Mr. Pex Accessories - Thermal Products Inc
Transcription
Mr. Pex Accessories - Thermal Products Inc
North American marketplace. Mr PEX® Tubing, is considerably more flexible, kink-resistant and able to hold more pressure than any other PEX Tubing on the market today. Mr PEX® Tubing and Slinky® have a lot in common. ® Mr PEX Tubing Mr PEX® Systems is one of the leading radiant floor heating and domestic hot and cold water systems suppliers in A Slinky® is suspended on elastic threads around itself. There is no reinforcement along its length. Thus making it free to move and remarkably flexible. The shape remains round. It never kinks, although the bending radius is minimal. Similarly, PEX molecular chains extend around the tubing like the Slinky® string circles around itself. This makes Mr. PEX® Tubing extremely flexible and kink-resistant. The molecular chain is aligned to resist stress around its perimeter. It is unusually strong, resisting inside pressure. The molecular orientation is achieved during extrusion which is a very unique process. Crosslinking occurs simultaneously with the orientation. Peroxide crosslinking guarantees optimal Tubing properties. See Sample Specification below. Sample Specification for Mr PEX® Tubing • Tubing shall be crosslinked polyethylene in accordance with ASTM F 876 as manufactured by LK PEX AB. Tubing shall be listed to ASTM F 876/877 by an independent third party testing laboratory. • Independent listing agency shall perform at least 3 unannounced control visits to the production plant annually, and perform its own tests in accordance with ASTM F 876/877. • Tubing shall be temperature and pressure rated by the Hydrostatic Stress Board of PPI (Plastics Pipe Institute) at all 3 temperatures mentioned in ASTM F 876/877. The rating shall be as follows: 160 psi at 73.4°F; 100 psi at 180°F; 80 psi at 200°F • Tubing shall be made from polyethylene compounds which have been crosslinked by peroxides in extrusion (PEX-a). • The barrier tubing shall have an EVOH oxygen barrier capable of limiting oxygen diffusion to no greater than 0.1 g/m3/day at 104°F as per DIN 4726. Tubing sizes 3/8” and 1/2“ shall also have a thin coating of PE on top of the barrier in order to reduce noise when installed in Alu plates. • Tubing shall be available in minimum 5 size s in coils of up to 600 ft. for nominal size 3/8”, 1,600 ft. for 1/2”, 1,000 ft. for 5/8”, 500 ft. for 3/4”, and 300 ft. for 1”. • Tubing density shall not exceed 932 kg/m3 in order to be adequately flexible to install. • Tubing shall be able to be exposed to a bending radius of less than 4 times the actual outside diameter without kinking. • Tubing shall be indelibly marked with trade name, size, SDR, pressure rating 100 psi at 180°F, ASTM standard reference, independent third party certifiers mark, production date, and running ft. length - every third ft. The marking on barrier tubing shall be protected by at least one protective plastic layer and still be clear to read. • Running ft. marking shall start from 0 at the inside of each coil - so that the installer will always know how much Tubing is left in each coil. • Every coil shall have an inside diameter exceeding 15 inches, so that memory-effect of its coiling is minimal. • Every box of Tubing shall carry warning on labels instructing to limit exposure to sunlight and to not allow embedded Tubing to freeze. • Tubing shall have a 25 year warranty and liability insurance covering at least $1,000,000 per occurrence, both by Manufacturer and US Distributor. “A Supply (Part No. 20X, marked w. Red Circle) and a Return (Part No. 10X; with Blue Circle) Manifold are displayed below. A Basic Manifold (Part No. 30X) without valves is also available (not displayed). Manifolds are sold separately, so user may select his own combination. Available in 