Pump Specifications - MINE Pro Grout Pumps
Transcription
Pump Specifications - MINE Pro Grout Pumps
INFORMATION PACKAGE MINEPRO GROUT MIXER/PUMPS MINEPRO MP3 PUMP MINEPRO LANGFORD PUMP MINEPRO KANUK PUMP MINEPRO CAM PUMP Manufactured By: MWM INSTRUMENTATION & NEW EQUIPMENT LTD 1 ROWAT ST. SUDBURY, ONTARIO CANADA P3C 3J8 PHONE (705) 671-9975 FAX (705) 671-3032 email: mine@cyberbeach.net MINEPRO GROUT MIXER/PUMPS (Patented) MINEPRO MP3 PUMP MINEPRO LANGFORD PUMP MINEPRO KANUK PUMP MINEPRO CAM PUMP MINEPRO grout mixer/pumps are designed specifically for the mining industry. MINEPRO pumps are used extensively for cable bolt grouting and will outperform all other existing grout pumps. They will allow the mines to install high quality, grouted cable bolts at a much lower cost than other pumps. The MINEPRO line of pumps will last for years if they are properly maintained. The maintenance and cleaning procedures are the simplest of any mixer/pump on the market and can easily be carried out by the operator. MINEPRO pumps can be mounted on skids, wheels, or a customized package. Dimensions and weight of the unit will vary depending on the requirements of the end-user. All of the MINEPRO pumps are capable of mixing and pumping a 0.3:1 water:cement ratio (by weight) grout using six (6) litres of water for each 20 kg bag of Portland cement. MWM Instrumentation and New Equipment Ltd. MINEPRO GROUT MIXER/PUMPS FEATURES The MINEPRO series of mixer/pumps incorporate the following features to enable them to outperform and outlast the competition. 1. Grout Mixing High Density ~ High density grout may expand when cured to produce better bonding. Shear Mix ~ A shear mix allows a higher density grout to be pumped longer distances through small openings. Thixotropic ~ Only flows when being pumped. 2. Ease of Operation ~ Only two controls on most units. 3. Ease of Cleaning ~ Unique system allows dismantling of all components that come into contact with grout without the use of tools. Many components are rubberized to assist in clean up. 4. Ease of Repairs 5. Low Maintenance ~ Only one filter to change, with visual indicator to advise when necessary. (Applies to hydraulic powered units only.) 6. Power Supply Most models can be supplied with one of the following power sources: Air/Hydraulic, Diesel/Hydraulic, Electric/Hydraulic, Host Vehicle/Hydraulic or Air/Mechanical. ~ ~ When required, most repairs can be done by operator. MWM Instrumentation and New Equipment Ltd. TABLE OF CONTENTS A. Specifications 1. Minepro MP3 Grout Pump – Air/Hydraulic 2. Minepro MP3 Grout Pump – Electric/Hydraulic 3. Minepro MP3 Grout Pump – Host Vehicle/Hydraulic 4. Minepro Cam Grout Pump – Air/Mechanical 5. Minepro Langford Group Pump – Air/Hydraulic 6. Minepro Langford Group Pump – Electric/Hydraulic 7. Minepro Langford Group Pump – Host Vehicle/Hydraulic 8. Minepro Langford Group Pump – Air/Mechanical 9. Minepro Kanuk Grout Pump – Air/Hydraulic 10. Minepro Kanuk Grout Pump – Electric/Hydraulic 11. Minepro Kanuk Grout Pump – Diesel/Hydraulic 12. Minepro Kanuk Grout Pump – Host Vehicle/Hydraulic 1 1 1 1 1 1 1 1 1 1 1 1 B. Hydraulic Systems 2 C. Load Sensing: Theory of Operations 2 D. Flyers 1. 2. 3. 4. 5. Minepro MP3 Hydraulic Grout Pump Minepro Langford Hydraulic Grout Pump Minepro Langford Air/Mechanical Grout Pump Minepro Kanuk Grout Pump Minepro Cam Grout Pump MWM Instrumentation and New Equipment Ltd. 3 4 5 6 7 Minepro Grout Mixer/Pumps A. SPECIFICATIONS Specifications Power system Assembly Length Width Height Weight Capacity Cement Water Operating wt. Power Requirements Air Requirements Electric req'ments Hydraulic flow Hydraulic pressure Specifications Power system Assembly Length Width Height Weight Capacity Cement Water Operating wt. Power Requirements Air Requirements Electric req'ments Hydraulic flow Hydraulic pressure Specifications Power system Assembly Length Width Height Weight Capacity Mixing Hopper Holding Hopper Operating wt. Power Requirements Air Requirements Electric req'ments Hydraulic flow Hydraulic pressure Minepro MP3 Air/Hydraulic Standard Skid 66" (168 cm) 40" (102 cm) 57" (145 cm) 1600 lb (726 kg) 40 imp gal (180 l) 12x20 kg bag 72 l 2350 lb (1066 kg) Minepro MP3 Electric/Hydraulic Standard Skid 66" (168 cm) 40" (102 cm) 57" (145 cm) 1600 lb (726 kg) 40 imp gal (180 l) 12x20 kg bag 72 l 2350 lb (1066 kg) Minepro MP3 Host Vehicle Standard Skid 44" (112 cm) 29" (74 cm) 44" (112 cm) 605 lb (275 kg) 