the Company Brochure as *

Welcome
to
HEROLD Maschinenbau GmbH
Revision 04.01.2016 - Ws
Gewerbegebiet Plauen-Neuensalz
Zum Plom 26
08529 Plauen
Phone: 03741/1583-0
Fax: 03741/1583-27
www.herold-maschinenbau.de
Quality for our customers
KEY FIGURES - Get to know us!
• We are a medium sized company in the design, manufacture and assembly of
system components.
• The company was founded in 1923 and is already being managed by the third
generation of the family.
• From design and development to manufacturing and assembly to delivery, contact
us - "All in one" - we manufacture more than 90% of our own products.
• The production and quality assurance follows modern quality standards according
to DIN EN ISO 9001:2008.
• Continuous product development and investment in the latest technologies to help
reduce costs and simplify logistics.
We see ourselves as a competent partner for the development, design and manufacture of
high-quality system components. Regardless of how different applications in the future
may be, quality is what drives our business, because…
“Quality wins new customers!“
SUCCESSFUL SOLUTIONS FOR YOUR PRODUCT
• You are the focus of our activities with your visions and aspirations for the future.
• More than 45 people are working on successful solutions for your product.
• With its headquarters in Plauen, Herold is a systems supplier of products, machinery and
equipment.
• More than 55.000 manufactured systems and components have proven themselves worldwide
since 1992.
• The rejection rate is less than 0.04 percent. This is a challenge and a daily goal at the same
time.
• Quality and reliability are our key unique selling features in the face of global competition.
• Our common goal is passionate users Æ with every single product.
• The key to the success at Herold Maschinenbau is the high degree of responsibility for our
products and our ability to think ahead about future applications.
Helmut Herold
Managing Director
HEROLD Maschinenbau GmbH
better quality!
KEY FIGURES 2015
Sales
EUR million
7,1
Staff
Number
45
Trainees
Number
-
Sales development
from 1990 to 2015
2015
1990
BENEFITS AT A GLANCE
See for yourself,
9
Local products and a reliable family business.
9
We live out quality.
9
Excellent on-time delivery.
9
Wide range of experience.
9
Modern machinery.
SERVICE FOR OUR CLIENTS
► Regeneration of assemblies
► Spare parts and components pool
► Product analysis and redesign
PRODUCT IMPROVEMENT AND DEVELOPMENT
Consulting and project expertise
9 Extensive consulting and project expertise are important features of our philosophy
and performance at HMB in addition to our professional design work. So we work
closely with you from the outset, as early as possible.
9 This enables us to precisely coordinate the requirements for a new product in good
time to meet your needs in the best possible way.
As a reliable partner for our customers, we complete the development work from the
engineering service to production-ready component with you.
Product Analysis
► Part number
► Material
► Function
0
z
0,001
Product Improvement
► Quality
► Costs
► Life
... and these are the facts:
9 80% of machine tools are younger than 7 years.
9 All the machinery is fully networked.
9 Since 2005, the available machine capacity has been 120.000 h / year
9 Achievable manufacturing tolerances of IT6 to IT5 are possible.
9 We guarantee manufacturing tolerances using digital measurement
techniques and a 3D measuring machine in an air-conditioned
environment.
9 The workforce of engineers, skilled workers and master crafts is a very good
combination of long experience, high competence and dynamism.
QUALITY ASSURANCE
We achieve the quality of our products through our experience and know-how and
our quality management system according to DIN EN ISO 9001:2008
„quality control during production “
By consistently applying this standard, additional guidelines and detailed testing requirements,
we ensure our high quality standards in the organization.
From the smallest item to the complex assembly, each product undergoes defined machining
processes. Production is accompanied by permanent quality checks and final inspections at
the testing bay.
Then we can ensure that quality is measured not only to save costs,
but also manufacturing and assembly work take place with precision
and care.