2 to 6 branches. Part No. 20X The Manifold Flow Meters have scales to 1.6 gpm. A Balancing Valve is built-in. Part No. 10X, 20X & 30X Mounting bracket included Part No. 120 End Cap w. Swivel Fill/Drain Valve. Turn upwards to use as Air Vent.” Part No. 131 & 134 Transition to 1.25” CU (OD) and 1” Sweat Cup (ID). Resp. to 1” female NPT. Part No. 121 Basic End Cap (available as option) Part No. 133 Double Nipple with Lock Nut - will join and align Manifolds Part No. 182 Pressure Test Kit with 100 psi Gauge to Air Valve and Basic End Cap. Part No. 135 & 139 Optional Manifold Union Isolation Ball Valve. #135 Straight #139 Angled Part No. 104 The Manifold Valves are equipped with Manual Regulators, which may be replaced by Electronic Actuators (see page 6) Part No. 132 Transition to 1” male NPT (Option to Sweat transition) Part No. 136 & 138 Transition to Eurokonus (EK) 32 and EK 25. Use to feed Manifolds with 1” or 3/4” and 5/8” PEX Tubing. Part No. 124 Manifold Branch Cap Part No. 151-155, 851-854 Compression fittings available for 3/8”, 1/2” and 5/8” sizes PEX and PEX-AL-PEX for this Manifold. Part No. 151-155, 851-854 Compression fittings are available for all 5 sizes (3/8”, 1/2”, 5/8”, 3/4”, and 1”). For the 3 smaller sizes, Eurokonus 20 (EK20) seat is standard. For 3/4” the seat is EK 25, but we also have 5/8” Fittings with EK 25 seat. For 1” the seat is EK32. Part No. 122 Optional Union Isolation Ball Valve (option for the basic Manifold) Part No. 143-145 Sweat Transitions to Copper Pipes. Outside dimension equals Copper Pipe size. Inside is a female sweat cup for copper pipes. • EK 20 to 1/2” and 3/4” Copper • EK 25 to 3/4” and 1” Copper • EK 32 to 1” and 1.25” Copper Part No. 163-165 Coupling Nipples are available in 3 sizes. • EK 20 x EK 20 • EK 25 x EK 25 • EK 32 x EK 32 Mr PEX Large Manifolds ® Part No. 512-516, 518, 520 Mr PEX® Large Manifolds construction is virtually the same as the manifolds above, but the trunk has a generous 1.5” inside allowing for some 20 gpm in flow. The branches are Eurokonus (EK) 25 seats so they match our compression fittings for 5/8” and 3/4” PEX and PEX=AL-PEX. This makes them suitable for small Snowmelt Systems and Commercial installations. The Manifolds come complete with Supply and Return, Isolation Valves with Thermometers, End Caps w. Fill/Drain Valves and Air Vents (one automatic and one manual), and with mounted Brackets, as shown. Flow meters have scales to 1.6 gpm. Isolation Ball valves have 1.25 FIP threads (fits to 1.25 male NPT). Available in 2, 3, 4, 5, 6, 8, and 10 branch configurations. Blind Caps #423 may be used to seal off unused branches. Only Available from Mr. PEX ! ® Manifolds, Fittings & Accessoires The Manifold branches are Eurokonus (EK) 20 - compatible with many fitting makes. All Manifold Trunk parts come with an O-ring seal. Branch Blind Caps are available to cap off unused branches (for future hook up). Mr PEX Copper Manifolds Copper Manifolds and Accessories ® Mr PEX® 1” Copper Manifolds have Female x Male Trunks so they can easily be expanded to any number of branches. The 2, 3, or 4 branches are 2” on Center. Part No. 902-904 1” Copper Manifolds with resp. 2, 3, or 4 with 1/2” branches 2” on center. Female x Male Trunk. Part No. 962-964 1” Copper Manifold; Female x Male trunk with ball valved branches for 1/2” pex crimp fittings Part No. 972-964 1” Copper Manifold; Female x Male trunk with Ball Valved Branches for EK20 seat for 3/8”, 1/2” or 5/8” PEX or PEX-AL-PEX Part No. 907 1” Female Sweat End Cap with 1/8” FIP and 1/2” Drain Part No. 912 1/2” Female Sweat x EK20 Ball Valve for 902-904 Manifolds. Fits Manifolds’ Branches and ready for Compression Fittings 151-153 resp 851-853. Mr PEX Large Copper Manifolds ® Mr PEX® 1.5” and 2” Copper Manifolds have Female x Male Trunks. They have each six 3/4” Copper