CSAV NSW - Aqua Lung

Transcription

CSAV NSW - Aqua Lung
CSAV NSW
COMBAT SWIMMER ASSAULT VEST
TECHNICAL MANUAL
REVISED 09/07
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
COPYRIGHT NOTICE
This owner’s manual is copyrighted, all rights reserved. It may not, in whole
or in part, be copied, photocopied, reproduced, translated or reduced to any
electronic medium or machine readable form without prior consent in writing from
Aqua Lung America.
2007© AQUA LUNG INTERNATIONAL
CSAV TECHNICAL MANUAL
PN 769100 (M/L)
769104 (L)
Trademark Notice
U.S. Divers®, Aqua Lung®, are registered trademarks of Aqua Lung
International.
You can contact a Technical Advisor via e-mail at:
rbedard@aqualung.com
dstancil@aqualung.com
dsumian@aqualung.com
Warnings, Cautions and Notes:
Pay special attention to information provided in warnings, cautions, and notes,
that is accompanied by these symbols:
A WARNING indicates a procedure or situation that,
if not avoided, could result in serious injury or death
to the user.
A caution indicates any situation or technique that
could cause damage to the product, and could
subsequently result in injury to the user.
A NOTE is used to emphasize important points, tips, and
reminders.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
CONTENTS
Change Record.......................................................................
4
General Precaution and Warnings........................................
5
System Overview....................................................................
6
Air Bladder Removal/Installation Procedure.......................
11
Deflation Methods..................................................................
13
Areas of Adjustment......................................................... ....
14
Dive Apparatus Configuration...............................................
16
Mariner Kampack/Mariner Twinpack (back mount)...................
18
Twin Tank Harness (back mount)............................................
19
MK16 setup (back mount).......................................................
22
MK25 setup (chest mount).....................................................
23
Predive Checklist................................................................... 25
Postdive Checklist................................................................. 26
Annual Maintenance.............................................................. 27
Technical Data....................................................................... 28
CSAV Major Components..................................................... 30
Powerline Inflator w/ Dual Valve Exploded View................ 31
Parts List................................................................................ 32
Spare Parts Kits..................................................................... 33
Warranty Information............................................................ 35
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
CHANGE RECORD
Change No.
1
Date
09/21/07
Title and/or brief Change made by
description
MK-25 FFM weight G. Rubin
requirements
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
GENERAL PRECAUTIONS & WARNINGS
This product may be supplied with (2) aluminum cylinders. These cylinders
DO have a low magnetic signature. They are NOT non-magnetic.
Before using this vest, you must have successfully received training and certification in the technique of SCUBA diving from a recognized certification agency (or any Military or government operated diving school). Use of this equipment by a person who is not certified by a recognized agency shall render all
warranties, express or implied, null and void.
Use of SCUBA equipment by uncertified or untrained persons is dangerous and can result in serious injury or death.
In an emergency such as an out of air situation or uncontrolled rapid descent, it
is important to remove and jettison weight immediately.
In the event of an uncontrolled, rapid ascent, it is important to immediately begin
venting air from the CSAV while continuously exhaling. Continue venting air to
slow your ascent rate if neutral buoyancy cannot be reestablished.
Your CSAV is not a lift bag. DO NOT rely on it to bring heavy objects to the
surface. Doing so may permanently damage the vest, and could result in
serious injury or death.
Lubricating of parts is to be performed by a trained technician using approved
lubricants only.
Do not apply any type of aerosol spray to the vest. Doing so may damage certain
plastic components, including important valve connections.
Repair, service, or disassembly is to be performed by a trained technician only.
Unauthorized service will render the warranty null and void.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
SYSTEM OVERVIEW
Your CSAV is comprised of the following components:
Adjustable Harness
- allows for size adjustments to be made for each individual diver.
- evenly distributes the weight of the chosen diving apparatus on
the body.
Outer container and Air Bladder
- 1000D outer bag with MOLLE-style webbing for attaching mission
related gear/pockets.
- 35 lb. lift capacity bladder made of 200D nylon.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
SureLock™ weight pouches and sheaths
- can be mounted horizontally / vertically on the side of the
vest, or vertically on the back of the harness.
- positioning depends on type of diving apparatus used.
Apparatus Attachment Straps
- female buckles are attached to the CSAV.
