H:\Catalogues - server\FP15\fp1

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Solenoid Valve
Model FP15
up to 690 bar, 15 litres per minute
Superior performance
throughout the full
operational range
Features:
•
•
•
•
•
•
Worldwide solenoid approvals
ATEX, CSA, SAA, INMETRO & GOST
EExd, EExia and EExemb
316L stainless steel
Block before bleed
Arctic Service options to -50oC
Solenoid rotates through 360o
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CONTENTS
Reliability and Innovation in directional control valves
• TECHNICAL SPECIFICATIONS AND FLOW PERFORMANCE GRAPH
2
• ORDERING CODE
3
• SOLENOID CLASSIFICATION TABLE
4
• INTRINSICALLY SAFE SOLENOID DRIVERS
4
• HIGH PRESSURE PILOT STAGE SOLENOID VALVES
5
• LOW PRESSURE PILOT STAGE SOLENOID VALVES
6-7
• PULSE PULSE PILOT STAGE SOLENOID VALVES
8
• HIGH PRESSURE PILOT STAGE SOLENOID VALVES (4/2 & 4/3 UNITS)
8-9
• MANIFOLD OPTIONS
9
TECHNICAL SPECIFICATIONS
MATERIALS OF CONSTRUCTION
All valve bodies:Internal components:Fasteners:Springs:-
stainless steel 316L
stainless steel 316L/316, CA104 Aluminium Bronze, Ceramic, stainless steel AISI 440C
(according to valve type), PEEK (according to valve type)
A4 18/10 316 grade stainless steel
stainless steel 302S26 or Inconel for H2S service
Seals:-
Nitrile (standard). Alternative elastomers available for extreme conditions.
MEDIA:
TECHNICAL SPECIFICATIONS
Mineral oils, water glycol mixtures, sea water (filtered), some chemicals (mainstage & high pressure pilot stages).
Air, natural gas, bottled gases (low pressure pilot stages only).
Mineral Oils, water glycol mixtures (low pressure pilot stages, solenoid types 87C, 87D, 92 92A only).
WORKING PRESSURE:
Up to 690 Bar (10,000PSI). Maximum working pressure varies according to valve model. Refer to ordering code.
TEMPERATURE RANGE:
See solenoid and elastomer options. All high pressure, pilot stage solenoid valves, with the exception of type 97D, are limited to -36oC
minimum operating temperature on account of restricted flow path and fluid viscsoity considerations:Examples
FP15/S1/04/32/SA-24VDC/97CA9
Operating temperature -36oC to + 40oC
FP15/S1/04/32/SA-24VDC/97CA2
Operating temperature -36oC to + 90oC
FP15/S1/04/32/A-24VDC/97DA4
Operating temperature -50oC to + 55oC
SOUR GAS SERVICE (REFER TO ORDERING CODE):
All internal wetted and body metal materials conforming to NACE MR-01-75. Solenoid options 97D, 87C & 87D only.
LAST CHANCE FILTRATION:
A 40 micron, sintered stainless steel, filter disc is fitted as standard on all high pressure, pilot stage solenoid valve operators.
INSTALLATION:
Valves can be mounted in any attitude. Solenoids can be rotated relative to the pilot stage valve body to suit cable entry. Systems should be flushed
clean to ISO 4406 Class 18/15 or better. Bifold Fluidpower FP15 valves afford excellent sealing characteristics provided high standards of
cleanliness are maintained. Where this cannot be assured we recommend the use of valves from the extensive range of Bifold Fluidpower Slide
Valves which are more tolerant to fluid borne contaminants.
