luis eduardo magalhães - lajeado hydroelectric power plant on the
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luis eduardo magalhães - lajeado hydroelectric power plant on the
LUIS EDUARDO MAGALHÃES - LAJEADO HYDROELECTRIC POWER PLANT ON THE TOCANTINS RIVER Author: Irene Hahner Main Brazilian Dams III LUIS EDUARDO MAGALHÃES - LAJEADO HYDROELECTRIC POWER PLANT ON THE TOCANTINS RIVER 1. INTRODUCTION 1.1. General The Luis Eduardo Magalhães - Lajeado Hydroelectric Power Plant, in the Tocantins River, State of Tocantins, has been in commercial operation since 2001 and has the objective of attending the increasing energy demand defined by the markets of the Brazilian interconnected system and, particularly, in the North-South axis, with poles at the Federal District, the States of Tocantins and Goiás, and the Southeast region. The installed power is 902.5 MW and the firm energy is 4,468,476 MWh/year. It is dedicated to the use of the companies, in proportion to the participation of each company in the formation of the Concessionaire, at present: • REDE Lajeado Energia S.A 45.35% • EDP Lajeado Energia S.A 27.65% • CEB Lajeado Energia S.A 20.00% • Paulista Lajeado Energia S.A 7.00% The Contract of the Concession establishes that 75% of the energy generated should be directed to the public service distribution utilities, and 25% of the energy generated shall be marketed with the status of an independent producer, a condition that pertains to the EDP Lajeado Energia S.A. The power plant is situated in the Tocantins - Araguaia hydrographical basin, in the middle stretch of the Tocantins River, in the Municipalities of Miracema do Tocantins (ME) and Lajeado (MD), both in the State of Tocantins (see Figure 1). In 1972 Eletrobrás commenced the inventory of the Figure 1 - Location map of the Luís Eduardo Magalhães HPP 232 Tocantins River with the objective of mapping the possibilities for its hydroelectric development. Two years later, the responsibility for the project was passed on to the newly created Eletronorte, which published the final studies of this inventory in 1987, already contemplating the Lajeado Hydroelectric Power Plant. In 1988, the State of Tocantins was finally created, which increased the desire for the implementation of projects for the development of the region. The location of the capital of the State, Palmas, was chosen to be on the margins of a hydro power plant reservoir, and thus, with the technical studies already concluded, Palmas was designed considering the water elevations of the future Lajeado Reservoir. The contract for the concession was signed in December 1997 between the ANEEL - National Electric Energy Agency - and the companies integrating the Consórcio Usina Lajeado, which in turn delegated to INVESTCO S.A. (composed by the companies participating in the Consortium) the responsibility for conducting the job of implanting the enterprise. In October 1998, the first phase of the Tocantins River diversion was concluded. The filling of the reservoir was begun in September of 2001 and in the following month the first License of Operation of the power plant was issued, to operate at El. 199 m, together with the commencement of the tests for the entry into operation of the first generator unit with an installed power of 180.5 MW. The Luís Eduardo Magalhães Hydroelectric Power Plant was officially inaugurated on October 5 of 2001 and entered commercial operation in December of that same year. In March of 2002 the name of the plant was formally altered from Usina do Lajeado to Usina Luís Eduardo Magalhães, in honour of the deceased president of the chamber of deputies. The Tocantins River basin, upstream of the town Miracema do Tocantins, is situated between parallels 9º and 17º South latitude and between meridians 46º and 50º of West longitude. It corresponds to a drainage area of around 184,000 km2, which is equivalent to 24% of the hydrographical basin of the Tocantins River with close to 770,000 km2. The Tocantins River develops from South to North, being formed by the confluence of the das Almas and Maranhão Rivers, whose sources are located in the Plateau of Goiás, at elevations exceeding 1,000 m. The flows of the Tocantins River present great variability. The greatest flood on record was 28,588 m3/s and the minimum flow during the dry season was 263 m3/s. In general terms, the amplitude of the flow Main Brazilian Dams III regime at Porto Nacional varies from minimums around 450 m3/s up to maximums of around 10,000 m3/s. 1.2. Suppliers of Goods and Services For the implantation of the Luís Eduardo Magalhães HPP it was decided to constitute a team of its own to undertake the general coordination, approval of the designs and supervision of the quality control, staffed by professionals with great previous experience. The principal contracts for the implantation of the power plant were signed with the following companies: • Engineering Services, with Themag Engenharia e Gerenciamento Ltda., with the scope of preparing the Basic design of the undertaking and the Final design of the Civil Works, in addition to verifying the Electromechanical Final design. • Execution of the Civil Works with RCC - Consórcio Construtor da UHE Lajeado, constituted by the following companies: - Construtora Andrade Gutierrez S.A. - Construtora Norberto Odebrecht S.A., entrusted with, in addition to the civil works of the power plant and step-up substation, the provision and installation of the electromechanical elements embedded in the first stage concrete. • Electromechanical Equipment with the CELAJ Consórcio Eletromecânico Lajeado, constituted by the companies: - Voith Siemens Hydro Power Generation Ltda. - Bardella S.A., entrusted with the task of preparing the electromechanical final design and the provision, erection and commissioning of all the equipment and systems for the power plant and the step-up substation and the connection to the Basic Brazilian Network. For the erection of all the equipment and electromechanical systems. The CELAJ subcontracted the following companies: - ENESA Engenharia S.A. - ENERCAMP Engenharia e Comércio Ltda. The contracts were signed taking as a reference the basic design of the power plant and establishing criteria for awarding proportional bonuses for any reductions obtained from optimizations introduced into the final designs. The contracts also established incentives for the commitment of the companies with the objectives of the investors, implanting an integrated planning and thus facilitating the management of the interfaces in the work of the three companies. 2. DESCRIPTION OF THE LUÍS EDUARDO MAGALHÃES HPP 2.1. General Layout of the Power Plant At the end of the technical-economic feasibility studies the proposed general arrangement is the one indicated in Figure 2, contemplating the installation of 6 generator units of 170 MW each, and a total installed power of 1020 MW, of which 850 MW was in a first stage, and with the spilling structures located separately from the water intake / powerhouse complex. The term considered at that time for the implantation of the enterprise was 56 months between the beginning of the mobilization, the execution of the civil works and the beginning of generation. At the beginning of the development of the basic design, INVESTCO S.A., already in the phase of preliminary consultations with some construction contractors and erectors, began to evaluate, together with the Themag, the possibility of reducing the terms for the construction with the purpose of anticipating the generation in relation to the time defined in the feasibility studies and taking as a base the date of July 1 of 1998 for commencing the mobilization for the execution of the civil works. Figure 2 - General Layout - Feasibility Study 233 Main Brazilian Dams III Considering these parameters and the same design criteria defined in the feasibility studies, a new alternative was developed in which the assembly of the water intake / powerhouse complex was located immediately adjacent to the spillway structures, in a layout designated as 'compact' (see Figure 3). The elevation of the restitution by the tailrace channel was maintained, with the construction of a large tailrace channel that guaranteed energy and installed power similar to those of the values already defined. The same cross-sections were maintained for the principal concrete and earthen structures, including the cofferdams for the river diversion, and lower construction times were obtained due to the simpler construction logistics, with a gain of six months in relation to the initial term from initiation to generation, although with an increase of the quantities that raised the cost of the implantation by approximately US$ 16.7 millions. The six months of anticipation in the start of generation, when analysed in the scenario of the already granted concession and with the fixed term of 35 years, on one hand represented an additional energy benefit while on the other it led to an acceleration of the investments which had to be completed six months earlier. Taking as a reference for updating the energy benefits the beginning of generation of the first unit six months in advance; an interval of three months for the installation of the subsequent units; the rate of R$ 35.95/MWh, in December 1997 (1US$ = R$ 1.1143) and the 10% discount rate, the following values result: • Present value of the energy gain (2.15x106 MWh): US$ 72.1 millions. • Present value of the additional financial charges, resulting from the anticipation of the investments: US$ 24.1 millions. • Difference in favour of the anticipated generation alternative: US$ 48.0 millions, reduced to US$ 31.3 millions upon considering the greater cost of the implantation. In view of these studies, it was decided to adopt the compact layout solution for the detailing of the basic design. In the final evolution of the studies, already at the beginning of the final design, and without prospects of the possibility of differentiated remuneration for peak energy, it was decided to adopt the definite implantation of only five generator units, but with features that raised the total installed power to 902.5 MW, i.e., 180.5 MW per generator unit. 2.2. General Description of the Power Plant The general layout of the power plant is basically the same as that of the basic design and is constituted by the following works: • Earth dam in the right bank, of homogeneous crosssection, vertical filters and horizontal sand blankets with transition to mixed sections together with the future concrete structures of the navigation locks and the concrete dam in the river channel, with crests at El. 216.00 m, with a maximum height of close to 30 m and development of 560 m along the crest. • Dam of roller compacted concrete (RCC), gravity type Figure 3 - General Layout - Basic design 234 Main Brazilian Dams III Photo 1 - General View of the Dam with a length of 587 m and a maximum height of 43 m, crowned at El. 215.00 m. • Spillway in reinforced concrete, with a Creager profile, designed for a ten thousand year flow of 49.870 m3/s, comprising fourteen bays with 17.00 m width, fitted with radial gates. • Spillway - water intake