Ballscrews / Linear Guideway General Catalog
Transcription
Ballscrews / Linear Guideway General Catalog Ballscrews / linear Guideway General Catalog Intro Company Introduction PMI was established in 1990 and is specialized in designing and manufacturing of PMI basic information Ballscrews and Linear Guideways. Capital: NT$ 997,726,590. Location: SHEN KANG HSIANG, TAICHUNG HSIEN, TAIWAN Our superior techniques, high production efficiency, along with good quality have made PMI products and brand very well-known in Taiwan and the world's transmission component market. The history of PMI 1990 •Company was established with capital of NT$ 7,000,000. 1991 •Produced the first Ballscrew (commercial grade) 1995 •Capital increased to NT$ 40,000,000. •Started to produce precision ground Ballscrew. 1996 •The first high precision Japanese Mitsui Seiki grinding machine joined production line. 1997 •ISO 9001 certified. 1998 •Capital increased to NT$ 120,000,000. 1999 •Capital increased to NT$ 180,000,000. 2000 •Started to produce rolled Ballscrew. 2002 •Capital increased to NT$ 225,000,000. •Established subdivision company-Advanced Motion Technologies Corp. (AMT) and started to produce Linear Guideways. 2003 •Capital increased to NT$ 281,000,000. 2004 •Capital increased to NT$ 330,000,000. 2005 •Construction for new headquarter building started on Jan. 19th •Subdivision company : PMI(SHANGHAI) corporation was established 2006 •Capital increased to NT$ 530,000,000. •New headquarter building finished and opened on Nov. 25th 2007 •DSI Barcode System on line in Feb. •ISO 9000 certified by BSI in July. •ISO 140001 certified by BSI in July. •Capital increased to NT$ 63,000,000 in July. 2008 •Capital Increased NT$ 800,000,000 in May 2008. •Plan and Consultation to OHSAS-18001. •Capital Increased NT$ 997,726,590 after merging the Subsidiary AMT. 2 Company Introduction Ballscrews / Linear Guideway General Catalog 3 Index Contents PAGE Technical / Products Technical / Products 1 2 A8 A10 2.1 Lead Accuracy A12 2.2 Preloading Torque 3 2.3 Tolerances on Various Areas of PMI Ballscrew 10. Sample Process of Selecting the Type of Ballscrew A36 10.1 Cutting Machine A40 10.2 High Speed Porterage Apparatus (Horizontal application) 11 A44 10.3 Vertical Porterage Apparatus A14 3.1 Production Limit Length of Screw Shaft A48 A15 3.2 Method for Mounting A48 A16 3.3 Permissible Axial Load A49 A16 3.4 Permissible Rotational Speed A17 3.5 Notes on Screw shaft design 12 13 4. Design of Ball Nut A50 12. PMI High Dust Proof Series 13.1 Internal Ball Circulation Series A69 13.2 End Deflector Series A18 4.2 Calculating the Axial Load A74 13.3 External Ball Circulation Series A19 4.3 Notes on Ball Nut Design A95 13.4 High Lead Series A104 13.5 Heavy Load Series A20 5.1 Axial Rigidity A106 13.6 End Cap Series A24 5.2 Positioning Accuracy A107 6 6. Life 14 B5 2. The Classifi cation Chart of PMI Linear Guideways B8 3. The Procedure of Select Linear Guideway 4. Load Rating and Service Life of Linear Guideway 5 6 7 8 9 12.5 SME Series – Ball Chain Type B64 12.6 SMR Series - Roller Chain Type B9 4.3 Static Safety Factor ( fs ) B10 4.4 Basic Dynamic Load Rating (C ) B10 4.5 Calculation of Nominal Life B11 4.6 Calculation of Service Life in Time B12 5. Friction Coeffi cient B13 6. Calculation of Working Load B16 7. Calculation of the Equivalent Load B17 8. The Calculation of the Mean Load B18 9.1 Calculate the load that each carriage exerts 13.7 Miniature Series B20 9.2 Calculate equivalent load 14. PMI Rolled Ballscrew B21 9.3 Calculation of static factor 14.2 Features of the PMI Rolled Ballscrew B21 9.5 Calculation of nominal life (Ln) A27 6.3 Permissible Load on Thread Grooves A115 14.3 Lead Accuracy of Rolled Screws (e300) A27 6.4 Material and Hardness A115 14.4 Reference Table of the Nominal Outer Diameter A28 6.5 Heat Treating Inspection Certicate A29 6.6 Lubrication A116 14.5 Axial Play 6.7 Dustproof A116 14.6 Material and Hardness A117 14.7 Types and Dimensions of Rolled Screws A118 14.8 Rolled Ballscrew Nuts A32 8. Selecting Correct Type of Ballscrew 10 and Lead of the PMI Rolled Screws 15. FA Series A138 16. PMI Ballscrew Request Form B71 13.1 Installation Direction of Linear Guideway B72 13.2 Fixing Methods of Linear Guideway B73 13.3 The Design of Mounting Surface 14 14. Installation of Linear Guideway B79 14.1 Installation of Linear Guideway When Machine Subjected to Vibration and Impact B80 14.2 Installation of Linear Guideway without Push B82 14.3 The Installation of Carriage of Linear Guideway without the Reference Side for Master Rail A114 A127 13. Reference of Design Screws 6.2 Fatigue Life 15 16 13 9. Calculation Example A25 7.2 Drive Torque of Motor 12.3 MSR Series - Full Roller Type B54 9.4 Calculate the mean load on each carriage Pmn A30 B42 4.2 Static Permissible Moment (M0 ) B21 7.1 Operating Torque of Ballscrew 12.2 MSB Series - Compact Type B9 14.1 Introduction to Rolled Ballscrew A30 B36 12.4 MSC Series – Miniature Type A114 7. Driving Torque 12.1 MSA Series - Heavy Load Type B49 6.1 Life of the Ballscrew 7 B28 4.1 Basic Static Load Rating (C0 ) A25 A29 12. Introduction for Each Series B9 11.3 Thermal control experiment 4.1 Selecting the Type of Nut 5. Rigidity 1. The Characteristics of PMI Linear Guideways 11.2 Patent 13. PMI Precision Ground Ballscrew A54 12 B4 11.1 Introduction to Hollow Cooling System A18 5 1 2 3 4 11. PMI Ballscrew with Hollow Cooling System 3. Design of Screw Shaft 4 4 10 2. Lead Accuracy and Torque A13 8 9 1. Features of PMI Ballscrews PAGE B.Linear Guideway TYPE TYPE A.Ballscrews 10.1 The Selection of Accuracy Grade B25 10.2 Accuracy Standard for Each Series 11 11. Preload and Rigidity B27 11.1 The Selection of Preload Grade B27 11.2 Preload Standard for Each Series 14.4 Accuracy Measurement after Installation B84 14.5 The Recommended Tightening Torque for Rails 15 10. Accuracy Standard B23 B83 16 17 18 15. Options B85 15.1 Dust Proof B91 15.2 Lubrication B99 16. Precautions of Linear Guideway B100 17. PMI Linear Guideway Request Form 18. Mono Stage KM Series B101 18.1 Mono Stage KM Series 9. Nomenclature of PMI Ballscrew A33 9.1 Nomenclature of External Circulation Ballscrew A34 9.2 Nomenclature of Internal Circulation Ballscrew Contents Ballscrews / Linear Guideway General Catalog 5 Ballscrews 1 Features of PMI Ballscrews (1) High reliability (3) Long durability PMI has accumulated many years experience in production managing. It covers PMI Ballscrews are made of German Alloy steels, which are well quenching and the whole production sequence, from receiving the order, designing, material tempering treated for good rigidity, along with suitable surface hardening to ensure preparation, machining, heat treating, grinding, assembling, inspection, packaging long durability. and delivery. The systemized managing ensures high reliability of PMI Ballscrews. (4) High working efficiency (2) High accuracy Balls are rotating inside the Ballscrew nut to offer high working efficiency. PMI Ballscrews are machined, ground, assembled and Q.C. inspected under the Comparing with the traditional ACME screws, which work by friction sliding constant temperature control (20℃) to ensure high precision of Ballscrews. Fig.1.1 between the nut and screw, the Ballscrews needs only 1/3 of driving torque. It is accuracy inspection certificate. easy to transmit linear motion into rotation motion. (5) No backlash and with high rigidity The Gothic profile is applied by PMI Ballscrews. It offers best contact between balls and the grooves. If suitable preload is exerted on Ballscrew hence to eliminate BALLSCREW INSPECTION CERTIFICATE Inspected by HEWLETT PACKARD Laser Measuring System clearance between the ball nut and screw and to reduce elastic deformation, the ballscrew shall get much better rigidity and accuracy. Lead Error (μm) BALLNUT BALLNUT SCREW SCREW Travel (mm) :Means where is Max.e and Min.e :Means where is Max.e300 and Min.e300 Cumulative representative lead T+E:-27.90μm Total relative lead deviation e: 4.84μm Lead deviation in random 300mm e300: 4.01μm Preload torque(without wipper)Tq:3.0-3.9Kgf-cm ACCURACY GRADE: C1 REMARK: INSPECTOR: Fig.1.2 Gothic arch thread Fig.1.1 Accuracy inspection certificate. A8 Features of PMI Ballscrews Ballscrews General Catalog A9 2 Lead Accuracy and Torque 2.1 Lead Accuracy PMI 's precision ground Ballscrews are controlled in accordance with JIS B 1192. Table 2.2 Accumulated reference lead deviation (±E) and total relative variation (e) Unit: μm Nominal Travel 0 Specified Travel e p (T+E) (T+E) a - Effective thread length (mm) Travel length L + T Lead Deviation The permissible values and each part of definitions are shown below. e E 1 Rev. e 300 300mm Actual Travel Cumulative Representative Lead Fig.2.1 Technical Terms Concerning the Lead GRADE OVER C0 C1 C2 C3 C4 C5 UP TO E e E e E e E e E e E e 315 4 3.5 6 5 8 7 12 8 12 12 23 18 315 400 5 3.5 7 5 9 7 13 10 14 12 25 20 400 500 6 4 8 5 10 7 15 10 16 12 27 20 500 630 6 4 9 6 11 8 16 12 18 14 30 23 630 800 7 5 10 7 13 9 18 13 20 14 35 25 800 1000 8 6 11 8 15 10 21 15 22 16 40 27 1000 1250 9 6 13 9 18 11 24 16 25 18 46 30 1250 1600 11 7 15 10 21 13 29 18 29 20 54 35 1600 2000 18 11 25 15 35 21 35 22 65 40 2000 2500 22 13 30 18 41 24 41 25 77 46 2500 3150 26 15 36 21 50 29 50 29 93 54 3150 4000 32 18 44 25 60 35 62 35 115 65 4000 5000 52 30 72 41 76 41 140 77 5000 6300 65 36 90 50 95 50 170 93 6300 8000 110 62 120 62 210 115 8000 10000 157 75 260 140 Table2.1 Terms T+E P Permissible value. a Actual value. T Specified travel. This value is determined by customer and maker as it depends on different application requirements. E Accumulated reference lead deviation. This is allowable deviation of specified travel. It is decided by both of the accuracy grade and effective thread length. e A10 Cumulative representative lead. A straight line representing the tendency of the cumulative actual lead. This is obtained by least square method and measured by laser system. Total relative lead variation Maximum width of variation over the travel length. e300 Lead deviation in random 300 mm. e2π Lead deviation in random 1 revolution 2π rad. Lead Accuracy and Torque Table 2.3 Accuracy grade Variation in random 300mm (e300) and wobble (e2π) Unit: μm e300 GRADE C0 C1 C2 C3 C4 C5 C6 C7 C10 JIS 3.5 5 - 8 - 18 - 50 210 PMI 3.5 5 7 8 12 18 25 50 210 e2π Unit: μm GRADE C0 C1 C2 C3 C4 C5 JIS 3 4 - 6 - 8 PMI 3 4 4 6 8 8 Ballscrews General Catalog A11 Table2.4 Allowable range of preload torque 2.2 Preloading Torque Effective Thread Length (mm) The preloading torque of the Ballscrew is controlled in accordance with JIS B 1192. Reference torque (kgf.cm) Starting actual torque Reference torque Actual torque fluctuation (-) OVER OR LESS (+) (-) Mean actual torque Nut effective moving distance 0 Over 4000 but less than 10000 Slenderness ratio: 40 or less Slenderness ratio: 60 or less Accuracy grade Accuracy grade Torque fluctuation Actual torque Friction torque 4000 or less Accuracy grade C0 C1 C3 C5 C0 C1 C3 C5 ±35% ±40% ±50% ±40% ±40% ±50% ±60% ±30% ±35% ±40% ±35% ±35% ±40% ±45% 2 4 ±30% 4 6 ±25% C1 C3 C5 6 10 ±20% ±25% ±30% ±35% ±30% ±30% ±35% ±40% ±40% ±45% 10 25 ±15% ±20% ±25% ±30% ±25% ±25% ±30% ±35% ±35% ±40% 25 63 ±10% ±15% ±20% ±25% ±20% ±20% ±25% ±30% ±30% ±35% 63 100 ±15% ±15% ±20% ±20% ±25% ±25% ±30% Reference torque Actual torque fluctuation (-) Nut effective moving distance -0.5 Reference torque TP = 0.05 ( tan ) × 在此 (-) TP (+) Starting actual torque Actual torque Fao×l .................................................... (2.1) Lead angle ( kgf ) Fao Preload Torque fluctuation l Lead ( cm ) Reference torque ( kgf . cm) 2.3 Tolerances on Various Areas of PMI Ballscrew 5 A-A' Fig.2.2 Technical terms concerning preload 4 6 2 B-B' Preload The goal in preload is to clear axial play and increase rigidity of Ballscrew. Reference to 5.1.3 Preload torque Torque needed to continuously turn a Ballscrew with preload with no other load applied to it. Reference torque Preload torque set as a goal. B-B' 2 2d 0 A-A' 2d 0 A' A 2d 0 2d 0 1 1 B-B' B-B' 2d 0 2d 0 3 B-B' B A 1 A-A' A' B' B-B' Fig.2.3 Torque fluctuation Fluctuation from a goal value of the preload torque. Defined as positive or negative in respect to the reference torque. Those on above are samples of accuracy of tolerance on various areas of PMI Ballscrew. Rating of torque fluctuation Rating on reference torque and torque fluctuation. ┴:Perpendicularity Actual torque Preloaded dynamic torque measured by using an actual value of Ballscrew. Mean actual torque In the effective thread length, the net reciprocate to measure the maximum actual torque and minimum actual torque are doing count mean. 2. Perpendicularity of the screw shaft supported portion end face to the B-B' line. Actual torque fluctuation In the effective thread length, the net reciprocate to measure the maximum fluctuant value. 4. Perpendicularity of the flange mounting surface to the A-A' line. ↗:Radial runout //:Parallel :Reference Accuracy on various areas of PMI Ballscrew has to measure items: 1. Radial run-out of the circumference of the screw shaft supported portion in respect to the B-B' line. 3. Radial run-out of the nut circumference in respect to the A-A' line. 5. Parallelism between the nut circumference to the A-A' line. Rating of Actual torque fluctuation Rating on mean actual torque and actual torque fluctuation. 6. Overall radial run-out to the A-A' line. Note: The mounting surface of the Ballscrew is finished to the accuracy specified in JIS B1192-1997 A12 Lead Accuracy and Torque Ballscrews General Catalog A13 3 Design of Screw Shaft 3.1 Production Limit Length of Screw Shaft 3.2 Method for Mounting Production limit length of precision ground Ballscrew: The permissible axial load and permissible rotational speed vary with the screw-shaft mounting method used, so the mounting method should be determined in accordance with the operating conditions. Diagrams 3.1 through 3.3 illustrate a typical method for mounting a screw shaft. When screw shaft O.D. is 6 mm, Limit length of Ballscrew is 150 mm. When screw shaft O.D. is 100 mm, Limit length of Ballscrew is 8000 mm. Note: Please contact with our sales people in case a very high dm.n value is required. Permissible axial Laod = fixed - fixed Permissible rotaional speed = fixed - fixed Production limit length of rolled Ballscrew: Fixed Permissible rotaional speed Fixed Fixed When screw shaft O.D. is 12 mm, Limit length of Ballscrew is 1400 mm. When screw shaft O.D. is 50 mm, Limit length of Ballscrew is 5200 mm. Note: Please contact with our sales people in case a special type is required. Permissible axial Laod Fig.3.1 Mount method : fixed-fixed Permissible axial Laod = fixed - fixed Permissible rotaional speed = fixed - fixed Fixed Permissible rotaional speed Fixed Supported Permissible axial Laod Fig.3.2 Mount method : fixed-supported Permissible axial Laod = fixed - fixed Permissible rotaional speed = fixed - fixed Fixed Permissible rotaional speed Fixed Free Permissible axial Laod Fig.3.3 Mount method : fixed-free A14 Design of Screw Shaft Ballscrews General Catalog A15 (2) dm.n Value of Ballscrew: 3.3 Permissible Axial Load (1) Buckling load: The Ballscrew to be used should not buckle under the maximum compressive load applied in its axial direction. The buckling load can be calculated by using equation (3.1): (kgf ) ( 3. 1) Here: α Safety factor ( α=0.5) E Young's modulus (E=2.1×104kgf / mm2) I Minimum geometrical moment of inertia of the screw shaft cross section (I=πdr4/ 64 mm4) dr Screw shaft thread minor diameter (mm) L Distance between mounting positions (mm) (2) Permissible tensile-compressive load of the screw shaft: Where the axial load is exerted on the Ballscrew, the screw shaft to be used should be determined in consideration of the permissible tensile compressive load that can exert yielding stress on the screw shaft. The permissible tensile-compressive load can be calculated using equation (3.2). Here: dm is the BCD (ball circle diameter) of screw shaft, and n is the maximum rotation speed. The dm.n value relates and affects the noise, temperature raise, working life, balls circulation of the ballscrew. In general cases, the dm.n value is limited as follows: (See Note one) Precision ground:dm.n≦70000 Rolled: dm.n≦50000 Note one: These dm.n values are for reference only. In fact, the dm.n value shall be decided by the ways of end supporting and the distance between them. Note two: Please contact with our sales people in case a very high dm.n value is required. With better manufacturing technology currently, the dm.n value is no longer limited as above. It is even higher than 100,000. (See Note two) σ Permissible tensile-compressive load (kgf / mm2) 2 A Permissible tensile-compressive stress (mm ) dr Screw-shaft thread minor diameter (mm) m、N Coefficient depending on the mounting method supported-supported fixed-supported fixed-fixed fixed-free m=5.1 m=10.2 m=20.3 m=1.3 3.5 Notes on Screw shaft design (N=1) (N=2) (N=4) (N=1/4) (1) Through end thread: For the Ballscrews with internal ball circulation Ballnut, it is required to have at least one end with complete thread to the end of Ballscrew for Ballnut assembly to screw shaft. If it is impossible for through end thread, it is required to have at least one end with complete thread and the journal area is with diameter to be 0.2mm smaller than the diameter of thread root area. 3.4 Permissible Rotational Speed (1) Critical rotation speed: When the rotation speed of driving motor coincides with the natural frequency of feed system (mainly the ballscrew), the resonance of vibration shall be triggered. This rotation speed is then called critical rotation speed. It shall make bad quality machining, since there is wave shape surface on the workpiece. It may also cause damage of machine. Hence it is very important to prevent the resonance of vibration from happening. We choose 80% of critical rotation speed as allowable speed. It is shown as formula (3.3). Here: n Permissible rational speed (rpm) α Safety factor (α=0.8) E Young's modulus (E=2.1×104kgf / mm2) I Minimum geometrical moment of inertia of the screw-shaft cross section (I=πdr4/ 64 mm4) dr Screw-shaft thread minor diameter (mm) A Screw shaft cross-sectional area (A=πdr / 4 mm ) L Distance between mounting positions (mm) g Gravitation acceleration (g =9.8×103 mm/s2) γ Specific gravity (γ=7.8×10-6 kgf/mm3) 2 2 f、λ Coefficient depending on the mounting method It may be required to have additional supports in between the ends bearing supports to make the natural frequency of Ballscrew to be higher and hence to raise the allowable rotation speed. A16 Design of Screw Shaft supported-supported f =9.7 (λ=π) fixed-supported f =15.1 (λ=3.927) fixed-fixed f =21.9 (λ=4.730) fixed-free f =3.4 (λ=1.875) (2) Machine design for the area of Ballnut and ends area of Ballscrew: It is very important to check if there is enough space for assembly of Ballscrew onto the machine during machine design. In some cases, there is not enough space for assembly and the Ballnut has to be disassembled from the screw shaft for easier work. It may cause problems, such as the balls falling out from Ballnut, worse accuracy of squareness and roundout of Ballnut, change of preload and damage to external ball circulating tubes. In some more serious cases, the ballscrew may be damaged and not to be used. Please contact with our people if said above disassembling is required. (3) Not effective hardened area: The threads on screw shaft are hardened by induction hardening. It shall cause about 15mm at both ends of thread area are not hard enough. It is required to pay attention during machine design for the effective thread length of travel. (4) Extra support unit for long ballscrew: For a long ballscrew, the bending due to self weight might happen. It may cause radial direction load to ballscrew. The radial direction vibration during rotation might also be more serious. To prevent these problems from happening, it may be required to have extra supports for ballscrew in between the existing supports at both ends. There are two types of supports; one is movable to move along the Ballnut. The other one is fixed type; it is located in a fixed position. The Table must be designed not to hit with this support during moving. Ballscrews General Catalog A17 4 Design of Ball Nut 4.1 Selecting the Type of Nut (4) Flange: PMI have three standard type (A type, B type and C type) Please make selection by area space for nut installation. PMI can also make special flange as per customers' requests. Acceleration (leftward) Fa1=μ×mg+f+ma .............(4.1) Constant speed (leftward) Fa2=μ×mg+f .....................(4.2) Deceleration (leftward) Fa3=μ×mg+f-ma ..............(4.3) Acceleration (rightward) Fa4=-μ×mg-f-ma .............(4.4) Constant speed (rightward) Fa5=-μ×mg-f .......................(4.5) Vmax Rapid feed speed ta time m Total weight (table weight + work piece weight) μ Sliding surface friction coefficient f Non-load resistance Fa6=-μ×mg-f+ma ..............(4.6) Deceleration (rightward) (5) Oil hole: Standard nuts have oil hole. Please dimension in the diagram to manufacture. a Acceleration 4.2.2 Vertical reciprocating moving mechanism For reciprocal operation to move work vertically (up and down) in an conveyance system, the axial load (Fa) can be gotten using the following equations: Acceleration (upward) Fa1=mg+f+ma ........(4.7) Constant speed (upward) Fa2=mg+f Deceleration (upward) Fa3=mg+f-ma .........(4.9) Acceleration (downward) Fa4=mg-f-ma ..........(4.10) Constant speed (downward) Fa5=mg-f ..................(4.11) Deceleration (downward) Fa6=mg-f+ma ..........(4.12) Table4.1 The character of effective turns Character External ball circulation Internal ball circulation Motion 1.5circuit ×2row, 1.5circuit ×3row, 2.5circuit ×1row 1circuit ×3row, 1circuit ×4row Rigidity 2.5circuit ×2row, 2.5circuit ×3row 1circuit ×6row Motion direction (2) Circulation: a. External ball circulation: Advantages • Lower noise due to longer ball circulation paths • Offers smoother ball running. • Offers better solution and quality for long lead or large diameter ballscrews. b. Internal ball circulation: Advantages: • Good for limited space of machine. • Better structure for small lead or small diameter ballscrews. (3) Effective turns: Selecting effective turns have to consider motion; life and rigidity. Refer to the Table 4.1. Here: ................(4.8) Here: w Fa: Axial load (1) Type: Selecting the type of Nut, please consider the accuracy; dimension (The length of Nut; internal diameter; external diameter), preload and the date of delivery. For reciprocal operation to move work horizontally (back and forth) in an conveyance system, the axial load (Fa) can be gotten using the following equations: a Acceleration Vmax Rapid feed speed ta time 4.2 Calculating the Axial Load 4.2.1Horizontal reciprocating moving mechanism m Total weight (table weight + work piece weight) μ Sliding surface friction coefficient f Non-load resistance Fa: Axial load Motion direction W2 Fig.4.2 Vertical reciprocating moving mechanism Sliding resistance W1 4.3 Notes on Ball Nut Design Abnormal load: (torsional load or radial load) Fig.4.1 Horizontal reciprocating moving mechanism A18 Design of Ballnut When Ballscrew takes only axial load, the best performance of it shall be found; the balls on the groove in between the Ballnut and screw shaft shall evenly take the load and rotate smoothly. In case there is torsional load or radial load on Ballnut, this kind load shall be taken unevenly by some balls only. It shall badly affect Ballscrew performance and even shorten ballscrew life. It is recommended to pay more attention to the mechanism design and Ballscrew assembly. Ballscrews General Catalog A19 5 Rigidity 5.1 Axial Rigidity "Lost Motion" shall happen due to weakness of rigidity of screw shaft and mating components of it. In order to get good positioning accuracy, it is necessary to consider axial and torsional rigidity of screw shaft and mating components of it. 5.1.1 Axial rigidity of the feed-screw system Let the axial rigidity of a feed-screw system be K. Then, the elastic displacement in the axial direction can be obtained using equation (5.1): Here δ (2) Axial rigidity of Nut: KN a.Non-preload type Computation of the elastic displacement can be using equation (5.1): Here Feed-screw system elastic displacement in the axial direction (μm) Fa Axial load (kgf) KT Axial rigidity of the feed-screw system (kgf /μm) KS Axial rigidity of the screw shaft (kgf /μm) KN Axial rigidity of the Nut (kgf /μm) KB Axial rigidity of the support bearing (kgf /μm) KH Rigidity of the Nut Bracket and support bearing bracket (kgf /μm) (1) Axial rigidity of Screw shaft: KS The axial rigidity of a screw shaft varies depending on the shaft mounting method. a. fixed - free (Axial direction) Here KS Axial rigidity of Screw shaft (kgf /μm) A Screw shaft cross-sectional area (A=π.dr2/ 4 mm2) dr Screw shaft thread minor diameter (mm) C A constant (reference C≒2.4) α Contact angle of ball and grooved Dω Ball diameter (mm) Q Load of each balls (Q=Fa/Z.sin α kgf) Z Number of balls ξ A coefficient of accuracy and inter conformation Dimension tables include theoretical axial rigidity values when the axial load with a magnitude of 10% of the basic dynamic load rating (Ca) is exerted on the Nut. These values, don't consider the rigidity of the Nut mounting brackets. Therefore, as a general rule, take 80% of the values given in the table. When the axial load with a magnitude other than 10% of the basic dynamic load rating (Ca) is exerted on the Nut, rigidity value can be calculated using equation (5.7). (3) Axial rigidity of support bearing: KB The axial rigidity of the support bearings for the Ballscrew varies by bearing type. A typical calculation for determining the axial rigidity of an angular ball bearing can be made using equation (5.8). here δao Displacement in the axial direction. here Dimension tables include theoretical axial rigidity values when the axial load with a magnitude of 30% of the basic dynamic load rating (Ca) is exerted on the Nut. These values, don't consider the rigidity of the Nut mounting brackets. Therefore, as a general rule, take 80% of the values given in the table. When the axial load with a magnitude other than 30% of the basic dynamic load rating (Ca) is exerted on the Nut, rigidity value can be calculated using equation (5.6). 4 2 E Young's modulus (E=2.1×10 kgf/mm ) x b.Preloaded type K Fao ε Rigidity value given in the dimension table (kgf /μm) α Initial contact angle of the support bearing Preload Dω Ball diameter of the support bearing A coefficient of rigidity Q Load of each balls Z Number of balls (4)Axial rigidity of nut bracket and support bearing bracket :KH Take this into consideration in the design of your system. Setting the rigidity as high as possible. 5.1.2 Torsional rigidity of the feed-screw system The factors of positions error caused by twisting are: Distance between mounting positions (mm) 1. Torsional deformation of screw shaft. here b.fixed - fixed (Axial direction) KS A×E ×L = × 10 − 3 x (L − x ) ( 5. 4) 2. Torsional deformation of coupling. K Rigidity value given in the dimension table (kgf /μm) Here Fa Axial load (kgf ) KS Axial rigidity of Screw shaft (kgf /μm) Ca Basic dynamic load rating (kgf ) L Distance between mounting positions (mm) 3. Torsional deformation of motor. But above deformations are too small in general machine (non-high speed machine), they are then ignored. Note: Which x=L/2, KS becomes the minimum and the elastic displacement in the axial direction the maximum. A20 Rigidity Ballscrews General Catalog A21 5.1.3 Ballscrew's preload and effect In order to get high positioning accuracy, there are two ways to reach it. One is commonly known as to clear axial play to zero. The other one is to increase Ballscrew rigidity to reduce elastic deformation while taking axial load. Both two ways are done by preloading. (1) Methods of preloading a.Double-nut method: A spacer inserted between two nuts exerts a preload. There are two ways for it. One is illustrated in Fig.5.1. That is to use a spacer with thickness complies with required magnitude of preload. The spacer makes the gap between Nut A and B to be bigger, hence to produce a tension force on Nut A and B. It is called "extensive preload". b.Single-nut method: As that illustrated on Fig. 5.3, using oversize balls onto the space between Ballnut and screw to get required preload. The balls shall make four-point contact with grooves of Ballnut and screw. Lead The load in nut A and nut B are: FA=Fao+Fa-Fa'=Fa+Fp FB=Fao-Fa'=Fp Fig.5.3 Four-point contact preload Fig.5.1 Extensive preload Illustrated in Fig.5.2, is using a thinner spacer. The thickness complies with required magnitude of preload. The spacer is smaller than the gap between Nut A and B, compressing Nut A and B on opposite direction to preload Ballscrews. It's called "compressive preload". There is another way for single nut Ballscrew preloading. That is to shift a very little distance, which complies with required magnitude of preload, on one lead of Ballnut as that illustrated on Fig. 5.4. to preload Ballscrew. Fig.5.5 Double-nut positioning preload Direction of compression Spacer Direction of tension Direction of tension Lead + offset Nut Nut B Nut Screw It means Fa is offset with an amount Fa' because of the deformation of Nut B decreases. As a result, the elastic deformation of Nut A is reduced. This effect shall be continued until the deformation of Nut B becomes zero, that is, until the elastic deformation δa1 caused by the external axial force equals δao, and the preload force applied to Nut B is completely released. The formula related the external axial force and elastic deformation is shown as below: Displacement of Nut A Fa Fao Fp Displacement Nut A Nut B Fig.5.6 Positioning preload diagram Screw Lead Therefore, the preload amount of a ballscrew is recommended to set as 1/3 of its axial load. Too much preload for a Ballscrew shall cause temperature raise and badly affect its life. However, taking the life and efficiency into consideration, the maximum preload amount of a Ballscrew is commonly set to be 10% of its rated basic dynamic load. Shown on Fig 5.7, with the axial load to be three times as the preload, the elastic displacement for the non-preloaded ball Nut is two times as that of the preloaded Nut. Fig.5.2 Compressive preload Displacement of Nut B 2/3 Lead Rigidity Fa Axial load Fa Screw A22 Fp Nut B Spacer Screw Nut A Nut B Fao Fa+Fp Direction of tension Direction of compression Spacer Fao Fig.5.4 Lead offset preload Nonpreload Elastic Displacement Nut A Nut A Lead Nut Direction of tension (2) Relation between preload force and elastic deformation Fig 5.5, Nuts A and B are assembled with preloading spacer. The preload forces on Nut A and B are Fao, but with reversed direction. The elastic deformation on both Nuts are δao. Then there is a external axial force Fa applied to Nut A as shown on Fig 5.6. The deformation of Nut A and B becomes: Parallel Preload 0 Fao Fɼ3Fao Axial load Fa Fig.5.7 Elastic Displacement of the Ballscrew Ballscrews General Catalog A23 Life 5.2 Positioning Accuracy 6.1 Life of the Ballscrew 5.2.1 Causes of error in positioning accuracy 5.2.3 Considering thermal displacement Even though the Ballscrew has been used with correct manner, it shall naturally be worn out and can no longer be used for a specified period. Its life is defined by the period from starting use to ending use caused by nature fail. Lead error and rigidity of feed system are common causes of feed accuracy error. Other causes like thermal deformation and feed system assembly are also playing important roles in feed accuracy. If the screw-shaft temperature increases during operation, the heat elongates the screw shaft, thereby reducing the positioning accuracy. Expansion and shrinkage of a screw shaft due to heat can be calculated using equation (5.10). a.Fatigue life - Time period for surface flaking off happened either on balls or on thread grooves. b.Accuracy life - Time period for serious loosing of accuracy caused by wearing happened on thread groove surface, hence to make Ballscrew can no longer be used. here 6.2 Fatigue Life ΔLθ 5.2.2 Selecting the lead accuracy Refer to page 10, the Specified travel line should coincide with the nominal travel line. However, in order to compensate either the elongation caused by the thermal expansion during machine operating or the shortening of length due to external load, the specified travel may be set to be positive or negative to the Nominal travel. Machine designer can show the value of Specified travel on the drawing for our manufacturing, or, we can help to decide it based on our more than ten years experience. There is another way to compensate thermal effect by "pretension" to Ballscrew. Generally, the pretension force shall elongate the Ballscrew to be equivalent to the thermal expansion at about 2-3℃. Thermal displacement ( μm) ρ Thermal-expansion coefficient (12 μm/m℃) θ Screw-shaft temperature change (℃) L Ballscrew length (mm) Th a t i s to s ay, a n i n c re a s e i n t h e s c re w s h a f t temperature of 1℃ expands the shaft by 12μm per meter. The higher the Ballscrew speed, the greater the heat generation. Thus, temperature increases reduce positioning accuracy. Where high accuracy is required, anti-temperature-elevation measures must be provided as follows: (1) To control temperature: • Selecting appropriate preload. • Selecting correct and appropriate lubricant. • Selecting larger lead for the Ballscrew and decrease the rotation speed. (2) Compulsory cooling: • Ballscrew with hollow cooling. • Lubrication liquid or cooling air can be used to cool down external surface of Ballscrew. (3) To keep off effect upon temperature raise: • Set a negative cumulative lead target value for the Ballscrew. • Warm up the machine to stable machine's operating temperature. • Pretension by using on Ballscrew while installing onto the machine. • Use the Closed-loop positioning control. The basic dynamic rate load (Ca) of the Ballscrew is used to calculate its fatigue life when it is operated under a load. 6.2.1 Basic dynamic rate load Ca The basic dynamic rate load (Ca) is the revolution of 106 that 90% of identical Ballscrew units in a group, when operated independently of one another under the same conditions, can achieve without developing flaking. 6.2.2 Fatigue life (1) Calculating life: There are three ways to show fatigue life: a.Total number of revolutions b.Total operating time. c.Total travel. Rigidity Table6.1 Load factor fw Vibration Velocity (V) fw Light V<15 (m/min) 1.0~1.2 Medium 15<V<60 (m/min) 1.2~1.5 Heavy V>60 (m/min) 1.5~3.0 and impact here L Fatigue life (total number of revolutions)(rev) Lt Fatigue life (total operating time)(hr) Ls Fatigue life (total travel)(km) Ca Basic dynamic rate load(kgf) Fa Axial load(kgf) Too long or too short fatigue life are not suitable for Ballscrew selection. Using longer life make the Ballscrew's dimensions too large. I t's an uneconomical result. Following table is a reference of the Ballscrew's fatigue life. Machine center ....................................20,000 hours Production machine...........................10,000 hours n Rotation speed(rpm) Automatic controller..........................15,000 hours l Lead(mm) Surveying instruments......................15,000 hours fw A24 6 Load factor (refer to Table6.1) Ballscrews General Catalog A25 (2)Mean load: 6.2.3 Affection of installation errors When axial load changed constantly. It is required to calculate the mean axial load (Fm) and the mean rotational speed (Nm) for fatigue life. Setting axial load (Fa) as Y-axis; rotational number (n.t) as X-axis. Getting three kind curves or lines: When twist load or radial load is applied to Ballscrew, there shall be bad effect on ballscrew operation and its life, It is required to make the feed system (Ballscrew, support bearings, Guideways) to be more rigid. Hence to reduce. installation errors. a.Gradational variation curve (Fig.6.1) Axial load Rotation speed Time Ratio (kgf) (rpm) (Sec or %) Mean load can be calculated by using equation (6.4): Mean rotational speed can be calculated by using equation (6.5): F1 F2 n1 n2 t1 t2 . . . . . . . . . tn Fn nn Ballscrews must be meticulously installed onto the Yoke (bracket) of machine to achieve precise pallelism and squareness along moving direction of moving parts. It is very important to ensure minimum backlash happens. 6.3 Permissible Load on Thread Grooves b.Similar straight line (Fig.6.2) When mean load variation curve like similar straight line. Mean rotational speed can be calculated using equation (6.6) Fm=1/3(Fmin + 2Fmax) ......................................................... (6.6) F F Fmax F1 F2 Fm Fm Fn Fmin 0 0 n 1t 1 n 2t 2 Even though the Ballscrew is seldom operated and is operated under low velocity, it is required to make the maximum load to be far smaller than its rated basic static load when making selection. 6.3.1 Basic static rate load Co 6.3.2 Permissible axial load The basic static rate load is the static load with a nonvarying direction and magnitude that makes the sum of the permanent deformation of the rolling elements and raceway 0.0001 times the rolling element diameter. With the Ballscrew, the basic static rate load is defined in relation to the axial load. F max =Co / f s here fs Static safety factor General industrial machine..... ...........1.2~2 Machine tool.............................................1.5~3 n nt n Fig. 6.1 Gradational variation curve's load Fig. 6.2 Similar straight line's load c.Sine curve there are two cases 1.When mean load variation curve shown as the diagram 6.3.1 below. Mean rotational speed can be calculated by using equation (6.7-1): Fm= 0.65Fmax ................................................................ (6.7-1) 2. When mean load variation curve shown as the diagram 6.3.2 below. Mean rotational speed can be calculated by using equation (6.7-2): Fm= 0.75Fmax ................................................................ (6.7-2) F F Fmax Fmax Fm 6.4 Material and Hardness Material and Hardness of PMI Ballscrews refer to Table 6.2 Table 6.2 Material and hardness of PMI Ballscrews Denomination Material Heat treating Hardness (HRC) Precision ground 50CrMo4 QT Induction hardening 58~62 Rolled S55C Induction hardening 58~62 Nut SCM420H Carburized hardening 58~62 Fm 0 Fig. 6.3.1 Variation like Sine curve's load (1) A26 Life 0 Fig. 6.3.2 Variation like Sine curve's load (2) Ballscrews General Catalog A27 6.5 Heat Treating Inspection Certificate PRECISION MOTION INDUSTRIES, INC. 6.6 Lubrication REPORT FOR HEAT TREATING INSPECTION Lithium base lubricants are used for Ballscrew lubrication. SPECIMEN# P90227 Their viscosity are 30~140 cst (40 ℃) and ISO grades of 32~100. CUSTOMER P.O.NUMBER SPECIFICATION 03-016030-1 R38-5IB2-FSVC-557-685.8-C4 Selecting: PRODUCT BALLSCREW MATERIAL 50CrMo4QT 1.Low temperature application: Using the lower viscosity lubricant. HEATTREAT INDUCTION SURFACE HARDENING 2.High temperature, high load and low speed application: Using the higher viscosity lubricant. ITEM INSPECTION DATA HARDNESS 58 - 62 HRC AT SURFACE CASEDEPTH 1.5 mm BELOW THREAD ROOT MICROSTRUCTURE Martensite IN SURFACE AREA TEMPERING AT 160 DEGREES CELCIUS HEATTREATEDARE (SEESKETCH) Table 6.3 Checking and supply interval of lubricant Manner Sorbite IN CORE AREA HARDNESS INSPECTED EVERY 0.5mm (SERIES 2) Checking interval Checking item Supply or replacing interval Automatic interval oil supply every week oil volume and purity To supply on each check, its volume depends on oil tank capacity Lubricating grease Within 2-3 months after starting operation of machine foreign matter Normally supply once a year as per the result of check Oil bath everyday before operation of machine oil surface To supply as per wasting condition HARDNESS INSPECTED EVERY 0.5mm (SERIES 1) DEPTH Series1 Series2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 725 705 704 698 694 679 625 547 390 286 288 718 698 705 681 642 562 277 277 HV VS. HRC HV HRC MICROSTRUCTURE X500 Series 1 Series 2 800 700 600 500 400 300 200 100 0 0 1 2 3 4 5 6 7 8 9 10 11 DEPTH(EACHSCALE=0.5mm) REMARKS A28 Life PASS OR NOT Q.C.CHIEF 12 13 14 15 800 780 760 740 720 700 690 680 670 660 650 640 630 620 610 600 590 580 570 560 540 520 500 480 460 440 420 400 380 360 340 320 300 280 260 240 64.0 63.3 62.5 61.8 61.0 60.1 59.7 59.2 58.8 58.3 57.8 57.3 56.8 56.3 55.7 55.2 54.7 54.1 53.6 53.0 51.7 50.5 49.1 47.7 46.1 44.5 42.7 40.8 38.8 36.6 34.4 32.2 29.8 27.1 24.0 20.3 6.7 Dustproof Same as the rolling bearings, if there is the particles such as chips or water get into the ballscrew, the wearing problem shall be deteriorated. In some serious cases, ballscrew shall then be damaged. In order to prevent these problems from happening, there are wipers assembly at both ends of ballnut and please use the Screw cover or Bellows for better dustproof. Should there be any more information required, please contact us. There is also the "O-Ring" at the wipers to seal the lubrication oil from leaking from ballnut. Wiper seals (both ends) Screw cover Bellows Fig. 6.4 INSPECTOR Ballscrews General Catalog A29 7 Driving Torque 7.1 Operating Torque of Ballscrew Cutting direction Cutting resistance (1) Normal Drive Rotational motion converted to linear motion is called normal drive. The torque required can be obtained by using equation (7.1) W=mg here Ta Normal operation torque Fa Axial load Sliding resistance Gear two l Lead η (2) Reverse operation Linear motion converted rotational motion is called reverse operation motion. The torque required can be obtained using equation (7.2): Normal efficiency Motor here Tb Reverse operation torque Gear one η2 Reverse efficiency Fig.7.1 Cutting machine diagram (2) Driving torque at constant acceleration The torque required to counteract load and to let Ballscrew to rotate at constant acceleration is driving torque at constant acceleration. (3) Preload torque Friction torque due to preload on the Ballscrew, The torque required can be obtained by using equation (7.3): here Tp Preload torque Fao Preload k Coefficient of preload torque see equation(2.1) k=0.05×(tanβ)-0.5 here T2 7.2 Drive Torque of Motor Driving torque at constant acceleration JSH Inertial of screw shaft Motor's angular acceleration Jw Inertial of moving parts (Ballscrew, Table) Total inertial JC Inertial of Coupling JM Inertial of motor m Total Masses (Working table mass + working piece mass) JG1 Inertial of gear one l Lead JG2 Inertial of gear two g Gravitational acceleration . ω (1) Driving torque at constant speed J The torque can counteract load and let Ballscrew to rotate uniformly is called driving torque for constant speed. Driving torque = preloading torque + friction torque for axial load + friction torque for bearing. • Cylindric inertia (Ballscrew, gear) here here ρ Driving torque at constant speed μ Guiding surface friction coefficient Preload W Total weight ( Working table weight + Working object weight ) Fa Axial load TB Friction torque for bearing D Diameter of Cylinder F Cutting resistance N1 Gear one L Length of Cylinder N2 Gear two m Mass of Cylinder T1 Fao Material Density Specific Gravity In general, driving torque of constant speed motion shall not over than 30% of rated torque of motor. A30 Driving Torque Ballscrews General Catalog A31 Nomenclature of PMI Ballscrew 8 Selecting Correct Type of Ballscrew 9 9.1 Nomenclature of External Circulation Ballscrew Operating conditions 4R50-10B2-2FSWC -1000 -1500 -0.018 R Lead Accuracy P.10 1 Determine Lead accuracy A: Precision Ground Ballscrew + High dustproof wiper B: Rolled Ballscrew + High dustproof wiper Determine axial play R: Rolled (Not marked for precision ground Ballscrews) Accuracy grade Precision ground Ballscrew ( High precision) Overall length Rolled Ballscrew ( Low precision) Thread length Refer to P.35 for this special code Design of Screw Shaft P.14 W: External ball circulation (immersion type) Selecting shaft length V: External ball circulation (extrusive type) C: ACME thread 2 Selecting Lead 3 Selecting shaft diameter 4 Determine shaft support method K: End cap type ball recirculation M: Miniature S: Single nut D: Double nut Examine permissible axial load Examine permissible rotation speed O: Lead offset preloaded Ballnut F: Ballnut with face to face flanges No No 3 ( 4 3 ( 2 F: Flange type ) R: None flange type S: Square Ballnut , ) 4 D: Double flange Ballnut Number of pairs of Nut on one screw shaft (Not marked for single pair of Nut, no matter if it's single nut or double nut) Design of Ball Nut P.18 5 Selecting the Nut type Quantity of circulation tubes A: 1.5 circuits Calculate rigidity in shaft axial direction Effective ball circuits Calculate Nut rigidity Lead B: 2.5 circuits C: 3.5 circuits Screw nominal O.D. Thread direction Calculate support-bearing rigidity Number of Thread (Not marked for regular single thread) No Rigidity P.20 Examine the rigidity Examine the positioning accuracy Life P.25 Driving Torque P.30 No No Calculate the service life No Examine the driving torque 5 ( 2 1 ( 3 5 ( 2 2 ( 3 , , 4 , , ) 3 3 5 , 5 ) ) TYPE TYPE TYPE FDWC DFWC FSWC ) Selecting motor Examine the lubrication and contamination protection A32 Selecting Correct Type of Ballscrew TYPE TYPE TYPE FOWC RSWC SSWC Ballscrews General Catalog A33 9.2 Nomenclature of Internal Circulation Ballscrew 4R32 -10T 4-2FS I C -1000 -1500 -0.018 R Table 9.1 Special code A: Precision Ground Ballscrew + High dustproof wiper B: Rolled Ballscrew + High dustproof wiper R: Rolled (Not marked for precision ground Ballscrews) C Precision ground threads W Rolled threads E E type ball circulation tube (PMI's patent) Q Self lubrication B Retainer ( Located in between balls) T Ballnut rotation ( Instead of regular screw shaft rotation type Ballscrew ) D E type tube + Self lubrication F E type tube + Retainer G E type tube + Self lubrication + Retainer H Ballscrews For Heavy Load Accuracy grade Overall length Thread length Refer to P.35 for this special code I: Internal ball circulation D: End Deflector S: Single nut D: Double nut O: Lead offset preloaded Ballnut F: Ballnut with face to face flanges F: Flange type R: None flange type S: Square Ballnut D: Double flange Ballnut Number of pairs of Nut on one screw shaft (Not marked for single pair of Nut, no matter if it's single or double nut) Quantity of circulation deflectors (or inserts) T: Number of circuit = 1 circuit Lead Screw nominal O.D. Thread direction Number of Thread (Not marked for regular single thread) A34 Nomenclature of PMI Ballscrew TYPE TYPE FDIC RDIC TYPE TYPE DFIC FSIC Ballscrews General Catalog A35 10 Sample Process of Selecting The Type of Ballscrew 1、Selecting Screw nominal O.D., Lead, Nut 10.1 Cutting Machine (1) Lead( l ): Cutting direction In case stiffness is a major concern, lost motion becomes less important, following specifications are to be selected: The highest rotation speed of motor Cutting resistance W1 + lǑ W2 Sliding resistance (3) Selecting the type of nut 14000 V max = = 7 (mm) 2000 N max • External circulation Ballscrew • Type: FDWC • Number of circuit: B×2 or B×3 ◎Lead have to be 7mm or more. ( As per PMI catalog: select 8 and 10 mm for further analysis) Screw nominal O.D.(mm) (2) Basic dynamic rate load (Ca) Fig.10.1 Cutting machine 1、Design Conditions W1 = 1100 kgf Driving motor: Work piece weight: W2 = 800 kgf Positioning accuracy: ±0.030/1000 mm (no load) Max. travel: Smax = 1000 mm Repeatability accuracy: Rapid feed speed: Vmax = 14 m/min Lost motion: Life: Lt = 25000 h ±0.005 mm (no load) 0.02 mm (no load) Sliding surface friction coefficient: μ = 0.1 2、Mechanical Conditions Calculation data Kinds of Axial load (kgf ) Time Sliding resistance mm/min ratio(%) Rapid feed 0 190 14000 30 Light cutting 500 190 600 55 Heavy cutting 950 190 120 15 Sliding resistance: Fa =μ (W1+W2) =0.1×(1100+800) =190 (kgf ) 3、Items to Be Decided 1. Screw nominal O.D., Lead, Type of Nut 2. Accuracy grade 3. Thermal displacement 4. Driving motor A36 Feed speed Cutting resistance Operation Sample Process of Selecting The Type of Ballscrew Calculation data Kinds of Operation Axial load Rapid feed F1 = 190 Light cutting F2 = 690 N2 = 75 N2 = 60 t2 = 55 Heavy cutting F3 = 1140 N3 = 15 N3 = 12 t3 = 15 Nmax = 2000 rpm Table weight: The value of Ca can be found as per this catalog: Feed speed l=8 Time l = 10 N1 = 1750 N1 = 1400 ratio(%) t1 = 30 32 36 40 45 50 lead 8 (mm) B×2 B×3 (kgf ) lead 10 (mm) B×2 3210 4660 3265 4930 3410 5220 B×3 3650 5175 5480 7760 3900 5520 5790 8200 (4) Selecting screw shaft diameter Calculation of mean load and mean rotation Mean load Mean rotation Lead l (mm) 8 10 Mean load Fm (kgf ) 330 330 569 455 Mean rotation Nm (rpm) Calculation of basic dynamic rate load L = Ca Fa fw 3 10 6 Lt = L 60N m Ca = (60Nm×Lt)1/3×Fm×fw×10-2 As per design Conditions: Lt = 25000 (hours) fw = 1.2 When l=8(mm) ................Ca≧3756 (kgf ) If life > 25000 (hours) is needed, Ca must be > 3756 (kgf ) When l=10(mm) ...............Ca≧3487 (kgf ) If life > 25000 (hours) is needed, Ca must be > 3487 (kgf ) Ballscrew shaft diameter can be decided by critical rotation speed of high speed feed. Assume both of the supporting ends are fixed. So the permissible rotational speed : L = Max. stroke + Nut length/2 + unthread area length = 1000 + 100 + 200 = 1300 (mm) Screw shaft supported method is fixed-fixed f = 21.9 when l =8 (mm) ......................dr ≧13.5 (mm) If the highest rotational speed reaches 1750 rpm, screw shaft diameter at thread root area must be bigger than 14 mm. ◎So screw shaft diameter shall be ranged in between 20 and 50 mm. When l =10 (mm) .................... dr ≧10.8 (mm) If the highest rotational speed reaches 1400 rpm, screw shaft diameter at thread root area must be bigger than 11 mm. ◎So screw shaft diameter shall be ranged in between 16 and 50 mm. (5) Considering rigidity By initial conditions: Lost motion:0.02 mm (no load) Assume total displacement of components (including screw shaft, ballnut and support bearing) of feed system is 0.016 mm. Thus the unilateral elastic displacement of feed system is Ballscrews General Catalog A37 a.Axial rigidity of the screw shaft: Ks Elastic displacement of the screw shaft: ◎ With the condition of 2、Swlwcting lead accuracy c.Coupling: Make following selection by ignoring the bearing rigidity, economical and safety consideration: Positioning accuracy required: ±0.030/1000 mm (Max. travel) Refer to table 2.2, accumulated reference lead deviation (±E) and total relative variation (e) d.Total of inertial: The smallest elastic displacement is in the middle of screw shaft. Type of Ballscrew:40-10B2-FDWC From following diagram Using x=L/2 Screw shaft diameter:40 (mm) Fa/2 Fa/2 Fa Accuracy grades: C4 E = ±0.025/1250 (mm) Lead:10 (mm) e = 0.018 (mm) (6)Length of Ballscrew 3、Considering thermal displacement L = Max. travel + Nut length + Unthreaded area length Ls/2 Ls/2 (including journal ends length) = 1000+180+100 According to the load capability of support bearings, make the specified travel (T) compensation to be 3℃ Ls=1300 KS = = 1280 dr2 E 10-3 LS 1. Thermal displacement: (2)Driving torque In this case, the time sharing of machine working at acceleration condition is limited. Assuming the machine works at constant speed, the torque caused by angular acceleration is then neglected. ≒1300 (mm) LS = Fa = Fa 2LS 103 KS dr E a. Preloading torque (7) Preliminary check Here Fa is sliding resistance of 190 (kgf ) 2. Pretension force: a. Fatigue life The results are in the table 10.2. b. Friction torque b.Axial rigidity of the nut: Kn Rapid feed: Elastic displacement of the nut: ΔLn Specified Travel (T): -0.047/1300 Pretension force: 436 (kgf ) Stretching: -0.047 (mm) Setting the preload to be 1/3 of maximum axial load. b. Permissible rotational speed 4、Selecting driving motor <Required specifications> Light cutting: Critical speed of screw shaft is 4540(rpm). It is much bigger than the maximum rotational speed of design. So the Ballscrew selected is safe. The results are in the table 10.2. 1. The highest rotation speeds is 1500 (rpm) 2. Time required to reach highest rotational speed is within 0.15 sec. (1)Inertial Table10.2 a.Screw shaft: Screw Nut Nut model no. dr Ca K 32-10B2-FDWC 27.05 4660 125 37.1 5.1 36-10B2-FDWC 31.05 4930 138 48.9 40-10B2-FDWC 35.05 5220 151 45-10B2-FDWC 38.05 5480 50-10B2-FDWC 42.05 5790 Ln L 93.0 2.0 7.1 3.9 101.2 1.9 5.8 62.3 3.0 108.7 1.7 4.7 167 73.5 2.6 118.3 1.6 4.2 182 89.7 2.1 126.5 1.5 3.6 Ks Ls Kn Total b.Moving parts: A38 Heavy cutting: Sample Process of Selecting The Type of Ballscrew The maximum required driving torque is preloading torque plus friction torque of heavy cutting. Ballscrews General Catalog A39 (3) Selecting driving motor 5、Calculating the stress of the Ballscrew <Selecting conditions> b.Rated torque: TM>TL c.Rotor inertia: JM≧JL/3 The specifications required for driving motor are then decided as per above conditions. ◎Motor specifications: WM=3.6 (kW) Highest rotation speeds Nmax=1500 (rpm) Rated torque TM=22.6 (N.m) Rotor inertia GD2M=750 (kgf.cm2) (2) Initial selection of screw shaft length W1 = 50 kgf W2 = 25 kgf Smax = 1000 mm Vmax = 50 m/min Lt = 25000 hours μ = 0.01 Nmax = 3000 rpm ±0.10/at max. travel ±0.01 mm Table weight: Work piece weight: Max. travel: Rapid feed speed: Life: Guiding surface friction coefficient: Driving motor: Positioning Accuracy: Repeatability Accuracy: a.The highest rotation speed: Nmax≧1500 (rpm) Output 1、Design Conditions: 2、Motion Conditions: L= Max. travel + Nut length + Unthreaded area length = 1000 + 100 + 100 = 1200 (mm) (3) Selecting screw shaft diameter Ballscrew shaft diameter can be decided by critical rotation speed of high speed feed. Assume the supporting ends are fixed-supported. So the permissible rotational speed : V (m/min) x=1000mm 50 2 (4) Check required time period for reaching highest rotation speed t4=0.3 t5=0.9 t6=0.3 ◎So the Ballscrew selected is safe. 3 1 0 Here t (sec) t1=0.3 t2=0.9 t3=0.3 6、Calculating the buckling load of the screw shaft J:Total inertia T'M =2×TM 6 4 5 1.5(s) TL:Rotation Torque (rapid) 1.75(s) f:Safe factor (choose 1.4 for this case) ◎So the Ballscrew selected is safe. 1.75(s) t=3.5s / T Fig.10.4 Porterage apparatus v-t diagram This above motor specifications match design needs. L = Max. travel + Nut length/2 + Unthread area length = 1000 + 50 + 100 = 1150 (mm) Screw shaft support method is fixed-supported f = 15.1 dr ≧21.9 (mm) If the high rotational speed is 2500 rpm, Diameter at thread root area must be bigger than 22 mm. ◎So Screw-shaft diameter shall be ranged in between 25 and 36 mm (4) Considering service life First to analyze Fig.10.4 (V-t diagram) The speed line is a straight one, hence it is a constant acceleration, periodically reciprocating motion. Maximum velocity:Vmax = 50 (m/min) = 0.83 (m/s) Acceleration time:t1 = 0.3 (s) Deceleration time:t3 = 0.3 (s) 3、Items to Be Decided 10.2 High Speed Porterage Apparatus (Horizontal application) Motion direction W2 Sliding resistance 1. Screw nominal O.D., Lead 2. Accuracy grade 3. Type of nut 4. Driving motor a.Running distance during acceleration b. Running distance during constant speed 1、 Selecting Screw nominal O.D., Lead (1) Lead (l) W1 The highest rotation speed of motor d. The line segment ◎Lead have to be 18 mm or more. Fig.10.3 High speed porterage apparatus A40 Sample Process of Selecting The Type of Ballscrew (As per PMI catalog : select 20 mm for further analysis) If lead is 20 mm, the highest rapid feed speed 50 m/min shall be reached as long as the motor rotates at 2500 rpm. Ballscrews General Catalog A41 e. The line segment 2、Selecting accuracy grade b. During acceleration 5、Calculating the stress of the Ballscrew Positioning accuracy of ±0.1/1000 mm (Max. travel) From P.11 Accuracy grade: C5 E = ±0.040/1000 e = 0.027 f. The line segment c. During deceleration 3、Selecting Ballscrew type Whence the relationship between the applied axial load, running distance, time and mean rotation can be as follows: Motion Axial load Running distance Mean Time rotation Considering operation conditions, effective turns of A1 is selected. Selecting following type: R25-20A1-FSWE-1000-1160-0.018 Screw-shaft support method is fixed-supported Acceleration forward 217 125 0.3 1250 Constant speed forward 7.35 750 0.9 2500 Deceleration forward -203 125 0.3 1250 4、Selecting driving motor Acceleration returning -217 125 0.3 1250 <Required specifications> Constant speed returning -7.35 750 0.9 2500 1.The highest rotation speed of 3000 (rpm) 203 125 0.3 1250 2.Time required to reach highest rotational speed is Deceleration returning g. Calculation of mean load and mean rotation: within 0.30 sec (1) Inertial a. Screw shaft: (3) Selecting driving motor <Selecting conditions> 1. The highest rotation speed: Nmax≧3000 (rpm) 2. Rated torque -------TM>TL 3. Rotor inertia -------JM≧JL/3 The specifications required for driving motor are then decided as per above conditions. ◎Motor specifications: Output WM = 400 (kW) Highest rotation speeds Nmax = 3000 (rpm) Rated torque TM = 1.27 (N.m) Rotor inertia JM = 0.01 (kgf.cm.sec2) ◎So the Ballscrew selected is safe. 6、Calculating the buckling load of the screw shaft (4) Effective torque: ◎So the Ballscrew selected is safe. b. Moving parts: ◎ It conforms to design requirements. h. Calculation of life c. Coupling: (5) Time required to reach highest rotational speed. d. Total of Inertial: ◎Above conforms design requirements. (2) Driving torque a. During constant speed: ◎It conforms to design requirements. A42 Sample Process of Selecting The Type of Ballscrew Ballscrews General Catalog A43 b. Force during constant speed (downward) 10.3 Vertical Porterage Apparatus 1、Design Conditions: W2 = 50 kgf Max. travel: Smax = 1500 mm Rapid feed speed: Vmax = 15×103 mm/min Life: Lt = 20000 hours Nmax = 1500 rpm Positioning accuracy: ±0.8/1500 mm Repeatability accuracy: ±0.3 mm w Fa烉 Axial load Driving motor: d. Force during acceleration (upward) Sliding resistance Work piece weight: Guiding surface friction coefficient: μ= 0.01 c. Force during deceleration (downward) Motion direction W1 = 300 kgf Table weight: Motion Axial load (N) Mean rotation (rpm) Time (sec) Acceleration (down) F1=2958 N1=750 t1=1.0 Constant speed (down) F2=3395 N2=1500 t2=5.0 Deceleration (down) F3=3833 N3=750 t3=1.0 Acceleration (up) F4=3903 N4=750 t4=0.2 Constant speed (up) F5=3465 N5=1500 t5=5.8 Deceleration (up) F6=3028 N6=750 t6=0.2 e. Force during constant speed (upward) Mean load f. Force during deceleration (upward) Fig.10.5 Vertical porterage apparatus 2、Motion Conditions: (6)Calculating of basic dynamic rate load: So Mean rotation (3)Buckling load: As per design condition: Life required is 20000 hours, Let fw=1.2 V(m/min) s1=300mm 15 As per design condition: positioning accuracy required: 0.8/1500 mm t1=0.2 t2=1.0 t3=0.2 1 1、Selecting accuracy grades s2=1500mm 4 6 5 3 t(sec) t4=0.2 t5=5.8 t6=0.2 2 t1 t2 t3 t4 t5 and total relative variation (e) t6 5(sec) 5(sec)X5 times Refer to table 2.2, accumulated reference lead deviation (±E) Accuracy grades C7 E=±0.05/300 mm ◎So the porterage apparatus can use Rolled Ballscrew. 15(sec) t=40s/ T Fig.10.6 Porterage apparatus' v-t diagram 3、Items to be Decided: 1. Accuracy grade 2. Screw nominal O.D., Lead 3. Driving motor 2、Selecting screw nominal O.D., Lead (1) Lead (l ): The highest rotation speed of motor ◎ Lead have to be 10 mm or more. ( As per PMI catalog : select 10 mm for further analysis) (2) Permissible axial load Setting up is positive. a.Force during acceleration (downward) = 19 (mm) ◎If the life required is > 20000 (hours), Screw shaft diameter at thread root area must be bigger than 19 mm. ◎So screw shaft diameter shall be ranged in between 25 and 50 mm. (4)The length of screw shaft L = Max. travel + Nut length + Unthreaded area length = 1500 + 100 + 200 = 1800 (mm) Slenderness ratio: 60 or less ◎ So screw shaft diameter shall be ranged in between 32 and 50 mm. (5) Permissible rotational speed Assume the supporting ends are fixed-supported So the permissible rotational speed: (7) Calculating basic static rate load: ◎Selection is made as follows: Type of the Ballscrew: 40-10B2-FSWW Screw shaft diameter: 40 (mm) Lead:10 (mm) Basic dynamic rate load: 3520 (kgf ) If the highest rotational speed reaches 1500 rpm, screw shaft thread diameter at thread root area must be bigger than 30 mm. ◎So screw shaft diameter shall be ranged in between 36 and 50 mm. A44 Sample Process of Selecting The Type of Ballscrew Ballscrews General Catalog A45 3、Selecting driving motor 3.Torque required for acceleration: 4、Calculating the stress of the Ballscrew <Required specifications> 1 The highest rotation speeds is 1500 mm/min 2 Time required to reach highest rotational speed is within 0.2 sec. (1) Inertial a. Screw shaft: 4.Total torque: a.Acceleration (downward): b.Constant speed (downward): b. Moving parts: c.Deceleration (downward): d.Acceleration (upward): e.Constant speed (upward): c. Coupling: ◎So the Ballscrew selected is safe. f.Deceleration (upward): d. Total of Inertial: 5、Calculating the buckling load of the screw shaft (2) Driving torque: 1.Friction torque a.Acceleration (downward): b.Constant speed (downward): c.Deceleration (downward): d.Acceleration (upward): (3) Selecting driving motor <Selecting conditions> a.The highest rotation speeds: Nmax≧1500 (rpm) b.Rated torque: TM = Trms c.Rotor inertia: JM≧JL/3 The specifications required for driving motor are then decided as per above conditions ◎Motor specifications: Output Highest rotation speeds Rated torque Rotor inertia ◎So the Ballscrew selected is safe. WM = 2000 (W) Nmax = 1500 (rpm) TM = 13 (N.m) GD2M = 120 (kgf .cm2) e.Constant speed (upward): (4) Effective torque: f.Deceleration (upward): 2.Preloading torque ◎It conforms to design requirements. A46 Sample Process of Selecting The Type of Ballscrew Ballscrews General Catalog A47 11 PMI Ballscrew With Hollow Cooling System PMI 's design of hollow cooling system is especially good for high speed Ballscrews. It shall well dissipate heat generated by friction between balls and grooves during Ballscrew running, and then to minimize thermal deformation as to ensure positioning accuracy. 11.2.3 End sealing 11.1 Introduction to Hollow Cooling System 11.2.4 Coolant pipe support installation The hollow cooling system is designed by PMI (Fig.11.1) It uses a coolant pipe through the hollow hole of Ballscrew. The hollow hole is through all of the Ballscrew, and one end is clogged with the oil seal by PMI patent. The coolant is pumped into coolant pipe and flow to the end of coolant pipe. Coolant then flow reversely along the hollow hole back into the coolant collector. It can cool down the Ballscrew. The coolant is then sucked back to the cooling unit to drop coolant temperature and pumped again to the coolant pipe to complete circulation. Supported the coolant pipe. Let it don't touch Ballscrew. Features:Easy for installing, disassembling and maintenance. 11.2.5 Thermal control system test unit coolant out coolant pipe coolant reverse coolant in Fig 11.4 End sealing structure Fig.11.5 Thermal control system test unit Fig.11.1 Hollow cooling diagram 11.3 Thermal control experiment 11.3.1 Test condition 11.2 Patent 11.2.1 Hollow cooling system 11.2.2 Cooling entrance Features: (i) Well and effectively control Ballscrew thermal expansion. (ii) Simple design and structure to save cost. 11.3.2 The results of experiment As per the results by experiment, PMI 's design of hollow cooling system proves an effective way for controlling the thermal expansion on the Ballscrew. Hence it is a very helpful design to high precision machine tools. Ø40 mm 10 mm 1000 rpm 10 m/min 400 kgf Hardened ways Screw nominal O.D. : Lead: Rotation speed: Speed: Load: Slideways: 35 30 No cooling 25 Hollow cooling 20 15 10 5 Fig.11.2 Hollow cooling system Fig.11.3 Cooling entrance 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 (min) Fig.11.6The rule of experiment A48 PMI Ballscrew With Hollow Cooling System Ballscrews General Catalog A49 12 PMI High Dustproof Series Design Concept Scrapers specially developed for ballscrews, with a multi-layered contact structure that ensures effective dust removal. Features Characteristics Fits the Following Types of Nuts High Compatibility High Durability High dustproof scrapers can be used with various With scrapers that closely fits the threads of the As the ballscrew comes with specially designed FSWE.FDWE.FSVE.FDVE. PMI products, including external and internal ball ballscrew and seal pads that match the axial cross grooves, the highly dustproof seal washer inside the FSDC.FDDC.FSIC.FDIC. circulation nuts such as the E-type and D-type nuts section, the inside of the nut is completely safe from scraper perfectly matches the threads, a feature that dust. FOWC.FOVC. etc... ensures the removal of scraps as well as insulation 1.Seal Washer against dust. Improved Dustproof Capacity Test Condition 2.Scraper Design FSWC.FDWC.FSVC.FDVC. (For detailed specifications, please refer to the specification table.) For other specifications, please contact PMI engineers. With a reduced mounting surface of the scraper spring, Specifications R32-10-FSVE threads are more closely matched, making for a better Running Length 300 mm (per cycle) The thread matching design of the scraper greatly Nomenclature Motor Speed 150 rpm boosts its efficiency. If the length of the nut deviates Example: R 32-10 B2-F S V E- 600 – 700 - 0.008 A Test Environment Sawdust automatic circulation system Minimal Size of Dust Particles below 0.01mm scraping capacity. Pioneering Design Greatly improves dustproof effect from average specifications, please contact PMI Applications of High Dustproof Ballscrews 3.Shaft End Design The shaft ends of the ballscrew should not be larger than the root diameter (dr). If you have any questions concerning the size of the rest area of the ballscrew, 120km running length please contact PMI engineers. 0 500 1000 1500 2000 the scraper gradually wears, the preload of scraper is automatically adjusted. Woodworking machines, laser processing machines, high accuracy transportation equipment, mechanical arms, and other machines that require a dustproof environment. 2000km running length Test still on going Long Endurance The outer ring of the scraper is clamped by a spring. As A Precision Ground Ballscrew + High dustproof wiper engineers. Only standard scraper installed With high dustproof scraper installed 2500 3000 km Additional Remarks 1.Using the high dustproof scraper may induce an increase in preload. If your machine has a strict requirement on the range of preload, please contact PMI engineers. 2.High dustproof seal washers should not be used in an environment where the temperature exceeds 60℃. 3.Due to potential sealing problems with returning tubes, please contact PMI engineers if you need to use external ball circulation nuts (such as FSWC and FSVC). A50 PMI High Dustproof Series Ballscrews General Catalog A51 13 PMI Precision Ground BallScrew A52 PMI Precision Ground BallScrew Ballscrews General Catalog A53 Product FSIC L 60 60 60 60 60 T Z 60 Q(oil hole) Q(oil hole) X Q(oil hole) G H 13.1 Internal Ball Circulation Nuts Y PMI Precision Ground BallScrew S W W W Features: -0.2 The advantage of internal ball circulation nut is that the outer diameter UNIT:mm SCREW SIZE for the machine with limit space for Ballscrew installation. BALL EFFECTIVE O.D. LEAD DIA. It is strictly required that there is at least one end of screw shaft with complete threads. Also the rest area next to this complete thread must 3 14 be with smaller diameter than the nominal diameter of the screw shaft. Above are required for easy assembling the ballnut onto the screw shaft. 16 4 3 260 460 3 420 805 FIT BOLT OIL HOLE kgf/μm Dg6 L A T W G H S X Y Z Q 26 37 46 10 36 ~ ~ 10 4.5 8 4.5 M6x1P 46 10 36 20 40 10 4.5 8 4.5 M6x1P 26 42 13 14 4 840 1870 3 720 1010 26 42 46 10 36 20 40 10 4.5 8 4.5 M6x1P 16 4 2.381 3 435 920 28 42 49 10 39 20 40 10 4.5 8 4.5 M6x1P 16 3 765 1240 42 49 10 39 20 40 10 4.5 8 4.5 8 18 3.175 4 980 1650 49 49 10 39 20 40 10 4.5 6 3.175 4 980 1650 30 55 54 12 40 20 40 12 5.5 9.5 5.5 M6x1P 23 4 2.381 4 600 1530 34 44 60 12 48 22 44 12 5.5 9.5 5.5 M6x1P 25 3 860 1710 5 3.175 4 1100 2280 57 12 45 20 40 12 5.5 9.5 5.5 M6x1P 6 1560 3420 62 42 3 1080 2050 53 22 4 1380 2730 3 860 1710 36 40 3.969 10 3.175 4 2.381 8 3.175 3.969 3.969 4.762 4.5 M6x1P 21 5 6 30 42 STIFFNESS 3.175 10 Internal Ball Circulation Nuts Co 2 3.175 A54 Ca FLANGE 2.778 6 28 Static NUT 5 5 25 Dynamic (1×106 REV.) 2.381 20 Fig. 13.1 Internal ball circulation's side view TURNS BASIC RATE LOAD(kgf) 47 34 34 53 23 21 57 12 45 20 40 12 5.5 9.5 5.5 M6x1P 66 57 12 45 20 40 12 5.5 9.5 5.5 M6x1P 40 63 12 51 22 44 15 5.5 9.5 5.5 M8x1P 61 28 28 21 3 500 1440 3 980 2300 4 1250 3070 5 1520 3830 57 42 3 1275 2740 53 26 4 1630 3650 4 1630 3650 5 1970 4560 3 980 2300 4 1250 3070 3 1620 3205 4 2070 4270 47 40 40 40 38 53 61 69 77 70 81 85 23 26 63.5 63.5 63.5 68 12 12 12 15 51 51 51 55 22 22 22 26 44 44 44 52 15 15 15 15 5.5 9.5 5.5 9.5 5.5 9.5 6.6 11 5.5 5.5 5.5 6.5 M8x1P M8x1P M8x1P M8x1P 80 42 Specifications is smaller than that of external ball circulation nut. Hence it is suitable 33 34 34 43 26 33 27 68.5 15 55 26 52 15 6.6 11 6.5 M8x1P 35 5 2510 5340 6 3.175 3 1030 2630 43 50 91 68 12 55 26 52 15 6.6 11 6.5 M8x1P 28 44 10 3.175 4 1320 3510 45 77 73 12 60 30 60 15 6.6 11 6.5 M8x1P 37 Ballscrews General Catalog A55 FSIC L 60 Q(oil hole) Q(oil hole) 60 Q(oil hole) 5 6 8 Q(oil hole) G BASIC RATE LOAD(kgf) 2.381 3.175 3.969 4.762 TURNS Dynamic (1×106 REV.) Static Ca Co NUT Dg6 3 560 1840 5 870 3070 43 11 6.5 Q M8x1P kgf/μm 54 4 1490 4690 4 2530 6630 10 6.35 68 77 80 83 16 66 32 64 15 6.6 11 6.5 M8x1P 82 36 72 20 9 PT1/8" 3650 12010 4260 14420 96 92 3 3430 9300 83 49 4 4390 12400 93 5 5320 15500 6 6220 18600 4 5520 16330 5 6690 20410 3 4510 11150 4 5770 14870 52 56 88 16 70 34 68 15 9 14 8.5 M8x1P 46 55 73 88 16 72 29 58 15 9 14 8.5 M8x1P 48 98 18 77 36 72 20 11 17.5 11 M8x1P 3 2810 6210 3600 8280 37 4 1575 5290 5 1910 6610 6 2230 7940 65 73 3 1660 4810 56 39 4 2130 6410 6 3020 9620 3 2120 5720 4 2720 7620 6 3850 11430 94 77 3 3010 7100 83 41 4 3850 9470 5 4670 11830 3 3010 7100 4 3850 9470 5 4670 11830 107 67 3 4010 9250 93 43 4 5130 12330 7.144 16 6.35 5 3.175 6 8 45 4 Internal Ball Circulation Nuts 16 6 33 3.969 4.762 50 10 6.35 49 49 61 7.144 12 7.938 70 70 86 99 55 66 66 70 74 61 64 84 99 75 104 117 99 111 48 62 45 60 98 98 113 116 16 18 18 82 90 94 36 42 42 72 84 84 20 20 20 9 14 14 8.5 8.5 11 17.5 11 11 17.5 11 PT1/8" PT1/8" M8x1P 114 75 54 74 76 77 65 80 95 121 22 97 47 94 20 14 20 20 13 PT1/8" 121 22 97 47 94 20 14 13 PT1/8" 67 84 50 60 51 16 6.35 3 3430 9300 74 104 116 18 94 42 84 20 11 17.5 11 PT1/8" 49 77 75 20 7.938 3 4510 11150 78 146 121 28 97 47 94 20 14 PT1/8" 50 64 40 65 77 93 88.5 93 106 16 16 18 72 76 84 34 36 43 68 72 86 15 20 20 9 9 14 14 11 17.5 8.5 8.5 11 M8x1P M8x1P M8x1P 99 13 52 53 41 100 106 103 20 67 82 70 PT1/8" 5 M8x1P 63 11 17.5 11 90 8.5 64 20 63 14 60 84 77 9 55 42 79 15 M8x1P 90 9610 68 8.5 16 12380 34 14 102 110 3010 70 9 PT1/8" 3370 16 15 11 17.5 11 4 88 58 20 6 86 29 84 43 M8x1P 72 42 33 8.5 16 90 10310 14 88.5 16 2880 9 61 110 5 32 15 55 M6x1P 86 68 56 9 61 34 89 14.5 65 70 78 9 65 16 58 15 8250 41 88 90 72 10140 7080 50 36 2380 3340 M8x1P 75 2450 4 6.5 16 4 5310 11 92 6 5640 6.6 72 63 2605 15 Q 43 2330 60 Z 8450 3 30 Y 6760 4 60 X 2100 4230 12 S 1730 1820 73.5 73 H 5 3 61 G 4 7500 48 W 8200 5000 M8x1P T 14330 2720 6.5 A 3220 1920 11 kgf/μm L 5330 6 6.6 12 61 STIFFNESS 3 4 15 Dg6 OIL HOLE 4 60 60 Co BOLT 6030 32 30 Ca FIT 10750 45 3.175 Static FLANGE 1650 62 60 8 TURNS Dynamic (1×106 REV.) NUT 4160 53 12 O.D. LEAD DIA. BASIC RATE LOAD(kgf) 4 31 73.5 BALL EFFECTIVE 3 45 3750 53 SCREW SIZE 28 6120 4.762 7.144 6.6 Z 1500 3.175 12 15 Y 1980 8 6.35 52 X 3 5 6.35 26 S 6 50 10 55 H 47 48 5310 40 15 G 3060 2605 4.762 68 W STIFFNESS 4080 3 8 49 T OIL HOLE UNIT:mm 1095 6.35 3.969 40 A BOLT UNIT:mm 1400 12 6 L FIT -0.2 3 6.35 3.175 FLANGE W W -0.2 4 10 5 W W W BALL EFFECTIVE O.D. LEAD DIA. 4 A56 60 Specifications Specifications SCREW SIZE 36 60 H G W 32 60 Q(oil hole) H Q(oil hole) 60 60 S X 60 T Z Y 60 Y 60 L S X 60 60 T Z Product Product FSIC 110 18 18 84 85 43 45 86 90 20 20 11 17.5 11 17.5 11 11 M8x1P M8x1P 53 56 Ballscrews General Catalog A57 FDIC L L 60 Q(oil hole) Q(oil hole) Q(oil hole) Q(oil hole) Q(oil hole) G G H H Q(oil hole) S X 60 Y 60 Y 60 T Z S X 60 60 T Z Product Product FSIC W W W W W W -0.2 UNIT:mm O.D. LEAD DIA. 63 6 3.969 8 4.762 10 12 20 10 80 BASIC RATE LOAD(kgf) BALL EFFECTIVE 6.35 7.938 9.525 6.35 12 7.938 20 9.525 TURNS Dynamic (1×106 REV.) Static Ca Co NUT Dg6 4 2610 10550 6 3700 15830 4 3375 12200 6 4780 18300 4 5020 16450 6 7110 24680 4 6580 19430 80 82 85 90 FLANGE L 67 80 80 96 98 118 111 124 18 102 46 92 20 11 17.5 11 PT1/8" 132 136 31480 5510 21200 98 5 6670 26500 105 105 151 6 7810 31800 118 3 9770 31700 4 12510 42270 110 115 111 136 146 168 Q PT1/8" 10870 25700 Z 11 4 38550 Y 11 17.5 4 7500 X 20 23610 10620 S 90 29150 4 H 45 8490 6 G 100 9320 156 W OIL HOLE 18 3 146 T BOLT 122 6 95 136 A FIT 153 22 22 28 107 112 123 48 52 59 96 104 118 20 20 20 14 14 18 20 20 26 13 13 17.5 PT1/8" PT1/8" PT1/8" STIFFNESS kgf/μm 127 57 114 20 14 20 13 PT1/8" 4 22 132 59 118 20 14 20 13 PT1/8" 173 28 143 66 132 20 18 26 17.5 PT1/8" Ca Co Dg6 BOLT OIL HOLE STIFFNESS kgf/μm L A T W G H S X Y Z Q 66 46.5 10 39 20 40 10 4.5 8 4.5 M6x1P 920 1240 4 980 1650 3 860 1710 4 1100 2280 3 1080 2050 80 4 1380 2730 111 3 980 2300 4 1250 3070 3 1275 2740 4 1630 3650 3 980 2300 3 1620 3205 4 2070 4270 3 1095 3060 4 1400 4080 6 1980 6120 118 122 3 1500 3750 93 65 4 1920 5000 6 2720 7500 3 1820 4230 4 2330 5640 3 2605 5310 4 3340 7080 3 2605 5310 5 4040 8850 111 79 116 5 5 3.175 3.175 20 6 79 89 25 3.969 5 3.175 6 3.969 118 3.175 10 98 4.762 143 5 97 3.175 127 3.969 36 30 FIT 435 32 Internal Ball Circulation Nuts Static FLANGE 765 6 A58 Dynamic (1×106 REV.) NUT 3 76 2.381 TURNS BASIC RATE LOAD(kgf) 3 16 140 156 BALL EFFECTIVE O.D. LEAD DIA. 73 107 95 22 SCREW SIZE 30 34 34 40 40 38 42 80 89 82 92 93 107 82 92 93 107 129 140 155 49 57 57 10 12 12 39 45 45 20 20 20 40 40 40 10 12 12 4.5 5.5 5.5 8 9.5 9.5 4.5 5.5 5.5 M6x1P M6x1P M6x1P 63.5 12 51 22 44 15 5.5 9.5 5.5 M8x1P 63.5 12 51 22 44 15 5.5 9.5 5.5 M8x1P 68 15 55 26 52 15 6.6 11 6.5 M8x1P 68.5 15 55 26 52 15 6.6 11 6.5 M8x1P 82 48 48 92 73.5 109 73.5 117 35 47 43 56 43 56 51 67 52 68 51 53 70 63 12 12 60 60 30 30 60 60 15 15 6.6 6.6 11 11 6.5 6.5 M8x1P M8x1P 133 50 31 82 86 125 4.762 10 6.35 12 6.35 5 3.175 4 1490 4690 52 96 88 16 70 34 68 15 9 14 8.5 M8x1P 91 8 4.762 4 2530 6630 55 138 88 16 72 34 68 15 9 14 8.5 M8x1P 95 10 6.35 3 2810 6210 4 3600 8280 98 18 77 36 72 20 11 17.5 11 M8x1P 54 50 58 139 160 153 203 138 159 83 16 66 32 64 15 6.6 11 6.5 M8x1P 88.5 16 70 34 68 15 9 14 8.5 M8x1P 88 16 70 34 68 15 9 14 8.5 M8x1P 66 8 135 Specifications Specifications SCREW SIZE UNIT:mm 86 67 89 67 110 75 98 Ballscrews General Catalog A59 FDIC L Q(oil hole) Q(oil hole) Q(oil hole) G G H Q(oil hole) S X Y Y Q(oil hole) T Z H Q(oil hole) L S X T Z W W W W W W UNIT:mm O.D. LEAD DIA. 5 6 8 10 3.175 3.969 4.762 6.35 6.35 12 7.144 45 A60 BASIC RATE LOAD(kgf) BALL EFFECTIVE 8 3.175 12 7.144 16 6.35 NUT FLANGE FIT BOLT OIL HOLE STIFFNESS Dynamic (1×106 REV.) Static Ca Co 4 1575 5290 5 1910 6610 6 2230 7940 122 3 1660 4810 97 4 2130 6410 6 3020 9620 137 149 3 2120 5720 121 80 TURNS Dg6 4 2720 7620 6 3850 11430 L A T W G H S X Y Z Q 96 55 55 60 113 88.5 93 16 16 16 72 72 76 29 34 36 58 68 72 15 15 20 9 9 9 14 14 14 8.5 8.5 8.5 M8x1P M8x1P M8x1P 172 6760 8450 147 6 2450 10140 122 174 77 4 2380 8250 111 123 5 2880 10310 6 3370 12380 4 3010 9610 5 3650 12010 6 4260 14420 174 11830 189 133 3 3010 7100 154 82 5 4670 11830 3 4010 9250 4 5130 12330 4 1650 6030 3 4160 10750 4 5330 14330 3 3220 8200 Internal Ball Circulation Nuts 70 61 70 70 203 160 185 136 106 110 18 18 84 85 43 45 86 90 20 20 11 17.5 11 11 17.5 11 M8x1P M8x1P 92 16 75 36 72 15 9 9 M6x1P 110 16 90 45 90 20 11 17.5 11 PT1/8" 198 110 16 90 45 90 20 11 17.5 11 PT1/8" 158 183 14.5 M8x1P 6 8 105 4670 11 17.5 11 5 103 5 20 STIFFNESS 2100 82 86 OIL HOLE 1730 7100 43 BOLT 5 9470 84 FIT 4 O.D. LEAD DIA. 124 3010 18 FLANGE Co 3850 162 106 NUT Ca kgf/μm 154 142 BASIC RATE LOAD(kgf) Static 3 63 BALL EFFECTIVE Dynamic (1×106 REV.) 4 64 SCREW SIZE 100 111 88.5 134 UNIT:mm 107 3.969 4.762 50 10 133 86 3.175 6.35 7.144 12 7.938 114 TURNS Dg6 L 66 111 kgf/μm A T W G H S X Y Z Q 98 16 82 36 72 20 9 14 8.5 PT1/8" 96 66 122 119 98 16 82 36 72 20 9 14 8.5 PT1/8" 142 178 151 181 136 70 125 157 113 18 90 42 84 20 11 17.5 11.0 PT1/8" 155 185 3 3430 9300 143 99 4 4390 12400 162 129 5 5320 15500 6 6220 18600 5 6680 20420 3 4510 11150 4 5770 14870 74 189 114 18 92 42 84 20 11 17.5 11 PT1/8" 205 75 75 195 161 191 213 121 171 Specifications Specifications SCREW SIZE 40 Product Product FDIC 22 97 47 94 20 14 20 13 PT1/8" 121 22 97 47 94 20 14 20 13 PT1/8" 166 101 132 109 16 6.35 3 3430 9300 74 201 114 18 92 42 84 20 11 17.5 11 PT1/8" 99 94 20 7.938 3 4510 11150 78 253 121 28 97 47 94 20 14 20 13 PT1/8" 101 124 90 Ballscrews General Catalog A61 FOIC L S Z Q(oil hole) Q(oil hole) X Y Q(oil hole) Q(oil hole) G G H H Q(oil hole) T X Y Q(oil hole) L S T Z W W W W W W UNIT:mm O.D. LEAD DIA. 6 4.762 10 6.35 12 7.938 10 80 12 20 100 9.525 6.35 7.938 9.525 TURNS Dynamic (1×106 REV.) Static Ca Co NUT Dg6 4 2610 10550 6 3700 15830 4 3375 12200 6 4780 18300 4 5020 16450 6 7110 24680 4 6580 19430 6 9320 29150 3 8490 23610 80 82 85 90 95 FLANGE L 120 144 141 178 166 209 195 248 255 122 T 18 W 100 G 45 H 90 S 20 BOLT X 11 17.5 Z 11 Q PT1/8" 124 18 102 46 92 20 11 17.5 11 PT1/8" 132 22 107 48 96 20 14 20 13 PT1/8" 136 22 112 52 104 20 14 20 13 PT1/8" 153 28 123 59 118 20 18 26 17.5 PT1/8" STIFFNESS kgf/μm 217 9770 31700 254 12510 42270 115 297 173 6 17720 63410 376 143 66 132 20 18 6.35 8 11050 53580 123 244 168 22 145 ~ ~ 20 9.525 6 20460 82440 140 311 188 25 163 ~ ~ 20 13.5 5 Internal Ball Circulation Nuts 17490 68700 134 336 188 25 163 ~ ~ 14 20 13.5 26 17.5 PT1/8" 207 25 5 3.175 5.5 9.5 5.5 M6x1P 190 6 3.969 235 8 3.969 288 28 10 4.762 6 3.175 10 3.175 980 2300 4x(2) 1250 3070 3x(2) 1275 2740 40 57 12 45 20 40 12 5.5 9.5 5.5 M6x1P 40 1275 2740 1140 2140 3x(2) 1610 3210 3x(2) 1030 2630 43 45 730 1750 560 1840 373 5x(2) 870 3070 3x(2) 1095 3060 2.381 14 PT1/8" 441 PT1/8" 453 4x(2) 1400 4080 381 3x(2) 1500 3750 4x(2) 1920 5000 3x(2) 1820 4230 4x(2) 2330 5640 5 32 6 3.175 3.969 56 63 12 51 22 44 15 5.5 9.5 5.5 M8x1P 29 43 67 63.5 12 51 22 44 15 5.5 9.5 5.5 M8x1P 42 43 48 48 8 4.762 50 10 6.35 3x(2) 2605 5310 54 12 6.35 3x(2) 2605 5310 50 63.5 12 51 22 44 15 5.5 9.5 5.5 M8x1P 85 63.5 12 51 22 44 15 5.5 9.5 5.5 M8x1P 69 15 55 26 52 15 6.6 11 6.5 M8x1P 69 68 12 55 26 52 15 6.6 11 6.5 M8x1P 77 73 12 60 30 60 15 6.6 11 6.5 M8x1P 102 56 73 67 77 77 90 95 50 46 51 67 77 88 29 30 76 3x(2) 2x(2) 4 40 2x(2) 3x(2) 254 77 44 40 3x(2) 13.5 PT1/8" 12 236 157 22 13.5 40 59 20 22 20 35 193 28 45 64 38550 3 12 53 10620 4 57 1530 6 PT1/8" Q 1920 196 13 Z 690 195 20 Y 640 25700 14 X 2x(2) 34 61 S 4x(2) 7500 20 67 H 161 4 118 53 G 960 280 59 34 W 1440 209 132 1710 T 500 105 185 151 22 1140 860 kgf/μm A 350 31800 156 610 3x(2) L STIFFNESS 3x(2) 26500 248 2x(2) Dg6 OIL HOLE 2x(2) 232 7810 PT1/8" 2.381 158 6670 13 4 Co BOLT 1370 6 20 3.969 Ca TURNS FIT 2050 5 14 6 20 Static FLANGE 760 166 20 3.175 Dynamic (1×106 REV.) NUT 1080 21200 114 5 BASIC RATE LOAD(kgf) 3x(2) 31480 57 O.D. LEAD DIA. 222 5510 127 BALL EFFECTIVE 2x(2) 151 10870 22 SCREW SIZE 146 4 16 9.525 Y OIL HOLE 4 110 296 A FIT 10 20 A62 3.969 8 20 BASIC RATE LOAD(kgf) BALL EFFECTIVE UNIT:mm 68 73.5 73.5 12 12 12 55 60 60 26 30 30 52 60 60 15 15 15 6.6 6.6 6.6 