Clippard Overview V2.indd
Transcription
Clippard Overview V2.indd
CLIPPARD MINIMATIC & MAXIMATIC Why use Clippard Minimatic and Maximatic systems? Clippard are manufacturers of pneumatic and electronic control devices. Established in 1946, they take pride in manufacturing high quality miniature pneumatic components with worldwide distribution. From a simple two step machine process, to complex automation of sophisticated machinery, Clippard Minimatics and Maximatics are used virtually everywhere for control, interface, sensing, logic and actuation functions. The Clippard Minimatics range includes stainless steel cylinders, solenoid valves, air pilot valves and a large variety of fittings and tubing. Clippard Maximatics are a larger selection of products that are utilised to enhance the Minimatic range, and used in most industrial applications where a high quality, low cost product is required. Clippard Maximatic are used virtually everywhere for control, interface, sensing, logic and actuation functions. Clippard offers a unique advantage by providing standard and custom products, as well as value-added assemblies based on the most successful miniature pneumatic line in the world. Since being appointed Australian distributor for Clippard, Pneumatics Direct has established an Australia wide network for this superior product range. CLIPPARD MINIMATIC AND MAXIMATIC CONTROL VALVES Mechanically-Actuated Control Valves Every system is unique, and Clippard has an air valve suited to every job. Clippard control valves are available in poppet or spool design; 2-, 3- or 4- way functions; and for pressures to 300psi. They are available with solenoid, air pilot, manual and mechanical actuators, and mounting styles include in-line, panel mount, manifold mount or clearance holes for mounting screws. When designing a pneumatics system, it is important to chose the proper size for each component. A valve of insufficient capacity may cause an entire system to operate slower than expected. Conversely, utilising a valve which possess greater capacity than is actually required results in needless size and often leads to excessive speed, impact, wear and air consumption. Toggle valves By choosing valves with different toggle positions, the user can customise the application to best suit their needs. 2-way toggle valves are the simplest pneumatic component, their function being to merely turn an air supply on and off. They are available in poppet or spool formats, and may be either a 2 position or have a momentary actuation. 3-way toggle valves have a supply, outlet and exhaust port. They are available in poppet or spool formats, and may be either a 2 position or have a momentary actuation. 4-way toggle valves can supply and exhaust two different outlets and are commonly used with double-acting cylinders. They are spool valves that by movement of the toggle may either be 2-position or have momentary actuation. Stem valves Stem valves are mechanically-actuated 2-, 3- or 4-way air valves with ENP brass bodies in either a body ported, rotating port or cartridge configuration, These can be manually-actuated, air-piloted, or may be part of a more complex control circuit. 2-way valves are the simplest pneumatic component— their function is merely to turn an air supply on and off. They may best be compared to a water faucet; in the “on” position water flows from inlet to outlet, and in the “off” position the water flow is stopped. 2-way toggle valves may have a poppet or spool, and may be either a 2 position or have a momentary actuation. 3-way valves are 2-way valves with the added function of exhausting the outlet when the valve is closed. 3-way stem valves may have a poppet or spool and be Normally-Closed (N.C.) or Normally-Open (N.O.). 4-way valves can supply and exhaust two different outlets, and are commonly used with double-acting cylinders. They are spool valves that may either be spring return or double acting. 08 9333 4920 Unit 1, 274 Welshpool Rd, Welshpool, Perth WA 6106 info@pdaustralia.com.au www.pdaustralia.com.au CLIPPARD MINIMATIC AND MAXIMATIC ELECTRONIC MOUSE VALVES Electronic Mouse Valves Clippard’s electronic mouse line valves are quiet and quick precision built, 2-way and 3-way control valves, utilizing a unique, patented valving principle. The valves accept low voltage, low current signals, coverting them into high pressure (100psi) pneumatic outputs. Optional low pressure/medium flow and low pressure/high flow are available. The design of the Clippard electronic mouse valves is a deceptively simple arrangement, with minimum operating parts and remarkably straight forward low power operation. The Clippard ‘spider’ is the only moving part, with an operating motion of a mere 0.007” of travel. The electronic mouse valve uses extremely low power (only 0.67 watts at the rated voltage), and is cool running. The valves are light in weight, compact in physical size, and mount easily in space-saving packages. Quick connect Easy mounting Clippard electronic mouse valves feature spade lugs for simple, quick secure low voltage connections. Wire crimp-on spade lug connectors are available separately to adapt electronic wiring where necessary. Clippard original EV type valves are available in popular voltages with 18” wire leads. The complete range of Clippard electronic mouse valves are available with two mounting options. Standard base models have two 6-32 threaded, 7/32” mounting holes. Manifold models are equipped with a bottom stud, 5/32” long with #10-32 thread, which fits Clippard standard and special manifolds, accessory valves and subplates. Spanner holes in the valve body permit tightening. 