Parts-Manual-Quincy-325-Pump - Fluid
Transcription
Parts-Manual-Quincy-325-Pump - Fluid
— — PARTS MODEL 325 RECORD OF CHANGE MINIMUM FOR ANY SPEED 400 DEVIATION LIST RPM ● MAXIMUM SPEED 900 FROM THE ABOVE CONSULT FACTORY AIR FROM THIS COMPRESSOR MUST NOT BE USED FOR FOOD PROCESSING OR BREATHING WITHOUT ADEQUATE FILTERING. 13 & 14 AIR COMPRESSOR . MODEL NUMBER THE CODE NUMBER, AS STAMPED IN THE RAISED BOSS ON THE BAYONET OIL GAUGE SIDE OF THE CRANKCASE, MUST BE GIVEN WHEN ORDERING REPAIR PARTS. RECORD OF CHANGE NUMBER CRANKCASE INSPECTION PLATE SERIAL NUMBER L —— NOTICE: DO NOT OPERATE THIS COMPRESSOR WITHOUT AN OSHA APPROVED TOTALLY ENCLOSED BELT GUARD OR ANY OTHER REQUIRED SAFETY EQUIPMENT. PROMPT SERVICE CAN BE RENDERED ON REPAIR FOLLOWING INFORMATION IS ALSO GIVEN: ALL AT REPAIR PRICES o) o Q PARTS ORDERS IF THE 1. STATE THE EXACT PART NUMBER NEEDED. DO NOT ORDER BY INDEX NUMBERS, AS INDEX NUMBERS ARE REPEATED THROUGHOUT THIS MANUAL, AND IF USED FOR ORDERING REPAIR PARTS, WILL NECESSITATE TIME CONSUMING CORRESPONDENCE. 2. STATE EXACT 3. STATE PREFERRED QUANTITY TYPE NEEDED. OF TRANSPORTATION. PARTS ORDERS WILL BE INVOICED IN EFFECT AT TIME OF DELIVERY. F. O.B. QUINCY, ILLINOIS, CMincy CompressorDivw3n Co& Industries 50215-014 @ Quincy. Undeniably the world’s finestcompressors. RPM THE y) DISCti~R6E VALVE AWENBLY @ ~ DISCHARGE AWSEF!J.LY ItiTAKE A$WBLY WIN \/ LOWIIESSUR ‘.J-’ HAND UNLOADER ASSEMBLY u A “-&+%== “ MODEL 325 LOADLESS TYPE COMPRESSOR ONE OIAPHRA.GmUNLOADER AS$EWBLY 1s REQUIRED of THE HIGH PRWURE lNT~XE VALVE ONLY, THE DIAPHRAGM UNLOADER A?,$EWLY IS VENTED w ATMOSPHERE ON THE LWLES$ TW GO~PRWOR. M INTAKE V~LVK N OME ON THE HIGH PRESSURE INTAKE VALW wni THE VENT WEED TO THE HEAD, NAWI UNLOAOING OF PART ‘4UMBEF NUMBER : 7 6609 5918 1815 1849 1846 7270 1848 8 9 7277 2623 10 11 12 5916 5906 2054 13 14 1852 2961-100 15 2 INTAKE VALVE INDEX 1 2 3 4 AIR UNLOAOINGOF INTAKEVALVES QUANTITY REQUIRED FOR DESCRIPTION PLAIN HEAD - BARE SPACER - INTAKE OR SEAT - INTAKE VALVE STUD - INTAKE VALVE VALVE SPRING GASKET - INTAKE - INTAKE OR OR DISCHARGE VALVE DISCHARGE VALVE VALVE - INTAKE OR DISCHARGE ASSEMBLY BUMPER - INTAKE VALVE NUT - VALVE ASSEMBLY HOLDDOWN SCREW LOCK SCREW - VALVE ASSEMBLY HOLDDOWN PLATE - VALVE COVER SCREW - 7/16” NC X 1-1/4” HEX HEAD CAP GASKET - VALVE COVER PLATE vALvE - SAFETY (SET @ 100 psi) NOTE : USED ONLY WHEN COMPRESSOR IS PUMPING IN EXCESS OF 200 PSI. WHEN SAFETY VALVE IS NOT NEEDED, SUBSTITUTE PLUG #2719 BUMPER - DISCHARGE VALVE VD PILO1 DUAL CONTROL 1 2 2 MACHINE HAND ; 4 1 2 2 2 4 4 t 4 4 2 4 2 4 2 4 2 4 2 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 16 4 16 4 16 4 16 4 16 4 x x :: :: :: 2 2 2 L 2 1 4 2 ASSEMBLY DISCHARGE .OADI.ESS ONE 1 2 2 2 4 4 HEADGROUP -CONTINUED INDEX PART WIMBER NUMBER REQUIRED FOR ONE MACHINE DESCRIPTION DUAL PLAIN ‘OADLEss ‘D “LOT CONTROL HAND 5746 1819 STUD - DISCHARGE VALVE 2 2 2 2 2 17 SEAT - DISCHARGE VALVE 2 2 2 2 2 18 19 2906 1882 SCREW SPRING - 20 2741 PIN COTTER 21 22 1602 6966X BODY PLUNGER HAND UNLOAOER - HAND UNLOADER 23 1556 GAsKET - 24 25 3008 6928 SCREW - VALVE PLATE - INTAKE 26 6964 6925 SPACER PLATFORM 1857 6910 PIN 16 . QUANTITY . 