Rev.1.11
Transcription
Rev.1.11
2015 DEC. UTMⅡENG_Rev.1.11.indd 1 2015/12/18 21:31:03 $6/,35,1*/(6672548(0(7(5 &5$00('28767$1',1*63(&6 ,172$7,1<%2'< A longtime dream, a slip-ring-less rotating torque meter, UTMⅡ , has just become available. We developed it as a high performance sensor for embedded applications. Of course, it is also perfect for general dynamic torque measurement. This is our masterpiece, which has 1/10000-resolution, outstanding zero-point stability and 1kHz-bandwidth (sampling frequency of 6kHz). UNIPULSE was established by several young engineers in 1970 and has specialized in industrial measurement since that time. We have developed a lot of unique products and expanded our own market. Though we had wished to make a high-performance torque meter for 40 years, we couldn't do so because miniaturization of electronics was not possible. However, we have finally succeeded in developing a rotating torque meter, UTMⅡ , by adopting small advanced electronic components and integrating our own technologies related to precision machining, strain gauge technology and electronics. UTMⅡ has a range of 17 models (0.05, 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 100, 200, 500, 1000, 2000, 5000, 10000Nm). UTMⅡ withstands overload of 500% and, with its internal circuits all insulated, operates stably even in a high noise environment. The models ranging from 0.05 to 10Nm guarantee operation at the max. speed of 25000rpm. All the models of UTMⅡ output a 4-pulse rotation detection signal per rotation. An optical encoder can optionally be built in models ranging from 0.05 to 50Nm. This encoder is used mainly for measuring torque variation (such as a physical sensory test) with angular position. Key grooves are optionally available for models ranging from 5 to 10000Nm. Square drive option is now available in 100Nm and 500Nm capacity for use with nut runners. Moreover, UTMV series, a rotating torque sensor with degree of protection equivalent to IP65 , is now available to meet users' needs for use in harsh environment. UTMV series is available in 10 capacity range: 0.1, 0.5, 1, 5, 10, 50, 100, 500, 1000, and 5000Nm capacity. For measurement signal voltage, full-scale values of normal/ reverse rotations are calibrated to ± 5.0000V before shipping. We hope you are looking forward to our future products. President & CEO Ta k a m i Yo s h i m o t o (From an engineer's view point. . . ) 1 UTMⅡENG_Rev.1.11.indd 2 2015/12/18 21:31:05 2 UTMⅡENG_Rev.1.11.indd 3 2015/12/18 21:31:05 Features of UTMⅡ High response speed with cut-off frequency of 1kHz (sampling frequency of 6kHz). This series can be used for not only fast process monitoring but also torque feedback control. Safe overload of 500%. 1, 2 and 5-line capacities are standardized from 0.05Nm to 10000Nm. A rotational pulse generating circuit (4 pulses/revolution) is built in as standard. Lower rotational speed can be measured accurately. Improved noise immunity with insulated powering and signaling system. 1/10000 resolution. Outstanding zero-point stability. Max. rotational speed: 25,000 rpm (up to 10Nm). Low frictional rotating torque. Features of UTMⅡ・Line-up Smart system configuration with no external circuits needed. Voltage signal ± 5V no external amplifier necessary. CE marking certification, RoHS-compliant product Line-up Range Nm 0.05 0.1 0.2 0.5 1 Max. speed rpm Main frame dimension W × H × D mm 54 × 50 × 40 Length mm Shaft dia. mm Approx. Weight g Option Rotary encoder 2 5 10 25000 50 20000 200 500 1000 2000 5000 10000 12000 10000 7000 6000 5000 4000 57 × 55 × 40 70 × 68 × 51 67 × 74 × 57 67 × 79 × 62 67 × 79 × 72 86 × 103 × 98 86 × 119 × 111 97 × 141 × 137 103 × 166 × 162 74 84 97 150 170 177 187 217 286 306 387 447 φ8 φ 12 φ 20 φ 25 φ 30 φ 40 φ 60 φ 70 φ 90 φ 110 700 1100 1500 2600 7300 10500 21400 36000 ○ ○ ○ ○ ○ ○ ○ ○ 180 ○ ○ ○ ○ Key groove 270 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Square drive UTMV drip-proof type 100 15000 φ5 160 ○ 20 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 3 UTMⅡENG_Rev.1.11.indd 4 2015/12/18 21:31:07 Overview Principle of UTMⅡ UTMⅡ adopts strain gauges for detecting torsional strain, which is converted into an electric signal by a strain amplifier fixed on the rotating shaft. Electric power for the rotary electronics is supplied continuously through a wireless power system originally developed by UNIPULSE. The detected torque signal is converted into a digital signal, and it is transmitted to the main-frame electronics via a light signal. The rotating shaft is suspended with only two small bearings, resulting in very low rotational friction. 5RWDWLQJVKDIW 6WUDLQ JDXJH 'LJLWDOVLJQDOVDUHSURFHVVHG DQGVLJQDOVDUHWUDQVPLWWHGWR r[HGFLUFXLWVE\sDVKLQJ/('V 6WUDLQ DPS 6KDIWWRUVLRQLV GHWHFWHGZLWKD VWUDLQJDJH $' FRQYHUWHU 2XWSXWRIWKH VWUDLQJDJHLV DPSOLrHG 0LFUR FRQWUROOHU /(' :LUHOHVV SRZHU UHFHLYHU 3KRWRGHWHFWRU :LUHOHVV SRZHU WUDQVPLWWHU $PSOLrHUVLJQDOV DUHGLJLWDOL]HG 0DLQIUDPH $VLJQDOLVRXWSXWHYHU\WXUQRIWKHVKDIW 5RWDWLRQGHWHFWRU 'LJLWDOVLJQDOVDUH FRQYHUWHGLQWRDQDORJ YROWDJHVLJQDOV '$ FRQYHUWHU 5RWDWLQJSXOVH RXWSXW 7RUTXHRXWSXW ق9ك 0LFUR FRQWUROOHU 9ROWDJH WUDQVIHU Overview 2XWSXWFRQGLWLRQHU 3RZHULQSXW ق9'&ك Compact and easy to install High accuracy and stability The six models (0.05, 0.1, 0.2, 0.5, 1, 2Nm) are compact and light: 54W × 50H × 40Dmm in size, 200g or less in weight. 1/10000 resolution with outstanding zero stability. Even small torque variations can be detected by UTMⅡ . Small starting torque Maintenance-free The starting torque of the bearing in the UTMⅡ -0.05Nm is only 0.00001Nm (0.03 %FS). Actually, the effect of rotating friction can be negligible. No slip-ring. The lifetime of UTMⅡ is mainly determined by the lifetime of bearings. Response characteristics With the high-speed A/D conversion at the rate of ■ Delay time 0.6ms ■ Sine wave frequency response 9ROWDJH $PSOLWXGH 6kS/s, we've achieved ,QSXWWRUTXH a very short delay time of 0.6ms and cut-off frequency of 1kHz. G% ٕG% 2XWSXWVLJQDO ق٫ك 7LPH PV N+] )UHTXHQF\ Indicators for UTMⅡ Easy connection to UTMⅡ just by using a snap-on cable. ٹ70EDVLFW\SH 7RUTXHURWDWLRQVSHHG DQGSRZHUDUHGLVSOD\HG VLPXOWDQHRXVO\ ٹ70SRUWDEOHW\SH 7RUTXHYVURWDWLRQVSHHG ਫᇩణஷ் WRUTXHDQJOHZDYHIRUP FDQEHPRQLWRUHG G% ٕG% ٹ70JUDSKLFPRQLWRU ٹ70DQJOHPRQLWRU ٹ70IRU5' ZLWKKLJKVDPSOLQJVSHHG :DYHIRUPGLVSOD\RIWRUTXH DQGODERUDWRU\XVH 'LVSOD\WKHZDYHIRUPVRI WRUTXHURWDWLRQVSHHG DQGSRZHU YDULDWLRQDJDLQVWDQJOHV 0RQLWRUDQGVDYHWRUTXH URWDWLRQVSHHGDQGSRZHU RQ3& ق٫ك IF UTMⅡENG_Rev.1.11.indd 5 ਫᇩణఢణਯ 4 2015/12/18 21:31:09 UTMⅡ-0.05/0.1/0.2Nm 4QVCT[GPEQFGT ■ Specification Type Measurement range Power supply UTMⅡ-0.05/0.1/0.2Nm Output range Responsivity Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm ± 0.05Nm ± 0.1Nm ± 0.2Nm DC24V ± 15% Consumption current:100mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 25000rpm Type Torsional spring constant Maximum torsional angle UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMⅡ-0.2Nm 5.67Nm/rad 26.10Nm/rad 11.57Nm/rad 8.81 × 10-3rad 8.64 × 10-3rad 7.66 × 10-3rad (0.505°) (0.495°) (0.439°) 8.77 × 10-7 8.87 × 10-7 8.99 × 10-7 Inertia moment kgm2 kgm2 kgm2 Dimension 54(W)× 50(H)× 40(D)mm (Main frame) Weight Approx. 160g 6 wires Attached cable (End points: Peeled insulator and soldered) CATM51:5m Accesories CATM12:10m CE marking EMC directives:EN61326-2-3:2013 certification 'LPHQVLRQ Supported couplings UCM15 UCS15 UCM19 UCS19 UCM25 UCS25 $WWDFKHGFDEOH Ǿ )RUr[LQJ 0'HSWK ǾK ǾK Refer to page 26 for details of couplings Unit:mm 5 UTMⅡENG_Rev.1.11.indd 6 2015/12/18 21:31:10 UTMⅡ-0.5/1/2Nm 4QVCT[GPEQFGT ■ Specification Type Measurement range Power supply Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed Type Torsional spring constant Maximum torsional angle UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm 93.1Nm/rad 188Nm/rad 414Nm/rad 5.37 × 10-3rad 5.32 × 10-3rad 4.83 × 10-3rad (0.308°) (0.305°) (0.277°) 1.49 × 10-6 1.52 × 10-6 1.42 × 10-6 Inertia moment kgm2 kgm2 kgm2 Dimension 54(W)× 50(H)× 40(D)mm (Main frame) Weight Approx. 