- male buckle strap kits are provided for each of the four (4) diving apparatuses:
MK16, MK25, Mariner Kampack and Twin Tank
Harness.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
SYSTEM LAYOUT
SureLock™ Weight Integrated System
The CSAV vest is supplied with four (4) removable SureLock™ weight pouches,
two (2) 10-LB pouches and two (2) 15-LB pouches. This is a positive locking, mechanical release weight system. Each pocket is capable of holding up
to 10 LB (4.5 kg), or 15 LB (6.8 kg), respectively, of lead weights. Hard cast
weights or soft weights can be used. The sheath portion can be attached to
the CSAV using the built in “MOLLE” style straps. The weight pouches can
then be inserted or removed in the same manner as other weight integrated
diving BCs. When the weight pouch is inserted in the sheath, the diver should
hear and feel the pouch “click” in. This assures the diver that the weight pouch
is firmly and securely attached.
Integrated Non-ditchable weight pockets
The CSAV is designed with two internal pockets designed for specific placement of two lead weight pouches. These pockets, pictured below, are located
on the rear/inside of the CSAV. Each has a secure Velcro closure. These
are to be used with 4 LB soft weights for MK25 and may be used for other
configurations as well.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
LP Inflator Hose
An LP inflator hose can be attached to the powerline inflator for
open circuit diving; test operation and check for leaks.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Inflation and Buoyancy
The CSAV vest can be inflated from the pressurized cylinders, power inflator
or orally. It is designed for professional use with all types of back or chestworn breathing apparatuses.
The distribution of the buoyancy chamber provides excellent safety performance, either during buoyant ascent (vertical stability) or at the surface (natural
support position with head and shoulders out of the water).
The jacket can be quickly modified to fit different kinds of equipment due to the
quickly adjustable harness and buckles, and the presence of interchangeable
inflation systems, either by air cylinder or by power inflator.
Vest
The vest is made of a rugged 1000 denier black Cordura. It is designed to
provide the following functions:
• Protect the diving air bladder from rips and tears.
• Provide a method of attachment for the rebreather, weight pouches com-
pressed air inflation bottles, and other required equipment using the MOLLE attachment system.
Integrated Powerline Inflator with Pull Dump Valve
The included power inflator is equipped with a valve that also permits inflating the
CSAV orally. The inflator assembly is connected to the exhaust valve at the
top of the airway with a heavy duty cable. By pulling down on the inflator
assembly, the diver opens the rapid dump valve and is able to easily vent the
CSAV for buoyancy adjustment.
Overpressure Relief & Rapid Dump Valve
This dual purpose valve protects the bladder from overpressurization by
opening the overpressure relief automatically when the internal pressure
exceeds ambient. The rapid dump valve can also be opened manually to
facilitate rapid dumping of air.
Air Bladder
The air bladder is heavy-duty 200-denier urethane coated nylon. The tested
lift capacity of the CSAV is 35 LB. Its unique low-profile design is achieved
through a system of RF welded ligaments that control the bladder shape during inflation. It is designed to support the diver in a vertical manner while on
the surface of the water, and offer balance and stability while diving.
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
AIR BLADDER REMOVAL AND INSTALLATION PROCEDURE
Hardware must be removed prior to removing the bladder. Unscrew
the cylinders from the cylinder connectors. Next, unscrew the cylinder
connectors from the bladder.
Unscrew the inflator airway from the connector, located on the left
shoulder.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Unzip the outer jacket and remove the bladder.
To reinstall the bladder, properly align the threaded connectors on
the bladder with the holes on the jacket. Stuff the bladder back into
the vest and insert the connectors through the holes. Reconnect the
cylinders, inflator and manifold cover. Inflate fully and let sit for 15
minutes to ensure proper air integrity.
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
DEFLATION METHODS
Throughout the course of a dive, it will be necessary to release air from the
CSAV using one of the methods described below. Each method uses a valve
that is in a different location. The method you choose at any time may depend
on whether you are making your initial descent feetfirst, headfirst, or maintaining neutral buoyancy underwater. Always remember to utilize the valve that
is at the highest point on the bladder, depending on your position.
WARNING: Whenever you ascend, whether intentionally or accidentally, you must
simultaneously vent air from the vest as needed to maintain buoyancy control. If air is
allowed to expand inside the vest unchecked, you may experience a rapid, uncontrolled
ascent, which could lead to serious injury or death if not immediately corrected. To regain buoyancy control during an uncontrolled ascent, you must continuously exhaust air
from the vest until you have stopped ascending.