40 imp gal (180 l) 12x20 kg bag 72 l 1355 lb (615 kg) 120 psi @ 660 cfm 1 Minepro Cam Air/Mechanical 2-Wheeled Trailer 51" (130 cm) 28" (71 cm) 55" (140 cm) 350 lb (159 kg) 19 imp gal (85 l) 5x20 kg bag 30 l 637 lb (290kg) 100 psi @ 150 cfm 575 V AC Langford Air/Hydraulic Standard Skid 60" (153 cm) 36" (92 cm) 50" (127 cm) 1275 lb (578 kg) 32 imp gal (145 l) 9x20 kg bag 54 l 1675 lb (760 kg) Langford Electric/Hydraulic Standard Skid 60" (153 cm) 36" (92 cm) 50" (127 cm) 1275 lb (578 kg) 32 imp gal (145 l) 9x20 kg bag 54 l 1675 lb (760 kg) 12 imp gal/min 1400 psi Langford Host Vehicle Standard Skid 50" (127 cm) 29" (74 cm) 36" (92 cm) 770 lb (350 kg) 32 imp gal (145 l) 9x20 kg bag 54 l 1170 lb (531 kg) 120 psi @ 660 cfm Langford Air/Mechanical Standard Skid 60" (153 cm) 32" (81 cm) 44" (112 cm) 950 lb (431 kg) 32 imp gal (145 l) 9x20 kg bag 54 l 1300 lb (590 kg) 120 psi @ 660 cfm 575 V AC Minepro Kanuk Air/Hydraulic Standard Skid 72" (183 cm) 48" (122 cm) 53" (133 cm) 1400 lb (635 kg) Minepro Kanuk Electric/Hydraulic Standard Skid 72" (183 cm) 48" (122 cm) 53" (133 cm) 1400 lb (635 kg) 12 imp gal/min 1400 psi Minepro Kanuk Diesel/Hydraulic Standard Skid 72" (183 cm) 48" (122 cm) 53" (133 cm) 1900 lb (862 kg) 19 imp gal (85 l) 19 imp gal (85 l) 1932 lb (876 kg) 19 imp gal (85 l) 19 imp gal (85 l) 1932 lb (876 kg) 19 imp gal (85 l) 19 imp gal (85 l) 2433 lb (1101 kg) Minepro Kanuk Host Vehicle Standard Skid 72" (183 cm) 48" (122 cm) 53" (133 cm) 900 lb (408 kg) 19 imp gal (85 l) 19 imp gal (85 l) 1432 lb (650 kg) 120 psi @ 900 cfm 575 V AC MWM Instrumentation and New Equipment Ltd. 12 imp gal/min 1400 psi Minepro Grout Mixer/Pumps B. HYDRAULIC SYSTEMS The hydraulic systems on the MINEPRO MP3, LANGFORD and KANUK grout mixer/pumps have been designed and built with State-of-the-Art hydraulic technology and with some of the most efficient and cost effective components on the market. Because of this design, long “trouble-free” life is assured with minimal maintenance. To be specific, the maintenance needed for the hydraulic system is the same as that required for an automobile engine – maintaining a proper oil level in the reservoir and carrying out a regular filter change. C. LOAD SENSING: THEORY OF OPERATION The MINEPRO MP3, LANGFORD and KANUK grout pumps (hydraulic units) use a load sensing system consisting of a variable displacement piston pump and a special proportionally closed center directional control valve. The reason for using such a system is that flow and pressure will only be produced upon demand and only in quantities needed to perform useful work. As a result, a load sensing system wastes very little energy and provides precise control without converting significant amounts of energy into unwanted heat. In a load sensing system, the pump receives a signal from the valve, “senses” the amount of pressure necessary to turn the motor and adjusts the output flow to match the speed selected by the position of the control handle on the valve. The load sensing system results in a smaller reservoir being required for the MINEPRO MP3, LANGFORD and KANUK grout pumps. MWM Instrumentation and New Equipment Ltd. 2 MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO MP3 Grout Mixer/Pump Air/, Electric/ or Host Vehicle/Hydraulic FEATURES: Progressive cavity, rotor/stator pump Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight (equivalent to 6 litres of water to one 20 kg bag of cement) Capable of mixing and pumping continuously Rubber lined for easy cleaning, dismantles without tools State of the art hydraulic system Mixing hopper capacity: 180 litres grout, or 72 litres of water and twelve 20 kg bags of cement Pumps up to 20 litres/minute and up to 425 psi, depending on grout density Air consumption (Air/Hydraulic): 10 HP: 400 cfm 19 HP: 580 cfm Total weight: 1600 lb Overall width: 40” OPTIONS: Skid mounted, as shown, or 4-wheel cart available Air/Hydraulic 10HP or 19HP Electric/Hydraulic 10HP Host Vehicle/Hydraulic MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO MP3 Grout Mixer/Pump Length 66” Width 36” Height 55” Weight 1600 lbs MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO Langford Grout Mixer/Pump Air/, Electric/ or Host Vehicle/Hydraulic FEATURES: Progressive cavity, rotor/stator pump Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight (equivalent to 6 litres of water to one 20 kg bag of cement) Capable of mixing and pumping continuously Rubber