connecting dam of gravity type, in concrete, with a length at the crest of 37.50 m. • Water Intake/Powerhouse complex in a monolithic structure of reinforced concrete, composed of five blocks with a length of 28.50 m each, housing five turbinegenerator units with a per unit power of 180.5 MW. • Erection bay 54.4 m in length, in reinforced concrete, located in the left bank contiguous with the powerhouse, permitting, on the floor of the first generator unit, the simultaneous erection of up to two generator units. • Earth dam in the left bank, of mixed earth/rockfill crosssection until the fish ladder and in homogeneous crosssection similar to that of the right bank up to the abutment, with a total length of 310 m and 26 m in height. • Fish ladder situated in the left abutment, for transposition of migratory fishes. The power plant is connected to the North-South Interconnected System through a 500 kV transmission line that links the 230/500 kV Transformer Substation beside the power plant to a connection bay in Miracema de Tocantins Substation. The purpose of this TL is the transmission of the total energy generated by the power plant. It is also planned to install navigation locks in the power plant, since the Tocantins River is an integral part of the Tocantins-Araguaia water highway, which in future is to be extended to the city of Paranã. Photo 2 - Powerhouse - Internal View 235 Main Brazilian Dams III 3. GEOLOGY, GEOTECHNOLOGY AND FOUNDATIONS 3.1. Regional Geology In the area of the reservoir and its surroundings, there are innumerable lithostratigraphical units, represented by very ancient rocks from archean ages to recent sediments. The principal lithostratigraphical units present in the flooded area and its surroundings are: 3.1.1. Cenozoic Era Capping large areas of the basin, principally in the valley of the Tocantins River and of its tributaries, there are alluvial deposits, dating from the most recent until the most ancient fluvial terraces, as well as colluvial covers and talus deposits below the slopes. The cenozoic deposits are represented by unconsolidated sediments, constituted predominantly by sandy soils associated with gravels, silts and clays, in good part laterized or containing lateritic fragments or granules. 3.1.2. Paleozoic Era The paleozoic era is represented in the region by following lithostratigraphical units: • Piauí Formation (Carboniferous) - reddish arcose sandstones with large-size crossed stratification • Longá Formation (Devonian) - shales with intercalations of siltstones, well stratified, with levels of brownish yellow sandstones • Pimenteiras Formation (Devonian) - fine to coarse sandstones, siltstones and claystones, variegated. • Serra Grande Formation (Silurian - Devonian) - coarse sandstones, with levels of conglomerates, siltstones and greyish claystones. 3.1.3. Proterozoic Era The proterozoic era is represented by the following units: • Estrondo Group (Middle Proterozoic) - quartzites with conglomeratic levels, mica-schists and amphibolites. • Natividade Group (Middle Proterozoic) metaconglomerates, quartzites, phyllites and dolomites. • Lajeado Suite (Lower Proterozoic) - porphyroid granites 3.1.4. Archean Era Is represented by the following units: : • Matança Suite (Lajeado Granite) - granitic rocks, coarse texture, ash-green and roseate. • Morro de Aquiles Formation - mica-schists with intercalations of milonithic quartzites and schists. • Porto Nacional Complex - mafic and metabasic granulites, milonitized enderbites and anortosite. 3.2. Local Geology The principal geological features present at the dam site can be characterized as follows: 236 3.2.1. Alluviums From the river banks in the direction of the abutments there are extensive fluvial plateaux, represented by recent alluviums and more ancient terraces, the latter almost restricted to the right bank. In the right bank there are more recent alluviums, close to the cliff of the river bank, constituted by sandy silt, with little clay, cream and yellow coloured. In the direction of the abutment there occurs an alluvial terrace constituted by fine to coarse gravels in a matrix of clayey-siltose sand, micaceous, variegated. The thickness of the alluvial layer in the right bank varies from 1 to 6 m, resting upon altered granite soil and upon sandstone soil, it being absent at the end of the abutment. Water infiltration tests in the alluviums indicate generally low permeabilities with a mean of around 1x10-4 cm/s. Tests of the resistance to penetration index indicate SPT values almost always superior to 10 blows. In the left bank the alluvial layer possesses a thickness of from 5 to 12 m, being constituted by fine silty-clayey sand, micaceous, yellowish, greyish and variegated. In this bank the alluviums are seated directly upon the sound granite, or in relatively thin layers of altered soil and granite saprolite. Close to the abutment the alluvium underlies a deposit of colluvium. . Water infiltration tests in the alluviums of the left bank indicate very variable permeability values, ranging from the total pump flow (K>10-2 cm/s) to no flow at all, with a mean of 5x10-5 cm/s. The resistance to penetration indexes are also highly variable, with an average of 8 blows, with several values below 4 blows, up to a depth of close to 5 m. 3.2.2. Colluviums In the area of the dam the colluvial deposits only occur at the end of the abutments, with a maximum thickness of around 1 m in the right bank and up to 10 m below the slope of the left bank. The colluvium is constituted by fine to coarse clayey sand, reddish brown, with lateritic granules and fragments of quartz. In the right bank the percussion soundings indicate high SPT values, with the average exceeding 10 blows. Water infiltration tests provide permeability values below 1x10-5 cm/s, with total flow from the pump occurring in two of the tests. In the left bank the penetration resistance tests indicated the presence of some layers of very spongy soil, with SPT = 1 blow, and an average of around 5 blows. The permeabilities are variable, in some cases with total pump flow and a mean of around 5x10-5 cm/s. 3.2.3. Sandstone from the Serra Grande Formation In the axis of the dam, the occurrence of sandstone was only verified in a fairly restricted area close to the right abutment, with a maximum thickness of around 5 m. Main Brazilian Dams III 3.2.4. Matança Suite (Lajeado Granite) The most important lithology in the area of the dam is represented by coarse granitoids pertaining to the Matança Suite, of the Archean era. This lithology was denominated Lajeado Granite, preserving the nomenclature proposed by Barbosa et al. (1966). The Lajeado Granite presents a coarse texture, showing well formed crystals of feldspar, up to 3 cm in length, in an also coarse matrix of quartz, feldspar, pyroxene/ amphibolite, biotite and chlorite. The grains present greyish, whitish, roseate and greenish colours. There are dikes and veins of aplites, which intrude into the granites, of thicknesses in centimetres or in metres. The aplites are fine grained, with light grey and roseate colours, preferentially oriented between N-80º and N-115º, with dips from the vertical to 40º toward NE. The aplite dikes form crossings in the riverbed, being almost always fused with the encasing granite, without constituting discontinuities. The granites are also associated with veins and dikes of pegmatite, with thicknesses up to several metres, constituted by quartz and feldspar, with crystals measuring centimetres, beige and roseate. They are preferentially oriented in the N-15º to N-80º strikes, with dips of 40º to the NE reaching the vertical, sometimes side-by-side with the aplites. Along the axis, the Lajeado Granite constitutes the entire riverbed, in which it was possible to observe innumerable outcroppings during the low water periods, with sporadic loose blocks upon the surface. In the margins the granites were capped with alluviums and to a small extent by colluviums and a restricted layer of sandstone in the right abutment. In the area of the dam there are various fault systems, some of a regional character, with a general North-South strike and vertical dip, along which, in a general manner, the valley of the Tocantins River is embedded. The most distinguished structural feature of the area is constituted by faults that delimit the "Graben" of the Lajeado, where slips of around 250 m are estimated, causing the lowering of the sandstones of the top of the Serra do Lajeado down to the level of the Tocantins River. In the outcroppings of the river bed the occurrence was verified of three systems of well defined alignments, constituted by microfaults and extensive fractures, which must be reflections of the principal faults. These systems, designated F1, F2 and F3, develop approximately in the N-50 to 55º, E-W and N-160º to 170º strikes, with subvertical dips, sometimes constituting fault-boxes of up to 5 m in thickness, where the rock appears somewhat altered, very fractured, with the fractures generally sealed by clayey and/or granular material. The systems F1 and F2 are more extensive and of more unfavourable geomechanical characteristics, although with few occurrences in the area of the jobsite. The F3 system is more frequent, although the alignments are little extended and the fractures present rock to rock contact. In general the granitic bedrock presents fairly high geomechanical characteristics, without totally preventing the occurrence of some weak zones represented by the faults. In addition to the faults, there are some fracture systems, in general at the rock to rock contact or sealed by rigid material, sometimes with striation and with a film of oxidation, oriented from the sub-horizontal to the sub-vertical. Outside of the fault zones, the rotary drill soundings indicate a sound rocky mass, little fractured, having almost always obtained a 100% degree of recovery of the core samples and a high RQD index. Tests of water loss under pressure indicate a rock mass of low hydraulic conductivity, outside of the fault zones where some high water losses occur, and even cases of total flow of the pump with a capacity of 140 l/min. The altered soils and granite saprolites are little extended on the left bank, where the alluviums rest almost directly upon the sound rock. In the right bank the thicknesses of the granite soil are more significant, reaching close to 15 m at the end of the abutment. The granite soils in general present high indexes of resistance to penetration, with an SPT average greater than 15 blows. The water infiltration tests from the soundings indicate generally low permeability values, with the average around 1x10-4 cm/s. The consolidation tests carried out in the laboratory on undisturbed samples of granite soil determined permeability coefficients of 4 x 10-4 to 5 x 10-6 cm/s, when subjected to loads of 100 to 400 kPa. The compression index obtained was 0.39. Slow triaxial tests on altered granite soil samples from the foundation in the left bank, indicated an angle of rest of 28º and 56 kPa for the cohesion intercept. 