Course Catalog - Performance Review Institute
Transcription
Course Catalog - Performance Review Institute
Course Catalog ® FOR EXCELLENCE IN QUALITY TRAINING Performance Review Institute About eQuaLearn eQuaLearn offers professional development programs and managed learning resources to improve the quality of personnel, products and processes through public and onsite courses and memberships. eQuaLearn is managed by the not-for-profit Performance Review Institute (PRI), which also administers the Nadcap audit and accreditation program for the global aerospace industry. Past The eQuaLearn program was launched in 2008, with subscribing organizations within Nadcap endorsing the training courses. While PRI offered limited professional development courses prior to 2008, the establishment of eQuaLearn has led to the development of a greater number of courses in more diverse technical specializations. Many courses have been translated into multiple languages to meet customer need. Present eQuaLearn offers three core tracks: (1) G eneral courses provide an understanding of key quality principles (2) T echnical courses provide in depth training on technical subjects (3) Qualification courses for special process personnel Courses are available in a range of formats from public sessions, customized onsite sessions, hosting options and webinars. There is a style to suit everyone’s training needs. The range and diversity of courses offered means that whether you are new to the aerospace quality field or if you have been in aerospace quality for a while but never had any foundation training, there is a course to suit you. Future eQuaLearn will continue to expand the range of courses to include both general quality, specific engineering process focused topics and qualification courses. As the demand for qualified talent in technical fields is increasing, and the pool of talent is decreasing, more business solutions will be developed. General Facts • Over 25 instructors speaking 13 languages. •More than 40 courses available in 9 languages •Sessions conducted in 18 different countries • Over 50% of eQuaLearn instructors are bilingual. •More than 3000 participants at public sessions worldwide. •Courses currently available in English, French, German, Polish, Spanish, Italian, Mandarin, Russian and Japanese. Contents Quality Related Courses AS/EN/JISQ 9100 Revision C.........................................................................2 Aviation Maintenance Fundamentals.............................................................3 Contract Review for Aerospace Suppliers.....................................................4 Internal Auditing.............................................................................................5 Introduction to Aerospace Quality..................................................................6 Process Failure Modes and Effects Analysis.................................................7 Problem Solving Tools....................................................................................8 Root Cause Corrective Action........................................................................9 Statistical Process Control...........................................................................10 Special Process Specific Courses Introduction to Pyrometry.............................................................................11 Pyrometry Update-AMS2750E Review........................................................12 Nadcap Audit Preparation – Chemical Processing......................................13 Nadcap Audit Preparation – Coatings..........................................................14 Nadcap Audit Preparation – Heat Treating...................................................15 Nadcap Audit Preparation – Metallic Materials Testing................................16 Nadcap Audit Preparation – Non-Destructive Testing.................................17 Nadcap Audit Preparation – Welding...........................................................18 Qualification Courses Chemical Processing (Anodizing) – Process Operator.................................19 Chemical Processing (Anodizing) – Planner.................................................20 Chemical Processing (Anodizing) – Owner..................................................21 Fusion Welding (TIG/GTAW) – Operator.......................................................22 Fusion Welding (TIG/GTAW) – Planner.........................................................23 Fusion Welding (TIG/GTAW) – Owner...........................................................24 Heat Treating – Operator..............................................................................25 Heat Treating – Planner................................................................................26 Heat Treating – Owner..................................................................................27 Non-Destructive Testing (Penetrant) – Operator..........................................28 Non-Destructive Testing (Penetrant) – Planner............................................29 Non-Destructive Testing (Penetrant) – Owner..............................................30 Resistance Welding – Operator....................................................................31 Resistance Welding – Planner......................................................................32 Resistance Welding – Owner........................................................................33 Webinars AS/EN/JISQ 9100 Revision C.......................................................................34 AC7114 Changes in Revision F....................................................................34 AMS 2750 Changes to Rev E.......................................................................34 Further Information and Contacts Onsite Courses.............................................................................................35 About eQuaLearn Instructors.......................................................................36 Contact Us...................................................................................................40 2 Quality Related Courses AS/EN/JISQ 9100 Revision C One day eQuaLearn’s AS / EN / JISQ 9100 Revision C course is a one day course that provides a comprehensive review of AS / EN /JISQ 9100 and illustrates how compliance leads to continual improvement. “A clear summary of the changes which will beneft anyone working to AS9100 Rev C” Steven Roebuck, Bodycote Contract Review for Aerospace Suppliers is aone day course. Please find the full course summary below. Course Objectives: Normative References • Fully understand the requirements of AS / EN / JISQ 9100 Terms and Defnitions and Implementation to Ensure Compliance • Identify steps necessary for your organization to successfully implement AS / EN / JISQ 9100 • Understand the implications and benefits of AS / EN/JISQ 9100 Quality Management Requirements • General Requirements for a Quality Management System (QMS) • Documentation Requirements Who should attend? Management Responsibility to Developing, Implementing and Improving Effectiveness of the QMS • Those who have general quality oversight responsibilities. • Quality Manager and/or Quality Engineer. • Management Commitment • Customer Focus • Quality Policy •Planning People who take this course are also interested in: Resource Management to Implement and Maintain a QMS Internal Auditing page 5 • Provision of Resources • Human Resources, including Training •Infrastructure Product Realization Management and Planning to meet Requirements in a Structured and Controlled Manner • • • • • Planning of Product Realization Customer Related Processes Design and Development Planning Purchasing Product and Delivery Support Measurement, Analysis and Improvement • Processes needed for Monitoring, Measurement, Analysis and Improvement Implementation Figure 1 is from the SAE International AS9100 Revision C. Quality Management Systems – Requirements for Aviation, Space and Defense Organizations, 15/01/2009. This course is also available as a 3-hour webinar s page 34 3 Quality Related Courses Aviation Maintenance Fundamentals Two days In aviation maintenance, both certifed A&Ps and non-certifed technicians must maintain current information in many areas in order to stay knowledgeable of the regulations and technologies that affect their work on aircraft. Production and repair standards require technicians to consistently strive for safety and quality in their work. As technology advances and more aircraft are fying, continued training is mandated for all personnel working on the maintenance of these aircraft. Course Objectives: • Explain the importance of safety processes in aviation • Implement good shop practices • Define pertinent Federal Aviation Regulations • Identify and use technical data Contract Review for Aerospace Suppliers is aone day course. Please find the full course summary below. Day One • Identify human factors that can affect performance • Discuss the regulatory standards and responsibility in performing aviation maintenance Regulations and Regulatory Agencies • Maintenance and Production Operators – Scheduled and unscheduled maintenance – Major and minor repairs/alterations • Regulations – FAA and the Code of Federal Regulations – Agencies and their requirements • Mechanic Privileges, Limitations and Responsibilities Hazardous Materials and PPE • Personal Protection Equipment – Types of equipment • Hazardous Materials – Handling hazardous materials • Shop Safety – Safe use of equipment – Unseen hazards Who should attend? This course will benefit personnel in the aviation maintenance field specifically as refresher training for the more experienced maintenance technician. Although largely designed to support the certification program, this course is also valuable as initial and recurrent training in any aviation maintenance organization. People who take this course are also interested in: Intrduction to Aerospace Quality page 6 Day Two Technical Data and Documentation • Technical Data – Sources of data – Types and usage of technical data • Documentation – FAA Forms 8130-3, 337 – Work orders and recordkeeping • Inspections – Types of inspection methods Human Factors and Safety Awareness • Safety Concepts – Issues affecting safety in the workplace • Communications – Verbal and written – Process, protocol and responsibility • Work Flow Process – Why work instructions, technical data and documentation are critical – The value of communicating with others * This course will also briefy address the following subjects: – ATA/JASC – Maintenance Classifcation Codes – Aeronautical replacement parts qualifcation – Suspected unapproved parts page 35 s eQuaLearn instructors are experts in their field. See what our customers say 4 Quality Related Courses Contract Review for Aerospace Suppliers One day The course is presented by experienced aerospace professionals with direct experience of Contract Review in the aerospace field. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Contract Review. The course addresses the Contract Review requirements of AS/EN/JISQ 9100 Revision C. Contract Review for Aerospace Suppliers is a one day course. Please find the full course summary below. What is Contract Review • What requirements exist for a Contract Review system • Describes the differences between orders, enquiries and changes to orders. Course Objectives: • Clarify the requirements for Contract Review in the aerospace sector • Present the components of a Contract Review system • Explain technical requirements particular to aerospace Who should attend? • Those who have general oversight responsibilities for Contract Review. • Those who are or will be responsible for managing or directly participating in Contract Review. Customer Requirements • Explains how to identify customer requirements • The hierarchy of requirements – orders, drawings, general specifications • What hidden requirements can exist and how can they be found • Handling nested specifications • Guidance for handling out-of-date specifications – supersession rules • Key vs critical characteristics People who take this course are also interested in: Introduction to Aerospace Quality page 6 Other Requirements • What other requirements may exist, such as Nadcap, regulatory, etc Review of Requirements and Realization • How to review capability to supply to contract • The need for risk assessments • What to do if there are discrepancies • Role of tools such as FMEA, Capability lists, Process Control Matrix • Flow down to sub-suppliers Order Handling • Order vs quotation • Handling changes to orders, including specification revisions All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 35 Quality Related Courses 5 Internal Auditing Two days The course is presented in two parts, covering the establishment and management of an Internal Audit Program and skills and techniques useful when performing audits. All instructors are experienced aerospace professionals with