Weights detailed in this catalogue are approximate only
FLOW PERFORMANCE
S to T & P to S
OPERATORS S5
S4
8
S to T
ALL OTHER OPERATORS
P to S
S5
6
p(bar)
S6
p(bar)
4
2
0
0
LITRES PER MINUTE
100 150 200 250
300 350 400
450 500 550 600 650 690
VALVE PRESSURE (BAR)
TEST FLUID MINERAL OIL @30 cSt
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
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Reliability and Innovation in directional control valves
PREFERRED RANGE
FP15/S1/04/32/S-24VDC/97CA9
345 bar solenoid valve, 24VDC EExd, T6,
3 port 2 position, 1/4” NPT ports, auto reset
Kit Number - P2001
FP15/S2/04/32/S-24VDC/97CA9
518 bar solenoid valve, 24VDC EExd, T6,
3 port 2 position, 1/4” NPT ports, auto reset
Kit Number - P396
FP15/S3/04/32/S-24VDC/97CA9
690 bar solenoid valve, 24VDC EExd, T6,
3 port 2 position, 1/4” NPT ports, auto reset
Kit Number - P1019
FP15/S1/04/32/S-24VDC/97CA9/ML
345 bar solenoid valve, 24VDC EExd, T6,
3 port 2 position, 1/4” NPT ports, manual latch
Kit Number - P2126
S
FP15/S2/04/32/S-24VDC/97CA9/ML
518 bar solenoid valve, 24VDC EExd, T6,
3 port 2 position, 1/4” NPT ports, manual latch
Kit Number - P1158
3/2 VALVE
P T
FP15/S3/04/32/S-24VDC/97CA9/ML
MANUAL
RESET
OPTION
690 bar solenoid valve, 24VDC EExd, T6,
3 port 2 position, 1/4” NPT ports, manual latch
Kit Number - P1904
FP15/S1/04/32/S-24VDC/98CA9
345 bar solenoid valve, 24VDC EExia, T6,
3 port 2 position, 1/4” NPT ports, auto reset
Kit Number - P1651
FP15/S3/04/32/S-24VDC/98CA9
690 bar solenoid valve, 24VDC EExia, T6,
3 port 2 position, 1/4” NPT ports, auto reset
Kit Number - P1872
S
FP15/S1/04/32/S-24VDC/98CA9/ML
345 bar solenoid valve, 24VDC EExia, T6,
3 port 2 position, 1/4” NPT ports, manual latch
Kit Number - P1939
3/2 VALVE
P T
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
3
MANUAL
RESET
OPTION
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SELECTION CHART
Reliability and Innovation in directional control valves
FP15
S 1 /S 1 High Pressure Pilot Stage Solenoid Valve
S2/S2 Pulse operated, hydraulically latched, fail close on loss of pressure (3/2 only)
S 3 /S 3
D PS S 1
D PS S 2 High Pressure, Pilot Stage, dual redundant Solenoid Valve
D PS S 3
S1
High Pressure Pilot Stage Solenoid Valves
S2
S3
S4
10 bar
Low Pressure Pilot Stage Solenoid Valves
S5
max pilot pressure
S6
7 bar
M
Max. Valve Pressure
345bar
518bar
690bar
345bar
518bar
690bar
345bar
518bar
690bar
414bar
690bar
690bar
Model Code
Flow Rate
(All valves have
a nominal flow
of 15 lpm, except
operator S5 which
is 5 lpm
Subbase mounting
04 1/4 NPT body ported
06 3/8 NPT body ported
22
32
Connections
38MP 3/8 MP body ported (non standard)
4 - way, 2 - position
2 - way, 2 - position Normally closed (NC) 4 2
4 - way, 3 - position, open centre
3 - way, 2 - position unless specified NO 43
43/BC 4 - way, 3 - position, blocked centre
(see options)
S
V
A
SA
Nitrile (standard)
Viton
Silicone/Fluorosilicone
Low temperature Nitrile
XX X
(-30oC to +130oC)
(-20oC to +180oC)
(-50oC to +40oC)
(-46oC to +130oC)
Refer to valve operating
temperature range on
page 2
A
G
I
S
(refer to solenoid options on page 4)
ATEX Ex II 2 GD
(standard)
GOST 1 Exd IIC T6 (T5,T4)
INMETRO Br-Exd IIC T6 (T5)
SAA Exd IIC T6 (T5,T4)
Solenoid
87C, 87D,
97C, 97D,
97F, 97G,
U
CSA Exd IIC (Canada)
CSA AExd IIC (USA)
A
ATEX Ex II 1 GD T75oC (T110oC)
98C
A
G
ATEX Ex II 1 GD T65oC (standard)
GOST 0 Exia IIC T6
981
A
ATEX Ex II 2 GDc T120oC
94C
A
ATEX Ex II 2 G
S-24VDC / 97C
T4 IIA
T4 IIB
3
T4 IIC
As above +98C
4
5
6
7
8
T5 IIA
T5 IIB
T5 IIC
T6 IIA
T6 IIB
87C, 87D,
97C, 97D,
97F, 97G,
9
T6 IIC (standard)
9
4
/
ML
T-Rating &
Gas Group
As above +98C
NACE MR-01-75
97D, 87C & 87D only
BSPP Ported
Status Indicator
Weatherseal, solenoid core tube (90J only)
Normally Open
1/2” NPT cable entry
Manual reset
High Pressure
Pilot Stage
Manual override spring return
Solenoid
Manual override rotary stayput
operators
External Pilot Supply
S1 to S3 only
External Pilot Supply and Tank
Manual proximity switch sensor override S4 & S5
only
Manual override
A
Solenoid
Approvals
991
1
2
Standard Test Fluid: Marston Bentley HW540.
