Full Steam Ahead - Pacer Corporation
Transcription
Full Steam Ahead - Pacer Corporation
The Pacer Chronicle January 2014 – Volume 2 Issue 1 Full Steam Ahead In This Issue B r id g i ng t h e g ap Edmonton’s signature bridge gets a makeover Pacer’s latest joint venture with Acciona Infrastructure is already exceeding expectations P9 M ak i ng o ur m ark Pacer’s footprint on the CNRL Horizon landscape Employee numbers surpass 600 as CNRL Horizon continues to call on Pacer for full service expertise P7 TR Canada’s VDU/DRU/HSU project is keeping Pacer crews busy at CNRL. Pictured Above: Pacer’s peri up shoring system for the vacuum tower upper slab. Pacer’s TR project construction team is proud of their achievements in 2013, and looking forward to the next set of challenges with confidence and optimism. Over the past year, the TR construction team has faced innumerable obstacles under less-than-perfect conditions, all within the context of demanding project targets. “It soon became apparent that 12- hour shifts and a production night shift were going to be inevitable,” says Construction Coordinator, Alastair Cook. With an extremely condensed and accelerated schedule, coordination between shifts and proper management of Pacer resources has proven essential to the team’s success. The TR project is also unique as a substantial amount of work is coordi- nated within a small area. Cook says that the day-to-day safety culture demonstrated by all parties has made it possible to surpass 500,000 LTIfree man hours. Pacer has shown its adaptability and flexibility, working successfully within a context of changing project needs, expanded scope and procurement requirements. Together, Pacer and TR have beaten the odds. Continued on page 6 J o i n i ng fo rc es Pacer Promec Energy Corporation turns heads First Nations A Top Priority Ft. McKay Shop Gets Expansion PPEC hit the ground running in 2013, Pacer Corporation has made a commitment to consult and build better picking up contracts with big clients partnerships with First Nations in and surpassing $100M in sales P5 Alberta. Full service. Self-sufficient. Selfperforming. Turnkey projects. For Pacer Corporation, they are not just buzz words. In 2014, Pacer Corp will develop a First Nation Relations Strategy to build industry partnerships with various First Nations in Alberta and, ultimately, anywhere Pacer is working. The 2013 expansion of Pacer’s Northern Shop and Office in Ft. McKay (Pictured Above) means that Pacer operations are well supported by a fully functioning, multi-faceted mechanical and logistical power house. The First Nation Relations Strategy will provide Pacer with company policy to guide engagement processes in First Nation communities located within our regions of work. our self-sufficiency,” says Vice President of Operations, Claude Bastarache. “Any time we have to send a piece of equipment into town for servicing, it costs Pacer time and money.” The shop expansion, which included the addition of three acres to the yards south of the office, new welding and carpentry shops, a new wash bay, additional office spaces, a safety training facility, and more than 10,000 square feet of additional storage for parts and equipment, has increased Pacer’s internal capacity by 90 percent. “This is a really busy, busy place, and we can handle almost twice as much work now,” says Bastarache. Pacer is also interested in developing joint venture scenarios with First Nations contractors. As part of this…. Providing everything from equipment and equipment servicing to trucking, procurement and logistics, welding and carpentry, and a host of other key company-wide services, the Ft. McKay shop is truly open for business. Continued on page 9 “All of these in-house services increase Continued on page 11 In the coming months, Bastarache and the maintenance team will be working with a professional consultant to…. Page 1 Contents HSE ................................... P3 QAQC ................................ P3 Syncrude MLMR .............. P4 PPEC ................................ P5 TFL .................................... P5 TR Canada ....................... P6 CNRL Horizon .................. P7 Buildings Division ........... P8 VP Finance....................... P8 First Nations .................... P9 Walterdale ....................... P9 Amphitheatre .................. P9 Green Hand Program .. P10 Pacer Foundations ....... P10 Employee Awards ........ P11 Ft. McKay Shop ............ P11 Dow Outfall Project ...... P11 Contributors Andrew Waite Alastair Cook Rose Lawless Dan Ranallo Shane Breaker Eric Landry Craig Felzien Tim North Dan Berg Pacer Promec Energy Corp. Joel Thompson Robert Hartley Andrew Grant Nathan Doupe Terry Mallais Claude Bastarache Jody Sebryk TFL Industrial Khoa Tran Business is booming Message from the President “Welcome back and Happy New Year to all. I truly hope that you had a wonderful break for the Holiday Season and spent quality time with your families. On behalf of Pacer, I wish you the best of health, happiness and a safe and prosperous 2014.” Richard Pelletier, CEO Pacer Corporation Group of Companies 2013 has been another boom year, and most of the goals we set early in the year were met or surpassed. We exceeded revenue targets in all divisions, resulting in combined total revenue of $365M – a 38 per cent increase over 2012 – and that’s not including our Joint Venture (JV) projects, which when taken into account push our revenue to well over $400M for 2013. in Western Canada. Wrapping up work on Kearl KEP, Pacer drove an impressive 350 kms of large diameter pipe. Our contract with HCB&I was completed without a single recordable. Our drilling team also successfully completed several projects at CNRL, Syncrude, BHP Billiton and Suncor. Manpower peaked at more than 1,665 direct hires in September and close to 3 million man-hours for the Pacer Group of Companies in 2013. Pacer Mamisiwin Corporation continued at record pace, providing heavy civil, concrete and buildings projects for customers like CNRL, Syncrude, Suncor, Kearl, Nexen, Cenovus and Dow. Our safety record continues to impress, but there is still much work to be done. We had two Loss Time Injuries and nine Medical Aids last year – too many. Although none of the medical aids were of a serious nature, the fact remains that people were hurt on our job sites, under our supervision. Our largest contract at CNRL with Tecnicas Reunidas is well under way with the achievement of several key milestones. This project was our biggest challenge in 2013. With support from our other divisions and a strong leadership team in place, I am confident we will be celebrating another success story in Q2 of 2014. Our goal for 2014 is zero Medical Aids and zero LTIs. Is this achievable? Absolutely. Our shop in Fort McKay expanded in 2013 to better service our fleet of equipment. The facility now includes a welding shop, paint shop, and carpenter shop, both light vehicle and heavy equipment maintenance shops, and a new drill rig and crane maintenance shop. Pacer Foundations Corporation (PFC) excelled on all fronts in 2013, including the successful completion of some of the largest piling projects Pacer is now officially a local contractor in the Fort McMurray area. Our JV’s and new affiliated companies