Perforating Systems
Transcription
Perforating Systems
powered by ingenuity Perforating Systems Safe...Reliable...Efficient Probe is commitment to safety, reliability and efficiency – which are the most important aspects of a successful perforating operation. Probe provides reliable field proven technology to help in maximizing your potential as a company when carrying out perforating activities. Probe offers a broad range of sizes of gamma guns, Shooting CCL as well as industry standard firing panels and associated electrical equipment for you to carry out safe and efficient perforating activities. Probe into the possibilities of our qualified perforating tools Probe designs, manufactures & supplies a broad range of perforating systems for use in electric-line, slick-line, coil tubing applications and TCP/DST operations. All industry standard pyrotechnics & perforating operations are covered by Probe designed tools, which can be surface read-out or memory based systems. Our systems have been independently qualified, where necessary, meet the recommendations of API RP67 and are CE Mark compliant*. Probe offers a unique ability to supply complete coverage for their clients perforating equipment requirements, by offering a wide range of tool sizes, applications and advanced designs. Our well proven electric-line panels & downhole tools for use in all oil & gas environments, are now complemented by our IntelleX™ memory-based trigger system. Many thru-tubing interventions can now be performed without the need for a full electric-line unit to be present at the well site. This can be particularly useful, for example, on small offshore installations where space is at a premium. Safety, reliability, and efficiency are the most important aspects of a successful perforating operation. Electric-Line Application Stand-alone or combinable Shooting CCL and Gamma Gun — offers maximum flexibility over a wide range of tubing and casing sizes and the ability to corss over to any industry standard perforating system and controlled by our CE approved Shooting Panels. Memory Application: Slick-Line, Tractor Conveyed & Coiled Tubing Makes intervention work achievable with minumum equipment at the wellsite. Set plugs, dump cement, punch tubing or re-perforate and run pressure surveys all from the same tool. Memory-based, programmable IntelleX™ tools offer much greater control of the perforating event when compared to the less technical, pressure activated firing heads on the market. Time, pressure, temperature and movement can all be employed as trigger mechanisms. Surface Equipment Probe shooting panels and auxiliary surface equipment are designed with safety and reliability in mind. The Shooting Panel is combinable with the rest of Probe’s surface panels including the Drum Selector, Patch Panel and Potential Monitor Panel. There are numerous options available for the Shooting Panel including USB interface, High Voltage configuration and Filter Board assembly. 3 System Overview Safe...Reliable...Efficient Probe provides a comprehensive range of perforatng tools and systems built with safety and reliability in mind. With the efficient and cost-effective performance of Probe’s tools, our clients are improving the success of perforating operations. Surface Panels Real-Time Perforating Systems Probe provides a variety of Surface Panels including: Probe offers a broad range of depth correlation tools including: • Shooting Panel • Shot Detection System • PCB Interfact Cards • Stray Voltage Monitor • Casing Collar Locators • Shooting CCL’s • Gamma Gun (Single Fire) • Gamma Gun (Dual Fire) Memory-Based Perforating Conveyance Technology Probe offers a broad range of depth correlation tools including: The Probe I-Wheel™ is a complete conveyance system designed to simplify intervention in wells where high deviation could prevent the deployment of both electric-line and slick-line services. • IntelleX™ Low Power Electronic Firing Head • IntelleX™ Depth Monitor • IntelleX™ Enhanced Depth Monitor 4 powered by ingenuity 5 Surface Panels Safe...Reliable...Efficient Probe designs, manufactures and supplies wireline shooting panels and accessories which can be utilized for all industry standard perforating / pyrotechnic operations. The Probe Shooting Panel is available in both cased hole (mono-conductor) and open hole (7 conductor) configurations and are manufactured in a standard 17 inch rack mount size. A range of options is available for these shooting panels, which allows the panel to be used with Downhole Tractors, with longer logging lines and have the ability to supply filtered DC voltage, which is required for certain types of detonator. The panel requires two separate power supplies – a 12VDC truck supply for safety circuits, and a 110VAC supply for firing circuits. Both the Cased Hole & Open Hole panels meet the requirements of API RP67 recommended practice, but additionally the Cased Hole panel is CE Approved per the European Declaration of Conformity (EMI / RFI noise test). Probe also manufactures auxiliary panels for use with the shooting panels. For use with the Cased Hole Shooting Pane, a Dual-drum Selector Panel is availabl, which permits the operator to select the line in use, but also places a 5kΩ safety load across the line that is not in use. The Open Hole Shooting Panel can be matched to an Open Hole Patch Panel which provides easy access, either to select lines 1 thru’ 7 or as a convenient means to check any of the lines. Shooting Panel Features ✓ CCL Meter – CCL gain control, audible signal with volume control ✓ AC/DC Fire Select Switch (optional DC only) ✓ Positive/Negative Select Switch ✓ Firing Switch with Safety Cover ✓ Firing Voltage Meter 0-300VAC ✓ Firing Current Meter 0-2A AC Panel Connections ✓ 110v AC from power source ✓ 12v DC from 12v battery system ✓ CCL connection to logging system ✓ Aux connection ✓ Line In connection ✓ Line Out connection 6 Real-Time Surface Perforating Systems Safe...Reliable...Efficient Probe designs & manufactures a broad range of Shooting CCL’s and Gamma Gun tools which can be utilized by most cased-hole operating systems. Options are available for Geiger or Scintillation detectors in the Gamma Gun tools and CCL’s are available with up to six magnet assemblies for increased responsiveness in larger diameter pipe. Probe correlation tools are available in 1-11/16, 2-3/4 and 3-1/8 inch diameters and can be run in combination or as stand-alone tools. Their well proven design ensures accurate tool responses and long term reliability in the harshest of environments. Options for Single Fire and Dual Fire Gamma Gun configurations are available. Probe can offer a true Real-Time Perforating System when these tools are combined with our Surface Control Panels and Auxiliary Safety Products. Features & Benefits ✓ Gun Gamma Ray offers dual-fire capability (positive or negative DC voltage) ✓ Tools are designed to maintain maximum safety possible during operation ✓ Interal electronics and detected are shock-mounted to prevent damage from shock waves ✓ CCL’s and Gamma Rays are fully combinable in all tool strings ✓ Probe’s Real-Time Surface Systems are fully CE certified 7 Memory-Based Perforating Systems Safe...Reliable...Efficient IntelleX™ Low Power Electronic Firing Head An ever increasing number of well intervention tasks can be performed by memory-based downhole tools. Probe’s battery powered, IntelleX™ Low Power Electronic Firing Head is at the forefront of this type of intervention process. Perforations, tubing cutters & punches, plug-setting and other thru-tubing services can be run with the IntelleX™ system. It has been designed to be run on slickline, coil tubing, e-line and for TCP/DST conveyed operations. Options for initiating RED detonators, DynaWell® Electronic devices and the OM-1 Fire-set are available as well as many other industry standard devices. Importantly, it is independently verified as safe for use in offshore environments and meets all