HYDRA-SPREAD OPERATOR`S MANUAL

Transcription

V11-2.0
HYDRA-SPREAD
OPERATOR’S MANUAL
MACHINE INFORMATION
HYDRA-SPREAD MODEL
SERIAL NUMBER
DATE OF PURCHASE
DEALER INFORMATION
DEALER NAME
ADDRESS
PHONE NUMBER
MANUFACTURED BY
N.E. Hagedorn & Sons Limited
3098 BRUCE ROAD THREE
PAISLEY, ONTARIO N0G 2N0
CANADA
CONTACT INFORMATION
P.O. BOX 129, PAISLEY, ON N0G 2N0 CANADA
TEL: 1-800-707-7271 FAX: 519-353-5871
E-MAIL: customerservice@hydra-spread.com
WEBSITE: WWW.HYDRA-SPREAD.COM
PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE
OPERATING YOUR HYDRA-SPREAD MANURE SPREADER!
TABLE OF CONTENTS
Section 1 – Hooking-up to the Tractor ............................................................................ 1
1.1. SELECTING A TRACTOR ................................................................................... 1
1.2. TRACTOR DRAWBAR LENGTH ......................................................................... 1
1.3. TRACTOR LIFT ARMS ........................................................................................ 2
1.4. HITCH PIN & SAFETY CHAINS ........................................................................... 2
1.5. PTO SHAFT ......................................................................................................... 2
1.6. HYDRAULICS ...................................................................................................... 2
1.7. TEST RUN THE SPREADER............................................................................... 3
1.8. OPERATING THE SPREADER ........................................................................... 3
Section 2 – Operating the Spreader................................................................................ 4
2.1. OPERATE WITHIN RATED CAPACITY............................................................... 4
2.2. LOADING THE SPREADER ................................................................................ 4
2.3. UNLOADING THE SPREADER ........................................................................... 4
2.4. SEQUENCING VALVE ......................................................................................... 5
2.5 COLD WEATHER OPERATION ........................................................................... 5
2.6. CLEANING AND STORAGE ................................................................................ 6
Section 3 – Maintenance ................................................................................................ 7
3.1. GENERAL INFORMATION .................................................................................. 7
3.2. EVERY 8 HOURS ................................................................................................ 8
3.3. EVERY 50 HOURS ............................................................................................ 10
3.4. EVERY 100 HOURS .......................................................................................... 10
3.5. EVERY 1000 HOURS OR 5 YEARS .................................................................. 11
Section 4 – Pre-Service Inspection ............................................................................... 12
4.1. ENSURE ALL SAFETY DECALS ARE IN PLACE ............................................. 12
4.2. CHECK ALL FASTENERS ................................................................................. 13
4.3. ENSURE PROPER WHEEL BOLT TORQUE .................................................... 13
4.4. ENSURE PROPER TIRE INFLATION ............................................................... 13
4.5. ROLLER CHAINS .............................................................................................. 13
4.6. HYDRAULICS .................................................................................................... 13
4.7. GEARBOX.......................................................................................................... 13
4.8. PTO SHAFT ....................................................................................................... 14
Section 5 – Data ........................................................................................................... 16
5.1 – SHEAR BOLT................................................................................................... 16
5.2 – HYDRAULIC INFORMATION........................................................................... 17
5.3 – UNLOADING SPEED ....................................................................................... 19
5.4 – PUSH-OFF FORCE ......................................................................................... 19
5.5 – OIL CAPACITY................................................................................................. 20
5.5 – MAXIMUM GROSS LOAD ............................................................................... 20
5.6 – ESTIMATED TONGUE LOAD .......................................................................... 21
5.7 – TIRE INFLATION ............................................................................................. 21
5.8 – WHEEL BOLT TORQUE VALUES ................................................................... 22
Section 1 – Hooking-up to the Tractor
Before attempting to hook-up, ensure the spreader has had a complete pre-service
inspection.
Allow only skilled and trained persons to perform this task
1.1. SELECTING A TRACTOR
1.1.1 - Use a tractor with sufficient power and weight to safely tow and control a
loaded spreader. Do not tow a spreader at speeds over 32km/h (20mph) or
with a tractor that weighs less than 2/3 of the loaded spreader.
1.1.2 – Do not tow a spreader equipped with factory braking system at speeds
over 40km/h (25mph) or with a tractor that weights less than 2/5 of the loaded
spreader.
1.1.3 - Ensure adequate braking capacity to stop and hold a loaded spreader.
