June - Scaffold and Access Industry Association
Transcription
June - Scaffold and Access Industry Association
JUNE 2007 VOLUME 35 ISSUE 6 2 JUNE 2007 Scaffold Industry www.scaffold.org Table Of Contents JUNE > VOLUME 35 > ISSUE 6 > 2007 On the Cover The SIA Anniversary Convention & Expo will feature an event on the Queen Mary which sails out of Long Beach. Column The Best Choice 11 Selecting aerial work platforms that suit your needs departments 5 8 54 59 60 From the President’s Desk Technically Speaking Feature SIA Embraces AWPT Aerial Work Platform Training Program 14 Industry Briefs Schedule of Events Advertisers Index Click It program to be jointly promoted Feature Cellebrating 35 Years Column The Low Down on Lifting High 20 How to choose the rough terrain boom with the best traction Feature Road to Recovery 48 27 www.scaffold.org SIA to Hold 35th Anniversary Convention & Expo July 15-21 Gulf Coast crisis forces cohesive plan to recruit, train Scaffold Industry JUNE 2007 3 FROM THE PRESIDENT’S DESK Convention Time Scaffold Industry Style VOLUME 35 ISSUE 6 PUBLISHER Mike Mehno (972) 819-1460 EDITOR Natalie Keith (561) 364-0113 MANAGER, DESIGN & PRODUCTION Sandy Ursic (626) 932-6193 GRAPHIC DESIGNER Chuck Muela (626) 932-6147 AD COORDINATOR Terri Wujek (212) 904-3903 Long Beach provides the setting; Association provides the celebration For those of you who may have been sitting back reading about all the changes and improvements taking place within the Scaffold Industry Association, the 35th Anniversary Convention & Exposition proJohn R. Miller vides the opportunity to experience the resurgence up close and personal. Long Beach, Calif. will provide the setting for the SIA as we celebrate our past, evaluate the present and continue the process of charting an aggressive future. guided boat tour of the Port of Long Beach, one of the busiest ports in the world. See first hand how products are received into the United States, the process for clearing customs and security in addition to how products are prepared for export before shipping from the U.S. to our trading partners. Monday, July 16 is the date and noon is the time for our annual SIA Invitational Golf Tournament to be held this year at one of Long Beach’s premiere courses, the Old Ranch Country Club (www.oldranch.com). Join family, friends, associates and fellow members for a day of fun, food, gifts, golf and bragging rights for the rest of the week as we deter- “Thirty five years of scaffold and access excellence is not a milestone to be taken lightly” ACCOUNT MANAGER Elizabeth Dambouradijan (832) 524-4947 ACCOUNT MANAGER Joan Callahan (972) 819-1496 Scaffold Industry is published monthly with an extra issue in March by the Scaffold Industry Association Inc. Subscriptions are $85 for an annual subscription / $45 for additional subscription. Postmaster: Send address changes to: Scaffold Industry Assocation Inc., P.O. Box 20574, Phoenix, AZ 85036- 0574 For further information, please contact the SIA office at: Scaffold Industry Assocation Inc. 2001 E. Campbell Ave. Suite 101 Phoenix, AZ 85016 2007 Convention Week will provide a well planned mix of work, play, networking, celebration, and analysis of the scaffold & access industries as a whole. All SIA Councils and Committees are scheduled to meet while in Long Beach with both the Supported & Suspended Scaffold Councils scheduled to release their latest work products years in the making. Both Councils have completed multimedia safety presentations and plan to show the completed product in their respective council meetings. The International Council has scheduled for attendees an up close look at the booming import/export business by hosting a mine the best golf team within the SIA. If there is one event not to miss during the convention, I urge you to mark your calendar for Tuesday, July 17 as the SIA celebrates its past with the President’s “Crown Royal” Reception on board the original Queen Mary (www.queenmary.com) currently docked in Long Beach Harbor. This historic ship, once the rival to Titanic, will welcome 35 years of SIA Past Presidents during an evening in which we extend a collective “thank you” to the men who founded this association, the men who led this association through times both good & bad, Continued on page 7 John R. Miller owns and operates the Millstone Companies based in Upper Marlboro, Md. He can be reached at (602) 257-1144 or emailed at jrm@millstonecorp.com. Phone: (602) 257-1144 Fax: (602) 257-1166 info@scaffold.org • www.scaffold.org 2006-2008 EXECUTIVE COMMITTEE Scaffold Industry is the official publication of the Scaffold Industry Association Inc. Opinions expressed herein are those of the respective authors and do not necessarily reflect the official view of the SIA. JOHN R. MILLER President The Millstone Companies STEVE SMITH Secretary Edge International RANDY MOODY Board Appointee The Brock Group CHUCK HUTCHINSON Presidential Appointee Bil-Jax, Inc. The material contained in this publication is for informational purposes only and, unless otherwise noted, is not to be considered as the official position of the SIA, its members or advertisers; does not constitute legal advice; is not to be considered as approving or recommending any product or advertisement by the SIA; and the SIA does not promulgate rules or regulations governing the industry or its members. BILL BREAULT President Elect Breault Industrial Group, Inc. LIZ CALLAHAN Treasurer Power Climber JEFF STACHOWIAK Board Appointee Sunbelt Rentals HOWARD SCHAPIRA Immediate Past-President Action Equipment & Scaffold Co. Inc. JOHN BRASIL Vice President Etobicoke Ironworks Limited Published by: Scaffold Industry JUNE 2007 5 6 JUNE 2007 Scaffold Industry www.scaffold.org President’s Message Continued from page 5 and the men and women who will lead this association going forward. Join me for an evening of dinner, dancing, networking and celebration in a rare evening not soon to be forgotten. Mid-week brings the West Coast Access Safety Conference designed to enhance the safety awareness of the end users of scaffold & access equipment which concludes at the same time the exposition and trade show opens displaying the latest in scaffold & access equipment. Exhibitors throughout North America are scheduled to show the latest products, services, and technologies geared toward a rapidly growing access industry. On Thursday, July 19 two of the SIA’s fastest growing Councils meet; the Aerial Work Platform & Fall Protection Councils continue to address issues being discussed internationally as the SIA continues its advance into www.scaffold.org the access industry while proving the association is not just about scaffold any longer. That same evening, within our Convention hotel (www.longbeach.hyatt.com), the SIA will present its 35th Anniversary Industry Awards Dinner. Join Master of Ceremonies and President-Elect Bill Breault for an evening of celebration and recognition of those members, member firms and key contributors who continually step to the forefront on behalf of this association to ensure its success. Convention week concludes with our first ever SAF-T Conference (Safe Access, Fall Protection & Training) to be held in conjunction with our partners at Lift & Access magazine. This safety conference is designed specifically for the Aerial Work Platform & Fall Protection equipment industries with presentations scheduled throughout the day by access industry experts, many of whom are well known SIA members. There is more, but I would encourage everyone to check the SIA website (www.scaffold.org) for the complete Convention Week schedule and plan your attendance accordingly. The SIA staff stands ready to answer any questions and assist you in making your plans to attend. Thirty five years of scaffold and access excellence is not a milestone to be taken lightly. Doing anything for 35 years takes pride, hard work, energy, enthusiasm and a certain amount of luck. The SIA has had all that and more. Join me in Long Beach as we raise a glass, of Crown Royal no doubt, in celebration of making an industry better, safer and more professional. What’s Next! ■ John R. Miller President Scaffold Industry Association Scaffold Industry JUNE 2007 7 Column Technically Speaking Cheap Paint The tell-tale signs of improper aerial lift use By Dave Glabe, P.E. A friend of mine, when he first got involved in the aerial lift rental business, wondered why the aerial lift manufacturers used cheap paint on the guardrail systems. Every Dave Glabe time he rented a scissor lift, the paint was worn off the top of the rails when the unit was returned. It didn’t take too long in the rental business, however, for my friend to figure out that the paint was being worn off because the users were using the mid and top rails as platform supports. In other words, the scissors lift users were improperly using the machine. I have had the same experience. Users often tell me it is the only way they can get the work done. I even had one employer tell me that he tells his workers to use personal fall arrest equipment on scissors lifts so that when they climb on the guardrails, they are protected from falling. Now there is a conscientious employer! Amazingly enough, just the opposite happens with boom lifts (correctly known as “Boom Supported Elevating Work Platforms”). Since there is a guardrail system around the platform or basket, some users assume that fall protection is provided, never considering the possibility of being launched out of the basket or platform due to a possible catapulting action. Have users never thought about the 8 JUNE 2007 Scaffold Industry consequences of using an aerial lift improperly? There is the obvious consequence of falling from heights. But what are some of the other consequences? I dare say that we are now seeing the results of aerial lift misuse. Let’s consider the scissors lift, a versatile machine that mechanically raises and lowers a platform so workers can access work areas quickly and conveniently. The platform, typically no bigger than the wheel base of the If this is an acceptable system at these facilities, why then do safety people and compliance officers insist that personal fall arrest equipment be used by scissors lift occupants? Why are manufacturers installing anchors in scissors lifts? What good is a platform that is 8 ft wide and 12 ft long when I am attached to an anchor with a lanyard that will only allow 5 or 6 ft of movement? Frankly, it doesn’t make any more sense to “tie off” in a scissors Frankly, it doesn’t make any more sense to “tie off” in a scissors lift than it is to tie off when I am standing on the balcony in my house. machine, is lifted by arms that operate in a scissor-like action. The