2 installations
CEMAT RSRTU V8.0
(unlimited AS)
licenses for unlimited AS (PLC), software class A, 2 languages (English,
2 installations
CEMAT MC V8.0
OS software Client Runtime, software class A, 2 languages (English,
German), runs with Windows XP
Professional 32-bit, Windows 7 Ultimate 32/64-bit, single license for
1 installation
6DL5 433-8AC08-0XA0
CEMAT OSRT3 V8.0 (3 AS)
OS software Single Station Runtime
including 3 runtime licenses for AS
(PLC), software class A, 2 languages (English, German), runs with
Windows XP Professional 32-bit,
Windows 7 Ultimate 32/64-bit,
32-bit, or Windows Server 2008 R2
1 installation
Order No.
2 installations
CEMAT Software Upgrade V8.0
For upgrading existing CEMAT
installations V6.1 and higher
software class A, 2 languages
Windows 7 Ultimate 32/64-bit,
32-bit, or Windows Server 2008 R2
1 installation
memory stick for WinCC User
Archive Upgrade, certificate of
license
Can only be used together with a
valid CEMAT license.
6DL5 433-8AB08-0XD0
6DL5 433-8AC08-0XD0
6DL5 433-8AD08-0XD0
6DL5 430-8AX08-0XE0
© Siemens AG 2013
Cement industry
CEMAT:
■ Ordering data
Order No.
CEMAT V7.1
CEMAT OSENG V7.1
class A, 2 languages (English, German), runs with Windows Server
2003/XP Professional, single license
for 1 installation
6DL5 436-8AX17-0XA0
Order No.
CEMAT RSRTU V7.1
(unlimited AS)
2003, single license for
2 installations
licenses (PLC)
Windows Server 2003/
XP Professional, single license for
1 installation
6DL5 434-8AA17-0XA0
6DL5 435-8AX17-0XA0
CEMAT OS software for redundant
pair of servers including AS runtime licenses (PLC)
2 installations
6DL5 433-8AA17-0XA0
6DL5 433-8AB17-0XA0
• CEMAT PRSRT6 V7.1
for expansion from 3 to 6 AS
• CEMAT PRSRTU V7.1
for expansion from 9 to
unlimited AS
CEMAT Software Upgrade V7.1
for upgrading existing CEMAT installations V6.1 and higher
(English, German), runs with Windows XP Professional/Server 2003,
memory stick for WinCC User
Archive Upgrade, certificate of
license
Can only be used together with a
valid CEMAT license.
6DL5 433-8AB17-0XD0
6DL5 433-8AC17-0XD0
6DL5 433-8AD17-0XD0
6DL5 430-8AX17-0XE0
Siemens AG
Industry Sector
Industry Automation
Erlangen
Fax: +49 9131 18-3444
E-mail: cemat.industry@siemens.com
2 installations
licenses
2 installations
3
Software class A, 2 languages (English, German), runs with Windows
Server 2003, single license for
2 installations
CEMAT MC V7.1
Professional, single license for
1 installation
6DL5 433-8AD17-0XA0
www.siemens.com/cemat
6DL5 433-8AC17-0XA0
3/5
© Siemens AG 2013
Mining industry
■ Overview
■ Function
PCS 7 Add-on
3
Drive faceplate
The MINERALS AUTOMATION STANDARD is a process control
system based on CEMAT and designed with the specific requirements of the mining industry in mind. It combines cement plant
automation functions, developed over more than 35 years, with
the automation functions typically required for mining applications.
Like CEMAT, the MINERALS AUTOMATION STANDARD also
uses the modern SIMATIC PCS 7 process control system, with its
open and flexibly scalable architecture, as its system platform.
This means that it also benefits from the innovative Advanced
Process Library (APL), which takes the experience gained by
configuration engineers and plant operators over many years
and transforms it into an excellent range of basic functions that
have an attractive design and are extremely easy to use.
Building on this, the MINERALS AUTOMATION STANDARD
optimizes both the operating philosophy as well as the
diagnostics, signaling, and interlocking concept by using
industry-specific software packages for the specific tasks that
take place in the mining industry.
3/6
The functionality for the mining industry supplied in the form of
the MINERALS AUTOMATION STANDARD software packages is
integrated into the system structure of SIMATIC PCS 7 during the
installation, and can be classified as follows:
• Engineering components with function block libraries specifically tailored to the mining industry
• Automation components for open-loop/closed-loop control
with communications components for the controller connection
• HMI components with:
- Redundancy and archiving functions
- Library for all control system objects with information, diagnostic, and multimedia dialogs
- Alarm system with industry-specific service functions
- Diagnostic system for fast recognition of faults and reduction
of downtimes
- Additional functions such as signal tracking and signal
status information
- APL-style design
• Web-compatible visualization of process displays and faceplates
• Management information: listing and statistics functions as
well as long-term archiving
• Technological interfaces for linking technological add-on
modules which are not part of the MINERALS AUTOMATION
STANDARD product spectrum (as well as products from other
manufacturers)
© Siemens AG 2013
Mining industry
3
Message display with sector-specific information and message selection
area
It is especially worth noting the extensive multimedia support,
e.g. by means of:
• Video sequences for operating and service personnel
• Showing of pictures in process screens
• Integration of AutoCAD drawings (DXF format)
• Integration of plant plans
• Context-sensitive provision of information depending on place
and time
MINERALS AUTOMATION STANDARD is currently available as
Version 8.0.
MINERALS AUTOMATION STANDARD V8.0 can be used on
system platform SIMATIC PCS 7 V8.0 incl. update 1. SIMATIC
PCS 7 is not included in the CEMAT scope of delivery and
instead must be ordered separately where required (see
Catalog ST PCS 7).
Order No.
licenses (PLC)
Notes on delivery
Order No.
MINERALS AUTOMATION
STANDARD V8.0
CEMAT OSENG V8.0
Object-based information area with I/O information
6DL5 436-8AX08-0XA0
Windows 7 Ultimate 32/64-bit, Windows Server 2003 R2 Standard 32bit, or Windows Server 2008 R2
1 installation
6DL5 434-8AA08-0XA0
CEMAT MC V8.0
Professional 32-bit, Windows 7 Ultimate 32/64-bit, single license for
1 installation
6DL5 435-8AX08-0XA0
3/7
© Siemens AG 2013
Mining industry
■ Ordering data
Order No.
CEMAT OS software for
redundant pair of servers including AS runtime licenses (PLC)
3
2 installations
6DL5 433-8AA08-0XA0
6DL5 433-8AB08-0XA0
2 installations
6DL5 433-8AC08-0XA0
CEMAT RSRTU V8.0
(unlimited AS)
2 installations
6DL5 433-8AD08-0XA0
Siemens AG
Industry Sector
Industry Automation
Erlangen
Fax: +49 9131 18-3444
E-mail: cemat.industry@siemens.com
3/8
licenses
Software class A, 2 languages
32-bit or Windows Server 2008 R2
2 installations
2 installations
Order No.
• CEMAT PRSRTU V8.0
for expansion from 9 to
unlimited AS
6DL5 433-8AB08-0XD0
6DL5 433-8AC08-0XD0
6DL5 433-8AD08-0XD0
© Siemens AG 2013
Telecontrol connection
to control center in SIMATIC PCS 7
■ Overview
PCS 7 Add-on
Control center
3
SINAUT
MD741-1
IEC 60870-5-104
DSL router
SCALANCE S612,
security module
Converter
TCP/IP ↔ serial
Radio
network
IEC 60870-5-101
SIPLUS RIC Bundle
with SIMATIC S7-400
SCALANCE
X101-1LD
SINAUT
MD2
SIPLUS RIC Bundle
with SIMATIC S7-300
Fiber-optic cable
IEC 60870-5-101
SIPROTEC
7SJ63
SCALANCE
X101-1LD
SINAUT
MD741-1
SINAUT
MD2
SINAUT
MD2
SINAUT
MD741-1
SIPLUS RIC Bundle
with SIMATIC S7-300
SIPLUS RIC Bundle
with SIMATIC ET 200S
SIPLUS RIC Bundle
with SIMATIC S7-400H
SIPLUS RIC Bundle
SIPLUS RIC Bundle
with SIMATIC S7-300
G_PCS7_XX_00217
IEC 60870-5-103
Flexible communication options with SIPLUS RIC in a wide area network (WAN)
The telecontrol communication between a telecontrol center
integrated in SIMATIC PCS 7 and its outstations (Remote
Terminal Units) is based on SIPLUS RIC bundles and is possible
via serial communication links and also over Ethernet TCP/IP
communication links – optionally with the telecontrol protocols
• IEC 60870-5-104 (Ethernet TCP/IP)
• IEC 60870-5-101 (serial)
• Modbus RTU (Ethernet TCP/IP or serial)
Note:
Telecontrol integration into the SIMATIC PCS 7 process control
system using SIPLUS RIC bundles with IEC 60870-5-104,
IEC 60870-5-101 or Modbus RTU protocol requires one of the
following software combinations:
• SIMATIC PCS 7 V8.0 (incl. Update 1) and SIMATIC PCS 7
TeleControl V8.0
• SIMATIC PCS 7 V7.1 and SIMATIC PCS 7 TeleControl V7.1
The telecontrol center integrated with SIMATIC PCS 7
TeleControl into the operator system of the process control
system is the master during telecontrol communication. The
Remote Terminal Units (RTUs) are slaves of the control center on
the one hand, but can additionally be masters for subordinate
outstations (IEC 60870-5-101/-104/-103 slaves).
3/9
© Siemens AG 2013
■ Design
IEC 60870-5-101/IEC 60870-5-104 telecontrol protocol
Further hardware and software components from Catalog IK PI
supplement the SIPLUS RIC product range for configuration of
IEC 60870-5-101/104 telecontrol applications, e.g.:
• TCP/IP converters – serial and MD modem modules
• Mobile radio components
• Industrial Ethernet switches, TCP/IP routers, and media converters
• SCALANCE W Industrial Wireless LAN components
• SCALANCE S612 and S613 industrial security modules
• Dedicated line accessories
• Cables
The following types of RTU are suitable as outstations in
telecontrol applications with the IEC 60870-5-101 (serial) or
IEC 60870-5-104 (Ethernet TCP/IP) telecontrol protocol:
Number of I/Os
Number of
(dependent on CPU size, pro- information/
tocol type, and application)
data points
integrated in
SIMATIC ET 200S
30 … 200 I/Os
Approx. 200
SIMATIC S7-300/S7-300F
100 … 2 000 I/Os
Approx. 2 000
500 … 5 000 I/Os
Approx. 5 000
SIMATIC S7-400H/
S7-400FH
500 … 5 000 I/Os
Approx. 5 000
Network topologies
In order to configure complete, hierarchical telecontrol networks,
it is possible to configure basic topology forms such as point-topoint, multipoint, star and ring in various media versions and to
combine them depending on the infrastructure requirements.
Third-party RTUs
The SIPLUS RIC product range comprises individual libraries for
telecontrol protocols as well as cost-effective SIPLUS RIC
bundles in which the SIMATIC controller and the telecontrol
protocol for an RTU are combined together. Further information
can be found in the section "SIPLUS RIC bundles".
Examples of media versions
• Private networks
- Wireless
- Dedicated line via fiber-optic cable or modem,
e.g. SINAUT MD2
- Ethernet network, e.g. with SCALANCE X and fiber-optic
cables
- WLAN, e.g. with SCALANCE W
• Public networks
- GPRS
- EGPRS
- UMTS
- DSL
- Satellite communication, e.g. Inmarsat
Advantages of the TCP/IP-based connection through
IEC 60870-5-104 are simultaneous data transfer to several
devices and diagnostics using SIMATIC Manager.
Security mechanisms are not defined in the application area of
IEC 60870-5-104. Therefore encryption of the user data (data
integrity) and authentication of the communication partners must
be implemented separately (Industrial Security).
Control center
SIMATIC PCS 7 TeleControl
Ethernet
SCALANCE
S613
IEC 60870-5-104
MD741
Internet
RTU ET 200S
with IM 151-8
PN/DP CPU
DSL router
GPRS radio
network
RTU S7-300 with
CP 343
Complex network structure,
combination of different
topologies and media
MD741
Third-Party RTU
RTU S7-400 with
CP 443
IEC 60870-5-104
Example of complex TCP/IP-based WAN with cable and GPRS networks
3/10
IEC 60870-5-104
RTU ET 200S
with IM 151-8
PN/DP CPU
RTU S7-300
with CP 343
IEC 60870-5-104
G_PCS7_XX_00271
3
Controller
© Siemens AG 2013
■ Design (continued)
Redundancy
Modbus RTU telecontrol protocol
The availability of the telecontrol communication can be
improved by connecting the RTU over two paths to the control
center in the process control system. The two redundant transmission paths can be based on the same or different communication protocols.
The following types of RTU are suitable as outstations in
telecontrol applications with the Modbus RTU telecontrol
protocol (serial or Ethernet TCP/IP):
The use of redundant RTUs of type S7-400H (fault-tolerant) or
S7-400FH (safety-related and fault-tolerant) results in further
possibilities for increasing the availability, e.g. the redundant
design of telecontrol communication, fieldbus and process I/O.
As a result of the seamless integration of the telecontrol system
in the SIMATIC PCS 7 process control system, its implementation depends on the redundancy concept of the complete
system (see example of redundant telecontrol configuration with
the IEC 60870-5-101/104 telecontrol protocols).
SIMATIC PCS 7
OS clients
Control center
SIMATIC PCS 7
TeleControl OS
with redundant
servers
Terminal bus
Redundant system bus
TCP/IP to serial
converter
IEC 60870-5-101
redundant
TCP/IP
WAN router
IEC 60870-5-104
redundant
G_PCS7_XX_00274
RTU
S7-400H
with CP 443
ET 200M
redundant
Number of I/Os
(dependent on CPU size, protocol type,
and application)
integrated in SIMATIC ET 200S
30 … 200 I/Os
100 … 2 000 I/Os
500 … 5 000 I/Os
Third-party RTUs
The SIPLUS RIC product range comprises individual libraries for
telecontrol protocols as well as cost-effective SIPLUS RIC
bundles in which the SIMATIC controller and the telecontrol
protocol for an RTU are combined together. Further information
can be found in the section "SIPLUS RIC bundles".
Further hardware and software components from Catalog IK PI
supplement the SIPLUS RIC product range for configuration of
Modbus telecontrol applications, e.g.:
• TCP/IP converters – serial and MD modem modules
• Mobile radio components
• Industrial Ethernet switches, TCP/IP routers, and media converters
• SCALANCE W Industrial Wireless LAN components
• Dedicated line accessories
• Cables
Network topologies
RTU S7-400H
ET 200M redundant
with 2 x CP 341
Controller
Example of redundant telecontrol configuration with the IEC
60870-5-101/104 telecontrol protocols
The Modbus RTU telecontrol protocol can be used to implement
telecontrol networks based on point-to-point and multi-point
topologies, both serial and Ethernet TCP/IP. Various media
versions can be used for private and public networks, e.g.:
• Private networks:
- Wireless
- Dedicated line via fiber-optic cable or modem, e.g. SINAUT
MD2
- Ethernet network, e.g. with SCALANCE X and fiber-optic
cables
- WLAN, e.g. with SCALANCE W
• Public networks:
- GPRS
- EGPRS
- UMTS
- DSL
Interfacing of SIPROTEC protective equipment
The additional registration SIPLUS RIC IEC 60870-5-103 Master
for SIPLUS RIC bundles also allows interfacing of SIPROTEC
protective equipment via SIMATIC PCS 7 TeleControl. The RTU
(S7-400/S7-300/ET 200S with CPU) then serves as a converter
between the IEC 60870-5-103 protection data protocol and the
IEC 60870-5-101 or IEC 60870-5-104 protocol.
Compared to PROFIBUS DP interfacing of the protective
equipment, this configuration provides the following advantages:
• Greater distances are possible
• The highly exact time stamps are transferred from the protective equipment to the control system.
3/11
3
© Siemens AG 2013
Control center
Modbus master
3
TCP/IP WAN router
SCALANCE
X101-1LD
TCP/IP to serial converter
SINAUT
MD2
Fiber-optic cable
SIMATIC S7-400 with
CP 443 and software library
(Modbus slave)
SINAUT
MD2
SIPLUS RIC bundle
(Modbus slave)
SINAUT
MD2
Point-topoint
Multi-point
G_PCS7_XX_00273
SCALANCE
X101-1LD
SIPLUS RIC bundle
with SIMATIC S7-300
(Modbus slave)
Example of telecontrol configuration with the Modbus RTU telecontrol protocol (Ethernet TCP/IP and serial)
To permit redundant data transmission, RTUs can be connected
to the control center in the SIMATIC PCS 7 process control
system over two paths. Two operating modes are available:
• Load sharing: parallel utilization of both paths
• Master/standby: only one path is active, the other is passive
The performance of the uniform telecontrol technology can be
scaled as follows with the SIPLUS RIC bundles:
Performance
SIPLUS RIC bundles
Components of a SIMATIC controller type (S7-300, S7-400 etc.)
are combined with the library for a telecontrol protocol in SIPLUS
RIC RTU bundles.
In the version "SIPLUS RIC Extreme", they are also suitable for
operation under exceptional conditions, e.g., ambient temperatures from -25 to +70 °C, condensation or extraordinary medial
loads.
SIPLUS RIC Bundle
with SIMATIC S7-400/400F
SIPLUS RIC Bundle
with SIMATIC S7-300/300F
SIPLUS RIC Bundle with
SIMATIC ET 200S
Data volume
3/12
G_PCS7_XX_00216
The SIPLUS RIC bundles configured as "Slave" for the telecontrol
interface usually consist of:
• CPU
• Interface/communication module
• Memory card
• CD with library and registration code
SIPLUS RIC Bundle
with SIMATIC S7-400H/400FH
© Siemens AG 2013
Decision criteria for the data volume to be processed and
the maximum buffer size
Bundles
SIPLUS RIC
ET 200S bundle
SIPLUS RIC
S7-300 bundle
CPU
IM 151-7
IM 151-8
IM 151-7F
IM 151-8F
CPU 314C-2 CPU 315-2
PN/DP
PN/DP
SIPLUS RIC
S7-400 bundle
CPU 317-2
PN/DP
CPU 319-2
PN/DP
CPU 412-1
CPU 315F-2 CPU 317F-2 CPU 319F-2
PN/DP
PN/DP
PN/DP
Working
memory
128/192 KB 192/256 KB 192 KB
Unbuffered 64/128 KB
(non-retain)
CPU 412-2
PN
CPU 414-3
PN/DP
CPU 416-3
PN/DP
CPU 417-5H
PN/DP
CPU 412-5H CPU 414-5H CPU 416-5H
PN/DP
PN/DP
PN/DP
384/512 KB 1024/1536
KB
2048/2560
KB
288 KB
1 MB
4 MB
16 MB
32 MB
128/192 KB 128 KB
256/384 KB 768/1280
KB
1348/1860
KB
-
-
-
-
-
Buffered
64 KB
64 KB
64 KB
128 KB
256 KB
700 KB
-
-
-
-
-
Code
-
-
-
-
-
-
144 KB
512 KB
2 MB
8/6 MB
16 MB
Data
-
-
-
-
-
-
144 KB
512 KB
2 MB
8/10 MB
16 MB
SIPLUS RIC 64 KB1)
program
64 KB1)
64 KB1)
64 KB1)
64 KB1)
64 KB1)
64 KB1)
64 KB1)
64 KB1)
64 KB1)
64 KB1)
SIPLUS RIC 64 KB2)
buffer
64 KB2)
64 KB2)
192 KB 2)
704 KB2)
1024 KB2)
96 KB2)
0.25 MB2)
1 MB2)
1 MB2)
1 MB2)
Loading by 90 %
SIPLUS RIC
90 %
90 %
66 %
50 %
25 %
70 %
50 %
50 %
25 %
12 %
TCP/IP connections
8
8
8
16
32
30 via
CP 443
46
62
94
118
Recommen- 200
ded number of
information/
data points
200
200
1 000
2 000
5 000
500
1 000
2 000
5 000
5 000
1)
The memory requirements increase due to the amount of information.
2)
Free storage space is reduced due to the amount of information.
■ Function
Telecontrol communication with SIPLUS RIC is characterized by
the following features:
• Uniform configuration using the SIMATIC Manager
• Event-driven data transfer
• Monitored output of commands for reliable detection of malfunctions
• Diagnostics functions for rapid tracing and elimination of faults
• High availability thanks to redundant data communication
Additional special features of the IEC 60870-5-101 and
IEC 60870-5-104 telecontrol protocols include:
• Time stamping for data acquisition in the outstation
• Data buffering for bridging communication breaks:
- RTU of type SIMATIC ET 200S: Approx. 800 message frames
- RTU of type SIMATIC S7-300 and S7-300F: Up to
25 000 message frames
- RTU of type SIMATIC S7-400, S7-400F, S7-400H, and
S7-400FH: Up to 25 000 message frames
• Time synchronization via the control center
3/13
3
© Siemens AG 2013
Order No.
Order No.
SIPLUS RIC IEC 60870-5-101/-104 bundles for the telecontrol connection to control center in SIMATIC PCS 7
3
Bundles with SIMATIC ET 200S
(CPU integrated); up to approx.
200 information/data points
Extreme bundles with
IEC 60870-5-104 telecontrol protocol (TCP/IP)
Runtime software and electronic
documentation, 2 languages (English, German), software class A, single license for 1 installation
SIPLUS RIC ET 200S
Extreme bundle T104 MA/SL
IM151-8 PN/DP MMC 128 KB
SIPLUS RIC IEC 60870-5-104 master/slave with SIPLUS IM 151-8 PN/
DP CPU including 128 KB Micro
Memory Card
6AG6 003-6BB01-0BA7
SIPLUS RIC ET 200S
IM151-8 PN/DP MMC 512 KB
SIPLUS RIC IEC 60870-5-104 master/slave with SIPLUS IM 151-8 PN/
DP CPU including 512 KB Micro
Memory Card
6AG6 003-6BB01-0CA7
Standard bundles with
IEC 60870-5-101 telecontrol protocol (serial)
SIPLUS RIC ET 200S bundle
T101 MA/SL IM151-7 CP1
MMC 128 KB
SIPLUS RIC IEC 60870-5-101 master/slave with SIMATIC
IM 151-7 CPU incl. 128 KB Micro
Memory Card, 1SI module with
RS 232/RS 485 interface
6AG6 003-5BA00-1BA0
T101 MA/SL IM151-8 CP1
MMC 128 KB
SIPLUS RIC IEC 60870-5-101
master/slave with SIMATIC
IM 151-8 PN/DP CPU including
128 KB Micro Memory Card,
1SI module with RS 232/RS 485
interface
6AG6 003-5BA01-1BA0
SIPLUS RIC ET 200S Extreme
bundle T101 MA/SL IM151-7 CP1
MMC 128 KB
SIPLUS RIC IEC 60870-5-101 master/slave with SIPLUS IM 151-7 CPU
incl. 128 KB Micro Memory Card,
SIPLUS 1SI module with RS 232/
RS 485 interface
6AG6 003-6BA00-1BA7
SIPLUS RIC ET 200S Extreme
bundle T101 MA/SL IM151-8 CP1
MMC 128 KB
SIPLUS RIC IEC 60870-5-101 master/slave with SIPLUS IM 151-8
PN/DP CPU including 128 KB Micro
Memory Card, SIPLUS 1SI module
with RS 232/RS 485 interface
6AG6 003-6BA01-1BA7
T104 MA/SL IM151-8 PN/DP
MMC 128 KB
SIPLUS RIC IEC 60870-5-104 master/slave with SIMATIC IM 151-8
Memory Card
6AG6 003-5BB01-0BA0
T104 MA/SL IM151-8 PN/DP
MMC 512 KB
SIPLUS RIC IEC 60870-5-104 master/slave with SIMATIC IM 151-8
Memory Card
6AG6 003-5BB01-0CA0
T104 MA/SL IM151-8F PN/DP
MMC 512 KB
IM 151-8F PN/DP CPU including
512 KB Micro Memory Card
6AG6 003-5BB11-0BA0
3/14
Bundles with SIMATIC S7-300/
S7-300F controller; up to approx.
2 000 information/data points
SIPLUS RIC S7-300 bundle
T101MA/ SL CPU314 CP340
MMC 128 KB
SIPLUS RIC IEC 60870-5-101 master/slave with SIMATIC S7-CPU 314
including 128 KB Micro Memory
Card, CP 340 with RS 232 interface
6AG6 003-1BA01-1BA0
T101 MA/SL CPU314 CP341
MMC 128 KB
Card, CP 341 with RS 232 interface
6AG6 003-1BA01-4BA0
T101 MA/SL CPU314C-2 PN/DP
MMC 512 KB
S7-CPU 314C-2 PN/DP including
512 KB Micro Memory Card, CP 341
with RS 232 interface
6AG6 003-1BA07-4CA0
T101 MA/SL CPU315 CP341
MMC 512 KB
S7-CPU 315-2 DP including 512 KB
Micro Memory Card, CP 341 with
RS 232 interface
6AG6 003-1BA02-4CA0
T101 MA/SL CPU315-2 PN/DP
MMC 512 KB
S7-CPU 315-2 PN/DP including
6AG6 003-1BA03-4CA0
T101 MA/SL CPU315F-2 DP CP341
MMC 512 KB
S7-CPU 315F-2 DP including
6AG6 003-1BA10-4CA0
© Siemens AG 2013
■ Bestelldaten
Order No.
MMC 2 MB
2 MB Micro Memory Card, CP 341
6AG6 003-1BA05-4DA0
MMC 2 MB
2 MB Micro Memory Card, CP 341
6AG6 003-1BA06-4DA0
SIPLUS RIC S7-300
CPU314 CP340 MMC 128 KB
SIPLUS RIC IEC 60870-5-101 master/slave with SIPLUS S7-CPU 314
Card, SIPLUS CP 340 with RS 232
interface
6AG6 003-2BA01-1BA7
SIPLUS RIC S7-300
CPU315 CP341 MMC 512 KB
SIPLUS RIC IEC 60870-5-101 master/slave with SIPLUS
Micro Memory Card, SIPLUS
CP 341 with RS 232 interface
6AG6 003-2BA02-4CA7
SIPLUS RIC S7-300
CPU317-2 PN/DP CP341
MMC 2 MB
2 MB Micro Memory Card, SIPLUS
CP 341 with RS 232 interface
6AG6 003-2BA05-4DA7
Order No.
MMC 512 KB
6AG6 003-1BB03-0CA0
MMC 2 MB
2 MB Micro Memory Card
6AG6 003-1BB03-0DA0
T104 MA/SL CPU315F-2 PN/DP
MMC 512 KB
S7-CPU 315F-2 PN/DP including
6AG6 003-1BB11-0CA0
MMC 2 MB
6AG6 003-1BB05-0DA0
T104 MA/SL CPU317F-2 PN/DP
MMC 2 MB
S7-CPU 317F-2 PN/DP including
6AG6 003-1BB13-0DA0
MMC 2 MB
6AG6 003-1BB06-0DA0
3
T104 MA/SL CPU314 CP343-1
MMC 128 KB
Card, CP 343-1 Lean
6AG6 003-1BB01-7BA0
T104 MA/SL CPU314C-2 PN/DP
MMC 512 KB
S7-CPU 314C-2 DP including
6AG6 003-1BB07-0CA0
T104 MA/SL CPU315 CP343-1
MMC 512 KB
Micro Memory Card, CP 343-1 Lean
6AG6 003-1BB02-7CA0
CP343-1 MMC 512 KB
512 KB Micro Memory Card,
CP 343-1
6AG6 003-1BB03-8CA0
SIPLUS RIC S7-300
CPU315-2 PN/DP MMC 512 KB
6AG6 003-2BB03-0CA7
SIPLUS RIC S7-300
CPU315-2 PN/DP MMC 2 MB
6AG6 003-2BB03-0DA7
SIPLUS RIC S7-300
CPU317-2 PN/DP MMC 2 MB
6AG6 003-2BB05-0DA7
3/15
© Siemens AG 2013
■ Bestelldaten
3
Order No.
Order No.
Bundles with SIMATIC S7-400
controller; up to approx.
IEC 60870-5-104 telecontrol protocol (TCP/IP), without Memory Card
SIPLUS RIC S7-400
CPU412-2 PN
S7-CPU 412-2 PN without Memory
Card
6AG6 003-4BB15-0AA0
SIPLUS RIC S7-400
CPU414-3 PN/DP
S7-CPU 414-3 PN/DP without
Memory Card
6AG6 003-4BB04-0AA0
SIPLUS RIC S7-400
CPU414-3 PN/DP
S7-CPU 414-3 PN/DP without
Memory Card
6AG6 003-4BB07-0AA0
T101 MA/SL CPU412-1 CP441-1
MC 256 KB
S7-CPU 412-1 including 256 KB
Memory Card, CP 441-1 with one
RS 232 interface
6AG6 003-3BA00-1BA0
T101 MA/SL CPU412-1 CP441-2
MC 256 KB
Memory Card, CP 441-2 with two
RS 232 interfaces
6AG6 003-3BA00-4BA0
T101 MA/SL CPU412-2 PN
CP441-2 MC 1 MB
S7-CPU 412-1 including 1 MB
Memory Card, CP 441-1 with one
RS 232 interface
6AG6 003-3BA15-1CA0
SIPLUS RIC IEC on S7
Runtime software for one automation
system, 2 languages (English, German), software class A, single
Delivery package: Certificate as well
as CD-ROM with software and electronic documentation (German/English)
T104 MA/SL CPU412-1 CP443-1
MC 256 KB
Memory Card, CP 443-1
6AG6 003-3BB00-7BA0
T104 MA/SL CPU412-2 CP443-1
MC 1 MB
S7-CPU 412-2 including 1 MB
Memory Card, CP 443-1
6AG6 003-3BB01-7CA0
T104 MA/SL CPU412-2 PN
MC 1 MB
S7-CPU 412-2 PN including 1 MB
Micro Memory Card
6AG6 003-3BB15-0AC0
MC 4 MB
4 MB Memory Card
6AG6 003-3BB04-0EA0
MC 16 MB
16 MB Memory Card
6AG6 003-3BB07-0GA0
3/16
SIPLUS RIC IEC on S7 library (included in SIPLUS RIC IEC 60870-5101/-104 bundles)
Note: Software activation by phone
• SIPLUS RIC IEC on S7
T101 MA/SL CP 441
Function block library for telecontrol protocol IEC 60870-5-101
master/slave, suitable for S7-400,
CP 441 interface
T101 MA/SL CP 340/341
master/slave, suitable for S7-400/
S7-400H, CP 340/341 interface
T104 MA/SL CP 443
master/slave; suitable for S7-400/
S7-400H, CP 443-1 interface
6AG6 003-0BA11-0AA0
6AG6 003-0BA01-0AA0
6AG6 003-0BB11-0AA0
© Siemens AG 2013
■ Bestelldaten
Order No.
SIPLUS RIC protocol expansion
Expansion of protocol
IEC 60870-5-103 Master for
SIPLUS RIC bundles for interfacing SIPROTEC protective equipment
Additional registrations for conversion between protection data protocol IEC 60870-5-103 and telecontrol
protocol IEC 60870-5-101 or
IEC 60870-5-104
1)
Modbus slave with
SIMATIC IM 151-8 PN/DP CPU
incl. 128 KB Micro Memory Card
and S7 OPEN MODBUS TCP/IP library
6AG6 003-0AC12-0AA0
6AG6 003-0AC02-0AA0
3
6AG6 003-5AE01-0BA0
Extreme bundles with Modbus RTU
telecontrol protocol (TCP/IP)
SIPLUS RIC ET 200S
Extreme bundle Modbus slave
with SIMATIC IM 151-8 PN/DP CPU
6AG6 003-6AE01-0BA7
Bundles with SIMATIC S7-300
controller; up to approx.
6AG6 003-0AC42-0AA0
Standard bundles with Modbus RTU
Can only be ordered together with a SIPLUS RIC bundle!
SIPLUS RIC Modbus RTU bundles for telecontrol connection
Bundles with SIMATIC ET 200S
(CPU integrated); up to approx.
200 information/data points
telecontrol protocol (serial)
SIPLUS RIC ET 200S Bundle
Modbus Slave with
SIMATIC IM 151-7 CPU
interface and Modbus protocol
6AG6 003-5AD00-2BA0
SIPLUS RIC ET 200S Bundle
Modbus Slave with
SIMATIC IM 151-8 PN/DP CPU
interface and Modbus protocol
6AG6 003-5AD01-2BA0
telecontrol protocol (serial)
SIPLUS RIC ET 200S
Extreme Bundle Modbus Slave
with SIMATIC IM 151-7 CPU
RS 485 interface and Modbus protocol
6AG6 003-6AD01-2BA7
Runtime software, 2 languages
(English, German), software class A,
Delivery package: Certificate (software activation by phone)
• SIPLUS RIC ZSF software
T103 MA CP 4411)
Additional registration SIPLUS RIC
IEC 60870-5-103 Master for one
S7-400 automation system; communication via CP 441
T103 MA CP 340/3411)
S7-300/S7-400/S7-400H automation system; communication via
CP 340/341
T103 MA CP 1SI1)
ET 200S with integrated CPU
(IM 151-7/8); communication via
1SI module
Order No.
SIPLUS RIC ET 200S
with SIMATIC IM 151-8 PN/DP CPU
RS 485 interface and Modbus protocol
Modbus slave with
SIMATIC S7-CPU 315-2 PN/DP
6AG6 003-1AE03-0CA0
SIPLUS RIC S7-300 Bundle
Modbus Slave with
incl. 2 MB Micro Memory Card and
S7 OPEN MODBUS TCP/IP library
6AG6 003-1AE05-0DA0
Modbus slave with
incl. 2 MB Micro Memory Card and
S7 OPEN MODBUS TCP/IP library
6AG6 003-1AE06-0DA0
SIPLUS RIC S7-300
with SIMATIC S7-CPU 315-2 PN/DP
6AG6 003-2AE03-0CA7
SIPLUS RIC S7-300
with SIMATIC S7-CPU 317-2 PN/DP
6AG6 003-2AE05-0DA7
6AG6 003-6AD00-2BA7
3/17
© Siemens AG 2013
to third-party control center
■ Overview
■ Application
PCS 7 Add-on
SIMATIC PCS 7 automation systems can also communicate with
a remote third-party control center by means of the telecontrol
protocol IEC 60870-5-101 (serial) or IEC 60870-5-104 (TCP/IP).
Possible fields of application include:
• Interfacing of power plant automation based on SIMATIC
PCS 7 to network control centers for power distribution
• Interfacing of pumping and compressor stations automated
using SIMATIC PCS 7 to higher-level control centers for gas,
oil or water pipelines
The IEC 60870-5-101 protocol permits use of classic WAN
connections over modems and dedicated lines. The
IEC 60870-5-104 protocol supports TCP/IP-based WAN connections such as Internet/DSL or GPRS.
■ Design
Note:
With the telecontrol configurations described below for
connection of SIMATIC PCS 7 automation systems to a thirdparty control center, use of the SIPLUS RIC IEC on S7 library is
independent of SIMATIC PCS 7 TeleControl.
Telecontrol connection for single SIMATIC PCS 7 automation systems (single station)
Supervisory Control System (telecontrol center) separate from SIMATIC PCS 7
SIMATIC PCS 7 operator system
Single station or
client/server configuration
Third-party system:
Supervisory
Control System
Industrial Ethernet plant bus
TCP/IP
router
Telecontrol network
according to
IEC 60870-5-104 (WAN),
e.g. Internet/DSL
SIMATIC PCS 7
automation systems
SIPLUS RIC PCS 7
library
SIPLUS RIC PCS 7
library
Dedicated line modem,
e.g. SINAUT MD2
G_PCS7_XX_00177
Telecontrol network
according to
IEC 60870-5-101 (WAN)
TCP/IP
router
CP 441-1
e.g. SINAUT MD2
CP 443-1
3
Configuration examples of the telecontrol connection of SIMATIC PCS 7 automation systems of single station design with the IEC 60870-5-101 and
IEC 60870-5-104 telecontrol protocols
Depending on the protocol, either the CP 441 (IEC 60870-5-101)
or CP 443-1EX20/-1EX30 (IEC 60870-5-104) is used as the
communication module in the automation system.
The materials required to design a telecontrol link, e.g. TCP/IP
router, CP 443-1EX20/-1EX30, CP 441-1, dedicated line modem,
cables etc., are accessories which are not included in this
catalog.
3/18
In the SIMATIC PCS 7 automation system, additive driver blocks
from the SIPLUS RIC IEC on S7 library carry out the interface
adaptation for communication using the IEC 60870-5-101 or
IEC 60870-5-104 standardized protocol. Configuration is carried
out as usual for SIMATIC PCS 7 using the SIMATIC Manager.
This equally applies to automation systems designed as single
station or redundant station.
© Siemens AG 2013
Telecontrol connection for redundant SIMATIC PCS 7 automation systems (redundant station)
Redundant configuration with IEC 60870-5-101 telecontrol protocol (serial)
Dedicated line
modem, e.g. SINAUT MD2
Telecontrol network
according to
IEC 60870-5-101 (WAN)
3
Single station or
Third-party system:
Supervisory
Control System
SIPLUS RIC PCS 7
library
zpth{pjGwjzG^G
hzG[XYoVhzG[X[oV
hzG[X]oVhzG[Xô
jwGZ[X
e.g. SINAUT MD2
G_PCS7_XX_00178
l{GYWWt
Configuration example of the telecontrol connection of redundant SIMATIC PCS 7 AS with the IEC 60870-5-101 telecontrol protocol
• The control center is linked via a serial telecontrol connection
with IEC 60870-5-101 protocol to a CP 340 or CP 341 in an
ET 200M station of the SIMATIC PCS 7 system.
• If the master system fails, the standby system of the redundant
automation system takes over data exchange with the control
center bumpless via the CP 341 in the ET 200M station.
• Failure of the master system can be signaled to the control
center.
3/19
© Siemens AG 2013
Redundant configuration with IEC 60870-5-104 telecontrol protocol (TCP/IP)
3
Single station or
Third-party system:
Supervisory
Control System
TCP/IP router
TCP/IP router
CP 443-1
Telecontrol network
according to
IEC 60870-5-104 (WAN)
CP 443-1
SIPLUS RIC PCS 7
library
G_PCS7_XX_00179
SIMATIC PCS 7
AS 412H/AS 414H/
AS 416H/AS 417H
Configuration example of the telecontrol connection of redundant SIMATIC PCS 7 AS with the IEC 60870-5-104 telecontrol protocol
• The control center is linked via a TCP/IP-based WAN to the
SIMATIC PCS 7 system bus.
• The control center establishes a TCP/IP connection to an
AS subsystem with each of the two CP 443-1EX20/-1EX30 via
which the redundant automation system is integrated into the
system bus.
• The control center starts the IEC 60870-5-104 telecontrol
protocol via the TCP/IP connection to the master system and
monitors the TCP/IP connection to the standby system using
test frames.
• If the master system fails, the control center signals the
associated connection as being faulty, and starts the
IEC 60870-5-104 telecontrol protocol via the TCP/IP connection to the standby system. It then attempts to reestablish the
faulty connection.
Order No.
Siemens AG
Würzburger Str. 121
90766 Fürth
Germany
Tel.: +49 911 750 - 4790
Fax: +49 911 750 - 9917
E-mail: siplus-ric.automation@siemens.com
www.siemens.com/siplus-ric
Runtime software for one automation
system, 2 languages (English, German), software class A, single
Delivery package: Certificate as
well as CD-ROM with software and
electronic documentation (German/
English)
3/20
As a specialist for complete solutions in the product and system
business, we would be pleased to advise you concerning
generation of an individual configuration and the selection of
accessories. If required, we can also supply preconfigured
bundles or turnkey outstations installed in wall enclosures,
cabinets or containers. Contact address for quotation and
consulting:
SIPLUS RIC IEC on S7 library
Note: Software activation by phone
T101 MA/SL CP 441
master/slave; suitable for S7-400,
CP 441 interface
T101 MA/SL CP 340/341
S7-400H, CP 340/341 interface
T104 MA/SL CP 443
S7-400H, CP 443-1 interface
6AG6 003-0BA11-0AA0
6AG6 003-0BA01-0AA0
6AG6 003-0BB11-0AA0
© Siemens AG 2013
SIMATIC SIPAT: Optimization
of product development and production
■ Overview
PCS 7 Add-on
SIMATIC SIPAT from Siemens is the appropriate software
platform for integration of PAT in the process industry. PAT can
then be integrated into existing or new infrastructures. These
can feature SCADA/process control systems (optionally with
batch automation), Manufacturing Execution Systems (MES),
Enterprise Resource Planning Systems (ERP), Laboratory Information Management Systems (LIMS), data portals, knowledge
management systems, etc. Linking to the SIMATIC PCS 7
process control system by means of OPC.