the recommendations of API RP67. This verification confirmed the system as immune from Rf, stray voltage and lightning strikes as possible sources of inadvertent firing. The internal unit is field replaceable, meaning that multiple back-up tools can be made available at a fraction of the cost of a complete tool. Additionally, an optional (passive) CCL can be run with the firing head which eliminates the need for a separate correlation toolstring. The tool memory records a full set of downhole data consisting of time, status, pressure, temperature, axial & radial acceleration (tilt & shock) and output voltage. The unit is activated / de-activated via a pre-programmed sequence of time, pressure/temperature safe thresholds with optional pressure pulse and/or acceleration parameters. A compact sub with selectable pressure & temperature barriers is normally deployed as part of the IntelleX™ system. This places two additional, physical barriers in the system to prevent inadvertent firing. IntelleX™ Ultra-Fast Pressure Gauge Useful reservoir pressure information can be recorded by the Ultra-Fast Pressure Gauge during perforating operations, TCP/DST operations or frac operations. The results from dynamic underbalance perforating can be captured by the ultra-fast gauge. It can monitor extremely fast pressure transients involved in downhole explosive environments and can be ‘triggered’ into fast mode by pressure (absolute or delta) or via acceleration events. The gauge will move from standard recording rate to fast recording rate within 100µs and any number of fast datasets can be triggered, limited only by available tool memory (up to 8 Mb). Downhole/Memory Systems • IntelleX™ Electronic Firing Head – Perforate, Plug, Cut Pipe, TCP/DST Ops • IntelleX™ Mechanical P/T Switch- Safety Switch • IntelleX™ High Speed Gauge 8 Conveyance Technology Safe...Reliable...Efficient The I-Wheel™ The Probe I-Wheel™ is a complete conveyance system designed to simplify intervention in wells where high deviation could prevent the deployment of both electric-line and slick-line services. Successful tool deployment in deviations of up to 84° can be achieved with reductions in tool-string friction of up to 60%. The compact I-Wheel™ can be fitted to many different configurations of Logging or Slickline tool strings and is Ballistic durable with sealed bearings. The I-Wheel™ is available as a tandem sub, an adapter sub or as a bull-nose sub. 2” i-Wheel™ 2.7/8” i-Wheel™ 3.3/8” i-Wheel™ 4.1/2” i-Wheel™ Features & Benefits ✓ Lifting force placed at a tangent reduces contact with the pipe wall ✓ Ballistic durable with sealed bearings ✓ Gap between the gun and the pipe wall drastically reduces abnormal contact frictions ✓ Patented I-Wheel™ ensures predictable, reliable and consistent modeling ✓ Standard Operating Temperature rating- 450F (232C) ✓ Standard Operating Pressure rating – 25,000 psi ✓ Can Reduce Differential Sticking by up to 90% ✓ Can Reduce Fishing Operations by up to 90% 9 Our tools are designed to perform safe & reliable perforating activities. 10 Perforating Equipment Safe...Reliable...Efficient Probe provides reliable field proven technology to position you to maximize your potential as a company when performing crucial perforating activities. Perforating Equipment available by Probe: Item Part Number Description Real-Time & Surface Perforating 1 050-SC170-0000 1” 11/16 CCL, Shooting Go Box Top / Go Pin Bottom 2 050-SC170-00BP 1” 11/16 Shooting CCL, Big Pipe 3 050-SC313-0000 3” 1/8 CCL, Shooting, Go Box Fish Neck Top/ QC Bottom 4 050-SC313-00BP 3” 1/8 CCL, Shooting, Big Pipe Go Box Fish Neck Top/ QC Bottom 5 050-GG170-0000 1” 11/16 Gamma Gun Geiger 6 050-GG170-00DF 1” 11/16 Gamma Gun Gieger Dual Fire 7 050-GG170-1000 1” 11/16 Gamma Gun Go Top/Bot 8 050-GG170-10DF 1” 11/16 Gamma Gun Dual Fire Scintillation 9 050-GG170-HTDF 1” 11/16 Gamma Gun, Scint, Flsk Go Box Top, Go Box Bottom 10 050-GG275-0000 2” 3/4 Gamma Gun Geiger 11 050-GG275-00DF 2” 3/4 Gamma Gun Dual