platform is stable with minimal sway and no redundant vertical motion once the platform is in position. A guardrail surrounds the platform, protecting workers from accidentally walking off platforms. The guardrail system is always at the correct height, assuming workers are standing on the platform and not cleverly standing on a bucket or other makeshift device to gain height. Fall protection is provided through the use of the guardrail system. Nothing else is required. This guardrail system is the same as the guardrail system found at stadiums, auditoriums, bridges, balconies, decks and homes. lift than it is to tie off when I am standing on the balcony in my house. But what makes this whole concept truly absurd is that the occupants tie off to the guardrail. Let’s see, the guardrail can hold 200 lbs and if the occupant decides to fall, not only will he break the guardrail, but will probably bring the whole machine down on top of him, adding embarrassment to the injury. Can this get any crazier? Well yes, it can. Let’s look at boom lifts. The occupant hops in to take it up to do something quick, not thinking about the need for a personal fall restraint system. That’s right, I said fall restraint. We want you, the user, to stay in the www.scaffold.org Technically Speaking bucket. Utilize a long lanyard and you’ll feel like an astronaut, for 6 ft. Then if you’re lucky, you’ll get left hanging around. If you’re not so lucky, you’ll bring the machine down on top of you. Neither option is healthy. Think about this: Who is the individual most exposed to the catapult action but doesn’t know it? Who is the least likely to go through the effort of wearing a full body harness and short lanyard to move the machine only a few ft? You’re correct if you said the truck driver. She thinks that since the machine is only going onto the truck, there is no danger of falling. On the contrary, there is a real likelihood that, as the machine is driven onto the truck, it will tip and cata- pult the operator out of the basket, resulting in a real surprise at best, and a broken neck at worst. Manufacturers are responding to this in a positive, constructive way. Anchors are showing up on scissors lifts so that if you choose to wear fall restraint/protection, a suitable anchor is available. Boom lifts are being designed to be more stable and capable of resisting flying occupants. So, how do you know what to do? It’s easy. Read the manual that is located on the machine. It will tell you amazing things that you may not know, such as what is required for fall restraint/protection. Can it get any easier than this? Get the training that is required before you operate an aerial lift. And don’t do stupid stuff. Finally, no thanks to all who have not used an aerial lift correctly. You have managed to confuse a simple process to the point where perceptions and myths override common sense and personal responsibility. Due to the misdeeds of a few, many are punished. The Scaffold Industry Association has excellent information that you should have if you use aerial lifts. Contact them; they’ll tell you all about it. ■ Dave Glabe, P.E., is president of D.H. Glabe & Associates Inc. of Denver. Glabe also serves as the SIA’s liaison to OSHA. E-mail him at dhg@glabe.com. Standard Safety Mesh Netting Vertical Debris Open Mesh Netting Fire Retardant Netting – Non Fire Retardant Corrugated Steel 8 ft, 10 ft, and 12 ft Junior Steel I Beam, Synthetic Safety Rope above ASTM standard Scaffolding Frame & Accessories • • • • • • Bridge Legs, Girts, and Brace Frames Stairways Ring System scaffold Post shore Forming System Manufacturer & Importer L&T Import & Export Corp. 24 Cokesbury Road, Unit 16 Lebanon, N.J. 08833 USA Tel.(908) 236 8806–Fax (908) 236 8807 E-Mail: It16import@verizon.net www.scaffold.org Scaffold Industry JUNE 2007 9 10 JUNE 2007 Scaffold Industry www.scaffold.org Column Aerial Work Platforms The Best Choice Selecting aerial work platforms that suit your needs For overhead work, aerial work platforms of all types have become the “tool” of choice. Whether it’s cleaning an atrium, installing a new compressor or repairing a ceiling fixture, a variety of designs are available to help personnel perform their jobs safer and more productively. Here are some of the alternatives available. Vertical Lifts Most units are designed to lift one person straight up and are either self propelled with re-chargeable batteries or a manual push-around design. The advantage of push-around types is that they are cheaper and light enough to be rolled up a ramp into a pick-up truck by one person. The self-propelled units may be a better choice however, if they are to be used in a number of locations around a warehouse or plant. Some vertical lifts can extend to over 40-ft platform height and have a capacity of up to 500 lbs. The higher reach units have outriggers for stability that must be extended and the machine leveled before the platform can be raised. The advantages of vertical lifts are lower costs, minimal storage space requirements, transportability and maneuverability — they can be extended above suspended ceiling tiles, a feature that is important for such jobs as running computer wiring or checking fire protection systems. Most feature zero turning radii for access to tight areas. Newer models are now being introduced that have double masts capable or holding two workers, a rotatable or swing-out platform, or a small platform jib boom for additional reach. Continued on page 12 www.scaffold.org Vertical Lift Scaffold Industry JUNE 2007 11 Aerial Work Platforms There are also rough terrain scissor lifts using gasoline, LP or diesel engines for outside plant work. Most have even greater capacity, 4-wheel drive options and articulating axles for gradeability up to 40%. Telescoping and Articulating Booms Telescoping booms with a straight boom, an articulated boom or combination telescoping/articulating boom are the high reach work horses of aerial work platforms. Platform capacity on almost all models is 500 lbs, enough for two individuals and their equipment. Platform height can be from 32 ft to as high as 150 ft. Not only do boom lifts reach up, some can extend horizontally to almost 80 ft. They are self-propelled, powered by gasoline, dual fuels, diesel engines or DC power. 2- or 4-wheel models designed for interior work can be fitted with non-marking tires, air lines and AC outlets to the platform and platform work lights. There are also a number of safety options available such as motion alarms, flashing lights and operator horns. The special advantage of these machines is their capability of extended reach both vertically and horizontally with articulated telescoping models capable of reaching up, out and down to get to hard to reach locations. Scissor Lift Continued from page 11 Scissor Lifts For heavier loads requiring greater capacity and a wider work platform, self-propelled scissor lifts using rechargeable batteries or LP fuel are the next progression. They cost more than vertical lifts, but they make work access much easier and most can be driven at full working height. Other features of many scissor lifts are non-marking tires and a roll-out platform which adds to the platform area and lets workers reach across obstacles such as floor mounted machinery. The narrow slab scissor lifts offer a 15-ft to 25-ft platform height with 500- 12 JUNE 2007 Scaffold Industry lb to 750-lb platform capacity. Some are less than 30 in wide so they can pass through standard doorways or narrow aisles and weigh as little as 2,300 lbs so they can be moved from floor to floor in freight elevators. To add to maneuverability, many machines have center pivot steering and zero turning radius capability. Some machines feature an electro-mechanical power train instead of hydraulics, plus safety interlocks and automatic pothole protection devices to prevent tipovers. Larger scissor lifts have platform heights to 50 ft or more, platform capacities as much as 2,250 lbs and platform areas over 60 sq ft. Trailer Mounted Platforms Trailer mounted aerial work platforms are designed to be towed to the work site and driven or pushed into position. They overcome the vertical only reach limitation of scissor lifts because they use a telescoping boom or telescoping/articulating boom that gives them an expanded work envelope. The boom can be rotated around the base with some units featuring 360degree continuous turntable rotation. Models with up to 54-ft platform height and platform capacities in the 400- to 500-lb capacity range are available. Power options are AC electric, battery, gasoline or dual fuel. For stability, most trailable aerial work platforms feawww.scaffold.org Aerial Work Platforms Rough Terrain Scissor Lift ture manual or hydraulically assisted outriggers fitted with interlocks to prevent raising the booms until the outriggers are extended and the base leveled. Trailer-mounted platforms, because of their lighter weight, are especially useful when floor-load is a factor in applications such as tile or marble building entrances in malls, office buildings and public institutions. Painting, light replacement, www.scaffold.org Articulating Boom Lift cleaning and landscaping are other areas where they are useful. Aerial Work Platform Usage Grows Because aerial work platforms can be safer and much more efficient and easier to use than the alternatives, the demand for them has increased by 500% over the past five years. Equipment rental centers throughout the country stock a variety of models that can help you access almost every type of overhead work area in your facility. If you haven’t already done so, try an aerial work platform on you next overhead project. Just contact an equipment rental center in your area, describe your application and they will suggest a model that can help you work more safely and be more productive. ■ Scaffold Industry JUNE 2007 13 Feature Aerial Work Platforms SIA Embraces AWPT Aerial Work Platform Training Program Click It program to be jointly promoted Aerial Work Platform Training session in progress. Helping improve safety in the lift and access industry through better and more consistent training is a common goal of both the Scaffold Industry Association (SIA) and Aerial Work Platform Training Inc. (AWPT), an organization that offers widely recognized training 14 JUNE 2007 Scaffold Industry programs for aerial work platform (AWP) and mast climbing work platform (MCWP) operators throughout North America. AWPT does not do any training itself but works through accredited training centers. AWPT and its parent organization, IPAF, the International Powered Access Federation, are not-forprofit organizations that exist to promote the safe