REPRISE - Porcher

Installation
Instructions
5535.542
5535.541
5535.110
5535.105
REPRISE
TWO-HANDLE BATH & SHOWER SET
with THERMOSTATIC VALVE and
TWO-WAY DIVERTER VALVE
TOH
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Thank you for selecting Porcher Products.
To ensure that your installation proceeds smoothly--please
read these instructions carefully before you begin.
Certified to comply with
ANSI A112.18.1M ASSE 1016
M968226 Rev. 1.1
ROUGHING-IN DIMENSIONS
Recommended Tools
To assure proper positioning in relation to wall, note
roughing-in dimensions.
Phillips Screwdriver
1-3/4" to 2-1/2"
Pipe Wrench
Flat Blade Screwdriver
FINISHED WALL
1/2" NPT
Phillips Screwdriver
Adjustable Wrench
5-1/8" REF.
OPTIONAL TO
FINISHED FLOOR
USUALLY BETWEEN
65'' AND 78''
Plumbers' Putty or Caulking
Channel Locks
FINISHED
WALL
6
8" REF.
74" FOR
HEAD CLEARANCE
VOLUME
CONTROL
8-11/16"
186mm
(7-3/8)
100mm
(3-7/8)
3-1/8
TEMPERATURE
CONTROL
25mm
(1)
18"
OPTIONAL
48mm to 68mm
(2 to 2-5/8)
"SEE ILLUSTRATION"
OF VALVE FOR INLET
AND OUTLET
CONNECTIONS
II
18"
OPTIONAL
3/4" NPT
SHOWER
6-3/4"
II
3-15/16
TOP OF
TUB RIM
BOTTOM OF
TUB
1
1/2" NPT
3-5/8
4"
3/4" NPT
INLET
3/4" NPT
TUB
5-7/8
3/4" NPT
INLET
1
ROUGHING-IN THE VALVE
WARNING
MIXED
DO NOT SOLDER DIRECTLY TO THE VALVE BODY; THIS WILL DAMAGE
THE TEMPERATURE CONTROL ELEMENT AND CHECK STOP VALVES.
Prepare water supplies per ROUGHING-IN DIMENSIONS. Make sure the finished wall is between
the minimum and maximum rough dimension.
COLD
Install VALVE at indicated height and depth. Make sure the "TOP" marking on the PLASTER
GUARD is up. Use BRACES (3) TO SECURE VALVE (1).
TOP
Connect the hot and cold water supplies. Assemble all connecting pipes. Flush lines to
remove any dirt. Connections are 3/4" NPT.
Assemble the connection pipe to one of the MIXED OUTLET of the VALVE.
(Tub port is fitted with a plug at the factory).
HOT
IMPORTANT! INSTALL ANY REQUIRED SHUT OFF OR DIVERTER VALVES
INTO THE PIPING SYSTEM. See Step 2.
If the CHECK STOPS (4, 5) were removed during installation,
ensure the hot and cold CHECK STOPS (4, 5) are not reversed. The
hot CHECK STOP (4) has a red top and the cold CHECK STOP (5)
has a blue top.
CHECK STOPS (4,5) are supplied in the open position.
Closing using 5/32" (4 mm) hex wrench to pressure
test and to check for leaks.
PLUG TUB
PORT
WOOD
BRACE
1
Remove PLASTER GUARD (2) if still installed.
Turn on water supplies and check for leaks
5
To flush lines, remove the CHECK STOPS (4,5)
and run water. If desired, the TEMPERATURE
CONTROL UNIT can be removed. Reinstall CHECK
STOPS (4,5) and CONTROL UNIT (6), if it was
removed.
COLD
Reassemble PLASTER GUARD (2) to valve.
Beware of Freezing. No water should remain
in the MIXING VALVE if freezing is a possibility.
Remove the CHECK STOPS (4,5) to completely
drain the MIXER UNIT (1).
CHECK STOP
(COLD BLUE)
3
6
PLUG
TUB
PORT
TOP
2
HOT
CHECK STOP
(HOT RED)
2
4
ROUGHING-IN THE DIVERTER VALVE
ROUGHING-IN DIMENSIONS
TWO-WAY DIVERTER
Install the DIVERTER (1) as shown in the illustration with inlet on left.
All supply connections are 1/2" NPT.
