PowerDrain Brochure

ACO Construction & Building Products
Commercial Trench
Drains
ACO DRAIN
PowerDrain Leaflet
Introduction to the heavy duty PowerDrain Line
S100K - 4" internal width, iron edge channel
S200K - 8" internal width, iron edge channel
S300K - 12" internal width, iron edge channel
ACO DRAIN
ACO Drain is the market leading
modular trench drain system and
is ideal for commercial applications
varying from gas stations to airports.
ACO Drain systems consist of factory
manufactured modular channel units
made from either corrosion resistant
polymer concrete or fiberglass,
together with grates from a variety of
materials for all loading applications.
ACO Drain systems are available in 2",
4”, 8” and 12” internal widths, and are
available with a built-in slope for up to
130 ft (40 meters) of continuous slope.
The ACO Drain product line is
segmented into different product
types – dependent on use.
1. Standard Products
KlassikDrain
PowerDrain
PowerDrain
Heavy duty sloped trench drain system
ideal for applications requiring the
2. Problem Solvers
FlowDrain
SlabDrain
Brickslot
MembraneDrain
MiniKlassik
ChemDrain
most rugged product. PowerDrain
features an integrally cast-in ductile
Typical applications
iron edge rail, and choice of slotted
and longitudinally slotted ductile iron
•
Airports
•
Highways
•
Heavy duty industrial areas
8" (S200K) and 12” (S300K) internal
•
Gas stations
width systems and features the
•
Docks & ports
•
Military bases
•
Truck stops
grates up to EN 1433 Load Class F (90
ton loading).
PowerDrain is available in 4” (S100K),
patented PowerLok boltless locking
system to secure grates.
PowerDrain is supplied as a complete
system; channel and grate together.
Select longitudinally slotted grates
for applications that must meet ADA
requirements.
For applications requiring increased
corrosion resistance, all polymer
concrete parts can be produced
using a Vinylester resin, providing
a significantly higher chemical
resistance. Refer to the full ACO Drain
Technical Handbook or contact your
nearest ACO sales office for details.
2
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ACO DRAIN
Product overview - S100K/S200K/S300K
Ductile iron grates - EN 1433
Load Class F (90 ton) heavy
duty ductile iron slotted or
ADA compliant longitudinally
slotted grates. S200K &
S300K ADA compliant grates
are Load Class E (60 ton).
Polymer concrete - a durable yet lightweight
material made from polyester resin binder
reinforced by mineral aggregates and fillers.
‘Anti-shunt’ lugs - recesses
in grate fit around lugs on the
edge rail to prevent longitudinal
movement.
PowerLok - is a patented, boltless
locking system that provides easy
fitting and removal of grates. Reduces
installation/maintenance time and cost.
Each grate is secured with 4 points of
capture.
S300K
12" internal width
S200K
8" internal width
Sloped (0.5%) channel units - meter long units
provide 131'-3” (40 meter) continuous slope. This
equates to 1/17" fall per linear foot. Five neutral
channels extend run lengths. Four half-meter units
and accessories also available.
S100K
4" internal width
Channel identification & system
numbering - in addition to
channel numbering on sidewalls
and base of channel, each end of
the channel indicates the number
of the channel that will connect
to it.
Interconnecting end profiles allow easy and
effective joining of channels. SF Sealant Groove
- a 3/16” by 5/16” groove is cast into both ends
of every channel. The combined groove this
creates allows for a positive bead of appropriate
flexible sealant to be inserted at joints.
Ductile iron edge rail - integrally castin rail provides maximum strength and
protection for channel body.
Knock-outs are included on every
5th channel unit to allow vertical
evacuation of the system along the
run.
3
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Typical system layout - S100K/S200K/S300K
40
38
39
36
37
35
33
34
31
32
30
28
29
26
27
24
25
22
23
21
20
18
19
17
15
16
14
13
11
12
10
8
9
6
7
5
4
3
1
2
Removable
grates
030
040
0303
0403
020
010
00
Sloping
channels
0103
0203
Neutral
channels
Half meter
channels
Bottom knockout
S100K - 4” & 6”
S200K - 4” & 6”
S300K - 6” & 8”
Universal closing
/outlet endcap
Installation
device
Catch basins
PowerLok - boltless locking system
1
To open PowerLok, insert tool between rail
and PowerLok device.
2
3
Rotate tool 90o; PowerLok device should
push away from rail.
To close, place hook part of tool into ‘V’ and
push towards rail.
The safety clip push-fits next to the locked
PowerLok device. Safety clip sits flush with
grate surface and grate cannot be unlocked.
To open PowerLok device, the safety clip
must be removed. If no red block visible the
locking is not guaranteed, providing a visual
alert that grates may not be locked.
