Rotating Torque Meter
Transcription
Rotating Torque Meter $6/,35,1*/(6672548(0(7(5 &5$00('28767$1',1*63(&6 ,172$7,1<%2'< A longtime dream, a slip-ring-less rotating torque meter, UTMⅡ , has just become available. We developed it as a high performance sensor for embedded applications. Of course, it is also perfect for general dynamic torque measurement. This is our masterpiece, which has 1/10000-resolution, outstanding zero-point stability and 1kHz-bandwidth (sampling frequency of 6kHz). UNIPULSE was established by several young engineers in 1970 and has specialized in industrial measurement since that time. We have developed a lot of unique products and expanded our own market. Though we had wished to make a high-performance torque meter for 40 years, we couldn't do so because miniaturization of electronics was not possible. However, we have finally succeeded in developing a rotating torque meter, UTMⅡ , by adopting small advanced electronic components and integrating our own technologies related to precision machining, strain gauge technology and electronics. UTMⅡ has a range of 16 models (0.05, 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 100, 200, 500, 1000, 2000, 5000Nm). UTMⅡ withstands overload of 500% and, with its internal circuits all insulated, operates stably even in a high noise environment. The models ranging from 0.05 to 10Nm guarantee operation at the max. speed of 25000rpm. All the models of UTMⅡ output a 4-pulse rotation detection signal per rotation. A 2000C/T optical encoder can optionally be built in models ranging from 0.05 to 10Nm. This encoder is used mainly for measuring torque variation (physical sensory test) with angular position. Key grooves are optionally available for models ranging from 5 to 5000Nm. For measurement signal voltage, full-scale values of normal/reverse rotations are calibrated to ± 5.0000V before shipping. We hope you are looking forward to our future products. President & CEO Ta k a m i Yo s h i m o t o (From an engineer's view point. . . ) 1 2 A new series High-speed response of cut-off frequency 1kHz (sampling frequency of 6kHz). This series can be used for not only fast process monitoring but also torque feedback. Safe overload of 500% 1, 2 and 5-line capacities are standardized from 0.05Nm to 5000Nm. Rotating speed increased from 1 pulse/rotation to 4 pulses/rotation. Measurement accuracy in the low-speed rotation range is improved. Power system and signal system are insulated to dramatically reduce noise influences. 1/10000 resolution Outstanding zero-point stability 25,000rpm supported (up to 10Nm) A new series 3 Low initial torque Overview Principle of UTMⅡ UTMⅡ adopts strain gauges for detecting torsional strain, which is converted into an electric signal by a strain amplifier fixed on the rotating shaft. Electric power for the rotary electronics is supplied continuously through a wireless power system originally developed by UNIPULSE. Both the power supply to rotating electronics and detected electronic signals are wireless, and the rotating electronics and main frames have no mechanical contacts except for bearings. 5RWDWLQJVKDIW 6WUDLQ JDXJH 'LJLWDOVLJQDOVDUHSURFHVVHG DQGVLJQDOVDUHWUDQVPLWWHGWR r[HGFLUFXLWVE\sDVKLQJ/('V 6WUDLQ DPS 6KDIWWRUVLRQLV GHWHFWHGZLWKD VWUDLQJDJH $' FRQYHUWHU 2XWSXWRIWKH VWUDLQJDJHLV DPSOLrHG $PSOLrHUVLJQDOV DUHGLJLWDOL]HG 0LFUR FRQWUROOHU /(' :LUHOHVV SRZHU UHFHLYHU 3KRWRGHWHFWRU :LUHOHVV SRZHU WUDQVPLWWHU 0DLQIUDPH $VLJQDOLVRXWSXWHYHU\WXUQRIWKHVKDIW 5RWDWLRQGHWHFWRU 'LJLWDOVLJQDOVDUH FRQYHUWHGLQWRDQDORJ YROWDJHVLJQDOV '$ FRQYHUWHU 0LFUR FRQWUROOHU 5RWDWLQJSXOVH RXWSXW 7RUTXHRXWSXW ق9ك 9ROWDJH WUDQVIHU 3RZHULQSXW ق9'&ك Compact and easy to install High accuracy and stability The six models (0.05, 0.1, 0.2, 0.5, 1, 2Nm) are compact and light: 54W × 50H × 40Dmm in size, 200g or less in weight. 1/10000 resolution with outstanding zero stability. Even small torque variations can be detected by UTMⅡ . Maintenance-free Small starting torque No slip-ring. The lifetime of UTMⅡ is mainly determined by the lifetime of bearings. The starting torque of the bearing in the UTMⅡ -0.05Nm is only 0.00001Nm (0.03 %FS). Actually, the effect of rotating friction can be negligible. Max. speed 25000 rpm 0.05 ~ 10Nm ............................... 25000rpm 20, 50Nm . ................................... 