Filling and Testing Machines eK

Transcription

Filling and Testing Machines e.K.
Our Corporate Company Profile
Design and manufacture of
Filling and Testing Machines for
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Fire Extinguisher Production
Fire Extinguisher Qualification
Fire Extinguisher Service
Machines and appliances for
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charging of fire fighting equipment, for all types of extinguishing agents
dry chemical powder, carbon dioxide, nitrogen, foam, and also replacement of halon
pressure testing and burst testing of cylinders up to 1000 bar
filling machines for life raft pressure cylinder filled with nitrogen / carbon dioxide
test equipment for fire extinguisher qualification
emptying of barrels and drums
Our Customer Profile
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Ohmstrasse 18
D - 70736 Fellbach
GERMANY
Phone: +49 711 5782006
Fax: +49 711 5782007
www.vulkan-werk.de
office@vulkan-werk.de
Fire Extinguisher Manufacturer
Fire Extinguisher qualification / approval institutes
Fire Extinguisher Service Workshops
Airports / Ports
Military / Police / Civil Defence
Municipal Fire brigades
Works Fire brigades
Refineries
Chemical industry

 was founded 1921 as fire extinguisher manufacturer
and has been making filling and testing equipment since 1965
for all types of fire extinguishers.
 design and manufacture filling and testing machines for charging and
recharging of fire fighting equipment, for all types of extinguishing agents
For fire extinguisher service
Mobile and stationary powder- refilling machines
Mobile powder- refilling machines model UP07 / model UP05
Stationary powder -refilling machines model UP15 / model UP02 / model UW02
Wet working place model NAP01 / model NAFF10
Special tools for service workshops
CO2-refilling machine model CM01-6
Nitrogen refilling machines model NF 83
FM200 / Halon - refilling machine model HA107
Pressure testing machines model DPC01
Valve tightening assembling and de- assembling machine model VS91
Powder conveyor for filling extinguisher vehicles model LF207
Page
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4- 7
8 - 13
14 - 15
16 - 19
20 - 21
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24 – 28
29
30 - 31
For fire extinguisher production
Stationary powder-filling machines model AE01 and AW01
Valve tightening machine model VS91
Pressurizing station model NF 81
Pressure testing machines model DP06
32 – 35
36
37
38 - 39
Test equipment for fire extinguisher
Tapping test machine for portable fire extinguishers model TT01
Cylinder cycling test machine for portable fire extinguishers model CCT01
Manometer cycling test machine for fire extinguishers model MCT01
Manometer calibration test machine for fire extinguishers model MT02
Helium leak test machine model HLT02
For the chemical industry
Barrel and Drum emptying device model FE 51
Quality - our Principe
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40
41
42
43
44 – 45
46
consult us!

Mobil and Stationary Powder-Refilling Machines
Brief technical description
The purpose of our powder refilling machine is the dust free refilling of fine and finest grained powder
above all for replenishing and periodic checking of powder extinguishers as well as initial filling of small
series.
All our powder refilling machines are working on the same principle. By means of a suction device the
powder is leaded through a strainer (1,6 mm) in the separator. There, the filter unit is separating the intake
air from the powder. Because of the low porosity at high suction performance the suction air is escaping
while the powder is falling in the provided container (fire extinguisher). Through steady development of
our machines and accessories we are in a position both to fill mobile fire extinguishers and smaller fire
extinguishing vehicles by using the preliminary separator VA 230 and also plastic containers. The
complete cleaning of the whole station after the filling procedure guarantees a very long useful life of
the filter unit. Beside that an immediate change of powder is possible.
The types UP 07-6 and UP 05-5 are especially suitable for mobile use in vehicles because of their small
dimensions and weights and their voltage while the stationary operated stations UP 15-5 and UP 02-5
guarantee a very high suction performance thanks to their three phases current.
Filling output:
UP 07-6
UP 05-5
UP15
UP 02-5
15
8
2
-140
12
0,50
counter air
manual
radial
compressor
max. 190
35
20
3
1
250
12
1,00
counter air
electrical
gas ring
compressor
max. 210
40
25
4
1
300
12
1,00
counter air
electrical
gas ring
compressor
max. 220
50
30
6
1
600
50
1,50
counter air
electrical
gas ring
compressor
max. 220
1,0
60 %
230 V, 1 Ph, 50
Hz
450 x 450
900/1490
34
orange
(RAL 2003)
0,8
100 %
230 V, 1 Ph, 50
Hz
430 x 650
1030/1380
60
white
(RAL 9010)
1,5
100 %
400 V, 3 Ph, 50
/ 60 Hz
460 x 700
1250/1570
70
white
(RAL 9010)
1,5
100 %
400 V, 3 Ph, 50 /
60 Hz
850 x 1200
2200/2700
200
white
(RAL 9010)
6-kg-container
12-kg-container
50-kg-container
250-kg-container
Conveying capacity
Storage capacity
Filter range
Reversing
Compressor
type
Suction
performance
Motor performance
Operating time
Electric supply
Dimension: W x D
H min./max
Weight
Paint
-3-
pcs./h
pcs./h
pcs./h
pcs./h
kg/h
kg
m²
mbar
kW
ED
mm
mm
kg
powdercoated
consult us!

Mobile Powder-Refilling Machines model UP 07
guarantee a dust-free and rapid check on the customer's premises.
The most economical method for all expert testing services.
Model UP 07-6
This, the smallest model, is very handle thanks
to its compact dimensions and can be used
anywhere.
Two big transportation wheels permit the
machine to be moved to wherever it is
needed. There are also two sliding gear
wheels at the handle so that it can be
accommodated into any vehicle without
problem.
The filter cleaning is performed by our
patented air reversing hood.
Technical Data:
Performance:
Electrical supply:
Weight:
Transport dimensions:
approx. 7 - 12 kg/min.
230 V, 1 Ph, 50 Cy
approx. 34 kg
450 x 450 x 900 mm
900
/
1315
460
460
Filling output:
6-kg-container
12-kg-container
50-kg-container
250-kg-container
Conveying capacity
Storage capacity
Filter range
Reversing
Compressor type
Suction performance
Motor performance
Operating time
Electric supply
Dimension: W x D
H min./max
Weight
Paint
-4-
UP 07-6
15
8
2
-140
12
0,50
counter air manual
radial compressor
max. 190
1,0
60 %
230 V, 1 Ph, 50 Hz
450 x 450
900/1490
34
orange (RAL 2003)
pcs./h
pcs./h
pcs./h
pcs./h
kg/h
kg
m²
mbar
kW
ED
mm
mm
kg
powdercoated
consult us!

Mobile Powder-Refilling Machines model UP 07
Preliminary separator model VA 230
for the filling of mobile extinguishers, consisting
of a separator cone with connection hose. The soft plastic
cone fits any filling hole from 55 mm to 125 mm diameter.
Emptying of wheeled extinguishers
with storage drum and
preliminary separator VA 230
Filling of wheeled extinguishers
with preliminary separator VA 230
Necessary additional equipment for maintenance larger fire extinguishers
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Universal preliminary separator VA230
for refilling of larger fire extinguishers
The pre-separator cone with suction lines is mounted between the suction pipe and the
existing suction hose. The connections at the suction hoses of the pre-separator cone are
designed in a way that any confusion is excluded.
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Storage drum filling
for intermediate storage of powder or collection of old powder. Lid removable, with two
strong handles.
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Special suction pipe
with diameter 38, 1300 mm long.
-5-
consult us!