Knowledge
Management
ERP
SIPAT
R&D
MES
Data
collection
Monitoring
and control
Chemometrics
Batch
Reporting
LIMS
SCADA
Analyzers
DCS and PLC
G_PCS7_XX_00218
Data
mining
Through application of the Process Analytical Technology (PAT)
initiated by the Food & Drug Administration you can design,
analyze, optimize and control product development processes
and production processes on the basis of up-to-date measurements of critical quality and performance attributes of raw
materials, process materials and procedures so that the quality
required for the end product can be absolutely guaranteed.
Intended uses for PAT:
• Gaining comprehensive knowledge concerning the product
and its development process
• Determination of relevant factors influencing the quality of
the end product from the recorded product and process data
• Estimation of the end product quality through continuous
analysis of the influencing factors
• Early introduction of closed-loop control measures for safeguarding the quality of the end product
• Safeguarding of consistent product quality when upscaling
the process from laboratory operation to production and when
changing production quantities
• Validation of process in accordance with statutory directives
• Improvement of total performance of process
Important features of SIMATIC SIPAT:
• Modular, scalable architecture with uniform interfaces for
process analyzers and data mining applications
• Can be integrated into existing or new infrastructures
• Data recording: recording of product and process data using
standard analyzers
• Data mining: data evaluation and determination of relevant
quality parameters, for example, through modeling and validation with multivariate data analysis (MVDA)
• Real-time prediction of quality parameters
• Continuous monitoring and control of product quality
• Online visualization, report functions, and analysis of historical
data
• Support for simple and fast process validation
• Audit functionality for compliance with statutory directives
• Conformity with the directives defined in 21 CFR Part 11
with regard to version management, saving of raw data, and
access privileges
Note:
The current software SIMATIC SIPAT V4.0 can be used together
with SIMATIC PCS 7 V7.1 and V8.0.
Real-time tracking of parameters relevant to product quality not
only helps you to understand and control the total process
better, it also helps to reduce or even completely eliminate final
inspections. The preparation of samples for quality control at the
end of the process (which can sometimes be extremely timeconsuming) or for follow-up checks can thus be omitted.
The results obtained with PAT during product development in
the laboratory can be easily upscaled to production mode.
The production quantities can be rapidly and flexibly adapted
to changing market requirements while keeping the quality.
All these features result in very short product development and
launch times with significant cost advantages.
3/21
3
© Siemens AG 2013
■ Design
Application of Process Analytical Technology (PAT) with
SIMATIC SIPAT allows you to considerably increase the effectiveness and profitability of processes in the laboratory and
during production.
3
The numerous advantages that you gain by using SIMATIC
SIPAT are categorized as follows:
7 Considerable cost reductions
- Avoidance of rejects/reworking
- Reduced stocks of raw materials, intermediate products and
end products
- Reduction in offline laboratory costs
- Flexible adaptation of production quantities depending on
demand
7 Better quality and overall performance
- Product approval in real-time
- Guaranteed, uniformly high product quality
- Higher product yield
- Reduced risk of recalls
- Minimized danger of contamination
7 Shorter development and product launch times
- Improvement in efficiency through operative excellence
- Simpler compliance with statutory directives through optimization of validation
- Easier and faster process scalability
- Easier and faster transfer from one system to another
7 Strengthening and improving the competitive position
- Winning of market shares through faster product development and launching
- Process patenting secures a lead over the competition
7 Image upgrading
- Innovative product/production technologies
- Compliance with legislation
- Impressive process knowledge
- Minimization of risk of recalls, warning notifications or declarations of consent
■ Application
SIMATIC SIPAT is recommended primarily for use in the following
industries:
• Pharmaceutical industry
• Fine chemicals
• Food, beverages and tobacco industries
• Paper and cellulose industries
SIMATIC SIPAT
Client Station
SIMATIC SIPAT
Database Server
SIMATIC SIPAT
Web Server
TCP/IP
SIMATIC SIPAT
Collector Station
and/or
OPC UA ADI client
SIMATIC SIPAT
Base Station
Instrument/
analyzer
SIMATIC SIPAT
Chemometrics
Server
Instrument/analyzer with
OPC UA ADI Server
G_PCS7_XX_00219
■ Benefits
Example of a distributed SIMATIC SIPAT architecture
The software supplied on the SIMATIC SIPAT DVD is structured
as follows:
SIMATIC SIPAT Central Database
Central relational database which contains both configuration
and runtime data
SIMATIC SIPAT Station Service
Windows service for execution of methods (data collection,
update, calculation)
SIMATIC SIPAT Runtime Information Service
Windows service for communication between distributed
SIMATIC SIPAT Base Stations and the central SIMATIC SIPAT
database
SIMATIC SIPAT Productivity Pack
Uniform interface for integration of analyzers in SIMATIC SIPAT.
In combination with the device manufacturer's software, allows
parameterization, calibration, and control of these devices in
addition to data acquisition
SIMATIC SIPAT Watchdog Service
Windows service for monitoring the availability of individual
SIMATIC SIPAT stations
SIMATIC SIPAT Data Logger Service
Windows service for saving runtime data (writing in central
SIMATIC SIPAT database, buffering in event of power failure)
SIMATIC SIPAT Workflow Service
Windows service for online execution of workflows for parameterization/calibration of analyzers and for preparation of SIMATIC
SIPAT methods
3/22
© Siemens AG 2013
SIMATIC SIPAT Umetrics Server
Windows service for online execution of models of the following
Umetrics software products:
• Umetrics SIMCA QP+
• Umetrics SIMCA P+
• Umetrics SBOL
SIMATIC SIPAT OPC Services
(Automation Service, Writer Service, Alarm Service)
Windows services for OPC data exchange with SCADA/process
control systems (DCS), e.g. SIMATIC PCS 7
SIMATIC SIPAT Archiver Service
SIMATIC SIPAT CAMO Server
Windows service for long-term archiving of SIPAT runtime data in
an XML file (archived data can be removed from the runtime
database, SIMATIC SIPAT Central Database).
Windows service for online execution of models of the following
CAMO software products:
• Camo Unscrambler OLUP
• Camo Unscrambler OLUC
This distributed software structure can be flexibly mapped on
different PC-based hardware configurations (e.g. SIMATIC
Industrial PC) depending on the process size and customer
requirements.
SIMATIC SIPAT Matlab Server
Windows service for online execution of the Matlab models
SIMATIC SIPAT Client
SIMATIC SIPAT user interface for access to data of the SIMATIC
SIPAT database. It supports the following functions:
• Configuring SIMATIC SIPAT methods and creating the required chemometric models
• Controlling and visualizing execution of the methods
All software components can be executed on a SIMATIC Industrial PC (IPC). For reasons of improved performance, however,
distributed IPC architectures are characteristic of SIMATIC
SIPAT V4.0 (see graphic: "Example of a distributed SIMATIC
SIPAT architecture").
The following table shows the hardware assignment of the
software components for the recommended SIMATIC SIPAT V4.0
architecture:
Hardware component (IPC) - functional
name
SIMATIC SIPAT software component
Comments
SIMATIC SIPAT Database Server
SIMATIC SIPAT Central Database
MS SQL and Oracle are supported; Oracle must be executed
on a Windows server.
SIMATIC SIPAT Base Station
SIMATIC SIPAT Station Service
Typically for up to four methods
SIMATIC SIPAT Data Logger Service
SIMATIC SIPAT Umetrics Server
SIMATIC SIPAT CAMO Server
Can also be installed on a separate Chemometrics server; one
SIMATIC SIPAT Umetrics/Camo/Matlab server per basic operation is preferred.
SIMATIC SIPAT Matlab Server
SIMATIC SIPAT Collector Station
SIMATIC SIPAT Client Station
SIMATIC SIPAT Client
SIMATIC SIPAT OPC Server
SIMATIC SIPAT OPC Services
Known DCOM properties can be avoided if the SIMATIC
SIPAT OPC Services are installed on the OPC server; they can
also be installed on an existing OPC server.
SIMATIC SIPAT Archive Server
SIMATIC SIPAT Archiver Service
Can also be installed on an existing archive server.
SIMATIC SIPAT Chemometrics Server
SIMATIC SIPAT Umetrics Server, SIMATIC SIPAT Alternative, customer-specific
CAMO Server or SIMATIC SIPAT Matlab Server
3/23
3
© Siemens AG 2013
Other possibilities for flexible adaptation to the technological
process result from the license model which is fixed in the
product range of SIMATIC SIPAT V4.0. It is defined as follows:
SIMATIC SIPAT
SIMATIC SIPAT Base Station (4 methods)
3
Full license includes:
• 4 x SIMATIC SIPAT Concurrent Method
• 1 x SIMATIC SIPAT Productivity Pack Analyser Type
SIMATIC SIPAT Base Station is the PAT application for a
production unit. It uses the data from one or more analyzers
together with the data in the environment of existing systems
(DCS, SCADA, MES, ERP, LIMS, or Historian) for the determination of "Qualitative Process Fingerprints" or the prediction of
"Critical-to-Quality" parameters. To this end it collects run-time
data from the various sources using configurable methods,
matches these with each other, and carries out complex calculations.
All recorded production, configuration and Audit Trail data is
saved together with user-specific context information in the
SIMATIC SIPAT Central Database. The data can be used to
improve understanding of the process and to optimize the
process.
SIMATIC SIPAT Basic Package (1 method)
The SIMATIC SIPAT Basic Package bundles a SIMATIC SIPAT
Base Station license with a SIMATIC SIPAT Concurrent Method
license (1 method), a SIMATIC SIPAT Data Miner license, and a
SIMATIC SIPAT Productivity Pack Analyser Type license.
SIMATIC SIPAT Base Station (w/o methods)
In contrast to SIMATIC SIPAT Base Station (4 methods), this
package does not contain SIMATIC SIPAT Concurrent Method or
SIMATIC SIPAT Productivity Pack Analyser Type licenses.
SIMATIC SIPAT Concurrent Method (1 method)
The SIMATIC SIPAT Concurrent Method expands a SIMATIC
SIPAT Base Station or a SIMATIC SIPAT Basic Package by one
method in each case, to up to four simultaneously executed
methods.
SIMATIC SIPAT Productivity Pack (Analyser Type/Analyser)
The SIMATIC SIPAT Productivity Pack integrates analyzers via
uniform interfaces, so-called instrument collectors, in SIMATIC
SIPAT. The instrument collectors are used for bidirectional data
exchange with analyzers. They use device software and interfaces of the device manufacturers (manufacturer's software
license required).
Each instrument collector of a particular type serves as a driver
for the individual instruments of this type. Instrument collectors
for the following types of device are currently available:
• ABB Bomem
• Bruker OPUS
• Bruker Lancir
• Dr. Schleuniger / Bruker Tandem
• Malvern Insitec Particle Size
• Malvern Morphology
• Thermo Fisher Antaris
• Kaiser Optics
• Granumet XP
• Malvern Morphology
• Brimrose Luminar
• Expo ePAT601
• Carl Zeiss 500/600
SIMATIC SIPAT Productivity Pack OPC UA Analyser
This SIMATIC SIPAT Productivity Pack integrates analyzers with
their own OPC UA ADI server. SIMATIC SIPAT communicates
with the device-specific server via the OPC UA ADI client.
SIMATIC SIPAT OPC UA ADI Server Toolkit
This toolkit includes the source code and runtime models to
support a device-specific OPC UA ADI server.
SIMATIC SIPAT Reporting Framework
The SIMATIC SIPAT Reporting Framework license permits use of
the SIMATIC SIPAT data for reporting with Microsoft Reporting
Services.
SIMATIC SIPAT Concurrent Method (unlimited)
SIMATIC SIPAT Demo Version
This license authorizes an unlimited number of methods. It is
subject to a contractual agreement which requires a regular
report on the runtime of the methods.
The SIMATIC SIPAT Demo Version license limits the duration of
use of SIMATIC SIPAT to 180 days. The SIMATIC SIPAT Demo
Version includes:
• 1 x SIMATIC SIPAT Base Station (4 methods)
• 4 x SIMATIC SIPAT Productivity Pack Analyser
• 4 x SIMATIC SIPAT Productivity Pack OPC UA Analyser
• 1 x SIMATIC SIPAT Data Miner
SIMATIC SIPAT Data Miner
The SIMATIC SIPAT Data Miner is typically used offline to
process historical data and to transfer it to chemometric
software. The SIMATIC SIPAT Data Miner carries out version
assignment and administration (lifecycle) for the MVDA model
determined by the chemometric software. It also supports
validation and optimization of these models.
SIMATIC SIPAT Test Environment
SIMATIC SIPAT Test Environment allows you to design a test
system (mapping of a production plant) for new SIMATIC SIPAT
versions or new customer developments. It includes:
• 1 x SIMATIC SIPAT Base Station (unlimited methods)
• 8 x SIMATIC SIPAT Productivity Pack Analyser
• 8 x SIMATIC SIPAT Productivity Pack OPC UA Analyser
3/24
© Siemens AG 2013
■ Function
SIMATIC SIPAT EXPRESS
Important functions of SIMATIC SIPAT V4.0:
SIMATIC SIPAT EXPRESS is the name of the OEM version of
SIMATIC SIPAT. OEMs have the option of equipping their
products with a preconfigured SIMATIC SIPAT EXPRESS, which
the customer can use in this form, but cannot modify. The
following SIMATIC SIPAT EXPRESS licenses are available:
Data acquisition
3
SIMATIC SIPAT EXPRESS Base Station
OEM version of the SIMATIC SIPAT Base Station
SIMATIC SIPAT EXPRESS Concurrent Method (1 method)
OEM version of the SIMATIC SIPAT Concurrent Method
SIMATIC SIPAT EXPRESS Data Miner
OEM version of the SIMATIC SIPAT Data Miner
SIMATIC SIPAT EXPRESS Productivity Pack
(Analyser Type/Analyser)
OEM version of the SIMATIC SIPAT Productivity Pack
(Analyser Type/Analyser)
SIMATIC SIPAT EXPRESS Productivity Pack OPC UA Analyser
OEM version of the SIMATIC SIPAT Productivity Pack OPC UA
Analyser
SIMATIC SIPAT EXPRESS Reporting Framework
OEM version of the SIMATIC SIPAT Reporting Framework
SIMATIC SIPAT EXPRESS Productivity Pack SIPAT
This Productivity Pack allows you to integrate a SIMATIC SIPAT
EXPRESS Base Station into a SIMATIC SIPAT system. This
process revokes the EXPRESS version restrictions concerning
modifications and expansions.
SIMATIC SIPAT EXPRESS Engineering Station
The SIMATIC SIPAT EXPRESS Engineering Station allows you to
configure and service a SIMATIC SIPAT EXPRESS system.
Recording of process analysis data
SIMATIC SIPAT can be used together with various analyzers to
record product and process data. Depending on the devicespecific functions and the software support provided by the
manufacturer, SIMATIC SIPAT cannot just be used for data
acquisition, but also for configuration of the analyzer, including
calibration and system performance test.
Receipt/reading of data and data distribution
SIMATIC SIPAT uses open technologies based on industrial
standards for data exchange with external systems, for example,
with the SIMATIC PCS 7 process control system. SIMATIC SIPAT
can read in process parameters such as temperature, pressure
or pH value for application in a PAT procedure via an OPC
interface. OPC communication can also be used to inform
SIMATIC SIPAT about the beginning or end of a batch,
procedure or phase.
In addition to the online data of analyzers and the SIMATIC
PCS 7 process control system, SIMATIC SIPAT can also use
quality parameters from ERP systems, LIMS systems such as
SIMATIC IT Unilab, or MES systems such as SIMATIC IT
Production Suite, such as the results of a raw material analysis.
Device calibration and system performance test
The performance of analyzers is usually checked before they are
put into use. SIMATIC SIPAT takes this workflow into account,
and triggers a calibration or a system performance test on the
basis of internal or external standards. For tracking purposes,
SIMATIC SIPAT saves the results as well as other data recorded
with this device.
3/25
© Siemens AG 2013
Data mining
Monitoring and open-loop control
3
The Data Miner is used to preprocess the product and process
data recorded with SIMATIC SIPAT. It can be used to evaluate
data and to design and validate models.
SIMATIC SIPAT records data during runtime, preprocesses it
and, if necessary, can use models in the background to provide
predictions. The results can be visualized and/or distributed with
SIMATIC SIPAT. SIMATIC SIPAT can work together with different
types of data mining or MVDA software packages. Chemometric
functions from Umetrics are already integrated as standard in
SIMATIC SIPAT.
The models are saved with version and status data in the
SIMATIC SIPAT archive. It is unnecessary to combine all
predictions for a specific PAT procedure in one single model.
A procedure can include several models which can be arranged
hierarchically or in parallel. The data required for this purpose
can be used repeatedly.
In contrast to other PAT systems, which are usually limited to a
model of an analyzer or perhaps to an additional model of a
single procedure, SIMATIC SIPAT can be used to develop a
general process model that enables the end product quality
parameters to be predicted.
Model types
• Model of a single analyzer
Model on the basis of the recorded data of a particular analyzer, for example, through creation of a near infrared procedure
(NIR), the prediction of specific parameters, principal component analysis (PCA) or a partial least squares procedure (PLS)
• Model of a single procedure
Model on the basis of the recorded data of a particular single
procedure (data from sensors, analyzers etc.), for example, a
combination of pH value, temperature, pressure, dissolved
oxygen and NIR data during operation of a single bioreactor
• Host process/product (range) model
Model on the basis of the recorded data of various single procedures of the total process range - from the raw materials up
to the end product. This model is a special feature of SIMATIC
SIPAT.
3/26
Integration in the batch
The model of a single procedure or of the process is used as the
basis for development of a model for process control (feedback
and feedforward control/correction).
SIMATIC SIPAT is responsible for the quality aspects of the
process, and provides the corresponding information for the
SCADA/process control system. The SCADA/process control
system implements the control measures required to guarantee
the quality. To implement the feedforward/feedback control, the
two systems are connected in real-time via an OPC interface.
The close connection to a batch system for batch process
automation permits synchronization of the recipe-based procedures with SIMATIC SIPAT. SIMATIC SIPAT can then define the
end conditions for a particular procedure or phase, for example.
Visualization of data
The graphic user interface (GUI) of SIMATIC SIPAT permits you
to record data interactively, to create new PAT procedures, or to
view additional information on current or historical production
batches. All critical quality parameters can be monitored online.
The process can be monitored by comparing plotter parameters
with the golden batch series. Visualization takes place either
using the SCADA/process control system or the graphic user
interface of SIMATIC SIPAT.
Feedback for SCADA/process control system
SIMATIC SIPAT can be configured so that predicted parameters
critical to the quality can be returned to the SCADA/process
control system. These can then be used by the SCADA/process
control system for control using traditional PID controllers or
Advanced Process Control (APC) technologies.
SIMATIC SIPAT can send prediction values or principal components online to the SCADA/process control system and to any
OPC servers. ERP and MES systems can also be integrated as
outputs. A typical application example is the transfer of information concerning one or more critical quality parameters to an
MES or ERP system to approve a batch following a particular
single procedure.
© Siemens AG 2013
Logging
Audit functionality
SIMATIC SIPAT is provided with a comprehensive audit functionality which supports quality assurance of the production
sequences in accordance with the guidelines for Good
Manufacturing Practice (GMP) in the pharmaceutical industry
and in the food and fodder industry. This guideline conforms with
the corresponding statutory directives, in particular the Food
and Drug Administration (FDA) guidelines anchored in 21 CFR
Part 11. The most important audit function blocks include:
• System security and authorization checks
• Electronic signatures
• Recording of all changes to data sets (including information
on who, what, and why)
• Storage of documents and repeatability in the online database
as well as in the archived data
• Version check for objects such as PAT procedures, models,
device settings, etc.
Customized adjustments
SIMATIC SIPAT saves all data measured and calculated during
the operative execution of a PAT procedure together with the
available batch information in a database. This data is available
for evaluation using any logging tools.
SIMATIC SIPAT supports logging with:
• Predefined or user-specific reports
• Logging module for creation of CSV files using universal database queries
The logs present in CSV format can be imported into statistics
programs or Microsoft Office applications.
The standard functionality provided with SIMATIC SIPAT for
design, analysis, optimization and control of product
development and production on the basis of up-to-date measurements of critical quality and performance attributes of raw
materials, process materials and procedures is extremely
comprehensive and versatile. It can be easily configured by
trained users via the SIMATIC SIPAT graphic user interface
(GUI).
The sequences which can be implemented with the SIMATIC
SIPAT standard functions can be adapted and expanded by
means of user-specific functions and workflows.
3/27
3
© Siemens AG 2013
Order No.
SIMATIC SIPAT V4.0 software and
licenses
(4 methods) V4.0
for simultaneous use of up to
4 SIMATIC SIPAT methods on a distributed SIMATIC SIPAT Base Station
3
6DL5 422-8XB04-0BA5
Requirement: 1 x SIMATIC SIPAT
Base Station
Type of delivery: Certificate of
license and product information
Including 4 x SIMATIC SIPAT Concurrent Method and 1 x SIMATIC
SIPAT Productivity Pack Analyser
Type
Note: available only with a SIMATIC
SIPAT support contract.
Electronic documentation on DVD
"SIMATIC SIPAT V4.0", 1 language
(English)
Requirement: available only with a
SIMATIC SIPAT support contract.
Type of delivery: License key on
USB stick, certificate of license, product information, and DVD "SIMATIC
SIPAT V4.0"
6DL5 422-8XA04-0BA5
SIMATIC SIPAT Concurrent
Method (unlimited) V4.0
for simultaneous use of an unlimited
number of SIMATIC SIPAT methods
6DL5 422-1BX04-0BB5
Runtime software, 1 language (English), software class A, runs with
Windows XP Professional, Windows
Server 2003 R2, Windows 7 Ultimate, or Windows Server 2008, floating license for 1 user
SIMATIC SIPAT Data Miner V4.0
for one simultaneous user per
SIMATIC SIPAT database
6DL5 422-1CA04-0BB5
Engineering software, 1 language
(English), software class A, runs
with Windows XP Professional, Windows Server 2003 R2, Windows 7
Ultimate, or Windows Server 2008,
floating license for 1 user
Electronic documentation, 1 language (English), on DVD "SIMATIC
SIPAT V4.0"
Base Station
SIPAT V4.0"
6DL5 422-1AX04-0BA5
Data Miner V4.0
OEM version of SIMATIC SIPAT Data
Miner V4.0
6DL5 422-4CA04-0BB5
Analyser Type V4.0
for installation of the first analyzer of
a type
6DL5 422-1DA04-0BB5
(English)
Base Station
SIPAT V4.0"
3/28
6DL5 422-4BA04-0BB5
Including 1 x SIMATIC SIPAT Productivity Pack Analyser Type and
1 x SIMATIC SIPAT Data Miner
SIMATIC SIPAT EXPRESS Base
Station V4.0
OEM version of SIMATIC SIPAT Base
Station V4.0
SIMATIC SIPAT EXPRESS Concurrent Method (1 method) V4.0
OEM version of SIMATIC SIPAT Concurrent Method (1 method) V4.0
Base Station
1 language (English), software class
A, runs with Windows XP Professional, Windows Server 2003 R2,
Windows 7 Ultimate, or Windows
Server 2008, floating license for
1 user
(w/o methods) V4.0
1 language (English), software class
A, runs with Windows XP Professional, Windows Server 2003 R2,
1 user
6DL5 422-1BA04-0BB5
1 language (English), software
class A, runs with Windows XP Professional, Windows Server 2003 R2,
1 user
SIMATIC SIPAT Basic Package
(1 method) V4.0
for simultaneous use of one
SIMATIC SIPAT method on a distributed SIMATIC SIPAT Base Station
Order No.
Method (1 method) V4.0
for simultaneous use of one
SIMATIC SIPAT method
6DL5 422-4AX04-0BA5
SIMATIC SIPAT EXPRESS Productivity Pack Analyser Type V4.0
OEM version of SIMATIC SIPAT Productivity Pack Analyser Type V4.0
6DL5 422-4DA04-0BB5
© Siemens AG 2013
■ Bestelldaten
Analyser V4.0
for installation of an additional analyzer of the same type following installation of the first analyzer
Order No.
6DL5 422-1DA04-1BB5
Base Station
SIMATIC SIPAT EXPRESS Productivity Pack Analyser V4.0
OEM version of SIMATIC SIPAT Productivity Pack Analyser V4.0
6DL5 422-4DA04-1BB5
OPC UA Analyser V4.0
for installation of an analyzer connected via OPC UA ADI
6DL5 422-1DA04-2BB5
SIMATIC SIPAT EXPRESS Productivity Pack OPC UA Analyser V4.0
OEM version of SIMATIC SIPAT Productivity Pack OPC UA Analyser
V4.0
6DL5 422-4DA04-2BB5
SIMATIC SIPAT OPC UA ADI
Server Toolkit V4.0
Source code and runtime models to
support a device-specific
OPC UA ADI server.
On request
SIMATIC SIPAT Reporting
Framework V4.0
for a SIMATIC SIPAT database server
6DL5 422-1FA04-0BB5
6DL5 422-8XD04-0BT7
3
Including:
• 1 x SIMATIC SIPAT Base Station
(4 methods)
• 2 x SIMATIC SIPAT Productivity
Pack Analyser Type
Pack Analyser
Pack OPC UA Analyser
(English)
SIPAT V4.0"
SIMATIC SIPAT Test Environment
V4.0
1 user
Base Station
6DL5 422-8XC04-0BA5
Including:
(unlimited methods)
Pack Analyser Type
Pack Analyser
Pack OPC UA Analyser
(English)
SIPAT V4.0"
SIPAT EXPRESS V4.0
for integration of a SIMATIC SIPAT
EXPRESS Base Station
Base Station
Reporting Framework V4.0
OEM version of SIMATIC SIPAT
Reporting Framework V4.0
Order No.
SIMATIC SIPAT Demo Version V4.0
Server 2008, demo license for
180 days
6DL5 422-4FA04-0BB5
6DL5 422-1EA04-0BB5
Base Station and 1 x SIMATIC SIPAT
EXPRESS Base Station
3/29
© Siemens AG 2013
■ Bestelldaten
3
SIMATIC SIPAT EXPRESS Engineering Station V4.0
Engineering software, 1 language
(English), software class A, runs
with Windows XP Professional, Windows Server 2003 R2, Windows 7
Ultimate, or Windows Server 2008,
floating license for 1 user
Order No.
6DL5 422-8EA04-0BA5
Including:
(4 methods) and 1 x SIMATIC
SIPAT EXPRESS Base Station
Pack Analyser Type and
2 x SIMATIC SIPAT EXPRESS Productivity Pack Analyser Type
Pack Analyser and 4 x SIMATIC
SIPAT EXPRESS Productivity Pack
Analyser
Pack OPC UA Analyser and
4 x SIMATIC SIPAT EXPRESS Productivity Pack OPC UA Analyser
• 1 x SIMATIC SIPAT Data Miner and
1 x SIMATIC SIPAT EXPRESS Data
Miner
• 1 x SIMATIC SIPAT Reporting
Framework and 1 x SIMATIC SIPAT
EXPRESS Reporting Framework
(English)
SIPAT V4.0"
Siemens AG
Industry Sector
Karlsruhe
E-mail: info.sipat@siemens.com
You can find more information on the Internet at:
www.siemens.com/sipat
3/30
Order No.
SIMATIC SIPAT support contracts
Method Support incl. SUS
5 days/week (Monday to Friday) in
one of the three following time
zones, in each case in the corresponding time period:
Asia: 01:00 to 10:00 GMT
North America: 14:00 to 01:00 GMT
Europe: 08:00 to 17:00 GMT
Must be ordered 1 x per SIMATIC
SIPAT Concurrent Method and
always for all SIMATIC SIPAT Concurrent Methods
Including SIPAT Software Update
Service (SUS)
Type of delivery: SIPAT SUS contract, product information, and DVD
"Service & Support Knowledge
Base"
6DL5 422-1BA00-0BL8
4
© Siemens AG 2013
Operator control and
monitoring
4/2
OPD:
Operator dialog with
electronic signatures
4/3
Alarm Control Center:
Signaling faults by means of
telecommunication
4/4
Premium Server for SIMATIC PCS 7
4/6
Large-screen systems
for control rooms
4/8
KVM extender:
Operator channel extensions
4/10
KVM matrix switches:
Flexible operator station
administration
4/14
Visor:
Video technology
for process monitoring
4/15
SIMATIC HMI Thin Client Ex
4/18
Mouse-Trak: Trackball
4/19
Device manager for SIMATIC logon
4/20
Operator's ToolSet
© Siemens AG 2013
OPD:
Operator dialog with electronic signatures
■ Overview
■ Function
PCS 7 Add-on
Application
Operator interaction in an SFC phase
An OPD can be used in an SFC phase. The simplest interaction
is a request to the operator to confirm an OPD message before
progressing to the next step of the phase. A second application
example is a request to the operator to select one of two storage
tanks. Electronic signatures may be necessary in both cases.
Operator interaction between two SFC phases
At the batch level, OPD can also be used for operator interaction
between two separate SFC phases. For example, the operator
can be requested to select between different technical
equipment which require separate subsystem assignments.
4
Operator interaction for event-based actions
OPD can also be used for event-based actions. An example is
the request to an operator to acknowledge an OPD message
before opening a valve or closing a pump.
Electronic signatures
The software operator dialog (OPD) simplifies the interaction
between operating personnel and process control system. As a
powerful operator tool, it facilitates control of the process and
provides complete proof of all manual operations, which is
essential for a validated batch system.
The OPD software, which can be executed in a SIMATIC PCS 7/
SIMATIC BATCH system environment, is based on the Microsoft
SQL server software. It uses the SIMATIC logon for user verification and electronic signatures. It therefore complies with the
validation requirements according to 21 CFR Part 11 and other
statutory directives. As a result of the flexible design, the OPD
functionality can easily be adapted to any SIMATIC PCS 7
project.
Note:
OPD can be used together with SIMATIC PCS 7 V7 and V8.
The OPD software provides two different possibilities for
handling electronic signatures:
• The signatures can be saved in the form of WinCC messages.
• The signatures can be saved in a Microsoft SQL server database.
Saving of electronic signatures as WinCC messages provides
the advantage that they can be automatically recorded in the
SIMATIC Batch standard report. They can additionally be transferred to any MES system which provides long-term archiving of
SIMATIC PCS 7 process data.
OPD messages
OPD messages are configured by means of the user-friendly
OPDEdit engineering tool. Version assignment of OPD
messages is carried out automatically. OPDEdit provides a
complete revision log of all modifications.
Each OPD message can have the following content:
• 1 text message
• 0 to 10 process values (string or real)
• 0 to 10 operator inputs (string or real)
• 0 to 3 option groups with up to 6 option boxes
• 0 to 3 control groups with up to 6 control boxes
• 0 to 5 electronic signatures
Further features
• Redundant database server
• Multi-client capability
• Secure identifier (SID)
PlantVision
Kista Science Tower
SE-16451 Kista
Sweden
E-mail: info@plantvision.se
www.plantvision.se
4/2
Siemens ST PCS7 AO · 2013
© Siemens AG 2013
Alarm Control Center:
Signaling faults by means of telecommunication
■ Overview
PCS 7 Add-on
In modern control systems, the fast and reliable signaling of fault
statuses and the alarming of responsible persons is becoming
increasingly important.
The modular alarm management system "Alarm Control Center"
addresses these demands by sending SIMATIC PCS 7 error
messages fully automatically to a host of possible recipients
(text message to cellphone, fax, voice message, e-mail etc.).
The various versions of the Alarm Control Center and the options
available permit individual adaptation to user requirements,
ranging from stand-alone solutions up to company-wide
communications solutions.
Note:
The Alarm Control Center can operate together with
■ Function
• Radio channels included in the basic system:
- SMS to mobile phone
- Fax output
- Output on message printer
• Further communications media are supported as options:
- Sending of SMS via GSM modem with facility for acknowledgment
- Voice output, also with language synthesis
- Pager
- E-mail
- Telephone systems such as Siemens HiPath/Hicom and
Ascom via OAP
- Many further options, also customized
• Integral shift and personnel management for time-dependent
sending of messages
• Comprehensive escalation system for reliable delivery of messages even if individual receivers cannot be reached
• Operation and configuration throughout the network thanks to
Web capability
• Available with redundant solutions
Order No.
Alarm Control Center
"Basic Edition"
Core system for local installation on
a SIMATIC PCS 7 station
9AE4 310-3BS01
"Professional Edition"
Core system for connection of several (max. 6) SIMATIC PCS 7 stations
(also redundant systems)
9AE4 310-3BS02
"Enterprise Edition"
Core system for connection of several (more than 6) SIMATIC PCS 7
stations (also redundant systems)
9AE4 310-3BS03
PCS 7 Agent for
Connection of a (further) SIMATIC
PCS 7 system to the Alarm Control
Center via LAN (one license already
included with each core system)
9AE4 310-3PW02
Alarm Control Center transmitter
channel "SMS via GSM modem,
dual-band"
For direct sending of text messages
in the GSM network with acknowledgment function (including dualband hardware for use in Europe)
9AE4 310-3FG10
channel "SMS via GSM modem,
quad-band"
For direct sending of text messages
in the GSM network with acknowledgment function (including quadband hardware for global use)
9AE4 310-3FG12
channel "Voice output"
Voice output (WAV files) to any
phone, requires ISDN card
9AE4 310-3FV10
channel "E-mail"
Sending of e-mail via SMTP server
9AE4 310-3FE10
4
Note:
Information on other configurations and options can be found at
the Internet address specified below.
Siemens AG
Industry Sector
WinCC and Alarm Management Competence Center
Stuttgart/Germany
Tel.: +49 711 137 3935
Fax: +49 711 137 2781
E-mail:
Sales: sales.alarmcc.industry@siemens.com
Delivery: delivery.alarmcc.industry.ger@siemens.com
Support: support.alarmcc.industry@siemens.com
www.siemens.de/alarmcc
4/3
© Siemens AG 2013
■ Overview
General features
PCS 7 Add-on
4
In addition to the SIMATIC PCS 7 Industrial Workstations offered
in the ST PCS 7 catalog, we offer you the innovative Premium
Server for SIMATIC PCS 7 - an attractive, powerful and flexible
basic server system for the upper performance range of the
SIMATIC PCS 7 process control system V7.
The Premium Server is a professional and reliable workgroup
server with two quad-core Intel Xeon processors, built as
standard into a 19" rack housing of 4 height units (HU). It can be
used as an OS server, but also as an archive, batch or route
control server, etc. Compatibility with the SIMATIC PCS 7
process control system has been proven by extensive tests.
Operating system
Pre-installed Microsoft Windows Server 2008 R2 SP1 Standard 64-bit,
multi-language operating system
including 5 client access licenses
(CAL)
Server management
Server management with InventoryView, alarm and SNMP management
Processor
Dual-Quad Intel Xeon processor
technology
Main memory
8 GB RAM DDR3-1333 PC3-10600
rg ECC expandable up to 768 GB
Hard disk
2 x hot-plug SAS hard disks as
RAID1 array
(version "Extended HDD capacity":
6 x hot-plug SAS hard disks as
RAID5 array)
Network connection
(not enabled for redundant mode)
2 x RJ45-TP LAN connection
onboard (10/100/1000)
Plant bus connection (optional)
CP 1623 communication module
(6GK1 162-3AA00)
Additional provision if necessary
(installation free of charge). 2 units
are required for redundant connection.
Redundant terminal bus connection
(optional)
SIMATIC PCS 7 redundant terminal
bus adapter package (6ES7 6520XX01-1XF1)
Additional provision if necessary
(installation free of charge).
Slots
3 x PCle Gen2 x4 (mech. X8)
4 x PCle Gen3 x8 (of which 1 x reserved for RAID)
The scope of delivery includes an image DVD for disaster
recovery.
Note:
The Premium Server for SIMATIC PCS 7 can be used as the
basic server system for SIMATIC PCS 7 V8.0 or 7.1. The preinstalled Microsoft Windows Server 2008 R2 SP1 (Standard Edition)
operating system is tailored to the requirements of the SIMATIC
PCS 7 V8.0 system software.
■ Benefits
7
7
7
7
7
7
High performance
High availability through fully redundant hardware configuration
High data security due to fast, failsafe RAID1 system
SIMATIC PCS 7 conformity minimizes project risks and commissioning costs
Supplied restore DVD enables the original configuration to be
quickly restored in the event of a failure
Flexible for expansions, project-specific special configuration
on request
4/4
1 x PCle Gen2 x8 (mech. 16)
2 x PCle Gen3 x16
Power supply
Redundant, hot-plug power supplies and fans including monitoring
Rack integration
Simple 19" rack integration; including telescopic rails
Drives
1 x DVD-RW supermulti 1.6" SATA
drive
Connections
10 x USB 2.0 connections;
1 x serial RS 232
Default language
English
Operator control
Without keyboard or mouse;
without monitor
Warranty conditions
3 years, EMEA
Optionally extendable to 5 years,
EMEA
Dimensions and weight
Rack dimensions (W x H x D in mm)
482.6 (bezel)/448 (body) x 736 x 177
Weight
Approx. 35 kg
© Siemens AG 2013
■ Technical specifications (continued)
Electrical connection values
Power supply configuration
2 x 800 W hot plug power supply
with three redundant hot plug dual
fans
Max. power supply output power
2 x 800 W
Rated voltage range
100 ... 240 V
Rated frequency range
50 ... 60 Hz
Heat dissipation
3852 kJ/h (3651 BTU/h)
Ambient conditions
(temperature/relative humidity)
Operation
Product safety
• Germany
• Europe
• Global
10 ... 35 °C,
10 ... 85% (no condensation)
GS
CE Class A
CB
RoHS (Restriction of Hazardous Substances, limitation of use of hazardous substances)
WEEE, disposal of waste electrical
and electronic equipment
Compliance with directives
Electromagnetic compatibility
(EMC)
Conformity procedures (Class A)
• Australia, New Zealand
• Japan, Taiwan
• USA, Canada
In general, the safety requirements
all European countries and North
America maintained.
C-Tick
VCCI / CNS 13438 class A - planned
CSAc/us/FCC class A
Premium Server for SIMATIC
PCS 7, standard capacity
Order No.
9AE4 510-2PC70
• Rack housing 4 HU
• 2 x Intel Xeon E5-2640 6C/12T
2.50 GHz 15 MB
• 8 GB RAM
• Hard disk system (RAID1) SAS
300 GB 10K hot plug 2.5", 2 x 10/
100/1000-TP-LAN
• Redundant power supply/fan
• Windows Server 2008 R2 SP1
Standard 64-bit, multi-language
operating system, including
5 CALs
4
PCS 7, extended capacity
Recommended for use as Central
Archive Server (CAS)
• 2 x Intel Xeon E5-2640 6C/12T
2.50 GHz 15 MB
• 8 GB RAM
• Hard disk system (RAID5) SAS 300
GB 10K hot plug 2.5"
incl. 1 x hot spare HDD
• 2 x 10/100/1000-TP-LAN
5 CALs
9AE4 510-2PC71
PCS 7, Process Historian
Recommended for use as PCS 7 V8
Process Historian server (PH)
• 1 x Intel Xeon E5990 6C/12T
3.46 GHz 12 MB
• 48 GB RAM
• Hard disk system (RAID5) SAS
300/900 GB 10K hot plug 2.5"
2 x 10/100/1000-TP-LAN
5 CALs
9AE4 510-2PC72
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595 2350
Fax: +49 721 595 6630
E-mail: pcs7-premiumserver.industry@siemens.com
4/5
© Siemens AG 2013
Large-screen systems for control rooms
■ Overview
PCS 7 Add-on
Apart from the type and scope of the presentation of information,
the architecture of the control center is a major criterion influencing the decision of the control system customer. The full
specification of a control center includes recommendations
relating to screen, image encoder technology, installation,
lighting, air conditioning and software.
4
As a reliable partner for the user-friendly configuration of control
centers with large-screen systems, Barco Control Rooms pays
particular attention to the balance between functional,
ergonomic and economic aspects.
Control rooms with large-screen systems based on backprojection and LCD systems from Barco Control Rooms are
ergonomic and functional. They provide an exceptional working
atmosphere, and impressively represent the plant within the
company and toward customers and visitors.
Note:
Large-screen systems from Barco Control Rooms can be used
together with SIMATIC PCS 7 V7 and V8.
■ Function
The many years of experience of Barco Control Rooms in the
development of back-projection and LCD systems is reflected in
the comprehensive range of products based on state-of-the-art
technologies.
