hymax® flange adaptor

REVISIONS
REV.
DESCRIPTION
DRAWN
APPROVED
DATE
B
ECO 11/093
E.Gali
Avi Chiproot
25.01.2012
H
DN
i
PRODUCT SPECIFICATIONS
A
G MIN
B
DN
2. Center Ring - ASTM A 53 Grade A steel.
D
1
B
3. End Rings - ASTM A 795 Steel.
14”-16” - Ductile iron casting ASTM A536 grade
60-40-18.
L
Working Temperature:
4. Gaskets - EPDM compounded for water and
sewerage, meets international standards for
contact with drinking water NSF-61 and NSF-372.
Weight:
Material:
see notes
d
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH: N7
GENERAL TOLERANCES:
LINEAR :
0 - 50
- 0.2
50 -100
- 0.5
100 - 500 - 1.0
ANGULAR :
- 0.5
HOLES : 0 -10
- +0.2/-0.05
HOLES : 10+
- GEN.TOL.
HOLES PLACES : - 0.05
Part Name:
see table
Date
Design 14.07.2013
Name
Catalog No.
Drawing No.
Check
under ground applications: up to +150˚F.
DO NOT
SCALE
DRAWING
A
8. G = Min. Pipe insertion of 4 inch.
Sheet
Working Temperature:
for continuous operations: -20˚F up to +180˚F.
for short time operations: up to +215˚F.
BREAK SHARP EDGES
AND CORNERS,
DEBURR
874-IN-14-24
Appr.
KRAUSZ
Confidential Information. All rights reserved to Krausz Industries Ltd.
This document may not be copied, reproduced, displayed,
modified or used in any way, whether in whole or in part,
without the express prior written consent of Krausz Industries Ltd.
Coupling 1.5”-24”
above ground applications: up to +125˚F.
Scale
HYMAX F 2000
E.Gali
FLANGE ADAPTOR
Average thickness 14 Mil.
H
SECTION A-A
ROTATED
HYMAX
7. Coating - 100% Fusion-bonded epoxy for
enhanced corrosion protection NSF-61 and NSF-372.
A
D2
FLANGE ANSI B16.5 for 3"
FLANGE AWWA class D for 4"-12"
®
6. Bridge - Type 304 stainless steel.
d
i
L
1. Hymax 2000 meets or exceeds all specifications
of AWWA Standard C219 , NSF-61 and NSF-372.
D2
Flange AWWA class D
G
1 of 2
A
D1
EFFECTIVE. EFFICIENT.
RELIABLE.
Size
9. Deflection up to 4˚.
A3
10. Flange - meets ANSI B16.5 for 3”,
5. Bolts and Nuts - Type 304 stainless steel.
meets AWWA class D for 4”-24”.
Rolled thread and anti-galling coating.
• Single-bolt, wide-range flange adaptor or
two bolts for sizes 14” and up
• The original HYMAX® - invented and
manufactured by Krausz
• Field proven in North America since 1999
• Time-saving installation via unique design
features
1
2
Overall
Range of
Outlet
Range After
removal
of inner
layer
D1
H
i
L
D2
B
Nuts &
Bolts
(inch)
(inch)
(inch)
(inch)
(inch)
(mm)
21000213175
874-56-01004112
1.5"
1.5"
1.61-2.13
1.61-1.97
1.96-2.13
Ø3.9
5.0
4.1
5.8
5.4
Ø1.95
1 -M12
21000303175
874-56-02005412
2"
2"
2.10-3.03
2.10-2.60
2.56-3.03
Ø5.2
5.7
3.7
5.7
6.0
Ø2.44
21000433175
874-56-03008812
3"
3"
3.46-4.33
3.46-3.90
3.86-4.33
Ø6.7
7.1
2.9
4.8
Ø7.5
21000563175
874-56-04010812
4"
4"
4.25-5.63
4.25-5.00
4.92-5.63
Ø8.7
9.3
2.9
5.1
Ø9.0
21000638175
874-56-05013012
5"
5"
5.12-6.38
5.12-5.75
5.71-6.38
Ø9.5
10.0
4.0
6.2
210007680638175
874-56-06013012
5"
6"
5.12-6.38
5.12-5.75
5.71-6.38
Ø9.5
10.0
4.0
21000768175
874-56-06016312
6"
6"
6.42-7.68
6.42-7.05
7.01-7.68
Ø10.8
11.3
4.0
21000874175
874-56-08019012
7"
8"
7.48-8.74
7.48-8.11
8.07-8.74
Ø11.7
12.2
21000984175
874-56-08021712
8"
8"
8.54-9.84
8.54-9.17
9.13-9.84
Ø12.9
21001200175
874-56-10027212
10"
10"
10.70-12.00
10.70-11.37
11.33-12.00
21001226175
874-56-10027812
10"o.s.