180g 6 wires Attached cable (End points: Peeled insulator and soldered) CATM51:5m Accesories CATM12:10m CE marking EMC directives:EN61326-2-3:2013 certification UTMⅡ-0.5/1/2Nm Output range Responsivity UTMⅡ-0.5Nm UTMⅡ-1Nm UTMⅡ-2Nm ± 0.5Nm ± 1Nm ± 2Nm DC24V ± 15% Consumption current:100mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 25000rpm 'LPHQVLRQ ǾK )RUr[LQJ 0'HSWK $WWDFKHGFDEOH ǾK Supported couplings UCM19 UCM25 UCS25 UCM30 UCS30 UCM34 UCS34 UCM39 UCS39 UCM44 Ǿ Refer to page 26 for details of couplings Unit:mm 6 UTMⅡENG_Rev.1.11.indd 7 2015/12/18 21:31:10 UTMⅡ-5/10Nm -G[ITQQXG 4QVCT[GPEQFGT ■ Specification Type Measurement range Power supply Output range Responsivity UTMⅡ-5/10Nm Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed UTMⅡ-5Nm UTMⅡ-10Nm ± 5Nm ± 10Nm DC24V ± 15% Consumption current:100mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 25000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-5Nm UTMⅡ-10Nm 691Nm/rad 1851Nm/rad 7.24 × 10-3rad 5.40 × 10-3rad (0.310°) 3.66 × 10-6 (0.415°) 3.56 × 10-6 kgm2 kgm2 57(W)× 55(H)× 40(D)mm Approx. 270g 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ .H\JURRYHRSWLRQ؟870⋜1P. ٔ Kٕ $WWDFKHGFDEOH ٔ ٕ ٔ ٕ ٔ ٔ Refer to page 26 for details of couplings )RUr[LQJ 0'HSWK ǾK ٔ ٕ ǾK ٕ ٕ Supported couplings UCM30 UCM34 UCS34 UCM39 UCS39 UCM44 UCM56 UCM65 Ǿ Unit:mm 7 UTMⅡENG_Rev.1.11.indd 8 2015/12/18 21:31:11 UTMⅡ-20Nm 4QVCT[GPEQFGT -G[ITQQXG ■ Specification Type Measurement range Power supply Output range Responsivity Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight UTMⅡ-20Nm 5386Nm/rad 3.71 × 10-3rad (0.213°) 2.60 × 10-5 kgm2 Attached cable Accesories CE marking certification 70(W)× 68(H)× 51(D)mm UTMⅡ-20Nm Rotation signal UTMⅡ-20Nm ± 20Nm DC24V ± 15% Consumption current:150mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 20000rpm Approx. 700g 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ Supported couplings UCM44 UCM56 UCM65 Refer to page 26 for details of couplings )RUr[LQJ 0'HSWK 0 5HPRYDOWDS Ǿ ǾK ٔ ٔ ٔ ٕ ٕ ٕ $WWDFKHGFDEOH ٔ ٕ ٔ ٕ ǾK K ٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 8 UTMⅡENG_Rev.1.11.indd 9 2015/12/18 21:31:11 UTMⅡ-50Nm -G[ITQQXG 4QVCT[GPEQFGT ■ Specification Type Measurement range Power supply Output range Responsivity UTMⅡ-50Nm Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed UTMⅡ-50Nm ± 50Nm DC24V ± 15% Consumption current:150mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 20000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-50Nm 8428Nm/rad 5.93 × 10-3rad (0.340°) 2.67 × 10-5 kgm2 70(W)× 68(H)× 51(D)mm Approx. 700g 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ Supported couplings UCM56 UCM65 Ǿ )RUr[LQJ 0'HSWK 0 5HPRYDOWDS Refer to page 26 for details of couplings ǾK ٔ ٔ ٔ ٕ ٕ ٕ $WWDFKHGFDEOH ٔ ٕ ٔ ٕ ǾK K ٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 9 UTMⅡENG_Rev.1.11.indd 10 2015/12/18 21:31:12 UTMⅡ-100Nm -G[ITQQXG 5SWCTGFTKXG ■ Specification Type Measurement range Power supply Output range Responsivity Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-100Nm 17.3 × 103Nm/rad 5.78 × 10-3rad (0.331°) 6.60 × 10-5 kgm2 67(W)× 74(H)× 57(D)mm UTMⅡ-100Nm Rotation signal UTMⅡ-100Nm ± 100Nm DC24V ± 15% Consumption current:150mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 15000rpm Approx. 1.1kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ K ٔ ٕ $WWDFKHGFDEOH ٔ ٔ ٔ ٕ Refer to page 26 for details of couplings 0 5HPRYDOWDS ǾK ǾK )RUr[LQJ 0'HSWK ٔ ٕ ٕ ٕ ٔ ٕ Supported couplings UCM87 Ǿ .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 10 UTMⅡENG_Rev.1.11.indd 11 2015/12/18 21:31:12 UTMⅡ-200Nm -G[ITQQXG ■ Specification Type Measurement range Power supply Output range Responsivity UTMⅡ-200Nm Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed UTMⅡ-200Nm ± 200Nm DC24V ± 15% Consumption current:150mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 12000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-200Nm 41.7 × 103Nm/rad 4.79 × 10-3rad (0.275°) 1.40 × 10-4 kgm2 67(W)× 79(H)× 62(D)mm Approx. 1.5kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ ٔ ٕ )RUr[LQJ 0'HSWK ٕ ٔ 0 5HPRYDOWDS ǾK ٔ ٔ ٕ ٕ Refer to page 26 for details of couplings ǾK ٔ ٕ Supported couplings UCM87 Ǿ $WWDFKHGFDEOH K ٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 11 UTMⅡENG_Rev.1.11.indd 12 2015/12/18 21:31:12 UTMⅡ-500Nm -G[ITQQXG 5SWCTGFTKXG ■ Specification Type Measurement range Power supply Output range Responsivity Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-500Nm 117 × 103Nm/rad 4.28 × 10-3rad (0.246°) 4.70 × 10-4 kgm2 67(W)× 79(H)× 72(D)mm UTMⅡ-500Nm Rotation signal UTMⅡ-500Nm ± 500Nm DC24V ± 15% Consumption current:150mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 10000rpm Approx. 2.6kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ ٔ ٕ ǾK ٕ ٕ ٔ ٕ ٔ ٔ 0 5HPRYDOWDS ǾK $WWDFKHGFDEOH Refer to page 26 for details of couplings Ǿ ٔ ٕ Supported couplings UCM150 UCM170 )RUr[LQJ 0'HSWK Kٔ ٕ .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 12 UTMⅡENG_Rev.1.11.indd 13 2015/12/18 21:31:13 UTMⅡ-1000Nm -G[ITQQXG ■ Specification Type Measurement range Power supply Output range Responsivity UTMⅡ-1000Nm Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed UTMⅡ-1000Nm ± 1000Nm DC24V ± 15% Consumption current:160mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 7000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-1000Nm 377 × 103Nm/rad 2.65 × 10-3rad (0.152°) 2.90 × 10-3 kgm2 86(W)× 103(H)× 98(D)mm Approx. 7.3kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ Supported couplings UCM170 UCM220 )RUr[LQJ 0'HSWK 0 5HPRYDOWDS ǾK Refer to page 26 for details of couplings Ǿ $WWDFKHGFDEOH ǾK K .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 13 UTMⅡENG_Rev.1.11.indd 14 2015/12/18 21:31:13 UTMⅡ-2000Nm -G[ITQQXG ■ Specification Type Measurement range Power supply Output range Responsivity Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-2000Nm 717 × 103Nm/rad 2.79 × 10-3rad (0.160°) 5.89 × 10-3 kgm2 UTMⅡ-2000Nm Rotation signal UTMⅡ-2000Nm ± 2000Nm DC24V ± 15% Consumption current:160mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 6000rpm 86(W)× 119(H)× 111(D)mm Approx. 10.5kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ Supported couplings UCM220 UCM260 Refer to page 26 for details of couplings Ǿ )RUr[LQJ 0'HSWK 0 5HPRYDOWDS ǾK ǾK $WWDFKHGFDEOH K .H\JURRYHRSWLRQ؟870⋜1P. Unit:mm 14 UTMⅡENG_Rev.1.11.indd 15 2015/12/18 21:31:14 UTMⅡ-5000Nm -G[ITQQXG ■ Specification Type Measurement range Power supply Output range Responsivity UTMⅡ-5000Nm Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed UTMⅡ-5000Nm ± 5000Nm DC24V ± 15% Consumption current:160mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 5000rpm Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight Attached cable Accesories CE marking certification UTMⅡ-5000Nm 1649 × 103Nm/rad 3.03 × 10-3rad (0.174°) 2.01 × 10-2 kgm2 97(W)× 141(H)× 137(D)mm Approx. 21.4kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ .H\JURRYHRSWLRQ؟870⋜1P. K Supported couplings UCM260 ǾK )RUr[LQJ 0'HSWK 0 5HPRYDOWDS ǾK Ǿ $WWDFKHGFDEOH Refer to page 26 for details of couplings 15 UTMⅡENG_Rev.1.11.indd Unit:mm 16 2015/12/18 21:31:14 UTMⅡ-10000Nm -G[ITQQXG ■ Specification Type Measurement range Power supply Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed Type Torsional spring constant Maximum torsional angle Inertia moment Dimension (Main frame) Weight UTMⅡ-10000Nm 3255 × 103Nm/rad 3.07 × 10-3rad (0.176°) 5.16 × 10-2 kgm2 UTMⅡ-10000Nm Output range Responsivity UTMⅡ-10000Nm ± 10000Nm DC24V ± 15% Consumption current:160mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 4000rpm 103(W)× 166(H)× 162(D)mm Approx. 36kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m Attached cable Accesories CE marking certification EMC directives:EN61326-2-3:2013 'LPHQVLRQ K .H\JURRYHRSWLRQ؟