Mobile Powder-Refilling Machine model UP05
guarantee a dust-free and rapid check on the customer's premises.
The most economical method for all expert testing services.
Model UP 05-5
The powerful, practical machine for the
PROFESSIONAL. This machine is fitted with an
effective filter-rinsing system.
The better the filter is cleaned, the better the
performance, the longer the service life.
This equipment can be used for work both in
vehicles and for dust-free work on customer
premises. Its light weight and the advantage
of wheels make it simple to handle and easy
to transport.
Technical Data:
Performance:
Electrical supply:
230 V, 1Ph, 50 Hz, 0,8 kW
Weight:
approx. 60 kg
Transport dimensions:
430 x 650 x 1030 mm
1380 mm
1030 mm
632 mm
454 mm
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Filling output:
6-kg-container
12-kg-container
50-kg-container
250-kg-container
Conveying capacity
Storage capacity
Filter range
Reversing
Compressor type
Suction performance
Motor performance
Operating time
Electric supply
Dimension: W x D
H min./max
Weight
Paint
UP 05-5
35
20
3
1
250
12
1,00
counter air electrical
gas ring compressor
max. 210
0,8
100 %
230 V, 1 Ph, 50 Hz
450 x 650
1030/1380
60
white (RAL 9010)
pcs./h
pcs./h
pcs./h
pcs./h
kg/h
kg
m²
mbar
kW
ED
mm
mm
kg
powdercoated
consult us!

Mobile Powder-Refilling Machine model UP05
Preliminary separator model VA 230
for the filling of mobile extinguishers, consisting
of a separator cone with connection hose. The soft plastic
cone fits any filling hole from 55 mm to 125 mm diameter.
Emptying of wheeled extinguishers
preliminary separator VA 230
Filling of wheeled extinguishers
with preliminary separator VA 230
Necessary additional equipment for maintenance larger fire extinguishers
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Universal preliminary separator VA230
for refilling of larger fire extinguishers
The pre-separator cone with suction lines is mounted between the suction pipe and the
existing suction hose. The connections at the suction hoses of the pre-separator cone are
designed in a way that any confusion is excluded.
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Storage drum filling
for intermediate storage of powder or collection of old powder. Lid removable, with two
strong handles.
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Special suction pipe
with diameter 38, 1300 mm long.
-7-
consult us!

Stationary Powder-Refilling Machine model UP15
This versatile workshop unit convinces with its fully
developed construction and its wide-spread application.
Model UP 15-5
Workshop machine for filling and checking
powder extinguishers with 1-250 kg content.
Two large gum wheels which make possible an
easy transport of the machine.
Because of the very strong laid out extract fan
and the high-grade technical conception it is
the ideal machine for all larger checking
services and works fire brigades.
Technical Data:
Performance:
Electrical supply:
400 V, 3 Ph, 50 / 60 Cy
also available for other voltages.
Weight:
approx. 70 kg
Dimensions:
460 x 700 x 1570 mm
1300 mm
800 mm
500 mm
-8-
Filling output:
6-kg-container
12-kg-container
50-kg-container
250-kg-container
Conveying capacity
Storage capacity
Filter range
Reversing
Compressor type
Suction performance
Motor performance
Operating time
Electric supply
Dimension: W x D
H min./max
Weight
Paint
UP15
40
25
4
1
300
12
1,00
gas ring compressor
max. 220
1,5
100 %
400 V, 3 Ph, 50 / 60 Hz
460 x 700
1250/1570
70
white (RAL 9010)
pcs./h
pcs./h
pcs./h
pcs./h
kg/h
kg
m²
mbar
kW
ED
mm
mm
kg
powdercoated
consult us!

This versatile workshop unit convinces with its fully
developed construction and its wide-spread application.
Working position of our powder refilling machine UP15-5
Transport of the machine
Refilling from one
extinguisher
to an other
New filling of
extinguishers
place the powder storing
container or storing sack
on to the balance,
and suction the required
quantity of powder by
means of the suction
pipe into the extinguisher
to be filled.
Discharge of old powder
and filling in to plastic
bags.
Emptying of wheeled
extinguishers
preliminary separator
VA230
New filling of wheeled
extinguishers
with preliminary separator
VA230
-9-
consult us!

The biggest and most powerful powder-refilling machine,
highly successful worldwide for more than 40 years.
Model UP 02-5
With our most efficient filling
machine you can fill directly
all powder extinguishers up
to 250 kg content.
With its ergonomic design it is
suitable for smaller filling series.
The filter cleaning is done
electrically
by push button and can
be made easily after each filling
process. For fine cleaning a
vibrator is installed at the
separator.
Technical Data:
Performance:approx. 14 - 19 kg/min.
Electrical supply: 400 V, 3 Ph, 50 Cy
Weight:
approx. 200 kg
Dimensions: 850 x 1200 x 2700 mm
Innovations - from  developed - for Experts at work.
Standard by all Machines since 1973
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Vessel valve D 80 mm / D 100 mm – for optimised powder flow.
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All around sight glass ( Control funnel ) for better view of the powder flow.
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Sealing cone to change for different size of cylinder orifice / since 1985
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Strainer in the suction pipe, Stainless steel mesh wide 1,6 mm,
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Connecting of the cylinder by worm gear lifting, easy to move, in all positions self locking.
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Suction hose, suction tube and all powder contacted parts are constant up to the
electrical connector grounded, therefore no electrostatic discharge.
- 10 -
consult us!

The biggest and most powerful powder-refilling machine, for more than 30 years.
General - brief technical description
The most important requirement for such a machine is the dust-free filling and the dust-free
emptying of cylinders. For this purpose, an efficient suction unit as well as a sufficiently
dimensioned filter equipment is required to guarantee the function for a prolonged period
without having an important decrease in performance. Furthermore it is important that the
filters are cleaned after each operation by means of the reversing unit. The most efficient way
to clean a filter is by counter current blowing (reversing) and subsequent vibration with the builtin vibrator.
Furthermore this machine is equipped with a subsequent fine filter for the very finest dust
particles which cannot be retained by the filter. Thus no dust particles will penetrate into the
suction unit, which means a considerable increase of working life.
In order to guarantee the required dust-free filling without additional exhauster, we have
created a close system in connecting the fire extinguisher container to be filled in a dustproof
way to the filling funnel. Here it is important to have a universal design for the clamping device
and the holding fixture for the individual containers to allow the filling of a variety of different
types and sizes of fire extinguishers without major alterations.
In the closed filling system, the extinguisher to be filled is pressed against a sealing, so that it is
not possible to control at the same time the powder weight to be filled by means of a balance.
Therefore the powder storage container (a sack or a drum) is placed beside the machine on a
floor balance, preferably a digital balance with tare, which continuously displays the weight of
the powder being sucked out of the container.
Another very practical feature is the sieve in the suction pipe, preventing the transport of
clotted powder into the filling funnel and from there to the fire extinguisher. This is very important
because such powder lumps cannot only block the nozzle or the deliver pipe but the humidity
contained in it may even cause an expansion of the lumping and a total failure of the fire
extinguisher.
The machine is designed in such a way that all powder fire extinguishers from 1 to 50 kg can be
clamped in and filled without auxiliary equipment. In swinging the lifting table out of the way,
most types of wheeled units P 50 can be placed directly under the filling funnel and closed
hermetically. For filling of larger wheeled units P 100 and P 250, the powder separator is moved
up to its topmost position. This allows enough head to connect the units dust-tightly by means of
a flexible connection line.
2380 mm
1220 mm
Filling output:
6-kg-container
12-kg-container
50-kg-container
250-kg-container
Conveying capacity
Storage capacity
Filter range
Reversing
Compressor type
Suction performance
Motor performance
Operating time
Electric supply
Dimension: W x D
H min./max
Weight
Paint
UP 02-5
50
30
6
1
600
50
1,50
gas ring compressor
max. 220
1,5
100 %
400 V, 3 Ph, 50/60 Hz
850 x 1200
2200/2700
200
white (RAL 9010)
pcs./h
pcs./h
pcs./h
pcs./h
kg/h
kg
m²
mbar
kW
ED
mm
mm
kg
powdercoated
1140 mm
- 11 -
consult us!