lined for easy cleaning, dismantles without tools Mixing hopper designed for visual operator inspection before pumping Mixing hopper capacity: 145 litres grout, or 54 litres of water and nine 20 kg bags of cement Pumps up to 20 litres/minute at up to 425 psi, depending on grout density Air consumption (Air/Hydraulic): 10 HP: 400 cfm 19 HP: 580 cfm Total weight: 1275 lb Overall width: 36” OPTIONS: Skid mounted, as shown, or 4-wheel cart available Air/Hydraulic 10HP or 19HP Electric/Hydraulic 10HP Host Vehicle/Hydraulic MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO Langford Grout Mixer/Pump Length 60” Width 36” Height 52” Weight 1275 lbs MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO Langford Grout Mixer/Pump Air/Mechanical FEATURES: Progressive cavity, rotor/stator pump Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight (equivalent to 6 litres of water to one 20 kg bag of cement) Capable of mixing and pumping continuously Rubber lined for easy cleaning, dismantles without tools Simple drive system; air motor to gear box Reversible mixing paddle Mixing hopper designed for visual operator inspection before pumping Mixing hopper capacity: 145 litres grout, or 54 litres of water and nine 20 kg bags of cement Pumps up to 20 litres/minute at up to 425 psi, depending on grout density Air consumption: Mixer: 225 cfm Pump: 330 cfm Total weight: 950 lb Overall width: 32” OPTIONS: Skid mounted, as shown, or 4-wheel cart available. MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO CAM Grout Mixer/Pump Air/Mechanical FEATURES: Double action piston pump Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight (equivalent to 6 litres of water to one 20 kg bag of cement) Rubber lined surfaces for easy cleaning Pump dismantles without tools Simple drive system – air motor to gear box Reversible mixing paddle Mixing hopper designed for visual operator inspection before pumping Mixing hopper capacity: 85 litres grout, or 30 litres of water and five 20 kg bags of cement Pumps up to 20 litres/minute and up to 1000 psi, depending on grout density Air consumption: Mixer: 95 cfm Pump: 48 cfm Total weight: 350 lb Overall width: 28” OPTIONS: 2-wheel cart, as shown, or skid mounted MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO CAM Grout Mixer/Pump Length 47” Width 25” Height 54” Weight 350 lbs MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO Kanuk Grout Mixer/Pump Air/, Electric/, Host Vehicle/Hydraulic or Air/Mechanical FEATURES: Progressive cavity, rotor/stator pump Mixes and pumps a high density, shear mix grout at a 0.3:1 water:cement ratio by weight (equivalent to 6 litres of water to one 20 kg bag of cement) Capable of mixing and pumping continuously Mixing paddle is reversible Rubber lined for easy cleaning, dismantles without tools State of the art hydraulic system including: Hydraulic oil reservoir capacity of 130 litres Variable volume piston pump with load sensing and short keyed input shaft Mixing/holding hoppers are designed for visual operator inspection before pumping Two hoppers each with a capacity of 85 litres grout, or 30 litres of water and five 20 kg bags of cement Standard rotor/stator assembly pumps up to 26 litres/minute* and up to 300 psi, depending on grout density Optional rotor/stator assembly pumps up to 95 litres/minute* and up to 250 psi, depending on grout density Overall width: 48” *Output specifications are based on using a 25 Hp electric motor @1800 rpm. MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MINEPRO Kanuk Grout Mixer/Pump Length 94” Width 52” Height 60” Weight 800 lbs MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries ROTOR/STATORS • Various rotor/stators and output plates can be interchanged in a matter of seconds without the use of any tools MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries MIXING PADDLE • Unique mixing paddle design does not allow a build up of material when mixing high density or viscous materials MWM Instrumentation and New Equipment Ltd. MWM INSTRUMENTATION & NEW EQUIPMENT LTD. 1 Rowat Street, Sudbury, Ontario, Canada P3C 3J8 Tel: +1 (705) 671-9975 Fax: +1 (705) 671-3032 E-mail: mine@cyberbeach.net Development and Manufacture of Specialized Mixer/Pumps and Related Equipment for the Civil, Construction, and Mining Industries CLEANING • All wetted parts dismantle and reassemble in less than one minute (excluding cleaning time) MWM Instrumentation and New Equipment Ltd.