Automation Concept

Transcription

Automation Concept

English
KRONES Academy
Automation Concept and IT Solutions
Table of contents
2
2
krones Automation Concept
5
krones Filler Simulation
31
On-site Training Center
8
Digital krones Academy
33
Rack overview, training opportunities and possible
combinations
10
krones Automation Notebook
35
krones SIMATIC S7-300 rack
13
krones Automation Engineer
37
krones SIMATIC S7-1500 rack/TIA
15
Siemens S7-1500 controller and STEP 7
in the TIA portal
39
krones Touch-Screen rack
17
krones SitePilot
43
krones Touch-Screen/SIMATIC S7 rack
19
Line Documentation System (LDS)
45
krones AS-i Safety rack
21
Line Performance Analyser (LPA)
47
krones B&R rack (FVC)
23
krones Asset Management (KAM)
49
krones B&R rack (SDC)
25
Line Management System (LMS)
51
krones frequency inverter rack for Danfoss
27
The krones course navigator
53
krones LCT4 rack
29
3
KRONES Automation Concept
The overall package for best training concepts
Nothing will happen in your production as if by magic. You rather
need precise knowledge about
automation technology, the option
to quickly intervene into the software, and suitable tools for a safe
programming of the procedures.
krones offers the ideal overall
package for you with its Automation
Concept. In co-operation with you,
we will develop your individual
overall concept for all tasks of
Automation Technology tailored
perfectly to your needs.
Your success is based on three
elements:
■ Automation Engineer
■ Automation Equipment
■ Automation Notebook
Regardless if racks, machine simulation units, notebook or training
offers, on the following pages we
will inform you in detail about all
services of the krones Automation
Concept.
Contact:
Claudia Bruckbauer
Telephone: +49 9401 70-1503
Fax: +49 9401 70 91-1503
E-mail: claudia.bruckbauer@krones.com
4
5
KRONES Automation Concept
Automation
Equipment
„Die magischen Drei“
Our Automation Concept is the formula for your electronics and automation specialists for accurate diagnostics and optimisation of the
entire automation technology.
■■
One concept, three components
KRONES Automation Equipment
Using different racks and machine simulation units, all staff
members can learn and deepen
the ideal use and expand their
knowledge of handling the machines – without any standstills
during production.
■■
Automation Rack
Automation Notebook
Automation Engineer
■■
Automation
Engineer
Automation
Notebook
6
KRONES Automation Notebook
It contains the required software
as well as all adapters necessary
for the diagnostics and data backup of your line.
KRONES Automation Engineer
We offer modular basic courses and workshops for IT system
technology, for line documentation systems, for visualisation
systems as well as an automation
and network concept.
Benefits to you
■■ Components that are attuned to
one another
The three elements of the
krones Automation Concept
can be used separately, as single
automation modules, or as interacting components.
■■ Maximum efficiency for all auto-
mation tasks
Regardless if training own staff
members or troubleshooting:
The krones Automation
Concept is a benefit for your
production – in daily operation
on the machine and in simulation sequences.
7
On-site Training Center –
a plus for your production process
1x
1x
Smartboard
Table
2x
2x
Projector
Projector/HDMI
Trainer
5000mm
Table
Table
2x
2x
Projector/HDMI
Table
Rack
1x
1x
2x
2x
Table
8000mm
8700mm
gripper cylinder
2x
2x
2x
2x
1200mm
1x
1x
Table
2x
2x
2x
2x
4850mm
Table
labellingstation
Table
2x
2x
2x
2x
1900mm
Rack
2720mm
Rack
1900mm
1x
1x
5500mm
USB/VGA Smartboard
400 V electric socket
1x
1x
big table
Electric socket
big table
LAN port
add. Valvestation
working bench
circuit 1
circuit 2
Light switch
3x
3x
circuit 1
circuit 2
blowingstation
8
2700mm
Rack
1900mm
Rack
1180mm
Table
Please ask your krones contact
person if you have more questions
about the Mechanical Training
Units.