27 28 29 - - - HAND UNLOADER HANO UNLOADER 2 COVER - 1 AsSEMBLY - 1642 ELBOW SCREW - 1/8” 1/4” HEAD 32 1818B COVER - DIAPHRAGM 33 34 1855 5910 DIAPHRAGM DISC - DIAPHRAGM 35 7532X PISTON - KICKOFF NPT X 1/4” NC X 3/4” CAP : 7483 BODY 38 6965 PIN - 1966 1665 TUBE TEE - :: 41 2709 ELBOW 42 43 7033 2710 TUBE 1/8’( - COPPER FILLISTER INDIVIDUAL FOR THIS ARE 37 PIN - TUBE NOT NPT 1/4” 1/8” - X 9“ NPT x 118” - 2 2 2 1 2 2 2 2 2 2 2 3 : 6 : 3 1 6 6 6 1 1 6 12 12 1 2 2 1 1 2 2 2 2 2 1 1 PIPE COPPER 1/4” COPPER NPT 5/16” ELBOW 1 2 AVAILABLE SEPARATELY. SOCKET HEAD 1 UNLOADER - 2 2 “O” RINGS ASSEMBLY UNLOADER - 2 UNLOADER NOTE - 2 1 1 KICKOFF UNLOADER 7499 PLUG COVER INTAKE VALVE - UNLOADER 30 2755S HOLDDOWN VALVE 31 36 2 CAP UNLOADER SPRING 2 2 SCREW X 1/4” X 5/16” 12” NPT 1 2 2 1 2 2 TUBE COPPER TUBE 5/16” COPPER TUBE 1 1 - 1 1 1 - 1 1 2 2 1 1 2 2 2 1 2 2 COPPER X 1 1 1 ASSEMBLIES 44 45 7277X VALVE ASSEMBLY - INTAKE 7277XU VALVE ASSEMBLY - UNLOADER 6609X11P HEAD ASSEMBLY - ASSEMBLY 2 TYPE r NTAKE PLAIN TYPE 2 6609x13L HEAD - LOADLESS 6609X11S HEAD-ASSEMBLY - 6609x11H HEAD - V.D. PILOT OR CONTROL TYPE HAND UNLOADER 46 7271X VALVE 47 48 1602X4 7483X UNLOADER UNLOADER ASSEMBLY ASSEMBLY XA~T~R1sK INDICATED, - IND1cATf=s BUT TYPE 1 DUAL TYPE - DISCHARGE AsSEMBLY ASSEMBLY - 1 2 HAND OIAPHRAGM THAT MUST BE 2 1 2 pARTs CAN ORDERED 2 AS BE USED EACH IN THE INDIVIDUAL CATEGORY SITUATION REQUIRES. - 3 CRANKCASE& RUNNINGGEARGROUP TH[S SUB-ASSEMBLYIS NOT SOLO SEPARATELY. FOR REPLACEMENTSEE ASSENBLYNO, 5505X2. I l— 1 043 B. t @@w 1 014 NOTE: MHEN OIL SPILL VALVE IS NOT REQUIREO (MUSTSPECIFY ON ORDER), USE CRANKSHAFTPLUG 6883 IN LIEU OF VALVE 5483, SPRING 5485 AND SEAT5484, T INDEX PART NUMBER NUMBER 1 2 : 5 5503 1833 6312 6275 6294 DESCRIPTION CRANKCASE GASKET GASKET GASKET SHIM - THICK STEEL BEARING REQUIRED 1 1 1 CYLINDER TO CRANKCASE BEARING CARRIER OIL INTAKE SCREEN SCREW .005’1 QUANTITY ADJUSTMENT 1 :: 6294A SHIM - .007” THICK STEEL BEARING ADJUSTMENT :: 6294B SHIM - .020” THICK STEEL ADJUSTMENT ADJUSTMENT :: 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6294C 6270 6269 2138 6289 6286 6327 6483 6565 1301 6273 6314 6313 6272 5504 BEARING BEARING SHIM - .005” THICK PAPER lTO1l RING - OIL PUMP COVER COVER - OIL PUMP SCREW - 1/4” NC X 1/2” HEX HEAD CAP CAP - HYDRAULIC UNLOADER OPENING CLOSURE ASSEMBLY !,0!! RING _ HyDR*uL1c UNLOADER OpEN~MG CLOsuRE AssEMBLy 20 5486 BODY - HYDRAULIC UNLOADER OPENING CLOSURE SCREW - 1/4” NC X 1/2” FILLISTER HEAD CAP PLUG - DRIVE PLUG - 3/8” NPT PIPE SCREW - OIL INLET SCREEN “O” RING - OIL INTAKE SCREEN GASKET - OIL INTAKE SCREEN SCREEN - OIL INTAKE CRANKSHAFT - BARE NOTE : NOT SOLD SEPARATELY. ORIFICE - CRANKSHAFT 2 1 1 1 1 2 1 4 2 1 1 1 1 1 1 CRANKCASE&RUNNINGGEARGROUP -CONTINUED T , PART INDEX NUMBER NUMBER 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 2755S 6262 5483 5485 5484 2585 2788 2523 2720 1386 1281 1160 5491 5490 5489 2323 2322 1840 4127 4129 40 41 42 43 44 45 46 47 48 5922 1844 5923 1990 2054 2730 3951 2022 6320 49 50 5489X 5504X ~ QUANTITY DESCRIPTION REQUIRED 1 1 1 1 1 1 1 1 1 PLUG - 1/8” NPT SOCKET HEAD PIPE PIN - OIL PUMP ROTOR DRIVE VALVE - SPILL SPRING - SPILL VALVE SEAT - SPILL VALVE CONE - OPPOSITE PULLEY TIMKEN BEARING CONE - PULLEY SIDE TIMKEN BEARING CUP - OPPOSITE PULLEY TIMKEN BEARING CUP - PULLEY SIDE TIMKEN BEARING GAUGE - OIL PRESSURE BALL - OIL PRESSURE ADJUSTMENT SPRING - OIL PRESSURE ADJUSTMENT 1,0,, RING - OIL PRESSURE ADdIJsTMENT scREw 1 NUT - OIL PRESSURE ADJUSTMENT SCREW LOCK SCREW - OIL PRESSURE ADJUSTMENT “O” RING - BAYONET OIL LEVEL GAUGE PLATE - OIL FILLER TYPE INSPECTION GASKET - INSPECTION PLATE PULLEY - 16” O.D., 1-3/8” BORE, 2 GROOVE, COUNTERCLOCKWISE COMPRESSOR PULLEY - 16” O.D., 1-3/8” BORE, 2 GROOVE, CLOCKWISE COMPRESSOR BOLT - PULLEY HUB CLAMP KEY - PULLEY NUT - PULLEY HUB CLAMP BOLT SCREW - 3/8” NC X 3/4” HEX HEAD CAP SCREW - 7/16” NC X 1-1/4” HEX HEAD CAP WASHER - 7/16” LOCK SCREW - 1/4” NC X 5/8” HEX HEAD CAP SCREW - 5/16” NC X 3/4” HEX HEAD CAP “O” RING - BREATHER CAP 1 1 1 1 1 1 1 1 “B” SECTION, “B” SECTION, 1 :: 2 1 2 10 6 6 : 1 ASSEMBLIES 5504X1 51 5505X2 52 5506X1 53 54 55 56 NOT SHOWN > 6289X 6291X 6324X 6336X 7126 SCREW ASSEMBLY - OIL PRESSURE ADJUSTMENT CRANKSHAFT ASSEMBLY INCLUDES ORIFICE, PLUG, OIL PUMP ROTOR DRIVE NOTE : PIN AND SPILL VALVE ASSEMBLY. CRANKSHAFT ASSEMBLY INCLUDES ORIFICE. OIL PUMP ROTOR DRIVE NOTE : PLUG, PIN, SPILL VALVE ASSEMBLY AND TIMKEN BEARING CONES cARRIER As5EMBLY -*NG TIMKEN INCLUDES COMPLETE OIL PUMP ASSEMBLY, NOTE : BEARING CUP ANO OIL PRESSURE ADJUSTf4ENT SCREW ASSEMBLY, BUT LESS OIL PRESSURE GAUGE, PLATE ASSEMBLY - BEARING ADJUSTMENT INCLUDES OIL SEAL. NOTE : THE BEARING ADJUSTMENT PLATE AND THE OIL SEAL ARE ALSO SOLD SEPARATELY, CLOSURE ASSEMBLY - HYDRAULIC UNLOADER OPENING GAUGE ASSEMBLY - BAYONET OIL LEVEL BODY ASSEMBLY - BREATHER CAP ASSEMBLY - BREATHER GASKET SET - COMPLETE COMPRESSOR OVERHAUL X,ASTERISK INDICATED, REQUIRES. ‘.- INDICATES BUT MUST THAT pARTs cAN BE ORDERED BE USED AS EACH IN THE INDIVIDUAL CATEGORY SITUATION 1 :: :: 1 1 1 1 1 1 1 I I r WITH V.D. PILOT ONLY { FOR CONTINUOUS RUNWNGI \ WITH HYDRAULIC (LOAWESS c WlTti DUAL CONIROLS AND PILOT SHUTOFF VALVE WITH DUAL CONTROL QUANTITY INDEX NUMBER 6 PART DESCRIPTION NUMBER 1 ---- 2 ---- : 2505 3080 5 2708 6 7 6317 6317X 8 2614 9 1856 UNLOADER ONLY STARTING) ASSEMBLY - V.D. NOTE: SEE V.D. PILOT BREAKDOWN IN THIS PARTS LIST UNLOADER ASSEMBLY HYDRAULIC NOTE : SEE HYDRAULIC UNLOADER BREAKDOWN IN THIS PARTS LIST. TUBE - 1/4” X 22” COPPER SCREW - 3/8” NF SOCKET HEAD SET CONNECTOR - 1/4” NPT X 1/4” COPPER TUBE