Deflation via the Oral Inflator
Air can be vented through the inflator by holding the inflator above your head
and depressing the oral inflator button. This method can be used for making
an initial feet-first descent, but is not very useful while you are in a facedown
swimming position.
NOTE: Depressing the oral inflator while the vest is empty may cause
water to enter the air bladder.
Deflation via the Rapid Exhaust Valve
Inside the inflator’s corrugated hose is a cable that attaches the inflator to the
rapid exhaust valve at the top of the airway assembly. You can vent air from
the vest by gently tugging straight down on the inflator. The rapid exhaust
valve provides an effective and convenient way to vent air from the vest while
in either an upright or facedown swimming position.
Overpressure Relief Valve
The overpressure relief valve (OPRV) is located inside of the inflator. This valve
relieves air automatically when the internal pressure of the bladder exceeds
ambient, in order to prevent overpressurization.
CAUTION: The proper function of the overpressure relief valve is vital in order to prevent damage to the CSAV bladder. Unauthorized service or tampering may render this
valve inoperable, and could cause the bladder to leak or rupture. This type of damage is
not repairable, and is not covered under the terms and conditions of Aqua Lung’s
one year warranty.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Areas of Adjustment
Although the CSAV comes in two (2) different sizes, the container
and air bladder are the same size for both models. The harness is
adjustable in several ways in order to achieve the best possible fit
for a wide range of divers.
The CSAV comes equipped with adjustable waistband grommets,
which when adjusted evenly on both sides, can offer an extra 3-9
inches of waistband for the diver.
Rear Shoulder adjustments
The shoulder straps featured on the CSAV are designed to allow the diver several additional inches of room if needed. Line up the
velcro to the desired length, and then slide the straps in to secure.
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Additional fittings
Adjustments can be made to both the waist band and the external chest strap for maximum comfort. The vertical torso strap inside the vest can also be adjusted. In addition, the strap found at the back of the harness can be adjusted to provide the diver
with a snug fit around the body.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
DIVE APPARATUS CONFIGURATION
Weight Pouch Setup
The weight pouch placements shown below can be mounted vertically or horizontally when diving a Mariner Kampack, Twin Tank
Harness, or the MK16 rebreather. Compressed air cylinders, below left, are mandatory when diving the MK16/MK25, and optional
when diving SCUBA.
Inflation Cylinder Setup
1.5 cu. ft. bottles may be used, or the connector may be removed and
replaced by the caps (PN 15665, bottom right) when a power inflator is
being used.
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Dive Apparatus Integration for the CSAV
Scuba set-up:
There are two (2) CSAV strap kits that are designed to fit three (3) existing
Aqua Lung made SCUBA cylinder configurations, shown in the three (3)
photos below.
Single cylinder with Mariner
Kampack (PN 088150), shown with
CSAV Strap Kit (PN 769091).
Twin cylinder with Mariner Twinpack
(PN 083400), shown with CSAV
Strap Kit (PN 769091).
Twin cylinder with Twin Tank Harness
(PN 082700), shown with CSAV Strap Kit
769097.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
For scuba (single or twin) configuration with a Mariner Kampack or a
Mariner Twinpack, use CSAV strap kit PN 769091.
Place Mariner Kampack on
tank and adjust to preferred
height.
Tighten Kampack strap and
secure onto tank.
Upon tightening, attach CSAV to kampack. Make sure to
attach shoulder, waist and back clips, as shown above.
When attaching the bottom strap, make sure to connect the buckles to the female buckles on the D-ring inside of the CSAV. Do
NOT connect to the buckles outside of the CSAV.
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
When preparing the twinpack, make sure to attach the shoulder, waist,
and back straps, as shown above.
For scuba twin cylinders configured with the Twin Tank Harness, use
CSAV strap kit PN 769097.
Attach tankbands and corresponding straps to the tanks, using the
strap kit provided.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Weave the shorter straps through the top and the longer straps
though the bottom of the tank bands, ensuring the buckles are facing the correct direction. Pull the straps in until the wide webbing is
against the tank bands.
Ensure the metal tank bands are tight. Wrap the crotch strap
around the bottom tank band and pull tight.
Attention: If the SCUBA cylinders hang too low on the body, lower
the tank bands on the tanks and adjust accordingly.
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Clip the four (4) corresponding female buckles on the CSAV to the
male buckles on the tankholders.