870⋜1P. 0 5HPRYDOWDS ȭ $WWDFKHGFDEOH ȭK ȭK )RUr[LQJ 0 'HSWK UTMⅡENG_Rev.1.11.indd 17 Unit:mm 2015/12/18 16 21:31:16 Option (To be specified at the time of order) Rotary encoder UTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡ- ■ Optical encoder Type 0.05Nm(R) 0.1Nm(R) 0.2Nm(R) 0.5Nm(R) 1Nm(R) 2Nm(R) 5Nm(R) ※ 10Nm(R) ※ 20Nm(R) 50Nm(R) 2000C/T : 0.05 to 10Nm 1440C/T : 20Nm, 50Nm ■ Suitable for measurement of torque variation against an angular variation * Maximum rotation speed 4500rpm : 0.05 to 10Nm 2000rpm : 20Nm, 50Nm * Key grooves are optionally available to the 5Nm and 10Nm models, indicated as UTMⅡ- 5Nm(RK) and UTMⅡ- 10Nm(RK), respectively. ■ Torque signals (analog ± 5V) and rotation angle signals (A-phase, B-phase, Z-phase photo-coupler outputs) are output. ■ Installation Fix the main unit loosely to prevent angular error induced by rotation of the main unit. 3XOVHVDUHRXWSXW $DQG%SKDVHV LQDFFRUGDQFHZLWK URWDWLRQDQJOHV 7RUTXHYDOXH LVRXWSXWDW 9 Option 'LPHQVLRQ ■ UTMⅡ-0.05Nm(R)to 50Nm(R) I 5DQJH G H A B C D E F G H I J K L M N O P Q 33 50 G 0.05 0.2 0.5 11 25 32 8.3 40 93 10 18 φ8h7 5.8 1 J φ5h7 6.8 0.1 K E F )RUr[LQJ 0'HSWK 54 35 9.5 45 19 103 15 2 5 C 13.5 34 6.8 10 20 31.5 13 6.8 8.5 51 43 φ20h7 20.5 37 7 58 51 20 40 50 116 35.5 55 57 70 17 167 187 42.5 68 A P Q 50 φ12h7 19.5 B L D M N L O Unit:mm Key groove UTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡUTMⅡ- Type 5Nm(K) ※ 10Nm(K) ※ 20Nm(K) 50Nm(K) 100Nm(K) 200Nm(K) 500Nm(K) 1000Nm(K) 2000Nm(K) 5000Nm(K) 10000Nm(K) Refer to each product page (page 7 to 16) for external dimensions. * Rotary encoders are optionally available to the 5Nm and 10Nm models, indicated as UTMⅡ- 5Nm(RK) and UTMⅡ- 10Nm(RK), respectively. 17 UTMⅡENG_Rev.1.11.indd 18 2015/12/18 21:31:18 Square drive Reliable and stable measurement without missing data by wireless signal transmission. Type UTMⅡ- 100Nm(W) UTMⅡ- 500Nm(W) ■ Ideal to use with nut runner applications (fastening tools). ■ With high accuracy and high-speed response of UTMⅡ , torque fluctuation ■ Torque can be monitored easily just by setting the can be monitored in a fastening process. sensor between socket and shaft of a nut runner. * This product is not for impact wrenches. Drive (nut runner) Load (socket) ■ Specification UTMⅡ-100Nm (W) UTMⅡ-500Nm (W) ± 100Nm ± 500Nm DC24V ± 15% Consumption current:150mA or less ± 5V DC Load resistance must be more than 2kΩ 1kHz 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA 500% FS 0.03% FS(Typ) 0.03% FS(Typ) 0.03% FS(Typ) -10 to +50℃ 0.01%FS/℃(Typ) 0.01%FS/℃(Typ) 15000rpm 8000rpm Power supply Output range Responsivity Rotation signal Safe overload Non-linearity Hysteresis Repeatability Operation temp. range Temp. effect on zero Temp. effect on span Max. rotation speed Type Torsional spring constant Maximum torsional angle Inertia moment Shaft Weight UTMⅡ-100Nm (W) UTMⅡ-500Nm (W) 3.85 × 103Nm/rad Option Type Measurement range 265 × 103Nm/rad 2.60 × 10-3rad 1.88 × 10-3rad (0.149°) (0.108°) 0.38 kgcm2 2.15 kgcm2 □ 12.7mm □ 19.05mm Approx. 0.8kg Approx. 1.4kg 6 wires Attached cable (End points: Peeled insulator and soldered) CATM51:5m Accesories CATM12:10m CE marking EMC directives:EN61326-2-3:2013 certification 'LPHQVLRQ ■ UTMⅡ-100Nm(W) Unit:mm ■ UTMⅡ-500Nm(W) ȭ ȭ ȭ ȭ ȭ ٸ ȭ ٸ )RUr[LQJ 0'HSWK ȭ ȭ $WWDFKHGFDEOH $WWDFKHGFDEOH )RUr[LQJ 0'HSWK ٸ ٸ UTMⅡENG_Rev.1.11.indd 19 18 2015/12/18 21:31:18 UTMV(drip & rust proof type) ■ Degree of protection: equivalent to IP65 ■ Made of rust-resistant stainless steel ■ Labyrinth seal (standard) With the protection against rain and seawater, it can be used outside for wind and water turbine and so on. ■ PTFE rotary seal: option (S) It can be used in environment with dust and/or oil mist as well. ■ Key groove:option (K) Drip & rust proof type with high safe overload rating for use in harsh conditions ■ Specification (ST:Standard, (S):PTFE rotary seal option) UTMV Measurement range ± 0.1Nm ± 0.5Nm ± 1Nm ± 5Nm ± 10Nm ± 50Nm ± 100Nm ± 500Nm ± 1000Nm ± 5000Nm Seal structure ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) ST (S) Power supply DC24V ± 15% Consumption current 100mA or less 150mA or less 160mA or less Output range ± 5V DC Load resistance must be more than 2kΩ Responsivity 1kHz Rotation signal 4 pulses per 1 rotation Open collector Max. ratings 30V, 10mA Safe overload 500% FS Non-linearity 0.03% FS(Typ) Hysteresis 0.03% FS(Typ) Repeatability 0.03% FS(Typ) Operation temp. range -10 to +50℃ Temp. effect on zero 0.01%FS/℃(Typ) Temp. effect on span 0.01%FS/℃(Typ) Max. rotation speed 10000 2120 10000 1590 10000 1590 9000 1060 9000 1060 5700 680 4800 570 4800 380 4800 270 4000 180 (rpm) Torsional spring 11.13 89.5 172 897 1400 6887 16.4 × 103 93.6 × 103 326 × 103 1418 × 103 constant (Nm/rad) Maximum 8.99 × 10-3 5.59 × 10-3 5.83 × 10-3 5.58 × 10-3 7.14×10-3 7.26 × 10-3 6.11 × 10-3 5.34 × 10-3 3.07 × 10-3 3.53 × 10-3 (0.320°) (0.334°) (0.320°) (0.409°) (0.416°) (0.350°) (0.306°) (0.176°) (0.202°) torsional angle (rad) (0.515°) 1.15 × 10-6 Inertia moment (kgm2) Approx. weight 0.99 × 10-6 2.19 × 10-6 390g 1.90 × 10-6 2.22 × 10-6 430g 1.93 × 10-6 5.60 × 10-6 430g Attached cable Accesories CE marking certification 4.90 × 10-6 5.70 5.00 4.21 3.86 9.6 10.9 × × × × × × 10-6 10-6 10-5 10-5 10-5 10-5 580g 580g 1.6kg 2.1kg 6.2 × 10-4 6.1 3.56 × × 10-4 10-3 4.0kg 3.51 × 10-3 2.38 × 10-2 10.5kg 2.34 × 10-2 28.3kg 6 wires (End points: Peeled insulator and soldered) CATM51:5m CATM12:10m EMC directives:EN61326-2-3:2013 'LPHQVLRQ ȭ UTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMV- ȭ, - / )RUr[LQJ . ȭ+ ) ȭڹ ȭ& 'UDLQ0[WKUHDGV * $WWDFKHGFDEOH ( $ 6 7 % 0 1 2 3 Unit:mm 4 5 19 Type 0.1Nm 0.1Nm(S) 0.5Nm 0.5Nm(S) 1Nm 1Nm(S) 5Nm 5Nm(K) 5Nm(S) 5Nm(SK) 10Nm 10Nm(K) 10Nm(S) 10Nm(SK) 50Nm 50Nm(K) 50Nm(S) 50Nm(SK) UTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMVUTMV- Type 100Nm 100Nm(K) 100Nm(S) 100Nm(SK) 500Nm 500Nm(K) 500Nm(S) 500Nm(SK) 1000Nm 1000Nm(K) 1000Nm(S) 1000Nm(SK) 5000Nm 5000Nm(K) 5000Nm(S) 5000Nm(SK) Measurement range A B φC φD E F G φH φI J K L M N O P Q R S T 0.1 25 8.3 24 5h7 45 18 32.3 5h7 24 40 M3 Depth 6 32 10 11.5 54 11.5 10 97 33 50 - 0.5 25 8.3 26 8h7 45 18 32.3 8h7 26 40 M3 Depth 6 32 15 11.5 54 11.5 15 107 33 50 - Key groove 1 25 8.3 26 8h7 45 18 32.3 8h7 26 40 M3 Depth 6 32 15 11.5 54 11.5 15 107 33 50 - 5 25 8.3 30.5 12h7 45 19.5 32.3 12h7 30.5 40 M3 Depth 6 34 20 12 57 12 20 121 35.5 55 Refer to Page 7 10 25 8.3 30.5 12h7 45 19.5 32.3 12h7 30.5 40 M3 Depth 6 34 20 12 57 12 20 121 35.5 55 Refer to Page 7 50 31.5 6.8 43.4 20h7 58 20.5 30.8 20h7 43.4 51 M3 Depth 6 43 50 18.5 70 18.5 50 207 42.5 68 Refer to Page 9 100 31.5 6.8 49 25h7 54 20.5 30.8 25h7 49 57 M4 Depth 8 48 55 19 67 19 55 215 45.5 74 Refer to Page 10 500 21.5 6.8 64.2 40h7 52 20.5 30.8 40h7 64.2 72 M4 Depth 8 64 75 20 67 20 75 257 43 79 Refer to Page 12 1000 25 5.3 86.6 60h7 66 28.5 29.3 60h7 86.6 98 M5 Depth 10 86 100 20 86 20 100 326 54 103 Refer to Page 13 5000 25 4.8 124.6 90h7 72 28.5 28.8 90h7 124.6 137 M6 Depth 12 124 145 23 97 23 145 433 72.5 141 Refer to Page 15 ※ Dimension of rotary seal type is same as standard type. UTMⅡENG_Rev.1.11.indd 20 2015/12/18 21:31:19 Accessories UCM/UCS Coupling ■ Recommended couplings for UTMⅡ/UTMV ■ Connecting to external shafts accurately. ■ Preventing rotational resonance, and improving accuracy of torque measurement (rubber type). * Refer to page 26 for details of couplings 8&0 ڼ 0DWHULDOW\SH؟ڼق5XEEHU؟ۂ0HWDOك ' ' 'LDPHWHUǾ$قǾǾǾك؞؞؞ /HQJWKW\SH؟ۂق0LGGOH6؟6KRUWك TM301 Torque monitor - basic type, simple and easy operation PC SOFT CASE CASE ■ Torque monitor for UTMⅡ/UTMV. ■ Torque, rotation speed and power* are displayed simultaneously. ■ Upper/lower comparators with hold functions. ■ Data storage function. ■ Easy connection to UTMⅡ/UTMV with one cable. $WWDFKPHQW ■ The unit supplies electric power to UTMⅡ/UTMV. * Power(W) = 2π× Torque(Nm) × Rotation speed(rpm) / 60 $FFHVVRULHV ■ Special case DTC2-PSL ؞7RUTXHVHQVRULQSXWYROWDJHLQSXW ؙ6LJQDOLQSXWUDQJHٕWRٔ9ؙLQSXWLPSHGDQFH؟0̚RUPRUH ؙ$FFXUDF\ 1RQOLQHDULW\؟:LWKLQ٫)6GLJLW =HURGULIW؟:LWKLQP9٦57, *DLQGULIW؟:LWKLQ٫٦ /RZSDVVrOWHUٕقG%RFWك6HOHFWIURPN+] ؙ$QDORJrOWHU 'ؙDWDRXWSXWUDWH WLPHVVHF 5HVROXWLRQ؟ELWقELQDU\ك$SSUR[ZLWKUHVSHFWWR9 ؙ0RQLWRURXWSXW 2XWSXWOHYHO؟