Exemplary planning of the room for an On-site Training Center
with racks and machine simulation units
filling station
Targeted training and advanced
training of your staff:
■ Simulation of machine functions
■ Troubleshooting via simulation
of malfunctions
■ Practical exercises for replacement of components without
affecting the current production
■ Testing own programs
Custom-made training
environment
We offer different equipment possibilities depending on the size of the
room and individual requirements.
■ Sub-modules of a machine
(racks)
■ Mechanical Training Units for
individual machines such as
Contiform blowing station,
hotmelt labelling station, filling
valves
Smartboard
All you need to do is provide us
with an empty room. krones will
take care of the rest. We will plan
your ideal training room with all
required connections and simulation units and create comfortable
and optimal training conditions
according to your requirements.
One room, many fields of
applications
Once it has been installed, your
On-site Training Center can be put
to versatile use, depending on your
equipment.
Machine training for:
■ Automation Technology
■ Operator training
■ Maintenance training
Projector
Your request: Optimum training of
your staff without travel expenditure or even interruption of your
production? krones will assist
you in meeting these challenging
requirements.
9
Krones Automation racks
Krones Automation racks
Overview
Training opportunities and possible combinations
■ S7 basic course and advanced course
■ Zenon course
■ Filler operator training
KRONES
SIMATIC S7-300 rack
KRONES
AS-i Safety rack
10
KRONES
SIMATIC S7-1500 rack/TIA
KRONES
Frequency inverter
rack for Danfoss
KRONES
Touch-Screen rack
KRONES
B&R rack (FVC)
KRONES
Touch-Screen/
SIMATIC S7 rack
KRONES
B&R rack (SDC)
■ Zenon course
■ B&R workshop
■ Filler operator training
SIMATIC S7
Touch-Screen/SIMATIC S7
■
■
■
■
ASI safety workshop
S7 basic course and advanced course
Zenon course
Filler operator training
AS-i Safety
■
■
■
■
ASI safety workshop
Zenon course
B&R workshop
AS-i Safety
■
■
■
■
■
ASI safety workshop
S7 basic course and advanced course
Zenon course
B&R workshop
■ Profibus
■ Ethernet
Touch-Screen
B&R
SIMATIC S7
Touch-Screen
Bestseller
AS-i Safety
Touch-Screen/SIMATIC S7
SIMATIC S7
B&R
Touch-Screen
B&R (FVC)
B&R (SDC)
11
Krones SIMATIC S7-300 rack
Description
With the SIMATIC S7-300 rack, the
user can perform preliminary tests
of the program changes made in the
S7 controller and learns how to use
AS-Interface, Profibus or network
technology. The SIMATIC S7-300
rack serves as a basis for the touchscreen rack and the ASI safety rack.
Accessories and extensions
■ Options for combination of automation racks (see page 11)
■ Participation in the »Basic course
Siemens SIMATIC S7-300 for
KRONES machines«
■ Optional: Training documentation
■ Optional: KRONES Automation
Notebook
12
Learning objectives
Hardware and peripherals of a
KRONES machine with communications to HMI and subsystems;
understanding data security/
diagnostics
■ Structure of the user software,
Profibus/ASI configuration
structure
■
Technical data, scope of supply
■ KRONES SIMATIC S7-300 rack
■ Connection diagram and operating instructions
Benefits to you
■ Realistic simulation of changes
on the machine controller
■ Development and testing of user
programs and projects
■ Practicing the replacement of
components without affecting
production
■ Training for e.g. S7 control technology, Profibus and ASI bus
13
Krones SIMATIC S7-1500 rack/TIA
Description
The SIMATIC S7-1500 rack/TIA is
an ideal tool for testing S7 controller settings and programs you
have configured yourself using the
SIMATIC Step7 (TIA portal), as well
as for learning how to handle AS-Interface and Profinet or network
technology. The SIMATIC S7-1500
rack/TIA , just like the SIMATIC
S7-300 rack, serves as a basis for the
touch-screen rack and the ASI safety
rack.