1.1.4 – Use a tractor with adequate hydraulic power and capacity to operate
system. See section 1.6 and 2.4 for more info
1.2. TRACTOR DRAWBAR LENGTH
1.2.1 - Ensure tractor drawbar length is set to the ASABE specification for the
PTO type being used. Use the information below or refer to the decal “Ensure
Proper Connection” to ensure proper adjustment and safe operation. (see
Figure 1.1)
Horizontal Measurement from end of tractor PTO shaft to centre of hitch pin (A)
540 PTO with 1 3/8-6 Spline Tractor Connection
14 Inches
16 Inches
20 Inches
O
T
P
A
r
a
b
w
a
r
D
Page 1 of 22
Figure 1.1
1.3. TRACTOR LIFT ARMS
1.3.1 Three point hitch arms must be lowered to prevent interference with and
damage to the cylinder tower (see figure 1.2)
Figure 1.2
1.4. HITCH PIN & SAFETY CHAINS
1.4.1 - Use a hitch pin and safety chains with certified rating equal to or greater
than the weight of a loaded spreader.
1.5. PTO SHAFT
1.5.1 - Ensure correct PTO shaft (refer to section four – Pre-service Inspection).
Using an improper shaft will invalidate your warranty and cause damage to your
machine and tractor.
1.5.2 - Connect the PTO shaft to the tractor. Ensure PTO shaft is securely
locked onto the tractor shaft.
1.6. HYDRAULICS
1.6.1 – Serial Range 1987 & Forward
Beginning at serial number 1987 HYDRA-SPREAD manure spreaders are
equipped with a purpose-built flow control (Square Aluminum Block) that is
designed and factory set to work with all types of hydraulic systems. See
section 2.4 for information about sequencing control valves.
1.6.2 – Serial Range 001-1986
Earlier serial numbers use a customized brand flow control.
Contact Hagedorn & Sons at 1-800-707-7271 or your HYDRA-SPREAD dealer
regarding the use of a brand valve with different types of hydraulic systems.
1.6.3 – Hydraulic connections for standard valves
1) Set the tractor system to deliver approximately 5 GPM to the push-off
system and 5 to 8 GPM to the endgate system
2) Connect the spreader to the tractor hydraulics
1.6.4 – Hydraulic connections for sequencing valves
Sequence valves operate with only a single connection to the tractor. See
section 2.4 Sequencing Valves, for more information on set-up and operation.
1.6.4 – A Note About Hydraulic Coupler Tips
Your HYDRA-SPREAD is designed for precise control of manure application
rates, using a low range (0-5 GPM) flow control. Oil flow to retract the cylinder
can exceed the flow capacity of some coupler tips. HYDRA-SPREAD uses and
recommends ONLY POPPET STYLE, ISO specification tips by Parker
(Pioneer) or Safeway.
Page 2 of 22
1.7. TEST RUN THE SPREADER
1.7.1 – Remove all persons from the area of the spreader
1.7.2 – Raise and lower the endgate to ensure smooth operation. Leave the
endgate in the fully raised position.
1.7.3 – Extend and retract the push-gate. Be sure the endgate is fully raised
before extending the push-gate
1.7.4 – Engage the PTO and give the beaters a brief run.
1.8. OPERATING THE SPREADER
1.8.1 – You are now ready to begin using the spreader. Proceed to Section 2 –
Operating the Spreader.
Page 3 of 22
Section 2 – Operating the Spreader
Before attempting to use the spreader, ensure all tractor connections are correct.
Allow only skilled and trained persons to operate this equipment.
2.1. OPERATE WITHIN RATED CAPACITY
2.1.1 – Maximum gross operating weight is determined by the lesser of two
factors
1) The capability of the towing vehicle
2) The maximum gross weight capacity of the manure spreader
2.1.2 – Be sure the tractor (or other towing vehicle) has adequate power, weight,
and braking capacity to safely handle the towed vehicle.
!Gross Load is the Combined Weight of Machine and Manure
2.2. LOADING THE SPREADER
2.2.1 – Do not load rocks, broken concrete, wood debris, or any foreign material
into the spreader.
HYDRA-SPREAD WARRANTY DOES NOT COVER DAMAGE CAUSED BY
IMPACT FROM FOREIGN OBJECTS
2.2.2 – Load the spreader.
For better spreading, pack the load gently with down pressure from the loader.
Heaping the load excessively will impair the quality of the spread pattern.
Manure heaped high above the beaters can fall over the back of the machine
without being touched by a beater.
HYDRA-SPREAD WARRANTY DOES NOT COVER LOADER DAMAGE TO
ANY PART OF THE SPREADER OR IMPACT DAMAGE FROM BUMPING
THE WHEELS
2.3. UNLOADING THE SPREADER
2.3.1 – Set the flow control for the desired operating speed
2.3.2 – Ensure there are no persons near the spreader
2.3.3 – At low engine speed, engage the PTO. Gradually increase to operating
speed. For best spreading performance operate at the rated speed (540 or
1000 PTO RPM)
2.3.4 – Raise the endgate.