20000rpm 100Nm ........................................ 15000rpm 200Nm ........................................ 12000rpm 500Nm ........................................ 10000rpm 1000Nm ...................................... 7000rpm 2000Nm ...................................... 6000rpm 5000Nm ...................................... 5000rpm Overview 2XWSXWFRQGLWLRQHU Smart system configuration with no external circuits needed 9ROWDJHVLJQDO9 1R([WHUQDO DPSOLILHUQHFHVVDU\ 3/& )$ Various measuring instruments exclusively for the UTMⅡ Equipped with connectors for the UTMⅡ , and easy connection without wiring TM301: Simultaneous detection of torque and rotating speed TM500: Torque variation against angles is detected 70 70 7RUTXH 3RZHU 5RWVSHHG Real-time dynamic measurement is possible from torque and rotation pulse signals. 5RWDWLRQDQJOH 7RUTXH Equipped with an optional rotary encoder to the UTMⅡ , torque and angles are simultaneously controlled. 4 UTMⅡ-0.05/0.1/0.2Nm 4QVCT[GPEQFGT ■ Specification Type UTMⅡ-0.05/0.1/0.2Nm UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm ± 0.05Nm ± 0.1Nm ± 0.2Nm Measurement range (Approx. (Approx. (Approx. ± 0.5kgcm) ± 1kgcm) ± 2kgcm) DC24V ± 15% Power supply Consumption current:100mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 25000rpm Type Torsional spring constant Maximum torsional angle UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm 5.67Nm/rad 26.10Nm/rad 11.57Nm/rad 8.81 × 10-3rad 8.64 × 10-3rad 7.66 × 10-3rad (0.505°) (0.495°) (0.439°) 8.77 × 10-3 8.87 × 10-3 8.99 × 10-3 Inertia moment kgcm2 kgcm2 kgcm2 Dimension 54(W)× 50(H)× 40(D)mm (Main frame) Weight Approx. 160g 6 wires Attached cable (End points: Peeled insulator and soldered) CATM51:5m Accesories CATM12:10m 'LPHQVLRQ Supported couplings UCM15 UCS15 UCM19 UCS19 UCM25 UCS25 Ǿ $WWDFKHGFDEOH )RUr[LQJ 0'HSWK ǾK ǾK Refer to page 20 for details of couplings Unit:mm 5 UTMⅡ-0.5/1/2Nm 4QVCT[GPEQFGT ■ Specification Type Type Torsional spring constant Maximum torsional angle UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm 93.1Nm/rad 188Nm/rad 414Nm/rad 5.37 × 10-3rad 5.32 × 10-3rad 4.83 × 10-3rad (0.308°) (0.305°) (0.277°) 1.49 × 10-2 1.52 × 10-2 1.42 × 10-2 Inertia moment kgcm2 kgcm2 kgcm2 Dimension 54(W)× 50(H)× 40(D)mm (Main frame) Weight Approx. 180g 6 wires Attached cable (End points: Peeled insulator and soldered) CATM51:5m Accesories CATM12:10m UTMⅡ-0.5/1/2Nm UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm ± 0.5Nm ± 1Nm ± 2Nm Measurement range (Approx. (Approx. (Approx. ± 5kgcm) ± 10kgcm) ± 20kgcm) DC24V ± 15% Power supply Consumption current:100mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 25000rpm 'LPHQVLRQ ǾK )RUr[LQJ 0'HSWK $WWDFKHGFDEOH ǾK Supported couplings UCM19 UCM25 UCS25 UCM30 UCS30 UCM34 UCS34 UCM39 UCS39 UCM44 Ǿ Refer to page 20 for details of couplings Unit:mm 6 UTMⅡ-5/10Nm 4QVCT[GPEQFGT -G[ITQQXG ■ Specification Type UTMⅡ-5/10Nm UTMⅡ-5Nm UTMⅡ-10Nm ± 5Nm ± 10Nm Measurement range (Approx. ± 50kgcm) (Approx. ± 1kgm) DC24V ± 15% Power supply Consumption current:100mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 25000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-5Nm UTMⅡ-10Nm 691Nm/rad 1851Nm/rad 7.24 × 10-3rad (0.415°) 3.56 × 10-2 5.40 × 10-3rad (0.310°) 3.66 × 10-2 kgcm2 kgcm2 57(W)× 55(H)× 40(D)mm Approx. 270g 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ .H\JURRYHRSWLRQ؟870⋜1P. ٔ Kٕ $WWDFKHGFDEOH ٔ ٕ ٔ ٕ ٔ ٔ Refer to page 20 for details of couplings )RUr[LQJ 0'HSWK ǾK ٔ ٕ ǾK ٕ ٕ Supported couplings UCM30 UCM34 UCS34 UCM39 UCS39 UCM44 UCM56 UCM65 Ǿ 7 Unit:mm UTMⅡ-20Nm -G[ITQQXG ■ Specification Type Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight UTMⅡ-20Nm 5386Nm/rad 3.71 × 10-3rad (0.213°) 0.26kgcm2 Attached cable Accesories 70(W)× 68(H)× 51(D)mm Approx. 700g 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m UTMⅡ-20Nm UTMⅡ-20Nm ± 20Nm Measurement range (Approx. ± 2kgm) DC24V ± 15% Power supply Consumption current:150mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 20000rpm 'LPHQVLRQ Supported couplings UCM44 UCM56 UCM65 Refer to page 20 for details of couplings )RUr[LQJ 0'HSWK 0 5HPRYDOWDS Ǿ ǾK ٔ ٕ ٕ ٕ ٔ ٔ $WWDFKHGFDEOH ٔ ٕ ٔ ٕ ǾK K ٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 8 UTMⅡ-50Nm -G[ITQQXG ■ Specification Type UTMⅡ-50Nm UTMⅡ-50Nm ± 50Nm Measurement range (Approx. ± 5kgm) DC24V ± 15% Power supply Consumption current:150mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 20000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-50Nm 8428Nm/rad 5.93 × 10-3rad (0.340°) 0.267kgcm2 70(W)× 68(H)× 51(D)mm Approx. 