are also exceeding expectations. The Walterdale Bridge Project is nearly 20 per cent complete with the major SOW by PFC now at +/-90 per cent completion. The next challenge will be racing to put the main arches of the bridge in place while the river level is high enough, to allow the flotation of these large arches on barges designed and built by TFL Industrial. TFL will be a key strategic partner in 2014. Congratulations and thank you to our partners at Construction Promec for the successful start-up of Pacer Promec Energy Corporation. What PPEC has achieved in such a short timeframe is truly remarkable. With several contracts in place at Syncrude, Kearl (with Krupp Canada) and CNRL, we have already surpassed $100M in sales. Thank you for making Pacer your employer of choice in 2013. We look forward to having you on board as part of the Pacer family in 2014 and beyond. Culture, Integrity, Safety acteristics remain and continue to set Pacer apart. In 2013, we wrapped up work on Kearl’s KEP Extraction Plant, Tank Farm, MSF and Froth Plant. The project was a great success, resulting in a very satisfied customer and the award of additional work into 2014. Adrian Begley, COO Pacer Corporation Group of Companies My first three months at Pacer have been an amazing journey. I would like to thank all of you, not only for welcoming me to the Pacer family, but for patiently working within my steep learning curve. Managing Editor Melissa Ligertwood Publisher Richard Pelletier, CEO Pacer Corporation Page 2 I’ve had many conversations about the successes and challenges that Pacer has experienced over the last four years. Everyone at Pacer should be extremely proud of the growth that has been achieved through hard work, commitment and dedication. When I first worked with Pacer in 2008, it was a smaller company with a lot less diversification. I noticed then, what set Pacer apart from other companies was its commitment to achieving success through communication and collaboration. The Pacer name is synonymous with integrity. Today, in spite of incredible growth, these char- Work at Syncrude (MLMR) is also approaching completion. Pacer participated in a 1Million Man-Hours LTI-free celebration with Krupp in September, to which Pacer contributed over 350,000 man hours. At CNRL, we have wrapped up the Saipem Hydrotreaters project. Again, Pacer’s safety record was excellent with the majority of our 500,000 man hours LTI-free, celebrated by Saipem in November. Our work for Tecnicas Reunidas continues with over 5,000 m3 of concrete poured in 2013, including 1,300 m3 for the Vacuum Distillation Unit (VDU) foundation which is the largest exposed foundation at the Horizon Site. projects, most notably the excellent progress on the new fabrication and module shop for our affiliate company, TFL Industrial. As we move into 2014, we will renew our focus on three fronts – safety, money and business processes. Pacer’s safety program is a success, as demonstrated by over 2.9 million man hours in 2013 with an exceptional safety record. In 2014, our safety program will continue with more emphasis on WCB reporting and compliance. As with most businesses that have experienced rapid growth, Pacer’s focus on excellence in project execution has trumped the focus on getting paid. This will change in 2014 with a coordinated push towards more timely submission of invoices, change orders and hold-back declarations. Additional work with CNRL is ongoing and our strong safety record continues. Finally, 2014 will be the year for our business processes to catch-up with our business. With the help of expert consultants, we will endeavor to identify and fix aspects of our business processes that are unable to support the current size of our business and prepare us for future growth opportunities. Pacer’s Building Division had another successful year with a number of From my family to yours, best wishes for a safe and happy 2014. What is your Risk Tolerance? Managing risk in day-today operations. Consistency, communication and awareness will be a focus for Pacer’s Health and Safety Division in 2014, says Corporate HSE Director Robert Hartley. Pacer’s 24hr Incident Hotline 403-301-0201 Don’t hesitate. “We achieved a lot in 2013. If you look at our turnkey services, introduction of new equipment, and our rapid growth in personnel, it shows that our systems and processes are working, and we are getting stronger,” says Hartley. Call and report immediately. “But we also need to focus on the things we need to improve.” In 2014, Pacer’s senior management will be focusing on the company’s risk tolerance in all areas. Now is a good time, Hartley says, for Pacer employees to think about daily operations and the potential outcomes when risk is not properly assessed and managed. “The focus of good risk management is the identification and treatment of risks, and an understanding of the potential upside and downside of all those factors that can affect the future of the employees and the company,” he says. There are several contributing factors when it comes to managing and analyzing risks and, ultimately, deciding what level of risk is acceptable given the task at hand. Policies and procedures exist to help make these decisions more black and white, and less in the grey zone. However, variables such as worker experience, site specific hazards and client dynamics make managing risk a full time, ongoing decision making process. Pacer’s HSE team works proactively across many different projects and sites to maintain a strong safety culture with one of the lowest TRIF rates in the industry. “We have policies and procedures for a reason. Proper risk analysis starts with management, it’s enforced by supervision, and practiced every day by our front line workers,” says Hartley. “We need to take the lessons learned from the past, communicate them today, and implement changes to prevent reoccurrence in the future.” The key areas of improvement, Hartley says, are consistency in the application of policies and procedures; communication between workers and communication with supervisors when it comes to management of change; as well as awareness that there are consequences for noncompliance. “We all have to accept a certain amount of risk to do our jobs every day. But there is no tolerance for cutting corners or not following proper procedures,” he says. Hartley says successful risk management will increase the company’s probability of success while reducing both the probability of failure and uncertainty in achieving Pacer’s overall objectives. Risk management is a continuous and developing process that runs throughout the company’s pre-job planning strategy and the implementation of that strategy. The Pacer team, starting with senior management, will continue to relentlessly pursue its ultimate objective of an injury and illness-free work place. “We believe our safety actions are most effective when we genuinely care about each other. We as management want to continue with modernized safety approaches,” says Hartley. The goal is to enhance and assist in creating a cultural alignment and balance that will enable Pacer to utilize and continue with a systematic approach to safety. Senior management is committed to an aggressive pursuit of safety, and to ensuring that