■ Options for combination of
automation racks (see page 11)
■ Participation in the basic course
»Siemens SIMATIC S7-1500 for
KRONES machines«
■ Optional: Training
documentation
Notebook
14
Learning objectives
Hardware and peripherals of a
KRONES machine with communications to HMI and subsystems;
understanding data security/
diagnostics
■ Structure of the »TIA portal and
SIMATIC Step7 (TIA portal)« user
software
■ Structure of the Profinet/ASI
configuration
■
■ KRONES SIMATIC S7-1500 rack/
TIA
■ Connection diagram and
operating instructions
Benefits to you
■ Performing simulations of
machine controller changes as
realistically as possible
■ Configuring and testing own
programs and projects
■
■
Practicing the replacement of
components without affecting
production
Holding training courses on
topics such as S7 control technology with SIMATIC Step7 (TIA
portal), Profinet and ASI bus
15
Krones Touch-Screen rack
Description
The Touch-Screen rack serves as an
expansion for the SIMATIC S7-300
or 1500 rack with an integrated
KRONES machine visualisation
system where the user can exercise
and call all functions known from
the machine on the touch-screen.
Options for combination of automation racks (see page 11)
■ KRONES SIMATIC S7-300 or 1500
rack (prerequisite)
■ Participation in the course
»KRONES visualisation technology – Zenon touch-screen
software«
documentation
Notebook
■
16
Learning objectives
KRONES emergency package
solution, practical use of the
Zenon tools
■ Alarm handling, diagnostics
and interpretation of faults
■ Use of the type and user management system, data
back-up
■
■ KRONES Touch-Screen rack
■ Customer transponder set
■ Including current filler software
project
Benefits to you
■ KRONES machine visualisation
system with all included parameters visible
■ Learn how to use the production
machines in a reliable and targeted manner via training with
the Touch-Screen rack
■ Holding training courses on
visualisation technology
■ Quicker and more efficient use
of the help tools
17
Krones Touch-Screen/SIMATIC S7 rack
Description
The Touch-Screen/SIMATIC S7 rack
is a combination of the SIMATIC S7
rack and the Touch-Screen rack.
The controller works only with integrated KRONES visualisation
systems.
»KRONES visualisation technology – Zenon touch-screen
software«
documentation
Notebook
■
18
Learning objectives
KRONES emergency package
solution, practical use of the
Zenon tools
■ Alarm handling, diagnostics
and interpretation of faults
■ Use of the type and user management system, data
back-up
■
■ KRONES Touch-Screen/SIMATIC
S7 rack
project
Benefits to you
system with all included parameters visible
■ Learn how to use the production
machines in a reliable and targeted manner via training with
the Touch-Screen rack
■ Training for visualisation technology
■ Quicker and more efficient use of
the help tools
■ Inexpensive solution if no S7
training courses are required or
no S7 training contents are to be
conveyed
19
Krones AS-i Safety rack
Description
The ASI Safety rack can be used
in training courses on the standard components of KRONES safety
equipment. The rack allows you to
exercise with these components
and test or replace them.
»KRONES Electrical Components –
System Engineering«
documentation
Notebook
■
20
Learning objectives
Replacing components
■ Data back-up
■ Online functionality
(ASIMon software)
■
■ KRONES ASI Safety rack
■ Replacement components of the
safety equipment
■ ASI programming unit including
adapter and programming cable
Benefits to you
■ Safe and quick replacement
of the safety components
■ Correct detection and analysis
of faults
■ Practical exercises possible by
connecting the S7 controller and
the touch-screen visualisation
system (display and diagnostics
on touch-screen)
■ Back-up of safety logic
(in conjunction with the ASIMon
software)
21
Krones B&R rack (FVC)*
Description
The B&R rack (FVC) (filling technology) can be used in conjunction
with the SIMATIC S7-300 or 1500
rack and the Touch-Screen rack in
order to simulate the control of the
filling valves and thus the filling
process. The operating processes
and the parameter settings can be
visualised.
