Suzuki DT8 (86-87) - Browns Point Marine Service, LLC
Transcription
Suzuki DT8 (86-87) - Browns Point Marine Service, LLC
DT 8 (1986-1987) Part name with a dot (.) i n front a s shown i n t h e description column indicates the component o f t h e assembly also available individually. When it becomes necessary t o replace p a r t s on SUZUKI OUTWARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guar2antees quality and performance. T h i s parts catalogue covers t h e list o f a l l service p a r t s f o r SUZUKX DT8 V G N H INSTRlfr.TITJNSFOR QUOTING THE CATALOGUE __ 4. MODIFICATION NOTICE A p a r t s b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n p a r t s occur. including interchangeable modifications between new p a r t s and old ones. . 5. NoTE 5-1. There are some d i f f e r e n t p a r t s from those o f production models amng spare p a r t s f o r t h e adrnifiistrative teasons and comon use of them with other models. 5-2. I n respect o f rubber hoses and vinyl tubes, please be 5-3. Note t h a t t h e drawings on t h e i l l u s t r a t i o n page a r e f o r ready reference of spare p a r t s number, not t o be used a s an assembly manual. When assembling, use "SUZUKZ SERVICE MANUAL". 1. DIt.lI"SONs Dhensfbns of t h e p a r t s i n t h i s catalogue a r e indicated i n u n i t millimeters. 2. ABBREVIATIONS nbbreviations used i n t h i s catalogue are a s foLloUs: AR : A s requited Nr : Number of t e e t h ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over size F.No. : Frame number STD : Standard d : Diameter of material T : Thickness ID : Inside diameter us 2 Under size OD : Outside diameter w : Width L : Length 5,L,UL,U : Transom type LH : Left hand side RH : Right hand side -123456 : Up t o F.NO.0801-123456 123456- : From F.Na. -IS456 12 Y 34 x 5.6 - . - - * - - - F i g u r e s i n t h e description c o l m show t h e dimensions of parts. sure t o use them by cutting o f f according t o t h e length mentioced on p a r t s catalogue o r what is actually.required on t h e vehicle. 6. ENGINE NUMBER DTB VG : 0801-63*029-637270 DT8 VH 0801-7372718. : Color No, : : ow : : 01Y : Color description 'Arctic S i l v e r Francois White-2 1 IT ID 00 T(or W,L) -1- DT8 VH E3 - 2 - A1 1 FIG.l FIG.1 ( 5 2) CYLINXR Q'TY :REF.NO. PART NO. 1 2 3 4 5 6 7 -, 8 9 10 11 12 13 14 15 16 17-1 17-2 18 19 h DT8 VH E3 DT8 VH E3 Revised Sept. 1986 . I REMARKS DESCRIPTION 09482-00259 SPNW P U G (BP6HS) 11110-98100-02n CYLINDER !iEAD 1ll41-98101 GASKET 01107-08352 BOLT 08323-21082 Unx WnSHER 08322-21082 WASC(ER lU01-98192-02M CYLINDER I CRANKCASE E S Y 03107-06502 .BOLT 2 701107-06302 .BOLT 1 01107-06752 .BOLT 4 01107-06602 .BOLT 3 01107-06552 .BOLT 5 01107-06652 .BOLT 6 04221-09109 .PIN .LOW WASHER 08321-21062 l4Ul-98100 GASKET 14131-98100 PLATE 14131-98101 PLATE 14141-98100-02M CCMR. exhaust 01l.07-06752 BOLT (6x75) 2 1 1 8 8 8 L 1 . 