Service Directory (English)
Transcription
Service Directory (English)
VLB Berlin e.V. Services Analytics Consulting Teaching Laboratory equipment science for brewing, malting, beverage and spirits industries Research and Teaching Institute for Brewing in Berlin (VLB) www.vlb-berlin.org/en 2 VLB Berlin Our goals – your advantages VLB has its roots in the German brewing and beverage industry but also operates internationally. Customers all around the world take advantage of our training courses and of our broad experience in the fields of analyses and consulting. In recent years we have also opened our portfolio for the Russian and Spanish speaking markets. VLB Berlin is one of the leading internationally independent competence centres for application-oriented research, training, and services for the brewing and beverage industries, their suppliers and customers. Close partnerships with our members, the exchange of current information in our Technical-Scientific and BusinessManagement Committees as well as the proximity to our customers guarantee that our services are anchored in practical experience. We use our industrial community and mission-oriented research, our close links to the Technische Universität Berlin and our intensive contacts with associations and institutes on a national and international level to continually extend our expertise. This is used to the advantage of our members and customers for the development of innovative solutions to current problems and long-term core topics within our industry. We provide up-to-date analyses, customeroriented services and competent consult ing. Our high standards are secured by means of modern technical equipment as well as the high motivation, qualifications and communication capabilities of our employees. The knowledge gained in our work is also integrated into our education and training courses which are very practice-oriented. As the organiser of national and international specialist conventions, we provide a platform for an interdisciplinary, crosscompany exchange of information. Since 1883, VLB Berlin has been an independent institute at the interface of research, teaching and industrial practice. We are continually developing our competencies also at an international level, and adjust our service offers to meet the continually changing requirements of our members and customers as well as the whole beverage sector. Let us know your demands! www.vlb-berlin.org/en The Versuchs- und Lehranstalt für Brau erei in Berlin, VLB, (Research and Teaching Institute for Brewing in Berlin) is a German institute with a focus on beer brewing and malting. It was founded in 1883. Today around 140 staff are engaged in the fields of research, teaching, service and information for the brewing, malting, beverage and distilled spirits industries as well as their suppliers. 3 VLB Berlin Our portfolio Content Research S. 3 Barley and malt S. 4 Technological consulting S. 4 Quality control for beer, intermediate goods and auxiliaries S. 5 Water and waste water treatment S. 5 Pure yeast cultures S. 6 Testing of packaging S. 6 Training and conventions S. 7 Publishing S. 7 Portfolio for the soft drink and non-alcoholic beverage industry S. 8 Portfolio for the spirits industry S. 9 Portfolio for craft brewers S. 10 Laboratory equipment S. 11 Contact S. 11 Research Innovations are the key to success. Hence VLB invests a large share of its resources in research. As well as having a close co-operation with Technische Universität Berlin, collective and contract-oriented research play an important role. In addition our experts are deeply involved in the working groups of international research organisations like EBC, MEBAK, ASBC, CNIFFI, DLG etc. Application-oriented research and development is one of VLB's core tasks. Our projects are financially supported by different public institutions as the Federal Ministry of Economics and Technology with its different boards and associations like “Otto von Guericke“ (AiF), EuroNorm and the Advance ments of the German Brewing Industry, a branch of the German Brewers‘ Association. Additional support comes from private institutions and also not least from the VLB's membership fees. In addition to this, many industry clients co-operate with VLB – also in international projects. VLB's research institutes cover the entire value-added chain of the brewing industry – from raw materials to logistics. Our interdisciplinary approach enables us to develop solutions with a high practical relevance. Our research institutes work in the following areas: • Brewing raw materials • Water and waste water • Brewing and malting technologies • Fermentation technology • Microbiology • Plant and packaging technologies • Analysis, quality assurance, product development • Logistics and management Last, but not least, the results of our research work contribute to the development of innovative services and high-quality training courses and are thus available to the whole industry. brewmaster@vlb-berlin.org www.vlb-berlin.org/en/research-development 4 VLB Berlin Barley and malt VLB’s