direct experience of managing and performing Internal Audits in the aerospace field. Auditing is a very practical activity, so the training uses over a dozen exercises and examples to ensure attendees practice the knowledge and skills presented. The course addresses the requirements of AS/EN/ JISQ 9100 Revision C and the recommendations of ISO19011. Internal Auditing is a two day course. Please find the full course summary below. Content: Part 1 Covers the establishment and management of an internal audit program. Why Internal Audits? Explains why internal audits are needed, the origin of particular requirements and the role of management in a program. Audit Focus and Approach Describes the three main areas of internal audits – the Management System, Company Processes and the Products. Recommendations are made for the best approach for auditing each of these, with particular reference to Special Processes such as NDT, Heat Treatment, etc. Developing an Audit Plan Covers what to include and how best to structure the plan. Instructors also describe the role of personal audits in a program as well as the need for documentation. Auditor Selection and Management The auditors are the heart of any good program. This section describes how to select auditors – the skills and attributes that should be sought along with the requirements for training and qualifying auditors. Checklist Development Checklists are more than just a list of questions, they are vital to audit planning and consistency. A description of how to prepare and structure checklists for maximum development. Reports and Analysis Not all findings are the same, so some ranking system is needed. A description of the methods of ranking and the methods of analysis to show the effectiveness of the program. Content: Part 2 Covers the skills and techniques for auditing, including planning, performing and reporting an audit. Integrity and Protocols Describes the basics of protocols during an audit – what to do and what not to do. Preparing for the audit and audit meetings Covers the things an auditor needs to do before arriving on site, the information that should be gathered and what to do with it. We cover the content and intent of opening, review and closing meetings. Doing the Audit Audits are all about communication. This section covers methods of communication, types of questions, the use of sampling plans and the relevance of making observations and requiring objective evidence. Reporting the Audit Simple guidelines for writing, grouping and classifying findings as well as preparing the final report. Audit Follow-up What auditors should be looking for when accepting or verifying actions made in response to audit findings. “Great course for anyone who is new to auditing.” Jill Morin, Goodrich Corp. Course Objectives: • Clarify the requirements for Internal Audit in the aerospace sector • Confirm the expected structure and content of an Internal Audit program • Present techniques and skills used in Internal Audits Who should attend? • Companies who need to strengthen their Internal Audit program • Managers responsible for implementing or maintaining an Internal Audit program • Employees who have to act as internal auditors • Employees who want to enhance their auditing skills People who take this course are also interested in: Problem Solving Tools page 8 eQuaLearn instructors are experts in their field. See what our customers say s page 36 6 Quality Related Courses Introduction to Aerospace Quality One day The course covers information directly relevant to suppliers to the OEMs but also pertinent to MROs. All instructors are experienced aerospace professionals with direct experience of managing and delivering quality in the aerospace field. Introduction to Aerospace Quality is a one day course. Please find the full course summary below. Course Objectives: • Clarify the requirements for quality in the aerospace sector • Ensure an understanding of the expectations for aerospace quality systems • Present tools and techniques expected to be used by quality practitioners in aerospace Quality in Aerospace Establishes a common understanding of quality and outlines the development of current quality management systems. Presents the special features of the aerospace industry, including the role of regulatory authorities and additional management responsibilities within the industry. Quality Systems Describes the requirements for Quality Systems and the role of AS/EN/JISQ 9100. This includes the need for enhanced documentation and records. Common industry standard terms are presented and explained. Role of Nadcap Describes the unique role of Nadcap within the aerospace industry, how it works and how it relates to Quality Systems. Who should attend? • People taking-up direct responsibility for quality management in the aerospace field • Established quality practitioners entering the aerospace industry • Anyone who requires an overview of aerospace quality People who take this course are also interested in: Problem Solving Tools page 8 Maintaining Quality and Audits This section covers the expectations of the aerospace industry for the maintenance of a quality system and presents the different types of internal audits expected in an aerospace company. Metrics and Tools Describes the role of metrics in monitoring and managing quality and outlines the 7 quality tools most likely to be of use in aerospace quality systems, plus other useful techniques. Continual improvement Describes the expectations for continual improvement, including the roles of RCCA, FMEA and other techniques. eQuaLearn courses are taught all over the world s page 36 7 Quality Related Courses Process Failure Modes and Effects Analysis Two days The course is presented by experienced aerospace professionals with direct experience of Process FMEA. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Process FMEA. The course is built around short exercises to illustrate various points plus a longer, more detailed exercise which allows all participants to have completed a full Process FMEA by the end of the two days. Process FMEA is a two day course. Please find the full course summary below. What is FMEA “I should have attended this before.” Cornel Misonov, BMT Romania Course Objectives: • Clarify the role of Process FMEA as part of Risk Management in the aerospace industry • Explain the components of a Process FMEA • Present a method for completing Process FMEA Explains what FMEA is and how it works. Different kinds of FMEA are presented and their role in the product cycle explained. Process FMEA step by step FMEA is usually completed using a form or model with 15 components. These are presented in detail with explanations and examples: • Who is doing this FMEA and why? • What are functions, features or requirements? • What are failure modes? • What are the effects of each failure mode? • How is severity assessed? How important is each failure mode? • How is criticality assessed? • What is a ‘cause’ of a failure • What is ‘occurrence’ – how often does the cause happen? • What controls or safeguards currently exist? • How likely is the failure to be detected – how effective are the controls. What is ‘detection’ • How is the risk evaluated? What is a Risk Priority Number (RPN)? • What should be done to reduce the risk (corrective action)? • Who is going to do it and by when? • What was done? • By how much was the risk reduced? What is the revised RPN? Who should attend? • Those who have general oversight responsibilities for addressing Process Failure Modes and Effects Analysis. • Those who are or will be responsible for managing or directly participating in the Process Failure Modes and Effects Analysis. • Quality Manager and/or Quality Engineer. People who take this course are also interested in: Root Cause Corrective Action page 9 Maintaining the FMEA How the FMEA should be used after the initial exercise. The role of FMEA as an ongoing planning and reference document is explained. Leverage Achieved By Eliminating Mistakes Earlier in Development All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 35 8 Quality Related Courses Problem Solving Tools One day The course presents an overview of problem solving and Root Cause Corrective Action systems to show the relevance of various tools. Choosing the right tool(s) is critical to getting effective solutions to problems and issues. From over 30 possible tools, eight are presented in detail, covering collecting, structuring and using information. Cause and Effect diagram Tools require handling and practice, so the course includes exercises and examples to allow the attendees to practice the knowledge and skills presented in a pressure free environment. 5 Why Problem Solving Tools is a one day course. Please find the full course summary below. Prblem Solving and the Toolkit Explains how most problem solving methodologies have similar components and how the toolkit can be used within them. The Toolkit Each module is presented in the same way. The tool is introduced and an example shown. An exercise then allows the attendees to practice using the tool. Finally some extension examples are illustrated to show how the tool can be developed or extended for better results. Flowchart / Process Map Simple in concept and powerful in application, flowcharts are used to define processes – to describe what we think happens. They can be used to evaluate the impact of changes on processes. Developments include more detailed process maps or using annotated flowcharts in place of procedures or work instructions. Is/Is Not analysis Defining the problem is key to any problem solving process. ‘Is/Is Not’ assists by making positive statements of the factors known to be involved as well as those known not to be involved. This assists in defining boundaries for problems by identifying gaps in the team’s knowledge, usually then allowing an objective and quantitative description of the problem. Tally charts / Location Map Collecting data is basic to any problem solving. Firstly for establishing the current condition and later for confirming the effects of changes. Simple tally charts can structure to data collection to allow instantaneous and continuous analysis of the data. Development into location maps allows tally data to be examined by incident locations, showing defect or accident hot spots. Pareto Once collected, data needs to be analysed. While modern computers make this easy, a ranking using Pareto analysis remains one of the simplest and most effective analysis tools. It allows quick identification of the most significant contributors to a problem while retaining a context for acting on them. Brainstorming Every 7 year old knows that asking ‘why’ can take you to interesting places. ‘Why’ is the question to ask when you do not know the reason for something – in this case the cause of the problem. Ask why enough times and you should arrive at a basic or root cause. ‘5 Why’ is one of the simplest and most powerful tools yet it is often abused and criticised. We show how to use it effectively and to verify the results before taking action. Mistake Proofing Deciding what to do about a problem can be very easy and very difficult – easy to think of things to do, difficult to choose highly effective actions. Mistake Proofing encourages highly effective actions by asking the questions: 1. Can we eliminate the problem altogether, so that the mistake cannot be made? 2. Can we make it impossible to propagate a mistake? 3. Can we make the system such that the mistake is certain to be detected? Course Objectives: • Clarify the role of Process FMEA as part of Risk Management in the aerospace industry • Explain the components of a Process FMEA • Present a method for completing Process FMEA Who should attend? • Those who have general oversight responsibilities for addressing Process Failure Modes and Effects Analysis. • Those who are or will be responsible for managing or directly participating in the Process Failure Modes and Effects Analysis. • Quality Manager and/or Quality Engineer. People who take this course are also interested in: Root Cause Corrective Action page 9 All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to page 35 s Having identified a problem, ideas are needed as to what could have caused the problem and what to do about it. Brainstorming is a simple technique for encouraging open and lateral thinking. It can be more than just ‘what do we do now?’ Following some simple rules can make an event much more effective. Suggestions for enhancing the flow of ideas are included. The ideas that come from brainstorming, and from identifying contributors to issues, usually benefit from being placed in a structure that shows how they link to the problem (the effect). Cause and Effect diagrams provide that structure. Quality Related Courses 9 Root Cause Corrective Action One day This course provides a systematic approach to cause analysis and will illustrate how to respond to audit findings to ensure problems are fixed and prevented from reccuring in the future. This one-day, interactive class teaches the process necessary to establish a root cause program that will become a significant continual improvement tool. Root Cause Corrective Action is a one day course. Please find the full course summary below. Containment and Team Development How to contain a problem and select a team to review and act on solving the problem. Problem Identification Steps to take to understand the TRUE problem and how proper problem identification will prevent you from working on the wrong problem. Collecting Data The importance of data collection, tools to use and how this will lead you to determining all relevant causes. Determining Causes An explanation of the types of causes (direct, contributing, root) the critical difference and importance of each. Corrective Action Planning A review of specific and preventive action, the differences between the two, and how preventive action can, and will, lead to improving your business. “W ish I had done this course years ago!” Dave Little, Doncasters Course Objectives: • R eview the Root Cause Corrective Action (RCCA) Flowchart Highlights, including Containment, Problem Identification, Collection of Data and Cause Determination, Corrective Action Planning, Mistake Proofing and Implementation and Validation. • Assure a thorough understanding of the Nadcap Nonconformance (NCR) Response Format. Who should attend? • Those who have general oversight responsibilities for addressing root cause corrective actions • Those who are or will be responsible for managing or directly participating in the root cause corrective actions • Quality Manager and/or Quality Engineer People who take this course are also interested in: Internal Auditing page 5 Mistake Proofing A discussion of how to prevent mistakes from occurring in the first place. Implementation and Validation How to implement solutions and ensure long-term effectiveness. eQuaLearn courses are taught all over the world s page 36 10 Quality Related Courses Statistical Process Control One day This course is designed to help organizations apply statistical methods to the monitoring and control of existing processes in order to identify variations in the process, and implement continuous improvement techniques to increase product quality and reduce waste. Statistical Process Control is a one day course. Please find the full course summary below. Why we need SPC Course Objectives: After attending the course, participants will be able to: • Achieve an understanding of SPC • Gain skills needed to apply statistical methods to process control • D rive quality improvement decisions by objective analysis versus subjective opinions • Develop and analyze process-appropriate charts. What is SPC – Using statistical methods to control the process Background Knowledge – Variation – Distributions – Chance – Sampling – Math refresher/terminology Types of Charts-Run versus Control – What are they – Run Charts – Decisions – Interpretation Who should attend? • SPC is appropriate for all levels of staff, from entry-level professionals to senior executives and support personnel. • Operators, engineers, supervisors and managers who will be using control charts in their jobs. People who take this course are also interested in: Process FMEA page 7 Other Charts – Variables – Attributes Related Issues – Capability – Measurement System Analysis (MSA) – Software All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 35 11 Special Process Specific Courses Introduction to Pyrometry (AMS2750E) Two days This course offers a full examination and comprehensive discussion on SAE’s AMS 2750E specification. The requirements covered during the course are necessary to ensure that parts or raw materials are heat treated in accordance with the applicable specification(s). Participants will achieve a thorough understanding of pyrometric controls applicable to heat treating; discuss the application of pyrometric controls within the typical heat treat facility; receive clarification on the intent and interpretation of SAE AMS 2750E and much more. Introduction to Pyrometry (AMS2750E) is a two day course. Please find the full course summary below. Pyrometry and AMS 2750E Overview of AMS 2750E, associated requirements, and what a heat treater will need to consider and implement to ensure compliance. Temperature Sensors Understanding the basic temperature sensor (thermocouples), applications for sensors, considerations for the working environment, sensor verification and using sensors effectively. Instrumentation Understanding instrument requirements to include standard instruments, test instruments, controlling/monitoring/recording instruments and more. Classification of Furnaces Explanation of how heat treat furnaces are identified for furnace class and instrumentation type. System Accuracy Tests Detailed discussion of the requirement and procedure, how to conduct the SAT using pictorial furnace examples, calculating SAT results, SAT frequency, SAT waivers, records/reports, and more. Temperature Uniformity Tests Detailed discussion of the requirement and procedure, when is a TUS required, test temperatures, how to conduct the TUS using pictorial furnace examples, how to use the results, TUS failures, use of offsets, retort furnaces, requirements for the TUS report, and more. “It was the best course that I have ever been on. I will recommend this to everyone who has something to do with Heat Treating.” Bartosz Wostczak, Cheltenham Tool Company Course Objectives: • Achieve a thorough understanding of pyrometric controls applicable to heat treating • Discuss the application of pyrometric controls within the typical heat treat facility • Receive clarification on the intent and interpretation of SAE AMS 2750E including temperature sensors, instrumentation, furnace classification, SATs and TUS’s • Compare key changes between AMS2750 Rev D and AMS2750 Rev E Who should attend? • T hose who have general oversight responsibilities for Pyrometry and need to understand the requirements • T hose who may be taking over direct liaison responsibilities in companies and need to confirm their understanding of Pyrometry • T hose who are or will be responsible for managing or directly supporting Pyrometry • Pyrometry Service Providers • Quality Manager and/or Quality Engineer NOTE: It is recommended that participants bring a copy of the AMS2750Rev E to class for reference. eQuaLearn courses are taught all over the world s page 36 12 Special Process Specific Courses Pyrometry Update-AMS2750E Review One day Summary This course will feature a review of the changes between AMS 2750 Revision D and E. The changes are presented in the context of the key areas of the AMS2750 (discussed in more detail in the Introduction to Pyrometry course). Course Outline Course Objectives: • Assume prior knowledge of pyrometry controls as applicable to heat treating • Review the key points of pyrometry controls under AMS2750 I. Pyrometry & AMS 2750 • Clarify interpretations made by Nadcap II. Temperature Sensors • Identify changes new in Revision E • Thermocouples and sensors • Sensor Applications • Re-use rules • Changes in Rev E III.Instrumentation • Instrument types •Calibration • Changes in Rev E IV. Classification of Furnaces • Furnace class Who should attend? • Intended for participant’s who have previously attended the Introduction to Pyrometry 2 day class. This training is recommended for those involved with Pyrometry in Aerospace who already have some knowledge of Pyrometry and need to understand the latest requirements. This includes Quality Managers, Maintenance Personnel, Pyrometry Technicians, General Managers, and anyone involved in conducting, reviewing or procuring Pyrometry services. • Furnace instrument types • Changes in Rev E V. System Accuracy Tests • What is SAT • When to do SAT • How to do SATs o Traditional SAT o Alternative SAT • Changes in Revision E VI.Temperature Uniformity Surveys • What is TUS • Initial and Periodic TUS • Data collection • Overshoot and stabilization • Changes in Revision E NOTE: It is recommended that participants bring a copy of the AMS2750Rev E to class for reference. Special Process Specific Courses 13 Nadcap Audit Preparation – Chemical Processing Two days The course is presented by experienced auditors who are experts in the Chemical Process checklist requirements. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Nadcap and the Chemical Process accreditation process. The course will always address the current version of each checklist. Where revisions have been confirmed but not yet implemented, the instructor will describe and clarify any significant changes. Nadcap Audit Preparation – Chemical Processing is a two day course. Please find the full course summary below. Nadcap and the Chemical Process Task Group Overview of the structure of Nadcap, the relationship with PRI and the membership and role of the Chemical Process Task Group. Who is in Nadcap and who is on the Chemical Process Task Group Review of AC7108 and Supplemental Checklists Clarifies the requirements of each section of each of the checklists (see right), down to individual questions where appropriate. Includes information on frequently found problems as well as explanations of current requirements and interpretations from the Chemical Process Task Group. Preparing for the Audit Describes the planning needed during the six months before the audit. Includes details of actions that must be taken, such as completing a pre-audit and sending advance information to the auditor. The Nadcap Audit Describes what should happen during a Chemical Process audit, from the moment the auditor arrives until they leave after the closing meeting. “ I have been involved with Nadcap audits for thirteen years. No matter how long you have been involved, you will still learn something from this class.” Sharon Rogers, Hixon Metal Finishing Course Objectives: • C larify the roles of Nadcap, PRI and Nadcap audits in the management and oversight of Special Processes in the Aerospace sector. • Present the structure and format of a Nadcap Chemical Process audit. • Assure an understanding of the content and intent of all sections of each checklist used during a Chemical Process audit. • Review the common findings and provide examples of how to meet requirements. Who should attend? • Those who have general oversight responsibilities for Nadcap audits and need to understand what should be happening • Those who may be taking over direct liaison responsibilities in companies with experience of Nadcap and need to confirm their understanding • Those who are new to Nadcap and will be responsible for managing or directly supporting Nadcap Chemical Process audits. After the Audit Describes what happens after the audit has been submitted by the auditor. Includes critical timings, an explanation of the failure process and the criteria for the Supplier Merit Program. People who take this course are also interested in: Chemical Processing – Anodizing Qualification Courses page 19 Checklists Included: AC7108 Base checklist. AC7108/1 Additional questions for painting processes. AC7108/5 Additional questions for chemical milling. AC7108/2 Additional questions for etching processes. AC7108/6 Additional questions for cleanliness verification (GE Aviation only) AC7108/3 Additional questions for metal bonding processes. AC7108/7 Additional questions for vacuum cadmium plating. page 36 s AC7108/4 Stand alone checklist for subcontract laboratories. All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to 14 Special Process Specific Courses Nadcap Audit Preparation – Coatings Two days This course is designed to provide a complete overview of Nadcap requirements related to the Coatings audit and is presented by experienced auditors, experts in Nadcap Coatings requirements. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Nadcap and the Coatings accreditation process. The course will always address the current version of each checklist. Where revisions have been confirmed but not yet implemented the instructor will describe and clarify any significant changes. Course Outline: Nadcap and Coatings Overview of the structure of Nadcap, the relationship with PRI and the membership and role of the Heat Coatings Task Group, who is in Nadcap and who is on the Coatings Task Group. During an Audit Describes what should happen during a Coatings audit, from the moment the auditor arrives until he leaves after the closing meeting. Course content includes: • Scope of the Coatings audit • Audit preparation best practices and post-audit activity • Explanation and clarification of the checklist requirements and checklist slashes • Top findings related to Coatings and Laboratory • What happens after the audit Course Objectives: • Clarify the roles of PRI and Nadcap in the management and oversight of Special Processes in the Aerospace sector • Present the structure and format of a Nadcap Coatings audit • Assure an understanding of the content and intent of all sections of each checklist used during a Coatings audit Checklists Who should attend? Reviews the requirements of each section of the checklists, including information on frequently found problems as well as explanations of current requirements and interpretations from the Coatings Task Group. Anyone involved with Coatings and relevant Laboratory testing that is looking to obtain Nadcap accreditation or improve their audit performance. Preparing for the Audit Describes the planning needed during the six months before the audit. Includes details of actions that must be taken, such as completing a pre-audit and sending advance information to the auditor. After the Audit Reviews what happens after the audit has been submitted by the auditor, including critical timings, an explanation of the failure process and the criteria for the Supplier Merit Program. Those that have; • General oversight responsibilities for Nadcap audits and the need to understand what should be happening • May be taking over direct liaison responsibilities in companies with experience of Nadcap and need to confirm their understanding • Those that are new to Nadcap and will be responsible for managing or directly supporting Nadcap Coatings audits Checklists Included: AC7109 – Audit Criteria for Coatings Core checklist, covers general quality systems, general calibrations and laboratory aspects, with a section for stripping: Required for all CT audits. AC7109/1 – Audit Criteria for Thermal Spray Oxy Fuel [Powder and wire], HVOF (High Velocity Oxy Fuel), Plasma, LPPS (Low Pressure Plasma Spray), Electric Arc Wire, Detonation Gun AC7109/2 – Audit Criteria for Vapor Deposited Coatings Physical Vapor Deposition (PVD) and Chemical Vapor Deposition (CVD) AC7109/3 – Audit Criteria for Diffusion Coatings Pack, CVD, Aluminide, Slurry AC7109/4 – Audit Criteria for Stripping of Coated Material Chemical, Electrolytic, Media Blast, Molten Salt AC7109/5 – Audit Criteria for Coatings Evaluations AC7109/6 – Audit Criteria for Plating of Coated Parts Platinum AC7109/7 – Audit Criteria for Heat Treating For Suppliers of Coatings AC7108/1 – Audit Criteria for Painting and Dry Film Coatings 15 Special Process Specific Courses Nadcap Audit Preparation – Heat Treating Two days The course is presented by experienced auditors – experts in Nadcap Heat Treating requirements. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Nadcap and the Heat Treating accreditation process. The course will always address the current version of each checklist. Where revisions have been confi rmed but not yet implemented the instructor will describe and clarify any significant changes. “ Extremely useful and immensely practical. Recommended highly.” Matthew Sines, Fleet Readiness Course Objectives: Nadcap Audit Preparation – Heat Treating is a two day course. Please find the full course summary below. Nadcap and Heat Treating Overview of the structure of Nadcap, the relationship with PRI and the membership and role of the Heat Treating Task Group, who is in Nadcap and who is on the Heat Treating Task Group. During an Audit Describes what should happen during a Heat Treating audit, from the moment the auditor arrives until they leave after the closing meeting. Checklists Clarifies the requirements of each section of each of the checklists, down to individual questions where appropriate. Includes information on frequently found problems as well as explanations of current requirements and interpretations from the Heat Treating Task Group. Preparing for the Audit Describes the planning needed during the six months before the audit. Includes details of actions that must be taken, such as completing a pre-audit and sending advance information to the auditor. After the Audit Describes what happens after the audit has been submitted by the auditor. Includes critical timings, an explanation of the failure process and the criteria for the Supplier Merit Program • Clarify the roles of Nadcap, PRI and Nadcap audits in the management and oversight of Special Processes in the Aerospace sector • Present the structure and format of a Nadcap Heat Treating audit • Assure an understanding of the content and intent of all sections of each checklist used during a Heat Treating audit Who should attend? • Those who have general oversight responsibilities for Nadcap audits and need to understand what should be happening • T hose who may be taking over direct liaison responsibilities in companies with experience of Nadcap and need to confirm their understanding • Those who are new to Nadcap and will be responsible for managing or directly supporting Nadcap Heat Treating audits. People who take this course are also interested in: Heat Treating Qualification Courses page 25 Checklists Included: AC7102 Baseline AC7102 S Prime Supplement Audits may include any or all of the following checklists: AC7102/1 Brazing AC7102/2 Aluminum AC7102/3 Carburizing AC7102/4 Nitriding AC7102/5 Hardness testing for Heat Treating AC7101/3 Tensile testing (RT only) AC7101/4 Metallography (Heat Treating related only) AC7110/1 Torch and Induction Brazing eQuaLearn instructors are experts in their field. See what our customers say page 36 s AC7102/6 Hot Isostatic Treating (HIT) AC7102/7 Induction Hardening 16 Special Process Specific Courses Nadcap Audit Preparation – Metallic Materials Testing Two days The course is presented by experienced auditors, experts in Nadcap Metallic Materials Testing Laboratories requirements. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Nadcap and the Metallic Materials Testing Laboratories accreditation process. The course will always address the current version of each checklist. Where revisions have been confirmed but not yet implemented the instructor will describe and clarify any significant changes. Course Objectives: • Clarify the roles of Nadcap, PRI and Nadcap audits in the management and oversight of Special Processes in the Aerospace sector • Present the structure and format of a Nadcap Metallic Materials Testing Laboratories audit • Assure an understanding of the content and intent of all sections of each checklist used during a Metallic Materials Testing Laboratories audit Scope of the Metallic Materials Testing Laboratories Audit A review of general requirements for Metallic Materials Testing including Quality Systems Checklist Review Clarifies the checklist requirements down to individual questions where appropriate. Includes frequently found problems as well as explanations of current requirements and interpretations from the Metallic Materials Testing Laboratories Task Group. Review/Discussion of the Top 10 NCR Paragraph References Who should attend? • Those who have general oversight responsibilities for Nadcap audits and need to understand what should be happening • Those who may be taking over direct liaison responsibilities in companies with experience of Nadcap and need to confirm their understanding • Those who are new to Nadcap and will be responsible for managing or directly supporting Nadcap Metallic Materials Testing • Discussion of paragraphs where the most NCRs are written • NCR classification • Failure polices Checklists Included: AC7101/1 General Requirements for all Laboratories AC7101/2 Chemistry AC7101/3 Mechanical AC7101/4 Metallography and Microindentation Hardness AC7101/6 Corrosion AC7101/7 Specimen Preparation AC7101/9 Specimen Heat Treating Course materials for remaining Metallic Materials Testing audit criteria will be developed as required so please speak with your eQuaLearn contact if the audit criteria your company requires is missing. Special Process Specific Courses 17 Nadcap Audit Preparation – Non-Destructive Testing Two days The course is presented by experienced auditors, experts in Nadcap Non-Destructive Testing requirements. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Nadcap and the Non-Destructive Testing accreditation process. The course will always address the current version of each checklist. Where revisions have been confirmed but not yet implemented the instructor will describe and clarify any significant changes. Nadcap Audit Preparation – Non-Destructive Testing is a two day course. Please find the full course summary below. The Nadcap NDT Task Group • Introduction to the Task Group • Key personnel • Roles and Responsibilities • Nadcap procedural system Review of AC7114 & Supplemental Checklists Clarifies the checklist requirements down to individual questions where appropriate. Includes frequently found problems as well as explanations of current requirements and interpretations from the NDT Task Group. Preparing for a Nadcap NDT audit • Suggested timelines to begin preparing for the Nadcap audit • Audits and monitoring the system prior to the Nadcap audit • Personnel involvement • What to expect during the Nadcap audit • Expectation of compliance jobs witnessed • Techniques to reduce unnecessary nonconformances Top 5 Nonconformances • Common nonconformances – examples and classifications • How to respond to nonconformances – complete vs. incomplete responses “ The best start up to become Nadcap certified.” C B Wegman, Eurocast BV Course Objectives: • Clarify the roles of Nadcap, PRI and Nadcap audits in the management and oversight of Special Processes in the Aerospace sector • Present the structure and format of a Nadcap NonDestructive Testing audit • Assure an understanding of the content and intent of all sections of each checklist used during a Non-Destructive Testing audit Who should attend? • Those who have general oversight responsibilities for Nadcap audits and need to understand what should be happening • Those who may be taking over direct liaison responsibilities in companies with experience of Nadcap and need to confirm their understanding • Those who are new to Nadcap and will be responsible for managing or directly supporting Nadcap Non-Destructive Testing audits People who take this course are also interested in: Non-Destructive Testing – Penetrant Qualification Course page 28 Supplier Merit and Failure Policies • Understanding of the procedural system Checklists Included: AC7114 Baseline AC7114/1 Penetrant Survey AC7114/2 Magnetic Particle Survey AC7114/3 Ultrasonic Survey AC7114/4 Film Radiography Survey AC7114/5 Eddy Current Survey Learn about the changes to AC7114 Revision E in our 3-hour webinar s page 34 18 Special Process Specific Courses Nadcap Audit Preparation – Welding Two days The course is presented by experienced auditors, experts in Nadcap Welding requirements. An important aspect of the course is the opportunity to ask questions, at any time and on any subject related to Nadcap and the Welding accreditation process. The course will always address the current version of each checklist. Where revisions have been confirmed but not yet implemented the instructor will describe and clarify any significant changes. Nadcap Audit Preparation – Welding is a two day course. Please find the full course summary below. Scope of the Welding Audit • Review of basic terminology and Nadcap Welding requirements • Basic introduction to the Welding Task Group Preparing for the Audit • Self Audit • Welding handbook review • Documentation required by the auditor prior to the audit Checklist Review • Detailed review of checklists and supplementary checklists. Includes the checklist requirements for all Welding processes covered by Nadcap as required by attendees • Detailed review of the Nadcap audit including the compliance jobs, start-up, daily wash-up and close-out meetings Nonconformance Classifications and Examples • How to respond to nonconformances • Complete vs. incomplete responses Post Audit Process including Supplier Merit and Failure Criteria • Post audit process and timescales • Audit merit criteria and audit failure criteria “ Helps with understanding the Nadcap operation more clearly whilst preparing you for Nadcap’s initial / recurring audits.” Dan Saunders, Ipeco Holdings Ltd Course Objectives: • Clarify the roles of Nadcap, PRI and Nadcap audits in the management and oversight of Special Processes in the Aerospace sector • Present the structure and format of a Nadcap Welding audit • Assure an understanding of the content and intent of all sections of each checklist used during a Welding audit Who should attend? • T hose who have general oversight responsibilities for Nadcap audits and need to understand what should be happening • T hose who may be taking over direct liaison responsibilities in companies with experience of Nadcap and need to confirm their understanding • Those who are new to Nadcap and will be responsible for managing or directly supporting Nadcap Welding audits People who take this course are also interested in: Welding Qualification Courses page 22 Top 10 Welding Nonconformances • Discussion around the top 10 findings with detailed examples and tips to avoid future findings Checklists Included: AC7110 Baseline Friction/Inertia Welding AC7110/1 Brazing AC7110/8 Diffusion Welding AC7110/2 Flash Welding AC7110/9 Percussion Stud Welding AC7110/4 Resistance Welding