D E C K B A K I N G O V E N P R O D U C T
Transcription
D E C K B A K I N G O V E N P R O D U C T
P R O D U C T I N F O R M A T I O N D E C K B A K I N G O V E N The perennial hit. For instance, a customer might want This has been a daily routine for a long Today everyone is talking about flexibility: to expand the baking area, relocate time now with the MIWE ideal, which isn‘t about being prepared to work under an oven, introduce automatic loading, called ”ideal” for nothing. new conditions, facing new developments adopt new forms of energy, or simply and staying mobile too. Bakehouses face make more efficient use of oven these demands as well. capacity. The new freedom of baking – MIWE ideal e+ now uses the refined variobake technology MIWE variobake (patent pending), an entirely new temperature management system for deck ovens. It uses two components: a modulating burner that allows for much finer and more precise control than a conventional single-stage burner. And the touch control unit MIWE TC, which regulates these burners to exactly the output level required for the energy demand of the baked goods in the specific baking phase with intelligent logic and foresight. The new MIWE variobake technology allows different baking characteristics (flue gas, thermal oil) to be used in the MIWE ideal e+. Far finer and more flexible temperature control in the baking chamber thanks to the modulating burner with Touch Control MIWE TC. Thanks to finer control of the modulating burner, optimal baking results can be achieved even with sensitive baked goods. High-precision rebaking of a previously specified temperature sequence (e.g. tube coil, thermal oil etc.). As a result, the thermal output (energy consumption) is demand-based and flexible, which means that it is continuously adjustable. Thanks to MIWE variobake, energy is again saved due to intelligent heat regulation. It expands the range of application of the baking oven and can make investment in a second oven system unnecessary in some cases. Typical baking process for bread in a conventional deck oven. The MIWE ideal e+ has always been able to do this. Now it can do even more. Baking bread as though it were in a thermal-oil heated oven. This is now possible in a flue-gas baking oven, the MIWE ideal e+. 2 min (3 %) steaming and 10 min (16.6 %) de-steaming Shape, Bloom, Shine Shape, Bloom, Crust stability, Crumb development 10 min (16.6 %) de-steaming Shape, Bloom, Shine Shape, Bloom, Crust stability, Crumb development Stability; Core temperature of 98°C reached; Freshness 8 min (13.3 %) final baking Browning, Crust strength, Crust characteristic Steam slide valve open partially closed closed 40 min (66.6%) partially baked Stability; Core temperature of 98°C reached; Freshness 8 min (13.3 %) final baking Duration (min) Browning, Crust strength, Crust characteristic Steam slide valve open partially closed closed 20 40 min (66.6%) partially baked 280 °C 280 °C Duration (min) 2 min (3 %) steaming and 40 60 2 min (3 %) steaming 20 and 10 min (16.6 %) de-steaming 40 Shape, Bloom, Shine Shape, Bloom, Crust stability, Crumb development 40 min (66.6%) partially 60 baked Stability; Core temperature of 98°C reached; Freshness 8 min (13.3 %) final baking Browning, Crust strength, Crust characteristic Steam slide valve open 260 °C partially closed closed Duration (min) 20 40 60 Always the first choice in deck baking ovens: the heating gas circulator with its static At a glance baking atmosphere (heat transfer via radiation) is ideal for baking products ranging from heavy rye breads to wheat buns and rolls. MIWE atmo-jet: steam technology (patent pending) for consistent saturated steam with unprecedented quality during the entire steam period. With the MIWE atmo-jet, a fine mist is generated by compressed air. In this way, the entire surface of the steam generator p MIWE atmo-jet Conventional steam input is considerably better moistened and utilised. In particular, this means reduced water requirements. Thanks to the fast evaporation, the steam is immediately available in the baking chamber and full of pressure, thus providing saturated steam for even better product quality. MIWE variobake, the new freedom of baking. You can find a detailed description of this innovative technology on the outside of the right fold-out flap on the brochure. t The amount of steam during the first few seconds is crucial; as much steam as possible must condense before it overheats. As the graph shows, MIWE atmo-jet produces steam much faster, with approximately 2.5 times the pressure. Energy saving: Depending on the current production requirements, with a two-circuit oven, both oven groups can be operated at different temperatures or the top or bottom oven group can be completely switched off. Thick insulation prevents heat transfer between the oven groups. In the MIWE ideal, baking is done on a stone slab. Thus bread baked in this oven can be labelled as ”stone-oven bread” for marketing purposes. If the oven is primarily to be used to bake pretzels, it can be equipped with steel plates that are custom-made for this purpose. Optionally, the oven decks can be completely equipped with stone slabs. Always ready for operation, with saturated steam that condenses intensively on the baked products, a short heating phase, high heat storage capacity and fast recovery time. A space saver: MIWE ideal ovens can be placed next to one another on three sides and with no distance between them, which is optimal for bakehouses with limited space. Flexible and stable: by installing the oven on a stable base frame, it can be completely moved around in the bakehouse as required. 100% hygienic: the entire oven casing (side walls, rear wall, front panel and doors) is made of stainless steel. Alternatively, the doors can also be ordered in special heat-proof glass. The baking chambers made of anti-corrosion steel retain the steam and thus keep the baking energy where it‘s needed. Efficient and convenient loading: Up to 6 oven decks one on top of the other. The up to three cantilevered and stable draw-out oven decks, as well as the fully-automatic loading unit MIWE athlet make it possible (available optionally). The ideal addition: leave strenuous loading and unloading tasks to the fully automatic loading unit MIWE athlet. Gas-heated with a TC control, the MIWE ideal e+ shines due to its excellent energy efficiency which is improved even further with MIWE variobake and MIWE atmo-jet. The best baking results for a wide variety of products and characteristics. The e + seal of quality: only given to the best. MIWE ideal e + At MIWE, we are committed to using energy efficiently and making a lasting contribution to energy conservation. This commitment applies above all to the systems and processes we develop for our customers. MIWE systems that demonstrate this commitment in a special way, and only these systems, are given the e + seal of quality. The MIWE ideal e + has received this seal of quality, but only for the gas-heated burner in combination with the Touch Control MIWE TC. The advantages of the MIWE ideal e + are: Energetic yield increased by 15 % due to technological improvements of the tried and tested system. Flexible temperature curves for different baking characteristics. In addition, the new finer burner control system creates a more gentle heat and allows baking of sensitive products. Baking results are optimised through saturated, expanded steam. Batch after batch. Long service life and low operating costs due to intelligent regulation of the burner. MIWE ideal is as reliable as ever, and retains tried and tested benefits: small footprint, robust construction, long service life, flexibility, and can be built in on three sides. Energy efficiency + 15 % Combustion efficiency to DIN 8766 Average power consumption > 90 % – 10 kW Difference between exhaust gas temperature and baking chamber temperature to DIN 87666 – 20 % Control system Two control systems are available for the MIWE ideal: Touch Control MIWE TC * Easy to operate, thanks to the large colour touch-screen display (screen diagonal 7 inches / 17.8 cm) and visual user guidance with product pictograms. In practice: Extra large start-stop keys – can be reliably operated even with gloves. Large memory for a wide range of products: as many as 250 baking progr. with up to 8 baking phases. Perfect baking: Steam function for all products with increasing /decreasing temperatures. Controlled access: Clear user rights by means of user administration. Possible at any time: Manual intervention in easy or professional mode and completely manual baking. Easy networking: USB interface integrated in front (transfer of baking programs), Ethernet interface. Bluetooth and WiFi interfaces optional. Fixed program control MIWE FP10 30 baking programs (with five baking phases each). 10 preferred baking programs can be selected ID 5.0616-T ID 5.0620-T ID 5.1216-T ID 6.1216-T ID 5.1220-T 5 5 5 6 5 60/160 60/200 120/160 120/160 120/200 5 6 10 12 12 100/285/266 100/325/266 160/285/266 160/285/266 160/325/266 Loading height at bottom cm 56.5 56.5 56.5 31.5 56.5 Loading height at top cm 156.5 156.5 156.5 156.5 156.5 MIWE ideal e + Number of oven decks Width/depth of oven decks in cm Baking surface in m2 Outer dimensions in cm (W x D x H) 1) 2) Control system TC */FP (Standard) TC */FP (Standard) TC */FP (Standard) TC */FP (Standard) TC */FP (Standard) Heating types Gas*/Oil Gas*/Oil Gas*/Oil Gas*/Oil Gas*/Oil ID 6.1220-T ID 5.1816-T ID 6.1816-T ID 5.1820-T ID 6.1820-T 6 5 6 5 6 120/200 180/160 180/160 180/200 180/200 15 15 18 18 22 160/325/266 220/285/266 220/285/266 220/325/266 220/325/266 Loading height at bottom cm 31.5 56.5 31.5 56.5 31.5 Loading height at top cm 156.5 156.5 156.5 156.5 156.5 MIWE ideal e + Number of oven decks Width/depth of oven decks in cm Baking surface in m2 Outer dimensions in cm (W x D x H) 1) 2) Control system TC */FP (Standard) TC */FP (Standard) TC */FP (Standard) TC */FP (Standard) TC */FP (Standard) Heating types Gas*/Oil Gas*/Oil Gas*/Oil Gas*/Oil Gas*/Oil Including control column, without vapour hood (70 cm depth); all height measurements over 5 cm; are for the standard oven deck height 18 cm 2) For two draw-out deck ovens + 5 cm, for three draw-out deck ovens 10cm, for two-circuit 6.3 cm (only T) + * Required for particularly energy saving versions of the MIWE ideal e 1) MIWE Michael Wenz GmbH · D-97450 Arnstein · Phone +49-(0) 9363 - 680 · Fax +49-(0) 9363 - 68 8400 · www.miwe.com/ideal © MIWE · PI IDE/en/1408 · Subject to technical changes and further developments · Illustrations may contain special equipment. directly at the press of a button.