3.3. Investigations Carried Out For the preparation of the basic design, including the data surveyed in the feasibility studies phase, the following geological-geotechnical investigations were developed: • Geological mapping, to the scale of 1:5,000, at the site of the selected axis; • Geological survey along the Tocantins River and its banks, up to 20 km upstream and 20 km downstream of the axis, for mapping the sand and gravel deposits, with collection of samples for laboratory tests and estimates of volumes. • Research and tests for defining the foundations and • Research and tests for selecting the natural construction materials. Table 1 indicates the investigations and tests executed: 237 Main Brazilian Dams III Table 1 - Investigations and Tests Carried Out 3.4. Characteristics of the Foundation Rocks and Construction Materials The investigations and tests executed for researching the foundations indicated fairly favourable geological and geotechnical characteristics for the support of the structures, which was proven during the construction. The principal geological and geotechnical conditioning factors of the foundations can be summarized as follows: 3.4.1. Foundations of the Earth Works In the right bank the dam is constituted by a homogeneous cross-section of compacted soil. The alluviums, colluviums and sandstones that cap the altered granite soils, present layers with gravels of high permeability in some stretches and thus condition the execution of a sealing trench with a penetration of close to 1 m in granite soil. The covering soils and the altered granite soils present a medium to high compactness, with an angle of rest of around 28º. The stretch of the enfolding connection with the concrete structure rested upon the granite bedrock, with the total removal of the overburden soils and is constituted by a mixed section of earth/rockfill. 238 In the left bank the earthworks rested upon alluviums and colluviums, with the principal conditioning factor of these materials being the high compressibility, with predominance of low SPT values until close to 4 m in depth. Since the high compressibility was demonstrated by oedometric tests and having, furthermore, observed the collapse of test samples in the flooding, the alluvial and colluvial soils were partially removed, and a sealing trench was implanted until penetrating 1 m into the altered/saprolite granite soil or until reaching the top of the sound rock, where the alluvium rests directly upon the bedrock. From the sealing trench, exploratory injections of cement grout were practiced to prevent the risks of transportation of soil particles through fractures in the bedrock. From the water intake to the fish ladder the dam was constructed with a mixed section of earth/ rockfill and from the fish ladder to the abutment the crosssection is homogeneous compacted soil. 3.4.2. Foundations for the Concrete Structures All the concrete structures rest upon granite bedrock of high geomechanical characteristics, in which the principal conditioning factors were represented by some Main Brazilian Dams III faults, predominantly sub-vertical. Due to the sub-vertical character of the principal weak zones, no sliding problems caused by the presence of stresses were encountered in the foundations. The foundation treatments were conventional consisting of the removal of the most altered and fractured materials, and execution of grout and drainage curtains. 3.4.3. Natural Construction Materials The investigations in the area of the dam and of its surroundings indicated the great potential of the natural construction materials, with adequate geotechnical characteristics and short distances from the job. The earthen materials are abundant in both margins, with distances of less than 2.5 km from the site of their application, as well as the materials from the obligatory excavations. The borrow areas in the right bank showed the occurrence of a single superficial layer of transported soil, with thickness less than 2 m, covering the original granite soils represented by residual soils of reduced thicknesses and of alteration with more significant thicknesses. The residual and altered soils present homogeneous characteristics, principally for particles retained on the 200 (0,074 mm) screen. In the smaller diameters the residual soils present a major content of clay and less of silt than the less mature soils (saprolitical). These soils present a grain size distribution varying from silty-clayey sand to sandy-clayey silt. The altered soils incorporate micaceous granules and fragments of quartz and feldspar which become more present as the depth increases. Samples moulded in the laboratory under conditions of embankment compaction (optimum moisture content and 98% compaction) and subjected to tests revealed permeability coefficients varying from 10-5 to 10-6 cm/s. Triaxial compression tests determined, in effective terms, angles of rest of 31º and 32 kPa of cohesion intercept. Figure 4 presents a synthesis of the geotechnical characteristics of the materials from the right bank, determined in the laboratory. In the left bank, the areas investigated were constituted predominantly by alluvial materials and areas composed of colluviums and granite decomposition soils, with small occurrences of siltites/claystones from the Pimenteiras Formation. The alluviums are predominantly constituted by fine clayey sand, with minor occurrences of clayey-sandy silts. The colluviums are fundamentally composed of fine sand and coarse clay. Coefficients of permeability of around 3x10-6 cm/s were determined. Triaxial compression tests executed in the laboratory presented, in effective terms, angles of repose of 31º and cohesion of 24 kPa. Figure 4 - Geotechnical Characteristics of the Materials from the Right Bank 239 Main Brazilian Dams III Colluvial soils of variable thickness cover the residual or altered granite soils, observing in a few places, altered siltite/claystones from the Pimenteiras Formation. The constitution of the colluvial soils presents fractions of clay and silt that are very similar to the samples collected in the right bank, although with small differences in the percentages of fine and medium sand. The decomposed granite soils present characteristics that are analogous to those observed in the right bank. The occurrences of altered soils of claystones and siltites preserve the placoidal aspect of the original rock, resulting in clayey siltites when tested in the laboratory. The laboratory tests on samples of colluvial soil gave coefficients of permeability of around 2x10-5 cm/s and angle of repose 28º and cohesion intercept of 4.7 kPa. Samples of altered granite soil presented mean permeabilities of around 10-5 cm/s and, respectively, 32 kPa and 31º for cohesion and angle of repose. Triaxialtests on samples of altered siltite soil determined cohesion of 19 kPa and angle of repose of 27º. Figure 5 presents a synthesis of the geotechnical characteristics of the materials from the left bank determined in the laboratory. Rock for rockfill, rip-rap, transitions and aggregate for concrete were obtained from the granites, whose volumes of obligatory excavation surpassed by far the needs of the job. The excavated granites present high strength. Accelerated cycling tests (wetting and drying) indicated that the granites are very little susceptible to disaggregation. Core samples exposed to environmental conditions for more than 2 years remained practically unaltered. Petrographic thin sections and six samples of granite indicated weak undulating extinction, with a mean angle lower than 25º. The granite possesses a density of around 2.7 and absorption of 0.13%. The greater part of the sand utilized for the job is artificial sand since the natural beds are distant from the site of the power plant. 3.5. Foundation Treatments 3.5.1. Earthen and Rockfill Dams As a deep treatment, an inclined cement grout curtain was executed, starting from the base of the trench, with a depth in rock of 15 m. 3.5.2. Concrete Structures Since, in general, the foundation rock surface was already sound and little fractured in the region of the RCC dam in the river bed, the concrete was poured after the routine execution of the preparation and of the surface treatment. In only a few localized zones was necessary to somewhat deepen the excavations due to unfavourable geomechanical characteristics. For the remaining structures, such as the powerhouse, erection bay, spillway and connecting wall, the excavations were made down to the elevations indicated in the project drawings. Figure 5 - Geotechnical Characteristics of the Materials from the Left Bank 240 Main Brazilian Dams III The deep treatment consisted of inclined grout curtain and drainage holes, executed from the galleries that surround the structures. The curtain was executed with depths that varied between 20 and 25 m in the spillway, 20 and 36 m in the powerhouse and 23 m in the erection bay. The drains were executed with 3 m spacing between them and similar depths to those of the grout holes. The foundation treatment of the slab of the dissipation pool consisted of a mesh of anchors of 2.4 x 2.2 m, with a depth of 5 m, and of drains. The drainage was realized by seating half-round channels directly on the bedrock, in modules of 7 x 5 m, complemented by inclined drainage holes 8 m in depth, executed at the intersection of the half-round channels. 4. HYDROLOGY, HYDRAULICS AND ENERGY STUDIES 4.1. Climate The climate of the project region can be characterized as tropical continental, alternating from humid to dry. The annual temperatures in the region tend to diminish with an increase in latitude, varying from 26º in the North to 21ºC at the limits with the State of Goiás. In the area of the power plant, the maximum mean temperature varies between 30ºC to 33ºC, while the minimum mean is around 17ºC to 21ºC. These thermal minimums are originated by the cold fronts coming from the polar region. The continental location of the area makes the nighttime temperatures pleasant in comparison with the diurnal temperatures. The sunshine of the region varies around 2,400 hours/ year corresponding to a daily mean of 6.6 hours of sunshine. The maximum sunshine period occurs in July with mean of 10.3 hours per day and the minimum with 4.8 hours/day occurs in the month of January, which is the period of intense rainfall. In the period from January to March, the relative humidity of the air reaches mean values of around 83% in the North part of the basin and 77% in the Southern part. During the drought period from June to September these values are 55% and 45%, respectively. The rainy period is well defined, going from October to March while the driest period runs from June to August. The annual mean rainfall varies from 1500 mm and 2000 mm, concentrating close to 85% of the total annual precipitation in the rainy period. 