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
87C, 87D
87C, 87D,
97C, 97D,
97F, 97G,
H2S
K6
SI
WS
NO
K85
ML
M
MOR
EP
EPT
MPSO
MSO
O-ring material
Voltage
(refer to solenoid options on page 4)
XX X
FP15 / S1 / 04 / 32 /
Configuration
Options
Example
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SOLENOID OPTIONS
HIGH PRESSURE PILOT STAGE SOLENOID VALVES
Order Code
Apparatus Code
Power
Consumption
Reliability and Innovation in directional control valves
Standard
Voltage
Temperature Range*
Voltage
Tolerance
Media
Protection
Cable
Connection
IP65 applies
Hirschmann
nylon
to connector
Connector
moulded coil
IP66
M20 x 1.5
Ambient
Materials of
Construction
Glass filled
90J
3 Watts
General
-20oC to +60oC
Purpose
94C
EExemb II T3
3.7 Watts
12, 24, 48 &
3 Watts
110, 240 VAC
T120 C
o
97C (std)
-20oC to +40oC
110 VDC
EExd IIC T85
+ / - 10 %
-20oC to +40oC (T6) (std)
-60oC to +40oC (T6)
50 or 60 Hz
97F
1.5 Watts
or T100
-20oC to +55oC (T5)
-60oC to +55oC (T5)
97G
or T135
97D
1.0 Watt
-20oC to +90oC (T4)
5.7 watt
-60oC to +90oC (T4)
316 stainless
steel
-20oC to +60oC (T6) (std)
98C
EExia IIC T6
or T4
-60oC to +60oC (T6)
refer to solenoid drivers table on the next page
-20oC to +95oC (T4)
-60oC to +95oC (T4)
*Refer to operating temperature range on page 2
UL / CSA approved solenoids available upon request. Consult Bifold Fluidpower for details
LOW PRESSURE PILOT STAGE SOLENOID VALVES
Order Code
Apparatus Code
Power
Consumption
Standard
Voltage
Temperature Range *
Voltage
Tolerance
Media
Ambient
Protection
Cable
Connection
Materials of
Construction
M20 x 1.5
316 stainless steel
24VDC System, 12VDC @ solenoid
981
EExia IIC T6
-20oC to +40oC
370 OHMS
(Typical barrier MTL728)
12, 24, 110 VDC
991
EExme II T3
5.7 Watts
110, 240 VAC
+10% / -15%
-209C to +40oC
50 or 60 Hz
-20oC to +40oC (T6) (std)
IP66
-60oC to +40oC (T6)
87C
EExd IIC T85
3.5 Watts
87D
or T100
5.7 Watts
or T135
92
-20oC to +55oC (T5)
24, 110 VDC
+/- 10%
-60oC to +55oC (T5)
110, 240 VAC
-20oC to +90oC (T4)
50 or 60 Hz
-60oC to +90oC (T4)
Class I Div1 Gp C&D
Class I Div2 Gp A&B
92A
316 stainless steel
+/- 10%
5.6 - 7.2 Watts
-20oC to +60oC
NEMA 4, 4X
1/2” NPT
Class II Div1 Gp E,F,G
Nickel plated steel enc.
INTRINSICALLY SAFE SOLENOID DRIVERS * (solenoid type 98C)
Interface Unit
Manufacturer
& Model Number
MTL 779+
TURCK MK72S13-Ex0
PEPERL & FUCHS
KFD2-SD-Exl.36
ELCON
HiD 2881-YA1
STAHL
9351/10/14/10
Apparatus
Code
EExia IIB
EExia IIC
Solenoid
Base model
no.
Typical Output Characteristics
Measured At Solenoid
Interface Unit
Typical Input Characteristics
Voltage (V)
Current (mA)
Power (W)
Voltage (V)
Current (mA)
Power (W)
24VDC/98C
28
85.9
2.41
13.48
85.9
1.16
&
24
73.7
1.77
11.57
73.7
0.85
24VDC/A98C
20
61.4
1.23
9.65
61.4
0.59
24VDC/98C
30
88
2.63
11.81
74.3
0.86
11.81
76.0
0.90
&
24
107
2.56
24VDC/A98C
20
125
2.50
24VDC/98C
30.0
85.5
2.57
&
24.0
105.1
2.52
24VDC/A98C
20.0
125.4
2.51
24VDC/98C
28.0
98.6
2.76
11.71
77.5
0.91
&
24.0
96
2.30
11.45
76.0
0.87
24VDC/A98C
21.0
83.4
1.75
10.00
66.3
0.66
EExia
24VDC/98C
30.0
89.8
2.69
12.26
80.6
0.99
EExib IIB & IIC
&
24.0
115.6
2.77
12.18
80.0
0.97
CONSULT MANUFACTURER
24VDC/A98C
20.0
149.6
2.99
12.08
79.3
0.96
EExia IIB
EExia IIB
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
* The solenoid drivers detailed are suggested models only and do not constitute an approved I.S. system.