The range includes the following standard products:
Screen diagonal 1)
System
OVL-508, 708, 808
50", 70", 80"
OVL-515, 715, 815
MVL-615, 6715, 815
60", 67", 80"
Type x08 = resolution XGA (1024 x 768 pixels)
Type x15 = resolution SXGA+ (1400 x 1050 pixels)
16.7 million colors, LED lighting, automatic brightness and color adjustment
Digital interface (DVI-D)²) and web-based service interface
Single-chip DLP technology with LED
OverView LED series (16:9)
50", 70"
OL-521, 721
Technical specifications
Single-chip DLP technology
OverView LED series (4:3)
OL-510, 710
Type x21 = Full HD resolution (1920 x 1080 pixels)
type x10 = HD Ready resolution (1360 x 768 pixels)
16.7 million colors, LED lighting, automatic brightness and color adjustment
OLF-521, 721
MVL-621, 721
50", 70"
NSL-4621, NSL-5521
46", 55"
Digital interface (DVI-D)²) and web-based service interface
OLF: Front access, small space requirements
LCD, near seamless, 5.7 mm, LED backlight technology
Full HD resolution (1920 x 1080 pixels)
RS 232 service interface
LDX-46, LDX-55
46", 55"
LCD, LED backlight technology
Full HD resolution (1920 x 1080 pixels)
RS 232 service interface
1)
Customized systems with other screen diagonals can also be implemented.
2)
An interface for an analog port (VGA) is available as option.
4/6
© Siemens AG 2013
Large-screen systems for control rooms
All large-screen systems have a modular structure. Several
screens can be combined into a panel of any size. The panel is
thus a large monitor on which graphic objects and information
can be displayed and moved beyond the limits of the individual
screens.
The image sources offer exceptional brightness and contrast
values as well as sharp and distortion-free pictures. The
automatic brightness and color adjustment of all modules of an
LED large panel by means of Sense6 technology guarantees a
uniform and ergonomic image quality.
Barco Control Rooms GmbH
Greschbachstr. 5a
D-76229 Karlsruhe
Germany
Germany (Central Europe)
Tel.: +49 721 6201131
E-mail: sales.dach@barco.com
Belgium (Western Europe)
All back-projection and LCD systems have standardized interfaces for the display of computer applications, video and
monitor signals. They can be connected directly to the SIMATIC
PCS 7 operator stations without any additional configuration
(plug & play).
Tel.: +32 5626 2009
E-mail: sales.controlrooms@barco.com
The back-projection and LCD systems from Barco Control
Rooms are optimized for low-maintenance 24/7 operation.
For example, the O(V)L series can operate for 5 years without
maintenance.
Brazil (South America)
4
USA (North America)
Tel.: +1 678 4758000
Tel.: +55 11 3842-1656
E-mail: barco.ltda@terra.com.br
Dubai UAE (Middle East)
Tel.: +971 4 375 6803
Asia
Beijing
Tel.: +86 139 0136 7382
Singapore
Tel.: +65 62437610
Japan
Tel.: +81 3 5762 8727
www.barcocontrolrooms.com
4/7
© Siemens AG 2013
KVM extender:
■ Overview
PCS 7 Add-on
■ Application
With the aid of the KVM extenders, the operating personnel can
operate and monitor the process from the control room, while the
computers are located in a secure and air-conditioned
technology room separate from the operator panels. Thanks to
the separate installation of the computers, maintenance work by
the IT administrators can be carried out centrally in the
technology room. Another advantage: The work carried out by
operators in the control room is not interfered with or interrupted
by servicing.
4
Concentrated working is thus possible without fan noise or the
dissipated heat of computers.
■ Design
Using the Keyboard Video Mouse extenders from Guntermann
& Drunck GmbH, you can extend the operating channel of the
SIMATIC PCS 7 Industrial Workstation. It is then possible to
spatially separate the display and operation components from
the computer, and position operator stations up to 10 000 m
away from the computer.
KVM extender FIBREVision, transmitter unit (top) and receiver unit
(bottom), rear view
The KVM extenders transfer the following computer signals:
• Video (single or multiple)
• Keyboard, mouse (PS/2 and USB)
• USB 1.1 and USB 2.0 (optional)
• Audio (optional)
• RS 232 (optional)
• Remote power (optional)
The KVM extenders DVIVision, CATVision, LwLVision,
FIBREVision, DL-Compact, and DL-Vision each consist of a
transmitter unit and a receiver unit in desktop or 19" design
which are connected to one another by means of a CAT cable
(5/6/7) or a fiber-optic cable. They are independent of the
system platform and the operating system. An operator station
can be set up on the transmitter and receiver (exception: KVM
extender DL-Compact: an operator station can only be used on
this device on the receive side).
You can select the following product versions depending on
requirements (further differences can be found under
"Technical specifications"):
The KVM extender DL-Vision has a redundant power supply.
With the exception of the DL-Compact, the other KVM extenders
are also optionally available with a redundant power supply. If a
power supply fails, the redundant supply unit immediately takes
over. The connection to the computer is thus retained without
interruption.
Product version
Transmission of
VGA
Max. distance
DVI
dual link
n
DVIVision
CATVision
n
LwLVision
n
FIBREVision
DVI
single link
140 m
300 m
n
10 000 m
n
10 000 m
DL-Compact
n
400 m
DL-Vision
n
10 000 m
Note:
All KVM extenders can be used together with SIMATIC PCS 7 V7
und V8.
4/8
The standard interfaces are used for the computer connection.
Neither software settings nor computer adjustments are
necessary.
The DL-Vision has two network connections, a Web interface,
and a monitoring function. These enable simple configuration as
well as monitoring and reporting of values per Web interface.
The KVM extenders DL-Vision, DVIVision, and FIBREVision are
provided with a screen freeze function. If a monitor loses the
video signal or if there is a problem with the graphic controller of
the remote computer, the screen freeze function freezes the last
displayed image.
© Siemens AG 2013
KVM extender:
With the exception of the DL-Compact, all KVM extenders
support multi-channel operation with 2 (LwLVision) or up to
4 video signals. Depending on the multi-channel graphic
controller of the computer and the selected KVM extender, it is
possible to implement multi-monitor operator stations with up to
4 screens each.
By means of an KVM switch, local maintenance by an administrator can be centralized in the control room.
KVM extender DL-Vision, rear view of receiver unit
4
Specification
DVIVision
CATVision
LwLVision
FIBREVision
DL-Vision
DL-Compact
Local operator station
(console)
Yes
Yes
Yes
Yes
Yes
No
Maximum transmission dis- 140
tance in m
300
550/10 000
550/10 000
10 000 m using sin- 400
gle-mode fibers
300 m using multimode fibers
Transmission medium
Cable CAT5e and
higher
CAT5, CAT6, CAT7
cable
Multi-mode/singlemode fibers
Multi-mode fibers
Signals always possible for Keyboard, video,
mouse
transmission
Keyboard, video,
mouse
Keyboard, video,
mouse
Keyboard, video,
mouse
Keyboard, video,
mouse, audio,
RS 232
Keyboard, video,
mouse
RS 232/audio and
Additional signals which
can be transmitted (optio- USB 1.1
nal)
RS 232, audio,
USB 1.1 and
USB 2.0
RS 232, audio (inclu- RS 232, audio and
ded) and USB 1.1
USB 1.1
USB 2.0
–
Keyboard/
mouse format
PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also PS/2 and USB (also
mixed mode)
mixed mode)
mixed mode)
mixed mode)
mixed mode)
mixed mode)
Video
• Input
Digital (single link)
Analog
• Number of channels
Analog or digital
Digital (single link)
Digital (dual link)
Digital (dual link)
(single link)
Analog or digital
Analog
Analog or digital
Analog or digital
Digital
Digital
1920 x 1200 at 60 Hz 1920 x 1440 at 75 Hz 1280 x 1024 at
1920 x 1200 at 60 Hz 2560 x 1600 at 60 Hz 2560 x 1600 at
(depending on dis- 75 Hz,
2048 x 2048 at 60 Hz 60 Hz,
tance)
1920 x 1200 at 60 Hz
2048 x 2048 at 60 Hz
Up to 4
Up to 4
Up to 2
Up to 4
Up to 4
1
Expandability
With KVM switch
With KVM switch
• Output
• Maximum resolution
With KVM switch
With KVM switch
With KVM switch
With KVM switch
Note:
Depending on the cable medium and video signal used, the
systems feature automatic image optimization mechanisms.
Guntermann & Drunck GmbH
Systementwicklung
Dortmunder Str. 4a
57234 Wilnsdorf
Germany
Tel.: +49 27 39-89 01-100
Fax: +49 27 39-89 01-120
E-mail: sales@gdsys.de
www.gdsys.de/
4/9
© Siemens AG 2013
Flexible operator station administration
■ Overview
PCS 7 Add-on
DVI KVM matrix switches
The DVI KVM matrix switches DVICenter and ControlCenterDigital switch the following signals:
• Video (DVI single link)
• Keyboard and mouse (USB & PS/2)
• Audio bidirectional
• RS 232 & USB 2.0
A functional system comprises at least the following elements:
• 1 x central unit (DVICenter) or central unit + I/O cards
(ControlCenter-Digital)
• 1 x server unit (DVI-CPU)
• 1 x operator station unit (DVI-CON)
• 1 x transmission cable (CAT or fiber-optic cable) per port
4
The operator stations are connected in the case of DVICenter
and ControlCenter-Digital by means of the operator station units
DVI-CON (user consoles). DVICenter and ControlCenter-Digital
access the external server interfaces via the DVI-CPU server
unitss (connection dongle). Both the ControlCenter-Digital and
the DVICenter can be cascaded or stacked. Large installations
with up to 4 000 servers can be implemented in this manner.
VGA KVM matrix switches
By using the compact KVM matrix switches, you can access n
servers of a system from m different operator stations locally
and/or remotely. Remote access can be carried out in different
manners:
• by LAN (Local Area Network)
• by WAN (Wide Area Network) "over IP"
• 1:1 via CAT cable (distances up to 300 m) and/or fiber-optic
cable (distances up to 10 000 m)
The product range offered is classified as follows depending on
the video signal:
• DVI KVM matrix switches
- DVICenter DP64 (up to 63/1 or 1/63 operator stations/server), DP32 (up to 31/1 or 1/31), and DP16 (up to 15/1 or 1/15)
- ControlCenter-Digital, designed with 288, 160 or 80 dynamic
ports (DP), can be configured as desired as operator station
connection or server connection
• VGA KVM matrix switches
- CATCenter NEO 4/32, 8/32 or 16/64 (operator stations/servers)
- CompactCenter X2: 2/16 (operator stations/servers)
The data of these products can be found under "Technical specifications".
The KVM matrix switches DVICenter, CATCenter NEO, and
CompactCenter X2 communicate via CAT cables (types 5, 6, 7).
When using the modular ControlCenter-Digital, communication
between operator station and server can take place via CAT
cables or fiber-optic cables (individually or mixed).
4/10
The VGA KVM matrix switches CATCenter NEO and
CompactCenter X2 switch the following signals:
• VGA
• Keyboard and mouse (USB & PS/2)
• Audio, selectable (only CATCenter NEO)
A functional system comprises at least the following elements:
• 1 x central unit (CATCenter NEO or CompactCenter X2)
• 1 x server unit (CATpro2)
• 1 x operator station unit (UCON), exception:
CompactCenter X2
• 2 x transmission cable (CAT cable)
The operator stations are connected to the CATCenter NEO via
user console modules (UCON). With the CompactCenter X2, the
operator station is integrated in the KVM matrix switch. Both
KVM matrix switches access the external server interfaces via
the DVI-CPU server units (connection dongle).
Whereas the CompactCenter X2 is used exclusively in standalone mode, the CATCenter NEO products can be combined
with each other and expanded up to 2048 servers and
128 operator stations.
Note:
All KVM matrix switches can be used together with
© Siemens AG 2013
■ Design
DVI KVM matrix switch DVICenter
DVI KVM matrix switch ControlCenter-Digital
4
DVI KVM matrix switch DVICenter
1: DVICenter, 2: DVI-CON, 3: DVI-CPU
DVI KVM matrix switch ControlCenter-Digital
1: ControlCenter-Digital, 2: DVI-CON, 3: DVI-CPU
The compact DVI-KVM matrix switch DVICenter enables
independent operation of n servers from m operator stations
consisting of monitor, keyboard, and mouse.
The modular and highly flexible DVI-KVM matrix switch
ControlCenter-Digital enables independent operation of
n servers from m operator stations consisting of monitor,
keyboard, and mouse. It is particularly suitable for large plants
with many servers.
Thanks to the dynamic port technology, each individual
DVICenter port can be configured either as a server unit
connection or an operator station unit connection.
The DVICenter is available in three graded versions: DP16,
DP32, and DP64. In stand-alone mode, applications can be
configured with up to 16 (DP16), 32 (DP32) or 64 (DP64)
terminals (server or operator station units). The number of
terminals can be greatly extended by cascading the devices,
enabling implementation of large installations with hundreds of
servers. On the other hand, stacking of the devices (connection
of up to 10 DVICenter via the bus port) allows extension of the
switchable signals of a computer or operator station.
Typical applications for the DVICenter are large plants with many
servers which have to be controlled from several distributed
operator stations.
Thanks to the dynamic port technology, all ports can be used
either as a server unit connection or an operator station unit
connection. The ControlCenter-Digital automatically detects
whether a server unit or operator station unit is connected.
Depending on the configuration level, up to 80, 160 or 288 ports
are available for operator stations or servers. The configuration
with 288 ports therefore allows 1 to 287 servers to be operated
and monitored from 287 to 1 simultaneous operator stations.
Even larger installations are possible by cascading and/or
stacking.
The modular design can be flexibly adapted and expanded
depending on the project requirements, since the controller,
switch and I/O cards, as well as power supplies and fan
modules, can be replaced rapidly and simply thanks to hot
plugging/swapping.
Highlights
• High flexibility thanks to complete modularity of system components
• Triple redundant power supply
• Hot swapping of individual components
DVICenter modules
ControlCenter-Digital with 288 ports
4/11
© Siemens AG 2013
VGA-KVM matrix switch system CATCenter NEO
VGA KVM matrix switch CompactCenter X2
Architecture with KVM matrix switch CATCenter NEO (schematic representation)
1: CATCenter NEO, 2: UCON, 3: UCON-IP-NEO (+ local workstation),
4: CATpro2, 5: IP client
Architecture with KVM matrix switch CompactCenter X2 (schematic representation)
1: CompactCenter X2, 2: CAT connection (to CATpro2), 3: local workstation, 4: IP workstation
The VGA KVM matrix switch CATCenter NEO switches the VGA,
keyboard, mouse, and audio signals. It is designed for larger
systems where the servers are accessed from several operator
stations. The operator stations can also be distributed between
different locations.
The VGA KVM matrix switch CompactCenter X2 switches the
VGA, keyboard, and mouse signals. It can be used for effective
administration and simultaneous operation of up to 16 servers
from two operator stations:
• 1 x analog, directly on the CompactCenter
• 1 x by LAN/WAN over IP
4
In addition to the KVM matrix switch (central unit), a functional
system also comprises the additional modules required for
connecting the servers and operator stations:
• Central unit: KVM matrix switch CATCenter NEO, versions for
4/32, 8/32 or 16/64 (operator stations/servers)
• Operator station unit: User console UCON
• Server unit: Server connection dongle CATpro2
The central administration of individual (distributed) plant
sections is a possible application example of an operator station
connected by LAN/WAN over IP.
In addition to the KVM matrix switch (central unit), a functional
system also comprises a module for connecting the server:
• Central unit: KVM matrix switch CompactCenter X2 with
2 integrated operator station connections
• Server unit: Server connection dongle CATpro2, versions
CATCenter NEO modules
The KVM matrix switch CATCenter NEO can be configured per
Web interface. A network connection is integrated in all
CATCenter NEO model versions (SNMP, Syslog, monitoring
functionality, configuration).
4/12
CompactCenter X2 modules
© Siemens AG 2013
Specification
DVICenter
Number of consoles or
operator stations
Min. 1 to max. 63 + cascading/ Min. 1 to max. 287 + cascading/ 4/8/16 (via user console modu- 2 (1 x local, analog; 1 x by LAN/
stacking
stacking
les UCON)
WAN over IP)
Number of servers
Min. 1 to max. 63 + cascading/ Min. 1 to max. 287 + cascading/ 32/32/64
stacking
stacking
16
Standard DVI interface
Standard VGA interface
Video
• Port
• Max. resolution
- Analog
- Digital (over IP)
•
•
•
•
Bandwidth
H/V sync
Color depth
Image optimization
Keyboard/mouse
• Interfaces in direction:
Server
• Interfaces in direction:
Operator station
ControlCenter-Digital
Standard DVI interface
CATCenter NEO (4, 8, 16)
Standard VGA interface
CompactCenter X2
1920 x 1440 at 60 Hz
1920 x 1440 at 60 Hz
DVI single link up to 1920 x 1200 DVI single link up to 1920 x 1200 1920 x 1200 at 60 Hz in
1600 x 1200 at 60 Hz in
at 60 Hz
at 60 Hz
accordance with VESA CVT-RB accordance with VESA DMT or
1920 x 1200 at 60 Hz in
accordance with VESA CVT-RB
Up to 165 MHz
Up to 250 MHz
Up to 250 MHz
Up to 250 MHz
50 ... 180 kHz, 30 ... 130 Hz
50 ... 180 kHz, 30 ... 130 Hz
50 ... 180 kHz, 30 ... 130 Hz
50 ... 180 kHz, 30 ... 130 Hz
24 bit digital
24 bit digital
32 bit analog, 8 bit digital
32 bit analog, 8 bit digital
Automatic video setting
Automatic video setting
Automatic video setting, indivi- Automatic video setting, individually adjustable
dually adjustable
PS/2, USB
PS/2, USB
PS/2, USB, SUN-USB, VT100
PS/2, USB, SUN-USB, VT100
PS/2, USB
PS/2, USB
PS/2, USB, SUN-USB
PS/2, USB, SUN-USB
Bidirectional transmission of ste- Transmission of audio signals
reo audio signals
22 kHz, sampling rate 96 kHz
24 bit digital
24 bit
-
• Bandwidth
• Resolution
Bidirectional transmission of
audio signals
24 bit digital
Construction type
Compact
Modular
Compact
Audio
Compact
-
Guntermann & Drunck GmbH
Systementwicklung
Dortmunder Str. 4a
57234 Wilnsdorf
Germany
Tel.: +49 27 39-89 01-100
Fax: +49 27 39-89 01-120
www.gdsys.de/produkte/kvm-matrixswitches/
dvi-kvm-matrixswitches/dvicenter-system
E-mail: sales@GDsys.de
Detailed information on the ControlCenter-Digital and its
components is available at:
www.gdsys.de
Detailed information on the DVICenter and its components is
available at:
www.controlcenter-digital.com
Detailed information on the CATCenter NEO and its components is available at:
www.gdsys.de/CATCenter_NEO_System.309.0.html
Detailed information on the CompactCenter X2 and its components is available at:
www.gdsys.de/CompactCenter.308.0.html
4/13
4
© Siemens AG 2013
Visor:
Video technology for process monitoring
■ Overview
■ Function
PCS 7 Add-on
Any analog cameras
4
Real-time for all channels
The VISOR 9000 video server works in real-time, i.e. it is able to
record up to 25 images per second for each video channel.
Image recording can be carried out time-based, eventcontrolled or also permanently.
Web cameras
Special features:
• Digital saving and transmission of video and audio signals
together with multi-standard compression and state-of-the-art
image analysis algorithms
• Video management functionality based on user-programmable, internal logic control
• Redundant power supply expansion and internal S-ATA-RAID
expansion possible
Dome camera
Max. 32 cameras/
video servers
Two-wire or
fiber-optic cable
Event control
Switch
Alarm
Ethernet
The live video images are displayed on the SIMATIC PCS 7
operator station as a continuous image and/or dependent on a
request or controlled by a particular event.
ISDN
Web cameras
Web cameras which can be integrated in a network are available
as color or black-and-white devices with integrated PTZ (pan/tilt/
zoom) function.
SIMATIC PCS 7
operator system
Workstation
G_PCS7_XX_00016
LAN
Video technology can make a highly versatile contribution
toward rationalization of production processes. Remote from the
process, you are able to view important process sequences,
evaluate the actual product state, direct the flow of goods, check
areas which are difficult or even impossible to access, and much
more.
The use of video technology in process automation permits, for
example:
• Prevention of production faults and waste
• Optimization of energy costs for combustion processes
• Saving of personnel costs
The live video data from web cameras or analog cameras can
be integrated extremely simply into the SIMATIC PCS 7 operator
system using the VISOR products from ASE AG. The VISOR
video server is configured using its IP address, either with
ASE software or an Internet browser. Otherwise, no additional
settings are necessary.
Note:
VISOR video technology can be used together with
ASE AG
Lusshardtstrasse 6
76646 Bruchsal
Germany
Tel.: +49 7251 93259-0
Fax: +49 7251 93259-99
E-mail: vertrieb@ase-ag.eu
www.ase-ag.eu
4/14
VisorX:
The VisorX software can be used to directly integrate video
signals from web cameras into the SIMATIC PCS 7 process
control system. Integration is possible through Windows ActiveX
or Windows Dot.Net Assembly.
Analog cameras
The image information recorded by up to 32 analog cameras is
digitized in the VISOR video server, saved in compressed form,
and transferred to the SIMATIC PCS 7 process control system
via an Ethernet interface.
Infrared cameras
Infrared cameras for recording of thermal images are particularly suitable for monitoring, evaluating and optimizing
combustion processes, for determining temperature distributions, or for fire protection.
Camera control
Cameras with PTZ (Pan/Tilt/Zoom) function or dome cameras
can be controlled from any authorized workstation in the network
using a mouse and keyboard.
Cascade option
As many as 32 cameras can be connected to each VISOR video
server. The number of cameras used can be extended as
desired by cascading video servers.
History memory
The history memory enables precise analysis of a particular
event by analyzing it in the long-term archive.
Extreme ambient conditions
When combined with a wide range of enclosures, cameras can
be used in hazardous areas (certified according to ATEX), in
offshore applications, or in furnaces.
© Siemens AG 2013
■ Overview
General features
Design
Thin Client built-in unit, available in protective enclosure as an option
Front
15", 19", and 15" sunlight readable display
Operation
Touch with 8 function keys
MTBF backlight
50 000 h
Operating system
Closed system on Windows XP Embedded basis
Mass storage
Integrated
Power supply
24 V DC, max. 2.1 A (19")
4
Interfaces
SIMATIC HMI Thin Client Ex with international approvals for
operation and monitoring in hazardous areas.
■ Application
The SIMATIC HMI Thin Client Ex is designed for use as an
operator station for terminal and client applications in hazardous
areas, and in particular for applications for which the performance of the SIMATIC HMI Panel PC Ex is insufficient, or when
the server is located in a protected area of the plant. The widelyused RDP and Real VNC protocols are supported.
Together with the digital KVM Box, the device functions as a
flexible monitor with touch functionality for PCs e.g. in control
rooms.
Ethernet
100 Mbit Ex e, or alternatively fiber-optics
100 Mbit (SC) Ex op is
USB 2.0
2 x Ex i, 2 x Ex e (Zone 1) or 2 x Ex nA
(Zone 2)
Serial
1 x RS232 or 1 x RS422/485
Ambient conditions
Degree of protection
IP66 at front, IP65 at rear, IP66 in protective enclosure
Ambient temperature during
operation
-20 °C ... +50 °C, cold start -10 °C, with
opt. additional heating down to -30 °C
Relative humidity during operation
90 % at 40 °C, no condensation
Approvals/directives
Devices in version "Zone 1"
II 2 (2) G Ex d e mb ib [ib] [op is] IIC T4
II 2 D Ex tD A21 IP65 T90 °C
DNV (marine engineering), GOST-R
Devices in version "Zone 2"
II 3 (3) G Ex d e mb nA nL [nL] [op is] IIC
T4
II 3 (2) G Ex d e mb nA nL [ib] [op is] IIC
T4
II 3 (2) D Ex tD A22 IP65 [ibD] T90°C,
GOST-R
Protocols
RDP, RealVNC
Digital KVM switch
Input: DVI / VGA, PS2 / USB, output: RJ45
(IP network)
■ Integration
Integrated interfaces with SIMATIC HMI Thin Client Ex:
• 10/100 Mbit 100 base TX (Ex e) or 100 base FX (Ex op is) network
• 1 x RS232 or 1 x RS422/485
• 4 x USB 2.0 (2 x Ex I, 2 x Ex e (version Zone 1) or 2 x Ex nA
(version Zone 2))
Dimensions
Mounting dimensions (W x H x
D) in mm
15": 427.5 x 327.5 x 165
19": 522.5 x 412.5 x 165
Front dimensions in mm
15": 440 x 340
19": 535 x 425
Weight
15": 15 kg, 19": 23 kg
4/15
© Siemens AG 2013
Order No.
Order No.
6AV7 200-
Accessories
0 ■■ 0 0 - ■■ A 0
Design / display size
• Zone 2: 15" Touch with function keys
Enclosure options
(device is delivered already fitted)
• without
• Stainless steel enclosure for:
- Wall mounting
- Stand (incl. coupling, 300° rotation possible)
- Suspension bracket (incl. coupling, 300° rotation possible)
- Support arm (incl. coupling, 300° rotation possible)
6AV7 675-0FX00-0AA0
6AV7 675-0FX10-0AA0
6AV7 675-0FX20-0AA0
6AV7 675-0PX00-0AA0
Ethernet switch
A
B
With FOC 4 x 100 Base Tx,
1 x 100 Base (MTRJ) Fx Ex op is
0
2
3
4
5
External keyboard for enclosure
(incl. keyboard housing)
• without
• QWERTZ keyboard
• QWERTY keyboard
• AZERTY keyboard
• QWERTZ keyboard with trackball
• QWERTY keyboard with trackball
• AZERTY keyboard with trackball
A
B
C
D
E
F
G
Further options together with stainless steel
enclosure
• Breather glands
• Heating (requires breather glands)
• Handles
• Front USB (at bottom)
-z A01
-z B01
-z C01
-z D01
■ Dimensional drawings
Legend:
j = Control cabinet or enclosure
h = Mounting clamp (10 x)
All dimensions in mm. For mounting cut-out see technical specifications.
327.5+0.5
165
326
440
G_ST80_XX_00419
i = Clamping frame
340
4
6AV7 675-0EX00-0AA0
USB drive
• Intrinsically-safe, 16 GB
• Intrinsically-safe, 16 GB with recovery function
• Not intrinsically-safe, 16 GB with
recovery function
A
B
D
E
Communication interfaces
• 10/100 base Tx, Ex e
• 100 base Fx FOC (SC), Ex op is
Digital KVM for HMI Thin Client Ex
h
426
i
427.5+0.5
j
SIMATIC HMI Thin Client Ex 15"
15" touch front
Width in mm
Height in mm
Depth in mm
Operating unit
440
340
165
Installation cutout
427.5 ± 0.5
327.5 ± 0.5
-
4/16
© Siemens AG 2013
■ Dimensional drawings (continued)
412.5+0.5
165
4
G_ST80_XX_00420
411
425
535
h
521
i
522.5+0.5
j
SIMATIC HMI Thin Client Ex 19"
19" touch front
Width in mm
Height in mm
Depth in mm
Operating unit
535
425
165
Installation cutout
522 ± 0.5
412.5 ± 0.5
-
www.siemens.com/simatic-hmi-ex
4/17
© Siemens AG 2013
Mouse-Trak: Trackball
■ Overview
■ Design
PCS 7 Add-on
• Mouse-Trak Professional for problem-free continuous use in
office environments
- B5XXMP-XROHS (PS/2)
- B5XUSB-XROHS (USB)
• Mouse-Trak Industrial for harsh environmental requirements
(see figure)
- BMPIND-XROHS (PS/2)
- BUSBID-XROHS (USB)
4
Chameleon Group GmbH
Viersener Straße 172
D-47877 Willich
Germany
Tel.: +49 2156 3065476
Fax: +49 2156 4989157
E-mail: sales@chameleon-group.com
As an alternative to the standard mouse, the "Mouse-Trak"
trackball mouse is offered for operating SIMATIC PCS 7 operator
stations. The Mouse-Trak is available in two versions for different
applications. The devices are equipped either with a PS/2 or
USB interface.
Note:
Mouse-Trak Professional and Mouse-Trak Industrial are compatible with SIMATIC PCS 7 V7 and V8.
4/18
www.chameleon-group.com
© Siemens AG 2013
Device manager for SIMATIC logon
■ Overview
PCS 7 Add-on
■ Design
SIMATIC Logon
Device Manager
The device manager for SIMATIC Logon currently supports the
connection of the following logon devices:
• Siemens Fingerprint Mouse
- Logon by fingerprint
- Connection via USB port
• GECMA Card Reader / Fingerprint Sensor
- Specification: II2 G/EEx ib IIC T4 (Ex-Zone)
- Hardware connection via RS 232 interface
• Interflex card reader
- Compatible with chip cards from Profix, Mifare and LEGIC
- Hardware connection via RS 232 or USB port
• Euchner electronic key system
- Compatible with chip cards from Profix, Mifare and LEGIC
- Hardware connection via RS 232 or USB or Ethernet interface
A free interface of the specified type on the client or on the
SIMATIC PCS 7 single station is required for the hardware
connection of the respective logon device.
SIMATIC Logon is a central operator management system
integrated into the SIMATIC PCS 7 process control system,
which checks the authorization for access to the system components in connection with various logon devices.
SIMATIC Logon supports as standard the following devices for
identifying the operating personnel:
• Keyboard
• Smart card readers USB/serial according to Catalog
ST PCS 7, Chapter "Industrial Workstation/IPC",
Section "Expansion components"
• Logon devices which can be operated with a Microsoft device
driver for the respective operating system (e.g. on a
USB port).
The Device Manager for SIMATIC Logon enables various other
logon devices that support different identification technologies
(biometric features, chip card, electronic key etc.) to be
connected to SIMATIC Logon inexpensively.
Note:
The Device Manager for SIMATIC Logon can be used in combination with SIMATIC PCS 7 V7 and V8.
■ Benefits
7
7
7
7
7
7
No problems with passwords, e.g. forgetting password or
password easily accessible
Fast logon without any typing errors
Greater security thanks to personal smart card or biometric
features
Existing chip cards can be used, e.g. company identity card
Readers of the same type can be used
Customer-specific adaptations possible (on request)
Device manager for SIMATIC
logon
for the connection of various logon
devices to SIMATIC Logon, e.g.
Siemens Fingerprint Mouse,
GECMA Card Reader/Fingerprint
Sensor, Interflex Card Reader,
Euchner Electronic Key System;
connection of other devices on
request
Order No.
9AE4 100-4LD10
class A, 2 languages (English, German), single license for one installation
Delivery package: Certificate of
license; software and electronic
documentation by online download;
CD on request
Siemens Fingerprint Mouse
with USB port, type
C98451-D6200-A4-1
9AE4 100-4LD20
Note:
Device Manager for SIMATIC Logon
required additionally.
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-2350
Fax: +49 721 595-6383
E-mail: it-tools.info.industry@siemens.com
4/19
4
© Siemens AG 2013
Operator's ToolSet
■ Overview
PCS 7 Add-on
Products such as OTS shift log and OTS document management
system which are present in the Operator’s ToolSet (OTS) family
can be used individually or combined together.
By means of fast and targeted provision of user-specific information, they permit efficient response without the need for
programming knowledge or special know-how. Hence it may be
possible to avoid plant failures or reduce downtimes.
Development of the OTS products was based on many years'
practical experience gained from numerous customer projects
in various industries, and considers the demands and requirements of many owners of SIMATIC PCS 7 systems.
4
Note:
OTS suite, OTS shift log and OTS document management
system can be used together with SIMATIC PCS 7 V7 and V8.
■ Function
OTS Info Object
OTS curve collector and OTS curve group system – a contribution to plant safety
The curve collector is comparable with a shopping basket which
can be conveniently filled with up to 10 process tags from
different parts of the plant by means of a mouse click in the
process image.
The values of these process tags can be subsequently
displayed in the curve group system. The settings of the process
tag, e.g. name or unit of measure, are imported at the same time,
and automatically taken into account in the curve display.
The Info Object is the interface between the plant objects and
various OTS programs. A mouse click on the Info Object opens
a menu with the following options:
(1) Open object view of shift log
(2) Collect archive value (process tag) using the curve collector
(3) Add archive value (process tag) to the curve group system
(4) Open linked documents
The curve group system is used for simple display and
management of curve groups. The simultaneous display of
curves of various measured values, the fast opening of existing
curve groups, and the situation-dependent creation of new
curve groups enable operators to recognize any abnormalities
or imminent failures earlier and to react accordingly.
OTS shift log – advantage through information
The clear OTS shift log allows colleagues to be informed simply
and rapidly of all events in the system, and also to delegate and
track tasks. Plant operators, shift engineers and plant managers
can rapidly gain an up-to-date overview of the status of the
complete plant on the SIMATIC PCS 7 OS client or on the
computer in the office.
Recording of the information and instructions directly on the
object in the process image, as well as their management, is
carried out uniformly throughout the company and independent
of the shift. Stored information can be called simply by clicking
on the Info Object. The information is therefore always available
at the position where it is required – structured in different views,
with status ID, in document quality, and for an unlimited time.
The OTS shift log is suitable for optimization and simplification of
processes, and also takes into account the official requirements.
Improved communication, fewer misunderstandings, and
reduced paper requirements are additional advantages.
4/20
© Siemens AG 2013
Operator's ToolSet
OTS Document Management System –
documentation at the right location
The OTS document management system (OTS-DMS) is distinguished by its plant-oriented storage of documents. The
documents can be called intuitively, i.e. simply by clicking
directly on the process object. OTS-DMS finishes with mountains
of paper and time-consuming document searches. It allows
convenient organization of electronic documents of any type,
and makes them easy to find again.
The advantages of the central data storage also take effect. All
operators access a uniform database. Problems resulting from
different versions or time-consuming updating of documents at
different storage locations belong to the past.
The OTS-DMS can also be executed on computers which do not
contain SIMATIC PCS 7 OS software.
4
GreyLogix GmbH
Conrad-Röntgen-Str. 1
24941 Flensburg
Germany
Tel.: +49 461 50 54 87-998
Fax: +49 461 50 54 87-100
E-mail: info@operators-toolset.com
www.operators-toolset.com
4/21
© Siemens AG 2013
Notes
4
4/22
5
© Siemens AG 2013
5/2
SIMATIC PCS 7 Industry Library (IL)
5/4
MFL:
Modular PCS 7 block library
for technological functions
5/5
AS-Interface block library for
SIMATIC PCS 7
5/7
Gas analysis library for
SIMATIC PCS 7
5/8
Modbus libraries for
SIMATIC PCS 7
© Siemens AG 2013
■ Overview
■ Design
PCS 7 Add-on
The SIMATIC PCS 7 Industry Library V8.0 functionality is distributed across two sublibraries which can be installed separately:
• Industry Library for PCS 7
• Industry Library for S7
The product structure, however, is geared toward the operational
environment in the SIMATIC PCS 7 process control system. As a
result, the SIMATIC PCS 7 Industry Library V8.0 is available in
the form of an engineering component and a runtime
component:
• SIMATIC PCS 7 Industry Library Engineering V8.0:
Engineering software with engineering license for one engineering station
• SIMATIC PCS 7 Industry Library Runtime V8.0:
Runtime license for one automation system (SIMATIC PCS 7
automation systems of all designs and S7-300 controllers)
SIMATIC PCS 7
Operator Station
Plant bus
5
AS 41x with
Touch Panel
- PCS 7 APL (WinCC flexible)
- IL for PCS 7
S7-300 with
IL for S7
SIMATIC PCS 7
Touch Panel
(WinCC flexible)
Package Unit
G_PCS7_XX_00328
The SIMATIC PCS 7 Industry Library Engineering V8.0 product
component enables you to carry out configuration work on a
SIMATIC PCS 7 Engineering Station with both sublibraries.
The SIMATIC PCS 7 Industry Library (IL) V8.0 expands the
concentrated standard functionality of the SIMATIC PCS 7 V8.0
process control system in the SIMATIC PCS 7 Advanced
Process Library (APL) to include technological blocks and
faceplates for industry-specific applications. It also supports
operator control and monitoring via Touch Panels as well as the
integration of SIMATIC S7 package units into SIMATIC PCS 7
applications.
At the heart of the SIMATIC PCS 7 Industry Library are several
tried-and-tested industry libraries (from fields such as water/
wastewater and building automation), whose blocks now have a
modern, APL-style design.
Together with the APL, the SIMATIC PCS 7 Industry Library
enables harmonized overall solutions with a uniform look and
feel for specific control system tasks in many different industries,
e.g.:
• Chemical industry
• Pharmaceutical industry
• Water and wastewater
• Glass and solar industry
• Oil and gas
• Food and beverage industry
• Minerals and mining
It helps accelerate the engineering process, reduce the time-tomarket, and simplify process control.
Note:
The SIMATIC PCS 7 Industry Library V8.0 can be used together
with SIMATIC PCS 7 V8.0.
5/2
The SIMATIC PCS 7 Industry Library Runtime V8.0 product
component also allows you to execute blocks from both
sublibraries on one automation system.
Additionally, please note that when you use SIMATIC PCS 7
Industry Library V8.0 function blocks in SIMATIC PCS 7
automation systems, SIMATIC PCS 7 AS Runtime POs are also
booked.
■ Function
Industry Library for PCS 7
Sublibrary for the functional expansion of the SIMATIC PCS 7
Advanced Process Library with:
• Hierarchical multi-control room operation
• Panel interface blocks for APL and IL functions
• Analog monitoring of 8 freely selectable limit values
• Analog monitoring with additional binary limit value monitoring
• Equipment monitoring for up to 16 units
• Time switch for up to 8 time intervals
• Polyline with faceplate
• Setpoint encoder with a variable number of setpoints
• Functions for building automation
• Simulation blocks
• Jump distributor for up to 5 jump destinations
• Communication functions
© Siemens AG 2013
Industry Library for S7
Sublibrary for the configuration and integration of package units
that are based on S7-300 controllers with:
• Panel interface blocks for IL functions
• Analog monitoring of 8 freely selectable limit values
• Analog monitoring with additional binary limit value monitoring
• Equipment monitoring for up to 8 units
• Analog measured value monitoring
• Digital measured value monitoring
• 3-point actuator (flaps, motors, valves, etc.)
• Operator control blocks
• Valve control
• Motor control (standard motor, with 2 directions of rotation,
with variable speed)
• Functions for building automation
S7-300 package units
The blocks and faceplates of the Industry Library
for S7 sublibrary integrate package units and distributed
systems into a SIMATIC PCS 7 project based on a uniform
concept. The function blocks are configured in CFC.
Operator control and monitoring for each panel
Operator control and monitoring on one panel can be configured
with the panel interface blocks of the Industry Library for PCS 7
and Industry Library for S7 sublibraries. Configuration takes
place in the CFC with just one connection to the technological
block (e.g. the motor). Taking operating rights and hierarchical
operating concepts (multi-control room operation) into consideration, the technological function can then be operated both
from an operator station and from a Touch Panel.
Order No.
SIMATIC PCS 7 Industry Library
Engineering
Engineering V8.0
Block library for SIMATIC PCS 7
V8.0 and SIMATIC S7 with function
blocks and faceplates as well as
electronic documentation
• Engineering license for one engineering station
Type of delivery: Toolset DVD, certificate of license
• Engineering license for one engineering station combined with runtime license for one automation
system
Type of delivery: Toolset DVD,
2 certificates of license
6DL5 410-8AX08-0YA0
5
6DL5 410-8AA08-0YA0
Runtime
Runtime V8.0
Language-neutral, single license
license
• Runtime license for 1 automation
system
systems
6DL5 410-8AA08-0XL1
6DL5 410-8AB08-0XL1
Siemens AG
Industry Sector
Nuremberg
Phone: +49 (911) 895 7222
Fax: +49 (911) 895 7223
E-mail: support.automation@siemens.com
5/3
© Siemens AG 2013
MFL: Modular PCS 7 block library
for technological functions
■ Overview
■ Design
PCS 7 Add-on
The MFL includes function blocks for:
• Motor, 1 direction of rotation
• Motor, 2 directions of rotation
• Motor, 2 speeds
• Motor FU
• Valves
• Motor slide
• Controller
• Dosing
• Interlocking module
• Analog value monitoring
■ Function
5
Modular blocks
In contrast to other libraries, blocks for the implementation of
technological functions such as motor, valve, controller etc. are
created in MFL from small, fast basic blocks that are graphically
interconnected in the CFC and subsequently translated as a
block type.
Because the graphical sources are also supplied, the user can,
if required, very easily adapt the blocks to specific industries or
plants without having to develop new basic functions, such as
fault philosophy, special control logic or colors.
Adaptable faceplates
For special applications, blocks can be used several times or
different blocks can be combined with one another (4-way
valves, motors with special on-site switches etc.) and the
faceplates can be correspondingly adapted. The number and
functions of the required keys, symbols, and status displays can
be programmed in interactive mode.