For sloppy manure or slurry, raise the endgate slowly to allow manure to flow
into beaters. Continue to raise the endgate until the manure stops flowing, then
begin push-off.
DO NOT INITIATE PUSHOFF UNTIL ENDGATE IS FULLY RAISED
The endgate must be fully raised to clear the push-gate. Failure to raise the
endgate will deny the necessary clearance and can lead to serious damage to
both the endgate and push-gate.
DO NOT PUSH MANURE AGAINST THE ENDGATE
2.3.5 – When the load is completely off, reduce engine speed and disengage the
PTO.
2.3.6 – Retract the push-gate so the push-off cylinder is completely closed.
2.3.7 – Lower the endgate. If you choose to leave the endgate open or partially
open, it must be supported so that it cannot fall.
Page 4 of 22
2.4. SEQUENCING VALVE
2.4.1 Hagedorn & Sons recommends that all machines be equipped with a
sequencing valve to ensure that the endgate is always open when the push-off
cylinder is in motion.
2.4.2 – Pressure requirements and Flow ability of the sequence valve hydraulic
system.
Serial 5000 to 5417 – This range of machines has a maximum flow rating of 8
GPM. Minimum pressure required to operate this valve is 2200 psi. Maximum
Pressure 3000 psi.
Serial 5418 on – This range of machines has a maximum flow rating of 10
GPM. Minimum pressure required to operate this valve is 2200 psi. Maximum
Pressure 3000 psi.
Attempting to flow more oil than allowed by the valve can be disastrous on
open centre hydraulic systems. Closed centre hydraulic systems may not
remain engaged, or may exhibit chatter when flowing more oil than allowed.
2.4.3 – Proper operation of your sequence valve. A properly functioning
sequence valve will first lift the endgate fully before allowing the push-gate to
move. It then allows fluid into the push-off cylinder at a finely controlled rate.
When push-off cycle is complete it will hold the endgate up until the push-off
cylinder is completely retracted. It then lowers the endgate. Cold weather may
affect operation unless machine is allowed to warm up, see section 2.5.
2.4.4 – If your sequence valve does not perform exactly as described in 2.4.3 DO
NOT attempt to make adjustments. Verify your tractor has adequate pressure
and power to operate the valve as laid out in section 2.4.2. If malfunction
persists call the factory at 1-800-707-7271.
2.4.5. – Open centre hydraulic systems require flow rates be set below valves
rated flow. Setting flow rates over valve rated flow will cause fluid to flow
across tractor relief valve and may cause system to overheat, damaging tractor
or machine. Different valves have different flow ratings. Refer to section 2.4.2
to identify which valve you have and its flow rating.
Call Hagedorn & Sons at 1-800-707-7271 for more information about
sequencing valves.
2.5 COLD WEATHER OPERATION
2.5.1 – When the temperature is below 5 degrees Celsius (40 degrees
Fahrenheit) the oil must be warmed up before loading the spreader to ensure
proper operation. With the spreader empty run the machine through 2-3 full
cycles (raise endgate, push-off, retract, lower endgate). This will ensure
machine is full of warm oil and will function as intended.
Page 5 of 22
2.6. CLEANING AND STORAGE
2.6.1 – At the end of each work day, clean any build up of manure from the
machine.
2.6.2 – On horizontal beater models, dump the beater pan.
2.6.3 – On vertical beater models, clean the area around and under the beaters.
2.6.4 – Remove any material that has accumulated on the beaters.
2.6.5 – Visually inspect the machine for damage, incorrectly inflated tires and
wear.
2.6.6 – Park the spreader on level ground and block the wheels.
Page 6 of 22
Section 3 – Maintenance
Allow only suitably skilled and trained persons to perform maintenance operations.
Shut off the tractor and take steps to ensure no person can start up this equipment
while you are working on it.
3.1. GENERAL INFORMATION
3.1.1 – Check wheel bolts
Check wheel bolts hourly and re-torque if necessary for at least the first day of
operation. Check daily for the first week, and every 50 hours thereafter. See
the information in Section 5 for proper wheel bolt torque values.
3.1.2 – Beater bearings and driveline bearings
HYDRA-SPREAD bearings are triple-lip-sealed and lifetime-lubricated. Keep
bearings free of twine-wrap or other material build-up. Do not use a highpressure washer to clean bearings.
3.1.3 – Cleaning
At the end of each work day, clean any buildup of manure from the machine.
On horizontal beater models, dump the beater pan.
