Introduction to the STAUFF Group

Local Solutions for Individual Customers Worldwide
Introduction to the STAUFF Group
Product Portfolio of STAUFF Australia & New Zealand
COMPANY VALUES & HISTORY
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From clamps to measuring
systems - we are driven by
customer satisfaction.
Over the last 50 years, STAUFF has become
one of the leading components suppliers for
the hydraulics industry.
From the beginning, STAUFF has focused
on market requirements, offering high-quality
products in conjunction with outstanding
service.
STAUFF is a global company offering local
solutions for individual customers worldwide.
1955
1972
1976
1980
Founding of Walter Stauffenberg KG
as a machine shop
Founding of STAUFF Corporation,
United States
Founding of STAUFF Corporation Pty.
Founding of STAUFF S.A., France
Ltd., Australia
1982
Product expansion:
STAUFF Test
1964
1973
1977
1984
Product expansion: Clamps
Product expansion:
Hydraulic Accessories
Founding of STAUFF Ltd.,
United Kingdom
Product expansion;
Filtration Technology
03
Local teams responsible for Sales,
Engineering, Service and
Q-Management provide outstanding
support.
Our commitment to our customers is to offer
exceptionally high standards of quality, fast
delivery times and outstanding customer
service. Through our comprehensive range
of products and services, STAUFF is able to
meet the increasing demands in the market
both now and in the future.
All STAUFF subsidiaries maintain
one of several warehouses that
ensure the efficient and reliable
distribution of goods.
In order to offer STAUFF products
adapted to the local requirements
we manufacture and assemble
selected products according to
STAUFF Quality standards.
Most advanced manufacturing
equipment and machines,
professional Q-Management and
experienced people ensures the
highest quality of production.
1994
1996
2000
2002
2005
Founding of STAUFF International
Trading Co. Ltd., China
First certification in accordance
with DIN ISO 9001
Founding of STAUFF Italia
S.r.l, Italy
Founding of STAUFF India
Pvt. Ltd., India
Founding of STAUFF Corporation (NZ)
Ltd., New Zealand
Founding of STAUFF LLC, Russia
1995
1999
2002
2004
Founding of STAUFF Canada
Ltd., Canada
Founding of STAUFF Brasil
Ltda., Brazil
Commissioning of the logistics
Founding of STAUFF Polska
Sp. z o. o., Poland
Founding of STAUFF Korea
Co., Ltd., Korea
centre in Neuenrade-Küntrop
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PRODUCT APPLICATIONS
Our Products are a driving force,
whether on land, on water or in
the air.
The exceptional quality of the equipment
and the machines in which STAUFF products
are used form the benchmark for the functionality
and precision of the STAUFF products presented
in this portfolio.
STAUFF products play a crucial role in many
key sectors such as mobile and industrial
hydraulics. The complete portfolio is as varied
as the sectors in which the products are used.
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TRANSPORT
MOBILE EQUIPMENT
MUNICIPAL SERVICES
LIGHT INDUSTRIAL
CONSTRUCTION
SHIP BUILDING
POWER and ENERGY
PRODUCT RANGE
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CLAMPS
TEST
Clamping systems for pipes, tubes,
hoses, cables and components;
custom-made special clamps
Pressure test systems for monitoring
and control of fluid and gaseous
pressure systems
• Original Stauff Clamps according to
DIN 3015
Standard, Heavy and Twin Series
Diameter range from 6 to 406mm
Various materials available ex-stock:
Clamp Body: Polypropylene,
Polyamide, Aluminium, Santoprene
Metal Parts: Carbon Steel (zinc-nickel
plated, phosphated) stainless steel
(AISI 304/316/316Ti)
Further materials (for example
according to DIN 5510, UL 94 or
NF F 16/101) available on request
Smooth and profiled designs
Comprehensive range of accessories
• Test Points and Accessories
Monitoring, venting and sampling
Test system at working pressure
Available in Carbon Steel and Stainless
Steel
Connection thread M16x2 / M16x1,5 /
M12,65x1,5 / plug-in system (staple-lock)
Nominal working pressure up to 630 bar
• Test Hoses
Nominal bores DN2 and DN4
Nominal working pressure up to 630 bar
Comprehensive choice of hose fittings
available
• Light Series
• Construction Series
• Flat and Round Steel U-Bolt Clamps
• Metal Pipe Clamps according to DIN
3567, 1592, 1593, 1596, 1597
FILTRATION
TECHNOLOGY
Filter systems for the mobile and
industrial hydraulic industry; wide
range of replacement filter elements
• High-Pressure Filters - SF
Maximum working pressure up to 420 bar
Flow rates up to 1320 l/min
• Medium Pressure Filters
Maximum working pressure up to 210 bar
• Return-Line Filters
Designed as tank-top
Tank inside on inline mounting
Maximum working pressure up to 25 bar
Flow rates up to 1135 l/min
• Magnetic Core Filters
• Spin-on Filters
• Bypass Filtration Systems
• Filter Elements
Wide range of replacement elements.