Process tag-oriented faceplates
The modular block library MFL enables the maximum performance to be obtained from SIMATIC PCS 7 and allows flexible
response to specific technological demands.
The blocks offered for technological functions such as motor,
valve, controller, etc. are implemented with small, fast basic
blocks. These are delivered together with the CFC sources and
can therefore be adapted flexibly if there are special requirements. All blocks of a process tag can be visualized and
operated by means of a variable faceplate. Operator panels can
also be integrated into the SIMATIC PCS 7 system configuration
by means of the MFL for on-site operation.
Note:
The modular block library MFL can be used together with
The MFL is different from libraries in which each block has its
own faceplate. In this case a faceplate is not linked rigidly to a
structure variable but is adapted dynamically to the called CFC
typical. All operable blocks belonging to a process tag can thus
be visualized and operated by means of a shared faceplate (see
graphic with one motor block, two interlock blocks, current
indicator and operating hours counter).
Multiple views
Blocks may occur several times within one process tag, for
example, several locking function blocks for one motor. The
faceplate then adapts itself automatically to the conditions, and
enables the operator to choose the required block by means of
a popup menu (release, automatic etc.). Similarly, the view of a
block is not displayed if it is not a component of the process tag.
Actemium
Controlmatic
Hegenheimer Str. 4
79576 Weil am Rhein
Germany
Tel.: +49 7621 6603-0
E-mail: pcs7.mfl@actemium.de
www.actemium.de
5/4
© Siemens AG 2013
AS-Interface block library for SIMATIC PCS 7
■ Overview
PCS 7 Add-on
■ Design
The AS-Interface block library for SIMATIC PCS 7 contains:
• Blocks for access to the I/O data of AS-i slaves
• Blocks for diagnostics of the AS-i system
• Faceplates for the SIMATIC PCS 7 Maintenance Station
• Manual and online help
License information
The engineering software of the block library AS-Interface for
SIMATIC PCS 7 is delivered with 2 licenses, both of which correspond to the single license type:
• Engineering license for configuration on one engineering station
• Runtime license for execution of AS blocks in one automation
system
The block library reduces the engineering requirements for interfacing the AS-i to SIMATIC PCS 7 to the positioning and interconnecting of AS-i blocks in the CFC. AS-i diagnostics using the
SIMATIC PCS 7 Maintenance Station does not require any
additional configuration.
Note:
The AS-Interface block library can be used in plants with
SIMATIC PCS 7 V7.0, V7.1, and V8.0 (for details, see Design,
License information).
The Engineering Software Migration V7-V8 enables upgrading
of an AS-Interface block library for SIMATIC PCS 7 with
Engineering Software V7 for use with SIMATIC PCS 7 V8.0. An
installation requirement for the Engineering Software Migration
V7-V8 is the engineering license for the Engineering Software V7
of the AS-Interface block library for SIMATIC PCS 7 V7.0 or V7.1.
The Engineering Software Migration V7-V8 can be installed
directly under SIMATIC PCS 7 V8.0. It is not necessary to
previously install the Engineering Software V7 of the
AS-Interface block library for SIMATIC PCS 7.
■ Function
The AS-Interface can be integrated into the process control
system in two ways using the AS-Interface block library for
SIMATIC PCS 7:
• Direct connection on the PROFIBUS DP per DP/AS-i Link
Advanced (AS-i single or double master)
• Connection via a CP 343-2 or CP 343-2P AS-i master module
in an ET 200M remote I/O station on the PROFIBUS DP
SIMATIC PCS 7
automation
systems
PROFIBUS
DP/AS-i
link
Advanced
AS-Interface
AS-i
slave
Standard
AS-Interface
AS-i
slave
A/B
AS-i
slave
Standard
G_PCS7_XX_00228
The AS-Interface can be integrated very simply into the SIMATIC
PCS 7 process control system using the AS-Interface block
library for SIMATIC PCS 7. Fundamental advantages of the AS-i
can then be used:
• Easy installation
• Low wiring costs when using simple actuators and sensors
with SIMATIC PCS 7
An extra license is not required to use the faceplates on the
SIMATIC PCS 7 Maintenance Station.
CP 343-2
The AS-Interface (AS-i) is an open, cross-vendor bus system for
networking simple actuators and sensors (usually binary) in the
bottom field area, and allows simultaneous transmission of data
and power over one unshielded 2-wire cable.
IM 153-2
Engineering in the CFC with the blocks of the AS-Interface library for
SIMATIC PCS 7
One runtime license is also additionally required for each further
automation system in which the AS blocks are executed. In
contrast to the engineering software, the CD with the software
and documentation is not included in the scope of delivery of
separately ordered runtime licenses.
AS-i
slave
A/B
AS-i integration options in SIMATIC PCS 7
5/5
5
© Siemens AG 2013
AS-Interface block library for SIMATIC PCS 7
The AS interface operates according to the master/slave
principle. The AS-i master module (DP/AS-i Link Advanced,
CP 343-2 or CP 343-2P) controls the slaves (sensors/actuators)
connected per AS-i cable.
Supported AS-i devices
AS-i master
The AS-i block library for SIMATIC PCS 7 supports the following
AS-i masters:
• CP 343-2
• CP 343-2P
• DP/AS-i Link Advanced single master
• DP/AS-i Link Advanced double master
5
AS-i slaves
You can use all digital AS-i standard slaves as well as digital AS-i
A/B slaves in accordance with the AS-i specification V3.0.
Analog AS-i slaves can also be integrated via the DP/AS-i Link
Advanced.
Diagnostics
Diagnostics is carried out using a faceplate in the SIMATIC
PCS 7 Maintenance Station. Faults in the AS-i devices are
additionally signaled in plain text.
Siemens AG
Industry Sector
Control Components and Systems Engineering
P.O. Box 2355
D-90713 Fürth/Germany
Submit your technical inquiries to:
Technical Assistance
Tel.: +49 (911) 895-5900
E-mail: technical-assistance@siemens.com
Support Request:
www.siemens.de/industrial-controls/technical-assistance
www.siemens.com/as-interface
Engineering Software V7 for
SIMATIC PCS 7 V7.0/V7.1
AS blocks and faceplates for integrating AS-Interface into SIMATIC
PCS 7 with:
• Engineering license for
1 engineering station
system
Delivery package: Certificates of
documentation on CD
Engineering Software Migration
V7-V8
For upgrading (migrating) an
AS-Interface block library with
Engineering Software V7 for use
with SIMATIC PCS 7 V8.0
3ZS1 635-1XX11-0YE0
AS blocks and faceplates for integrating AS-Interface into SIMATIC
PCS 7 V8.0; with license for
upgrading an engineering license
and all associated runtime licenses
of the AS-Interface block library in a
SIMATIC PCS 7 system
(English, German), single license for
1 installation
documentation on CD
Note:
An installation requirement is the
engineering license for the Engineering Software V7 of the AS-Interface
block library for SIMATIC PCS 7
V7.0 or V7.1. The Engineering Software Migration V7-V8 can be installed directly under SIMATIC PCS 7
V8.0. Previous installation of the
Engineering Software V7 is not
necessary.
Runtime license V7
For execution of AS blocks for
AS-Interface in an automation
system; suitable for AS blocks of
the Engineering Software V7 or
the Engineering Software Migration
V7-V8
License
3ZS1 635-1XX01-0YA0
1 installation
Runtime software, software class A,
2 languages (English, German), single license for 1 installation
5/6
Order No.
AS-Interface block library for
SIMATIC PCS 7
3ZS1 635-2XX01-0YB0
© Siemens AG 2013
Gas analysis library for SIMATIC PCS 7
■ Overview
PCS 7 Add-on
■ Function
Driver blocks
The gas analyzers are integrated into the hardware configuration
of the SIMATIC PCS 7 process control system using their GSD
files. Parameterization of the driver blocks is subsequently
carried out corresponding to the device configuration. The driver
blocks provide the following functions:
• Reading of analyzer values
• Starting of autocalibration
• Evaluation of device-specific diagnostics
• Standard diagnostics
• Alarms for analyzer values (alarm limits adjustable on the
block)
• Simulation
Symbols and faceplates
The symbols are automatically created and interlinked by the
wizard "Generate block symbols". The faceplates can be
displayed in various views:
• Standard
• Maintenance
• Configuration
• Limits
• Trend and alarm
The driver blocks from the gas analysis library permit integration
of the following gas analyzers into the SIMATIC PCS 7 process
control system over PROFIBUS DP:
• ULTRAMAT 6 and ULTRAMAT 23
• CALOMAT
• OXYMAT
The driver blocks permit access to the measured values and to
the calibration functions of these devices. They can also be used
to evaluate and display diagnostics information, and to trigger
alarms if necessary.
Order No.
SIMATIC PCS 7 V7 and V8
SIMATIC PCS 7
Driver blocks with faceplate for
integration of ULTRAMAT 6,
ULTRAMAT 23, CALOMAT and
OXYMAT gas analyzers in SIMATIC
PCS 7 V7 and V8, electronic documentation as well as engineering
and runtime license for one automation system each
Note:
one installation
The gas analysis library can be used together with SIMATIC
PCS 7 V7 and V8.
electronic documentation on CD,
engineering and runtime license
9AE4 110-3AB00
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-6380
Fax: +49 721 595-6383
E-mail: function.blocks.industry@siemens.com
www.siemens.de/PCS7_Treiberbausteine
5/7
5
© Siemens AG 2013
Modbus libraries for SIMATIC PCS 7
■ Overview
■ Function
The Modbus TCP libraries (TCP/IP communication) and the
CM101 communication module (MODBUS RTU) with integrated
block library (serial communication) allow you to link devices/
systems with Modbus interface to automation systems
(controllers) of the SIMATIC PCS 7 process control system.
Data can be easily and quickly exchanged between SIMATIC
PCS 7 automation systems of the S7-400 series (single or
redundant station) and Modbus slaves using the communication
blocks of the Modbus TCP libraries.
5
You will be able to connect Modbus RTU slaves to SIMATIC
PCS 7 automation systems of the S7-400 series (single or
redundant station) with the CM 101 communication module and
the block library included in the product package.
Modbus communication in the SIMATIC PCS 7 automation
system is carried out either via the CP 443-1 communication
module (CP 443-1EX20/-1EX30) or a PROFINET interface integrated in the CPU.
Note:
The Modbus libraries for SIMATIC PCS 7 can be used together
Modbus TCP/IP
Function block libraries
Modbus TCP/IP master
S7-400 with CP 443-1
Depending on the type of communication, you have to configure
a connection to the Modbus slave (Modbus TCP) or the CM 101
(MODBUS RTU) in NetPro via the CP 443-1 communication
module in the automation system. Open IE8 communication is
also supported via a PROFINET interface integrated in the
automation system's CPU.
The communication blocks of the Modbus libraries can be
positioned in the CFC editor on a Continuous Function Chart.
Blocks for reading and writing the different Modbus data types
are available. The connection diagnostics function is integrated.
A changed connection status, e.g. failure or re-establishment, is
signaled in the SIMATIC PCS 7 Operator System by means of an
alarm.
The redundancy management is also implemented in the
communication blocks, e.g. automatic connection switchover.
Features
• Modbus TCP master or Modbus RTU master functionality
• Reading/writing of Modbus variables
• Update cycle of < 300 ms is possible (depends on the cycle
time, data volume, network load might be much higher)
• Support of redundant SIMATIC PCS 7 automation systems
and redundant communication partners
Modbus serial
CM 101 + funcion block library
S7-400
with CP 443-1
Modbus TCP/IP master
S7-400H with CP 443-1
for redundant controllers
Industrial Ethernet
(Modbus TCP/IP
communication)
Modbus
Slave
5/8
Modbus
Slave
Modbus
Slave
S7-400H with CP 443-1
for redundant controllers
CM 101
CM 101
Modbus
(serial connection)
Modbus
Slave
...
Modbus
Slave
Modbus
Slave
...
Modbus
Slave
G_PCS7_XX_00259
PCS 7 Add-on
© Siemens AG 2013
Modbus libraries for SIMATIC PCS 7
Order No.
Modbus libraries for
SIMATIC PCS 7
Modbus TCP master library for
SIMATIC PCS 7 standard automation systems
Communication blocks for the connection of Modbus TCP slaves to
9AE4 110-1MB10
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-6380
Fax: +49 721 595-6383
(English, German)
Engineering and Runtime license for
a SIMATIC PCS 7 project (the plant
must be specified)
www.siemens.com/PCS7_drivers
project license
Modbus TCP master library for
redundant SIMATIC PCS 7 automation systems
Communication blocks for the connection of Modbus TCP slaves to
redundant SIMATIC PCS 7 automation systems
5
9AE4 110-1MB20
(English, German)
Engineering and Runtime license for
a SIMATIC PCS 7 project (the plant
must be specified)
project license
Modbus RTU communication
module CM 101 including block
library
CM 101 communication module
including block library for the connection of Modbus RTU slaves to
9AE4 110-2MB10
Hardware with engineering and runtime software, software class A,
2 languages (English, German)
Delivery package: Hardware, software and electronic documentation
on CD
Modbus RTU communication
module CM101 including block
library for redundant SIMATIC
PCS 7 automation systems
CM 101 communication module
including block library for the connection of Modbus RTU slaves to
redundant SIMATIC PCS 7 standard
automation systems
9AE4 110-2MB20
Hardware with engineering and runtime software, software class A,
2 languages (English, German)
Delivery package: Hardware, software and electronic documentation
on CD
5/9
© Siemens AG 2013
Notes
5
5/10
6
© Siemens AG 2013
Distributed I/O on the
PROFIBUS
6/2
Function blocks for
SIWAREX weighing modules
6/3
Drive ES PCS 7:
Function blocks for drives
6/6
SIMOCODE pro function block
library for SIMATIC PCS 7
6/8
AddFEM:
Redundant I/O module for fast
response times
6/12
AirLINE Ex:
Pneumatic block for integration
into ET 200iSP
6/14
SIMATIC RF: RFID systems
6/15
KSB PumpDrive for SIMATIC PCS 7:
Speed control for centrifugal pumps
© Siemens AG 2013
Distributed I/O on the PROFIBUS
Function blocks for SIWAREX weighing modules
■ Overview
PCS 7 Add-on
Order No.
SIWAREX U configuration
package
consisting of:
Function block, faceplate, parameterizing software and manual, 2 languages (English, German),
engineering license for SIWAREX U,
software class A
engineering license (certificate of
license)
• For SIMATIC PCS 7 V8.0
• For SIMATIC PCS 7 V7.0 and V7.1
Suitable for 7MH4 950-1AA01 and
7MH4 950-2AA01
7MH4 950-3AK62
7MH4 950-3AK61
SIWAREX FTA configuration
package
consisting of:
6
Level, proportioning, belt, and loss-in-weight scales in process
engineering applications can be quickly and efficiently configured using preconfigured weighing blocks.
For the SIMATIC PCS 7 process control system, Siemens offers
configuration packages with function blocks for the SIWAREX U,
SIWAREX FTA and SIWAREX FTC weighing modules. These
weighing blocks are suitable for both standard and fault-tolerant
automation systems. In the case of fault-tolerant automation
systems, access to the single SIWAREX U/FTA/FTC weighing
modules can be made via both subsystems.
The weighing blocks supplied with faceplate allow not only the
rational integration of the SIWAREX U/FTA/FTC weighing
modules into the engineering system, but also the user-friendly
operation of the scales by means of the SIMATIC PCS 7 operator
stations. Integrated signaling behavior and maintenance
functions such as the reading or writing of all scale parameters
ensure short standstill times and help to increase the availability.
The pixel-graphics engineering with the CFC editor is very clear
and easy to use. The use of prepared blocks also eliminates
possible sources of errors and reduces the configuration costs.
Note:
• The function blocks and faceplates for the SIWAREX U/FTA/
FTC weighing modules can be used together with SIMATIC
PCS 7 V7 and V8.
Siemens AG
Industry Sector
Sensors and Communication
Karlsruhe
Tel.: +49 721 595-2811
Fax: +49 721 595-2901
E-mail: siwarex.hotline.aud@siemens.com
www.siemens.com/siwarex
6/2
engineering license for
SIWAREX FTA, single license for
1 installation
software class A
license)
7MH4 900-2AK63
7MH4 900-2AK62
SIWAREX FTC_B configuration
package (belt scales)
consisting of:
SIWAREX FTC, single license for
1 installation
software class A
license)
7MH4 900-3AK65
7MH4 900-3AK63
SIWAREX FTC_L configuration
package (loss-in-weight scales)
consisting of:
SIWAREX FTC, single license for
1 installation
software class A
license)
7MH4 900-3AK66
7MH4 900-3AK64
© Siemens AG 2013
Drive ES PCS 7:
■ Overview
PCS 7 Add-on
MASTERDRIVES
The MASTERDRIVES series of converters is integrated and
modular. The power range extends from 0.55 to 2 300 kW.
All standard international line voltages from 200 to 690 V are
covered. Four different enclosure versions are available,
depending on the application and required performance:
Compact Plus, compact device, built-in unit and cabinet unit.
MASTERDRIVES converters are also suitable for demanding
technological and dynamic applications.
MICROMASTER
MICROMASTERinverters are standard frequency converters in
the power range from 0.12 to 250 kW and can be used in
numerous variable-speed drive applications. They are
especially suitable for applications with pumps, fans and in
conveyor systems. Their large range of line voltages enables
them to be used all over the world.
SIMOREG DC Master
The SIMOREG DC Master is a converter series for controlling
DC motors designed for a power range from 6.3 to 2 000 kW and
voltages from 400 to 830 V. They are very dynamic and can
therefore also be used for demanding technical applications.
Faceplates in classic style (left) and APL style (right)
SINAMICS
Drive ES PCS 7 enables Siemens drives to be controlled via
SIMATIC PCS 7 and operated and monitored in the operator
station. The Drive ES PCS 7 faceplates make the data relevant to
plant operation available on the operator station.
SINAMICS is the latest family of drives from Siemens for
innovative and future-oriented drive solutions in a wide power
range from 0.12 to 1 200 kW with line voltages from 380 to 690 V.
Characteristic of the devices from the SINAMICS family which
are based on a shared platform concept is their integrated
functionality, high degree of flexibility, and facility for combination.
Drive ES PCS 7 also provides the drive data relevant to the
PCS 7 Asset Management for display on the maintenance
station.
For parameterization, commissioning and detailed diagnostics
of the drive, it is recommendable to also use Drive ES Basic on
the engineering station.
Note:
Drive ES PCS 7 can be used together with SIMATIC PCS 7 V7
and V8.
■ Application
Drive ES PCS 7 can integrate the following drive series into
SIMATIC PCS 7:
• SIMOVERT MASTERDRIVES VC and MC1)
• MICROMASTER 3rd1) and 4th generation
• SIMOREG DC Master1)
• SINAMICS S110/120/150, G130/150, GM150, and GL150
• SINAMICS G120 (with CUs2xx-2 from V7.0 SP1 HF3)
1)
Only the library in the classic style is available for these drives.
More details on supported CU and firmware versions of the listed drive
series can be found in the current information on the associated Drive ES
PCS 7 versions under Siemens Service&Support on the Internet.
SINAMICS S
The SINAMICS S120 drive system is a modular system for highperformance applications in industrial machine construction
and plant engineering. A wide range of matched designs,
components and functions always allows an optimum solution to
be found. SINAMICS S120 can be used to implement powerful
single drives and coordinated drives (multi-axis applications)
with vector or servo functionality.
SINAMICS S150 are designed as cabinet units for variablespeed drives in machine construction and plant engineering.
They are particularly suitable for variable-speed drives with high
requirements placed on dynamic response and speed
accuracy, frequent braking cycles with high braking energies,
and four-quadrant operation.
SINAMICS G
SINAMICS G single drives (AC/AC converters) are specialists for
all applications where solid, liquid or gaseous materials have to
be moved, transported, pumped or compressed through the use
of conveyor belts, pumps, fans and compressors.
SINAMICS G120 can be used in all applications as a modular
single drive for small to medium powers (0.37 to 90 kW).
SINAMICS G130 built-in units and SINAMICS G150 cabinet units
for powers from 75 to 800 kW round off the top power range.
6/3
6
© Siemens AG 2013
Drive ES PCS 7:
Order No.
Drive ES Basic
configuration software
Drive ES PCS 7 (classic style)
Function blocks and faceplates for
integration of SIMOVERT MASTERDRIVES, MICROMASTER 4xx,
SIMOREG DC-MASTER, and
SINAMICS S/G variable-speed drives into SIMATIC PCS 7; with electronic documentation (5 languages);
single license for one engineering
station each, comprising:
• Runtime license for one automation system
Drive ES Basic
Software package for easy parameterization, commissioning and diagnostics of Siemens drives using a
central engineering station, including routing beyond network boundaries; with electronic documentation
(5 languages)
class A, 5 languages (English, German, French, Italian, Spanish), runs
with Windows XP Professional 32bit, Windows Server 2003 32-bit,
Windows 7 Professional/Enterprise /
Ultimate 32/64-bit, Windows Server
2008 Standard 32-bit or 2008 R2
Standard 64-bit
software class A, 5 languages (English, German, French, Italian, Spanish), single license for one
installation
6
Order No.
Drive ES PCS 7,
classic and APL styles
documentation on CD
• V8.0 for SIMATIC PCS 7 V8.01)
Runs with Windows XP Professional 32-bit, Windows Server 2003/
2003 R2 Standard 32-bit,
Windows 7 Enterprise/Ultimate 32/
64-bit, Windows Server 2008 Standard 32-bit or 2008 R2 Standard
64-bit
runs with Windows XP Professional
32-bit, Windows Server 2003/
2003 R2 Standard 32-bit
Runs with Windows XP Professional 32-bit, Windows Server 2003/
2003 R2 Standard 32-bit
Drive ES PCS 7 APL V8.0 for
SIMATIC PCS 7 V8.01)
Function blocks and faceplates in
the style of the PCS 7 Advanced
Process Library for integration of
SINAMICS S/G and MICROMASTER
4xx variable-speed drives into
SIMATIC PCS 7; with electronic
documentation (5 languages); single license for one engineering station each, comprising:
6SW1 700-8JD00-0AA0
6SW1 700-7JD00-1AA0
6SW1 700-7JD00-0AA0
6SW1 700-8JD01-0AA0
software class A, 5 languages (English, German, French, Italian, Spanish), runs with Windows XP
Professional 32-bit, Windows Server
2003/2003 R2 Standard 32-bit,
64-bit, Windows Server 2008 Standard 32-bit or 2008 R2 Standard 64bit, single license for 1 installation
documentation on CD
AS runtime license Drive ES
PCS 7 for SIMATIC PCS 7 V7.0/
V7.1/V8.0
For processing of function blocks in
an automation system
6SW1 700-5JD00-1AC0
Language-independent, single
license for one installation
License
6/4
documentation on DVD
• V5.5+SP11)
For SIMATIC PCS 7 V7.0, V7.1 and
V8.0, single license (floating license for one user)
• V5.5+SP11)
For SIMATIC PCS 7 V7.0, V7.1 and
V8.0, copy license for 60 simultaneous users
6SW1 700-5JA00-5AA0
6SW1 700-5JA00-5AA1
© Siemens AG 2013
Drive ES PCS 7:
■ Ordering data
Order No.
Upgrades and
software update service
Drive ES PCS 7 Upgrade
(classic style)
For single license
Delivery package: Written contract
• Drive ES PCS 7 (classic or
APL style), single license (single license for one installation)
• Drive ES Basic configuration software for SIMATIC PCS 7,
single license (floating license for
one user)
• Drive ES Basic configuration software for SIMATIC PCS 7, copy license for 60 simultaneous users
software class A, 5 languages (English, German, French, Italian, Spanish), runs with Windows XP
Professional 32-bit, Windows Server
2003/2003 R2 Standard 32-bit,
64-bit, Windows Server 2008 Standard 32-bit or 2008 R2 Standard
1 installation
electronic documentation on CD
• V6.x/V7.x to V8.01)
• V6.x/V7.0 to V7.11)
Drive ES Basic Upgrade V5.x to
V5.5+SP1
Order No.
Software update service
Contract for the delivery of all
updates/upgrades for 1 year; if not
canceled, the contract is automatically extended for one more year
1)
6SW1 700-0JD00-0AB2
6SW1 700-0JA00-0AB2
6SW1 700-0JA00-1AB2
The most recent Service Pack (SP) is always delivered.
6SW1 700-8JD00-0AA4
6SW1 700-7JD00-1AA4
6SW1 700-5JA00-5AA4
6
class A, 5 languages (English, German, French, Italian, Spanish), runs
with Windows XP Professional 32bit, Windows Server 2003 32-bit,
Windows 7 Professional/Enterprise /
Ultimate 32/64-bit, Windows Server
2008 Standard 32-bit or 2008 R2
Standard 64-bit
electronic documentation on DVD
Siemens AG
Industry Sector
Drive Technologies Division
Motion Control Systems
Erlangen
Tel.: +49 9131 98-47215
Fax: +49 9131 98-6538
Current product information, FAQs and manuals can also be
found at Siemens Product Support under "Drive technology –
Selection and engineering tools – DRIVE ES configuration
software"
www.siemens.com/drive-es
6/5
© Siemens AG 2013
SIMOCODE pro
function block library for SIMATIC PCS 7
■ Overview
■ Function
PCS 7 Add-on
The blocks of the SIMOCODE pro library for SIMATIC PCS 7
work together with SIMOCODE pro devices on the
PROFIBUS DP which are operated either directly following a
PROFIBUS DP master system (standard automation systems) or
following a Y-link (fault-tolerant automation systems).
Signal processing and technological functions of the blocks are
matched to the PCS 7 Standard Library (driver blocks, technological blocks) and are optimally tailored to the functions of the
motor management system.
Users who previously configured motor feeder circuits using
conventional technology by means of signal blocks and motor or
valve blocks can now easily switch to the SIMOCODE pro library
for SIMATIC PCS 7.
The optional measured value and statistics block makes
available numerous measured values and statistics information
of the SIMOCODE pro motor management system in addition to
the comprehensive diagnostics information.
6
The SIMOCODE pro block library for SIMATIC PCS 7 can be
used to conveniently integrate the SIMOCODE pro motor
management system into the SIMATIC PCS 7 process control
system.
The library comprises:
• Blocks for the automation system (AS)
- Driver blocks
- Motor blocks
- Measured-value and statistics block
- Time stamping block
• Elements (symbols and faceplates) for operation and monitoring using an operator station (OS)
The library supports the CFC function "Generate module driver"
which allows system-conformant integration into the SIMATIC
PCS 7 driver concept and minimizes the configuration requirements. Using the library blocks, SIMOCODE pro can also be
integrated into the asset management of the SIMATIC PCS 7
Maintenance Station. This does not involve any extra configuration effort.
Note:
The SIMOCODE pro block library for SIMATIC PCS 7 can be
used together with SIMATIC PCS 7 V7 or V8 (for details, see
Function, License information).
■ Application
The blocks of the SIMOCODE pro library for SIMATIC PCS 7
integrate the SIMOCODE pro motor management system into
the SIMATIC PCS 7 process control system V7.0, V7.1 or V8.0
over PROFIBUS DP.
The SIMOCODE pro motor management system has been
designed for use in Motor Control Centers (MCC) in the process
industry and power plant engineering.
It is particularly suitable for the automation of processes where
a plant downtime would result in very high costs. Potential plant
downtimes can be efficiently prevented using the detailed
operating, service and diagnostics data of SIMOCODE pro. In
the event of a fault, you are able to determine and eliminate the
cause extremely quickly.
6/6
The time stamp block permits the SIMOCODE pro V time
stamping function to be used for SIMATIC PCS 7. It transfers the
signals already provided with a time stamp in the device to the
automation system, and enters them into the operator station's
message list.
The library blocks support all SIMOCODE pro control functions:
• Overload (OVL)
• Direct starter, soft starter (DIR, SOFT)
• Reversing starter, soft starter with reversing starter (REV,
SOFT)
• Star-delta (STAR)
• Star-delta with direction reversal (REVS)
• Dahlander, pole-changing switch (DAHL, POL)
• Dahlander, pole changing switch with direction reversal
(DAHL REV, POL REV)
• Valve, positioner (VALVE, POS)
• Circuit breaker (CB)
License information
The engineering software of the SIMOCODE pro block library for
SIMATIC PCS 7 is delivered with two licenses, both of which
correspond to the single license type:
• Engineering license for configuration on one engineering station
• Runtime license for execution of AS blocks in one automation
system
One runtime license is also additionally required for each further
automation system in which the AS blocks are executed. In
contrast to the engineering software, the CD with the software
and documentation is not included in the scope of delivery of
separately ordered runtime licenses.
The Engineering Software Migration V7-V8 enables upgrading of
a SIMOCODE pro block library for SIMATIC PCS 7 with
Engineering Software V7 for use with SIMATIC PCS 7 V8.0. An
installation requirement for the Engineering Software Migration
V7-V8 is the engineering license for the Engineering Software V7
of the SIMOCODE pro block library for SIMATIC PCS 7 V7.0 or
V7.1. The Engineering Software Migration V7-V8 can be installed
directly under SIMATIC PCS 7 V8.0. It is not necessary to previously install the Engineering Software V7 of the SIMOCODE pro
block library for SIMATIC PCS 7.
© Siemens AG 2013
SIMOCODE pro
function block library for SIMATIC PCS 7
Order No.
Engineering software
AS blocks, symbols, and faceplates
for integrating SIMOCODE pro into
SIMATIC PCS 7; with:
P.O. Box 2355
D-90713 Fürth/Germany
Submit your technical inquiries to:
Technical Assistance
software class A, 3 languages (English, German, French), single
documentation on CD
• V7 for SIMATIC PCS 7 V7.0/V7.1
• Upgrade from V6 to V7
Engineering Software Migration
V7-V8
For upgrading (migrating) a
SIMOCODE pro block library with
Engineering Software V7 for use
with SIMATIC PCS 7 V8.0
Siemens AG
Industry Sector
SIMOCODE pro function block
Tel.: +49 (911) 895-5900
E-mail: technical-assistance@siemens.com
Online support: www.siemens.com/industrial-controls/support
3UF7 982-0AA10-0
3UF7 982-0AA13-0
www.siemens.com/simocode
3UF7 982-0AA20-0
6
AS blocks, symbols, and faceplates
for integrating SIMOCODE pro into
SIMATIC PCS 7 V8.0; with license
for upgrading an engineering
license and all associated runtime
licenses of the SIMOCODE pro
block library in a SIMATIC PCS 7
system
software class A, 3 languages (English, German, French), single
documentation on CD
Note:
An installation requirement is the
engineering license for the Engineering Software V7 of the
SIMOCODE pro block library for
SIMATIC PCS 7 V7.0 or V7.1.
The Engineering Software Migration
V7-V8 can be installed directly
under SIMATIC PCS 7 V8.0. Previous installation of the Engineering
Software V7 is not necessary.
Runtime license V7
For execution of AS blocks for
SIMOCODE pro in an automation
system; suitable for AS blocks of
the Engineering Software V7 or
the Engineering Software Migration
V7-V8
3UF7 982-0AA11-0
3 languages (English, German,
French), single license for
1 installation
License
6/7
© Siemens AG 2013
AddFEM:
Redundant I/O module for fast response times
■ Overview
■ Design
PCS 7 Add-on
Built into a rugged high-grade steel housing, which is in line with
the SIMATIC S7 design in terms of dimensions and shape, the
AddFEM meets stringent environmental requirements. It is
prepared for mounting on DIN rails and for direct mounting with
bolts. These installation options support both freestanding
construction and installation in cabinets or wall-mounted
housings.
The connecting elements are protected by a removable hood on
which the connector pin assignment of the I/O signals is printed.
The functions are set by means of two mode selectors and
indicated by 12 LEDs. In accordance with the PLC standard,
2 x 16 LEDs are available in the display panel of the module for
signaling the binary I/O signals.
■ Function
AddFEM
6
The Front End Module AddFEM is an autonomous unit for the
input/output of analog and digital process signals that can be
connected with standardized protocols via the PROFIBUS DP
fieldbus to the SIMATIC PCS 7 automation system. Its fast
response times for signal acquisition and processing should be
particularly emphasized.
The product range consists of two versions:
• AddFEM
- 12 analog inputs
- 8 analog outputs
- 12 digital inputs
- 16 digital outputs (can also be configured as digital inputs)
- 3 counter/timer inputs (can also be configured as digital inputs)
• AddFEM SoE (Sequence of Event) with a preprocessing Front
End Function (FEF)
- 31 digital inputs with highly exact time tagging.
Both product versions can be operated in redundant pairs. The
advantage of AddFEM redundancy is that the switchover in this
case takes place independent of the automation system (CPU).
Note:
The AddFEM can be used together with SIMATIC PCS 7 V7.1
and V8.0 including Update 1.
■ Benefits
• Modules for operation independently or redundant in pairs
• Fast response times for signal acquisition and processing as
well as for redundancy switchover (switchover time less than
500 Ps) of the AddFEM
• Extended level ranges for analog signals and counters of the
AddFEM
• Analog and digital areas electrically isolated from one another
• Permanently short-circuit-proof analog and digital inputs
• Monitoring of all outputs
• Outputs can be connected in parallel with other outputs (redundancy, increase in performance)
6/8
The various signal types with AddFEM are distributed across the
process connections in such a way that a single module is often
sufficient for small applications. Applications with a large
quantity framework can be implemented by using several
modules.
The measuring ranges of the analog inputs and outputs are
designed so that no additional signal transducers have to be
used. By means of an additional current range of ± 50 mA for the
analog outputs, actuators with higher power requirements, e.g.
fuel control valves, can also be controlled without additional
signal amplifiers.
AddFEM SoE (Sequence of Event) with a preprocessing
Front End Function (FEF)
The Front End Module AddFEM SoE is tailored to the special
applications in power plant and process control technology
where exact time tagging is required when recording changes in
signals, e.g. for archiving the statuses of a power plant for
analysis of incidents or for general logging.
The AddFEM is synchronized by the GPS time server, and tags
the binary signals with an accuracy of 1 ms.
The integrated redundancy in 3 levels and the fast, stand-alone
switching over guarantee high availability. The module communicates with the automation system over the redundant
PROFIBUS DP.
The AddFEM SoE requires the AddFEM SoE repeater module for
on-site signal distribution, adaptation of the medium (glass FOC
to plastic FOC) and signal inversion.
© Siemens AG 2013
AddFEM:
AddFEM SoE repeater module
The SoE repeater module can be extended by up to 5 SoE
repeater extension modules, and forms a unit together with
these.
Since the SoE repeater module can be cascaded, up to 5 of
such units can be connected in series.
SoE repeater module and SoE repeater extension module have
no intelligence whatsoever. The logic of the input signal is
inverted without changing its timing and connected to the
outputs.
Large distances have to be covered between the GPS time
server and the AddFEM SoE. Therefore glass FOCs are used as
the transmission medium between the GPS time server and the
SoE repeater module.
SoE repeater module, SoE repeater extension module and
AddFEM SoE are mounted together in the electronics cabinet.
The SoE repeaters are mounted on a rail TH 35 – 7.5 EN 60 715
or TH 35 – 15 EN 60 715.
The SoE repeater module is powered with 24 V DC. It supplies
the SoE repeater extension module of the unit via a rail bus
connector.
Up to 6 AddFEM SoE modules can be connected via plastic
FOCs to each module. The service interface X1 present on the
AddFEM SoE (see graphic) is used as the signal input.
6DL9 902-8AA/-8AB
FOC
GPS
time server
6DL9 900-8AA
SoE repeater module
6DL9 901-8AA
SoE repeater extension module
(up to 5)
6
up to 5
L+ M
X1
X1
6DL9 903-8AA/-8AB
Plastic FOC
AddFEM SoE
6/9
© Siemens AG 2013
AddFEM:
AddFEM/AddFEM SoE
Analog outputs (parameterizable)
Outputs, total
8
Dimensions (H x W x D) in mm
295 x 75 x 209
Current output range
0 to 20 mA (500 :)
Weight
2.8 kg
Unipolar
4 to 20 mA (500 :)
Supply voltage
24 V DC
Current output range
±20 mA (500 :)
Bridging of power failures
10 ms (minimum)
Bipolar
±50 mA (300 :)
Power consumption
20 W
Max. error (over the entire temperature
range)
0.4%
Resolution of A/D converter
13 bit + sign
General data
PROFIBUS DP interfaces
Number of interfaces
2
Baud rate
12 Mbit/s
Counting pulse input
(parameterizable)
Max. cable length of a bus segment
100 m
Number of inputs
3
Connectable load per interface
5 V, max. 80 mA
Type of input
Type 1/2 compliant with IEC 1131-2
Voltage range
±33 V DC
Digital inputs (parameterizable)
6
Quantity
12
0 signal level
-28 to +3 V
Type of input
Type 1 compliant with IEC 1131-2
1 signal level
+8 to +28 V
Voltage range
-30 ... +33 V DC
Load
1 to 3 k:
0 signal level
-30 ... +5 V DC
Input frequency (fin)
0 to 20 kHz
1 signal level
+11 ... +30 V DC
Counter resolution
1/60 000 referred to measured value
Galvanic isolation
3 groups with 4 digital inputs each
Updating interval
2 ms
Display
LED in display panel
Digital inputs with time tagging:
AddFEM SoE
Quantity
16
Quantity
31
Type of output
Digital semiconductor outputs
Time resolution
1 ms
Nominal output voltage
24 V DC
Approvals/markings
Output voltage with 0 signal
<1V
UL Recognition Mark
Output voltage with 1 signal
Power supply less 2 V
Underwriters Laboratories (UL)
compliant with
Standard UL 508 File E 85972
Rated output current
500 mA
CSA Certification Mark
Short-circuit proof
Yes
Canadian Standard Association
(CSA to Standard C22.2 No. 142 File
LR 63533)
Short-circuit-to-ground monitoring
Yes (internal monitoring)
CE marking
Galvanic isolation
Yes (8 outputs each with same reference potential)
Compliant with EU directive 89/336/
EEC "Electromagnetic compatibility"
Quality assurance
According to ISO 9001
Digital outputs (parameterizable)
Analog inputs (parameterizable)
Inputs, total
12
Current input (fixed)
6
Current/voltage input
6
Measurement range of currents inputs
(parameterizable)
0 to 20 mA
4 to 20 mA
-30 to +30 mA
Measuring range of voltage input
(parameterizable)
0 to 10 V
-10 to +10 V
Input impedance, current
41.8 :
Input impedance, voltage
100 k:
Max. error (over the entire temperature
range)
0.2% relative to full-scale value
Resolution of A/D converter
13 bit + sign
Conversion method
Successive approximation
6/10
© Siemens AG 2013
AddFEM:
Order No.
Front End Modules
Front End Module AddFEM
PROFIBUS DP I/O module with
redundancy feature for fast response times, operable on automation systems of the SIMATIC PCS 7
process control system V7.1/V8.0
including Update 1
6DL3 100-8AC
Front End Module AddFEM SoE
PROFIBUS DP I/O module with
redundancy feature for highly exact
time stamping, operable on automation systems of the SIMATIC PCS 7
process control system V7.1/V8.0
including Update 1
6DL3 100-8AC03
Siemens AG
Industry Sector
Karlsruhe
Tel.: +49 721 595-6053
Fax: +49 721 595-6525
E-mail: addon_s2.aud@siemens.com
Accessories
Connection elements for AddFEM
• Plug set with screw-type terminals
• Plug set with spring-loaded terminals
6DL9 900-8AA
6DL9 900-8AB
Redundant connection
Fiber-optic cable 1.6 m
6DL9 901-8AA
SoE repeater module
6 channels
6DL9 200-8AA
SoE repeater extension module
6 channels
6DL9 201-8AA
Cable between time server and
SoE repeater
Glass FOC, length:
• 15 m
• 25 m
6DL9 902-8AA
6DL9 902-8AB
Cable between SoE repeater and
AddFEM SoE
Plastic FOC, length:
• 1.5 m
• 2.5 m
6DL9 903-8AA
6DL9 903-8AB
6
6/11
© Siemens AG 2013
AirLINE Ex:
Pneumatic block for integration into ET 200iSP
■ Overview
■ Design
PCS 7 Add-on
In the context of the AirLINE Ex 8650 pneumatic valve block,
every assembly comprising terminal module, function module
and pneumatic module is referred to as "slice".
A valve slice comprises the terminal module with the permanent
wiring, equipped with an electronic basic module and a
pneumatic basic module. The valves are then mounted on the
basic module.
6
AirLINE Ex 8650 is a pneumatic valve block specially developed
for the ET 200iSP distributed I/O system of SIMATIC PCS 7, and
is used to control process and production sequences in
hazardous areas of Zone 1/21. Through integration of the
pneumatic valve block into the ET 200iSP station, the latter's
electric I/O functions are expanded by pneumatic 3/2-way or 5/
2-way control functions.