On vertical beater models, clean the area around and under the beaters.
Remove any material that has accumulated on the beaters.
3.1.4 – Daily inspection
Visually inspect the spreader for damage or oil leaks. Pay particular attention
to the following areas.
Wheels
Impact damage from loading operations
Beaters
Impact damage from foreign objects
Endgate and
Collision damage from operating with the endgate not fully
Push-gate
raised
Cylinder tower
Damage from tractor hitch arms
Oil leaks
Check hoses, cylinders, and control valve for oil leaks
Page 7 of 22
3.2. EVERY 8 HOURS
3.2.1 – Roller chains
Lubricate roller chains with a good quality chain lubricant. Check and adjust
chain tighteners if necessary to take up any slack in the chains.
3.2.2 – PTO shaft
Lubricate the universal joints, telescoping shafts, and shield bearings, using a
premium quality multi-purpose grease. Fill each fitting with grease until new
grease is seen coming out of the joint. Refer to section 4.8 to determine which
PTO shaft your machine is equipped with.
Each HYDRA-SPREAD shear bolt protected PTO shaft has 6 grease points
(see figure 3.1).
Sheild bearing
grease points (2)
Telescoping shaft
grease point (1)
Shear bolt clutch
grease point (1)
Universal joint
grease points
(2-inside shield)
Figure 3.1 – Shear bolt PTO shaft grease information
Each HYDRA-SPREAD cut-out clutch protected PTO shaft has 5 grease
points (see figure 3.2 ).
Sheild bearing
grease points (2)
Telescoping shaft
grease point (1)
Universal joint
grease points
(2-inside shield)
Figure 3.2 – Cut-out clutch PTO shaft grease information
3.2.3 – Axle pivot points
Lubricate the axle pivot points using a premium quality multi-purpose grease
(see figure 3.3 ). Fill with grease until new grease comes out of joints
A
Axle pivot point grease location
(one on either side of machine - 2 total)
DETAIL A
Figure 3.3 – Axle Grease Location
Page 8 of 22
3.2.4 – Tires
Visually inspect tires for damage.
Visually check for noticeably low air pressure. If necessary refer to the tire
information in Section 5 and inflate to the correct pressure
3.2.5 – Over-running clutch / Rear driveline (5290 & 5440 Only)
Lubricate the over-running clutch / rear driveline using a premium quality multipurpose grease (see figure 3.4). Fill with grease until new grease is seen
coming out of the joints.
A
Grease point
for splines
Grease point for
Over-running clutch
Flexible shaft with
over-running clutch
Grease point for
universal joints (2)
DETAIL A
Figure 3.4 – Flexible shaft with Over-running clutch lubrication requirements.
3.2.6 – Push-off cylinder pins.
Lubricate the push-off cylinder pins using a premium quality, multi-purpose
grease (see figure 3.5). Fill with grease until new grease is seen coming out of
pin sleeve. Point A can be greased easily with the cylinder in any position.
Point B may require the push-off cylinder be extended slightly to increase
clearance around grease fitting.
B
A
DETAIL A
Figure 3.5 – Grease locations for push-off cylinder pins.
Page 9 of 22
DETAIL B
3.3. EVERY 50 HOURS
3.3.1 – Wheel bolts
Check the wheel bolts. If necessary, re-torque to the proper setting (see
Section 5).
3.3.2 – Tires
Check tire pressure using an accurate gauge. Ensure tires are inflated to the
correct pressure as shown in Section 5.
3.3.3 – Beater Bearings (Extravert models 3290, 3440, 5290 & 5440 ONLY)
Lubricate the beater bearings (on top cross-member) using a premium quality
multi-purpose grease.
3.4. EVERY 100 HOURS
3.4.1 – Gearbox
Check the oil level. Use multi-purpose gear oil, SAE 80w90 for all models.
3.4.2 – On vertical beater models – sight glass is visible from back of machine.
Fill cap is located above the sight glass.
3.4.3 – On horizontal beater models – Ensure oil level is to the fill plug. For
models 180, 200, 225, 336, serial 001 – 069, 3511 – forward &
models 226, 227, 276, 277, see figure 3.6.
Comer T27D Gearbox
A
Vent
Fill Plug
Fill Plug
Drain Plug
Drain Plug
DETAIL A
Figure 3.6 – Gearbox info, Comer T27D Gearbox
3.4.4 – For models 411, 412, 2275, 2277, 2412, 2414. Ensure oil is to the fill
plug. (see figure 3.7 ).
Page 10 of 22
A
Fill Plug
Fill Plug
Drain Plug
Drain Plug
DETAIL A
Figure 3.7 – Gearbox info, Comer T279 Gearbox
3.4.5 – For models 180, 200, 225, 275, 336, 410 – Serial 070 - 3510. Ensure oil
is to the fill plug (see figure 3.8).