ELBOW STUD - V.D. PILOT MOUNTING STUD ASSEMBLY - V,D. PILOT MOUNTING CONNECTOR - 1/4” NPT X 3/8” COPPER TUBE ELBOW TUBE - 1/4” X 25” COPPER LOADLESS REQUIRED CONTINUOUS RUNNING DUAL FOR ONE CONTROL LESS SHUTOFF VALVE MACHINE DUAL CONTROL WITH SHUTOFF VALVE PILOT - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 2 1 2 1 - 1 1 1 1 I 1 1 CONTROLGROUP -CONTINUED INDEX NUMBER . PART QUANTITY , DESCRIPTION NUMBER OADLESS 10 1643 CONNECTOR 11 12 13 6194X 2284 7001 VALVE TUBE - TUBE - 14 3003 TEE - - 7002 TUBE 1/8” 1/4” 1/4” - X 2 X 1/4” 2177 6200 4805 NIPPLE VALVE CROSS - 19 2704 CONNECTOR NPT NPT X 1/4” NPT - ‘- 3 1 1 1 1 1 1/4” 1 CLOSE 2 SI+UTOFF X 1/4” 1 NPT X 1 PIPE NPT X 1/4” COPPER TUBE STRAIGHT Do NOT ORDER BY INDEX NUMBERS, ARE REPEATED REPAIR PARTS, 3 1 1 NPT SERVICE 7-112” NPT 1/4” 1/4” 1/4” VALVE CONTROL WITH SHUTOFF VALVE 1 1/4” NPT DUAL DUALLC:~TROL SHUTOFF MACHINE NPT COPPER 16 17 18 ONE 6-1/2” NPT 1/4” 1/4” CONTINUOUS RUNNING FOR NPT X COPPER TUBE STRAIGHT CONTROL CHECK X 15” COPPER OUAL 1/4” 1;4” X COPPER X 15 - REQUIRED 1 INDEX NUMBERS THROUGHOUT THIS MANUAL, AND IF USED FOR ORDERING WILL NECESSITATE TIME CONSUMING CORRESPONDENCE. CYLINDER PISTON& RODGROUP *H? m 5 . 6== -t--t , $ I I HsIQ!! ASSY - Q 7 B!42 .9.sx H.F! ROO &.sx” o INDEX PART NUMBER NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7003 5700 7000 1828 2716 3147 2732 1990 6293 6610 1838 1478’ 1652 1652OV1O 16520V20 1653 1653OV1O 16530V20 1530 15300VI0 15300V20 16 1586X o 36 35 QUANTITY DESCRIPTION SCREW GASKET GASKET 5/16” NC X 4“ HEX HEAD CAP INTERCOOLER CYLINDER HEAD NOTE : FOR COMPLETE HEAD GASKET ORDER GASKET AND TWO #5700 INTERCOOLER INTERCOOLER - AIRCOOLED WASHER - 5/16” LOCK NUT - 5/16” NC HEX WASHER - 3/8” LOCK SCREW - 3/8” NC X 3/4” HEX HEAD CAP BRACKET - INTERCOOLER SUPPORT CYLINDER - BARE NC X 3-5/8” HEX HEAD CAP SCREW - 1/2” WASHER - HEAD BOLT COPPER RING - STANDARD HIGH PRESSURE COMPRESSION RING - .010” OVERSIZE HIGH PRESSURE COMPRESSION RING - .020” OVERSIZE HIGH PRESSURE COMPRESSION RING - STANDARD HIGH PRESSURE OIL CONTROL RING - .010” OVERSIZE HIGH PRESSURE OIL CONTROL RING - .020” OVERSIZE HIGH PRESSURE OIL CONTROL PISTON - STANDARD HIGH PRESSURE PISTON HIGH PRESSURE .010” OVERSIZE PISTON PIN - 4 2 - - REQUIRED HIGH .020” OVERSIZE PRESSURE HIGH PISTON PRESSURE ONE #7000 GASKETS. HEAD 1 i 4 1 1 1 i 6 3 :: :: 1 :: :: 1 :: :: 1 CYLINDER PISTON&RODGROUP-CONTINUED 1 INDEX NUtdBER 2584 RING - STANDARD 18 2584OV1O 25840V20 2645 RING RING RING - .010” OVERSIZE .020” OVERSIZE sTANDARD LOW 2645OV1O RING - .010” 26450V20 5152 RING - PISTON .020” OVERSIZE - STANDARD LOW 5152OV1O 51520V20 PISTON LOW PRESSURE - OVERSIZE LOW OIL CONTROL OIL CONTROL PISTON LOW LOW 20 2583 1298 PIN 22 1384 SCREW 23 644OSR BUSHING 24 3493 6444PR BOLT 25 INSERTS - PAIR OF STANDARD INSERTS - PAIR OF .010” 26 6444PRUS 1836 - PIN LOCK PISTON PIN - PRESSURE HIGH - 1 >: :: 1 :: :: PRESSURE PRESSURE 1 SCREW