Pneumatic functions reduce the costs for wiring and the
associated documentation. They save space, simplify the proof
of intrinsic safety, and have a favorable effect on the power loss
and the associated self-heating.
Typical fields of application can be found in process and
production automation associated with biotechnology and in the
pharmaceutical and chemical industries.
Note:
As an integral component of the ET 200iSP, the AirLINE Ex 8650
pneumatic valve block can be used together with SIMATIC
PCS 7 V7 or V8. It is linked using the IM 152-1 interface module
of the ET 200iSP station. It is supported by means of the Generic
Station Description (GSD), the Electronic Device Description
(EDD) and the Hardware Support Package (HSP).
Design of a valve slice (terminal module on left, electronic basic module
at top, pneumatic basic module at bottom, valves)
The valves and their electronic modules have intrinsically safe
design (Ex i). For servicing purposes, they can be replaced
during ongoing operation. They are easy to install and remove
from the front.
The AirLINE Ex 8650 pneumatic valve block is supplied with
compressed air via pneumatic connection washers, and the
exhaust air is also discharged in this manner. A connection
washer on each side terminates the pneumatic backplane on
the left and right to the modules of the ET 200iSP. Valve slices for
the two available air supplies of 300 l/min and 700 l/min can be
mixed in between as desired.
Depending on the configuration, smaller supply elements can
be produced using further pneumatic connection washers for
intermediate supply. It is then possible to ensure the air supply
for all valves even in critical situations, and to produce segments
for different pressures.
A configurator from Bürkert Fluid Control Systems can help you
in the selection and combination of components. It will provide
you with:
• Documentation
• Materials list
• Dimensions
• Various illustrations for your configuration
6/12
© Siemens AG 2013
AirLINE Ex:
Pneumatic block for integration into ET 200iSP
■ Function
The AirLINE Ex 8650 pneumatic valve block can be used to
implement 3/2-way and 5/2-way functions for controlling process
valves, single-action or double-action pneumatic cylinders,
linear or rotary actuators, etc. The valve slices for air supplies of
300 l/min or 700 l/min act like digital output modules. They
convert the electric control signals of the interface module into
pneumatic output signals.
The valves themselves have a low power consumption and
permit high pressures to be switched with short switching times.
They are optionally available with or without manual emergency
actuation. Versions are also available with a separate auxiliary
control air supply for use in an extended pressure range or with
a non-return valve for venting connections. The configuration
can be individually adapted using optional baffle elements or
pressure shut-offs.
Up to 88 valve functions can be configured depending on the
types of valve used.
The electronics modules of the valve slices display the modules
status (group fault display) and the channel status (channel
open/closed) on LEDs. Status, diagnostics and switching cycle
counters of the channels can be read out via PROFIBUS.
AirLINE Ex
Max. number of valve functions
88 (depending on type of valve)
Max. width of complete station
1185 mm
Rated flow
300 l/min or 700 l/min
Pressure range
0 … 8 bar
Ambient temperature in operation
• Horizontal installation
• All other mounting positions
0 … 55 °C
0 … 50 °C
Ambient temperature during storage
-40 … +70 °C
Degree of protection
IP30
Approvals
ATEX, IEC, II 2G Ex ia/ib IIC T4
Bürkert Fluid Control Systems
Christian-Bürkert-Str. 13-17
74653 Ingelfingen
Germany
6
Tel.: +49 7940 10 - 0
Fax: +49 7940 10 - 91 204
E-mail: info@burkert.com
www.burkert.com
6/13
© Siemens AG 2013
SIMATIC RF: RFID systems
■ Overview
■ Function
PCS 7 Add-on
SIMATIC RF RFID systems with a tag memory of up to 64 KB can
be parameterized in many different manners. An application
example with a CFC block on the CD "RFID Systems Software &
Documentation" provides you with effective support. In order to
utilize the full functionality of the RFID system for SIMATIC PCS 7,
this example can be changed or extended as required. A customized CFC block can also be created by direct adaptation of the
function blocks FB/FC 45.
6
Radio Frequency Identification (RFID) systems for contactless
identification and localization of products as well as for
automatic recording and storage of data have already been tried
and tested in numerous manners for automation technology.
Such systems use mobile data carriers (transponders/tags) to
identify products, and readers to monitor the data in the transponders.
Using the SIMATIC RF RFID systems from Siemens it is possible
to perfectly control and optimize the material flow and the
complete logistics sequence. The systems are also highly
suitable for container management and asset management.
Note:
The SIMATIC RF identification systems can be used together
6GT2 002-0ED00
ASM 475 communication module
For SIMATIC S7-300 and ET 200M;
for connecting two read devices
6GT2 002-0GA10
RFID Systems Software & Documentation
With FB/FC for SIMATIC/SIMATIC
PCS 7, application example and
RFID documentation in 2 languages (English, German)
6GT2 080-2AA20
class A, 5 languages (English, German, French, Italian, Spanish), single license for one installation
Siemens AG
Industry Sector
Sensors and Communication
Nuremberg
Tel.: +49 911 895 2905
Fax: +49 911 895 15 2905
■ Design
The SIMATIC RF RFID systems consist of matched individual
components whose function and performance vary depending
on the task:
• Mobile data carriers (transponders/tags)
• Read/write devices (readers) and mobile handheld terminals
• Antennas
• Communication modules for connection to the automation
system
• Software for system integration
Integration of the SIMATIC RF RFID systems into the SIMATIC
PCS 7 process control system is possible in various manners.
The RFID readers of the RF200, RF300, RF600, MOBY D/U
systems are linked with the process control system using
ASM 456 and ASM 475/ET 200M communication modules.
ASM 456 and ASM 475/ET 200M communicate via PROFIBUS
with the SIMATIC PCS 7 automation system.
6/14
Order No.
ASM 456 communication module
For connecting two read devices
directly to PROFIBUS
E-mail: presales.ci.industry@siemens.com
www.siemens.com/rfid
© Siemens AG 2013
KSB PumpDrive for SIMATIC PCS 7:
Speed control for centrifugal pumps
■ Overview
PCS 7 Add-on
Connection to SIMATIC PCS 7
The following components are required for the connection to
SIMATIC PCS 7:
• Software package KSB PumpDrive for SIMATIC PCS 7
• PROFIBUS module
is offered by KSB as a PROFIBUS accessory set for the
KSB PumpDrive
The software package KSB PumpDrive for SIMATIC PCS 7
contains the following components:
• Block library with:
- Diagnostics block for integration into the SIMATIC PCS 7
driver concept
- Signal block for control of a pump module
- Block for Maintenance Station
- Data block with parameter data sets
• Faceplate
■ Function
KSB PumpDrive is a control device based on state-of-the-art
frequency converter technology for energy-efficient and lowwear operation of centrifugal pumps.
KSB PumpDrive and corresponding sensors convert pumps into
an intelligent, variable-speed pump system – either for individual
operation or for multi-pump operation with up to 6 pumps.
Such a pump system can be easily integrated into the SIMATIC
PCS 7 process control system using the software package
KSB PumpDrive for SIMATIC PCS 7.
Note:
The KSB PumpDrive software package for SIMATIC PCS 7 can
be used together with SIMATIC PCS 7 V7.0, V7.1, and V8.0.
■ Design
The faceplate allows direct access to all significant functions
and states of the KSB PumpDrive:
• Controlled variables
• Speed (freely selectable from 0 to 70 Hz)
• Multi-pump operation with up to 6 pumps
• Switching-over of authorizations (local)
• Display of:
- Operating values (speed, current, actual value, etc.)
- Fault history
- Energy demand meter (kWh)
- Operating hours counter (motor, frequency converter)
- Display of current delivery rate – sensorless
• Status of protection functions
- Thermal motor protection
- Electrical motor protection
- Dynamic overload protection through speed limiting
- Protection against running dry (sensorless or by external
switching signal)
- Performance data monitoring (avoidance of illegal operating
states of hydraulics on basis of pump characteristic)
KSB Aktiengesellschaft
Johann-Klein-Str. 9
67227 Frankenthal
Germany
Tel.: +49 6233 86-0
Fax: +49 6233 86-3401
KSB PumpDrive is a self-cooled frequency converter with control
unit which allows continuous adjustment of the pump performance to the respective requirements.
Hotline KSB Automation: +49 6233 86-2042
KSB PumpDrive has an integrated, adjustable PI controller for:
• Differential pressure control
• Level control
• Temperature control
• Flow control
• Pressure control with setpoint tracking depending on the delivery rate
www.ksb.com
As a result of its self-cooling, the KSB PumpDrive can be
mounted on the motor (MM), on a wall (WM), or in a control
cabinet (CM).
6/15
6
© Siemens AG 2013
Notes
6
6/16
7
© Siemens AG 2013
Simulation
7/2
Introduction
7/3
SIMBApro FAT:
Fieldbus simulation with
Factory Acceptance Test
7/6
SIMIT:
Simulation-based engineering
© Siemens AG 2013
Simulation
Introduction
■ Overview
G_PCS7_XX_00181
OS clients / multi-clients
OS server
Automation
systems
AS simulation
with S7-PLCSIM
352),%86'3
Fieldbus
simulation with
SIMBApro FAT
ET 200M
Field devices
Dynamic
plant simulation
with SIMIT
T2659
7
LT
WT
LT
Reactor
7/2
The following products are currently available for testing and
simulation of an entire SIMATIC PCS 7 system or individual
process control levels (automation level, field level ...):
• S7-PLCSIM
SIMATIC PCS 7 standard product for function testing of
CFC/SFC user programs on PCs/PGs;
refer to main catalog ST PCS 7 for description and ordering
data
• SIMBApro FAT
SIMATIC PCS 7 add-on product based on SIMBA Profibus for
field bus simulation (PROFIBUS DP), including numerous
functions for the factory acceptance test (FAT) at unit level
• SIMIT
SIMATIC PCS 7 add-on product for dynamic plant simulation,
for example, for the overall plant test or for operator training
© Siemens AG 2013
Simulation
SIMBApro FAT:
Fieldbus simulation with Factory Acceptance Test
■ Overview
PCS 7 Add-on
Standard PC with
configuration and
diagnostics software
External
SIMBA Profibus module
with 2, 4 or 8 channels
Option:
Several SIMBA Profibus modules
networked over Ethernet
SIMBA Profibus
Ethernet
SIMBA Profibus
SIMATIC PCS 7
automation systems
SIMBA Profibus
7
SIMBA Profibus
PROFIBUS
SIMBApro FAT is based on SIMBA Profibus, a system which is
able to simulate the devices (PROFIBUS slaves) connected on
the PROFIBUS DP fieldbus and the units operated on them
(valves, motors, etc.). Of particular importance for the SIMATIC
PCS 7 process control system is that SIMBA Profibus can also
simulate safety-related and redundant PROFIBUS slaves.
The simulation is reaction-free, i.e. it is irrelevant for the SIMATIC
PCS 7 automation system (controller) as the master whether it
communicates with real or simulated PROFIBUS slaves.
Several PROFIBUS lines with simulated PROFIBUS slaves can
be operated in parallel on one automation system. A PROFIBUS
line can be completely simulated. However, real and simulated
PROFIBUS slaves can also be combined together on a
PROFIBUS line.
Simple tests are possible by activating and monitoring the
inputs/outputs. A comprehensive range of typicals supports
operator control and monitoring of the individual PROFIBUS
slaves as well as triggering of process and diagnostics alarms.
Predefined equipment typicals are available for the Factory
Acceptance Test (FAT) of plants. The simulation structure for the
Factory Acceptance Test (FAT) can be created rapidly and
simply using predefined simulation functions and various import
options (e.g. hardware configuration from HW Config or
equipment feedbacks from symbol table).
Note:
SIMBApro FAT can be used together with SIMATIC PCS 7 V7 and
V8.
7/3
© Siemens AG 2013
Simulation
SIMBApro FAT:
■ Benefits
7
7
7
7
7
7
■ Function
Increase in quality standards for products and systems
Saving of investments for test, commissioning and training
systems
Fast and low-cost conversion to new plant configurations
Shortening of commissioning time as result of tested configurations
Early detection and elimination of configuration errors
Risk-free operator training
■ Application
Configuration/engineering
• Default settings, reading and modification of digital and analog inputs/outputs
• Early testing of project-specific blocks (technological function, alarm behavior), example solutions and sequencers
• Integration of mathematical formulas and simple linking of
analog values
7
Factory Acceptance Test
• Test without modifying the original software
• Test of elementary automation functions (measurement and
control loops, switching function)
• Integration test of the entire automation architecture
• Performance test through use of load generators
• Test of safety-relevant functions (emergency shutdowns)
• Documentation of the test results
• Linking via API interface with simulation tools such as SIMIT
for plant simulation
■ Design
SIMBA Profibus comprises the following components:
• External SIMBA Profibus module with 2, 4 or 8 channels
• Configuration and diagnostics software for standard PC
• Electronic documentation in HTML format
The SIMBA Profibus module simulates the PROFIBUS message
frame traffic. Depending on the number of channels, 2, 4 or
8 PROFIBUS lines each with up to 125 PROFIBUS slaves can be
simulated in real-time with one module. It is also possible to
network several SIMBA Profibus modules together via the
Ethernet control interface. Altogether, a SIMBA project can thus
comprise up to 32 PROFIBUS lines.
The configuration and diagnostics software which can be used
on a standard PC with Windows 2000 or XP communicates with
the SIMBA Profibus modules over the standard Ethernet network
interface. The software can be used to configure the SIMBA
Profibus modules and to implement simple simulation functions
for equipment.
7/4
SIMBApro FAT is able, with SIMBA Profibus, to completely
simulate the response of I/O devices on the PROFIBUS DP
fieldbus reaction-free. Additional functions for the Factory
Acceptance Test (FAT) allow uniform testing of the automation
architecture.
Fault statuses can be simulated in addition to normal plant
operation. All diagnostic options of the PROFIBUS DP are
available, ranging from missing or incorrect feedbacks up to
distributed I/O faults (failure of module, station or line).
The configuration of the PROFIBUS DP and the PROFIBUS
slaves can be imported from the SIMATIC PCS 7 project
(HW Config).
A library with easily configurable typicals for simulation of
equipment (valves, pumps, switches etc.) is delivered together
with the configuration and diagnostic software, and can be
expanded by users with their own library elements. Equipment
feedbacks are easy to generate using the equipment typicals.
This process can be automated through time-saving importing
of a STEP 7/PCS 7 symbol table.
Simulation requirements extending beyond the scope of the
Factory Acceptance Test, e.g. complete process simulations,
can be implemented with SIMIT. SIMIT can read and write the
data of SIMBApro FAT via an API interface.
• Baud rate of PROFIBUS DP: max. 12 Mbit/s
• SIMBA Profibus modules with channels for 2, 4 or
8 PROFIBUS DP lines
• Up to 125 PROFIBUS slaves can be simulated per
PROFIBUS line
• Maximum configuration with 8-channel SIMBA Profibus module:
- Up to 8 single or 4 redundant PROFIBUS DP lines
- Up to 8 x 125 PROFIBUS slaves
• Up to 32 PROFIBUS lines per SIMBA project
• PROFIBUS slaves which can be simulated: standard slaves
and S7 slaves, also safety-related and redundant
• Simple expansion with new PROFIBUS slaves
• S7-specific PROFIBUS functions
• Asynchronous PROFIBUS services
• Process and diagnostics alarms can be triggered
• Library for standard typicals
• Generation of own simulation functions (typicals)
• Import functions (HW-Config, symbol table)
• Definition of import filters
© Siemens AG 2013
Simulation
SIMBApro FAT:
Order No.
SIMBA Profibus
2-channel for 2 PROFIBUS lines
with max. 125 PROFIBUS DP
slaves each
• 2-channel SIMBA Profibus module
• Configuration and diagnostics
software, runs with Windows 2000
and XP,
engineering software, software
German), single license for
1 installation
• Electronic documentation, 2 languages (English, German)
9AE4 122-1AA00
9AE4 122-1AC00
certificate of license, module
with max. 125 PROFIBUS DP
slaves each
and XP,
1 installation
Order No.
with max. 125 PROFIBUS DP slaves each
and XP,
1 installation
9AE4 122-1AB00
24 V DC plug-in power supply unit
Option for supplying SIMBA
PROFIBUS module with 24 V DC if a
corresponding power supply is not
available
• Input voltage 230 V AC, 50 Hz
• Output voltage 24 V DC, 2.5 A
• Connection on the primary side:
non-heating appliance socket
• Connection on the secondary side:
DC connector matching the
SIMBA Profibus module
9AE4 130-1AA00
Services for every aspect of
simulation
• Support and consulting
• Selection of simulation tools
• Strategy for implementing the simulation
• Creation of simulation solutions at
fixed price
On request
7
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-6380
Fax: +49 721 595-6383
E-mail: simba.solutions@siemens.com
www.siemens.de/Simba
7/5
© Siemens AG 2013
Simulation
SIMIT: Simulation-based engineering
■ Overview
PCS 7 Add-on
SIMIT is a powerful simulation platform. It is integrated into the
SIMATIC PCS 7 engineering by means of open interfaces, but
functional expansions remain possible as a result of its modular
design. It is not necessary to be a specialist to be able to create
and use simulations with SIMIT. A graphical user interface is
available for operation. All mathematical and IT procedures of a
simulation are carried out by SIMIT invisibly in the background.
SIMIT provides a versatile range of capabilities for virtual
commissioning of SIMATIC user software. SIMIT supports both
automatic configuration for signal tests and the simulation of any
complex processes or complete plants in real time. In addition
to a simple button-triggered PLC signal test, additional possible
application examples include testing the drive level and physical
simulation of the process response for a complete plant test or
for operator training.
SIMIT can be perfectly adapted to individual requirements with
respect to functionality and scope. The basic system already
provides powerful simulation functions. This functional scope
can be selectively extended with specific hardware and software
modules. In addition, SIMIT SBE offers a SIMIT configuration
specially adapted for PCS 7 Engineering.
7
WinCC
Simulation is supported by appropriate automated functions. For
example, importing of a symbol table or a list of signal names is
sufficient for automatic configuration of the signal links. If the
Import/Export Assistant (IEA) is used in SIMATIC PCS 7 projects,
the IEA data can be used in SIMIT for automatic establishment
of a simulation environment. The standard patterns suitable for
SIMATIC PCS 7 are already included in SIMIT.
Note:
SIMIT V7.0 can be used together with SIMATIC PCS 7 V7.0, V7.1
and V8.0.
PCS 7 engineering
PCS 7 HMI
User
software
Symbol
table
Signals
Actuators
& sensors
Process
SIMIT
Factory Acceptance Test (FAT) of the overall plant with SIMIT
The Factory Acceptance Test (FAT) tests the complete
automation functions. The actual automation systems (SIMATIC
S7 controller) are loaded with the SIMATIC user software. SIMIT
then simulates the input/output signals, instrumentation and field
devices. The simulation values are transmitted as PROFIBUS DP
message frames to the individual automation systems via the
SIMIT interface modules (IM-PBDP). The link between SIMIT and
the automation level is carried out automatically by the SIMATIC
PCS 7 hardware configuration. As described for engineering on
the PC, the IEA mechanisms can also be used to automatically
generate the test environment. If SIMIT additionally handles the
process simulation, the FAT then becomes a plant test. Commissioning of the automation functions can already be carried out in
the virtual process in an early phase of the project.
■ Function
SIMIT allows the user to create a simulation by simply
"combining" individual components on a graphical user
interface. The predefined components are selected from a
library, connected together, and parameterized.
Engineering on the PC with SIMIT
The SIMATIC user program generated in SIMATIC PCS 7 is
loaded into the PLC simulation S7-PLCSIM, and receives the
simulated I/O signals from SIMIT via the PLCSIM coupling.
Automatic configuration of the interface in SIMIT is carried out by
importing the symbol table from SIMATIC PCS 7. However,
automatic generation of the simulation environment is also
possible using the PCS 7 Import/Export Assistant (IEA). The
simulation templates tailored for SIMATIC PCS 7 V7.x can be
adapted for use with SIMATIC PCS 7 V8.0. The complete interaction between automation and process is completed by means
of a process model.
By coupling the SIMATIC PCS 7 operator station with PLCSIM,
the complete automation function from the sensor to the
automation and visualization systems and back again to the
actuator can be tested on the SIMATIC PCS 7 engineering
system in the technical office without the actual automation
hardware being present.
7/6
S7-PLCSIM
Devices (IEA)
WinCC
PCS 7 engineering
PCS 7 HMI
User software
Hardware
configuration
Devices (IEA)
Signals
Actuators
& sensors
Process
© Siemens AG 2013
Simulation
Training simulation with SIMIT
Additional features
In conjunction with SIMATIC PCS 7 and S7- PLCSIM, SIMIT
forms the simulation platform for a training system. Plant
operators can then be trained even before the real plant is fully
functional.
Apart from the standard library, FLOWNET provides a comprehensive library for simulation of media flows in pipeline networks.
Individual library components or macro components can be
created using editors. SIMIT's range of functions is rounded off
by animated, user-configured graphics as well as trend windows
for visualization of simulation values.
The simulation models used provide realistic behavior of the
plant under various operating conditions, e.g. on startup and
shutdown, in the event of safety-related switch offs, etc. Where
required, special simulators can also be linked to SIMIT via the
standardized OPC client/server link.
Order No.
Basic system
SIMIT Basic V7.0
SIMIT basic system for Windows XP
Professional SP3, Windows 7 Professional/Ultimate (all 32-bit); with
complete electronic SIMIT documentation, 2 languages (English,
German)
SIMIT couplings
9AP1 420-1BB10
PRODAVE coupling V7.0
Software module for linking SIMIT
to SIMATIC S7 controllers via the
PRODAVE interface
9AP1 460-1CB10
Electronic documentation, 2 languages (English, German), is part of the
SIMIT Basic product
certificate of license, USB dongle
and license key
SIMIT SBE V7.0
Preferred configuration for testing of
SIMATIC PCS 7 user software, comprising:
• SIMIT Basic V7.0 (9AP1 4201BB10)
• PROFIBUS DP coupling V7.0
(9AP1 434-1CB10)
• PROFINET IO coupling V7.0
(9AP1 438-1CB10)
• PLCSIM coupling V7.0
(9AP1 433-1CB10)
• MCE V7.0 (9AP1 440-1CB10)
• DGE V7.0 (9AP1 442-1CB10)
• TME V7.0 (9AP1 443-1CB10)
• SMD V7.0 (9AP1 444-1CB10)
• Complete electronic SIMIT documentation, 2 languages (English,
German)
certificate of license, USB dongle
and license key
Order No.
license, license key
7
Notes:
9AP1 422-1BB10
Can only be used in conjunction
with PRODAVE V6.1, MPI card,
MPI adapter (USB, RS 232), MPI/
PROFIBUS or MPI/IE.
Cannot be used on Windows 7.
OPC link V7.0
Software module for linking SIMIT to
clients or servers with OPC capability
9AP1 461-1CB10
SIMIT Basic product
PLCSIM link V7.0
S7-PLCSIM
9AP1 433-1CB10
SIMIT Basic product
Note:
Can only be used in conjunction
with S7-PLCSIM from version 5.2.
7/7
© Siemens AG 2013
Simulation
■ Ordering data
PROFIBUS DP link V7.0
the PROFIBUS DP of SIMATIC S7
PLCs
Order No.
9AP1 434-1CB10
SIMIT expansion module for generation of libraries and library elements
SIMIT Basic product
Note:
Can only be used for and together
with SIMIT interface modules
9AP2 440-1AB10, 9AP2 440-1AC10
and 9AP2 440-1AD10.
DGE V7.0
9AP1438-1CB10
SIMIT expansion submodule for graphical processing of model graphs;
animated graphics
SIMIT Basic product
TME V7.0
Note:
May only be used for and together
with SIMIT interface modules
9AP2430-2AA10 and 9AP24312AA10.
SIMIT expansion module for graphic
representation of signal profiles and
display of messages
SIMIT Basic product
9AP1 445-1CB10
Auto Control Interface
SIMIT expansion module for generation and implementation of automated simulation procedures
SIMIT Basic product
SMD V7.0
SIMIT expansion module for generation of models from templates and
tables (PCS 7 Import/Export Assistant)
SIMIT Basic product
Structured Model Diagrams
9AP1 440-1CB10
MCE V7.0
Macro Component Editor
SIMIT expansion module for generation of macros from standard library
elements
SIMIT Basic product
7/8
9AP1 443-1CB10
Trend & Message Editor
SIMIT expansions
ACI V7.0
9AP1 442-1CB10
Dynamic Graphics Editor
SIMIT Basic product
7
9AP1 441-1CB10
Component Type Editor
SIMIT Basic product
PROFINET IO LINK V7.0
the PROFINET IO of SIMATIC S7
automation systems
Order No.
CTE V7.0
9AP1 444-1CB10
© Siemens AG 2013
Simulation
■ Ordering data
Order No.
SIMIT library
FLOWNET V7.0
SIMIT library for modeling media
flows in pipeline networks using flow
networks; contains process engineering components for modeling,
such as valve, tank, pump, heat
exchanger, etc.
9AP1 450-1CB10
IM-PNIO-128
Interface module for SIMIT for simulation of PROFINET IO devices:
1-channel interface module for the
simulation of no more than
128 IO devices on an IO controller;
same design as SIMBA PNIO
Documentation
9AP2 431-2AA10
Note:
Can only be used with PROFINET IO
link module 9AP1 438-1CB10.
Complete SIMIT documentation in
electronic form (PDF files) on CD is
part of the SIMIT Basic product.
SIMIT interface modules
9AP2 440-1AB10
IM-PNIO-256
Interface module for SIMIT for simulation of PROFINET IO devices:
1-channel interface module for the
simulation of no more than 256 IO
devices on an IO controller; same
design as SIMBA PNIO
9AP2 430-2AA10
7
Note:
Can only be used with PROFINET IO
link module 9AP1 438-1CB10.
Note:
Can only be used with
PROFIBUS DP linking module
9AP1 434-1CB10.
IM-PBDP-4
Interface module for SIMIT for simulation of PROFIBUS DP slaves:
4-channel interface module, each
channel for the simulation of no
more than 125 DP slaves in a DP
master system; same design as
SIMBA PROFIBUS
9AP2 440-1AD10
Note:
9AP1 434-1CB10.
SIMIT Basic product
IM-PBDP-2
more than 125 DP slaves in a
DP master system; same design as
SIMBA PROFIBUS
Order No.
IM-PBDP-8
more than 125 DP slaves in a
DP master system; same design as
SIMBA PROFIBUS
Service
9AP2 440-1AC10
SIMIT consulting
Consulting on a daily basis, customer-specific training
9AP1 471-2AD00
Delivery package: Written contract
Note:
9AP1 434-1CB10.
Siemens AG
Industry Sector
Process Automation
Erlangen
Tel.: +49 9131 7 43406
Fax: +49 9131 7 44060
E-mail: simit.industry@siemens.com
www.siemens.com/simit
7/9
© Siemens AG 2013
Simulation
Notes
7
7/10
8
© Siemens AG 2013
Diagnostics
8/2
BANY:
Bus analysis for SIMATIC Ethernet
and PROFIBUS networks
8/4
ibaPDA/ibaAnalyzer:
Fault tracking log - recording and
analysis
8/6
PM-MAINT:
Flexible maintenance management
for SIMATIC PCS 7
© Siemens AG 2013
Diagnostics
BANY: Bus analysis for
SIMATIC Ethernet and PROFIBUS networks
■ Overview
PCS 7 Add-on
BANY is a tool based on Microsoft Windows for the documentation, diagnostics, recording and analysis of your SIMATIC S7/
PCS 7 Ethernet and PROFIBUS networks. The functionality for
the analysis, diagnostics, and documentation of the Ethernet
and PROFIBUS networks is shared between two independent
program packages, which are offered both individually and as a
bundle.
Note:
BANY can be used together with SIMATIC PCS 7 V7 and V8.
■ Design
BANY PROFIBUS
BANY PROFIBUS
• The bus diagnosis provides you with information required to
search for faults in PROFIBUS networks. Data such as bus
load or lifelist is evaluated and displayed online.
• The bus analysis synchronously records the message frame
traffic on one or more PROFIBUS networks. It interprets the
message frames across all levels, including SIMATIC S7/
PCS 7. Extensive trigger, filter, and sort functions enable faults
to be quickly located.
■ Function
8
BANYnet Ethernet
The plant manager is used for configuring the plant structure. All
information is created in data structures. An import/export
function allows data exchange with other programs. A userfriendly plant overview is automatically generated from the data
structures. The Plant Manager can therefore be used for both
documentation and configuration of Ethernet networks. Tables
provide detailed information on the properties of the nodes. For
documentation purposes, any information can be assigned to
the individual devices/nodes.
BANYnet Ethernet
BANYnet Ethernet
• The plant manager of BANYnet Ethernet provides valuable
assistance in configuring your system:
- Management of IP and MAC addresses
- Automatic generation of plant image
- Import and export functions
• The plant diagnosis reads the configuration data and extensive message frame type statistics and error statistics from the
SNMP-compatible network components. It provides you with
information required to search for faults in the Ethernet network. Data such as bus load or lifelist is evaluated and displayed online.
• The bus analysis synchronously records the message frame
traffic on one or more Ethernet buses. It interprets the message frames across all levels, including SIMATIC S7/PCS 7.
Extensive trigger, filter, and sort functions enable faults to be
quickly located.
8/2
The Plant Diagnostics queries system data of SNMP-capable
network nodes (e.g. switches, PCs), and thus provides the user
with information on the configured nodes. The bus load display
of the individual ports (numeric or graphic) and the list of nodes
provide great assistance in locating errors in the Ethernet
network.
Statistics functions provide information on the number of
individual message frame types (packet lengths, message
frame types, error types, etc.). The events (traps) sent by the
switch can be displayed in a list.
Parameterization of Industrial Ethernet switches from the
SIMATIC NET product range is also supported, e.g. IP address,
port configuration or firmware update.
The bus analysis with the integrated BANYmon permits convenient evaluation of recorded files (import/export of Netmon or
sniffer files also possible). Errors can be rapidly located using
predefined or user-generated filter and sorting functions. When
one of the listed message frames is clicked, the associated
detailed information is output. SIMATIC S7/PCS 7-specific
message frames are interpreted and displayed according to
their type (e.g. redundancy message frames, Alarm-8 message
frames etc.).
© Siemens AG 2013
Diagnostics
BANY: Bus analysis for
SIMATIC Ethernet and PROFIBUS networks
BANY PROFIBUS
The bus diagnostics supplies special information about the bus
and the associated nodes. Using a lifelist, it is possible at any
time to check which nodes are connected to the bus and which
of those is a master or slave. The bus load measurement
provides information on bus bottlenecks and available reserves.
The recorded message frames are interpreted according to their
type (e.g. DP, FDL, DPV1 or DPV2) and processed into statistics.
The bus analysis permits the recording, backup and convenient
evaluation of bus events. It supports all baud rates from
9.6 kbaud through 12 Mbaud and determines these automatically. The recording can be carried out in a linear buffer or a
cyclic buffer of selectable size. Long-term recording is possible
in this manner. The start and end of recording can be automated
using triggers. The data quantities can be reduced during the
recording using predefined or user-created filter and sorting
functions, and errors can be easily located by means of the
subsequent analysis. When a listed message frame is clicked,
its detailed information is output. Interpretation and representation of the SIMATIC S7/PCS 7-specific message frames
depend on the type. The following protocols are interpreted: DP,
FDL, DPV1, DPV2, FMS and S7.
The BANY property of performing several recordings in parallel
can be used for the redundancy analysis. For this purpose,
BANY PROFIBUS is connected to the redundant bus lines. Since
the recorded message frames are assigned synchronous time
stamps, the communication flow can be easily compared. This
allows fast and precise localization of redundancy problems.
Note:
The computer with the BANY PROFIBUS program package
requires a CP 5512 (PC Card) communications processor for the
PROFIBUS interface. The internal interfaces of programming
devices cannot be used for this.
Order No.
BANYnet Ethernet
Bus analysis and diagnostics for
SIMATIC Ethernet networks
Program package for PC/PG, 2 languages (English, German), runs
with Microsoft Windows NT/2000/XP
software class A
electronic documentation on CD as
well as license key dongle
• Software protection by means of
parallel/serial dongle
USB dongle
9AE4 100-1DA00
9AE4 100-1DB00
BANY PROFIBUS
Bus analysis and diagnostics for
PROFIBUS networks
with Microsoft Windows 2000/XP
software class A
USB dongle
On request
9AE4 100-1DE00
BANYnet – Bus analysis and
diagnostics for Ethernet and
PROFIBUS networks
with Microsoft Windows 2000/XP
8
software class A
USB dongle
On request
9AE4 100-1DF00
Network planning service, plant
analysis/diagnostics on site and
BANY training
On request
CP 5512 communications
processor
for the PC/PG connection to
PROFIBUS or MPI
6GK1 551-2AA00
32-bit PC card (CardBus) with bus
adapter for PROFIBUS
Delivery package: PC card, bus
adapter and product information
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-6380
Fax: +49 721 595-6383
E-mail: bany.solutions@siemens.com
www.industry.siemens.com/services/global/en/IT4Industry/
products/diagnostics
8/3
© Siemens AG 2013
Diagnostics
ibaPDA/ibaAnalyzer:
Fault tracking log - recording and analysis
■ Overview
■ Function
PCS 7 Add-on
8
Whereas process control systems are generally operated with
cycle times of between 50 ms and 4 s, faults can come and go
at a considerably faster rate so that they are not detected within
these CPU cycles. In addition, some faults only occur very
sporadically. Systems such as ibaPDA and ibaAnalyzer for
recording and analyzing fault sequence logs offer valuable
support in tracing such faults.
ibaPDA is a program package for recording fault sequence logs
on a separate recording computer (PC) which is either
connected to the PROFIBUS DP using a special PCI card from
iba or communicates online with the automation system's CPU
by means of the ibaPDA-interface-S7-Analyzer via MPI, CP/PG
or Ethernet TCP/IP. By means of a recording computer, up to
2000 measured signals (digital and/or analog) can be recorded
at a rate of up to 1 ms. Using ibaPDA-Request-S7, the
measured data from the recording computer can be accessed
and selected online without having to shut down the automation
system's CPU.
The signals recorded centrally with ibaPDA are stored in files
and can be analyzed or visualized online from any number of
workstations using the free ibaAnalyzer program package.
The supplementary ibaAnalyzerDB package permits the
convenient further processing of the recorded data with
database support. Recorded data can be written to various
databases (e.g. Microsoft SQL Server, Microsoft Access,
Oracle) and read out again according to selectable query
criteria.
Note:
ibaPDA and ibaAnalyzer can be used together with SIMATIC
PCS 7 V7 and V8.
8/4
ibaPDA-V6
• Simple user interface with online signal visualization
• Language versions with automatic adaptation to the operating
system installation
• Bar chart, digital and plot representation
• Various viewer functions, e.g. chart recorder substitute, instruments, top view, etc.
• Input of basic measurement clock from 50 μs (standard: 1 ms)
• Client/server architecture, .net compatibility
• Separation between configuration and measurement
• Central configuration dialog with integrated online diagnostics
• Flexible module structure
• More than 2048 signals possible
• Several recordings in parallel (expandable)
• More Techno-Strings
• OPC variables (OPC server and OPC client functionalities)
• Virtual signals (formula editor)
• Signal groups
• Complex trigger frequencies
• Digital output signals (alarm messages)
• Timer control via DCF-77
• Look & feel similar to ibaAnalyzer
ibaAnalyzer
• Graphic user interface with intuitive operation
• Automatic scaling
• Report generator for automatic generation of graphic and tabular reports
• OLE technology
• Powerful mathematical formulae and operations
• Views: Y/T, X/Y, FFT, Y/length, 2D plan, 3D false colors and 3D
grid
• Mathematically generated "virtual signals"
• Graphical digital filter editor
• Data export in ASCII format
• Automatic presentation of measurement files (slide show)
• Generation of analysis guidelines for use on several measurement files
• Combination of signals on a shared scale or on different scales
• Simultaneous consideration of analog and digital signals
• X/Y zoom, infinitely variable
• Special functions for length representations
ibaAnalyzerDB
• Data extraction of time-based and/or length-based measurement segments via ODBC in a database (e.g. Microsoft
SQL Server, Microsoft Access, Oracle)
• Database query wizard (Query Builder)
• Database analysis with full scope of ibaAnalyzer instructions
© Siemens AG 2013
Diagnostics
ibaPDA/ibaAnalyzer:
Fault tracking log - recording and analysis
S7 Direct Access
• Connection of the recording system by means of PC card as
PROFIBUS DP standard slave
• Optional online access to almost all operands of the S7-400
• Exact cyclic output of measured data to the measuring system
ibaPDA-interface-S7-Analyzer
• Connection of recording system to automation system's CPU
via MPI, CP/PG or Ethernet TCP/IP
• Optional online access to almost all operands and symbols of
the S7-400
• Output of measured data via the selected communication link
(MPI, CP/PG or Ethernet TCP/IP) at processing rate of S7 system service
Iba AG
Königswarterstraße 44
90762 Fürth
Germany
Tel.: +49 911-97282-0
Fax: +49 911-97282-33
E-mail: sales@iba-ag.com
www.iba-ag.com
Operating system platforms for all program packages
• Windows XP 32-bit
• Windows Server 2003 32-bit
• Windows Vista 32-bit
• Windows 7 32-bit
• Windows Server 2008 32-bit
8
8/5
© Siemens AG 2013
Diagnostics
PM-MAINT: Flexible maintenance management
for SIMATIC PCS 7
■ Overview
■ Design
PCS 7 Add-on
Maintenance
PM-MAINT
Client
Production
Plant bus
8
PM-MAINT is a sector/technology-independent maintenance
management system for inspection, servicing and maintenance
of production plants, and is primarily designed for preventive,
performance-dependent maintenance. With the objective of
maximizing plant availability, PM-MAINT uses the performance
data or calendar intervals to generate predictive planning of
maintenance measures. PM-MAINT determines the optimum
time with regard to production and maintenance. Inspection and
maintenance carried out too early increases the maintenance
costs, and delayed implementation can result in production
failures with high repair and downtime costs.
PM-MAINT is linked to the automation level of the process
control system via the SIMATIC PCS 7 operator system or per
OPC. With its numerous import and export options, it is an ideal
supplement for the SIMATIC PCS 7 Maintenance Station.
Note:
The PM-MAINT maintenance management system may be used
in plants with SIMATIC PCS 7 V7 and V8.
8/6
Plant 1
PM-MAINT
Client
PM-MAINT
Server
Plant bus
Plant x
G_PCS7_XX_00242
WinCC/PCS 7
+ PM-MAINT
Server
Example configuration of PM-MAINT in a client/server architecture
PM-MAINT is scalable, and grows with your requirements. It can
be used as a local single-user system or also as a distributed
multi-user system in a client/server architecture. PM-MAINT can
be installed in addition to the SIMATIC PCS 7 OS software on an
operator station of version Single Station, Server, or Client.
The PM-MAINT system software is structured as follows:
• Type S for Single Station (single-user system) or Server (multiuser system)
• Type C for Client (multi-user system)
PM-MAINT supports Windows XP, Windows 7, Windows 2003
Server, and Windows 2008 Server.
© Siemens AG 2013
Diagnostics
PM-MAINT: Flexible maintenance management
for SIMATIC PCS 7
■ Function
PM-MAINT permits mapping of the hierarchical plant structure of
the company down to the level of the smallest units for maintenance. Maintenance jobs can be created for each maintenance
object.
Maintenance planning and activation
In the case of performance-dependent maintenance,
PM-MAINT utilizes operating hours and switching cycles from
the current process data to calculate the recommended maintenance dates. When these dates are reached, PM-MAINT
automatically creates the maintenance job. Additional options
for creating maintenance jobs are process events or calendar
intervals (days, weeks, months, quarters, years).
Assignment of documents
Any documents can be added as supplementary information to
each maintenance object or job in the object tree, e.g.
• Dimension drawings
• Technical specifications
• Maintenance information
Job recording/checklists
Maintenance jobs can be recorded manually or automatically.
These reports are then used by the maintenance personnel as a
checklist. Lists with ordering data for material requirements
planning are additionally available for printing depending on the
job. Processing of measures can also be documented in a
report.
Material and personnel assignment
Order No.
PM-MAINT system software for
SIMATIC PCS 7 V7 and V8
PM-MAINT system software
Type S
for a single station (single-user system) or a server (multi-user system),
runs with Windows Server 2003,
Windows Server 2008, Windows XP
Professional, and Windows 7
9AE7 104-2SS30-1AA0
software class A, 2 languages (English, German), single license for one
installation
Type of delivery: software and electronic documentation on CD, dongle
(hard lock), and certificate of
license
PM-MAINT system software
Type C
for a client (multi-user system), runs
with Windows Server 2003, Windows Server 2008, Windows XP Professional, and Windows 7
9AE7 104-4SC00-1AA0
installation
Type of delivery: software and electronic documentation on CD, dongle
(hard lock), and certificate of
license
The required material and personnel resources can be assigned
to the maintenance jobs. The materials and working hours
actually required can then be entered in the feedback relating to
maintenance activities.
