MVRS-700SC MUZZLE VELOCITY RADAR SYSTEM - Tech-Bel
Transcription
MVRS-700SC MUZZLE VELOCITY RADAR SYSTEM - Tech-Bel
Weibel Scientific Solvang 30 3450 Allerød Denmark MVRS-700SC MUZZLE VELOCITY RADAR SYSTEM Specification Weibel.dk TABLE OF CONTENTS Page 1. INTRODUCTION TO WEIBEL SCIENTIFIC A/S ..................................................... 3 2. INTRODUCTION TO THE MVRS-700 FAMILY ....................................................... 4 3. MVRS-700SC KEY FEATURES .............................................................................. 6 4. INTRODUCTION TO MUZZLE VELOCITY MEASUREMENT ................................ 7 5. SYSTEM OVERVIEW ............................................................................................... 8 6. MUZZLE VELOCITY MEASUREMENT STEP BY STEP ...................................... 12 7. INSTALLATION AND MAINTENANCE ................................................................. 14 8. ENVIRONMETAL SPECIFICATIONS .................................................................... 15 9. MUZZLE VELOCITY MANAGEMENT SYSTEM ................................................... 17 10. FIRE CONTROL COMPUTER INTERFACE ......................................................... 18 11. D-700 OPTIONAL DISPLAY UNIT ........................................................................ 19 12. MOTION COMPENSATION OF MEASUREMENT RESULTS .............................. 20 13. ACCURACY TEST ................................................................................................. 22 14. STANAG 4114 QUALIFICATION .......................................................................... 23 15. CONNECTOR DESCRIPTION ............................................................................... 24 16. DISPLAY CONNECTOR DESCRIPTION (MODEL MVRS-700SCD ONLY) ........ 25 17. D-700 DISPLAY CONNECTOR DESCRIPTION ................................................... 25 18. ELECTRICAL POWER DETAILS .......................................................................... 26 MVRS-700SC – Front view 2/27 MVRS-700SC Specification 1. INTRODUCTION TO WEIBEL SCIENTIFIC A/S Weibel Scientific A/S is an independent private organization, dedicated to develop and manufacture state of the art velocity and position measuring instruments based on continuous wave Doppler radars and Doppler analysers using spectrum analysis and digital signal processing. All Weibel Doppler radar systems are based on the latest radar, computer and software technologies and incorporate unique features such as self calibration and motion compensation. The Weibel Scientific products have many different applications related to ammunition and weapon manufacturers, test facilities, car manufacturers, aerospace industry and police and traffic surveillance. The Weibel Doppler radar systems fall into five different groups: ■ MVRS-700 TACTICAL MUZZLE VELOCITY RADAR SYSTEM for muzzle velocity measurement integrated in all kinds of weapon systems. ■ Fixed Head DOPPLER RADAR SYSTEMS for measurement of velocity, acceleration, distance, etc. on all kinds of moving objects. ■ Long range AZIMUTH & ELEVATION MONOPULSE TRACKING RADAR SYSTEMS for measurement of velocity, three dimensional position, acceleration, etc. on all kinds of ballistic objects. ■ Mobile Multi Frequency long range TSPI Radar systems, for measurement of velocity, three dimensional position, acceleration, etc. on all kinds of moving objects. ■ RANGING RADARS for optical tracking platforms. Weibel Scientific is the only company in the world supplying tactical muzzle velocity radars and analytical radars ranging from the shoebox-sized MVRS-700 Doppler radar systems to trailer mounted long range active tracking radar systems capable of tracking objects well beyond 100 km. All the Weibel Doppler radar systems are well proven, fielded and have been tested on all kinds of weapons and ammunition including base bleed and rocket assisted projectiles by several independent proving grounds and test facilities in Australia, Europe and U.S.A. Research & Development within Weibel Scientific is carried out by a team of young engineers graduated from the Technical University of Denmark with M.Sc. degrees in physics, electronics or computer science. Several joint venture projects have been accomplished successfully. Weibel Scientific is based in Alleroed 30 km north of Copenhagen where development, marketing and manufacturing are carried out. Weibel employs a high degree of automation in the production process. CNC milling machines, CNC lathing machines and SMT machines for placement of electronic components are present in the production assuring the maximum accuracy and quality in the mechanical and electronic production. Weibel Scientific develops and manufactures all mechanics, electronics and software in-house. Even the delicate microwave power amplifiers, low noise amplifiers and oscillators are developed and produced by Weibel Scientific. All Doppler radar systems are calibrated and tested at the Weibel test facility before delivery. Weibel has delivered test equipment for more than 50 years and more than USD 10 million have been invested in modern electronic R&D facilities giving a guarantee of high technology products, now and in the future. 