BorgWarner BERU Systems

BorgWarner BERU Systems
Less emissions
More driving pleasure
At a glance
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About us
BorgWarner BERU Systems GmbH counts almost all automotive and engine manufacturers across the globe to its customers. Federal Mogul is BorgWarner BERU Systems’
exclusive aftermarket retail partner.
Examples from our customer base
AGCO International, Audi, AVL Schrick, Bajaj, BASF, BMW,
Caterpillar, Chery, Chrysler, Citroen, Cosworth, Cummins,
Dacia, DAF, Daimler, Deutz, DMAX, Dodge, Ducati,
Eberspächer, Eisenmann, EvoBus, FEV, Fiat, Ford, FTE,
Gateway, General Dynamics, General Engines, GM, GMC,
Great Wall, Guascor, Hindustan, Hyundai, IAV, IHR, IMCO,
IRISBUS, Isuzu, Iveco, Jeep, John Deere, Kia, KTM, Kubota,
Land Rover, Liebherr, Mahindra + Mahindra, MAN, Mazda,
Mercedes Benz, Mercedes-AMG, MTU, Nissan, Opel,
Perkins, Peugeot, Piaggio, Renault, SAIC, Same Deutz,
Scania, Skoda, Smart, Ssangyong, Steyr Motorentechnik,
Tatra, Toyota, Valeo, Vauxhall, Visteon, Volvo Penta, Volvo
Truck, VW, Wärtsilä, Yanmar, ZF
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BorgWarner BERU Systems is one of the leading
global manufacturers of Diesel cold starting technology and ignition technology for the automotive
industry. Furthermore, the company provides
Auxiliary Heater and sensor solutions for enhanced
comfort and safety in numerous engine and vehicle
applications – e.g. sensors for applications in engines as well as in the drive chain and exhaust-gas
lines. We are guided by over 100 years of technological experience and our will to innovate. The
integration of electronics strengthens our position
as a technology leader.
Our modern technologies are instrumental in lowering
fuel consumption, reducing emissions and impro-
ving performance. We have placed great value on
active environmental protection during production
for many years (since 1999, we have an environmental management system certified to ISO 14001).
Of course all our products comply with the high
standards of quality that you can expect from us.
BorgWarner BERU Systems GmbH is a business
unit of BorgWarner Inc. (NYSE: BWA). BorgWarner,
based in in Auburn Hills, Michigan, is a global technology leader in the field of high-tech components
and systems for the powertrain. The company
operates manufacturing and technical facilities at
57 locations in 19 countries.
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Product Divisions
Each of our divisions steadily pursues the goal of
attaining and maintaining globally leading positions.
Diesel Cold Start Technology
Ignition Technology
BorgWarner BERU Systems in its core-business
sector is one of the globally leading manufacturers of
Glow Plugs and Diesel Cold Start Systems and
counts almost all automotive and engine manufacturers
across the globe to its customers. One example
illustrates our innovative capability: the Pressure
Sensor Glow Plug PSG. BERU Systems is the first
and only manufacturer delivering this completely new
glow plug technology for series vehicles, and the
technology is being installed in more and more
vehicles. The sensor integrated in the heating rod of
the glow plug measures the pressure in the combustion chamber and reports this to the engine control
electronics. The optimized combustion ensures a
lower level of emissions. The Pressure Sensor Glow
Plug has already won numerous innovation awards.
BorgWarner BERU Systems is also one of Europe´s
four leading suppliers in the field of ignition technology
for gasoline engines.
The ignition coil range covers every technology from block ignition coils and distributor coils through
to the latest plug shaft ignition coils and connector
ignition coils. The latest development from the BERU
systems engineers is an ignition system in which
each spark plug has not just one but two ignition
coils, each working alternately. This doubles the
number of charges and thus also the number of
ignition sparks, while ignition delay is correspondingly
reduced. If necessary a single spark can be extended
to any length without dropout. Another product for
the future is Ecoflash, the high frequency ignition
system. Compared to conventional systems this
patented technology generates an extended corona
discharge inside the combustion chamber - which
means that even very lean fuel mixes will ignite
reliably.