Pacer’s front line management, supervision and work force possess the appropriate knowledge, skills and abilities to plan and execute their assigned job tasks safely. Turning challenges into opportunities, QAQC style Dan says that the department has worked to augment the number of welding datasheets for Shielded Metal Arc Welding (stick), and they added Flux-Cored Arc Welding capabilities. The increased welding productivity was particularly beneficial at Kearl where approximately 1,000 pile caps had to be welded under a tight timeline. Pacer also gained expertise in rebar welding, which has a standard separate from structural welding. Above: Pacer QAQC employees perform hydrostatic testing on a fire water system. It was a challenging year for the Quality Control department, says QAQC Manager Dan Ranallo, but it ended with many important successes and opportunities for improvement. From capacity issues to changes in regulations and everything in between, Pacer’s QAQC department has very literally risen to the occasion. Beginning with staffing, the need for qualified personnel was a focus for the QAQC team in 2013. “It wasn’t easy and the countless interviews that were conducted trying to find possible gems were very trying,” says Dan. “In the end, we were successful in finding the type of personnel that fit into Pacer’s operations.” The use of student interns also helped fulfill the growing need for resources in the QAQC department over the past year, while at the same providing options for Pacer’s future staffing requirements. From an operations perspective, additional certifications and other improvements have propelled Pacer forward on the welding front. Dan says that Frederic Lapointe, who fulfilled a dual role as level II welding inspector and welding supervisor, was primarily responsible for achieving Pacer’s rebar welding certification goals. As for pipe welding, the most challenging task in 2013 was the renewal of Pacer’s certification with ABSA, Alberta’s pressure equipment safety authority. Today, with new regulations and considering that Pacer has an ISO 9001compliant Quality Management System, ABSA requested that Pacer incorporate the new regulations into its current system. “This triggered a massive review of Pacer’s QMS manual and the Tier II piping QC manual. It also triggered a thorough review of Pacer’s system overall,” says Dan. The ABSA certification has been renewed for another three years and Pacer will continue talks with ABSA in 2014 to work through any remaining tasks. Dan says that, in the upcoming year, his department will focus on training, development, communication, and implementation of review processes. Target areas for 2014 include Improving QMS training includ- ing ABSA regulations for all QC personnel; Greater quality awareness by per- forming management reviews to quality awareness and training through the ranks; Completion of reviews for our civil and structural QC manuals; Restart quarterly audits; and, Instruction on the revised proce- dure for qualifying suppliers and subcontractors. Page 3 Establishing a stronghold in Alberta’s heavy industrial sector Why Pacer’s work at Syncrude MLMR is setting the stage for dominance It’s been business as usual for Craig Felzien and Pacer’s Mildred Lake Mine Replacement team at Syncrude — and for Felzien, business as usual means one thing: hard work. “We have had a very busy couple of months at MLMR. Most of the milestones set for the end of the calendar year have been achieved,” says Felzien, adding that the remaining scope will be wrapped up early in 2014. The cold weather has played a significant role in production deadlines and safety, Felzien says, but Team Pacer is no stranger to working in adverse conditions. “Perseverance and hard work pays off,” he says. “Outstanding leadership from site supervision and front line supervision, right down to very capable work crews with strong work ethics, and company pride, have continued to achieve deadlines and goals consistently.” Hand in hand with Pacer’s solid workforce and their unwavering dedication comes a strong commitment and trusted relationship with the client. Based on Pacer’s track record onsite, Felzien says it’s evident that safety, production and client relations are key to Pacer’s success. “These factors keep industry leading companies like Fluor and Krupp engaged with Pacer and eager to do business with us into the future.” MLMR Project Highlights Largest Ore Prep Plant facility in the world with all infrastructure & concrete work built by Pacer; 30,000 m2 of engineered crane pads: equivalent to 5 NFL stadiums; Over 500 cast-in-place piles rang- ing from 24” to 60” diameter, including a tangent retaining wall structure; 14,000 m3 of concrete poured: enough to fill an NFL field to 2.5 m depth; Over half a million hours of LTI- free man hours; Massive excavation and civil works in the Emergency Dump Pond: Over 70,000 m3 or almost three times of Olympic-size swimming pool (see project profile below) ; Approximately $90 million of work to date, of which 98% is complete. “Hats off to all the employees who contributed to Pacer’s success on the MLMR project. Thank you all for your hard work and dedication to Pacer,” remarks Felzien, reflecting over the year’s accomplishments. Pacer has enjoyed a very successful 2013 on the MLMR project for Syncrude. Felzien says Pacer’s reputation in the industry is likely to catch the attention of other companies and potential worksites across western Canada. “Pacer is a company to be reckoned with. We are growing, and we are here to stay.” Project Profile Project Tangent Wall & EDP Piles Contract Value $11.6 million Tangent Wall 122# x 1.2m diameter x 18m long EDP Piles 42# x 0.508 / 0.762m diameter x 12m long Emergency Dump Pond Piling Works at MLMR Shoring Wall 45# x 0.750 diameter x 10m long with 4m timber lagging Pacer staff at Syncrude MLMR take it to the dogs ($276.25), we were able to purchase 3 pks of raw hide bones, 2 cat sift tray kits, 5 buckets of Kitty Litter, 144 cans of dog food and 5 fleece blankets. By Rose Lawless, Syncrude MLMR Logistics Coordinator The reward for this was heartwarming. At a time of year when food seems to be a shortage for many people who are less fortunate, we sometimes forget that animals need the same care too. We here at Syncrude make it a part of our regular routine to bring our recyclables to the local SPCA in Fort McMurray. Every little bit helps when it comes to feeding these unfortunate animals. Being a dog lover & owner myself, it was a no brainer to suggest having a 50/50 draw at our Syncrude MLMR site, to help raise money to purchase items for the local shelter. The draw ran for almost a week and brought in a total of $552.50. With our share of the proceeds Page 4 We were able to meet a German Shepherd mix named Moose, who showed his gratitude with multiple kisses and he even took us for a walk, because we certainly didn’t walk him, around the outside of the facility. month, but there are still way too many in shelters everywhere. Please do your part and Spay or Neuter your pets. Helping to control the pet population is the first step in reducing the amount of animals that have to be in shelters. This is the first of many, I hope, 50/50 draws we will have to help support the local SPCA. It