700g 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ Supported couplings UCM56 UCM65 Ǿ )RUr[LQJ 0'HSWK 0 5HPRYDOWDS Refer to page 20 for details of couplings ǾK ٔ ٔ ٔ ٕ ٕ ٕ $WWDFKHGFDEOH ٔ ٕ ٔ ٕ ǾK K ٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 9 UTMⅡ-100Nm -G[ITQQXG ■ Specification Type Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-100Nm 17.3 × 103Nm/rad 5.78 × 10-3rad (0.331°) 0.66kgcm2 67(W)× 74(H)× 57(D)mm UTMⅡ-100Nm UTMⅡ-100Nm ± 100Nm Measurement range (Approx. ± 10kgm) DC24V ± 15% Power supply Consumption current:150mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 15000rpm Approx. 1.1kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ ٔ ٔ Supported couplings UCM87 Ǿ ٔ ٕ Refer to page 20 for details of couplings 0 5HPRYDOWDS ǾK ǾK )RUr[LQJ 0'HSWK ٔ ٕ ٕ ٕ ٔ ٕ K ٔ ٕ $WWDFKHGFDEOH .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 10 UTMⅡ-200Nm -G[ITQQXG ■ Specification Type UTMⅡ-200Nm UTMⅡ-200Nm ± 200Nm Measurement range (Approx. ± 20kgm) DC24V ± 15% Power supply Consumption current:150mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 12000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-200Nm 41.7 × 103Nm/rad 4.79 × 10-3rad (0.275°) 1.4kgcm2 67(W)× 79(H)× 62(D)mm Approx. 1.5kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ ٔ ٕ Refer to page 20 for details of couplings ǾK )RUr[LQJ 0'HSWK ٕ ٔ 0 5HPRYDOWDS ǾK ٔ ٔ ٕ ٕ Supported couplings UCM87 Ǿ $WWDFKHGFDEOH ٔ ٕ K ٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. 11 Unit:mm UTMⅡ-500Nm -G[ITQQXG ■ Specification Type Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-500Nm 117 × 103Nm/rad 4.28 × 10-3rad (0.246°) 4.7kgcm2 67(W)× 79(H)× 72(D)mm UTMⅡ-500Nm UTMⅡ-500Nm ± 500Nm Measurement range (Approx. ± 50kgm) DC24V ± 15% Power supply Consumption current:150mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 10000rpm Approx. 2.6kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ Kٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. ٔ ٕ Ǿ )RUr[LQJ 0'HSWK 0 5HPRYDOWDS ٔ ٔ ǾK ٔ ٕ ٕ ٕ ǾK $WWDFKHGFDEOH ٔ ٕ Unit:mm 12 UTMⅡ-1000Nm -G[ITQQXG ■ Specification Type UTMⅡ-1000Nm UTMⅡ-1000Nm ± 1000Nm Measurement range (Approx. ± 100kgm) DC24V ± 15% Power supply Consumption current:160mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 7000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-1000Nm 377 × 103Nm/rad 2.65 × 10-3rad (0.152°) 29kgcm2 86(W)× 103(H)× 98(D)mm Approx. 7.3kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ 0 5HPRYDOWDS ǾK )RUr[LQJ 0'HSWK ǾK Ǿ $WWDFKHGFDEOH K .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 13 UTMⅡ-2000Nm -G[ITQQXG ■ Specification Type Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-2000Nm 717 × 103Nm/rad 2.79 × 10-3rad (0.160°) 58.9kgcm2 86(W)× 119(H)× 111(D)mm UTMⅡ-2000Nm UTMⅡ-2000Nm ± 2000Nm Measurement range (Approx. ± 200kgm) DC24V ± 15% Power supply Consumption current:160mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 6000rpm Approx. 10.5kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ Ǿ )RUr[LQJ 0'HSWK 0 5HPRYDOWDS ǾK ǾK $WWDFKHGFDEOH K .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 14 UTMⅡ-5000Nm -G[ITQQXG ■ Specification Type UTMⅡ-5000Nm UTMⅡ-5000Nm ± 5000Nm Measurement range (Approx. ± 500kgm) DC24V ± 15% Power supply Consumption current:160mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz 4 pulses per 1 rotation Rotation signal Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 ~ +50℃ Temp. effect on ZERO 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 5000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories UTMⅡ-5000Nm 1649 × 103Nm/rad 3.03 × 10-3rad (0.174°) 201.4kgcm2 97(W)× 141(H)× 137(D)mm Approx. 21.4kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m 'LPHQVLRQ K .H\JURRYHRSWLRQ؟870⋜1P. ǾK )RUr[LQJ 0'HSWK 0 5HPRYDOWDS ǾK Ǿ $WWDFKHGFDEOH 15 Unit:mm Option (To be specified at the time of order) Rotary encoder UTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡ- ■ 2000C/T optical encoder Type 0.05Nm(R) 0.1Nm(R) 0.2Nm(R) 0.5Nm(R) 1Nm(R) 2Nm(R) 5Nm(R) ※ 10Nm(R) ※ ■ Suitable for the detection of torque variation accompanied by angular variation * Maximum rotation speed is 4500 rpm. * Key grooves are optionally available to the 5Nm and 10Nm models. The types are UTMⅡ- 5Nm(RK) and UTMⅡ- 10Nm(RK). ■ Installation ■ Torque signals (Analog ± 5V) and rotation angle signals Fix the main unit so that it does not (A-phase, B-phase, Z-phase photo-coupler outputs) are output. 