3/27 MVRS-700SC Specification 2. INTRODUCTION TO THE MVRS-700 FAMILY The Muzzle Velocity Radar System MVRS-700 family was first introduced in 1988 as a state of the art FFT based Tactical Muzzle Velocity Radar System designed to be integrated in the modern artillery systems. The design is based on the well proven W-680 Doppler Analyser and the SL-520 Doppler Antenna from Weibel in production since 1982. The 15 years of experience in Muzzle Velocity Measurements from the W-680 are incorporated in the small MVRS-700. Already the original design of the MVRS-700 made extensive use of the newest electronic technologies including Surface Mounted Technology (SMT) and highly integrated Digital Signal Processing Circuits (DSP). This was design philosophy was chosen in order to ensure optimum performance and reliability with minimum size. The MVRS-700 system consists of a Doppler Antenna mounted on the non recoiling part of the gun with a clear view of the muzzle and first part of the trajectory, and a Processor & Display unit placed near the gunner or battery coordinator a flexible cable connects the Processor unit and the Antenna. The Antenna unit contains all necessary microwave electronics and an acoustic trigger, it is powered and controlled from the processor unit and submits Trigger and Doppler signal to the processor unit where the signal are digitized and stored for digital signal analysis immediately after the signal has been recorded. The result is presented to the operator on the display typically 2 seconds after the shut was fired, simultaneously the result can be submitted to a Fire Control Computer (FCC) connected to the serial interface of the Processor unit. MVRS-700 can be delivered with the Weibel Muzzle Velocity Estimator. In addition to the calculated muzzle velocity the estimator gives the associated standard deviation (3σ) for the actual measurement. Monitoring the standard deviation enables the Fire Control Computer to automatically identify and reject inaccurate measurement results. In 1992 the unique self calibrating technology was added and the enhanced version MVRS-700E introduced. The self calibrating technology ensures that the MVRS-700 never needs to be calibrated during its entire life cycle. The system automatically calibrates itself with the speed of light as reference. The unique self calibration technology invented by Weibel and only used by Weibel has the following advantages: ■ ■ ■ ■ No need for regular calibration Reduced maintenance cost Reduced logistics cost The weapon system does not need to be taken out of service for radar calibration At the same time the variable transmitting frequency option was added to the MVRS-700, ensuring that several guns can be placed very close without causing interference between the Muzzle Velocity Radars. The MVRS-700C first introduced in may 1996. Is designed for integration in modern self propelled howitzers like the American M-109A6 (Paladin) or the German PzH-2000. These modern weapon systems already contains an integrated Fire Control Computer and does not need a separate keyboard and display unit. In the MVRS-700C the processor has been incorporated in the Antenna unit and the entire system consists of only one unit connected to the FCC and power supply with a single cable. The motion compensation feature, enabling the system to measure and accurately compensate for the actual gun jump, was introduced as an option in all systems in 1999. The youngest member of the MVRS-700 family is the MVRS-700SC introduced in 1999. This version is even smaller than the MVRS-700C, and takes advantage of the latest developments in integrated electronics, all control, acquisition and processing electronics are integrated on a single circuit board. The system uses new 3.3 Volt logic circuits to obtain the lowest possible power consumption while still showing superior performance. 4/27 MVRS-700SC Specification 2.1. The MVRS-700SC The Weibel MVRS-700SC Muzzle Velocity Radar System is a battery operated portable or vehicular installed unit. The system is based on state of the art radar technologies. The Doppler radar antenna is made using micro strip array antennas and all electronic components in the system are solid state technology. The rugged mechanical and electronic system design combined with the above listed electronic design criteria ensures high reliability and resistance to blast and vibrations effected by all known conventional weapons. The MVRS-700SC is a tactical and militarized muzzle velocity radar system designed to operate under field conditions. The MVRS-700SC consists of the Antenna/Processing unit and a cable connecting the unit to 24 Volt DC power and the Fire Control Computer (FCC). The MVRS-700SC Muzzle Velocity Radar System operates on the Doppler principle. The Doppler radar antenna transmits a microwave CW signal, receives the echoed signal from the projectile, and subtracts the transmitted signal from the received signal generating the Doppler signal. The Doppler signal is amplified and transferred to the digital processing part of the system. The analog signal is converted to a digital representation and stores it in a digital memory. The muzzle velocity is calculated using Fast Fourier Transformation (FFT) and digital signal processing. The use of a FFT-based calculation enables the system to measure on all types of ammunition and calibers including: ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Conventional Base bleed Mortar bombs Tracer Anti tank APFSDS Rockets Flechets Burst rounds High drag practice rounds The system is designed to measure velocities from 30 to 3000 m/s with an over-all system accuracy better than +/- 0.05%. The precision in the muzzle velocity measurement is better than 0.1% with motion compensation. The calculated muzzle velocity is transmitted to the FCC via the serial interface and also stored internal for later readout. The system can store up to 1000 muzzle velocity results in a non-volatile memory. 