,QSXWYROWDJHFXí)قRUWHVWSRLQWك ؞3XOVHLQSXWIRUUSPLQSXWIRURSHQFROOHFWRUW\SH ؙ0D[LPXPLQSXWIUHTXHQF\&RPSDWLEOHZLWKWKHSXOVHRXWSXWIUHTXHQF\RI870⋜8709VHULHV ؙ0LQLPXPLQSXWIUHTXHQF\6HOHFWIURPRUUSPZKHQSXOVHUDWHLVSSU USPZKHQSXOVHUDWHLVSSU ؙ0LQLPXPSXOVHZLGWK̭V &ؙLUFXLWOD\RXW 1RYROWDJHGU\FRQWDFWLQSXWPLQXVFRPPRQ RSHQFROOHFWRURXWSXWVFDQEHFRQQHFWHG,F DSSUR[P$ 0DLQGLVSOD\&؟KDUDFWHUKHLJKWPPVHJPHQW*UHHQ/('قGLJLW6LJQك 'LVSOD\XQLW 6XEGLVSOD\&؟KDUDFWHUKHLJKWPPVHJPHQW*UHHQ/('قGLJLWك پ8QLWVHDOLVDWWDFKHG ([WHUQDORXWSXWكق 8SSHU/RZHUOLPLWFRPSDULVRQ$/0+,ؚ+,ؚ2.ؚ/2ؚ$/0/2 ط +ROGFRPSOHWH ط581 ([WHUQDOLQSXWكق +ROGFRQWURO ط+ROGUHOHDVH ' طLJLWDO]HUR'= ط0HPRU\FOHDU 6WDQGDUG؟6,) 2SWLRQ؟%&'RXWSXW ' ط$FRQYHUWHUYROWDJHRXWSXW ' ط$FRQYHUWHUFXUUHQWRXWSXW ط 56& ط86% 3RZHUVXSSO\ $&9WR9ٔق٫ٕ٫قكIUHHSRZHUVRXUFH+]ك 3RZHUFRQVXPSWLRQ:W\S 2SHUDWLQJ 7HPSHUDWXUH؟2SHUDWLRQٕ٦WRٔ٦ؙ6WRUDJHٕ٦WRٔ٦ FRQGLWLRQV +XPLGLW\؟٫5+RUOHVVقQRQFRQGHQVLQJك 'LPHQVLRQ :¼+¼'PPق3URMHFWLRQVH[FOXGHGك :HLJKW $SSUR[NJ Accessories USB USB $QDORJ 'LVSOD\ ([WHUQDO ,2VLJQDO ,QWHUIDFH *HQHUDO SHUIRUPDQFH 2SHUDWLRQPDQXDOҩҩҩ([WHUQDOLQSXWRXWSXWFRQQHFWRUҩҩҩ $&LQSXWFRUGPZLWKVROGHUOHVVWHUPLQDOҩҩҩ&DEOHIRUFRQQHFWLQJ870⋜8709Pҩҩҩ 8QLWVHDOҩҩҩ&RQQHFWRUIRU%&'RXWSXWZLWK%&'RXWSXWRSWLRQҩҩҩ 0LQLVFUHZGULYHUZLWK'$FRQYHUWHURSWLRQҩҩҩ 7KHDWWDFKHG$&LQSXWFRUGLVLQWHQGHGIRU9$&SRZHULQ-DSDQ &$,2&DEOHZLWK)&1FRQQHFWRUDWRQHHQGP &$$&3%$&6XSSO\FRUGP &$700&DEOHIRUFRQQHFWLQJ870⋜8709P &1'6XESFRQQHFWRUIRU56& &1%&'RXWSXWFRQQHFWRU &1:DWHUSURRISODVWLFFRQQHFWRUIRU870⋜8709 *03[؟5XEEHUVHDO &$86%PLQL86%FRPSXWHU86%FDEOHP &$$&3&((%$&6XSSO\FRUG9P &$700&DEOHIRUFRQQHFWLQJ870⋜8709P &1)&1VHULHV,2FRQQHFWRUZLWKFRYHU &1)&1VHULHV,2FRQQHFWRUZLWKGLDJRQDOFRYHU '7&36/&DVHIRU70 3&6RIWZDUH $WVWDQGXVH display, and calibration can be downloaded from our website (USB interface option for TM301 is required). PC software for parameter settings (save and edit), graph 'LPHQVLRQ )قURQWك ق6LGHك UTM ۜۃ AC IN r pm 2QYGT B1 MONITOR ۃ ٕ A12 4'%#.. 3DQHOFXWGLPHQVLRQ ہ ٔ ی F.G. 3DQHOWKLFNQHVV WRPP ٔ ٕ A1 5RGGF TM301 6QTSWG ق5HDUك TORQUE MONITOR B12 MADE ؙIN JAPAN UTMⅡENG_Rev.1.11.indd 21 ٔ ٕ 20 2015/12/18 21:32:45 TM400 Torque monitor - portable with built-in battery, compact & high-spec type 7RUTXHLQSXW ؞YROWDJHLQSXW ؙ6LJQDOLQSXWUDQJH WR 9 ,QSXW LP SHGDQFH؟0̚RUPRUH ؙ$FFXUDF\ *DLQGULIW؟ZLWKLQ٫٦ ؙ$QDORJrOWHU /RZSDVVrOWHUٕقG%RFWك 6HOHFWIURPNNNN+] ؙ$'FRQYHUWHU 5DWH؟WLPHVVHF 5HVROXWLRQ؟ELWقELQDU\ك$SSUR[DJDLQVW9 5RWDWLRQ ؞3XOVHLQSXWقRSHQFROOHFWRUك LQSXW ؙ0D[LPXPLQSXWIUHTXHQF\,QDFFRUGDQFHZLWKWKHRXWSXWIUHTXHQF\RIWKH870⋜8709VHULHV ؙ0LQLPXPLQSXWIUHTXHQF\USP ؙ0LQLPXPGHWHFWLRQSXOVHZLGWK̭V &ؙLUFXLWFRQrJXUDWLRQ1RYROWDJHFRQWDFWLQSXWPLQXVFRPPRQ ؙ2SHQFROOHFWRUFRQQHFWDEOHق,Fٙ$SSUR[P$ك (QFRGHULQSXW ؞3XOVHLQSXWقRSHQFROOHFWRUك ؙ0D[LPXPLQSXWIUHTXHQF\N+] 'LVSOD\ 'LVSOD\XQLW ¼GRWVPRQRFKURPDWLF/&'GLVSOD\DUHD[ 'LVSOD\HGGDWD 7RUTXHURWDWLRQVSHHGQXPHULF WRUTXHWLPHRUWRUTXHDQJOHGLVSODFHPHQWFXUYHJUDSKLF DQGVWDWXVGLVSOD\KLJKORZ2.DQGKROG ,QWHUIDFH 86% 3RZHUVXSSO\ %XLOWLQVHFRQGDU\EDWWHU\ PULSE IN USB USB PC SOFT ■ Convenient portable monitor for easy use =HURGULIW؟ZLWKLQP9٦57, 20kHz SAMPLING PD[LPXPRSHUDWLQJWLPHKRXUV $&DGRSWHU 2SHUDWLQJ 7HPSHUDWXUH 2SHUDWLRQWHPSHUDWXUHؙٕ٦WRٔ٦ؙ FRQGLWLRQV ؙؙؙ 6WRUDJHWHPSHUDWXUHؙٕ٦WRٔ٦ +XPLGLW\ 5+RUEHORZQRQFRQGHQVLQJ 'LPHQVLRQ :¼+¼'PPقH[FOXGLQJSURMHFWLRQVك :HLJKW $SSUR[J $WWDFKPHQW $&DGRSWHUҩҩҩҩҩҩ 2SHUDWLRQPDQXDOҩҩҩҩҩҩ &DEOHIRUFRQQHFWLQJ870⋜8709 قPكҩҩҩҩҩҩ &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUقPكҩҩҩҩҩҩ $FFHVVRULHV $3 $&DGRSWHU9 &$86% PLQL86%FRPSXWHU86%FDEOHP &$700 &DEOHIRUFRQQHFWLQJ870⋜8709P Accessories of UTMⅡ/UTMV. &$700 &$705 ■ Ideal for on-site calibration of nut runners even without power source. &DEOHIRUFRQQHFWLQJ870⋜8709P &DEOHIRU870⋜ZLWKURWDU\HQFRGHUFRQQHFWLRQQRQFRQQHFWRUDWRQHHQGP &$7050 &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP &$7050 &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP (use with UTMⅡ with the square drive option). ■ With the built-in battery, it can be operated 1RQOLQHDULW\؟ZLWKLQ٫)6GLJLW &(PDUNLQJ &1؟ :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜8709 &1؟ :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜URWDU\HQFRGHU (؞0&GLUHFWLYHV(؟1؞؟6DIHW\VWDQGDUG(؟1ؙ؟ 3OHDVHVSHFLI\UHTXLUHPHQWIRU&(PDUNLQJFHUWLrHGSURGXFWZKHQPDNLQJ\RXURUGHU FHUWLrFDWLRQ ■ Easy connection to UTMⅡ/UTMV with one cable. ■ Operation power can be supplied to the UTMⅡ/UTMV. (also to an optional rotary encoder). 3&6RIWZDUH PC software for importing parameter settings and hold/waveform data from TM400 can be downloaded from our website. ■ High-speed sampling at 20kS/s ■ Torque & rotation speed and torque-angle curve 'LPHQVLRQ can be monitored. ■ Data recording with memory function and USB. ■ Various display mode: real-time, graph, recorded data, etc…. 㹎㹍㹕㹃㹐 㹓㹒㹋 㹃㹌㹁㹍㹂㹃㹐 㹓㹑㹀 㹂㹁㸯㸰㹔 ■ Upper/lower limit & hold function. ■ Change the display mode by pressing the ESC button. 㹑㸿㹔㹃 㹆㹍㹊㹂 㹘㹃㹐㹍 TM400 PORTABLE TORQUEࠉMONITOIR ࠉ 㸫 㸩 Ser 㸬 No㸬 MADE IN JAPAN كق Graph display 㹁㹆㸿㹐㹅㹃 TM400 PORTABLE TORQUE ࠉMONITOR 㹃㹑㹁 㹑㹃㹒 Indicated value display كق 21 UTMⅡENG_Rev.1.11.indd 22 2015/12/18 21:32:45 TM700 Torque monitor - high-speed sampling at 20kS/s, support the full performance of UTMⅡ/UTMV 20kHz SAMPLING PULSE IN USB USB PC SOFT 7RUTXHLQSXW ؞9ROWDJHLQSXW ؙ6LJQDOLQSXWUDQJHWR9,QSXWLPSHGDQFH؟0̚RUPRUH ؙ$FFXUDF\ 1RQOLQHDULW\؟ZLWKLQ٫)6GLJLW =HURGULIW؟ZLWKLQP9٦57, *DLQGULIW؟ZLWKLQ٫٦ ؙ$QDORJrOWHU /RZSDVVrOWHUٕقG%RFWك6HOHFWIURPNNNN+] ؙ$'FRQYHUWHU 5DWH؟WLPHVVHF 5HVROXWLRQ؟ELWقELQDU\ؙؙك$SSUR[DJDLQVW9 ؙ0RQLWRURXWSXW 2XWSXWOHYHO9RXWSXWSHU9LQSXWORDGUHVLVWDQFHN̚RUDERYH 5RWDWLRQ ؞3XOVHLQSXWقRSHQFROOHFWRUك LQSXW ٹؙKLJKVSHHGقIRUVWDQGDUG870⋜8709ك ؙ0D[IUHTXHQF\ $FFRUGDQFHZLWK870⋜8709 ؙ0LQIUHTXHQF\ 6HOHFWIURPRUUSPZKHQSXOVHUDWHLVSSU USPZKHQSXOVHUDWHLVSSU ؙ0LQSXOVHZLGWK ̭V &ؙLUFXLWFRQrJXUDWLRQ1RYROWDJHFRQWDFWLQSXWPLQXVFRPPRQ2SHQFROOHFWRUFRQQHFWDEOHق,Fٙ$SSUR[P$ك ٹORZVSHHGقIRU870⋜ZLWKURWDU\HQFRGHURSWLRQك ؙ0D[IUHTXHQF\ $SSUR[USP ؙ0LQIUHTXHQF\ USP ؙ0LQSXOVHZLGWK ̭V &ؙLUFXLWFRQrJXUDWLRQ1RYROWDJHFRQWDFWLQSXWPLQXVFRPPRQ2SHQFROOHFWRUFRQQHFWDEOHق,Fٙ$SSUR[P$ك 'LVSOD\ 'LVSOD\XQLW LQFK7)7FRORU/&' ([WHUQDO ([WHUQDORXWSXWكق ,2VLJQDO H[KLJKDQGORZOLPLWRXWSXWV ([WHUQDOLQSXWكق H[KROGFRQWUROLQSXWGLJLWDO]HURLQSXW'= ,QWHUIDFH 6,)؟ZLUHVHULDOLQWHUIDFH 86%؟86%LQWHUIDFH '9'؟$FRQYHUWHUYROWDJHRXWSXWقFKك2SWLRQ 3RZHUVXSSO\ '&9ق٫ك 3RZHUFRQVXPSWLRQ :W\S 2SHUDWLQJ 7HPSHUDWXUH؟2SHUDWLRQؙٕ٦ٔع٦ؙ6WRUDJHؙٕ٦ٔع٦ FRQGLWLRQV +XPLGLW\؟5+RUEHORZQRQFRQGHQVLQJ 'LPHQVLRQ :¼+¼'PPقH[FOXGLQJSURMHFWLRQVك :HLJKW $SSUR[NJ CASE CASE ■ High-speed sampling at 20kS/s!! ■ A toque curve monitor supporting the high response time of UTMⅡ/UTMV (1kHz). ■ Display the curves of torque, rotation speed, and power. ■ Enable the cogging torque measurement 2SHUDWLRQPDQXDOҩҩҩҩҩҩ[(ؚWHUQDOLQSXWRXWSXWFRQQHFWRUҩҩҩҩҩҩؚ &DEOHIRUFRQQHFWLQJ870⋜8709قPك ҩҩҩҩҩҩ $FFHVVRULHV '7&؟ &$,2 &$86% &$700 &$700 &$705 &$7050 &$7050 &1 &1 &1؟ &1؟ *03[؟ ■ Upper/lower limits & hold function. ■ Operation power can be supplied to the UTMⅡ/UTMV . ■ Easy connection to UTMⅡ/UTMV with one cable. &DVHIRU70ZLWK$&SRZHUVXSSO\ &DEOHZLWK)&1FRQQHFWRUDWRQHHQGP PLQL86%FRPSXWHU86%FDEOHP &DEOHIRUFRQQHFWLQJ870⋜8709P &DEOHIRUFRQQHFWLQJ870⋜8709P &DEOHIRU870⋜ZLWKURWDU\HQFRGHUFRQQHFWLRQQRQFRQQHFWRUDWRQHHQG870⋜P &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP )&1VHULHV,2FRQQHFWRUZLWKFRYHU )&1VHULHV,2FRQQHFWRUZLWKGLDJRQDOFRYHU :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜8709 :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜URWDU\HQFRGHU 5XEEHUVHDO Accessories with UTMⅡ/UTMV . $WWDFKPHQW &(PDUNLQJ (؞0&GLUHFWLYHV(؟1؟ FHUWLrFDWLRQ ■ Data recording with USB. 3&6RIWZDUH * Power(W) = 2π× Torque(Nm) × Rotation speed(rpm) / 60 PC software for importing parameter settings Torque and screenshots of the display/waveform ↓ data from TM700 can be downloaded from our website. ↑ Speed ↑ Power Monitor the fluctuation of torque, rotation speed, and power. ■ Special case DTC2 $WVWDQGXVH 'LPHQVLRQ )قURQWك ق6LGHك ق5HDUك 3DQHOFXWGLPHQVLRQ 3DQHOWKLFNQHVV WRPP 22 UTMⅡENG_Rev.1.11.indd 23 2015/12/18 21:32:47 TM500 Torque monitor - torque & angle (or length) measurement, ideal for UTMⅡwith the rotary encoder $QDORJ PULSE IN SD CARD PC SOFT 7RUTXHLQSXW ٕWRٔ9ؙ,QSXWLPSHGDQFH؟0̚RUPRUH $FFXUDF\ 1RQOLQHDULW\؟:LWKLQ٫)6GLJLW =HURGULIW؟:LWKLQP9٦57, *DLQGULIW؟:LWKLQ٫٦ $QDORJrOWHU /RZSDVVrOWHUٕقG%RFWك6HOHFWIURPN+] $'FRQYHUWHU 5DWH؟