7RUTXHYDOXH LVRXWSXWDW 9 move toward the rotating direction. 3XOVHVDUHRXWSXW $DQG%SKDVHV LQDFFRUGDQFHZLWK URWDWLRQDQJOHV Option 'LPHQVLRQ 1P 1P 1P )RUr[LQJ 0'HSWK )RUr[LQJ 0'HSWK ǾK ǾK Ǿ+ Ǿ+ / 1P 1P ǾK 1P Ǿ+ ■ UTMⅡ-5Nm(R)/10Nm(R) ǾK ■ UTMⅡ-0.05Nm(R)~ 2Nm(R) / / Unit:mm Key groove UTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡ- Type 5Nm(K) ※ 10Nm(K) ※ 20Nm(K) 50Nm(K) 100Nm(K) 200Nm(K) 500Nm(K) 1000Nm(K) 2000Nm(K) 5000Nm(K) Refer to each product page (page 7 to 15) for external dimensions. * Rotary encoder are optionally available to the 5Nm and 10Nm models. The types are UTMⅡ- 5Nm(RK) and UTMⅡ- 10Nm(RK). 16 Accessories TM301 Torque monitor Torque, Rotation speed and Power $QDORJ 'LVSOD\ ([WHUQDO ,2VLJQDO ,QWHUIDFH *HQHUDO SHUIRUPDQFH $WWDFKPHQW 2SHUDWLRQPDQXDOҩҩҩ([WHUQDOLQSXWRXWSXWFRQQHFWRUҩҩҩ $&LQSXWFRUGPZLWKVROGHUOHVVWHUPLQDOҩҩҩ&DEOHIRU870⋜FRQQHFWLRQPҩҩҩ 8QLWVHDOҩҩҩ&RQQHFWRUIRU%&'RXWSXWZLWK%&'RXWSXWRSWLRQҩҩҩ 0LQLVFUHZGULYHUZLWK'$FRQYHUWHURSWLRQҩҩҩ 7KHDWWDFKHG$&LQSXWFRUGLVLQWHQGHGIRU9$&SRZHULQ-DSDQ Accessories ■ Torque monitor specialized for UTMⅡ . ■ Torque, Rotation speed and Power* are displayed simultaneously. ■ Upper/lower comparators with hold functions. ■ Data storage function. ■ Easy connection to UTMⅡ with one cable. ■ Operation power source can be supplied to the UTMⅡ . 7RUTXHLQSXW ٕ ٔع9ؙ,QSXWLPSHGDQFH؟0̚RUPRUH $FFXUDF\ 1RQOLQHDULW\؟:LWKLQ٫)6GLJLW =HURGULIW؟:LWKLQP9٦57, *DLQGULIW؟:LWKLQ٫٦ $QDORJrOWHU /RZSDVVrOWHUٕقG%RFWك6HOHFWIURPN+] $'FRQYHUWHU 5DWH؟WLPHVVHF 5HVROXWLRQ؟ELWقELQDU\ك$SSUR[ZLWKUHVSHFWWR9 9ROWDJHRXWSXW 2XWSXWOHYHO؟,QSXWYROWDJHFXí)قRUWHVWSRLQWك 'LVSOD\XQLW 0DLQGLVSOD\&؟KDUDFWHUKHLJKWPPVHJPHQW*UHHQ/('قGLJLW6LJQك 6XEGLVSOD\&؟KDUDFWHUKHLJKWPPVHJPHQW*UHHQ/('قGLJLWك پ8QLWVHDOLVDWWDFKHG ([WHUQDORXWSXWكق 8SSHU/RZHUOLPLWFRPSDULVRQ$/0+,ؚ+,ؚ2.ؚ/2ؚ$/0/2 ط +ROGFRPSOHWH ط581 ([WHUQDOLQSXWكق +ROGFRQWURO ط+ROGUHOHDVH ' طLJLWDO]HUR'= ط0HPRU\FOHDU 6WDQGDUG؟6,) 2SWLRQ؟%&'RXWSXW ' ط$FRQYHUWHUYROWDJHRXWSXW ' ط$FRQYHUWHUFXUUHQWRXWSXW ط 56& 3RZHUVXSSO\ $&9 ع9ٔق٫ٕ٫قكIUHHSRZHUVRXUFH+]ك 3RZHUFRQVXPSWLRQ:PD[ 2SHUDWLQJ 7HPSHUDWXUH؟2SHUDWLRQٕ٦ٔع٦ؙ6WRUDJHٕ٦ٔع٦ FRQGLWLRQV +XPLGLW\؟٫5+RUOHVVقQRQFRQGHQVLQJك 'LPHQVLRQ :¼+¼'PPق3URMHFWLRQVH[FOXGHGك :HLJKW $SSUR[NJ * Power(W)= 2π× Torque(Nm)× Rotation speed(rpm)/ 60 ■ Special case DTC2-PSL 'LPHQVLRQ )قURQWك ق6LGHك ق5HDUك MONITOR TM301 TORQUE UTM ۜۃ A1 5RGGF r pm 2QYGT B1 MONITOR ۃ ٕ A12 4'%#.. 3DQHOFXWGLPHQVLRQ ہ ٔ ی F.G. 3DQHOWKLFNQHVV عPP ٔ ٕ AC IN 6QTSWG B12 MADE ؙIN JAPAN ٔ ٕ DS252TM Paperless printer for the TM301 ■ Recording data Date, Time, Count (1 to 10000 counts), Torque, Rotation speed, Power, Unit, Status, Upper/lower limit (HI/LO/OK), ALM (ALM HI/ALM LO) ■ Recording format CSV format Indicated values of the TM301 can be recorded on CF cards. (The time of stability or the time of hold release can be selected at the TM301.) 7RUTXH 3XOVH ・Automatic recording by interval setting (1 to 9999 sec.) 6,) ,QGLFDWHGYDOXH 70 17 ■ Recording method ・Recording by the key switch (REC) ・Recording by rear panel input (REC terminal) ・Recording by automatic recording command (SI/F) ؞7RUTXH ؞5RWDWLRQVSHHG ؞3RZHU '670 ■ Main specifications Power supply:DC24V ( ± 15% ), Power consumption:150mA or less, Operation temperature:0 ~ +40℃ , Storage temperature:-20 ~ +70℃ , Humidity:85% RH or less (non-condensing), Dimension:96(W) × 96(H) × 110(D)mm, Weight:Approx. 0.8kg TM500 Torque monitor Waveform display of torque variation against angles 7RUTXHLQSXW ٕ ٔع9ؙ,QSXWLPSHGDQFH؟0̚RUPRUH $FFXUDF\ 1RQOLQHDULW\؟:LWKLQ٫)6GLJLW =HURGULIW؟:LWKLQP9٦57, *DLQGULIW؟:LWKLQ٫٦ $QDORJrOWHU /RZSDVVrOWHUٕقG%RFWك6HOHFWIURPN+] $'FRQYHUWHU 5DWH؟WLPHVVHF 3HDNDQGERWWRPGHWHFWLRQVDUHLPSOHPHQWHGZLWKWLPHVVHFGDWD 5HVROXWLRQ؟ELWقELQDU\ك $SSUR[ZLWKUHVSHFWWR9 9ROWDJHRXWSXW 2XWSXWOHYHO؟,QSXWYROWDJHFXí )قRUWHVWSRLQWك 3XOVHLQSXW 0D[LPXPLQSXWIUHTXHQF\N+] ق2SHQFROOHFWRU ك,QWHUQDOFRXQWLQJUDQJH$SSUR[ 'LVSOD\XQLW LQFK7)7FRORU/&' 'LVSOD\ ([WHUQDORXWSXW +ROGUHVXOW ق/RDG'30 طك2YHUORDG ط:DYHUHVXOW & طRPSOHWH ط ([WHUQDO كق 581 ط/RDG2. ' ط302. ط6'2. ,2VLJQDO ([WHUQDOLQSXW /RDG'LJLWDO=HUR ' ط303RVLWLRQLQJ ط6WDUW ط6WRS ط+ROG ط كق 5HVHW ط%DFNOLJKW2Q ط3URKLELW7RXFK3DQHO ط:RUNFKDQJH ,QWHUIDFH 56& 6'& ؟