08 9333 4920 Unit 1, 274 Welshpool Rd, Welshpool, Perth WA 6106 info@pdaustralia.com.au www.pdaustralia.com.au CLIPPARD MINIMATIC AND MAXIMATIC CONTROL VALVES Solenoid Valves Clippard’s all-new solenoid valves are available in two-way, threeway and four-way configurations in port sizes from #10-32 to 1/2” NPT. With the option of either a direct-acting poppet or solenoid-controlled pilot operated balanced spool design, these electronic valves offer high flow in a small package, and are constructed of aluminum, stainless steel and thermoplastic materials. The four-way solenoid valves are also available in three-position versions with either pressure center, closed center or exhaust center spool options. >> Materials: Aluminum, stainless steel, thermoplastic >> Maximum pressure: Vacuum to 150 psi (direct acting only); 20 to 125 psi (spool valves) >> Response time: Less than 20 ms >> Mounting: Manifold standard. Actuator (1/4” only) or NAMUR (3/8” NPT only) >> Manual override: Locking or non-locking >> Temperature range: 0 to 65°C >> Seals: Buna-N Air Pilot Valves Clippard’s Maximatic Air Pilot Valves are available in three- and four-way configurations in port sizes from #10-32 thread to 1/2” NPT. They are spool type valves with single or double air pilots, with pressure ranges from 0 to 125 psi. Some of the many features of the valve include small size, high flow and competitive pricing. These valves offer maximum flow in a small package, and are constructed of aluminum, stainless steel and thermoplastic materials. They have a 1/8” NPT external pilot port. This new line of valves is especially well-suited for packaging, factory automation and OEM fluid power applications. >> Type: Spool >> Medium: Air (40 micron filtration) and inert gas >> Operating range: Single air pilot: 20 to 125 psi >> Materials: Aluminum, stainless steel, thermoplastic >> Mounting: Body ported, manifold mount >> Maximum pressure: 125 psi >> Temperature range: 0 to 65°C >> Seals: Buna-N 08 9333 4920 Unit 1, 274 Welshpool Rd, Welshpool, Perth WA 6106 info@pdaustralia.com.au www.pdaustralia.com.au CLIPPARD MINIMATIC AND MAXIMATIC CLIPPARD FITTINGS Clippard Fittings For ease in construction of pneumatic logic control and fluid power systems, you will find in the Clippard line an extensive choice of useful fittings. Clippard fittings are designed for the greatest flexibility, practical usefulness and for savings in time, cost and space. Clippard was the first to develop ports utilizing the #10-32 thread, now an industry standard in the marketplace. Because of their compact size, #10-32 fittings when properly gasketed and/or sealed with anaerobic sealant, can withstand pressures well beyond those required for pneumatic applications. Clippard precision fittings will save you time, space, and money when designing versatile, productive, trouble free, pneumatic circuits. Our endless variety of fittings insure that you find just the right “fit” when plumbing pneumatic circuits or assemblies. These fittings are small in size but large in performance, allowing for streamlining of pneumatic assemblies and eliminating the need for larger, more expensive, cumbersome fittings. Push-quick fittings Slip-on fittings Clippard push-quick fittings provide a simple method of connecting pneumatic components to themselves and system piping. They are designed for use with both flexible hose and stiff tubing made of nylon, urethane, polyethylene or polypropylene. Clippard Minimatic slip-on fittings provide a flexible, easy alternative to ferrule and push-to-connect design fittings. The slip-on fittings are designed to be used with the Clippard urethane hose. The flexibility of the urethane hose and the compact design of the fittings are ideal for pneumatic Push-quick fittings generally provide higher flows than barbed applications where convenience and size are considerations. fittings, allowing full flow through the hose inner diameter The Minimatic slip-on fitting used with the Clippard urethane with no smaller orifice required. hose will provide a leak free connection that will hold well beyond the working pressure of the hose, without the need >> Sizes available for 1/8”, 5/32”, 6mm, 1/4” and 3/8” for additional clamps. outer diameter tubing >> Pressure range: 0-150 psi @ 65˚C Minimatic barb fittings are available in a wide variety >> Vacuum: 0 to 29.5” Hg of configurations in a number of styles including tee, >> Temperature range: 0-60˚C connectors, crosses, swivel, and universal. Barb sizes can be >> Fluid: Air, non-corrosive water mixed on the same fitting for applications requiring multiple >> Burst pressure: 350 psi @ 24˚C tubing sizes. The electroless nickel plating of Minimatic barb >> Materials: Body - plastic resin fittings provides corrosion resistance in applications involving Metal stud - nickel plated brass high moisture, while enabling the fittings to retain their Gripper ring - stainless steel original, lustrous appearance. Seal - Buna-N >> Miniature size provides low profile >> Multiple configurations for every need >> Brass or Brass Electroless nickel plating Quick connect fittings >> Available with 1/16”, 3/32” or 1/8” hose barb Minimatic J-Series quick connect fittings are ideal for use >> Available with #10-32 thread and 1/8” NPT in jigs, fixtures, feeding devices, logic control circuitry >> Holds to the burst pressure of polyurethane hose and automatic or semi-automatic machinery. Assembly is simple, and the tightening of the knurled cap assures a positive, leakproof, high pressure connection that will stay connected. 