When attaching the bottom strap, make sure to connect the buckles
to the female buckles on the D-ring inside of the CSAV. Do NOT
connect to the buckles outside of the CSAV.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
MK16 SETUP
Strap Kit PN 769089
Attach all five (5) straps to the MK16 using standard Navy
“dog bones.” Straps consist of two (2) shoulder straps, two
(2) waist straps and one (1) Y-crotch strap.
Shorten the straps to keep the MK16 high on the back.
NOTE: There are two sets of metal double rings sewn into the shoulder straps
on the adjustable harness. Use the forward position for MK16.
When attaching the bottom strap, make sure to connect the buckles
to the female buckles on the D-ring inside of the CSAV. Do NOT
connect to the buckles outside of the CSAV.
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
MK25 setup
Strap Kit PN 769086
WARNING: The following weight configurations are mandatory to dive the MK25 with the CSAV.
MK25 with T-bit: a minimum of 16 lbs. must be worn.
- Install a 4 lb. weight in each of the 2 internal/non-ditchable weight pouches. (refer to page 7.)
- Install a 4 lb. weight in each of the 2 backmounted, SureLock™/ditch
able weight pouches.
MK25 with FFM: Diver preference per mission requirements.
WARNING: Gear placement on CSAV may also affect head up flotation. Test dive all new gear configurations prior to use.
NOTE: Please note that additional weights, chosen to meet each diver’s individual needs, will be placed in the SureLock™ weight pouches.
Attach MK25 to front of CSAV using side release buckles.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
There are two methods for attaching the MK25 to the CSAV. This is
based on user preference, as well as gear placement on the vest.
Configuration A: Shoulder straps are Configuration B : Shoulder straps
are routed outboard of CSAV
routed inboard of CSAV bladder.
bladder.
5
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
CSAV Pre-dive Checklist
Diver Name_____________________________ Date_____________
CSAV Number_________
WARNING: Before each use, the CSAV must be given a thorough visual inspection and functional test. NEVER dive with a CSAV that shows signs of damage to its bladder or valves until it has received a
complete inspection and service.
Note:
-Avoid prolonged exposure to sun and extreme heat to prevent deterioration of the outer fabric and damage to welded seams.
-Avoid repeated or prolonged use in water that is heavily treated with pool chemicals to prevent
premature decay of fabric.
-To prevent damage to the bladder, do not allow CSAV to chafe against sharp or rough objects
and do not set or drop heavy objects on CSAV.
-Avoid contact with oil, gasoline or other solvents.
-The Rapid Exhaust Valve only requires ¼” of travel to exhaust air. Excessive force is not
required.
Initials
______ 1. Manually exercise the Rapid Exhaust Valve by pulling on the corrugated hose.
______ 2. Install fully charged air cylinders.
or
Install LP inflator hose.
______ 3. Now either orally inflate or power inflate the CSAV until the OPRV opens to relieve excess pressure, yet reseats and keeps the bladder fully inflated.
______ 4. Deflate the CSAV and check the function of both the rapid exhaust valve and the oral inflation valve (see deflation methods). Ensure rapid and unobstructed exhaust from each valve.
______ 5. Fully inflate CSAV once again listen closely for any signs of leakage.
______ 6. Diving Supervisor check previous steps and record deficiencies below.
WARNING: If any leakage can be heard, or if the bladder begins to deflate within 5-10 minutes, DO
NOT attempt to use the CSAV until it has been repaired by a trained technician.
Remarks___________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
________________________
Diver Signature
________________________
Diving Supervisor Signature
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
26
CSAV Post-dive Checklist
Diver Name_____________________________ Date_____________
CSAV Number_________
Note:
-Avoid prolonged exposure to sun and extreme heat to prevent deterioration of the outer fabric
and damage to welded seams.
-Avoid repeated or prolonged use in water that is heavily treated with pool chemicals to prevent
premature decay of fabric.
-To prevent damage to the bladder, do not allow CSAV to chafe against sharp or rough objects
and do not set or drop heavy objects on CSAV.
-Avoid contact with oil, gasoline or other solvents.
-The Rapid Exhaust Valve only requires ¼” of travel to exhaust air. Excessive force is not
required.