Research Institute for Raw Materials offers consulting and analyses on all questions related to raw materials for brewing purposes. Our service profile: • Development of agronomic techniques to maintain the quality of malting cereals • Varietal testing and recommendations worldwide: Spring barley, winter barley, wheat and hops • Varietal identification of barley and malt in commercial samples using protein electrophoresis • Evaluation of the technical quality of cereals involving hand evaluation, grain analysis, micromaltings (50 g to 50 kg) and malt analysis • Examination of the hygienic status of malting cereals and malt – mould contamination, mycotoxins, gushing VLB’s Research Institute for Raw Materials is a reference laboratory and a board of arbitration for the cereal trade in Germany. • Special analyses: DNA testing, PCR, mycotoxins, pesticides Our laboratories meet the requirements of the international standard DIN EN ISO/IEC 17025:2005. • Contract research in all areas of the production of raw materials for breeders, farmers, grain traders and the malt and brewing industry fir@vlb-berlin.org www.vlb-berlin.org/en/fir Technological consulting www.vlb-berlin.org/en Our research institutes and consultancy services are reliable partners for all questions of brewing and malting technology, engineering and packaging technology. Our areas of expertise are: • All fields of brewing and beverage technology as wort production, high gravity, yeast management, fermentation control, filtration, stabilisation • Filling lines: validation, optimisation • Optimisation of all processes in breweries, malt houses and at filling operations • Brewing trials in our pilot brewery (wort production up to filling) • Trouble-shooting with special equipment (high-speed camera, endoscopy “Tank-oScope“, acoustical camera) • Microbiological and hygiene check-ups • Engineering and validation of plants • Feasibility studies/expert opinions • Water and energy management • Status control of hygienic design of machines and corresponding equipment, CIP strategy checks, CCP identification • Product development (alcoholic & non-alcoholic beverages) • Validation of storage and transport conditions Whether your requirements are for a short term intervention on-site, a regular review or the final inspection of new machinery – VLB experts provide support for your company and help you to optimise your product and your production processes efficiently. brewmaster@vlb-berlin.org www.vlb-berlin.org/en/services 5 VLB Berlin Quality control for beer, intermediate goods and auxiliaries Our laboratories offer a broad variety of analytical services for breweries and malt houses and the whole beverage industry: • Beer/wort analyses: e.g. Ingredients, head retention, dissolved gases, phenols, non-biological stability, gushing • Tasting: Sensory evaluation of beer, spirits, soft drinks, water and juices • Microbiological analyses of beer, wort, water, beverages • Particle measurement and identification of sources of turbidity • Special analyses: Gas chromatography (GC), high pressure liquid chromatography (HPLC), atomic absorption spectro scopy (AAS) for trace and residue analyses (NDMA, flavour ageing, mycotoxins), enzymatic analyses, isotonic measurement with osmometer, ion chromatography (IC), mass spectography combined with gas chromatography, thermal desorption (TD-GC-MS), HPLC (HPLC-MS-MS), inductively coupled plasma mass spectrometry (ICP-MS), (e.g. for detecting heavy metals, pesticides, mycotoxins, nitrosamines), infrared spectroscopy (FTIR), fingerprint analyses (ion patterns, aroma profiles, aging carbonyls) Our experts can also assist you in questions concerning the development of new bev erages. All analyses are performed in laboratories which meet the demands of the interna tional standard DIN EN ISO/IEC 17025:2005. • Hops and hop contents • Intermediate products and auxiliaries like wort, filter aids etc. labor@vlb-berlin.org www.vlb-berlin.org/en/labor Water and waste water treatment Water purification, cleaning, disinfection and waste water treatment are usually areas with a high potential for optimisation in the brewing and beverage industries. Our Research Institutes can assist you. Take advantage of our broad experience in the fields of: • Water purification: Removal of iron and manganese, ion exchange, reverse osmosis, disinfection • Water management: Saving, recycling • Water quality: Assessment of drinking water, brewing and process water • Analyses: Ingredients, anions, cations, residues, chemical and biological demand (COD, BOD) • Waste water treatment: Aerobic and anaerobic treatment, engineering and optimisation of waste water treatment plants, trouble shooting • Efficiency tests for disinfectants and preservative agents • Spray shadow tests • Legionella test Officially accredited laboratory for water analyses according to EU Drinking Water Ordinance. fiwat@vlb-berlin.org www.vlb-berlin.org/en/fiwat 6 VLB Berlin Pure yeast cultures The VLB yeast collection offers around 100 yeast strains for application in the brewery. Most of them are bottom (e.g. Pils, Lager or Märzen) or top fermenting types (e.g. wheat beer, Alt beer or Kölsch). We also offer yeast strains for beer specialties like Porter or Berliner Weisse (sour beer). Additionally some wine, champagne and spirits yeasts are also available. We deliver the pure yeast cultures worldwide: • Slope cultures in test tubes • Dry yeast on filter paper • Liquid concentrates in aluminium bottles (7 litre liquid cultures concentrated down to 700 – 800 millilitres) Additional services • Screening and growing of special yeast strains in EBC-test tubes • A variety of culture media for quality assurance • Maintanance of breweries‘ house yeasts Take advantage of the diversity which is offered by the application of special yeast strains in the brewery! biolab@vlb-berlin.org www.vlb-berlin.org/en/biolab Testing of packaging www.vlb-berlin.org/en For more than 40 years the VLB conducts a laboratory that is specialised on testing of packaging and means of packaging for the beverage industry. Whether glass or plastic bottles, crown corks, screw caps, crates, cans, secondary packaging – our Testing Laboratory for Packaging can assist you with nearly every problem. Our testing and service programme covers • Glass bottles: Testing of dimensions, internal pressure resistance, quality of surfaces and coatings, line simulation • Plastic bottles: Testing of gas permea tion through bottles and closures, testing of preforms, detection of acetaldehyde • Cans: General quality tests (dimensions, metal thickness, capacity), resistance to vertical load • Crates: Compression tests, testing of soft-touch handles and inmould labels • Secondary packaging: Testing of corrugated board trays, six packs • Testing of adhesives Contractual laboratory of the German Association of Brewers and of the Association of the German Juice Industry. VLB‘s Packaging Laboratory develops the STLBs (special technical terms of delivery and standard conditions) for beverage pack aging in cooperation with the beverage sector‘s associations. • Making of stencils for fill height inspection vp@vlb-berlin.org www.vlb-berlin.org/en/vp • Assistance for the choice of adequate packaging • Labels: Evaluation of paper and printing quality, ultrasonic tests • Glases: Testing of stability, decor 7 VLB Berlin Training and conventions VLB Berlin offers a wide range of education and training programmes for brewers and employees of the beverage and distilling industries, also in English and Russian. Certified Brewmaster Course This popular training course for prospec tive brewing professionals starts every year in January in Berlin. All lessons are held entirely in English. The course provides the basic knowledge for the technical management of a brewery. The total duration is 6 months including a lot of practical work in our pilot brewery and laboratories. Study programmes for brewers at university level In co-operation with the Technische Universität Berlin regular study programmes for brewers (e.g. B.Sc./M.Sc., DiplomBraumeister) are offered. Although some lectures of the main-study period are held in English, advanced German skills are necessary. Brewing in a Nutshell 2-day residential course providing the basics of beer brewing – also available as online course Course Programmes in Russian Every second year in January a 8-week training course is held for professional brewers from the CIS countries in Berlin. In alternating years, a 4-week seminar for craft and microbrewers is offered. All lessons are entirely in Russian. Craft Brewing in Practice “Craft Brewing in Practice” is a 10-day full time training course providing up-to-date knowledge in the field of pub and micro brewing. Portfolio for craft brewers P. 10 www.vlb-berlin.org/en/training Inhouse training courses We also offer customised inhouse seminars in English, Russian and Spanish. Conventions and symposia VLB organises several regular congresses for the brewing and beverage industries – nationally and internationally. In addi tion we offer Workshops and symposia for special topics like analyses or packaging: • October Convention in Berlin • Brewing and Engineering Congress • Iberoamerican Symposium Brewing & Filling Technology • Russian Brewers Seminar • Brewing Conference Bangkok • Brewing Conference Beijing • European MicroBrew Symposium • IfGB-Forum for the distilled spirits industry brewmaster@vlb-berlin.org www.vlb-berlin.org/en/events Publishing ”Technology Brewing and Malting“ by Wolfgang Kunze is the English translation of the leading German textbook for the train ing of brewers and maltsters. The book with its practice oriented descriptions has become an unique source of knowledge for all brewing professionals. Since first being published in 1961 the book has been translated into 7 languages including English, Russian, Chinese and Spanish. All in all more than 55,000 copies have been sold all over the world. Other English titles are “The Yeast in the Brewery” and “Processing of Varius Adjuncts in Beer Production“. In addition the VLB publishes various reference books and the journal “Brauerei Forum“ 9 times