BPW Transpec ALII Air Suspension Parts Catalogue 3-2013

Transcription

BPW Transpec ALII Air Suspension Parts Catalogue 3-2013
BPW TRANSPEC
AIR LIGHT II SERIES AIR SUSPENSIONS
SPARE PARTS CATALOGUE
FOR AUSTRALIAN ASSEMBLED AXLES
TABLE OF CONTENTS 1992
CONTENTS
PAGE
BPW Air Suspension Series
3
Hangers
4
Trailing Arms and Attachments
5
Spring Eye Bolt Assembly
6
Shock Absorbers and Attachments
7
Airbags and Airbag Parts
8
Axle Clamping
9
This book is intended to assist with the identification of spare parts for Australian assembled axles fitted with ALII Series Air
suspensions with M24 Spring Eye Bolts only. It is not intended to give
detailed technical service and/or maintenance information.
For technical service and/or maintenance information please refer to the BPW Operator’s Manual and workshop manual or
contact your nearest BPW Transpec Branch listed on the back cover of this book.
2
BPW Transpec ALII Air Suspension Catalogue 3/2013
BPW AIR SUSPENSION SERIES1992
BPW AIR SUSPENSION SERIES
ALI (Air Light I)
Single leaf springs, 51mm
ALII (Air Light II)
M30 spring eye bolts
Single leaf springs, 62 mm
70mm wide springs
M30 spring eye bolts
ALII (Air Light II) *
M24 spring eye bolts
Single leaf springs, 62mm
70mm wide springs
M24 spring eye bolts
SL Series
See note below
Single leaf springs, 51mm
100mm wide springs
M30 springs eye bolts
O Series
Heavy Duty
Two leaf springs, 2x 43mm
100mm wide springs
M30 spring eye bolts
AL Series
D30, D30K & D36 Airbags
Webbing Sling axle retainers
Optional steel wire ropes
D36 Airbags
Steel wire rope catch straps
Please note:
As of mid September 2008 the new ALII Suspension is supplied as the standard BPW Highway
Suspension Series and from that date supersedes ALI and SL Series Suspension for all new deliveries.
IMPORTANT NOTE
This catalogue shows parts for ALII AIR SUSPENSIONS WITH M24 SPRING EYE BOLTS only.
For information regarding parts to suit M30 Spring Eye Bolts please contact BPW Transpec.
BPW Transpec ALII Air Suspension Catalogue 3/2013
3
HANGERS AND HANGER BOSSES
To suit M24 Spring Eye Bolts1992
L
D
B
F
ST
83
NON ALIGNABLE HANGERS
Part No
ST
B
D
F
Shape
0537544458
268
84
150
41
Tapered sides
0537544468
268
84
90
35
Tapered sides
0537544478
350
105
100
150
Parallel sides
ALIGNABLE HANGERS
Part No
ST
B
D
F
Shape
0537544318
268
84
150
41
Tapered sides
0537544328
268
84
90
35
Tapered sides
0537544308
184
91
70
35
Tapered sides
0537544338
350
105
100
150
Parallel sides
HANGER BOSSES
Hanger Type
4
Part Number
Non Alignable
0311300560
Alignable
0311303100
BPW Transpec ALII Air Suspension Catalogue 3/2013
TRAILING ARMS AND ATTACHMENTS
To suit M24 Spring Eye Bolts1992
Dimensions to measure
LL11
Fig A
L2
L 2 (BPW
30)
L 2 (BPW 36)
(Centre air bag)
D
K
75
ling arm with mounted
h plate (with mounted
ng screws) see page 9.
70
Ø 300
120
Ø 360
se spring screws for
L 5
Fig B1
Fig B2
BH
BH
Part No
Description
Fig
BH
D
L1
L2
0508213952
0534830370 (Fig A)
Trailing Arm
Catch Strap to suit
B2
10
62
500
380
0508213962
0534830360 (Fig A)
Trailing Arm
Catch Strap to suit
B1
80
62
500
380
0508214022
0534830360 (Fig A)
Trailing Arm
Catch Strap to suit
B1
80
62
500
310
IDENTIFYING REPLACEMENT TRAILING ARM SPRINGS
The BPW code number is punched into the underside of the tip of the trailing arm (in the area of the airbag).
If this code is missing or no longer legible the type of trailing arm can be determined by taking the following
measurements, referring to the diagram above:
1. Measure the thickness (D)
2. Measure the build height (BH)
3. Measure the dimension from the middle of the spring eye bolt to the middle of the axle (L1)
4. Measure the dimension from the middle of the axle to the centre of the airbag (L2)
BPW Transpec ALII Air Suspension Catalogue 3/2013
5
SPRING EYE BOLT ASSEMBLY
To suit M24 Spring Eye Bolt 1992
Non Alignable Hanger
Alignable Hanger
1155
1155
1161
1165
1165
1540
1540
1168
1168
1525
1525
SPRING EYE BOLT ASSEMBLY PARTS
Item
Description
Non Alignable
Hanger Shape
Qty Per
Axle
0203142KIT-P
Parallel sided
1
0203142KIT-T
Tapered sided
1
0203142KIT-1ALP
Parallel sided
1
0203142KIT-1ALT
Tapered sided
1
Alignable
Spring Eye Bolt Kit
(Includes items 1155, 1165 - 1540)
Kits
Spring Eye Bolt Kits
(Includes items 1155-1540)
1155
Spring Eye Bolt M24 x 166
1161
Alignment Plate
1165
Spring Eye Washer M24
0332034550
2
1168
Spring Eye Nut
0326014130
2
1525
Wear Plate * See below
1540
Steel Rubber Steel Bush
0334014200
0328144250
0311303100
6
4
0311300560
0203142400
Wear Plate to suit Tapered sided Hanger
2
Wear Plate to suit Parallel sided Hanger
BPW Transpec ALII Air Suspension Catalogue 3/2013
4
2
SHOCK ABSORBERS AND ATTACHMENTS
1315
Front Mount
Rear Mount
1300
1330
1330
1300
1318
1315
Fig D
iii
ii
i
Item
Part Number
Description
Qty Per Axle
Qty Per Axle
Front Mount
Rear Mount
1300
0237228300
Shock Absorber 326-496mm
2
1300
0237021800
Shock Absorber 475-800mm
1330
0252207412
M24 Nut Lock
4
1315
0334014190
M24 x 240 Shocker Mount Bolt
2
1315
0250234980
M24 x 140 Shocker Mount Bolt Rear Mount
2
1318
0331031380
Lower Shock Spacer
4
2
4
Figure D
i
* See Below
Sling
2
2
ii
AS0002
Rubber Ring Retainer
4
4
iii
AS0001
Plate Webbing Sling
4
4
* The part number for the sling will depend on the suspension.