10"
10.96-12.26
10.96-11.63
21001366175
874-56-12031512
12"
12"
12.40-13.66
12.40-13.03
21001441175
874-56-12033412
12"o.s.
12"
13.15-14.41
21001710175
874-56-14037812
14"
14"
21001920175
874-56-16043412
16"
16"
21002130175
874-56-18048812
18"
21002335175
874-56-20054012
20"
21002595175
874-56-24060612
21002670175
874-56-24062412
Pressure
Weight
(Ft-Lbs)
(PSI)
(Lbs)
35
175
7
1 -M12
50
175
8
Ø4.02
1 -M12
50
175
12
Ø5.24
1 -M14
65
175
14
Ø10.0
Ø6.14
1 -M14
65
175
21
6.2
Ø11.0
Ø7.24
1 -M14
65
175
22
6.2
Ø11.0
Ø7.24
1 -M14
65
175
23
4.0
6.2
Ø13.5
Ø9.41
1 -M14
65
175
31
13.1
4.0
6.2
Ø13.5
Ø9.41
1 -M14
65
175
32
Ø15.0
15.6
4.0
6.2
Ø16.0
Ø11.61
1 -M14
65
175
38
11.59-12.26
Ø15.3
15.8
4.0
6.2
Ø16.0
Ø11.61
1 -M14
65
175
41
12.99-13.66
Ø16.6
17.5
4.0
6.2
Ø19.0
Ø14.02
1 -M14
65
175
52
13.15-13.78
13.74-14.41
Ø17.3
18.1
4.0
6.2
Ø19.0
Ø14.02
1 -M14
65
175
57
15.00-17.10
15.00-16.10
16.02-17.10
Ø21.0
23.2
8.0
10.8
Ø21.0
Ø15.43
2 -M16
150
175
93
17.10-19.20
17.10-18.19
18.11-19.20
Ø23.2
25.6
8.0
10.8
Ø23.5
Ø17.91
2 -M16
150
175
112
18"
19.20-21.30
19.20-20.29
20.21-21.30
Ø25.3
27.8
8.0
10.8
Ø25.0
Ø19.09
2 -M16
150
175
141
20"
21.25-23.35
21.25-22.35
22.27-23.35
Ø27.3
29.8
8.0
10.9
Ø27.5
Ø21.34
2 -M16
150
175
144
24"
24"
23.85-25.95
23.85-24.96
24.88-25.95
Ø29.1
31.7
8.0
11.0
Ø32.0
Ø25.91
2 -M16
150
175
166
24"o.s.
24"
24.60-26.70
24.60-25.67
25.59-26.70
Ø30.6
33.2
8.0
11.0
Ø32.0
Ø25.91
2 -M16
150
175
167
For more information about HYMAX Flange Adaptor and
other Krausz products visit us at: www.krauszusa.com
For ordering information or to speak with a Krausz
representative please contact us at:
855-457-2879 or 855-4KRAUSZ.