Fill Plug
Drain Plug
Figure 3.8 – Prairie Gearbox oil-plug info.
Use multi-purpose gear oil SAE 80w90 for all models
3.5. EVERY 1000 HOURS OR 5 YEARS
3.5.1 – Gearbox
Drain, flush, and refill the gearbox with multi-purpose gear oil, SAE 80w90.
See section 3.4.
3.5.2 – Wheel bearings
Remove old grease from the hubs and bearings. Refill with premium quality
wheel bearing grease. The hub cavity should be 75% filled.
Page 11 of 22
Section 4 – Pre-Service Inspection
The pre-service inspection must be performed by a trained and qualified technician
4.1. ENSURE ALL SAFETY DECALS ARE IN PLACE
Decal
Warning: Ensure proper PTO connection
Location A – Right side of cylinder tower
Decal
Warning: Travel safely
Location A – Right side of cylinder tower
Decal
Caution: Ensure proper PTO & Hydraulic connections
Location F – Left side of cylinder tower
Decal
Caution: Short turns can cause driveline damage
Location F – Left side of Cylinder tower
Decal
Caution: Tractor hitch arms must be in lowest position
Decal
Caution: PTO speed (ensure correct decal – 540 / 1000)
Decal
Warning: Do not use jack to support loaded spreader
Location G – On the jack
Decal
Warning: Stay clear of push-gate
Location B – 2 decals, Front panel of the box, at the outside corners
Decal
Warning: Stay clear of endgate
Location E – On endgate mounting plates – or lift arms, both sides
Decal
Danger: Rotating beaters can cause injury or death
Location C – Beater frames, both sides
Decal
Danger: Shield missing – Do not operate
Location D – Inside beater drive cabinet (horizontal beater only)
C
E
A
D (INSIDE)
B
F
G
Figure 4.1
Safety Decals are Important
If any safety decal is missing, Contact Hagedorn & Sons at 1-800-707-7271 for a nocost replacement.
Page 12 of 22
4.2. CHECK ALL FASTENERS
4.2.1 – Visually check to ensure all fasteners are in place and tightened
4.3. ENSURE PROPER WHEEL BOLT TORQUE
4.3.1 – Refer to the table of wheel bolt torque values in section 5. Tighten all
wheel bolts to the proper torque.
4.4. ENSURE PROPER TIRE INFLATION
4.4.1 – Refer to the tire inflation table in section 5. Ensure all tires are properly
inflated.
4.5. ROLLER CHAINS
4.5.1 – Ensure roller chains are properly installed and correctly tensioned.
4.6. HYDRAULICS
4.6.1 – Serial Range 1987 & forward
Beginning at serial number 1987, HYDRA-SPREAD manure spreaders are
equipped with a purpose-built flow control (square aluminum block) that is
designed and factory set to work with all types of hydraulic systems. More
information about operating with sequencing control valves see section 2.4.
4.6.2 – Serial Range 001 to 1986
Earlier serial numbers use a customized Brand flow control.
Contact Hagedorn & Sons at 1-800-707-7271 or your
HYDRA-SPREAD dealer for information regarding the application of a Brand
valve with different types of hydraulic systems.
4.6.3 – Complete the following procedure for all models
1. Connect to a tractor or other source of hydraulic power.
2. Add oil to fill the lines and cylinders (the table in section 5 shows
approximate oil volume required to fill the system).
3. Raise and lower the endgate several times to remove trapped air.
4. With the endgate fully raised, cycle the push-gate several times.
4.7. GEARBOX
4.7.1 – Ensure gearbox is filled to the proper level.
Vertical beater models – Sight glass is visible from back of machine.
Horizontal beater models – To the fill plug. (see section 3.4).
Use multi-purpose gear oil, SAE 80w90 for all models
Page 13 of 22
4.8. PTO SHAFT
PTO shaft length is very specific.
Use only the correct shaft for the machine.
Use only genuine HYDRA-SPREAD shafts and parts.
Using an incorrect PTO shaft can cause driveline damage and damage to your
tractor.
Use the following Information to select the correct PTO
4.8.1 – Serial Range 001 to 266
HYDRA-SPREAD models 180, 225, 336
Contact Hagedorn & Sons at 1-800-707-7271 for information regarding PTO
specifications for machines in this serial range.
HYDRA-SPREAD models 180, 200, 225, 226, 227, 275, 276, 277, 336, 410.
PTO Shaft manufacturer
Compressed length
Implement end connection
Waltershied 2400 series
480mm / 18.9” Joint centre to joint centre
1 3/8-21 Spline with quick disconnect
pin and shear bolt clutch.