The biggest and most powerful powder-refilling machine,
highly successful worldwide for more than 30 years.
Working position of our powder refilling machines.
New Filling or Refilling of extinguishers - P 12 kg
The container to be filled is placed onto the lifting table
and pressed against the sealing cone of the control
funnel when actuating the crank handle. To this effect
the container orifice and the centre of the sealing cone
have to be aligned towards each other. Then the
holding magnets at the fork can be adjusted in away
that further containers of same type and size are
automatically aligned.
Then place the powder storing container or storing sack
on to the balance if available and suction the required
quantity of powder by means of the suction pipe into
the extinguisher to be filled.
Filling of mobile Extinguishing Units - P 50 kg
For emptying and refilling of larger mobile extinguishing
units the lifting device is swung away, and the
extinguishing unit up to a size of type P 50 can be
placed directly below the control funnel. After that
lower the separator until the sealing cone covers the
filling orifice.
Filling of mobile Extinguishing Units - P 250 kg
If the mobile fire extinguishing units P 100 and P 250 are
to be filled, these units we first place most closely to the
filling machine. Then crank the powder separator
completely upwards to maintain a fall between the
connecting flange of the control funnel and the filling
orifice. Replace the control funnel with the two knurled
nuts by the interchangeable connecting piece
(accessory).
- 12 -
consult us!

Stationary Powder-Refilling Machine with digital scale model UW02
This versatile workshop unit convinces with its fully developed construction
and integrated digital scale with automatic cut of.
Model UW 02-1
Workshop machine for dustless filling of
portable fire extinguishers from 2 to 50 Kg
contents.
Because of the very strong laid out extract
fan and the high-grade technical
conception it is the ideal machine for all
small fire extinguisher productions.
Technical Data:
Electrical supply:
400 V, 3 Ph, 50 Cy
Suction high:
200 mbar
Weighing range:
0 - 150 kg
Digit steps:
20 g
Performance: ca. 60 Extinguisher a 6 kg/hrs.
Weight:
ca. 200 kg
Dimensions:
850 x 1200 x 2700 mm
The filling machine is working with a vacuum system.
The empty container 2 kg / 6Kg / 12 Kg / 50 Kg are placed
manually under the filling opening to which are joined
closely by means of a hand crank.
The quantity to be filled into the container can be set and
is measured accurately by a digital scale; witch
automatically interrupts the suction process of the hand
held suction – pipe when the set weight is reached.
( Option for automatic filling )
The filter are cleaned automatically by air reversing.
( Option for automatic filling from 1 tone Big Bag )

Special execution with stronger suction fan differential pressure 400 mbar / 4,0 kw

With pneumatic lifting and pneumatic flap valve.

Two hands activated filling procedure.
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Automatic filter cleaning after each filling.

Connection funnel for powder transport containers ( Big Bag )
Container connection Ø 296 mm.
- 13 -
consult us!

Wet working place model NAP
suitable for the maintenance of fire extinguisher with wet extinguishing medium,
enabling quick and secure checking of all maintenance works.
Model NAP01
with a height adjustable working
plate with clamping device and
a water supply hose is located over
a collecting tub
with a stainless steel housing to
protect the surrounding as far as
possible against spray water.
Filling pump
for emptying and refilling of
extinguisher with liquid agent.
Carried out as hose pump, suitable
for gentle supporting of foaming
and aggressive medium
Built in the working place
Technical Data:
Performance:
ca. 10 l / min
Weight:
approx. 200 kg
Mobil liquid agent refilling machine model NAFF10
for emptying and refilling of extinguisher with liquid
agent, suitable for gentle supporting of foaming and
aggressive medium.
Conveying capacity:
Power supply:
Control voltage:
Weight:
Dimensions:
- 14 -
approx. 10 l / min
230 V, 1 Ph, 50/60 Cy
DC 24 V
approx. 27 kg
405 x 325 x 1005 mm
consult us!

Workshop
Additional Equipment to complete our filling and testing machines.
Insulation resistance tester model IT1M
to control the cylinder- inner coating of water-, and foam- extinguisher
Insulation resistance tester model IT1M
Testing voltage: 500 V
Testing current: 3 mA
Accuracy: 0,1 MOhm
Testing pick
to free hang in the with water filled cylinder
Testing clamp
to connect on the cylinder neck ring.
Insulation resistance over 1 MOhm - the cylinder- inner coating is good for further service
Insulation resistance less 1 MOhm - the cylinder- inner- coating is to reject.
- 15 -
consult us!

Workshop
Cylinder clamping device model BS 102-B
as floor unit, with special non-skid surfacing and foot
holds, to secure the fire extinguishers during dismantling.
Bar light
for interior control of fire extinguisher cylinders.
Flexible thin bar with attached mirror,
also suitable for the inside inspection of stored - pressure extinguishers.
Cylinder clamping device BS 102-B
Inspection mirror Ø 24 mm
Inspection light
Flexible thin bar
Battery handhold
- 16 -
consult us!

Workshop
Set of Form spanners
Form spanners
special key to open and close fire
extinguishers - Gloria; Minimax; Total; Bavaria;
Vulkan; Ansul; Amerex
according your instructions.
Handhold for form spanners
Torque wrench
for torque up to 130 Nm
Pin wrench
Clamping range: 0 - 100 mm
Hook wrench
Universal valve wrench
- 17 -
consult us!

Workshop
Hose testing device model SP 223-T
for the required testing of fire extinguisher hose with shutoff valve and of safety valves
on fire extinguishers. Sophisticated device for the service workshop with plexiglas tube
to observe the testing process. With a control manometer, a safety valve and hose
connection including 12 different adapters for different connection threads
Test pressure:
max. 30 bar.
Plexiglas tube
to observe the testing process.
Connection Adapter –with female thread:
M 22x1,5 / R ½“ / M 22x1,5
Connection Adapter –with male thread:
R ¼“ / R 3/8“ / M 22x1,5 / M 18x1,5 / M 16x1,5 /
M 14x2 / M14 x 1,5 / M 12x1,5 / M 12x1 / Testing
connection for safety valves with M 16x1,5
Pressure reducer
for connection to the nitrogen storage vessel.
This pressure reducer is absolutely necessary, as it is not
allowed to connect the hose testing device model SP
221 directly to the storage bottle.
Ingoing pressure:
max. 200 bar
Outlet pressure:
0 - 50 bar
- 18 -
consult us!