COTTER 1 LOCK CONNECTING WASHER >: PRESSURE .010” OVERSIZE .020” OVERSIZE LOW PRESSURE PISTON - 3 >: COMPRESSION COMPRESSION CONTROL LOW PRESSURE PRESSURE 21 - REQUIRED COMPRESSION LOW PRESSURE LOW PRESSURE PRESSURE OIL PISTON PIN - 27 QUANTITY, DESCRIPTION 17 19 . PART: NUMBER 1 PISTON PIN ROD CONNECTING i ROD NUT - 3/8” NF 28 5200 6442Hp ELASTIC ROD - HIGH PRESSURE 29 6442 ROD - NOTE LOW NO1” : PRESSURE 30 6443sR BUSHING NOTE - : NOT SOLD LOW PRESSURE UNDERSIZE 2 :: BOLT 4 STOP 4 CONNECTING SOLD SEPARATELY, CONNECTING SEPARATELY, PISTON PIN SEE ASSEMBLY #6442HPx. SEE ASSEMBLY #6442X. 1 ASSEMBLIES 31 32 33 34 1530X PISTON ASSEMBLY - STANDARD I53OXOV1O PISTON ASSEMBLY - .o1o” OVERSIZE HIGH 1530XOV20 4422 4422OV1O PISTON ASSEMBLY - RING RING SET SET - STANDARD .020” HIGH OVERsIzE PRESSURE tiIGH PRESSURE PISTON 44220V20 RING SET - 4434 4434OV1O RING RING SET SET - OVERSIZE STANDARD LOW . 010” OVERSIZE 44340V20 RING SET - . 020” 5152X PISTON PISTON ASSEMBLY ASSEMBLY PISTON ASSEMBLY 5152XOV1O 5152XOV20 35 36 6442HPX 6442X ROD ROD ASSEMBLY ASSEMBLY ‘:ASTERISK INDICATED, REQUIRES. . .010” . 020” OVERSIZE OVERSIZE - HIGH HIGH HIGH PRESSURE PRESSURE :: PRESSURE PISTON 1 >: PRESSURE PISTON PISTON >: LOW PRESSURE PISTON LOW PRESSURE PISTON STANDARD LOW . 010” OVERSIZE 1 :: PRESSURE 1 :: ;: PRESSURE 1 >: LOW PRESSURE . 020” OVERSIZE LOW PRESSURE HIGH PRESSURE CONNECTING LOW PRESSURE CONNECTING :: - – INDICATES BUT THAT MUST BE PARTS ORDERED CAN AS BE EACH USED 1 1 IN THE INDIVIDUAL CATEGORY SITUATION OPTIONAL SIDESEALERRINGASSEMBLIES APPLIES TO MODEL 325 RECORD OF CHANGE 14 ONLY f“- -% Low PRESSURE PISTON HIGH PRESSURE PISTON @@l 7 INDEX PART NUMBER NUMBER DESCRIPTION 1 6538 2 3 4 5 6 7 8 9 10 11 6536 6537 1652 1653 7012 7010 7011 7351 7014 7013 SPRING RING RING RING RING SPRING RING RING RING RAIL EXPANDER 12 !3161 RING 13 8166 - SIDE SEALER COMPRESSION SIDE SEALER COMPRESSION SIDE SEALER VACUUM COMPRESSION OIL CONTROL - SIDE SEALER COMPRESSION SIDE SEALER COMPRESSION SIDE SEALER COMPRESSION COMPRESSION OIL CONTROL - OIL CONTROL RAIL RING RING QUANTITY REQUIRED 2 1 1 1 1 2 1 1 1 2 1 ASSEMBLIES NOT SHOWN 8723 NOT SHOWN 8724 SET - STANDARD HIGH PRESSURE PISTON SIDE SEALER NOTE : NOT AVAILABLE IN OVERSIZES. RING SET - STANDARD LOW PRESSURE PISTON SIOE SEALER NOT AVAILABLE IN OVERSIZES. NOTE: PISTON ASSEMBLY - STANDARD HIGH PRESSURE #1530 PISTON, #1586X PISTON PIN,_ INCLUDES INoTE : AND 1+8161 SIDE SEALER RING SET. NOT AVAILABLE IN OVERSIZES. PISTON ASSEMBLY - STANDARD LOiW PRESSURE NOTE : INCLUDES +5152 PISTON, #2583 PISTON PIN, #1384 LOCK SCREW AND #1298 COTTER PIN, #8166 SIDE SEALER RING SET. NOT AVAILABLE IN OVERSIZES. 1 1 1 1 V,Do PILOTASSEMBLY . INDEX PART NUMBER NUMBER QUANTITY DESCRIPTION REQUIRED 1 2327 “O” 2 5883 5917 FELT CAP RING - DIFFERENTIAL FILTER AIR INLET - AOJUSTING 1 SCREW 1 1 i 6175 BALL 5 6 6480 GASKET - 7 5884 6168 SCREEN BODY - FILTER V.D. PILOT 8 3435 SPRING NOTE : NOT - ADJUSTMENT SPRING - NOTE : COLOREO ADJUSTMENT REO. 3078 YELLOW. SPRING - NOTE : COLOREO ADJUSTMENT LIGHT 3030 GREEN, >: SPRING - NOTE : $OLOREO AOdUSTMENT LIGHT 5097 NOT >! 