is the thanks knowing you did a good deed, and because of it, these animals are taken care of a little bit more. With a full house at the local shelter, we were told that many animals have been Rose Lawless (R), poses with Rachele Theriault and their adopted this past new friend, Moose, at the Ft. McMurray SPCA. Pacer Corporation Group of Companies and Construction Promec Inc. together created Pacer Promec Energy Corporation (PPEC) in April 2013. Based on the collective strengths of these two industrial heavy-hitters, PPEC offers self performing general contractor services, specialising in heavy industrial projects and providing construction services for Oil Sands Refineries, Mining and Metallurgy, Potash, Power Generation, and other Transformation and Processing industries. PPEC carries out all projects in Western Canada where clients require structural erection works, installation of mechanical works, process piping works, electrical works, power systems, and instrumentation and control works, as well as plant maintenance works and related services. PPEC bursts onto the heavy industrial scene as a contractor of choice COVER STORY It didn’t take long for word to spread of Pacer’s latest partnership with Construction Promec Inc. PPEC President, Paolo Cattelan, says that despite being a relatively new entity, PPEC is developing rapidly as a quality contender in the industry. “We’ve been successful in securing significant contracts in structural, mechanical, and E&I, and we’re currently in negotiations for others,” says Cattelan. PPEC is currently working on projects for several big clients, including Krupp-Canada and CNRL. “We are especially proud of the praise we received from CNRL for our detailed pre-planning and wellengineered structural erection works.” Cattelan says that PPEC has the capacity to manage and execute up to $250M in contracts. Through 2014, the team will focus on providing exceptional service to present clientele while at the same time growing its portfolio. “When you combine the service and industrial capabilities of PPEC with Pacer’s civil and infrastructure capabilities, our group is able to offer turnkey packages to clients.” PPEC, together with Pacer, is already responding to specific requests from clients who are looking for fullservice solutions. Crusher Discharge Conveyor & Surge Bin Feed Conveyor systems Contract (pic. Top & Centre Right) Structural assembly and erection of CDC, including discharge transfer tower, SBFC, and large middrive station. Assembly/installation, all other components associated with the conveyor system. CNRL Horizon Extraction Plant 24 Trains 3 & 4 Erection of flotation cells and sur- rounding structures, and mechanical installation of associated equipment. Erection of structural steel for the S6006 building & installation of filter boxes (pic. Bottom Left). PPEC Project Highlights Year-end 83 days incident free Kearl Lake Surge Bin & Slurry Preparation Plant Contract (pictured Bottom Right) Syncrude MLMR Crusher & Conveyor Systems (pictured Bottom Centre) Structural erection of SB/SPP, Fabrication, assembly and installa- installation of all mechanical equipment, concreting, cladding, HVAC. Scope includes more than 3500t total steel erection, with 2100t erected in 2013 for the SPP Use of a 500t Crane from ALE and 230t Crane from PPEC. Largest lifts 2X Apron Feeder Lifts, 160t at 17m height. tion, Electrical, Instrumentation and Controls, 2 Crusher Facilities, 2 Crusher Discharge Conveyors and 2 Surge Bin Feed Conveyors. Year-end 108 days incident free Congratulations and thank you to the nearly 300 employees of PPEC. Your dedication and commitment to PPEC’s success is greatly appreciated. TFL set to raise the bar in 2014 with continued focus on client services two 230’ diameter thickener tanks at CNRL Horizon in 2015. President and CEO of TFL Industrial, Tanner Stewart, is all about building relationships, adding value, and providing the best service possible. 2013 was a monumental year, he says, filled with exciting challenges even more exciting accomplishments. “We achieved zero lost time incidents in 2013, thanks to our dedicated front line supervisors and trades people, and a clear commitment from TFL management to the safety of our people,” says Stewart. In 2013, TFL started a new tank building division, and also became ABSA certified to manufacture pressure vessels. The company was recently awarded a contract to build TFL continues to operate at the CPC Surmont Phase 2 site south of Fort McMurray where they are providing structural erection and welding services to various contractors. In 2013, their field welding fleet was completely replaced with new trucks, standardized and branded (Pictured Right). “TFL and the welders that work off of our equipment are very proud of the quality fleet we run,” Stewart says, adding that TFL will continue to build the fleet in 2014. Perhaps most notable is the near completion of TFL’s new 28,000 square foot shop on 7.4 acres in Acheson, Alberta. Stewart says the facility will increase TFL’s fabrication capacities five times over, and will allow TFL the space needed to fabri- cate multiple modules up to 24’ wide and 120’ long. 2014 will mark TFL’s first full year with Pacer on board as a stakeholder. Stewart believes people and companies that can rely on each other are better able to provide the best service to a client. “Continued focus on client service will make 2014 even more monumental than 2013. The TFL team and I look forward to working closely with Pacer and all of our clients in 2014 to provide the service that our clients deserve.” Page 5 TR project construction team shines despite obstacles Tecnicas Reunidas (TR) is a Spanish engineering, procurement, & construction (EPC) company. TR is currently responsible for the design and construction of the Vacuum Distillation, Diluent Recovery, and Hydrogen Sulphide Recovery Units (VDU/DRU/HSU) at the CNRL Horizon site north of Fort McMurray. Since 2012, Pacer has worked successfully with TR in all manner of industrial construction activities. Beginning with temporary construction facilities and deep underground services, moving into pilings and concrete foundations along with continued civil works, the project serves as a prime example of Pacer’s full service capabilities. COVER STORY CONTINUED …... Cook says that leading up to Christmas, the team was faced with the challenge to safely install 183 precast columns while simultaneously continuing work on the cast-in-place pedestals tie beam foundations, of which the goal was 5000 metres of cast in place concrete before end of year. “We completed the final pour on the vacuum tower top slab on November 29, resulting in 275 metres poured over a 12-hour period using two pump trucks. It was a major milestone for us on the TR project,” Cook says. By the time the team reached their final pour date o f the year o n December 8, they had reached the overall goal with a total pouring quantity of 5088 metres. stalled by the end of April, the New Year will be filled with its own set of challenges. Cook says that had it not been for some extremely cold weather that suspended field operations for a number of days, the quantity could have been substantially higher. “There is little doubt that our experienced CMT team and