Branches 3” on center. Cut, and/or sweat together in order to receive at any number of branches. Part No. 926 & 936 1.5” and 2” Copper Manifolds with six 3/4” Branches 3” on center. Female x Male Trunk. Stainless Steel Manifolds Part No. 913 & 914 3/4” Female Sweat Ball Valve x Compression Fitting for 5/8” resp 3/4” PEX. Fits Large Copper Manifolds’ Branches. Part No. 927 & 937 End Cap for Large Copper Manifolds with 1” resp 2” Female Sweat and 1/8” FIP for Vent and 1/2” Drain. Mr PEX Stainless Steel Manifolds ® Part No. 402 - 410 • Fully Assembled (as shown); 2–10 Branches • 1.25” inside trunk; Flow Meters to 1.6 gpm • G1” thread that fits all Transitions on previous page • E urokonus (EK20) branches for 3/8”, 1/2”, and 5/8” Compression Fittings for PEX or PEX-AL-PEX •R eturn Manifold has Balancing Valves built-in. The Cap over the Fill/Drain/Vent Valve includes a Key used to balance flow (after the black, manual dial cap is removed). • By turning Flow Meters, positive shut-off is available. • Installation Instructions and Flow Charts included. • Return Valves ready for our #700 Actuators. Use the VA50 adapter included. •W idth as delivered (see picture) is 8” for 2-branch Manifolds. Add 2” for each extra Branch. Part No. 232 When using the Anchor Tool you may install the Anchor Clips, standing. Put the Clip into the seat provided, and push down on the handle. The Tool will provide the rotation required. Part No. 224/234 & 227 Tacker Staples are used with styrofoam or Polyurethane insulation boards. It secures 3/8” to 5/8” Tubing to the boards. Install every 2.5 ft.; closer at bends. Divide installed Tubing length in ft. by 2.2 to get approximate consumption. #224/234 (300 clips) - 2” for minimum 1.5” thick boards #227 (270 clips) - 1.5” for 1” thick boards Part No. 223 Tacker Tool 223 loads up to 6 Magazines (120 Tacker Clips). Remove the adhesive tape from the Clips before starting installation. Push down quickly and firmly after placing the tool head over the Tubing. Part No. 235 The Rider Staple nails 3/8” - 5/8” Tubing to wood or plywood. Penetration depth is 5/8”. The tubing is protected by complete plastic surrounding. Use every 2.5 ft. - closer at bends. Divide installed Tubing length in ft. by 2.2 to get approximate consumption. Part No. 236 The Rider Gun takes up to 4 Rider Magazines (80 Staples). Remove the adhesive tape from the Riders before starting installation. Push down quickly and firmly after placing the tool head over the Tubing. Part No. 225 & 226 Quip Clips hold Tubing to light gauge wire mesh. It snaps quickly and easily to mesh and tubing for rapid installation. Different from wire ties, they are easy to relocate for tube layout adjustment. Use every 2.5 ft. - closer at bends. Divide installed Tubing length by 2.2 to get approximate consumption. #225 for 3/8” & 1/2” #226 for 5/8” & 3/4” Part No. 211-215 The Plastic Bend Support provides and holds a smooth 90° bend with radius of 5 times Tubing OD. All sizes 3/8” to 1” are available. The 3 larger sizes include Mounting Ears in the center. Part No. 878 Our Pipe Cutter cuts all sizes up to 1” Tubing at a square angle without any burrs. Part No. 707 & 709 The Manifold Cabinet rods for securing the Manifold Brackets are fully adjustable. Lockable door. Models available for both surface mount and recessed. Part No. 705 The Manifold Stand may be used, temporarily, when walls are not yet up. The stakes are forced down in the ground inside conduits. Manifold Brackets are secured using the threaded black knobs. After the concrete pour, and when walls are up, the Stand is removed from the conduits. Part No. 221 The Octa Rail has large holders alternating with small holders every 2 inches. The small holders are fit for 3/8” and 1/2” Tubing, while the large holders can take all sizes 3/8” to 3/4”. So