AC7110/12 Welder/ Welding Operator AC7110/5 Fusion Welding Qualification AC7110/6 Laser Welding AC7110/13 Metallographic Evaluation of Welds AC7110/7 Rotational All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to page 35 s AC7110/3 lectron Beam Welding Qualification Cources 19 Chemical Processing (Anodizing) – Process Operator Two days eQuaLearn Chemical Processing – Anodize training provides the Process Operators with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Anodizing Inspection Chemical Processing (Anodizing) – Process Operator is a two day course. Please find the full course summary below. Overview of Process Control Introduction to Chemical Processing • Terminology • Electrical, chemical, metallurgical and electrochemical terminology and concepts Anodizing Overview • Basic structure and the exothermic nature with particular reference to the role of solutions, temperature, current, voltage and time • Brief outline of why some metals can be anodized and others cannot and the consequence of mixing them Basics of aluminum alloys • Anodizing aluminum and its alloys – introduction to MIL-A8625 and its derivatives (including reference to anodic etch inspection, blue etch anodizing and phosphoric acid anodizing) Documentation • Route cards, work instructions and record keeping • Importance of recording access to and recording of key information • Lot and periodic testing • Test procedures and records • Key lot methods • Understanding simple sampling plans • Analysis of solutions • Calibration of Instruments • Key Periodic Tests for Process Control Interactive evaluation of course efficiency and receptivity Course Objectives: • To provide basic knowledge of the necessity for chemical processes and the range available. • To understand the ability of chemical processes to modify / enhance surface properties and performance. • To provide basic knowledge of the anodizing process and the important differences between anodizing and plating. • To facilitate the understanding of different anodizing and related processes such as chromating and the consequences of incorrect processing. • To provide a chemical approach for better understanding of importance to work to written instructions with particular reference to pre-treatment, rinsing, anodizing conditions and post treatments. • To illustrate the importance of record keeping. Preparation for Chemical Processing • General Handling • Pre-cleaning • Masking • Jigging – including choice of jig (shape, size, current carrying capacity, contact points, orientation, compatibility, security, stripping etc) to ensure the required objective is achieved Aluminum Pre-Treatment • Cleaning, (etching) and deoxidizing Conversion Coating – Chromating What is a Process Operator? • Process Operators understand and perform the basic hands-on operations of the special process. People who take this course are also interested in: Nadcap Audit Preparation – Chemical Processing page 13 Interactive evaluation of the first day module Chromic Acid Anodizing To produce thin protective films with good paint and bonding characteristics. Also used as an inspection tool. Sulfuric Acid Anodizing of Aluminum and Titanium Hard Anodizing of Aluminum Anodized Aluminum Post Treatments page 35 s • Dyeing • Sealing • Post anodizing operations All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to 20 Qualification Cources Chemical Processing (Anodizing) – Planner Two days eQuaLearn Chemical Processing – Anodizing training provides the Process Planners with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Chemical Processing (Anodizing) – Planner is a two day course. Please find the full course summary below. Definition of industry terms • Nadcap, escapes, root cause, preventive action, etc. Review of Terminology and Anodic Film Formation and Structure • Extension of Level 1 – Process Operator Role Planning • Purpose • Content • Relationship to internal documentation Contract Review • Importance of knowing customer and specification requirements • Part specific process requirements • Solution parameters • Process control parameters • Identifying lot tests • Identifying and initiating appropriate Periodic Tests Tooling/Jigging and Masking • Need to identify special requirements including jig maintenance • Masking Inspection – Periodic Testing • Key periodic test methods (coating weight, corrosion, analysis, etc.) • Control of periodic testing • Need for detailed procedures compliant with specification requirements • Control of sub-contract testing Process Solution Control (Analysis) Procedures • Control of sub-contract testing Interactive evaluation of course efficiency and receptivity Course Objectives: • To understand the ability of chemical processes to modify / enhance surface properties and performance. • To provide further knowledge of the anodizing process and the important differences between chromating, anodizing and plating with particular reference to the importance of the alloy (metal) and the process solutions involved in the context of Planning and Contract Review. • T o facilitate the understanding of preparation, processing and stripping of chromating and various types of anodizing and their effects on the final product properties. • To gain an understanding of key lot and periodic tests and their significance. • T o provide a chemical approach for better understanding of importance of written instructions and procedures. • To illustrate the value of records and their review. Aluminum Pre-Treatment and Chromating •Aluminum cleaning, (etching) and deoxidizing conversion coating – chromating • Type 1 (yellow) Type 3 (colorless) • Brush Chromic Acid Anodizing – Program Choices What is a Process Planner? • Process Planners are capable of selecting manufacturing processes and interpreting process procedures to conform to customer specifications and requirements. Process Planners are capable of problem solving and resolving dayto-day issues. Interactive evaluation of the first day module Sulfuric Acid Anodizing – Programs Choices Hard Anodizing – Program Choices Stripping • Chromating • Anodizing • Implications of reprocessing emphasizing that it is often more than lost process time Inspection – Lot Testing Nadcap Audit Preparation – Chemical Processing page 13 All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to page 35 s • Lot and Periodic Testing – the differences • Key Lot Methods • Choice of sampling plans • The importance of consistency People who take this course are also interested in: Qualification Cources 21 Chemical Processing (Anodizing) – Owner One day eQuaLearn Chemical Processing – Anodizing training provides the Process Owners with the information necessary to improve their skills and competencies in the aerospace workforce. This 1-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Chemical Processing (Anodizing) – Owner is a one day course. Please find the full course summary below. Introduction • Major objectives of the training. • Brief review of the processes Overview of Anodizing • Brief anodizing overview Course Objectives: • Improve interpretation of Chemical Processing specification • Understand Reviewing and Approving Processes • Ensure that the Operators and Planners are qualified • Sources and Solutions to Problems What is a Process Owner? • Process Owners are capable of writing, reviewing and approving processes, procedures and qualifications of lower levels. Process owners are capable of designing new processes and resolving issues among all other levels. General Considerations for Processing New Work • Discussion on material to be processed, the requirements specified & facilities available People who take this course are also interested in: Contract Review for Aerospace Suppliers page 4 Requirements for Plant & Process Sequences & Specification Compliance • • • • • What to look for in specifications Common aspects Preparation & pre-treatment What to look for in specifications Common aspects – the purpose of each step, typical controls and the common problems seen. • Programs, post-treatment Qualification and Approval of Operators & Planners • Differences between operators & planners • Identifying the company needs • Indentify individual strengths & weaknesses • Identify collective strengths & weakness • Resolve weaknesses by 1. Practical experience – on the job training 2. Theoretical (background) knowledge – classroom training • Creating a skills matrix • Review by periodic re-assessment • Maintaining records Health & Safety, Environmental & Risk Assessment • Need for risk assessment • Need for health surveillance • Storage & waste disposal Problem Solving - Solutions • • • • • Rework options & consequences Stripping coatings Causes & consequences of failure of: Lot testing and Periodic testing Solution control Evaluation of Course Efficiency and Receptivity. page 36 s • Questions and Answers. • New ideas for continuous improvement. eQuaLearn courses are taught all over the world 22 Qualification Cources Fusion Welding (TIG/GTAW) – Operator Two days eQuaLearn Fusion Welding (GTAW) training provides Process Operators with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Fusion Welding (TIG/GTAW) – Operator is a two day course. Please find the full course summary below. Quality Systems • Basic Qualify System requirements • How manufacturing is controlled by Quality System Basic Principles: • Weld processes and how they work • Benefits/limitations of weld processes • GTAW versus plasma • Definitions – Butt/fillets – Weld features – WPS/PQR Process Control • Specifications • Material control • Equipment control • Procedure control – WPS and their approval – Filler control – Heat treatment – Traveler • Process control • Personnel qualification and training •Inspection Compliance • Review of welding compared to written instruction • Unique sub-processes/materials • Specific user prime requirements Metallurgy • Introduction to basic metallurgy Summary and Question and Answer Session Welder Qualification • Specifications • Methods of qualification • Test results/test welds/qualification range • Physical requirements Drawing Symbols • Joint preparation and associated symbols Acceptance Criteria • Weld courses • Inspection requirements • Defect types • Acceptance standards/typical limits Course Objectives: • U nderstand the main requirements for the manufacture of parts which utilizes Fusion GTA Welding – Compliance • Compliance to approved documentation • Compliance to customer requirements • Understand how fusion welding works and how it is affected by its environment • Understand the associated control requirements • C larify the intent and interpretation of controlling specifications What is a Process Operator? • The Process Operator understands and performs the basic hands-on operations of the special process. People who take this course are also interested in: Nadcap Audit Preparation – Welding page 18 All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 35 Qualification Cources 23 Fusion Welding (TIG/GTAW) – Planner Two days eQuaLearn Fusion Welding (GTAW) training provides Process Planners with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with PRI subject matter experts and gain valuable knowledge to take back to their companies. Fusion Welding (TIG/GTAW) – Planner is a two day course. Please find the full course summary below. Quality Systems • Basic Qualify System requirements • How manufacturing is controlled by Quality System Basic Principles: • Weld processes and how they work • Benefits/limitations of weld processes • GTAW versus plasma • Definitions – Butt/fillets – Weld features – WPS/PQR Welder Qualification • Specifications • Methods of qualification • Test results/test welds/qualification range • Physical requirements Contract Review • Steps required for contract review • Contract review documents • Contract changes Drawing Symbols • Joint preparation and associated symbols Acceptance Criteria • Weld courses • Inspection requirements • Defect types • Acceptance standards/typical limits Process Control • Specifications • Material control • Equipment control • Procedure control – WPS and their approval – Filler control – Heat treatment – Traveler • Process control • Personnel qualification and training • Inspection Compliance • Review of welding compared to written instruction • Unique sub-processes/materials • Specific user prime requirements Metallurgy • Introduction to basic metallurgy NDT • NDT methods, including visual, FPI, X-ray, Ultrasonic, MPI, Eddy Current (benefits and limitations of each method for inspecting welds) Other Weld Processes • Benefits and limitations of other common weld processes Summary and Question and Answer Session Course Objectives: • Understand the main requirements for the manufacture of parts which utilizes Fusion GTA Welding – Compliance • Compliance to approved documentation • Compliance to customer requirements • Understand how fusion welding works and how it is affected by its environment • Understand the associated control requirements • Clarify the intent and interpretation of controlling specifications What is a Process Planner? • T he Process Planners are capable of selecting manufacturing processes and interpreting process procedures to conform to customer specifications and requirements. Process Planners are capable of problem solving and resolving day-to-day issues. People who take this course are also interested in: Nadcap Audit Preparation – Welding page 18 eQuaLearn courses are taught all over the world s page 35 24 Qualification Cources Fusion Welding (TIG/GTAW) – Owner Three days eQuaLearn Fusion Welding (GTAW) training provides Process Owners with the information necessary to improve their skills and competencies in the aerospace workforce. Titanium Alloys This 3-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Steels Fusion Welding (TIG/GTAW) – Owner is a three day course. Please find the full course summary below. Quality Systems • Basic Quality System requirements • How manufacturing is controlled by Quality System Basic Principles • Weld Processes and how they work • Benefits/limitations of weld processes • GTAW versus plasma • Definitions Welder Qualification • Special considerations for welding alloy type • Special considerations for welding alloy type NDT • NDT methods including visual, FPI, X-ray, Ultrasonic, MPI, Eddy Current (benefits and limitations of each method for inspecting welds) Equipment • Power sources Robotics • Equipment types Other Weld Processes • Benefits and limitations of other common weld processes Summary and Question and Answer Session • Specifications Contract Review • Steps required for contract review • Contract review documents • Contract changes Drawing Symbols • Joint preparation and associated symbols Acceptance Criteria • Inspection requirements • Acceptance standards/typical limits Course Objectives: • Understand the main requirements for the manufacture of parts which utilizes Fusion GTA Welding – Compliance • Compliance to approved documentation • Compliance to customer requirements • U nderstand how fusion welding works and how it is affected by its environment • Understand the associated control requirements • Clarify the intent and interpretation of controlling specifications Process Control • Specifications • Material Equipment, Procedure Control • Equipment • Procedure control • Inspection Compliance What is a Process Owner? • The Process Owners are capable of writing, reviewing and approving processes, procedures and qualifications of lower levels. Process owners are capable of designing new processes and resolving issues among all other levels. • Review of welding compared to written instruction Metallurgy • Introduction to basic metallurgy People who take this course are also interested in: Nadcap Audit Preparation – Welding page 18 Nickel Alloys • Special consideration for welding alloy type Aluminum Alloys • Special considerations for welding alloy type Magnesium Alloys page 35 s • Special consideration for welding alloy type All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to Qualification Cources 25 Heat Treating – Operator Two days eQuaLearn Heat Treating training provides the Process Operators with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Heat Treating – Operator is a two day course. Please find the full course summary below. Definition of industry terms • Nadcap, escapes, root cause, preventive action,etc. Definition of Metals Transformations during heating • Heating rate and heating temperature versus final microstructure and properties Transformations during cooling and/or quenching. TTT and CCT diagrams. Sub-zero treatments – cryogenic or refrigeration • General area cleanliness • Cleaning methods Spacing of parts • Fasteners Thermocouples • Controlc Recording and Load • Thermocouples Loading hot versus loading cold • Over-temperature settings Heat-up rates • Cooling rates Quenching • Types of quenching Un-loading. Cycle review. Quality provisions. Storage • Furnace chart analysis. • Actual temperature range – overshoot. • Quality provisions. Logs. Ferrous alloys used in aerospace Corrosion resistant steels Non-ferrous alloys used in aerospace Coatings. Diffusion Coatings, Carburizing and Nitriding • Media for diffusion coatings • Factors that influence diffusion coatings Heat Treatments • Types of annealing (homogenizing, normalizing, recrystallization) utilization Final heat treatments Course Objectives: • T o provide basic knowledge of metallurgical aspects at heat treat, coating and brazing of metallic materials • T o facilitate the understanding of thermal processes and their effects on the final product properties • T o provide a metallurgical approach for better understanding of importance to work to written instructions • To improve the general heat treat operator work performance, process efficiency and final product quality • Solution heat treatment – applications • Age/precipitation hardening – applications Carburizing • Nitriding • Carbo-nitriding and nitro-carburizing • Ion nitriding What is a Process Operator? • The Process Operator understands and performs the basic hands-on operations of the special process. Brazing • Furnace and Induction brazing Equipment capability to perform high quality heat treatment • SAT, TUS compliance • Instruments calibration Load preparation and furnace loading Nadcap Audit Preparation – Heat Treating page 15 eQuaLearn instructors are experts in their field. See what our customers say page 36 s Cleaning and cleanliness People who take this course are also interested in: 26 Qualification Cources Heat Treating – Planner Three days eQuaLearn Heat Treating Training provides the Process Planners with the information necessary to improve their skills and competencies in the aerospace workforce. This 3-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Heat Treating – Planner is a three day course. Please find the full course summary below. Basic Metallurgy • Structures • Deformation • Alloying • Properties and Testing Alloy Types and Issues • Aluminum • Titanium • Nickel • Steels Special Treatments • Nitriding • Carburizing • Brazing Course Objectives: • Heat treating metallurgy • Basic Pyrometry – TUS/SAT (AMS2750) • Specification interpretation • Testing and inspection • Raising shop floor paperwork • Problem solving and error proofing • Health and safety What is a Process Planner? • T he Process Planners are capable of selecting manufacturing processes and interpreting process procedures to conform to customer specifications and requirements. Process Planners are capable of problem solving and resolving day-to-day issues. People who take this course are also interested in: Introduction to Pyrometry page 11 Hardware • Furnaces and equipment • Pyrometry • Other controls Paperwork • Interpreting specifications • Instructions • Records All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 35 Qualification Cources 27 Heat Treating – Owner Two days eQuaLearn Heat Treating training provides the Process Owners with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Heat Treating – Owner is a two day course. Please find the full course summary below. Definition of industry terms • Nadcap, escapes, root cause, preventive action, etc. Interpretation of specifications • Contract review • Heat treatment parameters Hierarchy and flowdown information Thermocouples • Definitions and interpretation Loading hot versus loading cold • Over-temperature settings Heat-up rates Quenching • Types of quenching Un-loading. Cycle review. Quality provisions. Storage • Furnace chart analysis. • Actual temperature range – overshoot. • Quality provisions. Logs. Re-processing information. • Furnace malfunctions. • Process review and approval. •How to use all the specifications information to produce shop paperwork Procedures and inspection • Pre-treatment – loads, preparation, and quenching • Post-treatment – verification, corrective action and records Operator approvals • General requirements • Operator versus planner Heat treatments • Preparatory heat treatments • Types of annealing Final heat treatments • Solution heat treatment – applications • Age/precipitation hardening – applications Course Objectives: To ensure you understand how to: • Interpret relevant specifications • Review and approve processes definitions • Part specific heat treat instructions • Review and approve procedures • General work instructions related to Heat Treatment • Qualify Operators and Planners • Resolve and avoid common problems in Heat Treatment Carburizing • Nitriding • Carbo-nitriding and nitro-carburizing Brazing • Furnace brazing • Induction brazing Equipment capability to perform high quality heat treatment • Daily verification Load preparation and furnace loading What is a Process Owner? •The Process Owners are capable of writing, reviewing and approving processes, procedures and qualifications of lower levels. Process owners are capable of designing new processes and resolving issues among all other levels. People who take this course are also interested in: Introduction to Pyrometry page 11 Cleaning and cleanliness • Cleaning methods Spacing of parts • Fasteners eQuaLearn instructors are experts in their field. See what our customers say s page 35 28 Qualification Cources Non-Destructive Testing (Penetrant) – Operator (Level 1) Two days eQuaLearn Non-Destructive Testing - Penetrant (NDT-PT) training provides the Level 1 with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Non-Destructive Testing (Penetrant) – Operator (Level 1) is a two day course. Please find the full course summary below. Introduction – History and Fundamental Principles of Penetrant Testing •Introduction – Why do NDT? – What is my responsibility? – What is Penetrant Testing? • History – A brief history of origins and methods • Fundamental Principles – Use and applications • Pre-cleaning – Methods and reasons • Penetrant Materials – Types, properties and categorizations • Application of Penetrant – Application methods, dwell times and temperatures • Penetrant Removal – Solvents, emulsifier types and uses • Part Drying – Methods, reasons and temperatures • Developer – Types, applications and dwell times •Post-cleaning – Methods and reasons Penetrant Testing Equipment • Stationary and Portable – Setup, maintenance and applications • Manual and Automatic (Electrostatic) Systems – Setup, maintenance and applications Penetrant Testing – Hands On Applications • Stationary and Portable Processing of Hardware Process Controls • Penetrant – Contamination, system performance, etc. • Penetrant Removers – Emulsifier checks, water content, Refractometer use, etc. • Drying – Calibration and maintenance of dryer • Developer – Checks for fluffiness, contamination, etc. •Lighting – Ultra-violet (UV) and Visible light checks and meter calibration • Gages – Calibration of other gages, water, pressure, temperature, etc. Penetrant Testing – Standards, Specifications and Local Procedures • Specifications as they apply to processing of hardware and process controls • Health and safety concerns Penetrant Testing – Hands On Applications • Stationary and Portable Processing of Hardware – Different types of hardware will be processed and evaluated for adequacy of the process including but not limited to forgings, castings and welds. Final Exam Course Objectives: • P rovide basic knowledge of processing parts, documenting results of the tests and performing equipment standardization for Penetrant Testing. • Knowledge to conduct necessary preparation of parts before and/or after inspection process. • Ability to conduct system performance checks in accordance with the necessary standards. • K nowledge of specifications necessary to process hardware. What is a Process Operator? • The Process Operator understands and performs the basic hands-on operations of the special process. People who take this course are also interested in: Nadcap Audit Preparation – NDT page 17 All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 36 Qualification Cources 29 Non-Destructive Testing (Penetrant) – Planner (Level 2) Two days eQuaLearn Non-Destructive Testing - Penetrant (NDT-PT) training provides the Level 2 with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Course Objectives: • Provide knowledge to set up, standardize equipment, process parts, interpret and evaluate for acceptance or rejection in accordance with applicable standards. • Understand the scope and limitations of Penetrant Testing. Non-Destructive Testing (Penetrant) – Planner (Level 2) is a two day course. Please find the full course summary below. Introduction – History and Fundamental Principles of Penetrant Testing • Introduction – Why do NDT? – What is my responsibility? – What is Penetrant Testing? • History • Fundamental Principles • Pre-cleaning • Penetrant Materials • Application of Penetrant • Penetrant Removal • Part Drying • Developer •Post-cleaning Indications and Discontinuities in PT • Discontinuity Types • Various types of discontinuities discussed based on manufacturing techniques • Indication