1 6492 SPRING 6170 NUT 6169 scREw - AIR - CAP 1 2 SOLO SEPARATELY. NOTE: NATURAL AOdusTMENT NOTE 9 10 INLLT : ;: FINISH, $OLOREO LIGHT SCREW LOCK DIFFERENTIAL - DIFFERENTIAL :: COLOREO. :: BLUE. 1 ADJUSTING 6169A SCREW - NOTE : U!iEO DIFFERENTIAL 11 6171 SCREW - NOTE : USED WITH PRESSURE ADJUSTING 12 6173 ROD - TRIGGER 13 14 6174 6172 NUT - TRIGGER NUT - PRESSURE ROD WITH 6168x3, ADJUSTING 6168X1 6168X4 8 & 6168X2 6168X5 ASSEMBLIES. :: :: ASSEMBLIES. 1 1 1 WING AIIJUSTING SCREW LOCK 1 ASSEMBLIES OT SHOWN 6168X1 pILOT ASSEMBLY - VARIABLE DIFFERENTIAL OT SHOWN 6168X1NS PILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SETTING PRESSURE, CAPABILITY: (SET 22 30-40 PS1 MINIMUM 50 OT SHOWN 6168x2 PILOT ASSEMBLY - SEE TABLE VARIABLE PSI MAXIMUM CUT-OUT FOR V.D. PILOT PRESSURE OIFFFRENTIAL (SET 70-80 OT SHOWN 6168X21 pILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SET 80-90 OT OT SHOWN SHOWN 6168X22 6168X23 PILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SET 90-100 PILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SET 100-110 OT SHOWN 6168X2NS PILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SETTING PRESSURE, CAPABILITY: 120 PSI SEE TABLE VARIABLE VARIABLE FOR V.D. DIFFERENTIAL DIFFERENTIAL 40.5 MAXIMUM :: PSI) CUT-IN PRESSURE.) RANGES. :: PSI) :: PSI) :: :: PSI) :: PSI) PSI MINIMUM CUT-IN CUT-OUT PRESSURE.) PILOT PRESSURE (SET 130-140 (SET 150-165 RANGES, PSI) PSI) :: :: :: OT OT SHOWN SHOWN 6168X3 6168X31 PILOT PILOT AsSEMBLY ASSEMBLY - OT SHOWN 6168X32 PILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SET 165-175 PSI) :: OT SHOWN 6168X33 PILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SET 225-250 PSI) :: OT SHOWN 6168x3Ns PILOT ASSEMBLY - VARIABLE DIFFERENTIAL (SETTING CAPABILITY: 87 PSI MAXIMUM 250 PRESSURE, OT SHOWN 6168X4NS PILOT OT SHOWN 6161X5 PILoT OT SHOWN 6243 KIT ASSEMBLY - ASSEMBLY - V.D. ::ASTERISK INDICATED, REQUIRES. - PILOT SEE TABLE VARIABLE FOR V.O. DIFFERENTIAL (SETTING PRESSURE, CAPABILITY: 500 PSI SEE TABLE VARIABLE FOR V.D. DIFFERENTIAL 163 MAXIMUM PILOT MINIMUM CUT-OUT PRESSURE PSI RANGES. MINIMUM CUT-OUT PRESSURE (SET CUT-IN PRESSURE.) 135-150 MUST THAT BE :: CUT-IN PRESSURE.) RANGES. PSI) >: :: >: REPAIR INOICATES BUT PILOT PSI PARTS ORDERED CAN AS BE EACH USED IN THE INDIVIDUAL CATEGORY SITUATION 11 V,D, PILOTPRESSURERANGES PART NUMBER SPR’ING 6168X1 #3435 (Color-Red)* Unload Min. Lbs. Dif. PART NUMBER SPRING 6168X2 Unload Min. Lbs. Dif. NUM8Elt 6168X3 SPRING #3078 (Color-~~~J~w)* Max. Lbs. Dif. PART PART #3030 SPRING (Color-~~~~j)* Max. Lbs. Dif. Unload Min. Lbs. Dif. (Not Max. Lbs. Oif. Unload 6168X4 #5097 Colored) Min. Lbs. Dif. Max. Lbs. Dif. 2.5 3.0 50 4.0 9.5 100 6 13 200 15 37 3.0 4.5 60 4.5 11.5 110 7 14 225 