-To prevent premature damage from corrosion, salt crystals or chlorine attack, thoroughly rinse
the CSAV inside and out with fresh water at the end of each diving day using the following
procedure:
Initials
epress the oral inflate button and direct fresh water into the airway to rinse the interior of
______ 1. D
the CSAV.
isconnect the powerline inflator from the bladder. Rinse with fresh water. Hang ______ 2. D
to dry with the OPRV down to allow complete drainage, utilizing the velcro retainer on the
vest.
emove the two bottle connectors to allow water to drain out of the bladder. Rinse out bottle
______ 3. R
connectors. Allow CSAV to dry overnight before reinstalling bottle connectors.
______ 4. Reinstall bottle connectors. Inflate CSAV and ensure no water remains inside bladder. Drain if required.
______ 5. Store CSAV partially inflated in a clean, dry area away from extreme temperatures: no greater than 120˚F/49˚C and no less than 0˚F/-18˚C.
Remarks___________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
________________________
Diver Signature
________________________
Diving Supervisor Signature
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
1.
2.
3.
4.
5.
6.
7.
PROPOSED MAINTENANCE CHECKS FOR THE CSAV
Yearly – Perform interior bottle inspection and clean bottle.
a. Inspect operation of the bottle valve.
Yearly – Perform a complete leak check on the CSAV.
a. Attach one full bottle to the vest.
b. Slowly open the bottle and fully inflate the CSAV until the OPRV releases
pressure. Close the bottle.
c. Verify the Over Pressure Valve re-seats and does not leak.
d. Test the Rapid Exhaust Valve (REV) by pulling on the Oral inflator until air
releases. NOTE: ¼” is all the pull required. Excess force will damage the airway.
Release the oral inflator and verify no leakage from the REV.
e. Refill the CSAV and remove the bottle from the vest.
f. Verify no leakage from the bottle connectors.
g. Allow the vest to sit fully inflated for one hour.
h. After one hour, inspect the CSAV for fullness. If the pressure has gone down
significantly, refill the vest and check the CSAV for leakage by submerging the
vest fully in water and re-test. Repeat steps a-g until no leakage is present or
have the CSAV repaired by a trained technician prior to use.
Yearly – Replace the external o-ring on the bottle connector.
a. Carefully remove the o-ring on the bottle connector.
b. Replace the o-ring with the new lubricated o-ring.
Yearly – Inspect the strap assembly.
a. Inspect all straps for damage or chafing.
b. Inspect all hardware connectors for cracks or breakage.
c. Inspect de-rigging loops for damage.
Every 5 Years – Rebuild Air Cylinder Supply Valve
As Required – Paint HP Air Cylinder
As Required – Prepare the BC for extended storage in excess of 30 days
a. Perform Step 2 yearly.
b. Remove both bottle connectors, the airway and blanking caps.
c. Store the CSAV deflated in a clean, dry area from extreme temperatures: no
greater than 120°F/49°C and no less than 0°F/-18°C.
d. Store bottles with no less than 50 psi or more than 100 psi.
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
TECHNICAL DATA
COMPOSITION:
• Single bag welded construction in strong 1000 Denier urethane-coated Cordura™
• Inside mesh; #8855 Raschel Knit Mesh
• Horizontal webbing: 1" nylon AA-55301 with 1000 lb. breaking strength
• Harness: C1-1A, Mil-W-4088, black nylon webbing with 7000 lb. breaking strength
• 2 drain ports
• Powerline inflation system with overpressure relief valve
AIR BLADDER
Material: Single bag welded construction in strong 200 Denier
urethane-coated nylon
Inflation System: Powerline oral / power inflator
Cylinder Connections: 2 Emergency air cylinders system, with valves
and connectors (sold separately.)
CYLINDER (can be purchased separately)
Capacity: 1.5 cu.ft.
Working Pressure: 3000psi
FEATURES
VOLUME
35.0 lbs
WEIGHT
11.0 lbs w/ cylinders (2)
8.0 lbs w/o cylinders (2
PACKING
(indiv. box)
213/8” X 10” X 31/2”
(55cmX25.5cmX11.5cm)
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
ACCESSORIES
PART NO.
DESCRIPTION
101215
Charging connector for 1.5 cu. ft. cylinder
101271
1.5 cu. ft. aluminum cylinder and valve
15309
Gasket
15665
Cap (for use without cylinder)
24827
LP inflator hose, 27”
42726
Powerline Inflator
710108USN
Weight, 4 lb, MK25, CSAV
769082
Cylinder pocket
769083
Weight sheath, 10 LB
769084
Weight pouch, 10 LB
769093
Weight sheath, 20 LB
769094
Weight pouch, 20 LB
Strap Kit Matrix
PART NO.
