Pulsar 200 Spareparts Catalogue
Transcription
Pulsar 200 Spareparts Catalogue
Brand ID: 001MC625 We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar DTS-i 200cc’ Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Team or write to us on the following address : Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was Bajaj Auto Limited issued. International Marketing DOC. NO.: 71110589 Akurdi, Pune 411 035 India REV. 00, MAR 2012 Phone : 020-27472851 Fax : 020-27407395 E-mail : exports@bajajauto.co.in Brand ID: 001MC625 Brand ID: 001MC625 Instructions for using the Catalogue 1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System: We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. assly. Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase accl. Accelerator Cyl Cylinder Comp. Complete o/s. Over size Fr Front Std. Standard L Length A/t. Alternate Rr Rear R.H. Right hand Hex. Hexagonal L.H. Left hand AR As required INDEX No. 1 2 3 4 5 Description Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston Page No. 1 2 3 4 5 6 7 8 9 10 Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum/ Shift Fork Gear Change Mechanism 6 7 8 & 9 10 11 11 12 13 14 15 Engine Assly & Crankcase RH Crankcase LH Cover RH Cover Magneto Clutch 12 13&14 15&16 17 18 16 17 18 19 20 Oil Cooler Assly. Carburettor Air Cleaner Comp. Silencer Assly Seat Assly. / Seat Lock 19 20 21 22 23 No. Description Page No. 36 37 38 39 Rear Brake Pedal Handle Bar Front Fork Painted Parts & Decals 41 42&43 44&45 40 Petrol Cock, Cap Tank & Gauge Fuel Fitting - Petrol Tank, Side Cover & Cover seat Meter Assly. Control Cables Chain Case 41 42 43 44 45 46 47 48 49 50 Head Lamp & Fairing Indicator Light Assly. Tail Lamp Assly/Front & Rear No.Plate Electrical Equipments Tool Kit Accessories / Grab Handle Kits List Amendment Sheet (Part Added) Amendment Sheet (Part Deleted) 21 22 23 24 25 Oil Pump Magneto/C.D.I./H.T.Coil Starter Assly (For Self Start) Engine Mountings Frame & Frame fitting 26 27 28 29 30 Swing Arm / Rear Shock Absorber Rider Foot rest Pillion Foot rest / Holder Mudguard Front & Rear Stand Assembly 31 32 33 34 35 Tyre/ Tube /Rim Front Hub Front Master Cylinder Front Disc Brake Rear Hub 24 25&26 27 28 29 30 31 32 33 34 35 36 37 38 39&40 Part Index 46,47,48 49 50 51 52 53 54 55 56 57 58 59 60&61 62 63 64 Brand ID: 001MC625 Brand ID: 001MC625 Pictorial Index PLATE NO. : 1 COVER CYLINDER HEAD PLATE NO. : 3 VALVE PLATE NO. : 5 CYLINDER AND PISTON PAGE NO.: 1 PAGE NO.: 3 PLATE NO. : 2 CYLINDER HEAD PLATE NO. : 4 CAMSHAFT / TENSIONER PAGE NO.: 2 PAGE NO.: 4 PAGE NO.: PLATE NO. : 6 PAGE NO.: 5 CRANK SHAFT 6 Brand ID: 001MC625 Brand ID: 001MC625 Pictorial Index Pictorial Index PLATE NO. : 7 BALANCER & BALANCER IDLER GEAR PLATE NO. : 8 PAGE NO.: 7 TRANSMISSION 8 & 9 PAGE NO.: PLATE NO. : 10 PAGE NO.: PLATE NO. : 13 PAGE NO.: 15 & 16 COVER RH PLATE NO. : 14 PAGE NO.: 17 COVER MAGNETO 5 4 1 3 2 N PAGE NO.: PLATE NO. : 9 CHANGE DRUM / SHIFT FORK 10 GEAR CHANGE MECHANISM 11 PLATE NO. : 15 PAGE NO.: CLUTCH 18 PLATE NO. : 16 OIL COOLER ASSEMBLY PAGE NO.: 19 4 PLATE NO. : 11 ENGINE ASSLY. & CRANKCASE RH PAGE NO.: PLATE NO. : 12 PAGE NO.: PLATE NO. : 17 PAGE NO.: 12 CRANKCASE LH 13 & 14 CARBURETTOR 20 PLATE NO. : 18 AIR CLEANER COMP PAGE NO.: 21 Brand ID: 001MC625 Brand ID: 001MC625 Pictorial Index Pictorial Index PLATE NO. : 19 SILENCER ASSLY. PLATE NO. : 21 OIL PUMP PLATE NO. : 23 STARTER ASSLY (FOR SELF START) PAGE NO.: 22 PAGE NO.: 24 PAGE NO.: 27 PLATE NO. : 20 SEAT ASSLY / SEAT LOCK PLATE NO. : 22 MAGNETO / C.D.I. / H.T. COIL PLATE NO. : 24 ENGINE MOUNTINGS PAGE NO.: 23 PAGE NO.: 25 & 26 PAGE NO.: 28 PLATE NO. : 25 FRAME & FRAME FITTINGS PLATE NO. : 27 RIDER FOOT REST PLATE NO. : 29 MUDGUARD FRONT & REAR PAGE NO.: 29 PAGE NO.: 31 PAGE NO.: 33 PLATE NO. : 26 SWING ARM / RR. SHOCK ABSORBER PLATE NO. : 28 PILLION FOOT REST / HOLDER PLATE NO. : 30 STAND ASSEMBLY PAGE NO.: 30 PAGE NO.: 32 PAGE NO.: 34 Brand ID: 001MC625 Brand ID: 001MC625 Pictorial Index Pictorial Index PAGE NO.: 35 TYRE / TUBE / RIM PLATE NO. : 32 FRONT HUB PAGE NO.: 36 PLATE NO. : 37 PAGE NO.: 42 & 43 HANDLE BAR PLATE NO. : 38 PAGE NO.: 44 & 45 FRONT FORK EU N E -R I G N I T E K HO S PAS CK LO PUS C FF O L O N I O PLATE NO. : 31 H R OGRIP N R U T EU R OGRIP PLATE NO. : 33 PAGE NO.: FRONT MASTER CYLINDER 37 PLATE NO. : 34 FRONT DISC BRAKE PAGE NO.: 38 PLATE NO. : 39 PAGE NO.: PLATE NO. : 40 PAINTED PARTS & DECALS 46, 47, 48 CAP TANK & GAUGE FUEL PAGE NO.: PLATE NO. : 41 FITTINGS P. TANK, SIDE COVER & COVER SEAT PAGE NO.: PLATE NO. : 42 49 PISTON SEAL WA E : US 4 ING T3- OM DO FR R ID LY INE ON FLU DUST SEAL RN NTA AP E AK CO R C ING D LE OV ALE FIL EM R SE AN E RE CL FO BE BR A BLEEDER CAP x PROTECTION BOOT INSULATOR CALIPER PISTON BLEEDER SCREW PAD SPRING PLATE NO. : 35 PAGE NO.: REAR HUB 39 & 40 PLATE NO. : 36 REAR BRAKE PADAL PAGE NO.: 41 50 PAGE NO.: METER ASSEMBLY 51 4 8 10 12 F 6 E 4 km/h x 1 0 0 rpm 2 SIDE 1 STAND Brand ID: 001MC625 Brand ID: 001MC625 Pictorial Index Pictorial Index PLATE NO. : 43 CONTROL CABLES PLATE NO. : 45 HEAD LAMP & FAIRING PLATE NO. : 47 TAIL LAMP ASSLY / FR & RR NO. PLATE PAGE NO.: PLATE NO. : 44 PAGE NO.: 52 CHAIN COVER 53 PAGE NO.: PLATE NO. : 46 PAGE NO.: 54 PAGE NO.: 56 INDICATOR LIGHT ASSEMBLY PLATE NO. : 48 ELECTRICAL EQUIPMENTS 55 PAGE NO.: 57 PLATE NO. : 49 TOOL KIT PAGE NO.: 58 PLATE NO. : 50 ACCESSORIES / GRAB HANDLE PAGE NO.: 59 Brand ID: 001MC625 Plate No. 1 : COVER CYLINDER HEAD 8 6 4 2 9 7 5 3 11 2 10 3 10 1 11 No. Part No. 36 17 01 66 96 Qty/ Veh. Remarks Head Cylinder with Cover Cover Tappet ‘O’ Ring Kit for Cover Cyl. Head Silent Bush (V) Camshaft Cap 1 2 1 1 1 Refer Page No. 60 Description 1 2 3 4 5 JC 1010 DJ 1012 36 DS10 DS 1011 DS 1010 6 7 8 9 10 39 2647 15 DS 1013 16 39 2532 04 39 1075 04 DH 1012 72 Domed Cap Nut Copper gasket Hex. Bolt with Flange Hex. Bolt with Flange Plug 4 4 2 4 2 11 DG 1014 98 Gasket 2 1 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 2 : CYLINDER HEAD Plate No. 3 : VALVE 9 4 8 2 9 9 1 1 10 3 6 11 2 8 5 13 5 4 12 6 7 3 7 15 7 14 No. Part No. 1 2 3 4 5 JC 1010 36 39 1660 05 DK 1010 03 DH 1015 08 39 1283 21 Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head ‘O’ Ring 6 7 8 9 10 JC 1200 03 DH 1210 38 39 1674 04 DH 1110 12 39 2608 01 11 12 13 14 15 36 DS10 JC 1200 59 2100 39 1674 AP 1110 2 01 01 08 04 10 Description Qty/ Veh. Remarks Part No. 1 2 1 5 1 1 2 3 4 5 DS 1013 35 DS 1013 36 DS 1013 33 DG 1010 29 39 2017 19 Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm with roller Cotter valve Seal valve stem 1 1 2 4 2 Carburettor Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw 1 2 2 1 1 6 7 8 9 DK DK DS 59 Valve Repair Kit Valve Kit Wave washer Plain washer 1 1 2 4 ‘O’ Ring Kit for Cover Cyl. Head Manifold "O" ring insulator Hex bolt with flange Engine temperature sensor 1 1 1 2 1 1013 26 1013 27 1013 66 1100 02 Description Qty/ Veh. No. Remarks Refer Page No.60 Refer Page No.60 For Sleeve Spark Plug Refer Page No.60 Manifold mtg. 3 3 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 5 : CYLINDER AND PISTON Plate No. 4 : CAMSHAFT / TENSIONER 2 6 4 3 7 3 6 8 9 2 2 10 1 4 7 1 5 15 5 10 12 11 14 5 13 9 No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 39 2669 21 DK 1016 14 JC 1010 86 JC 1010 85 JC 1010 38 DS 1012 76 DH 1014 12 DH 1010 48 DK 1013 86 JC 1010 35 DH 1013 92 JC 1010 34 39 1673 04 CS 1011 28 DD 1010 62 4 Description Ring ‘O’ Camshaft Assembly Bearing cam RH side Bearing cam LH side Guide chain Kit Sprocket cam Driven (32 T) Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Tensioner assly. gasket Bolt Qty/ Veh. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 8 Remarks No. Refer Page No.60 1 2 3 4 5 DK 39 JC DK 39 6 7 8 JC 1010 37 DK 1012 38 DD 1210 07 9 10 31 1210 06 DH 1014 14 3 Part No. 1010 2181 1010 1013 2132 63 06 12 28 17 Description Qty/ Veh. Gasket Cylinder Pin dowel Piston Assly. Std. Ring Set Piston Ring Snap 1 4 1 1 2 Cylinder Block / Piston Assly Assly. Oil Pipe BOLT :- M8 X 1.25 P X L 20, BANJO Washer copper Damper 1 1 Remarks Refer Page No.60 2 4 6 5 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 6 : CRANK SHAFT Plate No. 7 : BALANCER & BALANCER IDLER GEAR 1 8 5 9 4 7 3 2 6 10 8 1 12 11 3 5 2 9 11 8 7 6 6 13 4 7 10 No. Part No. 1 2 3 4 5 JC 1010 39 2183 39 2165 31 1011 DS 1011 6 7 8 9 10 11 12 13 6 01 04 11 73 54 Description 5 Qty/ Veh. Remarks 9 No. Part No. Description Qty/ Veh. Crankshaft assly. comp. Bolt Plain washer Key woodruff Parallel key 1 1 1 1 1 1 2 3 4 5 DJ 9025 03 DH 1010 72 39 1672 04 DH 1014 32 39 2152 20 Body Balancer Assly. Bearing stopper Bolt Balancer Idler Gear Assly. Needle roller bearing 1 1 1 1 2 39 1931 20 DK 1012 48 39 2203 07 36 DK00 29 DH 1010 64 BEARING - BALL :- 28 X 68 X 18 Sprocket cam drive (16 T) Parallel pin Set primary driver driven Body centrifugal oil filter 2 1 1 1 1 6 7 8 9 10 DH 1014 24 39 2557 17 39 1686 06 39 1620 11 52 DH01 77 Spring torsion Balancer Idler Circlip ext. Dowel Pin Spring steel washer Balancer Idler Holder 2 2 2 2 1 DH 1011 95 DH 1010 65 36 DK00 07 Nut primery drive Cover centrifugal oil filter Kit centrifugal oil filter 1 1 1 11 39 1674 04 Hex bolt with flange 3 Remarks Refer Page No.60 3 7 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 8 : TRANSMISSION Plate No. 8 : TRANSMISSION 1 1 16 16 13 2 5 4 5 4 15 14 3 12 6 5 5 4 4 11 7 8 12 4 5 11 10 17 19 18 11 18 11 21 21 20 5 20 5 22 23 23 24 No. Part No. Description Qty/ Veh. Remarks No. Part No. Description Qty/ Veh. DK 39 DK DH DH 1014 2158 1011 1010 1012 71 11 03 79 35 Shaft Input Transmission Washer plain Gear 4th Drive Washer Spline External Circlip 1 2 1 3 4 16 17 18 19 20 DK DK DH DH DK 1011 1011 1013 1013 1012 18 07 19 33 45 Gear 1st driven Gear 5th Driven Bush 2nd driven Gear 2nd Driven Collar Sprocket 1 1 1 1 1 6 7 8 9 10 DK DK DH 39 DK 1011 1011 1010 2160 1011 02 04 84 11 44 Gear Gear Gear Plain Shaft 1 1 1 1 1 21 22 23 24 30 DV DJ 39 1010 1010 1010 1062 61 48 63 04 ‘O’ Ring Sprocket Coller Sprocket Drive Plate Drive Sprocket Bolt flange 1 1 1 2 11 12 13 14 15 DH DK DH DK DH 1013 1011 1010 1011 1011 36 05 79 06 11 Washer Thrust Gear 3rd Driven Washer spline Gear 4th Driven Bush 1st driven 8 22 24 1 2 3 4 5 3rd Drive 5th drive 2nd drive washer output Transmission Assly. 15 14 3 6 9 17 19 5 4 7 8 10 9 13 2 Remarks 2 1 2 1 1 3 9 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 9 : CHANGE DRUM / SHIFT FORK Plate No. 10 : GEAR CHANGE MECHANISM 1 9 8 7 5 2 8 4 6 6 10 9 1 4 3 2 10 5 2 3 No. Part No. 1 2 3 4 5 DK DK DH DH DK DK 6 7 8 9 10 39 2437 04 39 2606 07 DK 1013 61 DH 1014 96 DK 1011 35 10 1011 1011 1011 1014 1011 1013 59 60 46 93 57 82 Description 13 15 7 Qty/ Veh. Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Drum comp. Gear Shift Drum comp. Gear Shift 1 2 1 1 1 1 Bolt Socket Parallel pin Guide Gear Shifter Spacer Bush Fork Gear Shift 1 1 1 1 1 Remarks No. (Old) From Apr.09 3 Part No. 1 2 3 4 5 DH DH DH DK DH 6 7 8 9 10 11 12 13 14 15 1017 1011 1011 1011 1015 05 43 44 82 09 Description Qty/ Veh. Lever comp. Gear Shifter Spring Slider Arm Reset Spring Gear Shifter Return Lever gear shift Damper 1 1 1 1 1 39 2453 04 DH 1013 93 DH 1015 03 DK 1012 53 DH 1013 94 Flanged Bolt Bolt Gear Shift drum Stopper Stopper Gear Shifter Drum Spring Gear Shifter Drum Stopper Bolt Shift Change 1 1 1 1 1 39 1998 JC 1910 DK 1011 DK 1011 DK 1011 Oil seal Bolt Brake Pedal Assembly tie rod Washer pivot Assly. Lever Change Arm 2 1 1 1 1 19 09 80 85 77 Remarks N.I N.I N.I 11 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 11 : ENGINE ASSLY. & CRANKCASE RH Plate No. 12 : CRANKCASE LH 13 3 2 3 2 18 10 23 8 2 19 4 21 8 6 5 7 9 16 8 11 6 20 9 7 14 15 3 5 4 17 12 Part No. 1 2 3 4 5 JC 1010 18 JC 1010 29 59 0500 08 AA 1014 37 DH 1010 06 Engine Assly. with starter motor Crankcase RH Stud Bolt Flanged Gasket Crankcase 1 1 2 1 1 6 7 8 9 10 39 2583 20 39 2601 20 39 2180 06 59 2000 27 DH 1014 87 Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin NRB Plate Stopper 1 1 2 1 1 12 Description Qty/ Veh. No. 1 24 10 Remarks No. N I 1 3 Part No. 2 3 4 5 JC JC 59 DK 39 59 1010 1010 0500 1010 2188 2100 16 45 08 94 19 06 6 7 8 9 10 11 12 13 14 15 16 DK 1010 97 39 0752 01 39 2603 20 59 2000 06 39 2185 20 39 2189 19 39 2190 19 DH 1012 03 DH 1016 61 DG 1014 98 DK 1011 24 22 Description Qty/ Veh. Crankcase LH Crankcase LH Stud Guide starter assly Oil Seal O’ Ring 1 1 2 1 1 1 Damper C’ Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing Seal Oil Oil Seal (For Shift lever) Breather pipe Plug (Drain Bolt) Gasket (For Drain Bolt) Sensor thermal with gasket 1 3 1 1 1 1 1 1 1 1 1 Remarks (Old) From Apr.09 13 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 12 : CRANKCASE LH Plate No. 13 : COVER RH 3 16 17 11 13 21 2 2 27 8 7 22 5 6 18 18 19 10 23 19 21 2 8 10 12 4 4 6 5 1 7 11 15 14 3 20 17 26 25 23 24 22 Description Qty/ Veh. No. Part No. 17 18 19 20 39 1013 21 39 1677 04 DH 1013 90 DJ 2010 21 'O' ring (ID 9.8X1.9) Bolt Bolt Cable assly. (Battery to Earth) 1 8 1 1 21 22 23 24 39 39 39 31 DK Plain Washer Hallow dowel pin Hallow dowel pin Switch Comp. (Neutral) Switch Comp. (Neutral) 1 2 2 1 1 14 14 1 13 12 11 06 06 81 80 20 15 24 2448 2180 2181 2010 1013 9 9 Remarks No. from Apr.09 (Old) From Apr.09 3 Part No. 1 2 3 4 5 JC 1010 DH 1011 39 1041 DH 1011 DH 1011 6 7 8 9 10 11 12 13 14 15 Qty/ Veh. Cover comp RH Grommet Breather Oil Seal Rack Shaft clutch release 1 1 1 1 1 DK 1012 51 DG 1014 18 DS 1012 15 DS 1013 53 39 0999 06 Parallel pin Gauge Wire