skillful work force will have no problem completing the remaining scope of work on the TR project in a safe and timely man- With approximately 2300 meters of concrete remaining to be poured and 17 precast columns to be in- ner.” The civil division has been extremely busy trying to keep up with backfill requirements as well as beginning the installation of the shallow PCSS. As the cold weather set in, it became a day-to-day challenge to ensure that material and backfill locations were kept heated. Now that the installation of the shallow PCSS in the HSU is nearly complete, planning has begun for the construction of an inflatable tent over a large area of the VDU in the New Year. The goal is to expedite installation and protect workers from the elements. Pacer’s new fleet of concrete pump trucks minimize delays and provide better customer service The HSU “Brownfield” project was a challenge, working within a very confined area. Load test frame for the 17,000 KN load test Pacer performed for TR. It was the largest test performed in Western Canada. Looking east from the tower crane: precast columns, pump bases poured, vessel bases, and pedestals. Completed rebar work on the upper slab of the vacuum tower. One of the rebar cages for the vacuum tower columns being lifted into place. Page 6 Pacer projects reach every corner of CNRL expansion As CNRL’s Horizon site continues to grow, Pacer Corporation continues its tradition of industry-leading full scale construction services that meet or exceed client expectations in every way. The proof is in the pudding, with Pacer broadening its presence at CNRL in 2013 and gearing up for another busy and productive year in 2014. “The 2013 year was very busy and very challenging at CNRL. Our projects reached to every corner of the CNRL Expansion,” says Construction Manager Andrew Waite. The last two years at CNRL have seen a constant growth in the number of projects overall, and a constant growth in contracts awarded to Pacer. Since Pacer completed operations at Kearl Lake in the fall, there has been an assimilation of the crews and leadership that worked on the Kearl expansion to CNRL projects. The transition into CNRL has been smooth: a true measure of Pacer employees’ professionalism. Waite says that Pacer employees have reached numbers over 600 for the first time at the CNRL site. More proof, he says, that Pacer is a major player both at CNRL and in the oil sands. works. The 2013 year ended with Pacer’s S2000 Crew receiving the award for Contractor of the Quarter. The team performed very well over the entire year, but had a streak of over 90 days incident-free that really showed their willingness to work collectively as a team with safe execution in mind. In September, Pacer was awarded the Trains 1 & 2 Thickener project. The 2013 work included bathtubbing the existing grade and initial works to install sheet piling in one of the two tanks. The bulk of the concrete works will be completed in 2014. Pacer’s Piling group has been quite busy this year in the Extraction area. The Trains 1 & 2 retrofit project has gone very well and the crews performed their work with an excellent safety record. The Earthworks division was awarded the underground Fire Water installation Froth Treatment. This has been a well-executed project that also led to additional work for the Piling division. Pacer expects the project will keep the foundation crews busy into late 2014. Pacer’s minor services contract with BP saw work in early 2013 with three separate contracts, all of which were completed this year. Downstream CNRL Highlights from 2013 Upstream South Extraction Foundation in Plant 24 is at 70% complete, and in the new year, Pacer crews will begin the Sump and complete the Trench HyrdoTreater Phase Two is almost complete. The foundation package and underground piping is wrapping up. Currently, the Estimating team is working with Saipem on the next and final Phase of this project. Pacer and Saipem continue to benefit from this successful partnership. VDU/DRU/HSU was a very challenging project in each and every aspect. From the early works and deep underground to the CIP piling and the concrete foundations, the project has not been without trials and tribulations. The congested working conditions were, at times, a difficult obstacle. But the crews held their composure and, in the end, Pacer rallied towards a solid victory by achieving all project milestones. The VDU/DRU/HSU project also faced considerable engineering chal- Above: Bath tub excavation continues at the Trains 1 & 2 Thickeners project. Top Right: Completed Vacuum Tower, one of the most unique structures ever built at CNRL. lenges. Together with TR, Pacer worked to meet these challenges head-on, as we would any other project. The major milestone for this project was the successful completion of the Vacuum Tower (pictured Top Right). The final pour was completed in late November, and in early 2014 Pacer will unveil one of the most unique structures ever built at CNRL. Multiple priorities? No problem. Pacer delivers as Hydrotreaters Phase 2B draws to a close In 2013, Pacer worked on three different contracts for Saipem Canada Inc., a leader in engineering, fabrication and construction that operates primarily in the oil and gas industry. All three contracts were related to the Hydrotreaters Phase 2B project located at the CNRL Horizon site. In July of 2013, Pacer completed the installation of 629 piles, work that had been ongoing since July 2012. Saipem also hired Pacer in June 2012 for the installation of several underground networks. Current underground works in progress include: An HDPE firewater system, including all steel risers; A carbon steel amine drain system (CAD); A carbon steel hydrocarbon drain system (CHD); and, A concrete and carbon steel potentially contaminated sewer system (PCSS). The PCSS system included the installation of 21 concrete manholes, 37 concrete catch basins, and several air vents. The majority of the work was completed by the end of 2013; however, a small punch list of items remains to be finished in early 2014. The third contract began in April 2013 and was, for the most part, completed before the 15th of October. Pacer was hired to build several foundations, pile caps, blast walls, and slabs. A total of more than 1700 m3 of concrete and 215,000 kg of rebar were used to build these foundations, pile caps and blast walls. More than 900 m3 of concrete was poured for the slabs, which covered an area of over 6,000 m2. Saipem’s Hydrotreaters Phase 2B project, which involved three separate but related contracts, is a prime example of Pacer’s ability to successfully manage and coordinate multiple complementary departments, such as Piling, Civil, and Concrete. Saipem and Pacer look forward to a strong and productive relationship in 2014, as continued development in the oil and gas industry demands the services of high quality, experienced contractors. Thank you to Saipem and thank you to all involved in the successful completion of this most important project. Page 7 The keys to success By Joel Thompson Vice-President, Finance Pacer Corporation Group of Companies I began working for Pacer on November 26, 2013. In my short time here, I have had the opportunity to meet and work with a handful of