WLPHVVHF 5HVROXWLRQ؟ELWقELQDU\ك $SSUR[ZLWKUHVSHFWWR9 0RQLWRURXWSXW 2XWSXWOHYHO؟,QSXWYROWDJHFXí )قRUWHVWSRLQWك 3XOVHLQSXW 0D[LPXPLQSXWIUHTXHQF\N+] ق2SHQFROOHFWRU ك,QWHUQDOFRXQWLQJUDQJH$SSUR[ 'LVSOD\ 'LVSOD\XQLW LQFK7)7FRORU/&' ([WHUQDO ([WHUQDORXWSXW +ROGUHVXOWق/RDG'30 طك2YHUORDG ط:DYHUHVXOW & طRPSOHWH ط كق 581 ط/RDG2. ' ط302. ط6'2. ,2VLJQDO ([WHUQDOLQSXW /RDG'LJLWDO=HUR ' ط303RVLWLRQLQJ ط6WDUW ط6WRS ط+ROG ط كق 5HVHW ط%DFNOLJKW2Q ط3URKLELW7RXFK3DQHO ط:RUNFKDQJH ,QWHUIDFH 56& 6'& ؟6'FDUGVORWق$SSUR[ZDYHIRUPVFDQEHSUHVHUYHGE\0% 2SWLRQ 6'+&DQG6';&DUHQRWVXSSRUWHG $OOLQGLFDWHGYDOXHVDQGDOOFRPSDULVRQZDYHIRUPVFDQEHVDYHGDQGUHVWRUHG 0HDVXUHGZDYHIRUPVDQGMXGJPHQWSRLQWVFDQEHVDYHGDXWRPDWLFDOO\ *HQHUDO 3RZHUVXSSO\ '&9 كق SHUIRUPDQFH 3RZHUFRQVXPSWLRQ :W\S 2SHUDWLQJFRQGLWLRQV 7HPSHUDWXUH؟2SHUDWLRQٕ٦WRٔ٦ؙ6WRUDJHٕ٦WRٔ٦ +XPLGLW\؟٫5+RUOHVV قQRQFRQGHQVLQJك 'LPHQVLRQ ق:ق¼ك+ك'ق¼كPPق3URMHFWLRQVH[FOXGHGك :HLJKW $SSUR[NJ $WWDFKPHQW 2SHUDWLRQPDQXDOҩҩҩ([WHUQDOLQSXWRXWSXWFRQQHFWRUҩҩҩ &DEOHIRUFRQQHFWLQJ870⋜8709Pҩҩҩ &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUPҩҩҩ 6'FDUG*%ZLWK6'&RSWLRQҩҩҩ CASE CASE ■ Torque monitor for UTMⅡ/UTMV. ■ Suitable for low-speed rotation and '7&؟ 6'*؟ 6'*؟ 6'$'3؟ &$;؟ &$700 &$700 &$705 &$7050 7RUTXH&ڃ$7050 &1؟ &1؟ &1؟ &1؟ &1؟ ,QLWLDOWRUTXHSRLQWڀ *03[؟ $FFHVVRULHV linear motion applications. ■ Data are recorded on SD cards. ■ Easy connection to UTMⅡ/UTMV with one cable. to UTMⅡ/UTMV(also to an optional &(PDUNLQJ FHUWLrFDWLRQ rotary encoder). ■ Upper/lower limit of displacement against a threshold torque can be compared 7RUTXHڃ 7RUTXHڃ (؞0&GLUHFWLYHV(؟1؟ /2OLPLWRI +,OLPLWRI GLVSODFHPHQW GLVSODFHPHQW ・SD card: ・RS-232C: 7RUTXHڃ ځ$QJOHRUGLVSODFHPHQW 3&6RIWZDUH conversion of saved data into CSV format, parameter settings (save and edit), and conversion of waveform/curve data into CSV format. For saving/editing parameter settings and importing waveforms/curves. ※ PC software with above1*SRLQW features can be downloaded from our website. ڃ ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ■ Special case DTC1 ,QLWLDOWRUTXHSRLQWڀ ,QLWLDOWRUTXHSRLQWڀ ځ$QJOHRUGLVSODFHPHQW /2OLPLWRI +,OLPLWRI /2OLPLWRI +,OLPLWRI GLVSODFHPHQW GLVSODFHPHQW GLVSODFHPHQW GLVSODFHPHQW ■ Multi-turn inspection is available 7RUTXHڃ 7RUTXHڃ 7RUTXHڃ ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ$QJOHRUGLVSODFHPHQW ځ$QJOHRUGLVSODFHPHQW 1*SRLQW ڃ1*SRLQW ڃ ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ځ+,OLPLWRIFRPSDULVRQZDYHIRUP 1*MXGJPHQW ڃ ځ+,OLPLWRIFRPSDULVRQZDYHIRUP $YHUDJHZDYHIRUPڀ ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ$QJOHRUGLVSODFHPHQW ځ$QJOHRUGLVSODFHPHQW ځ$QJOHRUGLVSODFHPHQW 7RUTXHڃ 1*MXGJPHQW 1*MXGJPHQW ڃ ڃ $YHUDJHZDYHIRUPڀ $YHUDJHZDYHIRUPڀ )قURQWك ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ځ+,OLPLWRIFRPSDULVRQZDYHIRUP ق6LGHك ځ/2OLPLWRIFRPSDULVRQZDYHIRUP ځ/2OLPLWRIFRPSDULVRQZDYHIRUP TM500 TORQUE MONITOR ・Average mode NG recognition is done for an average value of n points data. 'LPHQVLRQ ق5HDUك ځ$QJOHRUGLVSODFHPHQW ځ$QJOHRUGLVSODFHPHQW ۂۉۊ ۇںڹۇۄڸۃں ۃڶۅڶڿؙۃھؙںڹڶۂ 23 UTMⅡENG_Rev.1.11.indd 24 3DQHOFXWGLPHQVLRQ ٕ ڼ ڬڮ ٔ ٕ ڮڷ ۇۄۉھۃۄۂ ٔ ڸڮگڮٕۈۇ ۃھؙڸڹ ・Continuous mode Inspection can be done in a multi-turn application within 500 turns. 7RUTXHڃ P ڭڷ 3DQHOWKLFNQHVV WRPP ٔ ٕ Accessories ■ The unit supplies electric power &DVHIRU70ZLWK$&SRZHUVXSSO\ *%\WHFDUG *%\WHFDUG 6'FDUGDGDSWHUق$7$7<3(⋜ك PLQL',1'6XESFURVVFDEOHP &DEOHIRUFRQQHFWLQJ870⋜8709P &DEOHIRUFRQQHFWLQJ870⋜8709P &DEOHIRU870⋜ZLWKURWDU\HQFRGHUFRQQHFWLRQQRQFRQQHFWRUDWRQHHQGP &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP &DEOHIRUFRQQHFWLQJ870⋜URWDU\HQFRGHUP )&1VHULHV,2FRQQHFWRUZLWKFRYHU )&1VHULHV,2FRQQHFWRUZLWKGLDJRQDOFRYHU &LUFXODU',1SFRQQHFWRUIRU56& :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜8709 :DWHUSURRISODVWLFFRQQHFWRUIRU870⋜URWDU\HQFRGHU 5XEEHUVHDO ڭڶ ٔ ٕ 2015/12/18 21:32:48 TM201 USB interfacing unit - ideal for R&D and laboratory testing, save data on PC easily USB USB 870⋜ ؞7RUTXHVHQVRULQSXWYROWDJHLQSXW ,QWHUIDFH ؙ6LJQDOLQSXWUDQJH ٕWRٔ9ؙLQSXWLPSHGDQFH؟0̚RUPRUH ؙ$FFXUDF\ 1RQOLQHDULW\؟:LWKLQ٫)6GLJLW =HURGULIW؟:LWKLQP9٦57, *DLQGULIW؟:LWKLQ٫٦ 3ULPDU\ORZSDVVrOWHUN+]r[HG ؙ$QDORJrOWHU 'ؙLJLWDOrOWHU 6HFRQGDU\ORZSDVVrOWHUIF 2))قYDULDEOHك 'ؙDWDRXWSXWUDWH WLPHVVHF 5HVROXWLRQ؟ELWقELQDU\ك$SSUR[ZLWKUHVSHFWWR9 ؞3XOVHLQSXWIRUUSPLQSXWIRURSHQFROOHFWRUW\SH ؙ0D[LPXPLQSXWIUHTXHQF\&RPSDWLEOHZLWKWKHSXOVHRXWSXWIUHTXHQF\RI870⋜8709VHULHV ؙ0LQLPXPLQSXWIUHTXHQF\6HOHFWIURPRUUSPZKHQSXOVHUDWHLVSSU USPZKHQSXOVHUDWHLVSSU ؙ0LQLPXPSXOVHZLGWK̭V &ؙLUFXLWOD\RXW 1RYROWDJHGU\FRQWDFWLQSXWPLQXVFRPPRQ RSHQFROOHFWRURXWSXWVFDQEHFRQQHFWHG,F DSSUR[P$ ؞3RZHUVXSSO\IRU870⋜ ؙ3RZHUVXSSO\ '&9ق870⋜8709XQLWك 'LVSOD\ /('VWDWXVOLJKW /('ق5HG؟كSRZHUVXSSO\DODUPVWDWXV /('*قUHHQ؟ك870⋜8709LVRSHUDWLQJQRUPDOO\ ,QWHUIDFH 86% *HQHUDO 3RZHUVXSSO\ $&9WR9ٔق٫ٕ٫قكIUHHSRZHUVRXUFH+]ك SHUIRUPDQFH :KHQVXSSOLHG$&DGDSWHULVXVHG 3RZHUFRQVXPSWLRQ :W\Sق$&DGDSWHUك 2SHUDWLQJ 7HPSHUDWXUH؟2SHUDWLRQؙ٦WRٔ٦ؙ6WRUDJHؙٕ٦WRٔ٦ FRQGLWLRQV +XPLGLW\؟٫5+RUOHVVقQRQFRQGHQVLQJك 'LPHQVLRQ :¼+¼'PPق3URMHFWLRQVH[FOXGHGك :HLJKW $SSUR[J $WWDFKPHQW 6HWXSJXLGHҩҩҩҩҩҩ &DEOHIRUFRQQHFWLQJ870⋜8709Pҩҩҩҩҩҩ 0LQL86%86%FDEOHPҩҩҩҩҩҩ $&DGDSWHUIRU70Pҩҩҩҩҩҩ PC SOFT ■ Variations of torque, rpm, and power can be monitored and saved on PC. (Application software for the USB interface option is available.) ■ Maximum, minimum, and average value can be displayed. ■ Measurement (numeric) data is $FFHVVRULHV automatically saved in CSV format. ■ The unit supplies electric power to UTMⅡ/UTMV. &$86%PLQL86%FRPSXWHU86%FDEOHP &$700&DEOHIRUFRQQHFWLQJ870⋜8709P &$700&DEOHIRUFRQQHFWLQJ870⋜8709P &1:DWHUSURRISODVWLFFRQQHFWRUIRU870⋜8709 &(PDUNLQJ (؞0&GLUHFWLYHV(؟1؞؟6DIHW\VWDQGDUG(؟1ؙ؟ FHUWLrFDWLRQ 3OHDVHVSHFLI\UHTXLUHPHQWIRU&(PDUNLQJFHUWLrHGSURGXFWZKHQPDNLQJ\RXURUGHU 3&6RIWZDUH ■ Two cables are attached: one for UTMⅡ/UTMV and the other for PC. * Power(W) = 2π× Torque(Nm) × Rotation speed(rpm) / 60 display, and calibration of TM201 can be downloaded from our website. 'LPHQVLRQ ±5V output UTMⅡ/UTMV Accessories PC software for parameter settings, graph TM201 Supplying power for UTMⅡ/UTMV Receiving data from UTMⅡ/UTMV 80 PC 㸦87.5㸧 Power supply Storing measured data in CSV format. * PC and special software are required to use the TM201. 23 50 Application software ■ Support USB interface option for TM201, TM400, TM700, and TM301. ■ Enabling real-time display of torque measured by UTMⅡ/UTMV, parameter settings, calibration, and data recording in CSV format. Example: PC software for TM301 Torque, Rotation speed and Power are displayed simultaneously. Display mode Trigger setting ■ Display mode <Normal> 1. Single After "start" button is pressed, data will be recorded once for pre-set time period. 2. Continuous "Single" mode operation will be repeated in cycle until "stop" button is pressed. 3. Hold trigger(only with the TM301) After "start" button is pressed, it will be put on standby for a trigger ("hold"). It will start importing data when "Hold" button is pressed. ※Pritrigger setting range: 0 to 99% 4. Level trigger After "start" button is pressed, it will be put on standby for a trigger (variable conditions). It will start importing data when the input level goes above or below the pre-set limit in pre-determined direction. <History> Display saved graph data ■Trigger function Pre-trigger/trigger slope/repeating trigger UTMⅡENG_Rev.1.11.indd 25 24 2015/12/18 21:32:51 UPM100 Power and energy monitor $QDORJ ؙ ؙ ؙ 'LVSOD\ ([WHUQDOVLJQDO ,QWHUIDFH *HQHUDO VSHFLrFDWLRQV $WWDFKPHQW Easy to set up and operate - energy conversion efficiency can be monitored at a glance! Accessories ■ Record 1000 measured data of electric power and mechanical power and transfer the data to USB flash drive. < Recorded Data > Date & time, voltage (between each line), current (each line), electric power (effective, ineffective, apparent), torque, rotation speed, mechanical power, efficiency, power factor, assigned number, and recorded condition. ■ High-speed sampling & wide variety of I/O for various applications. 