SGS-Katalog 2011
Transcription
SGS-Katalog 2011
Solid Carbide Tool Catalogue Edition 3 www.sgstool.com Endmills 7 Endmills Drills 61 Drills Burrs Burrs 77 Technical Recommendations Request Form for Special Tools Technical Recommendations 109 Request Form for Special Tools 123 Additional Price Information 126 £ Additional Price Information 3 www.sgstool.com SGS CARBIDE TOOL (UK) LTD - WOKINGHAM More than just another Cutting Tool Supplier • The worlds largest manufacturer of solid carbide rotary tooling • Our focus is on solid carbide rotary cutting tools, and we offer over 13,000 fractional and metric tools to satisfy practically every cutting application • In addition to our end mill and drill manufacturing plants, SGS operates a cuttingedge R&D facility, quality control lab and an automated, climate-controlled bur manufacturing facility • 97 % stock availability from catalogue range in US or UK • 2010 introduction of European Stock cell in UK • Fast track for specials at SGS UK Rapid Response centre • World class patented Solid Carbide products to give you the best in productivity • Research & Development for new products, customer projects & continual testing of present products • Specialising in the supply to industry for Aerospace, Autosport, Nuclear, Automotive, Defence, Medical & Foundry’s • Our goal is to maximise satisfaction to our customer’s and employees through commitment to continuous improvement of quality products & services • Unrivalled consistency of product performance & reliability • High level of technical support through on-site visits, telephone, training & on-line • SGS products are sold in over 60 countries by our extensive and well-supported distributor network SGS Tool Company World Headquarters SGS TOOL COMPANY SGS IN EUROPE P.O. Box 187 SGS France 55 South Main Street 36, Rue des Landes- B.P . 28 Munroe Falls, Ohio F-78401 CHATOU Cedex 44262 U.S.A. France SGS Tool Europe GmbH Hitdorfer Strasse 10 c D-40764 Langenfeld Germany 4 www.sgstool.com SPECIAL’S SERVICE UK STATE OF THE ART MANUFACTURING Walter Helitronic CNC grinding Special standards from 3mm Form tools Modifications Regrinding VIRTUAL DESIGN SERVICE Complex form tools Special geometries Selecting the right tool for the material SPECIAL PROFILE TOOLS STATE OF THE ART INSPECTION Walter Helicheck High definition camera system Inspection reports on request Accuracy can be checked to +/- 2 microns DXF files to production Specialised geometries Advanced coatings Through coolant ADVANCED COATINGS PVD • Ti-NAMITE A® (AlTiN) • Ti-NAMITE-X® NEW • SUPER NITRIDE • Ti-NAMITE B® (TiB2) • Diamond Like Dia-Carb CVD Diamond Coating for graphite & composites Endmills Drills Edge wear (inch) 0,0120 Ti-NAMITE-X® edge wear 0,0060 0,0040 0,0040 AlTiN edge wear 0,0015 0,0010 0,0000 0,0035 0,0030 Ti-NAMITE-X® edge wear 0,0010 0,0005 0,0000 AlTiN edge wear Edge wear (inch) 0,0015 Ti-NAMITE-X® edge wear 0,0020 0,0000 0,0020 Edge wear (inch) 0,0025 0,0005 1018 150 Bhn Burrs 0,0030 0,0020 0,0025 H13 49 HRC 0,0035 0,0100 0,0080 0,0045 Inconel 718 20 HRC Edge wear (inch) 0,0140 AlTiN edge wear Technical Recommendations 4140 28 HRC Request Form for Special Tools 0,0025 0,0020 Ti-NAMITE-X® edge wear 0,0015 0,0010 AlTiN edge wear Additional Price Information 0,0005 0,0000 Cert. No. 949 5 www.sgstool.com Symbols Head Shape Ball End Corner Radius Square End Shank Type [DIN/ISO 6535] HA HB Number of Flutes Endmills 2 3 Internal Cooling 4 JetStream Unequal Flute Angle ≥75° <75° Tool Length Reach 6 www.sgstool.com 5 Coated Point Angle ≥90° <90° 6 Uncoated/ Coated Right Hand Spiral 8 Neck Reach Left Hand Spiral Endmills Endmills 7 www.sgstool.com Application: 8 www.sgstool.com Roughing applicable optimal Application: Standard machining applicable optimal Finishing Application: applicable optimal Wood CFK/GFK Plastic Copper Aluminium Nickel Alloys Inconel High Temp. Alloys Titanium Alloys Stainless Steel > 60HRC < 60HRC < 55HRC < 50HRC < 45HRC Tool Steel: Malleable Cast Iron Gray Cast Iron Steel Alloys Case Hardening Steel Series Z-Carb Z-Carb/ AP/ HTA JetStream Z-Carb MD Ser. 61M Ser. 62M Ser. 63M V-Carb Ser. 7M PowerCarb TurboCarb Ser. 59 Endmills Structural Steel Material: End Mill: SpeedCarb Tri-Carb Ser. 60M Series S-Carb / Ski-Carb APR / APF ShearCarb Ser. 21M Ser. 22M 20MCCR FGR Endmills Endmills Test Reports Product Group 11 Endmills Number of Teeth Page 3 Z-Carb™-AP – High Feed Machining for Maximum Metal Removal 4 13 3 Z-Carb™-AP Long Reach - Patented Variable Rake Endmills 4 14 3 Z-Carb™ – High Feed Machining for Maximum Metal Removal 4 15 3 Z-Carb™-AP / Z-Carb™ JetStream 4 17 4 18 4 19 3-6 21 3 3 Z-Carb™-MD – High Feed Machining for Max Metal Removal on Tool Steel Z-Carb™-HTA – For High Feed Machining for Max Metal Removal on Aerospace Materials 1 Ripper Endmills – Series 61M / 62M / 63M 3 V-Carb™ – For High Feed Semi-finishing/Finishing 5 22 3 Series 7M – High Performance Endmills 4 24 6/8 25 2 25 2 26 2 27 3 28 3 29 3 3 1 3 3 1 Power-Carb™ – Endmills for High Efficiency Machining of Hardened Tool Steels - Series 57M Turbo-Carb® – For 3D Profile/Contouring of Hardened Tool Steel – Series 56MB Series 59M/59MB - Long Length, Short Flute Endmills and Ball Nose Speed-Carb® – Torus Endmills for High Feed Machining with small depth of cut Tri-Carb® – For Profiling & Slotting of Exotic Materials – Series 65M Series 60M – For Semi-Finishing & Finishing of Exotic Materials 3 S-Carb™ – High Efficiency Machining of Aluminium Alloys 3/2 30 3 S-Carb™ APR / APF– High Efficiency Machining of Aluminium Alloys 3/4 32 3 Ski-Carb® – High-Speed Machining of Aluminium Alloys > 20,000 RPM 2 34 2/4 35 2 36 1 1 Shear-Carb – Conventional Profiling of Aluminium Alloys – Series 52M / Series 54M 21M/22M – Wood, Plastic & Non Ferrous Router & RH Cutting & LH Helix 1 20M-CCR – Multi-Flute Carbon-Fibre Composite Routers 37 1 FGR – Fibreglass Routers 38 1 Series 1M – 4 Flute Endmills 4 39 1 DIN 6528 – 4 Flute Endmills DIN Standard 4 42 1 Series 1XLM – 4 Flute Extra Long Series 4 43 1 Series 16M – 4 Flute Short Length 4 45 1 Series 14M – 4 Flute Double Ended 4 46 1 Series 5M – 3 Flute 3 48 1 Series 5XLM – 3 Flute Extra Long Series 3 50 1 Series 3M – 2 Flute 2 52 1 Series 3XLM – 2 Flute Extra Long Series 2 54 1 Series 17M – 2 Flute Short Length 2 56 1 Series 15M – 2 Flute Double Ended 2 57 1 MK2M – 2 Flute Micro Range 2 59 Material Group Endmills 9 www.sgstool.com Endmills 10 www.sgstool.com Test Reports Z-CARB™ Cutter Description Material Rpm Speed Feed Radial Cut Axial Cut Competitor H Titanium TiAl6V4 1900min-1 60m/min 280mm/min 3mm 12mm Comments Z-CARB 10mm, 46337 Titanium TiAl6V4 2500min-1 80m/min 400mm/min 3mm 12mm Improved Tool Life & Surface Finish -54% £1.25 £0.57 Cost Savings per Component Annual Saving of £6500 using Z-CARB Z-CARB HTA™ Cutter Description Material Rpm Speed Feed Radial Cut Axial Cut Competitor H Inconel 718 300min-1 20m/min 60mm/min 20mm 10mm Comments Z-CARB HTA 20mm, 46469 Inconel 718 480min-1 30m/min 100mm/min 20mm 20mm 75 % Improved Tool life -30% £185 £128 Cost Savings per Component Saving of £3200/Batch using Z-CARB HTA Endmills V-CARB™ Cutter Description Material Rpm Speed Feed Radial Cut Axial Cut Competitor M Monel 400 400min-1 20m/min 120mm/min 0.4mm 16mm Comments V-CARB 16mm, 42618 Monel 400 1000min-1 50m/min 400mm/min 0.3mm 30mm Improved Tool Life & Surface Finish -36% £22 £14 Cost Savings per Component Annual Saving of £4800 using V-CARB S-CARB™ Cutter Description Material Rpm Speed Feed Radial Cut Axial Cut Comments Competitor D Aluminium (6061) 5500min-1 207m/min 5000mm/min 6mm 12mm S-CARB 12mm, 44708 Aluminium (6061) 8500min-1 320m/min 7000mm/min 12mm 12mm 100 % Improved Tool Life -75% £3 £0.75 Cost Savings per Component Annual Saving of £2800 using S-CARB 11 www.sgstool.com Endmills Z-Carb™-AP Recorder Sound Amplitude Superior Chatter Suppression 0,10 0,09 0,08 0,07 0,06 0,05 0,04 0,03 0,02 0,01 0,00 Z-Carb-AP Competitor F Competitor V 68 % More Sound Produced vs. Z-Carb-AP Endmills 75 % More Sound Produced vs. Z-Carb-AP Competitor N 10 % More Sound Produced vs. Z-Carb-AP Tool Life Comparison 43 % Additional Wear over Z-Carb-AP 70 % Additional Wear over Z-Carb-AP Tool Life (mm) 12.700 6.350 Tool Failed After 6.350 mm • • • • • • 304 Stainless Steel @ 140 BHN 12 mm Cutting Diameter 100 % Axial Depth of Cut and 25 % Radial Width of Cut Speed = 3.056 min-1 Feed = 698,5 mm/min 8 % Water Soluble Flood Coolant • • • • • • 4140 Steel @ 30 HRc 12 mm Cutting Diameter 100 % Axial and Radial Cut Slotting with a 90° Turn Feed = 457,2 mm/min Speed = 2.675 min-1 1.270 0,000 0,005 0,010 0,015 0,020 0,025 0,030 0,035 0,040 0,045 Recorded Tool Wear (mm) Z-Carb-AP Competitor F Competitor N Competitor H Reduced Vibration Means Improved Surface Finish 25 20,28 Ra 20 15 9,07 Ra 10 7,34 Ra 6,32 Ra 5 0 12 www.sgstool.com Z-Carb-AP Competitor F Competitor D Competitor H 321 % Rougher Average Surface Finish than Z-Carb-AP 44 % Rougher Average Surface Finish than Z-Carb-AP 16 % Rougher Average Surface Finish than Z-Carb-AP • Dry Machining with Air Blast Endmills Z-Carb™-AP Patented Variable Rake Endmills Tolerances: Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-25 +0/-0,05 h6 Radius Tolerance: +0/ -0,05 ≥90° <90° 35°/ 38° 4 HA Technical Recommendations: HB Corner Radius - Series Z1MPCR d1 mm 3 3 4 4 5 6 6 6 6 8 8 8 8 10 10 10 10 10 12 12 12 12 12 12 12 14 16 16 16 16 16 16 20 20 20 20 20 20 20 25 d2 mm 6 6 6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 10 12 12 12 12 12 12 12 14 16 16 16 16 16 16 20 20 20 20 20 20 20 25 l1 mm 57 57 57 57 57 57 57 57 57 63 63 63 63 72 72 72 72 72 83 83 83 83 83 83 83 83 92 92 92 92 92 92 104 104 104 104 104 104 104 104 l2 mm 8 8 11 11 13 13 13 13 13 19 19 19 19 22 22 22 22 22 26 26 26 26 26 26 26 26 32 32 32 32 32 32 38 38 38 38 38 38 38 38 111 Corner Radius mm 0,30 0,50 0,30 0,50 0,30 0,25 0,50 1,00 1,50 0,50 1,00 1,50 2,00 0,50 1,00 1,50 2,00 2,50 0,50 0,75 1,00 1,50 2,00 2,50 3,00 1,00 1,00 1,50 2,00 2,50 3,00 4,00 1,00 1,50 2,00 2,50 3,00 4,00 5,00 1,00 Ti-NAMITE-X® w/o Weldon 46851 46880 46852 46881 46853 46882 46854 46855 46884 46856 46857 46886 46887 46858 46859 46889 46890 46891 46860 46861 46893 46894 46895 46896 42718 46862 46863 46898 46899 46900 46864 46867* 46865 46903 46904 46905 42722 46868* 46869* 46866 Ti-NAMITE-X® with Weldon Endmills 46909 46910 46911 46912 46913 46914 42915 46916 46917 46918 46919 46920 46921 46944* 46922 46923 46924 46925 46926 46945* 46946* 46927 Weldon Shank 3-5 Days delivery * 7-10 working days delivery Product Group 3 13 www.sgstool.com Endmills Z-Carb™-AP Long Reach Patented Variable Rake Endmills Tolerances: Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-25 +0/-0,05 h6 Radius Tolerance: +0/ -0,05 ≥90° <90° 35°/ 38° 4 HA Technical Recommendations: HB Corner Radius - Series Z1MPLC Endmills d1 mm 6 8 8 10 10 12 12 12 12 16 16 16 16 16 16 20 20 20 20 20 20 d2 mm 6 8 8 10 10 12 12 12 12 16 16 16 16 16 16 20 20 20 20 20 20 l1 mm 75 75 75 100 100 100 100 100 100 115 115 115 115 115 115 140 140 140 140 140 140 l2 mm 8 10 10 12 12 15 15 15 15 20 20 20 20 20 20 24 24 24 24 24 24 l3 mm 24 32 32 40 40 48 48 48 48 65 65 65 65 65 65 80 80 80 80 80 80 112 Corner Radius mm 0,50 1,00 2,00 1,00 2,00 1,00 1,50 2,00 3,00 1,00 1,50 2,00 3,00 4,00 5,00 1,00 1,50 2,00 3,00 4,00 5,00 Ti-NAMITE-X® without Weldon 46821 46822 46823 46824 46825 46826 46827 46828 46829 46830 46831 46832 46833 46834 46835 46836 46837 46838 46839 46840 46841 Ti-NAMITE-X® with Weldon 46928 46929 46930 46931 46932 46933 46934 46935 46936 46937 46938 46939 46940 46941 46942 46943 Weldon Shank 3-5 Days delivery Weldon position will ensure l3 + small clearance will protrude from front face of sidelock 14 www.sgstool.com Product Group 3 Endmills Z-Carb™ High Feed Machining for Maximum Metal Removal Tolerances: Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-25 +0/-0,05 h6 All Radius dimensions ±0,1mm ≥90° <90° 35°/ 38° 4 Technical Recommendations: HA Corner Radius - Series Z1MCR d1 mm 3 4 5 6 8 10 12 14 16 18 20 25 d2 mm 6 6 6 6 8 10 12 14 16 18 20 25 l1 mm 57 57 57 57 63 72 83 83 92 92 104 104 l2 mm 8 11 13 13 19 22 26 26 32 32 38 38 113 Corner Radius mm 0,30 0,30 0,30 0,50 0,50 0,50 0,75 0,75 1,00 1,00 1,00 1,00 Ti-NAMITE-A® EDP No. 46377 46378 46379 46335 46336 46337 46338 46339 46340 46341 46342 46334 Note – for Radius modification please prefix EDP No. With R (radius size) eg. 16mm Z-Carb with 2mm Rad would be R2.0-46340 Product Group 3 Endmills 15 www.sgstool.com Endmills Z-Carb™ High Feed Machining for Maximum Metal Removal l1 l2 d2 d1 ≥90° <90° 35°/ 38° 4 HA Tolerances: Ball End - Series Z1B Endmills d1 mm 3 4 5 6 8 10 12 14 16 18 20 25 d2 mm 6 6 6 6 8 10 12 14 16 18 20 25 l1 mm 57 57 57 57 63 72 83 83 92 92 104 104 l2 mm 8 11 13 13 19 22 26 26 32 32 38 38 Ti-NAMITE-A® EDP No. 46354 46355 46356 46343 46344 46345 46346 46347 46348 46349 46350 46351 Square End - Series Z1M d1 mm 3 4 5 6 8 10 12 14 16 18 20 25 d2 mm 6 6 6 6 8 10 12 14 16 18 20 25 l1 mm 57 57 57 57 63 72 83 83 92 92 104 104 l2 mm 8 11 13 13 19 22 26 26 32 32 38 38 Ti-NAMITE-A® EDP No. 46357 46358 46359 46360 46362 46364 46366 46368 46370 46372 46374 46376 16 www.sgstool.com Product Group 3 Ø 3-6 > 6-10 > 10-25 d1 +0/-0,03 +0/-0,04 +0/-0,05 d2 h6 h6 h6 Technical Recommendations: 113 Endmills Z-Carb™-AP / Z-Carb™ Jet-Stream With Coolant Channels l1 Corner Radius l2 Tolerances: Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-25 +0/-0,05 h6 All Radius dimensions +0/ -0,05 d2 d1 ≥90° <90° 35°/ 38° 4 Technical Recommendations: HA Corner Radius - Z-Carb-AP/Z-Carb JetStream - Series Z1MPCR d1 mm 12 12 14 16 16 20 20 25 d2 mm 12 12 14 16 16 20 20 25 l1 mm 83 83 83 92 92 104 104 104 l2 mm 26 26 26 32 32 38 38 38 Corner Radius mm 0,75 3,00 1,00 1,00 3,00 1,00 3,00 1,00 Ti-NAMITE-A® EDP No. 46493 42719 46494 46495 42721 46497 42723 46498 111/113 Endmills Square End - Z-Carb JetStream - Series Z1M d1 mm 14 16 18 20 25 d2 mm 14 16 18 20 25 l1 mm 83 92 92 104 104 l2 mm 26 32 32 38 38 Ti-NAMITE-A® EDP No. 46506 46507 46508 46509 46510 Ball End - Z-Carb JetStream - Series Z1MB d1 mm 14 16 18 20 25 d2 mm 14 16 18 20 25 l1 mm 83 92 92 104 104 l2 mm 26 32 32 38 38 Ti-NAMITE-A® EDP No. 46518 46519 46520 46521 46522 17 Product Group 3 www.sgstool.com Endmills Z-Carb™ MD High Feed Machining for Max Metal Removal on Tool Steel l1 l3 Corner Radius Tolerances: l2 Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-20 +0/-0,05 h6 Radius Tolerance: +0/ -0,05 d2 d1 ≥90° <90° 42°/ 45° 4 HA Technical Recommendations: HB Corner Radius - Series ZD1MCR Endmills d1 mm 3 4 5 6 8 10 12 16 20 d2 mm 6 6 6 6 8 10 12 16 20 l1 mm 57 57 57 57 63 72 83 92 104 l2 mm 4 5 6 7 10 12 15 20 24 l3 mm 15 15 15 15 25 30 35 45 55 114 Corner Radius mm 0,20 0,30 0,50 1,00 1,00 1,00 1,00 1,50 2,00 Ti-NAMITE-A® without Flat EDP No. 46560 46561 46562 46563 46564 46565 46566 46567 46568 18 www.sgstool.com Product Group 3 Ti-NAMITE-A® with Flat EDP No. 46569 46570 46571 46572 Endmills Z-Carb™ HTA For High Feed Machining for Max Metal Removal on Aerospace Materials Tolerances: Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-20 +0/-0,05 h6 Radius Tolerance: +0/ -0,05 ≥90° <90° 38°/ 41° 4 HA Technical Recommendations: HB Corner Radius - Series ZH1MCR d1 mm 6 6 6 8 8 8 10 10 10 10 12 12 12 12 12 16 16 16 16 20 20 20 d2 mm 6 6 6 8 8 8 10 10 10 10 12 12 12 12 12 16 16 16 16 20 20 20 l1 mm 57 57 57 63 63 63 72 72 72 72 83 83 83 83 83 92 92 92 92 104 104 104 l2 mm 13 13 13 19 19 19 22 22 22 22 26 26 26 26 26 32 32 32 32 38 38 38 114 Corner Radius mm 0,50 1,00 1,50 0,50 1,00 1,50 0,50 1,00 1,50 2,00 0,50 1,00 1,50 2,00 3,00 1,50 2,00 3,00 4,00 3,00 4,00 5,00 Ti-NAMITE-A® without Flat EDP No. 46450 46451 46452 46453 46454 46455 46456 46457 46458 46459 46460 46461 46462 46463 46464 46465 46466 46467 46482 46468 46469 46470 Ti-NAMITE-A® with Flat EDP No. Endmills 46471 46472 46473 46474 46475 46476 46477 46478 46483 46479 46480 46481 19 Product Group 3 www.sgstool.com Endmills Z-Carb HTATM Stub For High Feed Machining for Max Metal Removal on Aerospace Materials l1 Corner Radius l2 Tolerances: d2 d1 ≥90° <90° 38°/41° 4 Technical Recommendations: HA Corner Radius - Series ZH1MCR d1 mm 6 8 10 12 16 20 d2 mm 6 8 10 12 16 20 l1 mm 54 58 66 73 82 92 l2 mm 10 12 14 16 22 26 113 Corner Radius mm 0,50 0,50 0,50 0,75 1,00 1,00 Endmills 20 www.sgstool.com Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-20 +0/-0,05 h6 Radius Tolerance: +0/ -0,05 Product Group 3 Ti-NAMITE-A® EDP No. 42712 42713 42714 