4.2. Hydrology The fluvial regime of the basin accompanies, in general lines, the dominant pluviometric regime in the region, presenting a period of high flows between November and April and a drought period between May and October. A general appreciation of the surface hydric potential, based on the mean flows observed in the principal stations of the regions, warrants the conclusion that: • In the High Tocantins basin, upstream of the mouth of the Paranã River, the specific flows gradually decrease from upstream to downstream. The mean specific flows evaluated at the stations of Uruanã, Porto Uruaçu and Cana Brava I were respectively 19.91, 18.13 and 17.64 l/s/km2. In seasonal terms, the mean values of the mean monthly flows vary from 30 to 40 l/s/km2, in the three months from January to March, and to values between 5 and 10 l/s/km2, in the three months from July to October. • Along the Paranã River in the Southeast portion of the Tocantins basin, the specific flows are relatively reduced. In this case, the mean flows at the stations of Ponte Paranã and Paranã were only 11.80 and 12.27 l/s/km2, respectively. In seasonal terms, the means of the monthly mean flows vary from 20 to 30 l/s/km2, in the three months from January to March, to values slightly below the 5 l/s/km2, in the three months from July to September. • In the Middle Tocantins basin, upstream of the Lajeado power plant site, in the area represented by the Fazenda Lobeira Station on Manual Alves River, the mean flows attain intermediate values, 15.97 l/s/km2, although with a strong seasonality between years. In this case the averages of the mean monthly flows vary from 30 to 40 l/s/km2 in the three months of January - March, with values of around 3 l/s/km2 in the three months from July to September. • The integration of these three portions of the basin is well characterized by the Porto Nacional station in the Tocantins River, which has been in operation since 1949. The mean flow at the station is 15.08 l/s/km2, with the averages of the monthly means of the flows varying between 25 to 35 l/s/km2, in the three months of January to March and values of around 5 l/s/km2 in the four months of July to October. The greatest flood flow recorded in the Tocantins River, at Porto Nacional, occurred on February 24, 1980, with an estimated discharge of 28,558 m3/s. At the same site, the lowest flow of the historical period occurred on October 19, 1954, with a flow of 263 m3/s. In normal years, the amplitude of the flow regime at Porto Nacional goes from minimums around 450 m 3/s to maximums around 10,000 m3/s. With the impounding of the Serra da Mesa reservoir in the middle of the 1980s decade, there occurred an appreciable regulation in this flow regime, with the elevation of the minimums to values frequently surpassing 800 m3/s. For the definition of the monthly mean design flows, covering the period from 1931 to 1994, an analysis was made of two long-period series available from the fluviometric station of Porto Nacional, situated upstream of Lajeado and the only one with a long series of data: • Series of monthly mean flows provided by the DNAEE, covering the period from 1949 to 1994. • Series of monthly mean flows covering the period 1931 to 1984, defined through the deterministic model of 241 Main Brazilian Dams III hydrological simulation called LIMAY. This series was generated during the development of the Inventory Studies for the Middle Tocantins: "Estudos de Geração de Vazões Médias Mensais na Bacia do Alto e Médio Tocantins" Eletronorte - TOC-02-698-RE-02/1987. From the comparative analysis of the two series (common period from 1949 to 1984), it was observed that the years 1959, 1960, 1961, 1966 and 1981 were the only ones to present discrepancies in the wet period, with the model series being systematically drier than the DNAEE series, probably due to alterations in the values of the water levels observed. For greater data reliability and consistency, it was decided to utilize, in the period from January/1931 to December/1984 the series of mean monthly flows of the LIMAY, with the period of January/1985 to December/ 1994 complemented with the DNAEE series. The gaps existing in the years of 1989, 1990, 1992, 1993 and 1994, were filled-in by correlations of mean monthly flows with the data from the Peixe and Tupiratins stations. With the series of mean monthly flows defined for the Porto Nacional station covering the period 1931 to 1994, the flows were transferred to the power plant site, utilizing the coefficient obtained from the ratio between drainage areas. To obtain the conditions for the dimensioning of the water discharge structures of the diversion works and to determine the maximum natural water levels associated with the periods of recurrence at the site of the power plant, a statistical study of the maximum flows was undertaken. The research on the maximum flows was developed based on a series mean daily flows at the Porto Nacional fluviometric station (1949-1994). It should be pointed out that the maximum of the 1990/1991 flood was not used due to the total absence of data on the 1991 flood. A statistical study was made initially of the annual series of daily maximums at Porto Nacional, adjusting the distributions of Log-Normal, Gumbel-Chow, Exponential, Pearson III and Log- Pearson III. The distribution with the best adjustment was the Gumbel-Chow, which was utilized to define flows for different periods of recurrence at Porto Nacional. To transfer the flood flows from the Porto Nacional station to the power plant site, a curve of regionalization was used between the flood flow "versus" drainage area for different stations in the basin, defining a coefficient for the increase of K= 1.02447. By means of these studies it was possible to define the values of the flood flows for the project: Period of Recurrence Flood Flow Q (m3/s) TR (years) 25 23,019 50 26,161 1,000 39,580 10,000 49,870 With a view to confirming the values thus defined, studies were also developed to determine the Probable 242 Maximum Precipitation (PMP) and of the Probable Maximum Flood (PMF), corresponding to the Tocantins River basin down to the Luís Eduardo Magalhães HPP, with a drainage area of around 184,000 km2, considering the basin both under natural conditions and under conditions of a developed river with the incorporation of the planned upstream developments. The results obtained confirmed the above values, since the differences obtained were of the order of 1%. Wind studies were also developed in order to define the freeboard values, resulting in 3.0 m for the concrete structures and in 4.0 m for the earth works and rockfill. For the backwater studies in the reservoir, 15 sections were analyzed, embracing a 200 km stretch. The water line profiles were obtained by mathematical simulation, through a model of the "Standard Step Method", with Manning coefficients adjusted for each of the margins and for the river bed, in the diverse instantaneous profiles measured in the limnimetric stations existing in the stretch. Once the model was calibrated for the profiles observed, the verifications were made of the behaviour of the river under natural conditions and with the reservoir, for flows corresponding to the mean annual, five hundred year, one thousand year and ten thousand year floods. The studies on silting of the reservoir and the definition of the useful life of the enterprise were carried out as recommended by Newton de O. Carvalho, obtaining a useful life of approximately 100 years, without considering the influence of the Serra da Mesa reservoir, which is substantially reducing the transportation of sediments in the high and middle reaches of the Tocantins River. 4.3. Hydraulics Studies The hydraulic conception of the power plant was based on the tests with a three-dimensional small scale model (scale 1:120) carried out by Fundação Centro Tecnológico de Hidráulica - FCTH of the University of São Paulo USP. The following tests were developed with the aim of subsidizing the final design of the power plant: 1. Tests on the small scale model relative to the 1st phase of the river diversion, comprising: • Placement of the pre-cofferdam - 1,700 m3/s • Water-proofing of the pre-cofferdam: 1,700 m3/s • Stability of the cofferdam 23,019 and 26,160 m3/s • Placement of the auxiliary cofferdam in the right bank: 1,700 and 2,500 m3/s • Characterization of the discharge for the 1st phase of the river diversion: 2,500, 5,000, 10,000, 15,000, 20,000, 23,019 and 26,160 m3/s • Water-proofing of the auxiliary cofferdam in the right bank: 1,700 and 2,500 m3/s 2. Tests relative to the 2nd phase of the river diversion, aiming to define the number of lowered bays in the spillway, as well as the elevation of the lowering. The lowered bays were initially executed with the sill at the elevation 177.50 m , being subsequently raised to the Main Brazilian Dams III elevations 178.50 m and 179.50 m. In order to simulate the different number of lowered bays, flat wooden gates were prepared which, inserted into the guides of the stoplogs, permitted the closure of 1 or 2 lowered bays on the left side of the spillway. 3. Tests relative to the 2nd phase of the river diversion were conducted with the aim of characterizing the discharge during the works of raising the lowered bays of the spillway, as well as to define the sequence of the raising operation. To carry out the campaign of the tests, a model was implanted with a configuration of the general layout of the structures, comprising the spillway with 8 complete bays and 6 bays lowered to the El. 177.50 m, dissipation pool at the El. 173.00 m and with the length reduced by 20 m in relation to the original design, the RCC dam complete and the with the remnants of the upstream and downstream stretches of the 1st phase cofferdam. 4. Tests relative to the general layout of the structures, conducted with the aim of evaluating the oscillation characteristics of the water level downstream of the structures. These tests employed the AQUI System data acquisition with the assistance of two Capacitive Points. For the joint operation of the spillway and of the powerhouse the test involved a total flow of 23,068 m3/s, of which 19,768 m3/s was through the spillway and 3,300 m3/s through the powerhouse; for this total flow the downstream water level, at the axis of the job is equal to 192.30 m; a value that corresponds to the maximum downstream water level for the operation of the powerhouse. Another test comprised the maximum flow with the isolated operation of the spillway - 50,925 m3/s. The layout of the model was the same as in the previous test, with the 14 openings complete. The powerhouse was implanted with 5 units and the headrace and tailrace channels were built in accordance with the final design. The tests consisted in measuring the oscillations of the water levels downstream of the earth dam of the right bank, in its enfolding connection with the RCC dam and the tailrace channel, downstream of the unit 1 draft tube of the powerhouse. These tests were repeated for the smaller flows that are more frequent in the Tocantins River. 