5/27 MVRS-700SC Specification 3. MVRS-700SC KEY FEATURES ■ Rugged, compact and light weight system consisting of only one unit. The system is designed to be mounted on tanks, howitzers and other gun systems, interfacing directly to the Fire Control Computer. ■ Calculates the muzzle velocity using Fast Fourier Transform (FFT) and digital signal processing. The use of a FFT-based calculation enables the system to measure on all ammunition types and calibers. ■ Micro strip array antenna and all solid state technology. ■ Up to 5 user selectable transmitting frequencies (optional). ■ Microwave transmission only during measurement. ■ Advanced jamming protection, including front end narrow band microwave filter and randomly changed transmitting frequency (optional). ■ Advanced trigger detection ensures correct operation even with several weapons fired simultaneously. ■ Unique self calibration feature invented by Weibel, ensuring that the system does not need any kind of calibration during its entire life cycle. The system calibrates itself with the speed of light as reference (optional). ■ Unique motion compensation feature developed by Weibel, which enables the system to measure and compensate for the actual gun jump (optional). ■ Computes the measuring accuracy for each round based on the actual measured data (optional). ■ Qualified according to NATO STANAG 4114. ■ Velocity range from 30 to 3000 m/s. ■ Burst rounds up to 10.000 rounds/minute. ■ Accuracy is typical better than ± 0.05%. ■ Precision is typical better than ± 0.1%. ■ Stores up to 1000 muzzle velocity results in the non-volatile memory. ■ RS-232 and RS-422 Fire Control Computer interfaces. ■ Advanced muzzle velocity management system for more than 500 different combinations. The weapon/ammunition/charge database can be upgraded via the external interface from a computer without opening the MVRS-700SC system box. ■ Software is programmed into non-volatile memory, but the software can be updated via the external interface from a computer without opening the system box. This enables Weibel to update the system if you have any special requirements. ■ Complete hardware test during power up including a total system test using a built-in system tester. ■ Based on the same theory and has exactly the same analysing software as the well known Weibel W-680/SL-520 Doppler radar system. This system consists of the SL-520 Doppler radar antenna and the W-680 Doppler radar analyser. ■ Tested on all kinds of weapons and ammunition, including base bleed and rocket assisted projectiles, by the US Army, the Swiss Army and the Dutch Army. The MVRS700 passed all these tests showing superior performance. 6/27 MVRS-700SC Specification 4. INTRODUCTION TO MUZZLE VELOCITY MEASUREMENT The correct and accurate muzzle velocity is a vital piece of information to improve the accuracy of a moderns artillery system. A large number of parameters has influence on the muzzle velocity (e.g. temperature, humidity, barrel conditions etc.), in order to compensate for all these factor it is vital to use the actual measured muzzle velocity to adjust the gun settings for each individual gun. The errors introduced by not measuring the actual muzzle velocity and using the assumed value in the gun setup, represent a relative importance of 40% of all possible error sources at a range of 30 km. At a range of 25 km, an error of just 1% (one percent) in the assumed muzzle velocity will make the round impact more than 300m from the desired target. When added to your weapon system the MVRS-700 system offers you: 4.1. ■ Mission completed with a minimum number of rounds. ■ Gun aim can be corrected and succeeding rounds fired before the first round impacts. ■ Minimum logistic requirements. ■ Cost effective operation. Principle for the muzzle velocity measurement All Weibel Muzzle Velocity Doppler Radar Systems are based on the following operational principles: ■ The system is armed from the FCC prior to each round fired. ■ When armed the system waits for the trigger from the built-in acoustic sensor. There is no microwave radiation while the system is waiting for the trigger. ■ When the round is fired, the shockwave is detected by the built-in acoustic sensor, and the antenna begins to radiate a high frequency low power signal. The signal reflected from the projectile contains information about the actual projectile velocity. ■ The reflected signal is digitized and recorded in the unit. ■ When typically 0.5 seconds of the signal has been recorded the antenna is switched off again. ■ An advanced digital signal analysis is applied to the recorded signal. The calculated velocity points are extrapolated back to the time for muzzle exit and the muzzle velocity of the round calculated. ■ The result is presented to the operator on the optional display or submitted to the FCC. x x x x x x x x Vel. Muzzle Velocity Time Extrapolation to Muzzle exit Based on 64 or 128 measured points 7/27 MVRS-700SC Specification 5. SYSTEM OVERVIEW The MVRS-700SC system box contains all the necessary electronics. The Doppler antenna section is based on the well known Weibel SL-520M Doppler radar antenna used all over the world for ballistic tests on proving grounds and in private companies. The digital section is based on the well known W-700 Doppler analyser. Microphone Amplifier Detection Power supply 5 & ±15 Volt Filter and Protection 18-32 Volt DC Transmitter Oscilator MW Filter Control (TX on, Frequency set, etc.) AGC Amp. ADC Reciever Optional Acc. Meter Amplifier Serial I/O RS-232/RS-422 Digital Signal Processor Main CPU Optional Serial I/O RS-232/RS-422 ADC 128 KByte RAM To Computer (FCC) To Computer/Display Memory Flash & RAM MVRS-700SC Block Diagram The block diagram above shows the functional blocks in the MVRS-700SC and their interconnection. All electronics are integrated in a single unit and the only additional item needed to make the MVRS-700SC operational is a cable connecting it to the FCC and 24 Volt DC power supply. 