42715 42716 42717 Endmills Ripper Endmills l1 l2 Tolerances: d1 +0,000/-0,1 d2 d1 d2 h6 Technical Recommendations: 30°- 40° 3 4 5 6 HB 115 Series 61M Structural Steel and Gray Cast Iron d1 mm 6 8 10 12 16 20 25 d2 mm 6 8 10 12 16 20 25 l1 mm 63 63 72 83 92 104 104 l2 mm 19 19 22 26 32 38 44 Number of Teeth 3 3 3 4 4 4 5 Corner Radius mm 1,15 1,15 1,50 1,50 1,50 1,50 1,50 Ti-NAMITE-A® EDP No. 46110 46111 46114 46118 46122 46132 46133 l1 mm 63 63 72 83 92 104 104 l2 mm 19 19 22 26 32 38 44 Number of Teeth 3 3 3 4 4 4 6 Corner Radius mm 1,15 1,15 1,50 1,50 1,50 1,50 1,50 Ti-NAMITE-A® EDP No. 46210 46211 46214 46218 46222 46232 46233 l2 mm 19 19 22 26 32 38 44 Number of Teeth 3 3 3 3 3 3 3 Corner Radius mm 1,15 1,15 1,50 1,50 1,50 1,50 1,50 Ti-NAMITE-A® EDP No. 46310 46311 46314 46318 46322 46332 46333 Endmills Series 62M Steel Alloys d1 mm 6 8 10 12 16 20 25 d2 mm 6 8 10 12 16 20 25 Series 63M Nonferrous Materials d1 mm 6 8 10 12 16 20 25 d2 mm 6 8 10 12 16 20 25 l1 mm 63 63 72 83 92 104 104 21 Product Group 1 www.sgstool.com Endmills V-CarbTM For High Feed Semi-finishing/Finishing l1 Corner Radius l2 Tolerances: Ø 6-20 d2 d1 d1 d2 +0/-0,05 h6 Technical Recommendations: ≥75° <75° 45° 5 115 HA Corner Radius - Series 55MCR / Square End - Series 55M Endmills d1 mm 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 d2 mm 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 l1 mm 50 63 63 63 63 75 50 63 63 63 63 75 50 75 75 75 75 75 100 63 75 75 75 75 75 75 100 100 100 l2 mm 12 19 19 19 19 25 12 20 20 20 20 25 16 22 22 22 22 22 38 19 25 25 25 25 25 25 50 50 50 Corner Radius mm 0,50 0,25 0,50 1,00 1,50 0,50 0,50 0,50 1,00 1,50 2,00 0,50 0,50 0,50 1,00 1,50 2,00 2,50 0,50 0,50 0,50 1,00 1,50 2,00 2,50 3,00 0,50 3,00 4,00 Ti-NAMITE-A® Corner Radius EDP No. 42660 * 42661 * 42662 * 42663 * 42664 * 42665 * 42666 * 42667 * 42668 * 42669 * 42670 * 42671 * 42672 * 42673 * 42674 * 42675 * 42676 * 42677 * 42678 * 42679 * 42680 * 42681 * 42682 * 42683 * 42684 * 42685 * 42686 * 42630 * 42631 * Continued on next page 22 www.sgstool.com * 7-10 working days delivery Product Group 1 Ti-NAMITE-A® Square End EDP No. 42606 42607 42608 42609 42610 42611 42612 42622 42614 42615 42616 42617 Endmills V-CarbTM For High Feed Semi-finishing/Finishing Corner Radius - Series 55MCR / Square End - Series 55M d1 mm 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20 20 20 20 d2 mm 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20 20 20 20 l1 mm 89 89 89 89 89 89 150 150 150 100 100 100 100 100 100 100 150 150 150 150 150 l2 mm 32 32 32 32 32 32 75 75 75 38 38 38 38 38 38 38 75 75 75 75 75 Corner Radius mm 1,00 1,50 2,00 2,50 3,00 4,00 1,00 3,00 4,00 1,00 1,50 2,00 2,50 3,00 4,00 5,00 1,00 2,00 3,00 4,00 5,00 Ti-NAMITE-A® Corner Radius EDP No. 42687 * 42688 * 42689 * 42690 * 42691 * 42692 * 42693 * 42632 * 42633 * 42694 * 42695 * 42696 * 42697 * 42698 * 42699 * 42700 * 42701 * 42702 * 42703 * 42704 * 42705 * * 7-10 working days delivery Product Group 3 Ti-NAMITE-A® Square End EDP No. 42618 42619 42620 42621 Endmills 23 www.sgstool.com Endmills Series 7M - Square End / Series 7MB - Ball End l1 l2 d2 d1 Tolerances: Ø 3-25 d1 +0/-0,05 d2 h6 Technical Recommendations: ≥90° <90° 30° 4 Square End Endmills d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 Ti-NAMITE-A® EDP No. 70551 70552 70553 70554 70555 70556 70557 70558 70559 70560 70561 70562 70563 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 Ti-NAMITE-A® EDP No. 70527 70529 70531 70533 70535 70537 70539 70540 70542 70544 70546 70548 70550 Ball End d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 24 www.sgstool.com Product Group 3 HA 116 Endmills Power-Carb™ End mill for High Efficiency Machining of Hardened Tool steels – Series 57M l1 l2 Ø 3-6 > 6-10 > 10-20 d2 d1 d1 +0/-0,03 +0/-0,04 +0/-0,05 d2 h6 h6 h6 Technical Recommendations: 45° 6 HA 8 > 45 HRC 116 d1 mm 6 8 10 12 16 20 d2 mm 6 8 10 12 16 20 l1 mm 89 102 102 114 140 165 l2 mm 13 18 22 26 32 38 Ti-NAMITE-A® EDP No. 46140 46141 46142 46143 46145 46147 z 6 6 6 6 8 8 Endmills Turbo-Carb® For 3D Profile/Contouring of Hardened Tool Steel – Series 56MB l1 Tolerances: l3 l2 d2 d1 β 30° d1 mm 1 1,5 2 2,5 3 4 5 6 8 10 12 16 20 d2 mm 6 6 6 6 6 6 6 6 8 10 12 16 20 l1 mm 76 76 76 76 76 76 89 89 102 102 114 140 165 HA 2 l2 mm 1 1,5 2 2,5 3 4 5 6 8 10 12 16 20 l3 mm 1 1,5 2 2,5 3 4 5 6 8 10 12 16 20 β 8 8 8 8 8 8 8 - < 62 HRC Ti-NAMITE-A® EDP No. 91349 91350 91351 91352 91353 91354 91355 91356 91357 91358 91359 91360 91361 Ø d1 1-2,5 +0/-0,025 >2,5-6 +0/-0,03 > 6-10 +0/-0,04 > 10-20 +0/-0,05 d2 h6 h6 h6 h6 Technical Recommendations: 117 25 Product Group 3 www.sgstool.com d1 d2 Endmills Series 59MB – Ball End / Series 59M – Square End Long Length Short Flute Ball End – Series 59M / Series 59MB l1 l2 Tolerances: d2 d1 Ø 3-6 > 6-10 > 10-20 d1 +0/-0,03 +0/-0,04 +0/-0,05 d2 h6 h6 h6 Technical Recommendations: 25° HA 2 121 Series 59MB – Ball End Endmills d1 mm 3 4 6 8 10 12 14 16 18 20 d2 mm 6 6 6 8 10 12 16 16 20 20 l1 mm 60 70 80 90 100 110 120 120 130 130 l2 mm 9 12 15 20 25 30 35 40 40 45 Uncoated EDP No. 43900 43901 43902 43903 43904 43905 43906 43907 43908 43909 Ti-NAMITE-A® EDP No. 49642 49643 49644 49645 49646 49647 49648 49649 49650 49651 Uncoated EDP No. 43910 43911 43912 43913 43914 43915 43916 43917 43918 43919 Ti-NAMITE-A® EDP No. 43950 43951 43952 43953 43954 43955 43956 43957 43958 43959 Series 59M – Square End d1 mm 3 4 6 8 10 12 14 16 18 20 d2 mm 6 6 6 8 10 12 16 16 20 20 l1 mm 60 70 80 90 100 110 120 120 130 130 l2 mm 9 12 15 20 25 30 35 40 40 45 26 www.sgstool.com Product Group 1 Endmills Speed-Carb® Torus End Mill for High Feed Machining with small depth of cut Corner Radius Tolerances: Ø 3-6 > 6-10 > 10-20 d1 +0/-0,03 +0/-0,04 +0/-0,05 d2 h6 h6 h6 Technical Recommendations: 30° HA 2 < 62 HRC 117 d1 mm 3 4 4 5 5 6 6 8 8 10 10 12 12 d2 mm 6 6 6 6 6 6 6 8 8 10 10 12 12 l1 mm 60 60 60 70 70 75 75 75 75 80 80 100 100 l2 mm 3 4 4 5 5 6 6 8 8 10 10 12 12 l3 mm 9 12 12 15 15 18 18 24 24 30 30 36 36 Corner Radius mm 1,00 1,00 1,50 1,00 2,00 1,00 2,00 1,00 3,00 1,00 3,00 1,00 3,00 Ti-NAMITE-A® EDP No. 46160 46161 46162 46163 46164 46165 46166 46167 46168 46169 46170 46171 46172 Endmills 27 Product Group 1 www.sgstool.com Endmills Tri-Carb® For Profiling & Slotting of Exotic Materials – Series 65M l1 Corner Radius l2 Tolerances: d2 d1 35° 3 Ø d1 d2 3-6 +0/-0,03 h6 > 6-10 +0/-0,04 h6 > 10-20 +0/-0,05 h6 Radius Tolerance: +0/ -0,05 Technical Recommendations: HA 118 Endmills d1 mm 3 4 5 6 8 10 12 16 20 d2 mm 3 4 6 6 8 10 12 16 20 l1 mm 38 50 50 63 63 63 75 89 100 l2 mm 6 8 8 9 11 13 15 19 26 Corner Radius mm 0,10 0,10 0,20 0,20 0,20 0,30 0,40 0,50 0,60 Ti-NAMITE-A® EDP No. 91300 91301 91302 91303 91304 91305 91306 91307 91308 28 www.sgstool.com Product Group 3 Endmills Series 60M – Square End For Semi-Finishing & Finishing of Exotic Materials l1 l2 Tolerances: d2 d1 60° 3 Ø 3-6 > 6-10 > 10-18 > 18-20 d1 d2 +0/-0,048 h6 +0/-0,058 h6 +0/-0,070 h6 +0/-0,084 h6 Technical Recommendations: HB 118 d1 mm 3 4 5 6 8 10 12 16 20 d2 mm 6 6 6 6 10 10 12 16 20 l1 mm 57 57 57 57 69 72 83 92 104 l2 mm 8 11 13 13 19 22 26 32 38 Ti-NAMITE-A® EDP No. 43960 43961 43962 43963 43964 43965 43966 43967 43968 Endmills 29 Product Group 3 www.sgstool.com Endmills S-CarbTM – High Efficiency Machining of Aluminium Alloys l1 l3 Corner Radius l2 Tolerances: Ø 6-25 d2 d1 d1 d2 -0,0025/-0,01 h6 Technical Recommendations: 38° 118/119 HA 3 Square End - Series 43M / Corner Radius - Series 43MCR Endmills d1 mm 6 6 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20 25 d2 mm 6 6 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 20 20 20 20 20 20 25 l1 mm 57 57 72 75 63 63 72 72 63 75 75 75 75 75 72 100 100 100 100 100 83 83 83 100 100 100 100 100 100 100 92 92 92 125 125 125 125 104 104 150 150 150 150 125 l2 mm 13 13 13 10 10 10 13 13 19 12 12 12 12 12 22 14 14 14 14 14 26 26 26 16 16 16 16 16 16 16 32 32 32 20 20 20 20 38 38 25 25 25 25 50 l3 mm Corner Radius mm 1,50 44702 20 20 20 30 30 0,50 1,00 0,50 1,00 44769 44770 44771 44772 44703 25 25 25 25 25 0,30 0,50 1,00 1,50 44773 44774 44775 44776 44705 35 35 35 35 35 0,30 0,50 1,00 1,50 44777 44778 44779 44780 44708 1,50 3,00 40 40 40 40 40 40 40 0,50 1,00 1,50 2,00 3,00 4,00 44781 44782 44783 44784 44711 1,50 3,00 50 50 50 50 2,00 3,00 4,00 44785 44786 44714 3,00 65 65 65 65 2,00 3,00 4,00 30 www.sgstool.com Uncoated EDP No. 44701 Product Group 1 44787 44788 Ti-NAMITE-B® EDP No. 44715 44732 44716 42706 44789 44790 44791 44792 44717 42707 44793 44794 44795 44796 44719 42708 44797 44798 44799 44800 44722 44733 44734 42709 44801 44802 44803 44804 44738 44741 44725 44735 44736 42710 44805 44739 44806 44728 44737 42711 44807 44740 44808 44731 Endmills S-CarbTM – High Efficiency Machining of Aluminium Alloys l1 l3 l2 Tolerances: d1 Ø 3-25 d2 d1 h6 d2 h6 Technical Recommendations: 35° 118/119 HA 2 Square End - Series 47M / 47MES d1 mm 3 4 5 6 6 8 8 10 10 12 12 14 16 16 20 20 25 d2 mm 3 4 5 6 6 8 8 10 10 12 12 14 16 16 20 20 25 l1 mm 38 50 50 57 100 63 100 72 100 83 150 83 92 150 104 150 104 l2 mm 8 11 13 13 10 19 12 22 12 26 16 26 32 20 38 25 44 l3 mm 54 54 54 80 80 80 Square End EDP No. 44550 44551 44552 44553 44561 44554 44562 44555 44563 44556 44564 44557 44558 44565 44559 44566 44560 Ti-NAMITE-B® EDP No. 44587 44588 44589 44590 44609 44591 44610 44592 44611 44593 44612 44594 44595 44613 44596 44614 44597 Endmills Tolerances: Ø 3-25 Ball End - Series 47MB / 47MEB d1 mm 3 4 5 6 6 8 8 10 10 12 12 14 16 16 20 20 25 d2 mm 3 4 5 6 6 8 8 10 10 12 12 14 16 16 20 20 25 l1 mm 38 50 50 57 100 63 100 72 100 83 150 83 92 150 104 150 104 l2 mm 8 11 13 13 10 19 12 22 12 26 16 26 32 20 38 25 44 l3 mm 54 54 54 80 80 80 Ball End EDP No. 44570 44571 44572 44573 44581 44574 44582 44575 44583 44576 44584 44577 44578 44585 44579 44586 44580 d1 h6 d2 h6 Ti-NAMITE-B® EDP No. 44598 44599 44600 44601 44615 44602 44616 44603 44617 44604 44618 44605 44606 44619 44607 44620 44608 31 Product Group 3 www.sgstool.com Endmills S-Carb™ APR - High Efficiency Machining of Aluminium Alloys Endmills For Maximum Metal Removal Rates Corner Radius Tolerances: Ø 12-25 d1 +0/-0,050 d2 h6 Technical Recommendations: Endmills d1 mm 12 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25 d2 mm 12 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25 38° 3 l1 mm 83 83 83 83 92 92 92 92 104 104 104 104 130 130 130 130 l2 mm 18 18 18 18 24 24 24 24 35 35 35 35 43 43 43 43 3 l3 mm 38 38 38 38 51 51 51 51 64 64 64 64 80 80 80 80 Corner Radius mm 2,00 3,00 4,00 2,00 3,00 4,00 3,00 4,00 5,00 3,00 4,00 5,00 Available on Request Ti-NAMITE B Coating Available with and without Jetstream Price based without Jetstream 32 www.sgstool.com Product Group 3 HA Uncoated EDP No. 44650 44685 44686 44687 44652 44688 44689 44690 44653 44691 44692 44693 44654 44694 44695 44696 119 Endmills S-Carb™ APF - High Efficiency Machining of Aluminium Alloys Endmills For Optimal Finishing Results On Thin-Walled Work Pieces Corner Radius Tolerances: Ø 12-25 d1 +0/-0,050 d2 h6 Technical Recommendations: ≥90° <90° 38°/41° d1 mm 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 d2 mm 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 l1 mm 83 83 83 83 100 100 100 100 92 92 92 92 125 125 125 125 110 110 110 110 150 150 150 150 130 130 130 130 175 175 175 175 2 l2 mm 30 30 30 30 48 48 48 48 40 40 40 40 64 64 64 64 50 50 50 50 80 80 80 80 63 63 63 63 100 100 100 100 4 l3 mm 40 40 40 40 62 62 62 62 51 51 51 51 82 82 82 82 63 63 63 63 102 102 102 102 79 79 79 79 120 120 120 120 Corner Radius mm 2,00 3,00 4,00 2,00 3,00 4,00 2,00 3,00 4,00 2,00 3,00 4,00 3,00 4,00 5,00 3,00 4,00 5,00 3,00 4,00 5,00 3,00 4,00 5,00 HA Uncoated EDP No. 44630 44745 44746 44747 44631 44748 44749 44750 44634 44751 44752 44753 44635 44754 44755 44756 44636 44757 44758 44759 44637 44760 44761 44762 44638 44763 44764 44765 44639 44766 44767 44768 119 Endmills Available on Request Available with and without Jetstream Price based without Jetstream 33 Product Group 3 www.sgstool.com Endmills Ski-CarbTM - High-Speed Machining of Aluminium Alloys > 20,000 RPM l1 l2 Tolerances: d1 d2 45° 2 HA Technical Recommendations: Square End - Series 44M d1 mm 3 4 5 6 8 10 12 14 16 18 20 Endmills d2 mm 6 6 6 6 10 10 12 14 16 18 20 l1 mm 52 55 57 57 69 72 83 83 92 92 104 l2 mm 8 11 13 13 19 22 26 26 32 32 38 Uncoated EDP No. 49663 49664 49665 49666 49667 49668 49669 49670 49671 49672 49673 Ti-NAMITE-B® EDP No. 49674 49675 49676 49677 49678 49679 49680 49681 49682 49683 49684 l1 l2 d1 d2 45° 2 HB Square End + Weldon - Series 44M d1 mm 3 4 5 6 8 10 12 14 16 18 20 d2 mm 6 6 6 6 10 10 12 14 16 18 20 l1 mm 52 55 57 57 69 72 83 83 92 92 104 l2 mm 8 11 13 13 19 22 26 26 32 32 38 Uncoated EDP No. 44505 44509 44513 44517 44521 44525 44529 44533 44537 44541 44545 Ti-NAMITE-B® EDP No. 44506 44510 44514 44518 44522 44526 44530 44534 44538 44542 44546 34 www.sgstool.com Ø d1 d2 3 +0/-0,006 h6 > 3-6 +0/-0,008 h6 > 6-10 +0/-0,009 h6 > 10-18 +0/-0,011 h6 > 18-20 +0/-0,013 h6 Radius Tolerance: +0/ -0,05 Product Group 3 120 Endmills ® Solid Carbide End Mills for Aluminum Shear-Carb - Conventional Slotting of Aluminium Alloys - Series 52M l1 l2 Tolerances: d1 d2 30° d1 d2 +0/-0,048 h6 +0/-0,058 h6 +0/-0,070 h6 +0/-0,084 h6 Technical Recommendations: HA 2 Ø 3-6 > 6-10 > 10-18 > 18-20 120 d1 mm 3 3,5 4 4,5 5 6 8 10 12 14 16 20 d2 mm 3 6 6 6 6 6 8 10 12 14 16 20 l1 mm 38 57 57 57 57 57 63 72 83 83 92 104 l2 mm 7 7 8 8 10 10 16 19 22 22 26 32 Uncoated EDP No. 45277 45279 45281 45283 45285 45287 45289 45291 45293 45295 45297 45299 Endmills Shear-Carb - Conventional Profiling of Aluminium Alloys – Series 54M l1 l2 Tolerances: d2 d1 30° d1 mm 3 3,5 4 4,5 5 6 8 10 12 14 16 20 d2 mm 3 6 6 6 6 6 8 10 12 14 16 20 l1 mm 38 57 57 57 57 57 63 72 83 83 92 104 l2 mm 8 10 11 11 13 13 19 22 26 26 32 38 d1 d2 +0/-0,048 h6 +0/-0,058 h6 +0/-0,070 h6 +0/-0,084 h6 Technical Recommendations: HA 4 Ø 3-6 > 6-10 > 10-18 > 18-20 Uncoated EDP No. 45477 45479 45481 45483 45485 45487 45489 45491 45493 45495 45497 45499 Product Group 1 120 35 www.sgstool.com Endmills Series 21M Wood, Plastic & Non Ferrous Router Series 21M l1 l2 Tolerances: d1 d2 Ø 3-12 d1 +0/-0,08 d2 h6 Technical Recommendations: 35° Endmills d1 mm 3 4 5 6 8 10 12 d2 mm 6 6 6 6 8 10 12 l1 mm 50 63 63 63 63 75 75 120 HA 2 l2 mm 12,7 16 19 25 25 31 31 Uncoated EDP No. 90101 90107 90109 90113 90121 90129 90137 Series 22M Wood, Plastic & Non Ferrous Router RH Cutting & LH Helix l1 l2 d1 d2 Tolerances Ø 3-12 d1 +0/-0,08 d2 h6 Technical Recommedations: 35° d1 mm 3 4 5 6 8 10 12 d2 mm 6 6 6 6 8 10 12 HA 2 l1 mm 50 63 63 63 63 75 75 l2 mm 12,7 16 19 25 25 31 31 120 Uncoated EDP No. 91101 91107 91109 91113 91121 91129 91137 36 www.sgstool.com Product Group 1 Endmills CARBON-FIBER COMPOSITE ROUTERS Series 20M-CCR l1 l2 Tolerances: Ø 6-12 d2 d1 d1 +0/-0,1 Technical Recommendations: 120 HA No End Cut d1 mm 6 8 10 12 d2 h6 d2 mm 6 6 10 12 l1 mm 63 63 63 89 Burr End l2 mm 25 25 28 38 Uncoated EDP No. 82966 82968 82970 82972 d1 mm 6 8 10 12 d2 mm 6 6 10 12 l1 mm 63 63 63 89 l2 mm 25 25 28 38 Uncoated EDP No. 82967 82969 82971 82973 Endmills No End Cut – Coarse Cut d1 mm 6 8 10 12 d2 mm 6 8 10 12 l1 mm 63 63 63 89 l2 mm 25 25 28 38 Burr End – Coarse Cut Uncoated EDP No. 82975 82977 82979 82981 d1 mm 6 8 10 12 Availability on request d2 mm 6 8 10 12 l1 mm 63 63 63 89 l2 mm 25 25 28 38 Uncoated EDP No. 82974 82976 82978 82980 Availability on request Conventional Router vs. SGS Series 20-CCR Carbon Composite Routers Conventional Router Results SGS Series 20-CCR Results Tool side edge, unacceptable fibre breakout (10X view) Tool side edge, no fibre breakout, acceptable edge (10X view) Unacceptable edge finish (25X view) Acceptable edge finish (25X view) Material: Carbon-Fibre-Reinforced Polymer (CFRP) Material: Carbon-Fibre-Reinforced Polymer (CFRP) Product Group 3 37 www.sgstool.com Endmills FGR – Fibreglass Routers l1 l2 Tolerances: d1 Ø 1,6-12 d2 d1 +0/-0,127 Technical Recommendations: 120 HA FGR - Style A - No End Cut Endmills d1 mm 1,6 2,4 3 4 4 6 6 6 8 10 12 d2 mm 3 3 3 4 6 6 6 6 8 10 12 l1 mm 38 38 38 50 50 50 63 75 63 75 75 l2 mm 5 9,5 12 16 16 19 19 25 25 25 25 FGR - Style C - End Mill End Uncoated EDP No. 83001 83002 83003 83004 83005 83006 83007 83008 83009 83010 83011 d1 mm 1,6 2,4 3 4 4 6 6 6 8 10 12 FGR - Style B - Burr End d1 mm 1,6 2,4 3 4 4 6 6 6 8 10 12 d2 mm 3 3 3 4 6 6 6 6 8 10 12 l1 mm 38 38 38 50 50 50 63 75 63 75 75 l2 mm 5 9,5 12 16 16 19 19 25 25 25 25 d1 mm 1,6 2,4 3 4 4 6 6 6 8 10 12 38 