5. The tests relative to the operation of the powerhouse aimed at evaluating the formation of vortexes at the water intakes and to propose measures to eliminate them. The test was carried out on the complete model and comprised 7 stages: • 5 units in operation • 4 units in operation • 3 units in operation • 2 units in operation • 1 unit in operation • Joint operation of Spillway/Powerhouse • Operation of the Powerhouse with upstream water level at El. 206.00 m, The tests of the stages 1 to 6 were carried out with the reservoir water levels varying between El. 211.00 m (minimum exceptional water level) and El. 212.30 m (maximum normal water level). The flow from each unit for all the tests was equal to 660 m3/s. For evaluating the intensity of the vortexes, the classification proposed by Durgin & Hecker (1978) was adopted. The isolated operation tests of the powerhouse showed a more intense vorticity in the unit 5, right opening. For the remaining units the vorticity is less intense, not demanding special measures. An anti-vortex device was designed for the unit 5, right opening. 6. Tests relative to the 2nd phase of the river diversion were conducted with the aim of characterizing the discharge, providing elements for defining the best alternative for closing the river and to indicate the grain size of the materials to be used in the placement of the pre-cofferdams. The tests on the 1st phase of the river diversion aimed at verifying the stability and the velocity measurements, waves and water levels along the cofferdam of the tailrace channel. The tests on the river closure were made by placing the rows of the precofferdams, always in the direction from the left bank to the right bank and for various alternatives lengths of the upstream and downstream first stage ridges in the right bank. The test flows for the closure were of 2,000 and of 4,000 m 3/s. The test for the 4,000 m3/s flow was conducted in an abbreviated manner (without measurements of velocity and water level), without any large loss of material being observed for the condition of 7 openings lowered and which could not be closed with B8 type crushed rock. The test for verifying the stability of the tailrace channel cofferdam was run with a flow of 26,160 m3/s. 7. Tests were run for obtaining the rating curve of the spillway, for total and partial openings of the gates. The test campaign consisted in measuring the water levels upstream for diverse conditions of operation. The curve was further checked by tests on a two-dimensional model of the spillway. 8. Tests with the aim of establishing the operational rules for the spillway gates. Tests were carried out for the following conditions: • Normal operation that consists of the imposition of equal openings for all of the 14 spans, or differentiated only by the "operational pitch" (1 m) or the "final pitch" (of the opening of 12.5 m until the fully open position). Asymmetries of the "pitch" were verified, i.e., combinations of openings with spans of 12.5 m and total, in addition to the manoeuvres for discharging reduced flows, with the opening of particular spans with 1 m and the rest closed. • Unusual operations consisting of tests with manoeuvres resulting from the impossibility of opening 1 or 2 spans (spans under maintenance) and gate test manoeuvres, which involve the isolated opening of only one gate, starting from the closed condition and continuing until fully open. The procedure employed in the tests consisted in stabilizing the discharge from the model for 243 Main Brazilian Dams III a particular manoeuvre and observing the discharge downstream, verifying the occurrence of recirculation, flow separation, turbulence and dragging of blocks of rock from downstream into the interior of the dissipation pool, as well as conditions of energy dissipation and discharge of the flow downstream of the basin. According to the behaviour, the manoeuvres were classified as "satisfactory", "acceptable", "emergency" or "forbidden". 4.4. Energy Studies In accordance with the energy studies, the principal characteristics of the development were: • Maximum normal water level with run-of-the-river operation 212.00 m • Minimum installed power of 850 MW with 5 generator units • Firm energy, after the complete motorization 4,468,476 MWh/year until the entry into operation of the Tupiratins HPP when the assured energy becomes 3,708,198 MWh/year. • Firm power, after the complete motorization 701.50 MW However, the owner decided not to limit the power of the acquired turbines, whose rated power is 183.48 MW, by the capacity of the generators. Therefore, as the capacity of each generator is 190 MVA, equivalent to 180.5 MW, the final installed power of the plant is 902.5 MW. The final evaluation of the energy parameters was made from simulations, at the monthly level, of a reference system that encompasses an assemblage of the power plants in existence, or under study or being planned, that aims to represent the national generator park with a horizon of close to 10 years. This reference system includes the principal power plants of the interconnected systems of the South/South-East/CentreWest and North/Northeast. The simulations were run principally during the critical period of the interconnected systems (June/1949 to November/1956) for some operational scenarios of the Luís Eduardo Magalhães HPP. The simulations were run imposing an "objective market" for the system that resulted in zero failures, corresponding to the critical load of the simulated system. These simulations formed the basis for calculating the firm energy values. Firm energy values were calculated for the following situations of the development of the Tocantins River cascade: • First stage - the entire reference system and in the Tocantins basin only the developments of Serra da Mesa, Cana Brava, Lajeado and Tucuruí I. • Second stage - the entire reference system and all the power plants of the Tocantins, except the Tupiratins power plant. • Final stage - the entire reference system and all the power plants of the Tocantins including the Tupiratins HPP. 244 The data employed for the simulations was: • Turbine - Rated power per unit 183,483 kW - Rated net head 34 m - Net reference head 29 m - Efficiency 94.53% - Number of units 5 • Generator - Rated power 190,000 kVA (180.5 MW) - Efficiency 98.69% • Loss of head in the hydraulic circuit 1.7% • Rate of unavailability/reserve 13% • Rating curve at the outlet of the draft tube. The scenario of the final stage with the Tupiratins HPP included the backwater effect caused by Tupiratins dam. • Series of monthly mean natural flows - available in the SIPOT/2000. • Period of the simulation 1931 to 1996 5. DESCRIPTION OF THE PRINCIPAL STRUCTURES 5.1. River Diversion In accordance with Figure 6, the diversion of the Tocantins River for the Lajeado plant was effected in two distinct phases, of which the first was divided into two stages. In the first stage of the first phase, the river was maintained partially in its natural riverbed, and the area of the principal concrete structures remained protected by compacted soil cofferdams, protected by rockfill where necessary. Accompanying the descent of the natural water levels, in the area outside the cofferdam, part of the tailrace channel was excavated and, during the following dry season, the second stage of the first phase was implanted, and the excavations of the tailrace channel concluded. The second phase was characterized by the river diversion through the spillway structure, in 6 bays with the sills lowered, with the construction area of the dam in the river bed protected by cofferdams constituted by placed rockfill, and with external sealing. The determination of the number and the elevation of the overflow of the lowered sills was made considering that the placement of the second phase cofferdams, upstream and downstream, was simultaneous, guaranteeing the participation of the difference in levels on both work fronts, so that the maximum difference in levels in the breaches, was less than 3.00 m, admitting, conservatively, a participation in the falls of a maximum of 20% of the difference in levels of the least stressed breach. With the closure of the gates of the openings by lowered sills, in a planned and consistent manner, with the natural flows of the river and the raising of the dam in the river bed, the second phase culminated with the beginning of reservoir impoundment. Main Brazilian Dams III Figure 6 - River Diversion Phases 5.2. Dam The dam is constituted by five different dam stretches: • In the right bank an earthfill dam was built, of homogeneous section, and with vertical filters and horizontal drainage filters of sand with transition to mixed sections at the future concrete structures of the locks, and at concrete dam of the river channel. The dam has its crest at El. 216.00 m, with a maximum height of close to 30. 00 m and a length along the crest of 560.00 m. • The dam in the principal channel of the Tocantins River is in roller compacted concrete (RCC), of gravity type, 587.00 m in length, maximum height of 43.00 m, and with its crest at El. 215.00 m. • Spillway, connection dam and water intake in typical gravity section, in conventional concrete with a length along its crest of 37.50 m. • A dam of mixed earth/rockfill section was built in the left bank up to the fish ladder and an earth dam of homogeneous section, similar to that of the right bank, up to the abutment. The total length of this stretch of the left bank dam is 310.00 m with a maximum height of 26.00 m. The dam is complemented by a fish ladder for the transposition of migratory fishes. Its attraction point is located in the most downstream stretch of the tailrace channel and facilitates the transposition of migratory fishes to water levels of the reservoir varying between the elevations 211.50 m and 212.30 m and the minimum downstream water level of El. 176.00 m. Its mean declivity is 5%, and it contains four resting tanks at intermediate levels of around 8.00 m. The fish ladder is depicted by Photo 3 and 4. 5.3. Spillway The spillway is constituted by 14 blocks with a total length of 323.00 m. Its maximum capacity is 49,870 m3/s. Its dimensions were exhaustively tested in small scale model tests, as described under item 4.3. Each one of the 14 blocks is equipped with a radial gate with a net width of 17.00 m and a height of 23.50 m, 245 Main Brazilian Dams III Photo 3 - Fish Ladder - General View Photo 4 - Fish Ladder - Detail an oleo-dynamic centre for each two blocks and two servomotors for the gate manoeuvres. A stoplog gate composed of 10 elements can be used for closing a bay for any repairs to the gate or even the spilling profile. The same rolling gantry crane as for the water intake is used for moving and erecting the spillway equipment. 5.4. Water Intake - Powerhouse The water intake - powerhouse complex is formed by a monolithic structural system constituted by five independent units with a width of 28.50 m and an upstream-downstream length of 85.50 m, separated from each other by expansion joints fitted with joint seals. At the left abutment there is an erection bay constituted by a 26.00 m block and by a 13.00 m block for unloading equipment. The water intake of each unit is divided into three parts, with free entrances 5.65 m in width and 27.00 m in height provided with trash racks in nine removable panels. The stoplog gates have a free span of 5.65 m and a free height of 16.82 m and can be installed immediately upstream of the fixed wheel gate for draining the hydraulic circuit. 