6'FDUGVORWق$SSUR[ZDYHIRUPVFDQEHSUHVHUYHGE\0% 2SWLRQ 6'+&DQG6';&DUHQRWVXSSRUWHG $OOLQGLFDWHGYDOXHVDQGDOOFRPSDULVRQZDYHIRUPVFDQEHVDYHGDQGUHVWRUHG 0HDVXUHGZDYHIRUPVDQGMXGJPHQWSRLQWVFDQEHVDYHGDXWRPDWLFDOO\ 3RZHUVXSSO\ '&9 كق *HQHUDO SHUIRUPDQFH 3RZHUFRQVXPSWLRQ :PD[ 2SHUDWLQJFRQGLWLRQV 7HPSHUDWXUH؟2SHUDWLRQٕ٦ٔع٦ؙ6WRUDJHٕ٦ٔع٦ +XPLGLW\؟٫5+ਰৣ قQRQFRQGHQVLQJك 'LPHQVLRQ ق:ق¼ك+ك'ق¼كPPق3URMHFWLRQVH[FOXGHGك :HLJKW $SSUR[NJ 7RUTXHڃ 2SHUDWLRQPDQXDOҩҩҩ([WHUQDOLQSXWRXWSXWFRQQHFWRUҩҩҩ $WWDFKPHQW &DEOHIRU870⋜FRQQHFWLRQPҩҩҩ &DEOHIRU870⋜URWDU\HQFRGHUFRQQHFWLRQPҩҩҩ 6'FDUG*%ZLWK6'&RSWLRQҩҩҩ 7RUTXHڃ ,QLWLDOWRUTXHSRLQWڀ $QDORJ ■ Torque monitor specialized for UTMⅡ . ■ Suitable for low-speed rotation and direct-acting applications. ■ Data are recorded on SD cards. ■ Easy connection to UTMⅡ with one cable. ■ Operation power source can be supplied to the UTMⅡ . (also to an optional rotary encoder) ■ Upper/lower limit of displacement ځ$QJOHRUGLVSODFHPHQW ■ Inspection can be repeated ځ$QJOHRUGLVSODFHPHQW /2OLPLWRI +,OLPLWRI GLVSODFHPHQW GLVSODFHPHQW ・Continuous mode Continuous measurement without interrupting rotation NG judgment if an NG point exceeds a set count 7RUTXHڃ 7RUTXHڃ 1*SRLQW ڃ 7RUTXHڃ ,QLWLDOWRUTXHSRLQWڀ 1*SRLQW ڃ ځ$QJOHRUGLVSODFHPHQW /2OLPLWRI +,OLPLWRI GLVSODFHPHQW GLVSODFHPHQW Accessories against initial torque can be compared ,QLWLDOWRUTXHSRLQWڀ /2OLPLWRI +,OLPLWRI GLVSODFHPHQW GLVSODFHPHQW ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ځ$QJOHRUGLVSODFHPHQW ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ$QJOHRUGLVSODFHPHQW ・Average mode NG judgment against a waveform averaged from 7RUTXHڃ n number of waveforms 1*MXGJPHQW 7RUTXHڃ 1*SRLQW ڃ ڃ ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ■ Special case DTC1 7RUTXHڃ $YHUDJHZDYHIRUPڀ 1*MXGJPHQW ڃ ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ځ$QJOHRUGLVSODFHPHQW $YHUDJHZDYHIRUPڀ ځ$QJOHRUGLVSODFHPHQW ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ$QJOHRUGLVSODFHPHQW 7RUTXHڃ 1*MXGJPHQW ڃ P 'LPHQVLRQ ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ق6LGHك TM500 ق5HDUك ځ$QJOHRUGLVSODFHPHQW TORQUE MONITOR ۂۉۊ ڸڮگڮٕۈۇ ۃھؙڸڹ ۇںڹۇۄڸۃں ۃڶۅڶڿؙۃھؙںڹڶۂ 3DQHOFXWGLPHQVLRQ ٕ ڼ ڬڮ ٔ ٕ ڮڷ ۇۄۉھۃۄۂ ٔ ڭڷ 3DQHOWKLFNQHVV عPP ٔ ٕ )قURQWك ځ/2OLPLWRIFRPSDULVRQZDYHIRUP $YHUDJHZDYHIRUPڀ ڭڶ ٔ ٕ 18 F377A Digital indicator Waveform display of torque variation against time ■ Multi-purpose analog voltage monitor ■ For continuous rotation ■ Upper/lower comparators, latch function ■ Special case DTC2 $QDORJ 9ROWDJHLQSXW ٕ ٔع9ؙ,QSXWLPSHGDQFH؟0̚RUPRUH &XUUHQWLQSXW ٕ ٔعP$ؙ,QSXWUHVLVWDQFH$SSUR[ ̚ $FFXUDF\ 1RQOLQHDULW\؟:LWKLQ٫)6GLJLWقDWD9RUP$LQSXWك =HURGULIW؟:LWKLQP9٦57,RU:LWKLQ̭$٦57, *DLQGULIW؟:LWKLQ٦ $QDORJrOWHU /RZSDVVrOWHUٕقG%RFWكVHOHFWIURPN+] $'FRQYHUWHU 5DWH؟WLPHVVHFؙ5HVROXWLRQ؟ELWقELQDU\ك $SSUR[WR9RUP$LQSXW 9ROWDJHRXWSXW 2XWSXWOHYHO؟$SSUR[9WR9LQSXWRU$SSUR[9WRP$LQSXW /RDGUHVLVWDQFHN̚RUPRUH 'LVSOD\ 'LVSOD\ XQLW LQFK7)7FRORU/&' 0HDVXUHPHQW 0XOWLKROGPRGHFKق6HWWLQJYDOXHFDQEHVDYHGكW\SHVRIKROGV 8SSHUORZHUOLPLWFRPSDULVRQ ++ؚ//ؚ+,ؚ/2 ([WHUQDO ([WHUQDO RXWSXW 8SSHU/RZHUOLPLWFRPSDULVRQ++ؚ+,ؚ2.ؚ/2ؚ// ط581 ط ,2VLJQDO كق +ROGFRPSOHWH * طUDSKSORWWLQJHQG ([WHUQDOLQSXW :RUNVHOHFWLRQ ط+ROGFRQWURO ' طLJLWDO]HUR'= ط كق *UDSKSORWWLQJFRQWURO & طDOLEUDWLRQ6HOHFWLRQ ,QWHUIDFH 6WDQGDUG؟6,) ط56& 2SWLRQ ؟%&'RXWSXW ' ط$FRQYHUWHUYROWDJHRXWSXW ' ط$FRQYHUWHUFXUUHQWRXWSXW ط 'HYLFH1HW && ط/LQN 2SWLRQ ,6&؟,2 6285&( ERDUG *HQHUDO 3RZHUVXSSO\ '&9ق٫ك SHUIRUPDQFH 3RZHUFRQVXPSWLRQ :PD[ 5XVKFXUUHQWق7\Sك$ؚPVHFقRUGLQDU\WHPSHUDWXUHDWFROGVWDUWWLPHك 2SHUDWLQJ 7HPSHUDWXUH؟2SHUDWLRQٕ٦ٔع٦ؙ6WRUDJHٕ٦ٔع٦ FRQGLWLRQV +XPLGLW\؟٫5+ ਰৣقQRQFRQGHQVLQJك 'LPHQVLRQ :¼ +¼ 'PPق3URMHFWLRQV H[FOX :HLJKW $SSUR[NJ $WWDFKPHQW 2SHUDWLRQPDQXDOҩҩҩ([WHUQDOLQSXWRXWSXWFRQQHFWRUҩҩҩ-XPSHUFDEOHҩҩҩ &RQQHFWRUIRU%&'RXWSXWZLWK%&'RXWSXWRSWLRQҩҩҩ 0LQLVFUHZGULYHUZLWK'$FRQYHUWHURSWLRQҩҩҩ &RQQHFWRUIRU'HYLFH1HWZLWK'HYLFH1HWRSWLRQҩҩҩ &RQQHFWRUIRU&&/LQNZLWK&&/LQNRSWLRQҩҩҩ Accessories 'LPHQVLRQ )قURQWك ق6LGHك ق5HDUك 3DQHOWKLFNQHVV عPP ٔ ٕ 3DQHOFXWGLPHQVLRQ ٔ ٕ ■ Special case DTC2 P UCM/UCS Coupling ■ Coupling conforming to the UTMⅡ ■ Shafts are fixed with high precision ■ Vibrations generated from high-speed rotation are absorbed/attenuated. (Rubber type) * Consult one of our sales representatives for couplings for the UTMⅡ -500Nm to UTMⅡ -5000Nm. 8&0 ڼ 0DWHULDOW\SH؟