11 11 11 6.5 6.5 6.5 M8x1P M8x1P M8x1P 52 52 36 53 56 38 55 89 63 82 65 86 66 83 16 66 32 64 15 6.6 11 6.5 M8x1P 120 88 16 70 34 68 15 9 14 8.5 M8x1P 67 124 88 16 70 34 68 15 9 14 8.5 M8x1P 67 112 Specifications Specifications SCREW SIZE 63 Product Product FDIC 86 Ballscrews General Catalog A63 RSIC L T L S K W h9 Q(oil hole) G H Q(oil hole) X Y Z Q(oil hole) Product Product FOIC W W W H UNIT:mm O.D. LEAD DIA. 5 40 6 3.969 4.762 10 6.35 5 6 50 3.175 8 12 8 10 6.35 3.175 3.969 4.762 6.35 7.144 12 63 A64 BASIC RATE LOAD(kgf) BALL EFFECTIVE 7.938 TURNS Dynamic (1×106 REV.) Static Ca Co Dg6 T W G H S X Y OIL HOLE Z Q kgf/μm 3970 5290 6x(2) 2230 7940 101 147 4x(2) 2130 6410 93 103 6x(2) 3020 9620 4x(2) 2720 7620 3x(2) 3010 7100 4x(2) 3850 9470 4x(2) 3850 9470 3x(2) 1350 5070 4x(2) 1730 6760 6x(2) 2450 10140 101 174 4x(2) 2380 8250 93 123 6x(2) 3370 12380 4x(2) 3010 9610 3x(2) 3430 9300 4x(2) 4390 12400 4x(2) 5530 16330 3x(2) 4510 11150 4x(2) 5770 14870 164 132 4x(2) 2610 10550 96 146 6x(2) 3700 15830 4x(2) 3375 12200 10 6.35 4x(2) 5020 16450 3x(2) 5140 14570 4x(2) 6580 19430 2x(2) 5990 15740 Internal Ball Circulation Nuts 65 STIFFNESS 1230 4.762 9.525 A BOLT 1575 8 20 L FIT 3x(2) 3.969 7.938 FLANGE 4x(2) 6 12 NUT 50 55 60 64 63 80 118 116 123 143 75 88.5 88.5 16 16 72 72 29 34 58 68 15 15 9 9 14 14 8.5 8.5 M8x1P M8x1P 93 16 76 36 72 20 9 14 8.5 M8x1P 106 18 84 43 86 20 11 17.5 11 PT1/8" 160 106 18 84 43 86 20 11 17.5 11 PT1/8" 65 66 66 70 74 80 118 143 98 98 116 16 16 18 18 82 82 90 92 36 36 42 42 72 72 84 84 20 20 20 20 9 9 11 11 14 14 17.5 17.5 8.5 8.5 11 11 PT1/8" PT1/8" PT1/8" M8x1P 164 75 80 5 3.175 6 5 82 107 3.969 3.175 25 6 107 119 5 181 125 3.969 32 6 3.175 3.969 99 129 22 97 47 97 20 14 20 13 PT1/8" 101 45 90 20 11 17.5 11 PT1/8" 82 119 124 18 102 46 92 20 11 17.5 11 PT1/8" 151 85 147 132 22 107 48 96 20 14 20 13 PT1/8" 158 95 3.175 105 100 136 22 112 52 104 20 14 20 13 PT1/8" 156 153 28 123 59 118 20 18 26 17.5 PT1/8" 171 5 20 149 18 90 16 100 122 147 O.D. LEAD DIA. 8 4.762 10 6.35 5 3.175 6 3.969 8 4.762 10 6.35 135 147 121 121 BALL EFFECTIVE 89 119 113 123 SCREW SIZE 217 122 40 161 107 TURNS NUT BASIC RATE LOAD(kgf) Dynamic (1×106 REV.) KEYWAY STIFFNESS Static Ca Co 3 765 1240 3 860 1710 4 1100 2280 3 1080 2050 4 1380 2730 3 980 2300 4 1250 3070 3 1275 2740 4 1630 3650 3 1095 3060 4 1400 4080 6 1980 6120 3 1500 3750 4 1920 5000 6 2720 7500 3 1820 4230 4 2330 5640 3 2605 5310 4 3340 7080 4 1575 5290 6 2230 7940 4 2130 6410 6 3020 9620 4 2720 7620 6 3850 11430 3 3010 7100 4 3850 9470 Dg6 L K W H kgf/μm 30 40 20 3 1.8 18 20 3 1.8 34 34 40 40 48 50 50 54 55 55 60 65 41 48 46 20 56 25 41 48 20 46 20 56 25 41 20 48 20 61 25 46 20 56 25 70 32 59 70 25 68 25 79 32 48 20 61 25 56 25 70 32 70 25 91 40 68 25 79 32 4 4 4 2.5 2.5 2.5 Specifications Specifications SCREW SIZE UNIT:mm 21 28 22 28 26 33 26 34 31 4 2.5 41 60 32 5 3.0 43 63 5 3.0 6 3.5 4 2.5 5 3.0 5 3.0 6 3.5 32 43 33 45 49 73 51 75 52 77 41 53 Ballscrews General Catalog A65 RDIC Product Product RSIC L L K W h9 W h9 K H H UNIT:mm BALL EFFECTIVE O.D. LEAD DIA. Dynamic (1×106 REV.) Ca 50 5 3.175 6 3.969 8 4.762 10 6.35 12 7.938 6 3.969 8 4.762 63 10 12 10 80 12 20 A66 TURNS 6.35 7.938 6.35 7.938 9.525 NUT BASIC RATE LOAD(kgf) KEYWAY STIFFNESS Static Dg6 L K W H Co 4 1730 6750 6 2450 10130 4 2380 8250 6 3370 12380 4 3010 9610 6 4260 14420 3 3430 9300 4 4390 12400 6 6220 18600 102 95 3 4510 11150 82 50 4 5770 14870 4 2610 10550 6 3700 15830 4 3375 12200 6 4780 18300 4 5020 16450 6 7110 24680 4 6580 19430 6 9320 29150 4 5510 21200 6 7810 31800 4 7500 25700 6 10620 38550 3 9770 31700 4 12510 42270 Internal Ball Circulation Nuts 66 66 70 48 20 61 25 56 25 70 32 kgf/μm 70 91 4 2.5 5 3.0 32 5 3.0 32 6 3.5 68 74 75 80 82 85 90 105 110 115 79 70 60 86 SCREW SIZE O.D. LEAD DIA. 16 61 90 63 49 40 56 25 70 32 70 32 91 40 79 32 85 40 95 40 123 50 79 32 102 40 95 40 123 50 126 50 149 63 6 3.5 6 3.5 6 3.5 8 8 8 8 10 4.0 4.0 4.0 4.0 5.0 5 3.175 5 3.175 6 3.969 5 3.175 6 3.969 20 92 65 BALL EFFECTIVE 25 66 5 73 3.175 107 76 111 79 32 116 8 80 118 10 95 140 98 143 97 127 6 3.969 4.762 6.35 5 3.175 6 3.969 8 4.762 10 6.35 40 TURNS NUT BASIC RATE LOAD(kgf) Dynamic (1×106 REV.) KEYWAY STIFFNESS Static Dg6 Ca Co 3 765 1240 4 980 1650 3 860 1710 4 1100 2280 3 1080 2050 4 1380 2730 3 980 2300 4 1250 3070 3 1275 2740 4 1630 3650 3 1095 3060 4 1400 4080 6 1980 6120 3 1500 3750 4 1920 5000 6 2720 3 1820 4 2330 5640 3 2605 5310 4 3340 7080 4 1575 5290 6 2230 7940 4 2130 6410 6 3020 9620 4 2720 7620 6 3850 11430 3 3010 7100 4 3850 9470 28 34 34 40 40 48 L 75 85 75 85 K W H 20 3 1.8 20 3 1.8 4 2.5 4 2.5 4 2.5 87 20 103 25 75 85 20 87 20 103 25 75 20 85 20 105 25 87 20 103 25 7500 127 32 4230 109 50 50 54 55 55 60 65 127 25 135 25 155 32 85 20 105 25 103 25 127 32 127 25 161 40 135 25 155 32 kgf/μm 35 Specifications Specifications SCREW SIZE UNIT:mm 47 43 56 43 56 51 67 52 68 63 4 2.5 82 122 65 5 3.0 86 125 5 6 3.0 3.5 4 2.5 5 3.0 5 3.0 6 3.5 66 86 67 89 100 147 103 149 105 154 82 107 Ballscrews General Catalog A67 Product RDIC L K W h9 PMI Precision Ground BallScrew 13.2 End Deflector Series H UNIT:mm Specifications SCREW SIZE BALL EFFECTIVE O.D. LEAD DIA. Dynamic (1×106 REV.) Ca 50 5 3.175 6 3.969 8 4.762 10 6.35 12 7.938 6 3.969 8 4.762 10 6.35 12 7.938 10 6.35 12 7.938 63 80 20 A68 TURNS 9.525 KEYWAY STIFFNESS Static Dg6 L K W H 4 2.5 5 3.0 5 3.0 Co 4 1730 6750 6 2450 10130 4 2380 8250 6 3370 12380 4 3010 9610 6 4260 14420 3 3430 9300 4 4390 12400 6 6220 3 4510 4 5770 14870 66 66 70 85 20 105 25 103 25 127 32 127 161 32 135 32 155 32 18600 197 40 11150 161 4 2610 10550 6 3700 15830 4 3375 12200 6 4780 18300 4 5020 16450 6 7110 24680 4 6580 19430 6 9320 29150 4 5510 21200 6 7810 31800 4 7500 25700 6 10620 38550 3 9770 31700 4 12510 42270 Internal Ball Circulation Nuts NUT BASIC RATE LOAD(kgf) 74 75 80 82 85 90 105 110 115 185 40 106 25 130 32 131 32 165 40 160 32 202 40 185 40 238 50 160 32 202 40 185 40 238 50 245 50 289 63 kgf/μm 3.5 174 123 181 3.5 6 3.5 6 3.5 8 4.0 8 4.0 8 4.0 8 4.0 10 5.0 It is important for a high-lead ballscrew to be with characteristics of high rigidity, low noise and thermal control. PMI takes its patented design and treatments to achieve the following characteristics: •CNC Machinery •Precision Machinery •High Speed Machinery •Semi-Conductor Equipment •Medical equipment High DN Value Max. DN Value: 220,000 125 185 129 191 6 Applications 119 99 6 Features 101 132 146 217 Low Noise The average and accurate ball circle diameter (BCD) through whole threads make the ballscrews to obtain the stable and consistent drag torque as well as to reduce the noise. The audio frequency is low and deep due to the designed of plastic circulation system. 151 222 Space Saving 158 The ballnut diameter reduces 20%~25% substantially and the length of nut is shorter. The total space shall be reduced to approximately 50% consequently. 232 161 236 190 280 196 Circulation 288 The specially designed pathway of the Recirculation System makes a contact with lead angle and also with BCD in the same tangency, improving its smoothness effectively. 193 254 Ballscrews General Catalog A69 FSDC L 30° FLANGE:A FLANGE:B FLANGE:C 30° 22.5° Q(oil hole) 30° FLANGE:A FLANGE:B 45° 45° 30° W W ØA TYPE I ØDg6 ØD G 15° G 15° FLANGE:C 30° 15° H 15° Q(oil hole) 45° S H 22.5° Q(oil hole) X Q(oil hole) 45° L T S X T 30° W W -0.1 -0.2 ØA TYPE II TYPE I ØDg6 -0.1 ØD -0.2 TYPE II UNIT:mm O.D. LEAD 12 15 16 5 10 5 10 10 Coam and Cam are the BALL DIA. EFFECTIVE TURNS 2.381 3.175 3.175 5 20 10 20 10 4.762 FIT OIL HOLE BOLT Q X STIFFNESS Static Dg6 L A T W G H TYPE S kgf/μm O.D. LEAD 3 610 1190 3 590 1160 3 850 1640 3 840 1610 3 870 1740 4 1300 3030 3 990 2220 2 670 1450 4 2560 5530 24 29 29 32 45 35 47 50 44 10 34 14 28 I 10 M6X1P 4.5 51 10 39 16 38 I 10 M6×1P 5.5 51 10 39 16 38 I 10 M6X1P 5.5 40 36 47 62 12 49 19 38 I 12 M6×1P 6.6 56 40 62 62 12 51 24 48 I 15 M6X1P 6.6 20 20 10 36 12 M6X1P 6.6 38 12 3.175 4 1760 6260 58 42 23 8 4.762 4 3610 11260 60 56 48 10 5 6430 18440 78 12 5 6420 18410 88 5 6380 18350 5 6390 18330 4 5190 14450 1810 71 26 4 2240 5660 4 2880 6890 4 2400 6870 4 2830 6790 70 44 I 15 M6X1P 6.6 55 45 63 65 15 54 25.5 51 I 15 85 5 3.175 5 1850 5460 43 48 65 12 51 22 44 I 10 6.35 5 5280 12530 54 78 87 16 72 34.5 69 I 72 34.5 69 72 34.5 69 15 M6X1P 6.6 53 40 55 8 16 M8X1P 6.6 67 M8X1P 9 77 M8X1P 9 3.175 4 1610 4970 50 41 87 4 2550 7500 53 66 87 8 5 3900 10930 67 80 10 5 3890 10910 77 80 5 3890 10890 15 5 3860 10850 116 80 20 2 1700 4230 70 34 85 4.762 53 87 10 5 5720 14490 78 12 5 5710 14470 88 4 4520 11100 3 3530 8340 16 6.35 20 57 92 87 87 16 16 72 72 34.5 34.5 69 69 88 I I 15 15 M8X1P M8X1P 9 9 61 6.35 55 63 5 6910 21330 6.35 5 6910 21310 5 6880 21250 4.762 5 4780 17550 5 7160 23320 5 7150 23300 5 7120 23250 10 55 3.969 15 50 12 5 I 12 16 55 6.35 10 45 53 10 16 88 5 730 22 63 33 2 51 6.35 43 25 12 18 76 34 68 II 15 M8X1P 9 93 93 17350 26 64 91 17410 60 45 88 kgf/μm 6220 1840 43 X 6260 750 5710 Q 5 2 2250 S 78 61 16 20 4 TYPE 5 27 20 15 H 93 16 I G 97 50 48 W 80 3780 12 16430 T 109 1410 16 16460 6080 A 16360 4 4.762 6050 5 L 17740 15 10 5 Dg6 6050 38 3.969 Coam 6260 50 24 Static Dynamic (1×106 REV.) Cam 5 2810 51 BOLT STIFFNESS 5 1100 12 OIL HOLE 16 3 62 FIT 10 10 81 FLANGE 26 50 40 6.35 NUT modified load capaity (kgf ) 26 41 6 BALL EFFECTIVE DIA. TURNS Coam 3840 3.175 Coam and Cam are the SCREW SIZE 1440 8 32 FLANGE 4 12 28 Dynamic (1×106 REV.) Cam NUT 5 15 25 3.175 modified load capaity (kgf ) UNIT:mm 6.35 93 18 78 35 70 II 20 M8X1P 9 109 65 121 110 91 18 76 34 68 II 15 M8X1P 9 89 95 18 80 36 72 II 20 M8X1P 9 98 18 83 37 74 II 20 M8X1P 11 64 105 18 88 40 80 II 20 M8X1P 11 105 18 88 40 80 II 20 M8X1P 11 90 118 18 100 46 92 II 20 M8X1P 11 101 101 82 110 110 110 78 75 77 101 111 70 71 101 78 70 97 97 108 65 Specifications Specifications SCREW SIZE Product Product FSDC 113 119 109 119 119 12 6.35 5 7340 25280 80 96 118 18 100 46 92 II 20 M8X1P 11 128 10 6.35 5 7800 29210 88 84 135 22 115 50 100 II 20 M8X1P 14 141 63 Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 80 85 69 54 Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 A70 End Deflector Series Ballscrews General Catalog A71 FDDC L FLANGEA FLANGEB FLANGEC 22.5° Q(oil hole) 30° FLANGEA FLANGEB 15° 45° 45° 30° 30° W W W W ØA TYPE I G 15° G 15° ØDg6 -0.1 ØD -0.2 FLANGEC 30° H 15° Q(oil hole) 45° 30° S H 22.5° Q(oil hole) 30° X Q(oil hole) 45° L T S X T -0.1 ØD -0.2 ØA TYPE II TYPE I ØDg6 -0.1 ØD -0.2 -0.1 ØD -0.2 TYPE II UNIT:mm Coam and Cam are the BALL EFFECTIVE DIA. TURNS OIL HOLE BOLT Q X STIFFNESS SCREW SIZE 3030 3 990 2220 2 670 1450 4 2560 5530 5 4 1440 3840 81 77 10 3 1100 2810 100 58 16 4 1410 3780 77 5 3.175 20 2 750 1840 120 39 8 4.762 25 2 730 1810 146 39 10 4 2250 5710 4 2240 5660 4 2880 6890 4 2400 6870 4 2830 6790 10 3.175 20 6 12 4.762 3.175 3.969 8 10 4.762 16 Static BALL EFFECTIVE 1300 15 Dg6 L A T W G H TYPE S 80 36 97 40 43 107 166 87 142 62 12 49 19 38 I 12 M6X1P 6.6 62 12 51 24 48 I 15 M6X1P 6.6 128 50 62 64 12 12 51 51 24 22 48 44 I I 15 15 M6X1P M6X1P 6.6 6.6 65 15 54 25.5 51 I 15 M6X1P 6.6 173 20 83 10 93 65 12 51 22 44 I 10 6.35 5 5280 12530 54 158 87 16 72 34.5 69 I 5 3.175 4 1610 4970 50 81 87 72 34.5 69 10 3.969 4 2550 7500 53 126 87 72 34.5 69 8 5 3900 10930 132 124 10 5 3890 10910 147 124 5 3890 10890 15 5 3860 10850 221 124 20 2 1700 4230 140 51 53 171 87 16 72 34.5 69 I 15 15 M8X1P 6.6 104 M8X1P 9 118 M8X1P M8X1P 9 9 8 124 5 5720 14490 153 131 5710 14470 172 131 4 4520 11100 3 3530 8340 20 180 87 16 72 34.5 178 69 I 15 M8X1P 9 6.35 6.35 6.35 6.35 16 10 5 57 12 96 10 6.35 45 94 12 16 12 16 43 I 40 12 83 5460 16 10 38 83 1850 6.35 16 15 5 15 12 80 3.175 4.762 36 72 80 DIA. 10 33 111 45 O.D. LEAD 65 116 40 kgf/μm 5 12 32 FIT 4 10 28 FLANGE Coam 5 25 NUT Dynamic (1×106 REV.) Cam O.D. LEAD 20 modified load capaity (kgf ) UNIT:mm 50 12 4.762 6.35 16 55 63 Coam and Cam are the modified load capaity (kgf) NUT FLANGE FIT OIL HOLE BOLT STIFFNESS kgf/μm Dynamic (1×106 REV.) Cam Coam 5 6050 16460 5 6080 16430 5 6050 16360 5 6260 17740 5 6260 17410 5 6220 17350 213 150 4 1760 6260 58 87 111 4 3610 11260 60 112 5 6430 18440 5 6420 18410 5 6380 18350 5 6390 18330 4 5190 14450 5 6910 21330 5 6910 21310 5 6880 21250 TURNS Static Dg6 5 4780 17550 5 7160 23320 5 7150 23300 5 7120 23250 L A T W G H TYPE S Q X 91 18 76 34 68 II 15 M8X1P 9 153 61 172 143 213 172 150 93 91 18 18 78 76 35 34 70 68 II II 15 15 M8X1P M8X1P 9 9 158 65 172 226 220 95 18 80 36 72 II 20 M8X1P 9 98 18 83 37 74 II 20 M8X1P 11 171 128 105 18 88 40 80 II 20 M8X1P 11 174 155 125 170 170 105 18 88 40 80 II 20 M8X1P 11 158 75 155 170 215 70 118 155 158 70 150 155 212 65 143 143 155 63 Specifications Specifications SCREW SIZE Product Product FDDC 176 185 118 18 100 46 92 II 20 M8X1P 11 215 185 185 12 6.35 5 7340 25280 80 174 118 18 100 46 92 II 20 M8X1P 11 198 10 6.35 5 7800 29210 88 164 135 22 115 50 100 II 20 M8X1P 14 220 Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 105 80 Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 A72 End Deflector Series Ballscrews General Catalog A73 Product FSWC L Q(oil hole) Q(oil hole) T Q(oil hole) S Y PMI Precision Ground BallScrew X Z 13.3 External Ball Circulation Nuts W W W Features: G H • Lower noise due to longer ball circulation paths. UNIT:mm • Offers better solution and quality for long lead or large diameter ballscrews. SCREW SIZE BALL O.D. LEAD DIA. Type: There are two types of Ballnut of the external circulation Ballscrews. They are 10 TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 3 2.000 2.5×1 250 430 4 2.000 2.5×1 250 430 FLANGE L FIT BOLT OIL HOLE A T W G H S X Y Z Q 46 10 36 14 28 10 4.5 8 4.5 M6×1P 37 26 40 STIFFNESS kgf/μm 9 9 "immersion type" of Fig.13.2 and "extrusive type" of Fig.13.3. The "immersion type" 5 2.000 2.5×1 250 430 42 9 means the ball circulation tubes are inside the circular surface of Ballnut as shown on 4 2.381 2.5×1 380 640 40 12 5 2.381 2.5×1 380 640 4 2.381 2.5×1 410 750 5 3.175 2.5×1 675 1145 specifications of this catalogue are of "immersion type". 12 14 In some cases, as per designs on customer's drawings, there are smaller outer diameters ballnuts required. Then the ball circulation tubes shall extrude out of Ballnut circular surface. 15 4 2.381 2.5×1 420 800 5 3.175 2.5×1 680 1210 10 3.175 4 16 Fig.13.2 Immersion type 5 2.381 3.175 6 3.175 10 3.175 Fig.13.3 Extrusive type 4 5 2.381 3.175 20 6 8 A74 EFFECTIVE BASIC RATE LOAD(kgf) External Ball Circulation Nuts 3.969 3.969 30 34 42 40 42 50 10 40 16 32 10 4.5 8 4.5 M6×1P 57 11 45 17 34 10 4.5 9.5 5.5 M6×1P 57 10 45 17 34 10 5.5 9.5 5.5 M6x1P 40 34 42 12 14 15 14 15 2.5×1 680 1210 55 16 1.5×2 490 1010 44 18 34 2.5×1 430 850 3.5x1 560 1180 42 21 1.5×2 805 1525 45 19 2.5x1 690 1270 2.5x2 1250 2540 3.5x1 920 1780 46 22 1.5x2 805 1525 52 19 2.5x1 690 1270 3.5x1 920 1780 2.5x1 690 1270 1.5x2 530 1270 2.5x1 480 1060 2.5x2 820 2120 3.5x1 600 1480 43 10 25 1.5x2 965 2070 45 15 24 2.5x1 830 1730 2.5x2 1510 3460 3.5x1 1110 2420 46 15 26 1.5x2 1285 2545 56 15 24 2.5x1 1100 2120 3.5x1 1470 2970 56 15 28 1.5x2 1285 2545 61 15 24 2.5x1 1100 2120 3.5x1 1470 2970 40 41 41 57 63 11 11 45 51 17 21 34 42 10 15 5.5 5.5 9.5 9.5 5.5 5.5 M6×1P M6×1P 56 40 44 56 44 48 48 40 50 42 56 49 54 62 16 63 11 51 21 42 15 5.5 9.5 5.5 M6×1P 16 63 11 51 21 42 15 5.5 9.5 5.5 M6x1P 16 22 44 40 15 31 52 40 Specifications • Offers smoother ball running. 21 10 63.5 67 71 75 11 11 11 13 51 55 59 61 21 26 27 27 42 52 54 54 15 10 15 10 15 15 5.5 5.5 5.5 6.6 9.5 9.5 9.5 11 5.5 5.5 5.5 6.5 M6x1P M6x1P M6x1P M6x1P 18 35 20 39 20 20 28 Ballscrews General Catalog A75 FSWC L Q(oil hole) T Q(oil hole) L S Q(oil hole) Q(oil hole) T Q(oil hole) W Y Y W Z X Z W W G H S X Q(oil hole) W W G H UNIT:mm BALL O.D. LEAD DIA. 4 5 25 6 8 10 12 5 6 2.381 3.175 3.969 4.762 4.762 3.969 3.175 3.969 28 8 10 4.762 4.762 EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT FLANGE FIT BOLT OIL HOLE STIFFNESS Dynamic (1×106 REV.) Static Ca Co 1.5×2 600 1630 44 26 2.5×1 510 1355 40 22 2.5×2 930 2710 3.5×1 680 1900 42 1.5×2 1065 2575 45 28 2.5×1 910 2150 41 24 2.5×2 1650 4300 3.5×1 1210 3010 46 1.5×2 1420 3215 56 29 2.5×1 1210 2680 2.5×2 2190 5360 3.5×1 1610 3750 56 34 1.5×2 1820 3840 61 30 2.5×1 1560 3200 3.5×1 2080 4480 circuit × row Dg6 1.5×2 1820 3840 2.5×1 1560 3200 3.5×1 2080 4480 2.5×1 1210 2680 1.5×2 1110 2960 2.5×1 950 2470 2.5×2 1720 4940 46 50 53 58 L 49 56 49 62 61 A 69 73 76 85 T 11 11 11 13 W 57 61 64 71 G 26 28 29 32 H 52 56 58 64 S 15 15 15 15 X 5.5 5.5 5.5 6.6 Y 9.5 9.5 9.5 11 Z 5.5 5.5 5.5 6.5 Q M6×1P M6×1P M6×1P M6×1P 66 71 58 65 85 15 71 32 64 15 6.6 11 6.5 M6×1P 75 53 60 42 56 SCREW SIZE 76 11 64 32 64 15 5.5 9.5 5.5 M6×1P 83 12 69 31 62 15 6.6 11 6.5 M8×1P EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT FLANGE FIT BOLT OIL HOLE STIFFNESS Static Ca Co 2.5x1 565 1750 2.5x2 1020 3500 42 1.5x2 1180 3410 47 34 30 2.5x1 1010 2840 43 29 2.5x2 1830 5680 2.5x3 2590 8520 46 3.5x1 1350 3980 47 40 33 1.5x2 1560 4135 57 35 2.5x1 1330 3450 2.5x2 2410 6900 3.5x1 1770 4830 57 40 1.5x2 2010 5010 64 36 2.5x1 1720 4180 63 kgf/μm O.D. LEAD DIA. 4 5 6 24 2.381 3.175 3.969 47 32 8 25 4.762 circuit × row Dg6 54 58 L 40 50 57 A T W G H S X Y Z Q 81 12 67 32 64 15 6.6 11 6.5 M6x1P 85 12 71 32 64 15 6.6 11 6.5 M8x1P 72 62 66 45 63 26 50 56 82 88 98 12 15 75 82 34 38 68 76 15 15 6.6 9 11 14 6.5 8.5 M8×1P M8×1P 29 57 30 2.5x2 3120 8360 3.5x1 2300 5850 68 42 30 1.5x2 3000 6530 78 38 25 2.5x1 2570 5440 68 2.5x2 4660 10880 24 3.5x1 3430 7620 78 44 31 1.5x2 3000 6530 88 38 2.5x1 2570 5440 2.5x2 4660 10880 10 26 12 50 6.35 6.35 74 74 80 kgf/μm 35 97 77 110 108 108 15 18 90 90 41 41 82 82 15 15 9 9 14 14 8.5 8.5 M8×1P M8×1P 59 32 61 32 62 3.5×1 1270 3460 47 36 3.5x1 3430 7620 91 44 1.5×2 1480 3605 57 32 1.5x2 1240 3850 50 38 2.5×1 1270 3000 2.5x2 1920 6420 2.5×2 2300 6000 2.5x3 2720 9630 3.5×1 1690 4200 3.5x1 1410 4490 2.5x2 2600 7900 2.5x3 3680 11850 1.5x2 3180 7410 81 2.5x1 2720 6180 71 2.5x2 4930 12360 3.5x1 3630 8650 2.5x1 2720 6180 2.5x2 4930 12360 3.5x1 3630 8650 55 50 63 83 12 69 31 62 15 6.6 11 6.5 M8×1P 57 26 1.5×2 1935 4325 1650 3600 65 3.5×1 2200 5040 68 38 1.5×2 1935 4325 74 33 2.5×1 1650 3600 3.5×1 2200 5040 60 63 67 77 External Ball Circulation Nuts 3.175 37 2.5×1 60 5 51 33 93 93 15 15 76 76 36 36 72 72 15 15 9 9 14 14 8.5 8.5 M8×1P M8×1P 6 28 28 3.969 36 10 6.35 38 12 A76 BALL Dynamic (1×106 REV.) 35 46 55 UNIT:mm 6.35 65 60 75 98 15 82 38 76 15 9 14 8.5 M8×1P 50 65 75 66 84 103 98 90 15 82 38 76 15 9 14 8.5 M8×1P 63 93 41 118 18 98 45 90 15 11 17.5 11 M8×1P 35 68 48 77 110 118 91 62 44 81 75 Specifications Specifications SCREW SIZE Product Product FSWC 35 18 98 45 90 15 11 17.5 11 M8×1P 68 48 Ballscrews General Catalog A77 FSWC L Q(oil hole) T Q(oil hole) L S Q(oil hole) Q(oil hole) T Q(oil hole) Z W W Y Y X Z W W G H S X Q(oil hole) W W G H UNIT:mm BALL O.D. LEAD DIA. 5 6 3.175 3.969 40 8 10 12 10 4.762 6.35 6.35 6.35 45 12 7.144 EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT FLANGE FIT BOLT OIL HOLE STIFFNESS Dynamic (1×106 REV.) Static Ca Co 1.5x2 1280 4275 50 41 2.5x1 1090 3560 48 34 2.5x2 1980 7120 2.5x3 2800 10680 3.5x1 1450 4980 1.5x2 1750 5300 2.5x1 1500 4420 2.5x2 2720 8840 2.5x3 3850 13260 3.5x1 2000 6190 60 49 1.5x2 2220 6320 64 43 2.5x1 1900 5270 2.5x2 3450 10540 3.5x1 2540 7380 68 50 1.5x2 3370 8335 81 45 2.5x1 2880 6950 2.5x2 5220 13900 3.5x1 3840 9730 2.5x1 2880 6950 2.5x2 5220 13900 3.5x1 3840 9730 91 52 2.5x2 5480 15700 101 81 2.5x3 7760 23550 2.5x1 3550 8950 2.5x2 6440 17900 2.5x3 9120 26850 circuit × row Dg6 67 L A T W G H S X Y Z Q External Ball Circulation Nuts Static Ca Co 1.5x2 1410 5305 50 1.5x3 2000 7960 60 circuit × row Dg6 80 L T W G H S X Y OIL HOLE Z Q STIFFNESS kgf/μm 49 114 15 96 43 86 15 9 14 8.5 PT1/8" 72 50 57 50 47 1.5x2 1920 6600 60 50 60 42 2.5x2 2980 11000 67 9 14 8.5 M8×1P 66 63 83 71 103 108 124 15 86 40 80 15 9 14 8.5 PT1/8" 15 18 90 102 41 47 82 94 15 20 9 11 14 17.5 8.5 11 PT1/8" PT1/8" 132 18 106 110 48 50 96 100 20 20 11 11 17.5 17.5 11 11 PT1/8" PT1/8" 110 50 100 20 11 17.5 11 PT1/8" 15 100 45 90 15 9 14 8.5 PT1/8" 82 4220 16500 2190 7700 60 58 101 1.5x2 2515 7810 68 52 2.5x2 3900 13020 2.5x3 5520 19530 36 3.5x1 2870 9110 71 60 70 1.5x2 3725 10450 81 54 2.5x1 3190 8710 2.5x2 5790 17420 35 2.5x3 8200 26130 131 130 74 3.5x1 4260 12190 81 63 2.5x1 3700 10050 50 74 10 12 55 119 82 8 10 10 4.762 6.35 7.144 6.35 6.35 63 121 12 7.938 10 6.35 12 7.938 16 9.525 87 85 118 3.5x1 43 18 84 2.5x3 38 18 3.969 80 69 52 112 132 148 6 35 104 112 128 131 66 60 A BOLT 6190 15 80 A78 Dynamic (1×106 REV.) FIT 8840 78 84 90 3.175 FLANGE 1610 39 77 88 5 TURNS NUT 2190 83 81 86 O.D. LEAD DIA. EFFECTIVE BASIC RATE LOAD(kgf) 3.5x1 15 84 82 BALL 2.5x2 101 53 74 SCREW SIZE 98 60 75 70 kgf/μm UNIT:mm 86 109 128 100 88 6710 20100 19540 2.5x3 8510 29310 2.5x1 3510 11200 75 2.5x2 6370 22400 108 105 154 2.5x3 9020 33600 135 2.5x1 4770 13780 88 2.5x2 8650 27560 115 124 161 2.5x3 12250 41340 160 7130 28500 42750 2.5x2 9710 35560 2.5x3 13760 53340 2.5x2 16450 59280 2.5x3 23300 88920 102 130 136 143 116 146 6005 10100 49 98 20 11 17.5 11 PT1/8" 101 131 105 134 124 160 160 208 121 85 125 45 101 135 2.5x2 2.5x2 107 71 93 2.5x2 2.5x3 18 Specifications Specifications SCREW SIZE Product Product FSWC 144 18 22 18 113 122 122 51 55 54 102 110 108 20 20 20 11 14 11 17.5 20 17.5 11 13 11 PT1/8" PT1/8" PT1/8" 88 46 89 95 140 55 22 130 58 116 20 14 20 13 PT1/8" 106 156 59 22 137 61 122 20 14 20 13 PT1/8" 113 167 176 22 152 66 132 20 14 20 13 PT1/8" 182 22 158 68 136 20 14 20 13 PT1/8" 204 28 172 77 154 30 18 26 17.5 PT1/8" 129 190 137 202 170 250 Ballscrews General Catalog A79 FDWC L W W L Q(oil hole) T S Z Q(oil hole) Y W W H Q(oil hole) X T S Z Q(oil hole) X Q(oil hole) Y Q(oil hole) W H G W G UNIT:mm BALL O.D. LEAD DIA. 4 16 5 6 4 5 2.381 3.175 3.175 2.381 3.175 20 6 8 3.969 3.969 EFFECTIVE BASIC RATE LOAD(kgf) TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 FLANGE L A T W FIT G H S BOLT X Y OIL HOLE Z Q 81 STIFFNESS kgf/μm 1.5X2 490 1010 2.5X1 430 850 3.5X1 560 1180 78 42 1.5x2 805 1525 89 39 2.5x1 690 1270 2.5x2 1250 2540 3.5x1 920 1780 87 45 1.5x2 805 1525 100 39 2.5x1 690 1270 3.5x1 920 1780 100 45 1.5x2 530 1270 75 42 2.5x1 480 1060 2.5x2 820 2120 3.5x1 600 1480 75 49 1.5x2 965 2070 80 47 2.5x1 830 1730 2.5x1 1510 3460 3.5x1 1110 2420 1.5x2 1285 2545 2.5x1 1100 2120 3.5x1 1470 2970 93 45 1.5x2 1285 2545 108 49 2.5x2 1100 2120 3.5x1 1470 2970 34 40 40 40 44 70 77 105 80 67 89 76 105 57 63 63 63 67 11 11 11 11 11 45 51 51 51 55 17 20 20 24 26 34 40 40 48 52 15 15 15 15 15 5.5 5.5 5.5 5.5 5.5 9.5 9.5 9.5 9.5 9.5 5.5 5.5 5.5 5.5 5.5 M6X1P M6X1P M6X1P M6X1P M6X1P 80 97 48 48 82 102 110 71 75 11 13 59 61 27 28 54 56 15 15 5.5 6.6 9.5 11 5.5 6.5 M6X1P M6X1P UNIT:mm SCREW SIZE BALL O.D. LEAD DIA. circuit × row Dynamic (1×106 REV.) Static Ca Co Dg6 FLANGE L A T W FIT G H S BOLT X Y OIL HOLE Z Q STIFFNESS kgf/μm 1.5x2 600 1630 75 30 2.5x1 510 1355 67 2.5x2 930 2710 3.5x1 680 1900 75 59 33 1.5x2 1065 2575 80 57 63 2.5x1 910 2150 77 2.5x2 1650 4300 3.5x1 1210 3010 86 65 1.5x2 1420 3215 91 58 2.5x1 1210 2680 2.5x2 2190 5360 36 3.5x1 1610 3750 93 67 69 1.5x2 1820 3840 111 60 2.5x1 1560 3200 3.5x1 2080 4480 1.5x2 1820 3840 2.5x1 1560 3200 55 3.5x1 2080 4480 138 69 49 1.5x2 1110 2960 86 62 41 2.5x1 950 2470 78 2.5x2 1720 4940 3.5x1 1270 3460 86 72 41 1.5x2 1480 3605 98 63 56 2.5x1 1270 3000 89 2.5x2 2300 6000 3.5x1 1690 4200 94 73 1.5x2 1935 4325 113 66 2.5x1 1650 3600 3.5x1 2200 5040 1.5x2 1935 4325 2.5x1 1635 3600 3.5x1 2200 5040 33 4 5 2.381 3.175 25 6 8 3.969 4.762 40 77 10 5 6 8 10 External Ball Circulation Nuts TURNS NUT 36 4.762 3.175 3.969 28 A80 EFFECTIVE BASIC RATE LOAD(kgf) 4.762 4.762 46 50 53 58 91 105 82 116 95 51 69 73 76 85 11 11 11 13 57 61 64 71 26 28 29 32 52 56 58 64 15 15 15 15 5.5 5.5 5.5 6.6 9.5 9.5 9.5 11 5.5 5.5 5.5 6.5 M6x1P M6x1P M6x1P M6x1P 111 55 55 60 117 106 117 97 83 83 93 15 12 12 15 71 69 69 76 32 31 31 36 64 62 62 72 15 15 15 15 6.6 6.6 6.6 9 11 11 11 14 6.5 6.5 6.5 8.5 M6x1P M8x1P M8x1P M8x1P 138 48 92 49 94 50 50 52 101 53 103 55 76 134 117 84 60 85 113 60 43 69 134 58 Specifications Specifications SCREW SIZE Product Product FDWC 66 93 15 76 36 72 15 9 14 8.5 M8x1P 55 76 Ballscrews General Catalog A81 FDWC L W W L Q(oil hole) T S Z Q(oil hole) Y W W H Q(oil hole) X T S Z Q(oil hole) X Q(oil hole) Y Q(oil hole) W H G W G UNIT:mm BALL O.D. LEAD DIA. 4 5 6 2.381 3.175 3.969 32 8 10 12 5 6 36 8 10 12 A82 4.762 6.35 6.35 3.175 3.969 4.762 6.35 6.35 EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT FLANGE FIT BOLT OIL HOLE STIFFNESS Dynamic (1×106 REV.) Static Ca Co 2.5x1 565 1750 2.5x1 1020 3500 1.5x2 1180 3410 82 69 2.5x1 1010 2840 78 58 2.5x2 1830 5680 2.5x3 2590 8520 3.5x1 1350 3980 82 80 1.5x2 1560 4135 100 70 2.5x1 1330 3450 2.5x2 2410 6900 3.5x1 1770 4830 100 81 circuit × row Dg6 54 58 L 68 90 105 A 81 85 T 12 12 W 67 71 G 32 32 H 64 64 S 15 15 X 6.6 6.6 Y 11 11 Z 6.5 6.5 Q M6x1P M8x1P 136 62 87 123 88 12 75 34 68 15 6.6 11 6.5 M8x1P kgf/μm UNIT:mm SCREW SIZE BALL O.D. LEAD DIA. EFFECTIVE BASIC RATE LOAD(kgf) TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 FLANGE L A T W FIT G H S BOLT X Y OIL HOLE Z Q STIFFNESS kgf/μm 52 1.5x2 1280 4275 88 82 101 2.5x1 1090 3560 84 69 2.5x2 1980 7120 2.5x3 2800 10680 112 3.5x1 1450 4980 88 95 164 1.5x1 1750 5300 103 85 2.5x1 1500 4420 2.5x2 2720 8840 2.5x3 3850 13260 3.5x1 2000 6190 103 98 1.5x2 2220 6320 124 86 2.5x1 1900 5270 2.5x2 3450 10540 5 6 3.175 3.969 59 114 40 67 108 101 15 83 39 78 15 9 14 8.5 M8x1P 139 133 196 90 70 71 123 104 15 86 40 80 15 9 14 8.5 PT1/8" 159 138 202 1.5x2 2010 5010 113 76 2.5x1 1720 4180 106 64 2.5x2 3120 8360 123 3.5x1 2540 7380 125 100 3.5x1 2300 5850 113 88 1.5x2 3370 8335 141 91 1.5x2 3000 6530 138 76 2.5x1 2880 6950 2.5x1 2570 5440 118 64 2.5x2 5220 13900 2.5x2 4660 10880 3.5x1 3840 9730 3.5x1 3430 7620 148 88 1.5x2 3000 6530 160 76 2.5x1 2570 5440 2.5x2 4660 10880 3.5x1 3430 7620 160 88 1.5x2 1240 3850 91 75 2.5x2 1920 6420 2.5x3 2720 9630 3.5x1 1410 4490 90 87 2.5x2 2600 7900 123 126 2.5x3 3680 11850 2.5x2 3265 9450 1.5x2 3180 7410 141 2.5x1 2720 6180 131 2.5x2 4930 12360 3.5x1 3630 8650 151 96 2.5x1 2720 6180 137 70 2.5x2 4930 12360 3.5x1 3630 8650 External Ball Circulation Nuts 66 74 74 65 65 70 75 75 152 177 137 208 110 139 159 98 108 108 98 98 153 114 180 15 18 15 15 18 82 90 90 82 82 92 38 41 41 38 38 46 76 82 82 76 76 92 15 15 15 15 15 20 9 9 9 9 9 11 14 14 14 14 14 17.5 8.5 8.5 8.5 8.5 8.5 11 M8x1P M8x1P M8x1P M8x1P M8x1P M8x1P 10 4.762 6.35 123 74 82 108 152 131 180 108 124 15 18 90 102 41 47 82 94 15 20 9 11 14 17.5 8.5 11 PT1/8" PT1/8" 151 73 141 71 148 105 2.5x1 2880 6950 2.5x2 5220 13900 64 3.5x1 3840 9730 161 105 124 2.5x2 2850 9870 123 151 2.5x3 4035 14800 2.5x2 3650 11780 2.5x3 5175 17670 2.5x2 5480 15700 2.5x3 7760 23550 2.5x1 3550 8950 2.5x2 6440 17900 123 181 187 12 6 8 6.35 3.969 4.762 45 10 6.35 12 7.144 137 86 80 85 88 90 76 208 128 159 158 206 180 243 140 210 114 127 18 15 18 106 96 105 48 48 52 96 96 104 20 15 20 11 9 11 17.5 14 17.5 11 8.5 11 PT1/8" PT1/8" PT1/8" 132 18 110 50 100 20 11 17.5 11 PT1/8" 132 18 110 50 100 20 11 17.5 11 PT1/8" 148 222 155 228 163 239 85 165 129 83 118 208 118 161 15 8 Specifications Specifications SCREW SIZE Product Product FDWC 18 18 98 98 45 45 90 90 15 15 11 11 17.5 17.5 11 11 M8x1P M8x1P 70 136 136 97 Ballscrews General Catalog A83 FSVC L L T S Z T Z S X Q(oil hole) V Y Q(oil hole) X Q(oil hole) Y Q(oil hole) Product Product FDWC W W W H W G U UNIT:mm O.D. LEAD DIA. 5 6 50 8 10 12 55 10 10 63 12 16 10 80 A84 BALL 3.175 3.969 4.762 6.35 7.144 6.35 6.35 7.938 9.525 6.35 12 7.938 16 9.525 EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT FLANGE FIT BOLT OIL HOLE STIFFNESS Dynamic (1×106 REV.) Static Ca Co 1.5x2 1410 5305 108 98 1.5x3 2000 7960 128 144 2.5x2 2190 8840 3.5x1 1610 6190 108 114 1.5x2 1920 6600 111 2.5x2 2980 11000 123 2.5x3 4220 16500 3.5x1 2190 7700 107 117 circuit × row Dg6 80 84 L 113 159 A 114 118 T 15 15 W 96 100 G 43 45 H 86 90 S 15 15 X 9 9 Y 14 14 Z 8.5 8.5 Q PT1/8" PT1/8" kgf/μm 159 830 1730 3460 3.5x1 1110 2420 50 15 26 1.5x2 1285 2545 66 15 24 26130 12190 65 34 30 6370 22400 108 189 154 2.5x3 9020 33600 249 External Ball Circulation Nuts 143 39 75 243 144 214 200 296 189 249 220 292 290 386 144 161 178 176 18 22 22 28 22 122 130 137 150 152 54 58 61 69 66 108 116 122 138 132 20 20 20 20 20 14 11 14 14 18 14 20 17.5 20 20 26 20 13 11 13 13 17.5 13 PT1/8" PT1/8" PT1/8" PT1/8" PT1/8" PT1/8" 182 22 158 68 136 20 14 20 13 PT1/8" 204 28 172 77 154 30 18 26 17.5 PT1/8" 92 179 25 191 281 10 28 29 68 47 1110 2960 50 31 2.5x1 950 2470 45 2.5x2 1720 4940 3.5x1 1270 3460 50 36 1.5x2 1480 3605 55 32 2.5x1 1270 3000 2.5x2 2300 6000 3.5x1 4200 4200 218 144 28 280 258 380 6 3.969 44 60 50 68 55 70 12 56 15 6.6 11 6.5 28 34 36 M6x1P 24 1.5x2 28 34 M6x1P 313 6.5 29 33 35 11 6.5 28 213 6.6 11 5.5 75 15 6.6 9.5 4480 56 15 5.5 3200 12 58 15 2080 70 16 55 1560 112 72 12 3.5x1 44 65 20 2.5x1 3.175 45 15 110 5 4.762 68 M6x1P 20 3840 20 28 M6x1P 3750 110 42 27 27 1820 55 3.969 5.5 22 1610 122 6 9.5 5.5 1.5x2 18 PT1/8" 5.5 9.5 3.5x1 181 146 11 10 5.5 5360 2.5x2 59280 15 2190 210 17.5 47 10 2.5x2 140 11 12 46 50 20 60 12 65 136 88920 58 24 2680 11200 16450 15 3215 3510 23300 31 22 1210 2.5x1 2.5x2 16 1420 29310 2.5x3 M6x1P 2.5x1 8510 136 23 1.5x2 2.5x3 53340 20 126 19540 13760 5.5 261 6005 2.5x3 9.5 151 2.5x2 35560 5.5 243 102 48 15 66 51 36 41 2970 113 3.969 60 12 2120 18 6 45 54 1470 10050 9710 20 35 60 19 1100 20100 2.5x2 3.175 31 14 15 3.5x1 3700 130 3.175 42 2.5x1 6710 42750 5 5 250 91 2.5x1 10100 16 28.5 177 180 135 2.5x2 2.5x3 M6x1P 1510 4260 28500 22 2.5x2 8200 7130 17 2.5x1 3.5x1 2.5x2 5.5 50 2.5x3 122 9.5 2070 8710 46200 5.5 965 17420 23100 10 14 15 1.5x2 5790 8050 38 M6x1P 50 3190 14600 10 21 2540 2.5x2 2.5x1 48 19 1780 2.5x1 2.5x2 5.5 920 121 115 9.5 1250 108 13820 5.5 3.5x1 127 27560 10 2.5x2 242 151 4760 35 kgf/μm 45 9110 8650 10 Q 50 10450 2.5x1 45 V 1270 3725 2.5x2 U 1525 15 40 Z 690 2870 102 40 42 Y 805 1.5x2 100 25 X 2.5x1 3.5x1 132 750 1145 S 1.5x2 19530 93 410 675 W 164 5520 PT1/8" 2.5x1 2.5x1 T 101 2.5x3 11 2.381 3.175 A 800 170 17.5 4 5 L STIFFNESS 1210 104 11 Dg6 OIL HOLE 420 156 20 Co RETURN TUBE 680 127 98 Ca BOLT 2.5x1 7810 49 Static FIT 2.5x1 13020 107 Dynamic (1×106 REV.) FLANGE 2.381 2515 18 14 TURNS circuit × row NUT 3.175 3900 128 O.D. LEAD DIA. EFFECTIVE BASIC RATE LOAD(kgf) 4 1.5x2 208 BALL 5 2.5x2 87 SCREW SIZE Specifications Specifications SCREW SIZE UNIT:mm M6x1P M6x1P 25 26 50 26 51 37 265 391 339 500 Ballscrews General Catalog A85 FSVC L L S T Z Y V V Y S X Q(oil hole) X T Z Q(oil hole) W W U U UNIT:mm BALL O.D. LEAD DIA. 5 6 3.175 3.969 32 8 10 6 4.762 6.35 3.969 36 10 A86 6.35 EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT Dynamic (1×106 REV.) Static circuit × row Ca Co 1.5x2 1180 3410 50 2.5x1 1010 2840 45 2.5x2 1830 5680 2.5x3 2590 8520 3.5x1 1350 3980 1.5x2 1560 4135 2.5x1 1330 3450 2.5x2 2410 6900 3.5x1 1770 4830 Dg6 50 L 60 FLANGE FIT T S A 76 12 W 63 15 BOLT X 6.6 Y 11 RETURN TUBE Z 6.5 U 30 V 38 OIL HOLE STIFFNESS Q kgf/μm M6x1P SCREW SIZE BALL EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT FLANGE FIT T S BOLT RETURN TUBE OIL HOLE STIFFNESS Q kgf/μm Dynamic (1×106 REV.) Static circuit × row Ca Co 34 1.5x2 1280 4270 55 41 29 2.5x1 1090 3560 50 34 O.D. LEAD DIA. 40 3.5x1 1450 4980 55 47 35 1.5x2 1750 5300 60 42 2.5x1 1500 4420 2.5x2 2720 8840 2.5x3 3850 13260 90 101 3.5x1 2000 6190 60 49 1.5x2 2220 6320 70 43 6.5 32 39 M6x1P 55 29 57 40 40 14 8.5 34 46 M8x1P 98 54 60 72 66 35 94 16 76 15 9 14 8.5 36 47 PT1/8" 69 2010 5010 2.5x1 1720 4180 2.5x2 3120 8360 2.5x1 1900 5270 3.5x1 2300 5850 70 42 2.5x2 3450 10540 1.5x2 3000 6530 78 38 3.5x1 2540 7380 70 50 2.5x1 2570 5440 68 32 1.5x2 3370 8335 82 45 2.5x2 4660 10880 3.5x1 3430 7620 2.5x1 1430 3950 2.5x2 2600 7900 1.5x2 3180 7410 2720 6180 2.5x2 4930 12360 3.5x1 3630 8650 External Ball Circulation Nuts 54 57 62 86 98 36 3.969 9 80 1.5x2 2.5x1 70 6 15 V 50 11 72 U 55 6.6 16 Z 7120 15 92 Y 10680 65 65 X 2800 12 58 W 1980 78 3.175 A 2.5x3 68 5 L 2.5x2 50 56 Dg6 82 75 52 UNIT:mm 88 91 16 16 70 73 15 15 9 9 14 14 8.5 8.5 33 37 40 44 M6x1P M8x1P 78 55 50 68 82 12 68 15 6.6 11 6.5 32 42 M6x1P 82 62 72 102 82 30 59 82 20 11 17.5 11 40 49 M6x1P 4.762 62 62 86 16 78 15 9 14 85 38 48 PT1/8" 36 70 2.5x1 2880 6950 2.5x2 5220 13900 33 3.5x1 3840 9730 82 52 63 2.5x1 3020 7850 74 42 2.5x2 5480 15700 2.5x1 3550 8950 2.5x2 6440 17900 35 68 10 10 6.35 6.35 45 12 7.144 65 70 74 72 96 44 61 41 104 18 8 102 104 87 123 Specifications Specifications SCREW SIZE Product Product FSVC 106 18 112 18 122 18 85 90 97 20 20 20 11 11 14 17.5 17.5 20 11 11 13 42 48 49 52 58 60 PT1/8" PT1/8" PT1/8" 35 74 81 43 82 48 Ballscrews General Catalog A87 FDVC L L T Z Q(oil hole) X V V Y S X S Y T Z Q(oil hole) Product Product FSVC W W U U UNIT:mm BALL O.D. LEAD DIA. 5 6 8 3.175 3.969 4.762 50 10 12 55 10 10 63 12 16 10 80 12 16 A88 6.35 7.144 6.35 6.35 7.938 9.525 6.35 7.938 9.525 EFFECTIVE BASIC RATE LOAD(kgf) TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 L A FLANGE FIT T S W BOLT X Y RETURN TUBE Z U V OIL HOLE STIFFNESS Q kgf/μm 63 1250 2540 3.5x1 920 1780 90 121 1.5x2 965 2070 90 15 85 2.5x1 830 1730 80 10 2.5x2 1510 3460 3.5x1 1110 2420 1.5x2 1285 2545 2.5x1 1100 2120 130 3.5x1 1470 2970 104 57 82 2.5x3 4220 16500 2.5x2 3900 13020 2.5x3 5520 19530 1.5x2 3725 10450 84 54 2.5x1 3190 8710 74 45 72 75 78 93 88 112 106 16 116 18 104 119 18 88 95 98 15 20 20 9 14 11 17.5 11 17.5 8.5 11 11 43 45 48 57 59 62 PT1/8" PT1/8" PT1/8" 16 5 5 125 3.175 3.175 20 6 35 110 110 92 17420 2.5x3 8200 26130 3.5x1 4260 12190 84 63 1.5x2 1065 2575 90 2.5x1 3700 10050 87 46 2.5x1 910 2150 80 2.5x2 6710 20100 2.5x2 6005 19540 2.5x3 8150 29310 2.5x1 3510 11200 2.5x2 6370 22400 2.5x3 9020 33600 137 2.5x1 4770 13780 88 59 2.5x2 8650 27560 2.5x3 12250 41340 2.5x1 8050 23100 2.5x2 14600 46200 2.5x2 7130 28500 2.5x3 10100 42750 2.5x2 9710 35560 2.5x3 13760 53340 2.5x2 16450 59280 2.5x3 23300 88920 External Ball Circulation Nuts 84 123 100 130 128 22 105 20 125 18 103 20 14 20 11 17.5 13 11 52 54 64 68 PT1/8" PT1/8" 77 90 94 124 142 22 117 20 11 17.5 14 20 11 13 53 57 74 76 PT1/8" PT1/8" 160 100 115 120 125 105 153 109 139 125 159 156 204 150 22 123 20 163 22 137 20 169 22 143 25 190 28 154 25 14 14 14 18 20 20 20 26 13 13 13 17.5 62 64 67 70 78 91 93 94 PT1/8" PT1/8" PT1/8" PT1/8" 3.175 40 Y Z U V OIL HOLE STIFFNESS Q kgf/μm 12 41 15 5.5 9.5 5.5 20 23 M6x1P 33 63 45 58 12 46 15 47 5.5 9.5 5.5 22 27 M6x1P 15 12 47 10 77 55 15 60 40 49 5.5 9.5 5.5 27 28 M6x1P 15 41 56 57 64 12 52 15 5.5 9.5 5.5 26 31 M6x1P 48 89 2.5x2 1650 4300 3.5x1 1210 3010 90 65 140 1.5x2 1420 3215 104 58 2.5x1 1210 2680 92 106 2.5x2 2190 5360 156 3.5x1 1610 3750 1.5x2 1820 3840 2.5x1 1560 3200 25 6 10 113 3.969 4.762 42 110 X RETURN TUBE 95 55 107 132 20 110 20 5 54 104 36 BOLT 39 90 5790 82 88 3.969 31 2.5x2 134 S W 2.5x2 63 PT1/8" T A 80 75 56 L 90 6190 40 Dg6 1270 11000 8.5 Co 1525 2980 14 Ca 805 1610 9 Static FIT 690 2.5x2 15 Dynamic (1×106 REV.) FLANGE 2.5x1 3.5x1 86 TURNS circuit × row NUT 1.5x2 5305 7960 104 16 O.D. LEAD DIA. EFFECTIVE BASIC RATE LOAD(kgf) 72 1410 2000 73 BALL 49 1.5x2 1.5x3 70 SCREW SIZE 128 68 12 55 15 5.5 9.5 5.5 28 33 M6x1P 104 122 92 49 94 67 136 45 60 72 16 58 15 6.6 11 6.5 29 34 M6x1P 50 167 3.5x1 2080 4480 136 69 72 1.5x2 1110 2960 90 62 2.5x1 950 2470 129 2.5x2 1720 4940 190 3.5x1 1270 3460 90 72 1.5x2 1480 3605 110 63 2.5x1 1270 3000 98 170 2.5x2 2300 6000 250 3.5x1 1690 4200 140 137 202 5 3.175 28 6 3.969 44 44 80 110 134 110 Specifications Specifications SCREW SIZE UNIT:mm 70 70 12 12 56 56 15 15 6.6 6.6 11 11 6.5 6.5 28 28 34 36 M6x1P M6x1P 52 101 53 103 73 Ballscrews General Catalog A89 FDVC L L T Z Q(oil hole) Y V Y V S X S X T Z Q(oil hole) W W U U UNIT:mm BALL O.D. LEAD DIA. 5 6 3.175 3.969 32 8 10 6 4.762 6.35 3.969 36 10 A90 6.35 EFFECTIVE BASIC RATE LOAD(kgf) TURNS NUT FLANGE FIT T S BOLT RETURN TUBE OIL HOLE STIFFNESS Q kgf/μm UNIT:mm SCREW SIZE BALL EFFECTIVE BASIC RATE LOAD(kgf) TURNS T S RETURN TUBE OIL HOLE STIFFNESS Q kgf/μm Ca Co 1.5x2 1180 3410 90 69 1.5x2 1280 4275 94 82 2.5x1 1010 2840 80 58 2.5x1 1090 3560 84 69 2.5x2 1830 5680 2.5x3 2590 8520 3.5x1 1350 3980 1.5x2 1560 4135 2.5x1 1330 3450 2.5x2 2410 6900 3.5x1 1770 4830 104 81 1.5x2 2010 5010 126 73 2.5x1 1720 4180 2.5x2 3120 8360 3.5x1 2300 5850 126 84 1.5x2 3000 6530 142 2.5x1 2570 5440 122 2.5x2 4660 10880 2.5x1 3430 7620 2.5x1 1430 3950 2.5x2 2600 7900 1.5x2 3180 7410 144 83 2.5x1 2720 6180 124 70 2.5x2 4930 12360 3.5x1 3630 8650 External Ball Circulation Nuts 50 110 76 12 W 63 15 X 6.6 Y 11 Z 6.5 U 30 V 38 M6x1P 80 3.5x1 1450 4980 94 95 1.5x2 1750 5300 108 85 2.5x1 1500 4420 2.5x2 2720 8840 2.5x3 3850 13260 168 202 3.5x1 2000 6190 108 98 54 1.5x2 2220 6320 126 86 2.5x1 1900 5270 2.5x2 3450 10540 76 3.5x1 2540 7380 126 100 64 1.5x2 3370 8335 152 57 91 2.5x1 2880 6950 2.5x2 5220 13900 110 158 182 88 91 16 16 70 73 15 15 9 9 14 14 8.5 8.5 32 33 37 39 40 44 M6x1P M6x1P M8x1P 142 55 62 92 128 184 144 59 114 6 40 61 118 8 123 10 88 82 12 104 18 68 82 15 20 6.6 11 6.5 11 17.5 11 32 40 42 49 M6x1P M6x1P 3.969 4.762 6.35 62 65 132 110 158 132 192 3.5x1 3840 9730 152 2.5x1 3020 7850 134 2.5x2 5480 15700 2.5x1 3550 8950 2.5x2 6440 17900 136 45 12 7.144 8.5 34 46 PT1/8" 70 74 194 158 230 133 196 96 60 65 6.35 14 144 126 10 9 V 70 6.5 15 U 90 11 72 Z 104 6.6 16 Y 7120 15 92 X 10680 65 114 W 2800 12 58 A 1980 78 3.175 L 2.5x3 92 5 Dg6 2.5x2 128 112 circuit × row 164 140 52 O.D. LEAD DIA. Co BOLT Static A Ca FIT Dynamic (1×106 REV.) L Static FLANGE circuit × row Dg6 Dynamic (1×106 REV.) NUT Specifications Specifications SCREW SIZE Product Product FDVC 71 94 96 16 16 106 18 76 78 85 15 15 20 9 9 14 14 8.5 8.5 11 17.5 11 36 38 42 47 48 52 PT1/8" PT1/8" PT1/8" 138 73 141 71 148 105 112 18 90 20 11 17.5 11 48 58 PT1/8" 122 18 97 20 14 49 60 PT1/8" 20 13 84 163 85 165 90 Ballscrews General Catalog A91 FOWC L L Q(oil hole) Q(oil hole) Q(oil hole) T S Z Y Y V X S X T Z Q(oil hole) Product Product FDVC W W W U W H G UNIT:mm BALL O.D. LEAD DIA. TURNS Dynamic (1×106 REV.) circuit × row Ca 5 6 8 3.175 3.969 4.762 50 10 12 55 10 10 63 12 16 10 80 12 16 A92 EFFECTIVE BASIC RATE LOAD(kgf) 6.35 7.144 6.35 6.35 7.938 9.528 6.35 7.938 9.525 NUT FLANGE FIT BOLT RETURN TUBE OIL HOLE STIFFNESS Static Dg6 L A T W S X Y Z U V Q kgf/μm BALL O.D. LEAD DIA. Co 1.5x2 1410 5305 1.5x3 2000 7960 3.5x1 1610 6190 107 114 2.5x2 2980 11000 134 164 2.5x3 4220 16500 2.5x2 3900 13020 2.5x3 5520 19530 1.5x2 3725 10450 2.5x1 3190 8710 2.5x2 5790 17420 2.5x3 8200 26130 254 261 3.5x1 4260 12190 154 126 2.5x1 3700 10050 160 2.5x2 6710 20100 2.5x2 6005 19540 2.5x3 8510 29310 2.5x1 3510 11200 107 70 72 75 98 127 104 16 170 160 208 106 16 116 18 86 88 95 15 15 20 9 9 14 14 11 17.5 8.5 8.5 11 40 43 45 56 57 59 PT1/8" PT1/8" PT1/8" 154 82 84 194 254 98 20 128 22 105 20 125 18 103 20 11 17.5 14 20 11 17.5 11 13 11 48 52 54 62 64 68 PT1/8" PT1/8" PT1/8" 136 3.175 242 6 170 8 4 2.381 5 3.175 250 177 2.5x2 7130 28500 10100 42750 2.5x2 9710 35560 2.5x3 13760 53340 2.5x2 16450 59280 2.5x3 23300 88920 115 120 125 200 260 232 302 302 398 150 22 123 20 163 22 137 20 169 22 143 25 190 28 154 25 14 14 14 18 20 20 20 26 13 13 13 17.5 62 64 67 70 78 91 93 94 PT1/8" PT1/8" PT1/8" PT1/8" 5.5 9.5 5.5 M6x1P 9.5 5.5 M6x1P 41 6.6 11 6.5 M6x1P 41 69 11 57 26 52 15 5.5 9.5 5.5 M6x1P 73 11 61 28 56 15 5.5 9.5 5.5 M6x1P 2.5x1x(2) 510 1355 2.5x2x(2) 930 2710 2.5x1x(2) 910 2150 2.5x2x(2) 1650 4300 2.5x1x(2) 1210 2680 2.5x2x(2) 2190 5360 46 50 3500 2.5x1x(2) 1010 2840 2.5x2x(2) 1830 5680 2.5x1x(2) 1330 3450 2.5x2x(2) 2410 6900 1.5x1x(2) 1110 2510 2.5x1x(2) 1720 4180 3.175 10 4.762 2.381 3.175 280 3.969 32 8 4.762 10 6.35 12 6.35 391 339 15 5.5 1020 265 52 15 2.5x2x(2) 380 26 15 1750 258 55 54 3.969 6 11 49 54 2120 46200 67 32 27 565 14600 M6x1P 27 1045 2.5x2 5.5 61 6 5 9.5 59 2.5x1x(2) 144 5.5 13 1.5x1x(2) 200 10 11 6000 23100 42 75 2300 8050 21 71 2.5x2x(2) 2.5x1 51 78 3000 322 11 67 1270 304 63.5 48 2.5x1x(2) 41340 Q 48 4940 12250 Z 2120 1720 2.5x3 Y 2120 2.5x2x(2) 4 X 1100 58 218 S 1100 2470 27560 H 2.5x1x(2) 3200 8650 G 2.5x1x(2) 950 2.5x2 W 3.969 1560 112 T 3.969 2.5x1x(2) 213 kgf/μm A 1730 44 500 1.5x1x(2) 1660 3260 2.5x1x(2) 2570 5440 1.5x1x(2) 1660 3260 2.5x1x(2) 2570 5440 53 55 55 60 54 58 62 66 74 74 56 STIFFNESS 2420 2.5x1x(2) 28 60 OIL HOLE 830 4.762 5 50 BOLT 1110 25 281 L FIT 2.5x1x(2) 10 160 296 40 179 13820 100 1060 1480 FLANGE 3.5x1x(2) 191 4760 PT1/8" 450 600 58 2.5x1 76 2.5x1x(2) 3.5x1x(2) 3200 313 57 Dg6 1560 256 13 PT1/8" Co 2.5x1x(2) 33600 20 74 Ca 4.762 22400 14 53 Static 8 9020 232 142 22 117 20 11 circuit × row Dynamic (1×106 REV.) 92 6370 94 11 17.5 TURNS NUT 3.969 110 196 132 20 110 20 EFFECTIVE BASIC RATE LOAD(kgf) 6 2.5x3 2.5x3 90 5 20 91 194 119 18 232 2.381 119 134 78 4 144 2.5x2 External Ball Circulation Nuts SCREW SIZE 65 50 74 55 85 62 76 11 64 29 58 15 5.5 9.5 5.5 M6x1P 77 85 13 71 32 64 15 6.6 11 6.5 M6x1P 100 85 15 71 32 64 15 6.6 11 6.5 M6x1P 98 56 86 63 100 74 50 76 57 87 63 99 64 80 78 97 88 110 83 12 69 31 62 15 6.6 11 6.5 M8x1P 83 12 69 31 62 15 6.6 11 6.5 M8x1P 93 15 76 36 72 15 9 14 8.5 M8x1P 81 12 67 32 64 15 6.6 11 6.5 M6x1P 85 12 71 32 64 15 6.6 11 6.5 M8x1P 88 12 75 34 68 15 6.6 11 6.5 M8x1P 100 15 82 38 76 15 9 14 8.5 M8x1P 108 15 90 41 82 15 9 14 8.5 M6x1P 108 18 90 41 82 15 9 14 8.5 M8x1P Specifications Specifications SCREW SIZE UNIT:mm 40 55 43 84 48 92 49 94 50 50 52 101 53 103 34 52 101 58 112 59 114 37 61 39 64 39 64 Ballscrews General Catalog A93 Product FOWC L Q(oil hole) T S Z PMI Precision Ground BallScrew X Q(oil hole) Y Q(oil hole) 13.4 High Lead Ballscrews W W H W High-lead Ballscrews are essential elements and parts for high-speed machine tools of next century. G UNIT:mm Specifications SCREW SIZE BALL O.D. LEAD DIA. 36 40 5 3.175 6 3.969 10 6.35 5 3.175 6 3.969 8 4.762 10 45 6.35 Static Ca Co Dg6 2.5x1x(2) 1060 3210 2.5x2x(2) 1920 6420 2.5x1x(2) 1430 3950 2.5x2x(2) 2600 7900 1.5x1x(2) 1750 3710 2.5x1x(2) 2720 6180 2.5x1x(2) 1090 3560 2.5x2x(2) 1980 7120 2.5x1x(2) 1500 4420 2.5x2x(2) 2720 8840 2.5x1x(2) 1900 5270 2.5x2x(2) 3450 10540 1.5x1x(2) 1860 4710 2.5x1x(2) 2880 6950 3.5x1x(2) 3850 9730 65 65 75 67 70 74 L 60 90 66 102 81 103 60 90 66 102 83 131 FIT BOLT OIL HOLE A T W G H S X Y Z Q 98 15 82 38 76 15 9 14 8.5 M8x1P 98 15 82 38 76 15 9 14 8.5 M8x1P 118 18 98 45 90 15 11 17.5 11 M8x1P 101 15 83 39 78 15 9 14 8.5 M8x1P 104 15 86 40 80 15 9 14 8.5 PT1/8" 108 15 90 41 82 15 9 14 8.5 PT1/8" 81 82 Features: STIFFNESS kgf/μm 65 126 43 70 69 133 71 138 73 141 47 103 124 18 102 47 94 20 11 17.5 11 PT1/8" 121 76 105 6.35 2.5x1x(2) 2880 6950 86 112 128 18 106 48 96 20 11 17.5 11 PT1/8" 76 2.5x1x(2) 3020 7850 88 101 132 18 110 50 100 20 11 17.5 11 PT1/8" 84 12 7.144 2.5x1x(2) 3550 8950 90 112 132 18 110 50 100 20 11 17.5 11 PT1/8" 85 5 3.175 2.5x1x(2) 1210 4420 80 60 114 15 96 43 86 15 9 14 8.5 PT1/8" 83 6 3.969 2.5x2x(2) 2980 11000 84 103 118 15 100 45 90 15 9 14 8.5 PT1/8" 164 8 4.762 87 134 129 18 107 49 98 20 11 17.5 11 PT1/8" 170 6.35 7.144 10 6.35 10 6.35 12 7.938 2.5x2x(2) 3900 13020 2.5x1x(2) 3190 8710 2.5x2x(2) 5790 17420 3.5x1x(2) 4260 12190 121 101 93 161 135 3700 10050 100 116 146 3310 9770 101 2.5x2x(2) 6005 19540 2.5x1x(2) 3510 11200 2.5x2x(2) 6370 22400 2.5x1x(2) 4770 13780 External Ball Circulation Nuts 18 113 51 102 20 11 17.5 11 PT1/8" 22 122 55 110 20 14 20 13 PT1/8" 144 18 122 54 108 20 11 17.5 11 PT1/8" 154 22 130 58 116 20 14 20 13 PT1/8" 115 124 161 22 137 61 122 20 14 20 13 PT1/8" 108 105 165 High DN Value The DN value can be 130,000 in normal case. For some special cases, for example in a fixed ends case, the DN value can be as high as 140,000. Please contact our engineers for this special application. High Speed PMI 's High-speed Ballscrews provide 100 m/min and even higher traverse speed for machine tools for high performance cutting. High Rigidity Both the screw and ballnut are surface hardened to a specific hardness and case depth to maintain high rigidity and durability. Multiple thread starts are available to make more steel balls loaded in the ballnut for higher rigidity and durability. Low Noise Special design of ball circulation tubes offer smooth ball circulation inside the ballnut. It also makes safe ball fast running into the tubes without damaging the tubes. Accurate ball circle diameter (BCD) through whole threads for consistent drag torque and low noise. 