Options for combination of
automation racks (see page 11)
■ Participation in »B&R Automation (electrical system) workshop«
documentation
Notebook
Learning objectives
Powerlink network and network
structure
■ Data back-up and replacement
of components
■ B&R AS 3.0.9x basics;
integrated help system
■
■ KRONES B&R rack (FVC)
■ Connection diagram and
operating instructions
Benefits to you
■ Specific training with regard to
Automation Studio
■ Fault simulation for B&R controllers, including possible replacement of components
■ Holding of training courses on
the topics of the »B&R Automation Workshop« (creation of CF
cards, use of KRONES tools)
■
* FVC = Filling Valve Controll
22
23
Krones B&R rack (SDC) *
Description
With the B&R rack (SDC) in conjunction with the SIMATIC S7-300 or
-1500 rack, the B&R rack (FVC), and
the touch-screen rack, you can not
just simulate but also implement
control, parameterisation, synchronisation and optimisation of the
servo drives. The B&R rack (SDC)
is equipped with two incorporated
servo motors which can be used for
calling the complex functionality of
the SDC module.
■■ Options for combination of auto-
mation racks (see page 11)
■■ Participation in »B&R Automa-
tion (electrical system) workshop«
■■ Optional: training documentation
■■ Optional: krones Automation
Notebook
Learning objectives
■■ Powerlink network and network
structure
■■ Data back-up and replacement
of components
■■ B&R AS 3.0.9x basics;
■■ integrated help system
■■ Servo drive control
■■ krones B&R rack (SDC)
■■ Operating manual
Benefits to you
■■ Specific training with regard to
Automation Studio
■■ Fault simulation for B&R controllers, it is also possible to replace
components
■■ Holding of training courses on
the topics of the »B&R Automation Workshop« (creation of CF
cards, use of krones tools)
■■ Specific training with regard to
servo drive control and the
krones SDC module
* SDC = Servo Drive Controll
24
25
Krones frequency inverter rack for Danfoss
Description
The frequency inverter rack for Danfoss enables the parameterisation
of motors and their parameters to
be simulated in a realistic manner.
System Engineering«
documentation
Notebook
26
Learning objectives
Data transmission via Profibus
■ Data back-up and replacement
of devices
■ Structure, functions and
connection options
■ Parameterisation using the
operator panel (LCP)
■
Benefits to you
■ Locating and fixing minor
malfunctions
■ Use of the MCT10 set-up software from Danfoss
■ Back-up of parameter records
■ KRONES frequency inverter rack
for Danfoss
■ Profibus options card MCA101,
Profibus cable
■ USB cable for communications
and data back-up
27
Krones LCT4 rack
Description
The LCT4 rack is a mobile training module which is suitable for
KRONES machines.
Learning objectives
■ Data back-up
■ Replacing components
■ Diagnostics options
Participation in seminars on
conveyor technology
■ Optional: Training documentation
■ KRONES LCT4 rack
■ Operating manual
■
28
Benefits to you
■ Specific training with regard to
parameterisation
■ Training courses in the field of
Glideliner and block synchronisation
29
Krones Filler Simulation – our bestseller
Description
Looking for the ideal combination
for the best training results? ASI
Safety rack, Touch-Screen/SIMATIC
S7 rack and B&R rack – that is what
we recommend if you want to simulate the visualisation system of the
KRONES filler in a realistic manner.
This way it is possible to visualise
operating and diagnostics processes
that relate to the control of KRONES
filling technology.
System Engineering«, »KRONES
Visualisation Technology – Zenon
Touch-Screen Software« and
»B&R Workshop«
■
30
Optional: Training
documentation
Notebook
■
Learning objectives
Quick and efficient use of the
comprehensive diagnostics and
test functions
■ Understand effects of changes in
the process (filling program)
■ Replacement of components and
data back-up
■
Benefits to you
system with all included
parameters visible
■ Simulation and understanding
of the filling process or the filling
program
■ ASI Safety rack, Touch-Screen/
SIMATIC S7 rack and B&R rack
project
31
Digital Krones Academy
Your direct line to KRONES
know-how
All machine information stored at
a central location and available for
calling up by a range of different
devices? The Digital KRONES Academy makes it possible. The concept
is simple yet ingenious at the same
time:
Via integrated Wi-Fi you can access
all the materials in the training terminal using your smartphone or
tablet. You will therefore be able to
carry out crucial tasks on the
KRONES machine confidently and
reliably.
You get operating manuals, custom-tailored training materials and
short video sequences – and all in
one place: the training terminal.
But the Digital KRONES Academy is
more than a central storage space.