circlip Bolt Pin Dowel 1 1 1 10 2 DK DH DH DH DH Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint ‘A’ 1 1 1 1 1 1012 1011 1210 1210 1210 30 97 19 41 42 Description 52 54 15 11 12 Remarks 15 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 13 : COVER RH Plate No. 14 : COVER MAGNETO 3 16 17 11 21 27 8 7 22 7 5 6 18 19 2 10 12 8 2 4 10 3 1 9 6 4 13 20 5 15 14 13 26 25 23 5 4 1 3 2 N 12 11 24 9 No. Part No. 16 17 18 19 20 DH 39 DH DH JC 21 22 23 24 25 26 27 16 1015 2443 1015 1013 1010 44 11 10 88 40 Description Qty/ Veh. Spring torsion clutch lever Washer Damper Flanged Bolt ‘bajaj’ Decal 1 1 1 8 1 39 1990 20 DH 1014 82 DK 1011 22 30 1012 36 DK 1011 23 39 2547 17 DS 1012 63 NRB Plate Spring relief valve Ball steel Bolt relief valve Intrigal circlip Oil Filler Cap with "O" ring 2 1 1 1 1 1 1 DK 1013 66 Bolt Banjo Special Clutch Cover 1 Remarks No. Fitted on Cover comp. RH 3 Part No. Description Qty/ Veh. 1 2 3 4 5 DJ DV 39 39 JC 1012 1010 2183 0999 1010 09 42 04 06 33 Cover Magneto Gasket Magneto cover Bolt Pin Dowel Cover LH RR 1 1 7 2 1 6 7 8 9 10 36 DH10 DH 1013 36 DH10 DJ 1610 DJ 1612 AP 1010 06 88 07 12 28 43 Set Damper Flanged Bolt Set of Plate Gear Shift Label Gear Shift Label NR bearing 1 4 1 1 1 1 11 12 13 DH 1011 57 39 1283 21 DH 1013 23 Cap crank center O ring Decal cover magneto 1 1 1 Remarks Refer Page No.60 Refer Page No.60 Black & White 17 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 16 : OIL COOLER ASSEMBLY Plate No. 15 : CLUTCH 18 7 6 4 7 3 4 19 6 1 17 7 10 14 2 2 15 6 8 7 11 9 5 6 1 5 13 15 16 6 12 3 8 10 9 14 13 No. Part No. 1 2 DH 1012 75 DK 1010 73 DK 1015 60 DK 1015 63 DK 1015 64 DK 1015 69 DK 1015 66 DK 1015 68 DK 1015 67 DK 1015 65 DK 1015 72 DK 1015 74 39 1880 20 DK 1015 73 DK 1010 72 DK 1011 26 DH 1016 48 DK 1016 36 39 2200 11 DK 1015 70 DK 1015 71 DK 1013 56 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 Description Special Nut Clutch assembly comp. Clutch assembly comp. Clutch Plate Assly Clutch Center Plate Clutch pressure Disc Clutch friction Disc Clutch friction (B type Disc Clutch friction (C type Plate Clutch Spring Clutch Capacity Bolt M6X25 (FCC) Bearing Clutch lifter thrust Plate Clutch Lifter (FCC) Rod Clutch lifter Spacer Clutch Nut Primary drive lock Lever Assly. Clutch Washer Primary Drive Gear Seat Judder spring Spring Judder Friction clutch plate kit Qty/ Veh. 1 1 1 1 1 1 3 1 1 4 5 5 1 1 1 1 1 1 1 1 1 1 Remarks (Old) From From From From From From From From From From No. Jan.09 Jan.09 Jan.09 Jan.09 Jan.09 Jan.09 Jan.09 Jan.09 Jan.09 Jan.09 From Jan.09 LH Thread From Jul.09 Part No. Description Qty/ Veh. 1 2 3 4 5 DK 1011 DK 1012 39 1661 39 1672 DK 1012 12 25 21 04 75 Oil cooler assembly Switch oil pressure O ring Bolt Pipe inlet oil cooler 1 1 1 1 1 6 7 8 9 10 DK 39 DK DK DK 1012 2637 1013 1012 1012 76 04 66 37 89 Pipe outlet oil cooler Hexagon head screw Bolt Special Banjo Gasket Cover Oil Cooler 1 1 2 4 1 11 12 13 14 15 DK DK DK DK DK 1012 1012 1012 1611 1611 77 78 79 88 89 Bracket Upper (Oil Cooler Pipe) Bracket Lower (Oil Cooler Pipe) Washer Oil Cooler Oil Cooler Cap LH Oil Cooler Cap RH 1 1 Remarks N.I. N.I. (at Cover RH Face) From Jan.09 From Jan.09 3 19 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 18 : AIR CLEANER COMP Plate No. 17 : CARBURETTOR 6 7 15 4 9 9 8 13 1 3 3 4 14 5 8 7 5 2 1 10 6 12 2 6 11 No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 JC 1200 05 DJ 1210 51 DJ 1210 52 JC 1200 09 DJ 1210 53 DJ 1210 54 DJ 1210 55 JC 1200 11 JC 1200 06 DH 1211 01 DH 1211 02 39 1780 01 JC 1200 10 DJ 1210 58 DJ 1210 59 JC 1200 07 DH 1210 93 DH 1210 63 20 Description Carburettor Assly. Vacuum Piston Kit Idling Screw Kit Jet needle(JN) “O” ring Screw Float Assly. Jet Holder Main jet Magnet Assly. Reed Switch Assly. Pan Head Screw Needle Jet (NJ)P3 Set Adjuster (PS) Set Plunger Assly. Air jet Needle Assly. Pin Qty/ Veh. 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 Remarks Part No. 1 2 3 4 5 JC 1200 04 DK 1210 09 DH 1210 20 39 1765 11 39 0007 01 Air cleaner comp. Assly element filter Bracket lock Plain washer Hexagonal head screw 1 1 1 1 1 6 7 8 9 JC 1200 CB 1210 DK 1110 DK 1210 Connecting tube Clamp Sensor air filter Intake air pump sensor 1 1 1 1 02 14 10 19 Description Qty/ Veh. No. Remarks N.I. 3 21 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 19 : SILENCER ASSLY. Plate No. 20 : SEAT ASSLY / SEAT LOCK 4 3 1 2 2 4 6 1 5 3/5 12 No. 1 2 3 4 5 5 6 22 Part No. JC JC DH DH DJ DK DK DK 1010 1010 1016 1016 1010 1013 1014 9026 46 83 08 07 64 05 75 27 Description Silencer Assly. Silencer Assly. W/o Guard Pillion Silencer front shield Truss screw Gasket exhaust Wire clip Guard Pillion Nut Qty/ Veh. Remarks No. 1 1 1 2 1 1 1 2 without cat (export) 1 2 3 4 5 DK DS DH DK DK 01 05 46 04 08 Seat Assly Damper Lock Assly Seat assly Lock assly 6 39 1902 04 Bolt flange Old New New 3 Part No. 2110 2110 1610 2110 2110 Qty/ Veh. Description comp front seat front comp rear seat rear Remarks 1 2 1 1 1 2 23 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 21 : OIL PUMP Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL 12 11 4 18 16 8 15 2 14 17 1 3 9 13 14 6 19 7 13 6 3 4 9 5 5 10 8 2 20 Description Qty/ Veh. No. Part No. 1 2 3 4 5 52 DH01 69 39 1674 04 DH 1210 10 39 1686 06 DH 1210 35 Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter 1 3 1 1 1 6 39 2194 21 ‘O’ Ring 1 Remarks No. Part No. 1 2 59 1000 02 DJ 1110 59 DJ 1110 21 DJ 1110 94 DJ 1110 61 39 1674 04 39 0761 01 DH 1011 99 39 0746 01 DG 1110 08 DH 1110 13 DJ 2011 02 DJ 2011 64 JC 1110 03 JC 1110 04 DH 1110 15 DD 1110 12 39 1902 04 3 4 5 6 7 8 9 10 11 12 13 14 15 24 3 Description Spring dowel Stator Assly. comp Stator Assly. comp. Stator Assly. comp. Rotor Assly. Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness) Screw Pan head Spark Plug Grommet Spark Plug AC/DC Regulator AC/DC Regulator HT coil LH with cap HT coil RH with cap Cap Spark Plug Grommet H.T. Cable Flange Bolt Qty/ Veh. 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 2 2 2 Remarks N.I. w.e.f. Nov.07 (Old) From Oct. 08 w.e.f. Nov.07 With Aluminum bracket (Old) (New) 25 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 23 : STARTER ASSLY Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL 12 12 11 11 14 18 16 8 15 14 3 17 13 3 9 13 14 7 19 7 13 9 1 2 6 10 4 6 8 4 9 15 16 5 5 10 8 2 20 No. 16 17 18 19 20 Part No. DJ 1610 39 1944 DH 1110 DJ 1110 DJ 1110 DJ 1110 67 04 16 23 62 93 Description Bracket H.T. Coil Flange Bolt Grommet Sleeve Spark Plug CDI analog type Magneto Assembly Magneto Assembly Qty/ Veh. 1 2 1 1 1 1 Remarks No. Part No. 1 DH 1017 82 36 DK00 76 DH 1017 81 DK 1016 05 DH 1016 59 JC 1011 14 DH 1015 81 DH 1013 85 DK 1011 76 DH 1011 72 DH 1011 88 JC 1011 15 59 2000 07 39 0972 04 JC 1110 07 DS 1013 53 DK 1017 70 DH 1013 89 DH 1011 63 2 N.I. Old From Oct.08 (New) 3 4 5 6 7 8 9 10 11 12 13 14 16 26 3 Description Body comp. starter clutch Body comp. starter clutch Plate Roller Clutch Plate Roller Cutch Gear starter clutch assly. Gear Starter Clutch Assly. Plate starter clutch gear return Bolt Shaft starter counter Collar starter counter Gear comp. starter counter assly. Assly. Gear Starter Counter Needle roller bearing Bolt socket Motor assly. starter Bolt Cover starter motor Slotted c’sunk screw Roller Qty/ Veh. 