Workshop
Additional Equipment to complete our powder refilling machines.
Nitrogen refilling device model NF 80-B
is serves for the purpose of pressurizing permanently pressurized extinguishers by means
of nitrogen for a wide range of makes.
A quick-acting coupling is fixed at the end of the hose pipe so that further filling clamps
or screw adapters can be connected.
The device is installed in housing with shut-off valve
with pressure release, safety valve and manometers
for ingoing and filling pressure.
Mounted at a floor frame with
Cylinder clamping device model BS 102-T
and height adjustable table.
Universal filling clamp model VZ 211.
Screw adapter for external thread VG 8
Screw adapter for internal thread R 1/4"
Pressure reducer 200 / 50 bar
for connection to the nitrogen storage vessel.
This pressure reducer is absolutely necessary, as it is not
allowed to connect the filling device NF 80
and the hose testing device model SP 221 directly to
the storage bottle.
- 19 -
consult us!

CO2-Refilling Machine model CM01
for refilling of CO2 propellant gas bottles and CO2 fire extinguishers
Simple design - safe to handle – strong construction - proven in operation
Model CM 01-6
With the CO2 refilling unit fast and safe
clamping and filling of all CO2 bottles on
the market is possible.
Outside CO2 cartridges with turning valve
and CO2 fire extinguishers can be filled
by means of a special clamping device
with filling adapter.
For exact dosing of the different filling
quantities our CO2 refilling unit is
equipped with variable
filling speed.
Technical Data:
Filling performance:
0,5 - 4,0 kg/min
Electrical supply:
230 V, 1 Ph, 50 /60 Cy
Weight:
approx. 180 kg
Dimensions:
1300 x 800 x 1400 mm
Pump
Stop
Speed
control
CO2
release >
1190
Stop
Filling
performance:
Motor performance:
Control voltage:
Power supply:
Digital balance:
Reading accuracy:
Dimensions
Weight:
Paint:
0 OFF
1 ON
900
0,5 - 4,0
230 / 3 / 50/60
0,75
24
230 / 1 / 50/60
30 kg
0,002
900 x 700 x 1400
180
green
(RAL 6000)
kg/min
V / Ph / Cy
kW
V DC
V / Ph / Cy
kg
kg
mm
kg
powdercoated
750
- 20 -
consult us!

CO2-Refilling Machine model CM01
for refilling of CO2 propellant gas bottles and CO2 fire extinguishers
This system serves to remove the carbon dioxide (CO2) from a supply container to smaller
containers for use, such as CO2 cartridges for fire extinguishers or CO2 fire extinguishers, etc. The
cartridges to be filled are clamped on scales and thus filled by weight.
For the feeding of CO2, the machine is equipped with an electrically driven pump, two solenoid
valves, manometers, a safety valve and a balance on which a universal filling head with quickacting clamping device is mounted. It permits the quick filling and safe chucking of all
commercial types of CO2 cartridges. A suitable socket is required for each valve design of
inside CO2 cartridges. As a rule, the cartridges to be filled are sealed at the bottle neck.
Appropriate special filling head flanges for special forms and smaller cartridges are available.
A special adapter with filling connection is provided for filling CO2 fire extinguishers as well as
CO2 bottles with turning valve. For a serial filling the attachment of a pneumatically-operated
screw to close the CO2 bottles by means of an adjustable torque is also possible. The feed line is
equipped with a filter in standard execution. The system is enclosed in a wheeled housing.
Work process:
The CO2 cartridges are manually inserted and chucked. Then the filling valve is opened by
selected switch and the pump is started. When the filling weight has been reached, the pump
is turned off and the CO2 cartridge is closed by means of the locking plug and the suitable
socket. Then by actuated the selected switch to release , the system is pressure-released.
The output of the machine depends on various factors. It is important that the ambient
temperature does not exceed + 28 °C. For higher temperatures, we offer a refrigerator for the
master bottle.
- 21 -
consult us!

Nitrogen Refilling Machine model NF 83
for the Nitrogen filling of high-pressure cylinders and stored pressure fire extinguishers.
Model NF 83
for the filling of high-pressure bottles
for fire extinguisher up to 30 l contents
consisting of:
Equipped with a double working
piston pump with automatic cut-off.
Complete with filling valve, safetyvalve, pressure reducer and different
manometers, adapter with filling
connection to fill nitrogen bottles with
rotary valve.
The complete machine is
accommodated in a wheeled
housing with 2 doors.
Technical Data:
Air supply:
8 bar
Air consumption:
2,5 Nm3 / min
Working pressure:
up to 300 bar
Electrical supply: 230 V, 1 Ph, 50/60 Cy
Weight:
ca. 180 kg
Dimensions:
1300 x 800 x 1400 mm
Leistungsdaten NF83
Ingoing
Working
pressure
pressure
20 bar
200 bar
35 bar
200 bar
45 bar
200 bar
Filling
performance
80 lN/min
130 lN/min
180 ln/min
Filling time / Liter
Air consumption
2,5 min
1,5 min
1,1 min
1100 lN/min
1250 lN/min
1400 lN/min
Optional with low pressure part NF 80
is installed in the housing with pressure regulator, shut-off valve with pressure release, safety
valve and manometers for ingoing and filling pressure.
- 22 -
consult us!

FM200 / Halon - Refilling Machine model HA107
for the recharging of FM 200 and Halon fire extinguishers
Model HA107-3
for filling of manual extinguishers .
Suitable for FM 200, HAL 1301
and HAL 1211 (BCF).
Consisting of an electric filling pump
and a digital weighing device for
exact filling of Halon cylinder, with
automatic switch off, whenever the
filling weight is obtained
Filling hose with quick-acting
coupling and 2 different Filling
clamp (up to 20 bar) Universal
bracket for fire extinguisher.
cylinders up to 6 kg filling weight.
Connection hose for Halon and
Nitrogen.
Technical Data:
Inlet Pressure:
2 bar to 14,5 bar (at + 200 Cy
Safety valves:
20 bar / 72 bar
Weighing range:
up to 30 kg
Reading accuracy:
2g
Power rating:
0,75 kW
Weight:
approx. 180 kg
Dimensions:
1300 x 800 x 1400 mm
Work process:
The fire extinguisher to be filled is placed on the scale and fixed by means of the clamping
device. It is connected with the filling hose, the valve of the extinguisher is opened and
secured. Then the filling operation is started via the push button and automatically switched off
via the scale when the required weight has been reached. Then the nitrogen is filled in and the
fire extinguisher valve is closed. Finally the feed line is released by pushing a button and the
extinguisher is removed.
The output will depend on the section of the extinguisher valve which is mostly smaller than the
section of the feed line. If both sections are of equal size, an output of about 10 kq/min. will be
obtained.
Filling performance:
Motor performance:
Control voltage:
Power supply:
Digital balance:
Reading accuracy:
Dimensions: w / d / h
Weight:
Paint:
5 - 10 kg/min
400 / 3 / 50/60
0,75
24
400 / 3 / 50/60
30 kg
0,002
900 x 700 x 1400
180
green (RAL 6000)
- 23 -
V / Ph / Cy
kW
V DC
V / Ph / Cy
kg
kg
mm
kg
powdercoated
consult us!

Pressure Testing Machine model DPC
for hydrostatic testing of fire extinguisher cylinders and high pressure cylinders
with test pressures up to 500 bar (7112 PSI) model DPC 01
Model DPC 01
Simultaneous testing of
several cylinders and
cartridges is possible. For
repeated pressure testing of
CO2 high-pressure and
breathing air cylinders.
The number of test stands
can be adapted to the
special requirements.
Testing of high-pressure
cylinders up to 30 litre is
possible without any
problems.
Technical Data:
Test pressure:
25 - 500 bar
Power supply:
230 V, 1 Ph, 50 / 60 Cy
Air supply:
8 bar
Weight:
approx. 250 kg
Dimensions:
800 x 1500 x 2500 mm
Performance
Test
pressure
Air supply:
Power
supply:
Safety
equipment:
1956,54
Dimension:
Weight:
2651
DPC01
20 bis 500
bar
358 bis 7112
8
PSI
bar
230 / 1 / 50
V/Ph/Hz
Rolladen mit
Verriegelung
schlagfeste
Sichtfenster
150 x 80 x 210
250
cm
kg
903,5
- 24 -
consult us!