5.1 Doppler antenna section The Antenna section of the MVRS-700SC has a build in microwave switch, narrow band microwave filter, user selectable antenna transmitting frequency(optional), acoustic trigger, motion compensation transducer (optional), and an all over system Doppler test device. MVRS-700SC Antenna part with Doppler Module and Acoustic trigger 8/27 MVRS-700SC Specification The microwave radiation is controlled from the digital section, and the switch is only turned on when a trigger is detected from the acoustic trigger in the antenna. The microwave transmission is automatically turned off after the measurement is finished, typically 0.5 second after muzzle exit. The antenna can also be set in a mode, where the antenna is always transmitting. The narrow band microwave filter ensures that other radars, and especially high power pulse radars, do not saturate the receiver in the Doppler radar antenna. The transmitting frequency is controlled from the digital section and enables several systems to be used in parallel with different transmitting frequencies. The all over system test generator, integrated in the oscillator, generates a Doppler signal and is used for a total system test during power up. 5.2 Digital processor section The digital section of the MVRS-700SC contains the data acquisition and processing unit for calculation of all results. The MVRS-700SC is fully remote controlled from the Fire Control Computer via the external interfaces. The electronics section uses 3.3 Volt circuits as far as possible, this allow high component density with a minimum of power consumption. The processing part of the MVRS-700SC is based on the W-700M Muzzle Velocity Processor. The Power supply and processing electronics is placed between the two half of the MVRS-700SC house as shown below. MVRS-700SC Assembly with Antenna, Electronics and connector panel The software is programmed into non volatile memory, but the software can be updated via the external interface from a computer without opening the MVRS-700SC system box. 9/27 MVRS-700SC Specification 5.3 Operation The MVRS-700SC has no user controllable parameters, all operation is controlled from the FCC using a simple command interpreter with a basic set of commands to: arm and disarm the system, perform a self test, read and erase the calculated or stored results and submit the necessary information for the Muzzle Velocity management system. When a trigger is detected from the acoustic transducer the system starts to radiate and digitize the return signal to the signal memory. If the trigger is rejected by the system as invalid the system immediately stops radiating and returns to the armed mode. If the trigger is valid the system records the data for up to 1 second before the transmitter is switched off. The recorded signal is analysed in the digital processor unit using Fast Fourier Transformation (FFT) to extract up to 128 Velocity data points. If the motion compensation option is selected the points are corrected for the gun jump influence. An intelligent 2nd order polynomial curve fit is applied to the data points, this curve fit is extrapolated back to the muzzle exit point. The calculated muzzle velocity is transmitted to the FCC over the serial interface, and stored internally for later read out. The system returns to the idle mode a few seconds after the round was fired. The use of a high number of data points and a 2nd order polynomial fit, enables the MVRS-700SC to measure the muzzle velocity on all known ammunitions and weapon systems with the highest possible accuracy and reliability. The MVRS-700SC is the most accurate and precise system on the market due to: ■ ■ ■ ■ ■ ■ ■ Longest measurement time: Up to 1 second Most velocity points: Up to 128 Smallest velocity filter bandwidth: Down to 1 m/s (70 Hz) Motion compensation (option) Self calibration technology (option) Muzzle velocity calculation using maximum data for a 2nd order polynomial fit Qualified in accordance with NATO STANAG no. 4114 ¦ MVRS-700SC on mounting bracket 10/27 MVRS-700SC Specification 5.4 Technical specifications MVRS-700SC Technical Specifications Radar section Antenna type Transmitter type Output power Antenna gain Horizontal beam Vertical beam Noise figure Base frequency Frequency agility Frequency stability Front end filter Data Acquisition Micro strip array technology FETDRO / Amplifier 300 mW ±100 mW 21 dB ±1 dB 10° ±1° 20° ±2° 7 dB ±1dB 10.400 - 10.600 GHz ±0.5 MHZ (Customer specified) 5 User selectable, ±3 MHZ around the centre frequency (optional) 100 ppm over temperature range Narrow band microwave filter Input channels Anti aliasing filter Converter Sample period Signal memory Trigger source Digital section 1 Software controllable 12 Bits analog to digital converter 1.6 - 3000 sec/sample, in 0.2 sec steps 128K samples, 1M samples optional Doppler, Acoustic, accelerometer(optional) or combinations Central processor Signal processor Serial interface Operating system Protocol General Intel 80386EX Analog Devices ADSP-21065Floating Point DSP 1 RS-422 / RS-232 Weibel multi tasking Operating System (WOS) Standard and Customer specified protocol for FCC interface Trigger detector System tester Motion transducer Velocity range Rate of fire MTBF Dimensions Weight Power supply Surface Memory type Built-in acoustic detector for starting of the microwave transmission Built-in all over Doppler system tester, integrated in oscillator Accelerometer (only with motion compensation option) 30-3000 m/s Up to 10.000 rounds pr. min. More than 10000 hours1 195x187x67 mm 5 kg 18-32 VDC, 20 Watt maximum Corrosion protected, painted green All parameter settings and results stored in non volatile FLASH memory, no internal battery No input parameters required for operation Parameter setting 1 Calculated in accordance with MIL-HDBK-217 parts count method, for ground mobile/fixed equipment at an ambient temperature of 30°C (86°F) 11/27 MVRS-700SC Specification 6. MUZZLE VELOCITY MEASUREMENT STEP BY STEP In this section the procedure for muzzle velocity measurements will be described in details. The muzzle velocity measurement procedure can be divided into two. The first part is the data acquisition where the signal is recorded, the second part is the processing of the recorded data to extract and submit the muzzle velocity. 