4 1 1 1 1 2 9 2 1 1 1 1 model VG model W 82 L FIG. 1 FJG.1 ( B- 3) CYLINDER P*TY REF.NO. PAF.T NO. 20 DESCRIPTION REMARKS 0.107-06252 BOLT 21 08322-21062 WASHER 7 22-1 22-2 33C83-98101-02M STAY. high t e n s i o n cord 1 model VG 338bJ-98102-02M STAY. high tension cord 1 1 4 1 1 1 1 model VH 23 11411-98500 HOUSING. upper o i l 24 02122-06162 SCREW 25 09283-20006 O I L SEAL 26 31413-98500 GASKET 7 seal 27 39151-98101-02t-i RETAIMR, stator 28 09119-06007 29 19172-98102 BALL, p i v o t STOPPER 30-1 09320-05010 CUSHION 30-2 09543-05329 WSHIDN 1 1 31 32-1 32-2 33 0916045028 WASHER 2 02112-05122 SCREW 2 09136-05042 SCREW 2 model model model model model 11400-98872 GASKET SET 1 OPT 1 VG VH VG VG VH . 1 DT8 VH DT8 VH E3 Revised Sept. 1986 u B3 FIG.2 FIG.2 - 14 Q'TY -@g& REF.NO. 1-1 PART NO. 7 8 9 10 11 -~ 12 11 6- 14 13 14 15 16 17 18 19 20 2l c 14 . bT8 W OT8 VH E3 . I DESCRIPTION 12110-96102 PISTON (STO) l2llO-96102-025 PISTON (0S:O.25) 12110-96102-050 PISTON (0S:O.M) 12140-99603 RING SET (STO) 12140-28630-025 RING SET ( 0 S : O . S ) 12140-28630-050 RING SET (05:0.50) 12151-25000 PIN 09382-12001 CIRCLIP 09263-12020 BEARING 12200-98102 cRAN(sHAFl ASSY 12161-96000 .ROO, connecting 09263-17010 .BEARING 122U-96001 .PIN 12221-98102 .CXAMSHAFl, upper 12231-98101 .WHEEL. upper crankshaft 12232-98100 .WHEEL, lower crankshaft 12210-98101 . ~ S f f l f T ,lower 09262-20062 .BEARING 09289-22004 .OIL SEAL, middle crankshaft 09283-20035 OIL SEAL, lower crankshaft 09283-10003 OIL SEAL, driveshaft upper 11431-98501 HOUSING 11433-98500 GASKET 09100-06122 BOLT 0916246006 LOCK WASHER 1-2 1-3 2-1 2-2 2-3 3 4 5 6 10 @ ( 5 4) CRANC5HAFf 0 REMARKS 2 2 2 2 2 2 2 4 2 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 2 OPT OPT OPT OPT - F16.3 FIG.3 ( B- 5 ) REE!l VALVE P'TY REF.NO. PART NO. 1 2 08316-16062 01421-06162 NUT STUD BOLT 3 4 5 13125-98100 01107-06302 01107-06352 BOLT BOLT 6 7 08322-22062 DUO-98100 Dlll-98101-02M 02112-06162 08321-21062 08322-21062 l3121-08100 13150-98101 13152-98100 13153-98100 02112-03088 D8321-2L032 l3122-98101 8 9 10 ll l2 Y 14 1 DESCRIPTION l5 16 17 18 19 20 21 22 02112-06352 08322-21062 U812-98100 U811-98100 GASKET, carburetor WASHER NET, inlet case CASE. inlet SCREW. valve seat LOCK WASHER W M GASKET, inlet VALVE ASSY, reed .STOPPER. reed valve .VALVE, reed .SCREW .LMx MASHER GAY(ET, valve seat SCREW WASHER COVER, silencer CASE, sllencer REMARKS 2 2 1 5 1 6 1 1 1 1 1 1 1 2 2 4 4 1 2 2 1 1 I OT8 VH E3 DT8 VH E3 85 FIG.4 FIG.4 ( 5 6) CARBURETOR Q'TY REENO. 5 ? 