2-9/16
1
For proper positioning the finished wall must be within side wall of the
PLASTER GUARD (2) (1-5/8" to 2-9/16").
Note; Wall opening should not exceed 2-1/4" dia. or wall escutcheon
may not fully cover opening.
2-3/4
2-1/4
(Dia.
(Dia.
Escutcheon) Wall
Opening)
3-1/8
2
ALL CONNECTIONS 1/2" NPT
FINISHED
WALL
1-5/8
M968226 Rev. 1.1
3
ROUGHING-IN CONCEALED PIPING
Connect water supply from MIXING VALVE (1) to the inlet of DIVERTER (2).
CAUTION: Do not solder near the DIVERTER (2). Damage to the SEAL may
occur. Do not seal any of the DIVERTER (2) outlets. The DIVERTER (2) cannot
be used as a stop valve.
For support use PIPE BRACES (3) secured to wooden braces.
Cap (4) TUB FILLER PIPE (5) and PLUG (6) SHOWER ELBOW (7).
For support, use pipe BRACES (3) secured to wooden braces.
With valve turned off, turn on water supplies. Check for leaks.
Turn VALVE (1) on and check concealed piping for leaks.
7
6
3
CROSS
BRACE
CROSS
BRACE
2
1/2"NPT
OUTLET
MIXED
1/2"NPT MIXED
DIVERTER INLET
1
HOT INLET
3/4" NPT
TOP
DIVERTER
VALVE
1/2"NPT
OUTLET
COLD INLET
3/4" NPT
HOT
3/4" NPT
COLD
3/4" NPT
TUB PORT MUST
BE PLUGGED
TUB PORT MUST
BE PLUGGED
3
CROSS
BRACE
5
4
M968226 Rev. 1.1
1
4
4
INSTALL VALVE TRIM
7
2
Remove PLASTER GUARD (1).
5
Remove HANDLE SCREW and ADAPTER (7) from
rough valve.
Push CAPS (2 & 3) as shown onto CONTROL VALVES (4).
7
Push ESCUTCHEON (5) onto CAPS (2 & 3) and attach
with (60mm) SCREWS (6) to valve.
Push COVER PLATE (7) onto CAPS (2 & 3) and snap
into holes in ESCUTCHEON (5) to secure.
3
TOP
6
1
5
INSTALL HANDLES
1
2
Align CROSS HANDLE (2) and push onto VOLUME CONTROL SPLINE (1).
Install HANDLE SCREW (3) in CROSS HANDLE (2) and tighten with
flat blade screwdriver. Insert index button (4).
3
4
Align the two splines in LEVER HANDLE (5) with the knob mount
arrow (Figure 1) and push LEVER HANDLE (5) onto KNOB MOUNT (6).
Install HANDLE SCREW (7) in LEVER HANDLE (5) and tighten
with phillips screwdriver. Insert index button (8).
OF
F
ON
6
5
5
KNOB
MOUNT
ARROW
6
6
7
8
TWO SPLINES
Figure 1
TRANSPOSED SUPPLY PIPING
OR BACK TO BACK INSTALLATION
Should the hot and cold water supply pipes have been transposed making
adjustment impossible, proceed as follows:
Shut off water supply.
Remove handle and rim. (Reverse steps 1 and 2.
CHECK STOP
(BLUE TO RED)
Remove check stops and re-install them transposed.
Important note: RED CHECK STOP is now on the right of the mixer body and the BLUE
CHECK STOP is now on the left.
Turn the water supply back on and perform the temperature adjustment in step 2.
Assemble HANDLES and TRIM.
CHECK STOP
(RED TO BLUE)
M968226 Rev. 1.1
7
FINISHING TRIM INSTALLATION
6
Place ESCUTCHEON (1) onto HANDLE ASSEMBLY (2).
Thread HANDLE ASSEMBLY (2) with ESCUTCHEON (1)
onto DIVERTER SHANK (3) until tight against the finished
wall.
Remove pipe plug from shower elbow. Slide
SHOWER ESCUTCHEON (4) onto SHOWER
ARM (5). Apply sealing tape to SHOWER ARM (5) and install
into shower elbow. Push SHOWER ESCUTCHEON (4) flush
against wall and tighten SET SCREW (6).