246 The emergency fixed wheel gates have a free span of 5.65 m and a free height of 15.50 m and are driven by servomotors with oleo-dynamic centres with switchboards under local command. The rated flow of a water intake block is 660 m3/s. Upon the crest of the water intake at El. 215.00 m there is a rolling gantry crane with an electrical windlass for operating the stoplog gates, the fixed wheel gates and the servomotors. This gantry crane also attends the crest of the spillway. A rack cleaning machine was installed for cleaning the racks. Immediately downstream of the emergency gate, between elevations 185.00 m and 215.00 m, galleries were installed for the equipment and mechanical systems, as well as pits for raising the cables and ventilation ducts. The mechanical gallery at El 185.00 m is served along its entire length by a mono-rail equipped with an electrical windlass of 50 kN capacity. The powerhouse infrastructure extends from the foundation of the draft tubes, at El. 142.00 m, to the floor of the generator hall at El. 185.00 m. This infrastructure is composed by the draft tube in concrete with the steel lining of the vertical portion and of the stretch upstream of the septum of the turbine pit, and the spiral casing in concrete, serving as the support base for the stator and intermediate guide bearing of the generator unit. The access to the turbine pit is obtained through a gallery situated at El. 174.40 m and the access to the draft tube is through the gallery at El. 157.00 m. The powerhouse superstructure is of the sheltered type, extending from the floor of the generator hall at El. 185.00 m to the cover at El. 216.50 m and comprises the machinery hall and the electromechanical galleries. The erection of the powerhouse equipment is executed by two principal rolling bridge cranes of 2700/300 kN, supported by concrete beams. Downstream of the powerhouse proper and interconnected to it, are situated the electrical galleries at the elevations 180,00 m, 185,00 m, 192,00 m, the mechanical gallery at El. 174.40 m and the ventilation gallery at El. 198.00 m. Upon the upper external downstream platform, located at El. 205.40 m, were installed 5 step-up transformers, as well as a roadway for vehicle circulation. The system for closing the draft tubes was installed downstream of the electrical galleries. This closure can be made by 4 stoplog gates for the draft tubes of 2 generator units of the powerhouse. During the construction phase, the remaining draft tubes were protected by concrete arches. A rolling gantry crane was installed on the platform to handle the manoeuvres of the stoplogs. The generator units are composed by 5 Kaplan-type turbines with a rated power of 180.5 MW, at the net reference head of 29 m and 5 synchronous, three-phase, generators of 190 MVA, 100 rpm, 13,8 kV, 60 Hz, with a Main Brazilian Dams III power factor of 0,95. The energy is conducted to the step-up transformers through 5 sets of 13.8 kV, shielded three-phase isolated bus-bars, with natural cooling. Figure 7 presents a typical section of the Water Intake - Powerhouse complex. The principal mechanical and electrical auxiliary systems are: • Water Cooling and Service System • Draft Tube Draining and Filling System • Drainage System of the Powerhouse • Hydraulic Measurement System • Compressed Air Service System • Ventilation and Air Conditioning System • Potable Water System • Sewage Drainage System • Fire Protection System of Generators and Transformers • General Fire Protection System through Portable Extinguishers and Hydrants • Transformer Oil Drainage System • Lubricating and Insulating Oil Systems • Excitation and Voltage Regulator System • Command, Control and Supervision Systems • Electromechanical Workshop 6. CONSTRUCTION 6.1. Jobsite Industrial Yard The jobsite industrial yard was implanted in the left bank of the Tocantins River, downstream of the final stretch of the powerhouse tailrace channel. As can be seen in Figure 8, the layout is fairly compact and in its downstream end were placed the lodgings, a commercial centre, first aid station, dining halls and leisure areas. 6.2. Construction Planning - Construction Schedule Commencing with the establishment of a basic schedule and once it was associated with a list of basic deadlines, all the contracted firms, by means of interactive adjustments, committed themselves to observe the specific schedules, which were compatible with each other. Part of the basic deadlines was utilized to control the releases for the payment of the respective global prices. The strong coordination of INVESTCO S.A., associated with well prepared contractual instruments permitted an optimal development of the actions directed towards the materialization of the enterprise. Figure 9 indicates the construction schedule, the principal goals initially established and the reality attained. In spite of Figure 7 - Water Intake - Powerhouse - Hydraulic Circuit 247 Main Brazilian Dams III Figure 8 - Jobsite Industrial Yard having initially established a challenging schedule, providing for the beginning of operation in 43 months after the commencement of the civil works, the real term obtained was 41 months. This was an important advance in relation to the term of 56 months contemplated in the initial phase of the basic design. The same Figure indicates the histogram of the concrete works. To obtain these production figures, in addition to the intensive use of pre-assembling, the concrete: • Was poured in lifts 2.5 m in height and, in the water intake pillars and spillway, the intensive use of slip-forms permitted the execution of continuous concrete pours up to 25 m in height. • It was refrigerated by the introduction of crushed ice in the mix, permitting it being poured with a temperature of 16ºC. • It was dosed employing Portland cement with fly ash with the aim of reducing its reactivity, since the aggregates were potentially reactive with the cement alkalis. Other highlights with reference to the executive planning: • Erection bay - simultaneous erection of 2 generator rotors, permitting the conclusion of the generator units with a phase difference of 3 months. 248 • Powerhouse and water intake protected upstream and downstream by temporary cofferdams. • Conclusion of the erection of the 2 first units before the reservoir filling in order to diminish the interval between their initial generations. • Initial generation of the first unit with pre-filling of the reservoir before the final closure. 6,400 workers were mobilized in the industrial jobsite during the peak of the job. 6.3. Optimization of the Project and Consequent Cost Reduction With the ample participation of all the contracted firms, INVESTCO S.A., promoted, in addition to the advances already attained since the feasibility studies, the introduction of various improvements in the course of the final design, among which we should highlight: • Concrete Works - Reduction in the length of the dissipation pool lined with concrete, from 58.00 m to 38.00 m; a decision resulting from the tests on the two-dimensional, hydraulic models with the scale of 1:60, and the general three dimensional model with a scale of 1:120, also reflected in the lateral walls. The thickness of the slab was reduced form 2.00 m to 1.50 m. Main Brazilian Dams III Figure 9 - Time Schedule - Concrete Histogram - Optimization of the conduits in the water intakes and in the draft tubes. - Reduction of the volumes of the erection bay. - Elimination of the intermediate platforms which lacked function in the upstream region of the water intake and erection bay structures. - Reduction of the volumes of the dam in the river bed, mainly resulting from the reduced length and alterations to the elevations of the foundation. - General optimizations of the cross-sections of the typical blocks. • Earth / Rockfill Works - Optimization in the construction of the first phase - first stage cofferdam, when subject to low water levels during the construction period, which permitted the elimination of the initially contemplated pre-cofferdam. - Raising the foundation elevation in the erection area resulting in rock excavation economies. - Optimization of the excavation elevations in the geometry of the tailrace channel. - General optimizations in the cross-sections of the cofferdams of the earth and/or rockfill. The total of the optimizations led to important reductions in the volumes executed, of which the principal ones were: Concrete 155,000 m3 Common excavation 175,000 m3 Open air rock excavation 614,000 m3 Compacted embankments, including rockfill 382,000 m3 Removal of cofferdams 304,000 m3 In financial terms, these optimizations led to a reduction of US$ 29.4 Millions in the costs of the job. In accordance with contractual dispositions, this reduction was shared with the contracting firms in the proportion of 45% for the constructors and 10% for the consulting firm. These dispositions certainly contributed to the scope of the optimizations, with favourable results also reflected in the terms for the execution. 7. ENVIRONMENTAL, SOCIAL AND ECONOMIC 7.1. Basic Environmental Programmes Implemented Thirty-three environmental programmes and around 400 million reais in environmental investments - never before in Brazil was a hydroelectric power enterprise involved in so many environmental actions. During the construction of the plant and during the subsequent years of operation, the following Basic 249 Main Brazilian Dams III Environmental Programmes - PBAs were implemented: 1 - System for monitoring: local climate, water levels, seismology and, sedimentology; 2 - Hydrogeological monitoring; 3 - Monitoring and stabilization of slopes; 4 - Research on alternative quarries; 5 - Research and management: flora, wildlife, turtles and dolphins; 6 - Implantation of Conservation Units; 7 - Deforestation and cleaning of the reservoir area; 8 - Reservoir protection belt: zoning and reforestation; 9 - Limnological monitoring; 10 - Research on the ichthyofauna; 11 - Conservation of fish fauna; 12 - Environmental education; 13 - Prevention of accidents with poisonous species; 14 - Acquisition of urban rural areas; 15 - Reconstitution and improvement of the highway, electrical and sanitary infrastructure; 16 - Reconstitution and improvement of the social and service infrastructure affected by the reservoir; 17 - Reurbanization of the coastal belt of Porto Nacional; 18 - Plan for the reurbanization of Lajeado and Miracema do Tocantins; 19 - Adaptation of the public services during the construction; 20 - Adaptation of economic services; 21 - Reconstitution and enlargement of the areas for tourism and leisure; 22 - Relocation and resettlement of the urban population; 23 - Relocation and resettlement of the rural population; 24 - Public health programme; 25 - Monitoring of the population resettlements; 26 - Archaeological rescue; 27 - Programme for the Xerente native population; 28 - Programme of dissemination and information; 29 - Relocation of the Palmas sanitary dump; 30 - Recuperation plan for degraded areas; 31 - Resettlement of the population of Lajeadinho and of the rural population affected by the construction; 32 - Medical and sanitation attention and health education for the population directly affected by the job; 33 - Environmental specifications of the construction. 