After all, it goes without saying that
you also need to have the right tools
to hand where they are needed which means at the machine itself.
32
33
Krones Automation Notebook
Description
Regardless if for training support in
automation training or for diagnostics and troubleshooting on the
line – with the krones Automation
Notebook, you can start right away.
The krones Automation Notebook contains the most important
krones software applications; all
required cables and adapters are
included in the scope of supply.
Accessories and expansions
As an option, the software packages Allen Bradley RS Logix 5000
Standard Edition, B&R Automation Studio 3.0.9x Maintenance
Set, S7-PLCSim V5.4 simulation
software or AsiMon software
with connection cable are also
available
■
34
Learning objectives
■ Suitable for all training modules
in the field of automation
■ Developing and testing own programs (Step7, Zenon HMI, etc.)
■ Data back-up using krones
back-up and diagnostics tools
■ DellE6540 with adequate equipment (professional series)
■ KRONES software and utilities
according to specification in the
quotation
■ Pre-installed notebook with all
required krones software and
utilities, among other, with: Siemens Step7 SIMATIC Manager,
Zenon emergency package,
Microsoft® Office Home and
Business 2013
■ Acronis® Backup & Recovery™
■
Danfoss MCT 10 set.up software,
B&R-CPU diagnostics, K-DOT,
PDWIN, PDEXE, DCopy, EasyConfig, MOVITOOLS, DbaMGR2k
Benefits to you
■ Expanded fault diagnostics for
quick troubleshooting
■ All tools for data back-up already
installed
■ Communication interfaces,
cables and adapters for data
back-up and on-line connection
are included in the scope of
supply
■ Turn on the system and get
started at once
■ Zenon emergency package
contains: Machine control using
the Automation Notebook if
system-relevant hardware has
failed
35
Your own expert
KRONES will support you with all
questions around Automation
Technology. Our objective is keeping
your staff always up to date with
the latest technology. With your
certificate of the krones Automation Engineer we will guarantee
high-quality enhanced training and
you will have your personal expert
on-site.
Modular design
In theoretical and practical units,
the future krones Automation
Engineers will learn
■ technology of krones
components.
■ the optimum interaction of
network technology and control
technology.
■ performing maintenance and
malfunction diagnostics without
any problems.
■ minimising sources of errors in
the system.
■ performing changes in the
program .
■ performing safe and quick
data back-up.
Individual and efficient
On his way to krones Automation
Engineer, the participant will only
take the courses he really needs
for his successful certification. The
krones course navigator will help
you to find the rights courses from
the broad offer.
Always up to date
At the end of the course, the participant will receive the krones certificate which is valid for two years.
This way, krones will guarantee
that the qualification of the owner
of the certificate is at the state of
technology.
Your route to the KRONES Automation Engineer
Level 0
KRONES
Basic machine
knowledge
Electrical
components *
Step 7 KRONES
basic course
Preventative maintenance
KRONES
Basic electrical
engineering
knowledge
Electronics
engineer
Mechatronics
engineer
KRONES/
Maintenance
Troubleshooting
Electrical
components
Step 7 KRONES
Advanced
course
KRONES
System engineering
Electrical components
Zenon
Visualisation
B&R Automation Workshop
SitePilot
Filling and
Packaging
ControlLogix
control techno- SitePilot
Processing
logy
System Engineering
Assessment
Certificate
KRONES
Automation KAE
Engineer
(KAE)
Continuous
Administration Improvement
Diagnostics
KRONES
network technology
SitePilot
Logistics Execution
SitePilot
Maintenance
SitePilot
Connectivity
SitePilot
Manufacturing
Intelligence
Line
Management
IT consultant
SitePilot
Planning
KRONES
line efficiency
SitePilot
Quality
SitePilot
Business
Intelligence
On-site Training Center: Automation Notebook and Automation rack with introduction
Compulsory modules – your learning path to krones Automation Engineer in 9 days:
4 days: Step 7 basic course
2 days: Zenon
2 days: B&R
1 day: Assessment
KAE certificate
* Electrical components level is the prerequisite for the KAE
36
37
Siemens S7-1500 controller and STEP 7 in the TIA portal
Innovations in the field of machine
controllers: The latest generation
of machines features Siemens
S7-1500 controllers and the latest
engineering software »STEP 7 in the
TIA portal«.
To enable you to use this software
structure to optimum effect, the
KRONES Academy now also offers
courses on this system. In addition
you will also receive the corresponding SIMATIC S7-1500 rack/TIA from
KRONES.
Your route to TIA Expert in 8 days
TIA basics
Program basics
Krones TIA structure
■ PLC system
■ PLC configuration
■ TIA portal handling
■Programming
■ Variables and
■ Bus systems
■ Diagnostics options
■Communication
■Hardware
■ Bit programming
■Documentation
configuration
■ Profibus communication
■ State machine
addressing
■Communication
TIA System Advanced
38
TIA system set-up
Program modules
Interaction with machine
Programming languages
■ TIA basics
■ KRONES shift
■Touch-screen/
■ SCL and S7-Graph
■ System set-up
register
■ Signal transmission
■ TIA module functions
HMI communication
■ Working with the KRONES
shift register
■ Program modifications
■Basics
Step 7/
TIA basic course
Step 7/TIA
advanced course
■ Programming structure
■Commands
39
KRONES SitePilot
SitePilot: all Krones IT solutions
under one roof. Krones MES (Manufacturing Execution System) helps
you to plan, visualise, document
and control your entire production.
The SitePilot module as part of
the Krones Automation Engineer
comprises various courses. Comprehensive IT knowledge is conveyed to
the participants who are perfectly
trained on the topic of maintenance.
Optimal Total Cost of Ownership for
the entire production
A Krones MES allows you to ensure
that your line is working to capacity.
That’s because the system helps you
schedule production jobs quickly
and coordinate the relevant workflows optimally.
40
Clear and continuous batch tracking
Thanks to the automatic recording
of all production data, you will get a
seamless overview of the backward
as well as the forward tracking of
products and their components.
Transparency is everything
Collect all the information and data
from production operation and
make it available across the whole
company: That’s how to create optimal production processes and high
transparency for all decisions.
Optimally informed – even with
paperless production
The comprehensive flow of information from company headquarters
down to the individual machines
puts all production departments
equally in the picture.
Flexibility whatever the batch size
The system even copes with a wide
range of products and containers.
Costs and availability in hand
You can be sure that all products can
be delivered rapidly and that jobs
are completed efficiently even when
schedules are tight.
41
KRONES SitePilot
The SitePilot IT solutions cover a
wide range of functions in production. The individual tools are therefore used by different people who
have their own tasks and roles.
It shows you at a glance the topic,
target group and duration of each
training course – you can then compile the course program which exactly suits you or your employees.
Each of the Academy IT courses is
aimed at a special group of participants and deals with their individual requirements and questions.
Which employees profit most from
which course can be seen on the
right in the overview.
You can look up a list of the corresponding courses in the krones
Academy program.
You will find it online under:
www.krones.com > Academy > Training program
KAM
Course IT 14
KAM Web
Course IT 15
Operators
4 days
0.5 days
0.5 days
KAM HMI
0.5 days
LMS
0.5 days
LPA
1 day
LDS
2 days
1.5 days
Maintenance
personnel
4.5 days
Course IT 16
Courses IT 17 and IT 18
2 days
Shift
leaders
5 days
Courses IT 12 and IT 13
Course IT 10
42
Line Documentation System (LDS)
Knowing exactly what is going
on – and showing how to do it
better: The LDS records and illustrates all production data, online
and in real time. The clever software
identifies the root cause of faults
that lead to performance losses on
the lead machine and gives specific
advice on how line efficiency can be
improved. It analyses losses in production just as reliably as efficiency
gaps.
44
Line visualisation
■ Automatic recording of all available production data and losses
■ Display of machine states across
all lines
■ Identification of root causes of
faults on the lead machine and
assigned stations
SitePilot
Si
SitePilot
Si
Filling and
Packaging
Log
Analysis of production data
Processing
■ Freely selectable query period
■ Web reporting: reports on
operating status, malfunction
analyses, programs, production,
product lists or customer-specific
information
Representation of trends
■ Graphical representation of trend
values, e.g., by means of scalable
curve generation
45
Ma
SitePilot
SitePilot
SitePilot
SitePilot
SitePilot
SitePilot
SitePilot
SitePilot
Filling and
Packaging
Processing
Logistics Execution
Maintenance
Line Performance Analyser (LPA)
Do you always know what is “happening” on your line – or maybe you
don’t? Do you know the reason for
non-productive times? With the Line
Performance Analyser the answer
both times is: yes! That’s because
this practical tool keeps an eye on
your system and “serves up” all of
the key information you need in an
easily understandable format with
just a few mouse clicks.
46
Connectivity
Manufacturing
Intelligence
Transparent production
Concrete data on efficiency, availability, performance, quality and
OEE
■ Classification, grouping and
subdistribution of all standstills,
even of those caused by external factors such as cleaning and
conversion phases, lack in supply
of materials or breaks
■ Representation in daily, monthly
or yearly reports
■
Quality
Business
Intelligence
Objective benchmark
■ Uniform assessment criteria
■ Concrete target/actual comparison: determination of metrics for
a particular job or shift
■ Comparison of different lines,
time periods and sites
Higher efficiency
■ Full analysis
■ Identification of improvement
potential
■ Production optimisation
47
SitePilot
SitePilot
Si
SitePilot
SitePilot
Si
Filling and
Packaging
KRONES Asset Management (KAM)
The issue of correct maintenance
is a critical factor for the life and
efficiency of a system. The KAM
maintenance software gives you
ideal support in the organisation
of maintenance activities and staff.
You get precise information on
operating hours and maintenance
intervals for every single line unit.
And a clever reporting system also
considers all faults and adds the
appropriate preventative work to
the schedule.
48
Processing
Efficient planning of maintenance
jobs
■ Clear indication of the upcoming
maintenance tasks
■ Quick start of maintenance jobs
■ Easy compilation of notes and
reports
■ Integration of shift schedules and
qualification specifications into
maintenance planning
■ Rapid access to maintenance
manuals and work instructions
through integrated document
management
Logistics Execution
Maintenance
Co
Ma
Int
Intelligent parts management
■ Clear organisation of the magazine
■ Reliable availability of replacement parts through warehouse
management system with inventory management and reservation function for parts needed
currently
49
Line Management System (LMS)
LMS puts control over the whole
production into your hands, from
defining the production route
according to the order to labelling
the pallets. The system provides
a continuous flow of information
from the ERP system to the PLC and
ensures that machinery and materials are used as efficiently as possible. The high degree of automation
brings your production up to top
speed – with shorter change-over
times, lower material consumption
and maximum availability.
50
Intelligent material and job management
■ Start, change and deletion of all
production jobs
■ Order-dependent parameterisation of the machinery involved
in production, including printers
and dating units
■ Prompt, automatic material call
requests via connection to the
warehouse management system
■ Parts lists management
■ Feedback on actual production
data and consumption
SitePilot
Si
SitePilot
Si
Filling and
Packaging
Log
Greater efficiency, lower costs
Processing
■ Lower production costs thanks to
bottle or tank-level precision in
production
■ Shorter change-over and cleaning times because jobs can be
bundled
■ High line availability with on-thefly order and batch changes
■ High process reliability thanks to
operator guidance
51
Ma
The KRONES course navigator
Your individual course recommendation
The krones course navigator will
pave the way to successful completion of krones Automation
Engineer. Use the interactive navigation to test your knowledge in the
offered training modules and to
receive the optimal course recommendation. Afterwards, you can
order your personal offer with just
one click.
The time you will invest in the
krones course navigator will pay
off, because of the individual course
recommendation you ensure that
you will only select the courses that
are required for a successful certification for the krones Automation
Engineer.
You will find the KRONES course navigator under:
www.krones.com > Academy > Automation Concept
52
53
Subject to technical changes · 0 900 22 849 6 · PDF_en · 07/16
krones ag
Academy
Böhmerwaldstraße 5
93073 Neutraubling
Germany
Phone +49 9401 70-6414
Fax +49 9401 70-3913
E-mailinfo@krones.com
Internetwww.krones.com

Automation Concept

Transcription

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