For more information go to;
www.filterinterchange.com
OFF-LINE OIL
MAINTENANCE
SYSTEMS
Filter systems for the removal of
particles, water, oxidation and varnish
The most important property of oil, its
lubricating ability, is threatened by dirt and
water. With a CJC Fine Filter System these
threats are virtually eliminated.
• Fine Filters - HDU
Solutions for removal of particles,
absorption of water, absorption of oxidation
by-products and varnish from oils
• Filter Separators - PTU
Solutions for separation of water, removal
of particles, absorption of oxidation byproducts and varnish from oils
• Desorbers
Designed to remove water from oil types
which either bind and emulsify water or are
high viscosity oil
• Filter Carts
Complete practical units capable of
off-line filtration, filling or emptying
reservoirs or any application requiring
the transfer of hydraulic oil.
• Custom-designed pipe, tube and
hose clamps (machined and injection
moulded versions) according to
customer’s specifications or based
on STAUFF developments
Custom design and build of filter carts to
suit specific applications available.
GLOBAL PRODUCT PORTFOLIO
Australia
CLAMPS
TEST
FILTRATION TECHNOLOGY
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HYDRAULIC ACCESSORIES
MACHINED PARTS
BALL VALVES
HYDRAULIC ACCESSORIES
ACCUMULATORS
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Brazil
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Canada
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China
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France
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Germany
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India
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Italy
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Korea
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New Zealand
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Poland
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Russia
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United Kingdom
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United States
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DIAGT
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HYDRAULIC
ACCESSORIES
Components for the construction of
tanks and power units for the mobile
and industrial hydraulic industry
ACCUMULATORS
VALVES
DIAGTRONICS
Products for regulating the
performance of hydraulic systems
Ball valves in a wide variety of styles
and configurations, high and low
pressure designed to meet the needs
of most fluid power applications
Monitoring and analysis of hydraulic
fluids for the mobile and industrial
hydraulic industry
• Level Gauges
Visual/Electric fluid level indication in
hydraulic reservoirs
• Bladder Accumulators
Pressure: 210 bar, 345 bar, 400 bar,
Capacity: 0.2 to 57 litres
• Plastic and Metal Filler Breathers
• Diaphragm Accumulators
Pressure: 210 bar, 330 bar
Capacity: 0.1 to 1 litre
• Throttle, Shut-off and Flow Control
Valves
In-line mounting, manifold mounting,
cartridge assembly
• Accessories
Safety blocks, gas valves, additional
bottles, bladders, preload kit
• Dessicant Air Breathers
• Suction Strainers
• Diffusers
• Flow Indicators
• Pressure Gauges (mechanical)
• Gauge Isolator Valves (Single/Multi
Station
• Accumulator Charging Kit
Pressure: 0-250 bar
Safety Pattern Gauge
• Special Accumulators with special materials
available for use with water or fluids.
Special large volume available on request.
• High Pressure Valves
2/2 way valves in mild or forged steel
with all kinds of adaptors
Multi-way ball valves
Flanged ball valves with hole pattern
according to DIN, SAE and ANSI standard
Manifold ball valves
Cartridge ball valves
Accessories: Locking devices, actuators,
limit switches
Available in carbon steel and stainless
steel
• Digital Pressure Gauge
Digital pressure measuring of fluid and
gaseous media
• Low Pressure Valves
2-Way and 3-Way
L and T ported valves
• Hand-held unit PPC06/08/12
Digital measuring device for working
pressure, temperature, flow rate and
rotational speed
Available with up to 6 sensor interfaces
• Mining Valves
Staple-lock versions
• Pressure Transmitters
Transmission of pressures up to 1020 bar
into corresponding output signals
• Hand-held unit PPC04
Digital measuring device for working
pressure, temperature, flow rate and
rotational speed
• Particle Counter - Laser
8-channel particle counter designed for
monitoring the degree of contamination
of mineral based hydraulic fluids
• Plus pressure switches, pressure
transducers, digital pressure controllers,
temperature switches, temperature
sensors, flow level switches, level sensors,
flow indicators
TRONICS
FLUID CONNECTORS
FITTINGS
FLANGES
HOSE + FITTINGS
TUBES
HYDRAULIC ADAPTORS
QUICK RELEASE COUPLINGS
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SEALS
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Australia
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Brazil
China
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New Zealand
United Kingdom
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DIAGTRONICS
Portable Hydraulic Testers for use in
the field, on test stands, laboratories
and for continuous monitoring of
hydraulic systems
• Analogue & Digital Portable Flow Testers
Measure flow (bi-directional), pressure
and temperature
Secondary flow and speed inputs
Different models available up to 800 lpm
and 480 bar
Simulate machine performance using
loading valve
Accessories; Phototachometer, separate
load valves, flow turbines, cables and
transducers
FLUID CONNECTORS,
FLANGES and TUBE
INSTRUMENTATION
FITTINGS and VALVES
Components for the connection of
fluid power systems
Components for the connection of
fluid power and process systems
• Metric Fittings according to DIN 2353
Maximum working pressure up to 800 bar
Available in carbon steel and stainless
steel
• Instrumentation Tube Connectors
Stauff instrumentation tube connectors
is a range of twin ferrule tube fittings
suitable for use in environments such as
petrochemical, fluid, power, nuclear,
electronic as well as other industries.