ڼق5XEEHU؟ۂ0HWDOك ' ' 'LDPHWHU Ǿ $ قǾ Ǿ Ǿ ك؞؞؞ /HQJWKW\SH؟ۂق0LGGOH6؟6KRUWك 19 ڼ ڶ ڹ ڹ ہ ہ 'LPHQVLRQ ■ UCM15 ~ 56 ■ UCS15 ~ 39 ■ UCM65, 87 / ی ڻ / ۂ $ ' ' $ $ ڼ ڶ ڹ ڹ ڼ ڻ ہ % ہ % / / // Supported UTMⅡ capacity (Nm) 0.05, 0.1, 0.2 / 0.05, 0.1, 0.2, 0.5, 1, 2 / 0.05, 0.1, 0.2 15 UCS15 UCM19 19 UCS19 25 UCS25 0.5, 1, 2 UCS30 UCM34 34 UCS34 0.5, 1, 2, 5, 10 UCM39 39 UCS39 % / 0.5, 1, 2, 5, 10, 20 // 5, 10, 20,50 5, 10, 20, 50 % L W 23 6.5 18 26 7.7 20 32 9.5 27 36 11 30 38 12 35 48 15.5 40 G M 2.15 5 M1.6 M2 3.25 9 M2.5 5*8, 5*10, 5*11, 5*12, 6*8, 8*8, 8*10, 8*11, 8*12 1 M3 8*8, 8*10, 8*11, 8*12, 8*14, 8*15, 10*12, 11*12, 12*12, 12*14, 12*15 1.5 4 11 4 12.25 4.5 14.5 1.5 M4 8*16, 8*18, 8*19, 8*20, 10*12, 12*12, 12*14, 12*15, 12*16, 12*19, 12*20 2.5 8*16, 8*18, 8*19, 8*20, 8*22, 12*12, 12*14, 12*16, 12*19, 15*20, 16*20, 19*20, 20*20 2.5 15 48 4.75 16 M4 60 5.5 20 M5 Type A A1 A2 39 48 53 53 58 58 63 63 53 54 63 12*12, 12*14, 12*15, 12*16, 12*18, 12*19, 12*20, 19*20, 20*20, 20*22, 20*24, 20*25 L2 26.5 L3 22 LL 5.5 Lock bolt size B1 B2 M5 × 25 M5 × 22 58.5 49.5 22 22 5.5 M5 × 22 62 53 62 87 62 20*22 20*24 20*25 20*28 20*30 20*32 20*35 6 24*25 24*30 67 77 30 30 7 M6 × 30 M6 × 30 66 25*25 25*28 25*30 25*32 25*35 25*38 25*40 25*42 25*45 13.7 28*30 66 66 68 78 78 78 78 66 Screw tightening torque (Nm) 12*22 12*24 12*25 12*28 12*30 12*32 12*35 22*25 62 66 62 62 66 66 68 78 78 78 78 D1*D2 7 20*25 62 62 UCM87 L1 8*8, 8*10, 8*11, 8*12, 8*14, 8*15 M3 19.5 L 0.5 4*5, 5*5, 5*6, 5*8 8*8, 8*10, 8*11, 8*12, 8*14, 8*15, 8*16, 10*12, 11*12, 12*12, 12*14, 12*15 44 48 0.25 4*5, 4*8, 5*5, 5*6, 5*8, 6*8, 8*8 6.5 56 48 53 53 58 58 63 63 3*5, 4*5, 5*5, 5*6 2.65 UCM56 65 Screw tightening torque (Nm) D1*D2 /UCM44 UCM65 100, 200 F Accessories Supported UTMⅡ capacity (Nm) 30 $ ' UCM30 ' 0.5, 1, 2, 5, 10 $ A UCM25 0.05, 0.1, 0.2, 0.5, 1, 2 $ Type UCM15 30*30 30*32 30*35 30*38 30*40 30*42 30*45 6SHFLrFDWLRQ Type UCM15 UCS15 UCM19 UCS19 UCM25 UCS25 UCM30 UCS30 UCM34 UCS34 UCM39 UCS39 Max. diameter (mm) 6 8 12 15 16 20 UCM44 22 Type Max. diameter (mm) UCM65 35 UCM56 UCM87 28 45 Max. torque (Nm) 2.2 1 4.2 1.6 8 4.6 12.6 6.6 16 11 27 14 Max. speed (min-1) 42000 33000 25000 21000 18000 16000 1.5 ± 0.2 0.15 1.5 ± 0.2 0.15 1.5 ± 0.2 0.20 1.5 ± 0.3 0.20 1.5 ± 0.3 0.20 1.5 ± 0.3 640 0.20 1.5 ± 0.3 136 Torsional rigidity (Nm/rad) Axial spring constant (N/mm) Allowable deflection angle (°) Allowable endplay (mm) Weight (kg) 343 0.6 ± 0.3 ± 0.5 0.7 8.4 × 10-7 88 6.2 × 10-7 25 63 3.0 × 10-6 170 6.9 × 10-6 220 2.3 × 10-6 5.5 × 10-6 1.3 × 10-5 1.0 × 10-5 2.7 × 10-5 4.2 × 10-5 2.1 × 10-5 Max. speed (min-1) Inertia moment (kgm2) 80 8000 4.53 × 10-4 6000 0.15 43 2.0 × 10-7 Max. torque (Nm) 250 Allowable endplay (mm) 2.7 × 10-7 14000 11000 Allowable deflection angle (°) Torsional rigidity (Nm/rad) 36 70 Allowable eccentricity (mm) Inertia moment (kgm2) 1.4 × 10-4 1.68 × 10-3 125 160 390 350 520 440 1500 53900 147000 0.20 392 1.5 0.6 ± 0.3 Weight (g) 8 7 14 12 28 25 45 39 65 62 98 85 276 1.6 20 Coupling What’ s coupling? UTMⅡ adopts strain gauges for measuring torsional strain on the shaft. The shaft is designed to withstand any disturbing stress induced by radial or thrust forces. However, radial/thrust overloads will not only result in measurement error but also heating-up of the bearings and/or irreversible distortion or fracture of UTMⅡ . Typical misalignments, radial misalignment, angular misalignment, and endplay are shown in the figure below. Remaining misalignments between the UTMⅡ shaft and drive/load shafts induce radial and thrust forces. Hence couplings are required to absorb these disturbing forces and improve smoothness of rotating and accuracy. Allowance levels of the misalignments are dependent on the combination of the range of UTMⅡ and couplings; thus fine adjustment will be needed for actual usage. Radial misalignment Angular misalignment Endplay Recommended coupling Coupling We strongly recommend rubber couplings shown in the right-hand side photograph (Correspondent couplings are indicated by ● in the following table). Rubber coupling is composed of two rigid parts connected to the axes with rubber joining the two parts. No backlash, well rotation balance and excellent damping of vibration are the features of rubber