Significant products in the Diesel Cold-Start
Technology sector:
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Pressure Sensor Glow Plug (PSG)
Ceramic Glow Plugs
Instant Start Systems (ISS)
Glow Plugs
Glow Time Control Units
Suction Intake Air Pre-Heating
BERU Glow Plugs and
BERU Pressure Sensor Glow Plug
PSG
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Significant products in the Ignition
Technology sector:
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Ignition Coils
n High-Frequency Ignition
BERU Ignition Coils
Dual coil ignition system
Innovative Sensor & Electronic solutions
Auxiliary Heater and Sensors
As a development partner in the automotive industry, the company is ideally positioned in the auxiliary
heater sector. Our product portfolio includes solutions
for all vehicle types including electrical and hybrid
vehicles. The most important product the PTC Auxiliary Heaters (Positive Temperature Coefficient).
The high voltage PTC auxiliary interior heater makes
this possible even on electric and hybrid vehicles.
The wide range of BERU products also includes a
multitude of sensors.
Significant products in the Electronics &
Sensors sector:
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PTC Auxiliary Heater (PTC)
n Pressure Sensor Glow Plug (PSG)
n High Voltage PTC Liquid Cabin Heater
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Research & Development
The greatest challenge facing the automotive industry is a significant reduction of fuel
consumption and of the associated CO2 emissions. Solving this task requires a holistic
approach. BERU Systems as the technology leader in the sector has the declared aim
of playing a significant role in achieving this objective with its products. The employees
in Research & Development are working on innovative solutions for future mobility.
BorgWarner BERU Systems Diesel Cold Start
Components: Always a clean solution.
Less emissions
Sensors from BERU Systems:
fast and reliable.
More driving pleasure
Less Emissions
The BERU Systems high-temperature sensor (HTS) with platinum
shunt resistor is distinguished by a short response time and high
mechanical stability, operates within a measurement range from
-40 to 1,000°C and can be fitted in almost any installation position
thanks to the closed design – at insertion depths from 25 to 70 mm
and bending angle from 0 to 120°.
BERU Systems makes diesel clean: Our technologies optimize combustion and thereby reduce emissions. The innovative Pressure Sensor
Glow Plug (PSG) instantly detects the pressure in the combustion
chamber. The Instant Start System (ISS) regulates the glow time and
voltage of every glow plug separately – ensuring a dependable, rapid
start and a continuously optimized combustion process. World class
BERU reliability included. For more information, please contact
ocarter@borgwarner.com.
beru.borgwarner.com
More Driving Pleasure
You can find out more about innovative and economical sensor solutions
to determine temperature or movement, with and without integrated
control, customized or standardized, in large and small batches
at technology@borgwarner.com.
beru.borgwarner.com
feel good about driving
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Ignition Technology:
High-Frequency Ignition “Ecoflash”
Unlike traditional engine ignition systems that rely
on heat to initiate combustion, the patented highfrequency ignition technology generates a highenergy electrostatic field inside the combustion
chamber. That greatly improves combustion efficiency
and speed and consistently ignites the leanest air-fuel
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mixtures. Furthermore, the system electronically
controls various characteristics of the combustion
cycle, further reducing emissions, improving efficiency
and increasing engine power. Thus High-Frequency
Ignition has the potential to revolutionize ignition
technology. BERU Systems uses the industrialization
of this technology to enhance its competence in
ignition technology and allow it to assume a position
of global leadership. BERU Systems ignition experts
assume that the high-frequency ignition system will
be ready for mass production within a few years.
Diesel Cold Start Technology:
Innovations for a New Combustion Process
The BERU Pressure Sensor Glow Plug (PSG) has
been installed for many years as standard in many
vehicle models. Emissions can be reduced by direct
control of the combustion process, which also contributes to compliance with future limits set for particles
and NOX . A Ceramic Glow Plug also developed by
BERU Systems has also been put into series production. They operate reliably under high loads, reach
the required temperatures even more quickly through
external heaters and achieve maximum temperatures
of 1,250 °C. In this way, fuel-saving functions such
as the automatic start/stop feature are optimally
supported. The engine demonstrates an improved
starting behaviour, and the level of emissions is
reduced.