Tractor end connection
1 3/8-6 Spline with slide collar &
Available types
1 3/8-21 Spline with slide collar
Not available for these types
Complete shaft for 540 PTO with 1 3/8-6 Spline tractor connection
HYDRA-SPREAD part number 76440
HYDRA-SPREAD models 2275, 2277, 411, 412, 2412, 2414, 3290, 3440.
Compressed length
pin and shear bolt clutch.
Available types
540 PTO, or Cut-out clutch
Page 14 of 22
4.8.4 – HYDRA-SPREAD models 5290, 5440.
Compressed length
pin and cut-out clutch.
Available types
540 PTO, or Shear bolt clutch
4.8.5 – Installation
Ensure proper PTO shaft (See figure 4.2)
Be certain shaft is fully collapsed when measuring joint centre to centre
(compressed length between joints)
Shear bolt clutch
Cut out clutch
Shear bolt PTO shaft
Compressed Length
Between Joints
Compressed Length
Between Joints
Cut-out clutch PTO shaft
Figure 4.2
Install PTO shaft with shear bolt, or cut-out clutch at the implement end.
Ensure PTO speed decal (on cylinder tower) is correct for the machine.
Following the instructions in Section 1, connect the machine to a tractor.
Test run the spreader. Be sure to follow the operating instructions in Section 2.
Important: Shear bolt and Cut-out clutch PTO shafts are NOT interchangeable
and will only work on the machine they were designed for. You cannot use a
shear-bolt clutch PTO on a 5290 or 5440, and cannot use a cut-out clutch PTO
shaft on any other model but a 5290 or 5440.
Page 15 of 22
Section 5 – Data
5.1 – SHEAR BOLT
SHEAR-BOLT INFORMATION
MODEL
SER 001 TO 124
METRIC BOLT
SER 125 TO 266
METRIC BOLT
SER 267 TO 1683
SAE BOLT
BEGINNING 1684
SAE BOLT
180 / 540 PTO
8 x 50 GR 8.8
10 X 50 GR 8.8
3/8 x 2 1/4 GR 2
5/16 x 2 1/4 GR 5
3/8 x 2 1/4 GR 2
5/16 X 2 1/4 GR 2
180 / 1000 PTO
200 / 540 PTO
5/16 x 2 1/4 GR 5
200 / 540 PTO
5/16 X 2 1/4 GR 2
225 / 540 PTO
225 / 1000 PTO
8 x 50 GR 8.8
10 X 50 GR 8.8
3/8 x 2 1/4 GR 2
5/16 x 2 1/4 GR 5
3/8 x 2 1/4 GR 2
5/16 X 2 1/4 GR 2
226 / 540 PTO
5/16 x 2 1/4 GR 5
226 / 1000 PT0
5/16 X 2 1/4 GR 2
227 / 540 PTO
5/16 x 2 1/4 GR 5
227 / 1000 PTO
5/16 X 2 1/4 GR 2
275 / 540 PTO
3/8 x 2 1/4 GR 2
5/16 x 2 1/4 GR 5
275 / 1000 PTO
3/8 x 2 1/4 GR 2
5/16 X 2 1/4 GR 2
276 / 540 PTO
5/16 x 2 1/4 GR 5
276 / 1000 PTO
5/16 X 2 1/4 GR 2
277 / 540 PTO
5/16 x 2 1/4 GR 5
277 / 1000 PTO
5/16 X 2 1/4 GR 2
2275
3/8 X 2 1/4 GR 5
2277
3/8 X 2 1/4 GR 5
336
3/8 x 2 1/4 GR 2
5/16 X 2 1/4 GR2
410
5/16 X 2 1/4 GR2
411
3/8 X 2 1/4 GR 5
412
3/8 X 2 1/4 GR 5
2412
3/8 X 2 1/4 GR 5
2414
3/8 X 2 1/4 GR 5
3290
3/8 X 2 1/4 GR 5
3440
3/8 X 2 1/4 GR 5
5290
None
5440
None
Page 16 of 22
5.2 – HYDRAULIC INFORMATION
5.2.1 – System Information
Solid Manure is a rich source of plant nutrients and soil-building organic matter.
Controlling application rates is a key factor in maximizing the value of your
manure resource.
HYDRA-SPREAD manure spreaders use a metering valve to regulate push-off
speed and control manure application rates. All valves have a quick return
feature to deliver un-metered oil to the retract cycle. The endgate system is not
regulated.
There are four types of metering valve. 2 Sequenced Control valves, and 2
standard types. Sequenced valves are standard on models 5290 and 5440,
optional on models 227, 277, 2277, 2414. Call Hagedorn and Sons for
information about changing your standard control valve to a sequenced version.