1-1 1-2 4 1 2 3 4 5 6 7 8 9 10 51 12-1 12-2 13-1 33-2 l3-3 13-4 14 8 15 PART NO. DESCRIPTION REYARKS U200-98111 13200-98104 U267-98100 i3268-36UO 09492-50008 09493-24007 l3269-98100 cm8lRETOR ASSY (S) 13250-98110 .FLOAT 13254-98100 U251-98100 13343-98100 U6U-98100 09491-95007 09491-20010 09491-85006 09491-90004 09491-97002 09491-21012 13631-93500 09305-04005 .PIN, f l o a t .GASKET. f l o a t chamber -OR ASSY (L) .SCREW. t h r o t t l e stop SPRING .PILOT JET (50) J E T . air .SCREW. p i l o t air .GAy(ET .BOLT .JET, main (95) ( 5 ) .JET. main (100) (L) JET, main (85) JET, main (90) X T , main (97.5) JET. main (105.5) KNOB, starter BUSHING, starter knob 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 OPT OPT OPT OPT -9 10 &,I @ . I I DTB W E3 . I 86 6 FIG.5 FIG.5 Q'TY REENO. 1 3 7 i .~ . . ( 8- 7) TtROTllE CMROL . P A R T NO. 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION 67465-95200 CWNCTOR 083S-11052 HII LXM CLIP 19171-98101 09385-05004 09160-05010 09306-05002 19111-98105 19181-98120 6322~93200 am-93200 19llO-98100 WWER BuY(1Nc LIM LEVER BUSHING PIN LEVER. throttle shaft REMARKS 1 1 1 3 3 2 1 1 1 1 1 11 I I ~9 .-... . DT8 L'H ES DTB VH E3 .. . .. . .,.- 87 FIG.6 F1G.6 FUEL pulp ~ Q'TY REENO. PlRT NO. 1 15100-98100 2 15170-98100 3 15251-98101 09503-05137 fi 5 6 7 8 9 10 LL 12 l3 14 DT8 DT8 VH E3 ( 5 8) w E3 DESCRIPTION REflARKS W ASSY. fuel .DIAPHRAQ( SET 1 1 .SCREW 4 HOSE. f u e l (pm-carburetor) HOSE. f u e l (connector-filter) 1 L:270 1 1 1 1 1 L:X 09343-05l37 03343-05137 HDSE, f u e l ( f i l t e r - p w ) 15410-98500 FILTER, f u e l 65720-98520 08310-22102 PLUG, f u e l connector w 08321-11102 oo1o1-09402 u ) ( x WnyeR 1 CUP 6 l53ll-98100 HOSE, vacum L 09400-l3302 01517-06202 C 2 W BOLT L:195 2 B8 FIG.7 FIG7 Q'M A' REENO. PART NO. 1 2-1 u 09202-06008 PIN 14 %l32-98501 09308-06063 09162426006 09160-obo01( D85314UO9 56~0-98520 09282-10009 09263-35019 17461-985ll 174419852l 09lZS-05067 09161-05010 17400-98550 GnsKET STUD BOLT 5 6 7 8 9 10 11 2- Q 2 4 l5 17 16 16 9 15 17 18 2s 19 20 21 22-1 22-2 23 24 25 ,: . - I BUSHING OIL SEAL STUD BOLT LOCX WASHER NUT CASE, water pump KEY IWEW. PLP;IE GnsKET LMX UrwlER WT CIRCUP HOUSING, drive shaft .OIL SEAL .BEARING GUIDE, water tube ( 5 ) GUIDE, water tube (L) SCREW WASHER WATER FlW REPAIR KIT REMARKS 1 1 1 1 1 6 4 6 Y 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 OPT --- DT8 VH €3 DT8 VH E3 GROEEIET TUBE, water ( 5 ) TUBE. water (L) 12 3 6 /- DESCRIPTION 17563-98500 17561-98510 17561-98520 17415-98501 09289-10002 0?108-060i5 09162-06006 09160-06004 17411-98505 09620-03002 17661-98501 17671-98503 17472-98503 2-2 . 2 ( 5 9) WATER PUIP 1 B9 FIG. 8 fIG.8 ( C- 2) STARTER Q’TY REF.NO. PART NO. 1 2 3 4 5 a 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1- 2l 22 23 18100-98114 18U-98100 18344-98100 18142-98300 18253-98300 18255-98303 18272-98100 18261-98100 18291-98102 18283-98101 18284-98101 18280-98102 38335-98100 18332-98100 18200-98100 18210-93001 01517-06162 09160-05010 O142.l.-06122 08316-26062 18630-98101 18642-98100 18650-98100 DESCRIPTION STARTER ASSY. recoil .REEL .PIN .SPRING, r e c o i l .BUSHING .CIRcLIP SPRING. friction .PINION .HOLDER. cable SPACER S P R I N G , return STOPPER .WASHER .BOLT .GRIP, starter .GRIP BOLT WASHER STUD BOLT NUT I CABLE ASSY, inter lock H O U X R . cable ARM, inter lock REMARKS 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 F1 3d4 2 4@ a DT8 W E3 DT8 VH E3 I c2 -- FIG. 9 FIG.9 C C- 3) CLUTCH LEVER Q'TY REF.NO. \ PART NO. 1 .