6.1 Data acquisition During the actual measurement the following steps are performed: Step: 1-2 The system is armed either from the FCC or automatically when the previous round has been processed, starting the automatic sampling of the accelerometer for the motion compensation (optional). Step: 3-5 When armed the system awaits the trigger, generated when the shockwave from the muzzle exit hits the acoustic transducer. When the trigger is detected the system immediately turns on the trans-mitter and start sampling the signal for validation of the trigger. Step: 6 If the trigger is rejected (no signal present) the transmitter is switched off and the system returns to the ”await trigger” mode. This ensures that the system is immune to random trigger pulses (e.g. introduced by firing of other guns close by). Measurement Process 1. Arm system and Trigger detect ion 2. Start sampling of accelerometer for mot ion compensation 3. Trigger detect ed? Yes 4. Swit ch transmit ter on 5. Sample Doppler signal f or trigger reject 6. Signal present , accept trigger? Step: 7-8 If the trigger is accepted (signal present) the data acquisition process continues. The system awaits the preprogramed trigger delay to elapse (typical 20 msec) before it starts digitizing the signal to the memory. The sampling process stops when the programmed measurement time has elapsed (typical 0.5 second). 7. Await trigger delay, typical 20 msec 8. Sample Doppler signal to memory t ypical 0.5 second Step: 9-10 The transmitter is switched off and the sampling of the accelerometer for the motion compensation stopped (optional). 9. Swit ch transmit ter off Step: 11 If the system includes the self calibration feature the calibration generator is switched on and the calibration data collected, this last typically 0.2 sec. Step: 12 The collected data is analysed with the FFT analysis and curve fitting software to extract the muzzle velocity. The result is submitted to the FCC and/or D-700 display unit (optional) and stored internally. Step: 13 If the auto rearm function is selected the system returns to the “await trigger” mode. If not the system returns to “Idle” mode and awaits the next command from the FCC. No No Yes 10. Stop sampling of accelerometer 11. Start and record calibration signal optional 0.2 sec t ypical 12. Process the signal, find Muzzle Velocity send result t o FCC 13. Auto rearm ? Yes No Measurement Complete The measurement can at any time be aborted immediately by execution of a command from the FCC. 12/27 MVRS-700SC Specification 6.2 Data analysis The recorded data are automatically processed using FFT and advanced digital signal processing. The system calculates a predefined number (64 or 128) of FFT spectrums distributed evenly over the measurement time (typical 0.5 second) This ensures that all available information is used in the muzzle velocity calculation. Step: 1-2 First the round number assigned to the measurement is increased, and the parameters for the initial velocity search window setup. Step: 3-4 The first FFT spectrum is calculated based on 1024 or 2048 samples, as defined in the system configuration. The spectrum is scanned within the search window and the velocity point is found, the signal to noise ratio is calculated from the spectrum and the associated time is calculated as the centre sample in the spectrum. These basic results (Time, Velocity and S/N) are later used to establish the muzzle velocity using a curve fit. Step: 5 The search window for the next FFT spectrum is calculated based on the velocity points already found. V0 Ca lc ulat ion 1. In cre ase Ro und nu m ber 2. Set init ia l Velo city se arc h W indo w 3. Ca lc ulat e F F T sp ectr um 4. F ind velo city po int in se arc h W ind ow 5. Ca lc ulat e ne xt s ear ch wind ow, ba sed on kn own ve lo city poin ts 6. Step: 7 If the motion compensation feature is available each velocity point is compensated for the actual measured gun jump velocity at the associated time. Step: 8 The velocity points are compensated for the geometrical parallax error, present because the antenna is offset a little from the bore of the barrel. Step: 9-12 Velocity points which does not meet the predefined signal to noise criteria is removed, and a Least Mean Square (LMS) fit is calcu-lated, this fit is used to reject wrong measurement points to far from the fit. The best possible LMS fit is selected. This fit is then extrapolated back to time zero (muzzle exit) to give muzzle velocity and the accuracy of the result is calculated (optional). Step: 13 If selected the normalized muzzle velocity is calculated. No Yes 7. Co mp ens ate th e ca lculat ed ve lo city poin ts f or gu n ju m p ( Op tion al) 8. Co mp ens ate fo r t he ge om et rica l pa ra llax e rr or 9. Re mo ve b ad or wro ng ve lo city po ints The next spectrum is then calculated and scanned within the new