PowerLok
owerLok - Safety clip
For areas of security or safety con
concerns, the
PowerLok safety clip provides a visual alert
of PowerLok lockings.
4
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ACO DRAIN
Parts table
00 Neutral channel - 39.37” (1m)1
1 Sloped channel - 39.37” (1m)
2 Sloped channel - 39.37” (1m)
3 Sloped channel - 39.37” (1m)
4 Sloped channel - 39.37” (1m)
5 Sloped channel - 39.37” (1m) 1
6 Sloped channel - 39.37” (1m)
7 Sloped channel - 39.37” (1m)
8 Sloped channel - 39.37” (1m)
9 Sloped channel - 39.37” (1m)
10 Sloped channel - 39.37” (1m)1
010 Neutral channel - 39.37” (1m)1
0103 Neutral channel - 19.69” (0.5m)1
11 Sloped channel - 39.37” (1m)
12 Sloped channel - 39.37” (1m)
13 Sloped channel - 39.37” (1m)
14 Sloped channel - 39.37” (1m)
15 Sloped channel - 39.37” (1m)1
16 Sloped channel - 39.37” (1m)
17 Sloped channel - 39.37” (1m)
18 Sloped channel - 39.37” (1m)
19 Sloped channel - 39.37” (1m)
20 Sloped channel - 39.37” (1m)1
020 Neutral channel - 39.37” (1m)1
0203 Neutral channel - 19.69” (0.5m)1
21 Sloped channel - 39.37” (1m)
22 Sloped channel - 39.37” (1m)
23 Sloped channel - 39.37” (1m)
24 Sloped channel - 39.37” (1m)
25 Sloped channel - 39.37” (1m)1
26 Sloped channel - 39.37” (1m)
27 Sloped channel - 39.37” (1m)
28 Sloped channel - 39.37” (1m)
29 Sloped channel - 39.37” (1m)
30 Sloped channel - 39.37” (1m) 1
030 Neutral channel - 39.37” (1m)1
0303 Neutral channel - 19.69” (0.5m)1
31 Sloped channel - 39.37” (1m)
32 Sloped channel - 39.37” (1m)
33 Sloped channel - 39.37” (1m)
34 Sloped channel - 39.37” (1m)
35 Sloped channel - 39.37” (1m)1
36 Sloped channel - 39.37” (1m)
37 Sloped channel - 39.37” (1m)
38 Sloped channel - 39.37” (1m)
39 Sloped channel - 39.37” (1m)
40 Sloped channel - 39.37” (1m)1
040 Neutral channel - 39.37” (1m)1
0403 Neutral channel - 19.69" (0.5m)1
Type 900 In-line catch basin - 19.69” (0.5m) 4
SK3-904D In-line catch basin - 19.69" (0.5m)5
621D/631D catch basin - 19.69” (0.5m)4
Type 600 Optional riser
Foul air trap - fits both 910 & 610 basins
SK1-304-6 6" Inlet Cap
SK1-308-6 6" Outlet Cap
SK1-404-6 6" Inlet Cap
SK1-408-6 6" Outlet Cap
Universal end cap
Debris strainer for 4" bottom knockout
4" Oval to 6" round outlet adaptor
Installation device
Grate removal tool
S100K - 4" internal width
Part No
Slotted
70041
70001
70002
70003
70004
70005
70006
70007
70008
70009
70010
70043
70044
70011
70012
70013
70014
70015
70016
70017
70018
70019
70020
70045
70046
70021
70022
70023
70024
70025
70026
70027
70028
70029
70030
70047
70048
70031
70032
70033
70034
70035
70036
70037
70038
70039
70040
70049
70050
94610
Invert Weight
ADA
70141
70101
70102
70103
70104
70105
70106
70107
70108
70109
70110
70143
70144
70111
70112
70113
70114
70115
70116
70117
70118
70119
70120
70145
70146
70121
70122
70123
70124
70125
70126
70127
70128
70129
70130
70147
70148
70131
70132
70133
70134
70135
70136
70137
70138
70139
70140
70149
70150
94613
94573 94574
99902
90854
96861
96862
96863
96864
96824
93488
95140
97477
01318
Inches2
Lbs3
3.94
4.13
4.33
4.53
4.72
4.92
5.12
5.31
5.51
5.71
5.91
5.91
5.91
6.10
6.30
6.50
6.69
6.89
7.09
7.28
7.48
7.68
7.87
7.87
7.87
8.07
8.27
8.46
8.66
8.86
9.06
9.25
9.45
9.65
9.84
9.84
9.84
10.04
10.24
10.43
10.63
10.83
11.02
11.22
11.42
11.61
11.81
11.81
11.81
-
74.1
74.1
75.1
76.1
77.1
78.1
79.1
80.1
81.1
82.1