people, and they all represent the company well. Perhaps having a fresh view as a newcomer to the organization may be an interesting perspective for those who have been with the organization for a while, and have made it what it has become today. Let me back up slightly, as this is not my first introduction to Pacer, having began a relationship with Mike Maric and Richard Pelletier several years back on a few different matters. What struck me most during those initial interactions was my perception of an ambitious, entrepreneurial and customer service driven company, with fantastic potential. When the opportunity arose for me to join this team and help with its growth, it was an easy decision. Having now spent several weeks on the inside of the organization, I have learned that my original assessment of Pacer was quite accurate. I'm beginning to understand why the company’s model is working so well. I have observed four key elements in the culture, amongst others, that make this organization so successful. First of all, humour. There exists a mutual respect within the organization that allows everyone to have some fun. I hear laughter around the office quite frequently. Second, pride. I get a strong sense as I meet new people in this organization that they are quite proud to be a part of Pacer, proud of Pacer's accomplishments and role in the industry and community. Third, a focus on the success of the business. This is more rare in the business world than it should be, but I have found that decisions are made at Pacer with success at top of mind. Finally, there is a real will within the organization to make it stronger, find more effective ways to get things done and smooth out the effects of the growing pains. The road ahead will bring challenges for all of us, but the rewards will be greater than ever before. I look forward to meeting many more of you, and becoming a part of the continued success story that is Pacer Corporation. Page 8 Buildings Division redefines innovation, style, and quality By Jody Sebryk Business Development Manager “2013 was a positive year for Pacer’s Buildings Division with the advent and continuation of a variety of challenging and rewarding projects,” says Vice President Buildings Division, Tom Doucet. In addition to new work, such as the temporary warehouse structure at Kearl, the division had simultaneous design/build projects underway. Most notably was the completion of the beautiful modular administration addition for the Nexen Long Lake facilities. This state of the art building may be modular in nature but any comparison ends there as the aesthetic features and finishing work make this building an example of modern fabrication capabilities coupled with an innovative construction team. Its ample common areas, stylish glass dividers, innovative lighting features and wide atrium stairwells are reminiscent of a site constructed facility, belying its modular origin. Individual room HVAC control allows for a healthy, comfortable working environment. The exterior cladding is an impressive and modern Above: State of the art administrative addition completed by Pacer’s Building Division at Nexen Long Lake. realization of the successful design concept. Meanwhile, west of Edmonton in Acheson Alberta, TFL Industrial’s spacious pre-engineered warehouse and office building has been progressing. This design/build project will soon be commissioned as a formidable facility for the fabrication and production of steel modules, tanks and other miscellaneous steel works. The comprehensive warehouse design is complete with high ceilings, natural light windows, multiple crane rails and a specialized end wall that opens to allow materials to be craned outside directly onto transport. Buildings Division, Current Projects TFL Industrial Pre-engineered Steel Warehouse & Office Acheson, Alberta Highlights Pre-engineered steel building with overheight 48’ eave Design/Build project Turn-key project Supermod yard as civil component Unique crane rail system allows interior/exterior access NACG Canada Sprung Structure Kearl Lake Highlights Urgent schedule requirements called for prompt mobilization (4 days after contract signing) Engineering of Mechanical/Electrical systems Self-performance of mechanical scope of work Self-performance of electrical scope of work Cenovus Energy Pre-engineered Steel Warehouse Extension, Christina Lake Highlights Massive precast wall sections required to fit within an 8” gap Extensive fire-proofing Compressed schedule to fit client’s required access date The attached office area is framed to accommodate generous offices, staff common areas and a complete fitness room. With 2014 upon us, the Buildings Division anticipates successful awards for a variety of projects, including workforce camps, pre-engineered storage and maintenance facilities. “Pacer’s building teams performed admirably to overcome challenging hurdles and delays,” says Doucet. Through careful planning, tenacity and the support of Pacer’s strong manufacturing partners, 2013 was a hallmark for lessons learned and progress gained in new, exciting urban markets. First Nations partnerships strengthen Pacer’s future Breaker Business Management consulting. Shane has been conducting Aboriginal business consulting for a number of years with numerous companies and First Nations of Alberta. In the past number of years, First Nations Advisor, Shane Breaker (L), takes a tour of Pacmany oil and gas er Corporation operations at CNRL Horizon with Business producers have Development Manager, Jody Sebryk. been given the directive to conCOVER STORY CONTINUED sult with First Nations, along with provincial and federal governments, ….strategy, Pacer intends to pursue on proposed projects in their tradian Aboriginal employment program tional land use areas. that will increase the number of Aboriginal employees as well as potential As a result, many First Nations have training opportunities. formed joint ventures with oil and gas To assist in building and implementing an aggressive, respectful First Nation Relations Strategy, Pacer Corporation contracted Shane Breaker of industry producers and industry service providers providing a wide range of accommodation to benefit the community as a whole. Though there area clear community benefits for First Nations through joint ventures, some communities have opposed large oil and gas projects and have gone to federal courts for resolution. “By developing a First Nation Relations Strategy, Pacer will be able to maneuver through any conflict that may arise, and be able to understand the large scope of oil and gas industry politics with First Nations” says Breaker. Pacer Corp has already been involved with First Nation consultation on the Walterdale Bridge construction project in Edmonton. “It was thought that there was a burial site located along the river bank of the North Saskatchewan river, close to the proximity of the contract of the new bridge,” Breaker explains. Led by the City of Edmonton, consultation with various First Nation groups took place in order to move forward with the project. In September 2013, it was found that there was no evidence of any human burial at the location. As Pacer Corp grows with projects across multiple provinces, it becomes essential for the company