5.2.2 – Sequenced Control Valves Serial Range 5418 and Forward
Beginning serial 5418, Hagedorn manure spreaders can be equipped with
sequencing control valves that are rated at 10 GPM, with a minimum operating
pressure of 2200 psi. Push-off flow rate is adjustable between 0-9 GPM. It is
designed to work with all closed centre hydraulic systems, and most open
centre systems (see section 2.4).
5.2.3 – Sequenced Control Valves Serial Range 5387 to 5417
This range of spreaders had available the same basic valve as 5418 and
forward, however they are rated at 8 GPM, with a minimum operating pressure
of 2200 psi. Push-off flow rate is adjustable between 0-8 GPM. It is designed
to work with all closed centre hydraulic systems, and most open centre systems
(see section 2.4).
5.2.4 – Sequenced Control Valves Serial Range 5000 to 5387
This range of spreaders had available a different design of sequencing control
valve. They are rated at 8 GPM, with a minimum operating pressure of 2200
psi. Push-off flow rate is adjustable between 0-6 GPM. It is designed to work
with all closed centre hydraulic systems, and most open centre systems (see
section 2.4).
5.2.6 – Standard Control Valves Serial Range 1987 & Forward
Beginning at serial number 1987, HYDRA-SPREAD manure spreaders are
equipped with a purpose-built flow control (square aluminum block) that is
designed and factory set to work with all types of hydraulic systems.
5.2.7 – Standard Control Valves Serial Range 001 to 1986
Earlier serial numbers use a customized brand flow control.
Contact Hagedorn & Sons at 1-800-707-7271 or your HYDRA-SPREAD dealer
for information regarding the application of a brand valve with different types of
hydraulic systems.
5.2.8 – Operating Pressure
HYDRA-SPREAD hydraulic systems are designed for modern tractors and high
pressure hydraulic systems.
Page 17 of 22
5.2.9 – Serial range 001 to 1653
All HYDRA-SPREAD models in this serial range were built using components
rated for 2500 psi.
5.2.10 – Serial range 1654 & Forward
All HYDRA-SPREAD models beginning serial 1654 are built using only
hydraulic components rated for 3000 psi.
Operating pressure for standard flow control valves is 1700 to 3000 psi.
Operating pressure for sequencing control valves is 2200 to 3000 psi.
Page 18 of 22
5.3 – UNLOADING SPEED
Modern manure management requires consistent and precise control of
unloading speed. HYDRA-SPREAD uses a low range flow control to provide
maximum control in the actual working range.
SERIAL RANGE 1987 & FORWARD
MODEL
UNLOADING SPEED
180, 200, 225, 226, 227
0 -13 feet per minute
275, 276, 277, 2275, 2277, 3290, 5290
0 - 9 feet per minute
336 with 3" cylinder
336 with 3 1/2" cylinder
410 with 3 1/2" cylinder
410 with 4" cylinder
411
412, 2412, 2414, 3440, 5440
SERIAL RANGE 001 TO 1986
MODEL
UNLOADING SPEED
180, 200, 225
0 - 7.8 FEET PER MINUTE
275
336 WITH 3" CYLINDER
336 WITH 3 1/2" CYLINDER
410
5.4 – PUSH-OFF FORCE
APPROXIMATE PUSHOFF FORCE AT 2500 PSI OPERATING PRESSURE
MODEL
APPROXIMATE PUSHOFF FORCE
180, 200, 225, 226, 227
17600 POUNDS
275, 276, 277, 2275, 2277, 3290, 5290
24040 POUNDS
336 WITH 3" PUSHOFF CYLINDER
17600 POUNDS
336 WITH 3 1/2" PUSHOFF CYLINDER
24040 POUNDS
24040 POUNDS
411
24040 POUNDS
412, 2412, 2414, 3440, 5440
31400 POUNDS
APPROXIMATE PUSHOFF FORCE AT 3000 PSI OPERATING PRESSURE
MODEL
APPROXIMATE PUSHOFF FORCE
180, 200, 225, 226, 227
21195 POUNDS
275, 276, 277, 2275, 2277, 3290, 5290
28848 POUNDS
21195 POUNDS
28848 POUNDS
28848 POUNDS
411
28848 POUNDS
412, 2412, 2414, 3440, 5440
35796 POUNDS
Page 19 of 22
5.5 – OIL CAPACITY
APPROXIMATE OIL VOLUME FOR A MACHINE WITH ENDGATE
WITH ALL CYLINDERS FULLY RETRACTED
MODEL
OIL VOLUME US GALLONS / LITRES
180, 200, 225, 226, 227
4.0 GALLONS / 14.5 LITRES
275, 276, 277, 2275, 2277, 3290, 5290
411
412, 2412, 2414, 3440, 5440
APPROXIMATE OIL VOLUME FOR A MACHINE WITH ENDGATE
WITH ALL CYLINDERS FULLY EXTENDED
MODEL
OIL VOLUME US GALLONS / LITRES
180, 200, 225, 226, 227
275, 276, 277, 2275, 2277, 3290, 5290
411
412, 2412, 2414, 3440, 5440
5.5 – MAXIMUM GROSS LOAD
Recommended total operating weight for a fully loaded machine (weight of
machine + weight of manure)
MAXIMUM GROSS LOAD
RECOMMENDED TOTAL OPERATING WEIGHT FOR A FULLY LOADED MACHINE
MODEL
POUNDS
KILOGRAMS
180 TO SERIAL 970
16000
7250
180 BEGINNING SERIAL 971
18000
8150
200
18000
8150
225, 226, 227
22000
9950
275, 276, 277
24000
10850
2275, 2277
24000
10850
336
28000
12700
410, 411, 412, 2412, 2414
36000
16300
3290, 5290
24000
10850
3440, 5440
36000
16300
Page 20 of 22
5.6 – ESTIMATED TONGUE LOAD
Estimated tongue weight at maximum recommended gross load.