Available in materials Stainless Steel and
Brass
• SAE Flanges
According to DIN 6162-1 and 6162-2
(3000 / 6000 PSI)
Screwed
Welded
Split
Singles
Doubles
Blanks
• Underground Mining Portable Flow Tester
Measure flow (bi-directional), pressure
and temperature
Test flows up to 378 lpm and pressures
up to 420 bar
Simulate machine performance using
loading valve
Assembled in a strong metal case free of
aluminium and electrical components
• Instrumentation Pipeline Fittings
Stauff Instrumentation pipeline fittings is a
range of Stainless Steel threaded fittings
available in stainless steel and brass sizes
from 1/8” through to 1” in threads NPT and
BSP/ISO.
• Valves
Stauff instrumentation valves include;
Manifolds
Gauge Root Valves
Needle Valves
Check Valves
Ball Valves
• Hydraulic Tubes Metric and Imperial
Available in carbon steel and stainless
steel, phosphated and zinc plated
surfaces
Tube manipulation services
• Flow Meters and Pressure Sensors
Bi-directional
Built-in temperature sensor
• Quick Release Couplings
Range of ISO A compatible couplings
• Flow Indicators and Test Kits
Flow indicators, pump test kits, pressure
test kits, gauges and test points
• Seals and sealing systems for the
hydraulic and pneumatic industry
• Quadrigauge Pressure Test Kit
Multi-gauge test kit
PROCESS VALVES,
SPRAY NOZZLES and
FLOW MEASURING
SYSTEMS
• CO-AX Fluid Valves
The co-axial valve design allows - as
compared to conventional valves - high
pressure media to be controlled at high flow
rates. Coaxial valves are available in 2/2
way or 3/2 way versions with threaded or
flanged connections. The valves are
actuated either by direct-acting solenoid or
externally controlled.
• Flow Measurement Volume Counters
High dynamic, precise flow
measurements, medium range widely
Viscosity range: 1~100,000 cSt
Measuring range up to 1:250
Accuracy: +/-0.3%
• Electronic Controllers
Programmable to measure flow rate or
volume
• Spray Nozzles
Air Atomising Nozzles
Flat Fan Nozzles
Hollow or Full Cone Nozzles
Tank Washing Nozzles
Steel Industry Nozzles
Plus a wide range of spray nozzle
accessories
LOCATIONS - AUSTRAL
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STAUFF Head Office Wollongong, NS
Available
Not available
MPS + VALVES
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MACHINERY &
SERVICES
TUBE MANIPULATION
SERVICES
PIPEWORK DESIGN
TUBE CLEANERS
PROCESS VALVES
& SPRAY NOZZLES
POSITIVE DISP.