(inch)
(inch) (inch) (inch) (inch)
998
998
Krausz USA
331 SW 57th Avenue
Ocala, Florida 34474
info@krauszusa.com
THE
ORIGINAL
HYMAX
www.krauszusa.com
*The Hymax Trademark and Patent is property of Krausz Industries Ltd. Note: To extend product life in corrosive environments, poly-wrapping and/or cathodic protection of the coupling is recommended.
Note: All Stainless Steel Bolts are coated with a Dry Anti-Seize Lubricant that prevents galling. Use of any additional wet-type lubricant on the bolts will void the warranty of the product.
ED T
ENT
EC
T
A
COUPLINGS
CLAMPS
RESTRAINTS
O L O GY
Reference
Number
Torque Working Approx.
HN
Part Number
Range
Before
removal
of inner
layer
(inch)
U
K RA S Z P
Flange
BR0004 Version A
NPS
HYMAX FLANGE ADAPTOR
®
THE ULTIMATE
MAINTENANCE
ADAPTOR
Ductile Iron DI
Cast Iron CI
HYMAX FLANGE ADAPTOR - MAKING MAINTENANCE EASY
PROVEN,
HIGHLY
RELIABLE
SOLUTION
• Unique, advanced design with a substantial install base
1,000,000+
Steel
PE
PVC
Asbestos
Cement AC
GRP
Nominal sizes
HYMAX Flange
Adaptor’s superior,
lightweight construction
enables fast and
easy installation and
maintenance by one
person
Unique top-facing bolt
(single bolt up to 12” and
only two bolts for sizes
14” and up), stab-on
design eliminates the need
for extensive under-pipe
digging and requires no
disassembly
REDUCES
FUTURE
BREAKS
Unique dual sealing:
This unique hydraulic
sealing enables
continuous dynamic
angular deflection, which
substantially reduces future
breaks
SEAMLESS
DESIGN,
FLEXIBLE
STRENGTH
End ring design provides:
USER
FRIENDLY
1.5” - 24”
Working Pressure
175 psi
The HYMAX® Flange Adaptor was designed to effectively connect
water meters, valve boxes and with any use of flanged joints. With
the ability to join a variety of pipe material types, HYMAX Flange
Adaptor is multi-purpose and flexible. Part of the HYMAX product line,
the HYMAX Flange Adaptor provides extreme performance combined
with ease of use.
HYMAX FLANGE ADAPTOR PRODUCT HIGHLIGHTS
Fast, Easy Installation
Robust Corrosion Prevention
Via ready-to-use, stab-fit design, and featuring
a single top-facing bolt for devices up to 12”,
and only two top-facing bolts for sizes ranging
from 14”.
Through fusion-bonded epoxy and stainless steel
nuts and bolts.
Advanced Anti-Galling
HYMAX Flange Adaptor nuts and bolts go
through a unique dry treatment process,
Molecular Anti-Galling (MAG), based on
embedded zinc. MAG eliminates the
need to grease bolts and the effects
of dirt and sand; preventing galling
and enabling repeated bolt
tightening.
• Field proven with over 1 million HYMAX product family units installed in the
US market alone
In addition to mechanical
sealing, Flange Adaptor
achieves hydraulic sealing
via its patented gasket that
self-inflates using flowing
water pressure
Joins Differing Pipe Diameters
The HYMAX Flange Adaptor has the ability to
join a pipe with a different outer diameter of up
to 2.1” to valves, meter boxes or to any flange
connector.