To obtain the correct part number please refer to the tag on the sling or contact BPW Transpec.
BPW Transpec ALII Air Suspension Catalogue 3/2013
7
AIRBAGS AND AIRBAG PARTS
Fig F
Fig E
1240
1205
1215
1200
1210
1205
1220
1222
1210
1224
Base Plates D30/D30K
Fig G
Base Plates D36
Fig H
1220
1220
Airbag
Assy's
Airbag
Bellows
Airbag
Pistons
Base
Plates
Other
Parts
8
Item No
Fig
Part No
Description
V
X
1200
E
0542943660 Airbag Assembly D30 GFK AUST
1200
H
B
C
D
L
Design
0/20/60
70
180 150 25 70
E
0542943650 Airbag Assembly D30K GFK AUST 0/20/60
70
135 150 25 70
1200
E
0542943690 Airbag Assembly D36 GFK AUST
1205
E,F
0542942570 Airbag Bellow D30 GFK AUST
941MB
1205
E,F
0252942560 Airbag Bellow D30K GFK AUST
940MB
1205
E,F
0542942580 Airbag Bellow D36 GFK AUST
881MB
1210
E,F
0513939500 Airbag Piston D30 GFK
1210
E,F
0513939510 Airbag Piston D30K GFK
1210
E,F
0513939520 Airbag Piston D36 GFK
1220
G
0328095020 Base Plate D30/D30K
1220
H
0328095030 Base Plate D36
1215
F
0317903080
1222
F
0334012230 Centre bolt D30 Piston
1222
F
0334012240 Centre bolt D30K Piston
1224
F
0250709500 Bolt Airbag - Spring M16x65
1224
F
0550709600 Bolt Airbag - Spring M16x75
1240
F
0252733380 Lock Nut M12
45/80 70/120 180 210 25 95
0/20/60
70
45/80 70/120
Threaded Sleeve M16x51/SW 24
BPW Transpec ALII Air Suspension Catalogue 3/2013
20
110 135
20
150 170
AXLE CLAMPING
Over Slung
Non Alignable Hangers
Fig I
1057
Under Slung
Non Alignable Hangers
Fig J
1050
1055
1035
1041
1041
1032
1033
1055
1050
1057
Over Slung
Alignable Hangers
Fig K
1057
Under Slung
Alignable Hangers
Fig L
1050
1055
1040
1035
1040
1032
1033
1055
1050
1057
OVER SLUNG
Item
No
Fig
Part Number
Description
Qty
Over Slung
Per
Non Alignable
Axle
UNDER SLUNG
Over Slung
Under
Under Slung
Alignable Slung Disc
Drum
1032
J,L
0514525060
Spring Plate Right Hand
1
1033
J,L
0514525070
Spring Plate Left Hand
1
1035
I,K
0314525050
Spring Plate
2
1040
K,L
0308474430
Dowel
2
1041
I
0328136140AL2
Alignment Plate with Dowel
2
1041
J
0328136140AL2US
Alignment plate
2
1050
I,J,K,L
0313841014
U Bolt Round *
4
1055
I,J,K,L
0254012507
M24 Washer
8
1057
I,J,K,L
0252207412
M24 Nut
8
* For suspensions fitted to BPW disc brake axles with 377mm rotor diameter (predominantly for disc brake axles to suit 19.5” tyres) flat
U bolts part number 0313841130 are used. These should only be used in conjuction with axle seats that are made to suit flat U bolts.
BPW Transpec ALII Air Suspension Catalogue 3/2013
9
NOTES
BPW Transpec ALII Air Suspension Catalogue 3/2013
10
NOTES
BPW Transpec ALII Air Suspension Catalogue 3/2013
11
STATE BRANCHES
VICTORIA (Head Office)
1 - 11 Cherry Lane, North Laverton VIC 3026
Phone: (03) 9267 2444 Fax: (03) 9369 4826
Internet: www.bpwtranspec.com.au
e-mail: sales@bpwtranspec.com.au
NEW SOUTH WALES
10 Squill Place, Arndell Park, NSW 2148
Phone: (02) 8811 7000 Fax: (02) 8811 7050
QUEENSLAND
Cnr Archerfield Road & Bernoulli Street, Darra, QLD 4076
Phone: (07) 3217 0877 Fax: (07) 3217 0230
WESTERN AUSTRALIA
20 Brennan Way, Belmont, WA 6104
Phone: (08) 9479 5822 Fax: (08) 9479 6922
FREE CALL: 1300 651 652