and effective use of powered access equipment worldwide. Members include manufacturers, distributors and equipment owners, including rental companies. www.scaffold.org Aerial Work Platforms About AWPT Training The AWPT training program is based on the proven IPAF training program and incorporates the latest in U.S. and Canadian regulations. The IPAF program is certified as conforming to ISO 18878 and is conducted through a worldwide network of over 250 approved training centers. More than 50,000 platform operators each year complete the program. A PAL Card (Powered Access LicensedRegistration Card) is issued by AWPT to users who successfully complete a training course on powered access equipment at an approved training center. A separate training program for mast climbing work platforms can also lead to the issuance of a PAL Card specifically for MCWPs. The PAL Card is valid for five years, after which it must be renewed. This ensures that operator knowledge and skills are kept up-to-date. The PAL Card features a photo of the holder www.scaffold.org An example of a PAL Card (Powered Access Licensed-Registration Card.) and shows the categories of machines that he or she was trained in. Because of quality and consistency of the AWPT training program, SIA recognizes and promotes the PAL Card as proof of training in the use of aerial work platforms and mast climbing work platforms. SIA also encourages its members to consider becoming an approved AWPT training center. SIA currently has about 900 members, many of whom already provide training in scaffolding and suspended access. Many of these members also operate AWPs and MCWPs. Because of this synergy, SIA and AWPT announced a unique program that, for a limited period, allows SIA member companies to become an authorized AWPT Training Center at a special discounted rate. With operator training now required by ANSI, SIA members have an opportunity to provide better service to their customers while adding Continued on page 17 Scaffold Industry JUNE 2007 15 New Product 16 JUNE 2007 Scaffold Industry www.scaffold.org Aerial Work Platforms Continued from page 15 increased revenue to their bottom line. “SIA’s recognition and promotion of the proof of training provided by the PAL Card and its desire to see the number of training centers grow rapidly is a superb vote of confidence,” said Tony Groat, AWPT’s director of membership. “It is proof of how fast the AWPT training program is growing and of the worldwide acceptance of the PAL Card. We are delighted to be partnering with an organization as respected as the SIA.” Promotional Program Will Save Lives A worldwide campaign to encourage all users of boom type platforms to wear a full body harness with a short lanyard has been launched by IPAF, AWPT’s parent organization. Similar to successful promotional campaigns encouraging people to wear their seatbelts when riding in a car, the new program’s initiative came from companies frustrated with the fact that people are dying because they are not following the simple advice in IPAF and AWPT’s technical guidance note H1 to wear a harness when in a boom type lift. To encourage people to wear a harness, that advice is printed on stickers that are placed on the boom lift where they can be seen by all occupants in the platform. Called “Clunk Click!” in the UK, the campaign started as a grassroots initiative by the UK Powered Access Interest Group (PAIG), a joint committee of the Construction Plant-hire Association and IPAF. To date, thousands of Clunk Click posters and stickers have been printed and distributed throughout the UK to spread the message. The program has spread rapidly. At the recent Bauma show in Munich, Germany, international versions of the Clunk Click program were launched at the IPAF stand including the German “Click Clack!”, the Italian “Clic Clac!” and the North American “Click It!” programs. “In countries where the program has already been introduced, rental companies have led the way with promotion because they want to stop unnecessary fatal accidents in which operators not wearing harnesses have been catapulted out of boom platforms,” said IPAF managing director Tim Whiteman. “These simple stickers can save lives. Now we need sponsors in countries around the world to help us get them on all boom type machines and make what is one of the safest ways of working at height even safer.” If your organization is interested in obtaining “Click It!” stickers for your machines and helping spread the word about how safety harnesses can save lives, visit www.awpt.org , download AWPT’s H1 or call for more information. ■ Scaffolding work on a hot day or in the rain is something people certainly don’t relish. With Alum-A-Pole’s Alum-AShade this discomfort can be virtually a thing of the past. The Alum-A-Pole Scaffolding System uniquely provides the ability to work comfortably and safely at the exact height required. OSHA recognized to a 50 working height. Joinable horizontally and vertically to provide positive securement and pick-up truck portability. Our bright yellow Saf-T-Net offers job site sign capability. A non-overlapping continuous staging walkway system meets ANSI standard #21.2. Call 1-800-421-2586 today for more information or visit our web site. www.alumapole.com © Alum-A-Pole Corporation 2005 Scranton, PA. Patents Issued & Others Pending www.scaffold.org Scaffold Industry JUNE 2007 17 Feature Aerial Work Platforms Falls From Aerial Lifts Raise Growing Concern SIA Aerial Work Platform Council develops action plan to address issue By Michael McCann and James L. Weeks Falls are the leading cause of death among construction workers, accounting for more than 300 deaths per year. Developed, in part, to make elevated work places Michael McCann safer and more mobile, aerial lifts have undoubtedly prevented many falls. But like any technology, they also come with their own set of hazards. As part of an effort to prevent falls in construction, the Center to Protect Workers’ Rights, the research arm for the nation’s 15 construction unions, investigated falls from aerial lifts. This investigation included analyzing data from the Bureau of Labor Statistics Census of Fatal Occupational Injuries (CFOI) and observing the uses of aerial lifts on construction job sites in the Washington, D.C., area. Deaths Due to Aerial Lifts A total of 208 deaths of construction workers from 1992 to 1999 were related to aerial lifts – an average of 26 per year – according to CFOI analysis. Of these, 70% were due to boom lifts, and the rest mostly to scissor lifts. Falls accounted for 31% of aerial lift deaths and collapses or 18 JUNE 2007 Scaffold Industry tipovers accounted for 20%. Aerial Lifts in Action More than 25 aerial lifts were observed during visits to work sites. James L. Weeks Altogether, 19 telescoping boom lifts, six scissor lifts, two articulating boom lifts, and a large platform with 42-inch guard rails supported on the forks of a rough-terrain forklift, were observed. Most often, the aerial lifts were set up on hard, level surfaces. In three cases, rough-terrain scissor lifts were set up on wet but compacted and, apparently, firm earth. Ground clutter was minimal for all lifts with no visible potholes or other obstructions. Outriggers were observed twice – once on wet but firm soil; the other on an approximately 5% grade. OSHA requires fall protection for aerial lifts. According to an OSHA Letter of Interpetation, scissor lifts fall under the mobile scaffold regulations. As such, guard rails are considered sufficient (29 CFR 1926.451). On boom lifts, workers are required to be tied off to the work platform with fall restraint or personal fall arrest systems (29 CFR 1926.453). In this study, workers on only four of the 23 boom lifts, including tele- scopic and articulating machines, were observed to be tied off. Curiously, six of the seven tied off workers were on two-person platforms. On these lifts, either both or neither of the workers were tied off, suggesting peer pressure may play a role in whether or not to use fall protection. The OSHA regulations also require workers to remain on the work platform, yet four workers on platforms above 6 ft stepped off the platforms and returned – and none used fall protection. These were two instances – both involving scissor lifts – in which workers performed their tasks in obviously unsafe manners. In one case, a worker at above 25 ft had to reach between two ventilation ducts; however, his scissor lift would not fit. He was observed standing on the top guardrails. In another instance, two workers were standing on a stack of supplies (about a ft in height) to reach the top of a wall. Operator Training Findings related to operator training were similar, regardless of the source providing it. Training typically covered a review of the operator’s manual and OSHA and ANSI regulations. Topics also included walkaround inspections prior to use, emergency shut-off switches, limit switches, www.scaffold.org Aerial Work Platforms controls, surface hazards (such as pot holes, debris, curbs, soft ground, slippery surfaces), load limits, limits on boom extension, fall protection, electrical hazards, speed limits, improper uses (e.g. as a crane, jack, or supply lift), work restrictions (staying in the basket), and hazards of wind and other weather conditions. The training programs differed by method, the amount of time devoted to training, and whether or not trainees had to demonstrate their skills before being certified or authorized. On these parameters, the differences proved significant. For example, the time devoted to training ranged from a cursory one-page checklist completed in 10 minutes to a program con- www.scaffold.org ducted over two days. In some programs, the trainee had to demonstrate his or her skill by taking a written exam or demonstrating proficiency in operating a machine. Most often, however, trainees merely documented their attendance. Despite the increasing proportion of Hispanic workers in the industry, no training, training materials, or operators’ manuals in Spanish were observed in this study. hands-on training, interactive instruction, problem-solving, demonstration of proficiency by trainees, and training in workers’ own language. At times, workers need to leave a lift platform or get into an awkward space. Technological innovation could facilitate performing these tasks in safer ways. Finally, more research is needed to look into the causes of injuries associated with using aerial lifts. ■ Future Recommendations Based on the study data, the following conclusions were drawn. Worker training must improve, which would require devoting a minimum amount of time to training as well as developing more