PUMP SOLUTIONS
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STAUFF Sydney, NSW
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PUMPS & VALVES
A specialty range of hydraulic pumps
and valves suited for high pressure
applications
STAUFF MACHINERY
& SERVICES
A range of machinery and services for
the tube manufacturing industry
TUBE MANIPULATION
CENTRE (TMC) and
TEST FACILITY
A complete tube design and
production service. Test Facility for
Pressure and Flow
• Pumps and Power Units
Radial piston pumps
Variable displacement axial piston pumps
Dual-stage pumps
Air pumps
Hand Pumps
• STAUFF Bend
Max. tube diameter: 50 mm
Max. bending radius: 150 mm
Max. bending speed: 20 °/s
Bending accuracy: ± 0,2 °
Mobile
• Our range of capabilities include:
Tube Design and Scanning
Bending of Tubes: Metric OD, Imperial,
pipe - Stainless Steel & Steel, ø6-50mm
OD & ¼” – 2” OD
2 x D std, other radii available on request
• Directional Valves
Directional valves - with or without
proportional control
Zero-leak directional seated valves with or without proportionality
Pressure reducing valves
Pressure relief valves
Shut-off valves
Load holding valves
• STAUFF Form
Pre-assembly machine for cold forming of
DIN metric tube
• Manipulation of Heavy and Thin wall
Tubing
• Flaring – JIC & Metric
• Pre-assembly – Cutting Rings to DIN 2353
• End Forming using STAUFF-Form
• Cutting
• De-burring
• Welding
• Fabrication
• Check Valves
Check Valves
Pre-fill valves
Line-rupture safety valves
Pilot operated check valves
• STAUFF De-Burr
Compact and rugged table-top unit for
mobile and flexible de-burring.
• Metering Valves
Throttle valves
Flow-control valves
2 and 3-way metering valves
Flow dividers
• Electronics and Accessories
• STAUFF Press
Flare & pre-assembly unit designed for
leak free assembly of flaring or cutting
ring fittings on tube or hose ends.
• STAUFF Press - Manual Pump
Pre-assembly device for the manual
assembly of cutting rings, cone adaptors
• Test Facility
Flow testing and calibration service
Pressure gauge testing and accuracy
check
STAUFF PUMPS
Positive Displacement Pumping
solutions for a wide range of industries
and applications
Stauff Pumps is a division of Stauff
Corporation Pty Ltd.
Stauff Pumps delivers a complete range of
positive displacement (PD) pump products
from the world’s leading manufacturers
- including Bredel, Watson Marlow, Netzsch,
Tacmina, FMI and *Putzmeister. When these
products are combined with our knowledge
and expertise of the pumping industry, the
result is a precise and effective service that
ensures the right solution for your pumping
requirements.
• Hose Pumps
• Peristaltic PD Tube Pumps
• Progressive Cavity Pumps
• Metering Pumps
• Piston Pumps (Hydraulic Drive)
• Plus Specialty Pumps and Valves to suit
your specific needs
Distributed throughout Australia and New
Zealand. *Putzmeister distributed only in
Australia by Stauff Pumps.
• STAUFF Clean System
Pneumatic launcher with a range of
specially designed nozzles and foam
projectiles.
www.stauffpumps.com
ALIA and NEW ZEALAND
Stauff Corporation Pty Ltd
24-26 Doyle Ave
UNANDERRA NSW 2526
Ph: (02) 4271 1877
Fax: (02) 4271 8432
3B 14-16 White St
OAKLEIGH EAST VIC
MULGRAVE VIC 3170
Ph: (03) 9543 5411
Fax: (03) 9543 5422
Lakeside Business Park
1/3 Endeavour Drive
PORT ADELAIDE SA 5015
Ph: (08) 8341 2260
Fax: (08) 8341 1604
est. 1976
est. 1981
est. 1989
NSW
STAUFF Melbourne, VIC
27B Davis Rd
WETHERILL PARK NSW
2164
Ph: (02) 9725 2733
Fax: (02) 9725 2744
STAUFF Adelaide, SA
463 Boundary Rd
RICHLANDS QLD 4077
Ph: (07) 3217 0444
Fax: (07) 3217 0300
Stauff Corporation (NZ) Ltd
Unit D, 103 Harris Rd
EAST TAMAKI 1701
AUCKLAND,
NEW ZEALAND
Ph: (09) 271 4812
Fax: (09) 271 4832
est. 1985
est. 1978
est. 2002
STAUFF Brisbane, QLD
STAUFF Auckland, NEW ZEALAND
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5
3
1
4
Figure: 1. Nordex AG
PAPER and PULP
OFFSHORE
TUNNEL BORING
OIL and GAS
MARINE
2. Thyssenkrupp Marine Systems GmBH
AGRICULTURE
3. Herrenknecht AG
PETROLEUM
WIND ENERGY
CHEMICAL
PRINT
4. Voith AG
MINING
STEEL
5. O & K
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SERVICE COMMITMENT
Local solutions for individual customers worldwide
11
QUALITY ASSURANCE & CERTIFICATION
Q
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A
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A SELECTION OF OUR INTERNATIONAL APPROVALS
Constant checks guarantee
consistently high quality.