a year in German, twice a year in English. Another source of information is our frequent email newsletter. pr@vlb-berlin.org www.vlb-berlin.org/publications 8 VLB Berlin Portfolio for the soft drink and non-alcoholic beverage industry Non-alcoholic drinks belong to a growing segment of the beverage market world wide. VLB Berlin offers for alcohol-free beer, soft drinks or mineral water etc. suitable instruments for quality assurance. We also offer compatible services for production and filling processes. Filling lines • Evaluation and optimisation of technical and quality performance • Validation of aseptic processes and much more P. 4, Consulting Testing of quality properties • Determination of Degrees Brix (sugar content) in all beverages (down to milli-Brix) • Stability of colours • Analyses of vitamins • Fingerprinting in terms of quality assessment of beverages • Determination of all relevant ions • Determination of all relevant organic acids • Sugar spectrum of beverages (reducing and non-reducing sugars) • Determination of ethanol (down to trace analysis) • Determination of ingredients like caffeine, taurine, gluconic acid and others • All kind of testing for non-alcoholic beers • Water analyses P. 5 Residue analysis • Detection of heavy metals • Detection of pesticides and mycotoxins • Identification of contaminations with organic compounds (acetaldehyde, formaldehyde and others) Miscellaneous test • Evaluation of oxygen sensitivity of bev erages • Assessment of flavours (natural, artificial, fermented) • Sensory evaluation of soft drinks, water and near-water products • Microbiological stability in terms of selected contaminants • Species-specific identification of bev erage-spoiling microorganisms Product and process development • Sensory evaluation/chemical properties • Non-alcoholic beers • Fermented non-alcoholic beverages • Soft drinks • Pure yeast cultures and mixed cultures for non-alcoholic beverage production • Optimising the stability and shelf-life of naturally cloudy beverages • Application of functional carbohydrates in beverages brewmaster@vlb-berlin.org www.vlb-berlin.org/en/services 9 VLB Berlin Portfolio for the spirits industry Under the label “IfGB“ (Institute for Fermentation Technology and Biotechnology) the VLB Berlin offers since 2003 various services and trainings for the spirits industry. Standard and special analytics Analytics is an essential instrument for qual ity assurance. Analyses are e.g. used for documentary evidence of origin of raw materials and products. Analyses help to detect turbidity sources and are essential for prov ing counterfeits. • Measuring of density, extract and alcohol • Gas chromatography (GC) detecting volatile components • High pressure liquid chromatography (HPLC) for measuring non-volatile sub stances • HPLC-MS/MS (mass spectography combined with liquid-Chromatography) for detecting structures of organic substances, pure or in a mixture. Quantifying e.g. pesticides • Ion chromatography (IC) • Stable isotope analysis for documentary evidence of origin • ICP-MS (inductively coupled plasma mass spectrometry) for detection of trace elements • Characterisation of proteins Convention IfGB-Forum The IfGB promotes professional and scien tifical communication between research institutes and industry, between producers of spirits and their supplyers. The IfGB-Forum is an annual convention since 2003 which takes place at variable locations and with technical visits to various spirits companies or those of the supply industry. Distillers course 2-week training for staff of distilleries and producers of spirituous beverages. Theoretical and practical knowledge from water concepts via product development up to quality assurance. Master distillers course 10-week training. Preparation for the discipline-specific part of the examinations Master Distiller at the German Chamber of Commerce and Industry. Special trainings Tailor-made trainings in-house or at the VLB Berlin, Germany. Quality assurance for lab staff, sensory evaluation, technology Publishing P. 7 • Text books • Special pages “IfGB aktuell” in the technical journal “Brauerei-Forum“. 3 to 4 times a year. • Internet: www.ifgb.de Interpretations and trouble-shooting will be added to all analyses results if required. All analyses are performed in laboratories which meet the demands of the interna tional standard DIN EN ISO/IEC 17025:2005. info@ifgb.de www.ifgb.de/en Analytics of raw materials • Cereal analysis for grain distillers • Malt analysis for malt whisky distillers • Documentary evidence of origin of raw materials Yeast collection: distillers yeasts Water and waste water treatment P. 5 • Water quality: Assessment of drinking water and process water • Waste water treatment: Aerobic and anaerobic treatment, engineering and optimisation of waste water treatment plants, trouble shooting, stillage processing Laboratory equipment P. 11 • Alcoholometer • Official Alcohol Tables • Lab stills • Equipment for the quality assurance laboratory Testing of packaging P. 6 www.ifgb.de • Analyses: Ingredients, anions, cations, residues, chemical