4
5
PIPE PLUG
7
Thread SHOWER HEAD (7) onto SHOWER ARM (5).
3
1
Remove pipe cap from tub filler pipe. Slide SPOUT
ESCUTCHEON (8) onto TUB SPOUT (9). Apply sealing tape
to tub filler pipe and thread TUB SPOUT (9) onto tub filler pipe.
Push SPOUT ESCUTCHEON (8) flush against wall and tighten
SET SCREW (10).
2
CAUTION: Protect finish on SHOWER HEAD
and TUB SPOUT when installing.
TOH
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8
10
9
PIPE CAP
8
CARE INSTRUCTIONS:
To keep your new faucet looking new, please follow
these simple care instructions:
DO:
Simply rinse the faucet clean with clear water.
Dry the faucet with a soft cotton cloth.
DO NOT:
Do not use any abrasive cleaners, cloths, or
paper towels.
Do not use any cleaning agents containing
acids, polish abrasives, or harsh cleaners or
soaps.
Regular and routine cleaning will reduce the need for
heavy cleaning and polishing. If heavy cleaning is
required, the following procedures are recommended:
Remove as much surface dirt and film using clear
water and soft cotton cloth (as described above).
Use any of the following to remove tough surface
film and build-up:
Mild liquid detergents
Clear liquid glass cleaners
Non-acidic, non-abrasive gentle liquid or fully
dissolved powder cleansers mixed according to
manufacturers directions.
Non abrasive liquid polishers
Once clean, rinse faucet again with clear water to
thoroughly remove cleaner or polish and blot dry with
Failure to follow these care instructions may
damage the Faucet's finish.
M968226 Rev. 1.1
9
TEMPERATURE ADJUSTMENT
Pull out INDEX BUTTON (1) and remove LEVER HANDLE SCREW (2). Pull off LEVER HANDLE ASSEMBLY (3).
Check that arrow marking B points to the 3 o'clock position. If not, push the BLACK CLAMP on the SECURING RING to
the right, pull off KNOB MOUNT (4) and reinstall KNOB MOUNT (4) with arrow "B" 3 o'clock position. See Figure 1.
SET HOT LIMIT STOP
The maximum mixed water temperature is set at 109˚F at the factory. This setting can be changed if desired.
Remove the TEMPERATURE LIMIT STOP (H shaped Black Plastic part). Reinstall it at the desired notch as indicated in
the diagram to limit the maximum mixed water temperature to 104˚F or 112˚F.
For 100˚F adjustment, turn the water supply on. Turn KNOB MOUNT (4) until the spout temperature is 100˚F. Check
that arrow "A" on the KNOB MOUNT (4) still points 3 o'clock position after adjusting the thermostat to 100˚F.
If not, pull out the RED LOCKING DEVICE. Remove KNOB MOUNT (4) by pulling it towards you while standing directly in
front of the valve.
Reinstall the KNOB MOUNT (4) with arrow "A" 3 o'clock position.
Reinstall RED LOCKING DEVICE.
See Step 3 for LEVER HANDLE (3) installation.