effective methods, such as Michael McCann, PhD, CIH, is director of safety at the Center to Protect Workers’ Rights. James L. Weeks, ScD, is senior director at ATL International in Germantown, Md. This article first appeared in the July-August 2005 issue of Lift & Access magazine. Scaffold Industry JUNE 2007 19 Column Aerial Work Platforms The Low Down on Lifting High How to choose the rough terrain boom with the best traction By Phil Harvey Lift manufacturers offer a wide variety of options for booms – electric, bi-energy or engine-powered. The industry’s first articulated-boom lift was introduced in 1985 to accommodate the diverse needs of the construction industry. Today, lift manufacturers offer a wide variety of options for booms — electric, bi-energy or engine-powered for indoor, outdoor or rough terrain applications — to make these machines more versatile to best suit contractors’ work site needs. Over the years, rough terrain booms have become invaluable 20 JUNE 2007 Scaffold Industry to construction and industrial contractors working in demanding outdoor environments because they achieve more traction than traditional booms, enabling contractors to get more done in less time. What many contractors do not realize, though, is that there are many factors to consider when choosing a rough terrain boom. For example, which boom design gives the best traction and, ultimately, maximum productivity? With rough terrain booms, there are four design elements that any contractor who is thinking of buying or renting a boom lift should consider: the oscillating axles system, the hydraulic drive circuit design, the gear reduction ratios on the wheel hubs and the tires. Oscillating Axles While driving, keeping all four wheels firmly in contact with the www.scaffold.org Monitoring Mast Climbers Factors, such as boom design, should be considered when choosing a rough terrain boom. ground is an essential part of achieving the best traction. For rough terrain driving, booms with oscillating axles will help ensure this condition as well as providing a smoother ride and reduced platform movement during operation. Rough terrain booms ment. For example, if the right front tire goes over a depression, the front axle will pivot down on that side to keep all four wheels in contact with the ground. With a rigid frame and axle, the left rear tire would want to lift off the ground in response, which A load-sensing style pump produces only the flow that’s required and operates more efficiently. are designed with either passive or active systems. Most rough terrain booms employ a passive axle system, allowing one axle to freely pivot and adjust to a limited amount of surface contour difference between the front and rear axles. Oscillating axles sense the terrain and adjust to maintain four points of contact for a smoother ride and reduced platform movewww.scaffold.org leaves the left rear and right front tires being “light” and only two wheels producing traction. In a passive system, as soon as the boom is raised out of its stowed position or, in some cases, slewed right or left, the oscillating axle locks into position. This prevents the machine from rocking back and forth while the platform is being lifted and positioned. But if the boom is now driven while elevated or slewed, there is no oscillation to compensate for the uneven terrain. Active oscillating systems are also available. With the active system, both front and rear axles pivot so while driving over uneven ground conditions, as one wheel goes over a depression or a rise, the axle pivots to compensate and “signals” the other axle to compensate by pivoting in the opposite direction. Additionally, the axle position is not locked out when the boom is raised out of its storage position with an active system. If the machine is driven while the boom is in the air, the axles are still actively compensating, keeping all four wheels in contact with the ground for the longest possible time. This ensures the greatest amount of traction and provides a smooth ride for the operator. This feature is espeContinued on page 22 Scaffold Industry JUNE 2007 21 Aerial Work Platforms Continued from page 21 cially crucial when the boom is extended because any motion at the ground is magnified in the basket. Hydraulic Drive Circuit Design While some rough terrain booms utilize transmission drives, the majority are engineered with hydraulic drive systems for smooth operation and optimum machine performance. In a hydraulic drive system, hydraulic fluid is supplied to wheel drive motors, and the flow goes only to the front wheels, rear wheels or to all four wheels. This allows operators to get power to the wheels where traction is needed the most. Some four-wheel drive systems use front-axle-only drive in flat conditions where higher speed and lower torque are important. These systems can then switch to 4-wheel drive when lower speed and higher torque are needed. Other systems employ two- 22 JUNE 2007 Scaffold Industry speed drive motors all around to give both full-time 4-wheel drive and twospeed operation. Most drive systems use “divider-combiner” valve circuits — required for optimum operation. These circuits sense the pressure at each wheel and neered to provide different ratios of flow between the front and rear axles in order to achieve maximum machine performance on rigorous jobsite conditions. For example, some models are designed so that the circuit sends 40% of the flow to the front Oscillating axles sense the terrain and adjust to maintain four points of contact to provide superior traction as well as a smoother ride and reduced platform movement are able to split or adjust the flow to each wheel as needed. Without these circuits, the wheel with the least amount of load would receive too much of the flow and starve the wheels that are still firmly in contact with the ground and need the flow. The drive circuit can also be engi- wheel motors and 60% to the rear motors. This compensates for machines that have uneven front-toback weight distribution and gives better traction in certain conditions, such as driving up or down inclines. But because the weight distribution at each wheel is always changing, other www.scaffold.org Aerial Work Platforms Continued from page 19 Rough terrain booms have become invaluable to contractors working in demanding outdoor environments. models work with a 50/50 flow distribution to meet a variety of jobsite demands — 50% flow to the front wheel motors, 50% to the rear. Unless the weight distribution on the axles is drastically different, a 50/50 split is most often the best for operation on rough terrain surfaces and in sand. A rough terrain boom might also employ a load-sensing style pump, which produces only the flow that is required; and therefore, operates more efficiently. Gear Reduction Ratios on the Wheel Hubs Gear reduction ratios also affect traction, and this choice is influenced by whether the machine is equipped with 2- or 4-wheel drive. The gear reduction ratios need to be different for a 2-wheel drive machine www.scaffold.org because only two wheels are providing the traction. The machine with larger motors and smaller gear reductions is the most cost-effective combination. Often machines with this combination are set up to run the system at high pressure. In a hydraulic drive circuit, higher pressure means more traction; and higher flow results in more speed. But the required horsepower is a result of pressure multiplied by speed, so those two characteristics of the circuit need to be balanced by the cost. Tires Tires also have a big effect on machine traction. Tire choice also influences the cost of ownership and stability characteristics. A flat tire condition on a low profile tire results in less chassis angle which helps machine stability. A high ply rating tire, 12 to 14 ply rating, is a tougher tire but stiffer and does not have as much flotation as a softer tire. A foam-filled tire, likewise, helps stability and tire toughness — but reduces flotation. For sand, especially the fine-grained “sugar” sand, a high flotation tire will be required because it has a wider, smoother tread with a larger diameter. The larger tire spreads the contact area out and requires lower air pressure. However, larger tires can be too “spongy” and allow too much sway in the lift which could affect not only operator comfort but also the machine’s stability. The other extreme is solid rubber tires with no deflection, but poor flotation. The most popular choice is somewhere in the middle: a large-diameter, air-filled tire with deep, self-cleaning lugs. The tire on any machine has a rolling resistance, depending on the surface on which it is rolling, which also affects traction. For example, a smooth concrete surface creates a rolling resistance equivalent to trying to climb 1% grade — a rise of 1 ft over a run of 100 ft. Rolling resistance on a flat dirt surface is the equivalent to about a 2% to 3% grade, and resistance in mud could be equivalent to a slope of anywhere between 3% and 15%. Undulating sand surface might require the climbing torque of a 16% to 30% slope. In order to accurately match the tire to the job, the rolling resistance needs to be factored in when making the tire choice for a rough terrain boom. Tackling Irregular Terrain Applications To achieve maximum traction and stability, no matter what other elements are incorporated into the design of the machine, a boom should have all four wheels in contact with the ground and be equally loaded. Rough terrain machine models, based on the design, have a given weight distribution on each wheel. During operation, the load to each wheel will constantly change. Major factors that impact the wheel load include: the type, contour and slope of the work surface; the load in the platform; and the position of the platform as the boom moves, whether it is slewing right and left, extending and retracting, or traveling up and down. With so much variation on the wheel loads, selecting a system to achieve maximum traction is always a trade off. Axles, drive circuits, gear reduction ratios and tires are all important design elements for a contractor to consider when selecting a rough terrain boom. Each element selection can have a big impact on the amount of traction achieved by a rough terrain boom. Contractors rely on rough terrain booms to achieve greater traction than traditional models. With great traction, operators can travel to undeveloped jobsites faster and easily, allowing them to work longer and to get more done. Achieving maximum traction means achieving maximum worksite productivity and ROI through efficient and effective movement of materials, and this is something that every contractor