Testing connection with thread connection
for testing of small propellant-cylinder
Protection equipment
a solid roller shutter made of aluminium
Basic width:
1000 mm
Protection equipment extension
Additional width:
2 x 500 mm
Pairs of extension hoses, 1600 mm lg.
for testing with expansion measurement
Working place lighting
highly shack-resistant and splash-proof
Testing connection
for pressure cylinder equipped with a quick
clamping device and height-adjustable
table to support the cylinder, filling hose
and venting hose with coupling for thread
adapter.
- 25 -
consult us!

The equipment is custom-built and equipped with various testing connections.
Examples - different variants
DPC01-2-2x0
with 2 x
Testing connection
for pressure cylinder equipped with a quick clamping device
and height-adjustable table to support the cylinder, filling hose
and venting hose with coupling for thread adapter.
and without of
The wide of the cabinet are 1 meter
DPC01-2-3x1
with 3 x
Testing connection
for pressure cylinder equipped with a quick
clamping device and height-adjustable table to
support the cylinder, filling hose and venting hose
with coupling for thread adapter.
and 1 x
The wide of the cabinet are 2 meter
DPC01-2-10x0 D
with 10 x
Testing connection
for pressure cylinder
equipped with a quick
clamping device and
height-adjustable table
to support the cylinder,
filling hose and venting
hose with coupling for
thread adapter.
and without of testing connection with thread connection for testing of small propellantThe wide of the cabinet are 2 x 2,5 meter
cylinder.
All other selection and combination of testing connections are possible
by customer’s request.
- 26 -
consult us!

The machines are equipped with a pneumatically driven high-pressure pump. In the standard plant, the
water is fed directly out of the main. As an alternative, we also offer a water circulation with an
appropriate receptacle and a transfer pump. The advantage of the water circulation is that an
emulsion may be admixed to prevent corrosion inside the cylinders.
The cylinders are placed on a vertically adjustable table and retained by a quick-acting clamping
device. For propellant gas bottles the machine is equipped with a fixed connection with suitable thread
adapter.
Function
Propellant gas bottles to be tested are directly screwed into the suitable thread adapter. Cylinders
have to be equipped additionally with a fitting according to the customer's requirements and are
connected with quick-acting couplings, installed at the pressure hoses. Afterwards the test cylinders are
filled completely with water by means of the mains water pressure or the transfer pump. The air inside
the bottle is let off through a relief tube. The roll front should not be closed before water is running out
without any bubbles at the overflow nozzle.
After pressing the roll front switch, the pressure transformer may be switched on. After reaching the test
pressure the pressure transformer is cut off by a pre adjusted contact switch at the pressure gauge.
Expansion measurement test equipment
in which the pressure container are put in during the water pressure test to measure the permanent
expansion in accordance with
the US - DOT regulations, the Compressed Gas Association pamphlet C-1,
the NFPA 10 Standard for portable fire extinguisher, the British Standard 5430 Part 3 / BS EN 1968
This device consists of a container with cover into which the cylinder to be tested is placed in order to
measure the expansion remaining after the pressure test.
For this purpose, the cylinder to be tested is suspended on the cover of this container with an adapter in
such a way that the cylinder can freely expand in all directions.
Dimension:
approx. diam. 300 mm X 1000 mm
Prepared breathing apparatus high pressure cylinder to hydrostatic test
Calibrated manometer and Calibrated test cylinder
necessary to calibrate the Expansion measure test equipment. for the pressure testing in accordance
with
the US - DOT regulations, the Compressed Gas Association pamphlet C-1,
the NFPA 10 Standard for portable fire extinguisher
one set of 6 manometers with a range of 0 - 25 bar / - 40 bar / - 100 bar / - 250 bar / - 400 bar / - 600 bar
Calibrated test cylinder
Max. Test Pressure:
9,000 psi / 632.79 bar
Expansion at Test Press.:
160 cc
Dry weight:
120 lbs / 44,78 kg
Internal Volume:
1460 in3 / 23,925 litre
- 27 -
consult us!

Additional Equipment to complete our hydrostatic pressure testing machine.
Container dryer model BT 30
for inside drying of the containers of various sizes after
the hydraulic test.
Drying is performed by a temperature adjustable heater
fan at 4 drying stations with interchangeable receiving
lugs fitted acc. to different container sizes.
The drying capacity depends largely on the inner
surface and the volume of the container.
Our experience gives a drying time average,
depending on the container size.
Drying period:
approx. 5 to 10 min
Heating capacity:
3,0 kW
Electric supply:
400 V, 3 Ph, 50 / 60 cycle
Cylinder rumbling roller model BR02
for refurbishing the interior of light corroded cylinders
with inside rotated slide grinding ceramic pellets.
With tilting roller frame for easy emptying the cylinder
from the ceramic pellets.
Refurbishing period:
Electric supply:
approx. 15 min
230 V, 1 Ph, 50 / 60 cycle
Cylinder clamping device model BS101-BS
heavy design mounted on a floor frame,
to opened and closed of cylinder valves before
and after high pressure testing.
With pneumatic cylinder, operated by hand switch.
Compressed air supply:
- 28 -
8 bar
consult us!

Valve tightening
assembling and de- assembling machine model VS91
for simple mounting and demounting of the cylinder armatures.
Model VS91-2
With the valve tightening machine a fast
and safe clamping of cylinders and
tightening of the valves in or out is
possible.
With hydraulic clamping device for simple
mounting and demounting of the
armatures into or out of cylinders.
For the exact turning moment of the
different cylinders our valve tightening
machine is equipped with a adjustable
torque cut off and a variable wrench
speed.
Technical Data:
Maximum torque:
350 Nm / 253 Ft-lbs
Hydraulic system:
160 bar / 2275 psi
Safety equipment: Two-hand control unit
Maximum cylinder size:
Diam: 250 mm / Height: 1600 mm
Electrical supply:
400 V, 3 Ph, 50/60 Cy
Weight:
approx. 180 kg
Dimensions:
1000 x 1000 x 2000 mm




Electric high adjustment
Hydraulic Clamping device for centred clamping of the cylinder,
clamping force adjustable.
Hydraulic motor,
speed adjustable.
Digital torque display with automatic cut out torque.
- 29 -
consult us!

Powder Conveyor model LF 207
for the rapid and dust free filling and refilling of dry powder extinguisher vehicles
and Big - Bag containers with maximum filling high 6 meters.
Model LF 207
They comprise a powder separator
and a suction fan.
The filter cleaning is performed by
compressed air
The powder separator is to
mounted on the top of the powder
silo.
The suction fan is mounted on a
wheeled frame.
With hose connections from the
powder silos to the powder
separator and the suction fan for
easy installation.
With connection funnel
for powder transport containers to
the automatic feed of the powder
conveyor, including flap valve.
POWDER EMPTYING HOSE
POWDER FILLING HOSE
AIR SUCTION HOSE
POWDER SEPARATOR
SUCTION TUBE
Crane system
customer side
BIG - BAG
Container
POWDER SEPARATOR
AIR SUCTION HOSE
SUCTION
FAN
BIG - BAG
Container
SUCTION FAN
Emptying of dry powder extinguisher vehicles
Refilling of dry powder extinguisher vehicles
- 30 -
consult us!