center distances for 3/8” and 1/2” could be any multiple of 2 inches (2, 4, 6, 8, 10, 12, etc.) For the larger sizes multiples of 4” are possible (4, 8, 12, 16, etc.). Install Octa Rail over floors at 2.5 ft. center distance. A bundle of 10 will cover approximately 77 sq. ft. of floor area. The rail has double holes for securing it every 4 inches. For wood floors, the Rider staples fit the mounting holes. Part No. 222 Holding Pins for Octa Rail are pushed through the Rail mounting holes at an angle (say about 60°) into styrofoam or polyurethane insulation boards. Use up to 8 Holding Pins per Rail (80 per Bundle) Part No. 710 Mr PEX® Tubing Uncoiler allows for easy and flexible maneuvering of all PEX tubing. The Uncoiler consists of 3 easy-to-assemble pieces. Part No. 732 Extruded C-ThinFin for 1/2” Tubing (48”x 3.5”). Use as an alternative to Omega Plates. ThinFin has much heavier gauge and better fit to the PEX Tubing, so the performance (heat transfer) is improved. Comes 20 plate to a box which covers at least 70 sq. ft. when installed 8” on center. Part No. 702 Use Omega Plates of Aluminum to spread heat in joist floors. Staple up Plates over PEX Tubing towards Plywood in joist bays from underneath. Use two parallel plates 5”- 8” on center (depending on Joist center distance). Or use on top of plywood floor with support from 1” x 4” boards on each side of groove (another layer of 1/2” plywood will be added on top. One box of 100 covers 125 sq. ft. when Tubing is installed 8” on center.” Part No. 969 PEX Crimp Tool Set for sizes 3/8”, 1/2”, 5/8”, & 3/4” Part No. 748 Use Mr PEX Strap on pipe Thermometer on any metal pipe 1/2” to 4” in size to read temperatures between 70º and 200ºF. Fasteners & Accessories Part No. 228 & 229 This Anchor Clip screws down into styrofoam or polyurethane insulation boards of minimum 1” thickness. It secures 3/8” to 5/8” tubing to the boards. Install every 2.5 ft.; closer at bends. Divide installed tubing length in ft. by 2.2 to get approximate consumption. #228 - 18 Bags of 50 (total 900) #229 - 1 Bag of 50 Controllers Part No. VM62 This compact control motor is designed to operate the 4-way valves. The operating range of 90° corresponds to the maximum turn of the 4-way valves (fully open to completely closed. The valve can be manually operated by the knob on the front when not controlled by separate regulator. The unit runs on 24 V AC and draws 6.5 Watts. A 60 in. cable for connection to transformer is included. The maximum torque provided is 45 in. per lb. Part No. TC62D The TC62D is the VM62 actuator with an outdoor reset controller built right into the front cover! Outdoor temperature sensor comes with 48 ft. of wire. Supply & return temperature sensor wires are 6 ft. - like the Power cord. The A-dial is the reset curve selector. The B-dial can move the curve up to 11°F up or down. The C-dial is where the maximum water temperature limit is set - between 90 and 190°F. Part No. V4R The 4-way Mixing Valves are available in sizes 3/4” to 1.25” with brass sweat connections, while 1.5” & 2” sizes are steel with female NPT threads. Call for larger sizes. The valve has a knob for manual operation, but is normally replaced with one of the electronic valve operators: Actuator VM 62 or TC 62. The 4-way valves have double mixing function, i.e. a portion of the boiler hot water supplied is mixed with the return water. So a higher return water temperature results than with a 3-way valve, thereby reducing the risk of shocking and condensing the boiler. CV-Values:(3/4” - 4.7) (1” - 9.3) (1.25” - 21.0) (1.5” - 35.0) (2” - 50.0) Part No. 740 & 741 Digital Room Thermostat resp. Digital Room Thermostat with Slab Temperature Sensor. Press Temperature Up or Down Key to change temperature setting by 1°F. The Slab Sensor comes with a 13 ft. cable. Part No. 