7ZRFRQWDFWLQSXWV 7ZRFRQWDFWRXWSXWV 7ZRLQSXWVIRU870⋜8709 7KUHH'$RXWSXWV 7ZRYROWDJHLQSXW 86%PHPRU\ 7ZRLQSXWVIRU.W\SH WKHUPRFRXSOHV 56& ؞+LJKVSHHGVDPSOLQJUDWHDWN6V6VIRUWKHUPRFRXSOHV ؞DULWKPHWLFSURFHVVLQJSHUVHFRQG ■ Alarm recording function Automatically save voltage, current, and electric power of each phase, torque, and rotation speed for 7 seconds before and 3 seconds after alarm turns ON in the internal memory. (؞OHFWULFSRZHUPHDVXUHPHQW ؙ6XSSO\V\VWHP 3:VLQJOHSKDVHWZRZLUHV3:WKUHHSKDVHWKUHHZLUHV ؙ,QSXW 9ROWDJH؟UHVLVWDQFHYROWDJHGLYLVLRQ&XUUHQW&&'؟7 ؙ0HDVXUHPHQWUDQJH 9ROWDJH؟$&9UPV&) SHDN 9 ؙ &XUUHQW؟$UPV&) SHDN $ :DWWDJH؟: )ؙUHTXHQF\UDQJH WR+]'&RUOHVVWKDQ+]DYHUDJHYDOXH IRUVHFRQG2YHU+]GLVSOD\506RU0($1 ؙ$FFXUDF\ 9ROWDJH)؟6 ٦ ؙ &XUUHQW)؟6 ٦ (OHFWULFLW\)؟6 ٦IRU'&RU+] ؙ0HDVXUHPHQWUDQJH 9ROWDJH؟9UPV&XUUHQW؟$UPV ؙ6DPSOLQJVSHHG N636 ؙ$QDORJXHrOWHU N+]SULPDU\ORZSDVVrOWHUG%RFW ؞$ULWKPHWLFFDOFXODWLRQ ؙ9ROWDJHFDOFXODWLRQ HíHFWLYHYDOXH506DYHUDJHUHFWLrHGHíHFWLYHYDOXH DULWKPHWLFDYHUDJH 9ROWDJH؟3:PHDVXUHGSRLQW 3:YROWDJHEHWZHHQHDFKSKDVHDQGWKHVXP &ؙXUUHQWFDOFXODWLRQ HíHFWLYHYDOXH FXUUHQW؟3:PHDVXUHGSRLQW3:FXUUHQWRIHDFKSKDVHDQGWKHVXP (ؙOHFWULFSRZHU HíHFWLYHSRZHUDSSDUHQWSRZHULQHíHFWLYHSRZHUSRZHUIDFWRU ؙFDOFXODWLRQ (íHFWLYHSRZHU ؟3:PHDVXUHGSRLQW3:WKHVXP $SSDUHQWSRZHU ؟3:PHDVXUHGSRLQW3:WKHVXP ,QHíHFWLYHSRZHU؟3:PHDVXUHGSRLQW3:WKHVXP 3RZHUIDFWRU ؟3:PHDVXUHGSRLQW3:WKHVXP ؞7RUTXHLQSXW ق9ROWDJH ؙ6LJQDOLQSXWUDQJHWR9LQSXWLPSHGDQFH؟0̚RUPRUH ؙ$FFXUDF\ 1RQOLQHDULW \؟ZLWKLQ٫)6GLJLW =HURGULIW؟ZLWKLQP9٦57, *DLQGULIW؟ZLWKLQ٫٦ ؙ$QDORJrOWHU SULPDU\ORZSDVVrOWHUG%RFWؙN+] ؙ$'FRQYHUWHU VSHHG؟WLPHVVHFؙ DULWKPHWLFSURFHVVLQJVSHHG؟WLPHVVHFؙ UHVROXWLRQ؟ELWقELQDU\ؙكRIIXOOVFDOH ؞3XOVHLQSXW قRSHQFROOHFWRUك ؙ0D[LQSXWIUHTXHQF\ ,QDFFRUGDQFHZLWKWKHRXWSXWIUHTXHQF\RIWKH870⋜8709VHULHV ؙ0LQLQSXWIUHTXHQF\ 6HOHFWIURPRUUSPZKHQSXOVHUDWHLVSSU USPZKHQSXOVHUDWHLVSSU &ؙLUFXLWFRQrJXUDWLRQ1RYROWDJHFRQWDFWLQSXWPLQXVFRPPRQ ؙ 2SHQFROOHFWRUFDQEHFRQQHFWHG,Fٙ$SSUR[P$ك ؞7ZRYROWDJHLQSXW$8;DQG$8; ؙ6LJQDOLQSXWUDQJHڱ9ؙRYHUUDQJH9 ؙ$'FRQYHUWHU VSHHG؟WLPHVVHFؙ DULWKPHWLFSURFHVVLQJVSHHG؟WLPHVVHFؙUHIUHVKVSHHG؟WLPHVVHF ؞WKHUPRFRXSOHLQSXWV.W\SH ؙ7HPSHUDWXUHUDQJHٕ ٔع٦UHIUHVKVSHHGWLPHVVHFDFFXUDF\)6 'LVSOD\XQLW ؙ0DLQGLVSOD\ 8SSHUDQGPLGGOHGLVSOD\ PPFKDUDFWHUKHLJKWVVHJPHQWVJUHHQ/('GLJLWVQXPHULFGLVSOD\ /RZHUGLVSOD\ PPFKDUDFWHUKHLJKWVVHJPHQWVJUHHQ/('GLJLWVQXPHULFGLVSOD\ ؙ6XEGLVSOD\ /HIWPPFKDUDFWHUKHLJKWVHJPHQWVJUHHQ/('GLJLWVQXPHULFGLVSOD\ 5LJKWPPFKDUDFWHUKHLJKWVHJPHQWVJUHHQ/('GLJLWVQXPHULFGLVSOD\ ؙ6WDWXVODPS $/$50)1&5065(&86%0($1UHG/(' ̔$8;RUDQJH/(' 9$9$YDU:USP3)1P٦ قRUDQJH/(' )ؙUHTXHQF\ 336RU336VHOHFWDEOH 'ؙLJLWDOrOWHU 2))RUWLPHVVHOHFWDEOH ,QSXWVLJQDOVكق 75* ط75* 2XWSXWVLJQDOV كق $/$50 ط$/$50 ؟56&FRPPXQLFDWLRQLQWHUIDFH '$9'؟$FRQYHUWHUYROWDJHRXWSXWVWRUTXHURWDWLRQVSHHGDQGSRZHU 86%؟86%PHPRU\86%PHPRU\LQWHUIDFH 3RZHUVXSSO\ $&WR9ٔ٫ٕ٫قIUHHSRZHUVRXUFH+]ك 3RZHUFRQVXPSWLRQ :W\S ق$&DGRSWHUك 2SHUDWLQJFRQGLWLRQV 7HPSHUDWXUH؟2SHUDWLRQٕ؟WRٔ٦ 6WRUDJHٕ؟WRٔ٦ +XPLGLW\؟٫5+RUOHVVQRQFRQGHQVLQJ ([WHUQDOGLPHQVLRQV ق:ق¼ك+ك'ق¼ك PPق3URMHFWLRQVH[FOXGHGك :HLJKW DSSUR[NJ $&DGRSWHUقP&كDEOHIRU870⋜8709FRQQHFWLRQقPك2SHUDWLRQPDQXDO ([DPSOHV\VWHPFRQrJXUDWLRQ 0HFKDQLFDO SRZHU 0RWRUGULYHU 0RWRU /RDG (OHFWULF SRZHU 7KUHHSKDVHSRZHU VXSSO\GULYHURXWSXW UTMⅡ (OHFWULF SRZHU 830 0RQLWRULQJHQHUJ\FRQYHUVLRQHîFLHQF\RIPRWRU >PHFKDQLFDOSRZHU@Ù>HOHFWULFSRZHU@[DQGHQDEOLQJPHDVXUHPHQW RIYROWDJHFXUUHQWSRZHUIDFWRUWRUTXHURWDWLRQVSHHGDQGFRPELQHG HîFLHQF\RILQYHUWHUVDQGPRWRUV 'LPHQVLRQ AUX1 COM㸦AUX㸧 COM㸦D/A㸧 ROTATE POWER TORQUE ALARM1 ALARM2 COM㸦OUT㸧 TRG1 TRG2 AUX2 12 13 11 10 8 9 7 5 6 RS232C 4 1 COM㸦IN㸧 ق5HDUك 2 ق6LGHك 3 )قURQWك UTM1 TEMP $WVWDQGXVH UTM2 2 1 IN OUT 㸟 400V V IN 㸟 400V 㸟 15A OUT W IN 㸟 15A OUT 㸦14ࢎ㸧 DC24V 㸟 400V 㸟 15A U 25 UTMⅡENG_Rev.1.11.indd 26 2015/12/18 21:32:54 Coupling What’ s coupling? UTMⅡ/UTMV adopts strain gauges for measuring torsional strain on the shaft. The shaft is designed to withstand any disturbing stress induced by radial or thrust forces. However, radial/thrust overloads will not only result in measurement error but also heating-up of the bearings and/or irreversible distortion or fracture of UTMⅡ/UTMV. Typical misalignments, radial misalignment, angular misalignment, and endplay are shown in the figure below. Remaining misalignments between the UTMⅡ/UTMV shaft and drive/load shafts induce radial and thrust forces. Hence couplings are required to absorb these disturbing forces and improve smoothness of rotating and accuracy. Allowance levels of the misalignments are dependent on the combination of the range of UTMⅡ/UTMV and couplings; thus fine adjustment will be needed for actual usage. Radial misalignment Angular misalignment Endplay Recommended coupling Coupling We strongly recommend rubber couplings shown in the right-hand side photograph (Correspondent couplings are indicated by ● in the following table). Rubber coupling is composed of two rigid parts connected to the axes with rubber joining the two parts. No backlash, well rotation balance and excellent damping of vibration are the features of rubber coupling, and thus they are the most suitable couplings for UTMⅡ/UTMV. If you can not choose rubber couplings, please select single disk couplings. If you use multiple double disk couplings or slit type couplings on the axis, unexpected vibration may occur because UTMⅡ/UTMV is suspended by springs. Unexpected vibration reduces accuracy and results in damage on UTMⅡ/UTMV in the worst case. How to use couplings UTMⅡ/UTMV shafts are connected to drive-side and load-side shafts with rubber couplings as shown in the below. If the load and driving devices have bearing internally, the bearings in the figure are unnecessary. A soft block made of urethane and on should be put between main frame of UTMⅡ/UTMV and base (to hold the main frame of UTMⅡ/UTMV loosely). 'ULYH %HDULQJ 870⋜8709 /RDG 6RIWPDWHULDOEORFN OLNHXUHWKDQHIRUP 5XEEHUFRXSOLQJ Please minimize the torque fluctuation synchronized to rotation and adjust the misalignments carefully. Warning in high rotating speed In case UTMⅡ/UTMV is used at a high rotational speed, dynamic balance needs to be adjusted in addition to alignments. If shaft is unbalanced, vibration will be caused at high rotational speed due to resonance, which, in turn will damage UTMⅡ/UTMV and couplings. Please adjust the balance carefully, increasing the rotational speed gradually. Key groove option is not recommended if UTMⅡ/UTMV is used at high rotational speed. 26 UTMⅡENG_Rev.1.11.indd 27 2015/12/18 21:32:55 Prohibition ・Do not use Oldham coupling. UTMⅡ/UTMV will come off the original position, and UTMⅡ/UTMV or other devices will be damaged. ・Do not use double disk coupling or slit type coupling. In case a slit type or double disc type coupling is used on one end of shaft, please mount and fix the body of UTMⅡ/UTMV on a fixture or stand. Otherwise, resonant vibration may occur, which, in turn, may cause overload and damages on UTMⅡ/UTMV. Coupling correspondence table Recommended couplings are indicated in the below table. Consult one of our sales representatives for couplings for the UTMⅡ-10000Nm and key groove option. Coupling Supported UTMⅡ /UTMV UTMⅡ /UTMV dia. (mm) Coupling type Max. torque (Nm) UCM15 2.2 ● ● ● ● ● ● ● ● Coupling dia.