www.sgstool.com d2 mm 3 3 3 4 6 6 6 6 8 10 12 l1 mm 38 38 38 50 50 50 63 75 63 75 75 l2 mm 5 9,5 12 16 16 19 19 25 25 25 25 Uncoated EDP No. 83030 83031 83032 83033 83034 83035 83036 83037 83038 83039 83040 FGR - Style D - Drill End Uncoated EDP No. 83015 83016 83017 83018 83019 83020 83021 83022 83023 83024 83025 Product Group 1 d2 h6 d2 mm 3 3 3 4 6 6 6 6 8 10 12 l1 mm 38 38 38 50 50 50 63 75 63 75 75 l2 mm 5 9,5 12 16 16 19 19 25 25 25 25 Uncoated EDP No. 83045 83046 83047 83048 83049 83050 83051 83052 83053 83054 83055 Endmills Series 1M – 4 Flute Radius Endmill Tolerances: Ø d1 d2 4-16 +0/-0,05 +0/-0,01 Radius Tolerance: +0/ -0,05 Technical Recommendations: 30° 4 HA 121 Corner Radius - Series 1MCR d1 mm 4 4 4 4 5 5 5 5 5 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12 16 16 16 16 16 16 16 d2 mm 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12 16 16 16 16 16 16 16 l1 mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 63 63 63 63 63 63 75 75 75 75 75 75 75 75 75 75 75 75 75 75 89 89 89 89 89 89 89 l2 mm 14 14 14 14 16 16 16 16 16 19 19 19 19 19 19 20 20 20 20 20 20 22 22 22 22 22 22 22 25 25 25 25 25 25 25 32 32 32 32 32 32 32 Corner Radius mm 0,25 0,50 0,75 1,00 0,25 0,50 0,75 1,00 1,25 0,25 0,50 0,75 1,00 1,25 1,50 0,50 0,75 1,00 1,25 1,50 2,00 0,50 0,75 1,00 1,50 2,00 3,00 3,20 0,50 0,75 1,00 1,50 2,00 3,00 3,20 0,50 0,75 1,00 1,50 2,00 3,00 3,20 Ti-NAMITE-A® EDP No. 40000 40001 40002 40003 40004 40005 40006 40007 40008 40009 40010 40011 40012 40013 40014 40015 40016 40017 40018 40019 40020 40021 40022 40023 40024 40025 40026 40027 40028 40029 40030 40031 40032 40033 40034 40035 40036 40037 40038 40039 40040 40041 Endmills 39 Product Group 1 www.sgstool.com Endmills Series 1M – 4 Flute Endmill l1 l2 Tolerances: d2 d1 Ø 1-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° Endmills d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 14 16 18 20 25 d2 mm 3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25 l1 mm 38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100 4 l2 mm 4 4,5 6,3 9,5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38 121 HA Uncoated EDP No. 40105 40109 40113 40117 40121 40125 40129 40133 40137 40141 40145 40149 40153 40157 40161 41665 40169 40173 40177 40181 40185 Ti-NAMITE-A® EDP No. 48543 48544 48545 48546 48547 48548 48549 48550 48551 48552 48553 48554 48555 48556 48557 48558 48559 48560 48561 48562 48563 40 www.sgstool.com Product Group 1 Endmills Series 1MB – 4 Flute Endmill l1 l2 Tolerances: d2 d1 Ø 1-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 14 16 18 20 25 d2 mm 3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25 l1 mm 38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100 4 l2 mm 4 4,5 6,3 9,5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38 121 HA Uncoated EDP No. 40106 40110 40114 40118 40122 40126 40130 40134 40138 40142 40146 40150 40154 40158 40162 40166 40170 40174 40178 40182 40186 Ti-NAMITE-A® EDP No. 48607 48608 48609 48610 48611 48612 48613 48614 48615 48616 48617 48618 48619 48620 48621 48622 48623 48624 48625 48626 48627 Endmills 41 Product Group 1 www.sgstool.com Endmills DIN 6528 – 4 Flute Endmill DIN Standard l1 l2 Tolerances: d2 d1 d1 h10 d2 h6 Technical Recommendations: 30° Endmills d1 mm 4 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 11 12 13 14 15 16 18 20 d2 mm 4 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 11 12 13 14 15 16 18 20 l1 mm 50 50 57 57 60 60 63 63 67 67 72 72 83 83 83 83 92 92 92 104 4 l2 mm 11 13 13 13 16 16 19 19 19 19 22 22 26 26 26 26 32 32 32 38 121 HA Uncoated EDP No. 45425 45433 45435 45437 45439 45441 45443 45445 45447 45449 45451 45453 45455 45457 45459 45461 45463 45465 45469 45473 Ti-NAMITE-A® EDP No. 45400 45402 45403 45404 45405 45406 45407 45408 45409 45410 45411 45412 45413 45414 45415 45416 45417 45418 45419 45420 42 www.sgstool.com Product Group 1 Endmills Series 1XLM – 4 Flute Extra Long Series l1 l2 Tolerances: d1 d2 Ø 3-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 4 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 121 HA Uncoated EDP No. 43101 43103 43107 43105 43115 43125 43135 43145 43155 43165 43175 43185 43195 Ti-NAMITE-A® EDP No. 49414 49415 49417 49416 49418 49419 49420 49421 49422 49423 49424 49425 49426 Endmills 43 Product Group 1 www.sgstool.com Endmills Series 1XLMB – 4 Flute Extra Long Series l1 l2 d1 d2 Tolerances: Ø 3-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° Endmills d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 4 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 121 HA Uncoated EDP No. 43102 43104 43108 43106 43116 43126 43136 43146 43156 43166 43176 43186 43196 Ti-NAMITE-A® EDP No. 49531 49532 49534 49533 49535 49536 49537 49538 49539 49540 49541 49542 49543 44 www.sgstool.com Product Group 1 Endmills Series 16M – 4 Flute Short Length l1 l2 Tolerances: d2 d1 Ø 1-12 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 d2 mm 3 3 3 3 3 4 4 4,5 5 6 8 8 9 10 12 12 l1 mm 38 38 38 38 38 50 50 50 50 50 50 50 50 50 63 63 4 l2 mm 2 3 4 5 6 7 8 9,5 10 12 12 12 14 16 19 19 121 HA Uncoated EDP No. 41605 41609 41613 41617 41621 41625 41629 41633 41637 41641 41645 41649 41653 41657 41661 40165 Ti-NAMITE-A® EDP No. 49178 49179 49180 49181 49182 49183 49184 49185 49186 49187 49188 49189 49190 49191 49192 49193 Endmills 45 Product Group 1 www.sgstool.com Endmills Series 14M – 4 Flute Double Ended l1 l2 Tolerances: d1 Ø 1-12 d2 30° Endmills d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 d2 mm 3 3 3 3 3 4 4 4,5 5 6 8 8 9 10 12 12 l1 mm 38 38 38 38 38 50 50 63 63 63 63 63 75 75 75 75 121 HA Uncoated EDP No. 41405 41409 41413 41417 41421 41425 41429 41433 41437 41441 41445 41449 41453 41457 41461 41465 Ti-NAMITE-A® EDP No. 48926 48927 48928 48929 48930 48931 48932 48933 48934 48935 48936 48937 48938 48939 48940 48941 46 www.sgstool.com d2 h6 Technical Recommendations: 4 l2 mm 2 3 4 5 6 7 8 9,5 10 12 12 12 14 14 14 16 d1 +0/-0,05 Product Group 1 Endmills Series 14MB – 4 Flute Double Ended l1 l2 Tolerances: d1 Ø 1-12 d2 d2 mm 3 3 3 3 3 4 4 4,5 5 6 8 8 9 10 12 12 l1 mm 38 38 38 38 38 50 50 63 63 63 63 63 75 75 75 75 d2 h6 Technical Recommendations: 30° d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 d1 +0/-0,05 4 l2 mm 2 3 4 5 6 7 8 9,5 10 12 12 12 14 14 14 16 121 HA Uncoated EDP No. 41406 41410 41414 41418 41422 41426 41430 41434 41438 41442 41446 41450 41454 41458 41462 41466 Ti-NAMITE-A® EDP No. 48989 48990 48991 48992 48993 48994 48995 48996 48997 48998 48999 49000 49001 49002 49003 49004 Endmills 47 Product Group 1 www.sgstool.com Endmills Series 5M – 3 Flute l1 l2 Tolerances: d1 d2 Ø 1-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° Endmills d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 14 16 18 20 25 d2 mm 3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25 l1 mm 38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100 3 l2 mm 4 4,5 6,3 9,5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38 121 HA Uncoated EDP No. 40505 40509 40513 40517 40521 40525 40529 40533 40537 40541 40545 40549 40553 40557 40561 40565 40569 40573 40577 40581 40585 Ti-NAMITE-A® EDP No. 48799 48800 48801 48802 48803 48804 48805 48806 48807 48808 48809 48810 48811 48812 48813 48814 48815 48816 48817 48818 48819 48 www.sgstool.com Product Group 1 Endmills Series 5MB – 3 Flute l1 l2 Tolerances: d2 d1 Ø 1-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 14 16 18 20 25 d2 mm 3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25 l1 mm 38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100 3 l2 mm 4 4,5 6,3 9,5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38 121 HA Uncoated EDP No. 40506 40510 40514 40518 40522 40526 40530 40534 40538 40542 40546 40550 40554 40558 40562 40566 40570 40574 40578 40582 40586 Ti-NAMITE-A® EDP No. 48863 48864 48865 48866 48867 48868 48869 48870 48871 48872 48873 48874 48875 48876 48877 48878 48879 48880 48881 48882 48883 Endmills 49 Product Group 1 www.sgstool.com Endmills Series 5XLM – 3 Flute Extra Long Series l1 l2 Tolerances: d2 d1 Ø 3-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° Endmills d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 3 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 121 HA Uncoated EDP No. 43501 43503 43507 43505 43515 43525 43535 43545 43555 43565 43575 43585 43595 Ti-NAMITE-A® EDP No. 49492 49493 49495 49494 49496 49497 49498 49499 49500 49501 49502 49503 49504 50 www.sgstool.com Product Group 1 Endmills Series 5XLMB – 3 Flute Extra Long Series l1 l2 Tolerances: d1 d2 Ø 3-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 3 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 121 HA Uncoated EDP No. 43502 43504 43508 43506 43516 43526 43536 43546 43556 43566 43576 43586 43596 Ti-NAMITE-A® EDP No. 49609 49610 49612 49611 49613 49614 49615 49616 49617 49618 49619 49620 49621 Endmills 51 Product Group 1 www.sgstool.com Endmills Series 3M – 2 Flute l1 l2 Tolerances: d2 d1 Ø 1-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° Endmills d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 14 16 18 20 25 d2 mm 3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25 l1 mm 38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100 2 l2 mm 4 4,5 6,3 9,5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38 121 HA Uncoated EDP No. 40305 40309 40313 40317 40321 40325 40329 40333 40337 40341 40345 40349 40353 40357 40361 40365 40369 40373 40377 40381 40385 Ti-NAMITE-A® EDP No. 48671 48672 48673 48674 48675 48676 48677 48678 48679 48680 48681 48682 48683 48684 48685 48686 48687 48688 48689 48690 48691 52 www.sgstool.com Product Group 1 Endmills Series 3MB – 2 Flute l1 l2 Tolerances: d2 d1 Ø 1-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 14 16 18 20 25 d2 mm 3 3 3 3 3 4 4 6 6 6 8 8 10 10 12 12 14 16 18 20 25 l1 mm 38 38 38 38 38 50 50 50 50 50 63 63 75 75 75 75 89 89 100 100 100 2 l2 mm 4 4,5 6,3 9,5 12 12 14 16 16 19 19 20 22 22 25 25 32 32 38 38 38 121 HA Uncoated EDP No. 40306 40310 40314 40318 40322 40326 40330 40334 40338 40342 40346 40350 40354 40358 40362 40366 40370 40374 40378 40382 40386 Ti-NAMITE-A® EDP No. 48735 48736 48737 48738 48739 48740 48741 48742 48743 48744 48745 48746 48747 48748 48749 48750 48751 48752 48753 48754 48755 Endmills 53 Product Group 1 www.sgstool.com Endmills Series 3XLM – 2 Flute Extra Long Series l1 l2 Tolerances: d1 d2 Ø 3-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° Endmills d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 2 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 121 HA Uncoated EDP No. 43301 43303 43307 43305 43315 43325 43335 43345 43355 43365 43375 43385 43395 Ti-NAMITE-A® EDP No. 49453 49454 49456 49455 49457 49458 49459 49460 49461 49462 49463 49464 49465 54 www.sgstool.com Product Group 1 Endmills Series 3XLMB – 2 Flute Extra Long Series l1 l2 Tolerances: d1 d2 Ø 3-25 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° d1 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 d2 mm 3 4 5 6 8 10 12 12 14 16 18 20 25 l1 mm 75 75 75 75 75 100 100 150 150 150 150 150 150 2 l2 mm 25 25 25 25 25 38 50 75 75 75 75 75 75 121 HA Uncoated EDP No. 43302 43304 43308 43306 43316 43326 43336 43346 43356 43366 43376 43386 43396 Ti-NAMITE-A® EDP No. 49570 49571 49573 49572 49574 49575 49576 49577 49578 49579 49580 49581 49582 Endmills 55 Product Group 1 www.sgstool.com Endmills Series 17M – 2 Flute Short Length l1 l2 Tolerances: d1 d2 Ø 1-12 d1 +0/-0,05 d2 h6 Technical Recommendations: 30° Endmills d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 d2 mm 3 3 3 3 3 4 4 4,5 5 6 8 8 9 10 12 12 l1 mm 38 38 38 38 38 50 50 50 50 50 50 50 50 50 63 63 2 l2 mm 2 3 4 5 6 7 8 9,5 10 12 12 12 14 16 19 19 121 HA Uncoated EDP No. 41705 41709 41713 41717 41721 41725 41729 41733 41737 41741 41745 41749 41753 41757 41761 41765 Ti-NAMITE-A® EDP No. 49304 49305 49306 49307 49308 49309 49310 49311 49312 49313 49314 49315 49316 49317 49318 49319 56 www.sgstool.com Product Group 1 Endmills Series 15M – 2 Flute Double Ended l1 l2 Tolerances: d1 Ø 1-12 d2 d2 mm 3 3 3 3 3 4 4 4,5 5 6 8 8 9 10 12 12 l1 mm 38 38 38 38 38 50 50 63 63 63 63 63 75 75 75 75 d2 h6 Technical Recommendations: 30° d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 d1 +0/-0,05 2 l2 mm 2 3 4 5 6 7 8 9,5 10 12 12 12 14 14 14 16 121 HA Uncoated EDP No. 41505 41509 41513 41517 41521 41525 41529 41533 41537 41541 41545 41549 41553 41557 41561 41565 Ti-NAMITE-A® EDP No. 49052 49053 49054 49055 49056 49057 49058 49059 49060 49061 49062 49063 49064 49065 49066 49067 Endmills 57 Product Group 1 www.sgstool.com Endmills Series 15MB – 2 Flute Double Ended l1 l2 Tolerances: d1 Ø 1-12 d2 30° Endmills d1 mm 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7 8 9 10 11 12 d2 mm 3 3 3 3 3 4 4 4,5 5 6 8 8 9 10 12 12 l1 mm 38 38 38 38 38 50 50 63 63 63 63 63 75 75 75 75 121 HA Uncoated EDP No. 41506 41510 41514 41518 41522 41526 41530 41534 41538 41542 41546 41550 41554 41558 41562 41566 Ti-NAMITE-A® EDP No. 49115 49116 49117 49118 49119 49120 49121 49122 49123 49124 49125 49126 49127 49128 49129 49130 58 www.sgstool.com d2 h6 Technical Recommendations: 2 l2 mm 2 3 4 5 6 7 8 9,5 10 12 12 12 14 14 14 16 d1 +0/-0,05 Product Group 1 Endmills MK2M – 2 Flute Micro Range l1 l2 Tolerances: Ø 0-1,52 d1 d2 = 3,17mm 30° d1 mm 0,20 0,23 0,25 0,28 0,30 0,33 0,36 0,38 0,41 0,43 0,46 0,48 0,51 0,53 0,56 0,58 0,61 0,63 0,66 0,69 0,71 0,74 0,76 0,79 0,89 1,02 1,19 1,27 1,40 1,52 d2 mm 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 3,17 2 I1 mm 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 d2 h6 Technical Recommendations: 121 HA I2 mm 0,30 0,36 0,38 0,43 0,46 0,51 0,53 0,58 0,61 0,66 0,69 0,74 0,76 0,81 0,84 0,89 0,91 0,96 0,99 1,04 1,07 1,12 1,14 1,19 1,35 1,52 1,80 1,90 2,11 2,29 d1 +/-0,013 Uncoated EDP No. 39208 39209 39210 39211 39212 39213 39214 39215 39216 39217 39218 39219 39220 39221 39222 39223 39224 39225 39226 39227 39228 39229 39230 39231 39235 39240 39247 39250 39255 39260 Endmills 59 Product Group 1 www.sgstool.com Drills 60 www.sgstool.com Drills Drills 61 www.sgstool.com 62 www.sgstool.com ● ● Gray Cast Iron Malleable Cast Iron ● ● ● Aluminium Copper ● ● ● ● ● ● Nickel Alloys ● ● Inconel ● CFK/GFK ● High Temp. Alloys ● ● ● Plastic ● Titanium Alloys ● > 60HRC Stainless Steel ● < 60HRC ● ● ● ● ● < 50HRC ● ● ● Series 106M < 55HRC ● < 45HRC Tool Steel: ● Steel Alloys ● ● ● Case Hardening Steel Series 108M ● Hi-PerCarb Drills Structural Steel Material: Drills: ● ● ● ● ● ● Series 103M ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ICe-Carb 5D ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ICe-Carb 8D ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Series 101M Drills Drills Product Group 3 Drills Number of Material Page Flutes Group Hi-PerCarb® – High Accuracy Drill/Reamer-Series 135M, 3 x D 2 64 Series 108M PLUS – Stub Length four Facet Point for excellent all round performance 2 66 3 ICe-Carb 5D – High Performance Drill - Series 140M, 5 x D with internal cooling 2 68 3 ICe-Carb – High Performance Drill Series 140M, 8 x D with internal cooling 2 70 2 Series 106M DIN 6539 – for Case Hardening Steel 2 72 2 3 Flute Drill for Drilling of Aluminium and Cast Iron Materials – Series 103 M DIN 6539 3 73 2 Jobber Drill –Series 101M DIN 338 2 74 2/3 Product Group 2 Combined Drill and Countersink Combined Drill and Countersink Series 301M DIN 333 Number of Page Flutes 2 75 Drills Product Group 2 Reamers Reamers Series 201M Number of Page Flutes 4/6 75 63 www.sgstool.com Drills Hi-PerCarbTM – High Accuracy Drill/Reamer-Series 135M, 3 x D Drill /Reamer for Aerospace Alloys l1 l2 Tolerances: l3 d1 d2 Ø ≤3 >3-6 > 6 - 10 > 10 - 18 > 18 - 30 d1 +0,0025 / +0,0127 +0,0050 / +0,0152 +0,0050 / +0,0200 +0,0076 / +0,0254 +0,0076 / +0,0279 d2 h6 h6 h6 h6 h6 Technical Recommendations: 145° d1 mm 3,00 3,10 3,20 3,30 3,40 3,50 3,60 3,70 3,80 3,90 4,00 4,10 4,20 4,30 4,40 4,50 4,60 4,70 4,80 4,90 5,00 5,10 5,20 5,25 5,30 5,40 5,50 5,60 5,70 5,80 5,90 Drills d2 mm 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 2 32° l1 mm 62 62 62 62 62 62 62 62 62 62 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 l2 mm 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 l3 mm 17 17 17 17 17 17 17 17 17 17 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 HA 122 Ti-NAMITE-A® EDP No. 63155 63741 63156 63157 63158 63159 63160 63161 63742 63743 63162 63744 63163 63164 63745 63165 63166 63746 63167 63747 63168 63748 63749 63169 63170 63750 63171 63751 63752 63172 63753 Self Centering Continued