search window. Step: 6 This procedure (3-5) is repeated until the predefined number of velocity points (64 or 128) has been calculated. La st sp ectr um ca lculat ed ? (6 4 o r 128 ) 10. De ter min e be st p oss ible Le ast Me an Squ ar e (L MS) fit 11. Extr ap olat e th e f it to Mu zzle exit, Ca lc ulat e V0 12. Ca lc ulat e M uzzle Velo city ac cur acy (o ptio na l) 13. Ca lc ulat e No rm alize d V0 (if sele cte d) 14. Sub mit re sult to F CC an d sto re inte rn al Re tur n to M EAS Proc ess Step: 14 The result is send to the FCC and/or display unit D-700 and stored internally for later read out. If no valid muzzle velocity could be established (e.g. poor signal quality, or low accuracy) this is indicated to the FCC and the result should not be used in statistical calculations etc. 13/27 MVRS-700SC Specification 7. INSTALLATION AND MAINTENANCE The MVRS-700SC is designed to be operated in field conditions, with no daily maintenance. The system box is totally closed to protect the advanced electronic components inside. The MVRS-700SC is water- and dust-proof and protected against EMI, shocks and bumps according to MIL-STD-810, MIL-STD-461 and MIL-STD-1275. Refer to section 8, 'Environmental Specifications'. 7.1 Cleaning the MVRS-700SC The MVRS-700SC needs little cleaning in normal operations. Cleaning should only be carried out when the MVRS-700SC is off in order to avoid short-circuiting. When removing any cable from a connector, be sure to install the protective cap. The radiating surface of the antenna must be kept clean and free of extensive built-up of mud, dust or ice for optimum performance. The MVRS-700SC can be cleaned with common detergents. Use a soft cloth or brush to clean it, taking care not to scratch the radiating surface. The connector on the back of the MVRS-700SC is specified to be water- and dust-proof with either a protective cap or a mating cable connector installed. In normal use, be sure to have the cable or a protective cap on the connector. After cleaning, check that no small stones nor grit are lodged in the connector, as this might bend connector pins and disrupt connections in general. 7.2 Other Maintenance Check for the following and correct the problem immediately upon discovery: ■ ■ ■ ■ 7.3 Bent pins in the male connector. Glogged holes in the female connector of the cable. Loose bolts in the fastening. Loose screws in back panel connector. Physical dimensions In this section the procedure for muzzle velocity MVRS-700SC Mounting dimensions 14/27 MVRS-700SC Specification 8. ENVIRONMETAL SPECIFICATIONS The MVRS-700SC has been tested to, and has passed, the following environmental specifications: Environmental tests Tested in accordance with Conditions Climatic: High temperature, storage MIL-STD-810D Method 501.2 Procedure I Temperature: Duration: 71 C (160F) 72 hours High temperature, storage MIL-STD-810D Method 502.2 Procedure I Temperature: Duration: -45 C (-50F) 72 hours High temperature, operation MIL-STD-810D Method 501.2 Procedure II Temperature: Duration: 55 C (130F) 72 hours Low temperature, operation MIL-STD-810D Method 502.2 Procedure II Temperature: Duration: -45 C (-50F) 72 hours Environmental tests Tested in accordance with Conditions MIL-STD-810D Method 505.2 Procedure II Solar radiation: Temperature: Duration: Rain MIL-STD-810D Method 506.2 Procedure I Rain fall rate: 0.1 m/hour Wind velocity: 18 m/s Duration: 30 min on each side Humidity MIL-STD-810D Method 507.2 Upper temp: Climatic: Solar radiation 2 1120 W/m 40 °C (104°F) 56 days 60 C (140F) 95% RH 30 C (86F) 95% RH 10 days (30 cycles) Lower temp: Duration: Salt fog MIL-STD-810D Method 509.2, Procedure I Salt conc: Spraying period: temperature: 5 % NaCl 48 hours 35C (95°F) Sand and dust MIL-STD-810D Method 510.2, Procedure I+II Duration (dust): 6 hours at 6 hours at Duration (sand): 23C (73°F) 55C (130°F) 90 min./face Low pressure (altitude) MIL-STD-810D Method 500.2, Procedure I+II Duration: (storage): 1 hour at 14 kPa Fungus MIL-STD-810D Method 508.3 Duration: 28 days 15/27 MVRS-700SC Specification Environmental tests Tested in accordance with Conditions Mechanical: Vibration MIL-STD-810D Freq:: Duration: Axes: Bump MIL-STD-810D Pulse amplitude: 40 G, half sine Pulse Duration: 6 ms No of bumps: 4000 No of axes: 1 (most critical) Shock MIL-STD-810D Method 516.3 Pulse amplitude: Pulse Duration: No of bumps: Environmental tests Tested in accordance with Conditions MIL-STD-461C part 4, CE 03, CE01 Measurements of conducted emission on the supply. Conducted susceptibility MIL-STD-461C part 4, CS 01, CS 02, CS 06; MIL-STD-1275A Superposition of sine wave signals on the supply. Radiated emission MIL-STD-461C part 4, RE 02 Measurement of radiated E-field at a distance of 1m. Radiated susceptibility MIL-STD-461C part 4, RS 03 Measurement of radiated susceptibility using strip line and linear polarized antennas. Conducted susceptibility MIL-STD-1275A (AT) Superposition of positive surge transients on the supply. Electromagnetic Interference: Conducted emission 10-500 Hz at 4 G 3.5 hours/axis 3 orthogonal 50 G, half sine 11 ms 3 /direction 16/27 MVRS-700SC Specification 9. MUZZLE VELOCITY MANAGEMENT SYSTEM The MVRS-700SC includes an advanced muzzle velocity management system with standard tables for a lot of weapon/projectile/charge combinations. The MVRS-700SC holds more than 500 different weapon/projectile/charge combinations in the nonvolatile memory. The following weapon/projectile/charge information is stored for each muzzle velocity measurement (M109 is used as an example): ■ Weapon: M109A2 ■ Weapon #: A227 ■ Barrel #: 1C0025 ■ Proj.: HE-M107 ■ Proj Lot: A12345 ■ Weight: 2 sq ■ Charge: M3 3G ■ Lot: B11111 ■ Temp.: 