Meets and Exceeds Standards
NSF-61, NSF-372 and AWWA Class D
• Fortified strength
• Enhanced flexibility allowing improved
fitting to pipe shape
DIVERSE
PRODUCT LINE
Addressing all pipe
coupling requirements
HYMAX
Reducer
HYMAX Flanged
Long Body
HYMAX
Long Body
HYMAX Outlet
HYMAX
Cathodic
HYMAX Coupling
Large
Diameter
HYMAX
HYMAX FLANGE ADAPTOR
®
THE ULTIMATE
MAINTENANCE
ADAPTOR
Ductile Iron DI
Cast Iron CI
HYMAX FLANGE ADAPTOR - MAKING MAINTENANCE EASY
PROVEN,
HIGHLY
RELIABLE
SOLUTION
• Unique, advanced design with a substantial install base
1,000,000+
Steel
PE
PVC
Asbestos
Cement AC
GRP
Nominal sizes
HYMAX Flange
Adaptor’s superior,
lightweight construction
enables fast and
easy installation and
maintenance by one
person
Unique top-facing bolt
(single bolt up to 12” and
only two bolts for sizes
14” and up), stab-on
design eliminates the need
for extensive under-pipe
digging and requires no
disassembly
REDUCES
FUTURE
BREAKS
Unique dual sealing:
This unique hydraulic
sealing enables
continuous dynamic
angular deflection, which
substantially reduces future
breaks
SEAMLESS
DESIGN,
FLEXIBLE
STRENGTH
End ring design provides:
USER
FRIENDLY
1.5” - 24”
Working Pressure
175 psi
The HYMAX® Flange Adaptor was designed to effectively connect
water meters, valve boxes and with any use of flanged joints. With
the ability to join a variety of pipe material types, HYMAX Flange
Adaptor is multi-purpose and flexible. Part of the HYMAX product line,
the HYMAX Flange Adaptor provides extreme performance combined
with ease of use.
HYMAX FLANGE ADAPTOR PRODUCT HIGHLIGHTS
Fast, Easy Installation
Robust Corrosion Prevention
Via ready-to-use, stab-fit design, and featuring
a single top-facing bolt for devices up to 12”,
and only two top-facing bolts for sizes ranging
from 14”.
Through fusion-bonded epoxy and stainless steel
nuts and bolts.
Advanced Anti-Galling
HYMAX Flange Adaptor nuts and bolts go
through a unique dry treatment process,
Molecular Anti-Galling (MAG), based on
embedded zinc. MAG eliminates the
need to grease bolts and the effects
of dirt and sand; preventing galling
and enabling repeated bolt
tightening.
• Field proven with over 1 million HYMAX product family units installed in the
US market alone
In addition to mechanical
sealing, Flange Adaptor
achieves hydraulic sealing
via its patented gasket that
self-inflates using flowing
water pressure
Joins Differing Pipe Diameters
The HYMAX Flange Adaptor has the ability to
join a pipe with a different outer diameter of up
to 2.1” to valves, meter boxes or to any flange
connector.
Meets and Exceeds Standards
NSF-61, NSF-372 and AWWA Class D
• Fortified strength
• Enhanced flexibility allowing improved
fitting to pipe shape
DIVERSE
PRODUCT LINE
Addressing all pipe
coupling requirements
HYMAX
Reducer
HYMAX Flanged
Long Body
HYMAX
Long Body
HYMAX Outlet
HYMAX
Cathodic
HYMAX Coupling
Large
Diameter
HYMAX
REVISIONS
REV.
DESCRIPTION
DRAWN
APPROVED
DATE
B
ECO 11/093
E.Gali
Avi Chiproot
25.01.2012
H
DN
i
PRODUCT SPECIFICATIONS
A
G MIN
B
DN
2. Center Ring - ASTM A 53 Grade A steel.
D
1
B
3. End Rings - ASTM A 795 Steel.
14”-16” - Ductile iron casting ASTM A536 grade
60-40-18.
L
Working Temperature:
4. Gaskets - EPDM compounded for water and
sewerage, meets international standards for
contact with drinking water NSF-61 and NSF-372.
Weight:
Material:
see notes
d
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH: N7
GENERAL TOLERANCES:
LINEAR :
0 - 50
- 0.2
50 -100
- 0.5
100 - 500 - 1.0
ANGULAR :
- 0.5
HOLES : 0 -10
- +0.2/-0.05
HOLES : 10+
- GEN.TOL.