coupling, and thus they are the most suitable couplings for UTMⅡ . If you can not choose rubber couplings, please select single disk couplings. If you use multiple double disk couplings or slit type couplings on the axis, unexpected vibration may occur because UTMⅡ is suspended by springs. Unexpected vibration reduces accuracy and results in damage on UTMⅡ in the worst case. How to use coupling UTMⅡ shafts are connected to drive-side and load-side shafts with rubber couplings as shown in the below. If the load and driving devices have bearing internally, the bearings in the figure are unnecessary. Main frame of UTMⅡ should be fixed loosely to the base. 'ULYH %HDULQJ 870⋜ /RDG 6RIWPDWHULDOEORFN OLNHXUHWKDQHIRUP 5XEEHUFRXSOLQJ Please minimize the torque fluctuation synchronized to rotation and adjust the misalignments carefully. 21 Warning in high rotating speed Rotating balance adjustment is needed for torque measurement over 3000rpm rotating speed. Unbalance of rotating body induces vibration, which causes damage on UTMⅡ or coupling. Before conducting high speed operation, do the balance adjustment carefully. We do not recommend key groove option for high speed applications. Prohibition ・Do not use Oldham coupling. UTMⅡ will come off the original position, and UTMⅡ or other devices will be damaged. ・Do not use double disk coupling or slit type coupling. Unexpected resonant vibration occurs, and it generates overloads or damages to UTMⅡ . Coupling conformity table Coupling Recommended couplings are indicated in the below table. Consult one of our sales representatives for couplings for the UTMⅡ -500Nm to -5000Nm. Type UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm UTMⅡ dia. (mm) Coupling type UCM15 2.2 UCM19 4.2 UCM25 8 UCS15 5 UCS19 8 UCM19 4.2 UCS25 4.6 12.6 UCM34 16 UCS34 UCS39 UCM44 12 UCM56 UCM65 UTMⅡ-20Nm 20 UTMⅡ-50Nm 20 36 ● ● ● ● 3 4 5 6 ● ● ● ● 8 ● ● ● ● 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 3 4 5 6 8 ● ● 80 70 80 UTMⅡ-100Nm 25 UCM87 250 UTMⅡ-200Nm 30 UCM87 250 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 70 70 ● ● ● ● ● ● ● ● ● ● 36 80 ● ● ● ● ● 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 ● ● ● ● ● 14 36 UCM65 ● ● ● ● 27 UCM56 UCM56 ● ● ● ● 16 UCM44 UCM65 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 14 11 UCM44 8 ● ● ● ● 27 UCS34 UCS39 6 11 12.6 UCM39 5 6.6 UCM30 UCM34 4 ● ● ● ● 8 UCM30 UCS30 Coupling dia.(mm) 3 1.6 4.6 UCM39 UTMⅡ-5Nm UTMⅡ-10Nm 1 UCS25 UCM25 UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm Max. torque (Nm) 3 4 5 6 8 ○ ○ ○ ○ ○ ○ ○ 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 ● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ 3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ●:Recommended rubber coupling 22 Attached cable :DWHUSURRIHGSOXJ +533كق PP Class Pin number 1 Signal name PWR+(+ 24V) PP ؟5HG ؟%ODFN *؟UHHQ ؟:KLWH <؟HOORZ ؟%URZQ 6KLHOG 3:5ٔٔق9ك 3:5ٕق9ك 6,*287ق9'&ك 6,**1' 38/6(287ٔ 38/6(287ٕ Details Connect to +24V power supply. Voltage range must be within +24V plus-minus 15%. Use a power supply that can stably operate with a small load since the consumption current is 100mA or less (20Nm to 500Nm: 150mA, 1000Nm to 5000Nm: 160mA). 3:5ق9ك Power 2 PWR -(0V) 3:5ٕق9ك This is signal output. The signal is adjusted to 0V for no-load and 5V for full scale. The minimum resistant is 2k Ω . 5 3 SIG OUT (± 5V DC) ̚ 6,*287ق9'&ك Attached cable 6,**1' Torque In case of electrically noisy environment, please try to insert RC low-pass filter as below. This is effective to reduce high frequency noises. signal 4 SIG GND 5 PULSE OUT + (Photocoupler) 6 PULSE OUT - Rotating 6,*287 870⋜ ق9'&ك 6,**1' 5 &RQQHFWLRQ GHYLFH & 5 ê & ̭) Pulse signal output generates 4 pulses per 1 rotation. Rated voltage and current are 30V and 10mA, respectively. 38/6(287ٔ pulse 38/6(287ٕ * PWR - , SIG GND, and PULSE OUT - are insulated respectively. Rotary encoder attached cable :DWHUSURRIHGSOXJ +536كق PP 23 PP قٕ؟1&ك ؟5HG ؟7UDQVSDUHQFH ؟%ODFN ؟%OXH ؟