21°C The weapon/projectile/charge data is used to: ■ Calculate the normalised muzzle velocity, compensated for non standard conditions. The measured and the normalised muzzle velocity as well as the muzzle velocity variation are calculated and can be transferred to the Fire Control Computer (FCC). ■ Organize the measured muzzle velocities in logical groups. The MVRS-700SC can use this to calculate various statics based on a specified combination of the above mentioned information (e.g. transmit or erase muzzle stored velocity results for HE-M107 projectiles fired with charge M3 3G). The input parameters for the Muzzle Velocity management System are down loaded from the FCC to the MVRS-700SC. 17/27 MVRS-700SC Specification 10. FIRE CONTROL COMPUTER INTERFACE The interface between the MVRS-700 and the Fire Control Computer (FCC) is based on a simple command interpreter and uses a few straight forward ASCII commands. Customer specified protocol can be incorporated to interface the MVRS-700 with an existing FCC. The commands falls into 4 groups: ■ Self test & status ■ Measurement & results ■ Advanged Muzzle Velocity Manegment System data ■ Additional paramters, only needed for setting up the basic parameters when installing the MVRS-700. The list below gives the basic commands needed for operation together with a FCC. A complete list 2 of the commands can be found in the “W-680/W-700/MVRS-700 mmand interpreter” manual . Self test & Status MVRSTEST Repeat the built-in self test and report the result SYSSTAT Return the system status (Idle, Measuring, ..) Measurement & Results MEASURE Arm the system, the system will wait for a valid trigger before radiating STOPMEASURE Abort a measurement, the system returns to its idle mode MUZZVEL Returns the muzzle velocity and accuracy(optional) for the last measured round NORMMUZZVEL Returns the normalised muzzle velocity for the last measured round Advanced Muzzle Velocity Management system data 3 WEAPONTYPE Weapon type (e.g. M109A2) WEAPONNUMBER Weapon number (e.g. A227) BARRELNUMBER Serial number of the barrel (e.g. 1C0025) PROJTYPE Projectile type (e.g. HEM107) PROJNUMBER Projectile lot number (e.g. A12345) AMMWEIGHT Projectile weight (e.g. 4 SQ) PROPZONE Propellant/charge type (e.g. 3G) PROPNUMBER Propellant lot number(e.g. B11111) PROPTEMP Propellant temperature (e.g. 23 DEG C) 2 Doc. number WE-1021 3 Optional to be negotiated 18/27 MVRS-700SC Specification 11. D-700 OPTIONAL DISPLAY UNIT When connected to the optional display unit D-700 the MVRS-700SCD can be operated without a FCC connection using the same menu structure as the W-700 processor unit. When operated from the display unit D-700 the reading of the results and operation are controlled from the keyboard of the D-700. The result can independent of the D-700 be submitted to the FCC connected to the serial interface. D-700 Display unit (optional) D-700 Display Unit Specification Display Type Dimensions Weight Power supply Interface Maximum distance 2 x 16 character LED display 160x100x50 mm 1 kg From MVRS-700SC RS-422 150 m from MVRS-700SC 19/27 MVRS-700SC Specification 12. MOTION COMPENSATION OF MEASUREMENT RESULTS The fact that the weapon platform, on which the antenna is mounted, moves due to the forces introduced by the gun recoil - often referred to as gun jump. Makes it essential to compensate the muzzle velocity results for the influence from the gun jump. Velocity measured by Doppler radar = Projectile velocity + Gun Jump velocity Furthermore the actual gun jump varies with a lot of parameters such as muzzle velocity, firing elevation, projectile type, etc. The gun jump increases with higher muzzle velocity (more energy to absorb) and can be as high as 2 m/s for a Muzzle Velocity of 1000 m/s giving an error of 0.2% in the velocity measured by a Doppler radar mounted on the gun. This is two times higher than allowed in the NATO stanag 4114. This variation makes it necessary to measure the actual gun jump velocity in order to make an accurate compensation. The unique motion compensation feature based on actual gun jump measurements has recently been developed by Weibel, and can be incorporated in the MVRS700SC system as an option. The MVRS-700SC measures and compensated for the actual gun jump velocity giving the correct projectile velocity. The influence of the gun jump on the muzzle velocity measurement is illustrated with an example below. The first figure shows both the uncompensated and the compensated Velocity versus Time curve. The signal was recorded with the MVRS-700SC mounted on a 155 mm self propelled howitzer. Radial VELOCITY versus TIME R ound: 1 V el. m /s 840. 0 835. 0 No Motion Compensation 830. 0 Motion Compensated 825. 0 820. 0 815. 0 810. 0 805. 0 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 Tim e s ec. The difference in the muzzle velocity result was in this case as high as 1.16 m/s or 0.14%. The second figure shows the gun jump velocity versus time. R o u nd : 1 Gun Jump VELOCITY versus TIME Ve l. m /s D a te 96 0 7 0 9 T im e :1 0:4 7 :28 0 .8 0 .6 0 .4 0 .2 0 .0 -0.2 -0.4 -0.6 0 .00 0 .05 0 .10 0 .15 0 .20 0 .25 0 .30 0 .35 0 .40 0 .45 0 .50 T im e se c. Please note that the gun jump last for more than the 0.5 second where the muzzle velocity is actually measured and the antenna therefore moves with the gun during the entire muzzle velocity measurement. 