Fire 12 050-GG275-1000 2” 3/4 Gamma Gun, Go Top & Go Bottom Scintillation 13 050-GG275-10DF 2” 3/4 Gamma Gun, Dual Fire Scintillation 14 050-GG275-HTDF 2 “3/4 Gamma Gun Scintillation, Flask Go Box Top, Go Quick Ch. Bot 15 050-GG313-0000 3” 1/8 Gamma Gun Gieger 16 050-GG313-00DF 3” 1/8 Gamma Gun Geiger Dual Fire 17 050-GG313-1000 3” 1/8 Gamma Gun Scintillation Fishing Neck 18 050-GG313-10DF 3” 1/8 Gamma Gun, Scintillation Dual Fire 19 050-GG313-HTDF 3” 1/8 Gamma Gun Scintillation, Flask Go Box Top, Go Quick Ch. Bot Surface Panels 20 035-WAR00-000F Shooting Panel Assy, Filter 21 035-WAR00-00DF Shooting Panel Assy, Filter Dump 22 035-WAR00-0000 Shooting Panel, Assy Hurst/Warrior 23 003-00000-5022 Pcb, Usb Interface Cased Hole 24 072-STRAY-VOLT Monitor, Stray Voltage Potential Monitor 25 072-STRAY-REEL Stray Voltage Monitor Cable For Mounting Into Truck 26 050-GCRA0-0200 Ground Cable Reel Assembly 250Ft Cable 27 050-SHDET-0000 Shot Detection System Wireless 28 050-BM000-0000 Wireline Blasting Meter 0-1K Memory- Based Perforating 29 0010-0030 Intellex™ Low Power Electronic Firing Head 30 0010-00100 Intellex™ Enhanced Depth Logger 31 0010-0099 Intellex™ Depth Logger Conveyance Technology 32 2 in. I-Wheel™ 33 2.7/8 in. I-Wheel™ 34 3.3/8 in. I-Wheel™ 35 4.1/2 in. I-Wheel™ 11 Real Results Powered by Ingenuity Wireless Shot Detection System sucessfully tested for plug-setting sensor capability. Probe’s Wireless Shot Detection System was requested to test on a Plug-Perforating pump down job for Wildcat Wireline in Conway, Arkansas. Our client was interested in exploring the capability of the system to sense the plug-setting event. WSDS Technology The Wireless Shot Detection System (WSDS) enables the user to wirelessly monitor and record vibrations of the well induced by explosive charges detonating in a downhole environment. Probe’s WSDS allows the user to secure the transmitter at the wellhead with a magnetic base to monitor and record vibration data simultaneously up to 400 feet away using intrinsically safe broadband wireless telemetry. The receiver digitally stores the data on a USB drive, provides a real-time audio output, and a dedicated line output for interfacing with a PC to view the audio waveform in real-time. Test / Application Overview During the Wilcat job, two seperate runs were performed to test the WSDS technology: Probe Wireless Shot Detection System Test #1: The WSDS was placed on the well-head at ground elevation. This well was being completed as a single, no Fracing on the adjacent well. The noise represented on the graph below [Figure 1] was the gun string being pumped down at 14 barrels a minute. Once a depth of approximately 5,200 feet was reached, the pumps were shut down and pulled into position to set the plug. The well-head pressure was approximately 900 pounds. Shown on Figure 1, the Igniter and Power Charge initiate the actual plug setting. The client also tested the plug at 4000 pounds. Following the plug tests, the engineer shoots the first & second gun. After the second gun, the engineer starts the rate at 2 barrels to maintain a constant pressure of 900 pounds. The engineer then proceeds to shoot the gun 3 – 6. (Environment afternoon, 40° F temperature range) Figure 1: SEECO REED 10-14 #10-5H - Test 1 Gun 1 Igniters & Power Charges Plug Setting Gun 2 Gun 3 Gun 4 Gun 5 Gun 6 12 Real Results Powered by Ingenuity Using this system during the perforating process will provide a safer work environment by offering proven confirmation of detonation, while also recording the sequence of events throughout the duration of the job for future reference. Test #2: The WSDS was placed on the Crown Valve of the well about 5 feet above ground elevation after the Wireline Engineer has reached depth and stopped the pumps. The well was still being completed as a single, no Fracing on the adjacent well. The well-head pressure was again, approximately 900 pounds. Shown again on the second graph [Figure 2], the igniter and power charge