wants out of a rough terrain boom. ■ Phil Harvey is product manager for Genie Industries. Scaffold Industry JUNE 2007 23 Feature Aerial Work Platforms Variance Approved by Michigan OSHA Raises Fall Protection Concerns SIA & AWPT question departure from fundamental safety requirements By Tony Groat Earlier this year members of the International Powered Access Federation (IPAF), the parent organization of Aerial Work Platform Training (AWPT) in North America, and members of the Scaffold Industry Association (SIA) became aware of a temporary variance that was approved by Michigan Occupational Safety and Health Administration (MIOSHA). In Michigan, a variance may be granted by MIOSHA from a standard or provision thereof, under MIOSHA Part 12, Variance. Under Part 12, an employer must provide employment that is safe and provide healthful conditions that would prevail as if he complied with the standard. The Construction Safety Standard Part 32 references the ANSI standards for aerial lifts and a variance may be granted for these provisions. It is our understanding that MIOSHA has granted on more than one occasion the temporary site variance allowing the use of scaffold plank across the midrail of an aerial lift to elevate the work height of the platform. The temporary site variance specifically defined the following to be adhered to during use: The use of a minimum two scaffold grade planks secured side by side across the narrowest dimension of the work platform on top of the midrail. The planks must be arranged or supported to support four times the intended load. The planked platforms were limited to two employees who were to wear harness with lanyard attached to anchorage point(s) provided by the manufacturer within the platform. 1. 2. The planked platform and the lift controls shall be configured so that the controls cannot be operated from any position on the planked platform. Before moving the platform either vertically or horizontally, all employees on the planks shall disconnect their lanyard and exit the platform. While moving the lift, all elevated employees shall be on the floor of the lift. All floor holes and openings in the lift use area shall be either covered so as to support the load imposed by the lift or guarded with guardrails and step blocks to prevent the lift tires from dropping below the floor level. This issue was presented at IPAF’s international manufacturer’s council and SIA’s Aerial Work Platform Council. Both groups have endorsed the position that we should request to 3. 4. 5. WINSAFE Best Design, Best Built, Best Backed Modular Outrigger System - reaches up to 14’, trolley beams, underhang beams, hoisting systems, and all the accessories like beam stands and beam dollies SuperMod Modular Stages - lengths up to 62’, corner and circular platforms, and the best selling walk thru stirrup. SuperDeck platforms as big as 40 x 28 w w w. w i n s a f e . c o m 905-474-9340 24 JUNE 2007 Scaffold Industry www.scaffold.org Aerial Work Platforms have the variance rescinded and not allowed in the future. When planks are added to aerial lifts, then guardrails no longer function as fall protection because the top of the guardrails are located around the height of the operators’ knees, an insufficient height to be considered fall protection. The variance allows a departure from the most fundamental safety re- quirements – that personnel shall maintain firm footing on the platform floor and climbing on midrail or top rail are prohibited, nor the use of planks, ladders or other such devices on the platform to achieve additional height be allowed. In addition, the variance adds the liability of any potential falls from this application to be thrust upon parties that have had no say in the process (manufacturers/dealers). Until AWPT brought it to their attention, manufacturers had not been apprised of the variance, nor was a request made for verbal or written permission to use their equipment in such a manner. MIOSHA has previously stated that while consensus standards and manufacturers’ recommendations are considered in the variance process, they are more interested in determining the safest way to do the job and have allowed variances that are contrary to such standards and recommendations. Their position clearly places a conflict should an accident occur when such a variance is being used. Both IPAF and SIA applaud MIOSHA for their willingness to allow jobsite risk assessment to be part of the decision process for defining the safety plan for a project. Nonetheless, we strongly disagree with the lack of inclusion of the lift manufacturer in the process. The design criteria for aerial lifts are based on the premises that the guard rail system is the primary fall protection for users of the product. To make a determination of a variance from that basic position may not be the “safest way to do the job,” and, in fact, may add more risk. AWPT, with the added signatures of the SIA Aerial Platform Council and many of our manufacturer members, has issued a letter to MIOSHA requesting that they immediately rescind this variance and disallow all future applications. They have agreed to review our position and we are awaiting their response. We will keep you abreast of their reply. AWPT and SIA urge our membership to immediately bring to our attention any issue that you come in contact with that may cause you concerns or impact our industry. We are membership organizations and are here to support your needs. ■ Tony Groat is director of membership for Aerial Work Platform Training (AWPT). He can be reached at tony.groat@awpt.org or (518) 320-0586. www.scaffold.org Scaffold Industry JUNE 2007 25 26 JUNE 2007 Scaffold Industry www.scaffold.org Feature SIA Convention & Expo Celebrating 35 Years SIA to Hold 35th Anniversary Convention & Expo July 15-21 When the Scaffold Industry Association gathers in Long Beach, Calif. this summer, the association will not only host the 35th Annual SIA Convention and Exposition, but will also proudly celebrate the 35th anniversary of the organization. "Doing anything for 35 years requires a certain amount of resiliency,” said SIA president John R. Miller. “But for this association to weather the storms of the past and continue to serve the scaffold and access industry is a testament to the proud members who have refused to let this association fail." SIA director of communications, Nicki Santo has been working diligently on a multitude of items as she prepares for not only SIA’s biggest event, but her most demanding one. Specifically, Santo has met with the staffs of the hotel and convention center, will be conducting a site visit to make sure not only the association’s needs our met, but to ensure aparticipants have a fantastic experience while in Long Beach. Over the last month or so, SIA director of membership Elouise Schultz has been making calls regarding sponsorship opportunities. To date, the majority of the sponsorship packages have been sold, so if you would like to get involved on the sponsorship level, please contact Schultz soon at the SIA offices or via email at elouise@scaffold.org to secure your sponsorship. Sarah Haines, the SIA’s newest staff member, has been keeping the flow of the office responsibilities going as preparation for the convention is occurring, realizing that we as an association have to stay focused on the daily www.scaffold.org operations, in addition to keeping the time sensitive commitments that an event of this magnitude requires. The convention will kick off July 15 and promises to offer many diverse and stimulating meetings and events. This year, the International Council mixes things up by taking their meeting seaside with a two-hour voyage around the Port of Long Beach, geared towards touring the business of Pitfalls” by Robert Miller and Bill Selman, of the Graham Co. The SIA is also pleased to offer an Industry Luncheon with special keynote speaker and former Olympian kayaker, Cliff Meidl. The annual SIA Industry Awards dinner will occur on July 19 at the Hyatt Regency Long Beach, honoring the strong supporters and contributors in the scaffold and access industry. The SIA 35th Annual Exposition “Training, education, networking, families, fun and special recognition to our Past Presidents for a job well done. This will truly be a milestone event for the SIA.” the port. In conjunction to the many council and committee meetings happening throughout the week, the convention offers recreational outings, such as the SIA Golf Invitational on July 16 at the Old Ranch Country Club in Seal Beach, Calif. On July 17, the President’s Crown Royal Reception will be held aboard the historic Queen Mary, located directly in the heart of Long Beach. Also scheduled are events for the spouses and children to include a Support Group brunch, a tour of Hollywood and an outing to the Laguna Beach Arts Festival. Special seminars to be held during the convention include “Scaffold Litigation for Dummies” by attorneys Sharon Rhode and Todd Peterson and “Contractual Risk Transfer – Issues and will be held on July 18 and 19 at the Long Beach Convention Center, adjacent to the Hyatt Regency. This year’s exhibitors include companies such as Etobicoke Ironworks, Power Climber, Skyjack and Tractel. "This year’s convention has been well planned and produced to provide something for everyone,” Miller said. “Training, education, networking, families, fun and special recognition to our Past Presidents for a job well done. This will truly be a milestone event for the SIA." The event will also include a host of training opportunities. This year the SIA Convention and Expo will introduce the West Coast Access Safety Conference on July 18. The tarContinued on page 58 Scaffold Industry JUNE 2007 27 SIA Convention & Expo Continued from page 24 28 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 29 SIA Convention & Expo 30 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 31 SIA Convention & Expo 32 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo Why is Waco the Contractor’s Choice? For over 60 years, contractors across the country have relied on Waco Scaffolding & Equipment to keep access projects on target and within budget. From engineering your project to closeout, Waco manages each step with trained industry professionals bringing years of experience in both access and construction techniques and practices. • Scaffolding • Erection Services • Forming & Shoring • Hi-Reach • Contractors Equipment & Supplies • Engineering Services • Sales & Rentals For Dealer Sales, call Sue Votroubek at 216-749-8900 ext. 130 or visit Waco on the web at www.wacoscaf.com Waco...We’re With You Every Step of the Way! 33 www.scaffold.org Scaffold Industry JUNE 2007 SIA