\ 2 3 4 G 5 6 7 8 f- 9 10-1 10-2 11 12-1 12-2 12 l3 I 76 + 14 15 16 17 18 I '? t 19 2o 2l 22 17 23 24 5 25 26 I DY8 D78 VH E3 VH E3 I ' I 21110-98101-02M 09260-10005 09640-07021 22521-99001 21210-98502 09280-09003 09162-08003 09140-08016 09204-01001 23111-98510 25111-98520 09305-06008 25111-98llO 25111-98120 09l26-06014 23311-99001 25321-99001 0916046035 09204-01001 25222-93000 252l1-98501 09280-06004 09280-16005 082lZ-06201 08310-11067 25311-93100 03l39-06035 09168-06002 DESCRIPTION REMARKS LEVER. clutch BALL SPRING GREASE NIPPLE, clutch SHAFT, clutch lever 0 RING LOW WASHER NUT 1 1 1 1 1 2 1 1 COTTER P I N , clutch rod 2 ROD, clutch ( 5 ) 1 1 1 1 1 1 1 1 ROD. d u t c h (L) BUSHING ROD. shifting (S) ROD, s h i f t i n g (L) BOLT CONNECTOR, clutch rod 1 CONNECTOR. clutch rod 2 WASHER, shifting rod COTTER PIH. shifting rod BOOT, s h i f t i n g rod GUIDE 0 RING 0 RING WASMR Mu7 CAM. s h i f t i n g SCREW GASKET 1 1 1 1 1 1 1 1 1 1 1 FIG.10 ( C- 4) 0 - FIG. 10 P'TY REF-NO. 1 PART NO. - REMARKS 32101-98150 STATOR ASSY 2 32140-98120 .COIL. ignition 3 4 02112-05257 .SCREW 2 08321-21057 32150-98110 .u#x WASHER .SEW 4 6 7 OWZ-I)4108 08321-2lO47 .SCREW .LOW. WA!3ER 2 2 8 32120-98120 02112-05308 .COIL. Lighting (32V,BOW) 1 9 .SCREW 2 10 32lO2-98130 FLYWHEEL 1 u. 08310-22322 NUT LOW. MASHER WASHER 1 1 1 1 2 5 10 DESCRIPTION 12 08321-31322 l3 08322-11122 14 15 08341-31039 02122-05122 KEY SCREW 3 1 1 15 L @ . DT8 VH E3 ' DT8 VH E3 c4 ~- ’ FIG-11 ( C- 5) ELECTRICAL FlC.11 P’TY IREENO. PART NO. 1 2 3 33541-93310 33542-98000 37800-98550 37801-98300 09404-06201 32900-98llO 09ll146030 09180-06079 09404-06(112 0110746208 33510-95510 36895-94400 37820-98102 4 5 6 7 8 9 10 ll 12 13 I& 15 16 17 37?5G-?a501 02112-04162 08321-21042 36632-95501 DESCRIPTION SEAL. spark plug SEAL. high tension cord SWITCH, engine stop LEAD. stop stdtch C W CDI W I T C IGNITION COIL BOLT SPACER c w BOLT CAP. spark plug LEAD. engine ground SWITCH A S Y , emergency emergem; SCREW REMARKS 2 2 1 1 1 1 1 1 1 1 2 LDa< WASHER 1 1 1 2 2 C 1 W . .r .. DT8 VH E3 c5 ~ ~~~ FIG.l2 ( C- 6 ) CLAW ERAWET FIG. 1 2 P'TY REF.NO. PART NO. DESCRIPTION ' 1-1 41111-98522-Om M E T , clamp STBO L 1-2 2 3 41111-98530-02M 41121-98514-02M 09100-10190 09160-10082 09159-10050 41221-93001 09205-03032 09300-12009 09200-12003 413ll-98101 09125-06053 41W-98100 41213-98503 09205-05014 41212-99000-om 41810-98500 BRACKET. clamp STBO BRACKET, clamp PORT 1 1 BOLT (lOxl45) i WASHER KNOB, tllt stopper 1 1 1 PIN . l 1; 5 6 7 8 9 10 11 12 u 14 15 NUT model VG.41111-98530-024 W/41810-98500 model VH BUSHING PIN PIATE 1 1 SCREW 4 PLATE SCREW PIN 2 2 2 2 1 HAMKE _---ZIT SET. ---.