Powder Conveyor model LF 207
for the rapid and dust free filling and refilling of dry powder extinguisher vehicles
and Big - Bag containers with maximum filling high 6 meters.
Powder filling system model LF 207
These appliances are used for the rapid
and dust free filling and refilling of dry
powder extinguisher vehicles.
- for emptying of dry chemical powder
extinguisher vehicles into
Big-Bag containers with frame to hold
the powder separator and the Big-Bag
container, with 4 castor wheels
- for filling of dry chemical powder
extinguisher vehicles.
The powder separator is to mounted on
the top of the dry powder extinguisher
vehicles on the filling hole and seal fitted.
The maximum filling high is 6 meters.
The dry chemical powder is delivered
trough the suction tube
( manual operated ) from the Big-Bag
container, Barrels or Bags.
The filter cleaning is performed by
compressed air.
The suction fan is mounted on a wheeled
frame with 4 castor wheels..
Technical Data:
Filling performance: approx. 1500 kg / h
Suction performance: 0,5 bar / 1 m3/ min
Rating:
5,7 kw
Voltage necessary:
400 V, 3 Ph, 50 Cy
Air supply:
6 bar / 87 psi
Connection lid, fitting on the fire truck in
accordance with customer's information
A crane system ( customer side ) is
necessary for handling the powder
separator and the Big-Bag
filling of dry chemical powder extinguisher
vehicles with LF 207 from Big Bags.
- 31 -
consult us!

Powder filling machine model AE 01
Complete system with silo and conveying system to fill the silo.
Ideal for dustless and rapid filling at fire extinguisher production plant.
Model AE01
for dustless and rapid filling
at production plant of portable
fire extinguisher from 0,5 kg to 12 kg
contents.
The machine is working with a
vacuum system, with a oil vacuum
pump
The machine contains
a suction and a shut-off valve, a
height adjustable filling head and
table, complete with pneumatic and
electric control.
Technical data:
Electrical supply:400 V, 3 Ph, 50 Cy
Air supply:6 bar
Safety equipment:
Two-hand control unit
Filling capacity:
approx. 120 pcs. x 6 kg / hour
Performance
1520
1420
AE01
Electrical
400 / 3 / 50/60
supply:
Rating:
3
Air supply:
6
Vacuum:
980
Operating time:
100
Filling output:
120
Container:
Extinguisher
Dimensions:
900 x 1100 x 1900
Weight:
ca. 300
Paint :
white
V / Ph / Cy
kW
bar
mbar
%
6-kg /h
Bags/Drums
mm
kg
1060
- 32 -
consult us!

Powder filling machine model AE 01
The purpose of our automatic powder filling machine AE 01, which has been used for many
years mainly for initial filling of fire extinguishers, is the dust free filling of fine and finest grained
powder. Even through smallest orifices unobjectionable and smooth filling is possible.
Optionally we also offer filling of plastic bottles and bags.
The machine is working with a vacuum system. The weight to be filled is adjusted through the
pre-adjustable height of the vacuum. With this system a filling accuracy of + 2 % is achieved
depending on the powder and state of powder. Each required weight can be adjusted
continuously. Change-over to another type of cylinder is possible in short time.
The fire extinguishing cylinder is manually inserted, then the automatic filling operation is
released by pushing the button. For automatic charging, a commercial conveyor belt may be
attached to the machine.
To ensure a faultless operation it is important to have at all times a sufficient quantity of quiet
de-aerated powder at the silo outlet.
For accurate dosing we offer our model AW 01 with digital scale and automatic cut-of. With this
machine a filling accuracy of 1kg  5%; 2kg  3%; 3kg  2% is achieved.
- 33 -
consult us!

Powder filling machine model AW 01
Model AW 01
for nearly dust free and rapid filling at
production plant of portable fire
extinguisher from 0,5 kg to 12 kg
contents. The machine is working with
a vacuum system.
The quantity to be filled into the
container can be set and is measured
accurately by a digital scale.
The machine contains a suction and a
shut-off valve, a height adjustable
filling head, a programmable
digital scale, complete with
pneumatic and electric control.
Technical Data:
Power supply:
400 V, 3 Ph, 50 Hz
6 bar
Safety equipment:
Vacuum high:
absolute 20 mbar
Filling capacity:
100 pcs. x 6 kg container / hour
Performance
AE01
Electrical
400 / 3 / 50/60
supply:
Rating:
3
Air supply:
6
Vacuum:
980
Operating time:
100
Filling output:
100
Container:
Extinguisher
Dimensions:
1700 x 1100 x 1600
Weight:
300
Paint :
white
- 34 -
V / Ph / Cy
kW
bar
mbar
%
6-kg /h
Bags/Drums
cm
kg
consult us!

Powder filling machine model AW 01
4000
5000
The purpose of our automatic powder filling machine AW 01, which has been used for many
years mainly for initial filling of fire extinguishers, is the dust free filling of fine and finest grained
powder. Even through smallest orifices unobjectionable and smooth filling is possible. Optionally
we also offer filling of plastic bottles and bags.
For accurate dosing we offer our model AW 01 with digital scale and automatic cut-of.
With this machine a filling accuracy of 1kg  5%; 2kg  3%; 3kg  2% is achieve.
Change-over to another type of cylinder is simple possible in short time.
The fire extinguishing cylinder is manually inserted, then the automatic filling operation is
released by pushing the button.
For automatic charging, a commercial conveyor belt may be attached to the machine.
To ensure a faultless operation it is important to have at all times a sufficient quantity of quiet
de-aerated powder at the silo outlet.
4360
30
°
- 35 -
consult us!

Valve tightening assembling machine model VS91
for simple mounting of the cylinder armatures.
Model VS91-2
With the valve tightening machine a
fast and safe clamping of cylinders
and tightening of the valves in or out
is possible. With hydraulic clamping
device for simple mounting and demounting of the armatures into or out
of cylinders. adjustable torque
For the exact turning moment of the
different cylinders our valve
tightening machine is equipped with
a adjustable torque cut off and a
variable wrench speed.
Technical Data:
Maximum torque:
75 Nm
Hydraulic system:
160 bar / 2275 psi
Safety equipment:
Maximum cylinder size:
Diam: 200 mm / Height: 600 mm
Electrical supply:
400, 3 Ph, 50 Cy
Weight:
approx. 180 kg
Dimensions:
1000 x 800 x 2000 mm


300

1700

Manuelle Höhenverstellung
Hydraulische Spannvorrichtung zum
zentrischen spannen des Behälters,
Spanndruck einstellbar.
Hydraulischer Drehantrieb ,
Drehzahl einstellbar.
Drehmoment einstellbar mit
Abschaltkontakt
900
- 36 -
consult us!