08 9333 4920 Unit 1, 274 Welshpool Rd, Welshpool, Perth WA 6106 info@pdaustralia.com.au www.pdaustralia.com.au CLIPPARD MINIMATIC AND MAXIMATIC SCIENTIFIC RANGE Scientific Range Clippard is in its sixth decade of supplying fluid power, motion and process control devices to the scientific, medical, dental and analytical markets. We understand the need for precision, reliability and purity in your critical applications and are dedicated to providing expert solutions to meet and exceed your expectations. We ensure that every product meets the highest standards of quality and performance by 100% testing all products before they reach our customers. With a range of products including electronic valves, check valves, control valves, proportional valves, regulators, fittings, tubings & more, Clippard provides leading innovative solutions for a wide variety of applications in the scientific and medical industries. Anaesthesia machines Dental industry In order to blend the specific proportion of gases required to obtain a desired level of anaesthesia, these machines utilise the capabilities of Clippard check valves, control valves & the electronic valve series. These valves allow the anaesthetist to deliver an accurate & continuous supply of medical gases, mixed with an accurate concentration of an aesthetic vapour to the patient at a safe pressure & flow. Dental applications desire the small size, high quality and low cost that Clippard provides. Whether it is a standard component or custom solution, dental manufacturers choose Clippard because of the overall value and superior service. Ophthalmic surgery Respiratory Clippard EV and ET valves are trusted for use in Opthalmic surgery procedures. The valves are commonly used for controlling vacuum during cornea replacement surgery. The eye is an extremely delicate organ requiring acute care throughout the surgical procedure, so reliability and ease of use are crucial elements in this application. For patients who need mechanical assistance in order to breathe efficiently, ventilators regulate exact adaptation of pressure and flow characteristics to suit their specific needs. Clippard electronic valves allow the device to deliver precise, adjustable volumes of oxygen with each breath. Due to the vital issues surrounding reliability, Clippard engineers pay careful attention to design details that will ensure consistent flow and will extend the life of the valve. Blood pressure monitoring Analysis equipment Non-invasive blood pressure monitoring involves the external measurement of pressure and pulses. Clippard’s proportional valve can provide the precise control needed for accurate measuring of the patients’ blood pressure. A manufacturer of point of care (doctor’s office) immunoassay analyzers utilizes a custom Clippard acrylic subplate that provides a mounting for ES valves along with sensors and servos. This instrument enables doctors to obtain an instant analysis for TSH, Free T4, and PSA. The valves control actuators that punch reagent bags during the test. Cost, compact size, mounting ease and reliability are the main reasons Clippard products are used in this application. 08 9333 4920 Unit 1, 274 Welshpool Rd, Welshpool, Perth WA 6106 info@pdaustralia.com.au www.pdaustralia.com.au CLIPPARD MINIMATIC AND MAXIMATIC CUSTOM PRODUCTS Custom Products Create Solutions If you need a product that fits your application perfectly, Clippard has the capability to design or modify one of its products to suit your exact needs. We understand that a standard catalogue product may be close but not be exactly what you need and we have the ability and capacity to give you what you want. The Clippard engineers have designed tens of thousands of special variations, modifications or completely special valves, cylinders, fittings and assemblies. Clippard’s unparalleled history in providing new and innovative products continues today with advanced manufacturing machines and techniques, experienced design and application engineers, and a work force that is not only experienced, but one that genuinely wants to exceed the customer’s expectations. We take great satisfaction in providing each and every customer with a great quality product. Standard fittings dont always fit! Positioning or ejecting Clippard manufacturers can customise fittings to meet your exact requirements. Clippard has developed a variety of miniature cartridge cylinders for compact applications where positioning or ejecting of parts is needed. Custom cylinders Custom valves “Twice the force in half the size” was the goal for one custom cylinder. Multiple cylinder positions, or multiplied force can be achieved with this design. Clippard’s electronic valves are incredibly flexible from a production standpoint. Just let us know what you need. - Custom voltage - Custom flow rate - Custom max pressure/vacuum Combination assemblies Alternate materials A combination assembly using a toggle or push button operator and Clippard’s pressureactuated electrical switches provides a simultaneous air and electrical output. Alternate materials, seals and/or lubrication for specific applications are common (and welcomed) requests at Clippard. Stainless steel, aluminum, plastic or brass. All are available - just ask! 08 9333 4920 Unit 1, 274 Welshpool Rd, Welshpool, Perth WA 6106 info@pdaustralia.com.au www.pdaustralia.com.au 274 Welshpool Road, Welshpool 6106 Perth, Western Australia Phone: 08 9333 4920 Fax: 08 9333 4900 Email: info@pdaustralia.com.au www.pdaustralia.com.au