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 5 Remarks (Old) From Apr.09 (Old) From Apr.09 (Old) From Aug.09 For stopper plate (Old) From Aug.09 27 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 24 : ENGINE MOUNTINGS Plate No. 25 : FRAME & FRAME FITTINGS 17 16 3 4 10 6 5 14 6A 7 1 8/9 4 15 3 2 12 1 13 2 2 6 7 7 8 9 5 11 No. Part No. Description Qty/ Veh. 1 2 3 4 5 DK 1610 DH 1611 DH 1611 36 DK00 DK 1611 96 89 90 11 59 Bkt. Assly. eng. mtg. front Bkt. comp. LH eng. mtg. front Bkt. comp. RH eng. mtg. front Kit hardware eng. mounting Bkt. comp. LH eng. mtg. lower 1 1 1 1 1 6 7 8 9 10 DK 1611 60 39 2157 04 39 2412 04 DH 1612 73 39 1664 04 Bkt. comp. RH eng. mtg. lower Bolt Flanged Bolt Flanged Bush in frame Bolt - Hexagon :- M8 X 1.25 1 3 1 1 1 11 12 13 14 15 16 59 0400 43 DK 1611 61 39 2310 04 39 2412 04 39 2457 11 DK 1611 27 DK 1612 11 DK 1611 28 Bolt Hex Socket Head Bkt. comp. RH eng. rear Flanged bolt Bolt Washer Bkt. Engine hanger LH Bkt. Engine hanger LH Bkt. Engine hanger RH 1 1 2 1 1 1 1 1 17 28 Remarks No. 1 2 3 Refer Page No.60 4 5 (Old) From Jan.09 3 Part No. JC 1610 DH 1611 DG 1810 DK 1810 DG 1810 DK 1810 36 DV00 49 12 48 75 42 76 07 Description Qty/ Veh. Remarks Frame Assly. comp. Cup rear Nut Nut - Steering Cup - Steering Cup - Steering Bearing Cone Kit with 4th Race 1 2 1 1 1 1 1 (Old) From Jul.09 (Old) From Jul.09 Refer Page No.60 From Nov.08 From Nov.08 6 6A DK 1810 50 DK 1810 51 Cage Bearing Upper Cage Bearing Lower 1 1 7 8 9 10 39 1680 04 DJ 1611 32 DJ 1611 33 DJ 2011 43 DJ 2011 80 DG 1810 47 DJ 2011 81 Flanged bolt Cable Hook LH Cable Hook RH Hall Sensor Assly. SCB - Hall Sensor Assly. Bearing Race - Lower SCB - Magnet Assly. 2 1 1 1 1 1 1 Incl. Bush, Races & Cup rear 29 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 26 : SWING ARM / RR. SHOCK ABSORBER Plate No. 27 : RIDER FOOT REST 10 4 7 7 14 6 7 8 15 14 15 3 5 2 9 7 6 2 5 2 1 4 2 3 2 12 11 Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 JC 1710 03 DG 1710 38 36 DK00 12 JC 1710 04 DG 1710 18 DK 1710 06 DG 1710 19 DH 1710 19 DK 1710 03 DG 1710 34 JM 1710 03 DG 1710 20 DG 1710 22 39 1997 15 35 1710 33 39 0740 11 39 1224 11 JC 1610 23 30 1710 30 14 15 16 17 18 30 Description Rear Shock Absorber Bolt Pre-coated Kit bush rear shock Swing arm assly. Needle bearing Collar swing arm Oil seal ‘U’ nut swing arm Shaft swing arm Chain slider Adjuster chain Cap Chain Adjuster Hexagon nut Hexagon nut Grease nipple Plain washer(Nylon) Plain washer Instruction Lable Bush Rubber 4 13 16 13 12 No. 1 16 11 Qty/ Veh. 2 2 1 1 4 2 4 1 1 1 2 2 2 2 2 2 2 1 1 Description Qty/ Veh. Remarks No. Part No. Refer Page No.60 1 2 3 4 5 DJ 1611 26 22 1504 51 DJ 1611 27 DH 1610 53 DH 1611 94 Main step LH assly. comp. Flange bolt Main step RH assly. comp. Rubber main step Kick stopper 1 4 1 2 1 6 7 8 DX 1610 67 DH 1611 00 22 1504 51 Plate lock pillion step Spacer main step Bolt 2 2 2 Remarks Tyre Pressure N.I. 3 31 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 28 : PILLION FOOT REST / HOLDER Plate No. 29 : MUDGUARD FRONT & REAR 4 5 6 3 1 2 7 1 7 6 6 8 4 5 5 5A No. 1 2 3 4 5 5A 6 7 8 32 Part No. DK JC DJ DJ 3 Description Qty/ Veh. 1611 1610 1611 1611 37 02 28 29 Holder LH step Holder RH step Pillion step assly. comp. LH Pillion step assly. comp. RH 1 1 1 1 36 DK00 DJ 1611 39 1069 39 0292 39 2582 13 22 01 15 04 Kit hardware pillion Rubber Pillion Step Hexagonal head screw Nut Flanged Bolt 2 1 2 1 2 Remarks No. Part No. 1 2 3 4 5 DK 59 DK 39 39 1610 0400 1610 0711 1680 98 40 86 11 04 6 7 DK 1610 85 DK 1611 98 Description Qty/ Veh. Brace fender Step bolt Fender rear front Plain washer Flange bolt 1 4 1 4 2 Fender rear Mud flap front 1 1 Remarks Refer Page No.60 Bott. Mtg. LH & RH Holder Step 3 33 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 30 : STAND ASSEMBLY Plate No. 31 : TYRE / TUBE / RIM 2 3 2 5 11 4 EU R 1 OGRIP 9 5 10 1 7 4 6 3 12 OGRIP 1 2 3 4 5 DK 1611 22 30 1611 57 39 0787 08 DH 1611 21 DH 1611 45 Stand main Shaft stand Pin cotter Spring main stand Cover spring main stand 1 1 1 1 1 6 7 8 9 10 JC 1610 17 DH 1610 66 DH 1611 46 DF 1611 02 39 0422 15 Stand side Spring side stand Cover spring side stand Bolt Nut 1 1 1 1 1 11 12 DH 2010 64 DH 2010 65 Side stand switch Magnet Assly. 1 1 Remarks No. 1 2 3 4 5 3 Part No. JC DK JC DK DK 1510 1510 1510 1510 1510 13 39 10 40 26 Description Wheel rim front Tubeless tyre front Wheel rim rear Tubeless tyre rear Valve for tubeless tyre Qty/ Veh. R Part No. 34 Description Qty/ Veh. No. EU 8 Remarks 1 1 1 1 1 35 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 32 : FRONT HUB Plate No. 33 : FRONT MASTER CYLINDER 4 2 8 3 3 2 6 5 11 9 10 10 E : US -4 M NG NI DOT3 FRO AR W NLY UID INER O FL TA N AP E AK CO R C ING E OV BR ED AL FILL EM R SE AN A RE CLE FO BE 10 13 1 15 5 7 4 5 14 1 7 7 2 8 9 12 12 6 11 5 13 5 4 Qty/ Veh. No. Part No. Description 1 2 3 4 5 39 0787 08 39 2362 20 DK 1510 28 DG 1510 05 DE 1510 12 Pin cotter Bearing ball Spacer assly. Seal oil Plate drive 1 2 1 1 1 1 2 3 4 5 DE DJ DJ DE DE 6 7 8 9 10 DE DK DH DG DG Seal oil Disc Hex. slotted nut Plain washer Hex. soc. hd. bolt 1 1 1 1 6 11 12 13 JC 2010 49 DG 1510 07 DK 1510 08 Sensor speedometer Collar Axle 1 1 1 6 7 8 9 10 11 12 13 14 15 16 17 18 DE 1910 33 DJ 1910 28 DJ 1910 29 DJ 1910 30 DJ 1910 31 DJ 1910 32 DJ 2011 00 DJ 1910 34 DJ 1910 35 36 DH19 02 DK 1810 48 DK 1810 49 DG 1810 34 36 1510 1510 1710 1510 1510 08 27 19 08 49 Remarks No. Part No. 1910 1510 1910 1910 1910 43 76 57 11 10 Description Qty/ Veh. Major Kit - Master Cylinder Assly Hose Brake Front Lever Grip RH Banjo Bolt Washer Copper 1 1 1 2 4 Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw Cylinder Master Front brake switch Reservoir Cover Diaphragm Oil Window Kit Clamp (For Hose Pipe Lower) Clamp (For Hose Pipe Upper) Clamp Rubber 1 1 1 1 2 1 1 1 1 1 1 1 1 Remarks KBX N.I. N.I. N.I. 37 3 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 35 : REAR HUB Plate No. 34 : FRONT DISC BRAKE 27 30 21 28 4 9 5 17 24 22 18 19 24 26 PISTON SEAL 8 11 BLEEDER CAP 5 8 3 7 6 12 4 16 INSULATOR 2 10 3 9 1 4 1 20 PROTECTION BOOT CALIPER PISTON 2 23 29 DUST SEAL 7 x 25 3 BLEEDER SCREW 13 PAD SPRING 6 10 12 5 14 7 8 5 Qty/ Veh. 1 2 3 