Pressurizing station model NF 81
Model NF81-1
The machine serves for the
pressurising of fire extinguisher
containers different size up to 12 kg
powder contents with nitrogen
and/or helium via the extinguisher
valve through the riser pipe.
The containers which can be filled
are placed by hand into the
machine and set on the preset prism.
The pressure is controlled
automatically by a digital
manometer with limited switch.
Technical Data:
Filling pressure:
max. 25 bar
Electrical supply:
230 V, 1 Ph, 50 Cy
6 bar
Safety equipment:
automatic plexiglas shield
Filling capacity:
100 pcs. x 6 kg /hrs
Weight:
approx. 80 kg
Dimensions:
1000 x 800 x 2200 mm
In the automatic operation becomes after clearing of the two - hand circuit

the cover hood lowered

the interlock closes and fixes the armature

the filling heading to the valve opening and presses the conical nipple in slightly

the fire extinguisher valve is opened

the helium filling cycle is started and terminated after a preset time

the nitrogen filling cycle is afterwards started and terminated after to achieve the adjustable
current and the required filling pressure

the fire extinguisher valve is closed thereafter

the pressure conducting line system is relieved
after acknowledgement that the system is pressure-free,

it becomes the filling heading back driven

the interlock opened

the cover hood opens
- 37 -
consult us!

Pressure testing Machine for Extinguisher Cylinders model DP
for hydrostatic testing of fire extinguisher cylinders up to 40 bar
of cylinders with 1 to 20 litres capacity in two lines max. with 2 x 10 = 20 test stations
Model DP 04D
for serial hydraulic testing of extinguisher
containers. Twin unit working alternately,
equipped with two test stations with
each two test positions, thereby enabling
water discharge and re-setting at second
station whilst test runs at first station.
Standard equipment charging and testing
pump, electric- and hydraulic-control,
without individual test
adapters for the different fire extinguishers.
Technical Data:
Test pressure:
20 - 40 bar
Power supply:
400 V, 3 Ph, 50 Cy
6 bar
Weight:
approx. 500 kg
Dimensions:
approx. 800 x 4000 x 1200 mm
Quick-acting clamping heads
Our patented quick-clamping head offers the quickest method of clamping the cylinders.
These quick-acting clamping heads are equipped with clamping claws (clamping hooks) which grip the
container filler opening rim and draw the edge or the seal seat of this filler hole towards a seal.
The clamping lever of the quick-acting clamping head will require light pressure only.
Clamping head for inside tread M 30 x 1,5
outside thread M 74 x 2 are also available
Clamping head for Extinguishers without
tread connection ( France design )
- 38 -
consult us!

Pressure testing Machine for Extinguisher Cylinders model DP
for hydrostatic testing of fire extinguisher cylinders up to 40 bar
of cylinders with 1 to 20 litres capacity in two lines max. with 2 x 10 = 20 test stations
The units operate with a water cycle system. A rust preventive agent may be added to the
water to prevent corrosion after the pressure test.
The cylinders are manually inserted in a threaded head or in a quick-clamping head with a
short lever movement, without any effort.
Our patented quick-clamping head offers the quickest method of clamping the cylinders.
Alternatively you can use threaded attachment heads or intermediate clamping parts, which
can be screwed on by hand with just a few rotation and fit to the quick-clamping head.
All operations are controlled and checked at a switchboard.
A low pressure pump fills the cylinders and a high pressure pump is used for the checking.
A contact manometer controls the required pressure.
The water is drained out through a suction line of the low pressure pump.
The output of the units is determined by five factors:
a)
the number of pressure test stations
b)
the volume of the cylinders to be checked
c)
the diameter of the filling hole of the cylinder
(smallest possible opening 28 mm dia; smaller openings require a threaded adapter).
d)
the number of personnel available
e)
duration of the checking phase.
In order to utilise the waiting periods during filling and draining and also in order to obtain a
certain checking period under test pressure, the machines are designed in such a way that
alternative use is allowed. The clamping heads are arranged in an angle or in one row,
depending to the customer's request.
1480
For the following inside drying of the cylinders we offer our cylinder drying device type BT 30.
3480
Performance per hour
Cylinder
Opening
volume
6l
M 30 x 1,5
Test
connections
Test
pressure
Model
DP04-D
Model
DP08-D
Model
DP20-D
4 / 8 / 20
30 bar
60 Cyl.
120 Cyl.
300 Cyl
- 39 -
consult us!

Tapping test machine for portable fire extinguishers model TT01
to pre compaction of fire extinguishing powder prior the discharge test in accordance
EN 3 Part 7 Chapter 5 and Appendix K and also ISO 7165 – Chapter 7.7
Excerpt of EN 3-7:2004 Appendix K
Tapping test procedure
The extinguisher, in the condition in
which it is put into service, i.e. filled
and charged according to the
manufacturer’s instructions with the
extinguishing agent specified by the
manufacturer for use in that
extinguisher, and conditioned
(20 ± 5) °C shall be subjected to the
compaction procedure.
The extinguisher shall be held in the
vertical position in the compaction
machine and dropped vertically 500
times, from a height of 15 mm, at a
frequency of 1 Hz, onto a rigid
horizontal steel plate.
Technical Data:
Power supply: 230 V, 1 Ph, 50 / 60 Cy.
With automatic cut of after
the pre set counting.
Weight:
ca. 140 kg
Dimensions:
500 x 1200 x 1000 mm
Excerpt of EN 3-7:2004 Appendix K Tapping test Apparatus
The compaction machine shall be designed to accept only one extinguisher at a time,
which shall be raised by a rod and guided by castors. The plate supporting the extinguisher
shall be steel, (300 ± 5) mm square and (60 ± 1) mm thick.

The compaction machine shall conform to the following:

the rod shall be adjustable to adjust to the extinguisher base;

the rod shall be able to move freely;

the extinguisher shall be guided without constraint in the guide castors;

the impact shall take place on the steel plate and not on the rod;
Recorded by a digital counter with automatic cut of after the required test times.
- 40 -
consult us!

Cylinder cycling test machine for portable fire extinguishers model CCT01
to pressure cycling test of fire extinguisher cylinders after welding in accordance
with ISO 7165 – Chapter 9.2.5
Excerpt of ISO 7165 – Chapter 9.2.5
Cylinder cycling test procedure
A minimum of two cylinders shall be
tested.
An extinguisher cylinder shall sustain,
without rupture, 5 000 cycles from 0 to
the test pressure (pt) and back to 0 at
the rate of 6 cycles/min. At the
conclusion of testing, the cylinder shall
be subjected to and comply with the
burst test.
Technical Data:
Power supply:
230 V, 1 Ph, 50/60 Cy.
Air supply:
10 bar
With automatic cut of after
the pre set counting.
Weight:
approx. 200 kg
Dimensions:
approx. 800 x 1200 x 1000 mm
Pressure cycling test of extinguisher cylinder
to subjected 5500 cycles of pressure load alternation with a rate of 6 cycles /min
recorded by a digital counter

With automatic pressure increase and decrease from 0 to 35 bar.

The system works with water pressure with maximum pump pressure of 150 bar

The master gauge have range from 0 – 40 bar and a accuracy of 0,25% of the total
range and a automatic cut of after reach of the pre adjusted test pressure.