on next page 64 www.sgstool.com Product Group 3 d1 mm 6,00 6,10 6,20 6,25 6,30 6,40 6,50 6,60 6,70 6,80 6,90 7,00 7,10 7,20 7,25 7,30 7,40 7,50 7,60 7,70 7,80 7,90 8,00 8,10 8,20 8,30 8,40 8,50 8,60 8,70 8,80 8,90 d2 mm 6 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 l1 mm 66 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 89 89 89 89 89 89 89 89 89 l2 mm 24 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 47 47 47 47 47 47 47 47 47 l3 mm 21 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 40 40 40 40 40 40 40 40 40 Ti-NAMITE-A® EDP No. 63173 63754 63755 63174 63756 63175 63213 51605 63758 63176 63759 63177 63760 63761 63178 63762 63763 63179 63764 63765 63180 63766 63181 63767 63768 63769 63182 63183 63770 63771 63184 63772 Drills Hi-PerCarbTM – High Accuracy Drill/Reamer-Series 135M, 3 x D d1 mm 9,00 9,10 9,20 9,25 9,30 9,40 9,50 9,60 9,70 9,80 9,90 10,00 10,10 10,20 10,30 10,40 10,50 10,60 10,70 10,80 10,90 11,00 11,10 11,20 11,25 11,30 11,40 11,50 11,60 11,70 11,80 11,90 d2 mm 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 l1 mm 89 89 89 89 89 89 89 89 89 89 89 89 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 l2 mm 47 47 47 47 47 47 47 47 47 47 47 47 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 l3 mm 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 Ti-NAMITE-A® EDP No. 63185 63773 63774 63186 63775 63776 63187 63777 63778 63779 63780 63188 63781 63189 63782 63783 63190 63784 63785 63191 63786 63192 63787 63788 63193 63789 63790 63194 63791 63792 63793 63794 d1 mm 12,00 12,50 12,80 13,00 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 d2 mm 12 14 14 14 14 14 16 16 16 16 18 18 18 18 20 20 20 20 l1 mm 102 107 107 107 107 107 115 115 115 115 123 123 123 123 131 131 131 131 l2 mm 55 60 60 60 60 60 65 65 65 65 73 73 73 73 79 79 79 79 l3 mm 45 49 49 49 49 49 51 51 51 51 58 58 58 58 63 63 63 63 Ti-NAMITE-A® EDP No. 63195 63196 63197 63198 63199 63200 63201 63202 63203 63204 63205 63206 63207 63208 63209 63210 63211 63212 Drills Self Centering 65 Product Group 3 www.sgstool.com Drills Series 108M PLUS Stub Length Four Facet Point for Excellent All Round Performance l3 l1 l2 Tolerances: Ø 0,5-16 d1 h7 Technical Recommendations: d1 122 145° d1 mm 0,5 0,55 0,6 0,65 0,7 0,75 0,8 0,85 0,9 0,95 1,0 1,05 1,1 1,15 1,2 1,25 1,3 1,35 1,4 1,45 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3,0 3,1 3,2 3,3 3,4 3,5 3,6 Drills 66 www.sgstool.com d2 h7 d2 mm 0,5 0,55 0,6 0,65 0,7 0,75 0,8 0,85 0,9 0,95 1,0 1,05 1,1 1,15 1,2 1,25 1,3 1,35 1,4 1,45 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3,0 3,1 3,2 3,3 3,4 3,5 3,6 2 27° l1 mm 20 21 21 22 23 23 24 24 25 25 26 26 28 28 30 30 30 32 32 32 32 34 34 36 36 38 38 40 40 43 43 43 46 46 46 46 49 49 49 52 52 52 l2 mm 3 3,5 3,5 4 4,5 4,5 5 5 5,5 5,5 6 6 7 7 8 8 8 9 9 9 9 10 10 11 11 12 12 13 13 14 14 14 16 16 16 16 18 18 18 20 20 20 HA l3 mm 3 3,5 3,5 4 4,5 4,5 5 5 5,5 5,5 6 6 7 7 8 8 8 9 9 9 9 10 10 11 11 9 9 10 10 11 11 11 12 12 12 12 14 14 14 15 15 15 Uncoated EDP No. 62001 62003 62005 62007 62009 62011 62013 62015 62017 62019 62021 62023 62025 62027 62029 62031 62033 62035 62037 62039 62041 62043 62045 62047 62049 62051 62053 62055 62057 62059 62061 62063 62065 62067 62069 62071 62073 62075 62077 62079 62081 62083 Ti-NAMITE-A® EDP No. 68643 68644 68645 68646 68647 68648 68649 68650 68651 68652 68653 68654 68655 68656 68657 68658 68659 68660 68661 68662 68663 68664 68665 68666 68667 68668 68669 68670 68671 68672 68673 68674 68675 68676 68677 68678 68679 68680 68681 68682 68683 68684 Self Centering Continued on next page Uncoated, Product Group 2 / Ti-NAMITE-A®, Product Group 3 Drills Series 108M PLUS d1 mm 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,8 7,0 7,5 7,8 8,0 8,5 9,0 9,5 9,8 10,0 10,2 10,5 11,0 11,5 11,8 12,0 12,5 13,0 13,8 14,0 14,5 14,8 15,0 15,8 16,0 d2 mm 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,8 7,0 7,5 7,8 8,0 8,5 9,0 9,5 9,8 10,0 10,2 10,5 11,0 11,5 11,8 12,0 12,5 13,0 13,8 14,0 14,5 14,8 15,0 15,8 16,0 l1 mm 52 55 55 55 55 55 58 58 58 58 58 62 62 62 62 62 62 66 66 66 66 66 66 66 70 70 70 70 70 70 74 74 79 79 79 84 84 89 89 89 89 95 95 102 102 102 102 107 107 111 111 111 115 115 l2 mm 20 22 22 22 22 22 24 24 24 24 24 26 26 26 26 26 26 28 28 28 28 28 28 28 31 31 31 31 31 34 34 34 37 37 37 40 40 43 43 43 43 47 47 51 51 51 51 54 54 56 56 56 58 58 l3 mm 15 17 17 17 17 17 18 18 18 18 18 20 20 20 20 20 20 21 21 21 21 21 21 21 23 23 23 23 23 25 25 25 27 27 27 29 29 31 31 31 31 33 33 35 35 35 35 37 37 38 38 38 38 38 Uncoated EDP No. 62085 62087 62089 62091 62093 62095 62097 62099 62101 62103 62105 62107 62109 62111 62113 62115 62117 62119 62121 62123 62125 62127 62129 62131 62133 62135 62137 62139 62141 62142 62143 62145 62146 62147 62149 62151 62153 62154 62155 62156 62066 62157 62084 62158 62159 62102 62112 62164 62116 62166 62167 62168 62170 62171 Ti-NAMITE-A® EDP No. 68685 68686 68687 68688 68689 68690 68691 68692 68693 68694 68695 68696 68697 68698 68699 68700 68701 68702 68703 68704 68705 68706 68707 68708 68709 68710 68711 68712 68713 68603 68718 68723 68604 68728 68733 68738 68743 68606 68748 68607 68753 68758 68763 68608 68768 68773 68778 68609 68780 68611 68612 68613 68614 68616 Drills Self Centering 67 Uncoated, Product Group 2 / Ti-NAMITE-A®, Product Group 3 www.sgstool.com Drills ICe-Carb 5xD – High Performance Drill Series 140M High Performance Internal Cooling Drills for Drilling Depths up to 5xD Tolerances: Ø ≤3 >3-6 > 6 - 10 > 10 - 18 d1 +0,0025 / +0,0127 +0,0050 / +0,0152 +0,0050 / +0,0200 +0,0076 / +0,0254 d2 h6 h6 h6 h6 Technical Recommendations: 122 140° Drills 68 www.sgstool.com d1 d2 l1 mm mm mm 3,0 6 66 3,1 6 66 3,2 6 66 3,3 6 66 3,4 6 66 3,5 6 66 3,6 6 66 3,7 6 66 3,8 6 74 3,9 6 74 4,0 6 74 4,1 6 74 4,2 6 74 4,3 6 74 4,4 6 74 4,5 6 74 4,6 6 74 4,7 6 74 4,8 6 82 4,9 6 82 5,0 6 82 5,1 6 82 5,2 6 82 5,3 6 82 5,4 6 82 5,5 6 82 5,6 6 82 5,7 6 82 5,8 6 82 5,9 6 82 6,0 6 82 6,1 8 91 6,2 8 91 6,3 8 91 6,4 8 91 6,5 8 91 6,6 8 91 6,7 8 91 6,8 8 91 6,9 8 91 7,0 8 91 7,1 8 91 7,2 8 91 7,3 8 91 7,4 8 91 91 * Self7,5Centering 8 Self Centering Continued on next page 2 30° l2 mm 28 28 28 28 28 28 28 28 36 36 36 36 36 36 36 36 36 36 44 44 44 44 44 44 44 44 44 44 44 44 44 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 l3 mm 23 23 23 23 23 23 23 23 29 29 29 29 29 29 29 29 29 29 35 35 35 35 35 35 35 35 35 35 35 35 35 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 HA l4 mm 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 Ti-NAMITE-A® EDP No. 63901 63902 63903 63904 63905 63906 63907 63908 51904 63909 63910 63911 63912 63913 63914 63915 63916 63917 63918 63919 63920 63900 63921 63922 63998 63923 63924 63925 63926 63927 63928 63929 63930 63931 63932 63933 63934 63935 63936 63999 63937 63938 63939 63940 63941 63942 Product Group 3 Drills ICe-Carb 5xD – High Performance Drill Series 140M d1 mm 7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,5 12,8 13,0 13,5 13,8 14,0 14,5 14,8 15,0 15,5 15,8 16,0 d2 mm 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 16 16 16 l1 mm 91 91 91 91 91 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 124 124 124 124 124 124 133 133 133 133 133 133 l2 mm 53 53 53 53 53 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 77 77 77 77 77 77 83 83 83 83 83 83 l3 mm 43 43 43 43 43 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 56 60 60 60 60 60 60 63 63 63 63 63 63 l4 mm 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 Ti-NAMITE-A® EDP No. 63943 63944 63945 63946 63947 63948 63949 63950 63951 63952 63953 63954 63955 63956 63957 63958 63959 63960 63961 63962 63963 63964 63965 63966 63967 63968 63969 63970 63971 63972 63973 63974 63975 63976 63977 63978 63979 63980 63981 64000 63982 63983 63984 63985 63986 63987 63988 63989 64001 63990 63991 63992 63993 63994 63995 63996 63997 Drills Self Centering 69 Product Group 3 www.sgstool.com Drills ICe-Carb – High Performance Drill Series 140M, 8 x D l1 Tolerances: l2 l3 l4 d2 d1 Ø ≤3 >3-6 > 6 - 10 > 10 - 18 d1 +0,002 / +0,012 +0,004 / +0,016 +0,006 / +0,021 +0,007 / +0,025 d2 h6 h6 h6 h6 Technical Recommendations: 123 140° Drills 70 www.sgstool.com d1 d2 mm mm 3,0 6 3,1 6 3,2 6 3,3 6 3,4 6 3,5 6 3,6 6 3,7 6 3,8 6 3,9 6 4,0 6 4,1 6 4,2 6 4,3 6 4,4 6 4,5 6 4,6 6 4,7 6 4,8 6 4,9 6 5,0 6 5,1 6 5,2 6 5,3 6 5,4 6 5,5 6 5,6 6 5,7 6 5,8 6 5,9 6 6,0 6 6,1 8 6,2 8 6,3 8 6,4 8 6,5 8 6,6 8 6,7 8 6,8 8 6,9 8 7,0 8 7,1 8 7,2 8 7,3 8 7,4 8 7,5 8 Self Centering Continued on next page l1 mm 72 72 72 72 72 72 72 72 81 81 81 81 81 81 81 81 81 81 95 95 95 95 95 95 95 95 95 95 95 95 95 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 2 30° l2 mm 34 34 34 34 34 34 34 34 43 43 43 43 43 43 43 43 43 43 57 57 57 57 57 57 57 57 57 57 57 57 57 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 l3 mm 29 29 29 29 29 29 29 29 36 36 36 36 36 36 36 36 36 36 48 48 48 48 48 48 48 48 48 48 48 48 48 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 HA l4 mm 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 Ti-NAMITE-A® EDP No. 63575 63576 63577 63578 63579 63580 63581 63582 63583 63584 63585 63586 63587 63588 63589 63590 63591 63592 63593 63594 63595 63596 63597 63598 63599 63600 63601 63602 63603 63604 63605 63606 63607 63608 63609 63610 63611 63612 63613 63614 63615 63616 63617 63618 63619 63620 Product Group 3 Drills ICe-Carb – High Performance Drill Series 140M, 8 x D d1 mm 7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,1 10,2 10,3 10,4 10,5 10,6 10,7 10,8 10,9 11,0 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12,0 12,5 12,8 13,0 13,5 13,8 14,0 14,5 14,8 15,0 15,5 15,8 16,0 d2 mm 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 16 16 16 l1 mm 114 114 114 114 114 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 162 162 162 162 162 162 162 162 162 162 162 162 162 162 162 162 162 162 162 162 178 178 178 178 178 178 203 203 203 203 203 203 l2 mm 76 76 76 76 76 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 95 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 114 133 133 133 133 133 133 152 152 152 152 152 152 l3 mm 64 64 64 64 64 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 96 112 112 112 112 112 112 128 128 128 128 128 128 l4 mm 36 36 36 36 36 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 48 48 48 48 48 48 Ti-NAMITE-A® EDP No. 63621 63622 63623 63624 63625 63626 63627 63628 63629 63630 63631 63632 63633 63634 63635 63636 63637 63638 63639 63640 63641 63642 63643 63644 63645 63646 63647 63648 63649 63650 63651 63652 63653 63654 63655 63656 63657 63658 63659 63660 63661 63662 63663 63664 63665 63666 63667 63668 63669 63670 63671 63672 63673 63674 63675 63676 63677 Drills Self Centering 71 Product Group 3 www.sgstool.com Drills Series 106M – DIN 6529 For Case Hardening Steel l1 Tolerances: l2 Ø 1-12 l3 d1 d2 d1 h7 Technical Recommendations: 123 140° d1 l1 mm mm 1 26 1,5 32 2 38 2,5 43 3 46 3,5 52 4 55 4,5 58 5 62 5,5 66 6 66 6,5 70 7 74 7,5 74 8 79 8,5 79 9 84 9,5 84 10 89 10,5 89 11 95 11,5 95 12 102 Self Centering Drills 0° l2 mm 6 9 12 14 16 20 22 24 26 28 28 31 34 34 37 37 40 40 43 43 47 47 51 2 HA l3 mm 4,5 6 9 11 12 15 17 18 20 21 21 23 25 25 27 27 29 29 31 31 33 33 35 Uncoated EDP No. 66001 66003 66005 66007 66009 66011 66013 66015 66017 66019 66021 66022 66023 66025 66027 66029 66031 66033 66035 66037 66039 66041 66043 Ti-NAMITE-A® EDP No. 66002 66004 66006 66008 66010 66012 66014 66016 66018 66020 66045 66046 66024 66026 66028 66030 66032 66034 66036 66038 66040 66042 66044 Additional Diameters For Tapping Sizes M4* M5* M6* M8 M10* M12* M14* d1 mm 3,5 4,3 5,1 7 8,7 10,3 12,3 l1 mm 49 54 57 74 76 84 94 l2 mm 24 27 30 34 43 49 56 l3 mm 15 18 20 25 27 31 35 Ti-NAMITE-A® EDP No. 56238 56227 56216 66024 56154 56158 56163 * Please Note drilled hole tolerance h9 72 www.sgstool.com Product Group 2 d2 h7 Drills Series 103M – DIN 6539 3 Flute Drill for Drilling of Aluminium and Cast Iron Materials – Series 103 M DIN 6539 l2 l1 Tolerances: Ø 3-20 l3 d2 h7 Technical Recommendations: d2 d1 d1 h7 124 150° d1 mm 3,0 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5 3 30° l1 mm 46 49 49 49 52 52 52 52 55 55 55 55 55 58 58 58 58 58 62 62 62 62 62 62 66 66 66 66 66 66 66 70 70 70 70 70 70 70 74 74 74 74 74 74 74 74 Self Centering l2 mm 16 18 18 18 20 20 20 20 22 22 22 22 22 24 24 24 24 24 26 26 26 26 26 26 28 28 28 28 28 28 28 31 31 31 31 31 31 31 34 34 34 34 34 34 34 34 l3 mm 12 14 14 14 15 15 15 15 17 17 17 17 17 18 18 18 18 18 20 20 20 20 20 20 21 21 21 21 21 21 21 23 23 23 23 23 23 23 25 25 25 25 25 25 25 25 HA Uncoated EDP No. 63000 63044 63045 63001 63046 63002 63047 63003 63048 63049 63004 63050 63005 63051 63052 63006 63053 63054 63055 63056 63007 63057 63008 63058 63059 63009 63060 63061 63062 63063 63010 63064 63011 63065 63066 63012 63067 63068 63013 63069 63014 63070 63015 63071 63072 63016 d1 mm 7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,1 10,2 10,4 10,5 10,7 10,8 11,0 11,5 12,0 12,5 12,8 13,0 13,1 13,5 14,0 14,3 14,5 15,0 17,5 19,5 20,0 Product Group 2 l1 mm 79 79 79 79 79 79 79 79 79 79 84 84 84 84 84 84 84 84 84 84 89 89 89 89 89 89 89 89 89 95 95 95 95 102 102 102 102 102 107 107 111 111 111 123 131 131 l2 mm 37 37 37 37 37 37 37 37 37 37 40 40 40 40 40 40 40 40 40 40 43 43 43 43 43 43 43 43 43 47 47 47 47 51 51 51 51 51 54 54 56 56 56 62 66 66 l3 mm 27 27 27 27 27 27 27 27 27 29 29 29 29 29 29 29 29 29 29 31 31 31 31 31 31 31 31 31 33 33 33 33 35 35 35 35 35 37 37 38 38 38 40 42 42 42 Uncoated EDP No. 63073 63074 63075 63076 63017 63077 63018 63078 63019 63020 63021 63079 63022 63080 63023 63081 63024 63082 63083 63025 63084 63085 63086 63087 63026 63088 63027 63028 63029 63030 63031 63032 63033 63034 63035 63036 63089 63037 63090 63038 63039 63040 63091 63041 63042 63043 Drills 73 www.sgstool.com Drills Jobber Drill – Series 101M DIN 338 l1 l2 d1 Tolerances: d2 Ø 0,7-12 d1 h8 d2 h8 Technical Recommendations: 118° Drills 74 www.sgstool.com d1 mm 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3,0 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4,0 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5,0 5,1 5,2 5,3 5,4 5,5 5,6 l1 mm 31 31 35 34 36 38 38 40 40 43 46 46 46 49 49 53 53 57 57 57 61 61 61 61 65 65 65 70 70 70 70 75 75 75 75 75 80 80 80 80 80 86 86 86 86 86 86 93 93 93 Self Centering l2 mm 12 12 16 12 14 16 16 18 18 20 22 22 22 24 24 27 27 30 30 30 33 33 33 33 36 36 36 39 39 39 39 43 43 43 43 43 47 47 47 47 47 52 52 52 52 52 52 57 57 57 20° 2 Uncoated EDP No. 61001 61003 61005 61007 61052 61053 61054 61055 61009 61056 61057 61058 61059 61011 61060 61061 61062 61063 61013 61064 61065 61066 61067 61015 61068 61069 61070 61071 61017 61072 61073 61074 61075 61019 61076 61077 61078 61079 61021 61080 61081 61082 61083 61023 61084 61085 61086 61087 61025 61088 124 HA Ti-NAMITE-A® EDP No. 68268 68269 68270 68271 68294 68295 68296 68297 68272 68298 68299 68300 68301 68273 68302 68303 68304 68305 68274 68306 68307 68308 68309 68275 68310 68311 68312 68313 68276 68314 68315 68316 68317 68277 68318 68319 68320 68321 68278 68322 68323 68324 68325 68279 68326 68327 68328 68329 68280 68330 Product Group 2 d1 mm 5,7 5,8 5,9 6,0 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 7,0 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8,0 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9,0 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9 10,0 10,2 10,5 11,0 11,5 12,0 l1 mm 93 93 93 93 101 101 101 101 101 101 101 109 109 109 109 109 109 109 109 117 117 117 117 117 117 117 117 117 117 125 125 125 125 125 125 125 125 125 125 133 133 133 133 133 133 133 142 142 151 l2 mm 57 57 57 57 63 63 63 63 63 63 63 69 69 69 69 69 69 69 69 75 75 75 75 75 75 75 75 75 75 81 81 81 81 81 81 81 81 81 81 87 87 87 87 87 87 87 94 94 101 Uncoated EDP No. 61089 61090 61091 61027 61092 61093 61094 61095 61029 61096 61097 61098 61099 61031 61100 61101 61102 61103 61033 61104 61105 61106 61107 61035 61108 61109 61110 61111 61037 61112 61113 61114 61115 61039 61116 61117 61118 61119 61041 61120 61121 61122 61123 61043 61124 61045 61047 61049 61051 Ti-NAMITE-A® EDP No. 68331 68332 68333 68281 68334 68335 68336 68337 68282 68338 68339 68340 68341 68283 68342 68343 68344 68345 68284 68346 68347 68348 68349 68285 68350 68351 68352 68353 68286 68354 68355 68356 68357 68287 68358 68359 68360 68361 68288 68362 68363 68364 68365 68289 68366 68290 68291 68292 68293 Drills Series 301M – Combined Drill and Countersink DIN 333 l Tolerances: Ø 0,5 - 2,5 > 2,5-5 d2 d1 d1 mm 0,5 0,8 1 1,25 1,6 2 2,5 3,15 4 5 d2 mm 3,15 3,15 3,15 3,15 4 5 6,3 8 10 12,5 l mm 25 25 31,5 31,5 35,5 40 45 50 56 63 Uncoated EDP No. 67005 67007 67009 67011 67013 67015 67017 67019 67021 67023 d1 +0,14 /-0 +0,18 /-0 d2 +0/-0,025 +0/0,030 Ti-NAMITE-A® EDP No. 67035 67037 67039 67041 67043 67045 67047 67049 67051 67053 Drills Series 201M – Reamers* l1 Tolerances: l2 Ø 1-6 > 6 - 10 d d mm 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 7 8 9 10 l1 mm 32 38 44 50 57 63 63 70 75 75 75 82 82 89 89 l2 mm 6 9,5 12,7 12,7 16 19 19 22 25 25 25 28 28 31 31 Number of Teeth 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 d1 +0,008 /-0 +0,011 /-0 d2 +0,008 /-0 +0,011 /-0 Uncoated EDP No. 81001 81003 81005 81007 81009 81011 81013 81015 81017 81019 81021 81023 81025 81027 81029 * Special Sizes available on request - 2/3 weeks delivery 75 Product Group 2 www.sgstool.com Burrs 76 www.sgstool.com Burrs Burrs 77 www.sgstool.com Burrs 78 www.sgstool.com Burrs Burrs Product Group Page Fluting styles, technical recommendations 81 HM-Burrs with Ω-Geometry 82 High Performance for applications including Turbines, Cast Parts & Avionics/Jet Engines. 