Evaluation • K nowledge to conduct necessary preparation of parts before and/or after inspection process. • A bility to conduct system performance checks in accordance with the necessary standards. • Familiarity with codes, standards, and other applicable documents. • Knowledge to provide guidance / supervision for Process Operators. What is a Process Planner? • The Process Planner (Level 2) is capable of selecting manufacturing processes and interpreting process procedures to conform to customer specifications and requirements. The Level 2 is capable of problem solving and resolving day-to-day issues. People who take this course are also interested in: Nadcap Audit Preparation - NDT page 17 Penetrant Process Controls • Penetrant • Penetrant Removers • Drying • Developer • Lighting • Gages • Other Process Controls Penetrant Testing – Hands On Applications • Stationary and Portable processing of hardware and evaluation of indications Penetrant Testing Standards, Specifications and Local Procedures • Specifications, Purchase Orders and Health and Safety Concerns Penetrant Testing Equipment and Technique Development • Stationary and Portable • Manual and Automatic (Electrostatic) Systems • Technique Development Penetrant Testing – Hands On Application page 36 s • Stationary and Portable Processing, including indication evaluations eQuaLearn courses are taught all over the world 30 Qualification Cources Non-Destructive Testing (Penetrant) – Owner (Level 3) Two days eQuaLearn Non-Destructive Testing – Penetrant (NDT-PT) training provides the Level 3 with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Non-Destructive Testing (Penetrant) - Owner (Level 3) is a two day course. Please find the full course summary below. The Role of the Level 3 NDT Control • Procurement • Internal NDT Audit • Performance review • NDT inspection status Product Awareness • Product technology (referring to Level 2 knowledge, relevant / non-relevant, probability of detection, when problems with detection might arise) • Selection of appropriate penetrant system (part material, type, stage of manufacture, end use, etc.) • Complementary NDT methods Written Instructions • Techniques – what should be included • Operating instructions • Procedures Process Control • Control of materials • Process control checks • Calibrations • Potential issues / problem solving Qualification and Certification of NDT Personnel • Training and certification schemes • The written practice • Personnel records • Requirements for examinations • Requirements for training courses Control of Documentation • Control of records and procedures • Inspection records • Travelers (Routers) Calibration and Process Control • Calibration • Process control failure Introduction • Purpose of the course • Limitations of the course • Review of main principles of penetrant testing • Responsibilities of Level 3 with respect to penetrant testing Identification of Customer Requirements • Specification review • Contract review • Review of purchasing conditions • Regulatory requirements Liaison with other functions • Production planning (sequencing, adequate time) • Production (control and support of NDT operator) • Quality assurance (non-conforming parts or processes) • Document control (work instructions etc.) • Suppliers (control of materials, sub-contractor work) • Customers Course Objectives: • Provide knowledge to interpret codes, standards, and other contractual documents that control the NDT method(s) • Understand the technical responsibilities of a Level 3 for NDT facility and personnel • A bility to select a method and technique for a specific inspection • Ability to create, verify and approve the technical adequacy of procedures and work instructions for NDT related documents • K nowledge for conducting performance reviews of NDT personnel and NDT technical audits What is a Process Owner? • T he Process Owner (Level 3) is capable of writing, reviewing and approving processes, procedures and qualifications of lower levels. The Level 3 is capable of designing new processes and resolving issues among all other levels. People who take this course are also interested in: Root Cause Corrective Action page 9 All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 36 Qualification Cources 31 Resistance Welding – Operator Two days eQuaLearn Resistance Welding training provides Process Operators with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Resistance Welding – Operator is a two day course. Please find the full course summary below. Quality Systems • Basic Quality System requirements • How manufacturing is controlled by Quality System Basic Principles • Weld processes and how they work • Benefits/limitations of weld processes • Sub-processes: spot, stitch, seam, projection • Definitions Troubleshooting • Review of problems associated with Resistance welding and possible methods of rectifying these Summary and Question and Answer Session Course Objectives: • U nderstand the main requirements for the manufacture of parts which utilises Resistance Welding - Compliance • Compliance to approved documentation • Compliance to customer requirements • To underpin the knowledge for Resistance Welding • Understand how Resistance Welding works and how it is affected by its environment – work station • Understand the associated control requirements • Clarify the intent and interpretation of controlling specifications Weld Operator / Machine Qualification • Specifications • Operator training/qualification • Machine qualification – Material type – Sub-weld process – Weld class Drawing Symbols • Joint preparation and associated symbols Acceptance Criteria What is a Process Operator? • The Process Operator understands and performs the basic hands-on operations of the special process. People who take this course are also interested in: Nadcap Audit Preparation – Welding page 18 • Weld courses • Inspection requirements • Defect types • Acceptance standards/typical limits Process Control • Specifications • Material control • Equipment control • Procedure control – WPS and their approval – Test piece control – Traveler • Process control • Inspection Compliance • Review of welding compared to written instruction • Unique sub-processes/materials • Specific user prime requirements eQuaLearn instructors are experts in their field. See what our customers say s page 36 32 Qualification Cources Resistance Welding – Planner Two days eQuaLearn Resistance Welding training provides Process Planners with the information necessary to improve their skills and competencies in the aerospace workforce. This 2-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. Compliance • Review of welding compared to written instruction • Unique sub-processes/materials • Specific user prime requirements Metallurgy Resistance Welding – Planner is a two day course. Quality Systems • Basic Quality System requirements • How manufacturing is controlled by Quality System Basic Principles • Weld processes and how they work • Benefits/limitations of weld processes • Sub-processes • Definitions Weld Operator / Machine Qualification • Specifications • Operator training/qualification • Machine qualification Contract Review • Steps required for contract review • Contract review documents • Contract changes Acceptance Criteria • Weld courses • Inspection requirements • Defect types • Acceptance standards/typical limits Drawing Symbols • Joint preparation and associated symbols Process control • Specifications • Material control • Equipment control • Procedure control • Process control • Inspection • Introduction to basic metallurgy NDT • NDT methods, including visual, FPI, X-ray, Ultrasonic, MPI, Eddy Current (benefits and limitations of each method for inspecting welds) Other Weld Processes • Benefits and limitations of other common weld processes Summary and Question and Answer Session Course Objectives: • Understand the main requirements for the manufacture of parts which utilizes Resistance Welding - Compliance • Compliance to approved documentation • Compliance to customer requirements • To underpin the knowledge for Resistance Welding • Understand how Resistance Welding works and how it is affected by its environment – work station • Understand the associated control requirements • Clarify the intent and interpretation of controlling specifications What is a Process Planner? • The Process Planners are capable of selecting manufacturing processes and interpreting process procedures to conform to customer specifications and requirements. Process Planners are capable of problem solving and resolving day-to-day issues. People who take this course are also interested in: Nadcap Audit Preparation – Welding page 18 All eQuaLearn courses are available as private onsite training sessions scheduled to suit your company needs. To learn more about onsite courses go to s page 35 Qualification Cources 33 Resistance Welding – Owner Three days eQuaLearn Resistance Welding training provides Process Owners with the information necessary to improve their skills and competencies in the aerospace workforce. Steels This 3-day training program allows students to interface with eQuaLearn subject matter experts and gain valuable knowledge to take back to their companies. NDT Resistance Welding – Owner is a three day course. Please find the full course summary below. Quality Systems • Basic Quality System requirements • How manufacturing is controlled by Quality System Basic Principles • Special considerations for welding alloy type • NDT methods, including visual, FPI, X-ray, Ultrasonic, MPI, Eddy Current Equipment • Types of Systems Robotics • Equipment types Other Weld Processes • Benefits and limitations of other common weld processes • Weld processes and how they work • Benefits/limitations of weld processes Troubleshooting • Definitions Summary and Question and Answer Session • Review of problems associated with Resistance Welding Weld Operator / Machine Qualification • Specifications • Operator training/qualification Contract Review • Steps required for contract review • Contract changes Drawing Symbols • Joint preparation and associated symbols Acceptance Criteria • Inspection requirements • Defect types Process control Course Objectives: • Understand the main requirements for the manufacture of parts which utilizes Resistance Welding - Compliance • Compliance to approved documentation • Compliance to customer requirements • To underpin the knowledge for Resistance Welding • Understand how Resistance Welding works and how it is affected by its environment – work station • Understand the associated control requirements • Clarify the intent and interpretation of controlling specifications • Specifications Compliance • Review of welding compared to written instruction • Unique sub-processes/materials Metallurgy • Introduction to basic metallurgy What is a Process Owner? • T he Process Owners are capable of writing, reviewing and approving processes, procedures and qualifications of lower levels. Process owners are capable of designing new processes and resolving issues among all other levels. Nickel Alloys • Special considerations for welding alloy type Aluminum Alloys • Special considerations for welding alloy type People who take this course are also interested in: Internal Auditing page 5 Magnesium Alloys • Special considerations for welding alloy type Titanium alloys page 36 s • Special considerations for welding alloy type eQuaLearn courses are taught all over the world 34Webinars Webinars Delivered using interactive web technology, these live training sessions can be conveniently viewed from your desk or company conference room – or even from home; anywhere with a PC internet connection and a telephone. AS/EN/JISQ9100 Changes in Rev. C eQuaLearn’s AS/EN/JISQ9100 Rev. C is a 3-hour training course that is conducted as a virtual event and provides a detailed review of the changes in AS/EN/JISQ9100 Revision C and suggestions on how to implement these new requirements at your company. Course Topics Include: • AS/EN/JISQ9100 Rev. C - Review of implemented revision • ISO 9001:2008 Revision and the effect on AS/EN/JISQ 9100 • Rationale and Explanation of the Revision Duration: 2.5 hours Who should attend? Quality managers, quality engineers AC7114 Changes in Rev. F eQuaLearn’s AC7114 Changes in Rev. F is a 3-hour training course that provides a detailed review of the changes to AC7114 (Nadcap Audit Criteria for NonDestructive Testing Suppliers Accreditation Program), including clarification of NDT personnel certification requirements to meet Nadcap expectations. Course Topics Include: • Rational and explaination of the latest changes to AC7114 • Interpetation of the Nadcap NDT Task Group expectation for checklist compliance – NDT Quality System Requirements (Level 3 Responsibility, Internal – NDT Audits, Performance Review, etc) – NDT Personnel Certification (Written Practice, Personnel Records, Examinations, Suppler Level 3 Personnel, etc) Equipment Calibration Duration: 3.0 hours Who should attend? Quality