742 3-way Thermostatic Mixing Valve 1” with Union to Sweat Connections Hot: Max. 185ºF Cold: Min. 43ºF Mix range: 95ºF to 131ºF CV-Value: 4.6 1 2 3 4 35ºC 43ºC 48ºC 55ºC 95ºF 109ºF 119ºF 131ºF Part No. 700 The Mr PEX® Valve Actuator is a 4-wire (with End Switch). Both are for 24 V AC and the Actuator draws max. 2 VA. The red assembly ring fits to the Supply Manifold Valve and the Actuator may then be snapped on. The End Switch wires are red. Part No. 706 Mr PEX® Zone Valve Controller works with 2, 3 or 4-wire zone valves. Fully fuse protected, it includes an isolated end switch and built-in priority switch. The contractor friendly PC board layout provides easy overview. The sturdy screw connections add reliability, while the external indicator lights provide instant diagnostic feedback. UL listed and available for up to 6 zones. ® Mr PEX Radiant Software Part No. 711-712 & 721-724 Mr PEX® Zone Valves are equipped with Valve Actuators (part no. 700). Sizes 1/2” and 3/4” available with union sweat adaptors. Female x union male NPT available for all sizes. Manual Valve Heads are also included. CV-Values:(1/2” - 2.1) (3/4” - 3.2) (1” - 4.0) (1.25” - 4.7) Introducing the new Mr PEX® Radiant software for the design and quotation of Mr PEX® radiant heating and snow melting systems. Mr PEX® Radiant is a valuable time-saving tool, and it’s easy-to-use for both beginner and advanced system designers. It will also integrate with LoopCAD®, helping you to complete the entire design package fast. Mr PEX® Composite Pipe consists of five layers, inside and outside JOTJEF1& CPOE PWFSUBQXFMEFE"- with melt adhesive to the mid-layer of aluminum core which is longitudinally welded in an overlap. All layers are extruded in one CPOE JOTJEF1& step. The middle layer of aluminum is 100% gas/oxygen tight, Part No. 809 - 846 Available Sizes: 3/8”, 1/2”, 5/8”, 3/4”, & 1” ® giving it advantages of both metal and plastic pipe, but not the disadvantages. The pipe conforms to ASTM F 1281 and IAPMO, is pressure rated by PPI and certified by NSF. Since the thermal elongation and contraction is 9 times less than for PEX, noise generation after installation is virtually eliminated. Part No. 851-854 Compression Fitting Assemblies consisting of a Nut, Insert, and Compression Ring of brass, are uniquely made for PEX-AL-PEX. They have a Eurokonus Seat, so they fit to Mr PEX® Manifolds and other components (Transitions to Copper, Coupling Nipple, etc.) described earlier. 3/8”, 1/2” and 5/8” fittings match EK20 seats and 3/4” matches EK25 seats. Part No. 855-857, 859 & 849 Compression Fittings for PEX-AL-PEX to NPT resp. FIP #855: 1/2” to 1/2” NPT #856: 5/8” to 3/4” NPT #857: 3/4” to 3/4” NPT #859: 1” to 1” NPT #849: 1” to 1” FIP Mr PEX Composite Pipe layers are made of Cross-Linked Polyethylene (PEX) tightly bonded Part No. 858 Coupling for joining two 1” PEX-AL-PEX pipes. Part No. 874 Pipe Bending Tool kit for all sizes up to 1” PEXAL-PEX can be used to accomplish a very precise and fairly narrow bend with little ovalization. Part No. 870 The Metal Reamer MUST be used to round the tubing end prior to applying Mr PEX® fittings. Same tool fits all sizes. Part No. 862-865 Inside Bending Spring. Use inside tubing when a very narrow bend, without ovalization, is wanted close to a Tubing End. Part No. 1812-1816 & 1822-1826 Transitions for PEX-AL-PEX to NPT and FIP Part No 1802-1805 & 1862-1865 Coupling and Reducer for PEX-AL-PEX Part No. 1832-35, 1842-45, 1852-55 Elbows for PEX-AL-PEX and Elbows to NPT and FIP Part No. 1812-1816 & 1822-1826 Transitions for PEX-AL-PEX to NPT and FIP Part No. 1872-75, 1883-87 Equal and Unequal Tees for PEX-AL-PEX We will soon add more Plumbing Fittings for PEX-AL-PEX!! © Mr PEX® Systems, Copyright 2006 Press Fittings for PEX-AL-PEX Part No. 1897 & 1899 Press Tool Set 1/2”, 5/8” & 