84 4 Cylinder Shape Burrs 86 4 Cylinder Shape Burrs with End Cut 88 4 Cylinder Shape Burrs with Radius End 90 4 Ball Shape Burrs 92 4 0val Shape Burrs 94 4 Tree Shape Burrs with Radius End 96 4 Tree Shape Burrs with Pointed End 98 4 Flame Shape Burrs 100 4 60° Cone Shape Burrs 102 4 90° Cone Shape Burrs 103 4 Taper Shape with Radius End Burrs 104 4 Cone Shape Burrs 106 4 Inverted Cone Shape Burrs 107 4 4 ® Burs for the New Millennium Burrs 79 www.sgstool.com Burrs 80 www.sgstool.com Burrs Fluting Styles Double Cut 6 3 Single Cut Very efficient stock removal, creates a small swarf. Good finish 3SP Non-ferrous General purpose fluting. Produces long swarf For non ferrous materials. Aggressive stock removal 4 Chip Breaker Provides breakdown in swarf. Better control Diamond Cut For heat treated and tough alloys steels. Creates a powder like swarf. Excellent finish 2 Coarse Cut Fine Cut Provide large flute area for softer ferrous materials Material Aluminium Brass, Copper, Bronze Carbon Fiber Fibreglass Cast Iron Plastics Hard Rubber Steel > 55 HRC Steel > 60 HRC Steel Stainless Steel Nickel Alloys Steel, Weldments Titanium Zinc 1 1 • Fluting Styles 3SP 6 3 • • • • • • 4 5 For general use on hard materials requiring a fine finish 2 5 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Burrs • • • • Burr Speed Recommendations min-1 100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000 Stai Oth nles er C omm s Ste on M el ater ia ls 20.000 15.000 10.000 0 d1= 0,5 2,5 3,0 4,0 5,0 6,5 9,0 12,0 8,0 10,0 16,0 18,0 25,0 Extra-long burrs with 6mm Shanks over 150mm and 3mm shank burrs over 50mm long should be used at reduced speeds. Please always wear safety glasses when operating machinery. 81 www.sgstool.com Burrs HM-Burrs with Ω-Geometry Omega Burs from SGS are deep, aggressive double cut Burrs designed to handle your most challenging applications. With a deep, aggressive tooth pattern, Omega Burs allow for improved chip control and rapid stock removal in harder materials…with minimal chatter. Features & Benefits: • Enhanced geometry and deep flute configuration for increased tooth strength • Longer tool life vs. conventional burs Maximum stock removal • Improved productivity and cost savings Special Flute Style for Stainless Steels, Nickel Based Alloys, Titanium Alloys and Special Alloys Burrs d Uncoated Ti-NAMITE-A® (AlTiN) Tool No. mm mm mm mm SA-3M 1 Cylinder Shape Cylinder Shape with End Cut 82 www.sgstool.com 1 l 2 d 2 EDP No. EDP No. 9,5 63 19 6 20269 20300 SA-3ML6 9,5 169 19 6 20331 20354 69 25 6 20270 20301 SA-5ML6 12,7 175 25 6 20332 20355 SA-5M8 12,7 25 8 20271 20302 SA-5M 12,7 69 SB-3M 9,5 63 19 6 20272 20303 SB-5M 12,7 69 25 6 20273 20304 SB-5M8 12,7 69 25 8 20274 20305 9,5 63 19 6 20275 20306 SC-3ML6 9,5 169 19 6 20333 20356 69 25 6 20276 20307 SC-5ML6 12,7 175 25 6 20334 20357 SC-5M8 12,7 69 25 8 20277 20308 SC-6M8 16,0 69 25 8 20278 20309 SC-3M Cylinder Shape with Radius End l SC-5M 12,7 Burrs HM-Burrs with Ω-Geometry Special Flute Style for Stainless Steels, Nickel Based Alloys, Titanium Alloys and Special Alloys d Ball Shape Uncoated Ti-NAMITE-A® (AlTiN) Tool No. mm mm mm mm SD-3M Tree Shape with Radius End Flame Shape Taper Shape with Radius End Cone Shape 1 l 2 d 2 EDP No. EDP No. 52 8 6 20279 20310 SD-3ML6 9,5 158 8 6 20335 20358 55 11 6 20280 20311 SD-5ML6 12,7 161 11 6 20336 20359 SD-5M8 12,7 11 8 20281 20312 SD-5M 12,7 62 9,5 60 16 6 20282 20313 SE-3ML6 9,5 166 16 6 20337 20360 66 22 6 20283 20314 SE-5ML6 12,7 172 22 6 20338 20361 SE-5M8 12,7 22 8 20284 20315 SE-5M 12,7 69 SF-3M 9,5 63 19 6 20285 20316 SF-3ML6 9,5 169 19 6 20339 20362 SF-5M 12,7 69 25 6 20286 20317 SF-5ML6 12,7 175 25 6 20340 20363 SF-5M8 12,7 69 25 8 20287 20318 SF-6M8 16,0 69 25 8 20288 20319 9,5 63 19 6 20289 20320 SG-3ML6 9,5 169 19 6 20341 20364 SG-3M Tree Shape with Pointed End l 9,5 SE-3M Oval Shape 1 69 25 6 20290 20321 SG-5ML6 12,7 175 25 6 20342 20365 SG-5M8 12,7 69 25 8 20291 20322 SG-6M8 16,0 69 25 8 20292 20323 SH-5M SG-5M 12,7 76 32 6 20293 20324 SH-5ML6 12,7 182 32 6 20343 20366 SH-5M8 12,7 76 32 8 20294 20325 SL-3M 9,5 74 27 6 20295 20326 SL-3ML6 9,5 177 27 6 20344 20367 SL-4M 12,7 76 28 6 20296 20327 SL-4ML6 12,7 178 28 6 20345 20368 SL-4M8 12,7 76 28 8 20297 20328 SM-5M 12,7 69 22 6 20298 20329 SM-5M8 12,7 69 22 8 20299 20330 12,7 Burrs 83 Product Group 4 www.sgstool.com Burrs ® Burs for the New Millennium HM-Burrs with G-Geometry Designed specifically for High Nickel Alloys, Stainless Steel, Titanium, Inconel, Hard-to-machine materials Standard G-Geometry 0 Tool Life Burrs 84 www.sgstool.com 2 4 6 Burrs ® Burs for the New Millennium Carbide Burrs with G specification Geometry Designed specifically for High Nickel Alloys, Stainless Steel, Titanium, Inconel, Hard-to-machine materials 3mm Shank d l 2 l 1 d Uncoated Style mm mm mm mm EDP No. SA-43MG D/C 3,0 14,0 38,0 3,0 29200 SA-51MG D/C 6,3 12,7 45,0 3,0 29201 SA-51MG D/C E/C 6,3 12,7 45,0 3,0 29202 SB-43MG D/C 3,0 14,0 38,0 3,0 29203 1 Cylinder Shape Cylinder Shape with End Cut Cylinder Shape with Radius End Ball Shape Oval Shape Tree Shape with Radius End Tree Shape with Pointed End Flame Shape Cone Shape 2 SC-41MG D/C 2,3 11,0 38,0 3,0 29204 SC-41MGL2 D/C 2,3 11,0 50,0 3,0 29205 SC-42MG D/C 3,0 14,0 38,0 3,0 29206 SC-42MGL2 D/C 3,0 14,0 50,0 3,0 29207 SC-42MGL3 D/C 3,0 14,0 75,0 3,0 29208 SC-51MG D/C 6,3 12,7 45,0 3,0 29209 SD-42MG D/C 3,0 2,8 38,0 3,0 29210 SD-51MG D/C 6,3 5,0 38,0 3,0 29224 SE-41MG D/C 3,0 5,5 38,0 3,0 29225 SE-51MG D/C 6,3 9,5 41,0 3,0 29211 SF-42MG D/C 3,0 12,7 38,0 3,0 29212 SF-42MGL2 D/C 3,0 12,7 50,0 3,0 29213 SF-51MG D/C 6,3 12,7 45,0 3,0 29214 SG-42MG D/C 3,0 8,0 38,0 3,0 29215 SG-44MG D/C 3,0 12,7 38,0 3,0 29216 SG-51MG D/C 6,3 12,7 45,0 3,0 29217 SH-41MG D/C 3,0 6,3 38,0 3,0 29218 SM-42MG D/C 3,0 11,0 38,0 3,0 29220 SM-43MG D/C 3,0 16,0 38,0 3,0 29221 SM-51MG D/C 6,3 12,7 48,0 3,0 29223 Burrs 85 Product Group 4 www.sgstool.com Burrs Cylinder Shape Burrs l1 l2 d2 d1 3mm Shank Style SA-41M SA-42M SA-43M SA-52M SA-53M SA-51M d1 mm 1,5 2,5 3 4 5 6,3 d2 mm 3 3 3 3 3 3 l2 mm 6 11 14 12,7 12,7 12,7 l1 mm 38 38 38 38 38 50 Double Cut EDP No. 20603 20628 20653 20703 20728 20678 Single Cut EDP No. 20600 20625 20650 20700 20725 20675 d2 mm 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 l2 mm 12 12,7 16 16 16 25 19 19 25 20 25 25 25 25 25 25 l1 mm 56 60 50 50 50 50 63 63 69 60 69 65 69 69 69 69 Double Cut EDP No. 20403 20428 20453 20478 20003 20028 20053 20078 20103 29101 20153 29105 20178 20203 20253 20353 Single Cut EDP No. 20400 20425 20450 20475 20000 20025 20050 20075 20100 29100 20150 29104 20175 20200 20250 20350 6mm Shank Burrs Style SA-11M SA-12M SA-13M SA-14M SA-1M SA-1ML SA-2M SA-3M SA-3ML SA-3MZ SA-4M SA-5MZ SA-5M* SA-6M* SA-7M* SA-9M* d1 mm 3 3 4 5 6 6 8 9,5 9,5 10 11 12 12,7 16 19 25 86 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SA-41ML2 SA-41ML3 SA-42ML2 SA-42ML3 SA-43ML2 SA-43ML3 d1 mm 1,5 1,5 2,5 2,5 3 3 d2 mm 3 3 3 3 3 3 l2 mm 6 6 11 11 14 14 l1 mm 50 75 50 75 50 75 Double Cut EDP No. 27103 27128 27153 27178 27203 27228 Single Cut EDP No. 27100 27125 27150 27175 27200 27225 d2 mm 6 6 6 l2 mm 12,7 19 25 l1 mm 162 169 175 Double Cut EDP No. 26178 26203 26228 Single Cut EDP No. 26175 26200 26225 6mm Shank Style SA-1ML6 SA-3ML6 SA-5ML6* d1 mm 6 9,5 12,7 Non-ferrous 6mm Burrs 6mm Shank Style SA-1MNF SA-3MNF SA-5MNF* SA-6MNF* SA-7MNF* d1 mm 6 9,5 12,7 16 19 d2 mm 6 6 6 6 6 l2 mm 19 19 25 25 25 l1 mm 50 63 69 69 69 Non-ferrous EDP No. 29000 29002 29004 29006 29008 87 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Cylinder Shape Burrs with End Cut l1 l2 d2 d1 3mm Shank Style SB-41M SB-42M SB-ECOM SB-43M SB-51M d1 mm 1,5 2,5 3 3 6,3 d2 mm 3 3 3 3 3 l2 mm 6 11 Double Cut EDP No. 21453 21478 14 4,7 l1 mm 38 38 38 38 43 21503 21553 Single Cut EDP No. 21450 21475 21525 21500 21550 d2 mm 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 l2 mm 12 12,7 16 16 16 25 19 19 25 20 25 25 25 25 25 25 l1 mm 56 60 50 50 50 50 63 63 69 60 69 65 69 69 69 69 Double Cut EDP No. 21253 21278 21303 21328 20853 20873 20903 20928 20953 29109 21003 29113 21028 21053 21103 21203 Single Cut EDP No. 21250 21275 21300 21325 20850 20875 20900 20925 20950 29108 21000 29112 21025 21050 21100 21200 6mm Shank Burrs Style SB-11M SB-12M SB-13M SB-14M SB-1M SB-1ML SB-2M SB-3M SB-3ML SB-3MZ SB-4M SB-5MZ SB-5M* SB-6M* SB-7M* SB-9M* d1 mm 3 3 4 5 6 6 8 9,5 9,5 10 11 12 12,7 16 19 25 88 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm Shank Style SB-41ML2 SB-41ML3 SB-42ML2 SB-42ML3 SB-43ML2 SB-43ML3 d1 mm 1,5 1,5 2,5 2,5 3 3 d2 mm 3 3 3 3 3 3 l2 mm 6 6 11 11 14 14 l1 mm 50 75 50 75 50 75 Double Cut EDP No. 27253 27278 27303 27328 27353 27378 l2 mm 16 19 25 25 25 l1 mm 50 63 69 69 69 Non-ferrous EDP No. 29012 29014 29016 29018 29020 Single Cut EDP No. 27250 27275 27300 27325 27350 27375 Non-ferrous 6mm 6mm Shank Style SB-1MNF SB-3MNF SB-5MNF* SB-6MNF* SB-7MNF* d1 mm 6 9,5 12,7 16 19 d2 mm 6 6 6 6 6 Burrs 89 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Cylinder Shape Burrs with Radius End l1 l2 d2 d1 3mm Shank Style SC-41M SC-42M SC-52M SC-53M SC-51M d1 mm 2,5 3 4 5 6,3 d2 mm 3 3 3 3 3 l2 mm 11 14 12,7 12,7 12,7 l1 mm 38 38 38 38 50 Double Cut EDP No. 22253 22278 22328 22353 22303 Single Cut EDP No. 22250 22275 22325 22350 22300 d2 mm 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 l2 mm 12 16 16 16 16 25 19 19 25 20 25 25 25 25 25 25 l1 mm 56 60 50 50 50 50 63 63 69 60 69 65 69 69 69 69 Double Cut EDP No. 22053 22078 22103 22128 21703 21728 21753 21778 21803 29117 21853 29121 21878 21903 21953 22003 Single Cut EDP No. 22050 22075 22100 22125 21700 21725 21750 21775 21800 29116 21850 29120 21875 21900 21950 22000 6mm Shank Burrs Style SC-11M SC-12M SC-13M SC-14M SC-1M SC-1ML SC-2M SC-3M SC-3ML SC-3MZ SC-4M SC-5MZ SC-5M* SC-6M* SC-7M* SC-9M* d1 mm 3 3 4 5 6 6 8 9,5 9,5 10 11 12 12,7 16 19 25 90 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SC-42ML2 SC-42ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 14 14 l1 mm 50 75 Double Cut EDP No. 27453 27478 Single Cut EDP No. 27450 27475 d2 mm 6 6 6 l2 mm 12,7 19 25 l1 mm 162 169 175 Double Cut EDP No. 26328 26353 26378 Single Cut EDP No. 26325 26350 26375 l2 mm 19 19 25 25 l1 mm 50 63 69 69 Non-ferrous EDP No. 29024 29026 29028 29032 6mm Shank Style SC-1ML6 SC-3ML6 SC-5ML6* d1 mm 6 9,5 12,7 Non-ferrous 6mm 6mm Shank Style SC-1MNF SC-3MNF SC-5MNF* SC-7MNF* d1 mm 6 9,5 12,7 19 d2 mm 6 6 6 6 Burrs 91 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Ball Shape Burrs l1 l2 d2 d1 3mm Shank Style SD-41M SD-42M SD-52M SD-53M SD-51M d1 mm 2,5 3 4 5 6,3 d2 mm 3 3 3 3 3 l2 mm 2,3 2,5 3,4 4,7 5 l1 mm 38 38 38 38 44 Double Cut EDP No. 22778 22803 22840 22853 22828 Single Cut EDP No. 22775 22800 22837 22850 22825 d2 mm 6 6 6 6 6 6 6 6 6 6 6 6 l2 mm 2,5 4 4,7 6 8 9 9,5 10,8 11 14 16 21 l1 mm 46 50 50 50 52 49 54 51 55 58 62 72 Double Cut EDP No. 22728 22753 22453 22478 22503 29125 22528 29129 22553 22578 22628 22678 Single Cut EDP No. 22725 22750 22450 22475 22500 29124 22525 29128 22550 22575 22625 22675 6mm Shank Burrs Style SD-11M SD-14M SD-1M SD-2M SD-3M SD-3MZ SD-4M SD-5MZ SD-5M* SD-6M* SD-7M* SD-9M* d1 mm 3 5 6 8 9,5 10 11 12 12,7 16 19 25 92 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SD-42ML2 SD-42ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 2,5 2,5 l1 mm 50 75 Double Cut EDP No. 27553 27578 Single Cut EDP No. 27550 27575 d2 mm 6 6 6 l2 mm 5 8 11 l1 mm 155 158 161 Double Cut EDP No. 26403 26428 26453 Single Cut EDP No. 26400 26425 26450 l2 mm 5 8 11 14 16 l1 mm 50 52 55 58 62 Non-ferrous EDP No. 29036 29038 29040 29042 29044 6mm Shank Style SD-1ML6 SD-3ML6 SD-5ML6* d1 mm 6 9,5 12,7 Non-ferrous 6mm 6mm Shank Style SD-1MNF SD-3MNF SD-5MNF* SD-6MNF* SD-7MNF* d1 mm 6 9,5 12,7 16 19 d2 mm 6 6 6 6 6 Burrs 93 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Oval Shape Burrs l1 l2 d2 d1 3mm Shank Style SE-41M SE-53M SE-51M d1 mm 3 5 6,3 d2 mm 3 3 3 l2 mm 5,5 7,1 9,5 l1 mm 38 38 47 Double Cut EDP No. 23153 23203 23178 Single Cut EDP No. 23150 23200 23175 d2 mm 6 6 6 6 6 l2 mm 9,5 16 22 25 25 l1 mm 50 60 66 69 69 Double Cut EDP No. 22953 22978 23003 23028 23078 Single Cut EDP No. 22950 22975 23000 23025 23075 6mm Shank Style SE-1M SE-3M SE-5M* SE-6M* SE-7M* Burrs d1 mm 6 9,5 12,7 16 19 94 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SE-41ML2 SE-41ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 5,5 5,5 l1 mm 50 75 Double Cut EDP No. 27603 27628 Single Cut EDP No. 27600 27625 d2 mm 6 6 6 l2 mm 9,5 16 22 l1 mm 160 166 172 Double Cut EDP No. 26478 26503 26528 Single Cut EDP No. 26475 26500 26525 6mm Shank Style SE-1ML6 SE-3ML6 SE-5ML6* d1 mm 6 9,5 12,7 Non-ferrous 6mm Burrs 6mm Shank Style SE-3MNF SE-5MNF* SE-6MNF* SE-7MNF* d1 mm 9,5 12,7 16 19 d2 mm 6 6 6 6 l2 mm 16 22 25 25 l1 mm 60 66 69 69 Non-ferrous EDP No. 29048 29050 29052 29054 95 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Tree Shape Burrs with Radius End l1 l2 d2 d1 3mm Shank Style SF-41M SF-42M SF-53M SF-51M d1 mm 3 3 5 6,3 d2 mm 3 3 3 3 l2 mm 6 12,7 12,7 12,7 l1 mm 38 38 38 50 Double Cut EDP No. 23678 23703 23753 23728 Single Cut EDP No. 23675 23700 23750 23725 d2 mm 6 6 6 6 6 6 6 6 6 6 6 l2 mm 12,7 16 19 25 25 19 25 25 25 32 38 l1 mm 56 50 63 69 65 63 69 69 69 76 82 Double Cut EDP No. 23503 23303 23328 23353 23522 23528 23378 23403 23453 23578 23628 Single Cut EDP No. 23500 23300 23325 23350 23520 23525 23375 23400 23450 23575 23625 6mm Shank Style SF-11M SF-1M SF-3M SF-4M SF-5MZ SF-13M* SF-5M* SF-6M* SF-7M* SF-14M* SF-15M* Burrs d1 mm 3 6 9,5 11 12 12,7 12,7 16 19 19 19 96 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SF-42ML2 SF-42ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 12,7 12,7 l1 mm 50 75 Double Cut EDP No. 27653 27678 Single Cut EDP No. 27650 27675 d2 mm 6 6 6 l2 mm 12,7 19 25 l1 mm 163 169 175 Double Cut EDP No. 26553 26578 26603 Single Cut EDP No. 26550 26575 26600 l2 mm 19 19 25 25 32 l1 mm 50 63 69 69 76 Non-ferrous EDP No. 29058 29060 29062 29064 29066 6mm Shank Style SF-1ML6 SF-3ML6 SF-5ML6* d1 mm 6 9,5 12,7 Non-ferrous 6mm 6mm Shank Style SF-1MNF SF-3MNF SF-5MNF* SF-6MNF* SF-14MNF* d1 mm 6 9,5 12,7 16 19 d2 mm 6 6 6 6 6 Burrs 97 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Tree Shape Burrs with Pointed End l1 l2 d1 d2 3mm Shank Style SG-41M SG-43M SG-44M SG-53M SG-51M d1 mm 3 3 3 5 6,3 d2 mm 3 3 3 3 3 l2 mm 6 9,5 12,7 12,7 12,7 l1 mm 38 38 38 38 50 Double Cut EDP No. 24153 24203 24228 24278 24253 Single Cut EDP No. 24150 24200 24225 24275 24250 d2 mm 6 6 6 6 6 6 6 6 6 6 l2 mm 16 19 19 20 25 19 25 25 25 38 l1 mm 50 63 63 60 65 63 69 69 69 82 Double Cut EDP No. 23853 23878 23903 24042 24046 24053 23928 23953 24003 24103 Single Cut EDP No. 23850 23875 23900 24040 24045 24050 23925 23950 24000 24100 6mm Shank Style SG-1M SG-2M SG-3M SG-3MZ SG-5MZ SG-13M* SG-5M* SG-6M* SG-7M* SG-15M* Burrs d1 mm 6 8 9,5 10 12 12,7 12,7 16 19 19 98 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SG-44ML2 SG-44ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 12,7 12,7 l1 mm 50 75 Double Cut EDP No. 27853 27878 Single Cut EDP No. 27850 27875 d2 mm 6 6 6 l2 mm 12,7 19 25 l1 mm 163 169 175 Double Cut EDP No. 26628 26653 26678 Single Cut EDP No. 26625 26650 26675 6mm Shank Style SG-1ML6 SG-3ML6 SG-5ML6* d1 mm 6 9,5 12,7 Burrs 99 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Flame Shape Burrs l1 l2 d2 d1 3mm Shank Style SH-41M SH-53M d1 mm 3 5 d2 mm 3 3 l2 mm 