With tilting support for easy handle and thread connection for pressure cycling test
of 1 Cylinder at time
with a maximum size of diameter 200 mm / and a maximum length of 600 mm
- 41 -
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
Manometer cycling test machine for fire extinguishers model MCT01
to pressure cycling test of fire extinguisher manometer before calibration test in
accordance EN 3 Part 7 Chapter 11.1.3 and ISO 7165 – Chapter 9.12.5
Impulse test — gauges
9.12.5.1 The difference in readings of
indicated service pressure before and
after a pressure gauge is subjected to
1 000 cycles of pressure impulse shall
not exceed 4 % of the indicated
service pressure.
9.12.5.2 Attach sample pressure
gauges to a regulated source of
pressure, either air, nitrogen, or water.
Vary the pressure from 0 % to 125 % of
the indicated service pressure or 0 %
to 60 % of the gauge capacity,
whichever is higher, and then back to
0 % at a rate of six complete cycles
each minute. The samples then are to
be subjected to the calibration test
described in 9.12.2.
Technical Data:
Power supply:
230 V, 1 Ph, 50 Cy.
Air supply:
6 bar
Weight:
ca. 200 kg
Dimensions:
800 x 1200 x 1000 mm
With automatic cut of
after the pre set counting.
The system works with air pressure with maximum pressure of 60 bar
to subjected 1000 cycles with a rate of 6 cycles /min recorded by a digital counter.
With 1 pc reference gauge accuracy of 1% of the total range. and a digital master gauge.
The master gauge have range from 0 – 60 bar and a accuracy of 0,25% of the total range
and a automatic cut of after reach of the pre adjusted test pressure.
With thread connection M10 x 1 for impulse test of 1 Manometer
Calibration certificates are included.
- 42 -
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
Manometer calibration test machine for fire extinguishers model MT02
to calibration test after pressure cycling test of fire extinguisher manometer in
accordance with EN 3 Part 7 Chapter 11.1.2 and ISO 7165 – Chapter 9.12.2
Calibration test- gauges and
indicators
9.12.2.1 An indicator shall be accurate
to within 4 % of the service pressure
(ps) at the lower limit of the operable
range.
9.12.2.2 The error of a pressure gauge
at the indicated service pressure (ps)
shall not exceed ± 4 % of the service
pressure. The error at the upper and
lower limits of the operable range shall
not exceed the following percentages
of the service pressure:
± 4 % for powder and water-based
extinguisher gauges and;
± 8 % for clean-agent extinguisher
gauges.
Technical Data:
Power supply:
230 V, 1 Ph, 50 Cy.
Air supply:
6 bar
Weight:
ca. 200 kg
Dimensions:
800 x 1200 x 1000 mm
Excerpt of ISO 7165 – Chapter 9.12.2.3
The pressure gauge or indicator is to be installed on a piping apparatus with a master gauge
having an accuracy of no less than 0,25 %. The pressurizing medium may be nitrogen. The
pressure is to be applied to the gauge under test in uniform increments until the upper limit of
the gauge is reached. The pressure then is to be reduced in the same increments until the zero
point is reached. The pressure applied, the gauge or indicator reading, and net error are to be
recorded for each increment in both the increasing and decreasing pressure conditions.
The system works with air pressure with maximum pressure of 60 bar
1 EA reference gauge accuracy of 1% of the total range. and a digital master gauge.
The master gauge have range from 0 – 60 bar and a accuracy of 0,25% of the total range
and a automatic cut of after reach of the pre adjusted test pressure.
With quick acting coupling for manometer connection thread size M10 x 1.
- 43 -
consult us!

for leak test of fire extinguishers from 1 kg to 12 kg
in accordance with European standard EN3-7. ( 6% of the expanded gas per year )
Excerpt of EN 3-7 – Chapter
8.2 Acceptance levels
Leakage from an extinguisher, or propellant
cartridge, shall not exceed the following:
a) for stored pressure extinguishers a rate
less than or equal to 6 % (v/v) of the
expanded gas at 20 °C per year;
NOTE The volume of the expanded gas is
the free volume of the gas at 20 °C;
8.3 Production leak tests
To test for conformity to 8.2a) and 8.2b), all
extinguishers and propellant cartridges shall
be tested. A rate of leakage greater than
the limit specified in 8.2a) or 8.2b) shall result
in the rejection of the extinguisher.
Technical Data:
Power supply:
400 V, 3 Ph, 50/60 Cy.
Air supply:
10 bar
Weight:
approx. 350 kg
Dimensions:
approx. 800 x 1600 x 1600 mm
Leak test of extinguisher for example by a 6 kg Stored pressure extinguisher:




Nitrogen volume = 3,666666 litre by 16 bar
Expanded Nitrogen volume = 58,66666 barlitre
Tolerated leak per year = 3,52 barlitre
Tolerated leak per second =0,0000001116 barlitre = 1,12E-7 barl/sec = 1,12E-4 mbarl/sec
by using of 3% Helium in the nitrogen the equipment will be able
to measure this fine leak rate of 0,00000334855 mbarl/sec ( 3,34855E-6 ) mbarl/sec in one minute.
- 44 -
consult us!

for leak test of fire extinguishers from 1 kg to 12 kg
In accordance with European standard EN3-7. ( 6% of the expanded gas per year )
Execution examples - different variants
Operating in centre
Operating by side
Test chamber horizontal for CNG Cylinder
Operating and control panel
Compressed air manometer
Operating panel left side
Operating and display unit
Emergency Switch
Vacuum indicator in mV
Operating panel right side
Control signal red fail
Control signal green pass
Control signal white operation
- 45 -
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
Barrel and Drum emptying device model FE 51
Model FE 51 - B
hydraulic handling device of barrels
and drums for the dust-less
feeding of conveyors, machines
and silos in production facilities
of the chemical industry.
Technical Details::
 Flexible sealing sleeve which
prevents the emission of dust
during the tilting and
draining.
 Hydraulic tilting device therefore
less working exertion.
 The tilting movement may be
stopped at any position
 Can be operated in cycles or
in time intervals.
 For difficultly flowing powder,
the drum can be knocked a
few times against the stop
Technical Data:
Performance:
40 - 60 Barrels/hrs
Load:
max.250 kg
Power supply:
400 V, 3 Ph, 50 Cy
Weight:
ca. 580 kg
1800 mm
Work process:
2100 mm
1500 mm
- 46 -
The barrel is fixed in a prismatic
holder, the drum to be emptied is first
lifted and the upper edge is centred
in a funnel-shaped holder and
pressed dust-tightly against a rubber
sealing. Then the drum together with
the holder is hydraulically tilted with a
tilting angle of 155°.
During the removal of the drained
barrel it is an advantage to generate
a vacuum inside the receiving drum
by means of an optionally attached
dust collector, so that the rising dust is
drawn inside without causing irritation
or pollution.
consult us!


Filling and Testing Machines e.K.
Ohmstrasse 18
D - 70736 Fellbach
GERMANY
Phone: +49 711 5782006
Fax: +49 711 5782007
www.vulkan-werk.de
office@vulkan-werk.de
Certificate
This is to certify that our complete product range is designed
and manufactured in accordance with
C
Standard
EC Machinery Directive 2006/42/ EG
EC low voltage standard 2006/95/EG
EC standard for electro magnetic tolerance 2004/108/EG
and also with the following standards and regulations
Title of the Standard
Harmonized standard
EN 292, 1
Safety of machinery: Basic concepts, general principles for
EN 292, 2
design; Part 1 and 2
EN 294
Safety of machinery: Safety distance to prevent
danger zones being reached by the upper limbs
EN 60204
Electrical equipment of machines
EN 50081, 1
Electromagnetic compatibility: Generic emission standard;
EN 50081, 2
Part 1 and 2
EN 50082, 1
Electromagnetic compatibility; Generic immunity standard;
EN 50082, 2
Part 1 and 2
DIN-EN-ISO-3740
Measurement of airborne noise emitted by machines
EN-ISO-11200
National standard
DIN-VDE-0100
Erection of power installations with
rated voltages below 1000 V
Our Quality management system is in accordance with
AQAP-131
Nato Quality Assurance
- 47 -
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
- 48 -
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Filling and Testing Machines eK

Transcription

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