are discharged to set the plug. The client repeated testing of this plug to 4000 pounds well-head pressure. After the pressure test, the engineer fired the first, second, and third gun. The pumps were started to achieve 2 barrels a minute to maintain the well-head pressure at 900 pounds. The engineer proceeded to shoot guns 4 – 6. (Environment - morning, 20° F temperature range) Figure 2: SEECO REED #10-Test 2 Plug Set Igniters Power Charge Gun 1 Gun 2 Gun 3 Gun 4 Gun 5 Gun 6 Results As a result of both tests, the Probe Wireless Shot Detection System proved to be consitent when monitoring perforating events downhole. Both runs were completed and successfully detected the igniter and power charges, followed by the plug-setting event. 13 powered by ingenuity 14 Specifications Safe...Reliable...Efficient Memory-Based Perforating Systems IntelleX™ Electronic Firing head – Perforate, Plug, Cut Pipe, TCP/DST ops IntelleX™ High speed gauge Real-Time Perforating Systems Maximum O.D 1-11/16 in. 1 in. Maximum O.D Shooting CCL ((standard & big-pipe configurations) 1 11/16 in. Shooting CCL ((standard & big-pipe configurations) 2 3/4 in. Gamma-Gun (sngle and dual fire configuration) 1 11/16 in. Gamma-Gun (sngle and dual fire configuration) 2 3/4 in. Gamma-Gun (sngle and dual fire configuration) 3 1/8 in. Surface Perforating Systems Length Operating Parameters 3.83ft Programmable thresholds are; Time, Pressure, Temperature, Accelerometer, Pressure Pulse Physical thresholds are; Temperature & Pressure Radio-safe Internal storage of job data 1.75ft 150c/300f Temp rated 15,000 psi Pressure rated 8Mb memory capacity 40,000/sec Fast sample rate >500g Shock rated >10g (10Hz - 2 KHz range) Vibration rated Operating Parameters Maximum Temperature: 350 F Maximum Pressure: 15, 000 psi / 103.4 MPa Operating Parameters Shooting Panel, Cased Hole, mono-conductor line (*CE Mark compliant) Dual Drum Select Panel Standard 19” rack mountable size, they are all 120Vac / 60Hz power requirement (the shooting panel has an additional 12Vdc power input). Shooting Panel, Open Hole, 7 conductor line Patch Panel, Open Hole Auxiliary Perforating Equipment Wireless Shot Detection System Safety Blasting Meter (0-1K & 0-10K) Size 10.5”x 9.5”x 5” 7” x 5” Operating Parameters 400ft transmission range 0 - 1K Scale USB Flash Drive data storage 0 - 10K scale option 3.7V Li-Ion rechargeable battery(Receiver) 2 AA alkaline batteries (Transmitter) Powered by Silver Chloride cell Complete Perforating Systems to meet your application needs 15 See how we can help you Please contact us to discuss your specific requirements: powered by ingenuity Technical Centers GeoCenters Fort Worth Technical Center, TX, USA 1132 Everman Parkway, #100 Forth Worth, TX 76140 T +1 817 568 8528 E techsupport.fortworth@probe1.com North America 6824 North Sam Houston Parkway W. Houston, TX 77064 T +1 281 987 2244 Long Beach Technical Center, CA, USA 2900 E. 29th Street Long Beach, CA 90806 T +1 562 595 0661 E techsupport.longbeach@probe1.com Denver Technical Center, CO, USA 196 Inverness Drive E. Englewood, CO 80112 T +1 303 290 6479 E techsupport.denver@probe1.com Aberdeen Technical Center, UK Unit 9, Energy Development Centre Aberdeen Science and Energy Park Claymore Drive Bridge of Don Aberdeen AB23 8GD UK T +44 1224 708470 E techsupport.aberdeen@probe1.com Sandefjord Technical Center, Norway Nordre Kullerød 21 3241 Sandefjord T +47 91745836 E techsupport.norway@probe1.com South America & Mexico Paseo Usumacinta 1507 Tabasco 2000 Villahermosa, Mexico T +52 993 317 6004 Colombia Calle 98 No.15-17 Of 507 Bogota, Colombia T +57 1 611 3793 Europe & West Africa Unit 9, Energy Development Centre Aberdeen Science and Energy Park Claymore Drive Bridge of Don Aberdeen AB23 8GD UK T +44 1224 708470 Middle East & Asia P.O. Box: 93870 Musaffah, Sector-9, Plot-49 Abu Dhabi, United Arab Emirates T +971 2 553 5523 © 2013 Copyright Probe Holdings, Inc. All Rights Reserved. Version: 04/09/2013 Visit us online: www.probe1.com