Convention & Expo 34 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 35 SIA Convention & Expo 36 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 37 SIA Convention & Expo Come On...UP and Walk The Plank ! Introducing The Composite Plank System Interlocking fingers - No Laps Non-Slip surface - wet or dry Light Weight High Stiffness Moisture Resistant Flame Resistant Electrical Safe Custom Colors Multiple Lengths Come See Us at The 2007 SIA Show Or Check out our website www.bothwellplank.com BOTHWELL Enterprises Incorporated phone: 909.949.1800 email: tim@bothwellplank.com 38 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 39 SIA Convention & Expo 40 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 41 SIA Convention & Expo 42 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 43 SIA Convention & Expo 44 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 45 SIA Convention & Expo 46 JUNE 2007 Scaffold Industry www.scaffold.org SIA Convention & Expo www.scaffold.org Scaffold Industry JUNE 2007 47 Feature Workforce Issues Road to Recovery Gulf Coast crisis forces cohesive plan to recruit, train By Angelle Bergeron Along the Gulf Coast, national projections indicate a net shortfall of 250,000 skilled laborers per year for the next 10 years. Construction was already experiencing a national workforce crisis when hurricanes Katrina and Rita walloped the Gulf Coast region with a one-two punch in 2005 and left an unprecedented amount of work in their wake. 48 JUNE 2007 Scaffold Industry Estimates for the number of people it will take to actually perform the work in the Gulf Coast vary wildly, but rather than wringing their hands, industry experts from Texas to Alabama are rolling up their sleeves and coming up with creative solutions. As the Gulf Coast region forges ahead in recovery, the rest of the country would do well to observe what may be the greatest project management www.scaffold.org Workforce Issues miracle in history – solving the current workforce crisis. Most everyone is familiar with the prehurricane reasons for the labor disaster. “Boomers are retiring and some states are experiencing a decline in the number of 19-year-olds entering the workforce for the first time,” says Loren Scott, a Baton Rouge economist who prepares an annual state economic outlook. “If you have a reduction on one end because they are aging and no one to pick up the slack on other end, you will have a shortage problem.” Along the Gulf Coast, national projections indicate a net shortfall of 250,000 skilled laborers per year for the next 10 years. “From 2000-2005, we averaged from 90,000 to 110,000 skilled craftworkers in Louisiana,” says Eddie Rispone, chairman of the management board for Industrial Specialty Contractors LLC of Baton Rouge. “For 2005-2010, we were going to need twice that many to do the work identified before the storms. That was huge. Now we need at least 90,000 more.” The Gulf Coast Workforce Development Initiative estimates that an additional 45,000 workers will be needed to rebuild the Gulf Coast, but that figure doesn’t include all the oil, petrochemical and Liquefied Natural Gas construction in the region, says Stephen Toups, vice president of business development for Turner Industries of Baton Rouge. “In the last five years, deepwater efforts have spent about $20 billion on deep offshore rigs,” Toups says. “In the next five, they are expecting to spend $65 billion. Everyone has more activity. Everything is happening at once.” Prior to the hurricanes, Turner was employing between 9,000 and 11,000 people per year. “Now we have 15,000, and that doesn’t include hurricane rebuilds, debris removal etc.,” Toups says. Attracting the Workers Since the 2005 hurricane season, contractors throughout the Gulf Coast have been paying extra wages and inwww.scaffold.org centives to keep the workers they have, attract new ones from other parts of the country or woo them away from local competitors. Workers are getting sign-on bonuses, higher hourly rates, per diems and housing and/or gas stipends for travel. “We’re doing whatever we can do to get qualified employees,” says Jay Carney, president of T. L. Wallace Construction Inc. of Columbia, Miss. “It’s a supply and demand thing.” As the Gulf Coast area contractors increase wages to attract workers, the outlying areas are forced to up the ante as well. The more skill required and the closer to the hurricane-affected zone, the higher the price. months,” Robinson says. Most of this increase is in the heavy, industrial sector, but commercial and institutional will likely catch up in the coming months. Robinson says that a survey by his organization of the Louisiana and Texas Gulf Coast found that workforce needs are expected to double in the next two years. “This is a combination of all types of construction, but favors the heavy, industrial sector,” he adds. He says the estimate is low, largely because surveyed contractors weren’t specific about the numbers but referred to their labor needs as “huge” or “great.” Many construction executives in the Gulf Coast area reported wage rate in- For 2005-2010, we were going to need twice that many to do the work identified before the storms. That was huge. Now we need at least 90,000 more. “Pay rates are specifically dictated by how close you are to New Orleans,” says Barry Blalock, district manager for the Corpus Christi, Texas, office of MMR Constructors Inc. Although Corpus Christi didn’t feel the crunch as bad as other places, MMR was still paying a premium and having a hard time finding people. “Before the storm, we were paying an A-class journeyman (electrical or instrumentation) $17 an hour,” Blalock says. “After the storm, we were paying $18 an hour, and now we’re paying $19.” Wages will continue to escalate during the next two years, says Jeffrey Robinson, president of Personnel Administrative Services of Saline, Mich., which tracks nationwide wage and benefit trends and is working on a two-year forecast of workforce needs in the Gulf Coast. “In some active areas in Louisiana and Texas we have seen wages increase 3 to 4% each quarter over the past 12 creases of 7% in 2006 and project increases of 7% or higher in 2007, Robinson says. He interprets that as a sign that wage increases for crafts will follow the same pattern and be even higher in key industrial and petrochemical areas. Immediately after Katrina, BE&K Inc. of Birmingham, Ala., was flying its top skilled craftspeople across the country to meet the needs of its clients, says Susan Wasley, director of corporate communications. “We are a big engineering construction company with locations across the U.S. and we have been feeling the pinch for a few years,” Wasley says. “But it was never worse than right after the hurricane when we felt like everybody rushed to the coast. We felt the pinch everywhere in the South and Southeast.” The lack of skilled labor is slowing down delivery of some projects as they Continued on page 50 Scaffold Industry JUNE 2007 49 Workforce Issues says Matthew Walsh Sr., Archer Western president. “We haven’t bid on any in Louisiana because we haven’t had the confidence that we can attract the size and skill level we need.” Even if companies have the resources to find the people they need, it may be at too high a price to their bottom line. “This is a serious industrywide problem and it is going to take contractors, owners, educators and government agencies to solve this problem,” BE&K’s Wasley says. “It is limiting growth – national growth. If you can’t build it, you have slowed down the growth of a region or even a nation.” Mike Boudreaux, president and CEO of Gulf Coast Investment Developers Inc. of Biloxi, Miss., says it’s a constant struggle to find qualified laborers for his projects. Continued from page 49 take a back seat to high-profile contracts with big budgets and early completion incentives. Through his company’s construction management division, Mike Boudreaux, president and CEO of Gulf Coast Investment Developers Inc. of Biloxi, Miss., says it’s a constant struggle. “Even if you could get all the people you need to perform the work, where are they going to live?” asks C.J. “Buddy” Edens, president of Mississippi Associated Builders and Contractors. “There is still a dire shortage for workers who would come into this area.” Since the joint venture of Granite Construction Co. of Watsonville, Calif., Pay rates are specifically dictated by how close you are to New Orleans. “When I go out and see 14 roofers when the subcontractor said they would have 25 on the job, that’s when there is a problem,” Boudreaux says. “They scramble to get laborers to get the work done, but sometimes they’re just bodies.” The problem has caused GCID numerous delays. “Our Oak Shores development (in Biloxi) was supposed to be finished in August,” Boudreaux says. “Now we won’t start closing out units until the first week of February. We’re talking about a six-month delay on that project.” No matter what contractors are paying for the actual work, they also have to dig deep and foot the cost for housing, too. 50 JUNE 2007 Scaffold Industry and Archer Western Contractors, a unit of The Walsh Group, of Chicago began work on the $266.8 million contract to build a new U.S. 90 bridge over the St. Louis Bay in Mississippi, it has been providing camps to house employees. “We’re paying higher wages and incentives, but they’re probably still not as high as we would be paying in other parts of the country,” says Allen Nelson, GAW project manager. Providing housing also cuts into a contractor’s profit margin, which may steer some away from the work on the Gulf Coast. “We’re having trouble attracting the sizeable workforce we need, and that has kept us from bidding on some projects, particularly in Louisiana,” So What’s the Solution? Congress passed legislation in the fall 2005 to fund existing and new workforce development programs, including the Gulf Coast Workforce Development Initiative. The initiative kicked off its “I’m GREAT” (Gulf Rebuild: Education, Advancement and Training) campaign, with the goal of recruiting and training up to 20,000 new construction craftworkers for the Gulf Coast region by 2009. In July, the Business Roundtable took over the marketing and promotional aspect of the recruitment effort. By August, I’m GREAT was launched in Louisiana and Mississippi. The campaign includes radio spots, billboards and signs touting the GREAT campaign and the toll free number to call (888-52-GREAT) to learn more about free training. “In Louisiana and Mississippi our final trained number was 2,161 people for 2006,” says Tim Horst, program manager. There are already plans to expand I’m GREAT into Texas and Alabama by mid-2007 and