to make First Nation Relations a top priority, not only to mitigate any potential conflicts, but to create economic development opportunities within the communities that Pacer operates. Slated for implementation in Jan. 2014, the Pacer Corp First Nation Relations Strategy will include a structured consultation process, a communication and public relations plan, and an employment strategy. Under the guidance of Shane Breaker, Pacer will be well-represented with First Nations across Canada. Together, Breaker says, we will work towards the development of strong partnerships and increased training and recruitment opportunities for Aboriginal workers, thereby solidifying Pacer’s position as a full-service industrial construction company of choice. Acciona Pacer JV drives Walterdale Bridge project forward COVER STORY With much accomplished in 2013, Acciona Pacer Joint Venture (APJV) is proud to continue construction of Edmonton’s signature bridge, says Integrated Management Systems Manager Nathan Doupe. “We are looking forward to an exciting 2014, the biggest challenges are yet to come,” Doupe says. Acciona Pacer Joint Venture accomplished several important milestones on the Walterdale Bridge Project in 2013. “We started off the project on a high note with the successful realignment of Queen Elizabeth Park Road during the summer construction season” says Doupe. Later this year, Walterdale Hill Road will be similarly realigned to merge with the new QEPR alignment. In addition, Pacer Foundations com- pleted the deep foundations for the north and south bridge abutments. Also completed in 2013 were the major earthworks on the south side of the river which included preparation of the arch assembly area, now ready for receipt of structural steel. As work continues into the new year, the focus will be on major foundations and fabrication of structural steel. Pacer Foundations has completed pile driving activities on the four thrust block cofferdams. Excavation of the cofferdams is underway and will continue in early 2014. Once excavated to final depth, foundation anchors and thrust blocks will be installed followed by backfill in preparation for erection of structural steel. Fabrication of the steel structure will commence in early 2014. Fort McKay Amphitheatre underway Construction on Fort McKay’s 1800 person amphitheatre broke ground in September 2013. Managed by Fort McKay First Nation, the design by Workun Garrick Architecture in collaboration with Protostatix Engineering is expected to reach full fruition in the Spring of 2014. Pacer Corporation is proud to work closely with Fort McKay First Nation as the pilings contractor for Fort McKay’s latest community recreation facility. Pacer looks forward to celebrating the completion of the project, in cooperation with Fort McKay First Nation, at the inaugural grand opening and ceremony. Page 9 Pacer Foundations Corporation establishes itself as a world class contractor The Walterdale project has taken PFC to a new level of deep foundation construction. “We continue to build our team and our reputation as a world class deep foundations contractor,” says Berg. Dan Berg, President Pacer Foundations Corporation Pacer Foundations Corporation (PFC) continued to achieve success at every level in 2013. High level skills and expertise were contributed on a number of key projects. Work on the Walterdale Bridge Project is particularly specialized, setting Pacer apart from most of the competition in the industry. PFC President Dan Berg says no other company could have mobilized the specialty resources needed as quickly as PFC. PFC also demonstrated the ability to manage a highly technical project, which included the design of the cofferdams, ground movement monitoring, dewatering systems, and the temporary piling design for the bridge erection towers. PFC’s safety culture has been driven by great leadership in the field. As PFC continues building its team, safety is consistently instilled as a core value. “Safety is always the driving factor behind how we approach our work,” Berg says. “This year was especially great because we had a record year in sales revenue and also achieved the best safety record in our history.” PFC experienced another record breaking year in sales, and did so without any serious incidents the entire year. Berg says PFC will continue to build this kind of strong safety culture for all projects in 2014. “I would like to thank everyone for a great job in 2013. At the end of the day, it is truly all about strong leadership on the front lines that determines our future.” Pacer’s Green Hand Program at Work By Tim North, Project Coordinator Pacer Buildings Division PFC Project Highlights CNRL Horizon Tecnicas Reunidas, VDU/DRU/ HSU Drilled Piling Project: Pictured Bottom Left, load test frame for the largest test performed in Western Canada (17,000KN) Phase 2 Froth Piling Project: Started and completed in Q4 of 2013. PFC completed on time under a tight schedule and without incident. Phase 2 Thickeners Sheetpiling Extraction Train 1 &2: Completed successfully in Q4 of 2013, within a context of very restricted spaces. Kearl Lake Completion of Phase 2, Kearl Expansion Project Extraction and Tank Farm (KEP). Pictured Bottom Centre: Kearl Expansion Interconnecting Pipe Rack. Walterdale Bridge Key contractor during Phase 1, taking on the huge task of designing/ fabricating/installing four very large deep cofferdams with multiple walers and monitoring/dewatering systems. PFC also took on the Permanent Large Diameter Drilled shaft work, The Pacer Short Service Worker program (SSW) is a great tool for assisting these new employees in learning the fundamentals of our safety culture while also acquiring the skills and knowledge they need to grow and develop. The SSW or “Green Hand” program is paying huge dividends at the Buildings Division’s latest project at Kearl Lake, where a very large Sprung Instant Shelter is being erected. Green Hand Birant Faik (L) poses with mentor, Pierre Richard. Imagine being immersed in a largescale industrial environment for the first time. Imagine being the new guy on a project where craning large trusses is combined with sequenced installation of specialized materials, all in -30°C weather, while some of the world’s largest equipment rolls Page 10 past regularly. It can be overwhelming for sure. As all divisions of Pacer continue to grow, new employees are welcomed into the Pacer community and culture. Many are often new to the industry, and new to the trades. New labourer, Birant Faik, is assigned to Journeyman carpenter, Pierre Richard, as his mentor. The pairing provides not only a bridge between east and west Canadian culture, but also the essential link in guiding Birant through his new start in construction. While the two aren’t side-by-side every minute, the learning curve for safety, standards, behaviours and development is drastically reduced by the camaraderie and communication that develops. as well as Temporary Driven Piles for the bridge erection towers. Pictured Bottom Right. ATCO Kettle River and Kiscotty Transmission line projects. The projects were both executed successfully before the end of the year and allowed ATCO to finish on time. PFC continues to establish itself in the powerline industry as a preferred