DESCRIPTION
769092
Strap kit, CSAV, MK25
769089
Strap kit, CSAV, MK16
769091
Strap kit, CSAV, Mariner kampack
or Mariner twinpack
769097
Strap kit, CSAV, twin tank harness
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
CSAV Major Components
Diagram #
Item Description
Part number
N/A
CSAV w/o cylinders, M/L
769100
N/A
CSAV w/o cylinders, XL
769104
1
Container, CSAV, Universal
769101
2
Powerline Inflator
42746
3
Harness, CSAV M/L
769102
Harness, CSAV XL
769103
4
Weight pocket, 10 LB
769083
5
Bladder
769105
6
Gasket, connector seal
15309
7
Cylinder connector
101314
8
Cylinder 1.5 cu. ft. w/ valve
101271
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
Powerline Inflator w/ Dual Valve
Exploded View
Key # Part #
Description
n/s----- 42747
n/s----- 42746
n/s----- 42609
n/s----- 42743
5------ 42742
6------ 15309
7------ 778559
8------ 778558
9------ 15901
10----- 15649
11----- 15652
12----- 15724
13----- 15719
14----- 15740
15----- 15735
16----- 15736
17----- 820092
18----- 15610
19----- 15720
20----- 15743
21----- 820016
22----- 15749
23----- 15747
24----- 15086
25----- 15746
26----- 15741
27----- 15745
28----- 15742
29----- 15718
30----- 15709
31----- 15750
32----- 15504
33----- 957025
34----- 820014
35----- 15744
36----- 15628
37----- 820011
38----- 090018
39----- 24822
------- 24825
------- 24827
------- 24833
40----- 820043
41----- 778564
42----- 15029
Powerline Inflator, Lower Unit
Powerline Airway, Complete
Service Kit, Pwr Inf. w/ Dual Valve
Dual Valve Assy (Acme Thread)
(Includes items 5-12, less 6)
Body, Dual Valve (Acme Thread)
Gasket
Dump Plug
Poppet Stem
Dump Spring
Poppet Guide
Cable Hook
Cable Assembly
Clamp
Ribbed Hose
Hose Clip
Poppet, Oral Valve
O-ring
Cable Pin
Filter Screen
Push Rod
O-ring
Push Rod Housing
Button
Button Cover
Bezel
Mouthpiece
Molded Insert
Oral Button
Gasket
Oral Valve Spring
Body
Valve Core
O-ring
O-ring
Valve Retainer
Filter
O-ring
Quick Disconnect Plug w/ O-ring
LP Inflator Hose, 22”
LP Inflator Hose, 25”
LP Inflator Hose, 27”
LP Inflator Hose, 33”
25 24 23
O-ring
Valve Core
QD Fitting Cover
5
6
7
8
9
11
12
13
14
15
39
14
40
13
42
16
18
22
21 20
38
37
17
36
19
32 33 34
31
26
30
29
28
27
Part numbers in BOLD ITALICS indicate standard overhaul replacement part.
37
10
35
41
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CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
PARTS LIST
1
101271 Valve Assembly w/1.5CF Cylinder
2
3
4
5
6
7
8
9
10
Key #
PN
Description
Qty
1
101173
Nut handwheel
1
2
101172
Handwheel
1
3
101171
Washer handwheel
1
4
101169
Plug valve
1
5
820088 O-ring 6-118 E0540-80
6
828009 Ring Backup 8-009 N300-90
1
7
820010 O-ring 2-010 E0540-80
1
8
101168
Washer
1
9
101167
Washer
1
10
101166
Spindle
1
11
101165
Seat valve
1
12
101305 Body valve
1
13
920516 Safety plug, 3000 PSI, Valve
1
050213 Disc, safety red 3000 PSI
1
821019 Gasket zytel #101 .206 x .032
1
101306 Adapter Valve body
1
15
820316 O-ring 2-016 E0667-70
1
16
079105 Cylinder 1.5 cf, Black
1
11
14
Cylinder Valve with connection
14
13
15
16
1
Key #
PN
Description
Qty
17
820310
O-ring 2-010 E0667-70
1
18
101314
Connector Fixed
1
18
Cylinder Connection
33
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
SPARE PARTS KITS
42609 Powerline Inflator with Dual Valve Service Kit
Key #
PN
Description
Qty
4
15714
Seal
1
7
778559
Dump Plug
1
13
15719
Clamp
2
17
820092
O-ring
1
19
15720
Filter Screen
1
21
820016
O-ring
1
29
15718
Gasket
1
32
15504
Valve Core
1
33
957025
O-ring
1
34
820014
O-ring
1
36
15628
Filter
1
37
820011
O-ring
1
40
820043
O-ring
1
41
778564
Valve Schrader
1
840556 Cylinder Connector Kit
Key #
PN
Description
Qty
NS
820310
O-ring 2-010 E0667-70
12
840971 Cylinder Kit
PN
Description
Qty
101165
Seat
1
820038
O-ring 5-584 E0540-80
1
820088
O-ring 6-118 E0540-80
1
820013
O-ring 2-013 E0540-80
1
820078
O-ring 6-132 E0540-80
1
920516
Safety plug
1
050213
Safety disc red 3000 psi
1
821019
Gasket zytel #101 .206 x .032
1
828009
Backup ring
1
820316
O-ring
1
101167
Washer
1
34
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
769106 Spare Parts Field Kit
PN
Description
Qty
101314
Connector, cylinder valve to vest
2
15050
Screw, threaded, stainless 3/8” male
8
15051
Barrel, threaded. stainless 1/4” female
8
15309
Gasket, connector seal
4
15665
Cap, universal connector
4
24827
Low pressure hose, 27”
2
42746
Airway, complete, powerline
1
769086
Strap kit, CSAV, MK-25
1
769092
Strap kit, CSAV, MK-16
1
769091
Strap kit, CSAV, SCUBA PAK
1
769097
Strap kit, CSAV, Twin SCUBA
1
769105
Bladder, CSAV NSW, packaged
3
769098
Case, Pelican 1500, black, foam padded
1
769099
Kit, buckle set, 1”/1.5”/2”, spare, CSAV
1
769078
Hex key, L-shape, 1/8”, nickel plated
1
947448
Screwdriver, flat tip, 6”
1
35
CSAV MILITARY LIFE PRESERVER TECHNICAL MANUAL
WARRANTY INFORMATION
All warranty transactions must be accompanied by proof of original
purchase from an Aqua Lung ® authorized dealer/agent. Be sure to
save your sales receipt, and present it whenever returning your vest for
warranty service.
The Aqua Lung One Year Limited Warranty™
Aqua Lung America warrants to the original purchaser for a period of one year from
the date of purchase that the product will be free from defects in material and workmanship; provided that it receives normal use, proper care, and prescribed dealer
service subject to those restrictions stated below. This limited warranty is extended
only to the original purchaser for purchases made from an authorized Aqua Lung®
dealer, and is not transferable. This warranty is limited to repair or replacement only
at the discretion of Aqua Lung America, Inc.
WARNING: It is dangerous for untrained and uncertified persons to use the equipment
covered by this warranty. Therefore, use of these products by an untrained person
renders any and all warranties null and void. Use of SCUBA equipment by anyone who
is not a certified diver, or has not received training through a recognized certification
agency, shall render void all warranties, expressed or implied.
ALL WARRANTIES, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES, OR
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN
DURATION TO A PERIOD ENDING ONE YEAR FROM THE DATE OF PURCHASE.
AQUA LUNG AMERICA DISCLAIMS AND EXCLUDES ANY LIABILITY FOR INCIDENTAL,
OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW EXCLUSIONS OF
LIABILITY, SO THIS MAY NOT APPLY TO YOU.
Restrictions
The following restrictions apply to this warranty:
ß
This warranty extends to inflator parts, and to the seams of the CSAV bladder. Factory
prescribed annual service by a trained technician is required.
ß
This warranty does not extend to abrasion, punctures, or tears of the bladder, or seam separation caused by chemical attack; including prolonged exposure to chlorine.
ß
This warranty does not extend to damages caused by improper use, improper
maintenance, neglect, unauthorized repairs, modifications, accidents, fire, or casualty.
ß
Cosmetic damage, such as scratches, fraying, and nicks are not covered by this
warranty.
ß
This warranty covers products purchased in the United States. For warranties that may
apply elsewhere, please contact your local representative.
ß
Failure to meet any of the above requirements will render the warranty null and void.
Aqua Lung International
2340 Cousteau Court, Vista, CA. 92081 • (760) 597-5000 • Fax: (760) 597-4914
www.aqualung.com/military
©2007 Aqua Lung International
Literature PN 769087 REVISED 09/07