ARROWS AT 3 O'CLOCK
POSITION
Figure 1
4
KNOB MOUNT
TEMPERATURE
LIMIT STOP
RED LOCKING
DEVICE
112
3
109
4
104
2
1
ARROW
"B"
ARROW
"A"
NO
FF
O
BLACK
CLAMP
M968226 Rev. 1.1
REPRISE
AFTER
Jan. 2008
TWO-HANDLE BATH & SHOWER SET
with THERMOSTATIC VALVE and
TWO-WAY DIVERTER VALVE
MODEL NUMBERS
M962205-YYY0A
SHOWER ARM AND FLANGE KIT
5535.542
5535.541
5535.110
5535.105
M953570-YYY0A
SHOWER HEAD
Replace the "YYY" with
appropriate finish code
CHROME
POL. NICKEL
POL. BRASS
BRUSHED NICKEL
060220-0070A
DIVERTER REPAIR KIT
051310-0070A
SPRING KIT
002
008
099
295
912647-0070A
CAP SEAL
051309-0070A
CAP
M962207-YYY0A
ESCUTCHEON
060219-0070A
STEM KIT
M962206-YYY0A
HANDLE ASSEMBLY
912647-0070A
O-RING
A953971-0070A
CHECK STOP (COLD BLUE)
A994352-0070A
CARTRIDGE
923348-0070A
HANDLE ADAPTER
M962204-0070A
INDEX BUTTON
918428-0070A
CARTRIDGE SCREW
953963-0070A
HANDLE EXTENSION
M962365-YYY0A
ESCUTCHEON
954040-0070A
THERMOSTAT
CARTRIDGE
A953972-0070A
CHECK STOP
(HOT RED)
M961669-0070A
VOLUME HANDLE CAP
918555-0070A
VOLUME HANDLE SCREW
M908578-YYY0A
VOLUME CONTROL
HANDLE
912647-0070A
O-RING
953957-0070A
TEMPERATURE
CALIBRATION UNIT
M962208-YYY0A
SPOUT
ESCUTCHEON
907090-YYY0A
TEMPERATURE CAP
M907093-YYY0A
VOLUME CAP
918434-YYY0A
ESCUTCHEON SCREWS
M909625-YYY0A
FRONT COVER PLATE
O
L
HOT
D
C
TEMP
M962209-YYY0A
SPOUT
M961112-YYY0A
TEMPERATURE
CONTROL HANDLE
918416-0070A
TEMPERATURE
HANDLE SCREW
HOTLINE FOR HELP
A954043-YYY0A
TEMPERATURE HANDLE CAP
For toll-free information and answers to your questions, call:
1 (800) 359-3261
Weekdays 8:00 to 7:00 p.m. EST
IN CANADA 480-961-5353
P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f P o r c h e r, L t d .
© P o r c h e r, L t d . 2 0 0 8
M968226 Rev. 1.1
REPRISE
BEFORE
Jan. 2008
M962205-YYY0A
SHOWER ARM AND FLANGE KIT
TWO-HANDLE BATH & SHOWER SET
with THERMOSTATIC VALVE and
TWO-WAY DIVERTER VALVE
MODEL NUMBERS
5535.542
5535.541
5535.110
5535.105
M953570-YYY0A
SHOWER HEAD
060220-0070A
DIVERTER REPAIR KIT
Replace the "YYY" with
appropriate finish code
051310-0070A
SPRING KIT
912647-0070A
CAP SEAL
CHROME
POL. NICKEL
POL. BRASS
BRUSHED NICKEL
051309-0070A
CAP
M962207-YYY0A
ESCUTCHEON
060219-0070A
STEM KIT
923143-0070A
BACK PLATE
002
008
099
295
M962206-YYY0A
HANDLE ASSEMBLY
952550-0070A
VALVE KIT (2 VALVES)
953156-0070A
GEAR
A953164-0070A
DRIVE SHAFT
M962204-0070A
INDEX BUTTON
923142-0070A
CLUTCH COVER
918327-0070A
CLUTCH COVER SCREWS
M961669-0070A
VOLUME HANDLE
CAP
911940-0070A
RUBBER WASHER
918555-0070A
VOLUME HANDLE
SCREW
M961113-YYY0A
ESCUTCHEON
A907270-YYY0A
VOLUME CAP
954040-0070A
THERMOSTATIC
CARTRIDGE
M908578-YYY0A
VOLUME CONTROL
HANDLE
953963-0070A
HANDLE EXTENSION
M962208-YYY0A
SPOUT
ESCUTCHEON
A923358-0070A
TEMPERATURE
LIMIT STOP
953957-0070A
TEMPERATURE
CALIBRATION UNIT
913959-0070A
SEAL
A907093-YYY0A
TEMPERATURE CAP
HOTLINE FOR HELP
For toll-free information and answers to your questions, call:
1 (800) 359-3261
Weekdays 8:00 to 7:00 p.m. EST
IN CANADA 480-961-5353
P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f P o r c h e r, L t d .
© P o r c h e r, L t d . 2 0 0 2
A909776-YYY0A
FRONT
COVER PLATE
HOT
L
M961112-YYY0A
TEMPERATURE
CONTROL HANDLE
D
P
TEM
CO
M962209-YYY0A
SPOUT
918434-YYY0A
ESCUTCHEON
SCREWS (2" LONG)
918416-0070A
TEMPERATURE
HANDLE SCREW
A954043-YYY0A
TEMPERATURE HANDLE CAP
M968226A