HOLES PLACES : - 0.05
Part Name:
see table
Date
Design 14.07.2013
Name
Catalog No.
Drawing No.
Check
under ground applications: up to +150˚F.
DO NOT
SCALE
DRAWING
A
8. G = Min. Pipe insertion of 4 inch.
Sheet
Working Temperature:
for continuous operations: -20˚F up to +180˚F.
for short time operations: up to +215˚F.
BREAK SHARP EDGES
AND CORNERS,
DEBURR
874-IN-14-24
Appr.
KRAUSZ
Confidential Information. All rights reserved to Krausz Industries Ltd.
This document may not be copied, reproduced, displayed,
modified or used in any way, whether in whole or in part,
without the express prior written consent of Krausz Industries Ltd.
Coupling 1.5”-24”
above ground applications: up to +125˚F.
Scale
HYMAX F 2000
E.Gali
FLANGE ADAPTOR
Average thickness 14 Mil.
H
SECTION A-A
ROTATED
HYMAX
7. Coating - 100% Fusion-bonded epoxy for
enhanced corrosion protection NSF-61 and NSF-372.
A
D2
FLANGE ANSI B16.5 for 3"
FLANGE AWWA class D for 4"-12"
®
6. Bridge - Type 304 stainless steel.
d
i
L
1. Hymax 2000 meets or exceeds all specifications
of AWWA Standard C219 , NSF-61 and NSF-372.
D2
Flange AWWA class D
G
1 of 2
A
D1
EFFECTIVE. EFFICIENT.
RELIABLE.
Size
9. Deflection up to 4˚.
A3
10. Flange - meets ANSI B16.5 for 3”,
5. Bolts and Nuts - Type 304 stainless steel.
meets AWWA class D for 4”-24”.
Rolled thread and anti-galling coating.
• Single-bolt, wide-range flange adaptor or
two bolts for sizes 14” and up
• The original HYMAX® - invented and
manufactured by Krausz
• Field proven in North America since 1999
• Time-saving installation via unique design
features
1
2
Overall
Range of
Outlet
Range After
removal
of inner
layer
D1
H
i
L
D2
B
Nuts &
Bolts
(inch)
(inch)
(inch)
(inch)
(inch)
(mm)
21000213175
874-56-01004112
1.5"
1.5"
1.61-2.13
1.61-1.97
1.96-2.13
Ø3.9
5.0
4.1
5.8
5.4
Ø1.95
1 -M12
21000303175
874-56-02005412
2"
2"
2.10-3.03
2.10-2.60
2.56-3.03
Ø5.2
5.7
3.7
5.7
6.0
Ø2.44
21000433175
874-56-03008812
3"
3"
3.46-4.33
3.46-3.90
3.86-4.33
Ø6.7
7.1
2.9
4.8
Ø7.5
21000563175
874-56-04010812
4"
4"
4.25-5.63
4.25-5.00
4.92-5.63
Ø8.7
9.3
2.9
5.1
Ø9.0
21000638175
874-56-05013012
5"
5"
5.12-6.38
5.12-5.75
5.71-6.38
Ø9.5
10.0
4.0
6.2
210007680638175
874-56-06013012
5"
6"
5.12-6.38
5.12-5.75
5.71-6.38
Ø9.5
10.0
4.0
21000768175
874-56-06016312
6"
6"
6.42-7.68
6.42-7.05
7.01-7.68
Ø10.8
11.3
4.0
21000874175
874-56-08019012
7"
8"
7.48-8.74
7.48-8.11
8.07-8.74
Ø11.7
12.2
21000984175
874-56-08021712
8"
8"
8.54-9.84
8.54-9.17
9.13-9.84
Ø12.9
21001200175
874-56-10027212
10"
10"
10.70-12.00
10.70-11.37
11.33-12.00
21001226175
874-56-10027812
10"o.s.