and biological demand (COD, BOD) 10 VLB Berlin Portfolio für craft brewers Craft beer is a prosperous segment in the international beer market. Since 2006 VLB Berlin offers trainings and services especially for this target group. Since 2012 we also organise conventions for the craft brewing movement in English and Russian in Europe and Russia respectively. Publications P. 7 Services / Consulting • Textbook “The Yeast in the Brewery” by Dr. Hans-J. Manger/Prof. Gerolf Annemüller. Advanced knowledge about handling and application of yeast in the brewing process. Available in English and German • Pure yeast cultures: Our yeast collection offers German style bottom and top fermenting brewing yeasts (e.g. Pilsner, Kölsch, Alt, wheat beer), Brettanomyces strains and other micro-organisms for beer and beverage production P. 6 • Process optimising: Raw materials, brewhouse, fermentation/maturation, yeast management, filling • Hop addition strategies/product development: Individual consultancy and product development in our 1.5 hl pilot brewery Consulting P. 4 • Assessment of malt, hops, intermediate products, beer and beverages. Counter checks and ring analyses Quality Control P. 5 • Laboratory equipment and consumables up to turn-key labs P. 11 Workshops / Training courses • Workshop “Craft Brewing in Practice”: 2-weeks of comprehensive practical training for pub- and microbrewers in Berlin, Germany • VLB Certified Brewmaster Course: comprehensive 6-month training course for prospective brewing professionals in Berlin, Germany • “European MicroBrew Symposium”: 2-day symposium for professional craft and micro brewers from European countries – in cooperation with Brau Beviale in Nuremberg, Germany • Workshop ”Applied Microbiology”: 1-week course on practical microbiology for the brewing and beverage industry, Berlin, Germany • Russian MicroBrew Symposium: 2-day symposium for craft and microbrewers in Russia and CIS countries, Moscow, Russia • Textbook “Technology Brewing & Malting” by Wolfgang Kunze. The complete technology of malting, brewing and filling explicitly and picturesque explained (1058 pages). Available in English, German, Spanish, Russian and Chinese • Technical Journal “Brauerei Forum“: twice a year in English, 9 times in German • Email newsletter brewmaster@vlb-berlin.org www.vlb-berlin.org/en/craftbrewing 11 VLB Berlin Laboratory equipment VLB LaboTech GmbH is a 100 % subsidiary of VLB. It offers experience and assistance in all questions concerning laboratory equipment. The delivery programme encloses new and approved laboratory devices and special products for quality assurance in the brewing, malting, beverage and spirits industries. VLB LaboTech also supply consumables in the area of chemical and technical analyses and microbiology. Since we are independent of individual suppliers VLB LaboTech guarantees objective consulting which leads to an optimal solution of the customers problems. The product range includes • Thermometers • Saccharometers • Auxilliary tools for aerometry • Apparatus and instruments to analyse raw materials • Equipment for the identification of hop compounds • Tools for water analyses • Devices to analyse mash, wort and beer • Articles of general use • Equipment for the microbiological laboratory Our product catalogue is available on request in English, German, Russian and Chinese. In addition we offer comprehensive tailormade solutions for turn-key laboratories. Our portfolio includes assessement of floor space requirements for technical equipment as well as staff training for the implementation of new analytical devices. We evaluate your supliers‘ settlement offers and offer assistance for investment decisions. labotech@vlb-berlin.org www.vlb-berlin.org/labotech Contact Managing Director Dr.-Ing. Josef Fontaine fontaine@vlb-berlin.org Head of Finance Dipl.-Kauffrau (FH) Manuela Hauffe hauffe@vlb-berlin.org Department for Brewing and Beverage Science & Applications (BBSA) Dr.-Ing. Roland Folz folz@vlb-berlin.org Research Institute for Raw Materials (FIR) Prof. Dr. Frank Rath rath@vlb-berlin.org Research Institute for Engineering and Packaging (FMV) Dr.-Ing. Roland Pahl pahl@vlb-berlin.org Testing Laboratory for Packaging (VP) Dipl.-Ing. Ingrid Weber weber@vlb-berlin.org Research Institute for Water and Waste Water Technology (FIWAT) Dr. rer. nat. Alfons Ahrens ahrens@vlb-berlin.org Central Laboratory Dr. rer. nat. Diedrich Harms harms@vlb-berlin.org Research Institute for Management and Beverage Logistics (FIM) Dipl.-Ing. Norbert Heyer heyer@vlb-berlin.org PR and Publishing Department / Editorial Office “Brauerei Forum“ Dipl.-Ing. Olaf Hendel hendel@vlb-berlin.org Research Institute for Special Analysis (also TU Chair for Bioanalysis) Prof. Dr. rer. nat. Leif-Alexander Garbe Leif-A.Garbe@tu-berlin.de VLB LaboTech GmbH Dr.-Ing. Roland Folz labotech@vlb-berlin.org VLB Berlin Seestrasse 13 13353 Berlin – Germany www.vlb-berlin.org/en +4930 450 80-0 +4930 453 60 69 brewmaster@vlb-berlin.org www.vlb-berlin.org/en © VLB Berlin, 2013 Photo credits: SphinxET.de, fotolia.com, VLB