6,3 9,5 l1 mm 38 38 Double Cut EDP No. 24553 24603 Single Cut EDP No. 24550 24600 d2 mm 6 6 6 6 l2 mm 19 32 36 41 l1 mm 63 76 80 85 Double Cut EDP No. 24403 24428 24453 24503 Single Cut EDP No. 24400 24425 24450 24500 6mm Shank Burrs Style SH-2M SH-5M* SH-6M* SH-7M* d1 mm 8 12,7 16 19 100 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SH-41ML2 SH-41ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 6,3 6,3 l1 mm 50 75 Double Cut EDP No. 27903 27928 Single Cut EDP No. 27900 27925 d2 mm 6 6 l2 mm 19 32 l1 mm 169 182 Double Cut EDP No. 26703 26728 Single Cut EDP No. 26700 26725 6mm Shank Style SH-2ML6 SH-5ML6* d1 mm 8 12,7 Burrs 101 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs 60° Cone Shape Burrs l1 l2 d1 d2 3mm Shank Style SJ-42M d1 mm 3 d2 mm 3 l2 mm 2,5 l1 mm 38 Double Cut EDP No. 24903 Single Cut EDP No. 24900 d2 mm 6 6 6 6 6 6 l2 mm 4 8 11 14,5 17,5 24,5 l1 mm 50 55 58 61 65 68 Double Cut EDP No. 24678 24703 24728 24753 24803 24853 Single Cut EDP No. 24675 24700 24725 24750 24800 24850 6mm Shank Burrs Style SJ-1M SJ-3M SJ-5M* SJ-6M* SJ-7M* SJ-9M* d1 mm 6 9,5 12,7 16 19 25 102 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs 90° Cone Shape Burrs l1 l2 d1 d2 3mm Shank Style SK-42M d1 mm 3 d2 mm 3 l2 mm 1,5 l1 mm 38 Double Cut EDP No. 25153 Single Cut EDP No. 25150 d2 mm 6 6 6 6 6 6 l2 mm 3 4,7 6,3 8 9,5 12,7 l1 mm 50 52 54 57 58 60 Double Cut EDP No. 24928 24953 24978 25003 25053 25103 Single Cut EDP No. 24925 24950 24975 25000 25050 25100 6mm Shank Style SK-1M SK-3M SK-5M* SK-6M* SK-7M* SK-9M* d1 mm 6 9,5 12,7 16 19 25 Burrs 103 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Taper Shape with Radius End Burrs l1 l2 d1 d2 a 3mm Shank Style SL-41M SL-42M SL-53M d1 mm 3 3 5 d2 mm 3 3 3 l2 mm 9,5 12,7 12,7 l1 mm 38 38 38 a 8° 8° 14° Double Cut EDP No. 25403 25428 25453 Single Cut EDP No. 25400 25425 25450 d2 mm 6 6 6 6 6 6 l2 mm 16 22 27 28 30 38 l1 mm 50 69 74 76 77 85 a 14° 14° 14° 14° 14° 14° Double Cut EDP No. 25178 25203 25228 25253 25278 25353 Single Cut EDP No. 25175 25200 25225 25250 25275 25350 6mm Shank Burrs Style SL-1M SL-2M SL-3M SL-4M* SL-5M* SL-7M* d1 mm 6 8 9,5 12,7 16 19 104 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Long Shank Burrs 3mm - 6mm 3mm Shank Style SL-42ML2 SL-42ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 12,7 12,7 l1 mm 50 75 a 8° 8° Double Cut EDP No. 27953 27978 Single Cut EDP No. 27950 27975 d2 mm 6 6 6 l2 mm 16 27 28 l1 mm 166 177 178 a 14° 14° 14° Double Cut EDP No. 26753 26778 26803 Single Cut EDP No. 26750 26775 26800 6mm Shank Style SL-1ML6 SL-3ML6 SL-4ML6* d1 mm 6 9,5 12,7 Non-ferrous 6mm 6mm Shank Style SL-3MNF SL-4MNF* SL-5MNF* SL-7MNF* d1 mm 9,5 12,7 16 19 Burrs d2 mm 6 6 6 6 l2 mm 27 28 30 38 l1 mm 74 76 77 85 a 14° 14° 14° 14° Non-ferrous EDP No. 29070 29072 29074 29078 105 *8 mm shaft available as option Product Group 4 www.sgstool.com Burrs Cone Shape Burrs l1 l2 d1 d2 a 3mm Shank Style SM-41M SM-42M SM-43M SM-53M SM-51M d1 mm 3 3 3 5 6,3 d2 mm 3 3 3 3 3 l2 mm 8,9 11 16 12,7 12,7 l1 mm 38 38 38 38 54 α 12° 14° 7° 16° 22° Double Cut EDP No. 25678 25703 25728 25778 25753 Single Cut EDP No. 25675 25700 25725 25775 25750 d2 mm 6 6 6 6 6 6 l2 mm 12,7 19 25 16 22 25 l1 mm 50 50 50 63 69 73 α 22° 14° 10° 28° 28° 31° Double Cut EDP No. 25503 25528 25553 25578 25603 25628 Single Cut EDP No. 25500 25525 25550 25575 25600 25625 l1 mm 50 75 α 14° 14° Double Cut EDP No. 28053 28078 Single Cut EDP No. 28050 28075 6mm Shank Burrs Style SM-1M SM-2M SM-3M SM-4M SM-5M* SM-6M* d1 mm 6 6 6 9,5 12,7 16 Long Shank Burrs 3mm 3mm Shank Style SM-42ML2 SM-42ML3 d1 mm 3 3 d2 mm 3 3 l2 mm 11 11 106 www.sgstool.com *8 mm shaft available as option Product Group 4 Burrs Inverted Cone Shape Burrs l1 l2 d1 d2 a 3mm Shank Style SN-41M SN-42M SN-53M SN-51M d1 mm 2,5 3 5 6,3 d2 mm 3 3 3 3 l2 mm 3 4 6,3 6 l1 mm 38 38 38 44 α 10° 10° 10° 10° Double Cut EDP No. 26028 26053 26103 26078 Single Cut EDP No. 26025 26050 26100 26075 d2 mm 6 6 6 6 6 l2 mm 8 9,5 12,7 19 16 l1 mm 50 53 57 63 60 α 10° 13° 28° 18° 30° Double Cut EDP No. 25853 25878 25903 25928 25978 Single Cut EDP No. 25850 25875 25900 25925 25975 6mm Shank Style SN-1M SN-2M SN-4M* SN-6M* SN-7M* d1 mm 6 9,5 12,7 16 19 Burrs 107 *8 mm shaft available as option Product Group 4 www.sgstool.com Technical Recommendations 108 www.sgstool.com Technical Recommendations Technical Recommendations 109 www.sgstool.com Technical Recommendations Definitions vc m/min (Cutting speed ) n min-1 (Spindle speed) d mm (Diameter of cutting edge) vf mm/min (Feed rate) fz mm (Feed per flute) z Number of flutes ap mm (axial cutting depth) ae mm (radial cutting depth) MRR cm3/min (Metal removal rate) π 3,142 Formula Cutting speed (vc) = π·d·n 1.000 Spindle speed (n) = 1.000 · vc π·d Feed per flute (fz) = vf n·z Feed rate (vf) = n · z · fz Metal removal rate (MRR) = vf · ap · ae 1.000 Technical Recommendations Application Tips • Always ensure tools have minimal protrusion for improved rigidity • Tools with excessive protrusion will effect speed/feeds • Check tool run out in holder to ensure optimum tool life • Check coolant concentration is correct to material being machined and within your health and safety guidelines • Climb milling is recommended • Try to keep fixturing as rigid as possible. Good strategy /programming will ensure optimum conditions to get the best out of your tooling. Please contact us now if you need any application help. 110 www.sgstool.com Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Technical Recommendations Z-Carb™ - AP Profiling – Radial Width of Cut 0,1 x D Material Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys N/mm2 600 900 950 950 650 1050 1050 950 600 1150 1000 1050 vc in m/ ø3 min 212 174 140 70 183 93 58 108 166 90 104 30 0,007 0,008 0,007 0,007 0,007 0,007 0,007 0,007 0,006 0,006 0,008 0,006 ø4 ø5 0,012 0,013 0,012 0,012 0,012 0,012 0,013 0,012 0,012 0,012 0,014 0,012 0,017 0,019 0,017 0,018 0,018 0,018 0,018 0,018 0,018 0,017 0,020 0,018 Cutting Diameter (mm) ø 6 ø 8 ø 10 ø 12 ø 14 Feed Rate per Tooth (mm) 0,024 0,041 0,065 0,078 0,085 0,027 0,045 0,071 0,085 0,093 0,025 0,041 0,066 0,079 0,084 0,026 0,043 0,067 0,081 0,088 0,025 0,042 0,067 0,080 0,088 0,025 0,043 0,065 0,078 0,084 0,026 0,042 0,069 0,083 0,089 0,025 0,038 0,048 0,057 0,067 0,029 0,044 0,055 0,066 0,077 0,026 0,041 0,052 0,062 0,072 0,028 0,042 0,052 0,063 0,073 0,022 0,035 0,044 0,052 0,062 ø 16 ø 20 ø 25 0,089 0,098 0,091 0,094 0,091 0,091 0,093 0,072 0,088 0,082 0,084 0,070 0,109 0,118 0,111 0,112 0,113 0,111 0,114 0,086 0,096 0,086 0,094 0,077 0,109 0,119 0,109 0,115 0,115 0,110 0,108 0,089 0,096 0,086 0,095 0,083 max. 1,5 x D 0,1 x D Profiling – Radial Width of Cut 0,4 x D Material Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys N/mm2 vc in m/min ø3 ø4 ø5 600 900 950 950 650 1050 1050 950 600 1150 1000 1050 195 160 131 64 177 87 55 102 157 87 101 27 0,005 0,005 0,006 0,006 0,005 0,005 0,006 0,005 0,005 0,005 0,006 0,005 0,009 0,009 0,010 0,010 0,009 0,009 0,010 0,009 0,010 0,009 0,011 0,010 0,013 0,013 0,014 0,014 0,014 0,014 0,014 0,014 0,015 0,014 0,016 0,014 Cutting Diameter (mm) ø 6 ø 8 ø 10 ø 12 ø 14 Feed Rate per Tooth (mm) 0,019 0,032 0,050 0,060 0,066 0,019 0,032 0,051 0,061 0,067 0,019 0,033 0,052 0,063 0,066 0,020 0,033 0,053 0,063 0,068 0,019 0,032 0,051 0,061 0,067 0,019 0,033 0,050 0,060 0,064 0,021 0,033 0,054 0,065 0,070 0,020 0,030 0,038 0,045 0,053 0,023 0,034 0,043 0,052 0,060 0,021 0,033 0,041 0,049 0,057 0,022 0,032 0,040 0,048 0,056 0,017 0,028 0,034 0,041 0,048 ø 16 ø 20 ø 25 0,069 0,071 0,072 0,073 0,070 0,069 0,073 0,057 0,069 0,065 0,064 0,055 0,085 0,085 0,087 0,088 0,086 0,085 0,089 0,067 0,075 0,069 0,072 0,063 0,085 0,086 0,087 0,090 0,088 0,083 0,086 0,069 0,075 0,068 0,072 0,064 max. 1,5 x D 0,4 x D Technical Recommendations Slotting Material Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys N/mm2 vc in m/min ø3 ø4 ø5 600 900 950 950 650 1050 1050 950 600 1150 1000 1050 163 134 113 58 152 78 49 96 134 81 91 24 0,005 0,005 0,005 0,005 0,005 0,005 0,005 0,005 0,005 0,004 0,006 0,005 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,009 0,011 0,009 0,013 0,013 0,013 0,014 0,013 0,013 0,013 0,014 0,014 0,013 0,015 0,013 Cutting Diameter (mm) ø 6 ø 8 ø 10 ø 12 ø 14 Feed Rate per Tooth (mm) 0,019 0,032 0,051 0,061 0,066 0,019 0,032 0,051 0,061 0,067 0,019 0,032 0,050 0,061 0,064 0,019 0,032 0,051 0,061 0,066 0,019 0,032 0,051 0,061 0,066 0,019 0,032 0,050 0,060 0,065 0,019 0,031 0,050 0,060 0,064 0,019 0,029 0,037 0,044 0,052 0,022 0,033 0,041 0,050 0,058 0,019 0,031 0,038 0,046 0,054 0,021 0,032 0,040 0,047 0,055 0,016 0,026 0,032 0,038 0,045 ø 16 ø 20 ø 25 0,069 0,070 0,070 0,070 0,069 0,069 0,068 0,055 0,066 0,061 0,063 0,051 0,085 0,085 0,084 0,084 0,085 0,085 0,082 0,065 0,072 0,064 0,070 0,058 0,085 0,086 0,084 0,086 0,086 0,083 0,081 0,068 0,072 0,064 0,071 0,056 max. 1,0 x D 111 Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. www.sgstool.com Technical Recommendations Z-Carb™ - AP Long Reach Profiling – Radial Width of Cut 0,1 x D Material Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys N/mm2 600 900 950 950 650 1050 1050 950 600 1150 1000 1050 vc in m/ ø6 min 170 140 116 60 135 80 50 100 118 83 85 23 0,016 0,016 0,016 0,016 0,016 0,016 0,016 0,017 0,018 0,017 0,018 0,012 Cutting Diameter (mm) ø 8 ø 10 ø 12 ø 16 Feed Rate per Tooth (mm) 0,031 0,045 0,055 0,062 0,031 0,045 0,055 0,062 0,031 0,045 0,055 0,062 0,031 0,045 0,055 0,062 0,031 0,045 0,055 0,062 0,031 0,045 0,055 0,062 0,031 0,045 0,055 0,062 0,026 0,032 0,040 0,052 0,020 0,036 0,044 0,057 0,017 0,034 0,041 0,055 0,030 0,036 0,044 0,057 0,024 0,029 0,035 0,046 ø 20 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,061 0,065 0,057 0,065 0,062 max. 1xD 0,1 x D Profiling – Radial Width of Cut 0,4 x D Material Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys Technical Recommendations N/mm2 vc in m/min ø6 600 900 950 950 650 1050 1050 950 600 1150 1000 1050 155 128 107 55 145 73 46 91 128 76 92 25 0,013 0,013 0,013 0,013 0,013 0,013 0,013 0,014 0,015 0,014 0,015 0,010 N/mm2 vc in m/min ø6 600 900 950 950 650 1050 1050 950 600 1150 1000 1050 140 110 92 48 130 63 40 84 120 70 80 23 0,012 0,012 0,012 0,012 0,012 0,012 0,012 0,013 0,014 0,013 0,014 0,009 Cutting Diameter (mm) ø 8 ø 10 ø 12 ø 16 Feed Rate per Tooth (mm) 0,025 0,036 0,044 0,050 0,025 0,036 0,044 0,050 0,025 0,036 0,044 0,050 0,025 0,036 0,044 0,050 0,025 0,036 0,044 0,050 0,025 0,036 0,044 0,050 0,025 0,036 0,044 0,050 0,021 0,026 0,032 0,042 0,025 0,029 0,035 0,046 0,021 0,027 0,033 0,044 0,025 0,029 0,035 0,046 0,019 0,023 0,028 0,037 ø 20 0,061 0,061 0,061 0,061 0,061 0,061 0,061 0,049 0,052 0,046 0,052 0,050 max. 1xD 0,4 x D Slotting Material Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys Cutting Diameter (mm) ø 8 ø 10 ø 12 ø 16 Feed Rate per Tooth (mm) 0,023 0,036 0,040 0,046 0,023 0,036 0,040 0,046 0,023 0,036 0,040 0,046 0,023 0,036 0,040 0,046 0,023 0,036 0,040 0,046 0,023 0,036 0,040 0,046 0,023 0,036 0,040 0,046 0,019 0,026 0,029 0,038 0,023 0,029 0,032 0,042 0,019 0,027 0,028 0,040 0,023 0,029 0,032 0,042 0,017 0,023 0,026 0,034 ø 20 0,056 0,056 0,056 0,056 0,056 0,056 0,056 0,045 0,047 0,042 0,048 0,046 112 www.sgstool.com Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. max. 0,5 x D Technical Recommendations Z-Carb™ | Z-Carb™ - JetStream Profiling Material N/mm2 vc in m/min ø3 ø4 ø5 ø6 Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys ~600 ~950 ~950 ~950 ~680 ~1050 ~1050 ~950 ~650 ~1150 ~1050 ~1050 155 128 107 55 145 73 46 91 128 76 92 25 0,005 0,005 0,005 0,005 0,005 0,005 0,005 0,0045 0,0046 0,0039 0,0058 0,005 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,008 0,008 0,0127 0,0127 0,0127 0,0127 0,0127 0,0127 0,0127 0,0128 0,0132 0,013 0,015 0,0117 0,0178 0,0178 0,0178 0,0178 0,0178 0,0178 0,0178 0,0185 0,0206 0,0186 0,0207 0,0141 Material N/mm2 vc in m/min ø3 ø4 ø5 ø6 Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys ~600 ~950 ~950 ~950 ~680 ~1050 ~1050 ~950 ~650 ~1150 ~1050 ~1050 157 128 107 55 145 73 46 92 128 76 80 25 0,005 0,005 0,005 0,005 0,005 0,005 0,005 0,0045 0,0046 0,0039 0,0058 0,005 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,0085 0,008 0,008 0,0127 0,0127 0,0127 0,0127 0,0127 0,0127 0,0127 0,0128 0,0132 0,013 0,015 0,0117 0,0178 0,0178 0,0178 0,0178 0,0178 0,0178 0,0178 0,0185 0,0206 0,0186 0,0207 0,0141 Cutting Diameter (mm) ø8 ø 10 ø 12 ø 14 Feed Rate per Tooth (mm) 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,028 0,035 0,042 0,049 0,031 0,039 0,047 0,054 0,029 0,0367 0,044 0,051 0,031 0,039 0,047 0,054 0,025 0,0315 0,038 0,044 ø 16 ø 18 ø 20 ø 25 0,066 0,066 0,066 0,066 0,066 0,066 0,066 0,056 0,062 0,059 0,062 0,050 0,074 0,074 0,074 0,074 0,074 0,074 0,074 0,059 0,062 0,059 0,062 0,056 0,081 0,081 0,081 0,081 0,081 0,081 0,081 0,066 0,069 0,062 0,069 0,063 0,080 0,080 0,080 0,080 0,080 0,080 0,080 0,082 0,086 0,078 0,086 0,069 ø 16 ø 18 ø 20 ø 25 0,066 0,066 0,066 0,066 0,066 0,066 0,066 0,056 0,062 0,059 0,062 0,050 0,074 0,074 0,074 0,074 0,074 0,074 0,074 0,059 0,062 0,059 0,062 0,056 0,081 0,081 0,081 0,081 0,081 0,081 0,081 0,066 0,069 0,062 0,069 0,063 0,080 0,080 0,080 0,080 0,080 0,080 0,080 0,082 0,086 0,078 0,086 0,069 max. 1,5 x D 0,5 x D Slotting Cutting Diameter (mm) ø8 ø 10 ø 12 ø 14 Feed Rate per Tooth (mm) 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,031 0,048 0,058 0,063 0,028 0,035 0,042 0,049 0,031 0,039 0,047 0,054 0,029 0,0367 0,044 0,051 0,031 0,039 0,047 0,054 0,025 0,0315 0,038 0,044 Technical Recommendations max. 1,0 x D Z-Carb™ HTA Stub Profiling Material N/mm2 vc in m/min ø6 Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (Gray) Gray Cast Iron (Ductile) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys ~600 ~900 ~950 ~950 ~650 ~1050 ~1050 ~950 ~600 ~1150 ~1000 ~1050 155 128 107 55 145 73 46 91 128 76 91 24 0,018 0,018 0,019 0,018 0,018 0,018 0,018 0,018 0,021 0,019 0,021 0,014 Cutting Diameter (mm) ø8 ø 10 ø 12 ø 16 Feed Rate per Tooth (mm) 0,030 0,048 0,058 0,063 0,030 0,048 0,058 0,063 0,030 0,048 0,058 0,061 0,030 0,048 0,058 0,063 0,030 0,048 0,058 0,063 0,030 0,048 0,058 0,063 0,030 0,048 0,058 0,063 0,028 0,035 0,042 0,049 0,031 0,039 0,047 0,055 0,029 0,037 0,044 0,051 0,031 0,039 0,047 0,055 0,026 0,032 0,039 0,045 ø 20 0,074 0,074 0,074 0,073 0,074 0,074 0,074 0,059 0,062 0,056 0,063 0,058 max. 1xD 0,5 x D Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. 113 www.sgstool.com Technical Recommendations Z-Carb™ – HTA Inconel / Waspaloy / Hastelloy / Rene / Stellite / 1.4944 / 2.4983 N/mm2 vc in m/min ø6 ø8 Contouring – Semi-Rough Contouring – Roughing Slotting < 1000 < 1000 < 1000 40 35 30 0,029 0,023 0,017 0,039 0,031 0,023 Contouring – Semi-Rough Contouring – Roughing Slotting > 1000 > 1000 > 1000 35 30 25 0,023 0,016 0,011 0,031 0,021 0,015 Contouring – Semi-Rough Contouring – Roughing max. 1,5 x D Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) 0,049 0,060 0,039 0,048 0,030 0,037 0,040 0,027 0,019 0,048 0,034 0,025 ø 16 ø 20 0,080 0,064 0,049 0,098 0,077 0,058 0,065 0,045 0,033 0,078 0,053 0,037 Slotting max. 1,5 x D max. 1,0 x D 0,5 x D 0,25 x D Z-Carb™ – MD Slotting Hardness HRC vc in m/min ø3 ø5 Cutting Diameter (mm) ø6 ø8 ø 10 ø 12 Feed Rate per Tooth (mm) ø 16 ø 20 max. 0,5 x D < 45 65 0,02 0,02 0,03 0,04 0,05 0,06 0,08 0,1 max. 0,5 x D 45 - 55 40 0,01 0,02 0,03 0,03 0,04 0,05 0,06 0,08 max. 0,5 x D > 60 25 0,01 0,02 0,02 0,02 0,03 0,04 0,05 0,06 Hardness HRC vc in m/min ø3 ø5 Cutting Diameter (mm) ø6 ø8 ø 10 ø 12 Feed Rate per Tooth (mm) ø 16 ø 20 max. 1xD < 45 80 0,02 0,03 0,05 0,06 0,07 0,09 0,11 0,13 max. 1xD 45 - 55 45 0,02 0,03 0,04 0,05 0,05 0,07 0,09 0,11 max. 0,5 x D > 60 30 0,01 0,02 0,03 0,03 0,04 0,05 0,07 0,08 Hardness HRC vc in m/min ø3 ø5 Cutting Diameter (mm) ø6 ø8 ø 10 ø 12 Feed Rate per Tooth (mm) ø 16 ø 20 max. 0,1 x D < 45 170 0,03 0,04 0,06 0,07 0,08 0,11 0,14 0,17 max. 0,1 x D 45 - 55 150 0,02 0,03 0,05 0,06 0,07 0,09 0,11 0,13 max. 0,1 x D > 60 75 0,02 0,02 0,03 0,04 0,05 0,06 0,08 0,1 Cutting Depth Contouring Technical Recommendations Cutting Depth 0,5 x D 0,5 x D 0,3 x D HSC Machining Cutting Depth 0,1 x D 0,1 x D 0,1 x D 114 www.sgstool.com Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Technical Recommendations Series 61M Material vc in m/min Cutting Diameter (mm) ø 12 ø 16 ø 20 ø 25 Feed Rate per Tooth (mm) 0,04 - 0,06 0,05 - 0,07 0,05 - 0,07 0,07 - 0,09 0,08- 0,1 0,09 - 0,15 0,04 - 0,06 0,05 - 0,07 0,05 - 0,07 0,07 - 0,09 0,08- 0,09 0,09 - 0,13 0,025 - 0,04 0,04 - 0,05 0,05 - 0,09 0,06 - 0,11 0,08 - 0,13 0,01 - 0,18 ø6 ø 10 vc in m/min ø6 ø 10 125 90 80 80 25 50 0,04 - 0,06 0,02 - 0,035 0,02 - 0,025 0,02 - 0,03 0,025 - 0,04 0,025 - 0,04 0,04 - 0,05 0,03 - 0,04 0,03 - 0,04 0,03 - 0,05 0,04 - 0,05 0,04 - 0,05 Machining Steel Structural Steel Gray Cast Iron 160 150 120 Series 62M Material Case Hardening Steel Tool Steel High Temp. Alloys Stainless Steel Inconel Titanium Cutting Diameter (mm) ø 12 ø 16 ø 20 Feed Rate per Tooth (mm) 0,055 - 0,065 0,055 - 0,075 0,065 - 0,075 0,04 - 0,05 0,05 - 0,065 0,05 - 0,07 0,04 - 0,05 0,05 - 0,065 0,045 - 0,07 0,04 - 0,065 0,05 - 0,075 0,065 - 0,085 0,04 - 0,065 0,05 - 0,065 0,06 - 0,075 0,04 - 0,075 0,06 - 0,075 0,065 - 0,1 ø 25 0,075 - 0,11 0,065 - 0,08 0,065 - 0,08 0,07 - 0,09 0,07 - 0,1 0,08 - 0,13 Series 63M Material Aluminium Cutting Diameter (mm) ø 12 ø 16 ø 20 Feed Rate per Tooth (mm) 290 - 650 0,025 - 0,04 0,03- 0,05 0,045 - 0,09 0,063 - 0,11 0,08 - 0,15 vc in m/min ø6 ø 10 ø 25 0,1 - 0,2 V-Carb™ N/mm2 vc in m/min ø6 ø8 600 950 950 950 650 1050 950 600 1150 1000 1050 210 185 150 140 120 100 110 150 95 115 30 0,032 0,026 0,025 0,024 0,033 0,023 0,022 0,028 0,021 0,029 0,025 0,043 0,035 0,033 0,033 0,043 0,030 0,030 0,038 0,028 0,039 0,034 Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) 0,054 0,055 0,044 0,047 0,042 0,050 0,041 0,049 0,054 0,065 0,038 0,046 0,037 0,045 0,047 0,057 0,035 0,042 0,049 0,059 0,042 0,051 Correction Factor Finishing Stub* Reg Long Cutting Depth Radial 0,05 x D 0,05 x D 0,02 x D Cutting Depth Axial l2 l2 3xD Factor for vc 1 1 1 Factor for fz 1 1 1 Correction Factor Semi-Finishing Stub* Reg Long Cutting Depth Radial 0,1 x D 0,1 x D 0,05 x D Cutting Depth Axial l2 l2 3xD Factor for vc 0,8 0,8 1 Factor for fz 1,2 1,2 1 Correction Factor Roughing Stub* Reg Cutting Depth Radial 0,5 x D 0,5 x D Cutting Depth Axial 1,25 x D 1xD Factor for vc 0,6 0,6 Factor for fz 0,35 0,35 Correction Factor Slotting Stub* Reg Cutting Depth Radial 1xD 1xD Cutting Depth Axial 0,7 x D 0,5 x D Factor for vc 0,5 0,5 Factor for fz 0,3 0,3 Material Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (ductile) Gray Cast Iron (malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys ø 16 ø 20 0,073 0,063 0,067 0,065 0,087 0,061 0,060 0,075 0,056 0,078 0,067 0,092 0,079 0,084 0,081 0,109 0,076 0,075 0,094 0,070 0,098 0,085 Technical Recommendations * up to Ø 12 mm available 115 Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. www.sgstool.com Technical Recommendations Series 7M Contouring Material N/mm2 vc in m/min Case Hardening Steel Case Hardening Steel Steel Alloys Tool Steel Gray Cast Iron (ductile) Gray Cast Iron (malleable) Cast Iron (Malleable) Stainless Steel (300 Series) Stainless Steel (400 Series) Stainless Steel (PH Series) Titanium Alloys High Temp. Alloys 600 900 950 950 650 1050 1050 950 600 1150 1000 1050 168 146 122 110 94 84 52 85 122 73 91 24 ø3 ø4 ø5 0,013 0,010 0,010 0,009 0,015 0,009 0,008 0,007 0,010 0,006 0,011 0,010 0,017 0,014 0,014 0,012 0,019 0,012 0,011 0,009 0,013 0,008 0,014 0,013 0,023 0,019 0,019 0,019 0,026 0,018 0,017 0,016 0,021 0,014 0,022 0,021 Cutting Diameter (mm) ø6 ø8 ø 10 ø 12 Feed Rate per Tooth (mm) 0,029 0,039 0,049 0,058 0,025 0,034 0,042 0,051 0,025 0,033 0,041 0,049 0,025 0,033 0,042 0,050 0,033 0,044 0,055 0,066 0,023 0,031 0,038 0,046 0,023 0,030 0,038 0,046 0,023 0,030 0,038 0,045 0,029 0,039 0,049 0,059 0,021 0,028 0,035 0,043 0,030 0,040 0,050 0,060 0,029 0,039 0,048 0,058 ø 14 ø 16 ø 18 ø 20 ø 25 0,068 0,059 0,057 0,059 0,077 0,054 0,053 0,053 0,069 0,050 0,070 0,067 0,078 0,067 0,065 0,067 0,088 0,061 0,061 0,060 0,078 0,057 0,080 0,077 0,088 0,076 0,073 0,075 0,088 0,069 0,068 0,068 0,088 0,064 0,090 0,087 0,097 0,084 0,082 0,084 0,098 0,077 0,076 0,075 0,098 0,071 0,100 0,096 0,107 0,085 0,094 0,091 0,106 0,077 0,068 0,076 0,106 0,069 0,110 0,101 max. Flute length 0,02 x D Power-CarbTM - Series 57M Slotting Technical Recommendations Hardness vc in m/min ø6 ø8 30 - 45 HRc 45 - 55 HRc 55 - 60 HRc 60 - 65 HRc 65 45 30 20 0,035 0,025 0,02 0,02 0,04 0,03 0,025 0,025 Hardness vc in m/min ø6 ø8 30 - 45 HRc 45 - 55 HRc 55 - 60 HRc 60 - 65 HRc 65 45 30 20 0,05 0,03 0,025 0,025 0,06 0,04 0,028 0,028 Hardness vc in m/min ø6 ø8 30 - 45 HRc 45 - 55 HRc 55 - 60 HRc 60 - 65 HRc 350 320 160 75 0,08 0,08 0,06 0,05 0,08 0,08 0,06 0,05 Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) 0,05 0,055 0,04 0,045 0,028 0,032 0,028 0,032 ø 16 ø 20 0,07 0,06 0,04 0,04 0,085 0,073 0,05 0,05 ø 16 ø 20 0,13 0,09 0,055 0,055 0,18 0,13 0,09 0,09 ø 16 ø 20 0,16 0,13 0,11 0,11 0,2 0,16 0,13 0,13 max. 0,3 x D Contouring Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) 0,08 0,1 0,05 0,06 0,03 0,035 0,03 0,035 max. 1,5 x D 0,2 x D HSC Machining Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) 0,12 0,12 0,1 0,1 0,08 0,08 0,08 0,08 max. 1,5 x D 0,05 x D 116 www.sgstool.com Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Technical Recommendations Turbo-Carb® Roughing - Cutting Depth: 0,5 x D ø mm 1 1,5 2 2,5 3 4 5 6 8 10 12 16 20 30 HRc - 45 HRc rpm min-1 25.465 12.732 9.549 7.639 6.366 4.775 3.820 3.183 2.387 1.910 1.592 1.194 955 vc m/min 80 60 60 60 60 60 60 60 60 60 60 60 60 fz mm 0,004 0,006 0,0085 0,013 0,017 0,024 0,03 0,04 0,056 0,065 0,071 0,075 0,08 vc m/min 45 45 45 45 45 45 45 45 45 45 45 45 45 45 HRc - 55 HRc rpm min-1 14.324 9.549 7.162 5.730 4.775 3.581 2.865 2.387 1.790 1.432 1.194 895 716 fz mm 0,004 0,006 0,0085 0,013 0,017 0,024 0,03 0,04 0,056 0,065 0,071 0,075 0,08 max. 0,4 x D 0,4 x D Finishing - Cutting Depth: 0,075 x D ø mm 1 1,5 2 2,5 3 4 5 6 8 10 12 16 20 vc m/min 300 300 300 300 300 300 300 300 300 300 300 300 300 30 HRc - 45 HRc rpm min-1 95.493 63.662 47.746 38.197 31.831 23.873 19.099 15.915 11.937 9.549 7.958 5.968 4.775 fz mm 0,016 0,018 0,02 0,025 0,03 0,035 0,045 0,054 0,1 0,125 0,153 0,25 0,28 vc m/min 200 200 200 200 200 200 200 200 200 200 200 200 200 45 HRc - 55 HRc rpm min-1 63.662 42.441 31.831 25.465 21.221 15.915 12.732 10.610 7.958 6.366 5.305 3.979 3.183 fz mm 0,016 0,018 0,02 0,025 0,03 0,035 0,045 0,054 0,1 0,125 0,153 0,25 0,28 vc m/min 120 120 120 120 120 120 120 120 120 120 120 120 120 55 HRc - 60 HRc rpm min-1 38.197 25.465 19.099 15.279 12.732 9.549 7.639 6.366 4.775 3.820 3.183 2.387 1.910 fz mm 0,016 0,018 0,02 0,025 0,03 0,035 0,045 0,054 0,1 0,125 0,153 0,25 0,28 Technical Recommendations If the speed recommendation exceeds your machine limit, please use the maximum you have available max. 0,05 x D 0,05 x D Speed-Carb HSC Machining Hardness vc in m/min ø3-4 ø5-6 30 - 45 HRc 45 - 55 HRc 55 - 65 HRc 300 220 180 0,08 - 0,012 0,04 - 0,07 0,03 - 0,05 0,12 - 0,2 0,07 - 0,12 0,05 - 0,1 Cutting Diameter (mm) ø 8 - 10 ø 12 Feed Rate per Tooth (mm) 0,2 - 0,25 0,2 - 0,35 0,08 - 0,15 0,1 - 0,18 0,1 - 0,13 0,1 - 0,15 ø 16 ø 20 0,3 - 0,45 0,12 - 0,2 0,12 - 0,18 0,35 - 0,5 0,15 - 0,3 0,15 - 0,25 max. 0,2 x D 0,2 x D Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. 117 www.sgstool.com Technical Recommendations Tri-Carb® - Series 65M Material Stainless Steel < 300 HB Alloy Steel < 275 HB Titanium < 295 HB Inconel < 300 HB Contouring vc in m/min ø3 ø4 ø5 90 105 90 25 0,007 0,010 0,007 0,005 0,010 0,015 0,010 0,007 0,013 0,023 0,013 0,010 Cutting Diameter (mm) ø6 ø8 ø 10 Feed Rate per Tooth (mm) 0,018 0,025 0,033 0,030 0,031 0,045 0,023 0,030 0,038 0,018 0,025 0,030 ø 12 ø 16 ø 20 0,043 0,058 0,048 0,040 0,055 0,066 0,060 0,050 0,064 0,073 0,066 0,060 Slotting max. 1xD max. 0,5 x D 0,5 x D Series 60M Material Cutting Diameter (mm) ø 8 - 12 ø 12 - 20 Feed Rate per Tooth (mm) 0,013 - 0,03 0,025 - 0,05 0,045- 0,13 0,013 - 0,03 0,025 - 0,05 0,045- 0,13 0,005 - 0,015 0,013 - 0,025 0,02 - 0,1 0,005 - 0,02 0,02 - 0,025 0,02 - 0,05 vc in m/min Stainless Steel < 900 N/mm2 Stainless Steel > 900 N/mm2 Titanium, Titanium Alloys Nickel Alloys Contouring ø 3-6 135 110 50 30 max. 1,5 x D 0,25 x D S-Carb™ - Stub & Regular Length Material Technical Recommendations vc in m/min ø3 ø4 ø5 ø6 550 430 300 350 0,040 0,080 0,040 0,040 0,050 0,100 0,050 0,050 0,060 0,120 0,060 0,060 0,070 0,140 0,070 0,070 Aluminium Plastic Copper Brass Cutting Diameter (mm) ø8 ø 10 ø 12 Feed Rate per Tooth (mm) 0,100 0,120 0,15 0,200 0,240 0,30 0,100 0,120 0,15 0,100 0,120 0,15 ø 14 ø 16 ø 20 ø 25 0,17 0,34 0,17 0,17 0,18 0,36 0,18 0,18 0,22 0,44 0,22 0,22 0,25 0,46 0,25 0,25 Feed Rates are shown for slotting. Rates shown can be increased by 40 % when profile milling. Contouring Slotting ≤1,5 x D ≤1,0 x D ≤0,5 x D S-Carb™ - Long Reach Contouring-3D Scanning Material ø6 vc in m/min Aluminium Plastic Copper 610 400 300 Finish Rough 0,06 0,05 0,05 ø8 Finish 0,10 0,065 0,065 0,04 x D www.sgstool.com Finish 0,13 0,08 0,08 ø 16 Rough 0,18 0,12 0,12 Finish 0,20 0,15 0,15 ø 20 Rough 0,25 0,17 0,17 Finish 0,30 0,20 0,20 Rough max. 0,05x D 118 Rough 0,1 0,05 0,05 Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) Rough Finish Rough Finish 0,12 0,15 0,15 0,18 0,07 0,10 0,09 0,12 0,07 0,10 0,09 0,12 max. 0,3 x D 0,3 x D Continued on next page Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Technical Recommendations S-Carb™ - Long Reach (Continued) Profiling Material ø6 vc in m/min Aluminium Plastic Copper Rough 0,05 0,035 0,035 610 400 300 Finish ø8 Finish 0,07 0,05 0,05 Rough 0,08 0,05 0,05 Finish 0,09 0,07 0,07 Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) Rough Finish Rough Finish 0,10 0,12 0,12 0,14 0,07 0,08 0,08 0,10 0,07 0,08 0,08 0,10 ø 16 Rough 0,16 0,10 0,10 Finish 0,18 0,11 0,11 ø 20 Rough 0,215 0,14 0,14 Finish 0,25 0,17 0,17 Rough max. 0,8x D max. 1xD 0,05 x D 0,5 x D Slotting Material vc in m/min Aluminium Plastic Copper 610 400 300 ø6 ø8 Rough 0,04 0,025 0,025 Rough 0,065 0,04 0,04 Cutting Diameter (mm) ø 10 ø 12 Feed Rate per Tooth (mm) Rough Rough 0,09 0,11 0,05 0,08 0,05 0,08 ø 16 ø 20 Rough 0,14 0,09 0,09 Rough 0,18 0,11 0,11 Rough max. 1xD S-Carb™ APR Slotting Material vc in m/min ø 12 Aluminium up to 2.500 0,08 Cutting Diameter (mm) ø 16 ø 20 Feed Rate per Tooth (mm) 0,11 0,15 ø 25 Technical Recommendations 0,18 max. 1xD Balancing can improve results at ultra high speeds High pressure coolant (50/70bar) important for swarf removal at high speed/feed S-Carb™ APF Profiling Material vc in m/min ø 12 Aluminium up to 2.500 0,07 Cutting Diameter (mm) ø 16 ø 20 Feed Rate per Tooth (mm) 0,1 0,14 Length up to 2,5 x D Length up to 4 x D max. 2,5 x D max. 4xD ø 25 0,17 <0,1 x D <0,1 x D Balancing can improve results at ultra high speeds High pressure coolant (50/70bar) important for swarf removal at high speed/feed Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. 119 www.sgstool.com Technical Recommendations Ski-Carb Material Aluminium Plastic Copper Bronze Contouring vc in m/min ø3 ø4 ø5 ø6 490-610 365-490 245-365 245-455 0,04 0,08 0,04 0,04 0,05 0,10 0,05 0,05 0,06 0,12 0,06 0,06 0,07 0,14 0,07 0,07 Cutting Diameter (mm) ø8 ø 10 ø 12 Feed Rate per Tooth (mm) 0,10 0,12 0,15 0,20 0,24 0,30 0,10 0,12 0,15 0,10 0,12 0,15 ø 14 ø 16 ø 18 ø 20 0,17 0,34 0,17 0,17 0,18 0,36 0,18 0,18 0,20 0,40 0,20 0,20 0,22 0,44 0,22 0,22 0,5 x D Shear-Carb - Series 52M / Series 54M Material Aluminium Plastic Copper Brass vc in m/min ø3 ø4 ø5 400 300 150 150 0,030 0,040 0,020 0,020 0,040 0,050 0,025 0,025 0,045 0,060 0,030 0,030 Cutting Diameter (mm) ø6 ø8 ø 10 ø 12 Feed Rate per Tooth (mm) 0,060 0,075 0,090 0,12 0,070 0,095 0,115 0,15 0,040 0,050 0,060 0,075 0,040 0,050 0,060 0,075 Hardwood Softwood Plywood Aluminium Plastic vc in m/min 400 600 600 350 600 Slotting max. 0,5 x D Contouring ø 14 ø 16 ø 20 0,135 0,175 0,09 0,09 0,15 0,2 0,1 0,1 0,19 0,23 0,11 0,11 max. 1,5 x D 0,5 x D Slotting max. 1,0 x D Serie 52M only Series 21M / 22M Material max. 1xD Cutting Diameter (mm) ø3-6 ø 6 - 12 Feed Rate per Tooth (mm) 0,025 - 0,06 0,05 - 0,12 0,035 - 0,08 0,07 - 0,14 0.03 - 0,09 0,075 - 0,21 0,015 - 0,04 0,03 - 0,1 0,01 - 0,065 0,05 - 0,13 FGR Material: GFK/CFK Technical Recommendations rpm (min-1) Feed (mm/min) ø 1,6 ø 2,4 1M 40.000 - 45.000 1.000 - 1.500 1-1M 25.000 - 30.000 1.100 - 1.800 Cutting Diameter (mm) ø4 ø6 Style 2M 3M / 4M 5M / 6M / 6-1M 20.000 - 25.000 20.000 - 24.000 20.000 - 24.000 1.100 - 1.800 900 - 1.700 900 - 1.700 ø3 ø 10 ø 12 8M 15.000 - 20.000 700 - 1.500 9M 10.000 - 15.000 500 - 1.300 Series 20M-CCR Standard flute - ideal for trim operation and moderate roughing – flood coolant conditions Material: GFK/CFK rpm (min-1) Feed (mm/min) Cutting Diameter (mm) ø6 15.000 - 20.000 2.300 - 3.000 ø8 12.000 - 18.000 2.300 - 3.000 ø 10 9.500 - 14.500 2.300 - 3.000 ø 12 7.900 - 12.000 2.300 - 3.000 Standard flute - ideal for trim operation and moderate roughing – dry conditions Material: GFK/CFK rpm (min-1) Feed (mm/min) Cutting Diameter (mm) ø6 5.600 - 9.500 750 - 1.500 ø8 4.200 - 7.200 750 - 1.500 ø 10 3.400 - 5.700 750 - 1.500 ø 12 2.900 - 4.800 750 - 1.500 Deep flute - ideal for heavy roughing – flood coolant conditions Material: GFK/CFK rpm (min-1) Feed (mm/min) Cutting Diameter (mm) ø6 22.500 - 26.000 2.000 - 3.000 ø8 17.000 - 24.000 2.000 - 3.000 ø 10 13.500 - 20.000 2.000 - 3.000 ø 12 11.250 - 16.500 2.000 - 3.000 Deep flute - ideal for heavy roughing – dry conditions Material: GFK/CFK 120 www.sgstool.com rpm (min-1) Feed (mm/min) Cutting Diameter (mm) ø6 9.000 - 13.000 1.400 - 2000 ø8 6.800 - 10.000 1.400 - 2000 ø 10 5.400 - 8.000 1.400 - 2000 ø 12 4.500 - 6.600 1.400 - 2000 Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Technical Recommendations General Purpose Carbide Endmills Cutting Diameter (mm) ø 6 - 12 ø 12 - 25 Feed Rate per Tooth (mm) Material Number Description 0,07 - 0,18 0,06 - 0,1 0,055 - 0,08 1.0037 1.0050 1.0070 St 37-2 St 50-2 St 70-2 0,035 - 0,08 0,025 - 0,06 0,08 - 0,18 0,06 - 0,08 1.0301 17012 C 10 13 Cr 2 0,015 - 0,025 0,01 - 0,02 0,025 - 0,06 0,025 - 0,05 0,06 - 0,08 0,035 - 0,06 1.8509 1.8519 41 CrAlMo 7 31 CrMoV 9 80 60 50 35 0,015 - 0,04 0,015 - 0,035 0,01 - 0,025 0,01 - 0,015 0,025 - 0,085 0,025 - 0,065 0,025 - 0,035 0,015 - 0,03 0,055 - 0,17 0,055 - 0,12 0,035 - 0,1 0,035 - 0,06 1.0406 1.0540 1.5122 1.6582 C 25 C 50 37 MnSi 4 34 CrNiMo 6 Tool Steel < 800 N/mm2 < 1000 N/mm2 < 1200 N/mm2 < 1400 N/mm2 > 1400 N/mm2 90 70 60 45 30 0,025 - 0,032 0,015 - 0,025 0,01 - 0,02 0,01 - 0,015 0,005 - 0,015 0,055 - 0,065 0,035 - 0,055 0,025 - 0,035 0,025 - 0,035 0,02 - 0,03 0,1 - 0,15 0,055 - 0,1 0,035 - 0,1 0,025 - 0,1 0,02 - 0,08 Stainless Steel < 700 N/mm2 < 850 N/mm2 < 950 N/mm2 80 60 40 0,01 - 0,015 0,01 - 0,015 0,005 - 0,015 0,025 - 0,04 0,02 - 0,03 0,01 - 0,025 0,035 - 0,08 0,025 - 0,065 0,02 - 0,05 1.4301 1.4006 1.4122 X 5 CrNi 18 10 X 10 Cr 13 X 35 CrMo 17 Cast Steel < 500 N/mm2 < 650 N/mm2 > 650 N/mm2 110 80 60 0,015 - 0,025 0,01 - 0,02 0,005 - 0,015 0,03 - 0,05 0,015 - 0,035 0,015 - 0,03 0,08 - 0,15 0,08 - 0,1 0,05 - 0,08 1.0446 1.0553 1.0554 GS-38 GS-60 GS-70 High Temp. Alloys < 700 N/mm2 < 900 N/mm2 < 1100 N/mm2 < 1250 N/mm2 < 1400 N/mm2 > 1400 N/mm2 35 20 18 18 12 8 0,015 - 0,025 0,01 - 0,015 0,01 - 0,015 0,01 - 0,015 0,01 - 0,015 0,005 - 0,01 0,025 - 0,03 0,02 - 0,025 0,02 - 0,025 0,015 - 0,02 0,015 - 0,02 0,01 - 0,018 0,04 - 0,05 0,035 - 0,045 0,035 - 0,045 0,03 - 0,04 0,02 - 0,035 0,01 - 0,03 2.4816 1.4921 1.4911 1.4980 2.4973 2.4969 NiCr 15 Fe X 20 CrMoV 12 1 X 8 CrCoNiMo 10 6 X 5 NiCrTi 26 15 NiCr 19 CoMo NiCr 20 Co 18 Ti Titanium Alloys < 550 N/mm2 < 750 N/mm2 < 1000 N/mm2 < 1500 N/mm2 100 70 30 10 0,01 - 0,02 0,01 - 0,02 0,005 - 0,015 0,005 - 0,01 0,02 - 0,05 0,02 - 0,05 0,015 - 0,03 0,01 - 0,025 0,05 - 0,08 0,05 - 0,08 0,03 - 0,065 0,025 - 0,05 Gray Cast Iron < 200 HB > 200 HB 120 80 0,02 - 0,032 0,01 - 0,02 0,02 - 0,065 0,02 - 0,05 0,05 - 0,18 0,05 - 0,1 Copper < 500 N/mm2 250 0,01 - 0,02 0,02 - 0,05 0,05 - 0,15 180 0,015 - 0,04 0,05 - 0,1 0,1 - 0,15 360 0,03 - 0,07 0,1 - 0,15 0,13 - 0,25 200 0,03 - 0,05 0,05 - 0,1 0,1 - 0,2 Material vc in m/min ø1-6 Structural Steel < 500 N/mm2 < 650 N/mm2 < 850 N/mm2 150 125 90 0,015 - 0,035 0,015 - 0,035 0,015 - 0,025 0,025 - 0,075 0,025 - 0,075 0,025 - 0,055 Case Hardening Steel < 800 N/mm2 < 1000 N/mm2 100 80 0,025 - 0,035 0,015 - 0,025 Nitriding Steel < 1000 N/mm2 < 1300 N/mm2 90 70 Heat Treatable Steel < 700 N/mm2 < 900 N/mm2 < 1200 N/mm2 < 1400 N/mm2 Technical Recommendations Copper Alloy Aluminium Aluminium – High Silicon All recommendations should be considered a starting point, with possible variations to achieve optimum results. Increase the speed 20~30% when using coated endmills. 121 Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. www.sgstool.com Technical Recommendations Hi-PerCarb™ - Series 135M, 3 x D Material Low Carbon Steel Alloy Steel Tool Steel Gray Cast Iron Stainless Steel, 300 Series Titanium, Ti6Al4V Inconel, 718 Aluminium Hardness vc in m/min < 700 N/mm2 120-150 < 900 N/mm2 90-110 < 1200 N/mm2 70-100 150 - 200 HB 130 200-300 HB 90 300-400 HB 80 < 700 N/mm2 45 < 280 HB 30 < 220 HB 20 300 ø3-5 0,13 - 0,21 0,1 - 0,15 0,076 - 0,15 0,25 - 0,36 0,21 - 0,31 0,15 - 0,25 0,05 - 0,1 0,05 - 0,076 0,025 - 0,051 0,15 - 0,3 Drill Diameter (mm) ø 8,1 - 13 ø 13 - 16 Feed per Revolution (mm) 0,21-0,31 0,31-0,40 0,40 - 0,50 0,15 - 0,23 0,23 - 0,31 0,31 - 0,38 0,13 - 0,18 0,18 - 0,25 0,25 - 0,33 0,36 - 0,43 0,43 - 0,51 0,51 - 0,61 0,31 - 0,36 0,36 - 0,43 0,43 - 0,51 0,25 - 0,31 0,31 - 0,38 0,38 - 0,46 0,1 - 0,15 0,15 - 0,21 0,21 - 0,25 0,076 - 0,1 0,1 - 0,15 0,15 - 0,21 0,05 - 0,076 0,076 - 0,1 0,1 - 0,13 0,2 - 0,4 0,35 - 0,5 0,35 - 0,55 ø 5,1 - 8 ø 16 - 20 0,50 -0,60 0,38 - 0,45 0,33 - 0,40 0,61 - 0,71 0,51 - 0,61 0,46 - 0,51 0,25 - 0,31 0,21 - 0,25 0,13 - 0,15 0,4 - 0,6 Series 108M Plus Material Structural Steel, Case Hardening Steel Alloy Steel Tool Steel Gray Cast Iron Stainless Steel Titanium Inconel Aluminium Drill Diameter (mm) ø 5,1 - 8 ø 8,1 - 12 Feed per Revolution (mm) Hardness vc in m/min ø 0,5 - 2 ø 2,1 - 5 < 700 N/mm2 120 0,05 - 0,1 0,08 - 0,12 0,1 - 0,2 0,15 - 0,25 0,2 - 0,35 < 900 N/mm2 < 1200 N/mm2 < 180 HB < 250 HB < 350 HB < 700 N/mm2 < 280 HB < 220 HB 100 80 120 80 60 45 30 20 300 0,05 - 0,1 0,05 - 0,1 0,08 - 0,15 0,06 - 0,12 0,04 - 0,11 0,03 - 0,08 0,03 - 0,05 0,01 - 0,03 0,08 - 0,15 0,08 - 0,12 0,08 - 0,12 0,1 - 0,2 0,08 - 0,18 0,06 - 0,16 0,05 - 0,1 0,05 - 0,075 0,025 - 0,05 0,1 - 0,2 0,1 - 0,18 0,1 - 0,15 0,15 - 0,23 0,1 - 0,21 0,1 - 0,2 0,1 - 0,15 0,07 - 0,1 0,04 - 0,075 0,13 - 0,25 0,13 - 0,24 0,12 - 0,2 0,2 - 0,3 0,18 - 0,25 0,15 - 0,25 0,12 - 0,2 0,08 - 0,15 0,07 - 0,11 0,2 - 0,3 0,2 - 0,3 0,18 - 0,28 0,25 - 0,4 0,2 - 0,35 0,2 - 0,3 0,18 - 0,25 0,12 - 0,2 0,1 - 0,13 0,25 - 0,35 ø 12,1 - 16 ICe-Carb 5D - Series 137M, 5 x D Technical Recommendations Material Structural Steel, Case Hardening Steel Alloy Steel Tool Steel Gray Cast Iron Stainless Steel Titanium Inconel Aluminium Hardness vc in m/min ø3-5 Drill Diameter (mm) ø 5,1 - 8 ø 8,1 - 12 Feed per Revolution (mm) ø 12,1 - 16 < 700 N/mm2 120 0,1 - 0,2 0,1 - 0,3 0,18 - 0,4 0,25 - 0,5 < 900 N/mm2 < 1200 N/mm2 < 180 HB < 250 HB < 350 HB < 700 N/mm2 < 280 HB < 220 HB 100 60 110 80 60 45 30 20 300 0,1 - 0,18 0,08 - 0,15 0,15 - 0,25 0,12 - 0,2 0,1 - 0,15 0,05 - 0,1 0,05 - 0,075 0,025 - 0,05 0,15 - 0,3 0,13 - 0,25 0,13 - 0,2 0,25 - 0,4 0,2 - 0,3 0,15 - 0,25 0,08 - 0,15 0,075 - 0,1 0,05 - 0,075 0,2 - 0,4 0,15 - 0,35 0,15 -0,3 0,4 - 0,5 0,3 - 0,35 0,25 - 0,32 0,13 - 0,2 0,1 - 0,15 0,075 - 0,13 0,35 - 0,5 0,2 - 0,4 0,2 - 0,35 0,45 - 0,55 0,35 - 0,45 0,32 - 0,42 0,18 - 0,25 0,15 - 0,2 0,1 - 0,15 0,35 - 0,55 122 www.sgstool.com Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Technical Recommendations ICe-Carb - Series 140M, 7 x D Material Structural Steel, Case Hardening Steel Alloy Steel Tool Steel Gray Cast Iron Stainless Steel Titanium Inconel Aluminium vc in m/min ø3-5 Drill Diameter (mm) ø 5,1 - 8 ø 8,1 - 12 Feed per Revolution (mm) ø 12,1 - 16 < 700 N/mm2 120 0,1 - 0,2 0,1 - 0,3 0,18 - 0,4 0,25 - 0,5 < 900 N/mm < 1200 N/mm2 < 180 HB < 250 HB < 350 HB < 700 N/mm2 < 280 HB < 220 HB 100 60 110 80 60 45 30 20 300 0,1 - 0,18 0,08 - 0,15 0,15 - 0,25 0,12 - 0,2 0,1 - 0,15 0,05 - 0,1 0,05 - 0,075 0,025 - 0,05 0,15 - 0,3 0,13 - 0,25 0,13 - 0,2 0,25 - 0,4 0,2 - 0,3 0,15 - 0,25 0,08 - 0,15 0,075 - 0,1 0,05 - 0,075 0,2 - 0,4 0,15 - 0,35 0,15 -0,3 0,4 - 0,5 0,3 - 0,35 0,25 - 0,32 0,13 - 0,2 0,1 - 0,15 0,075 - 0,13 0,35 - 0,5 0,2 - 0,4 0,2 - 0,35 0,45 - 0,55 0,35 - 0,45 0,32 - 0,42 0,18 - 0,25 0,15 - 0,2 0,1 - 0,15 0,35 - 0,55 Hardness 2 Series 106M - Ti-NAMITE A Hardness HRC 50 - 55 55 - 60 60 - 65 vc in m/min ø1-3 30 20 15 0,05 0,04 0,03 Drill Diameter (mm) ø 3,5 - 6 ø 6,5 - 10 Feed per Revolution (mm) 0,08 0,11 0,07 0,1 0,06 0,09 ø 10,5 - 12 0,14 0,13 0,12 Technical Recommendations 123 Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. www.sgstool.com Technical Recommendations General Purpose Carbide Drills Technical Recommendations Drill Diameter (mm) ø6-9 ø 9 - 12 Feed Rate per Tooth (mm) vc in m/min ø 0,5 - 3 ø3-6 Structural Steel < 500 N/mm2 < 650 N/mm2 < 850 N/mm2 95 85 75 0,05 - 0,08 0,05 - 0,08 0,03 - 0,05 0,085 - 0,1 0,085 - 0,1 0,05 - 0,085 0,1 - 0,15 0,1 - 0,15 0,085 - 0,12 Case Hardening Steel < 800 N/mm2 < 1000 N/mm2 80 75 0,05 - 0,08 0,03 - 0,05 0,085 - 0,1 0,05 - 0,085 Nitriding Steel < 1000 N/mm2 < 1300 N/mm2 75 65 0,03 - 0,05 0,03 - 0,05 Heat Treatable Steel < 700 N/mm2 < 900 N/mm2 < 1200 N/mm2 < 1400 N/mm2 90 80 65 50 Tool Steel < 800 N/mm2 < 1000 N/mm2 < 1200 N/mm2 < 1400 N/mm2 > 1400 N/mm2 Material ø 12 - 20 Description 0,15 - 0,2 0,15 - 0,2 0,1 - 0,18 0,2 - 0,25 0,2 - 0,25 0,15 - 0,2 St 37-2 St 50-2 St 70-2 0,1 - 0,15 0,085 - 0,12 0,15 - 0,2 0,1 - 0,18 0,2 - 0,25 0,15 - 0,2 C 10 13 Cr 2 0,05 - 0,085 0,05 - 0,085 0,085 - 0,12 0,085 - 0,12 0,1 - 0,18 0,1 - 0,18 0,15 - 0,2 0,15 - 0,2 41 CrAlMo 7 31 CrMoV 9 0,05 - 0,08 0,05 - 0,08 0,01 - 0,02 0,01 - 0,02 0,085 - 0,1 0,085 - 0,1 0,025 - 0,06 0,025 - 0,06 0,1 - 0,15 0,1 - 0,15 0,06 - 0,09 0,06 - 0,09 0,15 - 0,2 0,15 - 0,2 0,085 - 0,13 0,085 - 0,13 0,2 - 0,25 0,2 - 0,25 0,1 - 0,15 0,1 - 0,15 C 25 C 50 37 MnSi 4 34 CrNiMo 6 50 40 35 30 25 0,01 - 0,03 0,01 - 0,03 0,01 - 0,02 0,01 - 0,02 0,01 - 0,02 0,02 - 0,06 0,02 - 0,06 0,015 - 0,04 0,015 - 0,04 0,015 - 0,04 0,05 - 0,08 0,05 - 0,08 0,035 - 0,055 0,035 - 0,055 0,035 - 0,055 0,075 - 0,1 0,075 - 0,1 0,045 - 0,08 0,045 - 0,08 0,045 - 0,08 0,08 - 0,12 0,08 - 0,12 0,075 - 0,1 0,075 - 0,1 0,075 - 0,1 Stainless Steel < 700 N/mm2 < 850 N/mm2 > 950 N/mm2 50 30 25 0,015 - 0,03 0,01 - 0,02 0,01 - 0,02 0,025 - 0,06 0,015 - 0,04 0,015 - 0,04 0,05 - 0,1 0,035 - 0,055 0,035 - 0,055 0,075 - 0,13 0,045 - 0,08 0,045 - 0,08 0,1 - 0,17 0,075 - 0,1 0,075 - 0,1 X 10 Cr 13 X 5 CrNi 18 10 X 35 CrMo 17 Cast Steel < 500 N/mm2 < 650 N/mm2 > 650 N/mm2 75 60 40 0,02 - 0,06 0,02 - 0,06 0,02 - 0,06 0,05 - 0,09 0,05 - 0,09 0,05 - 0,09 0,07 - 0,12 0,07 - 0,12 0,07 - 0,12 0,09 - 0,15 0,09 - 0,15 0,09 - 0,15 0,1 - 0,18 0,1 - 0,18 0,1 - 0,18 GS-38 GS-60 GS-70 High Temp. Alloys < 700 N/mm2 < 900 N/mm2 < 1100 N/mm2 < 1250 N/mm2 < 1400 N/mm2 > 1400 N/mm2 35 23 20 18 15 10 0,01 - 0,03 0,01 - 0,03 0,01 - 0,03 0,01 - 0,02 0,008 - 0,01 0,008 - 0,01 0,02 - 0,05 0,02 - 0,05 0,02 - 0,05 0,015 - 0,04 0,01 - 0,03 0,01 - 0,03 0,04 - 0,055 0,04 - 0,055 0,04 - 0,055 0,035 - 0,045 0,025 - 0,035 0,025 - 0,035 0,05 - 0,075 0,05 - 0,075 0,05 - 0,075 0,04 - 0,06 0,03 - 0,04 0,03 - 0,04 0,06 - 0,1 0,06 - 0,1 0,06 - 0,1 0,05 - 0,08 0,035 - 0,05 0,035 - 0,05 NiCr 15 Fe X 20 CrMoV 12 1 X 8 CrCoNiMo 10 6 X 5 NiCrTi 26 15 NiCr 19 CoMo NiCr 20 Co 18 Ti Titanium Alloys < 550 N/mm2 < 950 N/mm2 < 1500 N/mm2 40 30 20 0,01 - 0,03 0,01 - 0,025 0,01 - 0,025 0,02 - 0,05 0,015 - 0,04 0,015 - 0,04 0,04 - 0,055 0,035 - 0,045 0,035 - 0,045 0,05 - 0,075 0,04 - 0,06 0,04 - 0,06 0,06 - 0,1 0,05 - 0,08 0,05 - 0,08 Gray Cast Iron < 200 HB > 200 HB 100 80 0,03 - 0,06 0,03 - 0,06 0,04 - 0,1 0,04 - 0,1 0,08 - 0,15 0,08 - 0,15 0,09 - 0,17 0,09 - 0,17 0,12 - 0,23 0,12 - 0,23 Copper < 500 N/mm2 80 0,015 - 0,03 0,025 - 0,06 0,05 - 0,08 0,075 - 0,09 0,08 - 0,12 110 0,015 - 0,03 0,025 - 0,06 0,05 - 0,08 0,075 - 0,09 0,08 - 0,12 180 0,03 - 0,05 0,05 - 0,125 0,1 - 0,18 0,15 - 0,2 0,17 - 0,3 110 0,03 - 0,05 0,05 - 0,125 0,1 - 0,18 0,15 - 0,2 0,17 - 0,3 Copper Alloy Aluminium Aluminium – High Silicon All recommendations should be considered a starting point, with possible variations to achieve optimum results. Increase the speed 20~30% when using coated endmills 124 www.sgstool.com Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Request Form for Special Tools SGS Carbide Tool (UK) Ltd. Fax: +44 - 1189 - 795-295 Tel.: +44 - 1189 - 795-200 Contact information Distributor Telephone Quantities to quote End user Fax Estimated annual quantities Contact E-mail Target pricing Address Date / Signature End mill Full Radius Number of flutes Corner Radius mm Square End Tapered endmill Full Radius Number of flutes Corner Radius mm Square End ! Request Form for Special Tools *Any information not completed is subject to SGS standards or recommendations Type of shank Straight Shank Weldon Flat Other Coating Ti-NAMITE-A® (AlTiN) Material to machine Specify Material Ti-NAMITE-X® (AlTiN) Ti-NAMITE-B® (TiB2) Amorphous Diamond Hardness HRc / BHN CVD Pure Diamond No Coating Coolant delivery Dry Similar SGS product *EDP or series Type of application Pocketing JetStream Slotting Internal Profiling Notes / Comments 125 www.sgstool.com Request Form for Special Tools SGS Carbide Tool (UK) Ltd. Fax: +44 - 1189 - 795-295 Tel.: +44 - 1189 - 795-200 Contact information Distributor Telephone Quantities to quote End user Fax Estimated annual quantities Contact E-mail Target pricing Address Date / Signature Straight flute Full Radius Number of flutes Corner Radius mm Square End Step end mill Full Radius Number of flutes Corner Radius mm Square End Request Form for Special Tools ! *Any information not completed is subject to SGS standards or recommendations Type of shank Straight Shank Weldon Flat Other Coating Ti-NAMITE-A® (AlTiN) Material to machine Specify Material Ti-NAMITE-X® (AlTiN) Ti-NAMITE-B® (TiB2) Amorphous Diamond Hardness CVD Pure Diamond No Coating Coolant delivery Dry www.sgstool.com *EDP or series Type of application Pocketing JetStream Slotting Internal Profiling Notes / Comments 126 Similar SGS product HRc / BHN Request Form for Special Tools Contact information SGS Carbide Tool (UK) Ltd. Fax: +44 - 1189 - 795-295 Tel.: +44 - 1189 - 795-200 Distributor Telephone Quantities to quote End user Fax Estimated annual quantities Contact E-mail Target pricing Address Date / Signature Drill Number of flutes Helix angle Stepped drill Number of flutes Helix angle ! Request Form for Special Tools *Any information not completed is subject to SGS standards or recommendations Type of shank Straight Shank Weldon Flat Other Coating Ti-NAMITE-A® (AlTiN) Material to machine Specify Material Ti-NAMITE-X® (AlTiN) Ti-NAMITE-B® (TiB2) Amorphous Diamond Hardness HRc / BHN CVD Pure Diamond No Coating Coolant delivery Dry Similar SGS product *EDP or series Type of hole Drill Chamfer JetStream Internal Drill Counterbore Notes / Comments 127 www.sgstool.com Additional Price Information Coatings* Ti-NAMITE (TiN), Ti-NAMITE-C (TiCN), Ti-NAMITE-A® (AlTiN) 20% surcharge on uncoated price. Ti-NAMITE-X® (AlTiN) Ti-NAMITE-B® (TiB2) 25% surcharge on uncoated price. Weldon shank according to DIN 6535 HB* up to Ø 12mm incl. - £12 / up to Ø 18mm incl. - £15 / up to Ø 25mm incl. - £20. * For items not already within pricelist JetStream Cooling Channels Jetstream uniquely positioned coolant channels are engineered and patented to maximise coolant flow and delivery to the shear zone. Thus maximising the benefits of properly delivered coolant flow in demanding machining applications. Surcharge for JetStream EDP No. jet1 jet2 jet3 jet4 jet5 Additional Price Information Ø-Range Ø 12 - 12,5 mm Ø 13 - 14 mm Ø 14,5 - 15,5 mm Ø 16 - 19 mm Ø 19,5 - 25 mm Price in £ 19,50 24,00 26,00 28,00 30,00 Example of coolant flow at 10.000 min-1 Surcharge for specific burr flute style. Type: Fine Cut 10% Course Cut 10% Diamond Cut 20% There is no additional charge for chipbreaker. 128 www.sgstool.com Regrinding Prices in £ Endmills Ø mm Uncoated Endmills 6 8 10 12 14 16 20 25 13,80 13,80 13,80 15,30 24,00 24,00 24,00 32,70 Uncoated Endmills with radius 19,70 19,70 19,70 21,80 30,50 30,50 30,50 40,30 Coated Endmills 17,90 19,00 20,20 22,90 32,50 34,80 38,40 61,40 Drills Ø mm 6 8 10 12 14 16 20 Coated Endmills with radius 23,70 24,90 26,00 29,40 38,90 41,30 44,90 69,00 High Performance uncoated coated 15,60 15,60 17,90 19,80 21,50 27,20 27,20 19,60 20,80 24,30 27,40 29,90 38,00 41,60 Ø mm 6 8 10 12 16 20 25 End mill with & without Radius 33.66 34.94 36.22 40.70 62.73 66.57 106.44 An ‘Administration & Handling Fee’ of £5,00 will be charged on all orders under a net value of £100,00 Main terms and conditions of sale All returns must be made within 3 months of date of invoice and all returns which are due to a customer error will be subject to 20% handling charge. Special tools are subject to a shipping allowance of +/- 10% or +/- 1 unit for orders less than 10 pieces, unless otherwise requested. During the design and/or manufacture of special products with customer supplied dim’s it may be necessary to change certain dimensions/tolerances to SGS requirements. All goods delivered shall remain Seller’s property (retention of title) until all claims in whatever legal grounds are paid including claims arising in the future or conditional claims and those arising from contracts concluded with purchaser at the same time or subsequently. Any increase in taxes, custom duties, consular fees, freight charges, insurance premiums or similar expenses shall be added to the Contract price. All prices listed are calculated from costs applicable at the date of publication. If there is any increase in such costs between the date of publication and despatch the Seller may increase the quoted price accordingly. Unless otherwise specifically agreed in writing payment shall be made to us within 30 days net monthly. Time of payment shall be the essence of the Contract. We reserve the right to charge interest on all overdue accounts at the rate set by our legal representatives using their solicitors account rules 1998 and will be applied from date of invoice. No dispute as to quality or performance of the products shall entitle the buyer to delay payment unless we shall have accepted liability for any alleged breach of warranty or condition in respect thereof or shall have been found so liable by a court of competent jurisdiction. We shall not be liable for any shortage in quantities delivered nor for any defect in the quality nature or condition of the products nor for failure of the products to comply with any specification unless a claim in writing shall have been received by us from the buyer within 5 working days of delivery of the products. The buyer shall accept delivery of ordered products not withstanding any variation in weights, dimensions or other characteristics from any specifications provided that such variations are within recognised tolerances. All disputes shall be subject to the jurisdiction of the English courts. Speeds & feeds supplied are to be used as a guide only and are based on minimum protrusion of tool in chuck. SGS do not take any responsibility for cost of tooling, work piece or any ancillary products in the event of a failure. Additional Price Information 129 www.sgstool.com 130 SGS products are sold in over 60 countries USA: SGS Tool Company Canada: SGS Tool Canada Customer Service – 171 Northport Road, Unit #3 Port Perry, ON L9L 1B2 Tel.: +1 - 905 - 982 - 0888 Fax: +1 - 905 - 982 - 0488 E-mail: sgstool@bellnet.ca United Kingdom: SGS Carbide Tool (UK) Ltd. France: SGS France Germany: SGS Tool Europe GmbH Italy: SGS Tool Italia SRL Scandinavian Sales: Iberia Sales: Eastern Europe: Sintcom Russia: Haltec World Headquarters P.O. Box 187 55 South Main Street Munroe Falls, Ohio 44262 U.S.A. US and Canada Tel.: +1 - 330-686-5700 Fax - US and Canada: (800) - 447-4017 International Fax: +1 - 330-686-2146 E-mail: webmaster@sgstool.com Hitdorfer Straße 10c D-40764 Langenfeld Tel.: +49 - 21 73 - 91 00 91 Fax: +49 - 21 73 - 91 00 99 E-mail: info@sgs-tool.de Tel.: +44 - 1189 - 795-200 E-mail: scansales@sgstool.eu Tel.: +359 - 283 - 64421 Fax: +359 - 283 - 64421 E-mail: sintcom@cablebg.net China: SGS Tool Shanghai Tel.: +86 - 21 - 58 68 28 09 - 107 Fax: +86 - 21 - 58 68 28 03 E-mail: sgsshanghai@126.com 36 Rue des Landes BP 28 78401 Chatou Cedex Tel.: +33 - 139 - 52 82 80 Fax: +33 - 130 - 53 49 19 E-mail: sgsfrance@sgstool.fr 20123 MILANO Via Falcone, 5 Tel.: +39 02 72 00 23 95 - 02 72 00 23 72 Fax: +39 02 89 01 04 21 E-mail: italiasales@sgstool.eu Tel.: +44 - 1189 - 795-200 E-mail: iberiasales@sgstool.eu Tel.: +7 - 842-241-4717 Fax: +7 - 842-241-7619 E-mail: info@haltec.ru SGS018 1103 Catalogue 2011 - EN - 4.0 BW Unit 1, The Metro Centre Toutley Road Wokingham, Berkshire, RG41 1QW England Tel.: +44 - 1189 - 795-200 Fax: +44 - 1189 - 795-295 E-mail: sales@sgstool.co.uk
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