Consult Bifold Fluidpower proir to using alternative drivers.
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Reliability and Innovation in directional control valves
High Pressure Pilot Stage Solenoid Valves
Body Ported FP15, 3/2, with EExd (97C, 97F, 97G), EExia (98C) and EExemb (94C)
shown with manual reset (or manual override)
Side View (with status indicator)
Front View
EP / EPT Option
M20 x 1.5
Cable
Entry
EP = External Pilot - 1/8 NPT or G1/8 BSPP
i.e. FP15/S1/04/32/S-24VDC/97CA9/EP
ET = External Tank - 1/8 NPT or G1/8 BSPP used in conjunction with EP
i.e FP15/S1/04/32/S-24VDC/97CA9/EPT
P = Pressure Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
S = Service Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
T = Tank Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
Manifold Mount FP15, 3/2, with EExd (97C, 97F, 97G), EExia (98C) and EExemb (94C)
shown with manual reset (or manual override)
Side View
Front View
EP / EPT Option
M20 x 1.5
Cable
Entry
EP = External Pilot - 1/8 NPT or G1/8 BSPP
i.e. FP15/S1/M/32/S-24VDC/97CA9/EP
ET = External Tank - 1/8 NPT or G1/8 BSPP used in conjunction with EP
i.e FP15/S1/M/32/S-24VDC/97CA9/EPT
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
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Low Pressure Pilot Stage Solenoid Valves
Reliability and Innovation in directional control valves
FP15, 3/2, with 92,92A (Class I Div.1 Group C&D; Class I Div.2 Group A&B; Class II Div.2 Group E,F&G)
Pneumatic or hydraulic pilot
P = Pressure Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
S = Service Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
T = Tank Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
PL = Pilot Pressure Port - 1/4 NPT or G1/4 BSPP
PLV = Pilot Vent Port - 1/8 NPT or G1/8 BSPP
Example Code:- FP15/S4/04/32/S-24VDC/92
Low Pressure Pilot Stage Solenoid Valves with manual screwdown override and sensor
FP15 with 92,92A (Class I Div.1 Group C&D; Class I Div.2 Group A&B; Class II Div.2 Group E,F&G)
Pneumatic or hydraulic pilot
P = Pressure Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
S = Service Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
T = Tank Port - 1/4, 3/8 NPT or G1/4, G3/8 BSPP
PL = Pilot Pressure Port - 1/4 NPT or G1/4 BSPP
PLV = Pilot Vent Port - 1/8 NPT or G1/8 BSPP
Example Code:- FP15/S4/04/32/S-24VDC/92/MPSO
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
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Reliability and Innovation in directional control valves
High Pressure Pilot Stage Solenoid Valves
Pulse operated, hydraulically latched, fail safe on loss of pressure, FP15, 3/2, with EExd (97C, 97F, 97G),
EExia (98C) and EExemb (94C)
(shown with manual override)
M20 x 1.5
Cable
Entry
Example Code:- FP15/S1/S1/04/32/S-24VDC/97CA9/SB/M
FP15, 4/3, body ported with EExd (97C, 97F, 97G), EExia (98C) and EExemb (94C)
(shown with manual reset)
M20 x 1.5
Cable
Entry
Example Code:- FP15/S1/04/43/S-24VDC/97CA9
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
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Reliability and Innovation in directional control valves
FP15, 4/2, body ported with EExd (97C, 97F, 97G), EExia (98C) and EExemb (94C)
M20 x 1.5
Cable
Entry
Example Code:- FP15/S1/04/42/S-24VDC/97CA9/EP
FP15, 3/2, body ported with EExd (97D)
90.7
86.5
P = Pressure Port - 1/4, 3/8 NPT
or G1/4, G3/8 BSPP
S = Service Port - 1/4, 3/8 NPT
or G1/4, G3/8 BSPP
T = Tank Port - 1/4, 3/8 NPT
or G1/4, G3/8 BSPP
68.0
M20 x 1.5
Cable
Entry
224.2
193.7
P
S
19.0
T
18.0
57.4
Example Code:- FP15/S1/04/32/S-24VDC/97DA9
Manifold Options
Bifold Fluidpower has the technical capability to manifold many circuit requirements.
•
•
•
•
•
Reduced leak paths - eliminate fittings
Simple maintenance
Integral check valves, gauge port,
needle valves - reduce system cost
Receive manifold fully tested
3D model drawings available to
incorporate into customer circuits
Contact Bifold Fluidpower with circuit requirements.
FP15 Solenoids - February 2007
Bifold Fluidpower Limited
Middleton, Manchester, UK.
tel:- +44(0)161 345 4777
fax:- +44(0)161 345 4780
sales@bifold-fluidpower.co.uk www.bifold-fluidpower.co.uk
Model Shown is a 3 station FP15 with 97C solenoid
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