foundations contractor. Suncor Five MSE wall repairs in the main mine. The repairs are integral to the operation of the mine, and they include, engineering, subcontract management, and execution of soil nails installation and pile wall construction. Lindberge Construction of a two-phase sheetpile cofferdam for a river water intake on the North Saskatchewan River. The project will mostly be executed from land with the use of a 230 ton crane. PFC has specially designed installation templates that also act as work platforms to enable workers access to the workfronts in the river areas. The SSW program, in conjunction with contributions from the rest of the team and its supervisors, has provided Birant a strong foundation from which to move forward. Birant has embraced Pacer’s safety culture 110 per cent, producing excellent FLRAs, BBO cards, and readily participating in morning tool box talks. Getting employees to adopt new policies and attitudes is probably one of the most onerous tasks when it comes to safety. With the SSW program, we can immediately see that the challenge has been relieved or reduced to a nominal one. This program provides the stability and comfort for new employees to grow, which will cycle through each generation of new employees and eventually come full circle. One day the green hand becomes the old dog, who then teaches the new guy a few tricks of his own. Recognition for Pacer employees Each year, Pacer hosts a banquet to show its appreciation for the hundreds of staff members that help make Pacer a success. It’s also an evening of recognition, incorporating Pacer’s Annual Awards Night. The Pacer awards have been handed out for the last five years and are based solely on nominations from Pacer employees. look ahead to upcoming challenges, and best of all, get to know one another a little bit better. The evening is marked by a celebration of Pacer’s accomplishments over the preceding year and punctuated by the very best in food, drink, and service. Pacer’s 5th Annual Awards Night and staff banquet was held on November 27 at the Chateau Nova in Fort McMurray. It’s a great opportunity for Pacer staff and head office personnel to come together to showcase Pacer’s success, and also to those who helped in the event planning. Congratulations to all 2013 nominees and award winners! Pacer would not be where it is today without the talent and commitment of its people. As usual, it was a screaming success. Thank you to everyone for attending, Safety Awareness — Justin Paul Exceptional safety practices Respect to fellow workers Ability to recognize unsafe situations Conformance to safety programs Care for the safety of all employees Above & Beyond — Jessie Robillard Above and beyond the call of duty to Help the company Help the image of the company Help our employees Help others who have a direct reputation on our company’s reputation Leadership — Andrew Waite Lived by Pacer’s Mission Statement Demonstrated true team work and leadership Tough but fair, helpful teacher with all employees Safe practices in all assigned work Productivity — Wendy Pitchuck Demonstrated technical knowledge in accomplishing a task that drastically increased the productivity of the work assigned without compromising safety Business Development — Mike Gray Getting Pacer promoted as the best company for the job Ability to get extra work (& get paid) Ability to increase contract value Research for extra work when times are tough or slow Good Neighbour — Julie Allain Cormier For he/she who Always wants to help Always wants to volunteer to help others in his/her work or home environment Shop’ing for success COVER STORY CONTINUED ….develop new systems that will handle the increased inventory, dispatching, and shipping/ receiving requirements. Machine hours, service information, and maintenance history are also an important part of the equation. Claude Bastarache, VP Operations Pacer Corporation Group of Companies “We are in process with ECMS. [The task] is around 50 per cent complete. 2014 should be run- ning a little more smoothly,” he says. With three mechanic divisions, a site-wide services division — which Bastarache calls mobile jacks-of-all-trades — a trucking and dispatch division, and a full access safety training centre, there’s almost nothing the Ft. McKay shop can’t handle. Above: A 42M Concrete Pump Truck, one of Pacer’s newest equipment acquisitions. Slick new process impresses client Situated in Fort Saskatchewan AB, the Outfall Project marks Pacer’s first opportunity to work directly for Dow Chemical. “We didn’t need to raise the bar, we just did our job to the high level that we normally would,” says Project Manager, Terry Mallais. The project involved the removal of a 60 ft. long, damaged outfall pipe on the North Saskatchewan River, and installation of a new pipe — all without disturbing the environment or wildlife. The project was initially scheduled for four weeks, but Pacer was asked to complete a broadened scope which extended the project to 12 weeks. The outfall pipe carries water from the Dow wastewater treatment plant after it’s been discharged from the pond, where it is chemically treated to an acceptable level before flowing into the river. Although the scope of the project was unique, Pacer maintained a high standard. Pacer employed a new technology called aqua-barrier, which is a waterinflated damming device made from reinforced PVC membrane material. “It was a challenging project. We were not allowed to bring equipment into the river,” says Mallais. With the use of a 100t crane, two aqua-barriers were placed in the river to create a temporary dam. The wa- Pacer Corporation uses a 100t crane to place aqua-barrier and erosion matting around an outfall pipe work area on the North Saskatchewan River. ter was drained from the area to allow work to proceed. The hardest thing to tackle, Mallais says, was discharging the water into the River without disturbing the wildlife. As usual, Pacer came through in fine style, passing Dow’s field evaluation report for construction contractors and lining up additional bids for 2014. Page 11 THE MANY FACES OF PACER Corporate Office 1105—7th Avenue SW Calgary, Alberta Canada T2P 1B2 Tel: 403-301-0201 Fax: 403-301-0206 Edmonton Office 212, 2755 Broadmoor Blvd. Sherwood Park, Alberta Canada T8H 2W7 Tel: 780-464-6384 Fax: 780-464-7529 Fort McMurray Office Fort McKay Industrial Park Fort McKay, Alberta Tel: 780-824-0200 Fax: 780-824-0122 Visit Us Online! Pacer has a first-rate website that continues to evolve much like our company. Check back often to learn more about us, see what is new and where we are headed. www.pacercorp.com Are You a Client? Are you interested in Pacer’s many services? Please send us your RFP/RFQ (24MB file size limit) or FTP link through our dedicated email address and we will contact you directly. estimators@pacercorp.com Tel: 403-301-0201 Looking for work? Our employees are the lifeline of our Company and we genuinely care for each individual. Please visit our website for a list of available positions or upload your resume and contact information. www.pacercorp.com Click [CAREERS] In loving memory of Paul McCormack, our friend and co-worker, who passed suddenly at the age of 44 on a flight from home to site. Gone but not forgotten. Page 12