3/4” resp. Tool for 1” PEX-AL-PEX” www.mrpexsystems.com 2613 87th Court W. Northfield, MN 55057 mrpex@mrpexsystems.com 800-716-3406 952-652-2472 Fax: 952-652-2378 Sales Office: 763-856-8120 Fax: 763-856-8121 sales@mrpexsystems.com LIMITED WARRANTY - Effective June 1, 2004 - Valid for Mr PEX® tubing and Panel Heating Components Limited Warranty: Mr PEX® Systems warrants to its “clients” that the Mr PEX® Tubing and Panel Heating Components, used for Panel Heating applications, sold hereunder shall be free from defects in material and workmanship and that the components will conform to specifications stated in Mr PEX® Publications. This Limited Warranty shall expire twenty-five (25) years for the Mr PEX® tubing, and twelve (12) months for the other components and used for panel heating applications, from date of shipment by Mr PEX® Systems unless otherwise specified in writing. Mr PEX® Systems further warrants that products listed are compatible with each other, but at the same time we disclaim warranty for claims related to compatibility with non-Mr PEX® products. Components sold under this Limited Warranty must (1) be selected, designed, and installed according to the instructions in Mr PEX® Publications using appropriate trade workmanship and according to the local building code(s), (2) remain in their originally installed location, (3) are connected to appropriate water and power supplies, (4) show no evidence of tampering, mishandling, neglect, accidental damage, modification or repair without the approval of Mr PEX® Systems or damage done to the product by anyone other than Mr PEX® Systems authorized personnel. Mr PEX® Systems’ sole obligation hereunder shall be, at its option, to issue credit, repair or replace any component or part thereof which is proved to be other than as warranted. No allowance shall be made to clients for transportation or labor charges unless such charges are authorized in writing in advance by Mr PEX® Systems. Any repairs without the express written consent of Mr PEX® Systems, shall render this Limited Warranty invalid. Warranty claims must be received by Mr PEX® Systems within the applicable warranty period and within thirty (30) days from the time when the cause for the claim occurred or was discovered. Upon receipt of prompt notice of a warranty claim, Mr PEX® Systems shall have ten (10) business days in which to determine whether it acknowledges responsibility for any asserted defects in material or workmanship and the appropriate action to be taken. This Limited Warranty and any claims arising from breach of warranty, or any other claim arising hereunder, shall be governed and construed under the laws of the State of Minnesota. No other persons than Mr PEX® employees have any express or implied authority to bind Mr PEX® to any agreement or warranty of any kind without the express written consent of Mr PEX® Systems. Disclaimer of Warranties: MR PEX® SYSTEMS DISCLAIMS ANY WARRANTY NOT PROVIDED HEREIN INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. IT IS EXPRESSLY UNDERSTOOD THAT MR PEX® SYSTEMS IS NOT RESPONSIBLE FOR ANY CONSEQUENTIAL OR OTHER DAMAGES THAT MAY ARISE FROM USING MR PEX® SYSTEM COMPONENTS. DAMAGE RESULTING FROM WATER FREEZING IN THE TUBING DOES NOT CONSTITUTE A DEFECT IN MATERIAL OR WORKMANSHIP, AND SHALL NOT BE COVERED BY THIS WARRANTY. MR PEX® TUBING MAY NOT BE STORED IN DIRECT SUNLIGHT FOR ANY PERIOD LONGER THAN THREE WEEKS OR THIS LIMITED WARRANTY BECOMES INVALID. MR PEX® SYSTEMS DISCLAIMS ANY STATUTORY OR IMPLIED WARRANTY OF HABITABILITY. MR PEX® SYSTEMS FURTHER DISCLAIMS ANY RESPONSIBILITY FOR LOSSES, EXPENSES, INCONVENIENCES, SPECIAL, INDIRECT, SECONDARY, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OWNERSHIP OR USE OF THE ARTICLES SOLD HEREUNDER. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF.