SGS-Katalog 2011

Transcription

SGS-Katalog 2011
Solid Carbide Tool
Catalogue
Edition 3
www.sgstool.com
Endmills
7
Endmills
Drills
61
Drills
Burrs
Burrs
77
Technical
Recommendations
Request Form
for Special Tools
Technical Recommendations
109
Request Form for Special Tools
123
Additional Price Information
126
£
Additional Price
Information
3
www.sgstool.com
SGS CARBIDE TOOL (UK) LTD - WOKINGHAM
More than just another Cutting Tool Supplier
• The worlds largest manufacturer of solid carbide rotary tooling
• Our focus is on solid carbide rotary cutting tools, and we offer over
13,000 fractional and metric tools to satisfy practically every cutting application
• In addition to our end mill and drill manufacturing plants, SGS operates a cuttingedge R&D facility, quality control lab and an automated, climate-controlled bur
manufacturing facility
• 97 % stock availability from catalogue range in US or UK
• 2010 introduction of European Stock cell in UK
• Fast track for specials at SGS UK Rapid Response centre
• World class patented Solid Carbide products to give you the best in productivity
• Research & Development for new products, customer projects & continual testing of
present products
• Specialising in the supply to industry for Aerospace, Autosport, Nuclear,
Automotive, Defence, Medical & Foundry’s
• Our goal is to maximise satisfaction to our customer’s and employees through
commitment to continuous improvement of quality products & services
• Unrivalled consistency of product performance & reliability
• High level of technical support through on-site visits, telephone, training & on-line
• SGS products are sold in over 60 countries by our extensive and well-supported
distributor network
SGS Tool Company World Headquarters
SGS TOOL COMPANY
SGS IN EUROPE
P.O. Box 187
SGS France
55 South Main Street
36, Rue des Landes- B.P . 28
Munroe Falls, Ohio
F-78401 CHATOU Cedex
44262 U.S.A.
France
SGS Tool Europe GmbH
Hitdorfer Strasse 10 c
D-40764 Langenfeld
Germany
4
www.sgstool.com
SPECIAL’S SERVICE UK
STATE OF THE ART MANUFACTURING
Walter Helitronic CNC grinding
Special standards from 3mm
Form tools
Modifications
Regrinding
VIRTUAL DESIGN SERVICE
Complex form tools
Special geometries
Selecting the right tool for the material
SPECIAL PROFILE TOOLS
STATE OF THE ART INSPECTION
Walter Helicheck
High definition camera system
Inspection reports on request
Accuracy can be checked to +/- 2 microns
DXF files to production
Specialised geometries
Advanced coatings
Through coolant
ADVANCED COATINGS
PVD
• Ti-NAMITE A® (AlTiN)
• Ti-NAMITE-X® NEW
• SUPER NITRIDE
• Ti-NAMITE B® (TiB2)
• Diamond Like
Dia-Carb CVD Diamond Coating
for graphite & composites
Endmills
Drills
Edge wear (inch)
0,0120
Ti-NAMITE-X® edge wear
0,0060
0,0040
0,0040
AlTiN edge wear
0,0015
0,0010
0,0000
0,0035
0,0030
Ti-NAMITE-X® edge wear
0,0010
0,0005
0,0000
AlTiN edge wear
Edge wear (inch)
0,0015
Ti-NAMITE-X® edge wear
0,0020
0,0000
0,0020
Edge wear (inch)
0,0025
0,0005
1018
150 Bhn
Burrs
0,0030
0,0020
0,0025
H13
49 HRC
0,0035
0,0100
0,0080
0,0045
Inconel 718
20 HRC
Edge wear (inch)
0,0140
AlTiN edge wear
Technical
Recommendations
4140
28 HRC
Request Form
for Special Tools
0,0025
0,0020
Ti-NAMITE-X® edge wear
0,0015
0,0010
AlTiN edge wear
Additional Price
Information
0,0005
0,0000
Cert. No. 949
5
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Symbols
Head Shape
Ball End
Corner Radius
Square End
Shank Type [DIN/ISO 6535]
HA
HB
Number of Flutes
Endmills
2
3
Internal
Cooling
4
JetStream
Unequal
Flute Angle
≥75°
<75°
Tool Length
Reach
6
www.sgstool.com
5
Coated
Point Angle
≥90°
<90°
6
Uncoated/
Coated
Right Hand
Spiral
8
Neck Reach
Left Hand
Spiral
Endmills
Endmills
7
www.sgstool.com
Application:
8
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Roughing
applicable
optimal
Application:
Standard
machining
applicable
optimal
Finishing
Application:
applicable
optimal
Wood
CFK/GFK
Plastic
Copper
Aluminium
Nickel Alloys
Inconel
High Temp.
Alloys
Titanium Alloys
Stainless Steel
> 60HRC
< 60HRC
< 55HRC
< 50HRC
< 45HRC
Tool Steel:
Malleable Cast
Iron
Gray Cast Iron
Steel Alloys
Case Hardening
Steel
Series
Z-Carb
Z-Carb/ AP/
HTA
JetStream
Z-Carb
MD
Ser. 61M Ser. 62M Ser. 63M
V-Carb
Ser. 7M
PowerCarb
TurboCarb
Ser. 59
Endmills
Structural Steel
Material:
End
Mill:
SpeedCarb
Tri-Carb
Ser. 60M
Series
S-Carb / Ski-Carb
APR / APF
ShearCarb
Ser. 21M Ser. 22M 20MCCR
FGR
Endmills
Endmills
Test Reports
Product
Group
11
Endmills
Number of Teeth Page
3
Z-Carb™-AP – High Feed Machining for Maximum Metal Removal
4
13
3
Z-Carb™-AP Long Reach - Patented Variable Rake Endmills
4
14
3
Z-Carb™ – High Feed Machining for Maximum Metal Removal
4
15
3
Z-Carb™-AP / Z-Carb™ JetStream
4
17
4
18
4
19
3-6
21
3
3
Z-Carb™-MD –
High Feed Machining for Max Metal Removal on Tool Steel
Z-Carb™-HTA –
For High Feed Machining for Max Metal Removal on Aerospace Materials
1
Ripper Endmills – Series 61M / 62M / 63M
3
V-Carb™ – For High Feed Semi-finishing/Finishing
5
22
3
Series 7M – High Performance Endmills
4
24
6/8
25
2
25
2
26
2
27
3
28
3
29
3
3
1
3
3
1
Power-Carb™ –
Endmills for High Efficiency Machining of Hardened Tool Steels - Series 57M
Turbo-Carb® –
For 3D Profile/Contouring of Hardened Tool Steel – Series 56MB
Series 59M/59MB - Long Length, Short Flute Endmills and Ball Nose
Speed-Carb® –
Torus Endmills for High Feed Machining with small depth of cut
Tri-Carb® –
For Profiling & Slotting of Exotic Materials – Series 65M
Series 60M –
For Semi-Finishing & Finishing of Exotic Materials
3
S-Carb™ – High Efficiency Machining of Aluminium Alloys
3/2
30
3
S-Carb™ APR / APF– High Efficiency Machining of Aluminium Alloys
3/4
32
3
Ski-Carb® – High-Speed Machining of Aluminium Alloys > 20,000 RPM
2
34
2/4
35
2
36
1
1
Shear-Carb – Conventional Profiling of Aluminium Alloys –
Series 52M / Series 54M
21M/22M –
Wood, Plastic & Non Ferrous Router & RH Cutting & LH Helix
1
20M-CCR – Multi-Flute Carbon-Fibre Composite Routers
37
1
FGR – Fibreglass Routers
38
1
Series 1M – 4 Flute Endmills
4
39
1
DIN 6528 – 4 Flute Endmills DIN Standard
4
42
1
Series 1XLM – 4 Flute Extra Long Series
4
43
1
Series 16M – 4 Flute Short Length
4
45
1
Series 14M – 4 Flute Double Ended
4
46
1
Series 5M – 3 Flute
3
48
1
Series 5XLM – 3 Flute Extra Long Series
3
50
1
Series 3M – 2 Flute
2
52
1
Series 3XLM – 2 Flute Extra Long Series
2
54
1
Series 17M – 2 Flute Short Length
2
56
1
Series 15M – 2 Flute Double Ended
2
57
1
MK2M – 2 Flute Micro Range
2
59
Material
Group
Endmills
9
www.sgstool.com
Endmills
10
www.sgstool.com
Test Reports
Z-CARB™
Cutter Description
Material
Rpm
Speed
Feed
Radial Cut
Axial Cut
Competitor H
Titanium
TiAl6V4
1900min-1
60m/min
280mm/min
3mm
12mm
Comments
Z-CARB 10mm, 46337
Titanium
TiAl6V4
2500min-1
80m/min
400mm/min
3mm
12mm
Improved Tool Life
& Surface Finish
-54%
£1.25
£0.57
Cost Savings per Component
Annual Saving
of £6500 using
Z-CARB
Z-CARB HTA™
Cutter Description
Material
Rpm
Speed
Feed
Radial Cut
Axial Cut
Competitor H
Inconel 718
300min-1
20m/min
60mm/min
20mm
10mm
Comments
Z-CARB HTA 20mm, 46469
Inconel 718
480min-1
30m/min
100mm/min
20mm
20mm
75 % Improved Tool life
-30%
£185
£128
Cost Savings per Component
Saving of £3200/Batch
using Z-CARB HTA
Endmills
V-CARB™
Cutter Description
Material
Rpm
Speed
Feed
Radial Cut
Axial Cut
Competitor M
Monel 400
400min-1
20m/min
120mm/min
0.4mm
16mm
Comments
V-CARB 16mm, 42618
Monel 400
1000min-1
50m/min
400mm/min
0.3mm
30mm
Improved Tool Life
& Surface Finish
-36%
£22
£14
Cost Savings per Component
Annual Saving
of £4800 using
V-CARB
S-CARB™
Cutter Description
Material
Rpm
Speed
Feed
Radial Cut
Axial Cut
Comments
Competitor D
Aluminium (6061)
5500min-1
207m/min
5000mm/min
6mm
12mm
S-CARB 12mm, 44708
Aluminium (6061)
8500min-1
320m/min
7000mm/min
12mm
12mm
100 % Improved Tool Life
-75%
£3
£0.75
Cost Savings per Component
Annual Saving
of £2800 using
S-CARB
11
www.sgstool.com
Endmills
Z-Carb™-AP
Recorder Sound Amplitude
Superior Chatter Suppression
0,10
0,09
0,08
0,07
0,06
0,05
0,04
0,03
0,02
0,01
0,00
Z-Carb-AP
Competitor F
Competitor V
68 %
More Sound
Produced vs.
Z-Carb-AP
Endmills
75 %
More Sound
Produced vs.
Z-Carb-AP
Competitor N
10 %
More Sound
Produced vs.
Z-Carb-AP
Tool Life Comparison
43 % Additional Wear over Z-Carb-AP
70 % Additional Wear over Z-Carb-AP
Tool Life (mm)
12.700
6.350
Tool Failed
After 6.350 mm
•
•
•
•
•
•
304 Stainless Steel @ 140 BHN
12 mm Cutting Diameter
100 % Axial Depth of Cut and 25 % Radial Width of Cut
Speed = 3.056 min-1
Feed = 698,5 mm/min
8 % Water Soluble Flood Coolant
•
•
•
•
•
•
4140 Steel @ 30 HRc
12 mm Cutting Diameter
100 % Axial and Radial Cut
Slotting with a 90° Turn
Feed = 457,2 mm/min
Speed = 2.675 min-1
1.270
0,000
0,005
0,010
0,015
0,020
0,025
0,030
0,035
0,040
0,045
Recorded Tool Wear (mm)
Z-Carb-AP
Competitor F
Competitor N
Competitor H
Reduced Vibration Means Improved Surface Finish
25
20,28 Ra
20
15
9,07 Ra
10
7,34 Ra
6,32 Ra
5
0
12
www.sgstool.com
Z-Carb-AP
Competitor F
Competitor D
Competitor H
321 %
Rougher Average
Surface Finish
than
Z-Carb-AP
44 %
Rougher Average
Surface Finish
than
Z-Carb-AP
16 %
Rougher Average
Surface Finish
than
Z-Carb-AP
• Dry Machining with Air Blast
Endmills
Z-Carb™-AP
Patented Variable Rake Endmills
Tolerances:
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-25 +0/-0,05 h6
Radius Tolerance: +0/ -0,05
≥90°
<90°
35°/ 38°
4
HA
Technical
Recommendations:
HB
Corner Radius - Series Z1MPCR
d1
mm
3
3
4
4
5
6
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
12
14
16
16
16
16
16
16
20
20
20
20
20
20
20
25
d2
mm
6
6
6
6
6
6
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
12
14
16
16
16
16
16
16
20
20
20
20
20
20
20
25
l1
mm
57
57
57
57
57
57
57
57
57
63
63
63
63
72
72
72
72
72
83
83
83
83
83
83
83
83
92
92
92
92
92
92
104
104
104
104
104
104
104
104
l2
mm
8
8
11
11
13
13
13
13
13
19
19
19
19
22
22
22
22
22
26
26
26
26
26
26
26
26
32
32
32
32
32
32
38
38
38
38
38
38
38
38
111
Corner Radius
mm
0,30
0,50
0,30
0,50
0,30
0,25
0,50
1,00
1,50
0,50
1,00
1,50
2,00
0,50
1,00
1,50
2,00
2,50
0,50
0,75
1,00
1,50
2,00
2,50
3,00
1,00
1,00
1,50
2,00
2,50
3,00
4,00
1,00
1,50
2,00
2,50
3,00
4,00
5,00
1,00
Ti-NAMITE-X®
w/o Weldon
46851
46880
46852
46881
46853
46882
46854
46855
46884
46856
46857
46886
46887
46858
46859
46889
46890
46891
46860
46861
46893
46894
46895
46896
42718
46862
46863
46898
46899
46900
46864
46867*
46865
46903
46904
46905
42722
46868*
46869*
46866
Ti-NAMITE-X®
with Weldon
Endmills
46909
46910
46911
46912
46913
46914
42915
46916
46917
46918
46919
46920
46921
46944*
46922
46923
46924
46925
46926
46945*
46946*
46927
Weldon Shank 3-5 Days delivery
* 7-10 working days delivery
Product Group 3
13
www.sgstool.com
Endmills
Z-Carb™-AP Long Reach
Patented Variable Rake Endmills
Tolerances:
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-25 +0/-0,05 h6
Radius Tolerance: +0/ -0,05
≥90°
<90°
35°/ 38°
4
HA
Technical
Recommendations:
HB
Corner Radius - Series Z1MPLC
Endmills
d1
mm
6
8
8
10
10
12
12
12
12
16
16
16
16
16
16
20
20
20
20
20
20
d2
mm
6
8
8
10
10
12
12
12
12
16
16
16
16
16
16
20
20
20
20
20
20
l1
mm
75
75
75
100
100
100
100
100
100
115
115
115
115
115
115
140
140
140
140
140
140
l2
mm
8
10
10
12
12
15
15
15
15
20
20
20
20
20
20
24
24
24
24
24
24
l3
mm
24
32
32
40
40
48
48
48
48
65
65
65
65
65
65
80
80
80
80
80
80
112
Corner Radius
mm
0,50
1,00
2,00
1,00
2,00
1,00
1,50
2,00
3,00
1,00
1,50
2,00
3,00
4,00
5,00
1,00
1,50
2,00
3,00
4,00
5,00
Ti-NAMITE-X®
without Weldon
46821
46822
46823
46824
46825
46826
46827
46828
46829
46830
46831
46832
46833
46834
46835
46836
46837
46838
46839
46840
46841
Ti-NAMITE-X®
with Weldon
46928
46929
46930
46931
46932
46933
46934
46935
46936
46937
46938
46939
46940
46941
46942
46943
Weldon Shank 3-5 Days delivery
Weldon position will ensure l3 + small clearance will protrude from front face
of sidelock
14
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Product Group 3
Endmills
Z-Carb™
High Feed Machining for Maximum Metal Removal
Tolerances:
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-25 +0/-0,05 h6
All Radius dimensions ±0,1mm
≥90°
<90°
35°/ 38°
4
Technical
Recommendations:
HA
Corner Radius - Series Z1MCR
d1
mm
3
4
5
6
8
10
12
14
16
18
20
25
d2
mm
6
6
6
6
8
10
12
14
16
18
20
25
l1
mm
57
57
57
57
63
72
83
83
92
92
104
104
l2
mm
8
11
13
13
19
22
26
26
32
32
38
38
113
Corner Radius
mm
0,30
0,30
0,30
0,50
0,50
0,50
0,75
0,75
1,00
1,00
1,00
1,00
Ti-NAMITE-A®
EDP No.
46377
46378
46379
46335
46336
46337
46338
46339
46340
46341
46342
46334
Note – for Radius modification please prefix EDP No. With R (radius size) eg. 16mm Z-Carb with 2mm Rad would be R2.0-46340
Product Group 3
Endmills
15
www.sgstool.com
Endmills
Z-Carb™
High Feed Machining for Maximum Metal Removal
l1
l2
d2
d1
≥90°
<90°
35°/ 38°
4
HA
Tolerances:
Ball End - Series Z1B
Endmills
d1
mm
3
4
5
6
8
10
12
14
16
18
20
25
d2
mm
6
6
6
6
8
10
12
14
16
18
20
25
l1
mm
57
57
57
57
63
72
83
83
92
92
104
104
l2
mm
8
11
13
13
19
22
26
26
32
32
38
38
Ti-NAMITE-A®
EDP No.
46354
46355
46356
46343
46344
46345
46346
46347
46348
46349
46350
46351
Square End - Series Z1M
d1
mm
3
4
5
6
8
10
12
14
16
18
20
25
d2
mm
6
6
6
6
8
10
12
14
16
18
20
25
l1
mm
57
57
57
57
63
72
83
83
92
92
104
104
l2
mm
8
11
13
13
19
22
26
26
32
32
38
38
Ti-NAMITE-A®
EDP No.
46357
46358
46359
46360
46362
46364
46366
46368
46370
46372
46374
46376
16
www.sgstool.com
Product Group 3
Ø
3-6
> 6-10
> 10-25
d1
+0/-0,03
+0/-0,04
+0/-0,05
d2
h6
h6
h6
Technical
Recommendations:
113
Endmills
Z-Carb™-AP / Z-Carb™ Jet-Stream
With Coolant Channels
l1
Corner
Radius
l2
Tolerances:
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-25 +0/-0,05 h6
All Radius dimensions +0/ -0,05
d2
d1
≥90°
<90°
35°/ 38°
4
Technical
Recommendations:
HA
Corner Radius - Z-Carb-AP/Z-Carb JetStream - Series Z1MPCR
d1
mm
12
12
14
16
16
20
20
25
d2
mm
12
12
14
16
16
20
20
25
l1
mm
83
83
83
92
92
104
104
104
l2
mm
26
26
26
32
32
38
38
38
Corner Radius
mm
0,75
3,00
1,00
1,00
3,00
1,00
3,00
1,00
Ti-NAMITE-A®
EDP No.
46493
42719
46494
46495
42721
46497
42723
46498
111/113
Endmills
Square End - Z-Carb JetStream - Series Z1M
d1
mm
14
16
18
20
25
d2
mm
14
16
18
20
25
l1
mm
83
92
92
104
104
l2
mm
26
32
32
38
38
Ti-NAMITE-A®
EDP No.
46506
46507
46508
46509
46510
Ball End - Z-Carb JetStream - Series Z1MB
d1
mm
14
16
18
20
25
d2
mm
14
16
18
20
25
l1
mm
83
92
92
104
104
l2
mm
26
32
32
38
38
Ti-NAMITE-A®
EDP No.
46518
46519
46520
46521
46522
17
Product Group 3
www.sgstool.com
Endmills
Z-Carb™ MD
High Feed Machining for Max Metal Removal on Tool Steel
l1
l3
Corner
Radius
Tolerances:
l2
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-20 +0/-0,05 h6
Radius Tolerance: +0/ -0,05
d2
d1
≥90°
<90°
42°/ 45°
4
HA
Technical
Recommendations:
HB
Corner Radius - Series ZD1MCR
Endmills
d1
mm
3
4
5
6
8
10
12
16
20
d2
mm
6
6
6
6
8
10
12
16
20
l1
mm
57
57
57
57
63
72
83
92
104
l2
mm
4
5
6
7
10
12
15
20
24
l3
mm
15
15
15
15
25
30
35
45
55
114
Corner Radius
mm
0,20
0,30
0,50
1,00
1,00
1,00
1,00
1,50
2,00
Ti-NAMITE-A® without Flat
EDP No.
46560
46561
46562
46563
46564
46565
46566
46567
46568
18
www.sgstool.com
Product Group 3
Ti-NAMITE-A® with Flat
EDP No.
46569
46570
46571
46572
Endmills
Z-Carb™ HTA
For High Feed Machining for Max Metal Removal on Aerospace Materials
Tolerances:
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-20 +0/-0,05 h6
Radius Tolerance: +0/ -0,05
≥90°
<90°
38°/ 41°
4
HA
Technical
Recommendations:
HB
Corner Radius - Series ZH1MCR
d1
mm
6
6
6
8
8
8
10
10
10
10
12
12
12
12
12
16
16
16
16
20
20
20
d2
mm
6
6
6
8
8
8
10
10
10
10
12
12
12
12
12
16
16
16
16
20
20
20
l1
mm
57
57
57
63
63
63
72
72
72
72
83
83
83
83
83
92
92
92
92
104
104
104
l2
mm
13
13
13
19
19
19
22
22
22
22
26
26
26
26
26
32
32
32
32
38
38
38
114
Corner Radius
mm
0,50
1,00
1,50
0,50
1,00
1,50
0,50
1,00
1,50
2,00
0,50
1,00
1,50
2,00
3,00
1,50
2,00
3,00
4,00
3,00
4,00
5,00
Ti-NAMITE-A® without Flat
EDP No.
46450
46451
46452
46453
46454
46455
46456
46457
46458
46459
46460
46461
46462
46463
46464
46465
46466
46467
46482
46468
46469
46470
Ti-NAMITE-A® with Flat
EDP No.
Endmills
46471
46472
46473
46474
46475
46476
46477
46478
46483
46479
46480
46481
19
Product Group 3
www.sgstool.com
Endmills
Z-Carb HTATM Stub
For High Feed Machining for Max Metal Removal on Aerospace Materials
l1
Corner
Radius
l2
Tolerances:
d2
d1
≥90°
<90°
38°/41°
4
Technical
Recommendations:
HA
Corner Radius - Series ZH1MCR
d1
mm
6
8
10
12
16
20
d2
mm
6
8
10
12
16
20
l1
mm
54
58
66
73
82
92
l2
mm
10
12
14
16
22
26
113
Corner Radius
mm
0,50
0,50
0,50
0,75
1,00
1,00
Endmills
20
www.sgstool.com
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-20 +0/-0,05 h6
Radius Tolerance: +0/ -0,05
Product Group 3
Ti-NAMITE-A®
EDP No.
42712
42713
42714
42715
42716
42717
Endmills
Ripper Endmills
l1
l2
Tolerances:
d1
+0,000/-0,1
d2
d1
d2
h6
Technical
Recommendations:
30°- 40°
3
4
5
6
HB
115
Series 61M
Structural Steel and Gray Cast Iron
d1
mm
6
8
10
12
16
20
25
d2
mm
6
8
10
12
16
20
25
l1
mm
63
63
72
83
92
104
104
l2
mm
19
19
22
26
32
38
44
Number of
Teeth
3
3
3
4
4
4
5
Corner Radius
mm
1,15
1,15
1,50
1,50
1,50
1,50
1,50
Ti-NAMITE-A®
EDP No.
46110
46111
46114
46118
46122
46132
46133
l1
mm
63
63
72
83
92
104
104
l2
mm
19
19
22
26
32
38
44
Number of
Teeth
3
3
3
4
4
4
6
Corner Radius
mm
1,15
1,15
1,50
1,50
1,50
1,50
1,50
Ti-NAMITE-A®
EDP No.
46210
46211
46214
46218
46222
46232
46233
l2
mm
19
19
22
26
32
38
44
Number of
Teeth
3
3
3
3
3
3
3
Corner Radius
mm
1,15
1,15
1,50
1,50
1,50
1,50
1,50
Ti-NAMITE-A®
EDP No.
46310
46311
46314
46318
46322
46332
46333
Endmills
Series 62M
Steel Alloys
d1
mm
6
8
10
12
16
20
25
d2
mm
6
8
10
12
16
20
25
Series 63M
Nonferrous Materials
d1
mm
6
8
10
12
16
20
25
d2
mm
6
8
10
12
16
20
25
l1
mm
63
63
72
83
92
104
104
21
Product Group 1
www.sgstool.com
Endmills
V-CarbTM
For High Feed Semi-finishing/Finishing
l1
Corner
Radius
l2
Tolerances:
Ø
6-20
d2
d1
d1
d2
+0/-0,05 h6
Technical
Recommendations:
≥75°
<75°
45°
5
115
HA
Corner Radius - Series 55MCR / Square End - Series 55M
Endmills
d1
mm
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
d2
mm
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
l1
mm
50
63
63
63
63
75
50
63
63
63
63
75
50
75
75
75
75
75
100
63
75
75
75
75
75
75
100
100
100
l2
mm
12
19
19
19
19
25
12
20
20
20
20
25
16
22
22
22
22
22
38
19
25
25
25
25
25
25
50
50
50
Corner Radius
mm
0,50
0,25
0,50
1,00
1,50
0,50
0,50
0,50
1,00
1,50
2,00
0,50
0,50
0,50
1,00
1,50
2,00
2,50
0,50
0,50
0,50
1,00
1,50
2,00
2,50
3,00
0,50
3,00
4,00
Ti-NAMITE-A® Corner Radius
EDP No.
42660
*
42661
*
42662
*
42663
*
42664
*
42665
*
42666
*
42667
*
42668
*
42669
*
42670
*
42671
*
42672
*
42673
*
42674
*
42675
*
42676
*
42677
*
42678
*
42679
*
42680
*
42681
*
42682
*
42683
*
42684
*
42685
*
42686
*
42630
*
42631
*
Continued on next page
22
www.sgstool.com
* 7-10 working days delivery
Product Group 1
Ti-NAMITE-A® Square End
EDP No.
42606
42607
42608
42609
42610
42611
42612
42622
42614
42615
42616
42617
Endmills
V-CarbTM
For High Feed Semi-finishing/Finishing
Corner Radius - Series 55MCR / Square End - Series 55M
d1
mm
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
d2
mm
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
l1
mm
89
89
89
89
89
89
150
150
150
100
100
100
100
100
100
100
150
150
150
150
150
l2
mm
32
32
32
32
32
32
75
75
75
38
38
38
38
38
38
38
75
75
75
75
75
Corner Radius
mm
1,00
1,50
2,00
2,50
3,00
4,00
1,00
3,00
4,00
1,00
1,50
2,00
2,50
3,00
4,00
5,00
1,00
2,00
3,00
4,00
5,00
Ti-NAMITE-A® Corner Radius
EDP No.
42687
*
42688
*
42689
*
42690
*
42691
*
42692
*
42693
*
42632
*
42633
*
42694
*
42695
*
42696
*
42697
*
42698
*
42699
*
42700
*
42701
*
42702
*
42703
*
42704
*
42705
*
* 7-10 working days delivery
Product Group 3
Ti-NAMITE-A® Square End
EDP No.
42618
42619
42620
42621
Endmills
23
www.sgstool.com
Endmills
Series 7M - Square End / Series 7MB - Ball End
l1
l2
d2
d1
Tolerances:
Ø
3-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
≥90°
<90°
30°
4
Square End
Endmills
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
Ti-NAMITE-A®
EDP No.
70551
70552
70553
70554
70555
70556
70557
70558
70559
70560
70561
70562
70563
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
Ti-NAMITE-A®
EDP No.
70527
70529
70531
70533
70535
70537
70539
70540
70542
70544
70546
70548
70550
Ball End
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
24
www.sgstool.com
Product Group 3
HA
116
Endmills
Power-Carb™
End mill for High Efficiency Machining of Hardened Tool steels – Series 57M
l1
l2
Ø
3-6
> 6-10
> 10-20
d2
d1
d1
+0/-0,03
+0/-0,04
+0/-0,05
d2
h6
h6
h6
Technical
Recommendations:
45°
6
HA
8
> 45 HRC
116
d1
mm
6
8
10
12
16
20
d2
mm
6
8
10
12
16
20
l1
mm
89
102
102
114
140
165
l2
mm
13
18
22
26
32
38
Ti-NAMITE-A®
EDP No.
46140
46141
46142
46143
46145
46147
z
6
6
6
6
8
8
Endmills
Turbo-Carb®
For 3D Profile/Contouring of Hardened Tool Steel – Series 56MB
l1
Tolerances:
l3
l2
d2
d1
β
30°
d1
mm
1
1,5
2
2,5
3
4
5
6
8
10
12
16
20
d2
mm
6
6
6
6
6
6
6
6
8
10
12
16
20
l1
mm
76
76
76
76
76
76
89
89
102
102
114
140
165
HA
2
l2
mm
1
1,5
2
2,5
3
4
5
6
8
10
12
16
20
l3
mm
1
1,5
2
2,5
3
4
5
6
8
10
12
16
20
β
8
8
8
8
8
8
8
-
< 62 HRC
Ti-NAMITE-A®
EDP No.
91349
91350
91351
91352
91353
91354
91355
91356
91357
91358
91359
91360
91361
Ø
d1
1-2,5 +0/-0,025
>2,5-6 +0/-0,03
> 6-10 +0/-0,04
> 10-20 +0/-0,05
d2
h6
h6
h6
h6
Technical
Recommendations:
117
25
Product Group 3
www.sgstool.com
d1
d2
Endmills
Series 59MB – Ball End / Series 59M – Square End
Long Length Short Flute Ball End – Series 59M / Series 59MB
l1
l2
Tolerances:
d2
d1
Ø
3-6
> 6-10
> 10-20
d1
+0/-0,03
+0/-0,04
+0/-0,05
d2
h6
h6
h6
Technical
Recommendations:
25°
HA
2
121
Series 59MB – Ball End
Endmills
d1
mm
3
4
6
8
10
12
14
16
18
20
d2
mm
6
6
6
8
10
12
16
16
20
20
l1
mm
60
70
80
90
100
110
120
120
130
130
l2
mm
9
12
15
20
25
30
35
40
40
45
Uncoated
EDP No.
43900
43901
43902
43903
43904
43905
43906
43907
43908
43909
Ti-NAMITE-A®
EDP No.
49642
49643
49644
49645
49646
49647
49648
49649
49650
49651
Uncoated
EDP No.
43910
43911
43912
43913
43914
43915
43916
43917
43918
43919
Ti-NAMITE-A®
EDP No.
43950
43951
43952
43953
43954
43955
43956
43957
43958
43959
Series 59M – Square End
d1
mm
3
4
6
8
10
12
14
16
18
20
d2
mm
6
6
6
8
10
12
16
16
20
20
l1
mm
60
70
80
90
100
110
120
120
130
130
l2
mm
9
12
15
20
25
30
35
40
40
45
26
www.sgstool.com
Product Group 1
Endmills
Speed-Carb®
Torus End Mill for High Feed Machining with small depth of cut
Corner
Radius
Tolerances:
Ø
3-6
> 6-10
> 10-20
d1
+0/-0,03
+0/-0,04
+0/-0,05
d2
h6
h6
h6
Technical
Recommendations:
30°
HA
2
< 62 HRC
117
d1
mm
3
4
4
5
5
6
6
8
8
10
10
12
12
d2
mm
6
6
6
6
6
6
6
8
8
10
10
12
12
l1
mm
60
60
60
70
70
75
75
75
75
80
80
100
100
l2
mm
3
4
4
5
5
6
6
8
8
10
10
12
12
l3
mm
9
12
12
15
15
18
18
24
24
30
30
36
36
Corner Radius
mm
1,00
1,00
1,50
1,00
2,00
1,00
2,00
1,00
3,00
1,00
3,00
1,00
3,00
Ti-NAMITE-A®
EDP No.
46160
46161
46162
46163
46164
46165
46166
46167
46168
46169
46170
46171
46172
Endmills
27
Product Group 1
www.sgstool.com
Endmills
Tri-Carb®
For Profiling & Slotting of Exotic Materials – Series 65M
l1
Corner
Radius
l2
Tolerances:
d2
d1
35°
3
Ø
d1
d2
3-6
+0/-0,03 h6
> 6-10 +0/-0,04 h6
> 10-20 +0/-0,05 h6
Radius Tolerance: +0/ -0,05
Technical
Recommendations:
HA
118
Endmills
d1
mm
3
4
5
6
8
10
12
16
20
d2
mm
3
4
6
6
8
10
12
16
20
l1
mm
38
50
50
63
63
63
75
89
100
l2
mm
6
8
8
9
11
13
15
19
26
Corner Radius
mm
0,10
0,10
0,20
0,20
0,20
0,30
0,40
0,50
0,60
Ti-NAMITE-A®
EDP No.
91300
91301
91302
91303
91304
91305
91306
91307
91308
28
www.sgstool.com
Product Group 3
Endmills
Series 60M – Square End
For Semi-Finishing & Finishing of Exotic Materials
l1
l2
Tolerances:
d2
d1
60°
3
Ø
3-6
> 6-10
> 10-18
> 18-20
d1
d2
+0/-0,048 h6
+0/-0,058 h6
+0/-0,070 h6
+0/-0,084 h6
Technical
Recommendations:
HB
118
d1
mm
3
4
5
6
8
10
12
16
20
d2
mm
6
6
6
6
10
10
12
16
20
l1
mm
57
57
57
57
69
72
83
92
104
l2
mm
8
11
13
13
19
22
26
32
38
Ti-NAMITE-A®
EDP No.
43960
43961
43962
43963
43964
43965
43966
43967
43968
Endmills
29
Product Group 3
www.sgstool.com
Endmills
S-CarbTM – High Efficiency Machining of Aluminium Alloys
l1
l3
Corner
Radius
l2
Tolerances:
Ø
6-25
d2
d1
d1
d2
-0,0025/-0,01 h6
Technical
Recommendations:
38°
118/119
HA
3
Square End - Series 43M / Corner Radius - Series 43MCR
Endmills
d1
mm
6
6
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
20
20
20
20
20
20
25
d2
mm
6
6
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
20
20
20
20
20
20
25
l1
mm
57
57
72
75
63
63
72
72
63
75
75
75
75
75
72
100
100
100
100
100
83
83
83
100
100
100
100
100
100
100
92
92
92
125
125
125
125
104
104
150
150
150
150
125
l2
mm
13
13
13
10
10
10
13
13
19
12
12
12
12
12
22
14
14
14
14
14
26
26
26
16
16
16
16
16
16
16
32
32
32
20
20
20
20
38
38
25
25
25
25
50
l3
mm
Corner Radius
mm
1,50
44702
20
20
20
30
30
0,50
1,00
0,50
1,00
44769
44770
44771
44772
44703
25
25
25
25
25
0,30
0,50
1,00
1,50
44773
44774
44775
44776
44705
35
35
35
35
35
0,30
0,50
1,00
1,50
44777
44778
44779
44780
44708
1,50
3,00
40
40
40
40
40
40
40
0,50
1,00
1,50
2,00
3,00
4,00
44781
44782
44783
44784
44711
1,50
3,00
50
50
50
50
2,00
3,00
4,00
44785
44786
44714
3,00
65
65
65
65
2,00
3,00
4,00
30
www.sgstool.com
Uncoated
EDP No.
44701
Product Group 1
44787
44788
Ti-NAMITE-B®
EDP No.
44715
44732
44716
42706
44789
44790
44791
44792
44717
42707
44793
44794
44795
44796
44719
42708
44797
44798
44799
44800
44722
44733
44734
42709
44801
44802
44803
44804
44738
44741
44725
44735
44736
42710
44805
44739
44806
44728
44737
42711
44807
44740
44808
44731
Endmills
S-CarbTM – High Efficiency Machining of Aluminium Alloys
l1
l3
l2
Tolerances:
d1
Ø
3-25
d2
d1
h6
d2
h6
Technical
Recommendations:
35°
118/119
HA
2
Square End - Series 47M / 47MES
d1
mm
3
4
5
6
6
8
8
10
10
12
12
14
16
16
20
20
25
d2
mm
3
4
5
6
6
8
8
10
10
12
12
14
16
16
20
20
25
l1
mm
38
50
50
57
100
63
100
72
100
83
150
83
92
150
104
150
104
l2
mm
8
11
13
13
10
19
12
22
12
26
16
26
32
20
38
25
44
l3
mm
54
54
54
80
80
80
Square End
EDP No.
44550
44551
44552
44553
44561
44554
44562
44555
44563
44556
44564
44557
44558
44565
44559
44566
44560
Ti-NAMITE-B®
EDP No.
44587
44588
44589
44590
44609
44591
44610
44592
44611
44593
44612
44594
44595
44613
44596
44614
44597
Endmills
Tolerances:
Ø
3-25
Ball End - Series 47MB / 47MEB
d1
mm
3
4
5
6
6
8
8
10
10
12
12
14
16
16
20
20
25
d2
mm
3
4
5
6
6
8
8
10
10
12
12
14
16
16
20
20
25
l1
mm
38
50
50
57
100
63
100
72
100
83
150
83
92
150
104
150
104
l2
mm
8
11
13
13
10
19
12
22
12
26
16
26
32
20
38
25
44
l3
mm
54
54
54
80
80
80
Ball End
EDP No.
44570
44571
44572
44573
44581
44574
44582
44575
44583
44576
44584
44577
44578
44585
44579
44586
44580
d1
h6
d2
h6
Ti-NAMITE-B®
EDP No.
44598
44599
44600
44601
44615
44602
44616
44603
44617
44604
44618
44605
44606
44619
44607
44620
44608
31
Product Group 3
www.sgstool.com
Endmills
S-Carb™ APR - High Efficiency Machining of Aluminium Alloys
Endmills For Maximum Metal Removal Rates
Corner
Radius
Tolerances:
Ø
12-25
d1
+0/-0,050
d2
h6
Technical
Recommendations:
Endmills
d1
mm
12
12
12
12
16
16
16
16
20
20
20
20
25
25
25
25
d2
mm
12
12
12
12
16
16
16
16
20
20
20
20
25
25
25
25
38°
3
l1
mm
83
83
83
83
92
92
92
92
104
104
104
104
130
130
130
130
l2
mm
18
18
18
18
24
24
24
24
35
35
35
35
43
43
43
43
3
l3
mm
38
38
38
38
51
51
51
51
64
64
64
64
80
80
80
80
Corner Radius
mm
2,00
3,00
4,00
2,00
3,00
4,00
3,00
4,00
5,00
3,00
4,00
5,00
Available on Request
Ti-NAMITE B Coating
Available with and without Jetstream
Price based without Jetstream
32
www.sgstool.com
Product Group 3
HA
Uncoated
EDP No.
44650
44685
44686
44687
44652
44688
44689
44690
44653
44691
44692
44693
44654
44694
44695
44696
119
Endmills
S-Carb™ APF - High Efficiency Machining of Aluminium Alloys
Endmills For Optimal Finishing Results On Thin-Walled Work Pieces
Corner
Radius
Tolerances:
Ø
12-25
d1
+0/-0,050
d2
h6
Technical
Recommendations:
≥90°
<90°
38°/41°
d1
mm
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
d2
mm
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
l1
mm
83
83
83
83
100
100
100
100
92
92
92
92
125
125
125
125
110
110
110
110
150
150
150
150
130
130
130
130
175
175
175
175
2
l2
mm
30
30
30
30
48
48
48
48
40
40
40
40
64
64
64
64
50
50
50
50
80
80
80
80
63
63
63
63
100
100
100
100
4
l3
mm
40
40
40
40
62
62
62
62
51
51
51
51
82
82
82
82
63
63
63
63
102
102
102
102
79
79
79
79
120
120
120
120
Corner Radius
mm
2,00
3,00
4,00
2,00
3,00
4,00
2,00
3,00
4,00
2,00
3,00
4,00
3,00
4,00
5,00
3,00
4,00
5,00
3,00
4,00
5,00
3,00
4,00
5,00
HA
Uncoated
EDP No.
44630
44745
44746
44747
44631
44748
44749
44750
44634
44751
44752
44753
44635
44754
44755
44756
44636
44757
44758
44759
44637
44760
44761
44762
44638
44763
44764
44765
44639
44766
44767
44768
119
Endmills
Available on Request
Available with and without Jetstream
Price based without Jetstream
33
Product Group 3
www.sgstool.com
Endmills
Ski-CarbTM - High-Speed Machining of Aluminium Alloys > 20,000 RPM
l1
l2
Tolerances:
d1
d2
45°
2
HA
Technical
Recommendations:
Square End - Series 44M
d1
mm
3
4
5
6
8
10
12
14
16
18
20
Endmills
d2
mm
6
6
6
6
10
10
12
14
16
18
20
l1
mm
52
55
57
57
69
72
83
83
92
92
104
l2
mm
8
11
13
13
19
22
26
26
32
32
38
Uncoated
EDP No.
49663
49664
49665
49666
49667
49668
49669
49670
49671
49672
49673
Ti-NAMITE-B®
EDP No.
49674
49675
49676
49677
49678
49679
49680
49681
49682
49683
49684
l1
l2
d1
d2
45°
2
HB
Square End + Weldon - Series 44M
d1
mm
3
4
5
6
8
10
12
14
16
18
20
d2
mm
6
6
6
6
10
10
12
14
16
18
20
l1
mm
52
55
57
57
69
72
83
83
92
92
104
l2
mm
8
11
13
13
19
22
26
26
32
32
38
Uncoated
EDP No.
44505
44509
44513
44517
44521
44525
44529
44533
44537
44541
44545
Ti-NAMITE-B®
EDP No.
44506
44510
44514
44518
44522
44526
44530
44534
44538
44542
44546
34
www.sgstool.com
Ø
d1
d2
3
+0/-0,006
h6
> 3-6
+0/-0,008 h6
> 6-10
+0/-0,009 h6
> 10-18 +0/-0,011 h6
> 18-20 +0/-0,013 h6
Radius Tolerance: +0/ -0,05
Product Group 3
120
Endmills
®
Solid Carbide End Mills for Aluminum
Shear-Carb - Conventional Slotting of Aluminium Alloys - Series 52M
l1
l2
Tolerances:
d1
d2
30°
d1
d2
+0/-0,048 h6
+0/-0,058 h6
+0/-0,070 h6
+0/-0,084 h6
Technical
Recommendations:
HA
2
Ø
3-6
> 6-10
> 10-18
> 18-20
120
d1
mm
3
3,5
4
4,5
5
6
8
10
12
14
16
20
d2
mm
3
6
6
6
6
6
8
10
12
14
16
20
l1
mm
38
57
57
57
57
57
63
72
83
83
92
104
l2
mm
7
7
8
8
10
10
16
19
22
22
26
32
Uncoated
EDP No.
45277
45279
45281
45283
45285
45287
45289
45291
45293
45295
45297
45299
Endmills
Shear-Carb - Conventional Profiling of Aluminium Alloys – Series 54M
l1
l2
Tolerances:
d2
d1
30°
d1
mm
3
3,5
4
4,5
5
6
8
10
12
14
16
20
d2
mm
3
6
6
6
6
6
8
10
12
14
16
20
l1
mm
38
57
57
57
57
57
63
72
83
83
92
104
l2
mm
8
10
11
11
13
13
19
22
26
26
32
38
d1
d2
+0/-0,048 h6
+0/-0,058 h6
+0/-0,070 h6
+0/-0,084 h6
Technical
Recommendations:
HA
4
Ø
3-6
> 6-10
> 10-18
> 18-20
Uncoated
EDP No.
45477
45479
45481
45483
45485
45487
45489
45491
45493
45495
45497
45499
Product Group 1
120
35
www.sgstool.com
Endmills
Series 21M
Wood, Plastic & Non Ferrous Router Series 21M
l1
l2
Tolerances:
d1
d2
Ø
3-12
d1
+0/-0,08
d2
h6
Technical
Recommendations:
35°
Endmills
d1
mm
3
4
5
6
8
10
12
d2
mm
6
6
6
6
8
10
12
l1
mm
50
63
63
63
63
75
75
120
HA
2
l2
mm
12,7
16
19
25
25
31
31
Uncoated
EDP No.
90101
90107
90109
90113
90121
90129
90137
Series 22M
Wood, Plastic & Non Ferrous Router RH Cutting & LH Helix
l1
l2
d1
d2
Tolerances
Ø
3-12
d1
+0/-0,08
d2
h6
Technical
Recommedations:
35°
d1
mm
3
4
5
6
8
10
12
d2
mm
6
6
6
6
8
10
12
HA
2
l1
mm
50
63
63
63
63
75
75
l2
mm
12,7
16
19
25
25
31
31
120
Uncoated
EDP No.
91101
91107
91109
91113
91121
91129
91137
36
www.sgstool.com
Product Group 1
Endmills
CARBON-FIBER
COMPOSITE
ROUTERS
Series 20M-CCR
l1
l2
Tolerances:
Ø
6-12
d2
d1
d1
+0/-0,1
Technical
Recommendations:
120
HA
No End Cut
d1
mm
6
8
10
12
d2
h6
d2
mm
6
6
10
12
l1
mm
63
63
63
89
Burr End
l2
mm
25
25
28
38
Uncoated
EDP No.
82966
82968
82970
82972
d1
mm
6
8
10
12
d2
mm
6
6
10
12
l1
mm
63
63
63
89
l2
mm
25
25
28
38
Uncoated
EDP No.
82967
82969
82971
82973
Endmills
No End Cut – Coarse Cut
d1
mm
6
8
10
12
d2
mm
6
8
10
12
l1
mm
63
63
63
89
l2
mm
25
25
28
38
Burr End – Coarse Cut
Uncoated
EDP No.
82975
82977
82979
82981
d1
mm
6
8
10
12
Availability on request
d2
mm
6
8
10
12
l1
mm
63
63
63
89
l2
mm
25
25
28
38
Uncoated
EDP No.
82974
82976
82978
82980
Availability on request
Conventional Router vs. SGS Series 20-CCR Carbon Composite Routers
Conventional Router Results
SGS Series 20-CCR Results
Tool side edge, unacceptable
fibre breakout (10X view)
Tool side edge, no fibre breakout,
acceptable edge (10X view)
Unacceptable edge finish
(25X view)
Acceptable edge finish
(25X view)
Material: Carbon-Fibre-Reinforced Polymer (CFRP)
Material: Carbon-Fibre-Reinforced Polymer (CFRP)
Product Group 3
37
www.sgstool.com
Endmills
FGR – Fibreglass Routers
l1
l2
Tolerances:
d1
Ø
1,6-12
d2
d1
+0/-0,127
Technical
Recommendations:
120
HA
FGR - Style A - No End Cut
Endmills
d1
mm
1,6
2,4
3
4
4
6
6
6
8
10
12
d2
mm
3
3
3
4
6
6
6
6
8
10
12
l1
mm
38
38
38
50
50
50
63
75
63
75
75
l2
mm
5
9,5
12
16
16
19
19
25
25
25
25
FGR - Style C - End Mill End
Uncoated
EDP No.
83001
83002
83003
83004
83005
83006
83007
83008
83009
83010
83011
d1
mm
1,6
2,4
3
4
4
6
6
6
8
10
12
FGR - Style B - Burr End
d1
mm
1,6
2,4
3
4
4
6
6
6
8
10
12
d2
mm
3
3
3
4
6
6
6
6
8
10
12
l1
mm
38
38
38
50
50
50
63
75
63
75
75
l2
mm
5
9,5
12
16
16
19
19
25
25
25
25
d1
mm
1,6
2,4
3
4
4
6
6
6
8
10
12
38
www.sgstool.com
d2
mm
3
3
3
4
6
6
6
6
8
10
12
l1
mm
38
38
38
50
50
50
63
75
63
75
75
l2
mm
5
9,5
12
16
16
19
19
25
25
25
25
Uncoated
EDP No.
83030
83031
83032
83033
83034
83035
83036
83037
83038
83039
83040
FGR - Style D - Drill End
Uncoated
EDP No.
83015
83016
83017
83018
83019
83020
83021
83022
83023
83024
83025
Product Group 1
d2
h6
d2
mm
3
3
3
4
6
6
6
6
8
10
12
l1
mm
38
38
38
50
50
50
63
75
63
75
75
l2
mm
5
9,5
12
16
16
19
19
25
25
25
25
Uncoated
EDP No.
83045
83046
83047
83048
83049
83050
83051
83052
83053
83054
83055
Endmills
Series 1M – 4 Flute Radius Endmill
Tolerances:
Ø
d1
d2
4-16 +0/-0,05 +0/-0,01
Radius Tolerance: +0/ -0,05
Technical
Recommendations:
30°
4
HA
121
Corner Radius - Series 1MCR
d1
mm
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
10
12
12
12
12
12
12
12
16
16
16
16
16
16
16
d2
mm
4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
10
12
12
12
12
12
12
12
16
16
16
16
16
16
16
l1
mm
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
63
63
63
63
63
63
75
75
75
75
75
75
75
75
75
75
75
75
75
75
89
89
89
89
89
89
89
l2
mm
14
14
14
14
16
16
16
16
16
19
19
19
19
19
19
20
20
20
20
20
20
22
22
22
22
22
22
22
25
25
25
25
25
25
25
32
32
32
32
32
32
32
Corner Radius
mm
0,25
0,50
0,75
1,00
0,25
0,50
0,75
1,00
1,25
0,25
0,50
0,75
1,00
1,25
1,50
0,50
0,75
1,00
1,25
1,50
2,00
0,50
0,75
1,00
1,50
2,00
3,00
3,20
0,50
0,75
1,00
1,50
2,00
3,00
3,20
0,50
0,75
1,00
1,50
2,00
3,00
3,20
Ti-NAMITE-A®
EDP No.
40000
40001
40002
40003
40004
40005
40006
40007
40008
40009
40010
40011
40012
40013
40014
40015
40016
40017
40018
40019
40020
40021
40022
40023
40024
40025
40026
40027
40028
40029
40030
40031
40032
40033
40034
40035
40036
40037
40038
40039
40040
40041
Endmills
39
Product Group 1
www.sgstool.com
Endmills
Series 1M – 4 Flute Endmill
l1
l2
Tolerances:
d2
d1
Ø
1-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
14
16
18
20
25
d2
mm
3
3
3
3
3
4
4
6
6
6
8
8
10
10
12
12
14
16
18
20
25
l1
mm
38
38
38
38
38
50
50
50
50
50
63
63
75
75
75
75
89
89
100
100
100
4
l2
mm
4
4,5
6,3
9,5
12
12
14
16
16
19
19
20
22
22
25
25
32
32
38
38
38
121
HA
Uncoated
EDP No.
40105
40109
40113
40117
40121
40125
40129
40133
40137
40141
40145
40149
40153
40157
40161
41665
40169
40173
40177
40181
40185
Ti-NAMITE-A®
EDP No.
48543
48544
48545
48546
48547
48548
48549
48550
48551
48552
48553
48554
48555
48556
48557
48558
48559
48560
48561
48562
48563
40
www.sgstool.com
Product Group 1
Endmills
Series 1MB – 4 Flute Endmill
l1
l2
Tolerances:
d2
d1
Ø
1-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
14
16
18
20
25
d2
mm
3
3
3
3
3
4
4
6
6
6
8
8
10
10
12
12
14
16
18
20
25
l1
mm
38
38
38
38
38
50
50
50
50
50
63
63
75
75
75
75
89
89
100
100
100
4
l2
mm
4
4,5
6,3
9,5
12
12
14
16
16
19
19
20
22
22
25
25
32
32
38
38
38
121
HA
Uncoated
EDP No.
40106
40110
40114
40118
40122
40126
40130
40134
40138
40142
40146
40150
40154
40158
40162
40166
40170
40174
40178
40182
40186
Ti-NAMITE-A®
EDP No.
48607
48608
48609
48610
48611
48612
48613
48614
48615
48616
48617
48618
48619
48620
48621
48622
48623
48624
48625
48626
48627
Endmills
41
Product Group 1
www.sgstool.com
Endmills
DIN 6528 – 4 Flute Endmill DIN Standard
l1
l2
Tolerances:
d2
d1
d1
h10
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
4
5
5,5
6
6,5
7
7,5
8
8,5
9
9,5
10
11
12
13
14
15
16
18
20
d2
mm
4
5
5,5
6
6,5
7
7,5
8
8,5
9
9,5
10
11
12
13
14
15
16
18
20
l1
mm
50
50
57
57
60
60
63
63
67
67
72
72
83
83
83
83
92
92
92
104
4
l2
mm
11
13
13
13
16
16
19
19
19
19
22
22
26
26
26
26
32
32
32
38
121
HA
Uncoated
EDP No.
45425
45433
45435
45437
45439
45441
45443
45445
45447
45449
45451
45453
45455
45457
45459
45461
45463
45465
45469
45473
Ti-NAMITE-A®
EDP No.
45400
45402
45403
45404
45405
45406
45407
45408
45409
45410
45411
45412
45413
45414
45415
45416
45417
45418
45419
45420
42
www.sgstool.com
Product Group 1
Endmills
Series 1XLM – 4 Flute Extra Long Series
l1
l2
Tolerances:
d1
d2
Ø
3-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
4
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
121
HA
Uncoated
EDP No.
43101
43103
43107
43105
43115
43125
43135
43145
43155
43165
43175
43185
43195
Ti-NAMITE-A®
EDP No.
49414
49415
49417
49416
49418
49419
49420
49421
49422
49423
49424
49425
49426
Endmills
43
Product Group 1
www.sgstool.com
Endmills
Series 1XLMB – 4 Flute Extra Long Series
l1
l2
d1
d2
Tolerances:
Ø
3-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
4
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
121
HA
Uncoated
EDP No.
43102
43104
43108
43106
43116
43126
43136
43146
43156
43166
43176
43186
43196
Ti-NAMITE-A®
EDP No.
49531
49532
49534
49533
49535
49536
49537
49538
49539
49540
49541
49542
49543
44
www.sgstool.com
Product Group 1
Endmills
Series 16M – 4 Flute Short Length
l1
l2
Tolerances:
d2
d1
Ø
1-12
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
d2
mm
3
3
3
3
3
4
4
4,5
5
6
8
8
9
10
12
12
l1
mm
38
38
38
38
38
50
50
50
50
50
50
50
50
50
63
63
4
l2
mm
2
3
4
5
6
7
8
9,5
10
12
12
12
14
16
19
19
121
HA
Uncoated
EDP No.
41605
41609
41613
41617
41621
41625
41629
41633
41637
41641
41645
41649
41653
41657
41661
40165
Ti-NAMITE-A®
EDP No.
49178
49179
49180
49181
49182
49183
49184
49185
49186
49187
49188
49189
49190
49191
49192
49193
Endmills
45
Product Group 1
www.sgstool.com
Endmills
Series 14M – 4 Flute Double Ended
l1
l2
Tolerances:
d1
Ø
1-12
d2
30°
Endmills
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
d2
mm
3
3
3
3
3
4
4
4,5
5
6
8
8
9
10
12
12
l1
mm
38
38
38
38
38
50
50
63
63
63
63
63
75
75
75
75
121
HA
Uncoated
EDP No.
41405
41409
41413
41417
41421
41425
41429
41433
41437
41441
41445
41449
41453
41457
41461
41465
Ti-NAMITE-A®
EDP No.
48926
48927
48928
48929
48930
48931
48932
48933
48934
48935
48936
48937
48938
48939
48940
48941
46
www.sgstool.com
d2
h6
Technical
Recommendations:
4
l2
mm
2
3
4
5
6
7
8
9,5
10
12
12
12
14
14
14
16
d1
+0/-0,05
Product Group 1
Endmills
Series 14MB – 4 Flute Double Ended
l1
l2
Tolerances:
d1
Ø
1-12
d2
d2
mm
3
3
3
3
3
4
4
4,5
5
6
8
8
9
10
12
12
l1
mm
38
38
38
38
38
50
50
63
63
63
63
63
75
75
75
75
d2
h6
Technical
Recommendations:
30°
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
d1
+0/-0,05
4
l2
mm
2
3
4
5
6
7
8
9,5
10
12
12
12
14
14
14
16
121
HA
Uncoated
EDP No.
41406
41410
41414
41418
41422
41426
41430
41434
41438
41442
41446
41450
41454
41458
41462
41466
Ti-NAMITE-A®
EDP No.
48989
48990
48991
48992
48993
48994
48995
48996
48997
48998
48999
49000
49001
49002
49003
49004
Endmills
47
Product Group 1
www.sgstool.com
Endmills
Series 5M – 3 Flute
l1
l2
Tolerances:
d1
d2
Ø
1-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
14
16
18
20
25
d2
mm
3
3
3
3
3
4
4
6
6
6
8
8
10
10
12
12
14
16
18
20
25
l1
mm
38
38
38
38
38
50
50
50
50
50
63
63
75
75
75
75
89
89
100
100
100
3
l2
mm
4
4,5
6,3
9,5
12
12
14
16
16
19
19
20
22
22
25
25
32
32
38
38
38
121
HA
Uncoated
EDP No.
40505
40509
40513
40517
40521
40525
40529
40533
40537
40541
40545
40549
40553
40557
40561
40565
40569
40573
40577
40581
40585
Ti-NAMITE-A®
EDP No.
48799
48800
48801
48802
48803
48804
48805
48806
48807
48808
48809
48810
48811
48812
48813
48814
48815
48816
48817
48818
48819
48
www.sgstool.com
Product Group 1
Endmills
Series 5MB – 3 Flute
l1
l2
Tolerances:
d2
d1
Ø
1-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
14
16
18
20
25
d2
mm
3
3
3
3
3
4
4
6
6
6
8
8
10
10
12
12
14
16
18
20
25
l1
mm
38
38
38
38
38
50
50
50
50
50
63
63
75
75
75
75
89
89
100
100
100
3
l2
mm
4
4,5
6,3
9,5
12
12
14
16
16
19
19
20
22
22
25
25
32
32
38
38
38
121
HA
Uncoated
EDP No.
40506
40510
40514
40518
40522
40526
40530
40534
40538
40542
40546
40550
40554
40558
40562
40566
40570
40574
40578
40582
40586
Ti-NAMITE-A®
EDP No.
48863
48864
48865
48866
48867
48868
48869
48870
48871
48872
48873
48874
48875
48876
48877
48878
48879
48880
48881
48882
48883
Endmills
49
Product Group 1
www.sgstool.com
Endmills
Series 5XLM – 3 Flute Extra Long Series
l1
l2
Tolerances:
d2
d1
Ø
3-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
3
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
121
HA
Uncoated
EDP No.
43501
43503
43507
43505
43515
43525
43535
43545
43555
43565
43575
43585
43595
Ti-NAMITE-A®
EDP No.
49492
49493
49495
49494
49496
49497
49498
49499
49500
49501
49502
49503
49504
50
www.sgstool.com
Product Group 1
Endmills
Series 5XLMB – 3 Flute Extra Long Series
l1
l2
Tolerances:
d1
d2
Ø
3-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
3
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
121
HA
Uncoated
EDP No.
43502
43504
43508
43506
43516
43526
43536
43546
43556
43566
43576
43586
43596
Ti-NAMITE-A®
EDP No.
49609
49610
49612
49611
49613
49614
49615
49616
49617
49618
49619
49620
49621
Endmills
51
Product Group 1
www.sgstool.com
Endmills
Series 3M – 2 Flute
l1
l2
Tolerances:
d2
d1
Ø
1-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
14
16
18
20
25
d2
mm
3
3
3
3
3
4
4
6
6
6
8
8
10
10
12
12
14
16
18
20
25
l1
mm
38
38
38
38
38
50
50
50
50
50
63
63
75
75
75
75
89
89
100
100
100
2
l2
mm
4
4,5
6,3
9,5
12
12
14
16
16
19
19
20
22
22
25
25
32
32
38
38
38
121
HA
Uncoated
EDP No.
40305
40309
40313
40317
40321
40325
40329
40333
40337
40341
40345
40349
40353
40357
40361
40365
40369
40373
40377
40381
40385
Ti-NAMITE-A®
EDP No.
48671
48672
48673
48674
48675
48676
48677
48678
48679
48680
48681
48682
48683
48684
48685
48686
48687
48688
48689
48690
48691
52
www.sgstool.com
Product Group 1
Endmills
Series 3MB – 2 Flute
l1
l2
Tolerances:
d2
d1
Ø
1-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
14
16
18
20
25
d2
mm
3
3
3
3
3
4
4
6
6
6
8
8
10
10
12
12
14
16
18
20
25
l1
mm
38
38
38
38
38
50
50
50
50
50
63
63
75
75
75
75
89
89
100
100
100
2
l2
mm
4
4,5
6,3
9,5
12
12
14
16
16
19
19
20
22
22
25
25
32
32
38
38
38
121
HA
Uncoated
EDP No.
40306
40310
40314
40318
40322
40326
40330
40334
40338
40342
40346
40350
40354
40358
40362
40366
40370
40374
40378
40382
40386
Ti-NAMITE-A®
EDP No.
48735
48736
48737
48738
48739
48740
48741
48742
48743
48744
48745
48746
48747
48748
48749
48750
48751
48752
48753
48754
48755
Endmills
53
Product Group 1
www.sgstool.com
Endmills
Series 3XLM – 2 Flute Extra Long Series
l1
l2
Tolerances:
d1
d2
Ø
3-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
2
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
121
HA
Uncoated
EDP No.
43301
43303
43307
43305
43315
43325
43335
43345
43355
43365
43375
43385
43395
Ti-NAMITE-A®
EDP No.
49453
49454
49456
49455
49457
49458
49459
49460
49461
49462
49463
49464
49465
54
www.sgstool.com
Product Group 1
Endmills
Series 3XLMB – 2 Flute Extra Long Series
l1
l2
Tolerances:
d1
d2
Ø
3-25
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
d1
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
d2
mm
3
4
5
6
8
10
12
12
14
16
18
20
25
l1
mm
75
75
75
75
75
100
100
150
150
150
150
150
150
2
l2
mm
25
25
25
25
25
38
50
75
75
75
75
75
75
121
HA
Uncoated
EDP No.
43302
43304
43308
43306
43316
43326
43336
43346
43356
43366
43376
43386
43396
Ti-NAMITE-A®
EDP No.
49570
49571
49573
49572
49574
49575
49576
49577
49578
49579
49580
49581
49582
Endmills
55
Product Group 1
www.sgstool.com
Endmills
Series 17M – 2 Flute Short Length
l1
l2
Tolerances:
d1
d2
Ø
1-12
d1
+0/-0,05
d2
h6
Technical
Recommendations:
30°
Endmills
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
d2
mm
3
3
3
3
3
4
4
4,5
5
6
8
8
9
10
12
12
l1
mm
38
38
38
38
38
50
50
50
50
50
50
50
50
50
63
63
2
l2
mm
2
3
4
5
6
7
8
9,5
10
12
12
12
14
16
19
19
121
HA
Uncoated
EDP No.
41705
41709
41713
41717
41721
41725
41729
41733
41737
41741
41745
41749
41753
41757
41761
41765
Ti-NAMITE-A®
EDP No.
49304
49305
49306
49307
49308
49309
49310
49311
49312
49313
49314
49315
49316
49317
49318
49319
56
www.sgstool.com
Product Group 1
Endmills
Series 15M – 2 Flute Double Ended
l1
l2
Tolerances:
d1
Ø
1-12
d2
d2
mm
3
3
3
3
3
4
4
4,5
5
6
8
8
9
10
12
12
l1
mm
38
38
38
38
38
50
50
63
63
63
63
63
75
75
75
75
d2
h6
Technical
Recommendations:
30°
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
d1
+0/-0,05
2
l2
mm
2
3
4
5
6
7
8
9,5
10
12
12
12
14
14
14
16
121
HA
Uncoated
EDP No.
41505
41509
41513
41517
41521
41525
41529
41533
41537
41541
41545
41549
41553
41557
41561
41565
Ti-NAMITE-A®
EDP No.
49052
49053
49054
49055
49056
49057
49058
49059
49060
49061
49062
49063
49064
49065
49066
49067
Endmills
57
Product Group 1
www.sgstool.com
Endmills
Series 15MB – 2 Flute Double Ended
l1
l2
Tolerances:
d1
Ø
1-12
d2
30°
Endmills
d1
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
6
7
8
9
10
11
12
d2
mm
3
3
3
3
3
4
4
4,5
5
6
8
8
9
10
12
12
l1
mm
38
38
38
38
38
50
50
63
63
63
63
63
75
75
75
75
121
HA
Uncoated
EDP No.
41506
41510
41514
41518
41522
41526
41530
41534
41538
41542
41546
41550
41554
41558
41562
41566
Ti-NAMITE-A®
EDP No.
49115
49116
49117
49118
49119
49120
49121
49122
49123
49124
49125
49126
49127
49128
49129
49130
58
www.sgstool.com
d2
h6
Technical
Recommendations:
2
l2
mm
2
3
4
5
6
7
8
9,5
10
12
12
12
14
14
14
16
d1
+0/-0,05
Product Group 1
Endmills
MK2M – 2 Flute Micro Range
l1
l2
Tolerances:
Ø
0-1,52
d1
d2 = 3,17mm
30°
d1
mm
0,20
0,23
0,25
0,28
0,30
0,33
0,36
0,38
0,41
0,43
0,46
0,48
0,51
0,53
0,56
0,58
0,61
0,63
0,66
0,69
0,71
0,74
0,76
0,79
0,89
1,02
1,19
1,27
1,40
1,52
d2
mm
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
3,17
2
I1
mm
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
d2
h6
Technical
Recommendations:
121
HA
I2
mm
0,30
0,36
0,38
0,43
0,46
0,51
0,53
0,58
0,61
0,66
0,69
0,74
0,76
0,81
0,84
0,89
0,91
0,96
0,99
1,04
1,07
1,12
1,14
1,19
1,35
1,52
1,80
1,90
2,11
2,29
d1
+/-0,013
Uncoated
EDP No.
39208
39209
39210
39211
39212
39213
39214
39215
39216
39217
39218
39219
39220
39221
39222
39223
39224
39225
39226
39227
39228
39229
39230
39231
39235
39240
39247
39250
39255
39260
Endmills
59
Product Group 1
www.sgstool.com
Drills
60
www.sgstool.com
Drills
Drills
61
www.sgstool.com
62
www.sgstool.com
●
●
Gray Cast Iron
Malleable Cast Iron
●
●
●
Aluminium
Copper
●
●
●
●
●
●
Nickel Alloys
●
●
Inconel
●
CFK/GFK
●
High Temp. Alloys
●
●
●
Plastic
●
Titanium Alloys
●
> 60HRC
Stainless Steel
●
< 60HRC
●
●
●
●
●
< 50HRC
●
●
●
Series 106M
< 55HRC
●
< 45HRC
Tool Steel:
●
Steel Alloys
●
●
●
Case Hardening Steel
Series 108M
●
Hi-PerCarb
Drills
Structural Steel
Material:
Drills:
●
●
●
●
●
●
Series 103M
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
ICe-Carb 5D
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
ICe-Carb 8D
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Series 101M
Drills
Drills
Product
Group
3
Drills
Number of
Material
Page
Flutes
Group
Hi-PerCarb® – High Accuracy Drill/Reamer-Series 135M, 3 x D
2
64
Series 108M PLUS – Stub Length four Facet Point for excellent all
round performance
2
66
3
ICe-Carb 5D – High Performance Drill - Series 140M, 5 x D
with internal cooling
2
68
3
ICe-Carb – High Performance Drill Series 140M, 8 x D
with internal cooling
2
70
2
Series 106M DIN 6539 – for Case Hardening Steel
2
72
2
3 Flute Drill for Drilling of Aluminium and Cast Iron Materials –
Series 103 M DIN 6539
3
73
2
Jobber Drill –Series 101M DIN 338
2
74
2/3
Product
Group
2
Combined Drill and Countersink
Combined Drill and Countersink Series 301M DIN 333
Number of
Page
Flutes
2
75
Drills
Product
Group
2
Reamers
Reamers Series 201M
Number of
Page
Flutes
4/6
75
63
www.sgstool.com
Drills
Hi-PerCarbTM – High Accuracy Drill/Reamer-Series 135M, 3 x D
Drill /Reamer for Aerospace Alloys
l1
l2
Tolerances:
l3
d1
d2
Ø
≤3
>3-6
> 6 - 10
> 10 - 18
> 18 - 30
d1
+0,0025 / +0,0127
+0,0050 / +0,0152
+0,0050 / +0,0200
+0,0076 / +0,0254
+0,0076 / +0,0279
d2
h6
h6
h6
h6
h6
Technical
Recommendations:
145°
d1
mm
3,00
3,10
3,20
3,30
3,40
3,50
3,60
3,70
3,80
3,90
4,00
4,10
4,20
4,30
4,40
4,50
4,60
4,70
4,80
4,90
5,00
5,10
5,20
5,25
5,30
5,40
5,50
5,60
5,70
5,80
5,90
Drills
d2
mm
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
2
32°
l1
mm
62
62
62
62
62
62
62
62
62
62
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
l2
mm
20
20
20
20
20
20
20
20
20
20
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
l3
mm
17
17
17
17
17
17
17
17
17
17
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
HA
122
Ti-NAMITE-A®
EDP No.
63155
63741
63156
63157
63158
63159
63160
63161
63742
63743
63162
63744
63163
63164
63745
63165
63166
63746
63167
63747
63168
63748
63749
63169
63170
63750
63171
63751
63752
63172
63753
Self Centering
Continued on next page
64
www.sgstool.com
Product Group 3
d1
mm
6,00
6,10
6,20
6,25
6,30
6,40
6,50
6,60
6,70
6,80
6,90
7,00
7,10
7,20
7,25
7,30
7,40
7,50
7,60
7,70
7,80
7,90
8,00
8,10
8,20
8,30
8,40
8,50
8,60
8,70
8,80
8,90
d2
mm
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
l1
mm
66
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
79
89
89
89
89
89
89
89
89
89
l2
mm
24
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
47
47
47
47
47
47
47
47
47
l3
mm
21
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
40
40
40
40
40
40
40
40
40
Ti-NAMITE-A®
EDP No.
63173
63754
63755
63174
63756
63175
63213
51605
63758
63176
63759
63177
63760
63761
63178
63762
63763
63179
63764
63765
63180
63766
63181
63767
63768
63769
63182
63183
63770
63771
63184
63772
Drills
Hi-PerCarbTM – High Accuracy Drill/Reamer-Series 135M, 3 x D
d1
mm
9,00
9,10
9,20
9,25
9,30
9,40
9,50
9,60
9,70
9,80
9,90
10,00
10,10
10,20
10,30
10,40
10,50
10,60
10,70
10,80
10,90
11,00
11,10
11,20
11,25
11,30
11,40
11,50
11,60
11,70
11,80
11,90
d2
mm
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
l1
mm
89
89
89
89
89
89
89
89
89
89
89
89
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
102
l2
mm
47
47
47
47
47
47
47
47
47
47
47
47
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
55
l3
mm
40
40
40
40
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
Ti-NAMITE-A®
EDP No.
63185
63773
63774
63186
63775
63776
63187
63777
63778
63779
63780
63188
63781
63189
63782
63783
63190
63784
63785
63191
63786
63192
63787
63788
63193
63789
63790
63194
63791
63792
63793
63794
d1
mm
12,00
12,50
12,80
13,00
13,50
14,00
14,50
15,00
15,50
16,00
16,50
17,00
17,50
18,00
18,50
19,00
19,50
20,00
d2
mm
12
14
14
14
14
14
16
16
16
16
18
18
18
18
20
20
20
20
l1
mm
102
107
107
107
107
107
115
115
115
115
123
123
123
123
131
131
131
131
l2
mm
55
60
60
60
60
60
65
65
65
65
73
73
73
73
79
79
79
79
l3
mm
45
49
49
49
49
49
51
51
51
51
58
58
58
58
63
63
63
63
Ti-NAMITE-A®
EDP No.
63195
63196
63197
63198
63199
63200
63201
63202
63203
63204
63205
63206
63207
63208
63209
63210
63211
63212
Drills
Self Centering
65
Product Group 3
www.sgstool.com
Drills
Series 108M PLUS
Stub Length Four Facet Point for Excellent All Round Performance
l3
l1
l2
Tolerances:
Ø
0,5-16
d1
h7
Technical
Recommendations:
d1
122
145°
d1
mm
0,5
0,55
0,6
0,65
0,7
0,75
0,8
0,85
0,9
0,95
1,0
1,05
1,1
1,15
1,2
1,25
1,3
1,35
1,4
1,45
1,5
1,6
1,7
1,8
1,9
2,0
2,1
2,2
2,3
2,4
2,5
2,6
2,7
2,8
2,9
3,0
3,1
3,2
3,3
3,4
3,5
3,6
Drills
66
www.sgstool.com
d2
h7
d2
mm
0,5
0,55
0,6
0,65
0,7
0,75
0,8
0,85
0,9
0,95
1,0
1,05
1,1
1,15
1,2
1,25
1,3
1,35
1,4
1,45
1,5
1,6
1,7
1,8
1,9
2,0
2,1
2,2
2,3
2,4
2,5
2,6
2,7
2,8
2,9
3,0
3,1
3,2
3,3
3,4
3,5
3,6
2
27°
l1
mm
20
21
21
22
23
23
24
24
25
25
26
26
28
28
30
30
30
32
32
32
32
34
34
36
36
38
38
40
40
43
43
43
46
46
46
46
49
49
49
52
52
52
l2
mm
3
3,5
3,5
4
4,5
4,5
5
5
5,5
5,5
6
6
7
7
8
8
8
9
9
9
9
10
10
11
11
12
12
13
13
14
14
14
16
16
16
16
18
18
18
20
20
20
HA
l3
mm
3
3,5
3,5
4
4,5
4,5
5
5
5,5
5,5
6
6
7
7
8
8
8
9
9
9
9
10
10
11
11
9
9
10
10
11
11
11
12
12
12
12
14
14
14
15
15
15
Uncoated
EDP No.
62001
62003
62005
62007
62009
62011
62013
62015
62017
62019
62021
62023
62025
62027
62029
62031
62033
62035
62037
62039
62041
62043
62045
62047
62049
62051
62053
62055
62057
62059
62061
62063
62065
62067
62069
62071
62073
62075
62077
62079
62081
62083
Ti-NAMITE-A®
EDP No.
68643
68644
68645
68646
68647
68648
68649
68650
68651
68652
68653
68654
68655
68656
68657
68658
68659
68660
68661
68662
68663
68664
68665
68666
68667
68668
68669
68670
68671
68672
68673
68674
68675
68676
68677
68678
68679
68680
68681
68682
68683
68684
Self Centering
Continued on next page
Uncoated, Product Group 2 / Ti-NAMITE-A®, Product Group 3
Drills
Series 108M PLUS
d1
mm
3,7
3,8
3,9
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
5,9
6,0
6,1
6,2
6,3
6,4
6,5
6,8
7,0
7,5
7,8
8,0
8,5
9,0
9,5
9,8
10,0
10,2
10,5
11,0
11,5
11,8
12,0
12,5
13,0
13,8
14,0
14,5
14,8
15,0
15,8
16,0
d2
mm
3,7
3,8
3,9
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
5,9
6,0
6,1
6,2
6,3
6,4
6,5
6,8
7,0
7,5
7,8
8,0
8,5
9,0
9,5
9,8
10,0
10,2
10,5
11,0
11,5
11,8
12,0
12,5
13,0
13,8
14,0
14,5
14,8
15,0
15,8
16,0
l1
mm
52
55
55
55
55
55
58
58
58
58
58
62
62
62
62
62
62
66
66
66
66
66
66
66
70
70
70
70
70
70
74
74
79
79
79
84
84
89
89
89
89
95
95
102
102
102
102
107
107
111
111
111
115
115
l2
mm
20
22
22
22
22
22
24
24
24
24
24
26
26
26
26
26
26
28
28
28
28
28
28
28
31
31
31
31
31
34
34
34
37
37
37
40
40
43
43
43
43
47
47
51
51
51
51
54
54
56
56
56
58
58
l3
mm
15
17
17
17
17
17
18
18
18
18
18
20
20
20
20
20
20
21
21
21
21
21
21
21
23
23
23
23
23
25
25
25
27
27
27
29
29
31
31
31
31
33
33
35
35
35
35
37
37
38
38
38
38
38
Uncoated
EDP No.
62085
62087
62089
62091
62093
62095
62097
62099
62101
62103
62105
62107
62109
62111
62113
62115
62117
62119
62121
62123
62125
62127
62129
62131
62133
62135
62137
62139
62141
62142
62143
62145
62146
62147
62149
62151
62153
62154
62155
62156
62066
62157
62084
62158
62159
62102
62112
62164
62116
62166
62167
62168
62170
62171
Ti-NAMITE-A®
EDP No.
68685
68686
68687
68688
68689
68690
68691
68692
68693
68694
68695
68696
68697
68698
68699
68700
68701
68702
68703
68704
68705
68706
68707
68708
68709
68710
68711
68712
68713
68603
68718
68723
68604
68728
68733
68738
68743
68606
68748
68607
68753
68758
68763
68608
68768
68773
68778
68609
68780
68611
68612
68613
68614
68616
Drills
Self Centering
67
Uncoated, Product Group 2 / Ti-NAMITE-A®, Product Group 3
www.sgstool.com
Drills
ICe-Carb 5xD – High Performance Drill Series 140M
High Performance Internal Cooling Drills for Drilling Depths up to 5xD
Tolerances:
Ø
≤3
>3-6
> 6 - 10
> 10 - 18
d1
+0,0025 / +0,0127
+0,0050 / +0,0152
+0,0050 / +0,0200
+0,0076 / +0,0254
d2
h6
h6
h6
h6
Technical
Recommendations:
122
140°
Drills
68
www.sgstool.com
d1
d2
l1
mm
mm
mm
3,0
6
66
3,1
6
66
3,2
6
66
3,3
6
66
3,4
6
66
3,5
6
66
3,6
6
66
3,7
6
66
3,8
6
74
3,9
6
74
4,0
6
74
4,1
6
74
4,2
6
74
4,3
6
74
4,4
6
74
4,5
6
74
4,6
6
74
4,7
6
74
4,8
6
82
4,9
6
82
5,0
6
82
5,1
6
82
5,2
6
82
5,3
6
82
5,4
6
82
5,5
6
82
5,6
6
82
5,7
6
82
5,8
6
82
5,9
6
82
6,0
6
82
6,1
8
91
6,2
8
91
6,3
8
91
6,4
8
91
6,5
8
91
6,6
8
91
6,7
8
91
6,8
8
91
6,9
8
91
7,0
8
91
7,1
8
91
7,2
8
91
7,3
8
91
7,4
8
91
91
* Self7,5Centering 8
Self Centering
Continued on next page
2
30°
l2
mm
28
28
28
28
28
28
28
28
36
36
36
36
36
36
36
36
36
36
44
44
44
44
44
44
44
44
44
44
44
44
44
53
53
53
53
53
53
53
53
53
53
53
53
53
53
53
l3
mm
23
23
23
23
23
23
23
23
29
29
29
29
29
29
29
29
29
29
35
35
35
35
35
35
35
35
35
35
35
35
35
43
43
43
43
43
43
43
43
43
43
43
43
43
43
43
HA
l4
mm
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
Ti-NAMITE-A®
EDP No.
63901
63902
63903
63904
63905
63906
63907
63908
51904
63909
63910
63911
63912
63913
63914
63915
63916
63917
63918
63919
63920
63900
63921
63922
63998
63923
63924
63925
63926
63927
63928
63929
63930
63931
63932
63933
63934
63935
63936
63999
63937
63938
63939
63940
63941
63942
Product Group 3
Drills
ICe-Carb 5xD – High Performance Drill Series 140M
d1
mm
7,6
7,7
7,8
7,9
8,0
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
10,1
10,2
10,3
10,4
10,5
10,6
10,7
10,8
10,9
11,0
11,1
11,2
11,3
11,4
11,5
11,6
11,7
11,8
11,9
12,0
12,5
12,8
13,0
13,5
13,8
14,0
14,5
14,8
15,0
15,5
15,8
16,0
d2
mm
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
14
14
14
14
14
14
16
16
16
16
16
16
l1
mm
91
91
91
91
91
103
103
103
103
103
103
103
103
103
103
103
103
103
103
103
103
103
103
103
103
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
118
124
124
124
124
124
124
133
133
133
133
133
133
l2
mm
53
53
53
53
53
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
61
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
71
77
77
77
77
77
77
83
83
83
83
83
83
l3
mm
43
43
43
43
43
49
49
49
49
49
49
49
49
49
49
49
49
49
49
49
49
49
49
49
49
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
60
60
60
60
60
60
63
63
63
63
63
63
l4
mm
36
36
36
36
36
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
48
48
48
48
48
48
Ti-NAMITE-A®
EDP No.
63943
63944
63945
63946
63947
63948
63949
63950
63951
63952
63953
63954
63955
63956
63957
63958
63959
63960
63961
63962
63963
63964
63965
63966
63967
63968
63969
63970
63971
63972
63973
63974
63975
63976
63977
63978
63979
63980
63981
64000
63982
63983
63984
63985
63986
63987
63988
63989
64001
63990
63991
63992
63993
63994
63995
63996
63997
Drills
Self Centering
69
Product Group 3
www.sgstool.com
Drills
ICe-Carb – High Performance Drill Series 140M, 8 x D
l1
Tolerances:
l2
l3
l4
d2
d1
Ø
≤3
>3-6
> 6 - 10
> 10 - 18
d1
+0,002 / +0,012
+0,004 / +0,016
+0,006 / +0,021
+0,007 / +0,025
d2
h6
h6
h6
h6
Technical
Recommendations:
123
140°
Drills
70
www.sgstool.com
d1
d2
mm
mm
3,0
6
3,1
6
3,2
6
3,3
6
3,4
6
3,5
6
3,6
6
3,7
6
3,8
6
3,9
6
4,0
6
4,1
6
4,2
6
4,3
6
4,4
6
4,5
6
4,6
6
4,7
6
4,8
6
4,9
6
5,0
6
5,1
6
5,2
6
5,3
6
5,4
6
5,5
6
5,6
6
5,7
6
5,8
6
5,9
6
6,0
6
6,1
8
6,2
8
6,3
8
6,4
8
6,5
8
6,6
8
6,7
8
6,8
8
6,9
8
7,0
8
7,1
8
7,2
8
7,3
8
7,4
8
7,5
8
Self Centering
Continued on next page
l1
mm
72
72
72
72
72
72
72
72
81
81
81
81
81
81
81
81
81
81
95
95
95
95
95
95
95
95
95
95
95
95
95
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
2
30°
l2
mm
34
34
34
34
34
34
34
34
43
43
43
43
43
43
43
43
43
43
57
57
57
57
57
57
57
57
57
57
57
57
57
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
l3
mm
29
29
29
29
29
29
29
29
36
36
36
36
36
36
36
36
36
36
48
48
48
48
48
48
48
48
48
48
48
48
48
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
HA
l4
mm
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
Ti-NAMITE-A®
EDP No.
63575
63576
63577
63578
63579
63580
63581
63582
63583
63584
63585
63586
63587
63588
63589
63590
63591
63592
63593
63594
63595
63596
63597
63598
63599
63600
63601
63602
63603
63604
63605
63606
63607
63608
63609
63610
63611
63612
63613
63614
63615
63616
63617
63618
63619
63620
Product Group 3
Drills
ICe-Carb – High Performance Drill Series 140M, 8 x D
d1
mm
7,6
7,7
7,8
7,9
8,0
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
10,1
10,2
10,3
10,4
10,5
10,6
10,7
10,8
10,9
11,0
11,1
11,2
11,3
11,4
11,5
11,6
11,7
11,8
11,9
12,0
12,5
12,8
13,0
13,5
13,8
14,0
14,5
14,8
15,0
15,5
15,8
16,0
d2
mm
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
14
14
14
14
14
14
16
16
16
16
16
16
l1
mm
114
114
114
114
114
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
178
178
178
178
178
178
203
203
203
203
203
203
l2
mm
76
76
76
76
76
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
95
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
114
133
133
133
133
133
133
152
152
152
152
152
152
l3
mm
64
64
64
64
64
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
112
112
112
112
112
112
128
128
128
128
128
128
l4
mm
36
36
36
36
36
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
48
48
48
48
48
48
Ti-NAMITE-A®
EDP No.
63621
63622
63623
63624
63625
63626
63627
63628
63629
63630
63631
63632
63633
63634
63635
63636
63637
63638
63639
63640
63641
63642
63643
63644
63645
63646
63647
63648
63649
63650
63651
63652
63653
63654
63655
63656
63657
63658
63659
63660
63661
63662
63663
63664
63665
63666
63667
63668
63669
63670
63671
63672
63673
63674
63675
63676
63677
Drills
Self Centering
71
Product Group 3
www.sgstool.com
Drills
Series 106M – DIN 6529
For Case Hardening Steel
l1
Tolerances:
l2
Ø
1-12
l3
d1
d2
d1
h7
Technical
Recommendations:
123
140°
d1
l1
mm
mm
1
26
1,5
32
2
38
2,5
43
3
46
3,5
52
4
55
4,5
58
5
62
5,5
66
6
66
6,5
70
7
74
7,5
74
8
79
8,5
79
9
84
9,5
84
10
89
10,5
89
11
95
11,5
95
12
102
Self Centering
Drills
0°
l2
mm
6
9
12
14
16
20
22
24
26
28
28
31
34
34
37
37
40
40
43
43
47
47
51
2
HA
l3
mm
4,5
6
9
11
12
15
17
18
20
21
21
23
25
25
27
27
29
29
31
31
33
33
35
Uncoated
EDP No.
66001
66003
66005
66007
66009
66011
66013
66015
66017
66019
66021
66022
66023
66025
66027
66029
66031
66033
66035
66037
66039
66041
66043
Ti-NAMITE-A®
EDP No.
66002
66004
66006
66008
66010
66012
66014
66016
66018
66020
66045
66046
66024
66026
66028
66030
66032
66034
66036
66038
66040
66042
66044
Additional Diameters For Tapping Sizes
M4*
M5*
M6*
M8
M10*
M12*
M14*
d1
mm
3,5
4,3
5,1
7
8,7
10,3
12,3
l1
mm
49
54
57
74
76
84
94
l2
mm
24
27
30
34
43
49
56
l3
mm
15
18
20
25
27
31
35
Ti-NAMITE-A®
EDP No.
56238
56227
56216
66024
56154
56158
56163
* Please Note drilled hole tolerance h9
72
www.sgstool.com
Product Group 2
d2
h7
Drills
Series 103M – DIN 6539
3 Flute Drill for Drilling of Aluminium and Cast Iron Materials – Series 103 M DIN 6539
l2
l1
Tolerances:
Ø
3-20
l3
d2
h7
Technical
Recommendations:
d2
d1
d1
h7
124
150°
d1
mm
3,0
3,1
3,2
3,3
3,4
3,5
3,6
3,7
3,8
3,9
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
5,7
5,8
5,9
6,0
6,1
6,2
6,3
6,4
6,5
6,6
6,7
6,8
6,9
7,0
7,1
7,2
7,3
7,4
7,5
3
30°
l1
mm
46
49
49
49
52
52
52
52
55
55
55
55
55
58
58
58
58
58
62
62
62
62
62
62
66
66
66
66
66
66
66
70
70
70
70
70
70
70
74
74
74
74
74
74
74
74
Self Centering
l2
mm
16
18
18
18
20
20
20
20
22
22
22
22
22
24
24
24
24
24
26
26
26
26
26
26
28
28
28
28
28
28
28
31
31
31
31
31
31
31
34
34
34
34
34
34
34
34
l3
mm
12
14
14
14
15
15
15
15
17
17
17
17
17
18
18
18
18
18
20
20
20
20
20
20
21
21
21
21
21
21
21
23
23
23
23
23
23
23
25
25
25
25
25
25
25
25
HA
Uncoated
EDP No.
63000
63044
63045
63001
63046
63002
63047
63003
63048
63049
63004
63050
63005
63051
63052
63006
63053
63054
63055
63056
63007
63057
63008
63058
63059
63009
63060
63061
63062
63063
63010
63064
63011
63065
63066
63012
63067
63068
63013
63069
63014
63070
63015
63071
63072
63016
d1
mm
7,6
7,7
7,8
7,9
8,0
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
10,1
10,2
10,4
10,5
10,7
10,8
11,0
11,5
12,0
12,5
12,8
13,0
13,1
13,5
14,0
14,3
14,5
15,0
17,5
19,5
20,0
Product Group 2
l1
mm
79
79
79
79
79
79
79
79
79
79
84
84
84
84
84
84
84
84
84
84
89
89
89
89
89
89
89
89
89
95
95
95
95
102
102
102
102
102
107
107
111
111
111
123
131
131
l2
mm
37
37
37
37
37
37
37
37
37
37
40
40
40
40
40
40
40
40
40
40
43
43
43
43
43
43
43
43
43
47
47
47
47
51
51
51
51
51
54
54
56
56
56
62
66
66
l3
mm
27
27
27
27
27
27
27
27
27
29
29
29
29
29
29
29
29
29
29
31
31
31
31
31
31
31
31
31
33
33
33
33
35
35
35
35
35
37
37
38
38
38
40
42
42
42
Uncoated
EDP No.
63073
63074
63075
63076
63017
63077
63018
63078
63019
63020
63021
63079
63022
63080
63023
63081
63024
63082
63083
63025
63084
63085
63086
63087
63026
63088
63027
63028
63029
63030
63031
63032
63033
63034
63035
63036
63089
63037
63090
63038
63039
63040
63091
63041
63042
63043
Drills
73
www.sgstool.com
Drills
Jobber Drill – Series 101M DIN 338
l1
l2
d1
Tolerances:
d2
Ø
0,7-12
d1
h8
d2
h8
Technical
Recommendations:
118°
Drills
74
www.sgstool.com
d1
mm
0,7
0,8
0,9
1,0
1,1
1,2
1,3
1,4
1,5
1,6
1,7
1,8
1,9
2,0
2,1
2,2
2,3
2,4
2,5
2,6
2,7
2,8
2,9
3,0
3,1
3,2
3,3
3,4
3,5
3,6
3,7
3,8
3,9
4,0
4,1
4,2
4,3
4,4
4,5
4,6
4,7
4,8
4,9
5,0
5,1
5,2
5,3
5,4
5,5
5,6
l1
mm
31
31
35
34
36
38
38
40
40
43
46
46
46
49
49
53
53
57
57
57
61
61
61
61
65
65
65
70
70
70
70
75
75
75
75
75
80
80
80
80
80
86
86
86
86
86
86
93
93
93
Self Centering
l2
mm
12
12
16
12
14
16
16
18
18
20
22
22
22
24
24
27
27
30
30
30
33
33
33
33
36
36
36
39
39
39
39
43
43
43
43
43
47
47
47
47
47
52
52
52
52
52
52
57
57
57
20°
2
Uncoated
EDP No.
61001
61003
61005
61007
61052
61053
61054
61055
61009
61056
61057
61058
61059
61011
61060
61061
61062
61063
61013
61064
61065
61066
61067
61015
61068
61069
61070
61071
61017
61072
61073
61074
61075
61019
61076
61077
61078
61079
61021
61080
61081
61082
61083
61023
61084
61085
61086
61087
61025
61088
124
HA
Ti-NAMITE-A®
EDP No.
68268
68269
68270
68271
68294
68295
68296
68297
68272
68298
68299
68300
68301
68273
68302
68303
68304
68305
68274
68306
68307
68308
68309
68275
68310
68311
68312
68313
68276
68314
68315
68316
68317
68277
68318
68319
68320
68321
68278
68322
68323
68324
68325
68279
68326
68327
68328
68329
68280
68330
Product Group 2
d1
mm
5,7
5,8
5,9
6,0
6,1
6,2
6,3
6,4
6,5
6,6
6,7
6,8
6,9
7,0
7,1
7,2
7,3
7,4
7,5
7,6
7,7
7,8
7,9
8,0
8,1
8,2
8,3
8,4
8,5
8,6
8,7
8,8
8,9
9,0
9,1
9,2
9,3
9,4
9,5
9,6
9,7
9,8
9,9
10,0
10,2
10,5
11,0
11,5
12,0
l1
mm
93
93
93
93
101
101
101
101
101
101
101
109
109
109
109
109
109
109
109
117
117
117
117
117
117
117
117
117
117
125
125
125
125
125
125
125
125
125
125
133
133
133
133
133
133
133
142
142
151
l2
mm
57
57
57
57
63
63
63
63
63
63
63
69
69
69
69
69
69
69
69
75
75
75
75
75
75
75
75
75
75
81
81
81
81
81
81
81
81
81
81
87
87
87
87
87
87
87
94
94
101
Uncoated
EDP No.
61089
61090
61091
61027
61092
61093
61094
61095
61029
61096
61097
61098
61099
61031
61100
61101
61102
61103
61033
61104
61105
61106
61107
61035
61108
61109
61110
61111
61037
61112
61113
61114
61115
61039
61116
61117
61118
61119
61041
61120
61121
61122
61123
61043
61124
61045
61047
61049
61051
Ti-NAMITE-A®
EDP No.
68331
68332
68333
68281
68334
68335
68336
68337
68282
68338
68339
68340
68341
68283
68342
68343
68344
68345
68284
68346
68347
68348
68349
68285
68350
68351
68352
68353
68286
68354
68355
68356
68357
68287
68358
68359
68360
68361
68288
68362
68363
68364
68365
68289
68366
68290
68291
68292
68293
Drills
Series 301M – Combined Drill and Countersink DIN 333
l
Tolerances:
Ø
0,5 - 2,5
> 2,5-5
d2
d1
d1
mm
0,5
0,8
1
1,25
1,6
2
2,5
3,15
4
5
d2
mm
3,15
3,15
3,15
3,15
4
5
6,3
8
10
12,5
l
mm
25
25
31,5
31,5
35,5
40
45
50
56
63
Uncoated
EDP No.
67005
67007
67009
67011
67013
67015
67017
67019
67021
67023
d1
+0,14 /-0
+0,18 /-0
d2
+0/-0,025
+0/0,030
Ti-NAMITE-A®
EDP No.
67035
67037
67039
67041
67043
67045
67047
67049
67051
67053
Drills
Series 201M – Reamers*
l1
Tolerances:
l2
Ø
1-6
> 6 - 10
d
d
mm
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
7
8
9
10
l1
mm
32
38
44
50
57
63
63
70
75
75
75
82
82
89
89
l2
mm
6
9,5
12,7
12,7
16
19
19
22
25
25
25
28
28
31
31
Number of
Teeth
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
d1
+0,008 /-0
+0,011 /-0
d2
+0,008 /-0
+0,011 /-0
Uncoated
EDP No.
81001
81003
81005
81007
81009
81011
81013
81015
81017
81019
81021
81023
81025
81027
81029
* Special Sizes available on request - 2/3 weeks delivery
75
Product Group 2
www.sgstool.com
Burrs
76
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Burrs
Burrs
77
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Burrs
78
www.sgstool.com
Burrs
Burrs
Product
Group
Page
Fluting styles, technical recommendations
81
HM-Burrs with Ω-Geometry
82
High Performance for applications including
Turbines, Cast Parts & Avionics/Jet Engines.
84
4
Cylinder Shape Burrs
86
4
Cylinder Shape Burrs with End Cut
88
4
Cylinder Shape Burrs with Radius End
90
4
Ball Shape Burrs
92
4
0val Shape Burrs
94
4
Tree Shape Burrs with Radius End
96
4
Tree Shape Burrs with Pointed End
98
4
Flame Shape Burrs
100
4
60° Cone Shape Burrs
102
4
90° Cone Shape Burrs
103
4
Taper Shape with Radius End Burrs
104
4
Cone Shape Burrs
106
4
Inverted Cone Shape Burrs
107
4
4
®
Burs for the New Millennium
Burrs
79
www.sgstool.com
Burrs
80
www.sgstool.com
Burrs
Fluting Styles
Double Cut
6
3
Single Cut
Very efficient stock
removal, creates a small
swarf. Good finish
3SP
Non-ferrous
General purpose
fluting. Produces
long swarf
For non ferrous
materials. Aggressive
stock removal
4
Chip Breaker
Provides breakdown
in swarf. Better
control
Diamond Cut
For heat treated and
tough alloys steels.
Creates a powder like
swarf. Excellent finish
2
Coarse Cut
Fine Cut
Provide large flute
area for softer
ferrous materials
Material
Aluminium
Brass, Copper, Bronze
Carbon Fiber
Fibreglass
Cast Iron
Plastics
Hard Rubber
Steel > 55 HRC
Steel > 60 HRC
Steel
Stainless Steel
Nickel Alloys
Steel, Weldments
Titanium
Zinc
1
1
•
Fluting Styles
3SP
6
3
•
•
•
•
•
•
4
5
For general use on
hard materials
requiring a fine finish
2
5
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Burrs
•
•
•
•
Burr Speed Recommendations
min-1
100.000
90.000
80.000
70.000
60.000
50.000
40.000
30.000
Stai
Oth
nles
er C
omm
s Ste
on M
el
ater
ia
ls
20.000
15.000
10.000
0
d1=
0,5
2,5
3,0
4,0
5,0
6,5
9,0
12,0
8,0 10,0
16,0
18,0
25,0
Extra-long burrs with 6mm Shanks over 150mm and 3mm shank burrs over 50mm long
should be used at reduced speeds.
Please always wear safety glasses when operating machinery.
81
www.sgstool.com
Burrs
HM-Burrs with Ω-Geometry
Omega Burs from SGS are deep, aggressive double cut Burrs designed to handle
your most challenging applications. With a deep, aggressive tooth pattern,
Omega Burs allow for improved chip control and rapid stock removal in harder
materials…with minimal chatter.
Features & Benefits:
• Enhanced geometry and deep flute configuration for increased tooth strength
• Longer tool life vs. conventional burs
Maximum stock removal
• Improved productivity and cost savings
Special Flute Style for Stainless Steels, Nickel Based Alloys, Titanium Alloys and
Special Alloys
Burrs
d
Uncoated
Ti-NAMITE-A® (AlTiN)
Tool No. mm mm mm mm
SA-3M
1
Cylinder Shape
Cylinder Shape with
End Cut
82
www.sgstool.com
1
l
2
d
2
EDP No.
EDP No.
9,5
63
19
6
20269
20300
SA-3ML6 9,5
169
19
6
20331
20354
69
25
6
20270
20301
SA-5ML6 12,7 175
25
6
20332
20355
SA-5M8 12,7
25
8
20271
20302
SA-5M
12,7
69
SB-3M
9,5
63
19
6
20272
20303
SB-5M
12,7
69
25
6
20273
20304
SB-5M8 12,7
69
25
8
20274
20305
9,5
63
19
6
20275
20306
SC-3ML6 9,5
169
19
6
20333
20356
69
25
6
20276
20307
SC-5ML6 12,7 175
25
6
20334
20357
SC-5M8 12,7
69
25
8
20277
20308
SC-6M8 16,0
69
25
8
20278
20309
SC-3M
Cylinder Shape with
Radius End
l
SC-5M
12,7
Burrs
HM-Burrs with Ω-Geometry
Special Flute Style for Stainless Steels, Nickel Based Alloys, Titanium Alloys and
Special Alloys
d
Ball Shape
Uncoated
Ti-NAMITE-A® (AlTiN)
Tool No. mm mm mm mm
SD-3M
Tree Shape with
Radius End
Flame Shape
Taper Shape with
Radius End
Cone Shape
1
l
2
d
2
EDP No.
EDP No.
52
8
6
20279
20310
SD-3ML6 9,5
158
8
6
20335
20358
55
11
6
20280
20311
SD-5ML6 12,7 161
11
6
20336
20359
SD-5M8 12,7
11
8
20281
20312
SD-5M
12,7
62
9,5
60
16
6
20282
20313
SE-3ML6 9,5
166
16
6
20337
20360
66
22
6
20283
20314
SE-5ML6 12,7 172
22
6
20338
20361
SE-5M8 12,7
22
8
20284
20315
SE-5M
12,7
69
SF-3M
9,5
63
19
6
20285
20316
SF-3ML6
9,5
169
19
6
20339
20362
SF-5M
12,7
69
25
6
20286
20317
SF-5ML6 12,7 175
25
6
20340
20363
SF-5M8 12,7
69
25
8
20287
20318
SF-6M8 16,0
69
25
8
20288
20319
9,5
63
19
6
20289
20320
SG-3ML6 9,5
169
19
6
20341
20364
SG-3M
Tree Shape with
Pointed End
l
9,5
SE-3M
Oval Shape
1
69
25
6
20290
20321
SG-5ML6 12,7 175
25
6
20342
20365
SG-5M8 12,7
69
25
8
20291
20322
SG-6M8 16,0
69
25
8
20292
20323
SH-5M
SG-5M
12,7
76
32
6
20293
20324
SH-5ML6 12,7 182
32
6
20343
20366
SH-5M8 12,7
76
32
8
20294
20325
SL-3M
9,5
74
27
6
20295
20326
SL-3ML6
9,5
177
27
6
20344
20367
SL-4M
12,7
76
28
6
20296
20327
SL-4ML6 12,7 178
28
6
20345
20368
SL-4M8
12,7
76
28
8
20297
20328
SM-5M
12,7
69
22
6
20298
20329
SM-5M8 12,7
69
22
8
20299
20330
12,7
Burrs
83
Product Group 4
www.sgstool.com
Burrs
®
Burs for the New Millennium
HM-Burrs with G-Geometry
Designed specifically for High Nickel Alloys, Stainless Steel, Titanium, Inconel,
Hard-to-machine materials
Standard
G-Geometry
0
Tool Life
Burrs
84
www.sgstool.com
2
4
6
Burrs
®
Burs for the New Millennium
Carbide Burrs with G specification Geometry
Designed specifically for High Nickel Alloys, Stainless Steel, Titanium, Inconel,
Hard-to-machine materials
3mm Shank
d
l
2
l
1
d
Uncoated
Style
mm
mm
mm
mm
EDP No.
SA-43MG D/C
3,0
14,0
38,0
3,0
29200
SA-51MG D/C
6,3
12,7
45,0
3,0
29201
SA-51MG D/C E/C
6,3
12,7
45,0
3,0
29202
SB-43MG D/C
3,0
14,0
38,0
3,0
29203
1
Cylinder Shape
Cylinder Shape
with End Cut
Cylinder Shape
with Radius End
Ball Shape
Oval Shape
Tree Shape
with Radius End
Tree Shape
with Pointed End
Flame Shape
Cone Shape
2
SC-41MG D/C
2,3
11,0
38,0
3,0
29204
SC-41MGL2 D/C
2,3
11,0
50,0
3,0
29205
SC-42MG D/C
3,0
14,0
38,0
3,0
29206
SC-42MGL2 D/C
3,0
14,0
50,0
3,0
29207
SC-42MGL3 D/C
3,0
14,0
75,0
3,0
29208
SC-51MG D/C
6,3
12,7
45,0
3,0
29209
SD-42MG D/C
3,0
2,8
38,0
3,0
29210
SD-51MG D/C
6,3
5,0
38,0
3,0
29224
SE-41MG D/C
3,0
5,5
38,0
3,0
29225
SE-51MG D/C
6,3
9,5
41,0
3,0
29211
SF-42MG D/C
3,0
12,7
38,0
3,0
29212
SF-42MGL2 D/C
3,0
12,7
50,0
3,0
29213
SF-51MG D/C
6,3
12,7
45,0
3,0
29214
SG-42MG D/C
3,0
8,0
38,0
3,0
29215
SG-44MG D/C
3,0
12,7
38,0
3,0
29216
SG-51MG D/C
6,3
12,7
45,0
3,0
29217
SH-41MG D/C
3,0
6,3
38,0
3,0
29218
SM-42MG D/C
3,0
11,0
38,0
3,0
29220
SM-43MG D/C
3,0
16,0
38,0
3,0
29221
SM-51MG D/C
6,3
12,7
48,0
3,0
29223
Burrs
85
Product Group 4
www.sgstool.com
Burrs
Cylinder Shape Burrs
l1
l2
d2
d1
3mm Shank
Style
SA-41M
SA-42M
SA-43M
SA-52M
SA-53M
SA-51M
d1
mm
1,5
2,5
3
4
5
6,3
d2
mm
3
3
3
3
3
3
l2
mm
6
11
14
12,7
12,7
12,7
l1
mm
38
38
38
38
38
50
Double Cut
EDP No.
20603
20628
20653
20703
20728
20678
Single Cut
EDP No.
20600
20625
20650
20700
20725
20675
d2
mm
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
l2
mm
12
12,7
16
16
16
25
19
19
25
20
25
25
25
25
25
25
l1
mm
56
60
50
50
50
50
63
63
69
60
69
65
69
69
69
69
Double Cut
EDP No.
20403
20428
20453
20478
20003
20028
20053
20078
20103
29101
20153
29105
20178
20203
20253
20353
Single Cut
EDP No.
20400
20425
20450
20475
20000
20025
20050
20075
20100
29100
20150
29104
20175
20200
20250
20350
6mm Shank
Burrs
Style
SA-11M
SA-12M
SA-13M
SA-14M
SA-1M
SA-1ML
SA-2M
SA-3M
SA-3ML
SA-3MZ
SA-4M
SA-5MZ
SA-5M*
SA-6M*
SA-7M*
SA-9M*
d1
mm
3
3
4
5
6
6
8
9,5
9,5
10
11
12
12,7
16
19
25
86
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SA-41ML2
SA-41ML3
SA-42ML2
SA-42ML3
SA-43ML2
SA-43ML3
d1
mm
1,5
1,5
2,5
2,5
3
3
d2
mm
3
3
3
3
3
3
l2
mm
6
6
11
11
14
14
l1
mm
50
75
50
75
50
75
Double Cut
EDP No.
27103
27128
27153
27178
27203
27228
Single Cut
EDP No.
27100
27125
27150
27175
27200
27225
d2
mm
6
6
6
l2
mm
12,7
19
25
l1
mm
162
169
175
Double Cut
EDP No.
26178
26203
26228
Single Cut
EDP No.
26175
26200
26225
6mm Shank
Style
SA-1ML6
SA-3ML6
SA-5ML6*
d1
mm
6
9,5
12,7
Non-ferrous 6mm
Burrs
6mm Shank
Style
SA-1MNF
SA-3MNF
SA-5MNF*
SA-6MNF*
SA-7MNF*
d1
mm
6
9,5
12,7
16
19
d2
mm
6
6
6
6
6
l2
mm
19
19
25
25
25
l1
mm
50
63
69
69
69
Non-ferrous
EDP No.
29000
29002
29004
29006
29008
87
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Cylinder Shape Burrs with End Cut
l1
l2
d2
d1
3mm Shank
Style
SB-41M
SB-42M
SB-ECOM
SB-43M
SB-51M
d1
mm
1,5
2,5
3
3
6,3
d2
mm
3
3
3
3
3
l2
mm
6
11
Double Cut
EDP No.
21453
21478
14
4,7
l1
mm
38
38
38
38
43
21503
21553
Single Cut
EDP No.
21450
21475
21525
21500
21550
d2
mm
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
l2
mm
12
12,7
16
16
16
25
19
19
25
20
25
25
25
25
25
25
l1
mm
56
60
50
50
50
50
63
63
69
60
69
65
69
69
69
69
Double Cut
EDP No.
21253
21278
21303
21328
20853
20873
20903
20928
20953
29109
21003
29113
21028
21053
21103
21203
Single Cut
EDP No.
21250
21275
21300
21325
20850
20875
20900
20925
20950
29108
21000
29112
21025
21050
21100
21200
6mm Shank
Burrs
Style
SB-11M
SB-12M
SB-13M
SB-14M
SB-1M
SB-1ML
SB-2M
SB-3M
SB-3ML
SB-3MZ
SB-4M
SB-5MZ
SB-5M*
SB-6M*
SB-7M*
SB-9M*
d1
mm
3
3
4
5
6
6
8
9,5
9,5
10
11
12
12,7
16
19
25
88
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs
3mm Shank
Style
SB-41ML2
SB-41ML3
SB-42ML2
SB-42ML3
SB-43ML2
SB-43ML3
d1
mm
1,5
1,5
2,5
2,5
3
3
d2
mm
3
3
3
3
3
3
l2
mm
6
6
11
11
14
14
l1
mm
50
75
50
75
50
75
Double Cut
EDP No.
27253
27278
27303
27328
27353
27378
l2
mm
16
19
25
25
25
l1
mm
50
63
69
69
69
Non-ferrous
EDP No.
29012
29014
29016
29018
29020
Single Cut
EDP No.
27250
27275
27300
27325
27350
27375
Non-ferrous 6mm
6mm Shank
Style
SB-1MNF
SB-3MNF
SB-5MNF*
SB-6MNF*
SB-7MNF*
d1
mm
6
9,5
12,7
16
19
d2
mm
6
6
6
6
6
Burrs
89
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Cylinder Shape Burrs with Radius End
l1
l2
d2
d1
3mm Shank
Style
SC-41M
SC-42M
SC-52M
SC-53M
SC-51M
d1
mm
2,5
3
4
5
6,3
d2
mm
3
3
3
3
3
l2
mm
11
14
12,7
12,7
12,7
l1
mm
38
38
38
38
50
Double Cut
EDP No.
22253
22278
22328
22353
22303
Single Cut
EDP No.
22250
22275
22325
22350
22300
d2
mm
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
l2
mm
12
16
16
16
16
25
19
19
25
20
25
25
25
25
25
25
l1
mm
56
60
50
50
50
50
63
63
69
60
69
65
69
69
69
69
Double Cut
EDP No.
22053
22078
22103
22128
21703
21728
21753
21778
21803
29117
21853
29121
21878
21903
21953
22003
Single Cut
EDP No.
22050
22075
22100
22125
21700
21725
21750
21775
21800
29116
21850
29120
21875
21900
21950
22000
6mm Shank
Burrs
Style
SC-11M
SC-12M
SC-13M
SC-14M
SC-1M
SC-1ML
SC-2M
SC-3M
SC-3ML
SC-3MZ
SC-4M
SC-5MZ
SC-5M*
SC-6M*
SC-7M*
SC-9M*
d1
mm
3
3
4
5
6
6
8
9,5
9,5
10
11
12
12,7
16
19
25
90
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SC-42ML2
SC-42ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
14
14
l1
mm
50
75
Double Cut
EDP No.
27453
27478
Single Cut
EDP No.
27450
27475
d2
mm
6
6
6
l2
mm
12,7
19
25
l1
mm
162
169
175
Double Cut
EDP No.
26328
26353
26378
Single Cut
EDP No.
26325
26350
26375
l2
mm
19
19
25
25
l1
mm
50
63
69
69
Non-ferrous
EDP No.
29024
29026
29028
29032
6mm Shank
Style
SC-1ML6
SC-3ML6
SC-5ML6*
d1
mm
6
9,5
12,7
Non-ferrous 6mm
6mm Shank
Style
SC-1MNF
SC-3MNF
SC-5MNF*
SC-7MNF*
d1
mm
6
9,5
12,7
19
d2
mm
6
6
6
6
Burrs
91
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Ball Shape Burrs
l1
l2
d2
d1
3mm Shank
Style
SD-41M
SD-42M
SD-52M
SD-53M
SD-51M
d1
mm
2,5
3
4
5
6,3
d2
mm
3
3
3
3
3
l2
mm
2,3
2,5
3,4
4,7
5
l1
mm
38
38
38
38
44
Double Cut
EDP No.
22778
22803
22840
22853
22828
Single Cut
EDP No.
22775
22800
22837
22850
22825
d2
mm
6
6
6
6
6
6
6
6
6
6
6
6
l2
mm
2,5
4
4,7
6
8
9
9,5
10,8
11
14
16
21
l1
mm
46
50
50
50
52
49
54
51
55
58
62
72
Double Cut
EDP No.
22728
22753
22453
22478
22503
29125
22528
29129
22553
22578
22628
22678
Single Cut
EDP No.
22725
22750
22450
22475
22500
29124
22525
29128
22550
22575
22625
22675
6mm Shank
Burrs
Style
SD-11M
SD-14M
SD-1M
SD-2M
SD-3M
SD-3MZ
SD-4M
SD-5MZ
SD-5M*
SD-6M*
SD-7M*
SD-9M*
d1
mm
3
5
6
8
9,5
10
11
12
12,7
16
19
25
92
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SD-42ML2
SD-42ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
2,5
2,5
l1
mm
50
75
Double Cut
EDP No.
27553
27578
Single Cut
EDP No.
27550
27575
d2
mm
6
6
6
l2
mm
5
8
11
l1
mm
155
158
161
Double Cut
EDP No.
26403
26428
26453
Single Cut
EDP No.
26400
26425
26450
l2
mm
5
8
11
14
16
l1
mm
50
52
55
58
62
Non-ferrous
EDP No.
29036
29038
29040
29042
29044
6mm Shank
Style
SD-1ML6
SD-3ML6
SD-5ML6*
d1
mm
6
9,5
12,7
Non-ferrous 6mm
6mm Shank
Style
SD-1MNF
SD-3MNF
SD-5MNF*
SD-6MNF*
SD-7MNF*
d1
mm
6
9,5
12,7
16
19
d2
mm
6
6
6
6
6
Burrs
93
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Oval Shape Burrs
l1
l2
d2
d1
3mm Shank
Style
SE-41M
SE-53M
SE-51M
d1
mm
3
5
6,3
d2
mm
3
3
3
l2
mm
5,5
7,1
9,5
l1
mm
38
38
47
Double Cut
EDP No.
23153
23203
23178
Single Cut
EDP No.
23150
23200
23175
d2
mm
6
6
6
6
6
l2
mm
9,5
16
22
25
25
l1
mm
50
60
66
69
69
Double Cut
EDP No.
22953
22978
23003
23028
23078
Single Cut
EDP No.
22950
22975
23000
23025
23075
6mm Shank
Style
SE-1M
SE-3M
SE-5M*
SE-6M*
SE-7M*
Burrs
d1
mm
6
9,5
12,7
16
19
94
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SE-41ML2
SE-41ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
5,5
5,5
l1
mm
50
75
Double Cut
EDP No.
27603
27628
Single Cut
EDP No.
27600
27625
d2
mm
6
6
6
l2
mm
9,5
16
22
l1
mm
160
166
172
Double Cut
EDP No.
26478
26503
26528
Single Cut
EDP No.
26475
26500
26525
6mm Shank
Style
SE-1ML6
SE-3ML6
SE-5ML6*
d1
mm
6
9,5
12,7
Non-ferrous 6mm
Burrs
6mm Shank
Style
SE-3MNF
SE-5MNF*
SE-6MNF*
SE-7MNF*
d1
mm
9,5
12,7
16
19
d2
mm
6
6
6
6
l2
mm
16
22
25
25
l1
mm
60
66
69
69
Non-ferrous
EDP No.
29048
29050
29052
29054
95
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Tree Shape Burrs with Radius End
l1
l2
d2
d1
3mm Shank
Style
SF-41M
SF-42M
SF-53M
SF-51M
d1
mm
3
3
5
6,3
d2
mm
3
3
3
3
l2
mm
6
12,7
12,7
12,7
l1
mm
38
38
38
50
Double Cut
EDP No.
23678
23703
23753
23728
Single Cut
EDP No.
23675
23700
23750
23725
d2
mm
6
6
6
6
6
6
6
6
6
6
6
l2
mm
12,7
16
19
25
25
19
25
25
25
32
38
l1
mm
56
50
63
69
65
63
69
69
69
76
82
Double Cut
EDP No.
23503
23303
23328
23353
23522
23528
23378
23403
23453
23578
23628
Single Cut
EDP No.
23500
23300
23325
23350
23520
23525
23375
23400
23450
23575
23625
6mm Shank
Style
SF-11M
SF-1M
SF-3M
SF-4M
SF-5MZ
SF-13M*
SF-5M*
SF-6M*
SF-7M*
SF-14M*
SF-15M*
Burrs
d1
mm
3
6
9,5
11
12
12,7
12,7
16
19
19
19
96
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SF-42ML2
SF-42ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
12,7
12,7
l1
mm
50
75
Double Cut
EDP No.
27653
27678
Single Cut
EDP No.
27650
27675
d2
mm
6
6
6
l2
mm
12,7
19
25
l1
mm
163
169
175
Double Cut
EDP No.
26553
26578
26603
Single Cut
EDP No.
26550
26575
26600
l2
mm
19
19
25
25
32
l1
mm
50
63
69
69
76
Non-ferrous
EDP No.
29058
29060
29062
29064
29066
6mm Shank
Style
SF-1ML6
SF-3ML6
SF-5ML6*
d1
mm
6
9,5
12,7
Non-ferrous 6mm
6mm Shank
Style
SF-1MNF
SF-3MNF
SF-5MNF*
SF-6MNF*
SF-14MNF*
d1
mm
6
9,5
12,7
16
19
d2
mm
6
6
6
6
6
Burrs
97
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Tree Shape Burrs with Pointed End
l1
l2
d1
d2
3mm Shank
Style
SG-41M
SG-43M
SG-44M
SG-53M
SG-51M
d1
mm
3
3
3
5
6,3
d2
mm
3
3
3
3
3
l2
mm
6
9,5
12,7
12,7
12,7
l1
mm
38
38
38
38
50
Double Cut
EDP No.
24153
24203
24228
24278
24253
Single Cut
EDP No.
24150
24200
24225
24275
24250
d2
mm
6
6
6
6
6
6
6
6
6
6
l2
mm
16
19
19
20
25
19
25
25
25
38
l1
mm
50
63
63
60
65
63
69
69
69
82
Double Cut
EDP No.
23853
23878
23903
24042
24046
24053
23928
23953
24003
24103
Single Cut
EDP No.
23850
23875
23900
24040
24045
24050
23925
23950
24000
24100
6mm Shank
Style
SG-1M
SG-2M
SG-3M
SG-3MZ
SG-5MZ
SG-13M*
SG-5M*
SG-6M*
SG-7M*
SG-15M*
Burrs
d1
mm
6
8
9,5
10
12
12,7
12,7
16
19
19
98
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SG-44ML2
SG-44ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
12,7
12,7
l1
mm
50
75
Double Cut
EDP No.
27853
27878
Single Cut
EDP No.
27850
27875
d2
mm
6
6
6
l2
mm
12,7
19
25
l1
mm
163
169
175
Double Cut
EDP No.
26628
26653
26678
Single Cut
EDP No.
26625
26650
26675
6mm Shank
Style
SG-1ML6
SG-3ML6
SG-5ML6*
d1
mm
6
9,5
12,7
Burrs
99
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Flame Shape Burrs
l1
l2
d2
d1
3mm Shank
Style
SH-41M
SH-53M
d1
mm
3
5
d2
mm
3
3
l2
mm
6,3
9,5
l1
mm
38
38
Double Cut
EDP No.
24553
24603
Single Cut
EDP No.
24550
24600
d2
mm
6
6
6
6
l2
mm
19
32
36
41
l1
mm
63
76
80
85
Double Cut
EDP No.
24403
24428
24453
24503
Single Cut
EDP No.
24400
24425
24450
24500
6mm Shank
Burrs
Style
SH-2M
SH-5M*
SH-6M*
SH-7M*
d1
mm
8
12,7
16
19
100
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SH-41ML2
SH-41ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
6,3
6,3
l1
mm
50
75
Double Cut
EDP No.
27903
27928
Single Cut
EDP No.
27900
27925
d2
mm
6
6
l2
mm
19
32
l1
mm
169
182
Double Cut
EDP No.
26703
26728
Single Cut
EDP No.
26700
26725
6mm Shank
Style
SH-2ML6
SH-5ML6*
d1
mm
8
12,7
Burrs
101
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
60° Cone Shape Burrs
l1
l2
d1
d2
3mm Shank
Style
SJ-42M
d1
mm
3
d2
mm
3
l2
mm
2,5
l1
mm
38
Double Cut
EDP No.
24903
Single Cut
EDP No.
24900
d2
mm
6
6
6
6
6
6
l2
mm
4
8
11
14,5
17,5
24,5
l1
mm
50
55
58
61
65
68
Double Cut
EDP No.
24678
24703
24728
24753
24803
24853
Single Cut
EDP No.
24675
24700
24725
24750
24800
24850
6mm Shank
Burrs
Style
SJ-1M
SJ-3M
SJ-5M*
SJ-6M*
SJ-7M*
SJ-9M*
d1
mm
6
9,5
12,7
16
19
25
102
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
90° Cone Shape Burrs
l1
l2
d1
d2
3mm Shank
Style
SK-42M
d1
mm
3
d2
mm
3
l2
mm
1,5
l1
mm
38
Double Cut
EDP No.
25153
Single Cut
EDP No.
25150
d2
mm
6
6
6
6
6
6
l2
mm
3
4,7
6,3
8
9,5
12,7
l1
mm
50
52
54
57
58
60
Double Cut
EDP No.
24928
24953
24978
25003
25053
25103
Single Cut
EDP No.
24925
24950
24975
25000
25050
25100
6mm Shank
Style
SK-1M
SK-3M
SK-5M*
SK-6M*
SK-7M*
SK-9M*
d1
mm
6
9,5
12,7
16
19
25
Burrs
103
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Taper Shape with Radius End Burrs
l1
l2
d1
d2
a
3mm Shank
Style
SL-41M
SL-42M
SL-53M
d1
mm
3
3
5
d2
mm
3
3
3
l2
mm
9,5
12,7
12,7
l1
mm
38
38
38
a
8°
8°
14°
Double Cut
EDP No.
25403
25428
25453
Single Cut
EDP No.
25400
25425
25450
d2
mm
6
6
6
6
6
6
l2
mm
16
22
27
28
30
38
l1
mm
50
69
74
76
77
85
a
14°
14°
14°
14°
14°
14°
Double Cut
EDP No.
25178
25203
25228
25253
25278
25353
Single Cut
EDP No.
25175
25200
25225
25250
25275
25350
6mm Shank
Burrs
Style
SL-1M
SL-2M
SL-3M
SL-4M*
SL-5M*
SL-7M*
d1
mm
6
8
9,5
12,7
16
19
104
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Long Shank Burrs 3mm - 6mm
3mm Shank
Style
SL-42ML2
SL-42ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
12,7
12,7
l1
mm
50
75
a
8°
8°
Double Cut
EDP No.
27953
27978
Single Cut
EDP No.
27950
27975
d2
mm
6
6
6
l2
mm
16
27
28
l1
mm
166
177
178
a
14°
14°
14°
Double Cut
EDP No.
26753
26778
26803
Single Cut
EDP No.
26750
26775
26800
6mm Shank
Style
SL-1ML6
SL-3ML6
SL-4ML6*
d1
mm
6
9,5
12,7
Non-ferrous 6mm
6mm Shank
Style
SL-3MNF
SL-4MNF*
SL-5MNF*
SL-7MNF*
d1
mm
9,5
12,7
16
19
Burrs
d2
mm
6
6
6
6
l2
mm
27
28
30
38
l1
mm
74
76
77
85
a
14°
14°
14°
14°
Non-ferrous
EDP No.
29070
29072
29074
29078
105
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Burrs
Cone Shape Burrs
l1
l2
d1
d2
a
3mm Shank
Style
SM-41M
SM-42M
SM-43M
SM-53M
SM-51M
d1
mm
3
3
3
5
6,3
d2
mm
3
3
3
3
3
l2
mm
8,9
11
16
12,7
12,7
l1
mm
38
38
38
38
54
α
12°
14°
7°
16°
22°
Double Cut
EDP No.
25678
25703
25728
25778
25753
Single Cut
EDP No.
25675
25700
25725
25775
25750
d2
mm
6
6
6
6
6
6
l2
mm
12,7
19
25
16
22
25
l1
mm
50
50
50
63
69
73
α
22°
14°
10°
28°
28°
31°
Double Cut
EDP No.
25503
25528
25553
25578
25603
25628
Single Cut
EDP No.
25500
25525
25550
25575
25600
25625
l1
mm
50
75
α
14°
14°
Double Cut
EDP No.
28053
28078
Single Cut
EDP No.
28050
28075
6mm Shank
Burrs
Style
SM-1M
SM-2M
SM-3M
SM-4M
SM-5M*
SM-6M*
d1
mm
6
6
6
9,5
12,7
16
Long Shank Burrs 3mm
3mm Shank
Style
SM-42ML2
SM-42ML3
d1
mm
3
3
d2
mm
3
3
l2
mm
11
11
106
www.sgstool.com
*8 mm shaft available as option
Product Group 4
Burrs
Inverted Cone Shape Burrs
l1
l2
d1
d2
a
3mm Shank
Style
SN-41M
SN-42M
SN-53M
SN-51M
d1
mm
2,5
3
5
6,3
d2
mm
3
3
3
3
l2
mm
3
4
6,3
6
l1
mm
38
38
38
44
α
10°
10°
10°
10°
Double Cut
EDP No.
26028
26053
26103
26078
Single Cut
EDP No.
26025
26050
26100
26075
d2
mm
6
6
6
6
6
l2
mm
8
9,5
12,7
19
16
l1
mm
50
53
57
63
60
α
10°
13°
28°
18°
30°
Double Cut
EDP No.
25853
25878
25903
25928
25978
Single Cut
EDP No.
25850
25875
25900
25925
25975
6mm Shank
Style
SN-1M
SN-2M
SN-4M*
SN-6M*
SN-7M*
d1
mm
6
9,5
12,7
16
19
Burrs
107
*8 mm shaft available as option
Product Group 4
www.sgstool.com
Technical
Recommendations
108
www.sgstool.com
Technical
Recommendations
Technical Recommendations
109
www.sgstool.com
Technical Recommendations
Definitions
vc
m/min (Cutting speed )
n
min-1 (Spindle speed)
d
mm (Diameter of cutting edge)
vf
mm/min (Feed rate)
fz
mm (Feed per flute)
z
Number of flutes
ap
mm (axial cutting depth)
ae
mm (radial cutting depth)
MRR
cm3/min (Metal removal rate)
π
3,142
Formula
Cutting speed (vc)
=
π·d·n
1.000
Spindle speed (n)
=
1.000 · vc
π·d
Feed per flute (fz)
=
vf
n·z
Feed rate (vf)
=
n · z · fz
Metal removal rate (MRR)
=
vf · ap · ae
1.000
Technical
Recommendations
Application Tips
• Always ensure tools have minimal protrusion for improved rigidity
• Tools with excessive protrusion will effect speed/feeds
• Check tool run out in holder to ensure optimum tool life
• Check coolant concentration is correct to material being machined and within your
health and safety guidelines
• Climb milling is recommended
• Try to keep fixturing as rigid as possible.
Good strategy /programming will ensure optimum conditions to get the best out of your
tooling. Please contact us now if you need any application help.
110
www.sgstool.com
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
Technical Recommendations
Z-Carb™ - AP
Profiling – Radial Width of Cut 0,1 x D
Material
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
N/mm2
600
900
950
950
650
1050
1050
950
600
1150
1000
1050
vc in m/
ø3
min
212
174
140
70
183
93
58
108
166
90
104
30
0,007
0,008
0,007
0,007
0,007
0,007
0,007
0,007
0,006
0,006
0,008
0,006
ø4
ø5
0,012
0,013
0,012
0,012
0,012
0,012
0,013
0,012
0,012
0,012
0,014
0,012
0,017
0,019
0,017
0,018
0,018
0,018
0,018
0,018
0,018
0,017
0,020
0,018
Cutting Diameter (mm)
ø 6 ø 8 ø 10 ø 12 ø 14
Feed Rate per Tooth (mm)
0,024 0,041 0,065 0,078 0,085
0,027 0,045 0,071 0,085 0,093
0,025 0,041 0,066 0,079 0,084
0,026 0,043 0,067 0,081 0,088
0,025 0,042 0,067 0,080 0,088
0,025 0,043 0,065 0,078 0,084
0,026 0,042 0,069 0,083 0,089
0,025 0,038 0,048 0,057 0,067
0,029 0,044 0,055 0,066 0,077
0,026 0,041 0,052 0,062 0,072
0,028 0,042 0,052 0,063 0,073
0,022 0,035 0,044 0,052 0,062
ø 16 ø 20 ø 25
0,089
0,098
0,091
0,094
0,091
0,091
0,093
0,072
0,088
0,082
0,084
0,070
0,109
0,118
0,111
0,112
0,113
0,111
0,114
0,086
0,096
0,086
0,094
0,077
0,109
0,119
0,109
0,115
0,115
0,110
0,108
0,089
0,096
0,086
0,095
0,083
max.
1,5 x D
0,1 x D
Profiling – Radial Width of Cut 0,4 x D
Material
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
N/mm2
vc in
m/min
ø3
ø4
ø5
600
900
950
950
650
1050
1050
950
600
1150
1000
1050
195
160
131
64
177
87
55
102
157
87
101
27
0,005
0,005
0,006
0,006
0,005
0,005
0,006
0,005
0,005
0,005
0,006
0,005
0,009
0,009
0,010
0,010
0,009
0,009
0,010
0,009
0,010
0,009
0,011
0,010
0,013
0,013
0,014
0,014
0,014
0,014
0,014
0,014
0,015
0,014
0,016
0,014
Cutting Diameter (mm)
ø 6 ø 8 ø 10 ø 12 ø 14
Feed Rate per Tooth (mm)
0,019 0,032 0,050 0,060 0,066
0,019 0,032 0,051 0,061 0,067
0,019 0,033 0,052 0,063 0,066
0,020 0,033 0,053 0,063 0,068
0,019 0,032 0,051 0,061 0,067
0,019 0,033 0,050 0,060 0,064
0,021 0,033 0,054 0,065 0,070
0,020 0,030 0,038 0,045 0,053
0,023 0,034 0,043 0,052 0,060
0,021 0,033 0,041 0,049 0,057
0,022 0,032 0,040 0,048 0,056
0,017 0,028 0,034 0,041 0,048
ø 16 ø 20 ø 25
0,069
0,071
0,072
0,073
0,070
0,069
0,073
0,057
0,069
0,065
0,064
0,055
0,085
0,085
0,087
0,088
0,086
0,085
0,089
0,067
0,075
0,069
0,072
0,063
0,085
0,086
0,087
0,090
0,088
0,083
0,086
0,069
0,075
0,068
0,072
0,064
max.
1,5 x D
0,4 x D
Technical
Recommendations
Slotting
Material
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
N/mm2
vc in
m/min
ø3
ø4
ø5
600
900
950
950
650
1050
1050
950
600
1150
1000
1050
163
134
113
58
152
78
49
96
134
81
91
24
0,005
0,005
0,005
0,005
0,005
0,005
0,005
0,005
0,005
0,004
0,006
0,005
0,009
0,009
0,009
0,009
0,009
0,009
0,009
0,009
0,009
0,009
0,011
0,009
0,013
0,013
0,013
0,014
0,013
0,013
0,013
0,014
0,014
0,013
0,015
0,013
Cutting Diameter (mm)
ø 6 ø 8 ø 10 ø 12 ø 14
Feed Rate per Tooth (mm)
0,019 0,032 0,051 0,061 0,066
0,019 0,032 0,051 0,061 0,067
0,019 0,032 0,050 0,061 0,064
0,019 0,032 0,051 0,061 0,066
0,019 0,032 0,051 0,061 0,066
0,019 0,032 0,050 0,060 0,065
0,019 0,031 0,050 0,060 0,064
0,019 0,029 0,037 0,044 0,052
0,022 0,033 0,041 0,050 0,058
0,019 0,031 0,038 0,046 0,054
0,021 0,032 0,040 0,047 0,055
0,016 0,026 0,032 0,038 0,045
ø 16 ø 20 ø 25
0,069
0,070
0,070
0,070
0,069
0,069
0,068
0,055
0,066
0,061
0,063
0,051
0,085
0,085
0,084
0,084
0,085
0,085
0,082
0,065
0,072
0,064
0,070
0,058
0,085
0,086
0,084
0,086
0,086
0,083
0,081
0,068
0,072
0,064
0,071
0,056
max.
1,0 x D
111
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
www.sgstool.com
Technical Recommendations
Z-Carb™ - AP Long Reach
Profiling – Radial Width of Cut 0,1 x D
Material
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
N/mm2
600
900
950
950
650
1050
1050
950
600
1150
1000
1050
vc in m/
ø6
min
170
140
116
60
135
80
50
100
118
83
85
23
0,016
0,016
0,016
0,016
0,016
0,016
0,016
0,017
0,018
0,017
0,018
0,012
Cutting Diameter (mm)
ø 8 ø 10 ø 12 ø 16
Feed Rate per Tooth (mm)
0,031 0,045 0,055 0,062
0,031 0,045 0,055 0,062
0,031 0,045 0,055 0,062
0,031 0,045 0,055 0,062
0,031 0,045 0,055 0,062
0,031 0,045 0,055 0,062
0,031 0,045 0,055 0,062
0,026 0,032 0,040 0,052
0,020 0,036 0,044 0,057
0,017 0,034 0,041 0,055
0,030 0,036 0,044 0,057
0,024 0,029 0,035 0,046
ø 20
0,076
0,076
0,076
0,076
0,076
0,076
0,076
0,061
0,065
0,057
0,065
0,062
max.
1xD
0,1 x D
Profiling – Radial Width of Cut 0,4 x D
Material
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
Technical
Recommendations
N/mm2
vc in
m/min
ø6
600
900
950
950
650
1050
1050
950
600
1150
1000
1050
155
128
107
55
145
73
46
91
128
76
92
25
0,013
0,013
0,013
0,013
0,013
0,013
0,013
0,014
0,015
0,014
0,015
0,010
N/mm2
vc in
m/min
ø6
600
900
950
950
650
1050
1050
950
600
1150
1000
1050
140
110
92
48
130
63
40
84
120
70
80
23
0,012
0,012
0,012
0,012
0,012
0,012
0,012
0,013
0,014
0,013
0,014
0,009
Cutting Diameter (mm)
ø 8 ø 10 ø 12 ø 16
Feed Rate per Tooth (mm)
0,025 0,036 0,044 0,050
0,025 0,036 0,044 0,050
0,025 0,036 0,044 0,050
0,025 0,036 0,044 0,050
0,025 0,036 0,044 0,050
0,025 0,036 0,044 0,050
0,025 0,036 0,044 0,050
0,021 0,026 0,032 0,042
0,025 0,029 0,035 0,046
0,021 0,027 0,033 0,044
0,025 0,029 0,035 0,046
0,019 0,023 0,028 0,037
ø 20
0,061
0,061
0,061
0,061
0,061
0,061
0,061
0,049
0,052
0,046
0,052
0,050
max.
1xD
0,4 x D
Slotting
Material
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
Cutting Diameter (mm)
ø 8 ø 10 ø 12 ø 16
Feed Rate per Tooth (mm)
0,023 0,036 0,040 0,046
0,023 0,036 0,040 0,046
0,023 0,036 0,040 0,046
0,023 0,036 0,040 0,046
0,023 0,036 0,040 0,046
0,023 0,036 0,040 0,046
0,023 0,036 0,040 0,046
0,019 0,026 0,029 0,038
0,023 0,029 0,032 0,042
0,019 0,027 0,028 0,040
0,023 0,029 0,032 0,042
0,017 0,023 0,026 0,034
ø 20
0,056
0,056
0,056
0,056
0,056
0,056
0,056
0,045
0,047
0,042
0,048
0,046
112
www.sgstool.com
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
max.
0,5 x D
Technical Recommendations
Z-Carb™ | Z-Carb™ - JetStream
Profiling
Material
N/mm2
vc in
m/min
ø3
ø4
ø5
ø6
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
~600
~950
~950
~950
~680
~1050
~1050
~950
~650
~1150
~1050
~1050
155
128
107
55
145
73
46
91
128
76
92
25
0,005
0,005
0,005
0,005
0,005
0,005
0,005
0,0045
0,0046
0,0039
0,0058
0,005
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,008
0,008
0,0127
0,0127
0,0127
0,0127
0,0127
0,0127
0,0127
0,0128
0,0132
0,013
0,015
0,0117
0,0178
0,0178
0,0178
0,0178
0,0178
0,0178
0,0178
0,0185
0,0206
0,0186
0,0207
0,0141
Material
N/mm2
vc in
m/min
ø3
ø4
ø5
ø6
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
~600
~950
~950
~950
~680
~1050
~1050
~950
~650
~1150
~1050
~1050
157
128
107
55
145
73
46
92
128
76
80
25
0,005
0,005
0,005
0,005
0,005
0,005
0,005
0,0045
0,0046
0,0039
0,0058
0,005
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,0085
0,008
0,008
0,0127
0,0127
0,0127
0,0127
0,0127
0,0127
0,0127
0,0128
0,0132
0,013
0,015
0,0117
0,0178
0,0178
0,0178
0,0178
0,0178
0,0178
0,0178
0,0185
0,0206
0,0186
0,0207
0,0141
Cutting Diameter (mm)
ø8
ø 10 ø 12 ø 14
Feed Rate per Tooth (mm)
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,028 0,035 0,042 0,049
0,031 0,039 0,047 0,054
0,029 0,0367 0,044 0,051
0,031 0,039 0,047 0,054
0,025 0,0315 0,038 0,044
ø 16
ø 18
ø 20
ø 25
0,066
0,066
0,066
0,066
0,066
0,066
0,066
0,056
0,062
0,059
0,062
0,050
0,074
0,074
0,074
0,074
0,074
0,074
0,074
0,059
0,062
0,059
0,062
0,056
0,081
0,081
0,081
0,081
0,081
0,081
0,081
0,066
0,069
0,062
0,069
0,063
0,080
0,080
0,080
0,080
0,080
0,080
0,080
0,082
0,086
0,078
0,086
0,069
ø 16
ø 18
ø 20
ø 25
0,066
0,066
0,066
0,066
0,066
0,066
0,066
0,056
0,062
0,059
0,062
0,050
0,074
0,074
0,074
0,074
0,074
0,074
0,074
0,059
0,062
0,059
0,062
0,056
0,081
0,081
0,081
0,081
0,081
0,081
0,081
0,066
0,069
0,062
0,069
0,063
0,080
0,080
0,080
0,080
0,080
0,080
0,080
0,082
0,086
0,078
0,086
0,069
max.
1,5 x D
0,5 x D
Slotting
Cutting Diameter (mm)
ø8
ø 10 ø 12 ø 14
Feed Rate per Tooth (mm)
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,031 0,048 0,058 0,063
0,028 0,035 0,042 0,049
0,031 0,039 0,047 0,054
0,029 0,0367 0,044 0,051
0,031 0,039 0,047 0,054
0,025 0,0315 0,038 0,044
Technical
Recommendations
max.
1,0 x D
Z-Carb™ HTA Stub
Profiling
Material
N/mm2
vc in
m/min
ø6
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (Gray)
Gray Cast Iron (Ductile)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
~600
~900
~950
~950
~650
~1050
~1050
~950
~600
~1150
~1000
~1050
155
128
107
55
145
73
46
91
128
76
91
24
0,018
0,018
0,019
0,018
0,018
0,018
0,018
0,018
0,021
0,019
0,021
0,014
Cutting Diameter (mm)
ø8
ø 10 ø 12 ø 16
Feed Rate per Tooth (mm)
0,030 0,048 0,058 0,063
0,030 0,048 0,058 0,063
0,030 0,048 0,058 0,061
0,030 0,048 0,058 0,063
0,030 0,048 0,058 0,063
0,030 0,048 0,058 0,063
0,030 0,048 0,058 0,063
0,028 0,035 0,042 0,049
0,031 0,039 0,047 0,055
0,029 0,037 0,044 0,051
0,031 0,039 0,047 0,055
0,026 0,032 0,039 0,045
ø 20
0,074
0,074
0,074
0,073
0,074
0,074
0,074
0,059
0,062
0,056
0,063
0,058
max.
1xD
0,5 x D
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
113
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Technical Recommendations
Z-Carb™ – HTA
Inconel / Waspaloy / Hastelloy / Rene /
Stellite / 1.4944 / 2.4983
N/mm2
vc in m/min
ø6
ø8
Contouring – Semi-Rough
Contouring – Roughing
Slotting
< 1000
< 1000
< 1000
40
35
30
0,029
0,023
0,017
0,039
0,031
0,023
Contouring – Semi-Rough
Contouring – Roughing
Slotting
> 1000
> 1000
> 1000
35
30
25
0,023
0,016
0,011
0,031
0,021
0,015
Contouring – Semi-Rough
Contouring – Roughing
max.
1,5 x D
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
0,049
0,060
0,039
0,048
0,030
0,037
0,040
0,027
0,019
0,048
0,034
0,025
ø 16
ø 20
0,080
0,064
0,049
0,098
0,077
0,058
0,065
0,045
0,033
0,078
0,053
0,037
Slotting
max.
1,5 x D
max.
1,0 x D
0,5 x D
0,25 x D
Z-Carb™ – MD
Slotting
Hardness
HRC
vc in m/min
ø3
ø5
Cutting Diameter (mm)
ø6
ø8
ø 10
ø 12
Feed Rate per Tooth (mm)
ø 16
ø 20
max.
0,5 x D
< 45
65
0,02
0,02
0,03
0,04
0,05
0,06
0,08
0,1
max.
0,5 x D
45 - 55
40
0,01
0,02
0,03
0,03
0,04
0,05
0,06
0,08
max.
0,5 x D
> 60
25
0,01
0,02
0,02
0,02
0,03
0,04
0,05
0,06
Hardness
HRC
vc in m/min
ø3
ø5
Cutting Diameter (mm)
ø6
ø8
ø 10
ø 12
Feed Rate per Tooth (mm)
ø 16
ø 20
max.
1xD
< 45
80
0,02
0,03
0,05
0,06
0,07
0,09
0,11
0,13
max.
1xD
45 - 55
45
0,02
0,03
0,04
0,05
0,05
0,07
0,09
0,11
max.
0,5 x D
> 60
30
0,01
0,02
0,03
0,03
0,04
0,05
0,07
0,08
Hardness
HRC
vc in m/min
ø3
ø5
Cutting Diameter (mm)
ø6
ø8
ø 10
ø 12
Feed Rate per Tooth (mm)
ø 16
ø 20
max.
0,1 x D
< 45
170
0,03
0,04
0,06
0,07
0,08
0,11
0,14
0,17
max.
0,1 x D
45 - 55
150
0,02
0,03
0,05
0,06
0,07
0,09
0,11
0,13
max.
0,1 x D
> 60
75
0,02
0,02
0,03
0,04
0,05
0,06
0,08
0,1
Cutting Depth
Contouring
Technical
Recommendations
Cutting Depth
0,5 x D
0,5 x D
0,3 x D
HSC Machining
Cutting Depth
0,1 x D
0,1 x D
0,1 x D
114
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Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
Technical Recommendations
Series 61M
Material
vc in m/min
Cutting Diameter (mm)
ø 12
ø 16
ø 20
ø 25
Feed Rate per Tooth (mm)
0,04 - 0,06 0,05 - 0,07 0,05 - 0,07 0,07 - 0,09 0,08- 0,1 0,09 - 0,15
0,04 - 0,06 0,05 - 0,07 0,05 - 0,07 0,07 - 0,09 0,08- 0,09 0,09 - 0,13
0,025 - 0,04 0,04 - 0,05 0,05 - 0,09 0,06 - 0,11 0,08 - 0,13 0,01 - 0,18
ø6
ø 10
vc in m/min
ø6
ø 10
125
90
80
80
25
50
0,04 - 0,06
0,02 - 0,035
0,02 - 0,025
0,02 - 0,03
0,025 - 0,04
0,025 - 0,04
0,04 - 0,05
0,03 - 0,04
0,03 - 0,04
0,03 - 0,05
0,04 - 0,05
0,04 - 0,05
Machining Steel
Structural Steel
Gray Cast Iron
160
150
120
Series 62M
Material
Case Hardening Steel
Tool Steel
High Temp. Alloys
Stainless Steel
Inconel
Titanium
Cutting Diameter (mm)
ø 12
ø 16
ø 20
Feed Rate per Tooth (mm)
0,055 - 0,065 0,055 - 0,075 0,065 - 0,075
0,04 - 0,05 0,05 - 0,065 0,05 - 0,07
0,04 - 0,05 0,05 - 0,065 0,045 - 0,07
0,04 - 0,065 0,05 - 0,075 0,065 - 0,085
0,04 - 0,065 0,05 - 0,065 0,06 - 0,075
0,04 - 0,075 0,06 - 0,075 0,065 - 0,1
ø 25
0,075 - 0,11
0,065 - 0,08
0,065 - 0,08
0,07 - 0,09
0,07 - 0,1
0,08 - 0,13
Series 63M
Material
Aluminium
Cutting Diameter (mm)
ø 12
ø 16
ø 20
Feed Rate per Tooth (mm)
290 - 650 0,025 - 0,04 0,03- 0,05 0,045 - 0,09 0,063 - 0,11 0,08 - 0,15
vc in m/min
ø6
ø 10
ø 25
0,1 - 0,2
V-Carb™
N/mm2
vc in
m/min
ø6
ø8
600
950
950
950
650
1050
950
600
1150
1000
1050
210
185
150
140
120
100
110
150
95
115
30
0,032
0,026
0,025
0,024
0,033
0,023
0,022
0,028
0,021
0,029
0,025
0,043
0,035
0,033
0,033
0,043
0,030
0,030
0,038
0,028
0,039
0,034
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
0,054
0,055
0,044
0,047
0,042
0,050
0,041
0,049
0,054
0,065
0,038
0,046
0,037
0,045
0,047
0,057
0,035
0,042
0,049
0,059
0,042
0,051
Correction Factor Finishing
Stub*
Reg
Long
Cutting Depth Radial
0,05 x D
0,05 x D
0,02 x D
Cutting Depth Axial
l2
l2
3xD
Factor for vc
1
1
1
Factor for fz
1
1
1
Correction Factor Semi-Finishing
Stub*
Reg
Long
Cutting Depth Radial
0,1 x D
0,1 x D
0,05 x D
Cutting Depth Axial
l2
l2
3xD
Factor for vc
0,8
0,8
1
Factor for fz
1,2
1,2
1
Correction Factor Roughing
Stub*
Reg
Cutting Depth Radial
0,5 x D
0,5 x D
Cutting Depth Axial
1,25 x D
1xD
Factor for vc
0,6
0,6
Factor for fz
0,35
0,35
Correction Factor Slotting
Stub*
Reg
Cutting Depth Radial
1xD
1xD
Cutting Depth Axial
0,7 x D
0,5 x D
Factor for vc
0,5
0,5
Factor for fz
0,3
0,3
Material
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (ductile)
Gray Cast Iron (malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
ø 16
ø 20
0,073
0,063
0,067
0,065
0,087
0,061
0,060
0,075
0,056
0,078
0,067
0,092
0,079
0,084
0,081
0,109
0,076
0,075
0,094
0,070
0,098
0,085
Technical
Recommendations
* up to Ø 12 mm available
115
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
www.sgstool.com
Technical Recommendations
Series 7M
Contouring
Material
N/mm2 vc in m/min
Case Hardening Steel
Case Hardening Steel
Steel Alloys
Tool Steel
Gray Cast Iron (ductile)
Gray Cast Iron (malleable)
Cast Iron (Malleable)
Stainless Steel (300 Series)
Stainless Steel (400 Series)
Stainless Steel (PH Series)
Titanium Alloys
High Temp. Alloys
600
900
950
950
650
1050
1050
950
600
1150
1000
1050
168
146
122
110
94
84
52
85
122
73
91
24
ø3
ø4
ø5
0,013
0,010
0,010
0,009
0,015
0,009
0,008
0,007
0,010
0,006
0,011
0,010
0,017
0,014
0,014
0,012
0,019
0,012
0,011
0,009
0,013
0,008
0,014
0,013
0,023
0,019
0,019
0,019
0,026
0,018
0,017
0,016
0,021
0,014
0,022
0,021
Cutting Diameter (mm)
ø6
ø8
ø 10 ø 12
Feed Rate per Tooth (mm)
0,029 0,039 0,049 0,058
0,025 0,034 0,042 0,051
0,025 0,033 0,041 0,049
0,025 0,033 0,042 0,050
0,033 0,044 0,055 0,066
0,023 0,031 0,038 0,046
0,023 0,030 0,038 0,046
0,023 0,030 0,038 0,045
0,029 0,039 0,049 0,059
0,021 0,028 0,035 0,043
0,030 0,040 0,050 0,060
0,029 0,039 0,048 0,058
ø 14
ø 16
ø 18
ø 20
ø 25
0,068
0,059
0,057
0,059
0,077
0,054
0,053
0,053
0,069
0,050
0,070
0,067
0,078
0,067
0,065
0,067
0,088
0,061
0,061
0,060
0,078
0,057
0,080
0,077
0,088
0,076
0,073
0,075
0,088
0,069
0,068
0,068
0,088
0,064
0,090
0,087
0,097
0,084
0,082
0,084
0,098
0,077
0,076
0,075
0,098
0,071
0,100
0,096
0,107
0,085
0,094
0,091
0,106
0,077
0,068
0,076
0,106
0,069
0,110
0,101
max.
Flute length
0,02 x D
Power-CarbTM - Series 57M
Slotting
Technical
Recommendations
Hardness
vc in m/min
ø6
ø8
30 - 45 HRc
45 - 55 HRc
55 - 60 HRc
60 - 65 HRc
65
45
30
20
0,035
0,025
0,02
0,02
0,04
0,03
0,025
0,025
Hardness
vc in m/min
ø6
ø8
30 - 45 HRc
45 - 55 HRc
55 - 60 HRc
60 - 65 HRc
65
45
30
20
0,05
0,03
0,025
0,025
0,06
0,04
0,028
0,028
Hardness
vc in m/min
ø6
ø8
30 - 45 HRc
45 - 55 HRc
55 - 60 HRc
60 - 65 HRc
350
320
160
75
0,08
0,08
0,06
0,05
0,08
0,08
0,06
0,05
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
0,05
0,055
0,04
0,045
0,028
0,032
0,028
0,032
ø 16
ø 20
0,07
0,06
0,04
0,04
0,085
0,073
0,05
0,05
ø 16
ø 20
0,13
0,09
0,055
0,055
0,18
0,13
0,09
0,09
ø 16
ø 20
0,16
0,13
0,11
0,11
0,2
0,16
0,13
0,13
max.
0,3 x D
Contouring
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
0,08
0,1
0,05
0,06
0,03
0,035
0,03
0,035
max.
1,5 x D
0,2 x D
HSC Machining
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
0,12
0,12
0,1
0,1
0,08
0,08
0,08
0,08
max.
1,5 x D
0,05 x D
116
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Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
Technical Recommendations
Turbo-Carb®
Roughing - Cutting Depth: 0,5 x D
ø
mm
1
1,5
2
2,5
3
4
5
6
8
10
12
16
20
30 HRc - 45 HRc
rpm
min-1
25.465
12.732
9.549
7.639
6.366
4.775
3.820
3.183
2.387
1.910
1.592
1.194
955
vc
m/min
80
60
60
60
60
60
60
60
60
60
60
60
60
fz
mm
0,004
0,006
0,0085
0,013
0,017
0,024
0,03
0,04
0,056
0,065
0,071
0,075
0,08
vc
m/min
45
45
45
45
45
45
45
45
45
45
45
45
45
45 HRc - 55 HRc
rpm
min-1
14.324
9.549
7.162
5.730
4.775
3.581
2.865
2.387
1.790
1.432
1.194
895
716
fz
mm
0,004
0,006
0,0085
0,013
0,017
0,024
0,03
0,04
0,056
0,065
0,071
0,075
0,08
max.
0,4 x D
0,4 x D
Finishing - Cutting Depth: 0,075 x D
ø
mm
1
1,5
2
2,5
3
4
5
6
8
10
12
16
20
vc
m/min
300
300
300
300
300
300
300
300
300
300
300
300
300
30 HRc - 45 HRc
rpm
min-1
95.493
63.662
47.746
38.197
31.831
23.873
19.099
15.915
11.937
9.549
7.958
5.968
4.775
fz
mm
0,016
0,018
0,02
0,025
0,03
0,035
0,045
0,054
0,1
0,125
0,153
0,25
0,28
vc
m/min
200
200
200
200
200
200
200
200
200
200
200
200
200
45 HRc - 55 HRc
rpm
min-1
63.662
42.441
31.831
25.465
21.221
15.915
12.732
10.610
7.958
6.366
5.305
3.979
3.183
fz
mm
0,016
0,018
0,02
0,025
0,03
0,035
0,045
0,054
0,1
0,125
0,153
0,25
0,28
vc
m/min
120
120
120
120
120
120
120
120
120
120
120
120
120
55 HRc - 60 HRc
rpm
min-1
38.197
25.465
19.099
15.279
12.732
9.549
7.639
6.366
4.775
3.820
3.183
2.387
1.910
fz
mm
0,016
0,018
0,02
0,025
0,03
0,035
0,045
0,054
0,1
0,125
0,153
0,25
0,28
Technical
Recommendations
If the speed recommendation exceeds your machine limit, please use the maximum you have available
max.
0,05 x D
0,05 x D
Speed-Carb
HSC Machining
Hardness
vc in m/min
ø3-4
ø5-6
30 - 45 HRc
45 - 55 HRc
55 - 65 HRc
300
220
180
0,08 - 0,012
0,04 - 0,07
0,03 - 0,05
0,12 - 0,2
0,07 - 0,12
0,05 - 0,1
Cutting Diameter (mm)
ø 8 - 10
ø 12
Feed Rate per Tooth (mm)
0,2 - 0,25
0,2 - 0,35
0,08 - 0,15
0,1 - 0,18
0,1 - 0,13
0,1 - 0,15
ø 16
ø 20
0,3 - 0,45
0,12 - 0,2
0,12 - 0,18
0,35 - 0,5
0,15 - 0,3
0,15 - 0,25
max.
0,2 x D
0,2 x D
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
117
www.sgstool.com
Technical Recommendations
Tri-Carb® - Series 65M
Material
Stainless Steel < 300 HB
Alloy Steel < 275 HB
Titanium < 295 HB
Inconel < 300 HB
Contouring
vc in m/min
ø3
ø4
ø5
90
105
90
25
0,007
0,010
0,007
0,005
0,010
0,015
0,010
0,007
0,013
0,023
0,013
0,010
Cutting Diameter (mm)
ø6
ø8
ø 10
Feed Rate per Tooth (mm)
0,018
0,025
0,033
0,030
0,031
0,045
0,023
0,030
0,038
0,018
0,025
0,030
ø 12
ø 16
ø 20
0,043
0,058
0,048
0,040
0,055
0,066
0,060
0,050
0,064
0,073
0,066
0,060
Slotting
max.
1xD
max.
0,5 x D
0,5 x D
Series 60M
Material
Cutting Diameter (mm)
ø 8 - 12
ø 12 - 20
Feed Rate per Tooth (mm)
0,013 - 0,03
0,025 - 0,05
0,045- 0,13
0,013 - 0,03
0,025 - 0,05
0,045- 0,13
0,005 - 0,015
0,013 - 0,025
0,02 - 0,1
0,005 - 0,02
0,02 - 0,025
0,02 - 0,05
vc in m/min
Stainless Steel < 900 N/mm2
Stainless Steel > 900 N/mm2
Titanium, Titanium Alloys
Nickel Alloys
Contouring
ø 3-6
135
110
50
30
max.
1,5 x D
0,25 x D
S-Carb™ - Stub & Regular Length
Material
Technical
Recommendations
vc in m/min
ø3
ø4
ø5
ø6
550
430
300
350
0,040
0,080
0,040
0,040
0,050
0,100
0,050
0,050
0,060
0,120
0,060
0,060
0,070
0,140
0,070
0,070
Aluminium
Plastic
Copper
Brass
Cutting Diameter (mm)
ø8
ø 10
ø 12
Feed Rate per Tooth (mm)
0,100
0,120
0,15
0,200
0,240
0,30
0,100
0,120
0,15
0,100
0,120
0,15
ø 14
ø 16
ø 20
ø 25
0,17
0,34
0,17
0,17
0,18
0,36
0,18
0,18
0,22
0,44
0,22
0,22
0,25
0,46
0,25
0,25
Feed Rates are shown for slotting. Rates shown can be increased by 40 % when profile milling.
Contouring
Slotting
≤1,5 x D
≤1,0 x D
≤0,5 x D
S-Carb™ - Long Reach
Contouring-3D Scanning
Material
ø6
vc in m/min
Aluminium
Plastic
Copper
610
400
300
Finish
Rough
0,06
0,05
0,05
ø8
Finish
0,10
0,065
0,065
0,04 x D
www.sgstool.com
Finish
0,13
0,08
0,08
ø 16
Rough
0,18
0,12
0,12
Finish
0,20
0,15
0,15
ø 20
Rough
0,25
0,17
0,17
Finish
0,30
0,20
0,20
Rough
max.
0,05x D
118
Rough
0,1
0,05
0,05
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
Rough Finish Rough Finish
0,12
0,15
0,15
0,18
0,07
0,10
0,09
0,12
0,07
0,10
0,09
0,12
max.
0,3 x D
0,3 x D
Continued on next page
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
Technical Recommendations
S-Carb™ - Long Reach (Continued)
Profiling
Material
ø6
vc in m/min
Aluminium
Plastic
Copper
Rough
0,05
0,035
0,035
610
400
300
Finish
ø8
Finish
0,07
0,05
0,05
Rough
0,08
0,05
0,05
Finish
0,09
0,07
0,07
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
Rough Finish Rough Finish
0,10
0,12
0,12
0,14
0,07
0,08
0,08
0,10
0,07
0,08
0,08
0,10
ø 16
Rough
0,16
0,10
0,10
Finish
0,18
0,11
0,11
ø 20
Rough
0,215
0,14
0,14
Finish
0,25
0,17
0,17
Rough
max.
0,8x D
max.
1xD
0,05 x D
0,5 x D
Slotting
Material
vc in m/min
Aluminium
Plastic
Copper
610
400
300
ø6
ø8
Rough
0,04
0,025
0,025
Rough
0,065
0,04
0,04
Cutting Diameter (mm)
ø 10
ø 12
Feed Rate per Tooth (mm)
Rough
Rough
0,09
0,11
0,05
0,08
0,05
0,08
ø 16
ø 20
Rough
0,14
0,09
0,09
Rough
0,18
0,11
0,11
Rough
max.
1xD
S-Carb™ APR
Slotting
Material
vc in m/min
ø 12
Aluminium
up to 2.500
0,08
Cutting Diameter (mm)
ø 16
ø 20
Feed Rate per Tooth (mm)
0,11
0,15
ø 25
Technical
Recommendations
0,18
max.
1xD
Balancing can improve results at ultra high speeds
High pressure coolant (50/70bar) important for swarf removal at high speed/feed
S-Carb™ APF
Profiling
Material
vc in m/min
ø 12
Aluminium
up to 2.500
0,07
Cutting Diameter (mm)
ø 16
ø 20
Feed Rate per Tooth (mm)
0,1
0,14
Length up to 2,5 x D
Length up to 4 x D
max.
2,5 x D
max.
4xD
ø 25
0,17
<0,1 x D
<0,1 x D
Balancing can improve results at ultra high speeds
High pressure coolant (50/70bar) important for swarf removal at high speed/feed
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
119
www.sgstool.com
Technical Recommendations
Ski-Carb
Material
Aluminium
Plastic
Copper
Bronze
Contouring
vc in m/min
ø3
ø4
ø5
ø6
490-610
365-490
245-365
245-455
0,04
0,08
0,04
0,04
0,05
0,10
0,05
0,05
0,06
0,12
0,06
0,06
0,07
0,14
0,07
0,07
Cutting Diameter (mm)
ø8
ø 10 ø 12
Feed Rate per Tooth (mm)
0,10 0,12 0,15
0,20 0,24 0,30
0,10 0,12 0,15
0,10 0,12 0,15
ø 14
ø 16
ø 18
ø 20
0,17
0,34
0,17
0,17
0,18
0,36
0,18
0,18
0,20
0,40
0,20
0,20
0,22
0,44
0,22
0,22
0,5 x D
Shear-Carb - Series 52M / Series 54M
Material
Aluminium
Plastic
Copper
Brass
vc in m/min
ø3
ø4
ø5
400
300
150
150
0,030
0,040
0,020
0,020
0,040
0,050
0,025
0,025
0,045
0,060
0,030
0,030
Cutting Diameter (mm)
ø6
ø8
ø 10 ø 12
Feed Rate per Tooth (mm)
0,060 0,075 0,090 0,12
0,070 0,095 0,115 0,15
0,040 0,050 0,060 0,075
0,040 0,050 0,060 0,075
Hardwood
Softwood
Plywood
Aluminium
Plastic
vc in m/min
400
600
600
350
600
Slotting
max.
0,5 x D
Contouring
ø 14
ø 16
ø 20
0,135
0,175
0,09
0,09
0,15
0,2
0,1
0,1
0,19
0,23
0,11
0,11
max.
1,5 x D
0,5 x D
Slotting
max.
1,0 x D
Serie 52M only
Series 21M / 22M
Material
max.
1xD
Cutting Diameter (mm)
ø3-6
ø 6 - 12
Feed Rate per Tooth (mm)
0,025 - 0,06
0,05 - 0,12
0,035 - 0,08
0,07 - 0,14
0.03 - 0,09
0,075 - 0,21
0,015 - 0,04
0,03 - 0,1
0,01 - 0,065
0,05 - 0,13
FGR
Material:
GFK/CFK
Technical
Recommendations
rpm (min-1)
Feed (mm/min)
ø 1,6
ø 2,4
1M
40.000 - 45.000
1.000 - 1.500
1-1M
25.000 - 30.000
1.100 - 1.800
Cutting Diameter (mm)
ø4
ø6
Style
2M
3M / 4M
5M / 6M / 6-1M
20.000 - 25.000 20.000 - 24.000 20.000 - 24.000
1.100 - 1.800
900 - 1.700
900 - 1.700
ø3
ø 10
ø 12
8M
15.000 - 20.000
700 - 1.500
9M
10.000 - 15.000
500 - 1.300
Series 20M-CCR
Standard flute - ideal for trim operation and moderate roughing – flood coolant conditions
Material:
GFK/CFK
rpm (min-1)
Feed (mm/min)
Cutting Diameter (mm)
ø6
15.000 - 20.000
2.300 - 3.000
ø8
12.000 - 18.000
2.300 - 3.000
ø 10
9.500 - 14.500
2.300 - 3.000
ø 12
7.900 - 12.000
2.300 - 3.000
Standard flute - ideal for trim operation and moderate roughing – dry conditions
Material:
GFK/CFK
rpm (min-1)
Feed (mm/min)
Cutting Diameter (mm)
ø6
5.600 - 9.500
750 - 1.500
ø8
4.200 - 7.200
750 - 1.500
ø 10
3.400 - 5.700
750 - 1.500
ø 12
2.900 - 4.800
750 - 1.500
Deep flute - ideal for heavy roughing – flood coolant conditions
Material:
GFK/CFK
rpm (min-1)
Feed (mm/min)
Cutting Diameter (mm)
ø6
22.500 - 26.000
2.000 - 3.000
ø8
17.000 - 24.000
2.000 - 3.000
ø 10
13.500 - 20.000
2.000 - 3.000
ø 12
11.250 - 16.500
2.000 - 3.000
Deep flute - ideal for heavy roughing – dry conditions
Material:
GFK/CFK
120
www.sgstool.com
rpm (min-1)
Feed (mm/min)
Cutting Diameter (mm)
ø6
9.000 - 13.000
1.400 - 2000
ø8
6.800 - 10.000
1.400 - 2000
ø 10
5.400 - 8.000
1.400 - 2000
ø 12
4.500 - 6.600
1.400 - 2000
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
Technical Recommendations
General Purpose Carbide Endmills
Cutting Diameter (mm)
ø 6 - 12
ø 12 - 25
Feed Rate per Tooth (mm)
Material
Number
Description
0,07 - 0,18
0,06 - 0,1
0,055 - 0,08
1.0037
1.0050
1.0070
St 37-2
St 50-2
St 70-2
0,035 - 0,08
0,025 - 0,06
0,08 - 0,18
0,06 - 0,08
1.0301
17012
C 10
13 Cr 2
0,015 - 0,025
0,01 - 0,02
0,025 - 0,06
0,025 - 0,05
0,06 - 0,08
0,035 - 0,06
1.8509
1.8519
41 CrAlMo 7
31 CrMoV 9
80
60
50
35
0,015 - 0,04
0,015 - 0,035
0,01 - 0,025
0,01 - 0,015
0,025 - 0,085
0,025 - 0,065
0,025 - 0,035
0,015 - 0,03
0,055 - 0,17
0,055 - 0,12
0,035 - 0,1
0,035 - 0,06
1.0406
1.0540
1.5122
1.6582
C 25
C 50
37 MnSi 4
34 CrNiMo 6
Tool Steel
< 800 N/mm2
< 1000 N/mm2
< 1200 N/mm2
< 1400 N/mm2
> 1400 N/mm2
90
70
60
45
30
0,025 - 0,032
0,015 - 0,025
0,01 - 0,02
0,01 - 0,015
0,005 - 0,015
0,055 - 0,065
0,035 - 0,055
0,025 - 0,035
0,025 - 0,035
0,02 - 0,03
0,1 - 0,15
0,055 - 0,1
0,035 - 0,1
0,025 - 0,1
0,02 - 0,08
Stainless Steel
< 700 N/mm2
< 850 N/mm2
< 950 N/mm2
80
60
40
0,01 - 0,015
0,01 - 0,015
0,005 - 0,015
0,025 - 0,04
0,02 - 0,03
0,01 - 0,025
0,035 - 0,08
0,025 - 0,065
0,02 - 0,05
1.4301
1.4006
1.4122
X 5 CrNi 18 10
X 10 Cr 13
X 35 CrMo 17
Cast Steel
< 500 N/mm2
< 650 N/mm2
> 650 N/mm2
110
80
60
0,015 - 0,025
0,01 - 0,02
0,005 - 0,015
0,03 - 0,05
0,015 - 0,035
0,015 - 0,03
0,08 - 0,15
0,08 - 0,1
0,05 - 0,08
1.0446
1.0553
1.0554
GS-38
GS-60
GS-70
High Temp. Alloys
< 700 N/mm2
< 900 N/mm2
< 1100 N/mm2
< 1250 N/mm2
< 1400 N/mm2
> 1400 N/mm2
35
20
18
18
12
8
0,015 - 0,025
0,01 - 0,015
0,01 - 0,015
0,01 - 0,015
0,01 - 0,015
0,005 - 0,01
0,025 - 0,03
0,02 - 0,025
0,02 - 0,025
0,015 - 0,02
0,015 - 0,02
0,01 - 0,018
0,04 - 0,05
0,035 - 0,045
0,035 - 0,045
0,03 - 0,04
0,02 - 0,035
0,01 - 0,03
2.4816
1.4921
1.4911
1.4980
2.4973
2.4969
NiCr 15 Fe
X 20 CrMoV 12 1
X 8 CrCoNiMo 10 6
X 5 NiCrTi 26 15
NiCr 19 CoMo
NiCr 20 Co 18 Ti
Titanium Alloys
< 550 N/mm2
< 750 N/mm2
< 1000 N/mm2
< 1500 N/mm2
100
70
30
10
0,01 - 0,02
0,01 - 0,02
0,005 - 0,015
0,005 - 0,01
0,02 - 0,05
0,02 - 0,05
0,015 - 0,03
0,01 - 0,025
0,05 - 0,08
0,05 - 0,08
0,03 - 0,065
0,025 - 0,05
Gray Cast Iron
< 200 HB
> 200 HB
120
80
0,02 - 0,032
0,01 - 0,02
0,02 - 0,065
0,02 - 0,05
0,05 - 0,18
0,05 - 0,1
Copper
< 500 N/mm2
250
0,01 - 0,02
0,02 - 0,05
0,05 - 0,15
180
0,015 - 0,04
0,05 - 0,1
0,1 - 0,15
360
0,03 - 0,07
0,1 - 0,15
0,13 - 0,25
200
0,03 - 0,05
0,05 - 0,1
0,1 - 0,2
Material
vc in m/min
ø1-6
Structural Steel
< 500 N/mm2
< 650 N/mm2
< 850 N/mm2
150
125
90
0,015 - 0,035
0,015 - 0,035
0,015 - 0,025
0,025 - 0,075
0,025 - 0,075
0,025 - 0,055
Case Hardening Steel
< 800 N/mm2
< 1000 N/mm2
100
80
0,025 - 0,035
0,015 - 0,025
Nitriding Steel
< 1000 N/mm2
< 1300 N/mm2
90
70
Heat Treatable Steel
< 700 N/mm2
< 900 N/mm2
< 1200 N/mm2
< 1400 N/mm2
Technical
Recommendations
Copper Alloy
Aluminium
Aluminium – High Silicon
All recommendations should be considered a starting point, with possible variations to achieve optimum results.
Increase the speed 20~30% when using coated endmills.
121
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
www.sgstool.com
Technical Recommendations
Hi-PerCarb™ - Series 135M, 3 x D
Material
Low Carbon Steel
Alloy Steel
Tool Steel
Gray Cast Iron
Stainless Steel, 300 Series
Titanium, Ti6Al4V
Inconel, 718
Aluminium
Hardness
vc in
m/min
< 700 N/mm2 120-150
< 900 N/mm2 90-110
< 1200 N/mm2 70-100
150 - 200 HB
130
200-300 HB
90
300-400 HB
80
< 700 N/mm2
45
< 280 HB
30
< 220 HB
20
300
ø3-5
0,13 - 0,21
0,1 - 0,15
0,076 - 0,15
0,25 - 0,36
0,21 - 0,31
0,15 - 0,25
0,05 - 0,1
0,05 - 0,076
0,025 - 0,051
0,15 - 0,3
Drill Diameter (mm)
ø 8,1 - 13
ø 13 - 16
Feed per Revolution (mm)
0,21-0,31
0,31-0,40
0,40 - 0,50
0,15 - 0,23
0,23 - 0,31
0,31 - 0,38
0,13 - 0,18
0,18 - 0,25
0,25 - 0,33
0,36 - 0,43
0,43 - 0,51
0,51 - 0,61
0,31 - 0,36
0,36 - 0,43
0,43 - 0,51
0,25 - 0,31
0,31 - 0,38
0,38 - 0,46
0,1 - 0,15
0,15 - 0,21
0,21 - 0,25
0,076 - 0,1
0,1 - 0,15
0,15 - 0,21
0,05 - 0,076
0,076 - 0,1
0,1 - 0,13
0,2 - 0,4
0,35 - 0,5
0,35 - 0,55
ø 5,1 - 8
ø 16 - 20
0,50 -0,60
0,38 - 0,45
0,33 - 0,40
0,61 - 0,71
0,51 - 0,61
0,46 - 0,51
0,25 - 0,31
0,21 - 0,25
0,13 - 0,15
0,4 - 0,6
Series 108M Plus
Material
Structural Steel,
Case Hardening Steel
Alloy Steel
Tool Steel
Gray Cast Iron
Stainless Steel
Titanium
Inconel
Aluminium
Drill Diameter (mm)
ø 5,1 - 8
ø 8,1 - 12
Feed per Revolution (mm)
Hardness
vc in
m/min
ø 0,5 - 2
ø 2,1 - 5
< 700 N/mm2
120
0,05 - 0,1
0,08 - 0,12
0,1 - 0,2
0,15 - 0,25
0,2 - 0,35
< 900 N/mm2
< 1200 N/mm2
< 180 HB
< 250 HB
< 350 HB
< 700 N/mm2
< 280 HB
< 220 HB
100
80
120
80
60
45
30
20
300
0,05 - 0,1
0,05 - 0,1
0,08 - 0,15
0,06 - 0,12
0,04 - 0,11
0,03 - 0,08
0,03 - 0,05
0,01 - 0,03
0,08 - 0,15
0,08 - 0,12
0,08 - 0,12
0,1 - 0,2
0,08 - 0,18
0,06 - 0,16
0,05 - 0,1
0,05 - 0,075
0,025 - 0,05
0,1 - 0,2
0,1 - 0,18
0,1 - 0,15
0,15 - 0,23
0,1 - 0,21
0,1 - 0,2
0,1 - 0,15
0,07 - 0,1
0,04 - 0,075
0,13 - 0,25
0,13 - 0,24
0,12 - 0,2
0,2 - 0,3
0,18 - 0,25
0,15 - 0,25
0,12 - 0,2
0,08 - 0,15
0,07 - 0,11
0,2 - 0,3
0,2 - 0,3
0,18 - 0,28
0,25 - 0,4
0,2 - 0,35
0,2 - 0,3
0,18 - 0,25
0,12 - 0,2
0,1 - 0,13
0,25 - 0,35
ø 12,1 - 16
ICe-Carb 5D - Series 137M, 5 x D
Technical
Recommendations
Material
Structural Steel,
Case Hardening Steel
Alloy Steel
Tool Steel
Gray Cast Iron
Stainless Steel
Titanium
Inconel
Aluminium
Hardness
vc in
m/min
ø3-5
Drill Diameter (mm)
ø 5,1 - 8
ø 8,1 - 12
Feed per Revolution (mm)
ø 12,1 - 16
< 700 N/mm2
120
0,1 - 0,2
0,1 - 0,3
0,18 - 0,4
0,25 - 0,5
< 900 N/mm2
< 1200 N/mm2
< 180 HB
< 250 HB
< 350 HB
< 700 N/mm2
< 280 HB
< 220 HB
100
60
110
80
60
45
30
20
300
0,1 - 0,18
0,08 - 0,15
0,15 - 0,25
0,12 - 0,2
0,1 - 0,15
0,05 - 0,1
0,05 - 0,075
0,025 - 0,05
0,15 - 0,3
0,13 - 0,25
0,13 - 0,2
0,25 - 0,4
0,2 - 0,3
0,15 - 0,25
0,08 - 0,15
0,075 - 0,1
0,05 - 0,075
0,2 - 0,4
0,15 - 0,35
0,15 -0,3
0,4 - 0,5
0,3 - 0,35
0,25 - 0,32
0,13 - 0,2
0,1 - 0,15
0,075 - 0,13
0,35 - 0,5
0,2 - 0,4
0,2 - 0,35
0,45 - 0,55
0,35 - 0,45
0,32 - 0,42
0,18 - 0,25
0,15 - 0,2
0,1 - 0,15
0,35 - 0,55
122
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Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
Technical Recommendations
ICe-Carb - Series 140M, 7 x D
Material
Structural Steel,
Case Hardening Steel
Alloy Steel
Tool Steel
Gray Cast Iron
Stainless Steel
Titanium
Inconel
Aluminium
vc in
m/min
ø3-5
Drill Diameter (mm)
ø 5,1 - 8
ø 8,1 - 12
Feed per Revolution (mm)
ø 12,1 - 16
< 700 N/mm2
120
0,1 - 0,2
0,1 - 0,3
0,18 - 0,4
0,25 - 0,5
< 900 N/mm
< 1200 N/mm2
< 180 HB
< 250 HB
< 350 HB
< 700 N/mm2
< 280 HB
< 220 HB
100
60
110
80
60
45
30
20
300
0,1 - 0,18
0,08 - 0,15
0,15 - 0,25
0,12 - 0,2
0,1 - 0,15
0,05 - 0,1
0,05 - 0,075
0,025 - 0,05
0,15 - 0,3
0,13 - 0,25
0,13 - 0,2
0,25 - 0,4
0,2 - 0,3
0,15 - 0,25
0,08 - 0,15
0,075 - 0,1
0,05 - 0,075
0,2 - 0,4
0,15 - 0,35
0,15 -0,3
0,4 - 0,5
0,3 - 0,35
0,25 - 0,32
0,13 - 0,2
0,1 - 0,15
0,075 - 0,13
0,35 - 0,5
0,2 - 0,4
0,2 - 0,35
0,45 - 0,55
0,35 - 0,45
0,32 - 0,42
0,18 - 0,25
0,15 - 0,2
0,1 - 0,15
0,35 - 0,55
Hardness
2
Series 106M - Ti-NAMITE A
Hardness HRC
50 - 55
55 - 60
60 - 65
vc in
m/min
ø1-3
30
20
15
0,05
0,04
0,03
Drill Diameter (mm)
ø 3,5 - 6
ø 6,5 - 10
Feed per Revolution (mm)
0,08
0,11
0,07
0,1
0,06
0,09
ø 10,5 - 12
0,14
0,13
0,12
Technical
Recommendations
123
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
www.sgstool.com
Technical Recommendations
General Purpose Carbide Drills
Technical
Recommendations
Drill Diameter (mm)
ø6-9
ø 9 - 12
Feed Rate per Tooth (mm)
vc in
m/min
ø 0,5 - 3
ø3-6
Structural Steel
< 500 N/mm2
< 650 N/mm2
< 850 N/mm2
95
85
75
0,05 - 0,08
0,05 - 0,08
0,03 - 0,05
0,085 - 0,1
0,085 - 0,1
0,05 - 0,085
0,1 - 0,15
0,1 - 0,15
0,085 - 0,12
Case Hardening Steel
< 800 N/mm2
< 1000 N/mm2
80
75
0,05 - 0,08
0,03 - 0,05
0,085 - 0,1
0,05 - 0,085
Nitriding Steel
< 1000 N/mm2
< 1300 N/mm2
75
65
0,03 - 0,05
0,03 - 0,05
Heat Treatable Steel
< 700 N/mm2
< 900 N/mm2
< 1200 N/mm2
< 1400 N/mm2
90
80
65
50
Tool Steel
< 800 N/mm2
< 1000 N/mm2
< 1200 N/mm2
< 1400 N/mm2
> 1400 N/mm2
Material
ø 12 - 20
Description
0,15 - 0,2
0,15 - 0,2
0,1 - 0,18
0,2 - 0,25
0,2 - 0,25
0,15 - 0,2
St 37-2
St 50-2
St 70-2
0,1 - 0,15
0,085 - 0,12
0,15 - 0,2
0,1 - 0,18
0,2 - 0,25
0,15 - 0,2
C 10
13 Cr 2
0,05 - 0,085
0,05 - 0,085
0,085 - 0,12
0,085 - 0,12
0,1 - 0,18
0,1 - 0,18
0,15 - 0,2
0,15 - 0,2
41 CrAlMo 7
31 CrMoV 9
0,05 - 0,08
0,05 - 0,08
0,01 - 0,02
0,01 - 0,02
0,085 - 0,1
0,085 - 0,1
0,025 - 0,06
0,025 - 0,06
0,1 - 0,15
0,1 - 0,15
0,06 - 0,09
0,06 - 0,09
0,15 - 0,2
0,15 - 0,2
0,085 - 0,13
0,085 - 0,13
0,2 - 0,25
0,2 - 0,25
0,1 - 0,15
0,1 - 0,15
C 25
C 50
37 MnSi 4
34 CrNiMo 6
50
40
35
30
25
0,01 - 0,03
0,01 - 0,03
0,01 - 0,02
0,01 - 0,02
0,01 - 0,02
0,02 - 0,06
0,02 - 0,06
0,015 - 0,04
0,015 - 0,04
0,015 - 0,04
0,05 - 0,08
0,05 - 0,08
0,035 - 0,055
0,035 - 0,055
0,035 - 0,055
0,075 - 0,1
0,075 - 0,1
0,045 - 0,08
0,045 - 0,08
0,045 - 0,08
0,08 - 0,12
0,08 - 0,12
0,075 - 0,1
0,075 - 0,1
0,075 - 0,1
Stainless Steel
< 700 N/mm2
< 850 N/mm2
> 950 N/mm2
50
30
25
0,015 - 0,03
0,01 - 0,02
0,01 - 0,02
0,025 - 0,06
0,015 - 0,04
0,015 - 0,04
0,05 - 0,1
0,035 - 0,055
0,035 - 0,055
0,075 - 0,13
0,045 - 0,08
0,045 - 0,08
0,1 - 0,17
0,075 - 0,1
0,075 - 0,1
X 10 Cr 13
X 5 CrNi 18 10
X 35 CrMo 17
Cast Steel
< 500 N/mm2
< 650 N/mm2
> 650 N/mm2
75
60
40
0,02 - 0,06
0,02 - 0,06
0,02 - 0,06
0,05 - 0,09
0,05 - 0,09
0,05 - 0,09
0,07 - 0,12
0,07 - 0,12
0,07 - 0,12
0,09 - 0,15
0,09 - 0,15
0,09 - 0,15
0,1 - 0,18
0,1 - 0,18
0,1 - 0,18
GS-38
GS-60
GS-70
High Temp. Alloys
< 700 N/mm2
< 900 N/mm2
< 1100 N/mm2
< 1250 N/mm2
< 1400 N/mm2
> 1400 N/mm2
35
23
20
18
15
10
0,01 - 0,03
0,01 - 0,03
0,01 - 0,03
0,01 - 0,02
0,008 - 0,01
0,008 - 0,01
0,02 - 0,05
0,02 - 0,05
0,02 - 0,05
0,015 - 0,04
0,01 - 0,03
0,01 - 0,03
0,04 - 0,055
0,04 - 0,055
0,04 - 0,055
0,035 - 0,045
0,025 - 0,035
0,025 - 0,035
0,05 - 0,075
0,05 - 0,075
0,05 - 0,075
0,04 - 0,06
0,03 - 0,04
0,03 - 0,04
0,06 - 0,1
0,06 - 0,1
0,06 - 0,1
0,05 - 0,08
0,035 - 0,05
0,035 - 0,05
NiCr 15 Fe
X 20 CrMoV 12 1
X 8 CrCoNiMo 10 6
X 5 NiCrTi 26 15
NiCr 19 CoMo
NiCr 20 Co 18 Ti
Titanium Alloys
< 550 N/mm2
< 950 N/mm2
< 1500 N/mm2
40
30
20
0,01 - 0,03
0,01 - 0,025
0,01 - 0,025
0,02 - 0,05
0,015 - 0,04
0,015 - 0,04
0,04 - 0,055
0,035 - 0,045
0,035 - 0,045
0,05 - 0,075
0,04 - 0,06
0,04 - 0,06
0,06 - 0,1
0,05 - 0,08
0,05 - 0,08
Gray Cast Iron
< 200 HB
> 200 HB
100
80
0,03 - 0,06
0,03 - 0,06
0,04 - 0,1
0,04 - 0,1
0,08 - 0,15
0,08 - 0,15
0,09 - 0,17
0,09 - 0,17
0,12 - 0,23
0,12 - 0,23
Copper
< 500 N/mm2
80
0,015 - 0,03
0,025 - 0,06
0,05 - 0,08
0,075 - 0,09
0,08 - 0,12
110
0,015 - 0,03
0,025 - 0,06
0,05 - 0,08
0,075 - 0,09
0,08 - 0,12
180
0,03 - 0,05
0,05 - 0,125
0,1 - 0,18
0,15 - 0,2
0,17 - 0,3
110
0,03 - 0,05
0,05 - 0,125
0,1 - 0,18
0,15 - 0,2
0,17 - 0,3
Copper Alloy
Aluminium
Aluminium – High Silicon
All recommendations should be considered a starting point, with possible variations to achieve optimum results.
Increase the speed 20~30% when using coated endmills
124
www.sgstool.com
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of
tooling, work piece or any ancillary products in the event of a failure.
Request Form for Special Tools
SGS Carbide Tool (UK) Ltd.
Fax: +44 - 1189 - 795-295
Tel.: +44 - 1189 - 795-200
Contact information
Distributor
Telephone
Quantities to quote
End user
Fax
Estimated annual quantities
Contact
E-mail
Target pricing
Address
Date / Signature
End mill
Full Radius
Number of flutes
Corner Radius
mm
Square End
Tapered endmill
Full Radius
Number of flutes
Corner Radius
mm
Square End
!
Request Form
for Special Tools
*Any information not completed is subject to SGS
standards or recommendations
Type of shank
Straight Shank
Weldon Flat
Other
Coating
Ti-NAMITE-A® (AlTiN)
Material to machine
Specify Material
Ti-NAMITE-X® (AlTiN)
Ti-NAMITE-B® (TiB2)
Amorphous Diamond
Hardness
HRc / BHN
CVD Pure Diamond
No Coating
Coolant delivery
Dry
Similar SGS product
*EDP or series
Type of application
Pocketing
JetStream
Slotting
Internal
Profiling
Notes / Comments
125
www.sgstool.com
Request Form for Special Tools
SGS Carbide Tool (UK) Ltd.
Fax: +44 - 1189 - 795-295
Tel.: +44 - 1189 - 795-200
Contact information
Distributor
Telephone
Quantities to quote
End user
Fax
Estimated annual quantities
Contact
E-mail
Target pricing
Address
Date / Signature
Straight flute
Full Radius
Number of flutes
Corner Radius
mm
Square End
Step end mill
Full Radius
Number of flutes
Corner Radius
mm
Square End
Request Form
for Special Tools
!
*Any information not completed is subject to SGS
standards or recommendations
Type of shank
Straight Shank
Weldon Flat
Other
Coating
Ti-NAMITE-A® (AlTiN)
Material to machine
Specify Material
Ti-NAMITE-X® (AlTiN)
Ti-NAMITE-B® (TiB2)
Amorphous Diamond
Hardness
CVD Pure Diamond
No Coating
Coolant delivery
Dry
www.sgstool.com
*EDP or series
Type of application
Pocketing
JetStream
Slotting
Internal
Profiling
Notes / Comments
126
Similar SGS product
HRc / BHN
Request Form for Special Tools
Contact information
SGS Carbide Tool (UK) Ltd.
Fax: +44 - 1189 - 795-295
Tel.: +44 - 1189 - 795-200
Distributor
Telephone
Quantities to quote
End user
Fax
Estimated annual quantities
Contact
E-mail
Target pricing
Address
Date / Signature
Drill
Number of flutes
Helix angle
Stepped drill
Number of flutes
Helix angle
!
Request Form
for Special Tools
*Any information not completed is subject to SGS
standards or recommendations
Type of shank
Straight Shank
Weldon Flat
Other
Coating
Ti-NAMITE-A® (AlTiN)
Material to machine
Specify Material
Ti-NAMITE-X® (AlTiN)
Ti-NAMITE-B® (TiB2)
Amorphous Diamond
Hardness
HRc / BHN
CVD Pure Diamond
No Coating
Coolant delivery
Dry
Similar SGS product
*EDP or series
Type of hole
Drill Chamfer
JetStream
Internal
Drill Counterbore
Notes / Comments
127
www.sgstool.com
Additional Price Information
Coatings*
Ti-NAMITE (TiN),
Ti-NAMITE-C (TiCN),
Ti-NAMITE-A® (AlTiN)
20% surcharge on uncoated price.
Ti-NAMITE-X® (AlTiN)
Ti-NAMITE-B® (TiB2)
25% surcharge on uncoated price.
Weldon shank according to DIN 6535 HB*
up to Ø 12mm incl. - £12 / up to Ø 18mm incl. - £15 /
up to Ø 25mm incl. - £20.
* For items not already within pricelist
JetStream Cooling Channels
Jetstream uniquely positioned coolant channels are engineered
and patented to maximise coolant flow and delivery to the shear zone.
Thus maximising the benefits of properly delivered coolant flow in
demanding machining applications.
Surcharge for JetStream
EDP No.
jet1
jet2
jet3
jet4
jet5
Additional Price
Information
Ø-Range
Ø 12 - 12,5 mm
Ø 13 - 14 mm
Ø 14,5 - 15,5 mm
Ø 16 - 19 mm
Ø 19,5 - 25 mm
Price in £
19,50
24,00
26,00
28,00
30,00
Example of coolant flow
at 10.000 min-1
Surcharge for specific burr flute style.
Type:
Fine Cut 10%
Course Cut 10%
Diamond Cut 20%
There is no additional charge for chipbreaker.
128
www.sgstool.com
Regrinding Prices in £
Endmills
Ø
mm
Uncoated
Endmills
6
8
10
12
14
16
20
25
13,80
13,80
13,80
15,30
24,00
24,00
24,00
32,70
Uncoated
Endmills
with radius
19,70
19,70
19,70
21,80
30,50
30,50
30,50
40,30
Coated
Endmills
17,90
19,00
20,20
22,90
32,50
34,80
38,40
61,40
Drills
Ø
mm
6
8
10
12
14
16
20
Coated
Endmills
with radius
23,70
24,90
26,00
29,40
38,90
41,30
44,90
69,00
High Performance
uncoated
coated
15,60
15,60
17,90
19,80
21,50
27,20
27,20
19,60
20,80
24,30
27,40
29,90
38,00
41,60
Ø
mm
6
8
10
12
16
20
25
End mill
with & without Radius
33.66
34.94
36.22
40.70
62.73
66.57
106.44
An ‘Administration & Handling Fee’ of £5,00 will be charged on all orders
under a net value of £100,00
Main terms and conditions of sale
All returns must be made within 3 months of date of invoice and all returns which are due to a customer
error will be subject to 20% handling charge.
Special tools are subject to a shipping allowance of +/- 10% or +/- 1 unit for orders less than 10 pieces,
unless otherwise requested. During the design and/or manufacture of special products with customer
supplied dim’s it may be necessary to change certain dimensions/tolerances to SGS requirements.
All goods delivered shall remain Seller’s property (retention of title) until all claims in whatever legal
grounds are paid including claims arising in the future or conditional claims and those arising from
contracts concluded with purchaser at the same time or subsequently.
Any increase in taxes, custom duties, consular fees, freight charges, insurance premiums or similar
expenses shall be added to the Contract price.
All prices listed are calculated from costs applicable at the date of publication. If there is any increase
in such costs between the date of publication and despatch the Seller may increase the quoted price
accordingly.
Unless otherwise specifically agreed in writing payment shall be made to us within 30 days net monthly.
Time of payment shall be the essence of the Contract. We reserve the right to charge interest on all
overdue accounts at the rate set by our legal representatives using their solicitors account rules 1998 and
will be applied from date of invoice.
No dispute as to quality or performance of the products shall entitle the buyer to delay payment unless
we shall have accepted liability for any alleged breach of warranty or condition in respect thereof or shall
have been found so liable by a court of competent jurisdiction.
We shall not be liable for any shortage in quantities delivered nor for any defect in the quality nature or
condition of the products nor for failure of the products to comply with any specification unless a claim
in writing shall have been received by us from the buyer within 5 working days of delivery of the products.
The buyer shall accept delivery of ordered products not withstanding any variation in weights,
dimensions or other characteristics from any specifications provided that such variations are within
recognised tolerances.
All disputes shall be subject to the jurisdiction of the English courts.
Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in
chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the
event of a failure.
Additional Price
Information
129
www.sgstool.com
130
SGS products are sold in over 60 countries
USA:
SGS Tool Company
Canada:
SGS Tool Canada
Customer Service –
171 Northport Road, Unit #3
Port Perry, ON L9L 1B2
Tel.: +1 - 905 - 982 - 0888
Fax: +1 - 905 - 982 - 0488
E-mail: sgstool@bellnet.ca
United Kingdom:
SGS Carbide Tool (UK) Ltd.
France:
SGS France
Germany:
SGS Tool Europe GmbH
Italy:
SGS Tool Italia SRL
Scandinavian Sales:
Iberia Sales:
Eastern Europe:
Sintcom
Russia:
Haltec
World Headquarters
P.O. Box 187
55 South Main Street
Munroe Falls, Ohio 44262 U.S.A.
US and Canada Tel.: +1 - 330-686-5700
Fax - US and Canada: (800) - 447-4017
International Fax: +1 - 330-686-2146
E-mail: webmaster@sgstool.com
Hitdorfer Straße 10c
D-40764 Langenfeld
Tel.: +49 - 21 73 - 91 00 91
Fax: +49 - 21 73 - 91 00 99
E-mail: info@sgs-tool.de
Tel.: +44 - 1189 - 795-200
E-mail: scansales@sgstool.eu
Tel.: +359 - 283 - 64421
Fax: +359 - 283 - 64421
E-mail: sintcom@cablebg.net
China:
SGS Tool Shanghai
Tel.: +86 - 21 - 58 68 28 09 - 107
Fax: +86 - 21 - 58 68 28 03
E-mail: sgsshanghai@126.com
36 Rue des Landes
BP 28
78401 Chatou Cedex
Tel.: +33 - 139 - 52 82 80
Fax: +33 - 130 - 53 49 19
E-mail: sgsfrance@sgstool.fr
20123 MILANO
Via Falcone, 5
Tel.: +39 02 72 00 23 95 - 02 72 00 23 72
Fax: +39 02 89 01 04 21
E-mail: italiasales@sgstool.eu
Tel.: +44 - 1189 - 795-200
E-mail: iberiasales@sgstool.eu
Tel.: +7 - 842-241-4717
Fax: +7 - 842-241-7619
E-mail: info@haltec.ru
SGS018 1103 Catalogue 2011 - EN - 4.0 BW
Unit 1, The Metro Centre
Toutley Road
Wokingham, Berkshire,
RG41 1QW England
Tel.: +44 - 1189 - 795-200
Fax: +44 - 1189 - 795-295
E-mail: sales@sgstool.co.uk

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