Managers, Quality Engineers, NDT Level 2 and 3 Personnel Quality Related Further Courses Info 35 Instructor Led Training: NEW: Hosted Training: Recommend for companies with a small number of individuals requiring training Recommended for companies with a small number of individuals who require training when a public session is not convenient eQuaLearn offers over 180 public sessions globally in 9 different languages. These sessions are offered in over 20 countries around the world to provide easy access to training solutions to enhance the skills of your employees. Training is conducted by subject matter experts and all instructors come to the classroom with content expertise, industry experience, and on-the-job know how. Companies are offered the option of hosting the training session at their company facility with enrollment open to other companies. eQuaLearn markets and manages outside registrations and coordination of all details. The host company receives a limited number of free enrollments and reduced training fees. . This also affords employees the opportunity to network with peers from key industry players from around the world Virtual Training: eQuaLearn answers to industry demand by continually updating and developing new and existing courses Onsite Training: Recommended for companies with multiple individuals requiring training Customized training is scheduled for an eQuaLearn instructor to conduct one or more of the courses detailed in this catalog at your facility or facilities. It is a truly flexible option that allows you the opportunity to: • Schedule courses at your convenience • Reduces costs – save money on travel expense and reduce time out of the office. • Customize content to ensure programs are job related and that new skills are immediately usable Recommended for companies who wish to provide training while limiting time out of the office Delivered using interactive web technology, these live training sessions can be viewed from your desk. Convenient, eQuaLearn webinars save you the expense of travel and time away from the workplace by delivering your favorite engineering education virtually. Companies also have the option for private virtual sessions as well. “The quality of work and the presentation was good and [there was] the right amount of interaction between attendees to make the training interesting and beneficial.” H G Stoop, Aerosud Aviation “The course was very good and will help us in our day-to-day activities.” Sanjay Chawla, Bosch Jaipur “Having the instructor use our own examples in the class really highlighted the relevance of this training to our organization.” John Shurtleff, Vought Aircraft View the schedule, pricing and register for a course at www.eQuaLearn.com Questions? Email eQuaLearn@sae.org or see back cover for contact information 36 eQuaLearn Instructors eQuaLearn is a truly global professional development program, with courses all around the world. If you don’t see your location on here, and you are interested in an eQuaLearn course, please contact us (see page 35) Americas PhoenixArizona TorranceCalifornia Redondo Beach California California Los Angeles HartfordConnecticut JacksonvilleFlorida AtlantaGeorgia ChicagoIllinois IndianapolisIndiana WichitaKansas LansingMichigan TroyMichigan CincinnatiOhio PittsburghPennsylvania South Carolina Charleston DallasTexas SeattleWashington TorontoCanada MonterreyMexico Asia BangaloreIndia SingaporeSingapore BeijingChina ChengduChina Xi’anChina QingdaoChina SuzhouChina ShenyangChina KaohsiungTaiwan Yokohama Japan Nagoya Japan Kasugai Japan Changwon South Korea Subang Malaysia Europe Birmingham United Kingdom United Kingdom Cambridge Manchester United Kingdom United Kingdom Bristol Sheffield United Kingdom London United Kingdom RomeItaly TorinoItaly NaplesItaly SorrentoItaly HamburgGermany MunichGermany BordeauxFrance ToulouseFrance PauFrance ParisFrance LyonFrance ToulouseFrance EindhovenHolland RzeszowPoland YavneIsrael ToledoSpain BarcelonaSpain MadridSpain SevilleSpain IstanbulTurkey eQuaLearn is a global professional development program, as our instructor base shows. There are currently, 25 eQuaLearn instructors who collectively speak 13 languages. As a result, courses are available in English, French, German, Spanish, Italian, Mandarin, Polish, Russian and Japanese. eQuaLearn instructors are the most qualified, skilled individuals in the industry. With years of hands-on experience, including several instructors who are also Nadcap auditors, they share their expertise through the eQuaLearn professional development program. What do our customers say? “Excellent course with great detail and a very knowledgeable instructor.” Robin Chapman, Weston EU Ltd “A very good instructor, very informative.” Darrin Fedorsic, GKN Aerospace “A capable and clear instructor – excellent.” Viviane Llobera, ESPACE SAS “The course tutor was the most knowledgeable I have ever experienced.” Simon Fawcett, Corus Stockbridge “The instructor is very knowledgeable.” D Holtzhausen, Aerosud Aviation “Very knowledgeable, friendly and wise.” Marcia Bell, Bodycote “Excellent course with great detail and a very knowledgeable instructor.” Robin Chapman, Weston EU Ltd What do the instructors say? “eQuaLearn schedules are planned in advance with my input, which means that there is a guarantee of work while being able to accommodate other opportunities.” Martin Bridge, Instructor “No two sessions are the same – the mix of people, questions and individual needs require the instructors to be subject matter experts.” John Ewing, Instructor Learn more about the eQuaLearn instructors at www.eQuaLearn.com in the “Instructor” section. For more information on becoming an instructor, please visit www.eQuaLearn.com Membership 37 eQuaLearn exists to provide international and cost effective professional development programs and business solutions to continually improve organizations throughout the world. The eQuaLearn Membership is a prestigious association with an international organization dedicated to developing quality professionals and improving special process technical skills. Membership is a powerful and efficient way to support the need for continuous staff development and productivity improvement. Memberships are available for anyone interested in advancing their learning in the quality or special process field. If you are a quality manager, engineer, or employee in any department related to quality or special processes, there is an eQuaLearn membership level to help you and your company meet your educational goals eQuaLearn Membership provides a way for both companies and individuals to achieve their professional development goals. Membership benefits: • Allow companies to invest in staff development • Provide customized benefits and options • Offer increased levels of service • Generous discounts and preferential rates Terms and conditions apply to all Membership levels – for more information contact a member of the eQuaLearn team. 38Membership eQuaLearn Corporate Membership Developed for medium to large size organizations who wish to invest in the development of their staff. Make a strong commitment to professional development. Enjoy exclusive access to: • 15% discount on registration fees for unlimited enrollments • 15% discount on all onsite sessions • 25 free public webinars enrollments • Train the Trainer option available – eQuaLearn can train an instructor at your company to teach eQuaLearn courses to your staff (additional fees and terms and conditions apply ) • Other Corporate Membership benefits include: • Courses customized to your specific needs • Training records/Transcripts • Attendance reports • Access to Resource Library and white papers on quality techniques eQuaLearn Company Membership Uniquely tailored for small to medium size organizations who wish to invest in the development of their staff. Benefit from the Company Membership and enjoy a tailored experience which includes: • 15% discount on public courses registration fees for 25 enrollments • 10% off each onsite session • BONUS: If 25 employees are trained in 12 months in public or onsite sessions, the member is entitled to 2 free public enrollments. • Additional Company Membership benefits include: • Courses customized for your specific needs • Training Records/Transcripts • Attendance reports • Access to Resource Library and white papers on quality techniques NEW Membership Option eQuaLearn Individual Membership Ideal for small companies or individuals who wish to take more than one eQuaLearn course in one year. For an introduction to all that eQuaLearn has to offer, join at the Individual level. • 50% discount for unlimited public enrollment • 50% discount webinar enrollment • Additional Individual Membership benefits include: • Training Records/Transcripts • Access to Resource Library and white papers on quality techniques Terms and conditions apply to all Membership levels – for more information contact a member of the eQuaLearn team. Membership Which eQuaLearn Membership is right for you? 1. You are or have recently employed a new Quality Manager/Operator who would benefit from multiple training courses throughout the year. – Our Individual Membership is perfect for your needs. 2. You are a company which has fewer than 25 employees but more than 4 who require training. – Our Company Membership will provide you with maximum benefit. 3. You are part of a large company with multiple global locations and wish to invest in the development of more than 25 employees. – Our Corporate Membership offers the best value for your company. Corporate Membership* $6,000.00 Validity 12 months Membership Includes: Company Membership $2,000.00 Validity 12 months Membership Includes: Individual Membership* $600.00 Validity 12 months Membership Includes: ✔ 15% discount on registration fees for ✔ 15% discount on public courses unlimited enrollments registration fees for 25 enrollments ✔ 50% discount for unlimited public enrollment ✔ 15% discount on all onsite sessions ✔ 50% discount webinar enrollment ✔ 10% off each onsite session ✔ 25 free public webinars enrollments ✔ Train the Trainer Option available - Additional fees and terms and conditions apply BONUS: If 25 employees are trained in 12 months in public or onsite sessions, the member is entitled to 2 free public enrollments Additional Membership Benefits: Additional Membership Benefits: Additional Membership Benefits: ✔ Courses customized to your specific needs ✔ Courses customized for your specific needs ✔ 50% Discount on enrollment ✔ Training Records/Transcripts ✔ Training Records/Transcripts ✔ Attendance Reports ✔ Attendance Reports ✔ Resource Library/Access to white papers ✔ Participate in Course Development ✔ Resource Library /Access to white papers ✔ Resource Library /Access to white papers *Multiple year discounts available. ✔ Training Records/Transcripts *Individual Membership is non-transferrable. Terms and conditions apply to all Membership levels – for more information contact a member of the eQuaLearn team. 39 40 Contact Us eQuaLearn administrators are available in each of PRI’s regional offices to ensure that customer service is available when you need help. If you have a question about how to register for a course, or would like more information on scheduling a private training for your company, please contact your local eQuaLearn Administrator. International Headquarters Performance Review Institute 161 Thorn Hill Rd 15086 Warrendale, PA U.S.A Michele Stefanchik + 724 772 8645 stefanck@sae.org Crystal Kurtyka + 1 724 772 8537 ckurtyka@sae.org Europe Office Performance Review Institute 1 York Street London W1U 6PA UK Hannah Godfrey +44 (0) 870 350 5011 hannah.godfrey@pri-europe.org.uk David Sanchez +44 (0) 870 350 5011 david.sanchez@pri-europe.org.uk Asia Office (China) Performance Review Institute Rm 307 Building No. 1 China Aero-Polytechnology Establishment No. 7 Jingshun Road Chaoyang District Beijing 100028 P. R. China Liu Le + 86 106 461 9807 liule@sae.org Asia Office (Japan) Performance Review Institute Renak Bldg, 4th Floor 1-4 Matsushin-cho Kasugai-shi, Aichi 486-0931 Japan Yoshitaka Hashizume + 81 568 35 3520 hashizume@sae.org International Headquarters Europe Office Asia Office (China) Asia Office (Japan) Performance Review Institute 1 York Street London W1U 6PA UK Performance Review Institute Renak Bldg, 4th Floor 1-4 Matsushin-cho Kasugai-shi, Aichi 486-0931 Japan Michele Stefanchik + 724 772 8645 stefanck@sae.org Hannah Godfrey +44 (0) 870 350 5011 hannah.godfrey@pri-europe. org.uk Performance Review Institute Rm 307 Building No. 1 China Aero-Polytechnology Establishment No. 7 Jingshun Road Chaoyang District Beijing 100028 P. R. China Liu Le + 86 106 461 9807 liule@sae.org hashizume@sae.org Performance Review Institute 161 Thorn Hill Rd Warrendale, PA 15086 U.S.A. Crystal Kurtyka + 1 724 772 8537 ckurtyka@sae.org Yoshitaka Hashizume + 81 568 35 3520 David Sanchez +44 (0) 870 350 5011 david.sanchez@pri-europe. org.uk View the schedule and register for a course at www.eQuaLearn.com