83.1
83.1
42.4
84.1
85.1
86.1
87.1
88.1
89.1
90.1
91.1
92.1
93.1
93.1
46.9
94.1
95.1
96.0
97.0
98.0
99.0
100.0
101.0
102.0
103.0
103.0
51.4
104.0
105.0
106.0
107.0
108.0
109.0
110.0
111.0
112.0
113.0
113.0
56.0
99.0
-
9.84
9.84
11.81
11.81
11.81
-
88.7
10.0
1.2
6.2
6.0
7.2
7.0
0.4
0.2
1.1
2.8
0.3
S200K - 8" internal width S300K - 12" internal width
Part No
Slotted
71041
71001
71002
71003
71004
71005
71006
71007
71008
71009
71010
71043
71044
71011
71012
71013
71014
71015
71016
71017
71018
71019
71020
71045
71046
71021
71022
71023
71024
71025
71026
71027
71028
71029
71030
71047
71048
71031
71032
71033
71034
71035
71036
71037
71038
71039
71040
71049
71050
94616
ADA
71141
71101
71102
71103
71104
71105
71106
71107
71108
71109
71110
71143
71144
71111
71112
71113
71114
71115
71116
71117
71118
71119
71120
71145
71146
71121
71122
71123
71124
71125
71126
71127
71128
71129
71130
71147
71148
71131
71132
71133
71134
71135
71136
71137
71138
71139
71140
71149
71150
94619
94575 94576
99902
90854
96823
93488
97478
01318
Invert Weight
Inches2
Lbs3
7.87
8.07
8.27
8.46
8.66
8.86
9.06
9.25
9.45
9.65
9.84
9.84
9.84
10.04
10.24
10.43
10.63
10.83
11.02
11.22
11.42
11.61
11.81
11.81
11.81
12.01
12.20
12.40
12.60
12.80
12.99
13.19
13.39
13.58
13.78
13.78
13.78
13.98
14.17
14.37
14.57
14.76
14.96
15.16
15.35
15.55
15.75
15.75
15.75
-
141.2
141.2
142.3
143.4
144.5
145.6
146.7
147.8
148.9
150.0
151.1
151.2
89.2
152.2
153.3
154.4
155.6
156.7
157.8
158.9
160.0
161.1
162.2
162.2
96.8
163.3
164.4
165.5
166.6
167.7
168.8
169.9
171.0
172.1
173.2
173.2
101.3
174.4
175.5
176.6
177.7
178.8
179.9
181.0
182.1
183.2
184.3
184.3
110.1
109.8
-
15.75
-
144.0
10.0
1.2
1.4
0.2
4.0
0.3
Part No
Invert Weight
ADA Inches2
72141 11.81
72101 12.01
72102 12.20
72103 12.40
72104 12.60
72105 12.80
72106 12.99
72107 13.19
72108 13.39
72109 13.58
72110 13.78
72142 13.78
72145 13.78
72111 13.98
72112 14.17
72113 14.37
72114 14.57
72115 14.76
72116 14.96
72117 15.16
72118 15.35
72119 15.55
72120 15.75
72144 15.75
72147 15.75
72121 15.94
72122 16.14
72123 16.34
72124 16.54
72125 16.73
72126 16.93
72127 17.13
72128 17.32
72129 17.52
72130 17.72
72146 17.72
72149 17.72
72131 17.91
72132 18.11
72133 18.31
72134 18.50
72135 18.70
72136 18.90
72137 19.09
72138 19.29
72139 19.49
72140 19.69
72148 19.69
72150 19.69
94572
94581 94582
99902
90854
19.69
96827
97479
01318
Slotted
72041
72001
72002
72003
72004
72005
72006
72007
72008
72009
72010
72042
72045
72011
72012
72013
72014
72015
72016
72017
72018
72019
72020
72044
72047
72021
72022
72023
72024
72025
72026
72027
72028
72029
72030
72046
72049
72031
72032
72033
72034
72035
72036
72037
72038
72039
72040
72048
72050
94622
Lbs3
230.2
230.2
231.4
232.7
233.9
235.1
236.4
237.6
238.8
240.0
241.3
241.3
127.9
242.5
243.7
245.0
246.2
247.4
248.7
249.9
251.1
252.4
253.6
253.6
134.9
254.8
256.1
257.3
258.5
259.7
261.0
262.2
263.4
264.7
265.9
265.9
142.1
267.1
268.4
269.6
270.8
272.1
273.3
274.5
275.7
277.0
278.2
278.2
150.3
151.4
10.0
1.2
2.5
4.9
0.3
Notes:
1. This channel offers bottom knockout feature; S100K - 4" round/6" oval, S200K - 4" & 6" round, S300K - 6" & 8" round.
2. Inverts shown are male end, for female invert depth - subtract 0.2" from male invert (except neutral channels where it will be same as male invert; To calculate Overall channel depth
add 1.0" to invert depth.