Testing and inspections are
conducted in accordance to
international standards on all
STAUFF products. Certified
in accordance with DIN EN ISO
9001:2000 (Quality Management),
DIN EN ISO 14001:2005
(Environmental Protection), and
OHS AS 18001:1999 (Occupational
Health & Safety), the STAUFF
quality assurance system
continually strives for perfection.
The QA system encompasses both
product quality, which is driven by
customer requirements, and all
related services. The QA focuses
on the expectations of all partners
involved.
A large number of country specific
approvals and certifications and
the endeavours of all STAUFF
branches to conform to the DIN EN
ISO 9001 quality standard
demonstrate our global commitment
to providing quality products and
services.
Local Solutions for Individual Customers Worldwide
Global presence with independent branches
guarantees worldwide customised solutions
and upholds the STAUFF service commitment.
Take advantage of the expertise of the
different STAUFF distribution and
manufacturing facilities.
AUSTRALIA
STAUFF Corporation Pty Ltd.
Post Office Box 227
Unanderra, NSW, 2526
24-26 Doyle Ave
Unanderra, Wollongong, NSW 2526
Tel: + 61 2 4271 1877
Fax: + 61 2 4271 8432
info@stauff.com.au
www.stauff.com.au
GERMANY
Walter Stauffenberg GmbH & Co, KG
Post Office Box 1745
58777 Werdohl
Im Ehrenfeld 4
58791 Werdohl
Tel: + 61 2 4271 1877
Fax: + 61 2 4271 8432
sales@stauff.com
POLAND
STAUFF Polska Sp. z o.o.
ul. Rdestowa 51
81-591 Gdynia
Tel: + 48 58 660 11 60
Fax: + 48 58 629 79 52
sales@stauff.pl
BRAZIL
STAUFF Brasil Ltda.
Avenida Gupê 10767
Galpão 2-Bloco A
Barueri - São Paulo
CEP 06422 - 120
Tel: + 55 11 47 72 72 00
Fax: + 55 11 47 72 72 10
stauff@stauffbrasil.com
INDIA
STAUFF India Pvt. Ltd.
Gat. No. 2340
Pune Nagar Road, Wagholi
Pune, 412207
Tel: + 91 202 705 19 90
Fax: + 91 202 705 19 89
stauff_india@satyam.net.in
RUSSIA
STAUFF LLC
Office 205, Building 7
11, Scharikopodschipnikovskaya
Moscow, 115088
Tel: + 7 495 223 89 61
+ 7 495 679 90 08
Fax: + 7 495 679 90 48
sales@stauff.ru
CANADA
STAUFF Canada Ltd.
886 Milner Ave
Scarborough,
Ontario M1B 5N7
Tel: + 1 416 282 46 08
Fax: + 1 416 282 30 39
sales@stauffcanada.com
ITALY
STAUFF Italia S.r.l.
Via Pola 21/23
20034 Birone di Giussano (MI)
Tel: + 39 362 31 21 13
Fax: + 39 362 33 55 36
info@stauff.it
UNITED KINGDOM
STAUFF UK Ltd.
332, Coleford Road
Darnall
Sheffield, S9 5PH
Tel: + 44 114 251 85 18
Fax: + 44 114 251 85 19
sales@stauff.co.uk
CHINA
STAUFF International Trading
(Shanghai) Co., Ltd.
Shangdian Mansion, Pudong
331, Binzhou Road
200126 Shanghai
Tel: + 86 21 58 45 65 60
Fax: + 86 21 58 45 66 80
stauffsh@public.sta.net.cn
KOREA
STAUFF Korea Co., Ltd.
1500 - 12, Dadae - Dong,
Saha - Ku, Busan,
Korea, 604 - 826
Tel: + 82 (0)51 266 6666
Fax: + 82 (0)51 266 8866
info@stauff.co.kr
UNITED STATES
STAUFF Corporation
7 Wm. Demarest Place
Waldwick, 07463 - 1542
New Jersey
Tel: + 1 201 444 78 00
Fax: + 1 201 444 78 52
sales@stauffusa.com
FRANCE
STAUFF S.A.
230, Avenue du Grain d’Or
Z.I de Vineuil - Blois Sud
41354 Vineuil - cedex
Tel: + 33 2 54 50 55 50
Fax: + 33 2 54 42 29 19
direction@stauffsa.com
NEW ZEALAND
STAUFF Corporation (NZ) Ltd.
Post Office Box 58517
Greenmount, Auckland
Unit D, 103 Harris Road
East Tamaki, Auckland
Tel: + 64 9 271 48 12
Fax: + 64 9 271 48 32
info@stauff.co.nz
www.stauff.co.nz
www.stauff.com
© 2008 Australia & New Zealand
E&OE