Actual tongue weight may vary due to loading conditions.
ESTIMATED TONGUE LOAD
ESTIMATED TONGUE WEIGHT AT MAXIMUM RECOMMENDED GROSS LOAD
ACTUAL TONGUE WEIGHT MAY VARY DUE TO LOADING CONDITIONS
MODEL
POUNDS
KILOGRAMS
180 TO SERIAL 970
1800 - 2200
815 - 990
180 BEGINNING SERIAL 971
2050 - 2450
925 - 1100
200
2050 - 2450
925 - 1100
225, 226, 227
2530 - 2970
1125 - 1325
275, 276, 277
2250 - 2750
1025 - 1250
2275, 2277
2250 - 2750
1025 - 2750
336
3200 - 3700
1450 - 1675
410, 411, 412, 2412, 2414
3400 - 4000
1540 - 1800
3290, 5290
2600 - 3200
1175 - 1450
3440, 5440
3950 - 4750
1790 - 2150
5.7 – TIRE INFLATION
TIRE INFLATION
TIRE TYPE
SIZE
RECOMMENDED INFLATION
TRACTION IMPLEMENT
44 x 18.00 - 20
8 PR
32 PSI
TRACTION IMPLEMENT
550 / 60 x 22.5
12 PR
30 PSI
TRACTION IMPLEMENT
700 / 50 x 22.5
16PR
22 PSI
RIB IMPLEMENT
16.5L16.1
10 PR
RIB IMPLEMENT
21.5L16.1
10 PR
TRUCK TYPE
ALL SIZES
Page 21 of 22
36 PSI
28 PSI
65 PSI
5.8 – WHEEL BOLT TORQUE VALUES
For lubricated threads.
FOR MACHINES EQUIPPED WITH 10.00 x 20 or 16.5L16.1 TIRES
MODEL
BOLT TYPE
TORQUE
180
THREADED HOLES IN HUB
90 FT-LBS
180
PRESS-IN BOLTS
130 FT-LBS
200
PRESS-IN BOLTS
130 FT-LBS
225
130 FT-LBS
225
PRESS-IN BOLTS
130 FT-LBS
226, 227, 275, 276, 277,
PRESS-IN BOLTS
130 FT-LBS
2275, 2277
PRESS-IN BOLTS
130 FT-LBS
3290, 5290
PRESS-IN BOLTS
130 FT-LBS
FOR ALL OTHER WHEEL & TIRE TYPES
MODEL
BOLT TYPE
TORQUE
180
90 FT-LBS
180
PRESS-IN BOLTS
180 FT-LBS
200
PRESS-IN BOLTS
180 FT-LBS
225
130 FT-LBS
225
PRESS-IN BOLTS
180 FT-LBS
226, 227, 275, 276, 277,
PRESS-IN BOLTS
180 FT-LBS
2275, 2277
PRESS-IN BOLTS
180 FT-LBS
336
PRESS-IN BOLTS
180 FT-LBS
410, 411, 412, 2412, 2414
PRESS-IN BOLTS
220 FT-LBS
3290, 5290
PRESS-IN BOLTS
180 FT-LBS
3440, 5440
PRESS-IN BOLTS
220 FT-LBS
Page 22 of 22

HYDRA-SPREAD OPERATOR`S MANUAL

Transcription

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