16 39 35 3.5 6.0 70 5.5 13.5 120 7 16 250 17 42 40 3.5 7.0 80 6.0 15.0 130 7 17 275 18 45 45 4.0 8.5 90 7.0 17.0 140 8 18 300 20 50 50 4.5 10.0 100 7.5 19.0 150 8 20 325 21 54 110 8.0 21.0 175 9 24 350 22 57 120 8.5 23.0 avoid confusion, please note 200 10 27 375 24 60 225 11 31 400 25 65 250 12 35 425 26 69 450 27 72 500 30 springs are colored to designate NUM8ER 6168X5 #6492 (Color-~~~~j* 30 *To PART SPRING 25 — 12 NUM8ER Unload SET 135 - 150 ONLY BO pressure Min. Lbs. Dif. range. PSI PSI Max. Lbs. Dif. HYIIRAULIC UNLOADERASSEMBLY . INDEX NUMBER , 1 2 3 4 5 6 7 PART : 10 11 12 6284 6279 7958 7690 5453 6281 6097 6283 1985 1884 3437 7460 13 14 6286 2326 15 6598 16 17 6304 6285 QUANTITY DESCRIPTION NUMBER PIN - ROLL PISTON ‘tVtT RING PISTON BALL ROD - PUSH SCREEN FELT VALVE - OUTER SPRING CAP BODY NOTE : NOT SOLD SEPARATELY. QUAD RING SPRING NOTE : USE ONLY FOR AIR PRESSURES SPRING NOTE : USE ONLY FOR AIR PRESSURES RETAINER - SPRING RING – RETAINING REQUIRED 1 1 1 1 1 1 i 2 1 1 1 2 UP TO AND INCLUDING ABOVE PSIG. 200 200 PSIG. :: :: 1 1 ASSEMBLIES NOT SHOWN NOT SHOWN 8063 7970X NOT SHOWN 7970X1 KIT - HyDRAULIC UNLOADER REPAIR HyDRAULIC UNLOADER ASSEMBLY NOTE : USE FOR AIR PRESSURES UP TO AND INCLWDING 200 PSIG. HYDRAULIC uNLOADER ASSEMBLY NOTE : USE FOR AIR PRESSURES IN EXCESS OF 200 PSIG. OIL PRESSURE MUST BE INCREASED TO 20 PSIG WHEN COMPRESSOR IS PUMI?ING IN EXCESS OF 200 PSIG AIR PRESSURE. ::AsTER1sK INDICATED, REQUIRES.. lN~i~A~~s BUT MUST THAT fiA-RTS ‘CAN 6~ USED BE ORDEREO AS EACH IN THE INDIVIDUAL :: x :: CATEGORY SITUATION 13 DUAL CONTROLCHECKVALVEASSEMBLY INDEX PART NUMBER NUMBER ; 3 6195 6194 4 6196 6197 DESCRIPTION ‘TO” RING - CAP SEAT - DUAL CONTROL CHECK VALVE BOOY - OUAL CONTROL CHECK VALVE NOTE : NOT SOLO SEPARATELY. DISC - DUAL CONTROL CHECK VALVE QUANTITY REQUIRED 1 1 1 ASSEMBLIES NOT SHOWN 14 6194X VALVE ASSEMBLY - DUAL CONTROL CHECK 1 NIJMERICAL PARTSINDEX PART NUMBER - 1160 1281 1298 1301 1384 1386 1478 1530 153 OOV1O 15300V20 1530X 153OXOV1O 1530XOV20 1556 1586X 1602 1602X4 1642 1643 1652 . ‘. ~ ~ 1653 w 16530VI0 16530V20 1665 1815 18180 1819 1828 1833 1836 1838 1840 1844 1846 1848 1849 1852 1855 1856 1857 1882 1884 1966 1985 1990 2022 2054 2138 2177 2284 2322 2323 2326 2327 2505 2523 2583 2584 258+oV1O 25840V20 APPEARS PAGE NO. 5 5 9 4 9 5 8 : 8 : 9 ; 3 ; 7 8 10 8 8 8 10 8 8 3 2 3 3 8 4 9 8 5 5 2 2 2 2 : 3 3 13 3 13 5 8 5 2 : 7 7 5 5 13 11 6 : 9 9 9 *Asterisk ON INDEX NO. 32 31 21 14 22 30 12 15 15 15 31 31 31 23 16 21 47 30 10 13 4 13 13 14 5 14 :: 3 32 17 4 2 26 11 :; 5 ; 13 33 9 28 19 10 39 9 43 8 47 12 44 8 16 12 37 36 14 1 3 28 20 17 17 17 PART NUMBER APPEARS PAGE NO. 2585 2614 2623 2645 26450VI0 26450V20 27o4 2708 2709 2710 2716 2720 2730 2732 2741 2755S 2788 2906 2961-100 3003 3008 3030 3078 3080 3147 3200 3435 3437 3493 3951 4127 4129 4422 4422OV1O 44220V20 4434 4434OV1O 44340V20 4805 5097 5152 5152OV1O 51520V20 5152X 5I52XOV1O 5152XOV20 