Siemens AG
Industry Sector
WinCC Competence Center Mannheim
Archiving and analysis
Phone: +49 621 456 3269
Fax: +49 621 456 3334
All maintenance activities are saved in an archive which is
permanently evaluated to achieve a continuous improvement in
maintenance procedures. Unexpected maintenance jobs can
be recorded manually or by means of the SIMATIC PCS 7
Maintenance Station, and integrated into the long-term
archiving.
8
E-mail: WinCCAddon.automation@siemens.com
www.siemens.de/process-management
8/7
© Siemens AG 2013
Diagnostics
Notes
8
8/8
9
© Siemens AG 2013
9/2
PCS 7 LAB Collection for
laboratory automation
© Siemens AG 2013
PCS 7 LAB Collection for laboratory automation
■ Overview
■ Design
PCS 7 Add-on
PCS 7 LAB Collection
One feature of laboratory work is the frequent modification of
experiments through which valuable knowledge, data and
parameters are gained for series production. Particularly
essential for automation of the laboratory - in addition to high
quality, efficiency and safety - is therefore fast and flexible
adaptation of the laboratory equipment to the automation
technology.
9
With the PCS 7 LAB Collection we offer you a SIMATIC PCS 7
automation project that is explicitly tailored to these specific
laboratory requirements. The matching SIMATIC PCS 7 system
platform is described in detail in the configuration lists of this
project.
This enables you to assemble your laboratory automation
system flexibly depending on the project specifications and to
have an influence on the construction and installation
technology. The selected components can be ordered
separately by means of the SIMATIC PCS 7 Main Catalog
ST PCS 7 and supplementary SIMATIC Catalogs.
The PCS 7 LAB Collection is not only suitable for autonomous
laboratory automation. The integration of the laboratory
automation system into the SIMATIC PCS 7 plant network
permits both an efficient exchange of information and the simple
transfer of laboratory results to the production department.
■ Application
Preferred field of application for the PCS 7 LAB Collection are:
• Process-engineering laboratories in the process industry
(chemical and pharmaceutical industries, biotechnology, food
and beverage industry)
• Training establishments (universities, technical colleges)
• Test bench automation systems
9/2
The PCS 7 LAB Collection is preconfigured for the SIMATIC
PCS 7 system platform defined in the following section. It
supports the laboratory automation with SIMATIC PCS 7 by
means of:
• Setting the measurement ranges and units for analog values
on the operator interface (OS)
• Source code for the connection of serially communicating devices, e.g.
- Sartorius scales
- Huber thermostats
- Bronkhorst coriolis flow meters
• Examples for typical basic laboratory functions such as dosing, inerting, temperature monitoring etc.
• Sample macros for:
- Data export to Microsoft Excel
- SFC control from Microsoft Excel
• Functions for the definition of different access rights for laboratory personnel (Lab_Assistant) and laboratory operators
(Lab_Operator)
• Function blocks (including sample programs) for recording
values up to a recording cycle time of 10 ms
• Documented application examples
© Siemens AG 2013
System platform for PCS 7 LAB Collection
The license of the PCS 7 LAB Collection authorizes the user to
download a preconfigured laboratory automation project. In
addition to automation examples of typical laboratory applications, this also includes the source code for the laboratory
devices supported.
Hardware and SIMATIC PCS 7 system software for automation,
engineering, operator control and monitoring can be ordered
individually using the following configuration lists, the main
SIMATIC PCS 7 Catalog ST PCS 7, and the supplementary
SIMATIC Catalogs, e.g. ST 70, ST 80 or IK PI.
The hardware and software components described in the configuration lists of the PCS 7 LAB Collection are categorized as
follows:
• System for automation, engineering, operator control and monitoring, alternatives:
- All-in-one system with the SIMATIC PCS 7 functionality for
operator control and monitoring (OS), engineering (ES) and
automation (AS) in one device:
SIMATIC PCS 7 BOX RTX ES/OS compact system,
or
- Distributed system in which the AS functionality is exported
to an external SIMATIC PCS 7 automation system:
SIMATIC PCS 7 AS RTX and SIMATIC PCS 7 ES/OS system
(e.g. SIMATIC PCS 7 BOX ES/OS system)
• Distributed I/O for connection of laboratory devices, alternatives based on:
- ET 200pro or
- ET 200S
• Components for serial connection of third-party devices,
based on ET 200S
Configuration list for SIMATIC PCS 7 BOX RTX ES/OS complete system
Quantity
Order no.
Designation
1
6ES7 650-4AA11-■■■■
SIMATIC PCS 7 BOX RTX ES/OS system with SIMATIC PCS 7 ES, OS, and AS system functionality,
assembled and preinstalled;
based on SIMATIC IPC627C with Windows 7 Ultimate 32-bit operating system, multi-language (English,
German, French, Italian, Spanish, Chinese) as well as with
SIMATIC PCS 7 AS/OS Engineering Software V8.0 (unlimited POs), SIMATIC PCS 7 OS Software Single
Station V8.0 including 250 OS Runtime POs, each in 5 languages (English, German, French, Italian,
Spanish), and SIMATIC PCS 7 AS Runtime License for 250 AS Runtime POs (language-neutral)
1
-0GA■
Without panel
-0GB■
19" TFT Touch Panel, 1,280 x 1,024 pixels
-0G■0
110/230 VAC industrial power supply to NAMUR; European power cable
-0G■1
110/230 VAC industrial power supply to NAMUR; power cable for Great Britain
-0G■2
110/230 VAC industrial power supply to NAMUR; power cable for Switzerland
-0G■3
110/230 VAC industrial power supply to NAMUR; power cable for USA
-0G■4
110/230 VAC industrial power supply to NAMUR; power cable for Italy
-0G■5
110/230 VAC industrial power supply to NAMUR; power cable for China
-0G■6
24 VDC industrial power supply
6ES7 652-0XD08-2YB5
SIMATIC PCS 7 SFC Visualization V8.0
for display and operation of SFC sequence controls on an operator station;
6 languages (English, German, French, Italian, Spanish, Chinese)
9
Optional accessories
Quantity
Order no.
Designation
1
6ES7 648-0CB00-0YA0
SIMATIC PC keyboard (USB connection); with international key assignment
1
6ES7648-0BB00-0XA0 or
SIMATIC IPC mouse, optical (BlueTrack), with USB connection, color: anthracite
6ES7648-0BB00-0XA1
SIMATIC IPC mouse, optical (BlueTrack), with USB connection, color: white
6GF6 220-1DA01
SCD 19101-D industrial LCD monitor
1
Desktop unit, 230 V AC, 48 cm (19") screen diagonal, horizontal frequency 50 ... 97 kHz, resolution
1280x1024, 16 million colors, IP20 degree of protection
Further accessories:
Possible additional accessories (to be provided by customer):
• PROFIBUS cable
9/3
© Siemens AG 2013
Configuration list for combination of SIMATIC PCS 7 ES/OS system and SIMATIC PCS 7 AS RTX
Example 1: SIMATIC PCS 7 BOX ES/OS system and SIMATIC PCS 7 AS RTX
Quantity
Order no.
Designation
1
6ES7 650-4AA11-■■■■
SIMATIC PCS 7 BOX ES/OS with SIMATIC PCS 7 ES and OS system functionality, assembled and preinstalled;
based on SIMATIC IPC627C with Windows 7 Ultimate 32-bit operating system, multi-language (English,
German, French, Italian, Spanish, Chinese) as well as with
SIMATIC PCS 7 AS/OS Engineering Software V8.0 (unlimited POs) and SIMATIC PCS 7 OS Software
Single Station V8.0 including 250 OS Runtime POs, each in 5 languages (English, German, French, Italian, Spanish)
-0JA■
Without panel
-0JB■
19" TFT Touch Panel, 1,280 x 1,024 pixels
-0J■0
110/230 VAC industrial power supply to NAMUR; European power cable
-0J■1
110/230 VAC industrial power supply to NAMUR; power cable for Great Britain
-0J■2
110/230 VAC industrial power supply to NAMUR; power cable for Switzerland
-0J■3
110/230 VAC industrial power supply to NAMUR; power cable for USA
-0J■4
110/230 VAC industrial power supply to NAMUR; power cable for Italy
-0J■5
110/230 VAC industrial power supply to NAMUR; power cable for China
-0J■6
24 VDC industrial power supply
1
6ES7 654-0UE13-0XX0
SIMATIC PCS 7 AS RTX
Assembled and preinstalled automation system on the basis of the SIMATIC IPC427C with Windows XP
Embedded Standard 2009 operating system, WinAC RTX 2010 controller software, and SIMATIC IPC
DiagMonitor diagnostics software, preinstalled on a 4 GB CompactFlash Card, suitable for SIMATIC
PCS 7 V7.1 SP2 or higher and SIMATIC PCS 7 V8.0;
1
6ES7 653-2BA00-0XB5
SIMATIC PCS 7 AS Runtime License for 100 POs
can be cumulated, language-neutral
1
6ES7 652-0XD08-2YB5
Example 2: Other SIMATIC PCS 7 ES/OS system and SIMATIC PCS 7 AS RTX
9
If the SIMATIC PCS 7 AS RTX is not combined with a SIMATIC
PCS 7 BOX ES/OS system but with a different SIMATIC PCS 7
ES/OS system, the SIMATIC PCS 7 AS/OS Engineering Software
Quantity
Order no.
and the SIMATIC PCS 7 OS Software Single Station are not part
of the scope of delivery, and must be ordered separately. The
above configuration list is then changed as follows:
Designation
SIMATIC PCS 7 ES/OS system as alternative to SIMATIC PCS 7 BOX ES/OS system (included with product or Order no. of a SIMATIC PCS 7 Industrial Workstation selected per configurator)
1
1
6ES7 654-0UE13-0XX0
SIMATIC PCS 7 AS RTX
Assembled and preinstalled automation system on the basis of the SIMATIC IPC427C with Windows XP
Embedded Standard 2009 operating system, WinAC RTX 2010 controller software, and SIMATIC IPC
DiagMonitor diagnostics software, preinstalled on a 4 GB CompactFlash Card, suitable for SIMATIC
PCS 7 V7.1 SP2 or higher and SIMATIC PCS 7 V8.0;
1
6ES7 653-2BA00-0XB5
can be cumulated, language-neutral
1
6ES7 652-0XD08-2YB5
1
6ES7 658-5AX08-0YA5
SIMATIC PCS 7 AS/OS Engineering Software V8.0
Unlimited POs, 5 languages (English, German, French, Italian, Spanish)
1
6ES7 658-2AA08-0YA0
SIMATIC PCS 7 OS Software Single Station V8.0
incl. 100 OS Runtime POs, 5 languages (English, German, French, Italian, Spanish)
1
6ES7 658-2XA00-0XB0
SIMATIC PCS 7 OS Runtime License 100 POs for adding OS Runtime POs, can be cumulated, language-neutral
Quantity
Order no.
Designation
1
6ES7 648-0CB00-0YA0
SIMATIC PC keyboard (USB connection); with international key assignment
1
6ES7648-0BB00-0XA0 or
SIMATIC IPC mouse, optical (BlueTrack), with USB connection, color: anthracite
6ES7648-0BB00-0XA1
SIMATIC IPC mouse, optical (BlueTrack), with USB connection, color: white
6GF6 220-1DA01
SCD 19101-D industrial LCD monitor
1
Desktop unit, 230 V AC, 48 cm (19") screen diagonal, horizontal frequency 50 ... 97 kHz, resolution
1280x1024, 16 million colors, IP20 degree of protection
Further accessories:
• PROFIBUS cable
9/4
© Siemens AG 2013
Additional accessories
Configuration list for ET 200pro I/O system
SF
SF
SF
SF
SF
SF
SF
• Cable material for connection of 120/230 VAC supply
• Cable material for 24 VDC power supply
• PROFIBUS cable
• M12 connector for ET 200pro
4 AI 0/4 ... 20 mA
4 AI ± 10 V
4 AI RTD
4 AO 0/4 ... 20 mA
4 AO ± 10 V
8 DI 24 V DC
4 DO 24 V DC/2 A
Arrangement of the ET 200pro modules to match the configuration
Quantity
Order no.
Designation
1
6ES7 141-4BF00-0AB0
Digital input module 8 DI for ET 200pro
High Feature, 24 V DC, with module diagnostics; including bus module
1
6ES7 142-4BD00-0AB0
Digital output module 4 DO for ET 200pro
High Feature, 24 V DC, 2 A, with module diagnostics; including bus module
1
6ES7 144-4FF00-0AB0
Analog input module 4 AI U for ET 200pro
High Feature, ± 10 V; ± 5 V; 0 ... 10 V; 1 ... 5 V, with channel diagnostics; including bus module
1
6ES7 144-4GF00-0AB0
Analog input module 4 AI I for ET 200pro
High Feature, ± 20 mA; 0 ... 20 mA; 4 ... 20 mA, with channel diagnostics; including bus module
1
6ES7 144-4JF00-0AB0
Analog input module 4 AI RTD for ET 200pro
High Feature, resistors: 150, 300, 600 and 3000 :;
resistance thermometers: Pt100, 200, 500, 1000, Ni100, 120, 200, 500 and 1000; with channel-discrete
diagnostics, including bus module.
1
6ES7 145-4FF00-0AB0
Analog output module 4 AO U for ET 200pro
High Feature, ± 10 V; 0 ... 10 V; 1 ... 5 V, channel diagnostics; including bus module
1
6ES7 145-4GF00-0AB0
Analog output module 4 AO I for ET 200pro
High Feature, ± 20 mA; 0 ... 20 mA; 4 ... 20 mA, channel diagnostics; including bus module
1
6ES7 154-2AA01-0AB0
Interface module IM 154-2 for ET 200pro
High Feature; including terminating module
6
6ES7 194-4CA00-0AA0
Interface module CM IO 4 x M12
4 x M12 sockets for connection of digital/analog sensors or actuators to ET 200pro
1
6ES7 194-4CB00-0AA0
Interface module CM IO 8 x M12
8 x M12 sockets for connection of digital sensors or actuators to ET 200pro
1
6ES7 194-4GA00-0AA0
ET 200pro module rack, narrow
for interface, electronics and power modules: 500 mm
Quantity
Order no.
Designation
1
6EP1 336-3BA00
SITOP modular 20
Stabilized power supply; input: 120/230 VAC, output: 24 VDC/20 A
9/5
9
© Siemens AG 2013
Additional accessories
Configuration list for ET 200S I/O system
• Cable material for connection of 120/230 VAC supply
• Cable material for 24 VDC power supply
• PROFIBUS cable
5 x 2 DO 24 V DC, 2 A
2 x 2 AI 0/4 ... 20 mA
2-wire
5 x 4 DI 24 V DC
2 x 2 AI 0 ... 10 V
2 x 2 AI 0/4 ... 20 mA
4-wire
2 x 2 AO 0 ... 10 V
2 x 2 AO 0/4 ... 20 mA
1 x 2/4 AI RTD
Arrangement of the ET 200S modules to match the configuration
9
Quantity
Order no.
Designation
1
6ES7 131-4BD01-0AB0
DI 4 x DC 24 V, High Feature;
digital input module for ET 200S with diagnosis; short-circuit monitoring; ordering unit: 5 units
1
6ES7 132-4BB31-0AB0
DO 2 x DC 24 V/2 A, High Feature,
digital output module for ET 200S with diagnostics; channel-based switching of substitute value on failure of CPU (parameterizable), channel-based short-circuit monitoring, channel-based wire-break
monitoring (on "1" signal); Ordering unit: 5 units
2
6ES7 134-4FB01-0AB0
AI 2 x U (± 5 V, 1 ... 5 V, ± 10 V)/13 bit, standard
analog input module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics
2
6ES7 134-4GB01-0AB0
AI 2 x I, 2-wire MU (4 ... 20 mA)/13 bit, standard
analog input module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics, wirebreak monitoring
2
6ES7 134-4GB11-0AB0
AI 2 x I, 4-wire MU (± 20 mA, 4 ... 20 mA)/13 bit, standard
analog input module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics, wirebreak monitoring
1
6ES7 134-4JB51-0AB0
AI 2/4 x RTD standard for resistance thermometers or resistance measurement
Analog input module for ET 200S
• 2 inputs (3-wire and 4-wire connection) / 4 inputs (2-wire connection)
• Max. resolution 15 bits + sign
• Resistance thermometer Pt100, Ni100
• Module diagnostics: Overflow/underflow, internal fault, parameterization error
• Channel-based wire-break monitoring
2
6ES7 135-4LB02-0AB0
AO 2 x U (1 ... 5 V, ± 10 V)/15 bit, high feature
analog output module for ET 200S
• Diagnostics inside module
• Parameterizable connection of substitute value in case of CPU stop
• Short-circuit monitoring
2
6ES7 135-4MB02-0AB0
AO 2 x I (± 20 mA, 4 ... 20 mA)/15 bit, high feature
analog output module for ET 200S
• Diagnostics inside module
• Parameterizable connection of substitute value in case of CPU stop
• Short-circuit monitoring
1
6ES5 710-8MA11
SIMATIC S5, 35 mm DIN rail,
length 483 mm for 19" cabinets
5
6ES7 193-4CA40-0AA0
Terminal module TM-EE15S26-A1
2 × 6 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw terminals; ordering unit: 5 units
2
6ES7 138-4CA01-0AA0
PM-E power module; 24 V DC/10 A
• Monitoring of the load voltage
2
6ES7 193-4CC20-0AA0
Terminal module TM-P15S23-A1
2 × 3 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw terminals; ordering unit: 1 unit
1
6ES7 151-1BA02-0AB0
Interface module IM 151-1 for ET 200S, High Feature
Quantity
Order no.
Designation
1
6EP1 336-3BA00
SITOP modular 20
Stabilized power supply; input: 120/230 VAC, output: 24 VDC/20 A
9/6
© Siemens AG 2013
Configuration list for ET 200S components
for serial connection of third-party devices
The PCS 7 LAB Collection supports the connection of devices
communicating in serial mode via ET 200S interface modules
1SI. A block library for addressing the devices is supplied with
the PCS 7 LAB Collection.
Quantity
Order no.
Designation
8
6ES7 138-4DF01-0AB0
Interface module 1SI with RS 232C/422/485 serial interface; ASCII and 3964R protocol
1
6ES5 710-8MA11
SIMATIC S5 35 mm DIN rail
2
6ES7 193-4CA40-0AA0
Length: 483 mm (for 19" cabinets)
TM-E15S26-A1 terminal module
2 x 6 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminals;
Ordering unit: 5 units
1
6ES7 138-4CA01-0AA0
1
6ES7 193-4CC20-0AA0
PM-E power module; 24 V DC/10 A
With monitoring of the load voltage
TM-P15S23-A1 terminal module
2 x 3 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminals;
Ordering unit: 1 units
6ES7 151-1BA02-0AB0
1
Interface module IM 151-1 for ET 200S, High Feature
Installation
Setup and installation depend on the space available and the
requirements of the operating environment in the laboratory.
According to the construction guidelines of the SIMATIC PCS 7
process control system, the products defined by means of the
configuration lists are suitable not only for wall mounting, but
also for mounting in enclosures or cabinets.
This enables you to be very flexible in planning the construction.
Both centralized and distributed structure versions can be
implemented.
9
PCS 7 LAB Collection
Order No.
6DL5 408-8AX01-0XL1
License for preconfigured SIMATIC
PCS 7 automation project for laboratory automation
2 languages (English, German), single license for 1 installation
License
Note:
The Certificate of License authorizes the user to download the
PCS 7 LAB Collection software at the following address on the
Internet.
http://support.automation.siemens.com/WW/view/en/43884296
The PCS 7 LAB Collection software is preconfigured for the I/O
modules of the ET 200pro or ET 200S distributed I/O systems
defined in a configuration list. They include, among others:
• Function block library for communication via ASCII protocol
• Function blocks for high-speed event-controlled process value recording using the AR_SEND function
• Documented examples of applications
9/7
www.siemens.com/simatic-pcs7-lab
© Siemens AG 2013
Notes
9
9/8
10
© Siemens AG 2013
Switchgear/controlgear
automation
10/2
IEC 61850 library for integration of
protectective equipment in
SIMATIC PCS 7
10/3
Station controller
for SIMATIC PCS 7 PowerControl
10/4
Station gateway
© Siemens AG 2013
protectective equipment in SIMATIC PCS 7
■ Overview
PCS 7 Add-on
SIMATIC PCS 7
OS clients
SIMATIC PCS 7
OS servers
Engineering
station,
e.g. DIGSI
SIMATIC PCS 7
automation system
IEC 61850
Intelligent field devices with
IEC 61850 communication protocol
The IEC 61850 protocol based on Ethernet TCP/IP is a globally
valid open standard used for the communication of field devices
in the protection and control systems of medium-voltage and
high-voltage switchgear. This simplifies the configuration,
guarantees the compatibility of future expansions, reduces the
maintenance requirements, and thus also the total lifecycle
costs. Leading manufacturers of protective equipment have
therefore already implemented the IEC 61850 protocol in their
products.
10
Blocks from the universal IEC 61850 communication block
library which are suitable for reading and writing IEC 61850 tags
support the integration of IEC 61850 protective equipment into
the SIMATIC PCS 7 process control system by signaling critical
switchgear statuses by means of alarms on the SIMATIC PCS 7
operator station.
They have full access to the tags of the protective equipment
and control devices (including time stamp) and make available
the alarm information provided with the original time stamp of the
IEC 61850 protective equipment to the SIMATIC PCS 7 operator
station for visualization.
The communication blocks can be positioned in the CFC Editor
on a CFC chart. A connection is created in NetPro to each
IEC 61850 device.
Note:
The IEC 61850 communication block library for SIMATIC PCS 7
can be used together with SIMATIC PCS 7 V7.1 or V8.
10/2
• Client functionality IEC 61850 MMS (Manufacturing Messaging Specification)
• Up to 16 IEC 61850 devices per CPU of a SIMATIC PCS 7 automation system (depending on availability of memory and
cycle time)
• Read and write variables
• Updating cycle < 1 s (depending on cycle time)
• Transfer of original device time stamps to the SIMATIC PCS 7
operator station
• Support of redundant automation systems
Order No.
protective equipment for SIMATIC
PCS 7
IEC 61850 communication block
Communication blocks for connection of protective devices with
IEC 61850 protocol to SIMATIC
PCS 7 V7.1/V8, electronic documentation as well as engineering and
runtime licenses for one project
9AE4 110-2AB00
software class A, 2 languages (English, German), plant license (naming
of plant is necessary)
engineering and runtime license
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-6380
Fax: +49 721 595-6383
www.siemens.de/s7_iec61850
© Siemens AG 2013
Station controller
■ Overview
PCS 7 Add-on
• IEC 61850 MMS client protocol with support for up to
64 server connections
• IEC 61850 MMS client functionality:
- Reading/writing of tags
- Select/operate
- Buffered reporting
• IEC 61850 MMS server protocol with support for up to 5 client
connections
• Importing of ICD and SCD files of the protective equipment
• Original time stamp from the protective equipment
• Update cycle of < 500 ms is possible (depends on the CPU
cycle time, data volume, network load might be much higher)
• Configuration tool and SC_DRV library included in delivery
PCS 7 OS clients
PCS 7 OS server
(redundant)
PCS 7 plant bus
Substation
PCS 7 AS mEC RTX
station controller
G_PCS7_XX_00330
TCP/IP communication with IEC 61850 FO
The systems for automating processes and switchgear/
controlgear are growing together within industrial plants. Joint
monitoring and control with only one control system offers
potential savings with regard to investments, maintenance, and
operation.
The IEC 61850 standard has become established as the global
standard for integration of switchgear/controlgear automation
into the control system. All leading manufacturers of protective
equipment have already implemented this standard in their
devices.
The station controller for SIMATIC PCS 7 PowerControl based on
the PCS 7 AS mEC RTX controls the transfer of electrical data
between the intelligent electronic devices (IEDs), e.g. protective
equipment, and the superimposed operator system using the
IEC 61850 MMS protocol. It is particularly suitable for small to
medium-sized systems with standard availability requirements
(no redundancy).
Note:
The station controllers for SIMATIC PCS 7 PowerControl based
on the PCS 7 AS mEC RTX can be used together with
SIMATIC PCS 7 V8.
■ Function
During IEC 61850 MMS communication with the IEDs (protective
equipment), the station controller acts like an IEC 61850
MMS client. The IEDs are IEC 61850 MMS servers.
All IEC 61850 tags in the IED can be addressed via the station
controller. Time stamp, value, and status of the tags are transferred depending on the configuration. The time stamp always
originates from the protective equipment.
Configuration of the data function is supported by a standard
tool. The SC_DRV library included in the delivery is available for
CFC configuration.
Further protocols for the station controller are available on
request for special applications.
Order No.
Station controller bundles for
SIMATIC PCS 7 PowerControl
Station controller bundle
IEC 61850 MMS-Client based on
SIMATIC PCS 7 AS mEC RTX
SIMATIC PCS 7 AS mEC RTX preconfigured as station controller for
PCS 7 PowerControl, with
IEC 61850 MMS client protocol for
up to 64 server connections
software class A, 2 languages (English, German)
Delivery package: Controller hardware, USB dongle, CD with documentation, configuration tool, and
function block library, restore CD
9AE4 100-1GB20
IEC 61850 MMS-Client/Server
based on SIMATIC PCS 7 AS
mEC RTX
IEC 61850 MMS client protocol for
up to 64 server connections and IEC
61850 MMS server protocol for up to
5 client connections
9AE4 100-1GB30
IEC 61850 MMS-Server based on
SIMATIC PCS 7 AS mEC RTX
IEC 61850 MMS server protocol for
up to 5 client connections
9AE4 100-1GB10
10
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-6380
Fax: +49 721 595-6383
10/3
© Siemens AG 2013
Station gateway
■ Overview
PCS 7 Add-on
PCS 7 OS clients
PCS 7 OS clients
PCS 7 OS server
(redundant)
PCS 7 OS server
(single)
PCS 7 plant bus
PCS 7 plant bus
AS 41xH
S7 communikation
Substation
Station
gateway
S7 communikation
Substation
A trend encountered in the planning and modernization of industrial plants is that the previously separated systems for
automating processes and switchgear/controlgear are merging.
Significant savings with regard to investments, maintenance,
and operation can be achieved using one control system for joint
monitoring and control of process and switchgear/controlgear.
10
The station gateway for SIMATIC PCS 7 PowerControl can
integrate intelligent electronic devices (IEDs), e.g. protective
equipment, into the SIMATIC PCS 7 process control system via
the automation system. As opposed to the station controller, the
station gateway is also suitable for redundant configurations and
is therefore preferably recommended where increased availability requirements exist.
The station gateway uses S7 communication for data exchange
with the automation system, and the IEC 61850 MMS protocol for
communication with the IEDs.
The IEC 61850 standard has already become established as the
global standard for integration of switchgear/controlgear
automation into the control system. All leading manufacturers of
protective equipment have already implemented this standard in
their devices.
Note:
The station gateway for SIMATIC PCS 7 PowerControl can be
used together with SIMATIC PCS 7 V7.1 or V8.
10/4
Redundant
station gateway
G_PCS7_XX_00331
AS 41x
■ Function
During IEC 61850 MMS communication with the IEDs (protective
equipment), the station controller acts like an IEC 61850
MMS client. The IEDs are IEC 61850 MMS servers.
All IEC 61850 tags in the IED can be addressed via the station
controller. Time stamp, value, and status of the tags are transferred depending on the configuration. The time stamp always
originates from the protective equipment.
Configuration is carried out in the CFC Editor with predefined
blocks from the supplied SG_LINK communications library. The
blocks available for various types of device are preparameterized for a standard scope of tags, but can also be reparameterized without problem for special project requirements.
The station gateway communicates with the SIMATIC PCS 7
automation system via its CP 443-1 communication module, and
uses the standard communication mechanisms of SIMATIC
PCS 7 (BSEND/BRECV).
The communication blocks with integrated connection
diagnostics can be positioned in the CFC Editor on a CFC chart.
A changed connection status, e.g. failure or re-establishment, is
signaled in the SIMATIC PCS 7 Operator System by means of an
alarm.
© Siemens AG 2013
Station gateway
• Connection of up to 128 intelligent electronic devices (IEDs)
via IEC 61850 MMS protocol
• IEC 61850 MMS client functionality:
- Reading/writing of tags
- Select/operate
- Buffered reporting
• Original time stamp from the IED (protective equipment)
• Connection of up to 8 SIMATIC PCS 7 automation systems
• Support of redundant AS 41xH automation systems and standard AS 41x automation systems
• Use of redundant station gateways is also possible with standard AS 41x automation systems
• One S7 connection per station gateway to AS 41x (configuration in NetPro)
• Four S7 connections per redundant station gateway to
AS 41xH (configuration in NetPro)
• Update cycle of < 500 ms is possible (depends on the CPU
cycle time, data volume, network load might be much higher)
Order No.
Station gateways for
SIMATIC PCS 7 PowerControl
Station gateway for
SIMATIC PCS 7 PowerControl,
single version
Station gateway including SG-LINK
block library for connection of intelligent electronic devices to SIMATIC
PCS 7 automation systems using
the IEC 61850 MMS protocol
Delivery package: Station gateway
hardware and CD with software and
9AE4 100-1EC00
Station gateway for
SIMATIC PCS 7 PowerControl,
redundant version
Redundant station gateway including SG-LINK block library for connection of intelligent electronic
devices to SIMATIC PCS 7 automation systems using the IEC 61850
MMS protocol
Delivery package: Station gateway
hardware and CD with software and
9AE4 100-1EC10
Siemens AG
Industry Sector
Value Services
Karlsruhe
Tel.: +49 721 595-6380
Fax: +49 721 595-6383
10
www.siemens.de/s7_iec61850
10/5
© Siemens AG 2013
Notes
10
10/6
11
© Siemens AG 2013
Power management
11/2
SIMATIC powerrate for PCS 7:
Energy data evaluation/
energy management
11/6
WinCC/B.Data
11/9
Library 3WL/3VL for
SIMATIC PCS 7
11/10
Library 7KM PAC3200 for
SIMATIC PCS 7
© Siemens AG 2013
Power management
Energy data evaluation/energy management
■ Overview
■ Benefits
7
PCS 7 Add-on
7
7
7
7
7
7
Identification of energy-intensive loads and processes for the
purpose of deriving measures for improving energy efficiency
Comparison of consumption profiles for more efficient processes
Optimization of company according to energy parameters
based on an assessment of consumption and costs
Observation of supply limits agreed in contract to avoid higher
energy supply costs or penalty payments
Integration of the 7KM PAC3200/PAC4200 measuring devices
for a fast overview of selected measured values and alarms
Integration of switches to provide information on the switch
status and with the possibility for switching over
Accurate assignment and comparison of the consumption
data of specific work processes or batches
■ Design
A prerequisite for improving the energy balance is exact
knowledge of the consumption profile. Potential savings can
only be identified when it is known how much of each type of
energy is used.
With SIMATIC powerrate you can make the energy consumption
transparent – from the infeed up to the consumer. SIMATIC
powerrate can continuously record, save, and process the
energy data, and visualize it on a faceplate. The integrated load
management function allows active monitoring of power limits
according to process-specific and user-specific definitions. You
are then able to fully utilize the power limits agreed in contracts,
and avoid unnecessarily high energy prices or even penalty
payments.
SIMATIC powerrate is completely integrated in SIMATIC PCS 7.
Standard functionalities and standard interfaces of the process
control system, e.g. to SIMATIC IT, can be used by SIMATIC
powerrate without problem.
Note:
11
SIMATIC powerrate V4.0 SP1 can be used together with
SIMATIC PCS 7 V7.1+SP3 and SIMATIC PCS 7 V8.0 including
Update 1.
11/2
SIMATIC powerrate comprises the following components:
• Blocks for:
- Acquiring and conditioning energy data
- Load management (trend calculation, limit monitoring, connection/disconnection of consumers)
- Batch-related consumption recording
- Integration of measuring equipment and switches
- Elementary functions such as time synchronization, data
buffering, or data exchange with archives
• Faceplates for:
- Display and processing of the energy data
- Display of results and for manual data input (configuration
data or measured values)
• Excel reports for:
- Assignment of energy data to cost centers
- Batch-related evaluation
- Determination and display of load duration curve as the decision basis for load management
• Data export to Excel
© Siemens AG 2013
Power management
■ Function
Recording and conditioning energy data
Data export and reporting
The energy data of any PROFIBUS-compatible devices can be
recorded by means of ready-to-use blocks, and archived for
further use in the PCS 7 Tag Logging Archive. The data can be
input to the function blocks in the form of counter pulses,
counted values (absolute values or differences) or power values.
Counted values can also be recorded manually.
The blocks determine power averages from the recorded data
as well as work values for a defined period. In addition, they
determine a predicted power end value for each period by
means of extrapolation.
To simulate customized calculations, an example function (heat
calculation) is available which can be adapted to customer
requirements at any time over open interfaces.
Batch-related consumption recording
A batch comprises all units of a product that are produced in one
production cycle, i.e. under identical conditions. The total
energy consumption can be exactly determined for each batch
as a result of batch-related consumption recording for five types
of energy with up to 10 consumers each. Batch reports can be
generated for analysis of the data (see data export and
reporting).
Integration of measuring devices 7KM PAC3200/PAC4200
The 7KM PAC3200/PAC4200 measuring devices can be integrated into the acquisition of energy data by means of DPV1
communication. Selected values measured by these units can
be displayed, as well as messages (e.g. current, voltage or
pulse frequency too high) generated from the digital status information.
Integration of switches
Switch integration via digital inputs/outputs (DI/DO) supports
display of the switch status (on, off, tripped, unplugged).
With the appropriate authorization, the switch can also be
operated from the faceplate. Switching takes place in two steps
(step 1: send switching command, step 2: confirm switching
command). The switching command is only passed on to the
switch following the confirmation.
Displaying energy data
The SIMATIC PCS 7 operator system has internal access to the
archived energy data. In addition, it can be exported directly to
Microsoft Excel and processed further in accordance with
customer requirements.
The following types of report can be generated in Microsoft
Excel depending on the selected energy data:
• Cost accounts report
- Assignment of consumption to cost accounts
- Calculation of costs based on defined tariffs
- Output as table or diagram
• Continuous curve
- Evaluation of frequency of a particular mean supply value in
a defined period
- Fast recognition of brief supply peaks using this curve
• Batch report
- Assignment of consumption to batches
- Presentation of data sorted according to batch name or time
The generation of reports or exports can be time-controlled
(daily, weekly, monthly) or triggered manually. Data access as
well as report generation are also possible via a separate "office
computer" with Microsoft Excel, i.e. separate from the operator
system.
The energy data is displayed as average supply values or work
values for an interval.
• Total value for the previous interval
• Actual value of the current interval
• Extrapolated value for the end of the current interval
Representation of the load curve permits the evaluation and
tabular presentation of archived energy data.
11/3
11
© Siemens AG 2013
Power management
Load management
Supplementary function
To avoid data loss in the event of a communication fault, the data
are stored temporarily in a cyclic buffer of the SIMATIC PCS 7
automation system.
To guarantee synchronism with the power supply utility, it is
possible to evaluate its synchronization pulse.
Note:
The following block libraries (not in APL style) are supplied free
of charge with the products "SIMATIC powerrate V4.0 SP1",
"SIMATIC powerrate Upgrade V3.x to V4.0 SP1" and "SIMATIC
powerrate Update V4.0 to V4.0 SP1":
• Library 3VL/3WL for SIMATIC PCS 7
• Library 7KM PAC3200 for SIMATIC PCS 7
Further information on these block libraries is available in
Chapter "Energy Management" in separate articles.
SIMATIC powerrate V4.0 SP1, system requirements
If supply limits agreed in a contract are not observed (usually the
15-minute mean supply value for current), significantly higher
supply prices or even penalty payments to the power supply
utility may become necessary. Using cyclic trend calculations,
the load management function of SIMATIC powerrate permits
early recognition of limit violations, and signals these by means
of warnings/alarms. Depending on the configuration, specific
loads are switched off immediately in the event of an imminent
limit violation. Should a limit violation nevertheless occur, the
current load management data is archived for subsequent
analysis.
To avoid unnecessary switching operations, the load
management function can be simply and conveniently adapted
directly on the faceplate to the current process conditions by a
wide range of parameters.
The load management function can be used simultaneously for
several different media (e.g. current, gas).
11
Loads distributed between different automation systems are
linked into the load management by SIMATIC powerrate through
AS-AS communication blocks. Load management is scalable
according to the number of loads to be integrated or monitored
(up to 10, 25, 50, 75 or 100 loads).
11/4
SIMATIC PCS 7 process control
system
V7.1+SP3 and V8.0 incl. Update 1
Automation systems (controller)
Modular SIMATIC PCS 7 automation systems of the S7-400 range
SIMATIC PCS 7 AS RTX and
SIMATIC PCS 7 BOX RTX on basis
of WinAC RTX 2010 controller
SIMATIC powerrate reports
Microsoft Excel 2003/2007/2010
© Siemens AG 2013
Power management
SIMATIC powerrate V4.0 SP1
Energy management for SIMATIC
PCS 7 V8.0 including Update 1 and
V7.1+SP3
one installation, with
Order No.
6AV6 372-1DE04-0AX0
Order No.
• Runtime license for any number of
automation systems
SIMATIC powerrate Upgrade V3.x
to V4.0 SP1
V7.1+SP3
installation, with
• License for one SIMATIC PCS 7
operator station of type Server or
Single Station1)
• WinCC/User Archives license for
load management and batchbased energy measurement
• Runtime license for any number of
automation systems
electronic documentation on DVD2),
licenses (Certificate of License and
License Key on USB stick)
electronic documentation on DVD2),
licenses (Certificate of License and
License Key on USB stick)
• License for one SIMATIC PCS 7
operator station of type Server or
Single Station1)
• WinCC/User Archives license for
load management and batchbased energy measurement
SIMATIC powerrate trial license
V4.0 SP1, 30 days
V7.1+SP3
(English, German)
6AV6 372-1DE04-0AX7
SIMATIC powerrate Update V4.0 to
V4.0 SP1
V7.1+SP3
6AV6 372-1DE04-0AX4
6AV6 372-1DE04-0AX3
(English, German)
Use only possible together with
valid license SIMATIC powerrate
V4.0
electronic documentation on DVD2)
1)
An additional SIMATIC PCS 7 powerrate license is required for each further
SIMATIC PCS 7 operator station of type Server or Single Station; SIMATIC
PCS 7 OS clients do not require a SIMATIC powerrate license.
2)
Block libraries 7KM PAC3200 for SIMATIC PCS 7 and 3VL/3WL for
SIMATIC PCS 7 are supplied free of charge.
Additional general information is available on the Internet at:
www.siemens.com/simatic-pcs7/energy-management
Information on the use of SIMATIC powerrate can be found at:
http://support.automation.siemens.com/WW/view/en/48204134/
133200
11
11/5
© Siemens AG 2013
Power management
WinCC/B.Data
■ Overview
PCS 7 Add-on
SIMATIC B.Data V5.3 energy management system
With SIMATIC B.Data, a modular, non-industry-specific energy
management and operating information system is available for
industrial firms.
Energy management – Company portal
WinCC
11
Automation
field level
Energy planning and procurement
Energy controlling
Energy purchase
Purchase support
Scenario calculator
Emission
CO2 emission monitoring
Wastewater disposal
Forecast
Energy forecast
Budget planning
Energy accounting
Cost center allocation
Evaluation/invoicing
Monitoring and reporting
Connection of external systems
Facility management
ERP (e.g. SAP R/3)
Maintenance management
Energy reporting system
Analysis and reporting
Workflow system
Intranet/Internet viewer
Energy schedule
Energy purchase schedule
Specifications for Load management
Energy and material balance
KPI calculation
Production allocation
Fault/alarm management
Alarms/messages
Remote alarms (text message)
Operation and control system
Central detection
Plant visualization
Data processing and archiving
Interfaces to lower-level systems
Meters/
measuring
devices
Process
control/
building
management
systems
PLCs
Load management
Load shedding
Load control
Circuitbreakers
Mobile
data
acquisition
G_ST80_XX_00379
B.Data
■ Benefits
The option SIMATIC B.Data forms the basis of a cost-effective
energy management system for reducing energy costs and
increasing energy efficiency, and it confers the following
immediate benefits:
7 It creates company-wide transparency, thanks to continuous
energy balancing and materials balancing for the power generation systems and loads
7 It allows energy costs to be allocated according to the costsby-cause principle and permits transfer to the billing system
(e.g. SAP R/3 CO)
7 It generates characteristic values for well-informed suggestions for increasing the efficiency of power generation systems
and loads
7 It provides planning reliability thanks to production-related
load and demand forecasts
11/6
7
It supports purchasing with cost-optimized energy procurement
7 It fulfills the legal obligations for monitoring and reporting on
greenhouse gas emissions (CO2 emissions)
7 It relieves personnel of extra work through automatically updating internal and external energy reports
7 It supports customers in the continuous improvement of
energy efficiency (e.g. ISO 50001) by integrated project management for energy efficiency measures
© Siemens AG 2013
Power management
WinCC/B.Data
■ Design
SIMATIC B.Data V5.3 Basic System
The B.Data Basic System is available in variants for 100, 500,
1 000 and 30 000 tags and comprises the following components:
• A B.Data acquisition component (WinCC, OPC, etc.)