(mm) 3 UTMⅡ-0.05Nm UTMⅡ-0.1Nm UTMV-0.1Nm UTMⅡ-0.2Nm 5 8 12 20 1 ● ● ● ● UCS19 1.6 ● ● ● ● UTMⅡ-100Nm UTMV-100Nm UTMⅡ-200Nm UTMⅡ-500Nm UTMV-500Nm 20 25 30 40 8 ● ● ● ● UCS25 4.6 ● ● ● ● UCM19 4.2 60 70 90 5 8 ● 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 8 ● ● ● ● ● ● 4.6 ● ● ● ● ● ● UCM30 12.6 ● ● ● ● ● ● UCS30 6.6 ● ● ● ● ● ● UCM34 16 ● ● ● ● ● ● ● UCS34 11 ● ● ● ● ● ● ● UCM39 27 ● ● ● ● UCS39 14 ● ● ● ● UCM44 36 ● ● ● ● ● 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 UCM30 12.6 ● ● ● ● ● UCM34 16 ● ● ● ● ● UCS34 11 ● ● ● ● ● UCM39 27 ● ● ● ● ● ● ● UCS39 14 ● ● ● ● ● ● ● UCM44 36 ● ● ● UCM56 70 ● ● ● ● ● ● ● UCM65 80 UCM44 36 UCM56 70 UCM65 80 UCM56 70 UCM65 80 UCM87 UCM87 5 6 8 1000 1300 UCM170 1300 UCM220 4800 UCM220 4800 UCM260 6880 6880 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 ● ● ● ● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ 3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 3 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 250 UCM150 UCM260 4 250 UCM170 ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 ○ ○ ○ ○ ○ ○ ○ ○ 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 ○ ○ ○ ○ ○ ○ ○ 3 UTMⅡ-5000Nm UTMV-5000Nm 4 UCS25 3 UTMⅡ-2000Nm 6 ● ● ● UCM25 3 UTMⅡ-1000Nm UTMV-1000Nm 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 UCM25 3 UTMⅡ-50Nm UTMV-50Nm 8 4.2 3 UTMⅡ-20Nm 6 UCS15 3 UTMⅡ-5Nm UTMV-5Nm UTMⅡ-10Nm UTMV-10Nm 5 UCM19 3 U T M Ⅱ -0.5N m UTMV-0.5Nm UTMⅡ-1Nm UTMV-1Nm UTMⅡ-2Nm 4 4 5 6 8 10 11 12 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 65 70 75 80 85 90 ○ ○ ○ ●:Recommended rubber coupling 27 UTMⅡENG_Rev.1.11.indd 28 2015/12/18 21:32:56 6SHFLrFDWLRQ 0D[GLDPHWHU قPPك 7\SH 8&0 0D[WRUTXH ق1Pك 8&6 8&0 8&6 8&6 8&0 8&6 8&0 8&0 8&6 ¼ ¼ ¼ ¼ 8&0 ¼ 8&0 ¼ 7\SH 0D[GLDPHWHU قPPك 0D[WRUTXH ق1Pك 0D[VSHHG قUSPك $OORZDEOHHQGSOD\ قPPك $OORZDEOH GHsHFWLRQDQJOH كق $OORZDEOHHQGSOD\ قPPك :HLJKW قNJك ¼ $OORZDEOH GHsHFWLRQDQJOH كق $OORZDEOH HFFHQWULFLW\ قPPك 7RUVLRQDOULJLGLW\ ق1PUDGك ¼ ¼ ¼ ¼ 8&6 ¼ ¼ ¼ ,QHUWLDPRPHQW قNJP ك 8&0 0D[VSHHG قUSPك :HLJKW قJك 8&0 ¼ $[LDO VSULQJFRQVWDQW ق1PPك 8&0 ¼ 7\SH 0D[GLDPHWHU قPPك 0D[WRUTXH ق1Pك 0D[VSHHG قUSPك 8&0 ¼ $[LDO VSULQJFRQVWDQW ق1PPك $OORZDEOH GHsHFWLRQDQJOH كق 8&0 ¼ 8&0 ¼ 8&0 ¼ ,QHUWLDPRPHQW قNJP ك ,QHUWLDPRPHQW قNJP ك 7RUVLRQDOULJLGLW\ ق1PUDGك 7RUVLRQDOULJLGLW\ ق1PUDGك $OORZDEOHHQGSOD\ قPPك :HLJKW قNJك 'LPHQVLRQ Coupling ■ UCM15 to 56 ■ UCS15 to 39 ی ڻ ۂ ڼ ڶ ڹ ڹ ڼ ڻ ہ ہ &RUUHVSRQGLQJPHDVXUHPHQW UDQJHRI870⋜8709 ق1Pك 7\SH 8&0 8&6 8&0 8&6 8&0 8&6 8&0 8&6 8&0 8&6 8&0 8&6 $ / : ) * 0 0 0 0 '' 6FUHZWLJKWHQLQJ WRUTXH ق1Pك 0 0 0 8&0 0 8&0 0 5HFRPPHQGHGVL]HWROHUDQFHRIVKDIWGLDPHWHULVKRUK 28 UTMⅡENG_Rev.1.11.indd 29 2015/12/18 21:32:57 'LPHQVLRQ ■ UCM65, 87 / % $ ' ' $ $ / % / / // &RUUHVSRQGLQJPHDVXUHPHQW UDQJHRI870⋜8709 ق1Pك 7\SH $ 8&0 Coupling $ 8&0 / / / / 6L]HRIORFNEROW $ // 0 ¼ 0 ¼ 6FUHZWLJKWHQLQJ WRUTXH ق1Pك 0 ¼ '' % 0 ¼ % 0 ¼ 5HFRPPHQGHGVL]HWROHUDQFHRIVKDIWGLDPHWHULVKRUK ■ UCM150 to 260 ■ Installation L L1 &RQQHFWHGGHYLFHV L2 ② UTMⅡ L3 6KDIWVRI FRQQHFWHGGHYLFHV ③ ① UTMⅡ A A1 B3 (LL) L1 B3 B4 1XPEHUVRQrJXUHVKRZWKHRUGHURIIDVWHQLQJEROWVRIFRXSOLQJV B1 D2 &RUUHVSRQGLQJPHDVXUHPHQW UDQJHRI870⋜8709 ق1Pك B2 D1 7\SH A A1 L L1 500 UCM150 152 104 101 45 500, 1000 UCM170 178 118 124 55 1000, 2000 UCM220 225 144 200 90 2000, 5000 UCM260 262 166 223 100 L2 L3 27 33 33 27 33 33 33 39 39 27 27 27 33 33 33 39 39 39 LL +H[DJRQQXW B1 5HDPHUEROW B2 11 M8 M8 14 M10 M10 20 M16 M16 23 M20 M20 &ODPSLQJEROW B3 B4 M6 M8 M8 M6 M8 M8 M8 M10 M10 M6 M6 M6 M8 M8 M8 M10 M10 M10 D1*D2 40*30, 40*42, 40*55, 60*40 60*42, 60*65 70*50, 70*70 70*75, 40*32, 40*35, 40*38, 40*40 40*45, 40*48, 40*50 40*60 60*45, 60*48, 60*50, 60*55, 60*60 70*55, 70*60, 70*65 70*80, 90*80, 90*85, 90*90 5HFRPPHQGHGVL]HWROHUDQFHRIVKDIWGLDPHWHULVK 29 UTMⅡENG_Rev.1.11.indd 30 2015/12/18 21:32:57 Cable :DWHUSURRIHGSOXJ +533كق PP Class Pin number Signal name 1 PWR+(+ 24V) Power 2 3 PWR -(0V) SIG OUT (± 5V DC) PP ؟5HG ؟%ODFN *؟UHHQ ؟:KLWH <؟HOORZ ؟%URZQ 6KLHOG 3:5ق9ك 3:5ٕق9ك 6,*287ق9'&ك 6,**1' 38/6(287ٔ 38/6(287ٕ Details Connect to +24V power supply. Voltage range must be within +24V plus-minus 15%. Use a power supply that can stably operate with a small load since the consumption current is 100mA or less (20Nm to 500Nm: 150mA, 1000Nm to 10000Nm: 160mA). This is signal output. The signal is adjusted to 0V for no-load and 5V for full scale. The minimum resistant is 2k Ω . 3:5ق9ك 3:5ٕق9ك 5 ̚ 6,*287ق9'&ك 6,**1' Torque signal Rotating pulse SIG GND 5 PULSE OUT + (Photocoupler) 6 PULSE OUT - 5 6,*287 & 870⋜ ق9'&ك 6,**1' &RQQHFWLRQ GHYLFH 5 ê & ̭) Pulse signal output generates 4 pulses per 1 rotation. Rated voltage and current are 30V and 10mA, respectively. 38/6(287ٔ 38/6(287ٕ Cable・Precautions 4 In case of electrically noisy environment, please try to insert RC low-pass filter as below. This is effective to reduce high frequency noises. ■ PWR - , SIG GND, and PULSE OUT - are insulated respectively. ■ The housing of UTMⅡ/UTMV is electrically insulated from all electronic circuits. Rotary encoder cable :DWHUSURRIHGSOXJ +536كق PP PP قٕ؟1&ك ؟5HG ؟7UDQVSDUHQFH ؟%ODFN ؟%OXH ؟6KLHOG*قUHHQك 3:5ٔٔق9ك =SKDVH RXWS %SKDVH $SKDVH 3:5*1' Precautions Possibility of overloads during setup Protection against water and condensation If one side of shaft (either "Drive" or "Load" side) is fixed during setup, excessive torque above rated capacity may be applied to shafts unintentionally. Please pay extra care especially for those types with low rated capacity. UTM Ⅱ /UTMV is not waterresistant, so please take measures to avoid water damage. Also, do not use the product under dew-condensing condition. Overload due to resonance vibration Alteration of shafts Never make alteration to shafts of UTMⅡ/UTMV (by machining) , as it will affect the accuracy of the sensor. In case UTM Ⅱ /UTMVis used with device causing vibration, overloads may be caused due to resonance vibration. 30 UTMⅡENG_Rev.1.11.indd 31 2015/12/18 21:32:58 Calibration of UTMⅡ/UTMV 1DWLRQDO,QVWLWXWHRI$GYDQFHG ,QGXVWULDO6FLHQFHDQG7HFKQRORJ\$,67 For calibrating torque meter, pure torque must be applied to the torque meter. The equipments for the calibration are designed to eliminate disturbing force and transmit the pure torque to UTMⅡ/UTMV. Because UTMⅡ and UTMV are available in wide capacity range (0.05-10000Nm for UTMⅡ and 0.1-5000Nm for UTMV), different calibration tools (designed and built in-house) are used for different capacity ranges. The traceability diagram of UTMⅡ/UTMV is shown on the right. UTS series are non-rotary torque sensors calibrated at AIST with the national standard torque generator, and those are used as calibration masters for calibration of torque meters at our facility. With those UTS series, UTMⅡ and UTMV torque meters (products) are calibrated. 6WDQGDUGWRUTXHJHQHUDWRU 10,-$,67 &DOLEUDWLRQ 5HIHUHQFHWRUTXHPHWHU 876VHULHV &DOLEUDWLRQ 870⋜8709 قSURGXFWك < Traceability diagram for UTMⅡ/UTMV > Pictures below show calibration equipment with UTS-10000Nm (calibration master for 10000Nm capacity). A calibrated torque meter and the calibration master (UTS) are directly connected, and the one side of the shaft is fixed. The other side of the shaft is connected to a reduction gear, and a servo motor is used as an actuator to apply torque on the connected shafts. The same torque is applied to the calibration master (UTS) and the calibrated product, and outputs (voltage) from the calibration master and the products are measured and compared for calibration. Calibration of UTMⅡ/UTMV Reduction gear Reference torque meter UTS-10000Nm Servomotor UTMⅡ-10000Nm(product) < Calibration of UTMⅡ-10000Nm > Depending on capacity, calibration tools like below pictures are also used. < Calibration of UTMⅡ-100Nm > < Calibration of UTMⅡ-1Nm > 31 UTMⅡENG_Rev.1.11.indd 32 2015/12/18 21:33:03 Rotational characteristics of UTMⅡ/UTMV As the rotation speed goes up, the bearing friction also increases like the graph on right. The condition of bearing (installation, frequency of use. , temperature, etc...) also affects the bearing friction. &KDQJHLQQRORDGRXWSXWFDXVHG E\WKHEHDULQJIULFWLRQق٫)6ك The error at the elevated rotation speed is mainly originated from rotational friction of the bearings and the distortion of the rotating shaft by centrifugal force. &: &&: 5RWDWLRQVSHHGUSP Combination of those contributing factors for errors cause the fluctuation of no-load voltage output corresponding to rotation speed. Characteristics of UTMⅡ/UTMV Also, centrifugal force could cause deformation of spring elements, affecting the output like the graph on right. The degree of error is related to rotation speed, and it is reproducible. Degree of change in output caused by deformation of spring element is different for each product depending on how symmetrically strain gauges are mounted on the shaft. &KDQJHLQQRORDGRXWSXW)6FDXVHG E\GHIRUPDWLRQRIVSULQJHOHPHQW < Rotation speed vs. error caused by bearing friction (sample case with UTMⅡ-0.2Nm)> 5RWDWLRQVSHHGUSP < Rotation speed vs. error caused by centrifugal force (UTMⅡ-0.2Nm)> Graph below shows no-load output errors of 95 pieces of UTMII with capacity ranges from 0.05N to 10Nm at 25000 rpm (for both CW and CCW). Accuracy in voltage output is different for each product, but the maximum error is less than 1% of full scale. 