Auxiliary Heater and Sensors
Environment and Safety
One characteristic for hybrid vehicles, and particularly
for electrical vehicles, is the low level of emitted heat
– and at lower temperatures it is often insufficient to
heat the vehicle interior and to de-ice the wind shield.
In order to reduce the safety risk and to provide a
pleasant temperature for the vehicle occupants,
BERU Systems has developed a new PTC generation:
the High-Voltage-PTC Auxiliary Heater with
electronic control in co-operation with a large
German car manufacturer.
It is installed instead of the water heat exchanger
and the conventional PTC Auxiliary Heater and
connected to the high-voltage vehicle electrical
system. It has a heat output of 3,000 watt. The
high-voltage connection posed a particular challenge
during development. The solution from BERU
Systems: special HV-PTC elements in conjunction
with the newly developed electronics.
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Workforce
The number one key factor at BERU Systems is the
employees, who are committed on a day-to-day basis
to the success of the company. We place great value
on professional expertise at every level. Through
challenging tasks and the associated scope for action,
we offer our employees the option to grow together
with the company and to actively profit from its positive
development.
For more than 50 years now, BERU Systems has
provided commercial and technical professional
training to meet its future needs. The company offers
high school graduates cooperative state university
training. For students we offer work experience and
assist in the completion of dissertations, as well as
special trainee programs for graduates.
More about career opportunities at BERU Systems is available at:
www.beru.com/careers
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Core Values
We regard a corporate philosophy based on values
as an essential precondition for the success of our
company. This is why we have drawn up the
Borg-Warner core values that state how we act in an
entrepreneurial, responsible and sustainable way;
how we behave to our customers, suppliers and the
general public as well as how we work together within
the company.
Our core values:
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Mutual added value
Strength through cooperation
Passion for peak performance
Personal Integrity
Responsibility to Our Communities
More about the BorgWarner values and beliefs can be found in the Internet at:
www.borgwarner.com/en/company/vision
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Customer Segments
BERU Systems supplies automobile manufacturers
and dealers/aftermarket.
In the original equipment sector, the direct business
with automobile manufacturers, BERU Systems
delivers to almost all automobile and engine manufacturers around the globe. Our customer base
includes companies such as BMW, Mercedes-Benz,
Isuzu, Renault and Volkswagen.
Through our exclusive partner Federal Mogul we
guarantee high product quality to the retail trade under
the BERU premium brand.
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History
1912
Julius Behr und Albert Ruprecht establish the spark-plug factory
1929
Development and production of the first glow plugs for starting cold Diesel engines; further development of the products in the areas of ignition technology and Diesel cold-start technology
1975
BERU’s first rapid glow plug shortens the preheating time to 20 seconds
1978
BERU registers the first dual-coil glow plug for a patent, the preheating time is only
5–7 seconds
1986
1989
Start of internationalization:
A production plant is opened in Tralee, Ireland, followed by many more international and national production and sales facilities
1992
Market launch of the slim 5 millimeter glow plug for Diesel engines with direct fuel injection
Development and production of ignition coils at the headquarters in Ludwigsburg, Germany
1997 Initial public offering: from family firm to stock corporation
2000
BERU Electronics GmbH is founded in
Bretten for the development and production of electronic components and control units.
Joint venture BERU-Eichenauer is
established to develop and manufacture PTC auxiliary heating systems.
2001 Product innovation: market launch of the first electronically controlled Diesel
instant-start system (ISS)
2005
US automotive supplier BorgWarner becomes BERU’s majority shareholder
2007
Official inauguration of the extended research and development center (RDC) in Ludwigsburg: BERU delivers the first intelligent Pressure Sensor Glow Plug (PSG)
2008
Market launch of the new Ultra X Titan spark plug
2009
Strategic partnership established with BorgWarner: After a successful squeeze-
out, BERU belongs fully to the American automotive supplier.