Main measures:
►Internal and external monitoring to ensure production quality
►Quality meetings with customers and suppliers
►Combination of systematic and random testing mechanisms
ZEISS Prismo 7
TECHNICALLY WELL POSITIONED
Number
Description
Xaxis
mm
Y - axis
mm
Z - axis
mm
Size range
mm
Control
CNC machining centers
3
CWK 500 D
750
750
700
500 x 630
Siemens 840 D
1
CWK 630 HV
900
600
1000
630 x 800
Siemens 840 D
2
CWK 800
1140
910
850
800 x 1000
Siemens 840 D
1
CWK 1000 HV
1700
1100
1525
1600 x 1000
Siemens 840 D
1
HEC 1250 HV
1850
1450
1525
1600 x 1000
Siemens 840 D
1
Mazak FH 7800
1050
800
880
630 x 630
Mazatrol M 640 M
CNC turning and milling machines
1
Mazak Integrex
200 SY
530/-
140/-
1065/1005
Mazatrol M 640
MT
1
Mazak Integrex
200 III ST
580/150
160/1050
1045/990
Mazatrol M 640
MT
TECHNICALLY WELL POSITIONED
Menge
Bezeichnung
Verfahrweg
X-Achse
mm
Verfahrweg
Y-Achse
mm
Verfahrweg
Z-Achse
mm
Palettengröße
mm
Steuerung
CNC surface and profile grinding machines
1
MÄGERLE
Schleifzentrum
MGC 130
1300
900
320
2
Brand 1250
1340
690
450
Siemens 840 D
2
Brand 900
940
500
270
Siemens 840 D
1300 Rundtich
mit Palettenwechsel
Siemens 840 D
External and internal cylindrical grinding machines
1
BUB 32
1200
370
CNC grinding machine
1
S 40 STUDER
175
1000
320
FANUC
TECHNICALLY WELL POSITIONED
Menge
Bezeichnung
Verfahrweg
X-Achse
mm
Verfahrweg
Y-Achse
mm
Verfahrweg
Z-Achse
mm
Bearbeitbarer
Durchmesser
mm
Steuerung
CNC Lathe
1
EEN 400
225
750/1250
360
HUNOR PNC 721
1
EEN 500
350
900/1400
500
HUNOR PNC 721
900
1200
3D measuring machine
1
ZEISS Prismo7
700
Calypso
konv. Lathe
1
DLZ315
160
700
CNC grooving machines
1
Frömag CNC
E32/425
420
PPC
TECHNICALLY WELL POSITIONED
Number
Description
Max. wide
mm
Max. height
mm
Vertical Saws Kaltenbach
1
KKS 400 EC-NA
190
130
1
KKS 400 NA
190
130
Plate clamping systems from
HEROLD Maschinenbau GmbH are installed in
the following printing machines:
PRODUCTS FOR THE PRINTING INDUSTRY
Genius 52
Rapida 105
Rapida 142 / 162
Rapida 185 / 205
(Abb.: Koenig & Bauer AG)
Ra 142
Druck auf Papier,
Karton oder Plastik
FAPC-Plattenwechsel-Vollautomat
(Full Automatic Plate Changing)
FAPC-Plattenwechsel-Vollautomat
FAPC-Plattenwechsel-Vollautomat
(Full Automatic Plate Changing)
4-/5-Farben-Maschine
5-Farben-Maschine mit Lackturm
und
Auslageverlängerung für den
Verpackungsdruck
6-Farben-Maschine mit Lackturm
und
Auslageverlängerung für den
Verpackungsdruck
4-Farben-Maschine mit
zusätzlichem Lack- und
Trockenwerk
Rapida 105 universal
Rapida 162
13-Werke KBA Rapida 105
Universal für zehn Farben im
Geradeaus-Betrieb o. den 5 über 5Druck mit 2seitiger Inlinelackierung
des Bogens im Wendebetrieb
6-Farben-Rapida 162 mit
Lackturm und
Auslageverlängerung für den
großformatigen Akzidenz- und
Verpackungsdruck
Format: 36 x 52 cm
Genius 52 UV,
Metronic
Genius 52 UV mit
verlängerter
Auslage für den
Druck auf Folien,
Plastik und Karton
Digitaldruck
Karat 74
digitale Bebilderung
der Druckplatten für
Vierfarbendruck
52 x 74 cm
Kleinformat
Corrugraph
(Großformat)
Bogen-Flexodruckmaschine mit
Inline-Rotationsstanze für den
Qualitätsdruck auf Wellpappe
„Universal“
„Komfort“
XXL - „Jumbo“
72 x 105 cm
102 x 142 cm & 112 x 162 cm
130 x 185 cm & 151 x 205 cm
Mittelformat
Großformat
Super Großformat
System components for printing machines
System components for machine tools
System components for machine tools
REFERENCES - CONFIRMATION FROM OUR CLIENTS
Perfect quality, customised solutions, competitive pricing, punctual deliveries and
personal commitment are the hallmarks of our work with our long-standing
customers. We are therefore especially delighted when our customers recognise
our services.
They give us the motivation to continue to make every
effort to provide guarantees for our good innovative ideas
and complete customer requests quickly and consistently.
„
We receive the most important
awards from our customers.“
REFERENCES - CONFIRMATION FROM OUR CLIENTS
In addition to our many years of experience, our flexibility and reliability; our customers
especially appreciate the excellent design of our assemblies.
Our main customers include world renowned companies such as:
Group Koenig & Bauer AG, one of the largest printing
manufacturers in the world
StarragHeckert AG, a global manufacturer of milling
centers, among other things, for the aerospace industry
NEW PRODUCTS
You as a customer
HEROLD
Maschinenbau
GmbH
We are ready and
well-equipped to
tackle new
components,
according to our
motto: "Quality for
our customers."
We look forward to working with you!
CONTACT
We look forward to receiving your enquiry and your visit.
HOW TO REACH US Æ PLAUEN IN VOGTLAND
Gewerbegebiet PlauenNeuensalz/Nord
Zum Plom 26,
08529 Plauen
Phone.: 03741 / 1583-0,
Fax: 03741 / 1583-27,
E-Mail: info@herold-maschinenbau.de
AA7 Plauen-Ost
Gewerbegebiet
Plauen-Neuensalz/Nord