7.2. Relevant Aspects in the Environmental Area Since obtaining the Installation Licence - LI, issued by the Tocantins Nature Institute - NATURATINS in June of 1998, intense activities were developed with the aim of mitigating and compensating the negative impacts and empowering the positive impacts resulting from the implantation of the power plant. Before the beginning of the works, the environmental specifications to be observed by the Contractor were defined, covering aspects such as drainage, 250 geotechnology and embankments, highways and access roads, water supply, collection and disposal of wastes, traffic, operation of machinery and equipment, signposting, deforestation. Special attention was given to the aspects of labour mobilization and relations with the existing native community immediately downstream of the power plant. In relation to the medical, sanitary and health education of the jobsite population, actions of health protection, promotion and recuperation were developed with the aim of making early diagnoses, and providing adequate therapeutical treatment, maintaining it as the entrance door to the health system of the State of Tocantins. A plan for the recuperation of degraded areas was also prepared, embracing the jobsite, the encampment, the borrow and spoil areas, and the sand extraction beds. In the first place, procedures were defined with the object of minimizing impacts and, in the second place, a plan was developed for replanting the area, which, after approval by the NATURATINS, was put into practice. The following activities were developed for the biotic medium: • Research and Management of the Flora and Fauna involving the following works: - Floral and phyto-sociological surveys in the area of influence of the Luís Eduardo Magalhães HPP with the collection of genetic material and epiphytes; - Monitoring and rescue of the wildlife during the phases of deforestation and filling of the reservoir and, as complementation, monitoring was executed of the entomological fauna, entomo-malacological monitoring, monitoring of arachnids and centipedes, in addition to a programme for accompanying the re-colonization of alligator and iguana lizard species, and a programme for preserving the species of herpetological fauna. - Identification and protection of the egg-laying sites of turtles, including a programme of environmental education and the collection of turtle eggs and hatchlings. - Dolphin monitoring, comprising focal sampling, tracking sampling and instantaneous monitoring. • Ichthyofauna research, involving standardised collections with the aim of studying the fish communities and surveying the spawning areas and natural nurseries in the phases of the natural river, the filling and the reservoir. • Conservation of the Fish Fauna, involving the saving of the fishes during the 2nd phase of the river diversion and during the shutdowns of the generator units. A fish ladder was also installed with the aim of permitting the transposition of the migratory species. At present, studies are still underway to evaluate the efficiency of the transposition mechanism. • Deforestation and Cleaning of the Reservoir Area After the demarcation in the field of the flooding level, the Plan of Dissemination and the Environmental Education Programme and the teams surveying the affected population issued information addressed to the Main Brazilian Dams III proprietors of the areas neighbouring the reservoir and to the local residents, concerning the possibility of exploiting the existing lumber in the area to be flooded. 43,000 hectares of vegetation were deforested, comprising degraded and anthropic lands, scrub and swampland. With the aim of promoting the repopulation of the fauna, the sequence of the cuts followed the direction from downstream towards the upstream and from the lower elevations to the higher. After filling the reservoir, NATURATINS recommended cleaning the floating materials (trunks and branches that could not be burned) and the additional deforestation of more than 6,000 ha with a view to scenic landscape restoration. • Reservoir Protection Belt: Zoning and Reforestation INVESTCO prepared the "Plan of Conservation and Multiple Uses of the Luís Eduardo Magalhães HPP Reservoir and its Surroundings" contemplating a macro vision of its zoning. The reforestation is underway of an approximate area of 325 ha on the border of the reservoir, involving production activities of seedlings, transplants and plant maintenance. The following programmes were developed for the social economical medium: • Acquisition of Rural Areas larger than 80 ha The acquisition process of rural areas with extensions greater than 80 ha was promoted in the municipalities of Miracema do Tocantins, Lajeado, Palmas, Porto Nacional, Brejinho de Nazaré and Ipueiras, embracing 272 properties for a total of 96,755.6083 ha. • Relocation of the Rural Population 362 families, between proprietors and occupants were relocated into 12 settlements located in the Municipalities of Ipueiras (1), Brejinho de Nazaré (1), Porto Nacional (6), Monte do Carmo (1), Porto Nacional and Palmas (1), Lajeado (1) and Miracema and Miranorte (1). Residences were built in accordance with the family composition, equipped with hydraulic, sanitary and electrical installations. Specific collective structures were also implanted in each resettlement, covering accesses, recreation areas, community centres, etc. A Plan of Rural Development was developed to guide the production systems of the settlements. • Relocation of the Urban Population 587 families were relocated to 12 collective resettlement areas in the municipalities of Palmas, Porto Nacional, Miracema, Ipueiras and other dispersed locations, in the director plan of Palmas, Miracema, Brejinho de Nazaré, Lajeado and Porto Nacional. Residences and also institutional works, such as churches, schools, first aid posts and police stations, when they existed in the urban areas affected by the reservoir, were duly relocated. • Evaluation and Monitoring of Population Relocations This programme refers to the accompaniment of the collective resettlement projects, in the urban and rural areas, with a view to evaluating and implanting the projects, their effects as well as their subsequent performance, with the objective of correcting directions in the process. • Reconstitution and Improvement of the Highway, Electrical and Sanitary Infrastructure The following services were executed with a view to improving the infrastructure of the surroundings of the reservoir. - Relocation of 10 km of the TO-010 Palmas-Lajeado highway. - Implantation of a ferry-boat in Palmas until the conclusion of the works of the reinforced concrete bridge over the reservoir. - Seven raisings of the crossings over streams, 3 protections of embankments beside the reservoir, relocation of 97 km of roads and 10 bridges for the improvement of local roads, implantation of 1 catwalk and reinforcement of a bridge. - Relocation of the 138 kV TL between Palmas and the Miracema Substation. - Improvement of stretches of the 69 kV TL from Porto Nacional to Paraíso - Relocation of stretches of the 34,5 kV TL from Lajeado to Palmas - Implantation of 24 km of sewage collection network and 7 pumping stations, up to the Sewage Treatment Station in Porto Nacional - Preparation of the design for the new sanitary dump of Palmas, for construction by the City Hall and implementation of the activities necessary for the shutdown of the then existing dump. • Reconstitution and Improvement of the Social and Services Infrastructure affected by the Reservoir The following services were executed with the aim of reconstituting the infrastructure affected by the reservoir - Replacement of 4 schools - Replacement of 5 religious temples - Replacement of 3 first aid stations - Relocation of 2 cemeteries - Replacement of 2 community halls - Replacement of 1 Military Police post • Plans for the Reurbanization of Lajeado and Miracema do Tocantins A covenant was signed with the UNITINS for the execution of the Plans of Reurbanization of the cities of Lajeado and Miracema do Tocantins, with a view to preparing the plan of territorial organization of municipalities, considering the location of the power plant, its accesses and the lodgings for the personnel involved in the construction, taking into account the plan of the city and the need for expanding the recreation area, the improvement of the highway accesses and of the public transport, security, illumination, etc. • Improvement of the Economic Activities The works were executed covering the reconstitution and/or indemnity of the commercial activities and production of ceramics and the improvement of the 251 Main Brazilian Dams III commercial, industrial and services activities. Urban and rural establishments directly or indirectly affected by the reservoir were registered, followed by the immediate evaluations of the goods involved in order to define the alternatives for indemnities, relocation and eventual formation of stocks. Then, negotiations were opened for the indemnity and/or replacement of the commercial activity. In compensation, alternative extraction beds were investigated in the area of influence of the power plant. Nine economically viable extraction beds were selected. • Archaeological Rescue More than 300 archaeological sites were registered, comprising lithic, ceramic, shelters, historical, and cave paintings sites. During 5 years, the rescue comprised archaeological artefacts found both in the directly affected area and in the area influenced by the reservoir. • Programme for the Xerente Native Community An ethnic-environmental diagnosis was prepared covering the Xerente and Funil Native Reservations, with the purpose of supporting the preparation and detailing of the actions over the short, medium and long term. The INVESTCO furthermore financed the Emergency Project of Alimentary Security - PESA, with a view to providing the Xerente community with subsistence plantings, mechanised plantings and high density vegetable gardens, together with the planting of fruit trees. The public health structure was reinforced with the construction of three infirmaries in the aboriginal stations. • Environmental Education The PEAL - Environmental Education Programme of the Luís Eduardo Magalhães HPP developed an unprecedented feature in the State of Tocantins, based on a coordination covering all the action strategies, though a Coordination Group formed between private initiative, environmental NGOs, state and federal organs. A further approach of the programme was to inform the communities, through the schools of the targeted municipalities, of the environmental changes that would take place with the formation of the reservoir and to discuss these changes, as well as to show the measures adopted to minimize the various impacts and possible actions that the communities can adopt in their interactions with the environment to produce benefits, by the use of non-destructive models. • Plan of Dissemination and Information - The plan aimed at the dissemination of information concerning the power plant, targeting the affected populations of the