eventually take the program nationwide. “First we have to prove our ability to train and achieve our goals on the Gulf Coast,” Horst says. “Our goal for 2006 was to train 2,500, so we were a little bit short of that.” But Horst adds that he is encouraged that the training rate in November (the latest data available) was at the monthly rate required to www.scaffold.org Workforce Issues Considering the ease of finding suitable hires for available positions within your company, would you say that following Katrina and Rita hiring has become: meet the 2009 goal of 20,000 people. As long as redevelopment continues to be stymied by unresolved insurance issues, lack of housing and the absence of a comprehensive rebuild plan, the workforce problem won’t be resolved, says Derrell Cohoon, president of Louisiana Associated General Contractors in Baton Rouge, La. “At this point, I’m betting that number (20,000 trained) isn’t as close to what the actual numbers should be because the rebuild really hasn’t started,” Cohoon adds. “But people won’t take training classes unless there are jobs waiting.” The worker shortage is not a new phenomenon along the Gulf Coast, but it has reached such crisis propor- www.scaffold.org Considering the time it takes to fill available positions listed, would you say that following Katrina and Rita the time to fill has: tions that it is forcing the industry to take a comprehensive approach that includes image perception, education, recruitment, training and retention, says Industrial Specialty Contractors’ Rispone, who also chairs the Louisiana Craft Workforce Development Board. In November, at the National Construction Users Roundtable conference, Rispone presented the board’s comprehensive plan that he hopes will become a template for workforce development nationwide. The board has since presented its recommendations to the Department of Education, Department of Labor and various user groups and is in the process of setting up a meeting with Louisiana Gov. Kathleen Blanco. “We are going to just keep pushing forward,” Rispone says. “This really is a good blueprint for what needs to be done in a coordinated effort for workforce development in any state.” But Turner Industries’ Toups says he is confident that the crisis will pass, adding that the industry has always adapted to make things happen. “The right people are talking, working on it and paying more attention to workforce development than in the past,” he says. “We’re educating people, talking about it, working smarter, using technology and communicating better.” ■ This article first appeared in the March 2007 issue of Texas Construction. Scaffold Industry JUNE 2007 51 52 JUNE 2007 Scaffold Industry www.scaffold.org Column Business Management Threats to Your Small Business U.S. Chamber fights harmful measures, plays defense in Congress The U.S. Chamber, exercising its lobbying and grassroots strength, is working to defeat a host of anti-business measures under consideration in Congress. Here's a look at key proposals and how you can help. Workplace Mandates Sen. Ted Kennedy (D-Mass.) is expected to reintroduce the Healthy Families Act, which would require employers with at least 15 workers to offer seven paid sick days annually. Such a rigid mandate could expose small businesses to increased labor litigation. Also, Sen. Christopher Dodd (DConn.) is expected to reintroduce a bill requiring that six of the 12 weeks of current unpaid employee leave mandated by the Family and Medical Leave Act (FMLA) be paid. The legislation would also expand FMLA to cover businesses with as few as 25 employees. The current law applies to companies with more than 50 employees. The chamber is seeking revisions to FMLA regulations that would give employers greater ability to manage absenteeism attributed to abuse of FMLA. In February, it submitted comments on FMLA implementation to the Department of Labor detailing members' experiences and difficulties in complying with the regulations. Union Card Check The U.S. Chamber has launched a major grassroots lobbying camwww.scaffold.org paign to oppose legislation, H.R. 800, that would force employees to decide in the presence of union leaders and supporters whether or not to start a union by signing a card, as opposed to the current system of voting by secret ballot. Secret ballot elections are supervised by the National Labor Relations Board, which protects the interests of both employees and employers. H.R. 800 would open the door to union coercion, intimidation, and badgering to compel employees to sign union cards. Tax Gap Small businesses could bear the brunt of proposals by Congress, the IRS, and the Treasury Department to reduce the $290 billion tax gap, which is the difference between the amount of taxes owed and the amount that is paid voluntarily and on time. Most of the proposals would lead to more paperwork burdens. The IRS and Treasury have suggested requiring businesses to file an information return for yearly payments of $600 or more to service providers. Another proposal would require companies to electronically verify a service provider's tax number before disbursing funds. If it could not be verified, a portion of the funds would have to be withheld and sent to the IRS. The chamber is concerned that these changes would unfairly shift the burden of compliance from tax cheats to law-abiding third parties. Simplifying the tax code is the most effective way to ensure timely compliance, according to the chamber. 3% Withholding Mandate Beginning in 2011, vendors doing business with the government will face a 3% federal, state, and local government withholding requirement on all government contracts. The chamber is concerned about efforts to move up the date and increase the withholding percentage as a way of raising additional revenues to offset extended tax relief. The chamber supports full repeal of the 3% withholding provision and opposes efforts to move up the implementation date. What You Can Do •Become a member of the U.S. Chamber's grassroots network at www.voteforbusiness.com. •Register for America's Small Business Summit 2007 in Washington, DC, from May 23 to 25 and meet with your elected representatives or their staffs at www.uschambersummit.com. •Become involved with the chamber's more than 30 policy committees and councils at www.uschamber.com/committees. ■ This article first appeared in the U.S. Chamber of Commerce’s monthly magazine, uschamber.com. Scaffold Industry JUNE 2007 53 Department Industry Briefs Bil-Jax Celebrates 60th Anniversary Archbold, Ohio-based Bil-Jax recently celebrated its 60th anniversary. The company’s history started in 1946 when two brothers, Bill and Jack Ashenfelter, designed a “scaffold horse” (forerunner to the modern day utility scaffold) to assist them with 54 JUNE 2007 Scaffold Industry their plastering trade. The concept produced such time-saving results that word spread quickly and they were soon manufacturing units for other tradesmen. With demand growing, the Ashenfelter brothers sold the product rights of their invention to a local Archbold, Ohio family in 1947 when Bil-Jax was founded. Joining the American Rental Association in 1964, Bil-Jax experienced tremendous growth throughout the 60s, 70s and 80s. A line of telescopic and towable boom lifts was put www.scaffold.org Industry Briefs into production in the late 70s, adding to the company’s growing line of rental industry products. Rapid growth continued in the mid-90s after the company was sold to a German entity. During this time frame, Bil-Jax pioneered the powder coat finishing systems that are common within the industry today, as well as being the first to use ID coated tube to prolong the life of scaffold products. The 21st Century brought about the purchase of Bil-Jax by the current management team and a private U.S. investment group. Today Bil-Jax produces frame, system and utility scaffolds, walkboards and other scaffolding accessories, shoring frames and accessories, trailer-mounted boom lifts, telescopic lifts, material lifts, event staging and seating, as well as drywall equipment, log splitters, loading ramps, trash removal systems and crowd barricade fencing. ■ NYC, OSHA to Promote Safety In the wake of several fatal construction and scaffolding accidents, New York City is teaming up with the federal Occupational Safety and Health Administration to promote jobsite safety, Mayor Michael Bloomberg announced. The city will allocate $6 million to regulate the industry and increase training and communication for workers and contractors. In turn, OSHA will issue penalties for rule violations. Officials say the OSHA partnership is necessary due to the construction boom the city is currently experiencing. There were 29 construction site deaths in 2006, most of them were scaffolding accidents. There have been no fatal accidents thus far in 2007. ■ Stachowiak Promoted to National Director of Safety Sunbelt Rentals has promoted Jeff Stachowiak to a newly created position of national director of safety. In this position, he will assume the lead role for the Jeff Stachowiak Sunbelt safety function and will develop strategic initiatives to reduce and eliminate safety hazards. “This is a highly visible and critical role in our company,” says Sunbelt Rentals vice president of safety and risk management Catherine Whitney. “Sunbelt has always been focused on safety and Jeff will further our safety culture.” Stachowiak’s responsibilities include creation and enforcement of Sunbelt safety policy and procedures, training and management of 24 safety managers. ■ www.scaffold.org Scaffold Industry JUNE 2007 55 UNITED STATES ALASKA R&R Scaffold Erectors, Inc.– Anchorage David Bond (907)344-5427/ (888)550-5427 ARIZONA Action Scaffolding, Inc.– Phoenix Howard Schapira (602)252-3417 Waco Scaffolding & Equipment– Phoenix Hardy Roloff (216)749-8900 CALIFORNIA Arise Waco Scaffolding & Equipment– San Diego Paul Zimmerman (619)591-2300 Elevator, LLC- Santa Rosa Joe Aujay (415)798-0021 Harold Gidish– La Mirada Harold Gidish (714)522-6590 G.F. Towse– Arbuckle Gerald Towse (916)997-0340 I.A.T.S.E. Local 80– Burbank Kent Jorgensen (818)526-0700 HAWAII Atlas Sales Co., Inc. - Honolulu Ronald Camp (808)841-1111 Scaffold Service– St. Paul Micki Hentges (651)646-4600 Safway Services, Inc.– Honolulu Derek Ho (808)682-0304 MONTANA Environmental Contractors LLC– Billings Rick Kirn (406)652-6337 IDAHO Building Materials Holding Corp.– Boise Jim Schreiber (208)331-4300 ILLINOIS Safety Partners Ltd.– Godfrey Bill St. Peters (618)467-0480 KENTUCKY Atlantic Scaffolding Company– Ashland Andy Herron (410)799-0304 LOUISIANA Brock Group– Baton Rouge Jack Rhodus (225)756-7709 Atlantic Scaffolding Company– Baton Rouge Barry Guidry (225)766-0386 Patent Construction Systems- New Orleans Tim Holden (504)733-2811 Jax Scaffolding Systems LLC– San Marcos Dave Cave (760)744-8105 MASSACHUSETTES Lynn Ladder & Scaffolding Co.