• A B.Data Client
• B.Data Mobile
• ERP interface
• Reporting, Trender, Visu, document management, Matrix, KPI,
Profile
SIMATIC B.Data V5.3 Software Update Service (SUS)
For each B.Data Basic System there is a corresponding SUS
(Software Update Service), which is dependent on the number
of tags. The SUS is valid for 1 year. The contract is automatically
extended by 1 more year unless canceled 3 months prior to
expiration.
SIMATIC B.Data V5.3 Expansions
The scope of B.Data can be extended by purchasing add-on
packages:
• B.Data V5.3 Web Server
• B.Data V5.3 Client
• B.Data V5.3 Energy Forecasting and Planning
• B.Data V5.3 Acquisition Component
Energy and material balance
Freely parameterizable balancing of the energy flows of various
media such as electricity, heat, gas, steam, and emissions
(CO2) in the B.Data Plant Explorer
• Calculation of characteristic values (KPIs, efficiency coefficients, etc.) with direct reference to production (batches, quantities, etc.).
■ Function
Acquisition and pre-processing of energy and operating
data from WinCC
• In addition to an interface to WinCC, SIMATIC B.Data also offers the latest interface standards such as OPC, ODBC, ASCII,
or XML
• Preprocessing of energy data in a real-time calculation core
that can be freely modeled including a formula editor for defining and configuring new calculation functions (heat calculations for boilers, quality for cogeneration plants, etc.)
• B.Data Mobile for mobile recording of energy data including
route planning for meter reading operations
• Management and analysis of energy data
• Automatic plausibility check and generation of simulated values
• Long-term archive with versioning, compression and consolidation functions
• Measured value editor for entering and processing energy
and operating values
• Trender for presenting up-to-date (online) and historical load
curves (trends), also for setpoint/actual value analyses
• Energy management dashboards for creating cross-company
transparency through visualization of parameters and display
of Sankey diagrams.
11
Energy accounting (costs and revenue accounting)
Calculation and allocation/assignment of energy costs to plants
and/or customers/cost units in accordance with the costs-bycause principle. The bottom up (measurement) and top down
(allocation) procedures are supported here
• Flexible modeling of the hierarchic accounting structures in
the Plant Explorer
• Tariff allocation of quantities, flexible price assessment with tariff and price time series
• Transfer of costs/revenues to the ERP system (e.g. SAP R/3
CO)
11/7
© Siemens AG 2013
Power management
WinCC/B.Data
90%
Consumption area
(e.g.: Building 1)
20%
Consumption area
(e.g.: Building 2)
1 ... n
75%
80%
Factors are based on:
• Numbers of
employees
• Area data
• Allocation formula
• etc.
100% Distribution
ensured
25%
Counter 1
Counter 3
Counter 2
G_ST80_XX_00380
Accounting area
(e.g. Cost center)
Losses
10%
Energy planning
• Generation of requirement forecasts based on production-dependent factors (production planning) and basic load profiles
(typical days)
Energy reporting
• Generation of energy schedules for registering with the
energy suppliers. Energy reporting
• Freely parameterizable report generator for creating balances, protocols, shift logs, bills
• Fully automated reporting with task management, e-mail dispatch and document management
• B.Data Intranet/Internet viewer (web client) for company-wide
viewing of reports and results
• Information about discrepancies from specified parameters
through KPI warning system
SIMATIC B.Data V5.3 2)
Operating system
• Windows Server 2003 SP2 32 bit
Eng./Ger.
• Windows Server 2008 Std. Edition 32 bit
Eng./Ger.
• Windows Server 2008 R2 Eng./Ger.
• Windows XP Professional SP3 32 bit
Eng./Ger.
11
• Windows 7 Professional/Ultimate
32 bit/64 bit Eng./Ger.
• Minimum of 2 GB RAM
Interface
In addition to an interface to WinCC, B.Data
also offers the latest interface standards,
such as OPC, ODBC, ASCII and XML.
WinCC versions 1)
• SIMATIC WinCC V7.0 SP3
• SIMATIC WinCC RT Professional V11 SP2
Update 2
PCS 7 versions 3)
• SIMATIC PCS 7 V8.0 Update 1
1)
If an acquisition computer is installed on a WinCC system, these requirements must also be complied with.
2)
The SIMATIC B.Data V5.3 Basic System is delivered with an Oracle
Database Standard Edition Embedded. For larger quantity frameworks
(as of 250 million stored measured values), you need Oracle Database
Enterprise Edition with Partitioning Option, which must be ordered separately from Oracle.
3)
The SIMATIC B.Data system for connection to the PCS 7 must always be
installed on a separate PC.
11/8
Order No.
SIMATIC B.Data V5.3
Basic System
In the basic system of B.Data, the
following components are already
included:
One B.Data acquisition component
(WinCC, OPC, etc.),
1 B.Data client, B.Data Data Mobile,
ERP interface, Reporting, Trender,
Visu, document management, Matrix, KPI, Profile
• Basic system, 100 tags1)
• SUS for 100 tags2)
• Basic system, 500 tags1)
• SUS for 500 tags2)
• Basic system, 1 000 tags1)
• SUS for 1 000 tags2)
• Basic system, 30 000 tags1)
• SUS for 30 000 tags2)
SIMATIC B.Data V5.3 PowerPack
• Basic system, PowerPack 1)
Tag upgrade by 1 level
• SUS and support contract for
PowerPack 2)
6AV6 372-1DF05-3AX0
6AV6 372-1DF00-0AL1
6AV6 372-1DF05-3BX0
6AV6 372-1DF00-0BL1
6AV6 372-1DF05-3CX0
6AV6 372-1DF00-0CL1
6AV6 372-1DF05-3DX0
6AV6 372-1DF00-0DL1
6AV6 372-1DF05-3XX0
6AV6 372-1DF00-0XL1
SIMATIC B.Data V5.3 Trial License
Basic system, 90 days
6AV6 372-1DF15-3AX0
SIMATIC B.Data V5 expansions3)
The functional scope of B.Data can
be expanded with the following
packages.
SIMATIC B.Data V5.3 Web Server
• incl. 3 web clients
• incl. 20 web clients
6AV6 372-1DF25-2AX0
6AV6 372-1DF25-2BX0
SIMATIC B.Data V5.3 Client
6AV6 372-1DF35-2AX0
SIMATIC B.Data V5.3
Prognosis & Planning
6AV6 372-1DF45-2AX0
SIMATIC B.Data V5.3 Acquisition
Component
6AV6 372-1DF55-2AX0
SIMATIC B.Data V5.3 Upgrades
• SIMATIC B.Data V5.3 100 tags,
upgrade V5.2 -> V5.34)
• SIMATIC B.Data V5.3 500 tags,
• SIMATIC B.Data V5.3 1 000 tags,
• SIMATIC B.Data V5.3 30 000 tags,
6AV6 372-1DF05-3AX4
6AV6 372-1DF05-3BX4
6AV6 372-1DF05-3CX4
6AV6 372-1DF05-3DX4
1)
The SIMATIC B.Data V5.3 Basic System is delivered with an Oracle
Database Standard Edition Embedded. For larger quantity frameworks
(as of approx. 250 million stored measured values), you need Oracle
Database Enterprise Edition with Partitioning Option, which must be ordered separately from Oracle.
2)
The SUS contract runs for 1 year. The contract is automatically extended
by a further year unless canceled 3 months prior to expiration.
3)
B.Data expansions can also be used with B.Data V5.2 (SP1).
4)
The upgrades are delivered without Oracle Database Standard Edition
Embedded.
www.siemens.com/simatic-bdata
© Siemens AG 2013
Power management
Library 3WL/3VL for SIMATIC PCS 7
■ Overview
PCS 7 Add-on
■ Function
• Full integration of the circuit-breakers into the SIMATIC PCS 7
process control system using PROFIBUS DPV1
• Remote switching and monitoring
• Read-out of maintenance information
• Automatic information in event of overload, short-circuit or
fault
• Read-out and display of device data
• Limit monitoring by the driver block
• Resetting of values on the device (min./max. values)
Library 3WL/3VL for
SIMATIC PCS 7
Seamless integration of the 3WL and 3VL circuit-breakers into
the SIMATIC PCS 7 process control system is possible with the
Library 3WL/3VL for SIMATIC PCS 7.
The library comprises a driver block, a diagnostics block, and
the faceplates. The blocks executed in the CPUs of the
automation systems supply the faceplates in the user interface
of the operator stations with current, power and energy values,
generate messages, and establish the link to the SIMATIC PCS 7
Maintenance Station.
Faceplates
The faceplates serve as the user interface for operation and
monitoring of the 3WL/3VL circuit-breakers on the operator
station of the process control system. They allow simple display
and operation of the 3WL/3VL circuit-breakers as SIMATIC
PCS 7 objects.
The system becomes more transparent when the Library 3WL/
3VL for SIMATIC PCS 7 is used. Critical plant statuses can be
detected rapidly, and unnecessary costs resulting from failures
are avoided. This enhances long-term plant availability.
Note:
The Library 3WL/3VL V1.2 can be used together with SIMATIC
PCS 7 V8.0 and V7.1. It supports all operating systems of these
system versions.
Library 3WL/3VL V1.2
AS blocks and faceplates for integration of 3WL/3VL circuit-breakers
into SIMATIC PCS 7 V7.1 and V8.0,
electronic documentation as well as:
3ZS2 782-1CC10-0YG0
installation
Delivery package: software and
engineering and runtime licenses as
certificate of license
AS runtime license for Library
3WL/3VL V1.2
For one automation system each
(Library 3WL/3VL required)
3ZS2 782-1CC10-6YH0
2 languages (English, German), single license for one installation
Delivery package: runtime license
as certificate of license without software or documentation
Siemens AG
Infrastructure & Cities Sector
Low and Medium Voltage Division
Low Voltage
Nuremberg/Germany
11
Tel.: +49 (911) 895 – 7222
Fax: +49 (911) 895 - 7223
www.siemens.com/lowvoltage
11/9
© Siemens AG 2013
Power management
Library 7KM PAC3200 for SIMATIC PCS 7
■ Overview
■ Function
PCS 7 Add-on
• Full integration of measuring instruments 7KM PAC3200 and
7KM PAC4200 into the SIMATIC PCS 7 process control system
• Cyclic connection via PROFIBUS DP for monitoring and control tasks
• Acyclic connection via PROFIBUS DPV1 for visualization tasks
and acquisition of energy data
• Support of 7KM PAC4200 corresponding to scope of functions of 7KM PAC3200
• Read-out and display of device data
• Input of limits for monitoring by the driver block
• Resetting of values on the device (min./max. values)
Order No.
Library 7KM PAC3200for
SIMATIC PCS 7
Library 7KM PAC3200 V1.2
AS blocks and faceplates for integration of measuring instruments
7KM PAC3200 and 7KM PAC4200
into SIMATIC PCS 7 V7.1 and V8.0,
electronic documentation as well as:
The Library 7KM PAC3200 for SIMATIC PCS 7 is a block library
for the measuring instruments 7KM PAC3200 and
7KM PAC4200. It allows seamless integration of the measuring
instruments operated on the PROFIBUS DP into the SIMATIC
PCS 7 process control system. The measuring instrument
7KM PAC4200 if supported by the functionalities of the
PAC3200.
The Library 7KM PAC3200 comprises a driver block, a
diagnostics block, and the faceplates. The blocks executed in
the CPUs of the automation systems supply the faceplates in the
user interface of the operator stations with energy data,
generate messages, and establish the link to the SIMATIC PCS 7
Maintenance Station.
Faceplates
11
The faceplates serve as the HMI for operation and monitoring of
the measuring instruments. They enable technologically relevant
values and functions of the measuring instruments
7KM PAC3200 and 7KM PAC4200 to be displayed and
accessed on the operator station of the process control system.
All important electric variables of the 7KM PAC3200 and
7KM PAC4200 are visualized on the SIMATIC PCS 7 operator
station via the faceplates, and their limits monitored. Limit violations generate messages which are passed on to the signaling
system of the operator system.
Display of values via the faceplates and transfer of inputs to the
measuring instruments 7KM PAC3200 and 7KM PAC4200 are
carried out over bidirectional communication links on the system
side between the faceplates and the blocks, and between the
blocks and the measuring instrument. The measuring instruments 7KM PAC3200 and 7KM PAC4200 are thus integral
components of SIMATIC PCS 7.
Note:
11/10
installation
engineering and runtime licenses as
certificate of license
AS runtime license for Library
7KM PAC3200 V1.2
For one automation system each
(Library 7KM PAC3200 required)
3ZS2 781-1CC10-6YH0
2 languages (English, German), single license for one installation
Delivery package: Runtime license
as certificate of license without software or documentation
Note:
The Library 7KM PAC3200 for SIMATIC PCS 7 is not available as
a stand-alone product. It is also integrated in the SIMATIC PCS 7
add-on product "SIMATIC powerrate".
Siemens AG
Infrastructure & Cities Sector
Low and Medium Voltage Division
Low Voltage
Nuremberg/Germany
Tel.: +49 (911) 895 – 7222
Fax: +49 (911) 895 - 7223
www.siemens.com/lowvoltage
The Library 7KM PAC3200 V1.2 can be used together with
SIMATIC PCS 7 V8.0 and V7.1. It supports all operating systems
of these system versions. With SIMATIC PCS 7 V7.1+SP2 and
higher, the blocks also execute in automation systems with the
WinAC RTX 2010 software controller.
3ZS2 781-1CC11-0YG0
© Siemens AG 2013
12
12/2
Automation firewall
12/5
Cabinets for SIMATIC PCS 7
12/9
SICLOCK time synchronization
© Siemens AG 2013
Automation firewall
■ Overview
PCS 7 Add-on
Internet
Office
CAS
Web Client
ERP
Data Monitor
Domain
Controller
Automation
Firewall 1000
ktGG
Virus scan
server
WSUS
Server
Central
archive server
Web Server/
OpenPCS 7
lSGvGshu
Automation Firewall 1000
Production network 1
Production network 2
{G
{G
OS
Client
Engineering
Station
SCALANCE S602
Production
network 3
OS
Client
Domain
Controller
12
wG
wG
SCALANCE
S612
G_ST80_XX_00500
VPN
tunnel
The availability and security of production plants is of great
importance in industrial environments. Integration of the process
control system into the corporate network increases the risk of
damage by viruses or malware.
12/2
© Siemens AG 2013
Automation firewall
■ Overview (continued)
In order to avoid production failures and downtimes, data traffic
between the networks must be checked, analyzed and selectively approved without impairing the function of the process
control system. Only in this manner is it possible to provide
optimum protection for the plant without impairing productivity.
Firewalls with supplementary services are most appropriate for
this.
The Automation Firewall from Siemens is a tested and validated
standard firewall available in two performance classes
(Automation Firewall 200 and 1000). It has been tuned for use
with SIMATIC PCS 7 and WinCC.
The Automation Firewall works excellently with SIMATIC NET
communication products. It features comprehensive hardware
and software functions for SIMATIC PCS 7 and WinCC projects,
e.g.:
• Stateful Inspection packet filter
• Application layer firewall
• VPN gateway
• Antivirus scanning and IDS
• URL filtering
• Web proxy
The value of the Automation Firewall is increased even further by
integrated services, e.g.:
• Hotline support
• Replacement service
• Software Update Service
Depending on the plant configuration and size, the Automation
Firewall is preferably used as:
• Three-homed firewall for small to medium-sized plants with minimal perimeter network
• Front and back firewall for maximum protection in larger plants
with extensive perimeter network
Note:
Use of the Automation Firewall 200 or 1000 is independent of the
version of the SIMATIC PCS 7 process control system on which
the process control installation is based.
■ Design
Automation Firewall 200/1000
Automation Firewall 200 and 1000 differ as follows:
Type
Position
Entry-level version for small plants, including TMG 2010
license
QuadCore version with remote management functionality for
medium-sized and large plants, including TMG 2010 license
Form factor
19”, 1 HM
19”, 1 HM
Data volume
Low
Medium to large
Frequency of data transfer
Sporadic
Continuous
Additional utilities supported
WSUS, antivirus server in the perimeter network
Data Historian, Web server, OPC server in the perimeter network
Drives
1 x SATA 24x7
2 x SATA2 RAID1
Ethernet interfaces
4 x 10/100/1000 NIC
4 x 10/100/1000 NIC
Additional services
• Customer-specific firewall solutions for special requirements
• Integration of firewalls in customer systems
- Planning and implementation of firewall configuration
- Integration and startup
- Preparation of customer documentation
• Continuous monitoring of functionality and up-to-dateness of
firewall solution including reports
• Services for signaling critical statuses in the system network
12
12/3
© Siemens AG 2013
Automation firewall
Order No.
Automation Firewall 200 including standard service contract for
1 year
CPU Intel Dual Core 64 bit,
2 GB RAM, 1 x HDD, 4 x 10/100/
1000 NIC, Microsoft Forefront Threat
Management Gateway 2010 (25user license)
9AS1 424-1AA11-1AA1
Service contract for Automation
Firewall 200, contract extension
for 1 year
Note: Max. total term 5 years
9AS1 424-1AA61-1AA1
Automation Firewall 1000 including standard service contract for
1 year
Intel QuadCore XEON CPU, 4 GB
RAM, 2 x HDD RAID1, 4 x 10/100/
1000 NIC, remote management,
Microsoft Forefront Threat Management Gateway 2010 (25-user
license)
9AS1 424-1AB11-1AA1
Service contract for Automation
Firewall 1000, contract extension
for 1 year
Note: Max. total term 5 years
9AS1 424-1AB61-1AA1
Integration of firewall into customer system
8-hour service for planning and
implementation of firewall configuration, integration and startup, preparation of customer documentation
Note: Additional travel times and
costs will be charged for on-site
visits.
9AS1 424-2AB11-1AA1
Individual firewall solutions /
managed services
On request
From the following address you can obtain support in selecting
the firewall as well as information on integrated and additional
services:
Customer Service
Christoph Hampel
Tel.: +49 9131 7 33810 or
Tel.: +49 721 595 3669
E-mail: industrialsecurity.i@siemens.com
12
12/4
© Siemens AG 2013
■ Overview
PCS 7 Add-on
■ Function
The cabinet construction described here permits the configuration of tailor-made cabinets for the SIMATIC PCS 7 automation
systems AS 41x and for the ET 200M distributed I/O. Due to their
modularity, the cabinets can very easily be adapted to different
sizes and types of plant (batch or continuous process plants).
The preferred basic cabinet is the Siemens 8MC standard
cabinet with IP40 degree of protection (closed) or IP20 degree
of protection (with air slits in the door and perforated roof). If
required, IP55 can be achieved by using an upgrade kit.
Fully assembled AS 41x system units and ET 200M I/O units are
offered with all necessary accessories to supplement this basic
cabinet.
High flexibility
• Future-proof due to universal, system-neutral modules
• Flexible adjustment to the application in question thanks to
modular cabinet construction
• Basic and expansion cabinets based on the same module
inventory
• Up to 4 system or 6 I/O units can be fitted in one cabinet.
Installation on both sides is possible given a cabinet depth of
600 mm
• System and I/O units can be combined in the cabinet
• Side or partition walls may be selected according to the application
• Modular cabinets can be bolted together; combinations into
double cabinets or cabinet rows are possible
• All installation, commissioning, servicing and repair operations may be carried out from the front side of the cabinet
• Design supports correct handling when replacing modules
• Infeed line may optionally be built with circuit breakers
(Siemens) or circuit breakers for plugging into a base
(ETA with monitoring contact)
• Wiring for the electronics supply and the load power supply
for the I/O modules
• Wiring of the PROFIBUS DP from the system unit to the
ET 200M I/O units and to the OLM or OSM using copper or
fiber-optic cables
Ex(i)-specific requirements taken into consideration
• The design of the system and I/O units permits a cabinet construction that meets Ex(i)-specific requirements (blue cable
ducts, bus module covers, isolating elements).
CE conformity
• The cabinets are built under consideration of BGV A3 guidelines.
• They conform with CE directives and comply with the guidelines for electromagnetic compatibility specified in the German
EMC Act.
Note:
The SIMATIC PCS 7 cabinet construction according to the
description is suitable for SIMATIC PCS 7 V7 and V8.
12
12/5
© Siemens AG 2013
Order No.
8MC cabinet
Order No.
8MC cabinet
6DL2 800-
■■■■■ - ■■■■
Cabinet design
Cabinet with 19" mounting frame, crane lifting
lugs, twist lever handle, pocket for circuit diagram
Dimensions H x W x D in mm, degree of protection:
• Cabinet with single-wing door,
2 000 x 800 x 400, IP40
2 000 x 800 x 400, IP20
2 000 x 800 x 600, IP40
2 000 x 800 x 600, IP20
• Cabinet with double-wing door,
2 000 x 1 000 x 400, IP40
• Cabinet with double-wing doors on front and
back, 2 000 x 1 000 x 600, IP40
2 200 x 800 x 400, IP20
• Cabinet with single-wing doors on front and
back, 2 200 x 800 x 600, IP20
Plinth
Dimensions W x D in mm:
• Without base
• Base 800 x 400
• Base 800 x 600
Infeed
• No infeed
0 X
• 24 V DC with
- 4 x Siemens circuit breakers
1 A
1 A
1 B
1 B
1 C
- 6 x ICE circuit breakers with aux. contact
1 E
1 H
2 A
2 B
• 24 V DC redundant with
3 E
4 G
5 J
6 K
2 A
2 B
2 C
2 E
2 H
• 120/230 V AC with
X
A
B
• Base 1000 x 400
C
• Base 1000 x 600
D
3 A
3 B
3 C
3 E
3 H
Installation of system unit
• Without central unit
X
• 1 x bundle with UR2 or UR1
A
B
C
1
D
- 2 000 x 600
3
• 1 x bundle with UR2 or UR1, with OLM or OSM
E
- 2 200 x 400
5
F
- 2 200 x 600
7
G
H
Side wall
Dimensions H x D in mm:
• Without side panel
0
• Side panel on left or right
- 2 000 x 400
• Side panel on left and right
12
6DL2 800-
■■■■■ - ■■■■
- 2 000 x 400
2
- 2 000 x 600
4
Documentation
• Without documentation
- 2 200 x 400
6
• General description of cabinet
- 2 200 x 600
8
I&C monitoring
• Without I&C monitoring
• Monitoring of the circuit-breakers (only for in-circuit emulator), display on cabinet lamp
• Monitoring of circuit-breaker (only with ICE),
overheating, door monitoring, OLM, display by
means of cabinet lamp and DI module 6ES74217DH00-0BA0 (DI module must be ordered separately)
0
1
2
- German
1
- English
2
• Cabinet-specific documentation with AutoCAD
drawings
- German
- English
• General description and cabinet-specific documentation with AutoCAD drawings
- German
- English
12/6
0
3
4
5
6
© Siemens AG 2013
■ Selection and ordering data (continued)
Order No.
ET 200M I/O station
6DL2 802-.....
■ ■ ■ ■ ■
PROFIBUS
• PROFIBUS DP in copper, for IM 153-1 and IM 153-2
1
• PROFIBUS DP in copper, for redundant IM 153-2
2
• PROFIBUS DP in fiber-optic, for IM 153-1 and IM 153-2
3
• PROFIBUS DP in fiber-optic, for redundant IM 153-2
4
ET rack
• ET rack for non-redundant IM 153 without individual protection of the I/O modules,
with only one circuit-breaker for IM 153 and load power supply or one circuit-breaker for IM 153 and one circuit-breaker for load power supply (circuit breakers must
be ordered together with cabinet 6DL2800...)
A
A
• ET rack for redundant IM 153 without individual protection of the I/O modules, with
one circuit-breaker for first IM 153, one circuit-breaker for second IM 153 and one
circuit-breaker for load power supply (circuit breakers must be ordered together
with cabinet 6DL2800...)
B
A
• ET rack for redundant IM 153 without individual protection of the I/O modules, with
one circuit breaker for first IM 153 and one circuit breaker for second IM 153. The
load power supply is provided via a diode module from the circuit breakers of the
IM (circuit breakers must be ordered together with cabinet 6DL2800...)
C
A
• ET rack 230 V AC for redundant IM 153 without individual protection of the I/O modules, with one circuit breaker for first 230 V PS and one circuit breaker for second
230 V PS. The load power supply is provided via a diode module from the two PS
(circuit breakers must be ordered together with cabinet 6DL2800...)
D
A
• ET rack for non-redundant IM 153 with individual protection of the I/O modules, with
only one circuit breaker for IM 153 and load power supply or one circuit breaker for
IM 153 and one circuit breaker for load power supply (circuit breakers must be ordered together with cabinet 6DL2800...)
A
B
• ET rack for redundant IM 153 with individual protection of the I/O modules, with one
circuit breaker for first IM 153, one circuit breaker for second IM 153 and one circuit
breaker for load power supply (circuit breakers must be ordered together with cabinet 6DL2800...)
B
B
• ET rack for redundant IM 153 with individual protection of the I/O modules, with one
circuit breaker for first IM 153 and one circuit breaker for second IM 153. The load
power supply is provided via a diode module from the circuit breakers of the IM
C
B
• ET rack 230 V AC for redundant IM 153 with individual protection of the I/O modules, with one circuit breaker for first 230 V PS and one circuit breaker for second
230 V PS. The load power supply is provided via a diode module from the two PS
D
B
12
12/7
© Siemens AG 2013
■ Selection and ordering data (continued)
Order No.
ET 200M I/O station
6DL2 802-.....
■ ■ ■ ■ ■
Installation of the I/O modules
• Without installation of the I/O modules
0
• Without installation of the I/O modules, prepared with isolating element and partition in cable duct for Ex(i) design
• Installation of 4 I/O modules, connect L+ and M- supply, test and configure modules
• Installation of 8 I/O modules, connect L+ and M- supply, test and configure modules
• Installation of 4 I/O modules for Ex(i), connect L+ and M- supply, test and configure
modules, cable guide for L+ I/O module supply, isolating element between nonhazardous and hazardous areas, partition in cable duct, cable duct marked in blue
• Installation of 8 I/O modules for Ex(i), connect L+ and M- supply, test and configure
modules, cable guide for L+ I/O module supply, isolating element between non-hazardous and hazardous areas, partition in cable duct, cable duct marked in blue
2
3
4
5
Tests
• Without testing of I/O functions
0
• Function testing of inputs/outputs for 4 modules
1
• Function testing of inputs/outputs for 8 modules
2
DP/PA coupler
• Installation, wiring and bus connection of up to 4 DP/PA couplers on 19" DIN rail without individual protection of the I/O modules
Order DP bus connectors separately according to number of couplers
• Installation, wiring and bus connection of up to 4 DP/PA couplers on 19" DIN rail
with individual protection of the I/O modules
Order DP bus connectors separately according to number of couplers
• Installation, wiring and bus connection of IM 157 and up to 4 DP/PA links/couplers
on 19" DIN rail with individual protection of the I/O modules
Order bus modules separately for hot swapping function.
■ Options
Project-specific cabinets
Apart from the standardized cabinets, we manufacture cabinets
for specific projects or customer requirements:
• Cabinets of different sizes and designs
• Small wall-mounted enclosure for distributed configuration
• Outdoor units with air conditioning
All are offered optionally as Ex versions and with non-standard
degrees of protection such as NEMA 4x or IP66.
12/8
6DL2 803-1AA00
6DL2 803-1AA10
PA link
• Installation, wiring and bus connection of IM 157 and up to 4 DP/PA links/couplers
on 19" DIN rail without individual protection of the I/O modules
Order bus modules separately for hot swapping function.
12
1
Siemens AG
Industry Sector
Karlsruhe
Tel.: +49 721 595-3776
Fax: +49 721 595-6525
E-mail: addon_s2.aud@siemens.com
6DL2 803-1BA00
6DL2 803-1BA10
© Siemens AG 2013
■ Overview
PCS 7 Add-on
• Small plants:
For small to medium-sized plants, the PCS 7 Operator Station
or the WinCC Station are used as the time master, connecting
the corresponding DCF or GPS radio clock directly to the
COM interface of the PC.
An alternative to the PC solution is the option of synchronizing
the plant over the NTP via the SICLOCK central plant clocks.
The SICLOCK TC 100 is recommended for use with these
small plants.
• Stand-alone systems:
For SIMATIC S7 controllers or small systems, e.g. for laboratory automation, SICLOCK DCFS7 is a low-cost alternative to
DCF77 synchronization directly over an S7 digital input.
■ Design
SICLOCK TC 400 and TC 100 are designed for mounting on a
SIMATIC rail. Sets of materials for installation in 19-inch racks are
also available.
■ Function
Central plant clocks
The SICLOCK TC 400 and SICLOCK TC 100 central plant clocks
support the synchronization of CPs and PCs with the SIMATIC
procedure as well as the NTP procedure over Industrial Ethernet.
SICLOCK TC 400
• SICLOCK TC 400 and TC 100 central plant clock as the
central component for time synchronization of a plant over
Ethernet
• SICLOCK TC 400
- Four independent Ethernet interfaces for supporting several
Ethernet subnets
- Redundancy options
- Designed for PROFINET
• SICLOCK TC 100
- An Ethernet interface
- Designed for mini and small plants
- Designed for PROFINET
• GPS or DCF77 radio clocks for direct connection to PCs,
SIMATIC S7 controllers, and to the SICLOCK TC 400 or
TC 100 central plant clocks
• Pulse converter for electrical and optical distribution and interface conversion
• Complete packages for common applications
■ Application
Time synchronization of all components plays an important part
in the automation of production plants. The SICLOCK system is
a parameterizable, modular system with perfectly matched
components for the time synchronization of plants. GPS
(worldwide) as well as DCF77 (Germany) can be used for
external radio synchronization
The modular SICLOCK system supports the time synchronization of an individual PLC through to the large plant with
multiple redundancy.
Time synchronization concepts
The automation systems and operator stations of a SIMATIC
PCS 7 plant or WinCC stations can be synchronized as follows
with DCF77 or GPS time signals:
• Large plants:
for larger plants with many network stations and stringent requirements for timekeeping, the time synchronization is performed using a SICLOCK TC 400 central plant clock on the
plant bus.
SICLOCK TC 400 is used as a central plant clock for highly
accurate timekeeping and distributes the time to all synchronized systems over Industrial Ethernet, as well as over three
additional point-to-point connections with TTY/24 V and
RS422/5 V.
The devices are equipped with four independent Ethernet interfaces. This enables separate or redundant automation networks
and I&C networks to be synchronized in parallel with just one
device. Apart from the well-proven standard networks such as
SIMATIC NET or NTP, TC 400 is also prepared for use in
PROFINET.
Interfaces, signal types, redundancy, etc. are parameterized
over the Internet/HMI. The display of statuses on the device
provides fast access to the operating status and any faults.
SICLOCK TC 400 has interrupt capability and can be integrated
into the I&C.
SICLOCK TC 100
SICLOCK TC 100 is the "little sister" of the TC 400 and is used as
a central plant clock for highly accurate time synchronization. It
distributes the time to all systems to be synchronized over an
Industrial Ethernet interface.
Like the TC 400, the interfaces, signal types, redundancy, etc.
are parameterized over the Internet/HMI. The display of statuses
on the device provides fast access to the operating status and
any faults.
SICLOCK TC 100 has interrupt capability and can be integrated
into the I&C.
On failure of the antennas of radio clocks, the central plant
clocks SICLOCK TC 400 and SICLOCK TC 100 continue to
provide reliable clock control thanks to automatic changeover to
highly accurate quartz operation. When the radio clock is
returned to service, they accept the time signal without a time
step.
12/9
12
© Siemens AG 2013
Order No.
SICLOCK TC 400 central plant clock
DCF radio clocks
SICLOCK TC 400 with GPS1000
antenna, complete package
SICLOCK DCFRS, radio clock,
industrial version
2XV9 450-2AR10
Package comprises
• SICLOCK TC 400
Complete solution, e.g. for use in
PCS 7
SICLOCK TC 400 with DCF77
2XV9 450-2AR20
• 1 m connecting cable mounted,
extendable to 1 000 m
• DCF77 receiving service for Windows
SICLOCK DCFRS, radio clock for
Windows
• Active DCF77 antenna with TTY
output (20 mA line current), antenna rack, and approx. 2 m connecting cable; extendable to max.
1 000 m
• Junction box
2XV9 450-2AR01
SICLOCK TC 100 central plant clock
SICLOCK TC 100 with GPS1000
2XV9 450-2AR50
Complete solution, e.g. for use in
PCS 7
2XV9 450-2AR26
2XV9 450-1AR36
• SICLOCK DCFS7 receiving service (STEP 7 function block for integration in S7 software)
Accessories for SICLOCK DCFS7
SICLOCK TC 100 central plant
clock with Ethernet interface and
DCFRS radio clock, industrial version;
package comprises
• SICLOCK TC 100
output (20 mA line current), antenna frame, and approx. 2 m connecting cable. Extendable to max.
1000 m
• Junction box
12/10
Low-cost solution for time synchronization of SIMATIC S7-300/400
over DCF77 over one digital input,
package comprises
• SICLOCK DCFRS, radio clock with
RS232 output, 20 m connecting
cable and mounting bracket
• SICLOCK DCFS7 interface
• SICLOCK GPS1000 system with
antenna rack and approx. 2 m
connecting cable; extendable to
max. 1000 m.
• Lightning protection for GPS
SICLOCK TC 100 single device
2XV9 450-1AR14
DCF radio clock for the time synchronization of individual PCs over
short distances,
package comprises
• Active DCF77 antennas with
RS232 interface and mounting
bracket
• 20 m connecting cable, mounted
SICLOCK DCFS7
Package comprises
• SICLOCK TC 100
SICLOCK TC 100 with DCF77
• Plug-in power supply
• Two junction boxes
SICLOCK TC 400 central plant
clock with Ethernet interface +
DCFRS radio clock, industrial version;
package comprises
• SICLOCK TC 400
SICLOCK TC 400 single device
2XV9 450-1AR21
DCF radio clock for time synchronization of individual PCs or servers in
industrial environments with high
levels of interference; distances of
up to 1000 m are possible between
the DCF radio clock and the PC,
package comprises
output (20 mA line current) and antenna frame
• TTY/RS232 converter
• SICLOCK GPS1000 system with
antenna rack and approx. 2 m
connecting cable; extendable to
max. 1000 m
• Lightning protection for GPS
12
Order No.
SICLOCK DCFS7 interface +
receiving service
2XV9 450-1AR30
(STEP 7 function block for integration in S7 software)
SICLOCK DCFS7 interface
2XV9 450-1AR35
SICLOCK DCFS7 receiving service
2XV9 450-1AR32
(STEP 7 function block for integration in S7 software)
2XV9 450-2AR22
© Siemens AG 2013
■ Ordering data
Order No.
GPS radio clocks
GPS1000 + power supply, radio
clock for Windows
GPS radio clock for the time synchronization of PCs, programmable
controllers, as well as the
SICLOCK TC 400/TC 100 central
plant clocks in industrial environments with high levels of interference with distances up to 1 000 m
between the antenna and the
device,
package comprises
• GPS1000 antenna head with antenna frame
• GPS1000 power supply
• Junction box
• 5 m RS232 connecting cable
Order No.
Accessories
2XV9 450-1AR82
Kit for SICLOCK TC400 and TC100
• For 19" mounting frame
Lightning protection for antenna
cable
• Lightning protection for TTY connecting cable
(SICLOCK GPS1000/DCFRS industrial version)
2XV9 450-2AR81
2XV9 450-1AR83
Software
SICLOCK DCF77 receiving service for Windows
2XV9 450-1AR28
Pulse converter
SICLOCK EOPC
Electrical/optical pulse converter for
industrial applications with 32 fiberoptic cable outlets for transparent
operation and pulse mode
• SICLOCK EOPC 24 to 110 V DC
• SICLOCK EOPC 90 to
230 V AC/DC
2XV9 450-1AR72
2XV9 450-1AR73
SICLOCK PCON
Single-channel electrical/optical
pulse converter for industrial applications
• SICLOCK PCON 24 to 230 V AC/
DC, with multi-mode fiberglass
connection, 820 nm
SICLOCK DCFHF
2XV9 450-1AR63-1SA3
2XV9 450-1AR64
HF modulator for DCF77 signals for
industrial applications
Support can be found at:
www.siemens.com/simatic-net/ik-info
You will find more information on the Internet at:
www.siemens.com/siclock
12
12/11
© Siemens AG 2013
Notes
12
12/12
13
© Siemens AG 2013
Appendix
13/2
13/3
13/4
13/4
13/5
13/6
13/6
13/7
Partners at Industry Automation
and Drive Technologies
Siemens Solution Partner Automation
Online Services
Information and Ordering in the
Internet and on DVD
Information and Download Center
Social Media, Mobile Media
Industry Services
Your machines and plant can do more
– with Industry Services.
Industry Services for the entire life
cycle
13/11
Software Licenses
13/13
Index
13/14
Order No. Index
13/16
Conditions of sale and delivery
© Siemens AG 2013
Appendix
Partners at Industry Automation and Drive Technologies
At Siemens Industry Automation and Drive Technologies, more
than 85 000 people are resolutely pursuing the same goal: longterm improvement of your competitive ability. We are committed
to this goal. Thanks to our commitment, we continue to set new
standards in automation and drive technology. In all industries –
worldwide.
At your service locally, around the globe for consulting, sales,
training, service, support, spare parts ... on the entire Industry
Automation and Drive Technologies range.
Your personal contact can be found in our Contacts Database at:
www.siemens.com/automation/partner
You start by selecting a
• Product group,
• Country,
• City,
• Service.
13
13/2
© Siemens AG 2013
Appendix
Partner at Industry Automation and Drive Technologies
■ Overview
Solution Partner Finder
Solution Partner: Highest quality - guaranteed
The products and systems from Siemens Industry Automation
and Drive Technologies offer the ideal platform for all automation
applications.
Under the name of Siemens Solution Partner Automation,
selected system integrators around the world act as uniformly
qualified solution providers for the Siemens range of products
and services in the fields of automation and drives. Day after
day, they utilize their qualified product and system know-how as
well as their excellent industry expertise to your advantage – for
all requirements.
The partner emblem is the guarantee and indicator of proven
quality. The basis for this are defined quality features that identify
Solution Partners as reliable and competent solution providers:
• Solution quality
Always a good result with tried and tested solutions expertise.
• Expert quality
Certified technical competence ensures maximum efficiency.
• Project quality
With proven project experience straight to the target.
• Portfolio quality
Comprehensive portfolio for state-of-the-art solutions from a
single source.
The Siemens Solution Partner Program helps you to find the
optimum partner for your specific requirements.
Support is provided by the Solution Partner Finder, a comprehensive online platform that showcases the profiles of all our
solution partners. You can convince yourself of the competence
of the respective Solution Partner by means of the references
provided. Various search criteria are available for this purpose.
Once you have located a partner, you are only one small step
away from contacting them.
Find the right partner here for your specific task and convince
yourself of the solution competence provided:
www.siemens.com/automation/partnerfinder
Additional information on the Siemens Solution Partner Program
is available online at:
www.siemens.com/automation/solutionpartner
13
13/3
© Siemens AG 2013
Appendix
Online Services
Information and Ordering
in the Internet and on DVD
■ Siemens Industry Automation and Drive Technologies in the WWW
A detailed knowledge of the range of products and services
available is essential when planning and configuring automation
systems. It goes without saying that this information must always
be fully up-to-date.
Siemens Industry Automation and Drive Technologies has
therefore built up a comprehensive range of information in the
World Wide Web, which offers quick and easy access to all data
required.
Under the address
www.siemens.com/industry
you will find everything you need to know about products, systems and services.
■ Product Selection Using the Interactive Catalog CA 01 of Industry
Detailed information together with convenient interactive
functions:
The interactive catalog CA 01 covers more than 80 000 products
and thus provides a full summary of the Siemens Industry Automation and Drive Technologies product base.
Here you will find everything that you need to solve tasks in the
fields of automation, switchgear, installation and drives.