rural and urban areas, community associations, non-governmental organizations and civil society defence entities. Presentations were made of the plans and of the principal information of collective interest in all the City Halls of the affected municipalities, as well as in the urban centres Lajeadinho, Vila Canela, Vila Graciosa and Pinheirópolis 8. PERFORMANCE OF THE ENTERPRISE 8.1. Analysis of the Behaviour of the Concrete Structures and their Foundations For monitoring the concrete structures and their respective foundations, a set of instruments was installed comprising tube piezometers, multiple shaft extensometers, tri-orthogonal jointmeters, pore pressure gauges, flowmeters and thermometers. These instruments were strategically distributed in the concrete of the structures and foundations, in a manner to fulfil the double purpose of verifying the behaviour during the construction phase and the beginning of operation, and of controlling displacements and the development of hydraulic pressures and flows during the entire period of the service life of the power plant. The great majority of the instruments, distributed as indicated in the Table 2, were used for both cases. During the construction phase, the analyses of the readings were made practically continuously. After the reservoir filling and entry into operation of the power plant, the readings began being taken with variable frequency according to the type of instrument and its performance. Initially made every three months, the analyses are now effected once a year, always accompanied by local inspections of all the structures. After almost seven years since the filling of the reservoir (which occurred in September of 2001), it can be affirmed that the behaviour of the concrete structures and their foundations is considered to be fully satisfactory. The blocks of the concrete structures present good conditions with regard to uplift pressures. Only some isolated occurrences have been recorded, since in only one case was it necessary to intervene with corrective measures. It was the specific case of the water intake block TA-01, in whose foundation, after a period of almost three years of stability, a piezometer at the concrete- Table 2 - Distribution of instrumentation in the diverse structures 252 Main Brazilian Dams III rock contact commenced to indicate an increase in uplift pressure, reaching values very close to the so-called "attention level". The piezometric evolution in the foundation of this block, and the flow of the drainage system were kept under stricter vigilance, observing that after close to a year the uplift pressure again presented a new increase. In addition to this, another piezometer situated below the first also began indicating an increase in the piezometric pressure. In the last three months of 2005 it was decided to intervene in the process, promoting a general check of the conditions of cleanliness of the drainage system of this block. Since nothing abnormal was found, it was decided to execute some additional drains, oriented to cross the general direction of the drainage system of the project. After opening only five holes, the uplift pressure abruptly fell in both piezometers, although the flow in the new drains remained at almost insignificant levels. Figure 10 illustrates the evolution of the uplift pressures in this structural block. In the remaining structural blocks only a few isolated instruments presented piezometric values close to the "limits of attention", but with a stabilized behaviour, not constituting a significant problem in the general scheme of the uplift pressure distributions in the block. With regard to the displacements in the foundation, the values recorded during the period by the rod extensometers depict a situation of total stability in all the instruments. At the same time, in absolute terms, the displacements can be considered very small in all the instruments, indicating uniform behaviour and good quality of the foundation, in general. The Table 3 presents, in synthesis, the total accumulated displacements recorded up to November of 2006. The graph of Figure 11 presents the typical behaviour recorded by the extensometer installed in the foundation of the RCC dam. The triorthogonal jointmeters also presented, in a general manner, block displacements compatible with the expectations. The graphs show that some of the blocks have still not achieved equilibrium with the mean ambient temperature and, for this reason, are still recording small increases in the openings of the contraction joints, principally in the months of milder climate. Figure 12 presents this type of behaviour. No more important occurrence was recorded. With regard to the total flow measured by the flowmeters, it was well below the design maximum limit values and the instruments are functioning adequately, indicating the tendency to reduce the seepage flows (see Figure 13). The absence of a corresponding increase in the foundation uplift pressures is an indication of the reduction in the permeability of the foundations to the "entry" of infiltration water. In conclusion, the instrumentation installed shows that the structures are behaving as expected. Figure 10 - Uplift Pressure in the Foundation of Block TA-01 of the Intake Table 3 - Variations recorded by the deepest rod (rod 1) of the multiple rod extensometers from the commencement of readings until 28/11/2006. 253 Main Brazilian Dams III Figure 11 - Displacements in the Foundation of Block B-25 of the RCC Dam Figure 12 - Displacements Recorded by the Triorthogonal Jointmeter between Two Blocks of the Intake Figure 13 - Seepage Flows in the Connecting Wall 254 Main Brazilian Dams III 8.2. Analysis of the Behaviour of the Earthfill and Rockfill Structures Table 4 lists the types and the numbers of instruments installed for monitoring the foundations, embankments and interfaces of the clay cores with the concrete structures. Immediately after the filling, greater attention was directed to the recordings of the piezometric levels measured at both earth-concrete interfaces subjected to monitoring. This verification led to the installation of other piezometers, with the objective of supporting the interpretation of the behaviour of the percolation in these contact regions. Close to the erection bay structure there is evidence of an earth embankment with a more heterogeneous hydraulic conductivity, suggesting a more permeable earthfill zone at the mid-height of the dam. In the opposite bank the monitoring of the contact with the concrete dam indicated a more favourable behaviour, despite there also being evidence of deficiencies in the earth-concrete contact in the upstream end of the core. The most recent years of monitoring these regions have presented a water flow with stable behaviours since the water level in the reservoir undergoes insignificant variations over time. The clayey core monitored in the earth dam of the left bank, conceived containing compacted soil in the central zone and outer rockfill wedges, presents a good distribution of the equipotential lines, revealing hydraulic gradients that are more uniform and compatible with those of compacted embankments of good homogeneity. The foundation piezometers continue indicating piezometric levels in agreement with those admitted in the design assumptions and, as expected, the inferences of the piezometers demonstrate a significant efficiency of the sealing trench that intercepts the layer of alluvial soil of the foundation. Periodical inspection of the earth and rockfill structures, as well as the analyses of the instrument readings reveal a stable behaviour without any anomaly, practically six years after the filling of the reservoir. Figure 14 shows a typical monitored section of the right bank earth dam and Figure 15 shows the behaviour of the corresponding piezometric levels. Table 4 - Instruments installed in the Earth and Rockfill Structures (*) Instruments installed after the filling of the reservoir Figure 14 - Typical Monitored Section of the Earth Dam 255 Main Brazilian Dams III Basic Data Area of the hydrographical basin Annual mean precipitation Annual mean temperature Figure 15 - Piezometric Levels in the Foundation of the Earth Dam 9. TECHNICAL FEATURES Location Latitude Longitude Municipalities of Miracema do Tocantins/ Lajeado - State of Tocantins 09º45’26” 48º22’17” Year of start July of 1998 Entry into commercial operation 01/12/2001 - 1st Unit 01/03/2002 - 2nd Unit 09/05/2002 - 3rd Unit 30/07/2002 - 4th Unit 07/11/2002 - 5th Unit Proprietor INVESTCO S.A., constituted by the firms: REDE Lajeado Energia S.A. 45.35% EDP Lajeado Energia S.A. 27.65% CEB Lajeado Energia S.A. 20.00% Paulista Lajeado Energia S.A. 7.00% Designer Themag Engenharia e Gerenciamento Ltda. Contractor CCL - Consórcio Construtor do UHE Lajeado constituted by the firms: - CONSTRUTORA ANDRADE GUTIERREZ S.A. and - CONSTRUTURA NORBERTO ODEBRECHT S.A. Manufacturers & Erectors CELAJ - Consórcio Eletromecânico Lajeado constituted by the firms: - VOITH SIEMENS HYDRO POWER GENERATION LTDA. - BARDELLA S.A., with subcontractors for equipment erection the firms: ENESA Engenharia S.A. ENERCAMP Engenharia 256 184,219 km2 1,800 mm 25.9º C Reservoir Area at maximum normal level Total volume Active volume Length Maximum width Mean depth Maximum normal water level Maximum exceptional water level Minimum water level 630 km2 5.193 x 109 m3 0.48 x 109 m3 167.5 km 8.4 km 8.00 m 212.30 m 212.60 m 211.50 m Tailrace channel Maximum normal water level Maximum exceptional water level Minimum water level 187.20 m 201.50 m 173.20 m Flows Mean incoming flow 2,523.00 m3/s Maximum recorded flow (24/02/1980) 28,558.00 m3/s Minimum daily flow recorded (19/10/1994) 263.00 m3/s Maximum diversion flow 23,019.00 / 26,161.00 m3/s Time of recurrence 25 / 50 Years Maximum incoming flow - ten thousand year 49,870.00 m3/s Dam Type Length Maximum height Crest elevation Width at the crest Spillway Type Length Design flow Earth/rockfill/Roller C. Concrete 2,034.43 m 74.00 m 215.00 m 10.00 m surface 323.00 m 49,870.00 m3/s Spillway Gates Type Number Dimensions: -Width - Height Manufacturer 17.00 m 23.50 m BARDELLA Water Intake Type Length Maximum height Incorporated to powerhouse 142.50 m 74.00 m Radial 14 Main Brazilian Dams III Water Intake Gates Type Number Dimensions: - Width - Height Manufacturer River Diversion Type Powerhouse Type Width Length Installed capacity Fixed wheel 5X3 5.65 m 15.50 m BARDELLA 6 Lowered Spillway Bays Sheltered 50.52 m 142.50 m 902.50 MW Turbines Type Kaplan with vertical shaft Number of units 5 Rated power 180.50 MW Rated head 29.00 m Maximum discharge per unit 660.00 m3/s Rated speed 100 rpm Manufacturer VOITH Generators Type Rated power Voltage Frequency Rotation Manufacturer Synchronous 190 MVA 13.8 kV 60 Hz 100 rpm SIEMENS Step-up Transformers Number 5 Type Three-phase - submerged in insulating oil Rated power 190 MVA Voltage 13.8 - 230 kV Manufacturer SIEMENS Quantities Excavation in soil Excavation in rock Compacted clay and rockfill Concrete (RCC & Conventional) Reinforcing steel 3,213,750 m3 3,813,020 m3 790,400m3 1,243,074m3 61,000 t 257
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