20/27 MVRS-700SC Specification The influence from the gun jump on the muzzle velocity result is best illustrated by comparing the results from a reference system placed on a tripod and the MVRS-700 mounted on the weapon with and without motion compensation. The gun jump has no influence on the reference system, therefore the effect from the gun jump can be seen directly. The table below shows a comparison of the MVRS-700 results from two 155 mm firing with the results from two reference systems (A & B) placed on the ground. High charge series Medium charge series MVRS-700 Ref. A Ref. B Without MC MVRS-700 With MC Ref. A Ref. B Without MC With MC 846.6 846.5 847.6 846.6 700.8 701.2 701.9 701.3 848.5 848.8 850.0 849.1 702.3 702.3 702.9 702.2 846.1 846.0 847.2 846.2 699.5 699.4 700.1 699.5 847.7 847.6 848.7 847.8 696.5 696.2 696.8 696.3 846.4 846.4 847.4 846.5 699.8 699.7 700.3 699.6 845.1 844.9 846.1 845.2 696.3 696.1 696.8 696.0 848.5 848.4 849.4 848.4 698.5 698.2 698.8 698.2 845.3 845.0 845.9 844.8 701.0 700.9 701.5 700.9 845.9 845.7 846.5 845.5 699.9 699.6 700.2 699.7 846.8 846.9 847.9 846.9 700.1 699.8 700.5 699.8 846.4 845.4 847.0 846.0 700.0 700.0 700.7 700.1 1.02 0.05 0.59 -0.04 0.121 0.006 0.084 -0.005 Precision (m/s) Precision (%) Precision (m/s) Precision (%) Conclusion: ■ ■ The precision with motion compensation is 15-20 times higher than without The gun jump effect varies ≈40% with a 17% change in the muzzle velocity. 21/27 MVRS-700SC Specification 13. ACCURACY TEST The MVRS-700 has been tested for accuracy at various occasions both in the U.S.A. and in Europe when testing the accuracy of a new system the results from the new system is compared to the results from two independent systems in accordance to the STANAG 4114 specification. Below an example from one of these tests illustrates how accurate the MVRS-700 system with motion compensation is. Round V0 ref. A V0 ref. B MVRS-700 1 669.70 669.40 669.90 0.35 2 667.20 666.70 667.10 0.15 3 670.40 670.10 670.60 0.35 4 670.20 670.20 670.40 0.20 5 669.30 669.20 669.80 0.55 6 668.00 667.80 668.10 0.20 7 668.30 668.20 668.70 0.45 8 665.70 665.70 666.10 0.40 9 669.00 668.90 669.50 0.55 10 669.30 669.20 669.30 0.05 11 667.50 667.30 667.70 0.30 12 666.90 666.80 666.90 0.05 13 667.80 667.90 668.40 0.55 14 668.00 667.80 667.90 0.00 15 667.70 667.70 668.00 0.30 16 667.20 667.10 667.50 0.35 17 669.00 668.80 669.30 0.40 18 668.20 668.10 668.20 0.05 19 666.50 665.80 666.30 0.15 20 666.50 666.20 666.60 0.25 21 666.30 666.00 666.50 0.35 Stdev & precision [m/s]: [%]: std(A) 0.16 0.02 std(B) 0.08 0.01 std(MVRS-700) 0.17 0.02 Prec(MVRS-700) 0.29 0.04 (MVRS-700) -(A+B)/2 As it can be seen both the accuracy and the precision of the MVRS-700 is more than two times better than required by the NATO STANAG 4114. 22/27 MVRS-700SC Specification 14. STANAG 4114 QUALIFICATION The MVRS-700 system has been tested by the Danish Army, and accepted in accordance to NATO STANAG No. 4114. Part of the report are shown below, the complete report is available on request. Report on MVRS-700 qualification – courtesy of the Danish Army 23/27 MVRS-700SC Specification 15. CONNECTOR DESCRIPTION The 19 pin connector on the rear of the MVRS-700SC carries the supply voltage for the system as well as all signals necessary for the communication to the FCC. Connector type : CANNON KPT02E14-19P-EX Pin A B C D E F G H J K L M N P R S T U V Signal Description TX + TX RX + RX RTS + RTS CTS + CTS IOTYPE VIN SGND TX2 GND RX2 VIN + STAT 1 STAT 2 VIN VIN + Transmit data + Transmit data Receive data + Receive data Request To Send + Request To Send Clear To Send + Clear To Send I/O Type select (RS-232C or RS-422) Input voltage Signal ground Secondary Transmit data Ground Secondary receive data Input voltage + Status signal 1 Status signal 2 Input voltage Input voltage + The RTS & CTS signals are used for hardware handshaking Signal pairs RXD+/RXD- and CTS+/CTS- are terminated by 100 ohm parallel between positive and negative signals, and 10K pull-up/down. Note that when plugging an RS-232C cable into the connector, the IOTYPE pin should be pulled low (to GND). Matting cable connector: CANNON KPSE6E14-19S-DZ 24/27 MVRS-700SC Specification 16. DISPLAY CONNECTOR DESCRIPTION (MODEL MVRS-700SCD ONLY) The 10 pin connector on the rear of the MVRS-700SCD carries the supply voltage and data communication to the D-700 Display. Connector type : CANNON KPT7A12-10S-EX Pin A B C D E F G H J K Signal Description DRX DRX+ DTX + D+ D+ ON/OFF DG DDTXD- Receive data Receive data + Transmit data + Display Power + (24 V) Display Power + (24 V) ON/OFF Signal Ground Display Power + (0 V) Transmit data Display Power + (0 V) Matting cable connector: CANNON KPSE6E12-10P-DZ 17. D-700 DISPLAY CONNECTOR DESCRIPTION The 10 pin connector on the D-700 Display carries the supply voltage and data between the D-700 display unit and the MVRS-700SCD. Connector type : CANNON KPTE12-10P-EX Pin A B C D E F G H J K Signal Description TRX TRX + RTX + D+ D+ ON/OFF DG DRTXD- Transmit data Transmit data + Receive data + Display Power + (24 V) Display Power + (24 V) ON/OFF Signal Ground Display Power + (0 V) Receive data Display Power + (0 V) Matting cable connector: CANNON KPSE6E12-10S-DZ 25/27 MVRS-700SC Specification 18. ELECTRICAL POWER DETAILS MVRS-700SC Electrical Power Details Input Voltage range 18-32 Volt DC Nominal input voltage 24 Volt DC Maximum Power 20 Watt Power Consumption @ 24 : Without optional Display Typical values: Standby 9 Watt Active 16 Watt Power Consumption @ 24 : Including optional Display Typical values: Standby Standby Off: 1 16 Watt 1 19 Watt 1.5 Watt Maximum light intensity 26/27 Weibel Scientific NORTH AMERICA: 44001 Indian Fields Court Lansdowne, VA 20176-1641 USA Phone: +1-571-278-1989 Fax: +1-425-699-8211 E-mail: main@weibel-equipment.com HEADQUARTERS: Solvang 30 3450 Allerød Denmark Phone: +45-7010-8511 Fax: +45-7010-6558 E-mail: main@weibel.dk Web: www.weibel.dk Doc ID: CS-1003-005 Prepared by: FK Date: MAR-2008 Expires: APR-2009 27/27