5453 5483 5484 5485 5486 5489 5489X 5490 5491 5503 5504 5504X 5504X1 5505X2 5506X1 5700 5746 5883 indicates that 5 6 2 9 9 9 ; 3 : 5 : 3 _ _ ; 5 3 2 7 3 11 11 6 8 9 11 13 9 5 5 5 : $1 :1 g !1 9 ;, :11 !1 () 9 t) (1 ‘9 13 5 5_ i 5 5 5 : 4 5 5 5 : 3 11 the part ON INDEX NO. 26 8 9 18 18 18 19 5 41 43 5 29 45 7 20 36 21 27 18 14 14 24 8 8 4 6 27 8 11 24 46 39 39 32 32 32 33 33 33 18 8 19 19 19 3+ 34 3L, 5 23 25 24 20 35 49 34 33 1 19 50 50 51 52 2 16 2 number PART NUMBER 5884 5906 5910 5916 5917 5918 5922 5923 6097 6168 6168X1 6168x1NS 6168X2 6168x21 6168X22 6168X23 6168X2NS 6168X3 6168X31 6168X32 6168X33 6168X3NS 6168X4NS 6168X5 6169 6169A 6170 6171 6172 6173 6174 6175 6194 6194X 6195 6196 6197 6200 6243 6262 6269 6270 6272 6273 6275 6279 6281 6283 6284 6285 6286 6289 6289X 6291X 6293 6294 6294A 6294B 6294C 63o4 6312 6313 6314 APPEARS PAGE ND. 11 2 3 2 11 2 5 5 13 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 14 7 14 14 14 14 7 11 : 4 4 : 13 13 13 13 13 4 13 4 5 5 8 4 4 4 4 13 4 4 4 is not illustrated ON PART NUMBER INDEX NO. 6 PAGE NO. 6317 6317X 6320 6324X 6327 6336X 6440SR 6442 6442HP 6442HPX 6442X 6443SR 6444PR 6444PRUS 6480 6483 6492 6536 6537 6538 6565 6598 6609 6609X11H 6609xIlL 6609X11P 6609X11S 6610 6910 6925 6928 6964 6965 6966X 7000 7001 7002 7003 7010 7011 7012 7013 7014 7033 7126 7270 7271 7271X 7277 ;: 10 3 2 40 42 7 7 :: :: :: :: :: :: :: :: x :: :: :: :: ;: 10 10 9 11 14 12 13 4 3 11 :: 2 4 1 17 :: 22 : 18 15 4 2 6 8 1 17 10 13 9 53 54 9 5 5 5 5 16 3 17 16 APPEARS ~ 7277XU 7351 7432X 7460 7483 7483X 7499 7690 7958 7970X 7970X1 8063 8161 8166 8723 8724 on the page 6 6 5 5 4 5 ; 9 9 9 9 9 9 11 4 11 10 10 10 4 13 2 3 3 3 3 8 3 3 3 3 3 : 7 7 8 10 10 10 10 10 3 5 2 2 3 2 3 3 10 3 13 3 3 3 13 13 13 13 13 10 10 10 10 ON INDEX NO. 6 ;8 55 11 56 23 29 28 35 36 30 25 25 5 12 8 2 3 1 13 15 1 45 45 45 45 10 29 27 25 26 38 22 3 13 15 1 7 8 6. 11 10 42 >: 6 :; 8 44 44 9 35 12 :; 31 4 3 >< :: :: 12 13 :; :: & indicated. k-. 15 ,,- .. .. SAIES/SERUICE Quincy service is always near. There are more than 135 Authorized Quincy Compressor Service Depots located throughout the United States and Canada. They stock genuine Qu incy replacement parts and accessories for a wide range of Qu incy compressor models. Service specialists are factory trained and experienced in the compressor field. Quincy service will help keep you in business. Call for Authorized Quincy Compressor Service. Sales Offices Charlotte ● Los Angeles Portland Albuquerque Chicago . Milwaukee . St. Louis . Atlanta . Cincinnati . San . ● . Baltimore Dallas Minneapolis . . ● Denver New Birmingham . Orleans Detroit . New ● Boston . Houston York ● . ,.. i: Buffalo . Kansas Philadelphia * City. . Francisco i’ C)uincy Compressor “ Dwwon Coltsc Industries @ Printed in U.S.A. Quincy. Undeniably the world’s finest compressors. 5-6-77 REVISED EDITION: COVER.
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