10"
10.96-12.26
10.96-11.63
21001366175
874-56-12031512
12"
12"
12.40-13.66
12.40-13.03
21001441175
874-56-12033412
12"o.s.
12"
13.15-14.41
21001710175
874-56-14037812
14"
14"
21001920175
874-56-16043412
16"
16"
21002130175
874-56-18048812
18"
21002335175
874-56-20054012
20"
21002595175
874-56-24060612
21002670175
874-56-24062412
Pressure
Weight
(Ft-Lbs)
(PSI)
(Lbs)
35
175
7
1 -M12
50
175
8
Ø4.02
1 -M12
50
175
12
Ø5.24
1 -M14
65
175
14
Ø10.0
Ø6.14
1 -M14
65
175
21
6.2
Ø11.0
Ø7.24
1 -M14
65
175
22
6.2
Ø11.0
Ø7.24
1 -M14
65
175
23
4.0
6.2
Ø13.5
Ø9.41
1 -M14
65
175
31
13.1
4.0
6.2
Ø13.5
Ø9.41
1 -M14
65
175
32
Ø15.0
15.6
4.0
6.2
Ø16.0
Ø11.61
1 -M14
65
175
38
11.59-12.26
Ø15.3
15.8
4.0
6.2
Ø16.0
Ø11.61
1 -M14
65
175
41
12.99-13.66
Ø16.6
17.5
4.0
6.2
Ø19.0
Ø14.02
1 -M14
65
175
52
13.15-13.78
13.74-14.41
Ø17.3
18.1
4.0
6.2
Ø19.0
Ø14.02
1 -M14
65
175
57
15.00-17.10
15.00-16.10
16.02-17.10
Ø21.0
23.2
8.0
10.8
Ø21.0
Ø15.43
2 -M16
150
175
93
17.10-19.20
17.10-18.19
18.11-19.20
Ø23.2
25.6
8.0
10.8
Ø23.5
Ø17.91
2 -M16
150
175
112
18"
19.20-21.30
19.20-20.29
20.21-21.30
Ø25.3
27.8
8.0
10.8
Ø25.0
Ø19.09
2 -M16
150
175
141
20"
21.25-23.35
21.25-22.35
22.27-23.35
Ø27.3
29.8
8.0
10.9
Ø27.5
Ø21.34
2 -M16
150
175
144
24"
24"
23.85-25.95
23.85-24.96
24.88-25.95
Ø29.1
31.7
8.0
11.0
Ø32.0
Ø25.91
2 -M16
150
175
166
24"o.s.
24"
24.60-26.70
24.60-25.67
25.59-26.70
Ø30.6
33.2
8.0
11.0
Ø32.0
Ø25.91
2 -M16
150
175
167
For more information about HYMAX Flange Adaptor and
other Krausz products visit us at: www.krauszusa.com
For ordering information or to speak with a Krausz
representative please contact us at:
855-457-2879 or 855-4KRAUSZ.
(inch)
(inch) (inch) (inch) (inch)
998
998
Krausz USA
331 SW 57th Avenue
Ocala, Florida 34474
info@krauszusa.com
THE
ORIGINAL
HYMAX
www.krauszusa.com
*The Hymax Trademark and Patent is property of Krausz Industries Ltd. Note: To extend product life in corrosive environments, poly-wrapping and/or cathodic protection of the coupling is recommended.
Note: All Stainless Steel Bolts are coated with a Dry Anti-Seize Lubricant that prevents galling. Use of any additional wet-type lubricant on the bolts will void the warranty of the product.
ED T
ENT
EC
T
A
COUPLINGS
CLAMPS
RESTRAINTS
O L O GY
Reference
Number
Torque Working Approx.
HN
Part Number
Range
Before
removal
of inner
layer
(inch)
U
K RA S Z P
Flange
BR0004 Version A
NPS