177 126 2.5x1x(2) 161 control. PMI 's designs and treatments are taken for following: 91 2.5x1x(2) 102 It is important for a High-lead Ballscrew to be with characteristics of high rigidity, low noise and thermal 64 123 6.35 12 A94 circuit × row Dynamic (1×106 REV.) FLANGE 12 10 63 TURNS NUT 10 50 55 EFFECTIVE BASIC RATE LOAD(kgf) 92 98 191 110 213 113 Ballscrews General Catalog A95 FSWE 30° 30° 30° T Z 30° W W H O.D. LEAD DIA. 12 10 10 20 16 2.381 3.969 3.969 20 3.969 16 3.969 25 20 16 16 4.762 3.969 6.35 32 20 20 A96 W 3.969 6.35 TURNS circuit × row 2.5x1 Dynamic (1×106 REV.) Static Ca Co 420 720 NUT Dg6 2.5x1 1210 2380 3.5x1 1580 3230 1.5x1 830 1530 2.5x1 1210 2380 1.5x1 830 1530 1.5x1 920 1930 2.5x1 1340 3000 1.5x1 1170 2300 2.5x1 1710 3580 30 46 46 46 54 FLANGE L 50 63 73 63 79 70 62 78 A 50 73.5 73.5 T 10 13 13 W 40 59 59 FIT G 16 25 25 H 32 50 50 -0.1 ØD-0.2 ØDg6 ØA EFFECTIVE BASIC RATE LOAD(kgf) 30° 94 S 10 10 10 BOLT X 4.5 5.5 5.5 Y 8 9.5 9.5 OIL HOLE Z 4.4 5.5 5.5 Q M6x1P M6x1P M6x1P 73 13 59 25 50 10 5.5 9.5 5.5 M6x1P 76 15 64 32 64 15 6.6 11 6.5 M6x1P 85 15 71 32 30° 30° 64 15 6.6 11 6.5 W H UNIT:mm 74 58 30° L Q(oil hole) T Z 30° X W G BALL 30° Q(oil hole) M6x1P STIFFNESS kgf/μm SCREW SIZE O.D. LEAD DIA. 20 10 6.35 12 6.35 36 49 24 W EFFECTIVE BASIC RATE LOAD(kgf) TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 3.5x1 3890 9390 5x1 4750 11860 2.5x1 2990 6920 3.5x1 3890 9390 75 FLANGE L 84 94 -0.1 ØD-0.2 ØDg6 ØA G BALL S FIT BOLT Y UNIT:mm OIL HOLE A T W G H S X Z Q 118 18 98 45 90 15 11 17.5 11 M8x1P 118 18 98 45 90 15 11 17.5 11 M8x1P 85 75 97 STIFFNESS kgf/μm 83 104 62 83 37 5x1 4750 11860 109 104 24 2.5x1 2990 6920 91 62 3.5x1 3890 9390 38 5x1 4750 11860 123 104 30 1.5x1 2050 4450 91 41 2.5x1 2990 6920 3.5x1 3890 9390 36 25 45 16 20 6.35 6.35 75 75 107 118 111 131 118 18 18 98 98 45 45 90 90 15 15 11 11 17.5 11 17.5 11 M8x1P PT1/8" 83 63 83 3.5x1 2220 4860 114 61 1.5x1 1010 2480 63 35 5x1 4750 11860 151 53 3.5x1 4130 10560 86 70 5x1 5050 13340 2.5x1 3180 7780 3.5x1 4130 10560 76 5x1 5050 13340 110 113 2.5x1 3180 7780 93 68 3.5x1 4130 10560 5x1 5050 13340 2.5x1 3740 8790 3.5x1 4870 11930 2.5x1 1470 3860 3.5x1 1910 5240 62 79 95 88 15 75 34 68 15 6.6 11 6.5 M8x1P 5x1 2340 6620 111 88 2.5x1 2830 6090 92 57 3.5x1 3680 8270 5x1 4490 10450 124 95 1.5x1 1010 2480 70 35 2.5x1 1470 3860 3.5x1 1910 5240 74 62 108 108 90 110 88 18 15 90 75 41 34 82 68 15 15 11 6.6 17.5 11 11 6.5 M8x1P M8x1P 53 10 12 16 6.35 6.35 6.35 40 70 16 7.144 86 96 104 128 18 106 49 98 15 11 17.5 11 PT1/8" 86 86 86 98 91 113 68 128 109 128 18 18 106 106 49 49 98 98 15 15 11 11 17.5 11 17.5 11 PT1/8" PT1/8" 125 91 91 114 92 86 69 108 128 18 106 49 98 15 11 17.5 11 PT1/8" 92 5x1 2350 6610 130 88 2.5x1 2830 6090 104 57 5x1 5950 15070 124 115 76 1.5x1 2180 5000 84 45 2.5x1 3180 7780 3.5x1 4130 10560 5x1 5050 13340 1.5x1 2180 5000 3.5x1 3680 8270 5x1 4490 10450 High Lead Ballscrews 74 124 108 144 18 90 41 82 15 11 17.5 11 M8x1P 95 20 6.35 40 6.35 86 104 128 18 106 49 98 15 11 17.5 11 PT1/8" 130 128 18 106 49 98 15 11 17.5 11 PT1/8" 124 144 86 Specifications Specifications SCREW SIZE Q(oil hole) S X 30° L Q(oil hole) Y 30° Q(oil hole) Y Q(oil hole) Product Product FSWE 68 91 114 46 Ballscrews General Catalog A97 FSWE 30° 30° 30° T Z 30° W W H O.D. LEAD DIA. 10 6.35 12 6.35 12 16 7.144 6.35 50 16 20 W 7.144 7.144 TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 3.5x1 4560 13230 5x1 5580 16710 2.5x1 3510 9750 3.5x1 4560 13230 93 FLANGE L 85 95 A T W FIT G H -0.1 ØD-0.2 ØDg6 ØA EFFECTIVE BASIC RATE LOAD(kgf) 30° 92 S BOLT X Y OIL HOLE Z H Q 135 18 113 51 102 20 11 17.5 11 PT1/8" 135 18 113 51 102 20 11 17.5 11 PT1/8" STIFFNESS kgf/μm SCREW SIZE 30° T Z 30° BALL 97 119 10 6.35 12 6.35 74 97 circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 3.5x1 5030 17020 5x1 6150 21500 2.5x1 3870 12540 3.5x1 5030 17020 108 FLANGE L 86 96 -0.1 ØD-0.2 ØDg6 ØA EFFECTIVE BASIC RATE LOAD(kgf) TURNS S W G O.D. LEAD DIA. FIT BOLT UNIT:mm OIL HOLE kgf/μm A T W G H S X Y Z Q 154 22 130 58 116 20 14 20 13 PT1/8" 154 22 130 58 116 20 14 20 13 PT1/8" 84 108 96 STIFFNESS 115 141 87 115 5x1 5580 16710 104 119 5x1 6150 21500 108 141 2.5x1 4080 11260 93 75 2.5x1 4540 14460 90 89 3.5x1 5300 15280 100 105 146 3.5x1 5900 19620 115 102 161 5x1 6480 19300 117 121 5x1 19620 24780 114 202 2.5x1 3510 9750 94 74 2.5x1 4540 14460 97 89 3.5x1 4560 13230 5x1 5580 16710 93 110 135 25 18 122 113 55 51 110 102 20 20 14 20 13 11 17.5 11 PT1/8" PT1/8" 126 97 119 2.5x1 4080 11260 100 3.5x1 5300 15280 100 116 146 12 99 63 16 7.144 7.144 75 25 122 55 110 20 14 20 13 PT1/8" 99 16 7.938 3.5x1 5900 19620 115 113 161 5x1 19620 24780 129 22 22 137 137 61 61 122 122 20 20 14 14 20 20 13 13 PT1/8" PT1/8" 117 117 202 2.5x1 5260 15430 112 3.5x1 6840 20940 120 128 180 91 28 150 72 144 25 18 26 17.5 PT1/8" 120 5x1 6480 19300 132 121 5x1 8360 26450 144 147 1.5x1 2790 7240 98 52 2.5x1 3870 12540 104 87 2.5x1 4080 11260 3.5x1 5300 15280 100 118 138 146 25 122 55 110 20 14 20 13 PT1/8" 3.5x1 5030 17020 108 124 154 99 5x1 6150 21500 144 141 2.5x1 8870 25870 120 105 5x1 6480 19300 158 121 2.5x1 4750 12090 119 78 105 139 152 20 7.938 3.5x1 6180 16400 5x1 7550 20720 159 50 7.938 1.5x1 3250 7770 105 115 152 25 128 58 116 20 14 20 13 PT1/8" 25 128 58 116 20 14 20 13 PT1/8" 20 75 20 6.35 9.525 101 124 53 80 10 6.35 12 7.938 16 9.525 20 16 9.525 9.525 100 20 A98 30° W UNIT:mm 80 93 30° L Q(oil hole) X W G BALL 30° Q(oil hole) High Lead Ballscrews 9.525 3.5x1 11530 35110 122 140 182 5x1 14090 44350 160 3.5x1 5630 21660 5x1 6880 27360 130 90 100 101 28 130 150 58 72 116 144 20 25 14 18 20 26 13 17.5 PT1/8" PT1/8" 176 22 152 66 132 20 14 20 13 PT1/8" 182 22 158 68 136 20 14 20 13 PT1/8" 28 172 77 154 30 18 26 17.5 PT1/8" 7670 27030 5x1 9380 34140 2.5x1 9990 33200 108 3.5x1 12990 45050 143 124 204 5x1 15880 56910 140 113 22 115 136 167 3.5x1 136 Specifications Specifications SCREW SIZE Q(oil hole) S X 30° L Q(oil hole) Y 30° Q(oil hole) Y Q(oil hole) Product Product FSWE 2.5x1 9990 33200 120 3.5x1 12990 45050 143 140 204 133 164 143 177 124 162 201 124 28 172 77 154 30 18 26 17.5 PT1/8" 162 5x1 15880 56910 160 201 2.5x1 9400 33100 115 139 3.5x1 12220 44920 170 131 243 32 205 91 182 30 22 32 21.5 PT1/8" 182 5x1 14940 56740 147 226 2.5x1 9400 33100 128 139 3.5x1 12220 44920 170 148 243 5x1 14940 56740 168 32 205 91 182 30 22 32 21.5 PT1/8" 182 226 Ballscrews General Catalog A99 FDWE 30° 30° 30° T Z 30° W W Q(oil hole) S 30° 30° W ØA G 30° L Q(oil hole) 30° 30° T Z 30° X W H Q(oil hole) -0.1 ØD-0.2 -0.1 ØD-0.2 ØDg6 W S X 30° L Q(oil hole) Y 30° Q(oil hole) Y Q(oil hole) W H ØA G -0.1 ØD-0.2 -0.1 ØD-0.2 ØDg6 UNIT:mm BALL O.D. LEAD DIA. 12 10 10 20 16 2.381 3.969 3.969 20 3.969 16 3.969 25 20 16 16 4.762 3.969 6.35 32 20 20 A100 3.969 6.35 EFFECTIVE BASIC RATE LOAD(kgf) TURNS circuit × row 2.5x1 Dynamic (1×106 REV.) Static Ca Co 420 720 NUT Dg6 2.5x1 1210 2380 3.5x1 1580 3230 1.5x1 830 1530 2.5x1 1210 2380 1.5x1 830 1530 1.5x1 920 1930 2.5x1 1340 3000 1.5x1 1170 2300 2.5x1 1710 3580 30 46 46 46 54 FLANGE L 102 113 133 128 160 130 126 158 A 50 73.5 73.5 T 10 13 13 W 40 59 59 FIT G 16 25 25 H 32 50 50 S 10 10 10 BOLT X 4.5 5.5 5.5 Y 8 9.5 9.5 OIL HOLE Z 4.4 5.5 5.5 Q M6x1P M6x1P M6x1P 73 13 59 25 50 10 5.5 9.5 5.5 M6x1P 76 15 64 32 64 15 6.6 11 6.5 M6x1P 154 58 194 85 15 71 32 64 15 6.6 11 6.5 M6x1P STIFFNESS kgf/μm UNIT:mm SCREW SIZE BALL O.D. LEAD DIA. 30 10 6.35 12 6.35 51 EFFECTIVE BASIC RATE LOAD(kgf) TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 3.5x1 3890 9390 5x1 4750 11860 75 FLANGE L FIT BOLT T W G H S X 118 18 98 45 90 15 11 17.5 11 M8x1P 164 118 18 98 45 90 15 11 17.5 11 M8x1P 175 Z STIFFNESS kgf/μm A 155 Y OIL HOLE Q 143 2.5x1 2990 6920 3.5x1 3890 9390 51 5x1 4750 11860 188 143 35 2.5x1 2990 6920 171 88 68 35 36 3890 9390 61 4750 11860 235 143 43 1.5x1 2050 4450 164 59 2.5x1 2990 6920 3.5x1 3890 9390 20 6.35 75 88 75 203 118 204 244 118 18 18 98 98 45 45 90 90 15 15 11 17.5 11 11 17.5 11 M8x1P 115 5x1 63 6.35 75 3.5x1 41 16 140 115 PT1/8" 115 88 115 3.5x1 2220 4860 234 83 1.5x1 1010 2480 130 49 5x1 4750 11860 284 143 73 3.5x1 4130 10560 155 125 96 5x1 5050 13340 2.5x1 3180 7780 2.5x1 1470 3860 3.5x1 1910 5240 62 162 194 88 15 75 34 68 15 6.6 11 6.5 M8x1P 5x1 2340 6620 226 120 2.5x1 2830 6090 173 80 3860 3.5x1 1910 5240 62 133 173 88 15 75 34 68 15 6.6 11 6.5 M8x1P 95 95 73 16 6.35 40 96 16 7.144 3.5x1 4130 10560 5x1 5050 13340 2.5x1 3740 8790 3.5x1 4870 11930 86 155 173 49 1470 141 7780 93 M8x1P PT1/8" 3180 2480 11 11 17.5 11 2.5x1 1010 11 17.5 15 105 1.5x1 15 98 155 131 82 49 189 237 41 106 10560 10450 90 18 13340 4490 18 128 4130 5x1 2.5x1 205 108 175 5050 8270 6.35 86 5x1 3680 12 6.35 3.5x1 3.5x1 74 10 86 165 128 205 128 18 18 106 106 49 49 98 98 15 15 11 17.5 11 11 17.5 11 PT1/8" PT1/8" 237 125 125 155 173 86 98 205 128 18 106 49 98 15 11 17.5 11 PT1/8" 128 5x1 2350 6610 213 120 2.5x1 2830 6090 204 80 5x1 5950 15070 237 159 105 1.5x1 2180 5000 164 64 2.5x1 3180 7780 3.5x1 4130 10560 5x1 5050 13340 1.5x1 2180 5000 3.5x1 3680 8270 5x1 4490 10450 High Lead Ballscrews 74 244 108 284 18 90 41 82 15 11 17.5 11 M8x1P 131 20 6.35 40 6.35 86 204 128 18 106 49 98 15 11 17.5 11 PT1/8" 242 128 18 106 49 98 15 11 17.5 11 PT1/8" 244 284 86 Specifications Specifications SCREW SIZE Product Product FDWE 95 125 155 64 Ballscrews General Catalog A101 FDWE 30° 30° 30° T Z 30° W W Q(oil hole) S 30° 30° W ØA G 30° L Q(oil hole) 30° 30° T Z 30° X W H Q(oil hole) -0.1 ØD-0.2 -0.1 ØD-0.2 ØDg6 W S X 30° L Q(oil hole) Y 30° Q(oil hole) Y Q(oil hole) W H ØA G -0.1 ØD-0.2 -0.1 ØD-0.2 ØDg6 UNIT:mm BALL O.D. LEAD DIA. 10 6.35 12 6.35 12 16 7.144 6.35 50 16 20 7.144 7.144 EFFECTIVE BASIC RATE LOAD(kgf) TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 3.5x1 4560 13230 5x1 5580 16710 2.5x1 3510 9750 3.5x1 4560 13230 93 FLANGE L 155 A T W FIT G H S BOLT X Y OIL HOLE Z Q 135 18 113 51 102 20 11 17.5 11 PT1/8" 165 135 18 113 51 102 20 11 17.5 11 PT1/8" 175 141 93 STIFFNESS kgf/μm UNIT:mm SCREW SIZE BALL O.D. LEAD DIA. 149 185 10 6.35 12 6.35 112 149 TURNS circuit × row Dynamic (1×106 REV.) Static Ca Co NUT Dg6 FLANGE L 155 OIL HOLE W G H S X Y Z Q 154 22 130 58 116 20 14 20 13 PT1/8" 22 130 58 116 20 14 20 13 PT1/8" 5030 17020 6150 21500 2.5x1 3870 12540 153 3.5x1 5030 17020 108 177 154 STIFFNESS kgf/μm T 5x1 175 BOLT A 3.5x1 108 FIT 178 220 134 178 5x1 5580 16710 189 185 5x1 6150 21500 201 220 2.5x1 4080 11260 161 114 2.5x1 4540 14460 158 136 3.5x1 5300 15280 100 185 146 3.5x1 5900 19620 115 182 161 5x1 6480 19300 209 187 5x1 19620 24780 206 313 2.5x1 3510 9750 174 112 2.5x1 4540 14460 177 136 3.5x1 4560 13230 5x1 5580 16710 2.5x1 4080 11260 180 3.5x1 5300 15280 100 212 146 93 206 135 25 18 122 113 55 51 110 102 20 20 14 20 13 11 17.5 11 PT1/8" PT1/8" 238 12 151 149 185 63 16 7.144 7.144 114 25 122 55 110 20 14 20 13 PT1/8" 151 16 7.938 3.5x1 5900 19620 115 209 161 5x1 19620 24780 241 22 22 137 137 61 61 122 122 20 20 14 14 20 20 13 13 PT1/8" PT1/8" 180 180 313 2.5x1 5260 15430 207 3.5x1 6840 20940 120 239 180 139 28 150 72 144 25 18 26 17.5 PT1/8" 184 5x1 6480 19300 244 187 5x1 8360 26450 271 228 1.5x1 2790 7240 179 77 2.5x1 3870 12540 205 134 2.5x1 4080 11260 3.5x1 5300 15280 100 219 259 146 25 122 55 110 20 14 20 13 PT1/8" 3.5x1 5030 17020 108 245 154 151 5x1 6150 21500 285 220 2.5x1 8870 25870 219 158 5x1 6480 19300 299 187 2.5x1 4750 12090 219 117 105 259 152 20 7.938 3.5x1 6180 16400 5x1 7550 20720 299 50 7.938 1.5x1 3250 7770 105 305 152 25 128 58 116 20 14 20 13 PT1/8" 25 128 58 116 20 14 20 13 PT1/8" 20 114 20 6.35 9.525 154 191 79 80 10 6.35 12 7.938 16 9.525 20 16 9.525 9.525 100 20 A102 EFFECTIVE BASIC RATE LOAD(kgf) High Lead Ballscrews 9.525 3.5x1 11530 35110 122 259 182 5x1 14090 44350 299 3.5x1 5630 21660 5x1 6880 27360 3.5x1 7670 27030 5x1 9380 34140 130 136 159 179 184 208 Specifications Specifications SCREW SIZE Product Product FDWE 22 28 130 150 58 72 116 144 20 25 14 18 20 13 26 17.5 PT1/8" PT1/8" 178 208 258 176 22 152 66 132 20 14 20 13 PT1/8" 182 22 158 68 136 20 14 20 13 PT1/8" 28 172 77 154 30 18 26 17.5 2.5x1 9990 33200 188 3.5x1 12990 45050 143 220 204 5x1 15880 56910 252 2.5x1 9990 33200 220 3.5x1 12990 45050 143 260 204 207 256 222 275 189 PT1/8" 251 311 189 28 172 77 154 30 18 26 17.5 PT1/8" 251 5x1 15880 56910 300 311 2.5x1 9400 33100 211 213 3.5x1 12220 44920 170 243 243 32 205 91 182 30 22 32 21.5 PT1/8" 283 5x1 14940 56740 259 351 2.5x1 9400 33100 228 213 3.5x1 12220 44920 170 268 243 5x1 14940 56740 308 32 205 91 182 30 22 32 21.5 PT1/8" 283 351 Ballscrews General Catalog A103 TYPE I TYPE II L T U S 30° 30° 13.5 Ballscrews For Heavy Load Q(oil hole) W Focused on improvements of contact points of balls and thread grooves, ball diameter and circulation system for new type, FSVH. The rated dynamic load has been increased to as two times as that of conventional type, FSVC. W UNIT:mm BALL O.D. LEAD Long Life Low Noise Structure of the newly developed circulation system is designed to distribute the load uniformly to the load balls and it also increases the life of ballscrews. On conventional circulation system, FSVC, the returning tube is inserted into the holes on ballnut perpendicularly which forms an advancing angle. While ball moves into returning tube, it will hit tube end area and then move into returning tube. New circulation system, FSVH, ball will move into returning tube smoothly by tangent line as the same direction as lead angle. It can increase the life of circulation system structure. To use tangential circulation system structure, it can eliminate the noise while balls run into the returning tube. 50 55 16 16 16 Various Specifications Combination PMI can supply various ballscrews with diameter Plastic Injection Machines / Press and Forging Machines Semi-conductor Equipments / General Machines 80 With the newly developed circulation system, ballscrews can meet the demands of high speed running with high DN value. tangent line Advancing angle exists. 100 Ballscrews For Heavy Load BOLT RETURN TUBE Static TYPE Dg6 L A T W S 168 128 28 112 20 Q E X V U 62 9 32 60 I Co 63700 95 12.7 3.5x2 31200 83500 12.7 6x1 25800 71800 12.7 3.5x2 32600 94000 100 200 133 28 115 20 12.7 6x1 27800 81700 105 168 138 28 122 25 12.7 3.5x2 35000 107000 105 202 138 28 122 25 100 200 128 28 112 20 168 133 28 115 20 PT1/8" PT1/8" PT1/8" 78 9 72 62 II 62 9 32 63 I 78 9 74 64 II 62 9 32 67 I 79 9 77 68 II 50300 164000 105 266 138 28 122 25 111 9 77 68 II 35900 99300 116 210 157 32 137 25 81 11 86 75 II 15.875 3.5x2 46600 134700 116 246 157 32 137 25 97 11 86 75 II 25 15.875 2.5x2 35900 99300 116 235 157 32 137 25 91 11 86 75 II 12.7 6x1 30900 104400 120 172 158 32 139 25 62 9 36 73 I 16 12.7 3.5x2 39000 136700 120 205 158 32 139 25 78 9 85 75 II 20 20 25 FSVH circulation system structure(NEW) 24800 OIL HOLE 6x2 25 Angle exists due to the Tube is placed not to in line with lead angle. 6x1 FIT 2.5x2 16 Tube is designed and placed to match the lead angle. 12.7 FLANGE 12.7 20 Application Dynamic 6 (1 ×10 REV.) circuit x row Ca TURNS NUT 15.875 63 50~100mm and lead 16mm to 25mm (Please contact PMI for your specific design requirement) DIA. EFFECTIVE BASIC RATE LOAD (kgf) PT1/8" PT1/8" PT1/8" 12.7 6x2 56000 208700 120 275 158 32 139 25 116 9 85 75 II 15.875 2.5x2 40100 127000 130 210 168 32 150 25 80 11 90 82 II 15.875 3.5x2 52100 172400 130 250 168 32 150 25 PT1/8" 100 11 90 82 II 15.875 6x2 75000 263200 130 330 168 32 150 30 140 11 90 82 II 19.05 3.5x2 67700 206100 145 305 188 40 165 25 119 11 106 94 II 19.05 6x2 97200 314600 145 402 188 40 165 30 168 11 106 94 II 12.7 6x1 34200 133200 145 172 185 32 165 25 62 11 40 86 I 12.7 3.5x2 43200 174500 145 205 185 32 165 25 12.7 6x2 62000 266300 145 275 185 32 165 25 15.875 2.5x2 44800 160900 150 205 194 32 172 30 15.875 3.5x2 58300 218400 150 245 194 32 172 30 15.875 6x2 83800 333300 150 330 194 32 172 30 141 11 106 94 II 19.05 3.5x2 74900 260200 165 305 218 40 190 30 119 11 117 104 II 19.05 6x2 107700 397100 165 410 218 40 190 30 174 11 117 104 II PT1/8" PT1/8" PT1/8" PT1/8" 78 11 97 88 II 116 11 97 88 II 76 11 106 94 II 96 11 106 94 II Specifications SCREW SIZE High DN Value A104 V V Q(oil hole) Features E S 30° X 30° L T U E X PMI Precision Ground BallScrew Product FSVH FSVC circulation system structure Ballscrews General Catalog A105 PMI Precision Ground BallScrew 13.6 End Cap Series FSKC 13.7 Miniature Series L3 L Q(oil hole) 4-X Assembly Hole FSMC Miniature Ballscrews Screw Dia.Ø6 Lead01 Product Product PMI Precision Ground BallScrew L2 30 T 10 0.025 C L1 15 7 22.5 7.5 3.5 3 0.008 A-A' G 7 D R<0.2 C C0.5 C0.5 G G G W G Wiper Both Ends C0.5 G H UNIT:mm O.D. LEAD BALL DIA. EFFECTIVE TURNS circuit × number of thread 0 Ø4.5-0.008 BALLNUT DIMENSION BASIC RATE LOAD (kgf ) Dynamic (1×106 REV.) Static Ca Co Dg6 L A T W H X Q kgf/μm NUT FLANGE Assembly Hole OIL HOLE STIFFNESS 15 16 20 10 3.715 2.8x2 1410 2800 34 44 57 10 40 45 5.5 M6x1P 34 16 3.175 1.8x2 700 1400 32 38 53 10 38 42 4.5 M6x1P 18 20 3.175 1.8x2 1100 2500 39 52 62 10 46 50 5.5 M6x1P 29 25 25 3.969 47 62 74 12 56 60 6.6 M6x1P 32 32 4.762 36 24 7.144 40 50 40 50 6.35 7.938 1.8x2 1650 3900 1.8x4 2830 7800 1.8x2 2360 5940 1.8x4 4280 11800 2.8x2 6450 15220 1.8x2 3860 9900 1.8x4 7000 19880 1.8x2 5800 15800 1.8x4 10520 31600 58 78 92 15 68 74 9 M6x1P 75 94 115 18 86 94 11 M6x1P 73 90 95 114 120 135 17 20 84 93 104 112 11 14 M6x1P M6x1P M6x1P 0.005 C -0.002 Ø6-0.007 0.008 B C0.2 Ø9.5 A A' Ø6 Specifications Specifications SCREW SIZE B' B-B' 16 -0.006 Ø12-0.017 Ø24 0.009 A-A' 30° 30° 35 0 69 8 -0.2 44 87 Number of Thread / Thread Direction 1/Right BCD 6.1 Lead 1 77 BCD=Ø18 4-Ø3.4 THRU 55 Ball Dia. 0.8 Effective Turns (Circuit × Row) 2.5 × 1 Lead Angle 2.99 108 68 D View Dynamic Rate Load Ca (kgf ) 58 Static Rate Load Co (kgf ) 100 Axial Play 0 0.005 or less Preloading Torque (kgf-cm) 0.01~0.15 0.03 or less UNIT:mm Screw Spindle (Shaft) Length L1 L2 L3 Accuracy Grade FSM0601-C3-1R-0105 65 75 105 3 0 0.012 0.008 FSM0601-C3-1R-0135 95 105 135 3 0 0.012 0.008 FSM0601-C3-1R-0165 125 135 165 3 0 0.013 0.008 Model No. A106 End Cap Series Lead Accuracy Specified Travel (T) Lead Accumulated Deriation reference lead in random deviation E 300mm e300 Ballscrews General Catalog A107 Miniature Ballscrews Screw Dia.Ø10 Lead02 L3 L3 37 0.0025 12 C 27 8 L1 4 4 0.004 C 0.0025 C +0.1 0 +0.1 0.8 0 26 4 10 6.8 0.008 A-A' L2 12 8 27 9 9 L1 4 6.8 28 5 4 0.008 +0.1 0 0.8 G G G D R<0.2 G G G G C0.5 D R<0.2 C' G C0.5 G C0.5 C G G G Wiper Both Ends Wiper Both Ends G C C0.5 0.004 C' +0.1 0 A-A' G 9 37 9 L2 10 FSMC Miniature Ballscrews Screw Dia.Ø8 Lead02 C0.2 G R<0.2 C' G G G C0.5 C0.5 C0.2 -0.002 Ø8-0.008 M8x1P B Ø11.5 Ø6.5 A' A Ø8 0.008 B-B' 0.005 C 0 Ø5.7-0.06 0.008 B-B' -0.006 Ø16-0.017 Ø29 C0.2 Ø11.5 0 Ø6-0.008 Ø8 A B A' 0.005 C 0.008 B-B' Ø35 30° -0.002 Ø6-0.010 -0.006 Ø18-0.017 0.009 22 30° R<0.2 B' Ø10 -0.002 Ø8-0.008 M8x1P 0.009 A-A' 20 30° C0.2 B' -0.002 Ø6-0.010 0.008 0 Ø5.7-0.06 B-B' A-A' Specifications Specifications 0 Ø6-0.008 Product Product FSMC 30° 0 10 10 -0.3 0 -0.3 Number of Thread / Thread Direction 1/Right BCD 8.3 Lead 2 Ball Dia. 1.588 Effective Turns (Circuit × Row) Lead Angle Dynamic Rate Load Ca (kgf ) BCD=Ø23 4-Ø3.4 THRU D View Number of Thread / Thread Direction 1/Right BCD 10.3 Lead 2 Ball Dia. 1.588 2.5 × 1 Effective Turns (Circuit × Row) 2.5 × 1 4.39 Lead Angle 3.54 190 Dynamic Rate Load Ca (kgf ) 220 290 Static Rate Load Co (kgf ) Static Rate Load Co (kgf ) BCD=Ø27 4-Ø4.5 THRU D View 370 Axial Play 0 0.005 or less Axial Play 0 0.005 or less Preloading Torque (kgf-cm) 0.01~0.2 0.05 or less Preloading Torque (kgf-cm) 0.01~0.3 0.05 or less UNIT:mm Screw Spindle (Shaft) Length A108 Lead Accuracy L1 L2 L3 Accuracy Grade FSM0802-C3-1R-0138 80 92 138 FSM0802-C3-1R-0168 110 122 FSM0802-C3-1R-0198 140 FSM0802-C3-1R-0248 190 Miniature Series Screw Spindle (Shaft) Length Lead Accuracy L1 L2 L3 Accuracy Grade FSM1002-C3-1R-0168 110 122 168 0.008 FSM1002-C3-1R-0218 160 172 0.012 0.008 FSM1002-C3-1R-0268 210 0.012 0.008 FSM1002-C3-1R-0318 FSM1002-C3-1R-0368 Specified Travel (T) Accumulated reference lead deviation E Lead Deriation in random 300mm e300 3 0 0.012 0.008 168 3 0 0.012 152 198 3 0 202 248 3 0 Model No. UNIT:mm Specified Travel (T) Accumulated reference lead deviation E Lead Deriation in random 300mm e300 3 0 0.012 0.008 218 3 0 0.012 0.008 222 268 3 0 0.012 0.008 260 272 318 3 0 0.012 0.008 310 322 368 3 0 0.012 0.008 Model No. Ballscrews General Catalog A109 Miniature Ballscrews Screw Dia.Ø16 Lead02 L3 L3 L2 15 0.004 C 10 30 10 10 L1 5 28 5 5 G 53 10 C' R<0.2 1.15 0.008 A-A' C0.5 C0.5 C G +0.14 0 C0.2 C' G G G Wiper Both Ends D R<0.2 G G 10 G G 0.004 C' +0.10 9.15 0 40 10 5 G G G 30 L1 G D R<0.2 15 G Wiper Both Ends +0.1 0 22 L2 15 0.004 C 0.9 0.008 A-A' G C C0.5 C0.5 45 0.004 C' +0.1 7.9 0 G 45 15 FSMC Miniature Ballscrews Screw Dia.Ø12 Lead02 C0.5 G C0.5 C0.2 M10x1P Ø10 B -0.002 Ø10-0.008 0.008 B-B' 0.005 C A' A -0.007 Ø20-0.020 Ø37 24 B' Ø12 60° C0.2 -0.004 Ø8-0.012 0 Ø7.6-0.08 0.008 B-B' Ø15 Ø14.5 -0.003 M12x1P Ø12-0.011 0 Ø10(h6)-0.009 B A Ø16 0.010 B-B' 0.005 C M5x0.8Px12 DP R<0.2 C0.2 A' 6.5 -0.007 Ø25-0.020 Ø44 0.009 A-A' B' 0 Ø9.6-0.09 Specifications Specifications 0 Ø8-0.009 Ø14 -0.004 Ø10-0.012 0.010 B-B' 0.010 A-A' 30° Product Product FSMC 30° 29 30° 30° 0 12 -0.3 0 12-0.3 16 BCD=Ø35 4-Ø5.5 THRU BCD=Ø29 4-Ø4.5 THRU Number of Thread / Thread Direction 1/Right BCD 12.3 Lead 2 Ball Dia. Oil Hole M6x1Px6 DP Number of Thread / Thread Direction 1/Right Ø4 THRU BCD 16.3 Lead 2 1.588 Ball Dia. 1.588 Effective Turns (Circuit × Row) 2.5 × 1 Effective Turns (Circuit × Row) 3.5 × 1 Lead Angle 2.96 Lead Angle 2.24 Dynamic Rate Load Ca (kgf ) 240 Dynamic Rate Load Ca (kgf ) 360 450 Static Rate Load Co (kgf ) D View Static Rate Load Co (kgf ) D View 850 Axial Play 0 0.005 or less Axial Play 0 0.005 or less Preloading Torque (kgf-cm) 0.04~0.4 0.1or less Preloading Torque (kgf-cm) 0.05~0.5 0.15 or less UNIT:mm Screw Spindle (Shaft) Length A110 Lead Accuracy L1 L2 L3 Accuracy Grade FSM1202-C3-1R-0180 110 125 180 FSM1202-C3-1R-0230 160 175 FSM1202-C3-1R-0280 210 FSM1202-C3-1R-0330 FSM1202-C3-1R-0380 Miniature Series Screw Spindle (Shaft) Length Lead Accuracy L1 L2 L3 Accuracy Grade FSM1602-C3-1R-0221 139 154 221 0.008 FSM1602-C3-1R-0271 189 204 0.012 0.008 FSM1602-C3-1R-0321 239 0 0.012 0.008 FSM1602-C3-1R-0371 0 0.012 0.008 FSM1602-C3-1R-0471 Specified Travel (T) Accumulated reference lead deviation E Lead Deriation in random 300mm e300 3 0 0.012 0.008 230 3 0 0.012 225 280 3 0 260 275 330 3 310 325 380 3 Model No. UNIT:mm Specified Travel (T) Accumulated reference lead deviation E Lead Deriation in random 300mm e300 3 0 0.012 0.008 271 3 0 0.012 0.008 254 321 3 0 0.012 0.008 289 304 371 3 0 0.012 0.008 389 404 471 3 0 0.013 0.008 Model No. Ballscrews General Catalog A111 14 PMI Rolled BallScrews A112 mono Ballscrews General Catalog A113 14 PMI Rolled BallScrews 14.1Introduction to Rolled Ballscrew 14.3 Lead Accuracy of Rolled Screws (e300) The production of the PMI rolled ballscrews has adopted a manufacturing process and equipment unlike other According to JIS B1192 -1997, the definition of lead accuracy for PMI rolled ballscrews is as follows: Within the effective manufacturers. Combining advanced skills and the Bad Düben digital electric screw thread rolling machine, we thread length, the permissible value of accumulated lead deviation in random 300mm. As shown in table 14.1: adhere to a strict quality control policy at every stage of production, from the selection of ballscrew material and rolled processing to induction hardening heat treatment and post production. We are committed to providing clients with products of the best quality. Table 14.1 Lead Accuracy e300 (Within the effective thread length, the permissible value of accumulated lead deviation in random 300mm) UNIT: μm Grade C5 The combination of rolled ballscrews and ground nuts has replaced the traditional ACME screws and trapezoidal ISO, DIN 23 52 210 screws. This makes for a smoother operation while lowering friction and backlash. Moreover, the new technology has JIS 18 50 210 PMI 18 the advantage of faster production speed and lower prices. C6 C7 25 C8 50 C10 100 210 UNIT: μm eP (Within the effective thread length, the permissible value of accumulated lead deviation) Besides differences in the definition of lead deviation and geometric tolerance, rolled and ground ballscrews can both eliminate axial play by preloading. Please contact us for related technical information. Grade C5 C6 PMI C7 eP=(L/300)×e300 C8 C10 lu: Effective thread length (Unit: mm) UNIT: μm e300 Grade C5 C6 C7 C8 C10 0~100 15 20 44 84 178 101~200 16 22 48 92 194 201~315 18 25 50 100 210 Measured length P.S. Please contact us for PMI C5 and C6 requirements. We employ the most advanced digital electric screw thread rolling machine. During the manufacturing process, the oil cylinders on the two axes of the thread rolling dies employ a servo hydraulic system for the correction of oil pressure and positioning precision. We employ Germany-impor ted Bad Düben roller in order to maintain the stability of the thread rolling machine and the quality of the rolled product. PMI rolled ballscrews offer a variety of specifications, lead accuracies, and maximum rolling length, as shown in table 14.2~14.3: Table 14.2 Specifications of Rolled Ballscrews Screw nominal outer diameter Ø 14.2 Features of the PMI Rolled Ballscrew Lead 4 5 12 ● ● C7, C8, and C10 Screws have been Standardized High Precision Rolled Nuts 14 ● ● The lead accuracy of our rolled ballscrews is in The manufacturing process of rolled nuts is identical 15 to that of ground nuts. Surface hardening treatment 16 ● and internal thread grinding ensure durability and 20 ● smoothness. 25 ● accordance with JIS B1192 -1997, and our C7, C8, and C10 products have been standardized. 28 Lead Accuracy Up to Grade C5 Lead accuracy grade can be as good as JIS Grade C5 Nuts are Interchangeable and C6. Please contact us if you have need for such Without preload and within the maximum permissible high accuracy grades. axial play, different types of nuts can be used on the same screw. A114 14.4 Reference Table of the Nominal Outer Diameter and Lead of the PMI Rolled Screws PMI Rolled BallScrews 32 40 50 5.08 6 10 16 20 25 32 40 1400 2800 ● ● ● ● ● ●/○ ●/○ ● 4400 ● 3600 ● ● 4400 ● 4400 ● ●/○ ●/○ ● Maximum rolled ballscrew length 4400 ● ● ● ● ● ● 5700 ● 5400 5200 ●:right-hand thread ○:left-hand thread P.S. Rolled ballscrews are limited in length and accuracy, please contact us for other requirements. Ballscrews General Catalog A115 Table 14.3 Lead Accuracy and Maximum Rolled Length 14.7 Types and Dimensions of Rolled Screws Screw nominal outer diameter Ø(mm) Lead Accuracy Grade (e300) Maximum Rolling Length (mm) C7 C8 C10 12 1400 1400 1400 14 2800 2800 2800 15 4400 4400 4400 3600 3600 3600 4400 4400 4400 25~28 4400 4400 4400 32 5700 5700 5700 40 5400 5400 5400 50 5200 5200 5200 C5 C6 16 20 Please contact our sales representatives Ls UNIT:mm SCREW SIZE O.D. 12 14.5 Axial Play 14 The maximum axial play under normal non-preload condition, as shown in table 14.4 15 Table 14.4 Maximum Axial Play Screw O.D. Ød (mm) 6~12 14~28 30~32 36~45 50 Maximum Axial Play (mm) 0.05 0.10 0.14 0.17 0.20 PMI rolled ballscrews can eliminate axial play by preloading. Please contact our sales representatives if preloading is required. 16 20 14.6 Material and Hardness Standard material and surface hardness for PMI rolled screw, as shown in table 14.5 25 Table 14.5 Denomination Material Heat Treatment Hardness (HRC) Rolled screw S55C Induction hardening 58~62 Nuts SCM420H Carburized hardening 58~62 28 32 36 40 50 A116 PMI Rolled BallScrews Lead Accuracy Grade Thread Direction Number of Maximum Screw Number Threads Rolling Length L: Left / R: Right LEAD BALL DIA. 4 2.381 R 1 5 2.000 R 1 4 2.381 R 1 5 3.175 R 1 10 3.175 R 2 4 2.381 R 1 5 3.175 R 1 10 3.175 R 2 16 3.175 R 2 2R1616B 4 2.381 R 1 R2004A 5 3.175 R 1 R2005B 10 4.762 R 1 R2010D 20 3.175 R 2 2R2020B 4 2.381 R 1 R2504A 5 3.175 R/L 1 5.08 3.175 R/L 1 R 1 C7, C8, C10 1400 2800 4400 R1204A R1205Z R1404A R1405B 2R1510B R1604A 3600 4400 R1605B 2R1610B R(L)2505B R(L)25I5B 10 4.762 R2510D 10 6.350 R 1 R2510F 25 3.969 R 4 4R2525C 5 3.175 R 1 R2805B 6 3.175 R 1 R2806B 5 3.175 R/L 1 R(L)3205B 5.08 3.175 R/L 1 R(L)32I5B 10 6.350 R 1 20 6.350 R 2 2R3220F 32 4.762 R 4 4R3232D 10 6.350 R 1 5 3.175 R 1 10 6.350 R 1 20 6.350 R 2 40 6.350 R 4 10 6.350 R 1 5700 5700 R3210F R3610F R4005B 5400 R4010F 2R4020F 4R4040F 5200 R5010F Ballscrews General Catalog A117 4-X Assembly Holes Q(oil hole) Product FSWW L T Temporary Dummy Shaft Order Code: 4 R 15 10 A -1500 -C7 Lead Accuracy Grade Custom Length of Screw (mm) W Ball Diameter(mm) (A: 2.381 B: 3.175 C: 3.969 D: 4.762 F: 6.35 H Z: 2.0 ) UNIT:mm SCREW SIZE Screw Nominal O.D. (mm) BALL Thread Direction (R: Right L: Left) O.D. LEAD DIA. EFFECTIVE Static O.D. Length circuit × row Dynamic (1×106 REV.) Ca Co D L A T W H TURNS Number of Threads (N/A for single thread screws) 12 14.8 Rolled Ballscrew Nuts 14 Standard Models: FSIW Order Code: FSVW RSVW SSVW FSBW Oil Hole STIFFNESS X Q kgf/μm Nut Model NO. 4 2.381 2.5x1 285 533 30 40 52 10 40 31 4.5 M6x1P 9 FSWW1204-2.5P 5 2.000 2.5x1 270 350 26 40 47 10 37 30 4.5 M6x1P 8.2 FSWW1205-2.5P 4 2.381 3.5x1 500 1100 35 42 57 10 45 40 4.5 M6x1P 15 FSWW1404-3.5P 5 3.175 2.5x1 515 990 40 40 57 10 45 40 4.5 M6x1P 11 FSWW1405-2.5P 3.175 2.5x1 625 1450 44 41 67 10 55 52 5.5 M6x1P 15 FSWW2005-2.5P 4.762 2.5x1 1100 2200 52 61 82 12 67 64 6.6 M6x1P 16 FSWW2010-2.5P 5 3.175 2.5x1 720 1830 3710 11 61 56 6.6 M6x1P FSWW2505-2.5P 1120 73 18 2.5x2 37 FSWW2505-5.0P 10 6.350 96 15 78 72 9 M6x1P 21 FSWW2510-2.5P 40 FSWW2510-5.0P 32 10 6.350 103 15 85 78 9 M6x1P 25 FSWW3210-2.5P 49 FSWW3210-5.0P 40 10 6.350 100 116 17 96 88 11 M6x1P 59 FSWW4010-5.0P 50 10 6.350 108 100 11 M6x1P 72 FSWW5010-5.0P 98 FSWW5010-7.0P 25 FSWW Assembly Hole 5 FSKW Optional Models: Flange 10 20 FSIN BALLNUT DIMENSION BASIC RATE LOAD(kgf) 2.5x1 1720 3590 2.5x2 3200 7170 2.5x1 1930 4680 2.5x2 3130 9410 2.5x2 3520 12000 2.5x2 3900 15000 3.5x2 4940 21000 50 60 67 76 88 41 56 69 97 69 97 101 126 128 18 Specifications Lead (mm) L F S I N 25 05 -5.6P Effective Turns (Circuit × Row) Lead Screw nominal outer diameter W: Rolled Ballscrew N: European Standard Model Ball Circulation Types W: Immersion type V : Extrusive type I : Internal Ball Circulation Nuts K : End Cap Series Single Nut Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. Type of Nut (F: with flange R: without flange S: square nuts) Thread Direction (R: Right L: Left) A118 PMI Rolled BallScrews Ballscrews General Catalog A119 RSVW Q(oil hole) L Temporary Dummy Shaft L Temporary Dummy Shaft T U Product Product FSVW T M V V 5-X Assembly Holes W U G UNIT:mm BALL O.D. LEAD DIA. EFFECTIVE TURNS circuit × row Dynamic (1×106 REV.) Ca 14 16 20 BALLNUT DIMENSION BASIC RATE LOAD(kgf) Static Co O.D. D Flange Length L A T W Return tube G U V Assembly Hole X SCREW SIZE BALL Oil Hole Q STIFFNESS kgf/μm Nut Model NO. 4 2.381 3.5x1 500 1100 25 42 55 10 40 19 19 21 4.5 M6x1P 15 FSVW1404-3.5P 5 3.175 2.5x1 515 990 30 43 50 10 40 22 22 21 4.5 M6x1P 11 FSVW1405-2.5P 5 3.175 2.5x1 550 1140 34 43 54 10 44 24 20 22 4.5 M6x1P 13 FSVW1605-2.5P 5 3.175 2.5x1 625 1450 40 43 60 12 50 28 28 27 4.5 M6x1P 15 FSVW2005-2.5P 10 4.762 5 3.175 10 6.350 25 2.5x1 1100 2200 2.5x1 720 1830 2.5x2 1120 3710 2.5x1 1720 3590 2.5x2 3200 7170 2.5x1 1930 4680 2.5x2 3130 9410 32 10 6.350 40 50 10 6.350 3.5x2 4450 16800 10 6.350 3.5x2 4940 21000 40 42 44 55 60 45 60 68 98 72 67 12 53 30 30 30 6.6 M6x1P 71 12 57 28 28 32 6.6 M6x1P 79 15 62 34 34 37 9.0 M6x1P FSVW2010-2.5P 18 FSVW2505-2.5P 37 FSVW2505-5.0P 21 FSVW2510-2.5P 40 FSVW2510-5.0P 25 FSVW3210-2.5P 49 FSVW3210-5.0P 18 75 39 39 44 11 M6x1P 65 123 114 20 90 44 44 52 14 M6x1P 81 FSVW4010-7.0P 80 125 138 22 110 52 52 62 18 M6x1P 98 FSVW5010-7.0P 101 97 16 Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. A120 PMI Rolled BallScrews O.D. LEAD DIA. EFFECTIVE TURNS BALLNUT DIMENSION BASIC RATE LOAD(kgf) Dynamic 6 circuit × row (1×10 REV.) Static O.D. Length Flange Return tube D L M T U V kgf/μm Nut Model NO. STIFFNESS Ca Co 4 2.381 3.5x1 500 1100 25 42 M24x1.0P 10 19 21 15 RSVW1404-3.5P 5 3.175 2.5x1 515 990 30 43 M26x1.5P 10 22 21 11 RSVW1405-2.5P 5 3.175 2.5x1 625 1450 40 43 M36x1.5P 12 28 27 15 RSVW1605-2.5P 5 3.175 M40x1.5P 15 28 32 18 RSVW2505-2.5P 37 RSVW2505-5.0P 10 6.350 M42x1.5P 15 34 37 21 RSVW2510-2.5P 40 RSVW2510-5.0P 32 10 6.350 M50x1.5P 18 39 44 25 RSVW3210-2.5P 49 RSVW3210-5.0P 40 50 10 10 14 20 2.5x1 720 1830 2.5x2 1120 3710 2.5x1 1720 3590 2.5x2 3200 7170 2.5x1 1930 4680 2.5x2 3130 9410 6.350 3.5x2 4450 16800 65 128 M60x2.0P 25 44 52 81 RSVW4010-7.0P 6.350 3.5x2 4940 21000 80 143 M75x2.0P 40 52 62 98 RSVW5010-7.0P 25 42 44 55 48 63 68 98 72 101 Specifications Specifications SCREW SIZE UNIT:mm Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. Ballscrews General Catalog A121 FSIW L 4-X Assembly Holes L Temporary Dummy Shaft T T 60Ą 60Ą 60Ą Q(oil hole) Q(oil hole) G H Q(oil hole) Tempo Dumm Z 60Ą 60Ą Y 60Ą S X Q(oil hole) Product Product FSBW W W W W H UNIT:mm O.D. LEAD 12 14 16 20 25 BALLNUT DIMENSION BASIC RATE LOAD(kgf) BALL DIA. EFFECTIVE TURNS circuit × row Dynamic Static O.D. Assembly Hole Flange Length Oil Hole SCREW SIZE STIFFNESS Ca Co D L A T W H X Q kgf/μm Nut Model NO. (1×106 REV.) 5 2.000 2.5x1 270 350 26 40 47 10 37 30 4.5 M6x1P 8.2 FSBW1205-2.5P 4 2.381 3.5x1 500 1100 31 40 50 10 40 37 4.5 M6x1P 15 FSBW1404-3.5P 5 3.175 2.5x1 515 990 32 40 50 10 40 38 4.5 M6x1P 11 FSBW1405-2.5P 5 3.175 2.5x1 570 1130 34 40 54 10 44 40 4.5 M6x1P 13 FSBW1605-2.5P 4 2.381 2.5x1 415 850 40 41 59 10 50 46 4.5 M6x1P 14 FSBW2004-2.5P 5 3.175 2.5x1 620 1450 40 40 59 10 50 46 4.5 M6x1P 16 FSBW2005-2.5P 4 2.381 2.5x1 450 980 43 41 67 10 55 50 4.5 M6x1P 17 FSBW2504-2.5P 5 3.175 2.5x1 720 1830 43 40 67 10 55 50 5.5 M6x1P 18 FSBW2505-2.5P O.D. LEAD 14 16 20 25 32 40 50 Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. A122 PMI Rolled BallScrews BALLNUT DIMENSION BASIC RATE LOAD(kgf) BALL DIA. EFFECTIVE TURNS Dynamic (1×106 REV.) Static O.D. Ca Co D Flange Length Fit Assembly Hole Oil Hole L A T W G H S X Y Z STIFFNESS kgf/μm Nut Model NO. 18 FSIW1404-4.0P M6x1P 17 FSIW1605-3.0P Q 4 2.381 4 400 890 26 47 46 10 36 - - 10 4.5 8 5 3.175 3 570 1030 30 42 49 10 39 20 40 10 4.5 - 5 3.175 4 830 1890 34 53 57 12 45 20 40 12 5.5 9.5 5.5 M6x1P 21 FSIW2005-4.0P 5 3.175 4 940 2420 40 53 63.5 12 51 22 44 15 5.5 9.5 5.5 M8x1P 26 FSIW2505-4.0P 5 3.175 4 1050 3390 48 53 73.5 12 60 30 60 15 6.6 11 6.5 M8x1P 32 FSIW3205-4.0P 10 6.350 4 2510 5880 54 90 16 70 34 68 15 9 14 8.5 M8x1P 34 FSIW3210-4.0P 5 3.175 4 1180 4390 55 56 88.5 16 72 29 58 15 9 14 8.5 M8x1P 38 FSIW4005-4.0P 10 6.350 4 2630 7860 64 93 106 18 84 43 86 20 11 17.5 11 M8x1P 41 FSIW4010-4.0P 10 6.350 4 2770 10290 74 93 116 18 94 42 84 20 11 17.5 11 M8x1P 50 FSIW5010-4.0P 88 4..5 M6x1P - Specifications Specifications SCREW SIZE UNIT:mm Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. Ballscrews General Catalog A123 Product Product FSIN SSVW Q(oil hole) 22.5° L Q(oil hole) 6-X Assembly Holes 8-X Assembly Holes 30° T L S Oil Hole M6x1P 4-JxK Assembly Holes Temporary Dummy Shaft C E F Temporary Dummy Shaft A 45° W W B W 45° 30° 15° 15° 30° H H d<40 >40 d= G H UNIT:mm O.D. LEAD 16 20 25 32 40 50 BALL DIA. EFFECTIVE TURNS Dynamic Static BALLNUT DIMENSION O.D. Assembly Hole Flange Length Fit Oil Hole SCREW SIZE STIFFNESS Ca Co D L A T W H X S Q kgf/μm Nut Model NO. (1×106 REV.) 5 3.175 3 570 1030 28 42 48 10 38 40 5.5 12 M6x1P 17 FSIN1605-3.0P 5 3.175 4 830 1890 36 50 58 12 47 44 5.5 12 M6x1P 21 FSIN2005-4.0P 14 5 3.175 4 940 2420 40 50 62 12 51 48 6.5 12 M6x1P 26 FSIN2505-4.0P 10 4.762 4 1560 3550 40 85 62 12 51 48 6.5 15 M6x1P 27 FSIN2510-4.0P 16 5 3.175 4 1050 3390 50 50 80 12 65 62 9 12 M6x1P 32 FSIN3205-4.0P 10 6.35 4 2510 5880 50 80 80 13 65 62 9 16 M6x1P 34 FSIN3210-4.0P 5 3.175 4 1180 4390 63 54 93 15 78 70 9 12 M8x1P 38 FSIN4005-4.0P 10 6.35 4 2430 7860 63 82 93 15 78 70 9 15 M8x1P 41 FSIN4010-4.0P 10 6.35 4 2770 10290 75 88 110 18 93 85 11 16 M8x1P 50 FSIN5010-4.0P 10 6.35 6 3920 15440 75 106 110 18 93 85 11 16 M8x1P 73 FSIN5010-6.0P Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. A124 O.D. PMI Rolled BallScrews 20 LEAD UNIT:mm BALLNUT DIMENSION BASIC RATE LOAD(kgf) BALL DIA. EFFECTIVE TURNS circuit × row Dynamic 6 Static Assembly Hole Length Width Height Position of Oil Hole (1×10 REV.) Height from Reference Surface STIFFNESS Ca Co L W H A B C J×K E F G U kgf/μm Nut Model NO. 4 2.381 3.5x1 500 1110 35 34 13 22 26 6.5 M4x7 6 2 6 18 15 SSVW1404-3.5P 5 3.175 2.5x1 515 990 35 34 13 22 26 6.5 M4x7 6 2 6 18 11 SSVW1405-2.5P 5 3.175 2.5x1 590 1210 35 42 16 22 32 6.5 M5x8 6 2 8 21 13 SSVW1605-2.5P 5 3.175 2.5x1 625 1450 35 48 17 22 35 6.5 M6x10 6 3 9.15 22 15 SSVW2005-2.5P 10 4.762 2.5x1 1100 2220 58 48 18 35 35 11.5 M6x10 10 2 9.5 25 16 SSVW2010-2.5P 5 3.175 2.5x1 720 1830 35 60 20 22 40 6.5 M8x12 7 5 9.5 25 18 SSVW2505-2.5P 10 6.350 2.5x2 3240 7170 94 60 23 60 40 17 M8x12 10 - 10 30 40 SSVW2510-5.0P 28 6 3.175 2.5x2 1380 4140 67 60 22 40 40 13.5 M8x12 8 5 10 27 39 SSVW2806-5.0P 32 10 6.350 2.5x1 2010 4700 64 9410 94 10 - 12 36 SSVW3210-2.5P 3640 26 25 2.5x2 70 49 SSVW3210-5.0P 25 45 60 50 9.5 17 M8x12 Specifications Specifications BASIC RATE LOAD(kgf) SCREW SIZE U Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. Ballscrews General Catalog A125 Product FSKW FA Series Q(oil hole) L 4-X Assembly Holes 30Ą Temporary Dummy Shaft T 30Ą 15 The new circulation design of PMI FA series of precision ballscrews carried out the advantages of High Speed, Low Noise, Efficiency, and Standardization for different kinds of application. W H UNIT:mm Specifications SCREW SIZE O.D. LEAD EFFECTIVE BALL DIA. TURNS BALLNUT DIMENSION BASIC RATE LOAD(kgf) Dynamic 6 circuit × number of thread (1×10 REV.) Static O.D. Assembly Hole Flange Length Oil Hole STIFFNESS Nut Model NO. Ca Co D L A T W H X Q kgf/μm 15 16 20 10 3.175 2.8x2 1000 2570 34 44 57 10 45 40 5.5 M6x1P 26 FSKW1510-5.6P 16 3.175 1.8x1 330 640 32 38 53 10 42 38 4.5 M6x1P 9 FSKW1616-1.8P 20 3.175 1.8x2 780 2280 39 52 62 10 50 46 5.5 M6x1P 21 FSKW2020-3.6P 25 25 3.969 1.8x2 1230 3570 7140 74 12 60 56 6.6 M6x1P FSKW2525-3.6P 2230 62 27 1.8x4 47 52 FSKW2525-7.2P 32 32 4.762 1.8x2 1760 5500 11000 78 92 15 74 68 9 M6x1P FSKW3232-3.6P 3200 58 33 1.8x4 65 FSKW3232-7.2P 40 40 6.350 1.8x2 2870 9170 18340 95 114 17 93 84 11 M6x1P FSKW4040-3.6P 5220 73 42 1.8x4 81 FSKW4040-7.2P Features Short Delivery In order to achieve the purpose of standardized stock for short delivery time, the precise outer diameter of screw shaft is used for support bearing seat. Flexibility of stroke length Due to the precise outer diameter of screw shaft is used for support bearing seat, the specific length of shaft can be freely cut from standardized screw shaft. Therefore, the flexible stroke length is allowable for simple support end. Space saving Comparing with conventional ballscrew, the outer diameter of nut is reduced as 20~25% as much, and the nut length is also shorter than usual. Therefore, the mounting space can be saved from engineering design. High speed and lower noise Taking advantage of PMI unique technology of high-speed, noise reduction, the rotation speed can be as higher as 5000 rpm. Moreover, due to the design of special circulation system, the vibration and noise(6 db less) are much lower than conventional type of ballscrew. High accuracy with reasonable price The accuracy can be as higher as JIS C5 grade and with axial clearance within 5 μm. Application range Semiconductor equipments, Measuring devices, Inspection equipments, Medical equipments, Automation, Light load machining, Glue depositing, and other precision motion and positioning applications. Note: Stiffness of nut: Stiffness values listed above are derived from theoretical formula to the elastic deformation between thread grooves and balls while axial load is 30% dynamic load rating. Refer to P.20. A126 PMI Rolled BallScrews Ballscrews General Catalog A127 FA Series Ballscrews Supported End L3 Fixed End 15 32 10 11 0.005 5 B-B' 28 18 L1(HRC58~62) 10 6 27 10 30° MAX 7 Incomplete Thread Wiper Both Ends G 21.5 38 9 L2 11 Product FA Screw Dia.