--, 16 REMARKS anode model M I DT8 VH DT8 VH W . E3 C6 F1G.U C C- 7) SWIVEL FIG. 13 Q'TY REF-NO. PART NO. DESCRIPTION 43211-98lM-OZM 6RACKET. swivel 43410-98500 ADJUSTER. steering 1 2 3 4 5-2 43712-98503 U T E 43723-98500 PIECE 43713-98103 BUSHING 225ll-99001 c;REAsE NIPPLE 0911)[3-06l23 BOLT 09162-06001 LOW MASHER 09160-06015 WASH3 09460-09012 SPRING 09ll9-06060 BOLT 43121-9810242M COVER, swivel bracket BUSHING 4372l-98504 09200-08045 PIN 09204-01001 COTTUZ PIN 45222-98501. SPRING 45411-98501-02M BIl)(x, t h r u s t 45211-98503 SPRING 09l39-05031 SCREW 09300-OW05 BUSHING 45110-98502 LEVER, rack 45700-98503 SIIAUOW ORIM m y 45723-98502 .How 0944346038 SPRING 45112-98511 .WAFT, rack 45211-98100 SPRING, thrust block 45231-98311 .m, release lock 454ll-98100 .BLOCK, thrust 45710-98501 .ARM, shallow drive 093oS-1Mll BUSH 45231-98502 ARM. lever rack 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2l 22 23 24 25 26 27 28 29 30 31 REMARKS 1 1 1 4 1 4 4 4 4 1 1 1 1 1 2 1 1 1 3 2 1 1 1 1 1 1 1 1 1 OPT OPT OPT OPT OPT OPT OPT OPT 2 1 I DT8 M . DT8 VH E3 - u c7 FIG. 14 Q'TY REENO. PART NO. 1-1 DESCRIPTION REMARKS 52llO-98515-02M HOUSING, drive shaft (5) 1 -636762 *52110-98516-02M W/52117-94400 1-2 3-3 52ll0-98516-02t4 HOUSING, drive shaft (5) 52110-98526-02M HOUSING, drive shaft (L) 1 1 636763-636774 *52110-98527-02M W/52117-94400 l4 Yr-' ' 2 1-4 52110-98527-02M HOUSING. drive shaft 2 09205-10003 I. 52113-98500 GASKET 1 09108-08147 STUD BOLT 2 5 6 09206-11006 09162-08007 SPACER 2 6 7 !mm-o9016 w?IT 2 8 09100-08232 09160-08025 BOLT WASHER 4 4 LOCK WASHER 10 52115-98501-02M CO'JER, clutch adjusting hole 11 52316-98500 GASKET 1 1 12 13 09108-05011 09165-05001 STUD BOLT 2 NUT 2 14 52317-94400 TUBE. water fnsp 1 I I DT8 W E3 I 1 1 3 I DT8 VG E3 (L) lever 4 9 1 .PIN. clutch 636775- FIG.35 ( 0- 3) GEAR CASE FIG. I5 Q'TY REEND. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. REMARKS DESCRIPTION 55110-98510-02M CASE, gear 09263-14010 .BEARING .BEARING 08113-60040 55112-98501-ON COVER . 55114-98502 COYER 09152-04022 SCREW 53320-93142 ZINC. protection 09100-08232 BOLT LOCK WASHER 09162-08007 09218-10005 PLUG, drain 09168-10022 GASKET 09100-06103 BOLT 0916246001 LOCK WASHER 09280-48003 0 RING ~%110-98520-02M HOUSIt4G. prop shaft ERG 09282-14002 .OIL SEAL 0811360040 .BEARING 09262-14001 .BEARING 56122-98500 PROTECTOR, prop shaft housing 55300-95500 ZINC ASSY 1 1 1 1 L 4 1 4 I 3 3 2 2 1 1 2 L 1 1 1 ow . DT8 VH €3 ma VH ~3 03 FIG. 16 RELNO. PART NO. 1-1 1-2 1-3 DT8 VH E3 REMARKS 58111-96002-01Y PROPELLER (3X215x180) 1 581ll-98101-01T PROPELLER (3X200X190) 1 1 1 1 58L11-98502-0LT PROPELLER (3x200~170) 581Y.L-98722-011 PROPELLER (3X20OXUO) 1-4 1-5 SBlll-99722-01T PROPELLER (3~200~150) 2 58120-98511 SJSH 3 4 5 09209-05020 SHEAR PIN 56UO-98101 09204-03001 NUT COTTER P I N DTB VH E3 * DESCRIPTION n00 R10,STO F610 FSOO F600 1 1 1 1 1 D4 _-- ~~ ~ _ _ _ _ _ FIG.17 ( D- 5 ) TRANSMISSION P'TY ,REF.NO. 1-1 1-2 2 3 4 5 6-1 6-2 6-3 a 8 1 6-4 6-5 6-6 6-7 7 8 9-1 9-2 10-1 10-2 10 I c 10-3 10-4 10-5 10-6 ll-1 ii-2 11-3 12 13 14 15 16 17 __ PART NO. 57llC-98550 57110-98560 57117-98501 09160-16023 09265-UOO3 57321-98510 09181-10005 99181-10004 09181-10005 09181-10006 09181-10007 08211-10141 08221-10146 57510-98502 5752-98520 09160-32041 09181-12007 09181-20008 09181-20010 09181-20012 09181-20026 09181-20027 08221-20305 08251-14181 iMZli-14182 08211-14183 57600-98510 57621-98502 09209-04017 09140-05019 57631-985OG 57632-98500 L 1 70 'DT8 VH E3 1 DI8 W E3 7 P DESCRIPTIOY SHAFT, drive (S) SHAFT. drive (L) .INNER RncE THUIST WASHER BEARING PINION SHIM (0.7) SHIM (0.9) SHIN (1.1) SHIM (1.2) SHIM (1.3) SHIM (1.0) SHIM (0.6) GEAR, forward GEAR. reverse W3 WASHER FW (1.0) SHIM FWD (0.5) SHIM (0.6) SHIM (0.7) SHIW (0.8) SHIM (0.3) SHIM (0.4) SHIM (0.5) TCR WASHERREV (1.0) (1.5) WASHER REV (2.0) na WASHER REV S W, propeller -SHIFTER, Clutch dog .PIN SPRING ROD. push PIN, push REMARKS 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 ~ FIG.18 ( D- 6) LoclER COVER FIG. 18 P"TY REF.ND. PART 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NO. DESCRIPTION 62111-98104-OZM 61112-98103 61113-98500 09103-06093 lower RUBBER. engine lower COVER, engine SEAL BOLT wzso-imoa PLUG 092%-10001 PLUG 01107-06102 BOLT 08322-21062 WASHER 61631-98101 HOM 09164-13005 WASHR. wave 09306-13002 BUSHING. hook lever bL633-96&2-02!4 E V E R , b a s 6152-96000 '"HOUKR, shear pin 37824-98100 GRPEfT 37824-93900 GlUibWT 09800-81800 TOOL SET REMARKS 1 1 1 6 1 1 1 1 1 1 1 > 1 1 1 1 model VG model VH I 3 1 16 DT8 VH E3 DDT8 VH E3 8 D6 ~ FIG.19 ( D- 7) ENGIFL COW? Q'TY FIG. 19 - REF.NO. 1 2 3 4 5 6 7 1 I @ . 8 . DT8 VH E5 DT8 VH E3 I PART NO. DESCRIPTION 161402-9B880-024 COVER SET, engine 61422-93930-706 .Eb6LEM. front 61441-98600-019 .EPSLEM. SUzu<I Ul31-96003 .W. clutch shift 6143598240-706 .EbBLEM, tern 61443-98140-266 -0ECAL. STW 61453-98140-266 .DECAL. PORT 68110-96U.O COVER, weather REMARKS 1 1 2 1 1 1 1 L OPT FIG.20 C D- 8) HRNDLE FIG.20 P'TY RERNO. PART 4 5 6 7 8 9 10 11 12 Zl3 14 15 16 17 18 19 20 2l 22 23 24 I DT8 VH ~. - DESCRIPTION 63~-98100-02HCOVER. taler handle 01421-08502 STUD BOLT 014Zl-08602 STUD BOLT 08322-UO82 WASHER 08310-12082 NUT 63U-98100 BUSHING 09160-13008 WASHER (l3.5X31.5XO.5) 09160-32004 WASHR (32.5X42X0.5) 63116-98100 BUWING, t f f l e r handle 63610-98101 CABLE, throttle 635?0-9813!. C ! X l E . t.%ttle 632l.S-93400 W, handle grip 63l.ll-93UO-OZM HnrJolE. t i l l e r 63225-93200 BUSHING 09440-12027 SPRING 63227-93200 PIN 63223-93201 STOPPER 0922646006 SWEW 63UO-93901 WIP 63117-96300 COVER, stop switch 09163-06001 LDCX WASHER 63220-98501 ROO, handle 63280-95300 i%XL!TER SZT, h d L pg :; 63300-93900 BAR ASSY, extension 1 2 3 DT8 VH E3 NO. U REMARKS 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 L:240 t:aa 1 1 1 1 1 1 1 . I . 