BERU is converted into a limited liability company (GmbH) and has traded under the name »BorgWarner BERU Systems GmbH«
since December 2009.
BorgWarner BERU Systems presented the new high-frequency ignition system, new high-temperature sensor HTS for original equipment manufacturers and high-voltage PTC auxiliary heaters for electrical and hybrid vehicles
2010
BERU Systems finalized the complete takeover of the BERU Eichenauer joint venture project.
At the new BorgWarner (Thailand) Ltd plant in Thailand, BorgWarner BERU Systems manufactures ISS glow plugs for automotive manufacturers in Asia. BERU Systems is developing new high performance ceramic registers with electronic control system for high voltage PTC auxiliary heaters.
2011
BERU Systems presents new generation of intelligent, compact Plug-Top ignition coils
2012 The brand BERU celebrates its 100th
anniversary.
A fully automated production line for pressure sensor glow plugs (PSG) starts up at
Ludwigsburg.
2013
New sites open at Ningbo in China and
Ramos in Mexico.
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America
Europe
Asia
BorgWarner Inc.
BorgWarner Powertrain Technical Center
3800 Automation Ave
Suite 100
Auburn Hills, MI 48326-1782, USA
Phone +1 248 754 0112
Fax +1 248 754 9572
E-mail ocarter@borgwarner.com
BorgWarner BERU Systems GmbH
Mörikestraße 155
71636 Ludwigsburg, Germany
Telefon +49 7141 132-0
Fax +49 7141 132-350
E-mail info@beru.com
Technology Center/Manufacturing Facility
No. 188, Jingu Zhong Rd. (West)
315104 Yinzhou District, Ningbo, China
Phone +86 574 8820 9088
Fax +86 574 8810 1145
BorgWarner Turbo Systems Ramos Arizpe
Blvd. Kappa #1125
Parque Industrial Santa Maria
25903 Ramos Arizpe, Coahuila, Mexico
Phone +52 844 866 0200
Fax +52 844 866 0245
BorgWarner BERU Systems GmbH
Werk Muggendorf
Am Bahnhof 3
91346 Wiesenttal, Germany
Phone +49 9196 100
Fax +49 9196 596
BorgWarner BERU Systems GmbH
(Development)
Gewerbestraße 40
75015 Bretten, Germany
Phone +49 7252 970-0
Fax +49 7252 970-350
BorgWarner BERU Systems
Ireland Ltd.
Monavalley Industrial Estate
Tralee, County Kerry, Ireland
Phone +353 66 7125111
Fax +353 66 7125883
E-mail pcampion@borgwarner.com
BorgWarner Emissions Systems
Unipessoal Lda.
Zona Industrial de Gandra, Lote 5
4930-310 Valenca, Portugal
Phone +351 251 000 100
Fax +351 251 000 150
BorgWarner BERU Systems &
Emissions Systems
248-69, Samchong-Ri, Judok-Eup
Chungju-City
Chungchongbuk-Do 380-882, South Korea
BorgWarner (Thailand) Ltd.
700/153 Moo 1,
AMATA Nakorn Indutrial
T. Bankao, A. Panthong
20160 Chonburi, Thailand
Phone +6638 210196-20
E-mail csavanachai@borgwarner.com
Beru Diesel Start Systems Pvt. Ltd.*
Navlakh Umbre, Tal. Maval,
Plot No. A-13/2, Opp. General Motors,
Talegaon MIDC
Poona 410507, India
Phone +91 2114 306789/799
Fax +91 2114 306779
E-mail info@beruindia.com
BorgWarner Emissions Systems
Sumitomo Fudousan,
Shin-Yokohama Bldg 10F
222-0033, Nabari City
Kanagawa prefecture, Japan
Printed in Germany | 1.09.13 | Order Number 5000 001 030
* Joint Venture
borgwarner.com
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