4 5 DG 1510 89 59 0400 48 DJ 1510 68 DJ 1510 69 DJ 1510 70 Caliper Assly. Front Bolt Flanged Spring Pad Bleeder Screw Bleeder Cap 1 2 1 1 1 1 2 3 4 5 39 DK DJ 39 30 2242 1510 1510 2241 1510 20 22 88 20 69 Bearing ball ( 6302 ) Collar bearing Damper Bearing ball ( 6202 ) Spring 1 1 1 1 2 6 7 8 9 10 DJ DJ DJ DJ DJ Disc Pad Set Insulator Protection Boot Minor Kit - Caliper Major Kit - Caliper 1 1 1 1 1 6 7 8 9 10 30 JC JC DJ JC 1511 1510 1510 1510 1510 05 05 02 32 11 Shoe brake assly. Cam brake Panel rear brake Axle- Rear Spacer panel side 1 1 1 1 1 11 12 DJ 1511 05 DJ 1511 06 Pad Spring Front Sp. Bolt Disc Pad Front 1 1 11 12 13 14 15 JC 39 39 JC 30 1510 0775 0798 1510 1510 07 04 15 06 38 Lever brake Hexagon head bolt Nut Indicator "O" ring 1 1 1 1 1 38 No. Part No. Description Qty/ Veh. Part No. 71 72 73 74 75 Remarks 11 No. 1510 1510 1510 1510 1510 Description 15 Remarks 39 3 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 35 : REAR HUB Plate No. 36 : REAR BRAKE PADAL 27 30 21 28 17 24 25 22 18 19 24 26 5 23 29 1 6 2 20 4 8 3 16 2 10 3 4 9 1 7 13 6 12 5 14 7 8 5 11 Qty/ Veh. No. Part No. 16 17 18 19 20 DH 1710 19 39 1997 15 39 1224 11 DK 1510 14 DS 1510 74 ‘U’ nut Nut Plain washer Spacer for coupling Lock washer 1 2 2 1 3 21 22 23 24 25 DK DK DK DS DK 1510 1510 1510 1510 1510 12 13 05 73 15 Seal oil Bearing ball Coupling Stud Sleeve 1 1 1 6 1 26 27 28 29 30 39 0794 DK 1510 36 JC00 JC 1510 DK 1510 15 36 02 14 10 Hex. lock nut Drive Chain Lock Chain Sprocket kit Sprocket 35T Chain 104 Link 6 1 1 1 1 40 Description 15 Remarks Refer Page No.60 Description Qty/ Veh. No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 JC 1910 01 DK 1011 86 DK 1011 85 JC 1910 09 39 2383 15 JC 1910 10 30 1510 69 JC 1910 02 36 DK00 31 JC 1510 02 DH 1510 29 39 1540 11 39 0694 15 39 0789 12 39 0807 08 30 1510 95 Lever Brake Pedal Bolt pivot lever change Washer pivot bolt Bolt Brake Pedal Flange nut Spring brake pedal Spring brake pedal Rod brake Kit hardware rod brake Rod Torque Step Bolt Rod Torque Plan Washer Nut Hexagon Lock :- M8*1.25 Washer Spring Pin Snap Hexagon Bolt 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 16 JC 2010 06 Magnet Rear Brake Switch 1 Remarks From Oct.08 Old Refer Page No.61 41 3 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 37 : HANDLE BAR Plate No. 37 : HANDLE BAR 19 19 3 18 3 17 2 18 17 2 5 O N I 21 I H F L OF ON F L OF ON E -R PUS SS PA CK LO I G N I T N E -R 1 E OK CH I G N I T 21 CK LO PUS H N R U T O 1 E OK CH SS PA 5 N R U T 20 4 20 4 14 9 14 9 16 13 8 7 7 22 15 16 15 11 22 12 16 10 10 6 Part No. 1 2 3 4 5 JC 1810 05 DH 1810 53 39 2582 04 DH 2010 48 DH 2010 49 Handle Bar Holder Handle Flanged bolt Control switch LH Control switch RH 1 1 4 1 1 16 17 18 19 20 39 DJ DJ DJ DS 6 7 8 9 10 JC DJ DJ DD 39 Lever & Holder assly. LH Holder left hand Lever grip left Bolt Self locking nut 1 1 1 1 1 21 22 39 1943 04 DK 2010 64 DK 2010 83 11 12 13 14 15 36 DK00 DH 1910 DH 1910 DH 1910 DJ 1810 Kit hardware holder LH Grip LH Grip Assly. RH Boot for lever Handle bar weight 1 1 1 1 2 1910 15 1910 54 1910 55 1910 85 1184 15 19 07 17 19 11 Description Qty/ Veh. No. 42 13 8 11 12 15 16 15 Remarks No. Part No. 2427 1810 2210 2210 1810 04 39 03 04 22 6 Description Qty/ Veh. Hex. soc. hd. cap screw Pad Holder Handle Mirror assly. LH Mirror assly. RH Switch assly. ignition 2 1 1 1 1 Flange bolt Clutch Switch with Diode Clutch Switch (6 amo Diode) 2 1 1 Remarks Cable More Length (Old) from Aug.08 Refer Page No. 61 43 3 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 38 : FRONT FORK Plate No. 38 : FRONT FORK 15 14 16 10 5 4 20 17 18 27 21 19 3 16 10 17 18 2 27 15 14 20 10A 21 19 2 5 3 5A 10B 22 22 23 4 24 13 13 25 26 6/7 25 26 6/7 11 11 23 23 24 8 12 24 8 12 28 9 31 23 24 28 9 29 31 29 30 30 1 1 Part No. 1 2 3 4 5 5A 6 7 8 9 10 10A 10B JC 1810 01 DG 1810 21 DG 1810 23 DG 1810 24 DG 1810 22 DG 1810 13 JC 1810 11 JC 1810 12 30 1810 26 30 1810 25 JC 1810 13 DG 1810 19 DG 1810 20 Fork front Dust seal Oil seal Spacer Seal Ring snap Guide Bush (Outer Tube) Outer Tube RH Outer Tube LH Gasket Bolt Cylinder comp. fork (Seat Pipe) Rebound Spring Cap Oil Lock 1 2 2 2 2 2 1 1 2 2 2 2 2 11 12 13 14 15 16 JC 1810 21 DG 1810 11 JC 1810 17 DH 1810 09 JC 1810 30 DG 1810 26 Pipe comp. suspension inner Slide Bush (Inner Tube) Spring Front Fork Grommet Top Bolt fork ‘O’ ring 2 2 2 2 2 2 44 Description Qty/ Veh. No. Remarks Part No. 17 18 19 20 31 1811 01 DS 1810 85 DG 1810 03 59 0400 05 Seat fork spring Spacer Tube Washer Bolt with Washer M16*28L 2 2 2 1 21 22 23 24 25 JC 1810 DG 1810 JC 1810 JC 1810 52 JC00 Holder fork upper Socket Bolt Cushion Rubber Cover Trail B Lamp Shade Assly. 1 2 2 4 1 26 27 28 29 30 DG 1810 05 JC 1810 03 39 0789 12 39 1813 04 DJ 2011 43 DJ 2011 80 Bearing cone Holder fork under Spring washer Bolt Hall Sensor Assly. Hall Sensor Assly. 1 1 2 2 1 1 From Aug.08 DK 1810 08 Flaye Bolt 1 Pinels Bolt Outer Tube 31 3 02 08 07 06 19 Description Qty/ Veh. No. Remarks 45 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 39 : PAINTED PARTS & DECALS 7 Plate No. 39 : PAINTED PARTS & DECALS 7 9 9 18 5 5 15 1 8 3 3 16 16 6 6 4 13 14 2 10/11 4 14 2 12 10/11 12 17 No. Part No. Qty/ Veh. Description 17 Remarks No. 1 JC JC DK DK 7102 7102 7105 7105 3A X3 2V 4L Fuel Fuel Fuel Fuel Tank w.e.f. Nov. 07 Tank w.e.f. Nov. 07 Tank Tank 1 1 1 1 FOR FOR FOR FOR LONG BEACH BLUE EBONY BLACK WINE RED GREY SILVER 2 52 DH05 DK 7301 DH 7301 DH 7301 32 2V 3A X3 Side Side Side Side cover cover cover cover LH LH LH LH 1 1 1 1 FOR FOR FOR FOR TITANIUM SILVER COCKTAIL WINE RED LONG BEACH BLUE EBONY BLACK 4 DK DK DK DK 2T 2V 3A X3 Side Side Side Side cover cover cover cover RH RH RH RH 1 1 1 1 FOR FOR FOR FOR TITANIUM SILVER COCKTAIL WINE RED LONG BEACH BLUE EBONY BLACK 5 3 46 7302 7302 7302 7302 15 1 8 13 18 3 Part No. DK 7303 DK 7303 DK 7303 DK 7303 DK 7304 52 DK00 DK 7402 DK 7402 2T 2V 3A X3 4L 13 3A X3 Description Qty/ Veh. Sear Cowl Assly. Sear Cowl Assly. Sear Cowl Assly. Sear Cowl Assly. Front Fender Front Fender Front Fender Front Fender 1 1 1 1 1 1 1 1 Remarks FOR TITANIUM SILVER FOR COCKTAIL WINE RED FOR LONG BEACH BLUE FOR EBONY BLACK FOR TITANIUM SILVER FOR COCKTAIL WINE RED FOR LONG BEACH BLUE FOR EBONY BLACK 6 DH 1410 20 Seat tape 1 7 DH 7401 4L DJ 7401 2V DJ 7401 3A DJ 7401 X3 Fairing Fairing Fairing Fairing 1 1 1 1 FOR TITANIUM SILVER FOR COCKTAIL WINE RED FOR LONG BEACH BLUE FOR EBONY BLACK 8 JC JC JC JC Tank Tank Tank Tank 1 1 1 1 FOR TITANIUM SILVER FOR COCKTAIL WINE RED FOR LONG BEACH BLUE FOR EBONY BLACK 7201 7201 7201 7201 4L 2V 3A 4M flap flap flap flap LH LH LH LH 47 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 39 : PAINTED PARTS & DECALS Plate No. 40 : CAP TANK & GAUGE FUEL 3 1 7 9 5 18 2 5 15 1 8 3 4 6 16 15 8 7 6 13 4 14 10 13 9 14 2 10/11 12 12 11 17 No. 9 Part No. JC JC JC JC 7202 7202 7202 7202 4L 2V 3A 4M Description Tank Tank Tank Tank flap flap flap flap RH RH RH RH Qty/ Veh. 1 1 1 1 10 DK 1611 23 Cover Side Mesh LH 1 11 12 13 14 15 DK 1611 59 0200 JC 1410 JC 1410 36 JC00 24 01 15 17 01 Cover Side Mesh RH Self tap screw Grommet Grommet Decal set 1 6 2 4 1 16 17 18 36 DK00 JC 1610 JC 1410 JM 1610 26 19 18 27 Petrol tank decal set Seat cowl decal Oil cooler decal Decal Oil Cooled 1 2 2 48 Remarks FOR TITANIUM SILVER FOR COCKTAIL WINE RED FOR LONG BEACH BLUE FOR EBONY BLACK No. Part No. 1 2 3 4 5 6 7 8 9 DH 1410 50 39 0840 01 39 2381 04 JC 1410 20 DH 1410 48 30 1410 39 DD 1410 22 39 0740 11 DK 2010 27 DK 2010 65 30 1410 36 30 1410 32 52 DJ03 13 BA 1220 03 DH 1410 24 DG 1410 28 39 2758 21 10 11 12 13 14 15 16 Refer page No. 61 -Black, Blue, Red 3 Description Cap Assly. Tank Pan head screw Hex. Soc Hd. cap screw Tap Assly Rotor with key Packing Bolt flanged Plain Washer Gauge Fuel Gauge Fuel Packing Bolt Tube fuel Pipe clip Drain tube Clamp ‘O’Ring New Tank Fuel Guage Qty/ Veh. 1 1 7 1 1 1 2 2 1 1 1 4 1 1 1 1 1 Remarks Alt. 39 1780 01 Upto Oct. 07 w.e.f. Nov. 07 N.I. 49 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 41 : FITTINGS P. TANK, SIDE COVER & COVER SEAT Plate No. 42 : METER ASSEMBLY 9 7 2 4 8 2 3 5 4 6 8 1 10 12 F 6 3 E 4 5 km/h x 1 0 0 rpm 2 SIDE 1 STAND 1 4 No. Part No. Description Qty/ Veh. Remarks No. Refer Page No. 61 1 1 2 3 4 5 DK DH DG DK DH 1611 1410 1611 1810 1410 85 31 21 34 23 Grommet Kit For side cover Tape tank inner Screw Lock for side cover with key Damper Rear 1 2 2 2 1 6 7 8 9 DJ 39 39 DK 1410 1556 2424 1410 08 04 11 15 Damper front Flanged Bolt Plain Washer Tank pad 2 1 1 1 50 2 3 4 5 6 3 Part No. JC JC 39 DJ DJ DJ DJ 1910 1910 1778 1811 2011 2011 2011 13 16 02 19 59 63 82 Description Meter Assly / Instrument Cluster Speedo meter with Breather Self Tapping Screw Cluster cover Speedo meter top cover Button push for tripmeter Speedometer Gasket Qty/ Veh. 1 1 4 1 1 1 1 Remarks (Old) From Jun. 09 From Aug.08 From Aug.08 N.I. 51 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 43 : CONTROL CABLES Plate No. 44 : CHAIN COVER 1 2 3 2 1 2 No. 1 2 3 4 52 Part No. DJ DK JC JC 1910 1910 2010 1610 61 11 43 27 Description Control cable throttle Cable Clutch Speedo Sensor (Potted) Guide Clutch Cable Qty/ Veh. 1 1 1 1 Remarks No. Part No. Description Qty/ Veh. 1 2 DK 1612 50 DH 1612 83 Cover Chain Bolt 1 2 Remarks From Aug.09 3 53 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 45 : HEAD LAMP & FAIRING Plate No. 46 : INDICATOR LIGHT ASSEMBLY 3 5 4 6 8 7 9 1/2 1 2 13 11 14 10 12 3/4 5 16 17 16 6 15 No. Part No. 1 2 3 4 5 JC DJ DJ DF 39 6 08 20 33 98 24 Qty/ Veh. Head Lamp assly. Mask Wind Shield Bolt Non Metallic Washer 1 1 1 4 4 DL 1810 10 Well Nut 4 7 8 9 10 DJ 1810 37 39 1907 01 DJ 1810 69 DH 1810 52 Decal Wind Shield M5 x 15L mushroom HD Packing Fairing Fairing mounting upper bracket 1 2 1 1 11 12 13 14 15 36 DK00 DJ 1810 39 0716 39 1524 JC 2010 Kit hardware mtg. bracket Clip Nut Screw pan cross Screw pan cross Lamp 12V 35/35W-HS1 1 4 2 2 1 16 17 DK 2010 44 DJ 2011 41 DJ 2011 94 5 Watt bulb white output BCU BCU 2 1 1 54 2010 1811 1810 1810 2141 Description 21 65 01 01 09 Remarks No. Part No. 1 2 3 4 5 DK DK DK DK GH 6 7 2010 2010 2010 2010 2010 50 51 51 50 12 Description Qty/ Veh. Blinker Front LH Flexible Blinker Front RH Flexible Blinker RR LH Flexible Blinker RR RH Flexible Lamp 12V / 10W 1 1 1 1 4 39 1970 15 Hex Nut Flange DJ 2011 81 Magnet assly blinker self cancellation 4 1 Remarks N.I. (From Aug. 08) Refer Page No. 61 (Old) From Aug.09 3 55 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 47 : TAIL LAMP ASSLY / FR & RR NO. PLATE 4 Plate No. 48 : ELECTRICAL EQUIPMENTS 8 3 2 1/2 5 9 10 5 4 3 12 6 15 1 12 16 16 7 11 7 13 11 13 8 6 14 14 10 Qty/ Veh. Part No. 1 2 3 4 5 DK 2010 03 DH 1612 93 DK 1611 53 59 0100 13 39 0705 01 Tail light with Lamp Damper Clip Nut Screw pan cross Truss Screw 1 2 4 4 2 1 2 3 4 5 6 DK DK 39 39 DJ DJ 2010 2010 1507 1956 2011 1612 37 38 11 04 26 47 Horn with LH stay Horn with RH stay Plain Washer Flange Bolt Battery (12V-9A) Dry Band Battery 1 1 1 1 1 1 6 7 8 9 10 39 1972 DK 2010 DJ 1610 DP 1611 39 1680 Bolt flange No. Plate illumination Rear No. plate bkt. Number plate Rear Hex Flanged Bolt 2 1 1 1 2 7 JC JC JC DH DH 2010 2010 2010 1910 2010 13 29 05 12 19 Wiring Harness For below seat Wiring Harness (St.RelaySol.Typre) Rear Brake Switch Spring Brake Switch Grommet Rear Brake Switch 1 1 1 1 1 11 12 13 14 15 39 1783 01 DP 1611 44 DH 1612 92 39 1773 04 DH 1612 93 Truss Screw Number plate front No. plate mounting bracket Bolt flange Grommet for Number plate mtg. 2 1 1 2 2 1680 04 2010 16 2010 25 2011 04 2010 85 2011 40 Flange bolt Starter Relay Starter Relay Fuse box Assly. Fuse Cable assly. (Battery to Earth) 1 1 1 1 1 1 16 DK 1611 64 Rear blinker mtg. plate 1 Cable assly. (Battery to St. Relay) 1 56 Remarks No. 8 9 10 Part No. For Front No. Plate 11 12 N.I. 13 14 15 39 DK JC 30 30 DJ 16 JC 2010 30 3 Description Qty/ Veh. No. 15 24 72 45 04 Description 9 Remarks Old From Aug.08 Old From Aug.08 57 Brand ID: 001MC625 Brand ID: 001MC625 Plate No. 49 : TOOL KIT Plate No. 50 : ACCESSORIES / GRAB HANDLE 1 1 2 7 5 2 6 4 No. Part No. 1 DJ 2210 06 Tool Kit with Band 2 DH 2110 05 Band Tool Kit 58 Description Qty/ Veh. Remarks Qty/ Veh. Remarks Kit Leg Guard 1 Refer Page No. 61 (from 04 Aug 09) 04 76 23 47 Flange bolt Sari Guard Assly. Kit hardware sari guard Grab handle LH 4 1 1 1 48 04 79 80 Grab handle RH Bolt Flange Foam LH For grab Foam RH For grab 1 4 1 1 No. Part No. 1 1 36 DK00 33 2 2 3 4 5 39 2310 DK 1611 36 DK00 DK 1611 6 7 8 9 DK 1611 39 2310 DJ 1610 DJ 1610 3 Description Refer Page No. 61 N.I. N.I. 59 Brand ID: 001MC625 Brand ID: 001MC625 KIT LIST Sr. Kit Part No. No. KIT LIST Kit Description Consisting of Following Parts Part No. Description Qty./Kit 1 36DS1001 Cyl.Head O Ring Kit 39239121 39128321 O Ring (Cover tappet) O ring 2 2 2 DK101327 Valve Kit DK101052 DK101011 Valve Intake Valve Exhaust 1 1 3 DK101326 Valve Repair Kit DK101247 DK101108 DK101110 DK101246 Retainer valve spring Spring valve inner Spring valve outer Seat valve spring 2 2 2 2 4 JC101038 Guide Chain Kit DH101017 DK101059 Guide chain (Tight) Guide Chain (slack) 1 1 5 36DK0007 Kit centrifugal oil filter 39220011 DH101234 39226701 DH101066 DH101067 39219908 Washer Gasket centrifugal oil filter Oval screw Join oil delivery Spring oil delivery Pin oil delivery joint 1 1 1 1 1 1 6 36DH1006 Set Damper (cover magneto) DH101282 DH101292 DH101294 Damper Cover Magneto Damper A Cover LH RR Damper B Cover LH RR 1 1 1 7 36DH1007 Set of Plate (cover magneto) DH101283 DH101293 Plate Damper Plate Damper Cover LH RR 1 1 8 DK101328 Ring set piston DK101286 DK101050 DK101287 Ring piston top Ring piston second Ring piston oil 1 1 1 39231204 39197015 39241304 DH161245 Bolt flange Nut flange Bolt flange U Nut 4 8 1 3 DG181045 DG181046 DG181047 Bearing cone Bearing race Upper bearing race 1 1 1 11 36DK0012 Kit bush rear shock absorber 39071411 39071215 39073712 Plain washer Dome cap nut Spring washer 8 2 2 12 36DK0013 Kit hardware pillion DJ161186 DH161061 30141031 39104011 39078408 Plait side pillion stape Pin pillion set "O" ring Plain washer Split pin 2 2 2 2 2 13 DV101048 JC151014 DK151010 Sprocket drive Sprocket hub Chain 1 1 1 9 36DK0011 Kit hardware engine mounting 10 36DV0003 Bearing cone kit 60 36JC0002 Chain sprocket kit 3 Kit Part No. Kit Description Consisting of Following Parts Part No. Description Qty./Kit 14 36DK0031 Kit hardware rod Brake 30191038 39021911 39080808 30191035 15191026 JC191007 Pin Plain washer Split pin Spring Pin Brake adjustment nut 1 1 1 1 1 1 15 36DK0019 Kit hardware holder LH 30191024 30191017 39021911 39072504 Screw Nut Plain washer Bolt hex 1 1 1 1 16 DK161185 Grommet kit for side cover DH161158 DH161133 Grommet side cover front Grommet side cover rear 2 2 17 36JC0001 Decal Set JC141018 JC141019 JC161019 JC161020 DJ141044 DJ141045 Decal oil cooler LH Decal oil cooler RH Decal seat cowl LH Decal seat cowl RH Decal tank LH Decal tank RH 1 1 1 1 1 1 18 36DK0021 Kit hardware mtg. bkt. DJ181029 DJ181064 39021111 39155304 Collar Grommet Plain washer Bolt flange 1 1 1 1 19 36DK0023 Kit hardware saree guard DH161225 39078912 39008004 59040013 39029615 DH161144 DD221003 Bolt special Spring washer Bolt hexagon Bolt hex socket Nut hexagon Cap Plug 1 1 1 1 1 1 1 20 36DK0033 Kit Leg Guard DK221025 Dk221026 Leg Guard LH Leg Guard RH 1 1 61 Brand ID: 001MC625 Brand ID: 001MC625 KIT LIST KIT LIST Amendment Sheet (Parts Added) Sr.No. 62 Part No. Description Amendment Sheet (Parts Deleted) Qty. Page No. Fig. No. 3 Sr.No. Part No. Description Qty. Page No. Fig. No. 63 Brand ID: 001MC625 Brand ID: 001MC625 Part Index 64 Part Index Part No. Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. 22150451 22150451 30101014 30101061 30101236 30141028 30141032 30141036 30141036 30141038 30141038 30141039 30151038 30151068 30151069 30151095 30161157 30181025 30181026 30181028 30181029 30201085 30201104 30221004 30221009 30221010 30221011 30221033 31101106 31101106 31101173 31201081 35171033 36DH1006 36DH1007 36DH1902 36DK0007 36DK0011 36DK0012 36DK0013 2 8 11 21 24 10 11 18 18 17 17 6 15 6 5 15 2 9 8 17 16 14 13 1 1 1 1 1 11 15 4 16 14 6 8 15 13 4 3 5 31 31 13 9 16 49 49 49 50 49 50 49 39 39 39 41 34 44 44 45 45 57 57 58 58 58 58 58 1 13 6 14 30 17 17 37 6 28 30 32 36DK0019 36DK0021 36DK0023 36DK0026 36DK0029 36DK0033 36DS1001 36DS1001 36DV0007 36JC0001 36JC0002 36JC0003 39000701 39029215 39029215 39042215 39069415 39070501 39071111 39071601 39074011 39074011 39074601 39075201 39076101 39078708 39078708 39078912 39079415 39079815 39080708 39084001 39099906 39099906 39101321 39104119 39106204 39106901 39107504 39118415 11 11 4 16 9 1 3 11 5 15 28 8 5 14 7 10 12 5 4 13 15 8 7 7 5 3 1 28 26 13 14 2 10 4 17 3 24 6 9 10 42 54 59 48 6 59 1 2 29 48 40 41 21 30 32 34 41 56 33 54 30 49 25 13 25 34 36 45 40 39 41 49 15 17 14 15 9 32 1 42 39122411 39128321 39150711 39152401 39154011 39158821 39162011 39166005 39166121 39166404 39167204 39167204 39167304 39167404 39167404 39167404 39167404 39167404 39167704 39168004 39168004 39168004 39168004 39168606 39168606 39171404 39174104 39176511 39176904 39177304 39177802 39178001 39178301 39181304 39188020 39188020 39190204 39190204 39190701 39193120 16 5 3 14 11 1 9 2 3 10 3 5 13 8 14 11 2 4 18 7 5 10 11 8 4 3 8 4 2 14 2 12 11 29 4 10 6 15 8 6 30 2 57 54 41 58 7 2 19 28 7 19 4 2 2 7 24 25 14 29 33 56 57 7 24 42 32 21 38 56 51 20 56 45 4 18 23 25 54 6 39194304 39194404 39195604 39197015 39197215 39199020 39199715 39199819 39201719 39213217 39214124 39215220 39215704 39215811 39216011 39216511 39218006 39218006 39218106 39218106 39218304 39218304 39218520 39218819 39219019 39219421 39220011 39220307 39224120 39224220 39230504 39231004 39231004 39231004 39231104 39235004 39236220 39238104 39238315 39241204 21 17 4 6 6 21 13 11 5 5 5 5 7 2 9 3 8 22 2 23 2 3 10 4 12 6 16 8 4 1 19 13 2 7 14 14 2 3 5 8 43 26 57 55 56 16 30 11 3 5 54 7 28 8 8 6 12 14 5 14 6 17 13 13 13 24 18 6 39 39 14 28 59 59 28 19 36 49 41 28 65 Brand ID: 001MC625 Brand ID: 001MC625 Part Index 66 Part Index Part No. Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. 39243704 39244311 39244704 39244811 39245221 39245304 39245711 39253204 39254220 39254717 39255717 39258320 39260120 39260320 39260607 39260801 39263704 39264715 39266921 39275821 39275821 52DH0169 52DH0177 52JC0019 59010013 59020001 59040005 59040031 59040040 59040043 59050008 59050008 59100002 59110002 59200006 59200007 59200027 59210006 59210008 AP101043 6 17 12 21 12 6 15 8 3 26 7 6 7 8 7 10 8 6 1 16 16 1 10 25 4 12 20 9 2 11 3 2 1 9 9 9 9 5 13 10 10 16 39 14 17 11 28 1 4 16 7 12 12 13 10 2 19 1 4 49 50 24 7 45 56 48 45 4 33 28 12 13 25 3 13 27 12 13 2 17 AP111010 BA122003 CB121014 CS101128 DD101062 DD111012 DD121007 DD141022 DD191085 DE151008 DE151012 DE191010 DE191011 DE191033 DE191043 DF161102 DF181098 DG101029 DG101418 DG111008 DG141028 DG151005 DG151007 DG151008 DG151049 DG151089 DG171018 DG171019 DG171020 DG171021 DG171022 DG171034 DG171038 DG181003 DG181005 DG181008 DG181011 DG181013 DG181021 DG181022 15 13 7 14 15 14 8 7 9 6 5 5 4 6 1 9 4 4 7 8 15 4 12 9 10 1 5 7 12 11 13 10 2 19 26 22 12 4 2 5 2 49 21 4 4 25 5 49 42 36 36 37 37 37 37 34 54 3 15 25 49 36 36 36 36 38 30 30 30 30 30 30 30 45 45 45 44 44 44 44 DG181023 DG181034 DG181042 DG181048 DG221040 DH101006 DH101048 DH101064 DH101065 DH101072 DH101079 DH101079 DH101084 DH101111 DH101141 DH101142 DH101144 DH101146 DH101154 DH101157 DH101163 DH101164 DH101172 DH101188 DH101195 DH101197 DH101199 DH101203 DH101235 DH101272 DH101275 DH101319 DH101323 DH101333 DH101336 DH101382 DH101383 DH101385 DH101388 DH101388 3 18 4 3 1 5 8 10 12 2 4 13 8 15 4 5 3 3 12 11 17 15 7 8 11 2 6 13 5 10 1 18 13 19 11 10 4 5 19 7 44 37 29 29 58 12 4 6 6 7 8 8 8 8 15 15 11 10 15 17 27 27 27 27 6 15 25 13 8 1 18 9 17 9 8 27 12 27 16 17 DH101389 DH101392 DH101393 DH101394 DH101412 DH101414 DH101482 DH101487 DH101493 DH101496 DH101503 DH101508 DH101509 DH101510 DH101544 DH101581 DH101607 DH101608 DH101648 DH101659 DH101661 DH101705 DH101714 DH101781 DH101782 DH111012 DH111013 DH111015 DH111016 DH121010 DH121011 DH121012 DH121015 DH121020 DH121035 DH121038 DH121101 DH121102 DH141020 DH141024 14 11 7 10 7 10 22 10 4 9 8 4 5 18 16 4 3 2 14 3 14 1 2 2 1 9 9 13 18 3 14 15 13 3 5 7 10 11 6 14 27 4 11 11 4 5 16 12 10 10 11 2 11 16 16 27 22 22 18 27 13 11 11 27 27 2 25 25 26 24 15 15 15 21 24 2 20 20 47 49 67 Brand ID: 001MC625 Brand ID: 001MC625 Part Index 68 Part Index Part No. Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. DH141048 DH141050 DH151029 DH161046 DH161053 DH161066 DH161100 DH161112 DH161121 DH161145 DH161146 DH161189 DH161190 DH161194 DH161273 DH161283 DH161292 DH161293 DH171019 DH171019 DH181009 DH181015 DH181040 DH181052 DH181053 DH191007 DH191012 DH191017 DH191019 DH201011 DH201014 DH201019 DH201048 DH201049 DH201064 DH201065 DH201299 DH211005 DH221003 DH221005 5 1 10 3 4 7 7 2 4 5 8 2 3 5 9 2 13 15 8 16 14 15 16 10 2 12 9 13 14 1 2 10 4 5 11 12 18 2 1 1 49 49 41 23 31 34 31 29 34 34 34 28 28 31 28 53 56 56 30 40 44 44 43 54 42 42 57 42 42 57 57 57 42 42 34 34 20 58 58 58 DH73013A DH7301X3 DJ101022 DJ101063 DJ101064 DJ101133 DJ101134 DJ101209 DJ101217 DJ101278 DJ111021 DJ111022 DJ111023 DJ111059 DJ111061 DJ111062 DJ111093 DJ111094 DJ121051 DJ121052 DJ121053 DJ121054 DJ121055 DJ121058 DJ121059 DJ141006 DJ151032 DJ151068 DJ151069 DJ151070 DJ151071 DJ151072 DJ151073 DJ151074 DJ151075 DJ151076 DJ151088 DJ151105 DJ151106 DJ161067 2 2 1 23 4 6 4 1 2 13 2 3 19 2 3 20 20 2 2 3 5 6 7 14 15 12 9 3 4 5 6 7 8 9 10 2 3 12 11 16 46 46 7 9 22 7 7 17 1 27 25 25 26 25 25 26 26 25 20 20 20 20 20 20 20 49 39 38 38 38 38 38 38 38 38 37 39 38 38 26 DJ161072 DJ161079 DJ161080 DJ161126 DJ161127 DJ161128 DJ161129 DJ161132 DJ161133 DJ161228 DJ161247 DJ161269 DJ161270 DJ181011 DJ181033 DJ181037 DJ181039 DJ181065 DJ181069 DJ181119 DJ181120 DJ191009 DJ191015 DJ191028 DJ191029 DJ191030 DJ191031 DJ191032 DJ191034 DJ191035 DJ191054 DJ191055 DJ191057 DJ191061 DJ201021 DJ201100 DJ201102 DJ201125 DJ201126 DJ201140 8 8 9 1 3 3 4 8 9 9 6 14 15 15 3 7 17 12 9 3 2 6 23 7 8 9 10 11 13 14 7 8 3 1 20 12 10 5 5 15 56 59 59 31 31 32 32 29 29 17 57 34 34 42 54 54 43 54 54 51 54 42 43 37 37 37 37 37 37 37 42 42 37 52 14 37 25 57 57 57 DJ201141 DJ201142 DJ201143 DJ201146 DJ201147 DJ201148 DJ201149 DJ201159 DJ201163 DJ201164 DJ201180 DJ201181 DJ201182 DJ201194 DJ221003 DJ221004 DJ221006 DJ221007 DJ74012T DJ74012V DJ74013A DJ7401X3 DK101003 DK101063 DK101072 DK101073 DK101094 DK101097 DK101102 DK101103 DK101104 DK101105 DK101106 DK101107 DK101112 DK101118 DK101122 DK101123 DK101124 DK101125 17 17 30 3 4 1 2 4 5 10 30 7 6 17 18 19 1 1 7 7 7 7 3 1 12 2 3 6 6 3 7 12 14 17 1 16 23 25 16 1 54 20 45 55 55 55 55 51 51 25 45 55 51 54 43 43 58 58 47 47 47 47 2 5 18 18 13 13 8 8 8 8 8 9 19 9 16 16 13 8 69 Brand ID: 001MC625 Brand ID: 001MC625 Part Index Part No. DK101126 DK101135 DK101144 DK101157 DK101159 DK101160 DK101176 DK101180 DK101182 DK101185 DK101185 DK101186 DK101186 DK101225 DK101237 DK101237 DK101238 DK101245 DK101248 DK101251 DK101252 DK101253 DK101275 DK101276 DK101277 DK101278 DK101289 DK101305 DK101326 DK101327 DK101328 DK101356 DK101361 DK101366 DK101366 DK101380 DK101382 DK101449 DK101465 DK101471 70 Part Index Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. Part No. Figure No. Page No. 13 10 10 5 1 2 6 13 4 14 3 15 2 2 9 10 4 20 7 6 11 9 6 7 12 13 11 5 6 7 4 19 8 18 10 8 10 10 10 27 11 11 11 41 11 41 19 5 19 19 9 6 15 15 11 19 19 19 19 19 22 3 3 5 18 10 16 19 14 10 16 16 8 DK101475 DK101560 DK101563 DK101564 DK101565 DK101566 DK101567 DK101568 DK101569 DK101570 DK101571 DK101572 DK101573 DK101574 DK101595 DK101596 DK101605 DK101636 DK111010 DK121009 DK121019 DK151005 DK151006 DK151007 DK151008 DK151010 DK151012 DK151013 DK151014 DK151015 DK151022 DK151026 DK151027 DK151028 DK151036 DK161085 DK161086 DK161096 DK161098 DK161122 5 2 3 4 7 6 6 6 5 17 18 8 11 9 1 15 2 15 8 2 9 23 2 4 13 30 21 22 19 25 2 5 7 3 27 6 3 1 1 1 22 18 18 18 18 18 18 18 18 18 18 18 18 18 27 27 27 18 21 21 21 40 35 35 36 40 40 40 40 40 39 35 36 36 40 33 33 28 33 34 DK161123 DK161124 DK161127 DK161128 DK161137 DK161142 DK161147 DK161148 DK161153 DK161159 DK161160 DK161161 DK161164 DK161176 DK161198 DK161199 DK161211 DK171003 DK171006 DK181008 DK181048 DK181049 DK181050 DK181051 DK181075 DK181076 DK191011 DK201003 DK201016 DK201024 DK201027 DK201027 DK201031 DK201031 DK201044 DK201064 DK201065 DK201083 DK211001 DK211004 10 11 16 17 1 1 5 6 3 5 6 12 16 3 7 1 16 9 6 31 16 17 6 6A 3 4 2 1 12 7 9 9 11 3 16 22 9 22 1 4 48 48 28 28 32 53 59 59 56 28 28 28 56 59 33 53 28 30 30 45 37 37 29 29 29 29 52 56 57 56 49 50 36 52 54 43 49 43 23 23 DK211008 DK73012T DK73012V DK73022T DK73022V DK73023A DK7302X3 DK73032T DK73032V DK73033A DK7303X3 DK74022T DK74022V DK74023A DK7402X3 DK902627 DL181010 DP161144 DP161145 DS101084 DS101096 DS101154 DS101166 DS101215 DS101263 DS101276 DS101333 DS101335 DS101336 DS101353 DS101353 DS101366 DS151073 DS151074 DS181022 DS181077 DS181085 DS211005 DV101042 DV101048 5 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 12 9 7 5 5 4 8 27 6 3 1 2 9 12 8 24 20 20 10 18 2 2 22 23 46 46 46 46 46 46 46 46 46 46 47 47 47 47 22 54 56 56 1 1 6 1 15 16 4 3 3 3 15 27 3 40 40 43 44 45 23 17 9 9 24 5 23 25 1 71 Brand ID: 001MC625 Brand ID: 001MC625 Part Index Part Index 72 Part No. Figure No. Page No. Part No. Figure No. Page No. DX161067 GH201012 JC101001 JC101012 JC101014 JC101016 JC101018 JC101022 JC101029 JC101030 JC101033 JC101034 JC101035 JC101036 JC101036 JC101037 JC101038 JC101040 JC101045 JC101046 JC101085 JC101086 JC101114 JC101115 JC111003 JC111004 JC111007 JC120001 JC120002 JC120003 JC120004 JC120005 JC120006 JC120007 JC120009 JC120010 JC120011 JC141015 JC141017 JC141018 6 5 1 3 1 1 1 2 2 1 5 12 10 1 1 6 5 20 1 1 4 3 3 8 11 12 11 12 6 6 1 1 9 16 4 13 8 13 14 18 31 55 6 5 22 13 12 4 12 15 17 4 4 1 2 5 4 16 13 22 4 4 27 27 25 25 27 2 21 2 21 20 20 20 20 20 20 48 48 48 JC141020 JC141020 JC151002 JC151003 JC151005 JC151006 JC151007 JC151010 JC151011 JC151013 JC151014 JC161002 JC161017 JC161019 JC161022 JC161023 JC161027 JC171002 JC171003 JC181001 JC181002 JC181003 JC181005 JC181006 JC181007 JC181011 JC181012 JC181017 JC181021 JC191001 JC191002 JC191009 JC191009 JC191010 JC191013 JC191015 JC191016 JC201005 JC201005 JC201006 4 4 8 9 7 14 11 3 10 1 29 2 6 17 1 17 4 4 1 1 21 27 1 24 23 6 7 13 11 1 7 12 4 6 1 23 1 11 8 10 49 50 39 41 39 39 39 35 39 35 40 32 34 48 29 30 52 30 30 44 45 45 42 45 45 44 44 44 44 41 41 11 41 41 51 43 51 20 57 20 72 Part No. Figure No. Page No. JC201008 JC201009 JC201013 JC201016 JC201024 JC201025 JC201029 JC201030 JC201043 JC71012T JC71012V JC71013A JC7101X3 JC71022T JC71022V JC71023A JC7102X3 JC72012T JC72012V JC72013A JC7201X3 JC72022T JC72022V JC72023A JC7202X3 JM161027 1 15 7 13 3 12 7 16 3 1 1 1 1 1 1 1 1 8 8 8 8 9 9 9 9 18 54 54 57 34 52 57 57 57 52 46 46 46 46 46 46 46 46 47 47 47 47 48 48 48 48 48 Part No. Figure No. Page No.
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