1 OPT FXG-Zl C 0- 9) FUEL TAN< P'TY FIG. 2 1 REENO. Q PART NO. 1 2 3 4 20 22 15 24 DESCRIPTION 65000-98500 65510-98507 65561-98502 65871-93010 02ll2-06162 TAN( SET, fuel, 15L 1 .CAP 1 .WET 1 1 SCREW 3 02122-06402 .SCREW 1 09168-06002 .WASK! .GAUGE ASSY. f u e l 4 .cW(ET SCREW 09268-06002 WASCIER 65880-98500 65830-93301 02112-05082 08521-21052 08322-23052 65700-98506 WTLn RSSY .FILTER '.CONNECTOR. male fuel ..FILTER ..STRAINER ..GASKET, strainer ..FLOAT ..SCREW . .swEw WASMR .Lea( .WASHER HOSE, tank I connector 65750-98505 6577049702 65781-98500 .CONNECTOR, female fuel J", 09401-1i402 CLXP 65720-98520 08320-22108 08321-22108 1 1 1 4 U.S.GAL.f3.3 See Note 1 0D:u 1 1 3 2 1 4 4 1 See Note 2 1 l 1 1 1 1 1 3 1 ID:11 CONNECTOR, male fuel L 0D:lL NUT 1 1 1 1 3 .CLIP LOCK WASHER CONNECTOR, male fuel W E . f u e l joint SOCKET, fuel hose IW.G!L. oPT,oo:l1 OPT,OD:ll/ID:13 0D:u Note 1 : Replacement f u e l tanks only available with this gauge. Note 2 : Motor only available w i t h this outlet on std fuel tank. DTB VH E3 DT8 VH E3 ..Gw(ET 65850-98105 65740-95500 65830-95500 65853-93001 65854-95002 65864-95200 02112-04102 09368-lZO01 02112-06102 65720-96590 65700-95271 65750-93000 I REMARKS 7/86 D9 -_ FIG. 22 FIG.22 ( E- 2 ) OPTIONAL : ELECTRICAL REF.NO. PART NO. SWITCH SET, emergency .SWITCH ASSY. eme:gency 3 4 C 08325-2XG2 .LCM In- 37824-93900 37824-98100 32801-98100 37132-93700 36898-93300 36740-95252 09481-20001 36791-95200 32800-95720 02112-05252 OB32l-UO52 08310-11052 32890-98100 39600-93900 39601-93902 39602-93908 39603-93900 36632-95501 .GfiWT CROmET 2 4 6 7 8 9 10 Ll 12 13 14 15 16 17 18 19 20 zi 1 REMARKS 37802-98100 37820-98310 37950-98501 02132-04162 1 22 23 Q'TY DESCRIPTION .BRnCKET. emergency .SCREW w n s m RECTIFIER SET .CONNECTOR, lead wlre .LEAD WIRE, consent earth .CASE m y , fuse ..FUSE (20A) .HOLDER, fuse case .RECTIFIER ASSY .SCREW .LOCK WASHER .NUT STAY, rectifier CONSENT SET .CONSENT ASSY, lamp 1 1 1 2 * 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 .FWG A W Y , lighting 1 .GRoM4T .L .CLAW 1 '9 1 I DT8 VH E3 DT8 VH E3 I I E2 FIG.23 ( FIG. 23 E- 3) OPTIONAL : REMOTE CONTROL BOX Q'TY 10 REF.NO. 1 2 3 4 5 6 7 8 9 10 11 12 23 14 15 16 17 18 19 20 21. 22 23 24 25 26 27 28 29 30 31 32 PART NO. 67200-95203 67200-95213 67300-95810 DESCRIPTION EMOTE CONTROL BOX ASSY STBD REMOTE CONTROL BOX ASSY PORT .HOLOER SET 67214-95200 .KNOB 67200-95871 REMOTECONTROL BOX ASSY. twin 67300-95810 .HOUYR SET, cable 37721-95500 SWITCH ASSY. neutral 02112-03128 .SCREW 67214-95200 .KNOB 67130-98102-02M REMOTE CONTROL PARTS ASSY 67340-98100 .HOLD3 67140-93701 .WIDE G2.(;:-93400 .HOiDER 09100-06115 .BOLT 09162-06001 .LOW. WASHER 67466-95200 .CONNECTOR 09ll9-06047 .