All information is linked into a user interface which is easy to
work with and intuitive.
After selecting the product of your choice you can order at the
press of a button, by fax or by online link.
Information on the interactive catalog CA 01 can be found in the
Internet under
www.siemens.com/automation/ca01
or on DVD.
■ Easy Shopping with the Industry Mall
The Industry Mall is the virtual department store of Siemens AG
on the Internet. Here you have access to a huge range of products presented in electronic catalogs in an informative and attractive way.
Data transfer via EDIFACT allows the whole procedure from
selection through ordering to tracking of the order to be carried
out online via the Internet.
13
Numerous functions are available to support you.
For example, powerful search functions make it easy to find the
required products, which can be immediately checked for availability. Customer-specific discounts and preparation of quotes
can be carried out online as well as order tracking and tracing.
Please visit the Industry Mall on the Internet under:
13/4
© Siemens AG 2013
Appendix
Online Services
Social Media, Mobile Media
■ Downloading Catalogs
In addition to numerous other useful documents, you can also
find the catalogs listed on the back inside cover of this catalog
in the Information and Download Center. Without having to register, you can download these catalogs in PDF format or increasingly as digital page-turning e-books.
The filter dialog box above the first catalog displayed makes it
possible to carry out targeted searches. If you enter “MD 3” for
example, you will find both the MD 30.1 and MD 31.3 catalogs.
If you enter “ST 70” both the ST 70 catalog and the associated
news or add-ons are displayed.
Visit us on the web at:
www.siemens.com/automation/infocenter
■ Social Media
Connect with Siemens through social media: visit our social networking sites for a wealth of useful information, demos on products and services, the opportunity to provide feedback, to exchange information and ideas with customers and other
Siemens employees, and much, much more. Stay in the know
and follow us on the ever-expanding global network of social
media.
Connect with Siemens Industry at our central access point:
www.siemens.com/industry/socialmedia
Or via our product pages at:
www.siemens.com/automation
or
www.siemens.com/drives
To find out more about Siemens' current social media activities
visit us at:
www.siemens.com/socialmedia
■ Mobile Media
Discover the world of Siemens.
We are also constantly expanding our offering of cross-platform
apps for smartphones and tablets. You will find the current Siemens apps at the app store (iOS) or at Google Play (Android).
The Siemens app, for example, tells you all about the history, latest developments and future plans of the company – with informative pictures, fascinating reports and the most recent press
releases.
13/5
13
© Siemens AG 2013
Appendix
Industry Services
Your machines and plant can do more
– with Industry Services.
Whether it is production or process industry - in view of rising
cost pressure, growing energy costs, and increasingly stringent
environmental regulations, services for industry are a crucial
competitive factor in manufacturing as well as in process industries.
All over the world Siemens supports its customers with product,
system, and application-related services throughout the entire
life cycle of a plant. Right from the earliest stages of planning,
engineering, and building, all the way to operation and modernization. These services enable customers to benefit from the
Siemens experts’ unique technological and product knowledge
and industry expertise.
Thus downtimes are reduced and the utilization of resources is
optimized. The bottom line: increased plant productivity, flexibility, and efficiency, plus reduced overall costs.
Discover all advantages of our service portfolio:
www.siemens.com/industry-services
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Modernization
Modernization
Planning
Planning
Online Support
Technical Support
Spare Parts
Repair Services
Field Services
Training
Operation
Operation
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Engineer
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& Build
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13
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Siemens supports its clients with technology based Services across a plants entire life cycle.
13/6
© Siemens AG 2013
Appendix
Industry Services
Industry Services
for the entire life cycle
Online Support
Online support is a comprehensive information system for all
questions relating to products, systems, and solutions that
Siemens has developed for industry over time. With more than
300,000 documents, examples and tools, it offers users of automation and drive technology a way to quickly find up-to-date information. The 24-hour service enables direct, central access to
detailed product information as well as numerous solution examples for programming, configuration and application.
The content, in six languages, is increasingly multimediabased
– and now also available as a mobile app. Online support’s
“Technical Forum” offers users the opportunity to share information with each other. The “Support Request” option can be used
to contact Siemens’ technical support experts. The latest content, software updates, and news via newsletters and Twitter ensure that industry users are always up to date.
www.siemens.com/industry/onlinesupport
Online Support App
Using the Online Support app, you can access over 300,000
documents covering all Siemens industrial products - anywhere,
any time. Regardless of whether you need help implementing
your project, fault-finding, expanding your system or are planning a new machine.
The search function retrieves product information and articles
and supports you with a personalized suggestion list. You can
find your favorite pages – articles you need frequently – under
“mySupport”. You also receive selected news on new functions,
important articles or events in the News section.
You have access to FAQs, manuals, certificates, characteristics
curves, application examples, product notices (e.g. announcements of new products) and information on successor products
in the event that a product is discontinued.
Just scan the product code printed on the product directly using
the camera of your mobile device to immediately see all technical information available on this product at a glance. The graphical CAx information (3D model, circuit diagrams or EPLAN macros) is also displayed. You can forward this information to your
workplace using the e-mail function.
Scan the QR code
for information on
our Online Support
app.
The app is available free of charge from the Apple App Store
(iOS) or from Google Play (Android).
www.siemens.com/industry/onlinesupportapp
Technical Support
The ability to quickly analyze system and error messages and
take appropriate action are key factors in ensuring that plants
run safely and efficiently. Questions can arise at any time and in
any industry, whether it’s an individual product or a complete automation solution. Siemens technical support offers individual
technical assistance in matters related to functionality, how to
operate, applications, and fault clearance in industrial products
and systems – at any time and globally, over the phone, by email, or via remote access. Experienced experts from Siemens
answer incoming questions promptly. Depending on the requirements, they first consult specialists in the areas of development,
on-site services, and sales. Technical support is also available
for discontinued products that are no longer available. Using the
support request number, any inquiry can be clearly identified
and systematically tracked.
13
13/7
© Siemens AG 2013
Appendix
Industry Services
Industry Services
Spare Parts
Drive and automation systems must be available at all times.
Even a single missing spare part can bring the entire plant to a
standstill – and result in substantial financial losses for the operator. The spare parts services from Siemens protects against
such losses – with the aid of quickly available, original spare
parts that ensure smooth interaction with all other system components. Spare parts are kept on hand for up to ten years; defective parts can be returned. For many products and solutions,
individual spare parts packages ensure a preventive stock of
spare parts on-site. The spare parts services is available around
the world and around the clock. Optimum supply chain logistics
ensure that replacement components reach their destination as
quickly as possible. Siemens’ logistics experts take care of planning and management as well as procurement, transportation,
customs handling, warehousing, and complete order management for spare parts.
Repair Services
Reliable electrical and electronic equipment is crucial for operating continuous processes. That is why it is essential that motors and converters always undergo highly specialized repair
and maintenance. Siemens offers complete customer and repair
services – on site and in repair centers – as well as technical
emergency services worldwide. The repair services include all
measures necessary to quickly restore the functionality of defective units. In addition, services such as spare parts logistics,
spare parts storage and rapid manufacturing are available to
plant operators in all verticals. With a global network of certified
repair shops operated by Siemens as well as third parties, Siemens handles the maintenance and overhaul of motors, converters, and other devices as an authorized service partner.
Field Services
13
It’s a top priority in all industries: the availability of plants and
equipment. Siemens offers specialized maintenance services
such as inspection and upkeep as well as rapid fault clearance
in industrial plants – worldwide, continuously, and even with
emergency services as needed. The services include startup as
well as maintenance and fault clearance during operation. The
startup service includes checking the installation, function tests,
parameterization, integration tests for machines and plants, trial
operation, final acceptance, and employee training. All services,
including remote maintenance of drives, are also available as elements of customized service contracts.
13/8
© Siemens AG 2013
Appendix
Industry Services
Industry Services
Training
Increasingly, up-to-date knowledge is becoming a determining
factor in success. One of the key resources of any company is
well-trained staff that can make the right decision at the right moment and take full advantage of the potential. With SITRAIN –
Training for Industry, Siemens offers comprehensive advanced
training programs. The technical training courses convey expertise and practical knowledge directly from the manufacturer.
SITRAIN covers Siemens’ entire product and system portfolio in
the field of automation and drives. Together with the customer,
Siemens determines the company’s individual training needs
and then develops an advanced training program tailored to the
desired requirements. Additional services guarantee that the
knowledge of all Siemens partners and their employees is always up-to-date.
Technical Consulting & Engineering Support
The efficiency of plants and processes leads to sustainable economic success. Individual services from Siemens help save substantial time and money while also guaranteeing maximum
safety. Technical consulting covers the selection of products and
systems for efficient industrial plants. The services include planning, consulting, and conceptual design as well as product
training, application support, and configuration verification – in
all phases of a plant’s lifecycle and in all questions related to
product safety. Engineering support offers competent assistance throughout the entire project, from developing a precise
structure for startup to product-specific preparation for implementation as well as support services in areas such as prototype
development, testing and acceptance.
Energy & Environmental Services
Efficient energy use and resource conservation – these top sustainability concerns pay off – both for the environment and for
companies. Siemens offers integrated solutions that unlock all
technical and organizational potential for successful environmental management. Customized consulting services are aimed
at sustainably lowering the cost of energy and environmental
protection and thus increasing plant efficiency and availability.
The experts provide support in the conceptual design and implementation of systematic solutions in energy and environmental management, enabling maximum energy efficiency and optimized water consumption throughout the entire company.
Improved data transparency makes it possible to identify savings potential, reduce emissions, optimize production processes, and thereby noticeably cut costs.
13
13/9
© Siemens AG 2013
Appendix
Industry Services
Industry Services
Modernization & Optimization Services
High machine availability, expanded functionality and selective
energy savings – in all industries, these are decisive factors for
increasing productivity and lowering costs. Whether a company
wants to modernize individual machines, optimize drive systems, or upgrade entire plants, Siemens’ experts support the
projects from planning to commissioning.
Expert consulting and project management with solution responsibility lead to security and make it possible to specifically identify savings potential in production. This secures investments
over the long term and increases economic efficiency in operation.
Plant Maintenance & Condition Monitoring
Modern industrial plants are complex and highly automated.
They must operate efficiently in order to ensure the company’s
competitive strength. In addition, the steadily increasing networking of machines and plants require consistent security concepts. Maintenance and status monitoring as well as the implementation of integrated security concepts by Siemens’ experts
support optimum plant use and avoid downtime. The services include maintenance management as well as consulting on maintenance concepts, including the complete handling and execution of the necessary measures. Complete solutions also cover
remote services, including analysis, remote diagnosis, and remote monitoring. These are based on the Siemens Remote Services platform with certified IT security.
Service Contracts
13
Making maintenance costs calculable, reducing interfaces,
speeding up response times, and unburdening the company’s
resources – the reduced downtimes that these measures
achieve increase the productivity of a plant. Service contracts
from Siemens make maintenance and repairs more cost-effective and efficient. The service packages include local and remote maintenance for a system or product group in automation
and drive technology. Whether you need extended service periods, defined response times, or special maintenance intervals,
the services are compiled individually and according to need.
They can be adjusted flexibly at any time and used independently of each other. The expertise of Siemens’ specialists and
the capabilities of remote maintenance thus ensure reliable and
fast maintenance processes throughout a plant’s entire lifecycle.
13/10
© Siemens AG 2013
Appendix
Software Licenses
■ Overview
Software types
Software requiring a license is categorized into types.
The following software types have been defined:
• Engineering software
• Runtime software
Engineering software
This includes all software products for creating (engineering)
user software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing.
Data generated with engineering software and executable
programs can be duplicated for your own use or for use by thirdparties free-of-charge.
Runtime software
This includes all software products required for plant/machine
operation, e.g. operating system, basic system, system expansions, drivers, etc.
The duplication of the runtime software and executable programs created with the runtime software for your own use or for
use by third-parties is subject to a charge.
You can find information about license fees according to use in
the ordering data (e.g. in the catalog). Examples of categories of
use include per CPU, per installation, per channel, per instance,
per axis, per control loop, per variable, etc.
Information about extended rights of use for parameterization/configuration tools supplied as integral components of the
scope of delivery can be found in the readme file supplied with
the relevant product(s).
License types
Siemens Industry Automation & Drive Technologies offers various types of software license:
• Floating license
• Single license
• Rental license
• Rental floating license
• Trial license
• Demo license
• Demo floating license
Floating license
The software may be installed for internal use on any number of
devices by the licensee. Only the concurrent user is licensed.
The concurrent user is the person using the program. Use
begins when the software is started.
A license is required for each concurrent user.
Single license
Unlike the floating license, a single license permits only one
installation of the software per license.
The type of use licensed is specified in the ordering data and
in the Certificate of License (CoL). Types of use include for
example per instance, per axis, per channel, etc.
One single license is required for each type of use defined.
Rental license
A rental license supports the "sporadic use" of engineering
software. Once the license key has been installed, the software
can be used for a specific period of time (the operating hours do
not have to be consecutive).
One license is required for each installation of the software.
Rental floating license
The rental floating license corresponds to the rental license,
except that a license is not required for each installation of the
software. Rather, one license is required per object (for example,
user or device).
Trial license
A trial license supports "short-term use" of the software in a nonproductive context, e.g. for testing and evaluation purposes.
It can be transferred to another license.
Demo license
The demo license support the "sporadic use" of engineering software in a non-productive context, for example, use for testing
and evaluation purposes. It can be transferred to another
license. After the installation of the license key, the software can
be operated for a specific period of time, whereby usage can be
interrupted as often as required.
One license is required per installation of the software.
Demo floating license
The demo floating license corresponds to the demo license,
except that a license is not required for each installation of the
software. Rather, one license is required per object (for example,
user or device).
Certificate of license (CoL)
The CoL is the licensee's proof that the use of the software has
been licensed by Siemens. A CoL is required for every type of
use and must be kept in a safe place.
Downgrading
The licensee is permitted to use the software or an earlier version/release of the software, provided that the licensee owns
such a version/release and its use is technically feasible.
Delivery versions
Software is constantly being updated.
The following delivery versions
• PowerPack
• Upgrade
can be used to access updates.
Existing bug fixes are supplied with the ServicePack version.
PowerPack
PowerPacks can be used to upgrade to more powerful software.
The licensee receives a new license agreement and CoL
(Certificate of License) with the PowerPack. This CoL, together
with the CoL for the original product, proves that the new software is licensed.
A separate PowerPack must be purchased for each original
license of the software to be replaced.
Upgrade
An upgrade permits the use of a new version of the software on
the condition that a license for a previous version of the product
is already held.
The licensee receives a new license agreement and CoL with
the upgrade. This CoL, together with the CoL for the previous
product, proves that the new version is licensed.
A separate upgrade must be purchased for each original license
of the software to be upgraded.
13/11
13
© Siemens AG 2013
Appendix
Software Licenses
■ Overview
ServicePack
ServicePacks are used to debug existing products.
ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses.
License key
Siemens Industry Automation & Drive Technologies supplies
software products with and without license keys.
The license key serves as an electronic license stamp and
is also the "switch" for activating the software (floating license,
rental license, etc.).
The complete installation of software products requiring license
keys includes the program to be licensed (the software) and the
license key (which represents the license).
13
13/12
Software Update Service (SUS)
As part of the SUS contract, all software updates for the respective product are made available to you free of charge for a period
of one year from the invoice date. The contract will automatically
be extended for one year if it is not canceled three months
before it expires.
The possession of the current version of the respective software
is a basic condition for entering into an SUS contract.
You can download explanations concerning license conditions from
www.siemens.com/automation/salesmaterial-as/catalog/en/
terms_of_trade_en.pdf
© Siemens AG 2013
Appendix
Index
A
K
S
ACRON 7 .........................................................1/7
Adaptive controller...........................................2/6
ADCO...............................................................2/6
AddFEM ...........................................................6/8
AirLINE Ex......................................................6/12
Alarm Control Center .......................................4/3
AS-Interface .....................................................5/5
aspenOne-PCS 7-CONNECT ..........................1/3
Automation Firewall........................................12/2
KSB PumpDrive............................................. 6/15
KVM Extender ................................................. 4/8
KVM Matrixswitches ...................................... 4/10
SICLOCK ....................................................... 12/9
SIMATIC B.Data ............................................. 11/6
SIMATIC HMI Thin Client Ex .......................... 4/15
SIMATIC Logon.............................................. 4/19
SIMATIC PCS 7 PowerControl............... 10/3, 10/4
SIMATIC powerrate........................................ 11/2
SIMATIC RF.................................................... 6/14
SIMATIC SIPAT............................................... 3/21
SIMBApro FAT.................................................. 7/3
SIMIT................................................................ 7/6
SIMOCODE pro ............................................... 6/6
Simulation ........................................................ 7/2
Simulation Based Engineering......................... 7/6
SIPLUS RIC...................................................... 3/9
SIWAREX ......................................................... 6/2
Station Controller ........................................... 10/3
Station Gateway............................................. 10/4
Switchgear/controlgear automation............... 10/2
L
Laboratory automation .................................... 9/2
Long-term archiving ........................................ 1/7
Large-screen systems..................................... 4/6
Library 3WL/3VL............................................ 11/9
Library 7KM PAC3200................................. 11/10
B
B.Data ............................................................11/6
BANY ...............................................................8/2
Bus analysis.....................................................8/2
C
Cabinets.........................................................12/5
Card reader....................................................4/19
CEMAT:.............................................................3/2
Cement industry...............................................3/2
Centrifugal pumps .........................................6/15
Circuit-breakers .............................................11/9
Control rooms...................................................4/6
M
Maintenance management ............................. 8/6
Measuring instruments................................ 11/10
MFL ................................................................. 5/4
MINERAL AUTOMATION STANDARD............. 3/6
Mining industry................................................ 3/6
Modbus libraries ............................................. 5/8
Motor management system............................. 6/6
Mouse-Trak.................................................... 4/18
N
NeuroSystems ................................................. 2/9
D
O
Device Manager for SIMATIC Logon .............4/19
Documentation updating system..................... 1/6
Drive ES PCS 7 ................................................6/3
Drives...............................................................6/3
OPD................................................................. 4/2
Operator channel extensions .......................... 4/8
Operator station administration..................... 4/10
Operator's ToolSet......................................... 4/20
E
P
Electronic signature .........................................4/2
Energy data evaluation ..................................11/2
Energy management .....................................11/2
Ethernet............................................................8/2
PCS 7 LAB Collection...................................... 9/2
PCS 7 OCS...................................................... 1/4
PCS 7 SIMOCODE pro .................................... 6/6
PIMS-PCS 7-CONNECT .................................. 1/2
PLSDOC RE .................................................... 1/6
PM-MAINT ....................................................... 8/6
Pneumatic block............................................ 6/12
Power Control ....................................... 10/3, 10/4
Premium Server ............................................... 4/4
Process Analytical Technology...................... 3/21
PROFIBUS....................................................... 8/2
Protective equipment .................................... 10/2
F
Factory Acceptance Test ..........................7/3, 7/6
Fault tracking log .............................................8/4
Fieldbus simulation ..........................................7/3
Fingerprint Mouse..........................................4/19
FuzzyControl++ ...............................................2/7
G
Gas analysis library .........................................5/6
I
T
Technological functionen ................................. 5/4
Telecontrol........................................................ 3/9
Time synchronization ..................................... 12/9
Trackball ........................................................ 4/18
V
versiondog ....................................................... 1/8
Video technology ........................................... 4/14
Visor ............................................................... 4/14
W
Weighing modules SIWAREX........................... 6/2
R
RFID .............................................................. 6/14
ibaPDA/ibaAnalyzer.........................................8/4
IEC 61850 libraries ........................................10/2
INCA MPC........................................................2/2
INCA PID Tuner................................................2/5
INCA Sensor ....................................................2/3
Industry Library................................................5/2
13
13/13
© Siemens AG 2013
Appendix
Order No. Index
2XV9
6DL3
6SW1
2XV9 450-1AR14 .........................................12/10
2XV9 450-1AR21 .........................................12/10
2XV9 450-1AR28 .........................................12/11
2XV9 450-1AR30 .........................................12/10
2XV9 450-1AR32 .........................................12/10
2XV9 450-1AR35 .........................................12/10
2XV9 450-1AR36 .........................................12/10
2XV9 450-1AR63-1SA3 ...............................12/11
2XV9 450-1AR64 .........................................12/11
2XV9 450-1AR72 .........................................12/11
2XV9 450-1AR73 .........................................12/11
2XV9 450-1AR82 .........................................12/11
2XV9 450-1AR83 .........................................12/11
2XV9 450-1WC10-.... ......................................2/8
2XV9 450-1WC11-.... ......................................2/8
2XV9 450-1WC15-.... ....................................2/10
2XV9 450-1WC16-.... ....................................2/10
2XV9 450-2AR01 .........................................12/10
2XV9 450-2AR10 .........................................12/10
2XV9 450-2AR20 .........................................12/10
2XV9 450-2AR22 .........................................12/10
2XV9 450-2AR26 .........................................12/10
2XV9 450-2AR50 .........................................12/10
2XV9 450-2AR81 .........................................12/11
6DL3 100-8AC .............................................. 6/11
6DL3 100-8AC03 .......................................... 6/11
6SW1 700-0JA00-0AB2
6SW1 700-0JA00-1AB2
6SW1 700-0JD00-0AB2
6SW1 700-5JA00-5AA0
6SW1 700-5JA00-5AA1
6SW1 700-5JA00-5AA4
6SW1 700-5JD00-1AC0
6SW1 700-7JD00-0AA0
6SW1 700-7JD00-1AA0
6SW1 700-7JD00-1AA4
6SW1 700-8JD00-0AA0
6SW1 700-8JD00-0AA4
6SW1 700-8JD01-0AA0
3UF7
3UF7 982-.... ...................................................6/7
3ZS1
3ZS1 635-.... ...................................................5/6
3ZS2 781-.... ...............................................11/10
3ZS2 782-.... .................................................11/9
6AG6
13
6AG6 003-0AC02-0AA0 ................................ 3/17
6AG6 003-0AC12-0AA0 ................................ 3/17
6AG6 003-0AC42-0AA0 ................................ 3/17
6AG6 003-0BA01-0AA0 ....................... 3/16, 3/20
6AG6 003-0BA11-0AA0 ....................... 3/16, 3/20
6AG6 003-0BB11-0AA0 ....................... 3/16, 3/20
6AG6 003-1AE03-0CA0 ................................ 3/17
6AG6 003-1AE05-0DA0 ................................ 3/17
6AG6 003-1AE06-0DA0 ................................ 3/17
6AG6 003-1BA01-1BA0 ................................ 3/14
6AG6 003-1BA01-4BA0 ................................ 3/14
6AG6 003-1BA02-4CA0 ................................ 3/14
6AG6 003-1BA03-4CA0 ................................ 3/14
6AG6 003-1BA05-4DA0 ................................ 3/15
6AG6 003-1BA06-4DA0 ................................ 3/15
6AG6 003-1BA07-4CA0 ................................ 3/14
6AG6 003-1BA10-4CA0 ................................ 3/14
6AG6 003-1BB.. ............................................3/15
6AG6 003-2A... .............................................3/17
6AG6 003-2B... ..............................................3/15
6AG6 003-3B... .............................................3/16
6AG6 003-4B... .............................................3/16
6AG6 003-5A... .............................................3/17
6AG6 003-5B... ..............................................3/14
6AG6 003-6A... .............................................3/17
6AG6 003-6B... .............................................3/14
6AV6
6AV6 372-1DE.. .............................................11/5
6AV6 372-1DF... ............................................11/8
6AV7
6DL5
6DL5 405-8AD33-0XA0 .................................. 1/5
6DL5 408-8AX01-0XL1 ................................... 9/7
6DL5 410-8AA08-0XL1 .................................. 5/3
6DL5 410-8AA08-0YA0 .................................. 5/3
6DL5 410-8AB08-0XL1 .................................. 5/3
6DL5 410-8AX08-0YA0 ................................... 5/3
6DL5 422-1AX04-0BA5 ................................ 3/28
6DL5 422-1BA00-0BL8 ................................. 3/30
6DL5 422-1BA04-0BB5 ................................ 3/28
6DL5 422-1BX04-0BB5 ................................ 3/28
6DL5 422-1CA04-0BB5 ................................ 3/28
6DL5 422-1DA04-0BB5 ................................ 3/28
6DL5 422-1DA04-1BB5 ................................ 3/29
6DL5 422-1DA04-2BB5 ................................ 3/29
6DL5 422-1EA04-0BB5 ................................ 3/29
6DL5 422-1FA04-0BB5 ................................ 3/29
6DL5 422-4AX04-0BA5 ................................ 3/28
6DL5 422-4BA04-0BB5 ................................ 3/28
6DL5 422-4CA04-0BB5 ................................ 3/28
6DL5 422-4DA04-0BB5 ................................ 3/28
6DL5 422-4DA04-1BB5 ................................ 3/29
6DL5 422-4DA04-2BB5 ................................ 3/29
6DL5 422-4FA04-0BB5 ................................ 3/29
6DL5 422-8EA04-0BA5 ................................ 3/30
6DL5 422-8XA04-0BA5 ................................ 3/28
6DL5 422-8XB04-0BA5 ................................ 3/28
6DL5 422-8XC04-0BA5 ................................ 3/29
6DL5 422-8XD04-0BT7 ................................ 3/29
6DL5 430-8AX08-0XE0 .................................. 3/4
6DL5 430-8AX17-0XE0 .................................. 3/5
6DL5 433-8AA08-0XA0 ........................... 3/4, 3/8
6DL5 433-8AA17-0XA0 .................................. 3/5
6DL5 433-8AB08-0XA0 ........................... 3/4, 3/8
6DL5 433-8AB08-0XD0 ........................... 3/4, 3/8
6DL5 433-8AB17-0XA0 .................................. 3/5
6DL5 433-8AB17-0XD0 .................................. 3/5
6DL5 433-8AC08-0XA0 ........................... 3/4, 3/8
6DL5 433-8AC08-0XD0 ........................... 3/4, 3/8
6DL5 433-8AC17-0XA0 .................................. 3/5
6DL5 433-8AC17-0XD0 .................................. 3/5
6DL5 433-8AD08-0XA0 ........................... 3/4, 3/8
6DL5 433-8AD08-0XD0 ........................... 3/4, 3/8
6DL5 433-8AD17-0XA0 .................................. 3/5
6DL5 433-8AD17-0XD0 .................................. 3/5
6DL5 434-8AA08-0XA0 ........................... 3/4, 3/7
6DL5 434-8AA17-0XA0 .................................. 3/5
6DL5 435-8AX08-0XA0 ........................... 3/4, 3/7
6DL5 435-8AX17-0XA0 .................................. 3/5
6DL5 436-8AX08-0XA0 ........................... 3/4, 3/7
6DL5 436-8AX17-0XA0 .................................. 3/5
6DL9
6DL9 200-8AA
6DL9 201-8AA
6DL9 900-8AA
6DL9 900-8AB
6DL9 901-8AA
6DL9 902-8AA
6DL9 902-8AB
6DL9 903-8AA
6DL9 903-8AB
.............................................. 6/11
.............................................. 6/11
.............................................. 6/11
.............................................. 6/11
.............................................. 6/11
.............................................. 6/11
.............................................. 6/11
.............................................. 6/11
.............................................. 6/11
6AV7 200- ..................................................... 4/16
6AV7 675-0.... ...............................................4/16
6GK1
6DL2
6GT2
6DL2 800- ..................................................... 12/6
6DL2 802-..... ................................................12/7
6DL2 803-1.... ...............................................12/8
6GT2 002-0ED00 .......................................... 6/14
6GT2 002-0GA10 ......................................... 6/14
6GT2 080-2AA20 .......................................... 6/14
13/14
6GK1 551-2AA00 ........................................... 8/3
.................................. 6/5
.................................. 6/5
.................................. 6/5
.................................. 6/4
.................................. 6/4
.................................. 6/5
.................................. 6/4
.................................. 6/4
.................................. 6/4
.................................. 6/5
.................................. 6/4
.................................. 6/5
.................................. 6/4
7MH4
7MH4 900-2.... ................................................ 6/2
7MH4 900-3.... ................................................ 6/2
7MH4 950-3.... ................................................ 6/2
9AE4
9AE4 100-1D... ............................................... 8/3
9AE4 100-1E... .............................................. 10/5
9AE4 100-1G... ............................................. 10/3
9AE4 100-4L... .............................................. 4/19
9AE4 110-1MB10 ............................................ 5/9
9AE4 110-1MB20 ............................................ 5/9
9AE4 110-2AB00 .......................................... 10/2
9AE4 110-2MB10 ............................................ 5/9
9AE4 110-2MB20 ............................................ 5/9
9AE4 110-3AB00 ............................................ 5/7
9AE4 122-1AA00 ............................................ 7/5
9AE4 122-1AB00 ............................................ 7/5
9AE4 122-1AC00 ............................................ 7/5
9AE4 130-1AA00 ............................................ 7/5
9AE4 310-..... .................................................. 4/3
9AE4 510-..... .................................................. 4/5
9AE7
9AE7 104-2SS30-1AA0 ................................... 8/7
9AE7 104-4SC00-1AA0 .................................. 8/7
9AP1
9AP1 420-1BB10
9AP1 422-1BB10
9AP1 433-1CB10
9AP1 434-1CB10
9AP1 438-1CB10
9AP1 440-1CB10
9AP1 441-1CB10
9AP1 442-1CB10
9AP1 443-1CB10
9AP1 444-1CB10
9AP1 445-1CB10
9AP1 450-1CB10
9AP1 460-1CB10
9AP1 461-1CB10
9AP1 471-2AD00
............................................ 7/7
............................................ 7/7
............................................ 7/7
............................................ 7/8
............................................ 7/8
............................................ 7/8
............................................ 7/8
............................................ 7/8
............................................ 7/8
............................................ 7/8
............................................ 7/8
............................................ 7/9
............................................ 7/7
............................................ 7/7
............................................ 7/9
9AP2
9AP2 430-..... .................................................. 7/9
9AP2 431-.... ................................................... 7/9
9AP2 440-..... .................................................. 7/9
9AS1
9AS1 4.. ........................................................ 12/4
© Siemens AG 2013
Appendix
Notes
13
13/15
© Siemens AG 2013
Appendix
Conditions of sale and delivery
■ 1. General Provisions
By using this catalog you can acquire hardware and software
products described therein from Siemens AG subject to the
following Terms and Conditions of Sale and Delivery (hereinafter
referred to as "T&C"). Please note that the scope, the quality and
the conditions for supplies and services, including software
products, by any Siemens entity having a registered office
outside Germany, shall be subject exclusively to the General
Terms and Conditions of the respective Siemens entity. The
following T&C apply exclusively for orders placed with Siemens
Aktiengesellschaft, Germany.
1.1 For customers with a seat or registered office in
Germany
For customers with a seat or registered office in Germany, the
following applies subordinate to the T&C:
• the "General Terms of Payment"1) and,
• for software products, the "General License Conditions for
Software Products for Automation and Drives for Customers
with a Seat or Registered Office in Germany"1) and,
• for other supplies and services, the "General Conditions for
the Supply of Products and Services of the Electrical and
Electronics Industry"1).
1.2 For customers with a seat or registered office outside
Germany
For customers with a seat or registered office outside Germany,
the following applies subordinate to the T&C:
• the "General Terms of Payment"1) and,
• for software products, the "General License Conditions for
Software Products for Automation and Drives for Customers
with a Seat or Registered Office outside of Germany"1) and
• for other supplies and/or services, the "General Conditions for
Supplies of Siemens Industry for Customers with a Seat or
Registered Office outside of Germany"1).
■ 2. Prices
13
The prices are in € (Euro) ex point of delivery, exclusive of
packaging.
The sales tax (value added tax) is not included in the prices. It
shall be charged separately at the respective rate according to
the applicable statutory legal regulations.
Prices are subject to change without prior notice. We will charget
the prices valid at the time of delivery.
To compensate for variations in the price of raw materials (e.g.
silver, copper, aluminum, lead, gold, dysprosium and neodym),
surcharges are calculated on a daily basis using the so-called
metal factor for products containing these raw materials. A
surcharge for the respective raw material is calculated as a
supplement to the price of a product if the basic official price of
the raw material in question is exceeded.
The metal factor of a product indicates the basic official price
(for those raw materials concerned) as of which the surcharges
on the price of the product are applied, and with what method of
calculation.
An exact explanation of the metal factor can be downloaded at:
To calculate the surcharge (except in the cases of dysprosium
and neodym), the official price from the day prior to that on which
the order was received or the release order was effected is used.
To calculate the surcharge applicable to dysprosium and
neodym ("rare earths"), the corresponding three-month basic
average price in the quarter prior to that in which the order was
received or the release order was effected is used with a onemonth buffer (details on the calculation can be found in the
explanation of the metal factor).
13/16
■ 3. Additional Terms and Conditions
The dimensions are in mm. In Germany, according to the
German law on units in measuring technology, data in inches
apply only to devices for export.
Illustrations are not binding.
Insofar as there are no remarks on the individual pages of this
catalog - especially with regard to data, dimensions and weights
given - these are subject to change without prior notice.
■ 4. Export regulations
We shall not be obligated to fulfill any agreement if such
fulfillment is prevented by any impediments arising out of
national or international foreign trade or customs requirements
or any embargoes and/or other sanctions.
Export of goods listed in this catalog may be subject to licensing
requirements. We will indicate in the delivery details whether
licenses are required under German, European and US export
lists. Goods labeled with "AL" not equal to "N" are subject to
European or German export authorization when being exported
out of the EU. Goods labeled with "ECCN" not equal to "N" are
subject to US re-export authorization.
The export indications can be viewed in advance in the
description of the respective goods on the Industry Mall, our
online catalog system. Only the export labels "AL" and "ECCN"
indicated on order confirmations, delivery notes and invoices
are authoritative.
Even without a label, or with label "AL:N" or "ECCN:N", authorization may be required i .a. due to the final disposition and
intended use of goods.
If you transfer goods (hardware and/or software and/or
technology as well as corresponding documentation, regardless
of the mode of provision) delivered by us or works and services
(including all kinds of technical support) performed by us to a
third party worldwide, you must comply with all applicable
national and international (re-)export control regulations.
If required for the purpose of conducting export control checks,
you (upon request by us) shall promptly provide us with all information pertaining to the particular end customer, final disposition and intended use of goods delivered by us respectively
works and services provided by us, as well as to any export
control restrictions existing in this relation.
The products listed in this catalog may be subject to
European/German and/or US export regulations. Any export
requiring approval is therefore subject to authorization by the
relevant authorities.
Errors excepted and subject to change without prior notice.
1) The text of the Terms and Conditions of Siemens AG can be
downloaded at
© Siemens AG 2013
Catalogs
Industry Automation, Drive Technologies and Low-Voltage Power Distribution
Further information can be obtained from our branch offices
listed at www.siemens.com/automation/partner
System Solutions
Interactive Catalog on DVD
Catalog
Products for Automation and Drives
CA 01
Drive Systems
Variable-Speed Drives
SINAMICS G130 Drive Converter Chassis Units
SINAMICS G150 Drive Converter Cabinet Units
SINAMICS GM150, SINAMICS SM150
Medium-Voltage Converters
ROBICON Perfect Harmony
Medium-Voltage Air-Cooled Drives
Germany Edition
SINAMICS S120 Chassis Format Units and
Cabinet Modules
SINAMICS S150 Converter Cabinet Units
SINAMICS DCM Converter Units
SINAMICS and Motors for Single-Axis Drives
D 11
D 12
D 15.1
D 21.3
D 23.1
D 31
Three-Phase Induction Motors SIMOTICS HV
• Series H-compact
• Series H-compact PLUS
D 84.1
Asynchronous Motors Standardline
Synchronous Motors with Permanent-Magnet
Technology, HT-direct
DC Motors
SIMOREG DC MASTER 6RA70 Digital Chassis
Converters
SIMOREG K 6RA22 Analog Chassis Converters
Digital: SIMOREG DC MASTER 6RM70 Digital
Converter Cabinet Units
SIMOVERT PM Modular Converter Systems
SIEMOSYN Motors
MICROMASTER 420/430/440 Inverters
MICROMASTER 411/COMBIMASTER 411
SIMOVERT MASTERDRIVES Vector Control
SIMOVERT MASTERDRIVES Motion Control
Synchronous and asynchronous servomotors for
SIMOVERT MASTERDRIVES
SIMODRIVE 611 universal and POSMO
Note: Additional catalogs on SIMODRIVE or SINAMICS
drive systems and SIMOTICS motors with SINUMERIK
and SIMOTION can be found under Motion Control
D 86.1
D 86.2
DA 12
DA 21.1
DA 21.2
DA 22
DA 45
DA 48
DA 51.2
DA 51.3
DA 65.10
DA 65.11
DA 65.3
DA 65.4
Low-Voltage Three-Phase-Motors
SIMOTICS Low-Voltage Motors
MOTOX Geared Motors
SIMOGEAR Geared Motors
D 81.1
D 87.1
MD 50.1
Mechanical Driving Machines
FLENDER Standard Couplings
FLENDER SIG Standard industrial gear unit
FLENDER SIP Standard industrial planetary gear units
MD 10.1
MD 30.1
MD 31.1
Low-Voltage Power Distribution and
Electrical Installation Technology
SENTRON Protection, Switching, Measuring and
Monitoring Devices
SIVACON · ALPHA Switchboards and
Distribution Systems
Standards-Compliant Components for
Photovoltaic Plants
3WT Air Circuit Breakers up to 4000 A
3VT Molded Case Circuit Breakers up to 1600 A
Digital: SIVACON System Cubicles, System Lighting
and System Air-Conditioning
Digital: ALPHA Distribution Systems
ALPHA FIX Terminal Blocks
SIVACON S4 Power Distribution Boards
SIVACON 8PS Busbar Trunking Systems
Digital: These catalogs are only available as a PDF
and/or as an e-book.
LV 10.1
Building Control
GAMMA Building Control
Motion Control
SINUMERIK & SIMODRIVE
Automation Systems for Machine Tools
SINUMERIK & SINAMICS
Equipment for Machine Tools
SINUMERIK 840D sl Type 1B
Equipment for Machine Tools
SINUMERIK 808D, SINAMICS V60 and G120,
SIMOTICS 1FL5 and 1LE1
SINUMERIK 828D BASIC T/BASIC M,
SINAMICS S120 Combi, 1FK7 and 1PH8 motors
SIMOTION, SINAMICS S120 and
Motors for Production Machines
Drive and Control Components for Cranes
Power Supply and System Cabling
Power supply SITOP
System cabling SIMATIC TOP connect
Process Instrumentation and Analytics
Field Instruments for Process Automation
Digital: SIPART Controllers and Software
Products for Weighing Technology
Digital: Process Analytical Instruments
Digital: Process Analytics,
Components for the System Integration
Catalog
ET G1
NC 60
NC 61
NC 62
NC 81.1
NC 82
PM 21
CR 1
KT 10.1
KT 10.2
FI 01
MP 31
WT 10
PA 01
PA 11
Safety Integrated
Safety Technology for Factory Automation
SI 10
SIMATIC HMI/PC-based Automation
Human Machine Interface Systems/
PC-based Automation
ST 80/
ST PC
SIMATIC Ident
Industrial Identification Systems
ID 10
SIMATIC Industrial Automation Systems
Products for Totally Integrated Automation and
Micro Automation
SIMATIC PCS 7 Process Control System
Digital: Migration solutions with the SIMATIC PCS 7
SIMATIC NET
Industrial Communication
ST 70
ST PCS 7
ST PCS 7 AO
ST PCS 7.2
IK PI
LV 10.2
LV 11
SINVERT Photovoltaics
Inverters and Components for Photovoltaic Installations RE 10
LV 35
LV 36
LV 50
SIRIUS Industrial Controls
SIRIUS Industrial Controls
LV 51
LV 52
LV 56
LV 70
IC 10
PDF versions of the catalogs are available on the Internet at:
www.siemens.com/automation/infocenter
Please note the section “Downloading catalogs” on page
“Online services” in the appendix of this catalog.
© Siemens AG 2013
Get more information
Comprehensive information concerning the
SIMATIC PCS 7 process control system:
www.siemens.com/simatic-pcs7
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
www.siemens.com/automation
Subject to change without prior notice
Order No. E86060-K4678-A121-B1-7600
MQ.R4.AS.SID2.02.3.76 / Dispo 09508
KG 0313 2. AUM 176 En
Printed in Germany
© Siemens AG 2013
The information provided in this catalog contains descriptions or
characteristics of performance which in case of actual use do not
always apply as described or which may change as a result of
further development of the products. An obligation to provide
the respective characteristics shall only exist if expressly agreed in
the terms of contract. Availability and technical specifications are
subject to change without notice.
All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third
parties for their own purposes could violate the rights of
the owners.

Add-ons for SIMATIC PCS 7

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