Ø12 Lead05 BCD=Ø34 4-Ø4.5Thru 30° Ø8x4.5DP (27) 2-Ø9Thru Ø14x18DP B-B' 2-Ø9Thru Ø14x18DP -0.002 Ø10-0.010 Ø14 Ø24g6 0.015 Specifications 6 0 M10x1P Ø8-0.008 B-B' 0.015 46 D 0 10 -0.3 31 4.5 Plugged by M6x3 Oil hole M6x1P Ø10 31 Ø12 14.5 B-B' (9) 15.5±0.02 B Ø12 15.5±0.02 B' (23) Ø44 D □16 21.5 31±0.02 46 (6) 25.5 31±0.02 62 62 Screw Dia. Lead Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy d l Dynamic Cam Static Coam L1 L2 L3 Accuracy Grade BL012050400+A000 12 05 610 1190 347 362 400 C5 <0.005 0 0.023 BL012050600+A000 12 05 610 1190 547 562 600 C5 <0.005 0 BL012050900+A000 12 05 610 1190 847 862 900 C5 <0.005 0 Model No. UNIT:mm Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.065 546 265 196 106 0.027 0.018 0.090 546 265 196 106 0.035 0.018 0.150 546 265 196 106 Axial Play Specified Accumulated Lead Deriation in reference lead random 300mm Travel (T) (e300) deviation (E) Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 FA Screw Dia.Ø12 Lead10 FA Series Ballscrews Fixed End 21.5 9 38 15 45 10 11 0.005 5 18 L2 L1(HRC58~62) B-B' 28 6 10 27 10 30° MAX 7 Incomplete Thread Wiper Both Ends 11 Supported End L3 G BCD=Ø34 4-Ø4.5Thru 30° (27) 2-Ø9Thru Ø14x18DP Ø8x4.5DP 2-Ø9Thru Ø14x18DP B-B' 0.015 6 0 M10x1P Ø8-0.008 B-B' 0.015 (9) 31 Ø10 31 14.5 15.5±0.02 -0.002 Ø10-0.010 Ø14 Ø24g6 15.5±0.02 B Ø12 (23) B' Ø12 Ø44 D 4.5 B-B' 46 Oil hole M6x1P 25.5 46 (6) 31±0.02 62 D 0 10 -0.3 □16 21.5 31±0.02 Plugged by M6x3 62 UNIT:mm Screw Dia. Lead Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy d l Dynamic Cam Static Coam L1 L2 L3 Accuracy Grade BL012100400+A000 12 10 590 1160 347 362 400 C5 <0.005 0 0.023 BL012100600+A000 12 10 590 1160 547 562 600 C5 <0.005 0 BL012100900+A000 12 10 590 1160 847 862 900 C5 <0.005 0 Model No. Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.065 546 265 196 106 0.027 0.018 0.090 546 265 196 106 0.035 0.018 0.150 546 265 196 106 Axial Play Specified Accumulated Lead Deriation in reference lead random 300mm Travel (T) (e300) deviation (E) Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 A128 FA Series Ballscrews General Catalog A129 FA Series Ballscrews L3 Supported End 45 Fixed End 15 0.005 MAX 7 35 Incomplete Thread 11 B-B' 30 8 15 5 24 L1(HRC58~62) 18 9 L2 12 Product FA Screw Dia.Ø15 Lead05 31 10 30° 30° (29.5) 2-Ø9Thru G Wiper Both Ends B-B' 2-Ø9Thru Ø14x19DP Ø14x19DP Ø29g6 6 (9) 0.015 B-B' 0.015 BCD=Ø39 4-Ø5.5Thru B-B' Lead 38 35±0.02 70 70 UNIT:mm Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy d l Dynamic Cam Static Coam L1 L2 L3 Accuracy Grade BL015050500+A000 15 05 850 1640 440 455 500 C5 <0.005 0 0.025 BL015051000+A000 15 05 850 1640 940 955 1000 C5 <0.005 0 BL015051450+A000 15 05 850 1640 1390 1405 1450 C5 <0.005 0 Model No. 52 (5.5) 30 35±0.02 12 -0.3 Screw Dia. 24 52 Plugged by M6x3 D 0 □19 6 Ø9.5x5.5DP Oil hole M6x1P Ø12 38 Ø15 0 Ø10-0.009 M12x1P 20±0.02 Specifications -0.003 Ø12-0.011 Ø15 20±0.02 B B' 18 (26.5) Ø51 D Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.060 592 304 372 204 0.040 0.018 0.120 592 304 372 204 0.054 0.018 0.190 592 304 372 204 Lead Deriation in random reference lead Travel (T) deviation (E) 300mm (e300) Axial Play Specified Accumulated Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 FA Screw Dia.Ø15 Lead10 FA Series Ballscrews Fixed End 9 45 15 0.005 MAX 7 47 B-B' 30 Incomplete Thread 8 24 18 L2 L1(HRC58~62) 11 12 Supported End L3 5 15 31 10 30° (29.5) 2-Ø9Thru 30° 2-Ø9Thru Ø14x19DP G Wiper Both Ends Ø14x19DP B-B' -0.003 Ø12-0.011 Ø15 Ø29g6 6 (9) 0.015 M12x1P B-B' 0 Ø10-0.009 0.015 20±0.02 38 Ø12 38 20±0.02 B B' 18 (26.5) Ø51 Ø15 D B-B' 24 52 Ø9.5x5.5DP Oil hole M6x1P □19 6 BCD=Ø39 4-Ø5.5Thru Plugged by M6x3 52 (5.5) 30 35±0.02 35±0.02 70 70 D 0 12 -0.3 Screw Dia. Lead Model No. UNIT:mm Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy Static Coam L1 L2 L3 Accuracy Grade Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Lead Deriation in random reference lead Travel (T) deviation (E) 300mm (e300) Axial Play Specified Accumulated Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co d l Dynamic Cam BL015100500+A000 15 10 840 1610 440 455 500 C5 <0.005 0 0.025 0.018 0.060 592 304 372 204 BL015101000+A000 15 10 840 1610 940 955 1000 C5 <0.005 0 0.040 0.018 0.120 592 304 372 204 BL015101450+A000 15 10 840 1610 1390 1405 1450 C5 <0.005 0 0.054 0.018 0.190 592 304 372 204 Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 A130 FA Series Ballscrews General Catalog A131 Product FA Screw Dia.Ø20 Lead05 FA Series Ballscrews L3 40 MAX 7 Incomplete Thread 12 B-B' 10 Fixed End 20 BCD=Ø49 4-Ø6.5Thru 38 7 25 40 0.005 22 22 12.5 Supported End 60 L1(HRC58~62) 11 L2 30° 30° Ø11x6.5DP 15 G Wiper Both Ends B-B' (38) 2-Ø11Thru D 2-Ø11Thru Ø17x23DP 7 Ø36g6 0.015 42 Ø15 23.5 42 0 Ø12-0.011 M15x1P B-B' 22±0.02 Specifications 0.015 Ø20 -0.004 Ø15-0.012 B 22±0.02 Ø20 B' (32) Ø58 Ø17x23DP B-B' (9) Oil hole M6x1P Plugged by M6x3 □21 5 D 60 40±0.02 0 17 -0.3 Screw Dia. Lead 31 40±0.02 (12) 80 80 Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy d l Dynamic Cam Static Coam L1 L2 L3 Accuracy Grade BL020050600+A000 20 05 1300 3030 518 540 600 C5 <0.005 0 0.030 BL020051000+A000 20 05 1300 3030 918 940 1000 C5 <0.005 0 BL020051450+A000 20 05 1300 3030 1368 1390 1450 C5 <0.005 0 Model No. 60 25 UNIT:mm Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.075 622 352 408 252 0.040 0.018 0.120 622 352 408 252 0.054 0.018 0.190 622 352 408 252 Axial Play Specified Accumulated Lead Deriation in reference lead random 300mm Travel (T) (e300) deviation (E) Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 FA Screw Dia.Ø20 Lead10 FA Series Ballscrews 60 22 47 0.005 MAX 7 10 20 38 7 30° 30° Wiper Both Ends 12.5 BCD=Ø49 4-Ø6.5Thru Ø11x6.5DP 15 G 25 B-B' 40 Incomplete Thread 13 22 L2 L1(HRC58~62) Fixed End 11 Supported End L3 (38) 2-Ø11Thru B-B' 2-Ø11Thru Ø17x23DP Ø17x23DP -0.004 Ø15-0.012 B 0.015 Ø36g6 7 0 Ø12-0.011 M15x1P B-B' 0.015 42 Ø15 42 Ø20 23.5 22±0.02 Ø20 22±0.02 B' (32) Ø62 D B-B' (9) □21 5 Plugged by M6x3 Oil hole M6x1P 60 40±0.02 D 60 25 31 40±0.02 (12) 80 80 0 17 -0.3 UNIT:mm Screw Dia. Lead Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy d l Dynamic Cam Static Coam L1 L2 L3 Accuracy Grade BL020100600+A000 20 10 990 2220 518 540 600 C5 <0.005 0 0.030 BL020101000+A000 20 10 990 2220 918 940 1000 C5 <0.005 0 BL020101450+A000 20 10 990 2220 1368 1390 1450 C5 <0.005 0 Model No. Axial Play Specified Travel (T) Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.075 622 352 408 252 0.040 0.018 0.120 622 352 408 252 0.054 0.018 0.190 622 352 408 252 Accumulated Lead Deriation in reference lead random 300mm (e300) deviation (E) Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 A132 FA Series Ballscrews General Catalog A133 FA Series Ballscrews Supported End 22 56 0.005 Incomplete Thread 13 B-B' 40 MAX 7 10 20 BCD=Ø49 4-Ø6.5Thru Ø11x6.5DP 38 7 30° 25 L1(HRC58~62) Fixed End 22 60 30° 15 G Wiper Both Ends 12.5 L3 L2 11 Product FA Screw Dia.Ø20 Lead20 B-B' (38) 2-Ø11Thru 2-Ø11Thru Ø17x23DP Ø17x23DP -0.004 Ø15-0.012 B Specifications 0.015 Ø36g6 7 0 Ø12-0.011 M15x1P B-B' 0.015 (9) 42 Ø15 42 Ø20 23.5 B-B' Oil hole M6x1P 22±0.02 Ø20 22±0.02 B' (32) Ø62 D Plugged by M6x3 □21 5 60 D 40±0.02 40±0.02 31 80 0 17 -0.3 60 25 (12) 80 UNIT:mm Screw Dia. Lead Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy d l Dynamic Cam Static Coam L1 L2 L3 Accuracy Grade BL020200600+A000 20 20 670 1450 518 540 600 C5 <0.005 0 0.027 BL020201000+A000 20 20 670 1450 918 940 1000 C5 <0.005 0 BL020201450+A000 20 20 670 1450 1368 1390 1450 C5 <0.005 0 Model No. Axial Play Specified Travel (T) Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.075 622 352 408 252 0.040 0.018 0.120 622 352 408 252 0.054 0.018 0.190 622 352 408 252 Accumulated Lead Deriation in reference lead random 300mm (e300) deviation (E) Fixed End 22 Supported End L3 22 L1(HRC58~62) 27 12 41 53 27 48 (52) 16 45° Incomplete Thread 45° 2-Ø11Thru Wiper Both Ends 4-Ø11Thru 56 Ø17x15DP Ø25 Ø40g6 6 (9) 0 Ø15-0.011 M20x1P 0.015 B-B' Oil hole M6x1P Plugged by M6x3 0.015 B-B' 45 30±0.02 BCD=Ø51 6-Ø6.6Thru B -0.005 Ø20-0.014 58 Ø25 B' 56 Ø17x15DP 23. 5 Ø62 (32 ) D 58 B-B' 10 MAX 7 22.5° 30±0.02 G 0.005 B-B' Ø20 12 11 80 L2 42 FA Series Ballscrews □30 10 D 75 0 75 42 47.5±0.02 (10) 52 47.5±0.02 95 22 -0.3 45 FA Screw Dia.Ø25 Lead05 10 Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 95 UNIT:mm Screw Dia. Lead Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy d l Dynamic Cam Static Coam L1 L2 L3 Accuracy Grade BL025050600+A000 25 05 1440 3840 493 520 600 C5 <0.005 0 0.027 BL025051000+A000 25 05 1440 3840 893 920 1000 C5 <0.005 0 BL025051450+A000 25 05 1440 3840 1343 1370 1450 C5 <0.005 0 Model No. Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.050 1480 847 1030 597 0.040 0.018 0.085 1480 847 1030 597 0.054 0.018 0.130 1480 847 1030 597 Axial Play Specified Accumulated Lead Deriation in reference lead random 300mm Travel (T) (e300) deviation (E) Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 A134 FA Series Ballscrews General Catalog A135 Product L4 12 G B-B' 22 0.005 B-B' 10 53 MAX 7 11 12 T 27 48 16 45° Incomplete Thread 22 L1(HRC58~62) 15 Fixed End 80 L2 45° (52) Wiper Both Ends D 2-Ø11Thru 4-Ø11Thru 56 M20x1P 0.015 B-B' 0 Ø15-0.011 0.015 B-B' Plugged by M6x3 58 Ø20 58 Ø25 22.5° 45 -0.005 Ø20-0.014 6 (9) 30±0.02 Ø40g6 Oil hole M6x1P 30±0.02 Ø40 -0.1 -0.2 Specifications Specifications BCD=Ø51 6-Ø6.6Thru B B' 56 Ø17x15DP 23. 5 (32 ) Ø62 Ø17x15DP Ø25 42 Supported End L3 10 FA Series Ballscrews 45 Product FA Screw Dia.Ø25 Lead10, 20, 25 D □30 10 75 0 22 -0.3 75 42 47.5±0.02 52 47.5±0.02 (10) 95 95 UNIT:mm Screw Dia. Lead Basic Rated Load(kgf ) Screw Shaft Length Lead Accuracy Nut d l Dynamic Cam Static Coam L1 L2 L3 L4 T Accuracy Grade BL025100600+A000 25 10 1440 3840 493 520 600 27 60 C5 <0.005 0 0.027 BL025101000+A000 25 10 1440 3840 893 920 1000 27 60 C5 <0.005 0 BL025101450+A000 25 10 1440 3840 1343 1370 1450 27 60 C5 <0.005 BL025200600+A000 25 20 750 1840 494 520 600 26 60 C5 BL025201000+A000 25 20 750 1840 894 920 1000 26 60 BL025201450+A000 25 20 750 1840 1344 1370 1450 26 BL025250600+A000 25 25 730 1810 490 520 600 BL025251000+A000 25 25 730 1810 890 920 BL025251450+A000 25 25 730 1810 1340 1370 Model No. Tolerances Fixed End–bearing (kgf ) Supported End–bearing (kgf ) Overall Radial Runout Dynamic Ca Static Co Dynamic Ca Static Co 0.018 0.050 1480 847 1030 597 0.040 0.018 0.085 1480 847 1030 597 0 0.054 0.018 0.130 1480 847 1030 597 <0.005 0 0.027 0.018 0.050 1480 847 1030 597 C5 <0.005 0 0.040 0.018 0.085 1480 847 1030 597 60 C5 <0.005 0 0.054 0.018 0.130 1480 847 1030 597 30 71 C5 <0.005 0 0.027 0.018 0.050 1480 847 1030 597 1000 30 71 C5 <0.005 0 0.040 0.018 0.085 1480 847 1030 597 1450 30 71 C5 <0.005 0 0.054 0.018 0.130 1480 847 1030 597 Axial Play Specified Accumulated Lead Deriation in reference lead random 300mm Travel (T) (e300) deviation (E) Coam and Cam are the modified static and dynamic load capacities,calculated according to ISO-3408-5 A136 FA Series Ballscrews General Catalog A137 16 PMI Ballscrew Request Form Memo 17 Date: Company: Address: Tel: Fax: Country: Machine Type: Delivery Point: Application: Desired Delivery Date : Quantity: Required Specifications A. Thread Direction: □ L 1 □R Number Of Thread (1~4): B. Screw Nominal O.D: │ Lead: │Effective Turns: C. Thread Length: │Overall Length: │Accuracy Grade: D. Nut Type: □ Miniature Series □ High Lead Series □ End Deflector Series □ External Ball Circulation Series □ Heavy Load Series □ End Cap Series □ Internal Ball Circulation Series Load Condition mm│Max. Rotation Speed: A. Stroke: B. Mounting Method: □ Vertical 2 □ Obligue ×106 revs│ km│ kw │Mounting Span: Declining Angle: m/s2 │Rapid Feed Speed: S│Accelereation Speed: C. Accelereation Time: D. Life: □ Horizontal r.p.m│Motor Specifications: mm m/min hr E. Working Axial Load: kgf│Feed Speed: Rapid Feed: mm/min│Time: Ratio(%) Light Cutting: kgf│Feed Speed: mm/min│Time: Ratio(%) Heavy Cutting: kgf│Feed Speed: mm/min│Time: Ratio(%) kgf F. Max. Axial Static Load: kg│Work Piece Weight: G. Table Weight : H. Linear Guide Way:□ Ball Type □ Roller Type│□ Box Way I. Mount Method:□ Fixed-Fixed □ Fixed-Supported kg □ Fixed-Free □ Supported-Supported Lead Accuracy, Axial Clearance, Preload and Stiffness mm A. Specified Travel (T ): 3 mm(No Load)│Repeatability Accuracy: B. Positioning Accuracy: C. Preload: kgf(Preload Torque: D. Axial play: mm (No Load) E. Nut Stiffness: mm(No Load) kgf/cm) kgf/μm Other Conditions 4 A. Lubrication Oil: B. Ambient Temperature: │Grease: □℃ │Other: □ ℉ C. Special Conditions: P.S. The specifications in this cataloguea are subject to change without notification, For other special requirements, please contact us. A138 PMI Ballscrew Request Form Ballscrews General Catalog A139 A140 memo Ballscrews General Catalog A141 A142 memo Ballscrews General Catalog A143 A144 memo Precise Stable Durability High Rigidity Meet the Multi-Demand of Accuracy and Efficiency Ballscrews / Linear Guideway General Catalog 1 Linear Guideway 1 The Characteristics of PMI Linear Guideways (1) High positioning accuracy, high repeatability Type The Classification Chart of PMI Linear Guideways Model Characteristics 2 Major Application The PMI linear guideway is a design of rolling motion with a low friction coefficient, and the difference between dynamic MSA-A and static friction is very small. Therefore, the stick-slip will not occur when submicron feeding is making. MSA-LA (2) Low frictional resistance, high precision maintained for long period • Heavy Load, High Rigidity The frictional resistance of a linear guideway is only 1/20th to 1/40th of that in a slide guide. With a linear guideway, a well lubrication can be easily achieved by supplying Full Ball, Heavy Load Type MSA-E • Self Alignment Capability • Smooth Movement MSA-LE grease through the grease nipple on carriage or utilizing a • Low Noise • Interchangeability centralized oil pumping system, thus the frictional resistance Machine Center, NC lathe, XYZ axes of heavy is decreased and the accuracy could be maintained for long cutting machine tools, Grinding head feeding MSA-S period. axis of grinding machines, Milling machine, Z axis of boring machine and machine tools, EDM, Z (3) High rigidity with four-way load design axis of industrial machine, Measuring equipment, MSA-LS The optimum design of geometric mechanics makes the Precision XY table, Welding machine, Binding linear guideway to bear the load in all four directions, radial, machine, Auto packing machine reversed radial, and two lateral directions. Furthermore, MSB-TE the rigidity of linear guideway could be easily achieved by preloading carriage and by adding the number of carriages. MSB-E (4) Suitable for high speed operation Due to the characteristic of low frictional resistance, the • Self Alignment Capability Full Ball, Compact Type • Smooth Movement • Low Noise MSB-TS required driving force is much lower than in other systems, • Compact, High Load • Interchangeability thus the power consumption is small. Moreover, the temperature rising effect is small even under high speed MSB-S operation. (5) Easy installation with interchangeability • Ultra Compact Compared with the high-skill required scrapping process • Smooth Movement of conventional slide guide, the linear guideway can offer high precision even if the mounting surface is machined by milling or grinding. Moreover the interchangeability of linear Full Ball, Miniature Type MSC • Low Noise • Ball Retainer • Interchangeability IC/LSI manufacturing machine, Hard disc drive, Slide unit of OA equipment, Wafer transfer equipment, Printed circuit board assembly table, Medical equipment, Inspection equipment guideway gives a convenience for installation and future maintenance. B4 The Characteristics of PMI Linear Guideways Linear Guideway General Catalog B5 Type Model Characteristics Major Application MSR-E MSR-LE • Ultra Heavy Load • Ultra High Rigidity Full Roller, Heavy Load Type • Smooth Movement • Low Noise MSR-S • Good lubricant Effect Machine Center, NC lathe, Grinding machine, Five axes milling machine, Jig borer, Drilling machine, Horizontal milling machine, Mold processing machine, EDM MSR-LS SME-E SME-LE Ball Chain, Heavy Load Type SME-S • Heavy Load, High Rigidity Machine Center, NC lathe, XYZ axes of heavy • Self Alignment Capability cutting machine tools, Grinding head feeding • Ball Chain Design axis of grinding machines, milling machine, Z axis • Smooth Movement of boring machine and machine tools, EDM, Z • Low Noise, Good Lubricant axis of industrial machine, Measuring equipment, Effect • Interchangeability Precision XY table, Welding machine, Binding machine, Auto packing machine SME-LS SMR-E • Ultra Heavy Load SMR-LE Roller Chain, Heavy Load Type SMR-S • Ultra High Rigidity Machine Center, NC lathe, Grinding machine, Five • Roller Chain Design axes milling machine, Jig borer, Drilling machine, • Smooth Movement Horizontal milling machine, Mold processing • Low Noise machine, EDM • Good Lubricant Effect SMR-LS B6 The Classification Chart of PMI Linear Guideways Linear Guideway General Catalog B7 3 The Procedure of Select Linear Guideway Identify the operating conditions span, No. of carriages, No. of rails change Load Rating and Service Life of Linear Guideway 4 Parameters for calculating load on the linear guideway • Space available for installation To obtain a model which is most suitable for your service conditions of the linear guideway system, the load capacity • Size (span, No. of carriages, No. of rails) and service life of the model must be taken into consideration. To verify the static load capacity, the basic static load • Installation position (horizontal, vertical, tilted, or wall- rating (C0) is taken to obtain the static safety factor. The service life can be obtained by calculating the nominal life hung, etc.) • Magnitude, direction, and location of imposed load • Frequency of use (duty cycle) based on basic dynamic load rating. As the raceways or rolling elements are subjected repeated stresses, the service life of a linear guideway is defined as the total running distance that the linear guideway travel until flaking occurs. • Stroke length • Moving speed , acceleration • Required service life, and accuracy 4.1 Basic Static Load Rating (C0) • Operating environment A localized permanent deformation will develop between raceways and rolling elements when a linear guideway Select type Type or size changed Select proper type and size receives an excessive load or a large impact. If the magnitude of the deformation exceeds a certain limit, it could (If applied with ballscrew, the size of guideway should be obstruct the smooth motion of the linear guideway. The basic static load rating (C0) refers to a static load in a given similar to diameter of ballscrew.) Calculate the applied load Calculate the load applied on each carriage direction with a specific magnitude applied at the contact area under the most stress where the sum of permanent deformation develops between the raceway and rolling elements is 0.0001 times of the diameter of rolling ball. Therefore, the basic static load rating sets a limit on the static permissible load. Calculate the equivalent load Calculate the static safety factor Convert the load of block exerts in each direction into equivalent load The safety factor verified by basic static load rating and max equivalent load 4.2 Static Permissible Moment (M0) When a moment is applied to a linear guideway, the rolling balls on both ends will receive the most stress among the stress distribution over the rolling elements in the system. The static permissible moment (M0) refers to a static moment in a given direction with specific magnitude applied at the contact area under the most stress where the NO Verification of safety factor YES of rolling elements. Therefore, the static permissible moment sets a limit on the static moment. In linear guideway Calculate mean load Averaging the applied loads that fluctuate during operation and convert them into mean load Calculate nominal life Using the service-life equation to calculate the running distance or hours NO sum of permanent deformation develops between the raceway and rolling elements is 0.0001 times the diameter system, the static permissible moment is defined as MP, MY, MR three directions. See the figure below. MR MP Does the calculated value satisfy the required service life YES Identify stiffness • Select preload • Determine the fastening methods • Determine the rigidity of fastened area Identify accuracy MY • Select accuracy grade • Identify the precision of mounting surface Lubrication and dust protection • Types of lubrication (grease, oil, special lubrication) • Method of lubrication (periodic or forced lubrication) • Dust prevention design. Completion B8 The Procedure of Select Linear Guideway Linear Guideway General Catalog B9 4.3 Static Safety Factor ( fs ) Due to the impact and vibration while the guideway at rest or moving, or the inertia from start and stop, the linear guideway may encounter with an unexpected external force. Therefore, the safety factor should be taken into consideration for effects of such operating loads. The static safety factor ( fs) is a ratio of the basic static load rating (C0) to the calculated working load. The static safety factor for different kinds of application is shown as Table. Hardness factor fH Temperature factor fT In order to ensure the optimum load capacity of linear When operating temperature higher than 100℃, the guideway system, the hardness of raceway must be nominal life will be degraded. Therefore, the basic HRC58~64. If the hardness is lower than this range, the dynamic and static load rating should be multiplied permissible load and nominal life will be decreased. For by temperature factor for rating calculation. See this reason, the basic dynamic load rating and the basic figure below. The assemble parts of PMI guideway are static load rating should be multiplied by hardness made of plastic and rubber, therefore, the operating Machine Type Load Condition fs (Lower limit) factor for rating calculation. See figure below. The temperature below 100℃ is strongly recommend. For Regular industrial Normal loading condition 1.0 ~ 1.3 hardness requirement of PMI linear guideway is above special need, please contact us. machine With impact and vibration 2.0 ~ 3.0 HRC58, thus the fH=1.0. Normal loading condition 1.0 ~ 1.5 With impact and vibration 2.5 ~ 7.0 1.0 0.9 Machine tool 4.4 Basic Dynamic Load Rating (C ) 1.0 0.7 Temperature factor ( f T ) Standard value of static safety factor Hardness factor ( f H ) 0.8 0.6 0.5 0.4 0.3 0.2 Even when identical linear guideways in a group are manufactured in the same way or applied under the same guideways in a group, when they are applied under the same conditions, can work without developing flaking. The basic dynamic load rating (C ) can be used to calculate the service life when linear guideway system response to a load. The basic dynamic load rating (C ) is defined as a load in a given direction and with a given magnitude that when a group of linear guideways operate under the same conditions. As the rolling element is ball, the nominal life of the linear guideway is 50 km. Moreover, as the rolling element is roller, the nominal life is 100 km. 60 50 0.7 0.6 0.5 40 30 20 100 10 120 140 160 180 200 Raceway temperature(℃ ) Raceway hardness (HRC) Load factor fw Although the working load of liner guideway system Motion Condition Operating Speed fW mostly higher than calculated value. This is because the No impact & vibration V≦15 m/min 1.0~1.2 vibration and impact, caused by mechanical reciprocal Slight impact & vibration 15<V≦60 m/min 1.2~1.5 motion, are difficult to be estimated. This is especially Moderate impact & vibration 60<V≦120 m/min 1.5~2.0 Strong impact & vibration V≧120 m/min 2.0~3.5 can be obtained by calculation, the actual load is true when the vibration from high speed operation and 4.5 Calculation of Nominal Life (L) 0.8 0.1 condition, the service life may be varied. Thus, the service life is used as an indicator for determining the service life of a linear guideway system. The nominal life (L) is defined as the total running distance that 90% of identical linear 0.9 the impact from repeated start and stop. Therefore, The nominal life of a linear guideway can be affected by the actual working load. The nominal life can be calculated for consideration of speed and vibration, the basic base on selected basic dynamic load rating and actual working load. The nominal life of linear guideway system could dynamic load rating should be divided by the empirical be influenced widely by environmental factors such like hardness of raceway, environmental temperature, motion load factor. See the table below. conditions, thus these factors should be considered for calculation of nominal life. Ball Roller B10 Load Rating and Service Life of Linear Guideway L Nominal life (km) 4.6 Calculation of Service Life in Time (Lh) C Basic dynamic load rating (N) When the nominal life (L) is obtained, the service life in hours can be calculated by using the following equation P Working load (N) when stroke length and reciprocating cycles are constant. fH Hardness factor fT Temperature factor fW Load factor Lh Service life in hours (hr) L Nominal life (km) lS Stroke length (m) n1 No. of reciprocating cycles per minute (min-1) Linear Guideway General Catalog B11 5 Friction Coefficient Calculation of Working Load A linear guideway manipulates linear motion by rolling elements between the rail and the carriage. In which type The load applied to a linear guideway system could be varied with several factors such as the location of the center of motion, the frictional resistance of linear guideway can be reduced to 1/20th to 1/40th of that in a slide guide. gravity of an object, the location of the thrust, and the inertial forces due to acceleration and deceleration during This is especially true in static friction which is much smaller than that in other systems. Moreover, the difference starting and stopping. between static and dynamic friction is very little, so that the stick-slip situation does not occur. As such low friction, To select a correct linear guideway system, the above conditions must be considered for determining the magnitude the submicron feeding can be carried out. The frictional resistance of a linear guideway system can be varied with the of applied load. 6 magnitude of load and preload, the viscosity resistance of lubricant, and other factors. The frictional resistance can be calculated by the following equation base on working load and seals resistance. Generally, the friction coefficient will be different from series to series, the friction coefficient of ball type is 0.002~0.003 (without considering the seal Examples for calculating working load Type Operation Conditions Equations resistance) and the roller type is 0.001~0.002(without considering the seal resistance) l2 P3 l3 F Frictional resistance (kgf ) Horizontal μ Dynamic friction coefficient P Working load (kgf ) Uniform motion f Seal resistance (kgf ) or at rest F P4 application: P2 P1 l4 l1 Friction coefficient (μ) 0.015 P3 l2 0.010 Overhung P2 P4 horizontal 0.005 application: P1 Uniform motion l1 or at rest 0 0.1 l4 0.2 l3 F Load ratio (P/C) P: Working load C: Basic dynamic load rating l3 Relationship between working load and friction coefficient P4 F Vertical application: P1 l1 P 1T Uniform motion P3 or at rest l4 P2 P 2T l2 B12 Friction Coefficient Linear Guideway General Catalog B13 Type Operation Conditions Equations Type Operation Conditions l1 Equations mg P 2T During acceleration l2 P2 P 1T Wall installation P3 P1 l4 application: l4 P1 P 3T l3 Uniform motion P3 or at rest Horizontal P 3T application: P4 F P4 Subjected P 4T In uniform motion l1 l2 P 4T to inertia l3 During deceleration an = V tn Velocity V (m/s) h1 F t1 t2 t3 t(s) Time Velocity diagram P1 P3 Laterally tilted application P 1T P2 l1 Į l2 l3 l3 l4 P 2T During acceleration P4 mg P1 l 1 P 1T Vertical P3 h1 Subjected to F P2 inertia In uniform motion l4 P3 application: P2 P 2T P4 Longitudinally P 2T tilted l2 V a n= t n V (m/s) During deceleration P1 application l4 l2 Į P 1T l1 Velocity l3 t1 t2 t3 t(s) Time Velocity diagram B14 Calculation of Working Load Linear Guideway General Catalog B15 7 Calculation of the Equivalent Load The Calculation of the Mean Load The linear guideway system can take up loads and moments in all four directions those are radial load, reverse-radial When a linear guideway system receives varying loads, the service life could be calculated in consideration of varying load, and lateral load simultaneously. When more than one load is exerted on linear guideway system simultaneously, loads of the host-system operation conditions. The mean load (Pm) is the load that the service life is equivalent to the all loads could be converted into radial or lateral equivalent load for calculating service life and static safety factor. system which under the varying load conditions. The equation of mean load is: PMI linear guideway has four-way equal load design. The calculation of equivalent load for the use of two or more Pm Mean load (N) linear guideways is shown as below. Pn Varying load (N) L Total running distance (mm) Ln Running distance under load Pn (mm) Examples for calculating mean load PR Types of Varying Load PT PE Equivalent load (N) Loads that PR Radial or reverse-radial load (N) PT 8 Calculation of Mean Load P1 change stepwise Pm Lateral load (N) Load (P) P2 Mean load (N) Varying load (N) Pn Total running distance (mm) For the case of mono rail, the moment effect should be considered. The equation is: L2 L1 Running distance under load Pn (mm) Ln Total running distance (L) Loads that P max change Pm monotonously ⪭⒎ MR PE Equivalent load (N) PR Radial or reverse-radial load (N) PT Mean load (N) 3 PR Minimum load (N) P min Lateral load (N) C0 Basic static load rating (N) M Calculated moment (N . m) MR Permissible static moment (N . m) Maximum load (N) PT ⅶ⠗⬕⭡サ L Loads that P max change P max sinusoidally Pm Pm ⪭⒎ ⪭⒎ 3 3 ⅶ⠗⬕⭡サ L Mean load (N) Maximum load (N) B16 Calculation of the Equivalent Load ⅶ⠗⬕⭡サ L Mean load (N) Maximum load (N) Linear Guideway General Catalog B17 9 Calculation Example Mass Operation conditions m1 = 700 kg m2 = 450 kg Modle MSA35LA2SSFC + R2520-20/20 P II Basic dynamic load rating:C = 63.6 kN Velocity V = 0.75 m/s Time t1 = 0.05 s t2 = 1.9 s t3 = 0.15 s Stroke ls = 1500 mm Distance l1 = 650 mm l2 = 450 mm l3 = 135 mm l4 = 60 mm l5 = 175 mm l6 = 400 mm Basic static load rating:C0 = 100.6 kN l6 m 1g l5 Le ft Acceleration a1 = 15 m/s2 a3 = 5 m/s2 Lateral load Ptnla1 9.1.3 During deceleration to the left, Radial load Pnla3 m 2g V (m/s) l3 No.1 l4 No.3 t1 l1 l2 No.4 X1 t2 X2 lS t3 X3 t (s) (mm) (mm) Lateral load Ptnla3 Velocity diagram 9.1 Calculate the load that each carriage exerts 9.1.1 Uniform motion, Radial load Pn 9.1.4 During acceleration to the right, Radial load Pnra1 9.1.2 During acceleration to the left, Radial load Pnla1 Lateral load Ptnra1 B18 Calculation Example Linear Guideway General Catalog B19 9.1.5 During deceleration to the right, Radial load Pnra3 9.3 Calculation of static factor From above, the maximum load is exerted on carriage No.2 when during acceleration of the 2nd linear guideway to the left. 9.4 Calculate the mean load on each carriage Pmn Lateral load Ptnra1 9.2 Calculate equivalent load 9.2.1 In uniform motion 9.2.2 During acceleration to the left 9.5 Calculation of nominal life (Ln) Base on the equation of the nominal life, we assume the fW =1.5 and the result is as below: 9.2.3 During deceleration to the left 9.2.4 During acceleration to the right From these calculations and under the operating conditions specified as above, the 56231 km running distance as service life of carriage No.2 is obtained. 9.2.5 During deceleration to the right B20 Calculation Example Linear Guideway General Catalog B21 10 Accuracy Standard The accuracy of linear guideway includes the dimensional tolerance of height, width, and the running accuracy of the carriage on the rail. The standard of the dimension difference is built for two or more carriages on a rail or a number 10.1 The Selection of Accuracy Grade The accuracy grade for different applications shown as table below. of rails are used on the same plane. The accuracy of linear guideway is divided into 5 classes, normal grade (N), high precision (H), precision (P), super precision (SP), and ultra precision (UP). Accuracy Grade N H P SP The running accuracy is the deviation of parallelism Machining center ● ● between the reference sur face of carriage and Lathe ● ● Milling machine ● ● Boring machine ● ● entire length of rail. Height difference (ΔH) The height difference (ΔH) means the height difference among carriages installed on the same plane. Width difference (ΔW2) The width difference (ΔW2) means the width difference among carriages installed on a rail. Jig borer ● ● Grinding machine ● ● Additional remarks: 1. When two or more linear guideways are used on the same plane, the tolerance of W2 and difference of ΔW2 is applicable to master rail only. 2. The accuracy is measured at the center or central area of carriage. B22 Accuracy Standard ● Punching press ● Laser-beam machine ● ● ● NC drilling machine ● Tapping center ● Pallet changer ● ATC ● Wire cutter Dresser H P Cartesian coordinate robot ● ● ● Cylindrical coordinate robot ● ● ● Prober Electric discharge machine Woodworking machine N Wire bonder ● ● ● ● ● ● ● ● Printed-circuitboard drilling machine ● ● ● UP ● ● ● ● 3D measuring instrument ● SP ● Electroniccomponent inserter Injection-molding machine ● Office equipment ● ● Transfer equipment ● ● ● ● Others W2 Machine Tool H Application UP Industrial Robot Running parallelism reference surface of rail when carriage moving over the Accuracy Grade Sort Application Semiconductor Manufacturing Sort ● XY table ● Painting machine ● ● Welding machine ● ● Medical equipment ● ● ● ● ● ● ● ● ● ● ● Digitizer Inspection equipment ● ● Linear Guideway General Catalog B23 10.2 Accuracy Standard of Each Series Accuracies of series MSA, MAB, MSR, SME and SMR: Accuracy Grade Model No. Item Super Precision Ulitra Precision SP UP 0 -0.03 0 -0.015 0 -0.008 0.01 0.006 0.004 0.003 ±0.1 ±0.03 0 -0.03 0 -0.015 0 -0.008 0.02 0.01 0.006 0.004 0.003 Normal High Precision N H P Tolerance for height H ±0.1 ±0.03 Height difference ΔH 0.02 Tolerance for distance W2 Difference in distance W2(ΔW2) 15 20 25 30 35 ĒC A C Running parallelism of surface C with surface A ΔC (see the right table) Running parallelism of surface D with surface B ΔD (see the right table) ĒD B H W2 A D Tolerance for height H ±0.1 ±0.04 0 -0.04 0 -0.02 0 -0.01 Height difference ΔH 0.02 0.015 0.007 0.005 0.003 Tolerance for distance W2 ±0.1 ±0.04 0 -0.04 0 -0.02 0 -0.01 Difference in distance W2(ΔW2) 0.03 0.015 0.007 0.005 0.003 B Rail length (mm) Running Parallelism Values (μm) Above Or less N H P SP UP 0 315 9 6 3 2 1.5 315 400 11 8 4 2 1.5 Running parallelism of surface C with surface A ΔC (see the right table) Running parallelism of surface D with surface B ΔD (see the right table) 400 500 13 9 5 2 1.5 Tolerance for height H ±0.1 ±0.05 0 -0.05 0 -0.03 0 -0.02 500 630 16 11 6 2.5 1.5 Height difference ΔH 0.03 0.015 0.007 0.005 0.003 630 800 18 12 7 3 2 0 -0.03 0 -0.02 800 1000 20 14 8 4 2 0.007 0.005 1000 1250 22 16 10 5 2.5 1250 1600 25 18 11 6 3 1600 2000 28 20 13 7 3.5 2000 2500 30 22 15 8 4 2500 3000 32 24 16 9 4.5 3000 3500 33 25 17 11 5 3500 4000 34 26 18 12 6 45 55 Tolerance for distance W2 ±0.1 ±0.05 0 -0.05 Difference in distance W2(ΔW2) 0.03 0.02 0.01 Running parallelism of surface C with surface A ΔC (see the right table) Running parallelism of surface D with surface B ΔD (see the right table) Tolerance for height H ±0.1 ±0.07 0 -0.07 0 -0.05 0 -0.03 Height difference ΔH 0.03 0.02 0.01 0.007 0.005 Tolerance for distance W2 ±0.1 ±0.07 0 -0.07 0 -0.05 0 -0.03 Difference in distance W2(ΔW2) 0.03 0.025 0.015 0.01 0.007 65 Running parallelism of surface C with surface A ΔC (see the right table) Running parallelism of surface D with surface B ΔD (see the right table) ※For MSR and SMR series, only high or higher grades apply. B24 Accuracy Standard Linear Guideway General Catalog B25 Preload and Rigidity Accuracy of MSC series, divided into 3 classes, normal grade (N), high precision (H), precision (P) The rigidity of a linear guideway could be Light preload (FC) enhanced by increasing the preload. As shown 7 9 12 15 Item Normal High Precision N H P Tolerance for height H ±0.04 ±0.02 ±0.01 Height difference ΔH 0.03 0.015 0.007 Tolerance for distance W2 ±0.04 ±0.025 ±0.015 Difference in distance W2(ΔW2) 0.03 0.02 0.01 Running parallelism of surface C with surface A ΔC (see Fig) Running parallelism of surface D with surface B ΔD (see Fig) Rail length (mm) Running Parallelism Values (μm) as right figure, the load could be raised up to 2.8 times the preload applied. The preload is ΔD B represented by negative clearance resulting from the increase of rolling element diameter. H 2δ0 Deformation (δ) Model No. ΔC A C Accuracy Grade Medium preload (F0) Heavy preload (F1) δ0 P0 : Preload Therefore, the preload should be considered in P0 calculation service life. A 11 Load 2.8P0 W2 D 11.1 The Selection of Preload B Selecting proper preload from table below to adapt the specific application and condition. Preload Rail length (mm) Running Parallelism Values (μm) Operating Condition Major Application Light preload (FC) • The loading direction is fixed, vibration and impact are light, and two axes are applied in parallel. • High precision is not required, and the low frictional resistance is needed. Welding machine, binding machine, auto packing machine, XY axis of ordinary industrial machine, material handling equipments. Medium preload (F0) • Overhang application with a moment load. • Applied in one-axis configuration • The need of light preload and high precision. Z axis of industrial machines, EDM, precision XY table, PC board drilling machine, industrial robot, NC lathe, measuring equipment, grinding machine, auto painting machine. Heavy preload (F1) • Machine is subjected to vibration and impact, and high rigidity required. • Application of heavy load or heavy cutting. Machine center, NC lathe, grinding machine, milling machine, Z axis of boring machine and machine tools. Ultra heavy preload (F2) • Machine is subjected to vibration and impact, and high rigidity required. • Application of heavy load or heavy cutting. Machine center, NC lathe, grinding machine, milling machine, Z axis of boring machine and machine tools. Above Or less N H P Above Or less N H P - 40 8 4 1 520 550 22 12 4 40 70 10 4 1 550 580 22 13 4 70 100 11 4 2 580 610 22 13 4 100 130 12 5 2 610 640 22 13 4 130 160 13 6 2 640 670 23 13 4 160 190 14 7 2 670 700 23 13 5 190 220 15 7 3 700 730 23 14 5 220 250 16 8 3 730 760 23 14 5 250 280 17 8 3 760 790 23 14 5 11.2 Preload Grades of Each Series 280 310 17 9 3 790 820 23 14 5 Preload grades of each series is shown as the table below, the preload is the percentage of basic dynamic load rating 310 340 18 9 3 820 850 24 14 5 340 370 18 10 3 850 880 24 15 5 370 400 19 10 3 880 910 24 15 5 Preload grade and preload(N) 400 430 20 11 4 910 940 24 15 5 Light preload (FC) 430 460 20 12 4 940 970 24 15 5 460 490 21 12 4 970 1000 25 16 5 490 520 21 12 4 (C). The basic dynamic load rating is reference to the dimension tables of each series. B26 Accuracy Standard Series MSA MSB MSR 0.02 C ● ● Medium preload (F0) 0.05 C ● ● ● Heavy preload (F1) 0.08 C ● ● ● Ultra heavy preload (F2) 0.13 C ● MSC SME SMR ● ● ● ● ● ● ● ● Linear Guideway General Catalog B27 12 Introduction of Each Series 12.1 Heavy Load Type, MSA Series C. Carriage Type Heavy Load Upper Retainer A. Construction Carriage MSA-A Type MSA-E Type MSA-S Type Installed from top side of carriage with the thread length longer than MSA-E type. This type offers the installation either from top or bottom side of carriage. Square type with smaller width and can be installed from top side of carriage. MSA-LE Type MSA-LS Type All dimensions are same as MSA-E except the length is longer, which makes it more rigid. All dimensions are same as MSA-S except the length is longer, which makes it more rigid. End Cap End Seal Rail Grease Nipple Ball 45 Lower Retainer Bottom Seal 45 B. Characteristics The trains of balls are designed to a contact angle of 45° which enables it to bear an equal load in radial, reversed radial and lateral directions. Therefore, it can be applied in any installation direction. Furthermore, MSA series can achieve a well balanced preload for increasing rigidity in four directions while keeping a low frictional resistance. This is especially suit to high precision and high rigidity required motion. The patent design of lubrication route makes the lubricant evenly distribute in each circulation loop. Therefore, the optimum lubrication can be achieved in any installation direction, and this promotes the performance in running Ultra Heavy Load accuracy, service life, and reliability. High Rigidity, Four-way Equal Load Self Alignment Capability The four trains of balls are allocated to a circular The self adjustment is performed spontaneously as contact angle at 45°, thus each train of balls can take the design of face-to-face (DF) circular arc groove. up an equal rated load in all four directions. Moreover, Therefore, the installation error could be compensated a sufficient preload can be achieved to increase rigidity, even under a preload, and which results in precise and and this makes it suitable for any kind of installation. smooth linear motion. Smooth Movement with Low Noise Interchangeability The simplified design of circulating system with For interchangeable type of linear guideway, the strengthened synthetic resin accessories makes the dimensional tolerances are strictly maintained movement smooth and quiet. within a reasonable range, and this has made the random matching of the same size of rails and MSA-LA Type All dimensions are same as MSA-A except the length is longer, which makes it more rigid. carriages possible. Therefore, the similar preload and accuracy can be obtained even under the random matching condition. As a result of this advantage, the linear guideway can be stocked as standard parts, the installation and maintenance become more convenient. Moreover, this is also beneficial for shortening the delivery time. B28 Heavy Load Type, MSA Series Linear Guideway General Catalog B29 D. Rail Type Subsidiary rail Counter bore (R type) Tapped Hole (T type) Reference side Reference side E2 E1 Master rail Fig12.1 (2) Interchangeable Type E. Description of Specification Code of Carriage (1) Non-Interchangeable Type MSA 25 A 2 SS F0 + R 1200 - 20 / 40 P II MSA 25 A SS FC N Series:MSA Size:15, 20, 25, 30, 35, 45, 55, 65 Series:MSA Size:15, 20, 25, 30, 35, 45, 55, 65 Carriage type:(1) Heavy load A : Flange type, mounting from top E : Flange type, mounting either from top or bottom S : Square type (2) Ultra heavy load LA : Flange type, mounting from top LE : Flange type, mounting either from top or bottom LS : Square type Number of carriages per rail:1, 2, 3 ... Dust protection option of carriage: No symbol, UU, SS, ZZ, DD, KK, LL, RR (see page 87) Preload:FC (Light preload) , F0 (Medium preload) , F1 (Heavy preload) (see page 29) Code of special carriage:No symbol, A, B ... Rail type:R (Counter-bore type), T (Tapped hole type) Rail length (mm) Rail hole pitch from start side (E1, see Fig.12.1) Rail hole pitch to the end side (E2, see Fig.12.1) Accuracy grade:N, H, P, SP, UP Code of special rail:No symbol, A, B ... Dust protection option of rail:No symbol, /CC (see page 87) Carriage type:(1) Heavy load A : Flange type, mounting from top E : Flange type, mounting either from top or bottom S : Square type (2) Ultra heavy load LA : Flange type, mounting from top LE : Flange type, mounting either from top or bottom LS : Square type Dust protection option of carriage:No symbol, UU, SS, ZZ, DD, KK, LL, RR (see page 87) Preload:FC (Light preload) (see page 29) Accuracy grade:N, H Code of special carriage:No symbol, A, B ... Code of Rail MSA 25 R 1200 - 20 / 40 N Series:MSA Size:15, 20, 25, 30, 35, 45, 55, 65 Rail type:R (Counter-bore type), T (Tapped hole type) Rail length (mm) Rail hole pitch from start side (E1, see Fig.12.1) Rail hole pitch to the end side (E2, see Fig.12.1) Accuracy grade:N, H Code of special rail:No symbol, A, B ... Dust protection option of rail:No symbol, /CC (see page 87) Number of rails per axis:No symbol , II, III, IV ... B30 Heavy Load Type, MSA Series Linear Guideway General Catalog B31 W B 4-Sxl Product Dimensions of MSA-A / MSA-LA MP T1 T MY H F. Accuracy Grade │ For details, see page 26 H2 G. Preload Grade │For details, see page 29 W2 W1 (G) H. The Shoulder Height and Corner Radius for Installation │ For details, see page 74 K 4- d 1 I. Dimensional Tolerance of Mounting Surface │For details, see page 76 L L1 C MR J. Rail Maximum Length and Standrad Specifications DN h H1 d E P Unit: mm E E P L0 Unit: mm External dimension Model No. Height Width Length W2 H2 B C S×l L1 T T1 N G K d1 Grease Nipple H W L MSA 15 A 24 47 56.3 16 4.2 38 30 M5×11 39.3 7 11 4.3 7 3.2 3.3 G-M4 Model No. MSA 15 MSA 20 MSA 25 MSA 30 MSA 35 MSA 45 MSA 55 MSA 65 MSA 20 A MSA 20 LA 30 63 72.9 88.8 21.5 5 53 40 M6×10 51.3 67.2 7 10 5 12 5.8 3.3 G-M6 Standard Pitch (P) 60 60 60 80 80 105 120 150 MSA 25 A MSA 25 LA 36 70 81.6 100.6 23.5 6.5 57 45 M8×16 59 78 11 16 6 12 5.8 3.3 G-M6 Standard (Estd.) 20 20 20 20 20 22.5 30 35 MSA 30 A MSA 30 LA 42 90 97 119.2 31 8 72 52 M10×18 71.4 93.6 11 18 7 12 6.5 3.3 G-M6 Minimum (Emin.) 5 6 7 8 8 11 13 14 MSA 35 A MSA 35 LA 48 100 111.2 136.6 33 9.5 82 62 M10×21 81 106.4 13 21 8 11.5 8.6 3.3 G-M6 Max (L0 max.) 2000 4000 4000 4000 4000 4000 4000 4000 MSA 45 A MSA 45 LA 60 120 137.7 169.5 37.5 10 100 80 M12×25 102.5 134.3 13 25 10 13.5 10.6 3.3 G-PT1/8 K. Tapped-hole Rail Dimensions Rail dimension Model No. Width Height Pitch MSA 15 A h S E E P L0 B32 Carriage dimension Heavy Load Type, MSA Series h(mm) W1 H1 P E std. 15 15 60 20 Basic load rating Dynamic C Static Co kN kN Static moment rating MP kN-m MY kN-m Weight MR Carriage Rail kN-m kg kg/m D×h×d 7.5×5.3×4.5 11.8 18.9 0.12 0.68 0.12 0.68 0.14 0.18 1.5 29.5 39.3 0.23 0.39 1.42 2.23 0.23 0.39 1.42 2.23 0.29 0.38 0.4 0.52 2.4 Single* Double* Single* Double* MSA 20 A MSA 20 LA 20 18 60 20 9.5×8.5×6 19.2 23.3 MSA 25 A MSA 25 LA 23 22 60 20 11×9×7 28.1 34.4 42.4 56.6 0.39 0.67 2.20 3.52 0.39 0.67 2.20 3.52 0.48 0.63 0.62 0.82 3.4 MSA 30 A MSA 30 LA 28 26 80 20 14×12×9 39.2 47.9 57.8 77.0 0.62 1.07 3.67 5.81 0.62 1.07 3.67 5.81 0.79 1.05 1.09 1.43 4.8 MSA 35 A MSA 35 LA 34 29 80 20 14×12×9 52.0 63.6 75.5 100.6 0.93 1.60 5.47 8.67 0.93 1.60 5.47 8.67 1.25 1.67 1.61 2.11 6.6 MSA 45 A MSA 45 LA 45 38 105 22.5 20×17×14 83.8 102.4 117.9 157.3 1.81 3.13 10.67 16.95 1.81 3.13 10.67 16.95 2.57 3.43 2.98 3.9 11.5 Rail Model S MSA 15 T M5 8 MSA 20 T M6 10 MSA 25 T M6 12 MSA 30 T M8 15 MSA 35 T M8 17 Note: Request for size 55 and 65 MSA-A / MSA-LA carriage, please refer to MSA-E / MSA-LE carriage type. MSA 45 T M12 24 Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. MSA 55 T M14 24 MSA 65 T M20 30 Linear Guideway General Catalog B33 S1 W B 4-Sxl Dimensions of MSA-S / MSA-LS MY MP W B 4-Sxl MR MP T T2 T1 T MY H H Bolt Size S2 H2 W2 Model No. (G) W1 D N h d E P S1 S2 MSA 15 M5 M4 MSA 20 M6 M5 MSA 25 M8 M6 MSA 30 M10 M8 MSA 35 M10 M8 MSA 45 M12 M10 MSA 55 M14 M12 MSA 65 M16 M14 H2 W2 (G) W1 4- d1 D L L1 C K MR N Specifications Specifications H1 L L1 C K 4- d1 h H1 d E P Unit: mm Unit: mm External dimension Model No. Height Width Length W2 Carriage dimension H2 B C S×l L1 T T1 T2 N G K d1 Grease Nipple H W L MSA 15 E 24 47 56.3 16 4.2 38 30 M5×7 39.3 7 11 7 4.3 7 3.2 3.3 G-M4 MSA 20 E MSA 20 LE 30 63 72.9 88.8 21.5 5 53 40 M6×10 51.3 67.2 7 10 10 5 12 5.8 3.3 MSA 25 E MSA 25 LE 36 70 81.6 100.6 23.5 6.5 57 45 M8×10 59 78 11 16 10 6 12 5.8 MSA 30 E MSA 30 LE 42 90 97 119.2 31 8 72 52 M10×10 71.4 93.6 11 18 10 7 12 MSA 35 E MSA 35 LE 48 100 111.2 136.6 33 9.5 82 62 M10×13 81 106.4 13 21 13 8 11.5 MSA 45 E MSA 45 LE 60 120 137.7 169.5 37.5 10 100 80 M12×15 102.5 134.3 13 25 15 MSA 55 E MSA 55 LE 70 140 161.5 199.5 43.5 13 116 95 M14×17 119.5 157.5 19 32 MSA 65 E MSA 65 LE 90 170 199 253 53.5 15 142 110 M16×23 149 203 21.5 37 Rail dimension Model No. Width Height Pitch MSA 15 E B34 Product Product Dimensions of MSA-E / MSA-LE W1 H1 P E std. 15 15 60 20 Basic load rating D×h×d 7.5×5.3×4.5 Dynamic C Static Co kN kN 11.8 18.9 Carriage dimension H2 B C S×l L1 T N G K d1 Grease Nipple H W L MSA 15 S 28 34 56.3 9.5 4.2 26 26 M4×5 39.3 7.2 8.3 7 3.2 3.3 G-M4 G-M6 MSA 20 S MSA 20 LS 30 44 72.9 88.8 12 5 32 36 50 M5×6 51.3 67.2 8 5 12 5.8 3.3 G-M6 3.3 G-M6 MSA 25 S MSA 25 LS 40 48 81.6 100.6 12.5 6.5 35 35 50 M6×8 59 78 10 10 12 5.8 3.3 G-M6 6.5 3.3 G-M6 MSA 30 S MSA 30 LS 45 60 97 119.2 16 8 40 40 60 M8×10 71.4 93.6 11.7 10 12 6.5 3.3 G-M6 8.6 3.3 G-M6 MSA 35 S MSA 35 LS 55 70 111.2 136.6 18 9.5 50 50 72 M8×12 81 106.4 12.7 15 11.5 8.6 3.3 G-M6 10 13.5 10.6 3.3 G-PT 1/8 MSA 45 S MSA 45 LS 70 86 137.7 169.5 20.5 10 60 60 80 M10×17 102.5 134.3 16 20 13.5 10.6 3.3 G-PT 1/8 17 11 13.5 8.6 3.3 G-PT 1/8 MSA 55 S MSA 55 LS 80 100 161.5 199.5 23.5 13 75 75 95 M12×18 119.5 157.5 18 21 13.5 8.6 3.3 G-PT 1/8 23 19 13.5 8.6 3.3 G-PT 1/8 MSA 65 S MSA 65 LS 90 126 199 253 31.5 15 76 70 120 M16×20 149 203 23 19 13.5 8.6 3.3 G-PT 1/8 Static moment rating MP kN-m MY kN-m Single* Double* Single* Double* 0.12 External dimension Model No. Height Width Length W2 0.68 0.12 0.68 Weight MR Carriage Rail kN-m kg kg/m 0.14 0.18 Rail dimension Model No. Width Height Pitch W1 H1 P E std. 15 15 60 20 Basic load rating Dynamic C Static Co kN kN Static moment rating MP kN-m MY kN-m Weight MR Carriage Rail kN-m kg kg/m D×h×d 7.5×5.3×4.5 11.8 18.9 0.12 0.68 0.12 0.68 0.14 0.18 1.5 29.5 39.3 0.23 0.39 1.42 2.23 0.23 0.39 1.42 2.23 0.29 0.38 0.3 0.39 2.4 1.5 MSA 15 S 20 18 60 20 9.5×8.5×6 19.2 23.3 Single* Double* Single* Double* MSA 20 E MSA 20 LE 20 18 60 20 9.5×8.5×6 19.2 23.3 29.5 39.3 0.23 0.39 1.42 2.23 0.23 0.39 1.42 2.23 0.29 0.38 0.4 0.52 2.4 MSA 20 S MSA 20 LS MSA 25 E MSA 25 LE 23 22 60 20 11×9×7 28.1 34.4 42.4 56.6 0.39 0.67 2.20 3.52 0.39 0.67 2.20 3.52 0.48 0.63 0.62 0.82 3.4 MSA 25 S MSA 25 LS 23 22 60 20 11×9×7 28.1 34.4 42.4 56.6 0.39 0.67 2.20 3.52 0.39 0.67 2.20 3.52 0.48 0.63 0.52 0.68 3.4 MSA 30 E MSA 30 LE 28 26 80 20 14×12×9 39.2 47.9 57.8 77.0 0.62 1.07 3.67 5.81 0.62 1.07 3.67 5.81 0.79 1.05 1.09 1.43 4.8 MSA 30 S MSA 30 LS 28 26 80 20 14×12×9 39.2 47.9 57.8 77.0 0.62 1.07 3.67 5.81 0.62 1.07 3.67 5.81 0.79 1.05 0.86 1.12 4.8 MSA 35 E MSA 35 LE 34 29 80 20 14×12×9 52.0 63.6 75.5 100.6 0.93 1.60 5.47 8.67 0.93 1.60 5.47 8.67 1.25 1.67 1.61 2.11 6.6 MSA 35 S MSA 35 LS 34 29 80 20 14×12×9 52.0 63.6 75.5 100.6 0.93 1.60 5.47 8.67 0.93 1.60 5.47 8.67 1.25 1.67 1.45 1.9 6.6 MSA 45 E MSA 45 LE 45 38 105 22.5 20×17×14 83.8 102.4 117.9 157.3 1.81 3.13 10.67 16.95 1.81 3.13 10.67 16.95 2.57 3.43 2.98 3.9 11.5 MSA 45 S MSA 45 LS 45 38 105 22.5 20×17×14 83.8 102.4 117.9 157.3 1.81 3.13 10.67 16.95 1.81 3.13 10.67 16.95 2.57 3.43 2.83 3.7 11.5 MSA 55 E MSA 55 LE 53 44 120 30 23×20×16 123.6 151.1 169.8 226.4 3.13 5.40 17.57 28.11 3.13 5.40 17.57 28.11 4.50 6.00 4.17 5.49 15.5 MSA 55 S MSA 55 LS 53 44 120 30 23×20×16 123.6 151.1 169.8 226.4 3.13 5.40 17.57 28.11 3.13 5.40 17.57 28.11 4.50 6.00 4.12 4.91 15.5 MSA 65 E MSA 65 LE 63 53 150 35 26×22×18 198.8 253.5 265.3 375.9 6.11 11.84 33.71 57.32 6.11 11.84 33.71 57.32 8.36 11.84 8.73 11.89 21.9 MSA 65 S MSA 65 LS 63 53 150 35 26×22×18 198.8 253.5 265.3 375.9 6.11 11.84 33.71 57.32 6.11 11.84 33.71 57.32 8.36 11.84 6.43 8.76 21.9 Dimensions of MSA Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. Linear Guideway General Catalog B35 12.2 Compact Type, MSB Series C. Carriage Type Upper Retainer A. Construction Medium Load Carriage End Cap MSB-TE Type MSB-TS Type This type offers the installation either from top or bottom side of carriage. Square type with smaller width and can be installed from top side of carriage. End Seal Rail Grease Nipple Ball 45 Lower Retainer Bottom Seal 45 B. Characteristics The trains of balls are designed to a contact angle of 45° which enables it to bear an equal load in radial, reversed radial and lateral directions. Therefore, it can be applied in any installation direction. Furthermore, MSB series can achieve a well balanced preload for increasing rigidity in four directions while keeping a low frictional resistance. This is especially suit to high precision and high rigidity required motion. The patent design of lubrication route makes the lubricant evenly distribute in each circulation loop. Therefore, the optimum lubrication can be achieved in any installation direction, and this promotes the performance in running accuracy, service life, and reliability. Compact, Four-way Equal Load Self Alignment Capability Compact design of the carriage with the four trains of The self adjustment is performed spontaneously as balls are allocated to a circular contact angle at 45°, the design of face-to-face (DF) circular arc groove. thus each train of balls can take up an equal rated load Therefore, the installation error could be compensated in all four directions. Moreover, a sufficient preload even under a preload, and which results in precise and can be achieved to increase rigidity, and this makes it smooth linear motion. Heavy Load MSB-E Type MSB-S Type All dimensions are same as MSB-TE except the length is longer, which makes it more rigid. All dimensions are same as MSB-TS except the length is longer, which makes it more rigid. suitable for any kind of installation. Smooth Movement with Low Noise Interchangeability The simplified design of circulating system with For interchangeable type of linear guideway, the strengthened synthetic resin accessories makes the dimensional tolerances are strictly maintained movement smooth and quiet. within a reasonable range, and this has made the random matching of the same size of rails and carriages possible. Therefore, the similar preload and accuracy can be obtained even under the random matching condition. As a result of this advantage, the linear guideway can be stocked as standard parts, the installation and maintenance become more convenient. Moreover, this is also beneficial for B36 Compact Type, MSB Series shortening the delivery time. Linear Guideway General Catalog B37 D. Rail type Subsidiary rail Counter bore (R, U type) Tapped Hole (T type) Reference side Reference side E2 E1 Master rail Fig12.2 E. Description of Specification (1) Non-Interchangeable Type (2) Interchangeable Type MSB 25 E 2 SS F0 + R 1200 - 20 / 40 P II MSB 25 E SS FC N Code of Carriage Series:MSB Series:MSB Size:15, 20, 25, 30, 35 Size:15, 20, 25, 30, 35 Carriage type:(1) Medium load TE : Flange type, mounting either from top or bottom TS : Square type Carriage type:(1) Medium load TE : Flange type, mounting either from top or bottom TS : Square type (2) Ultra heavy load E : Flange type, mounting either from top or bottom S : Square type Dust protection option of carriage: No symbol, UU, SS, ZZ, DD, KK, LL, RR (see page 87) Preload:FC (Light preload) (see page 29) Number of carriages per rail:1, 2, 3 ... Accuracy grade:N, H Dust protection option of carriage: No symbol, UU, SS, ZZ, DD, KK, LL, RR (see page 87) Code of special carriage: No symbol, A, B ... Preload: FC (Light preload) , F0 (Medium preload) , F1 (Heavy preload) (see page 29) Code of Rail MSB 25 R 1200 - 20 / 40 N Code of special carriage: No symbol, A, B ... Series:MSB Rail type:R ,U(1) (Counter-bore type), T (Tapped hole type) Size:15, 20, 25, 30, 35 Rail length (mm) Rail type:R ,U(1) (Counter-bore type), T (Tapped hole type) Rail hole pitch from start side (E1, see Fig.12.2) Rail length (mm) Rail hole pitch to the end side (E2, see Fig.12.2) Rail hole pitch from start side (E1, see Fig.12.2) Accuracy grade:N, H, P, SP, UP Rail hole pitch to the end side (E2, see Fig.12.2) Code of special rail:No symbol, A, B ... Accuracy grade:N, H Dust protection option of rail:No symbol, /CC (see page 87) Code of special rail:No symbol, A, B ... Number of rails per axis:No symbol , II, III, IV ... Dust protection option of rail:No symbol, /CC (see page 87) (1) Notr :U type rail is only applicable for MSB15 with M4 mounting hole. B38 (2) Ultra heavy load E : Flange type, mounting either from top or bottom S : Square type Compact Type, MSB Series Notr(1):U type rail is only applicable for MSB15 with M4 mounting hole. Linear Guideway General Catalog B39 Product Dimensions of MSB-TE / MSB-E MP W S1 B MY T1 T F. Accuracy Grade │For details, see page 26 H S2 H2 G. Preload Grade │For details, see page 29 W1 W2 MR H. The Shoulder Height and Corner Radius for Installation │ For details, see page 75 MSB-E (G) 4-Ød1 J. Rail Maximum Length and Standrad ØD H1 (G) L C Bolt Size Model No. K L1 L1 2-Sxl N N h Ød E S1 S2 MSB 15 M5 M4 MSB 20 M6 M5 MSB 25 M8 M6 MSB 30 M10 M8 MSB 35 M10 M8 Specifications I. Dimensional Tolerance of Mounting Surface │For details, see page 77 K MSB-TE 4-Sxl L P Unit: mm E External dimension Model No. Height Width Length W2 E P L0 Unit: mm Carriage dimension H2 B C S ×l L1 T T1 N G K d1 Grease Nipple 18.5 4.5 41 26 M5×7 23.5 40.5 5 7 5.5 5.5 5.1 3.3 G-M4 48 67 19.5 6 49 32 M6×9 29 48 5 9 5.5 12 5.9 3.3 G-M6 H W L MSB 15 TE MSB 15 E 24 52 40 57 MSB 20 TE MSB 20 E 28 59 Model No. MSB 15 MSB 20 MSB 25 MSB 30 MSB 35 Standard Pitch (P) 60 60 60 80 80 Standard (Estd.) 20 20 20 20 20 MSB 25 TE MSB 25 E 33 73 60.2 82 25 7 60 35 M8×10 38.7 60.5 7 10 6 12 6.3 3.3 G-M6 Minimum (Emin.) 5 6 7 7 8 MSB 30 TE MSB 30 E 42 90 68 96.7 31 9.5 72 40 M10×10 43.3 72 7 10 8 12 6.3 3.3 G-M6 Max (L0 max.) 2000 3000 4000 4000 4000 MSB 35 TE MSB 35 E MSB 35 LE 48 100 78 112 137.5 33 9.5 82 50 72 M10×13 46 80 105.5 9 13 8.5 12 9.8 3.3 G-M6 K. Tapped-hole Rail Dimensions Rail dimension Model No. Width Height Pitch Basic load rating Dynamic Static Co C kN kN W1 H1 P E std. MSB 15 TE MSB 15 E 15 12.5 60 20 6×4.5×3.5 (7.5×5.3×4.5) 6.7 10.0 MSB 20 TE MSB 20 E 20 15 60 20 9.5×8.5×6 MSB 25 TE MSB 25 E 23 18 60 20 MSB 30 TE MSB 30 E 28 23 80 MSB 35 TE MSB 35 E MSB 35 LE 34 27.5 80 D×h×d Static moment rating MP kN-m MY kN-m Weight MR Carriage Rail kN-m kg kg/m Double* Single* Double* 0.04 0.10 0.26 0.61 0.04 0.10 0.26 0.61 0.07 0.13 0.12 0.21 1.2 14.2 23.6 0.07 0.18 0.44 0.97 0.07 0.18 0.44 0.97 0.14 0.24 0.20 0.34 2 15.6 22.3 22.1 36.9 0.13 0.35 0.91 1.87 0.13 0.35 0.91 1.87 0.26 0.43 0.39 0.60 3 11×9×7 23.1 32.9 31.8 53.1 0.23 0.60 1.39 3.15 0.23 0.60 1.39 3.15 0.45 0.74 0.65 1.08 4.4 14×12×9 35.7 52.0 63.6 44.0 75.5 100.6 0.34 0.93 1.60 2.81 5.47 8.67 0.34 0.93 1.60 2.81 5.47 8.67 0.75 1.28 1.67 0.91 1.61 1.80 Single* 9.6 16.9 9.7 13.9 11×9×7 20 20 h S E E P L0 Rail Model S h(mm) MSB 15 T M5 7 MSB 20 T M6 9 MSB 25 T M6 10 MSB 30 T M8 14 MSB 35 T M8 16 6.2 6.6 Note: Rail mounting holes for M3 (6x4.5x3.5) and M4 (7.5x5.3x4.5) are available for MSB15 rail. The codes of rail type are MSB15R for M3 mounting holes, and MSB15U for M4 mounting holes. Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. B40 Compact Type, MSB Series Linear Guideway General Catalog B41 Product 12.3 Full Roller Type, MSR Series Dimensions of MSB-TS / MSB-S MP Carriage A. Construction W B End Cap End Seal MY T Grease Nipple H H2 W2 MR W1 Inner Seal MSB-S (G) L L1 C Specifications K 4-Ød1 ØD MSB-TS 4-Sxl K N B. Characteristics N The full roller type linear guideway, MSR series, equip with rollers instead of the ball, and therefore the MSR series can provide higher rigidity and loading than the normal type with the same size. Especially suit for the requests of high Ød accuracy, heavy load and high rigidity. P Unit: mm External dimension Model No. Height Width Length W2 W L 9.5 Carriage dimension S×l L1 T N G K d1 Grease Nipple 26 26 M4×6 23.5 40.5 6 5.5 5.5 5.1 3.3 G-M4 H2 B C 4.5 MSB 15 TS MSB 15 S 24 34 40 57 MSB 20 TS MSB 20 S 28 42 48 67 11 6 32 32 M5×7 29 48 6 5.5 12 5.9 3.3 G-M6 MSB 25 TS MSB 25 S 33 48 60.2 82 12.5 7 35 35 M6×9 38.7 60.5 8 6 12 6.3 3.3 G-M6 60 68 96.7 40 40 M8×12 43.3 72 8 70 78 112 137.5 50 50 72 M8×12 46 80 12.5 105.5 MSB 30 TS MSB 30 S MSB 35 TS MSB 35 S MSB 35 LS 42 48 16 9.5 18 9.5 Rail dimension Model No. Width Height Pitch Basic load rating Dynamic Static Co C kN kN W1 H1 P E std. D×h×d MSB 15 TS MSB 15 S 15 12.5 60 20 6×4.5×3.5 (7.5×5.3×4.5) 6.7 10.0 MSB 20 TS MSB 20 S 20 15 60 20 9.5×8.5×6 MSB 25 TS MSB 25 S 23 18 60 20 11×9×7 MSB 30 TS MSB 30 S 28 23 80 20 MSB 35 TS MSB 35 S MSB 35 LS 34 27.5 80 20 8 12 6.3 3.3 The Optimization Design of Four Directional Load MSR linear guideway through rollers have a line Through the structure stress analysis of finite element contact with carriage and rail. Relative to the general method, SMR series have four trains of rollers are type linear guideway through balls have a point designed to a contact angle of 45° and the section design contact; the MSR type linear guideway can offer lower for high rigidity. Except for bearing heavier loads in radial, elastic deformation while bearing the same load. Base reversed radial and lateral directions, a sufficient preload on the rollers have the same outer diameter with balls, can be achieved to increase rigidity, and this makes it the roller can bear the heavier load. The excellent suitable for any kind of installation. characteristics of high rigidity and ultra heavy load G-M6 can suitable for the high accuracy application that 8.5 11.5 9.8 3.3 Static moment rating MP kN-m Ultra Heavy Load MY kN-m heavy load is processed even more. G-M6 Weight MR Carriage Rail kN-m kg kg/m Single* Double* Single* Double* 9.6 16.9 0.04 0.10 0.26 0.61 0.04 0.10 0.26 0.61 0.07 0.13 0.09 0.16 1.2 9.7 13.9 14.2 23.6 0.07 0.18 0.44 0.97 0.07 0.18 0.44 0.97 0.14 0.24 0.16 0.26 2 15.6 22.3 22.1 36.9 0.13 0.35 0.91 1.87 0.13 0.35 0.91 1.87 0.26 0.43 0.29 0.45 3 11×9×7 23.1 32.9 31.8 53.1 0.23 0.60 1.39 3.15 0.23 0.60 1.39 3.15 0.45 0.74 0.52 0.82 4.4 14×12×9 35.7 52.0 63.6 44.0 75.5 100.6 0.34 0.93 1.60 2.81 5.47 8.67 0.34 0.93 1.60 2.81 5.47 8.67 0.75 1.28 1.67 0.81 1.13 1.49 6.2 Ultra High Rigidity Test data of rigidity 20 Test samples:Ball type MSA30L with preload F1 MSA30L MSR30L SMR30L Full roller type MSR30L with preload F1 Note: Rail mounting holes for M3 (6x4.5x3.5) and M4 (7.5x5.3x4.5) are available for MSB15 rail. The codes of rail type are MSB15R for M3 mounting holes, and MSB15U for M4 mounting holes. Roller chain type SMR30L with preload F1 Deformation (μm) E H 45° Rail 2-Sxl h H1 45° Roller Bottom Seal (G) L L1 15 10 5 Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. 0 0 500 1000 1500 2000 Radial load(kg) B42 Dimensions of MSB Linear Guideway General Catalog B43 C. Carriage Type E. Description of Specification Heavy Load MSR 25 E 2 SS F0 MSR-E Type + R 1200 - 20 / 40 P II MSR-S Type Series:MSR Size:25, 30, 35, 45, 55, 65 Carriage type:(1) Heavy load E : Flange type, mounting either from top or bottom S : Square type (2) Ultra heavy load LE : Flange type, mounting either from top or bottom LS : Square type This type offers the installation either from top or bottom side of carriage. Square type with smaller width and can be installed from top side of carriage. Number of carriages per rail:1, 2, 3 ... Dust protection option of carriage: No symbol, UU, SS, ZZ, DD, KK (see page 87) Ultra Heavy Load MSR-LE Type MSR-LS Type Preload: F0 (Medium preload), F1 (Heavy preload), F2 (Ultra Heavy Preload) (see page 29) Code of special carriage:No symbol, A, B ... Rail type:R (Counter bore type), T (Tapped hole type) Rail length (mm) Rail hole pitch from start side (E1 see Fig12.3) Rail hole pitch to the end side (E2 see Fig12.3) Accuracy grade:H, P, SP, UP Code of special rail:No symbol, A, B ... Dust protection option of rail:No symbol, /CC, /MC ... (see page 87) All dimensions are same as MSR-E except the length is longer, which makes it more rigid. All dimensions are same as MSR-S except the Number of rails per axis:No symbol, II, III, IV ... length is longer, which makes it more rigid. D. Rail Type Counter bore (R type) Tapped Hole (T type) Subsidiary rail Reference side Reference side E1 E2 Master rail Fig12.3 B44 Full Roller Type, MSR Series Linear Guideway General Catalog B45 Product Dimensions of MSR-E / MSR-LE MY F. Accuracy Grade │For details, see page 26 MR G. Preload Grade │For details, see page 29 MP 1 C2 C 6-S H. The Shoulder Height and Corner Radius for Installation │ For details, see page 76 (G) L L1 K H1 J. Rail Maximum Length and Standrad W B 4-G1 N T1 h Model No. T2 T T3 H H2 Ød E W2 P W1 S2 S1 S2 MSR 25 M8 M6 MSR 30 M10 M8 MSR 35 M10 M8 MSR 45 M12 M10 MSR 55 M14 M12 MSR 65 M16 M14 Specifications ØD I. Dimensional Tolerance of Mounting Surface │For details, see page 77 Bolt Size S1 Uni:t mm E External dimension Model No. Height Width Length W2 H 2 E P L0 Unit: mm H W L MSR 25 E MSR 25 LE 36 70 97.5 115.5 23.5 B C C2 S L1 T 4.8 57 45 40 M8 65.5 83.5 T1 T2 T3 N G K e1 d1 Grease Nipple 9.5 20.2 10 5.8 6 12 6.6 6.5 M6 G-M6 Model No. MSR 25 MSR 30 MSR 35 MSR 45 MSR 55 MSR 65 MSR 30 E MSR 30 LE 42 90 112.1 136 31 6 72 52 44 M10 75.6 99.5 10 21.6 13 6.7 7 12 8 7 M6 G-M6 Standard Pitch (P) 30 40 40 52.5 60 75 MSR 35 E MSR 35 LE 48 100 125.3 154.4 33 6.5 82 62 52 M10 82.3 111.4 12 27.5 15 9.5 8 12 8 7 M6 G-M6 Standard (Estd.) 20 20 20 22.5 30 35 60 120 8.1 100 80 60 M12 13.5 10.05 10 M6 G-PT 1/8 8 8 11 13 14 106.5 14.5 35.5 15 12.5 142 10 7 154.2 189.7 37.5 Minimum (Emin.) MSR 45 E MSR 45 LE 140 10 116 95 70 M14 13.5 12 7.95 M6 G-PT 1/8 4000 4000 4000 129.5 17.5 179.5 11 Max (L0 max.) 4000 185.4 235.4 43.5 4000 MSR 55 E MSR 55 LE 70 4000 MSR 65 LE 90 170 302 53.5 12 142 110 82 M16 16.5 13.5 15 15 M6 G-PT 1/8 K. Tapped-hole Rail Dimensions Rail dimension Model No. Width Height Pitch h S E E P L0 B46 Carriage dimension Full Roller Type, MSR Series Rail Model S h(mm) MSR 25 T M6 12 MSR 30 T M8 15 MSR 35 T M8 17 MSR 45 T M12 24 MSR 55 T M14 24 MSR 65 T M20 30 230 19.5 41 18 15.5 56 20 Basic load rating Static moment rating MP kN-m MY kN-m Weight W1 H1 P E std. MSR 25 E MSR 25 LE 23 23.5 30 20 11×9×7 29.6 36.3 63.8 82.9 0.65 1.08 3.82 5.94 0.65 1.08 3.82 5.94 0.73 0.95 0.75 0.95 3.5 MSR 30 E MSR 30 LE 28 27.5 40 20 14×12×9 42.8 54.0 91.9 124.0 1.09 1.96 6.38 10.60 1.09 1.96 6.38 10.60 1.27 1.75 1.4 1.72 5 MSR 35 E MSR 35 LE 34 30.5 40 20 14×15×9 57.9 73.9 123.5 169.0 1.59 2.94 9.56 16.18 1.59 2.94 9.56 16.18 2.09 2.85 1.95 2.45 7 MSR 45 E MSR 45 LE 45 37 52.5 22.5 20×17×14 92.8 117.2 193.8 261.6 3.28 5.90 18.76 31.32 3.28 5.90 18.76 31.32 4.40 5.94 3.9 4.5 11.2 MSR 55 E MSR 55 LE 53 43 60 30 23×19.5×16 132.8 172.5 270.0 378.0 5.49 10.60 31.18 55.58 5.49 10.60 31.18 55.58 7.33 10.28 6 7.9 15.6 MSR 65 LE 63 52 75 35 26×22×18 277.0 624.0 22.50 117.87 22.50 117.87 20.02 17.6 22.4 D×h×d Dynamic C Static Co kN kN 26 Single* Double* Single* Double* MR Carriage kN-m kg Rail kg/m Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. Linear Guideway General Catalog B47 Product 12.4 Miniature Type, MSC Stainless Steel Series Dimensions of MSR-S / MSR-LS A. Construction MY MP MR Carriage e1 6-Sxl End Cap C End Seal S K Specifications ØD l T H 4-G1 N h H1 H2 W2 Rail L L1 (G) W B Ball Ød E W1 Retainer 45° P Bottom Seal Unit: mm Rail dimension Model No. Height Width Length 45° External dimension W2 H2 B C S l L1 T N G K e1 G1 Grease Nipple 97.5 115.5 12.5 4.8 35 35 50 M6 10.5 65.5 83.5 9.5 10 12 6.6 6.5 M6 G-M6 60 112.1 136 16 6 40 40 60 M8 12 75.6 99.5 10 10 12 8 7 M6 G-M6 18 6.5 50 50 72 M8 14 82.3 111.4 12 15 H W L MSR 25 S MSR 25 LS 40 48 MSR 30 S MSR 30 LS 45 55 70 125.3 154.4 MSR 45 S MSR 45 LS 70 86 154.2 189.7 20.5 8.1 60 60 80 M10 19 106.5 142 17 20 13.5 10.05 MSR 55 S MSR 55 LS 80 100 185.4 235.4 23.5 10 75 75 95 M12 19 129.5 179.5 18 21 13.5 MSR 65 LS 90 126 302 31.5 12 76 120 M16 20 230 19.5 16.5 13.5 Model No. Width Height Pitch MSR 25 S MSR 25 LS W1 H1 P E std. 23 23.5 30 20 MSC st ows with Gothic-arch groove and designed to contact angle of 45° which enables it to bear an equal load in radial, reversed radial and lateral directions. Furthermore, ultra compact and low friction resistance design is MSR 35 S MSR 35 LS Rail dimension B. Characteristics 12 8 suit to compact equipment. The lubrication route makes the lubricant evenly distribute in each circulation loop. 7 M6 G-M6 10 M6 G-PT 1/8 12 7.95 M6 G-PT 1/8 15 15 M6 G-PT 1/8 Therefore,the optimum lubrication can be achieved in any installation direction, and this promotes the performance Basic load rating Static moment rating MP kN-m MY kN-m in running accuracy, service life, and reliability. Weight Dynamic C kN Static Co kN 11×9×7 29.6 36.3 63.8 82.9 0.65 1.08 3.82 5.94 0.65 1.08 3.82 5.94 0.73 0.95 0.65 0.85 3.5 91.9 124.0 1.09 1.96 6.38 10.60 1.09 1.96 6.38 10.60 1.27 1.72 1 1.22 5 D×h×d Single* Double* Single* Double* MR Carriage Rail kN-m kg kg/m MSR 30 S MSR 30 LS 28 27.5 40 20 14×12×9 42.8 54.0 MSR 35 S MSR 35 LS 34 30.5 40 20 14×15×9 57.9 73.9 123.5 169.0 1.59 2.94 9.56 16.18 1.59 2.94 9.56 16.18 2.09 2.85 1.65 2.15 7 MSR 45 S MSR 45 LS 45 37 52.5 22.5 20×17×14 92.8 117.2 193.8 261.6 3.28 5.90 18.76 31.32 3.28 5.90 18.76 31.32 4.40 5.94 3.2 4.1 11.2 270.0 378.0 5.49 10.60 31.18 55.58 5.49 10.60 31.18 55.58 7.33 10.26 5.1 7 15.6 624.0 22.50 117.87 22.50 117.87 20.02 13.3 22.4 MSR 55 S MSR 55 LS 53 43 60 30 23×19.5×16 132.8 172.5 MSR 65 LS 63 52 75 35 26×22×18 277.0 Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. Four-way Equal Load Smooth Movement with Low Noise The two trains of balls are allocated to a Gothic-arch The simplified design of circulating system with groove contact angle at 45°, thus each train of balls can strengthened synthetic resin accessories makes the takeup an equal rated load in all four directions. movement smooth and quiet. Ultra Compact Interchangeability The ultra compact design is suit to the compact For interchangeable type of linear guideway, the application with limited in space. dimensional tolerances are strictly maintained within a reasonable range, and this has made the Ball Retainer Design with ball retainer can prevent ball form dropping. random matching of the same size of rails and carriages possible. Therefore, the similar preload and accuracy can be obtained even under the random matching condition. As a result of this advantage, the linear guideway can be stocked as standard parts, the installation and maintenance become more convenient. Moreover, this is also beneficial for shortening the delivery time. B48 Dimensions of MSR Linear Guideway General Catalog B49 C. Description of Specification (1) Non-interchangeable Type (2) Interchangeable Type Code of Carriage MSC 7 M 2 LL F0 + R 600 -7.5 /7.5 P M II MSC Series:MSC Series:MSC Size:7, 9, 12, 15 Size:7, 9, 12, 15 Carriage type:M: Standard type (Stainless) LM: Heavy load type (Stainless) Carriage type:M: Standard type (Stainless) LM: Heavy load type (Stainless) Number of carriages per rail:1, 2, 3 ... Dust protection option of carriage:LL, RR (see page 87) Dust protection option of carriage:LL, RR (see page 87) Preload:FC (Light preload) (see page 29) Preload:FC (Light preload), F0 (Medium preload) (see page 29) Accuracy grade:N, H Code of special carriage:No symbol, A, B ... Code of special carriage:No symbol, A, B ... 7 M LL FC N Rail type:R (Counter bore type) Rail length (mm) Rail hole pitch from start side (E1, see Fig.12.4) Rail hole pitch to the end side (E2, see Fig.12.4) Accuracy grade:N, H, P Stainless steel Code of Rail Code of special rail:No symbol, A, B ... MSC Number of rails per axis:No symbol , II, III, IV ... 7 R 600 -7.5 /7.5 N M Series:MSC Size:7, 9, 12, 15 Rail type:R (Counter bore type) Rail length (mm) Subsidiary rail Rail hole pitch from start side (E1, see Fig.12.4) Rail hole pitch to the end side (E2, see Fig.12.4) Accuracy grade:N, H Reference side Reference side Stainless steel E2 E1 Code of special rail:No symbol, A, B ... Master rail Fig 12.4 B50 Miniature Type, MSC Stainless Steel Series Linear Guideway General Catalog B51 Product Dimensions of MSC-M / MSC-LM W 4-Sx l B G F. Accuracy Grade │For details, see page 28 MP MY MR T G. Preload Grade │For details, see page 29 H H2 H. The Shoulder Height and Corner Radius for Installation │ For details, see page 76 W2 Specifications I. Dimensional Tolerance of Mounting Surface │For details, see page 78 D h J. Rail Maximum Length and Standrad L L1 C W1 H1 d E P Unit: mm External dimension E E P Model No. Height H Width W Length L W2 H2 B C S×l L1 T G MSC 7 M MSC 7 LM 8 17 23.6 33.1 5 1.5 12 8 13 M2×2.5 18.4 27.9 3.5 Ø0.8 L0 Unit: mm Carriage dimension Model No. MSC 7 MSC 9 MSC 12 MSC 15 MSC 9 M MSC 9 LM 10 20 31.1 41.3 5.5 2.2 15 10 16 M3×3 25.8 36 4.5 Ø1 Standard Pitch (P) 15 20 25 40 MSC 12 M MSC 12 LM 13 27 34.6 47.6 7.5 3 20 15 20 M3×3.6 28 41 6 Ø1.5 Standard (Estd.) 5 7.5 10 15 16 32 43.5 60.5 8.5 4 25 20 25 M3×4.2 36.1 53.1 7 G-M3 Max (L0 max.) MSC 15 M MSC 15 LM 600 1000 1000 1000 Rail dimension Model No. Width Height Pitch W1 H1 P Basic load rating E std. D×h×d Dynamic C Static Co kN kN Static moment rating MP N-m MY N-m Single* Double* Single* Double* Weight MR N-m Carriage Rail g kg/m MSC 7 M MSC 7 LM 7 0 -0.05 4.7 15 5 4.2×2.3×2.4 0.94 1.36 1.28 2.24 2.6 7.4 15.33 37.92 2.6 7.4 15.33 37.92 4.7 8.3 13 18 0.22 MSC 9 M MSC 9 LM 9 0 -0.05 5.5 20 7.5 6×3.3×3.5 1.71 2.52 2.24 3.92 6.1 17.4 33.46 84.63 6.1 17.4 33.46 84.63 10.8 18.8 29 39 0.33 MSC 12 M 12 MSC 12 LM 0 -0.05 7.5 25 10 6×4.5×3.5 2.62 3.77 3.52 5.72 11.4 28.3 63.96 141.52 11.4 28.3 63.96 141.52 22.2 36.0 40 60 0.63 MSC 15 M 15 MSC 15 LM 0 -0.05 9.5 40 15 6×4.5×3.5 4.52 6.47 5.70 9.26 24.7 61.0 132.17 295.87 24.7 61.0 132.17 295.87 44.4 72.2 71 100 1.02 Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. B52 Miniature Type, MSC Stainless Steel Series Linear Guideway General Catalog B53 12.5 Ball Chain Type, SME Series A. Construction C. Carriage Type Heavy Load Carriage End Cap SME-EA Type SME-EB Type This type offers the installation either from top or bottom side of carriage. All dimensions are same as SME-EA except the mounting hole dimensions of carriage are different and the height is lower, which do not change the basic loading rating. SME-SA Type SME-SB / SME-SV Type Square type with smaller width and can be installed from top side of carriage. All dimensions are same as SME-SA except the mounting hole dimensions of carriage are different and the height is lower, which do not change the basic loading rating. End Seal Grease Nipple Inner Seal Ball Chain Ball 45° Bottom Seal Rail 45° B. Characteristics The ball chain type linear guideway, SME series, equip with the patent of ball chain design can make the movement smooth and stability, especially suit for the requests of high speed, high accuracy. The Optimization Design of Four Directional Load Self Alignment Capability Through the structure stress analysis, SME series have The self adjustment is performed spontaneously as the four trains of balls are designed to a circular contact design of face-face (DF) circular arc groove. Therefore, angle of 45° and the section design for high rigidity. the installation error could be compensated even Except for bearing heavier loads in radial, reversed under a preload, and which results in precise and radial and lateral directions, a sufficient preload can be smooth linear motion. achieved to increase rigidity, and this makes it suitable for any kind of installation. Ball Chain Design, Smooth Movement Low Noise, Good Lubricant Effect The concise and smooth design of circulating system The ball chain design avoids interference between with strengthened synthetic resin accessories and balls, lowers the operating noise, and can keep the cooperating with the ball chain, these can avoid lubricant between the balls and ball chain effectively. interference between balls and make the balls more Moreover, improve the movement smooth and stability during passing in and out the load district. service life of the whole, can meet high accuracy, high Besides, the ball chain can keep the ball move in a line reliability and smooth and stability. and improve the movement most smooth substantially. Kgf 1.6 75 Ball chain type, SME series Standard type, MSB series 0.8 0.4 0 SME30 MSB30 65 60 55 50 9 dBA 45 40 100 200 Rolling resistance test B54 70 Noise Level (dBA) 1.2 Ball Chain Type, SME Series 300 400 mm 0153045607590105120135 Speed (m/min) Noise level comparison test Linear Guideway General Catalog B55 E. Description of Specification (1) Non-interchangeable Type Ultra Heavy Load SME-LEA Type SME-LEB Type SME 25 EA 2 SS F0 +R 1000 -20 /20 P II Series:SME Size:15, 20, 25, 30, 35, 45 All dimensions are same as SME-EA except the length is longer, which makes it more rigid. All dimensions are same as SME-EB except the length is longer, which makes it more rigid. SME-LSA Type SME-LSB / SME-LSV Type Carriage type:(1) Heavy load EA:Flange type, mounting either from top or bottom EB:Compact flange type, mounting either from top or bottom SA:Square type SB/SV:Compact square type (2) Ultra heavy load LEA:Flange type, mounting either from top or bottom LEB:Compact flange type, mounting either from top or bottom LSA:Square type LSB/LSV:Compact square type Number of carriages per rail:1, 2, 3 ... Dust protection option of carriage: No symbol, UU, SS, ZZ, DD, KK (see page 87) Preload: FC (Light Preload), F0 (Medium preload), F1 (Heavy preload) (see page 29) Code of special carriage:No symbol, A, B ... Rail type:R (Counter-bore type), T (Tapped hole type) Rail length (mm) Rail hole pitch from start side (E1, see Fig.12.5) Rail hole pitch to the end side (E2, see Fig.12.5) All dimensions are same as SME-SA except the length is longer, which makes it more rigid. All dimensions are same as SME-SB and SMESV except the length is longer, which makes it more rigid. Accuracy grade:N, H, P, SP, UP Code of special rail:No symbol, A, B ... Dust protection option of rail:No symbol, /CC, /MC ... (see page 87) D. Rail Type Number of rails per axis:No symbol , II, III, IV ... Counter bore(R type) Tapped-Hole(T type) Subsidiary rail Reference side Reference side E1 E2 Master rail B56 Ball Chain Type, SME Series Fig 12.5 Linear Guideway General Catalog B57 F. Accuracy Grade │For details, see page 26 (2) Interchangeable Type Code of Carriage SME 25 EA SS FC H G. Preload Grade │For details, see page 29 Series:SME H. The Shoulder Height and Corner Radius for Installation │ For details, see page 76 Size:15, 20, 25, 30, 35, 45 Carriage type:(1) Heavy load EA:Flange type, mounting either from top or bottom EB:Compact flange type, mounting either from top or bottom SA:Square type SB/SV:Compact square type (2) Ultra heavy load LEA:Flange type, mounting either from top or bottom LEB:Compact flange type, mounting either from top or bottom LSA:Square type LSB/LSV:Compact square type I. Dimensional Tolerance of Mounting Surface │For details, see page 77 J. Rail Maximum Length and Standrad E E P L0 Unit: mm Dust protection option of carriage:No symbol, UU, SS, ZZ, DD, KK (see page 87) Preload:FC (Light Preload) (see page 29) Accuracy grade:N, H Code of special carriage:No symbol, A, B ... Model No. SME 15 SME 20 SME 25 SME 30 SME 35 SME 45 Standard Pitch (P) 60 60 60 80 80 105 Standard (Estd.) 20 20 20 20 20 22.5 Minimum (Emin.) 5 6 7 8 8 11 Max (L0 max.) 2000 4000 4000 4000 4000 4000 K. Tapped-hole Rail Dimensions Code of Rail SME 25 R 1000 -20 /20 H h Series:SME Size:15, 20, 25, 30, 35, 45 S E E P L0 Rail type:R (Counter-bore type), T (Tapped hole type) Rail length (mm) Rail hole pitch from start side (E1, see Fig.12.5) Rail hole pitch to the end side (E2, see Fig.12.5) Accuracy grade:N, H Code of special rail:No symbol, A, B ... Dust protection option of rail:No symbol, /CC, /MC ... (see page 87) B58 Ball Chain Type, SME Series Rail Model S h(mm) SME 15 T M5 8 SME 20 T M6 10 SME 25 T M6 12 SME 30 T M8 15 SME 35 T M8 17 SME 45 T M12 24 Linear Guideway General Catalog B59 Dimensions of SME-EB / SME-LEB MY 4-S×l e1 MY MP MR MR Model No. W φD H1 S1 B 4-G1 SME 20 N T1 T H h H2 φd W1 W2 P E SME 15 S2 S1 S2 M5 M4 M6 M8 M6 SME 30 M10 M8 SME 35 M10 M8 SME 45 M12 M10 C 1 W (G) L K M5 SME 25 e MP φD H1 B L1 S1 4-G1 Bolt Size N Model No. T1 T H h H2 φd W1 W2 P E S2 S1 S2 SME 15 M5 M4 SME 20 M6 M5 SME 25 M8 M6 Unit: mm External dimension Model No. Height Width Length W2 H2 B C S×l L1 T T1 N G K e1 16 3.5 38 30 M5×8 48 63 5.5 8 5 5.5 2.7 - M4 G-M4 78.5 97.5 21.5 4.7 53 40 M6×10 58.3 77.3 7 10 8 12 3.7 - M4 70 92 109 23.5 5.8 57 45 M8×13 71 88 7 13 10 12 4.7 - 90 107.6 132.6 31 7.5 72 52 M10×15 80 105 12 15 8 12 4.5 5.4 100 120.6 150.6 M10×15 90 120 12 H W L SME 15 EA SME 15 LEA 24 47 64.4 79.4 SME 20 EA SME 20 LEA 30 63 SME 25 EA SME 25 LEA 36 SME 30 EA SME 30 LEA 42 SME 35 EA SME 35 LEA SME 45 EA SME 45 LEA 48 60 Carriage dimension 120 140 174.5 33 37.5 8 10 82 100 Rail dimension Model No. Width Height Pitch 62 80 M12×18 106 140.5 H1 P E std. D×h×d Dynamic C Static Co kN kN SME 15 EA SME 15 LEA 15 13 60 20 7.5×5.8×4.5 12.5 15.4 SME 20 EA SME 20 LEA 20 15.5 60 20 9.5×8.5×6 SME 25 EA SME 25 LEA 23 18 60 20 SME 30 EA SME 30 LEA 28 23 80 SME 35 EA SME 35 LEA 34 26 SME 45 EA SME 45 LEA 45 32 Unit: mm External dimension Model No. Height Width Length W2 Carriage dimension H2 B C S×l L1 T T1 N G K e1 18.5 3.5 41 26 36 M5×8 48 63 5.5 8 5 5.5 2.7 - M4 G-M4 78.5 97.5 19.5 4.7 49 32 45 M6×8 58.3 77.3 7.0 8 6.0 12 3.7 - M4 G-M6 92 109 25 5.8 60 35 50 M8×10 71 88 7.0 10 7.0 12 4.7 - M4 G-M6 H W L SME 15 EB SME 15 LEB 24 52 64.4 79.4 G-M6 SME 20 EB SME 20 LEB 28 59 M4 G-M6 SME 25 EB SME 25 LEB 33 73 M6 G-M6 Rail dimension 15 12 18 Basic load rating W1 G1 Grease Nipple 8 10 12 13.5 5.4 8.5 6 6.1 M6 M6 Static moment rating MP kN-m MY kN-m G-M6 Model No. Width Height Pitch MR Carriage Rail kN-m kg kg/m Double* Single* Double* 0.14 0.25 0.69 1.15 0.14 0.25 0.69 1.15 0.16 0.21 0.22 0.29 1.4 32.1 43.6 0.27 0.49 1.34 2.24 0.27 0.49 1.34 2.24 0.33 0.44 0.42 0.62 2.3 28.3 33.0 44.3 56.1 0.45 0.71 2.14 3.20 0.45 0.71 2.14 3.20 0.52 0.66 0.67 0.89 3.2 14×12×9 39.4 47.0 59.5 76.5 0.68 1.11 3.37 5.32 0.68 1.11 3.37 5.32 0.83 1.07 1.18 154 4.5 20 14×12×9 54.7 67.6 81.0 109.9 1.07 1.92 5.25 8.75 1.07 1.92 5.25 8.75 1.41 1.91 1.74 2.28 6.2 22.5 20×17×14 72.7 90.0 105.8 143.6 1.61 2.88 7.82 13.08 1.61 2.88 7.82 13.08 2.41 3.27 3.22 4.21 10.5 Single* 20.2 27.5 20.4 25.3 11×9×7 20 80 105 Basic load rating Dynamic C Static Co kN kN MP kN-m W1 H1 P SME 15 EB SME 15 LEB 15 13 60 20 7.5×5.8×4.5 12.5 15.4 20.2 27.5 0.14 0.25 SME 20 EB SME 20 LEB 20 15.5 60 20 9.5×8.5×6 20.4 25.3 32.1 43.6 SME 25 EB SME 25 LEB 23 18 60 20 11×9×7 28.3 33.0 44.3 56.1 D×h×d G1 Grease Nipple Static moment rating E std. G PT 1/8 Weight Specifications Specifications L L1 K 4-S×l Bolt Size C (G) Product Product Dimensions of SME-EA / SME-LEA Single* Double* MY kN-m Weight MR Carriage Rail kN-m kg kg/m Single* Double* 0.69 1.15 0.14 0.25 0.69 1.15 0.16 0.21 0.21 0.27 1.4 0.27 0.49 1.34 2.24 0.27 0.49 1.34 2.24 0.33 0.44 0.39 0.55 2.3 0.45 0.71 2.14 3.20 0.45 0.71 2.14 3.20 0.52 0.66 0.42 0.65 3.2 Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. B60 Dimensions of SME Linear Guideway General Catalog B61 Dimensions of SME-SA / SME-LSA MY MR MY MP MR 4-S×l e W MP C 1 (G) 4-S×l L e1 (G) L1 K B φD N K φD T H H H1 H2 h W2 φd E L1 4-G1 N h H1 H2 W1 L Specifications Specifications 4-G1 T C W B W2 φd W1 E P P Unit: mm External dimension Model No. External dimension Width W Length L W2 H2 B C S×l L1 T N G K e1 G1 Grease Nipple SME 15 SA SME 15 LSA 28 34 64.4 79.4 9.5 3.5 26 26 M4×7.5 48 63 6 9 5.5 2.7 - M4 G-M4 SME 20 SA SME 20 LSA 30 44 78.5 97.5 12 4.7 32 36 50 M5×7 58.3 77.3 6 8 12 3.7 - M4 SME 25 SA SME 25 LSA 40 48 92 109 12.5 5.8 35 35 50 M6×12 71 88 8 14 12 4.7 - SME 30 SA SME 30 LSA 45 60 107.6 132.6 16 7.5 40 40 60 M8×12 80 105 8 11 12 4.5 SME 35 SA SME 35 LSA 55 70 120.6 150.6 18 8 50 50 72 M8×14 90 120 11 15 12 SME 45 SA SME 45 LSA 70 86 140 174.5 20.5 10 60 60 80 M10×20 106 140.5 16 20 13.5 Rail dimension Model No. Width Height Pitch H1 P E std. SME 15 SA SME 15 LSA 15 13 60 20 SME 20 SA SME 20 LSA 20 15.5 60 SME 25 SA SME 25 LSA 23 18 SME 30 SA SME 30 LSA 28 SME 35 SA SME 35 LSA SME 45 SA SME 45 LSA Unit: mm Carriage dimension Height H W1 Basic load rating D×h×d Dynamic C Static Co kN kN MP kN-m Single* Model No. Carriage dimension Height H Width W Length L W2 H2 B C S×l L1 T N G K e1 G1 Grease Nipple SME 15 SB SME 15 LSB 24 34 64.4 79.4 9.5 3.5 26 26 34 M4×5 48 63 6 5 5.5 2.7 - M4 G-M4 G-M6 SME 20 SB SME 20 LSB 28 42 78.5 97.5 11 4.7 32 32 45 M5×5.5 58.3 77.3 6 6 12 3.7 - M4 G-M6 M4 G-M6 SME 25 SB SME 25 LSB 33 48 92 109 12.5 5.8 35 35 50 M6×7 71 88 8 7 12 4.7 - M4 G-M6 5.4 M6 G-M6 SME 25 SV SME 25 LSV 36 48 92 109 12.5 5.8 35 35 50 M6×9 71 88 8 10 12 4.7 - M4 G-M6 5.4 6 M6 G-M6 SME 30 SB SME 30 LSB 42 60 107.6 132.6 16 7.5 40 40 60 M8×10 80 105 8 8 12 4.5 5.4 M6 G-M6 8.5 6.1 M6 G PT 1/8 SME 35 SB SME 35 LSB 48 70 120.6 150.6 18 8 50 50 72 M8×11 90 120 11 8 12 5.4 6 M6 G-M6 SME 45 SB SME 45 LSB 60 86 140 174.5 20.5 10 60 60 80 M10×16 106 140.5 16 10 13.5 8.5 6.1 M6 G PT 1/8 Static moment rating MY kN-m Double* Single* Double* Weight MR Carriage Rail kN-m kg kg/m Rail dimension Model No. Width Height Pitch Basic load rating MP kN-m H1 P SME 15 SB SME 15 LSB 15 13 60 20 7.5×5.8×4.5 12.5 15.4 20.2 27.5 0.14 0.25 0.69 1.15 0.14 0.25 0.69 1.15 0.16 0.21 0.19 0.22 1.4 3.2 SME 20 SB SME 20 LSB 20 15.5 60 20 9.5×8.5×6 20.4 25.3 32.1 43.6 0.27 0.49 1.34 2.24 0.27 0.49 1.34 2.24 0.33 0.44 0.26 0.35 2.3 0.93 1.21 4.5 SME 25 SB SME 25 LSB 23 18 60 20 11×9×7 28.3 33.0 44.3 56.1 0.45 0.71 2.14 3.20 0.45 0.71 2.14 3.20 0.52 0.66 0.31 0.49 3.2 1.41 1.91 1.57 2.05 6.2 SME 25 SV SME 25 LSV 23 18 60 20 11×9×7 28.3 33.0 44.3 56.1 0.45 0.71 2.14 3.20 0.45 0.71 2.14 3.20 0.52 0.66 0.44 0.62 3.2 2.41 3.27 3.06 4.00 10.5 SME 30 SB SME 30 LSB 28 23 80 20 14×12×9 39.4 47.0 59.5 76.5 0.68 1.11 3.37 5.32 0.68 1.11 3.37 5.32 0.83 1.07 0.85 1.10 4.5 SME 35 SB SME 35 LSB 34 26 80 20 14×12×9 54.7 67.6 81.0 109.9 1.07 1.92 5.25 8.75 1.07 1.92 5.25 8.75 1.41 1.91 1.22 1.61 6.2 SME 45 SB SME 45 LSB 45 32 105 22.5 20×17×14 72.7 90.0 105.8 143.6 1.61 2.88 7.82 13.08 1.61 2.88 7.82 13.08 2.41 3.27 2.86 3.57 10.5 0.14 0.25 0.69 1.15 0.14 0.25 0.69 1.15 0.16 0.21 0.22 0.25 1.4 20 9.5×8.5×6 20.4 25.3 32.1 43.6 0.27 0.49 1.34 2.24 0.27 0.49 1.34 2.24 0.33 0.44 0.30 0.39 2.3 60 20 11×9×7 28.3 33.0 44.3 56.1 0.45 0.71 2.14 3.20 0.45 0.71 2.14 3.20 0.52 0.66 0.56 0.73 23 80 20 14×12×9 39.4 47.0 59.5 76.5 0.68 1.11 3.37 5.32 0.68 1.11 3.37 5.32 0.83 1.07 34 26 80 20 14×12×9 54.7 67.6 81.0 109.9 1.07 1.92 5.25 8.75 1.07 1.92 5.25 8.75 45 32 105 22.5 20×17×14 72.7 90.0 105.8 143.6 1.61 2.88 7.82 13.08 1.61 2.88 7.82 13.08 D×h×d Single* Double* Single* Double* Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. Dimensions of SME MY kN-m Weight W1 7.5×5.8×4.5 20.2 27.5 Dynamic C Static Co kN kN Static moment rating E std. 12.5 15.4 Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. B62 Product Product Dimensions of SME-SB / SME-LSB SME-SV / SME-LSV MR Carriage Rail kN-m kg kg/m Linear Guideway General Catalog B63 12.6 Roller Chain Type, SMR Series Carriage A. Construction Roller Chain Design, Smooth Movement End Cap The concise and smooth design of circulating system with End Seal strengthened synthetic resin accessories and cooperating with the Grease Nipple roller chain, these can avoid interference between rollers and make the rollers more stability during passing in and out the load district. Inner Seal Besides, the roller chain can keep the roller move in a line and Roller Chain Roller 45° improve the movement most smooth substantially. 45° Low Noise, Good Lubricant Effect Bottom Seal Rail B. Characteristics The roller chain design avoids interference between rollers, lowers the operating noise, and can keep the The roller chain type linear guideway, SMR series, equip with rollers instead of the ball, and therefore the SMR series lubricant between the rollers and roller chain effectively. Moreover, improve the movement smooth and can provide higher rigidity and loading than the normal type with the same size. Besides, the patent of roller chain service life of the whole, can meet high accuracy, high reliability and smooth and stability. design can make the movement smooth and stability, especially suit for the requests of high accuracy, heavy load and high rigidity. C. Carriage Type Ultra Heavy Load The Optimization Design of Four Directional Load SMR linear guideway through rollers have a line Through the structure stress analysis of finite element contact with carriage and rail. Relative to the general method, SMR series have four trains of rollers are type linear guideway through balls have a point designed to a contact angle of 45° and the section contact; the SMR type linear guideway can offer lower design for high rigidity. Except for bearing heavier elastic deformation while bearing the same load. Base loads in radial, reversed radial and lateral directions, a on the rollers have the same outer diameter with balls, sufficient preload can be achieved to increase rigidity, the roller can bear the heavier load. The excellent and this makes it suitable for any kind of installation. Heavy Load SMR-E Type SMR-S Type This type offers the installation either from top or bottom side of carriage. Square type with smaller width and can be installed from top side of carriage. characteristics of high rigidity and ultra heavy load can suitable for the high accuracy application that heavy load is processed even more. Ultra Heavy Load Ultra High Rigidity Test data of rigidity SMR-LE Type SMR-LS Type All dimensions are same as SMR-E except the length is longer, which makes it more rigid. All dimensions are same as SMR-S except the length is longer, which makes it more rigid. Test samples:Ball type MSA30L with preload F1 20 Full roller type MSR30L with preload F1 MSA30L MSR30L SMR30L Deformation (μm) Roller chain type SMR30L with preload F1 15 10 5 0 0 500 1000 Radial load(kg) B64 Roller Chain Type, SMR Series 1500 2000 Linear Guideway General Catalog B65 D. Rail Type Counter bore (R type) Tapped Hole (T type) Subsidiary rail Reference side Reference side E1 E2 Master rail E. Description of Specification SMR 25 E 2 SS F0 A + R 1200 - 20 / 40 P A /CC II Fig12.6 Series:SMR Size:25, 30, 35, 45, 55, 65 Carriage type:(1) Heavy load E : Flange type, mounting either from top or bottom S : Square type (2) Ultra heavy load LE : Flange type, mounting either from top or bottom LS : Square type F. Accuracy Grade │For details, see page 26 G. Preload Grade │For details, see page 29 H. The Shoulder Height and Corner Radius for Installation │For details, see page 76 I. Dimensional Tolerance of Mounting Surface │For details, see page 78 Number of carriages per rail:1, 2, 3 ... Dust protection option of carriage:No symbol, UU, SS, ZZ, DD, KK Preload:F0 (Medium preload), F1 (Heavy preload), F2(Ultra Heavy Preload) Code of special carriage: No symbol, A, B ... Rail type:R (Counter-bore type), T (Tapped hole type) Rail length (mm) Rail hole pitch from start side (E1, see Fig12.6) Rail hole pitch to the end side (E2, see Fig12.6) Accuracy grade:H, P, SP, UP Code of special rail:No symbol, A, B ... Dust protection option of rail:No symbol, /CC, /MC ... Number of rails per axis:No symbol , II, III, IV ... B66 Roller Chain Type, SMR Series Linear Guideway General Catalog B67 Product Dimensions of SMR-E / SMR-LE MY J. Rail Maximum Length and Standrad MR MP e1 C2 C 6-S (G) L L1 K ØD E P L0 H1 Model No. W B 4-G1 N T T1 T2 T3 H h H2 Uit: mm Model No. SMR 25 SMR 30 SMR 35 SMR 45 SMR 55 SMR 65 Standard Pitch (P) 30 40 40 52.5 60 75 Standard (Estd.) 20 20 20 22.5 30 35 Minimum (Emin.) 7 8 8 11 13 14 Max (L0 max.) 4000 4000 4000 4000 4000 4000 K. Tapped-hole Rail Dimensions h S E Ød E W2 W1 P S2 S1 S2 SMR 25 M8 M6 SMR 30 M10 M8 SMR 35 M10 M8 SMR 45 M12 M10 SMR 55 M14 M12 SMR 65 M16 M14 Specifications E Bolt Size S1 Unit: mm External dimension Model No. Height Width Length W2 H 2 Carriage dimension B C C2 S L1 T 57 45 40 M8 65.5 83.5 6 72 52 44 M10 6.5 82 62 52 154.2 189.7 37.5 8.1 100 80 140 185.4 235.4 43.5 10 116 170 302 53.5 12 H W L SMR 25 E SMR 25 LE 36 70 97.5 115.5 SMR 30 E SMR 30 LE 42 90 112.1 136 31 SMR 35 E SMR 35 LE 48 100 125.3 154.4 33 SMR 45 E SMR 45 LE 60 120 SMR 55 E SMR 55 LE 70 SMR 65 LE 90 23.5 4.8 T2 T3 N G K e1 d1 Grease Nipple 9.5 20.2 10 5.8 6 12 6.6 6.5 M6 G-M6 75.6 99.5 10 21.6 13 6.7 7 12 8 7 M6 G-M6 M10 82.3 111.4 12 27.5 15 9.5 8 12 8 7 M6 G-M6 60 M12 106.5 14.5 35.5 15 12.5 142 10 13.5 10.05 10 M6 G-PT 1/8 95 70 M14 129.5 17.5 179.5 11 13.5 12 7.95 M6 G-PT 1/8 142 110 82 M16 16.5 13.5 15 230 T1 19.5 41 18 15.5 56 20 26 15 M6 G-PT 1/8 E P Rail dimension Basic load rating Static moment rating L0 Model No. Width Height Pitch Rail Model S h(mm) SMR 25 T M6 12 SMR 30 T M8 15 SMR 35 T M8 17 SMR 45 T M12 24 SMR 55 T M14 24 SMR 65 T M20 30 Dynamic C kN Static Co kN W1 H1 P E std. SMR 25 E SMR 25 LE 23 23.5 30 20 11×9×7 27.4 33.1 SMR 30 E SMR 30 LE 28 27.5 40 20 14×12×9 SMR 35 E SMR 35 LE 34 30.5 40 20 SMR 45 E SMR 45 LE 45 37 52.5 SMR 55 E SMR 55 LE 53 43 SMR 65 LE 63 52 D×h×d MP kN-m MY kN-m Single* Double* Weight MR Carriage Rail kN-m kg kg/m Single* Double* 57.4 73.3 0.63 1.01 3.63 5.49 0.63 1.01 3.63 5.49 0.66 0.84 0.75 0.95 3.5 39.5 49.4 82.7 110.3 1.01 1.78 5.90 9.60 1.01 1.78 5.90 9.60 1.15 1.53 1.4 1.72 5 14×15×9 55.6 69.6 117.0 156.0 1.63 2.86 9.59 15.57 1.63 2.86 9.59 15.57 1.98 2.63 1.95 2.45 7 22.5 20×17×14 89.3 110.6 184.1 242.2 3.27 5.6 18.48 29.56 3.27 5.6 18.48 29.56 4.18 5.5 3.9 4.5 11.2 60 30 23×19.5×16 127.8 163.2 256.5 351.0 5.51 10.16 30.89 53.02 5.51 10.16 30.89 53.02 6.96 9.52 6 7.9 15.6 75 35 26×22×18 263.5 583.7 21.49 111.99 21.49 111.99 18.73 17.6 22.4 Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. B68 Roller Chain Type, SMR Series Linear Guideway General Catalog B69 Product Dimensions of SMR-S / SMR-LS Point of Design 13 MY MR MP 13.1 Installation Direction of Linear Guideway The installation direction of linear guideway depends on machine structure and load direction. When oil lubrication e1 6-S x l is applied, the lubricant routing will be varied with different applications. Therefore, please specify the direction of C installation when ordering. S (G) W B L L1 K Specifications ØD l T 4-G1 Horizontal (Code:H) Vertical (Code:V) Inverted (Code:R) Opposed (Code:F) N h H H1 H2 Ød W2 W1 E P Unit: mm External dimension Model No. Height Width Length W2 Carriage dimension H2 B C S l L1 T N G K e1 G1 Grease Nipple 12.5 4.8 35 35 50 M6 10.5 65.5 83.5 9.5 10 12 6.6 6.5 M6 G-M6 112.1 136 16 6 40 40 60 M8 12 75.6 99.5 10 10 12 8 7 M6 G-M6 70 125.3 154.4 18 6.5 50 50 72 M8 14 82.3 111.4 12 15 12 8 7 M6 G-M6 70 86 154.2 189.7 20.5 8.1 60 60 80 M10 19 106.5 142 17 20 13.5 10.05 10 M6 G-PT 1/8 SMR 55 S SMR 55 LS 80 100 185.4 235.4 23.5 10 75 75 95 M12 19 129.5 179.5 18 21 13.5 12 7.95 M6 G-PT 1/8 SMR 65 LS 90 126 302 31.5 12 76 120 M16 20 230 19.5 16.5 13.5 15 15 M6 G-PT 1/8 H W L SMR 25 S SMR 25 LS 40 48 97.5 115.5 SMR 30 S SMR 30 LS 45 60 SMR 35 S SMR 35 LS 55 SMR 45 S SMR 45 LS Rail dimension Model No. Width Height Pitch SMR 25 S SMR 25 LS W1 H1 P E std. 23 23.5 30 20 Basic load rating D×h×d 11×9×7 Dynamic C Static Co kN kN Static moment rating MP kN-m Single* MY kN-m Double* Single* Double* Weight MR Carriage Rail kN-m kg kg/m 27.4 57.4 0.63 3.63 0.63 3.63 0.66 0.65 33.1 73.3 1.01 5.49 1.01 5.49 0.84 0.85 82.7 110.3 1.01 1.78 5.90 9.60 1.01 1.78 5.90 9.60 1.15 1.53 1 1.22 5 3.5 SMR 30 S SMR 30 LS 28 27.5 40 20 14×12×9 39.5 49.4 SMR 35 S SMR 35 LS 34 30.5 40 20 14×15×9 55.6 69.6 117.0 156.0 1.63 2.86 9.59 15.57 1.63 2.86 9.59 15.57 1.98 2.63 1.65 2.15 7 SMR 45 S SMR 45 LS 45 37 52.5 22.5 20×17×14 89.3 110.6 184.1 242.2 3.27 5.6 18.48 29.56 3.27 5.6 18.48 29.56 4.18 5.5 3.2 4.1 11.2 SMR 55 S SMR 55 LS 53 43 60 30 23×19.5×16 127.8 163.2 256.5 351.0 5.51 10.16 30.89 53.02 5.51 10.16 30.89 53.02 6.96 9.52 5.1 7 15.6 SMR 65 LS 63 52 75 35 26×22×18 263.5 583.7 21.43 111.99 21.43 111.99 18.73 13.3 22.4 Spacer Wall mounting (Code:K) Tilted (Code:T) Note*: Single: Single carriage/ Double: Double carriages closely contacting with each other. B70 Dimensions of SMR Linear Guideway General Catalog B71 13.2 Fixing Methods of Linear Guideway 13.3 Design of Installation The rail and carriage could be displaced when machine receives vibration or impact. Under such situation, the In order to realize the accuracy during installation, please refer to the points below. running accuracy and service life will be degraded, so the following fixing methods are recommended for avoiding A. The Shoulder Height and Corner Radius for Installation such situation happens. The mounting surface of rails and carriages are machined precisely for aiding in positioning and assemble with high Shoulder plate (Recommended) Table For this method, the rail and carriage should stick out slightly from the bed and table. To avoid interference Shoulder plates accuracy. The shoulder height and corner radius providing enough mounting space for not to interfere with chamfers made on rails and carriages. The dimensions of shoulder height and corner radius are shown below. from corner of carriage and rail, the shoulder plate should have a recess. MSA series Unit: mm r2 Bed h2 Taper gib Table A slight tightening of the taper gib could generate a H2 h1 large pressing force to the linear guideway, and this Taper gibs r1 may cause the rail to deform. Thus, this method should be carried with caution. Bed Table Model No. r1 (max.) r2 (max.) h1 h2 H2 15 0.5 0.5 3 4 4.2 20 0.5 0.5 3.5 5 5 25 1 1 5 5 6.5 30 1 1 5 5 8 35 1 1 6 6 9.5 45 1 1 8 8 10 55 1.5 1.5 10 10 13 65 1.5 1.5 10 10 15 Push screw Due to the limitation of installation space, the size of MSB series Unit: mm bolt should be thin. Push screws r2 h2 Bed H2 h1 Table Needle roller The needle roller is pressed by the taper section of the Model No. r1 (max.) r2 (max.) h1 h2 H2 15 0.5 0.5 3 4 4.5 20 0.5 0.5 4 5 6 25 1 1 5 5 7 30 1 1 7 5 9.5 35 1 1 8 6 9.5 r1 head of screw, so the position of screw should be paid Needle rollers attention. Bed B72 Point of Design Linear Guideway General Catalog B73 MSC series B. Dimensional Tolerance of Mounting Surface Unit: mm Model No. r1 (max.) r2 (max.) h1 h2 H2 7 0.2 0.2 1.0 3 1.5 9 0.2 0.3 1.7 3 2.2 12 0.3 0.4 2.5 4 3.0 15 0.5 0.5 3.5 5 4.0 With the self alignment capability, the minor dimensional error in mounting surface could be compensated and achieves smooth linear motion. The tolerances of parallelism between two axes are shown as below. MSA, MSB, SME series The parallel deviation between two axes (e1) Unit: μm Model No. e1 SME series Unit: mm r2 H2 h1 r1 FC F0 15 25 18 - 20 25 20 18 25 30 22 20 30 40 30 27 35 50 35 30 45 60 40 35 r2 (max.) h1 15 0.5 0.5 2.5 5 3.5 55 70 50 45 20 0.5 0.5 3.5 5 4.7 65 80 60 55 25 1 1 5 6 5.8 30 1 1 5 7 7.5 35 1 1 6 8 8 45 1 1 8 8 10 h2 H2 Unit: μm Level difference between two axes (e2) Model No. F0 F1 15 130 85 - 20 130 85 50 25 130 85 70 30 170 110 90 35 210 150 120 45 250 170 140 6.5 55 300 210 170 65 350 250 200 Unit: mm r2 r1 (max.) r2 (max.) h1 25 0.5 0.5 4 8 4.8 30 0.5 0.5 5 8 6 35 1 Model No. H2 h1 r1 B74 Point of Design h2 H2 e2 500 1 5.5 10 Preload Grade FC MSR, SMR series h2 F1 r1 (max.) Model No. h2 Preload Grade 45 1 1 6 12 8.1 55 1 1 8 15 10 65 1 1 10 15 12 Note: The permissible values in table are applicable when the span is 500mm wide. Linear Guideway General Catalog B75 MSC Series C. Marking on Master Linear Guideway and Combined Case Preload Grade FC F0 7 3 3 9 4 12 15 The reference side of rail is assigned by the arrow sign which is marked together with the model code and lot number on top surface of rail while that of carriage is the side which is opposed to the side marked with lot number and Unit: μm Unit: μm Model No. Recognizing of Reference Side Level difference between two axes (e2) The parallel deviation between two axes (e1) Model No. Preload Grade FC F0 7 25 6 3 9 35 6 9 5 12 50 12 10 6 15 60 20 model code marked, as shown below. Reference side Marking on Rail Model No. Accuracy grade MSA25R-P S3-500058703-001 MR Lot No. Note: The permissible values in table are applicable when the span is 500mm wide. Reference side Master rail Sequence No. Marking on Carriage Model No. Accuracy grade MSA25S-P S3-500058703-001 MSR, SMR Series With the high rigidity, the minor dimensional error in mounting surface could be compensated and achieves smooth Recognizing of reference side Lot No. Sequence No. linear motion. The tolerances of parallelism between two axes are shown as below. The parallel deviation between two axes (e1) Level difference between two axes (e2) Linear rails to be applied on the same plane are all marked with the same serial number, and "MR" is marked at the Unit: μm Unit: μm Model No. Preload Grade Recognizing of Master Rail Model No. F0 F1 F2 25 9 7 5 25 30 11 8 6 30 35 14 10 7 35 45 17 13 9 45 55 21 14 11 55 65 27 18 14 65 Preload Grade F0 F1 end of serial number for indicating the master rail, shown as the figure below. The reference side of carriage is the surface where is ground to a specified accuracy. For normal grade (N), it has no mark "MR" on rail which means any F2 one of rails with same serial number could be the master rail. MSA25R-P S3-500058703-001 MR Master rail 150 105 55 MSA25R-P S3-500058703-002 Subsidiary rail Note: The permissible values in table are applicable when the span is 500mm wide. Recognizing of master rail Combined Use of Rail and Carriage For combined use, the rail and carriage must have the same serial number. When reinstalling the carriage back to the rail, make sure they have the same serial number and the reference side of carriage should be in accordance with that of rail. B76 Point of Design Linear Guideway General Catalog B77 Installation of Linear Guideway For Butt-joint Rail 14 14.1 Installation of Linear Guideway When Machine Subjected to Vibration and Impact When applied length of rail longer than specified max. length, the rails can be connected to one another. For this Table situation, the joint marks indicate the matching position. Accuracy may deviate at joints when carriages pass the joint simultaneously. Therefore, the joints should be interlaced for avoiding such accuracy problem. Block push screw Rail push screw Bed Subsidiary side MSA25R-P S3-500058703-002 MSA25R-P S3-500058703-002 2A 2A 2B 2B MSA25R-P S3-500058703-002 Subsidiary rail Reference side Master side (1) Installation of rail 1 2 step. step. Oil stone Reference side Master rail MSA25R-P S3-500058703-001 MR 1A 1A MSA25R-P S3-500058703-001 MR 1B 1B MSA25R-P S3-500058703-001 MR Identification of butt-joint rail Prior to installation, the burrs, dirt, and rust preventive oil should be removed thoroughly. Gently place the linear guideway on the bed, and pushing it against the reference side of bed. Interlacing the joint positions P/2 P/2 P Bolts P Push screw Staggering the joint position 3 4 step. step. Check for correct bolt play and temporarily tighten all bolts. Tighten the push screw in sequence to ensure the rail close matching the reference side of bed. 5 step. Torque wrench Tighten all bolts to the specified torque. The tightening sequence should start from the center to both ends. By doing this, the original accuracy could be achieved. step. 6 Follow the same procedure for the installation of remaining rails. B78 Point of Design Linear Guideway General Catalog B79 (2) Installation of carriage 1 Subsidiary side Using a table 4 step. 1 Gently place table onto carriages and temporarily tighten the bolts. step. Table 2 Tighten the push screw to hold the master rail carriage against the table reference side, and position the table. Master side step. Tighten two master side carriages and one subsidiary side carriage onto the table. Then temporarily tighten another subsidiary carriage and rail to the table and bed. Position a dial gauge on the table and have the probe of dial gauge contact the side of the subsidiary carriage. Move the table from the rail end and check the parallelism between the carriage and the subsidiary rail. Then tighten the bolts in sequence. 3 Fully tighten all bolts on both master and subsidiary sides. The tightening process should be followed by the order of 1 to 4 . 3 2 Compare to master rail side Tighten two master side carriages and one subsidiary side carriage onto the table. Then temporarily tighten another subsidiary carriage and rail to the table and bed. Move the table from one rail, check and align the parallelism of subsidiary rail based on moving resistance. Tighten the bolts in sequence. Master side 14.2 Installation of Linear Guideway without Push Screws Subsidiary side Table Subsidiary side (1) Installation of master rail Master side Bed Master side (2)Installation of subsidiary rail Subsidiary side Push screw Using a jig Using the special jig to align the parallelism between the reference side of master rail and that of subsidiary rail from one rail end to another. Tighten the mounting bolts in sequence. Straight edge B80 Using a vise Using a straight edge First tighten the mounting bolts temporarily, than use a C vise to press the master rail to reference side. Tighten the mounting bolts in sequence to specified torque. Place a straight edge between the two rails and position it parallel to the reference side rail which is temporarily tightened by bolts. Check the parallelism with dial gauge, and align the rail if necessary. Then tighten the bolts in sequence. Installation of Linear Guideway Linear Guideway General Catalog B81 14.3 The Installation of Carriage of Linear Guideway without the Reference Side for Master Rail 14.4 Accuracy Measurement after Installation The running accuracy can be obtained by tightening the two carriages onto the measuring plate. A dial gauge or autocollimeter is sued for measuring the accuracy. If a dial gauge is used, the straight edge should be placed as close to carriage as possible for accurate measurement. Table Measuring with an Autocollimeter Push screw Measuring with a Dial Gauge Bed Subsidiary side Master side (1) Mounting the master rail Straight edge Measuring plate Using a temporary reference side Using a straight edge Two carriages are tightened together onto the measuring plate, and set up a temporary reference surface near the rail mounting surface on the bed. Check and align the parallelism of rails and then tighten bolts sequentially. At first temporarily tighten rail onto the bed, then use a dial gauge to align the straightness of rail. Tighten the bolts in sequence. Straight edge (2) The installation of subsidiary carriage and rail is same as the prior examples B82 Installation of Linear Guideway Linear Guideway General Catalog B83 Options 14.5 The Recommended Tightening Torque for Rails 15.1 Dust Proof The improper tightening torque could affect the mounting accuracy, so tightening the bolts by torque wrench to A. Code of contamination protection 15 specified toque is highly recommended. Different types of mounting surface should have different torque value for Code of contamination protection for Carriage applications. Unit: N-m Bolt Model Code No symbol Torque Value Contamination Protection Code Contamination Protection Scraper (both ends) KK DD + Scraper Iron Cast iron Aluminum UU Bidirectional end seal (both ends) LL Low frictional end seal M3 2 1.3 1 SS Bidirectional end seal + Bottom seal RR LL + Bottom seal M4 4 2.7 2 ZZ SS + Scraper M5 8.8 5.9 4.4 DD Double bidirectional end seal + Bottom seal M6 13.7 9.2 6.8 M8 30 20 15 M10 68 45 33 M12 120 78 58 /CC Cover strip M14 157 105 78 /MC Metallic bolt cap M16 196 131 98 M20 382 255 191 * 1 N-m = 0.738 lbf-ft Code of contamination protection for Rail Code Contamination Protection B. Contamination protection Each series of linear guideway offers various kinds of dust protection accessory to keep the foreign matters from entering into the carriage. End seal Bottom seal End seal Bottom seal Tow types sealing are available: 1. Bidirectional seal for high dust protection required. 2. Monodirectional seal for low frictional resistance required. Preventing the inclusion of foreign matters from bottom of carriage. Inner Seal Metal scraper End seal Metal scraper Inner Seal Prevent the inclusion of foreign matters form the bolt hole. B84 Installation of Linear Guideway Washer Washer Removing spatters, iron chips , and large foreign matters as well as protecting the end seals. Linear Guideway General Catalog B85 Types of seal to the increment to the carriage overall length MSR, SMR series MSA series Unit: mm Unit: mm Model No. No symbol UU SS ZZ DD KK 25 2 - - 6 6 12 30 2 - - 7 6 13 Model No. No symbol UU SS LL RR ZZ DD KK 15 1 - - - - 6 5 11 35 2 - - 7 6 13 20 1.4 - - - - 7 5.6 12.6 45 1.6 - - 7 6.4 13.4 25 1.4 - - - - 7 5.6 12.6 55 0.8 - - 7.8 7.2 15 30 1.4 - - - - 7 5.6 12.6 65 0.8 - - 7.8 7.8 15.6 35 0.6 - - - - 7.8 7.2 15 45 0.6 - - - - 7.8 7.2 15 55 - - - - - 7.8 7.8 15.6 65 - - - - - 7.8 7.8 15.6 Resistance value of seal MSA series MSB series The maximum resistance value of MSA series with seals The maximum resistance value of MSB series with seals type UU when it is applied with grease is shown below. type UU when it is applied with grease is shown below. MSB series Unit: N Unit: mm Model No. No symbol UU SS LL RR ZZ DD KK 15 - - - - - 5 5 10 20 1 - - - - 7 6 13 25 1 - - - - 7 6 13 30 1 - - - - 7 6 13 35 0.6 - - - - 7.8 7.2 15 SME series Unit: mm B86 Unit: N Model No. Resistance Model No. Resistance 15 2 15 2 20 3.5 20 3 25 4 25 4 30 6 30 5.5 35 10 35 9 45 12 55 18 65 30 MSC series SME series The maximum resistance value of MSC series with seals The maximum resistance value of SME series with seals type LL when it is applied with grease is shown below. type UU when it is applied with grease is shown below. Model No. No symbol UU SS ZZ DD KK 15 0.4 - - 6 5.6 11.6 20 1 - - 7 6 13 Model No. Resistance Model No. Resistance 25 1 - - 7 6 13 7 0.08 15 2 30 1.4 - - 7 5.6 12.6 9 0.1 20 3.5 35 1 - - 7.8 6.8 14.6 12 0.4 25 4 45 0.6 - - 7.8 7.2 15 15 0.8 30 6 35 10 45 12 Options Unit: N Unit: N Linear Guideway General Catalog B87 Unit: N MSR, SMR series D. Caps for rail mounting hole Model No. Resistance The maximum resistance value of MSR 25 4.5 A special designed of cap is used to cover the bolt hole to prevent the foreign matters from entering the carriage. and SMR series with seals type UU when 30 8 According to difference of application, PMI provide two kind of caps for selection, made by plastic and metal. The it is applied with grease is shown below. 35 12 metallic cap is for option, please specify when ordering. 45 18 The plastic cap is mounted by using a plastic hammer with a flat pad placed on the top, until the top of cap is flush to 55 20 the top surface of rail. The dimension of caps for different sizes of rail is shown. 65 35 Installation of plastic cap The plastic cap is mounted by using a plastic hammer with a flat pad placed on the top, until the top of cap is flush to C. Cover Strip the top surface of rail. The dimensions of plastic caps for each series is shown below. A special designed of cover strip is used to cover the bolt hole to prevent the foreign matters from entering the carriage. Please specify when ordering. D MSA, MSB, SME series MSR, SMR series Plastic hammer Flat pad h Installation method Cover Strip Cover Strip The cover strip of MSR and SMR series will increase the assembly height of rail. The increment refer to the table below. Code of Plastic Cap Bolt Size D(mm) h(mm) M3C M3 6.3 1.1 M4C M4 7.8 1.1 MSA15R MSB15U SME15R M5C M5 9.8 2.2 MSA20R MSB20R SME20R M6C M6 11.3 2.5 MSA25R MSB25R MSB30R MSR25R SME25R SMR25R M8C M8 14.4 3.3 MSA30R MSA35R MSB35R MSR30R MSR35R SME30R SME35R SMR30R SMR35R SME45R SMR45R Rail Model MSC12R MSC15R MSB15R Model No. Increment (mm) Assembly height of rail (mm) M12C M12 20.4 4.6 MSA45R MSR45R 25 0.3 23.8 M14C M14 23.4 5 MSA55R MSR55R SMR55R 30 0.3 27.8 M16C M16 26.4 5 MSA65R MSR65R SMR65R 35 0.3 30.8 45 0.3 37.3 55 0.3 43.3 65 0.3 52.3 Note: The cover strip of MSA, MSB and SME series will not increase the assembly height of rail. B88 Options Linear Guideway General Catalog B89 Installation of metallic cap 15.2 Lubrication The metallic cap is mounted by using a installation tool A well lubrication is important for maintaining the function of linear guideway. If the lubrication is not sufficient, Installation tool as the figure shown, until the top of cap is flushed to the top surface of rail. The installation tool is optional, please the frictional resistance at rolling area will increase and the service life will be shortened as a result of wear of rolling parts. Metallic cap contact PMI for the detail. Two primary lubricants are both grease and oil used for linear motion system, and the lubrication methods are categorized into manual and forced oiling. The selection of lubricant and its method should be based on the consideration of operating speed and environment requirement. Grease lubrication Code of Metallic Cap Bolt Size D(mm) h(mm) M6MC M6 11 2.5 MSR25R SME25R SMR25R operating condition, the grease should be replenished every 100km of travel. The standard grease is lithium-based SME30R SME35R SMR30R SMR35R grease No.2. Moving the carriage back and forth with minimum stroke length of length of 3 carriages after the SME45R SMR45R Rail Model The grease feeding interval will be varied with different operating conditions and environments. Under normal M8MC M8 14 3.3 MSR30R MSR35R M12MC M12 20 4.6 MSR45R M14MC M14 23 5 MSR55R SMR55R M16MC M16 26 5 MSR65R SMR65R carriages been greased. To assure the grease is evenly distributed inside of carriage, the mentioned process should be repeated twice at least. Oil lubrication The recommended viscosity of oil is 30~150 cst, and the recommended feeding rate per hour. The installation other than horizontal may caused the oil unable to reach raceway area, so please specify the installed direction your linear E. Table of Supported Options by Series guideway applied. Code MSA MSB MSC MSR SME SMR No symbol ● ● - ● ● ● When the operating stroke length less than the sum of length of two carriages, the lubrication fitting should be UU ● ● - ● ● ● applied on both ends of carriage for adequacy. Moreover, if the stroke length less than a half of the length of a SS ○ ○ - ● ● ● ZZ ○ ○ - ● ● ● DD ○ ○ - ● ● ● KK ○ ○ - ● ● ● LL ● ● ● - - - RR ● ● ● - - - /CC ● ● - ● ● ● /MC - - - ● ● ● Note: carriage, the carriage should be moved back and forth up to the length of two carriages while lubricating. Note: ● : Support, - : Not Support, ○ : Do not provide inner seal for MSA and MSB series. B90 Options Linear Guideway General Catalog B91 A. SL Lubricator 1.Construction and Characteristics 2. Performance Lengthening the interval between maintenance works By using the SL lubricator, the interval between maintenance work can be lengthened at all load rating. Running Test without Replenishment of Lubricant Calculated service life of heavy load = 400 km SL Lubricator Model no. : MSA35ASS Condition Heavy load Grease lubrication only 460 km Heavy load Medium load Light load Load Speed Grease + SL lubricator 960 km Calculated life 26 kN 13 kN 2.1 kN 50 m/min 50 m/min 200 m/min 400 km 3200 km - Characteristics Medium load High-density fiber net Grease + SL lubricator Light load Grease : Initial feed only at a rate of 5.6 cc per carriage SL lubricator : Initial feed only at a rate of 5.8 cc x 2 per carriage Grease + SL lubricator 0 500 1000 PMI SL lubricator unit is designed with an oil reservoir which equipped with a high-density fiber net. Through the 3300 km 25000 km 1500 3500 30000 Running distance (km) fiber net the lubricant can be steadily fed onto the surface of raceway to satisfy the required lubricating function. Effective use of lubricant 1. Lengthening the interval between maintenance works 3. Cost reduction Since only the needed amount of lubricant will be applied to needed location, thereby effective use of lubricant can Saving the expense from oil loss and lubricating device. be achieved and the waste of lubricant can also be avoided. Contrary to the oil losing problem caused from ordinary lubrication, the SL lubricator effectively and evenly distribute needed amount of oil on to ball raceway during the movement. Therefore, the interval between maintenance works can be greatly extended. 2. To avert the pollution 4. Enables the most suitable oil for the purpose of use to be selected Annual Lubricant Consumption per Carriage SL Lubricator MSA35ASS/SL Approx.11.6 cc The SL lubricator makes it possible to select the most proper lubricant for your application of linear 624 cc Forced lubrication guideway. Supplied amount of lubricant Through the use of SL lubricator, only the needed amount of oil will be fed for the purpose of lubrication, thereby the oil is almost nothing to lose in application. As a result, the environment will not be contaminated Amount of oil contained in SL Lubricator 5.8 cc x 2 / carriage = 11.6 cc Compared Forced lubrication 0.3 cc/hr x 8 hrs/day x 260 days/year = 624 cc by waste oil. B92 Options Linear Guideway General Catalog B93 3. Description of Specification 4. Dimensions of the SL Lubricator MSA series (1) Non-Interchangeable Type LS W t L S MSA25 A 2 SS F0 A /SL + R 1200 -20 /40 P A II Model no. H Carriage type Number of carriages per rail Dust protection option SL Lubricator dimension (mm) Preload Model No. Code of special carriage SL lubricator MSA 15SL Rail hole pitch from start side 31.2 10 M4 21.2 42.8 10 M6 A/E/S 28.5 LA/LE/LS Rail hole pitch to the end side A/E/S MSA 30SL Code of special rail 19 LA/LE/LS MSA 25SL Accuracy grade Width W A/E/S MSA 20SL rail length (mm) Height H A/E/S Rail type 32 LA/LE/LS A/E/S MSA 35SL 36.5 LA/LE/LS Number of rails per axis A/E/S MSA 45SL 49 LA/LE/LS 46.8 57 68 83.6 Carriage dimension (mm) Tapped Thickness hole t S 10 10 10 15 Standard length L SL Lubricator overall length Ls 56.3 81.3 72.9 92.9 88.8 108.8 81.6 101.6 100.6 120.6 97 117 119.2 139.2 111.2 131.2 136.6 156.6 137.7 167.7 169.5 199.5 M6 M6 M6 1/8PT MSB series LS (2) Interchangeable Type Carriage MSA25 A SS FC N A /SL W t L S Model no. H Carriage type Dust protection option Preload SL Lubricator dimension (mm) Accuracy grade Code of special carriage Model No. Height H Width W 18.5 33 SL lubricator MSB 15SL MSB 20SL MSB 25SL MSB 30SL B94 Options TE/TS E/S TE/TS E/S TE/TS E/S TE/TS E/S Tapped Thickness hole t S 10 M4 21.2 40.8 10 M6 24.5 47 10 M6 30.8 57 10 M6 Carriage dimension (mm) Standard length L SL Lubricator overall length Ls 40 65 57 82 48 68 67 84 60.2 80.2 82 102 68 88 96.7 116.7 Linear Guideway General Catalog B95 B. Grease nipple and piping joint C. The Relationship between the Direction of Lubrication and the Reference Side The standard lubrication fitting is grease nipple (G-M6、G-PT1/8、G-M4). The code of different types of application Grease nipple for lubrication fittings are shown below. For cases other than specified, please contact us for confirmation. G-M6 GS-M6 G-PT1/8 GS-PT1/8 G-M4 The relationship between the direction of lubrication and the reference side 7 8.5 M6x0.75P 12 Code: C1R2 5 8.5 6.5 6 M6x0.75P Code: C1R1 10 19.5 10 24 15.3 20.5 8 M4x0.7P Reference side PT1/8 PT1/8 Reference side Subsidiary rail Reference side Oil piping joint Reference side Master rail OL Type OL-C 18 M8x1P 12 10 25 M6x0.75P 10 8 8 6.5 6.5 M6x0.75P M6x0.75P 18 12 M8x1P PT1/8 19.5 23.5 12 OL-E Code: C2R1 10 Code: C2R2 8 16.5 12 PT1/8 OL-D Reference side Reference side Subsidiary rail 4.5 OL-B 20 OL-A Reference side PT1/8 PT1/8 M4x0.7P Reference side Master rail OS Type OS-B M8x1P PT1/8 10 25 M6x0.75P 8 6.5 M8x1P 12 10 Code: C3R1 Code: C3R2 Reference side Reference side 6.5 23.5 19.5 12 OS-D Subsidiary rail 8 PT1/8 OS-C 20 OS-A Reference side M6x0.75P PT1/8 Reference side PT1/8 Master rail Grease Nipple Model No. B96 MSA 15 MSB 15 SME 15 MSA 20 MSB 20 SME 20 MSA 25 MSB 25 MSR 25 SME 25 SMR 25 MSA 30 MSB 30 MSR 30 SME 30 SMR 30 MSA 35 MSB 35 MSR 35 SME 35 SMR 35 MSA 45 MSR 45 SME 45 SMR 45 MSA 55 MSR 55 SMR 55 MSA 65 MSR 65 SMR 65 Options Piping Joint Standard Option Option G-M4 - OL-E G-M6 GS-M6 OL-A OL-B Code: C4R1 OS-A OS-B Code: C4R2 Reference side Reference side Subsidiary rail Reference side Reference side Master rail G-PT1/8 GS-PT1/8 OL-C OL-D OS-C OS-D Linear Guideway General Catalog B97 Precautions of Linear Guideway D. Lubrication position 16 Handling The standard mounting locating of carriage is at the center of both ends. As for lateral and top application, please 1. Tilting the linear guideway may cause the carriage falling out from the rail by their own weight. specify when ordering. As shown as below, the lateral application is achieved by using a adapter to connect the 2. Beating or Dropping the linear guideway may cause its function to be damage, even if the product looks grease/oil fitting to the hole on the carriage. intact. 3. Do not disassemble the carriage, this may cause contamination to enter into the carriage or decrease the Lubrication location Lateral usage (Adapter only for MSA and MSB series) installation accuracy. Top oiling hole Lubrication 1. Please remove the anti-rust oil in advance and lubricate it before using. Center oiling hole Adapter (TS-A) OS-A Side oiling hole OS-B GS-M6 Adapter (TS-A) 2. Do not mix lubricants with others. 3. If you are using oil as lubricant, the oil may not be distributed evenly to the ball groove that depending on the GS-M6 OS-B application of the mounting orientation. Please contact PMI in such case. OS-A Model No. Center Side Using Nipple G1 Nipple MSA 15 MSB 15 G-M4 M4×0.7P G-M4 MSA 20 MSB 20 G-M6 M4×0.7P G-M4 MSA 25 MSB 25 G-M6 M4×0.7P G-M4 MSA 30 MSB 30 G-M6 M4×0.7P G-M4 2. If the carriage must be removed from the rail or remounted onto the rail, be sure to use the dummy rail. MSA 35 MSB 35 3. Using under special conditions, such as constant vibration, high dust or the temperature exceed our G-M6 M4×0.7P G-M4 MSA 45 G-PT1/8 M4×0.7P G-M4 MSA 55 G-PT1/8 M4×0.7P G-M4 MSA 65 G-PT1/8 M4×0.7P G-M4 1. The temperature of the place where linear guideways are used should not exceed 80℃. A higher temperature may damage the plastic end cap. suggested...etc., please contact PMI . Storage Note: MSA and MSB series have no top oiling hole for option. Model No. Side ØG2 Top Nipple G1 Nipple G2 O-ring SME 15 G-M4 M4×0.7P G-M4 - - SME 20 G-M6 M4×0.7P G-M4 - - SME 25 G-M6 M4×0.7P G-M4 - - SME 30 G-M6 M6×0.75P G-M6 10.2 P7 SME 35 G-M6 M6×0.75P G-M6 10.2 P7 SME 45 G-PT1/8 M6×0.75P G-M6 10.2 P7 Model No. B98 Center Center Side avoiding high temperature, low temperature and high humidity. G1 (Side oiling hole) Top Nipple G1 Nipple G2 O-ring SMR 25 MSR 25 G-M6 M6×0.75P G-M6 10.2 P7 SMR 30 MSR 30 G-M6 M6×0.75P G-M6 10.2 P7 SMR 35 MSR 35 G-M6 M6×0.75P G-M6 10.2 P7 SMR 45 MSR 45 G-PT1/8 M6×0.75P G-M6 10.2 P7 SMR 55 MSR 55 G-PT1/8 M6×0.75P G-M6 10.2 P7 SMR 65 MSR 65 G-PT1/8 M6×0.75P G-M6 10.2 P7 Options When storing the linear guideway, enclose it in a package and store it in a horizontal orientation while (Top oiling hole) Linear Guideway General Catalog B99 17 PMI Linear Guideway Request Form Date: Customer Name: Address: Tel: Fax: Machine Type: Contact Person: Drawing No.: or Installation Direction □ R type □ H type □ V type □ K type □ T type □ RV type □ Others Carriage Type 18 Mono Stage KM Series Size No. of Carriages □1 Dust Protection □ No symbol □ UU □ SS □ ZZ □ DD □ KK □ LL □ RR Rail Protection □ No symbol □ CC □ MC Preload Grade □ FC □ F0 Rail Type Rail Length & Pitch Accuracy Grade Rail per Axis Lubrication Type Lubrication Fitting □2 □3 □4 □ Others: □ F1 □ F2 □ Counter-bore (R type) □Counter-bore (U type) □ Tapped hole (T type) Length: E4: E1: E2: E3: □ N □ H □ P □ SP □ UP □1 □ 2 □ 3 □Others: □ Grease □ Oil □ Grease nipple ( Code: ) □ Oil piping joint ( Code: ) Full Code of Specification Required Quantity Reference surface & Lubrication Location Lubrication Location and direction Carriage reference surface Rail reference surface E3 E4 E1 E2 Master rail Subsidiary rail Rail reference surface Carriage reference surface Carriage reference surface Rail reference surface Master rail Subsidiary rail Rail reference surface Carriage reference surface Nonspecified cases followed by PMI standards. For other special requirements, please contact us. The specifications in this catalogue are subject to change without notification. B100 PMI Linear Guideway Request Form Linear Guideway General Catalog B101 18 New Product Introduction 18.1 Mono Stage KM Series C. Carriage-Nut Type A Type : A single carriage-nut with standard length Rear Housing A. Construction Stopper Carriage-Nut Grease Nipple Ballscrew Upper Seal B Type : Two carriage-nuts with standard length End Cap End Seal U Rail Front Housing B. Characteristics KM series consist of linear guideway unit and ballscrew unit. For saving space, PMI combine the carriage of linear C Type* : A single carriage-nut with short length guideway and nut of ballscrew to a integral Carriage-Nut. The carriage-nut cooperate with the U rail designed for high rigidity to achieve the high rigidity and high accuracy in the minimal space, especially to saving time of installation. Moreover, the design of two rows with Gothic-arch groove and contact angle of 45°can bear four directional loading. Four Directional Equal Load Saving Space KM series are applied two rows with Gothic-arch groove Combine the carriage of linear guideway and nut of and designed to contact angle of 45° which enables ballscrew to a carriage-nut, KM series can achieve the best it to carry an equal load in radial, reversed radial and use of space. D Type* : Two carriage-nuts with short length Unit : mm lateral directions to suit to any mounting orientation. H W Model KM26 KM30 KM 33 KM 45 KM 46 KM 55 H 26 30 33 45 46 55 W 50 60 60 80 86 100 * C and D type are only optional for KM30, KM33, KM4510 and KM4610 model. D. Description of Specification High Rigidity Unit : mm4 Base on the optimal analysis of FEM for the shape of U rail, it has the balance between light weight and high ridigity. Y X Center of gravity Model KM26 KM30 KM 33 KM 45 KM 46 KM 55 IX 4 1.6×10 4 4.4×10 4 6.1×10 5 1.5×10 5 2.5×10 5 2.3×10 IY 5 1.5×10 5 3.3×10 5 3.8×10 6 1.1×10 6 1.6×10 6 2.3×10 Note* IX:Geometrical moment of inertia around X axis IY:Geometrical moment of inertia around Y axis High Accuracy The design of two rows with Gothic-arch groove and stable manufacturing technology can control the variation by load at the minimum. It can provide the smooth feed with high accuracy. B102 Mono Stage KM Series KM33 05 A +400 P 0 -0 0 30 Model Ballscrew Lead Carriage-Nut type A: A single carriage-nut with standard length B: Two carriage-nuts with standard length C: A single carriage-nut with short length D: Two carriage-nuts with short length Code of Special type ( Blank for Standard type ) Type of Motor Bracket type (see page 111) Sensor Specification (see page 110) With / Without a Cover 0: None 1: With a Cover 2: With a Bellows With / Without a Motor 0: None 1: With a Motor (mounted at PMI ) Rail length (mm) Accuracy grade N: Normal grade H: High grade P: Precision grade Linear Guideway General Catalog B103 E. Load Ratings G. Accuracy Grade The load ratings of KM series are divided to linear guideway and ballscrew, the load ratings of each part are shown below. KM series is classified into normal grade (N) , high (H) and precision grade (P), the standards are shown below. Linear Guideway Model Basic dynamic Basic static load load rating rating C (kN) C0 (kN) A、B KM 26 02 KM 26 Ballscrew C、D 7.99 A、B - C、D 15.23 KM 30 05 KM 33 1.79 2.50 2.94 4.02 0.88 1.18 1.18 1.67 Lead (mm) Ball center to center diameter (mm) 2 6.6 8.3 6 6.6 8.3 8 2.25 2.94 4.31 5.10 5 10.3 12.4 2.16 2.84 3.72 4.51 10 9.9 12.4 KM 33 05 2.25 2.94 4.31 5.10 5 10.3 12.4 2.16 2.84 3.72 4.51 10 9.9 12.4 5.00 6.66 8.92 11.86 10 12.3 15.6 KM 45 10 KM 46 Normal High, Precision Normal High, Precision N N H、P H、P diameter (mm) Thread minor diameter (mm) KM 30 10 12.21 7.91 12.21 22.11 7.91 22.11 11.90 16.26 23.33 26.35 - - 3.72 5.00 6.37 8.53 20 12.3 15.6 KM 46 10 16.26 23.33 5.00 6.66 8.92 11.86 10 12.3 15.6 20 12.3 15.6 20 17.3 20.6 46.65 KM 55 20 - 3.72 5.00 6.37 8.53 - 4.61 6.08 9.11 12.15 ±0.005 ±0.003 - 0.06 0.02 0.06 0.02 - 0.025 0.01 0.025 0.01 0.02 0.01 0.003 2 1.5 4 0.02 0.02 0.003 7 7 15 0.02 0.02 0.003 7 7 15 300 150 200 300 KM 30 ±0.01 ±0.005 ±0.003 - - 400 500 0.1 0.025 0.035 0.015 0.06 0.02 0.025 0.01 600 15 - ±0.01 250 15 KM 45 20 KM 46 20 200 KM 26 12 46.65 26.35 150 12 11.90 KM 33 10 KM 45 Basic static load rating Ballscrew C0a (kN) - KM 26 06 KM 30 Basic dynamic load rating Ca (kN) Positioning Positioning Accuracy Running of Backlash Starting Torque Repeatability Rail (mm) Parallelism(mm) (mm) (N-cm) (mm) Model Length (mm) Nomal High Precision Nomal High Precision Nomal High Precision Nomal High Precision Nomal High Precision H H H H H P P P P P N N N N N 150 36.73 - 65.29 20 200 300 F. Static Permissible Moments KM 33 ±0.01 ±0.005 ±0.003 - - 400 500 MP MR 0.1 0.025 0.035 0.015 0.1 0.025 0.035 0.015 600 340 440 KM 45 MY 15 ±0.003 540 ±0.01 ±0.005 0.003 - - 0.02 0.02 10 10 640 740 940 - 0.12 0.03 0.04 0.02 0.15 - 0.05 - 0.1 0.025 0.035 0.015 17 - - 340 Unit:N-m 440 Static Permissible Moments Model KM 26 KM 30 KM 33 KM 45 KM 46 KM 26 02 KM 26 06 KM 30 05 KM 30 10 KM 33 05 KM 33 10 KM 45 10 KM 45 20 KM 46 10 KM 46 20 KM 55 20 MP MY KM 46 MR 15 ±0.003 540 ±0.01 ±0.005 0.003 - - 0.02 0.02 10 10 640 A B C D A B C D A B C D 740 107.3 501.8 - - 107.3 501.8 - - 278.6 557.3 - - 940 156.6 858.5 43.8 326.4 156.6 858.5 43.8 326.4 462.0 924.0 248.8 497.6 156.6 858.5 43.8 326.4 156.6 858.5 43.8 326.4 462.0 924.0 248.8 497.6 120.0 1245.6 120.0 1245.6 762.4 1524.8 - - - - - - 120.0 1245.6 120.0 1245.6 798.8 1597.6 - - - - - - - - - - - - - 0.12 0.03 0.04 0.02 0.15 - 0.05 - 0.18 0.035 17 - - 980 KM 55 1180 0.025 17 ±0.005 1080 ±0.01 ±0.005 0.003 - 0.25 0.04 0.25 - - 0.05 0.03 0.05 12 0.05 12 20 1280 575.0 2678.0 575.0 2678.0 858.4 4617.2 575.0 2678.0 575.0 2678.0 858.4 4617.2 1334.2 2668.5 1397.9 2795.8 2347.2 4694.4 - - - 15 - 1380 Note*: The static permissible moments of B and D type are base on two carnage nuts used in closed contact with each other. B104 Mono Stage KM Series Linear Guideway General Catalog B105 H. Maximum Travel Speed and the Maximum Length I. Life Calculation KM series is limited by the dangerous speed of the ballscrew and the DN value regardless, the maximum travel speed and the maximum length are shown below. Unit:mm KM series consists of a linear guideway, a ballscrew and a support bearing. The calculation of nominal life of each component is shown below. The nominal life is defined as the total running distance that 90% of identical linear guideways or ballscrew in a group, when they are applied under the same conditions, can work without developing flaking. Maximum Travel Speed (mm/s) Model Ballscrew Lead 2 KM 26 6 5 KM 30 10 5 KM 33 10 10 KM 45 20 10 KM 46 20 KM 55 B106 20 Mono Stage KM Series Rail Length 150 200 250 300 150 200 250 300 150 200 300 400 500 600 150 200 300 400 500 600 150 200 300 400 500 600 150 200 300 400 500 600 340 440 540 640 740 940 340 440 540 640 740 940 340 440 540 640 740 940 340 440 540 640 740 940 980 1080 1180 1280 1380 Normal N High H Precision P Maximum Length Normal N High H Precision P 280 280 280 300 300 300 590 590 830 300 300 300 390 390 550 340 340 340 790 790 650 650 600 600 Linear Guideway Ballscrew and Bearing fc . C 3 L=( ) × 50 km fw P L:Nominal life (km) fc: Contact factor (see Table 1) fw: Load factor (see Table 2) C: Basic dynamic load rating (N) P: Calculated applied load (N) 600 L: Nominal life (rev) fw: Load factor (see Table 2) Ca: Basic dynamic load rating (N) Pa: Applied axial load (N) Carriage-Nut Type Contact factor fc Motion Condition Operating Speed Load factor fw A、C 1.00 No Impact & Vibration V≦15m/min 1.0~1.2 B、D 0.81 Slight Impact & Vibration 15<V≦60m/min 1.2~1.5 Moderate Impact & Vibration 60<V≦120m/min 1.5~2.0 Strong Impact & Vibration V≧120m/min 2.0~3.5 600 1100 600 1 . Ca 3 L=( ) × 106 rev fw Pa 600 980 650 J. Options 390 390 550 340 340 340 600 600 600 Cover For KM series, covers are available as an option. Please see the dimension sheet of each model. 790 790 650 650 520 520 430 430 1050 1050 840 840 1100 600 600 600 980 650 Cover 740 940 940 740 730 - Screw 1480 940 940 740 1440 Connecting Bracket 520 520 430 430 1050 1050 840 840 800 800 740 620 530 740 620 530 740 940 940 740 940 940 740 730 - 1480 1440 1120 900 740 - Bellows For KM series, a bellows is available for option. Please contact PMI . 1380 1380 1180 Linear Guideway General Catalog B107 Sensor For KM series, a optional proximity sensors and photo sensors are available as an option. Models equipped with a sensor are provided with a dedicated sensor rail / detecting plate. Please see the table below. None with Sensor rail (3 units) - 2 Photo sensor (3 units) EE-SX671 (Omron) 3 Photo sensor (3 units) 4 Proximity sensor a-contact (On when close, 3 units) EE-SX674 (Omron) 8 Proximity sensor a-contact (On when close, 3 units) Proximity sensor a-contact (On when close, 3 units) Proximity sensor b-contact (On when away, 3 units) Proximity sensor b-contact (On when away, 3 units) 9 Proximity sensor a-contact (Single) b-contact (Double) A Proximity sensor a-contact (Single) b-contact (Double) 5 6 7 Mounting Screw Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Connector (EE-1001) Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Connector (EE-1001) Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Fixture (MS-GL12) Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Fixture (MS-GXL12) The dimension of installation for sensor: a c b d GI-12F (SUNX) GXI-N12F (SUNX) 5 2.4 d h e a d h B108 Mono Stage KM Series 15 KM 45 19 H KM 46 28 KM 55 27 KM series allow different motors to be attached by intermediate flange. Please see the table below when ordering. GXl-N12FB (SUNX) Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Fixture (MS-GXL12) Gl-N12F (Single)、Gl-N12FB (Double) GXl-N12F (Single)、GXl-N12FB (Double) Brand of Motor Mounting Screw / Nut, Detecting Plate, Sensor Rail Mounting Screw / Nut, Detecting Plate, Sensor Rail, Mounting Plate, Fixture (MS-GXL12) SUNX GL12F, GL-N12F, GXL-N12FB, GXL-N12FB Unit:mm Model a b c d KM 26 38.9 7.9 6.2 6.2 KM 30 43.8 3.8 6.2 6.2 KM 33 43.8 0.8 9.2 9.2 KM 45 54.0 2.0 14.2 14.2 KM 46 57.0 1.0 22.2 22.2 KM 55 63.9 1.9 21.2 21.2 Yaskawa Electric AC servomotor Mitsubishi Electric AC servomotor Unit:mm a b c d e f g h KM 26 46.0 15.0 2.0 2.0 58.5 27.5 10.5 10.5 KM 30 50.9 10.9 2.0 2.0 63.4 23.4 11.5 11.5 KM 33 50.9 7.9 5.0 5.0 63.4 20.4 13.5 13.5 KM 45 60.9 8.4 8.8 8.8 73.4 21.4 17.3 17.3 KM 46 63.9 7.9 18.0 18.0 76.4 20.4 26.5 26.5 KM 55 70.8 8.8 17.0 17.0 83.3 21.3 25.5 25.5 Unit:mm Model a b c d e f g h KM 26 43.7 12.7 1.8 1.8 50.0 19.0 10.8 10.8 KM 30 48.6 8.6 2.8 2.8 54.9 14.9 11.8 11.8 KM 33 48.6 5.6 4.8 4.8 54.9 11.9 13.8 13.8 KM 45 58.6 6.6 8.8 8.8 64.9 12.9 17.8 17.8 KM 46 61.6 5.6 17.8 17.8 67.9 11.9 26.8 26.8 KM 55 68.5 6.5 16.8 16.8 74.8 12.8 25.8 25.8 Matsushita Electric AC servomotor Fastech Stepping motor g f b KM 33 Mounting Screw / Nut, Detecting Plate, Sensor Rail Omron EE-SX674 c 14 Gl-N12FB (SUNX) Model b 12 KM 30 Intermediate Flange g f KM 26 Mounting Screw / Nut, Detecting Plate, Sensor Rail Omron EE-SX671 c H Gl-N12F (SUNX) e a 0.8 Model 8 0 1 Accessory 4.3 Type 5.8 Description Symbol Unit:mm The dimension of sensor rail: Oriental Motor Stepping motor Model KM 26 KM 30 KM 33 KM 45 KM 46 SGMAH-A3(30W) SGMAH-A5(50W) SGMAH-01(100W) SGMPH-01(100W) SGMAH-02(200W) SGMAH-04(400W) SGMPH-02(200W) SGMPH-04(400W) SGMAH-08(750W) HC-MFS053(50W) HC-MFS13(100W) HC-MFS23(200W) HC-KFS23(200W) HC-MFS43(400W) HC-KFS43(400W) HC-KM73(750W) HC-KFS73(750W) MSMA3A(30W) MSMA5A(50W) MSMA01(100W) 2A 3A 3A 4A 4A 2A 3A 3A 4A 4A 3A 3A 4A 4A 40 40 50 40 40 50 40 40 50 5C 5C 5C 2A 3A 3A 4A 4A 3A 3A 4A 4A 40 40 50 40 40 50 40 40 50 40 40 50 5C 5C 2D 3D 3D 4D 4D 2D 3D 3D 4D 4D 3D 3D 4D 4D MQMA01(100W) 40 MSMA02(200W) 40 MSMA04(400W) 40 MSMA08(750W) EzM-28 EzM-42 EzM-56 EzM-60 PK22 PK24 PK26(Standard) PK29 RK54 RK56 RK59 KM 55 5F 2G 2H 3H 3H 4H 4H 3I 3I 4I 4I 3J 3J 4J 4J 3H 3H 4H 4H 3I 3I 4I 4I 3H 3H 4H 4H 3J 3J 4J 4J 2G 2H 5K 2H 5K Linear Guideway General Catalog B109 The dimension of intermediate flange: KM33 30 20 3H 60 2.3 2G 45° 60 59 47.15 59 3.5 59 7 59 2 4-M4x0.5P Thru. 45° PCD 46 5 4 4-M4x0.7P Thru. 59 3I 7 40 23 30 □40 Ø30H7 45° PCD 46 6 4-Ø3 Thru. Ø5.5x3.5 DP 7 Ø39H8 49 23 Ø22H7 PCD 33 3 4-M4x0.7Px8 DP 3A 60 Ø30H8 8.5 4-Ø3.4 Thru. Ø6.5x6.5 DP 31 42 22.2 43.7 15.2 38 Ø28H7 PCD 40 2A 4-Ø3.4 Thru. Ø6.5x4 DP 45° 47.15 56 4-M3x0.5Px6 DP PCD 33 59 31 3 59 Ø32H8 49 59 Ø22H8 KM26 4-M4x0.7P Thru. 2H 60 4-Ø3.4 Thru. Ø6.5x6.5 DP 6 60 3D 3J 7 5 PCD 45 □59 40 □42 45° 6.5 3 4-M3x0.5P Thru. 59 2 4-M4x0.7P Thru. 45° Ø22H7 31 Ø30H7 □38 PCD 45 7 50 3.5 59 45° PCD 33 59 Ø36H8 31 3 50 8.5 4-Ø3.4 Thru. Ø6.5x6.5 DP Ø30H8 2D 4-M3x0.5P Thru. KM45 59 10 59 4-Ø 5.5 Thru. Ø9x6 DP 2 60 10 4-M4x0.7P Thru. 60 59 10 Ø37H8 Ø28 9.5 PCD 45 85 79.4 50 85 45° PCD 70 50 59 Ø31H8 Ø28 40 PCD 45 60 4-Ø 5.5 Thru. Ø9x6 DP 4-M3x0.5Px6 DP Ø36H8 10 2 Ø30H8 59 50 45° 10 4-M4x0.7P Thru. 60 59 3.5 85 4J 4D 3J 10 8.5 45° 4-M4x0.7P Thru. 59 4-M3x0.5P Thru. Ø22H8 79.4 47.15 85 PCD 46 8 47.15 56 Ø39H8 Ø28 PCD 70 Ø31H8 Ø28 38 PCD 46 3D 85 4I Ø30H8 59 3.5 8.5 4-Ø 3.4 Thru. Ø6.5x4 DP 4A 59 47.15 79.4 31 4-M4x0.7Px8 DP 1 10 45° 62.5 30.5 PCD 60 3I 59 4-M4x0.7P Thru. 45° PCD 70 Ø22H8 39.2 Ø32H8 Ø28 3A 4H 3.5 30° 30° 19.2 7 31 42 PCD 40 85 79.4 4-M5x0.8Px10 DP 47.15 56 3 40 59 4-Ø 3.4 Thru. 6.5x4 DP 31 50 60 59 Ø39H8 3H 59 4-M4x0.7Px8 DP Ø50H8 Ø44 30 31 60 KM30 4-M4x0.7P Thru. 4-M4x0.7P Thru. B110 Mono Stage KM Series Linear Guideway General Catalog B111 KM46 40 85 4H 83 31 3.5 4-M4x0.7Px8 DP 8 85 8 85 8 85 31 63.2 Ø50H8 63.2 31.2 83 Ø22H8 45° PCD 70 4-Ø3.4 Thru. Ø6.5x6.5 DP 4A 4I 8 4-M4x0.7P Thru. PCD 46 85 83 47.15 Ø39H8 47.15 56 PCD 70 Ø30H8 □60 45° 45° 4-M4x0.7P Thru. 4-Ø4.5 Thru. Ø8x4 DP 4D 4J 8 4-M3x0.5Px6 DP 83 50 85 Ø36H8 50 60 □60 PCD 70 Ø30H8 45° PCD 45 45° 4-Ø4.5 Thru. Ø8x4 DP 4-M4x0.7P Thru. Mono Stage KM Series KM55 5F 72 4-M5x0.8Px10 DP 94 PCD 70 12 94 3.5 PCD 90 PCD 70 □80 Ø50H8 71.5 30.5 4-M5x0.8P Thru. 4-Ø5.5 Thru. Ø10x8.5 DP Ø70H8 50 9 98 4-Ø5.5 Thru. Ø10x8.5 DP 5K 4-M6x1Px12 DP 12 4-Ø5.5 Thru. Ø10x7 DP PCD 70 PCD 90 70 94 4-M6x0.7P Thru. 11.5 9 70 Ø70H8 PCD 70 □80 12 94 3.5 □85 Ø60H8 5C B112 Mono Stage KM Series Linear Guideway General Catalog B113 A type : A single carriage-nut with standard length KM26 Cover Type B type : Two carriage-nuts with standard length 60 4-M4x0.7Px17 DP 21 25 4 30 2-M3x0.5Px6 DP+C1.5 4-M4x0.7Px6.5 DP 2xM2x0.4Px4 DP 15 E1 (E1) F C 1.5 10 Ø 28H7 Ø 24 A D 12 B 46.5 55 Ø 5h7 3 Specifications Specifications 35 10 L 60 7.5 46.5 30 Nipple: G-M3 10 2xn-Ø4.5 Thru. Ø8x4 DP 10 10 L (64.9) 7.5 B type : Two carriage-nuts with standard length L1 L1 16.5 A type : A single carriage-nut with standard length Product Product KM26 Standard Type C A 80 (n-1)x80 E (E) The direction of nipple with a single carriage-nut using 49 49 43 43 31 PCD 33 12.5 4-M3x0.5Px6 DP PCD 33 3 40 16 4 13 25 24 38.8 4 16 26 21 45° The direction of nipple with two carriage-nuts using 0.8 15.2 4-M3x0.5Px6 DP 0.8 15.2 38 4 13 38.8 45° 5.5 8 45° 62 47 4-Ø3.5 Thru. 38 4-Ø3.5 Thru. 45° 50 50 VIEW B VIEW D SECTION A-A SECTION C-C Unit : mm Rail Length Overall Length L L1 Max. Stroke Weight (kg) E A Type B Type n E1 A Type B Type Rail Length L Overall Length L1 Max. Stroke Weight (kg) A Type B Type A Type B Type 150 220 70 - 35 2 35 80 0.98 - 150 220 70 - 1.06 - 200 270 120 55 20 3 20 160 1.18 1.37 200 270 120 55 1.26 1.45 250 320 170 105 45 3 45 160 1.38 1.57 250 320 170 105 1.46 1.65 300 370 220 155 30 4 30 240 1.59 1.78 300 370 220 155 1.67 1.86 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. B114 F Unit : mm Dimensions of Mono Stage KM Series Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B115 A type : A single carriage-nut with standard length KM30 Cover Type B type : Two carriage-nuts with standard length L1 (75.5) 11 L 11 9.5 53.3 30 Nipple: G-M4 59 53 30 3 4-M5x0.8P Thru 2-M3x0.5Px6 DP+C1.5 30 70 Ø 6h7 11 L 9.5 B type : Two carriage-nuts with standard length L1 59 16 9 A type : A single carriage-nut with standard length Product Product KM30 Standard Type 10 31 18 2xn1-M2x0.4Px5 DP 4-M5x0.8Px8 DP E1 (n-1)xF Specifications Specifications 2xn-Ø5.5 Thru. Ø9.5x5.4 DP (E1) F C 10 Ø 32 H8 Ø28 1.2 A D C 14 B A 100 (n-1)x100 (E) The direction of nipple with a single carriage-nut using 60 45 31.1 9 PCD 40 VIEW B The direction of nipple with two carriage-nuts using SECTION A-A 20 19.2 PCD 40 4-M4x0.7Px8 DP 30° 0.8 30 60 0.8 15 0.8 4-M4x0.7Px10 DP 40 39.2 19.2 20 30 28 2.1 19.2 40 39.2 17 5.7 30° 45 30° 10 30° 80 60 28.8 60 45 2.5 E 60 VIEW D SECTION C-C Unit : mm Rail Length L Overall Length 1 150 Weight (kg) Max. Stroke E n E1 A Type B Type 220 55.5 - 25 2 25 2 200 270 105.5 - 50 2 50 300 370 205.5 130 50 3 400 470 305.5 230 50 500 570 405.5 330 600 670 505.5 430 Dimensions of Mono Stage KM Series F Rail Length L Overall Lengt L1 A Type B Type 100 1.5 - 150 2 100 1.81 - 50 2 200 2.39 4 100 2 200 50 5 50 3 50 6 100 3 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. B116 n1 Unit : mm Max. Stroke Weight (kg) A Type B Type A Type B Type 220 55.5 - 1.7 - 200 270 105.5 - 2.01 - 2.74 300 370 205.5 130 2.59 3.04 2.98 3.33 400 470 305.5 230 3.21 3.66 200 3.68 4.03 500 570 405.5 330 3.92 4.37 200 4.29 4.64 600 670 505.5 430 4.54 4.99 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B117 C type : A single carriage-nut with short length KM30 Cover Type D type : Two carriage-nuts with short length 11 9.5 (51.2) 29 3 29 4-M5x0.8P Thru. 2-M3x0.5Px6 DP+C1.5 Nipple: G-M4 11 L 59 30 70 Ø 6h7 11 L 9.5 D type : Two carriage-nuts with short length L1 L1 59 16 9 C type : A single carriage-nut with short length Product Product KM30 Standard Type 10 31 18 4-M5x0.8Px8 DP E1 Specifications Specifications 2xn1-M2x0.4Px5 DP 2xn-Ø5.5 Thru. Ø9.5x5.4 DP (E1) (n-1)xF F 1.2 C B 10 Ø28 Ø 32H8 A D C 14 A 100 (E) The direction of nipple with a single carriage-nut using 60 45 60 45 31.1 9 30° 4-M4x0.7Px10 DP PCD 40 VIEW B The direction of nipple with two carriage-nuts using SECTION A-A 20 28.8 19.2 PCD 40 4-M4x0.7Px8 DP 30° 0.8 30 60 0.8 15 45 40 39.2 19.2 20 30 28 2.1 30° 0.8 5.7 19.2 40 39.2 17 10 30° 80 60 2.5 (n-1)x100 E 60 VIEW D SECTION C-C Unit : mm Rail Length L Overall Length L1 150 Weight (kg) Max. Stroke E n E1 C Type D Type 220 79.8 28.6 25 2 25 2 200 270 129.8 78.6 50 2 50 300 370 229.8 178.6 50 3 400 470 329.8 278.6 50 500 570 429.8 378.6 600 670 529.8 478.6 Dimensions of Mono Stage KM Series F Rail Length L Overall LengthL1 C Type D Type 100 1.4 1.63 150 2 100 1.69 1.92 50 2 200 2.28 4 100 2 200 50 5 50 3 50 6 100 3 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. B118 n1 Unit : mm Max. Stroke Weight (kg) C Type D Type C Type D Type 220 79.8 28.6 1.51 1.76 200 270 129.8 78.6 1.82 2.07 2.51 300 370 229.8 178.6 2.45 2.70 2.88 3.11 400 470 329.8 278.6 3.09 3.34 200 3.56 3.79 500 570 429.8 378.6 3.82 4.07 200 4.17 4.4 600 670 529.8 478.6 4.47 4.72 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B119 A type : A single carriage-nut with standard length KM33 Cover Type B type : Two carriage-nuts with standard length (75.5) 31 18 30 2-M3x0.5Px6 DP+C1.5 4-M5x0.8Px16 DP 74 Ø 6h7 10 4 53 Specifications Specifications 2xn-Ø5.5 Thru. Ø9.5x5.4 DP 11 L 11 9.5 53.3 30 Nipple: G-M4 59 11 L 59 9.5 B type : Two carriage-nuts with standard length L1 L1 16 9 A type : A single carriage-nut with standard length 4-M5x0.8Px8 DP 2xn1-M2x0.4Px5 DP (n1-1)xF E1 (E1) F C A 1.2 10 Ø 32H8 Ø 28 D 15 B Product Product KM33 Standard Type C A 100 VIEW B 1 48 31.8 43.7 22.2 45° 0.8 30 The direction of nipple with two carriage-nuts using 60 PCD 40 44.5 23 3.1 33 31 22.2 0.8 43.7 20 44.5 5.7 15 45° 45° 6.5 9 45° 44 23 31.1 44 86 64 60 The direction of nipple with a single carriage-nut using 60 4-M4x0.7Px10 DP (E) (n-1)x100 E 60 PCD 40 4-M4x0.7Px10 DP SECTION A-A VIEW D SECTION C-C Unit : mm Rail Length L Overall Length L1 150 Weight (kg) Max. Stroke E n E1 A Type B Type 220 55.5 - 25 2 25 2 200 270 105.5 - 50 2 50 300 370 205.5 130 50 3 400 470 305.5 230 50 500 570 405.5 330 600 670 505.5 430 Dimensions of Mono Stage KM Series F Rail Length L Overall Length L1 A Type B Type 100 1.67 - 150 2 100 1.98 - 50 2 200 2.56 4 100 2 200 50 5 50 3 50 6 100 3 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. B120 n1 Unit : mm Max. Stroke Weight (kg) A Type B Type A Type B Type 220 55.5 - 1.87 - 200 270 105.5 - 2.18 - 2.91 300 370 205.5 130 2.76 3.21 3.15 3.5 400 470 305.5 230 3.38 3.83 200 3.85 4.2 500 570 405.5 330 4.09 4.54 200 4.46 4.81 600 670 505.5 430 4.71 5.16 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B121 KM33 Cover Type D type : Two carriage-nuts with short length L1 (52.8) 9.5 9 9.5 4-M5x0.8Px16 DP 18 2-M3x0.5Px6 DP+C1.5 74 Ø 6h7 Nipple: G-M4 31 4 29 Specifications Specifications 10 11 L 11 29 2xn-Ø5.5 Thru. Ø9.5x5.4 DP D type : Two carriage-nuts with short length L1 59 11 L 59 16 C type : A single carriage-nut with short length 2-M5x0.8Px8 DP 2xn1-M2x0.4Px5 DP (n1-1)xF E1 (E1) F A C 1.2 10 Ø 32H8 Ø 28 D 15 A C 100 The direction of nipple with a single carriage-nut using 60 1 23 48 43.7 The direction of nipple with two carriage-nuts using 22.2 30 60 31.8 6.5 45° 45° 60 0.8 15 PCD 40 VIEW B 44 23 3.1 33 31 22.2 45° 0.8 43.7 20 5.7 44.5 45° 86 64 60 31.1 9 44 4-M4x0.7Px10 DP (E) (n-1)x100 E 44.5 B PCD 40 4-M4x0.7Px10 DP SECTION A-A VIEW D SECTION C-C Unit : mm Rail Length L Overall Length L1 150 Weight (kg) Max. Stroke E n E1 n1 C Type D Type 220 79.8 28.6 25 2 25 2 200 270 129.8 78.6 50 2 50 300 370 229.8 178.6 50 3 400 470 329.8 278.6 50 500 570 429.8 378.6 600 670 529.8 478.6 Dimensions of Mono Stage KM Series F Unit : mm Rail Length L Overall Length L1 C Type D Type 100 1.57 1.8 150 2 100 1.86 2.09 50 2 200 2.45 4 100 2 200 50 5 50 3 50 6 100 3 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. B122 Product Product C type : A single carriage-nut with short length KM33 Standard Type Max. Stroke Weight (kg) C Type D Type C Type D Type 220 79.8 28.6 1.68 1.93 200 270 129.8 78.6 1.99 2.24 2.68 300 370 229.8 178.6 2.62 2.87 3.05 3.28 400 470 329.8 278.6 3.26 3.51 200 3.73 3.96 500 570 429.8 378.6 3.99 4.24 200 4.34 4.57 600 670 529.8 478.6 4.64 4.89 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B123 A type : A single carriage-nut with standard length KM45 Cover Type B type : Two carriage-nuts with standard length A type : A single carriage-nut with standard length B type : Two carriage-nuts with standard length Product Product KM45 Standard Type L1 85 2-M3x0.5Px6 DP+C1.5 14 20 51 4-M6x0.75Px12 DP 2xn1-M2x0.4Px5 DP (E1) (n-1)x200 E1 3.5 Specifications Specifications 2xn-Ø6.6 Thru. Ø11x6.5 DP 100 C 10.2 Ø 50H8 Ø44 1.5 A B 7.5 4-M6x0.75Px22 DP 43 43 Nipple: GS-M6 (107.8) 81 46 4.5 12 (107.8) 81 46 92 12 28 19 Ø8h7 12 L 12.5 L 85 L1 D C 100 19 A (E) (n-1)x100 E The direction of nipple with a single carriage-nut using 51 18.35 45° 30° PCD 60 17 VIEW B 46 80 4-Ø4.5 Thru. SECTION A-A 30.5 63 62.5 15.5 15 31 45 35 6.8 45° The direction of nipple with two carriage-nuts using PCD 60 PCD 70 0.5 4-Ø4.5 Thru. PCD 70 30° 0.5 30.5 9 63 62.5 15.5 15 30° 31 45° 4 4-M4x0.7x8 DP 104 80 77 79.4 68 67 43.5 79.4 68 30° 45° 80 VIEW D SECTION C-C Unit : mm Rail Length L Overall Length L1 340 Weight (kg) Max. Stroke E n E1 A Type B Type 438 208.2 100.4 70 3 70 440 538 308.2 200.4 70 4 540 638 408.2 300.4 70 640 738 508.2 400.4 740 838 608.2 940 1038 808.2 Dimensions of Mono Stage KM Series Rail Length L Overall Length L1 A Type B Type 2 6.78 7.98 340 20 3 8.07 9.27 5 70 3 9.37 70 6 20 4 500.4 70 7 70 700.4 70 9 70 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. B124 F Unit : mm Max. Stroke Weight (kg) A Type B Type A Type B Type 438 208.2 100.4 7.38 8.78 440 538 308.2 200.4 8.67 10.07 10.57 540 638 408.2 300.4 9.97 11.37 10.68 11.88 640 738 508.2 400.4 11.28 12.68 4 12.08 13.28 740 838 608.2 500.4 12.68 14.08 5 14.37 15.57 940 1038 808.2 700.4 14.97 16.37 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B125 KM45 Cover Type D type : Two carriage-nuts with short length C type : A single carriage-nut with short length D type : Two carriage-nuts with short length Product Product C type : A single carriage-nut with short length KM45 Standard Type L1 12 43.5 14 51 20 2xn1-M2x0.4Px5 DP 4-M6x0.75Px12 DP (E1) (n-1)x200 E1 3.5 100 C 1.5 10.2 Ø 50H8 Ø44 A B Specifications Specifications 2xn-Ø6.6 Thru. Ø11x6.5 DP 4-M6x0.75Px22 DP 2-M3x0.5Px6 DP+C1.5 43 Nipple: GS-M6 7.5 4.5 12 (71.3) 43.5 92 28 19 Ø8h7 12 L 85 12.5 L 85 L1 D 100 19 A C (E) (n-1)x100 E The direction of nipple with a single carriage-nut using 79.4 68 51 18.35 45° 30° VIEW B 46 80 4-Ø4.5 Thru. PCD 60 SECTION A-A 30° 31 30.5 31 17 PCD 60 PCD 70 The direction of nipple with two carriage-nuts using 0.5 4-Ø4.5 Thru. 45 35 6.8 45° 0.5 30.5 63 62.5 15.5 15 9 63 62.5 15.5 15 30° 30° 4 45° 67 43.5 4-M4x0.7x8 DP 104 80 77 79.4 68 80 45° PCD 70 VIEW D SECTION C-C Unit : mm Rail Length L Overall Length L1 340 Weight (kg) Max. Stroke E n E1 C Type D Type 438 244.7 173.4 70 3 70 440 538 344.7 273.4 70 4 540 638 444.7 373.4 70 640 738 544.7 473.4 740 838 644.7 940 1038 844.7 Dimensions of Mono Stage KM Series Rail Length L Overall Length L1 C Type D Type 2 6.38 7.18 340 20 3 7.67 8.47 5 70 3 8.97 70 6 20 4 573.4 70 7 70 773.4 70 9 70 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. B126 F Unit : mm Max. Stroke Weight (kg) C Type D Type C Type D Type 438 244.7 173.4 6.58 7.58 440 538 344.7 273.4 7.87 8.87 9.77 540 638 444.7 373.4 9.17 10.17 10.28 11.08 640 738 544.7 473.4 10.48 11.48 4 11.68 12.48 740 838 644.7 573.4 11.88 12.88 5 13.97 14.77 940 1038 844.7 773.4 14.17 15.17 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B127 A type : A single carriage-nut with standard length KM46 Cover Type B type : Two carriage-nuts with standard length A type : A single carriage-nut with standard length B type : Two carriage-nuts with standard length Product Product KM46 Standard Type L1 L1 13 L 12 (107.8) 81 46 12 4-M5x0.8Px22 DP 46 14 51 20 2xn1-M2x0.4Px5 DP 4-M6x0.75Px12 DP E1 (n1-1)x200 (E1) 200 3.5 C A 10 1.5 Ø 50H8 Ø44 D 28 B 4-M6x0.75Px22 DP Specifications Specifications 2xn-Ø6.6 Thru. Ø11x6.5 DP 7 2-M3x0.5Px6 DP+C1.5 46 Nipple: GS-M6 13 L 81 46 30 5 100 Ø 8h7 85 28 19 85 C A 100 (E) (n-1)x100 E The direction of nipple with a single carriage-nut using 4-M4x0.7Px8 DP 4-M4x0.7Px8 DP 54 12 45° 46 86 4-Ø4.5 Thru. SECTION A-A VIEW B PCD 70 45° 32 68 44.5 31.2 64 63.2 15.2 22.5 6.5 20 The direction of nipple with two carriage-nuts using 0.8 PCD 70 45° 0.8 4-Ø4.5 Thru. 32 46 42.5 31.2 64 63.2 15.2 22.5 9 45° 112 88 82 83 73 5 83 73 86 SECTION C-C VIEW D Unit : mm Rail Length L Overall Length L1 340 Weight (kg) Max. Stroke E n E1 A Type B Type 438 208.2 100.4 70 3 70 440 538 308.2 200.4 70 4 540 638 408.2 300.4 70 640 738 508.2 400.4 740 838 608.2 940 1038 808.2 Dimensions of Mono Stage KM Series Rail Length L Overall Length L1 A Type B Type 2 7.65 8.85 340 20 3 8.94 10.14 5 70 3 10.24 70 6 20 4 500.4 70 7 70 700.4 70 9 70 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. B128 F Unit : mm Max. Stroke Weight (kg) A Type B Type A Type B Type 438 208.2 100.4 8.25 9.65 440 538 308.2 200.4 9.54 10.94 11.44 540 638 408.2 300.4 10.84 12.24 11.55 12.75 640 738 508.2 400.4 12.15 13.55 4 12.95 14.15 740 838 608.2 500.4 13.55 14.95 5 15.24 16.44 940 1038 808.2 700.4 15.84 17.24 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B129 KM46 Cover Type D type : Two carriage-nuts with short length C type : A single carriage-nut with short length D type : Two carriage-nuts with short length Product Product C type : A single carriage-nut with short length KM46 Standard Type L1 L1 85 (71.3) 12 28 19 5 44.5 44.5 2-M6x0.75Px22 DP 2-M3x0.5Px6 DP+C1.5 51 20 100 2xn1-M2x0.4Px5 DP 2-M6x0.75Px12 DP E1 (E1) (n1-1)x200 200 3.5 A C 10 1.5 Ø 50H8 Ø44 D 28 B Specifications Specifications 14 7 12 Nipple: GS-M6 2xn-Ø6.6 Thru. Ø11x6.5 DP 13 L 13 L 46 Ø 8h7 85 A C 100 (E) (n-1)x100 E The direction of nipple with a single carriage-nut using 54 12 4-M4x0.7Px8 DP 45° 20 VIEW B 32 45° 4-Ø4.5 Thru. SECTION A-A 44.5 31.2 The direction of nipple with two carriage-nuts using 46 86 68 64 63.2 15.2 22.5 6.5 32 46 42.5 45° PCD 70 0.8 PCD 70 0.8 4-Ø4.5 Thru. 31.2 64 63.2 15.2 22.5 9 45° 112 88 82 83 73 5 4-M4x0.7Px8 DP 83 73 86 VIEW D SECTION C-C Unit : mm Rail Length L Overall Length L1 340 Weight (kg) Max. Stroke E n E1 C Type D Type 438 244.7 173.4 70 3 70 440 538 344.7 273.4 70 4 540 638 444.7 373.4 70 640 738 544.7 473.4 740 838 644.7 940 1038 844.7 Dimensions of Mono Stage KM Series Rail Length L Overall Length L1 C Type D Type 2 7.25 8.05 340 20 3 8.54 9.34 5 70 3 9.84 70 6 20 4 573.4 70 7 70 773.4 70 9 70 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. B130 F Unit : mm Max. Stroke Weight (kg) C Type D Type C Type D Type 438 244.7 173.4 7.45 8.45 440 538 344.7 273.4 8.74 9.74 10.64 540 638 444.7 373.4 10.04 11.04 11.15 11.95 640 738 544.7 473.4 11.35 12.35 4 12.55 13.35 740 838 644.7 573.4 12.75 13.75 5 14.84 15.64 940 1038 844.7 773.4 15.04 16.04 Note*: The max. stroke of D type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B131 A type : A single carriage-nut with standard length KM55 Cover Type B type : Two carriage-nuts with standard length L1 94 32 22 (127.8) 95.8 50 15 L 13.5 6.5 95.8 50 2-M3x0.5Px6 DP+C1.5 4-M8x1.25Px36 DP 50 Nipple: GS-M6 94 12 110 Ø 12h7 4-M8x1.25Px15 DP B type : Two carriage-nuts with standard length L1 15 L 12 A type : A single carriage-nut with standard length Product Product KM55 Standard Type 22 45 2xn1-M2x0.4Px5 DP 27 E1 (n1-1)x200 (E1) 200 A 10 C Ø 50H8 D 27 8 B Specifications Specifications 2xn-Ø9 Thru. Ø15x8 DP A C 150 (n-1)x150 E (E) The direction of nipple with a single carriage-nut using 65 VIEW B 50 100 Ø6-8.3 Thru. 3.5 80 PCD 70 45° VIEW D SECTION A-A 31 50 44 30.5 The direction of nipple with two carriage-nuts using 0.5 25 72 55.5 7.5 11.5 11.5 8 31 55 49 37 30.5 0.5 72 71.5 55.5 7.5 11.5 11.5 Ø 6-8.3 Thru. 45° 45° 13.5 12 45° PCD 70 124 95 91 99 72 99 87 72 25 50 100 SECTION C-C Unit : mm Rail Length L Overall Length L1 980 Weight (kg) Max. Stroke E n E1 A Type B Type 1089 828 699 40 7 90 1080 1189 928 799 15 8 1180 1289 1028 899 65 1280 1389 1128 999 1380 1489 1228 1099 Dimensions of Mono Stage KM Series Rail Length L Overall Length L1 A Type B Type 5 19.90 21.62 980 40 6 21.63 23.35 8 90 6 23.36 40 9 40 7 15 10 90 7 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. B132 F Unit : mm Max. Stroke Weight (kg) A Type B Type A Type B Type 1089 828 699 21.78 24.25 1080 1189 928 799 23.61 26.08 25.08 1180 1289 1028 899 25.44 27.91 25.09 26.81 1280 1389 1128 999 27.26 29.73 26.82 28.54 1380 1489 1228 1099 29.09 31.56 Note*: The max. stroke of B type is base on two carriage-nuts used in closed contact with each other. Linear Guideway General Catalog B133 19 Memo B134 memo Linear Guideway General Catalog B135 B136 memo PRECISION MOTION INDUSTRIES, INC. No.71, Lane 20, Dafu Road, Shen Kang Hsiang, Taichung Hsien 42946, Taiwan TEL: +886-4-25282984 FAX: +886-4-25283392 E-mail: pmi.info@pmi-amt.com.tw Web site: www.pmi-amt.com PET/MD03/09.12 PMI-2009 Printed in Taiwan Designed by Point / +886-4-2296-2988 | +886-932-604960
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