– West Lynn Alan Kline (800)225-2510 Safety Management Services- San Diego J. Robert Harrell (858)259-0591 Patent Construction Systems- Medford Bill Halkovitch (781)396-3727 NEBRASKA Midwest Scaffold Service, LLC– Omaha Tim C. Weber (402)597-9100 NEW HAMPSHIRE Seacoast Scaffold & Equipment Corp.– Concord Mark Harless Sr. (888)701-1119 NEW JERSEY R&R Scaffolding Ltd.– Moonachie Crister J. Hogne (201)438-3020 NEW MEXICO Territorial Scaffold, Inc.– Albuquerque Tim Sims (505)242-1892 NEVADA Nevada Scaffold & Equipment– Las Vegas Jerry Peck (702)262-9197 NEW YORK Tri-City Scaffold, Inc.– Delanson John James (518)895-2587 NORTH CAROLINA Brewer Equipment Co.– Greensboro Tom Brewer (336)292-6737 Training Program FLORIDA Atlantic Scaffolding Company– Bartow Andy Herron (410)799-0304 Crom Equipment Rentals, Inc.– Gainesville Erik Hauger (352)378-6966 Spectrum Contracting- Naples Brian Peachey (239)643-2722 Haynes Scaffolding– West Palm Beach Rick Haynes (561)833-8689 GEORGIA Specialty Trade Services– Atlanta David Crenshaw (404)691-1944 56 JUNE 2007 Scaffold Industry Tractel Inc.– Canton Cliff Theve (781)401-3288 MARYLAND Atlantic Scaffolding Company– Baltimore Andy Herron (410)799-0304 Millstone Corporation– Upper Marlboro John Miller (301)599-7500 MICHIGAN FRG Corporation– Monroe Bernard Brewer (734)457-9131 MINNESOTA Waco Scaffolding & Equipment– Minneapolis Minneapolis Hardy Roloff (216)749-8900 Occupational Safety & Hygiene Institute- Raleigh Jim Bruce (919)749-4937 OHIO Waco Scaffolding & Equipment– Cleveland Hardy Roloff (216)749-8900 OREGON Waco Scaffolding & Equipment Co., Inc. Daryl Hare (503)232-9226 PENNSYLVANIA Patent Construction Systems- Pittsburgh Don Bigley (412)505-5701 Universal Manufacturing Corp.– Zelienople Chris Lindquist (724)452-3100 www.scaffold.org TEXAS John R. Jordan– Consultant– San Antonio John Jordan (830)980-7244 WISCONSIN Bird Scaffold Rentals– Milwaukee Charles Cain (414)645-8502 Christian Labour Union of Canada - Edmonton Co Vanderlann (780) 454-6181 Atlantic Scaffolding Company– Nederland Barry Guidry (225)766-0386 CANADA Link Scaffold Services - Edmonton Simon Simoes (780) 449-6111 Brock Group– Houston Kurt Jones (225)756-7705 VIRGINIA Culberston Company of Virginia Jim Morasco (215)783-2330 Arise Waco Scaffolding & Equipment– Portsmouth Hardy Roloff (757)487-1400 Anchor Scaffolding & Ladder Co.- Chesapeake Vinny Culcasi (757)545-2800 WASHINGTON Safway Supply, Inc.– Spokane Patrick Thomas (509)535-9841 ALBERTA BAR Industries, Inc. - Bonnyville Robert Hollasch (780)207-1278 Pinnacle Scaffold Training Ltd - Red Deer Geoff Lagoutte (403)358-6948 Quinn Contracting Ltd.– Blackfalds George Van Dorp (403)885-6215 Summit Swingstage - Sherwood Park Blake McGrath (780) 406-2099 Urban Scaffolding– Edmonton Wendy Larison (780)452-5950 MANITOBA Manitoba Hydro - Winnipeg Brian Atkinson (204)474-3311 NEWFOUNDLAND HIGHTEK Fall Protection Stephen Pike (709)682-2104 ONTARIO Dunn-Wright Engineering, Inc. - Caledon John Rosenthal (905)880-4422 PERU LIMA Climber SAC Grocio Paredes Maibach (511)254-5650 Training Program Van Dyke, Stewart and Assoc.- Calgary Stewart Van Dyke (403)291-2293 G.E. McPherson & Associates - Richland Gerald McPherson (509) 539-3952 www.scaffold.org Scaffold Industry JUNE 2007 57 SIA Convention & Expo Celebrating 35 Years Continued from page 27 geted audience of the conference will be contractors and tradesmen and is scheduled to start the first day of the Expo with an overview of User Hazard Awareness Training in the following areas: Fall Protection, Plank & Platform Safety, Supported Scaffold Safety, along with Suspended Scaffold Safety. These sessions are a condensed version of our full Hazard Awareness Training programs. These two-hour introduction classes will provide insight to the full training programs that are currently offered by the SIA Accredited Training Centers (ATIs). Upon completion there will be an “Ask OSHA” Q&A with both federal and CAL OSHA representatives. The attendees will then have access to the SIA Expo. On day two of the Expo, we will have speakers addressing the economic outlook as well as Congressional representatives offering an update on Immigration Reform and National Security. A Train the Trainer Workshop will be held July 19 and 20. This is an intensive 16-hour course, and is a hand’s on approach to the improvement of teaching and learning skills. The Train the Trainer is facilitated by Maureen Orey M.Ed., CPLP, SIA Training Program Manager. Participants will review basic ideas about training, check current practices, and become familiar with the SIA Training Program content. On July 21, a Competent Person Training – Frame Scaffold program, Safety Training for Suspended Scaffold Course and Re-Certification Exams will be held. The SIA is looking forward to an informative, productive and entertaining week in Long Beach. You may register online, view the detailed schedule of events and find out what all the excitement is about by visiting the SIA website at www.scaffold.org or by contacting the SIA office at (602) 2571144. Register today! ■ at Visit us 28 Booth #2 For advertising rates and information, contact: Elizabeth Dambouradjian (832) 524-4947 or Joan Callahan (972) 819-1496 To submit an article, contact: Natalie Keith, Editor natkeith1@juno.com 58 JUNE 2007 Scaffold Industry www.scaffold.org Schedule Of Events Industry Events June 24-26 Safety 2007 Exposition ASSE Orange County Convention Center Orlando, Fla. SIA Events June 8 SIA Southwest Chapter Golf Tournament The Battleground at Deer Park Deer Park, Texas July 15-21 35th Annual Convention & Expo Hyatt Regency Long Beach and Long Beach Convention Center Long Beach, Calif. S I A N E W M E M B E R S Adams Supply of Dallas 2722 Logan St. Dallas, TX 75215 (241) 428-5585 Contact: Adams George www.adamssupplydallas.com MCM Restoration Box 1117 Fort Scott, KS 66701 (620) 223-6602 Contact: Craig McKenney www.mcmrestoration.com Scaffolding Rental & Erection Service 1150 Le Blanc Road Port Allen, LA 70767 (225) 339-0871 Contact: Herman Thibodeaux Imperial Scaffolding Inc. 1373 Miller St. Anaheim, CA 92806 (714) 996-5640 Contact: Richard Martinez Michael Spirnak 9105 Memphis Villas Blvd. Brookland, OH 44144 (216) 577-7753 Contact: Michael Spirnak Specialty Claims Management LLC 1001 Craig Road, Suite 330 St. Louis, MO 63146 (314) 569-9828 Contact: Robert G. Zinselmeier Max Investors LC 885 275 St. West Branch, IA 52358 (319) 325-1700 Contact: Don Maxson www.scaffold-system.com Phase2 Company 216 Hemlock St. Fort Collins, CO 80524 (970) 482-7000 Contact: Dan Larsen www.phase2co.com www.scaffold.org West Coast Maintenance, Inc. 711 East Gardena Blvd. Gardena, CA 90248 (310) 324-2511 Contact: Mari Guzman www.westcoastmaintenance.com Scaffold Industry JUNE 2007 59 Advertiser’s Index 15 Action Scaffold Mfg. actionscaffold.com 26 Scaffolding Today, Inc. falconladder.com 10 Allied Insurance Brokers alliedforscaffold.com 43 Allied Tube and Conduit alliedflo-form.com 51 Formwork Exchange scaffoldingtoday.com 60 Scaffold Industry, Asso. formwork-exchange.com IBC Hydro-Mobile, Inc. scaffold.org 52 SIA Insurance hydro-mobile.com 17 Alum-A-Pole Corp. alumapole.com 16 IPAF, Ltd. ncisltd.com OBC Strong Man Building Prod. awpt.org 10 Bill-Jax 41 Ives Training Group billjax.com strongman.com 1 ThyssenKrupp Safway ivestraining.com 38 Bothwell Enterprises bothwellplank.com 6 Klimer Mfg. safway.com 28 Tractel Ltd. klimer.com 58 Chutes International chutes.com 22 Direct Scaffold Supply directscaffoldsupply.com 39 Eagle Industries 9 L & T Import & Export 40 Layher, Inc. layherusa.com eagleenclosure.com tractelgriphoist.com IFC Universal Mfg. universalscaffold.com 28 Upright USA 9 Marr Scaffolding Co. marrscaffolding.com 33 OY Scaninter Nokia Ltd. 7 Elk River, Inc. upright.com 45 Thiel Scaffolding Canada, Inc. scanclimber.com elkriver.com 25 Power Climber 2 Etobicoke Ironworks, Ltd. eiw.ca.com 19 Falcon Ladder thielcanada.com 33 Waco Scaffold powerclimber.com 4 Saf-T wacoscaf.com 24 Winsafe Corporation liftandaccess.com winsafe.com SIA Enforces Copyright Protection The Scaffold Industry Association (SIA) produces safety and training materials as well as many codes, warning signs and labels for the access industry in addition to standards and manuals for all products governed by ANSI A92. These products all carry copyright protection to the association to maintain their authenticity as well as to protect their revenue stream for our members. The SIA encourages its members as well as users of high reach equipment to report any unauthorized reproduction or modifications of these products so that the association can take legal steps to protect our copyright. “For the protection of our members, violators will be prosecuted to the full extent of the law” says John Miller, SIA President. “Our SIA members and ANSI A92 subcommittee members work to hard as volunteers to generate these products for the good of the scaffold and access industry to not legal protect them.” Please call the SIA office at 602-257-1144 or email RJ Marshall at RJM@scaffold.org to report any suspected violations. Now Available Manuals of Responsibilities for Aerial Work Platforms The Scaffold Industry Association announces now available 2006 Manuals of Responsibilities ANSI/SIA A92.5 Boom Supported Elevating Work Platforms ANSI/SIA A92.3 Manually Propelled Elevating Aerial Platforms For Dealers, Owners, Users and Operators, Lessors and Lessees. Section 5.2.2 of the standard (A92.3 2006 & A92.5 2006) The current Manual of Responsibilities for dealers, owners, users, operators, lessors, lessees and brokers .... shall be provided and stored in the weather resistant storage compartment. To order your copies, visit our website at www.scaffold.org. For any questions, 60 JUNE 2007 Scaffold Industry please contact Sarah Haines via email at sarah@scaffold.org. www.scaffold.org www.scaffold.org Scaffold Industry JUNE 2007 ibc3 Strong Man. No one offers faster delivery. With our in-stock inventory, we’ll put product in your hands in no time! At Strong Man Building Products, we’ve made on-time delivery a top priority for over 30 years. It’s our guarantee that we’ll never leave you up in the air when it comes to getting the debris netting and enclosures you need…when you need them. Our knowledgeable sales staff also stands ready to deliver timely answers to all your technical questions. Strong Man. We’ll be there when you need us. For more information and your nearest dealer, call 1-800-950-6999. Fairfield, New Jersey www.strongman.com E-mail: info@strongman.com