&ILL. p i v o t 67410-98100-OW SHAFT 6'X25-93200 .BUSHING 67437-98100 .ARM 09159-08026 .NUT 09140-06004 .NUT 67463-95200 .CONNECTOR 09140-05001 .NUT 67413-98100 .ROD 37800-93710 SWITCH ASSY. engine stop i 09140-14014 .NUT 09404-06203 .CLAMP 19190-98110 .AW SET 63227-93200 .PIN 09100-06089 .BOLT 09140-06004 .NUT . . I REMARKS 1 1 1 1 1 1 2 4 2 1 1 1 1 3 3 1 3 1 2 1 1 1 . 2 1 1 1 1 1 1 1 1 1 . DT8 VH €3 I I E3 FIG.24 ( E- 4) OPTIONAL : REMOTE CONTROL FIG. 24 Q'TY REF.NO. 1 PART NO. 1 2 3 . h 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2l 22 23 24 67200-93960 67232-95600 67232-95620 67Zs6-9XGZ 67294-95600 67288-94330 09140-06004 67252-95610 67255-95600 67252-95600 09100-08232 67296-94300 67241-95650 09326-05003 67245-95600 67220-956013 67275-95600 67223-95600 67292-94300 67267-95610 67296-95610 67257-95610 67256-95600 67253-95650 DESCRIPTION REnOTE CONTROL BOX A S Y .BUSH .BUSH REMARKS ' 1 1 1 3 3 3 .S r n # .SPACER .WASHER .NUT 3 2 1 2 .BUSH .WASHER .BUSH .BOLT 1 2 .SCREW .LEVER. free throt 1 SCREW 2 "BUSH .PIATE ASSY .EM), cable .KNOB, brake no3 .E RING .COVER, wire .SCREW .CAP, lever .HOISR, neut lock .LEVER, handle 1 1 2 1 3 1 7 1 1 1 31 * .' OT8 VH E3 DTB M E3 . €4 FIG.24 ( E- 5) OPTIONAL : FEMlTE CONTROL FIG. 24 P'TY REENO. " PART NO. DESCRIPTION REMARKS 25 67297-95600 .WASHER 2 26 27 28 29 67273-95600 37820-94402 37823-9UOO 67255-95600 SPACER 1 30 31 67261-95610 67140-95600 32-1 32-2 67320-95500 67320-95510 CABLE: ASSY, remocon 6F (1.W) 2 CABLE ASSY, remcon 7F (2.M) 2 32-3 67320-95520 CABLE ASSY, remocon 8F ( 2 . N ) 2 67320-95530 CABLE ASSY, r m c o n 9F (2.M) CAE% S S Y , iGTaEJi) 1GF (3.3;;) CABLE ASSY. remocon LIF (3.4M) CnBLE ASSY, r m c o n 12F (3.7M) CABLE A S Y , remocon U F (4.W) CABLE ASSY, remocon 14F (4.34) CABLE A S Y , remcon 15F (4.4) CABLE ASSY. remcon 16F (4.W) CABLE ASSY. remocon 17F (5.214) CABLE ASSY, remocon 18F ( 5 . 3 4 ) GABLE ASSY. remocon 19F (5.8M) CABLE ASSY, remocon M F (6.M) CnBLE ASSY, remcon U F ( 6 . M ) 32-4 '32-5 677323-35543 32-6 67320-95550 32-7 67320-95560 '32-8 67320-95570 32-9 67320-95580 67320-95590 67320-95600 32-10 32-11 . 32-12 32-13 67320-95610 67320-95620 32-14 32-15 67320-95630 67320-95640 32-16 67320-95650 .SWITCH ASSY. emergency ..CAP & ROPE .ARM, neutral lock .c;RIP ATYACMNI, twin remo-con k i t 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 31 DTE VH E3 DTB VH E3 E5 FIG.25 ( E- 6) IFPTIONCU. FIG. 25 Q'TY REEND. PART NO. 1 2 99000-31120 99000-31050 SUZWI SILICONE SEAL GASKET, Liquid 3 4-1 4-2 99C!00-32920 99000-25160 99000-25170 99000-22540 99000-25010 99000-32050 99000-10109-Ol'l 99000-10209-02M T.W.I.9 LW 5UPC-q "13339" 5 6 7 8-L 8-2 I DTE VH E3 DT8 VH E3 DESCRIPTION W E , water resistant GREASE, water resistant GEAR OIL, outboard motor SUZWI SUPER I;REASE A THREAD LOCK " M 2 " PAINT (Francis White No.2) PAINT (Andes Blue Metallic) RE~~ARKS 1 1 1 1 1 1 1 3 1 1 for gear case 5Og for gear case lOOg 59; 2509 509 4oocc 450g.for crank o i l s e a l 509 909 909
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