6KLHOG*قUHHQك 3:5ٔٔق9ك =SKDVH RXWS %SKDVH $SKDVH 3:5*1' Definitions of technical terms :RUG 'HrQLWLRQ 8QLW 0HDVXUHPHQWUDQJH 0HDVXUDEOHWRUTXHUDQJH 1P +\VWHUHVLV 7KHPD[LPXPGLíHUHQFHEHWZHHQORDGLQJDQGXQORDGLQJRXWSXWVLQWKHPHDVXUHPHQWUDQJH )6 1RQOLQHDULW\ 7KHPD[LPXPGLíHUHQFHEHWZHHQLGHDODQGDFWXDORXWSXWVLQWKHPHDVXUHPHQWUDQJH 5HSHDWDELOLW\ KHPD[LPXPGHYLDWLRQRIRXWSXWLQVHYHUDOPHDVXUHPHQWXQGHUVDPHFRQGLWLRQV 6DIH2YHUORDG )6 /RDGFHOOVZLOOIDLOSHUPDQHQWGHIRUPDWLRQLIWKH\LHOGVWUHQJWKLVH[FHHGHG 2SHUDWLRQ7HPSHUDWXUH5DQJH ٦ 7HPSHUDWXUHUDQJHLQZKLFK870⋜ZRUNVSURSHUO\ 7HPSHUDWXUH(íHFWRQ=HUR )6٦ 7HPSHUDWXUHFRHîFLHQWDWQRORDG 7HPSHUDWXUH(íHFWRQ6SDQ 7HPSHUDWXUHFRHîFLHQWRIWKHIXOOVFDOHYDOXH &XWRí)UHTXHQF\ 7KHIUHTXHQF\DWZKLFKWKHVLQXVRLGDOVLJQDOEHFRPHVG%DJDLQVW'&VLJQDO 7RUVLRQDO&RQVWDQW 7KHWRUTXHIRUUDGWRUVLRQDODQJOH 0D[7RUVLRQDO$QJOH NJFP 7KHSDUDOOHOGLUHFWLRQWRWKHURWDWLRQD[LVLQ870⋜ 5DGLDO'LUHFWLRQ 1PUDG NJFP 1DWXUDOIUHTXHQF\LQWRUVLRQDOPRGH 7KUXVW'LUHFWLRQ +] 9HUWLFDOGLUHFWLRQWRWKHURWDWLRQD[LVLQ870⋜ 8QLWV 8QLW 'HVFULSWLRQ 1P $XQLWRIWRUTXH1PLVWKHWRUTXHRQWKHURWDWLRQD[LVZKHQ1IRUFHLVDSSOLHGWRWKHHQGRIPDUP UDG $XQLWRIDQJOHUDGHTXDOVWRDSSUR[ USP $XQLWRIURWDWLRQVSHHG5RWDWLRQF\FOHVLQPLQXWH )6 Definitions of technical terms 7KHFRHîFLHQWRIDQJXODUDFFHOHUDWLRQWRWRUTXHLQWKHWRUVLRQDOHTXDWLRQRIPRWLRQ 7RUVLRQDO1DWXUDO)UHTXHQF\ )6٦ UDG 7KHWRUVLRQDODQJOHZKHQWKHIXOOVFDOHWRUTXHDSSOLHGWRWKHVKDIW ,QHUWLD0RPHQW )6 )6 7KHDOORZDEOHORDGNHHSLQJDFFXUDF\DIWHUXQORDGLQJ 0D[LPXP6DIH2YHUORDG )6 7KHPD[LPXPYDOXHLQWKHPHDVXUHPHQWUDQJH)6PHDQVRI)XOO6FDOH &RQYHUVLRQWDEOHRIWRUTXHXQLWV 1P 1FP NJP NJFP JFP P1P 1P 1FP ܒ ܒ ܒ ܒ ¼ ܒ ¼ ¼ ¼ JFP ¼ ¼ 2XWSXW )6 )6 /RDG )6 7KUXVWGLUHFWLRQUDGLDOGLUHFWLRQDQGWRUTXHGLUHFWLRQ 7RUTXHGLUHFWLRQ IURPWKHORDGVLGH 7KUXVW ¼ ¼ ¼ 2XWSXW )6 /RDG /RDG )6 )6 5DGLDO 5HSHDWDELOLW\ 2XWSXW )6 +\VWHUHVLV )6 P1P ¼ 1RQOLQHDULW\ NJFP ¼ ܒ NJP &XWRíIUHTXHQF\ 6LQXVRLGDODPSOLWXGH G% ٕG% ق٫ك IF 6LQXVRLGDOVLJQDOIUHTXHQF\ 24 Application examples Servo motor with torque output 5RWDU\HQFRGHU /RDG 0RWRU 870⋜ $QJXODUSRVLWLRQ 7RUTXHVLJQDO 3/&HWF 6HUYRGULYHU 3RVLWLRQLQJVLJQDO By setting UTMⅡ between the rotary encoder and motor, you can make a servo motor system with torque output. The system can be applied to various applications, such as robot hands or Application examples other systems which can detect load. *HDUER[ ,QVSHFWLRQWDUJHW Physical sensory test 5HGXFWLRQJHDU 0RWRU ؙ870⋜ ZLWKURWDU\HQFRGHU RSWLRQ $QJXODUSRVLWLRQ 7RUTXHVLJQDO 3&HWF Torque corresponding to angular position can be monitored by using UTMⅡ with rotary encoder option. The system can be applied to automation of physical sensory test. 0RWRUWREHLQVSHFWHG Motor test bench /RDGGHYLFH PRWRUHWF 870⋜ 0RWRUGULYHU 7RUTXHVLJQDO 7RUTXH 70 5RWDWLQJVSHHG /RDGGULYHU ZLWKHOHFWULFUHJHQHUDWLRQ IXQFWLRQ &RQWUROOHU 3XOVHVLJQDO 5HJHQHUDWLYHHOHFWULFSRZHU Mechanical power can be calculated from torque and rotating speed. By using regenerative electric power, the system can be power-saving and environmentally-friendly. 25 Mixer with torque meter Screw driver with torque monitoring 0RWRU 0RWRU 3/&HWF 0RWRUGULYHU 3/&HWF 3XOVHVLJQDO *212*2 VLJQDO 7RUTXHVLJQDO 70 7RUTXH *212*2 VLJQDO 870⋜ 5HGXFWLRQ JHDU 0RWRUGULYHU 5RWDWLQJDQJOH 7RUTXHVLJQDO 870⋜ 3XOVHVLJQDO 70 ॺঝॡ *212*2 VLJQDO ৎ )$ 0L[LQJLPSHOOHU The system measures torque on the axis of mixing To r q u e c a n b e m e a s u r e d i n t h e p r o c e s s o f monitoring torque. By using TM301 and F377A, I/O controlled during the whole process, the system impellers. The change of viscosity can be detected by tightening screws. Since the torque can be signals can be controlled by the threshold levels. can be applied to automation of process. (QJLQH Engine test bench 870⋜ /RDGGHYLFH PRWRUHWF 7RUTXHVLJQDO 7RUTXH 5RWDWLQJVSHHG 70 3XOVHVLJQDO &RQWUROOHU In case of torque measurement with large vibration, such as measurement of engines, please attach double disk coupling and use double bearing. 5XEEHU FRXSOLQJ 6LQJOHGLVN FRXSOLQJ 'RXEOHGLVN FRXSOLQJ %HDULQJ 26 Unipulse Corporation International Sales Department Head Office Technical Center Nagoya Sales Office Osaka Sales Office Hiroshima Sales Office 9-11 Nihonbashi Hisamatsucho, Chuo-ku, Tokyo 103-0005 Tel: +81-3-3639-6121 Fax: +81-3-3639-6130 9-11 Nihonbashi Hisamatsucho, Chuo-ku, Tokyo 103-0005 1-3 Sengendainishi, Koshigaya, Saitama 343-0041 CK16 Fushimi Bldg 1-24-25 Sakae, Naka-ku, Nagoya 460-0008 Sumitomo Seimei Shin Osaka Kita Bldg 4-1-14 Miyahara, Yodogawa-ku, Osaka 532-0003 Funairi Reiku Bldg 9-20 Funairihonmachi, Hiroshima 730-0843 http://www.unipulse.com/en/ * Please note that specifications or designs shown in this catalog may be changed without prior notice due to our continuous product improvement activities.
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