3. ADA weights - add following to 1m channel/0.5m channels & in-line catch basins; S100K - 2.6lbs/1.3lbs, S200K - minus 7.5/3.75lbs, S300K - 28.0lbs/14.0lbs. Series 600 catch basins - 6.1lbs.
4. Catch basin assembly (polymer concrete top with ductile iron edge rail, PowerLok grate & plastic base) - includes trash bucket.
5. This catch basin assembly (polymer concrete top with ductile iron edge rail, PowerLok grate, plastic riser & plastic base) includes trash bucket.
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5
PowerLok grates
S100K grates
Length Wgt
mm
lbs
LOAD CLASS F - EN 1433 - 200,000lbs - 4,182psi
S100K
Iron slotted
500
12.3



Iron longitudinal
500
13.6















F 900
90
F 900
DIN F 900
DIN
IN F 900
90
S200K grates
Length Wgt
mm
lbs
LOAD CLASS F - EN 1433 - 200,000lbs - 3,485psi
Iron slotted
500
30.8
LOAD CLASS E - EN 1433 - 135,000lbs - 2,323psi
Iron longitudinal
500
26.4
S300K grates
Length Wgt
mm
lbs
LOAD CLASS F - EN 1433 - 200,000lbs - 3,485psi
300 K
Iron slotted
500
50.0
DIN KL F900
LOAD CLASS E - EN 1433 - 135,000lbs - 2,323psi
S300K
300K
Iron longitudinal
500
64.0
E600
6
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ACO DRAIN
Catch basin options
Polymer concrete catch basins are used
either as stand-alone area drains, or most
commonly as the outlet to the underground
pipe work for a trench run. They provide
the highest hydraulic output and allow easy
access to the pipe system for maintenance.
In-line catch basins
Type 900 in-line catch basins are the same
width as the trench run.
Type 600 catch basins
Type 600 catch basins are 12" wide, provide
greater hydraulic output and maintenance access.
The polymer concrete in-line top allows use
of same grate as trench run for seamless
aesthetics.
The polymer concrete top comes in depths to
suit channel system. Ductile iron rail and choice
of grates to match channel grates. Type 600
catch basin not available for S300K.
SK1-901D
SK2-902D
SK3-903D/SK3-904D
SK1-621D/SK1-631D SK2-621D/SK2-631D
- use with S100K
- use with S200K
Polymer concrete
catch basin top
with ductile iron
edge rail.
Optional plastic
trash bucket.
Optional plastic
riser to increase
depth and
hydraulic output.
Plastic catch basin
base with choice
of outlet sizes and
locations.
Both SK1-900 & SK2-900 in-line catch
basins use same base - provides suitable
width/access for pipe maintenance.
7
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Other ACO DRAIN systems
KlassikDrain
The world’s most widely used
general purpose 4”, 8" or 12"
internal width trench drain system
with wide range of grates.
FlowDrain
An 8” internal width system
manufactured from corrosion
resistant fiberglass, ideal for long
straight runs in concrete slabs.
Brickslot
A discreet drainage solution for
brick or stone pavers.
SlabDrain
For shallow slab areas where
vertical depth is limited. SlabDrain
is available with 3 different edge
details and in 4", 8" or 12" widths.
MiniKlassik
A 2” internal width neutral system
for high profile, aesthetic areas.
MembraneDrain
A two part system for use in
non-habitable suspended slabs
where a membrane is used.
ChemDrain
All polymer concrete parts are
available in corrosion resistant Vinyl
ester polymer concrete for more
aggressive environments.
ACO Polymer Products, Inc.
West Sales Office
Northeast Sales Office
Southeast Sales Office
P.O. Box 12067
P.O. Box 245
4211 Pleasant Road
Casa Grande, AZ 85130
Chardon, OH 44024
Fort Mill, SC 29708
Tel: (520) 421-9988
Tel: (440) 285-7000
Toll free: (800) 543-4764
Toll Free: (888) 490-9552
Toll free: (800) 543-4764
Fax: (803) 802-1063
Fax: (520) 421-9899
Fax: (440) 285-7005
Electronic Contact:
info@acousa.com
www.acousa.com
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© January 24, 2013 ACO Polymer Products, Inc.
All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without
guarantee since the conditions of use are beyond the control of the Company. It is the customer’s responsibility to ensure that each product is fit for its intended purpose
and that the actual conditions of use are suitable. ACO Polymer Products, Inc. reserves the right to change products and specifications without notice.
Re-order Part # DL055
8
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