1RORDGRXWSXWHUURU)6DWWKHPD[LPXPURWDWLRQVSHHG 0.05Nm 0.1Nm 0.2Nm 0.5Nm 1Nm 2Nm 5Nm 10Nm &:870⋜ &&:870⋜ 5DWHGFDSDFLW\WRUTXH1P < No-load output error of UTMⅡ at the maximum rotation speed > UTMⅡENG_Rev.1.11.indd 33 32 2015/12/18 21:33:03 Introduction of test bench TB series TB series is a test bench set for motor and/or brakes using UTMⅡ . The set includes torque meter UTMⅡ , and other hardware like a base plate, bearing housing, set of couplings, and so on. We offer best test bench configuration, using UTMⅡ . Please contact our sales division. Introduction of test bench A typical configuration example. Definition of the type 0RWRUWREHWHVWHG RUGULYLQJPRWRU 7%ٸٸٸ 7RUTXHFDSDFLW\ /RDGEUDNH RUEUDNHWREHWHVWHG &RXSOLQJV 870 ⋜ 1P 5 1P 5 1P 1P 1P 1P . %DVHSODWH ・Please let us know the required torque capacity, the maximum rotating speed. ・For brake system, we can offer a hysteresis brake, powder brake, generator, or other, depending on the required load capacity. ・Please note that there could be a limit on rotational speed for a break. Please check the estimated rotational speed before use. ・We can also offer other customized solutions for your purpose and applications. Please consult with our sales representatives for details. 33 UTMⅡENG_Rev.1.11.indd 34 2015/12/18 21:33:04 Definitions of technical terms :RUG 'HrQLWLRQ 8QLW 0HDVXUHPHQWUDQJH 0HDVXUDEOHWRUTXHUDQJH 1P 1RQOLQHDULW\ 7KHPD[LPXPGLíHUHQFHEHWZHHQLGHDODQGDFWXDORXWSXWVLQWKHPHDVXUHPHQWUDQJH )6 +\VWHUHVLV 7KHPD[LPXPGLíHUHQFHEHWZHHQORDGLQJDQGXQORDGLQJRXWSXWVLQWKHPHDVXUHPHQWUDQJH )6 5HSHDWDELOLW\ KHPD[LPXPGHYLDWLRQRIRXWSXWLQVHYHUDOPHDVXUHPHQWXQGHUVDPHFRQGLWLRQV )6 6DIH2YHUORDG 7KHDOORZDEOHORDGNHHSLQJDFFXUDF\DIWHUXQORDGLQJ )6 0D[LPXP6DIH2YHUORDG /RDGFHOOVZLOOIDLOSHUPDQHQWGHIRUPDWLRQLIWKH\LHOGVWUHQJWKLVH[FHHGHG )6 2SHUDWLRQ7HPSHUDWXUH5DQJH 7HPSHUDWXUHUDQJHLQZKLFK870⋜ZRUNVSURSHUO\ ٦ 7HPSHUDWXUH(íHFWRQ=HUR 7HPSHUDWXUHFRHîFLHQWDWQRORDG )6٦ 7HPSHUDWXUH(íHFWRQ6SDQ 7HPSHUDWXUHFRHîFLHQWRIWKHIXOOVFDOHYDOXH )6٦ &XWRí)UHTXHQF\ 7KHIUHTXHQF\DWZKLFKWKHVLQXVRLGDOVLJQDOEHFRPHVG%DJDLQVW'&VLJQDO +] 7RUVLRQDO&RQVWDQW 7KHWRUTXHIRUUDGWRUVLRQDODQJOH 1PUDG 0D[7RUVLRQDO$QJOH 7KHWRUVLRQDODQJOHZKHQWKHIXOOVFDOHWRUTXHDSSOLHGWRWKHVKDIW UDG NJP 7KHFRHîFLHQWRIDQJXODUDFFHOHUDWLRQWRWRUTXHLQWKHWRUVLRQDOHTXDWLRQRIPRWLRQ 7KHSDUDOOHOGLUHFWLRQWRWKHURWDWLRQD[LVLQ870⋜ 5DGLDO'LUHFWLRQ 9HUWLFDOGLUHFWLRQWRWKHURWDWLRQD[LVLQ870⋜ Definitions of technical terms ,QHUWLD0RPHQW 7KUXVW'LUHFWLRQ 8QLWV 8QLW 'HVFULSWLRQ 1P $XQLWRIWRUTXH1PLVWKHWRUTXHRQWKHURWDWLRQD[LVZKHQ1IRUFHLVDSSOLHGWRWKHHQGRIPDUP USP $XQLWRIURWDWLRQVSHHG5RWDWLRQF\FOHVLQPLQXWH UDG $XQLWRIDQJOHUDGHTXDOVWRDSSUR[ )6 7KHPD[LPXPYDOXHLQWKHPHDVXUHPHQWUDQJH)6PHDQVRI)XOO6FDOH &RQYHUVLRQWDEOHRIWRUTXHXQLWV 1P 1FP NJP NJFP JFP ܒ ¼ 1FP ܒ NJP ܒ NJFP ܒ ¼ JFP ܒ ¼ P1P ܒ 1P ¼ ¼ ¼ ¼ 1RQOLQHDULW\ ¼ ¼ +\VWHUHVLV 2XWSXW )6 )6 /RDG ¼ 5HSHDWDELOLW\ 2XWSXW )6 )6 P1P ¼ )6 2XWSXW )6 /RDG /RDG )6 )6 7KUXVWGLUHFWLRQUDGLDOGLUHFWLRQDQGWRUTXHGLUHFWLRQ 7RUTXHGLUHFWLRQ IURPWKHORDGVLGH 5DGLDO 7KUXVW 34 UTMⅡENG_Rev.1.11.indd 35 2015/12/18 21:33:05 Application examples Measurement of dynamic/running torque Servo-motor with torque output 5RWDU\HQFRGHU /RDG 870⋜ 0RWRU $QJXODUSRVLWLRQ 7RUTXHVLJQDO 3/&HWF 6HUYRGULYHU 3RVLWLRQLQJVLJQDO Application examples By setting UTMⅡ between the rotary encoder and motor, you can make a servo motor system with torque output. The system can be applied to various applications, such as robot hands or other systems which can detect load. Motor test bench 0RWRUWREHLQVSHFWHG /RDGGHYLFH PRWRUHWF 870⋜ 0RWRUGULYHU 7RUTXHVLJQDO 7RUTXH 70 5RWDWLQJVSHHG 3XOVHVLJQDO &RQWUROOHU /RDGGULYHU ZLWKHOHFWULFUHJHQHUDWLRQ IXQFWLRQ 5HJHQHUDWLYHHOHFWULFSRZHU Mechanical power can be calculated from torque and rotating speed. Also, by applying energy recovery system, the test apparatus will be eco-friendly (energy-saving). (QJLQH Engine test bench 870⋜ /RDGGHYLFH PRWRUHWF 7RUTXHVLJQDO 7RUTXH 5RWDWLQJVSHHG 70 3XOVHVLJQDO &RQWUROOHU In case of torque measurement with large vibration, such as measurement of engines, please attach double disk coupling and use double bearing. 35 UTMⅡENG_Rev.1.11.indd 36 2015/12/18 21:33:06 Mixer with torque meter 0RWRU 3/&HWF 0RWRUGULYHU The system measures torque on the axis of mixing 3XOVHVLJQDO *212*2 VLJQDO impellers. The change of viscosity can be detected by 7RUTXHVLJQDO monitoring torque. By using TM301, I/O signals can be 870⋜ controlled by the threshold levels. 70 0L[LQJLPSHOOHU Application examples Power generation efficiency test *HQHUDWRU *HDUER[ :LQGEODGH 870⋜ 3XOVHVLJQDO 7RUTXH VLJQDO 3RZHU 830 The efficiency of wind turbine generator and so on can be tested. Power can be estimated based on torque and rotational speed measured with UTMⅡ , and power generation efficiency can be calculated by comparing power and generated energy. Fault detection of conveyor belt *HDUPRWRU 870⋜ &RQYH\RUEHOW 7RUTXHVLJQDO 70 By monitoring the motor shaft torque of a conveyor belt, faults and conveyor-related hazards can be detected (e.g. materials get caught to conveyor system). Conveyor belts will be stopped immediately after faults like contamination and overturning of products are detected. 36 UTMⅡENG_Rev.1.11.indd 37 2015/12/18 21:33:09 Measurement of torque required to rotate feed rollers 5ROOHUV ؙ870⋜ 0RWRU 7RUTXHVLJQDO 70 Torque fluctuation can be monitored while a sheet of paper or film is fed by the drive roller. With torque measurement, quantitative management and maintenance of feed roller are possible. Quality inspection of steering unit Application examples ؙ870⋜ 6WHHULQJXQLW 0RWRU 7RUTXHVLJQDO 70 By measuring the torque required to rotate automotive parts such as steering unit, it is possible to quantize the smoothness of the rotation for standardization of the quality inspection. Relationship between torque and angle/displacement (distance) Physical sensory test *HDUER[ ,QVSHFWLRQWDUJHW 5HGXFWLRQJHDU 0RWRU ؙ870⋜ ZLWKURWDU\HQFRGHU RSWLRQ (QODUJHGLPDJH RIJHDUV $QJXODUSRVLWLRQ 7RUTXHVLJQDO 5.00 70 Torque corresponding to angular position can be monitored by using UTMⅡ with rotary encoder option. The system can be applied to automation of physical sensory test. 37 UTMⅡENG_Rev.1.11.indd 38 2015/12/18 21:33:09 Screw driver with torque monitoring 0RWRU 3/&HWF 5HGXFWLRQ JHDU 0RWRUGULYHU To r q u e c a n b e m e a s u r e d i n t h e p r o c e s s o f 7RUTXHVLJQDO ؙ870⋜ قZLWKURWDU\ HQFRUGHU RSWLRQك $QJXODU SRVLWLRQ 70 tightening screws. Since the torque can be controlled during the whole process, the system can be applied to automation of process. Application examples 0RWRU ؙ870⋜ ZLWKURWDU\HQFRGHU RSWLRQ Torsion testing machine 7ZLVWHGFDEOH $QJXODUSRVLWLRQ 7RUTXHVLJQDO 70 Stiffness and performance of wire or cable can be tested by checking torque applied by a torsion test machine with UTMⅡ . Sensory evaluation of lever or hinge /HYHU *HDUPRWRU ؙ870⋜ ZLWKURWDU\HQFRGHU RSWLRQ $QJXODUSRVLWLRQ 7RUTXHVLJQDO 5.00 70 Smoothness of lever, hinge, and so on can be quantized for quality control purpose. With a optional rotary encoder, torque-angle relationship can be monitored. 5XEEHU FRXSOLQJ 6LQJOHGLVN FRXSOLQJ 'RXEOHGLVN FRXSOLQJ %HDULQJ 38 UTMⅡENG_Rev.1.11.indd 39 2015/12/18 21:33:10 Unipulse Corporation International Sales Department Head Office Technical Center Nagoya Sales Office Osaka Sales Office Hiroshima Sales Office 9-11 Nihonbashi Hisamatsucho, Chuo-ku, Tokyo 103-0005 Tel: +81-3-3639-6121 Fax: +81-3-3639-6130 9-11 Nihonbashi Hisamatsucho, Chuo-ku, Tokyo 103-0005 1-3 Sengendainishi, Koshigaya, Saitama 343-0041 CK16 Fushimi Bldg 1-24-25 Sakae, Naka-ku, Nagoya 460-0008 Sumitomo Seimei Shin Osaka Kita Bldg 4-1-14 Miyahara, Yodogawa-ku, Osaka 532-0003 Hiroshima Dai-ichi Seimei OS Bldg 1-2-21 Matobacho, Minami-ku, Hiroshima 732-0824 www.unipulse.com/en/ * Please note that specifications or designs shown in this catalog may be changed without prior notice due to our continuous product improvement activities. UTMⅡENG_Rev.1.11.indd 40 Rev.1.11 2015 DEC. 2015/12/18 21:33:34
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