PDF 1,6 MB - TÜV Hessen

www.tuev-hessen.de
ATC TÜV Hessen
Automotive Test Center
TÜV Technische Überwachung Hessen GmbH
Holding Company of
TÜV®
TÜV Hessen Automotive
ATC - Automotive Test Center
The new ATC
Broad Customer Spectrum
„Full-Line“-Service
From the road to the test bench
Competence Center
Homologation and Certification
Welcome to ATC, the Automotive Test
Center of TÜV Hessen. This brochure will
give you an overview of this modern facility
of TÜV Hessen.
We offer tests and certification for
The „Full-Line“-Service for all vehicle types
offers a unique service range.
You can fulfill your requirements with our
state of the art test benches and testing
facilities. ATC sets new standards. Utilize
our trend-setting inspection technology with
its well-matched components. The core of
ATC is the world‘s first:
ATC is a Competence Center in the field
of CO2, fuel ans energy consumption and
emissions. It is dedicated to a large variety
of vehicles:
TÜV Hessen is a longtime experienced
and valued partner of the Automobile and
Supplier Industry for the homologation
and certification of vehicles, systems and
components. The bases for our certificates
are our extensive accreditations for global
regulations. We guide and advise you
during the development and furnish state of
the art measurement equipment.
As you will see: We offer an attractive
service portfolio in the Automotive area for
the development and homologation of your
products. We will help you to secure your
competitiveness and expand your market
position.
l Passenger car manufacturers (OEM)
lEngine manufacturers
lSuppliers (Tier1/Tier2)
l Retrofitters
l
New drive systems: hybrid and electric vehicles
l Alternate fuels: CNG, LPG, Dual Fuel, Hydrogen
l
Emission measurements for vehicles and engines (stationary and mobile)
l
Systems for exhaust aftertreatment
lAdvanced Chassis Dynamometer with individually driven rollers (simulation of road and driver)
as well as the
lHeavy Duty Engine Dynamometer.
lTwo wheelers
lPassenger cars
lUtility vehicles
lOffroad vehicles
lMobile machinery
We are certified
lDIN EN ISO 9001* (Quality)
lDIN EN ISO 14001* (Environment)
lDIN EN ISO/IEC 17025
(Prüf-/Kalibrierlabor)
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* TÜV Hessen
We look forward to a successful business
relationship with you.
Name your task
and we will offer solutions
from a single source:
competitive, flexible and precisely fitting.
TÜV Hessen is an innovative Partner
of the Automobile and Supplier Industry in
Germany, Europe and throughout the world.
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Location
Centrally in Europe
The metropolitan area Frankfurt Rhine-Main
is a relevant location for the Automobile
and Supplier Industry. Car manufacturers
and many essential suppliers focus their
activities here.
As a partner of the Automobile and Supplier Industry, TÜV Hessen ATC is the only
independent “Third Party” laboratory in the
region.
With its location in Pfungstadt, the ATC is
easily accessible for its business partners.
Driving time by car to Frankfurt Airport is
only 20 minutes.
ATC and its customers profit from the
strong engineering competence of the
region. Industries such as car manufacturers, mechanical engineering, medicine and
measuring technologies, chemical industry,
aerospace and IT technologies call this
region home.
Additionally, excellent educational and
research institutes such as Technical University Darmstadt, Universities in Frankfurt,
Mainz, Heidelberg, Mannheim and many
more are located here.
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Office und Laboratory
ATC
Two independent buildings distinguish ATC:
The engineering and office building as well
as the attached test center.
Engineering Office
Engineering and
Office Building
with Customer Office
Test Center:
Confidentiality through
Access Control
This building houses offices for the engineers and project managers. Aside from
this there are modern conference, presentation and service rooms.
Particularly interesting for you: Utilize our
customer office with state of the art equipment which is at your disposal.
Test Center
The Test Center is only accessible for
authorized persons. As confidentiality is one
of our highest priorities.
The two chassis dynos as well as the two
engine test benches are the main focus
of the Test Center. The control room is
centrally located and enables optimized
processes. Additionally, there is the soak
area, calibration laboratory, SHED chamber
as well as offices and the workshop for
preparation of vehicles and parts.
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Technical Services
Chassis Dynamometer
ATC offers the first chassis dynamometer worldwide with four independently (!)
controlled rollers. Driving conditions can be
modeled in testing far more realistic than
before. Our services are:
The possibilities of the advanced chassis
dynamometer are unlimited.
Chassis Dynamometer
lType approval of new vehicles
lWitness tests worldwide
lCarbon footprints and CO2 balances
lBenchmark and competitor analysis
lHomologation of systems and components
w Retrofit
w DPF, SCR, catalysts
w CNG, LPG, Dual Fuel
lMeasurement
w Real street driving simulation with selectable extended temperature range
w Vehicle emissions
w Evaporative emissions
w Fuel and energy consumption
and driving distance on electric
energy
w Engine power measurement of vehicles, also with hybrid und electric drive technologies
w At low ambient temperatures (cold start -30°C, Cold CO test -7°C, at partner labs)
lCOP-tests
(Conformity of Production)
lCustomer specific programs
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Advanced
lManufacturer
w AVL Zöllner
lType
w 48“ 4WD chassis dynamometer
w independent electric drive for each roller
lTests
w Car, light duty truck, two-wheelers
wEmissions
w Simulation of real street driving behaviour incl. bends and turns etc.
w Drivetrain power and losses
lEngine power
w 600kW (max. 4 x 228kW)
lVehicle speed
w max. 260km/h
w High-Speed vehicle fixing
lVehicle cooling airflow
w 0 – 60.000m3/h
lTest room temperature control
w 15 – 45°C
lVehicle wheelbase
w 1.800 – 4.400mm
(Smart to Sprinter LWB)
Road to Rig.
Real world consumption for any drive train!
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Chassis Dynamometer
Test Systems
lComputer test control system
w PumaOpen, iGemVehicle
w Stationary and mobile data acquisition units
lInterfaces
w for: Robotic driver, CAN, InMotion, Matlab, Drive, Cameo, ASAM, free interfaces
lDrive cycles
w EC, ECE, Japan, US, incl. conforming calculation of results
lAccreditation
w ISO 17025, KBA, VCA, Japan, EPA conforming
lSoak area
w Up to 20 vehicles
lMedia
w Fuels Diesel/Gasoline
w Gaseous fuels CNG/LPG
w Calibration gas storage facility including monitoring
w Fuel storage / gas station
w Conditioned media supply in the test cell
lConditioning chassis dynamometer
w Chassis dynamometer Schenck 2WD
w Broad availability of test cycles
w Vehicle conditioning
w Durability runs
w Emission test preconditioning
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Chassis Dynamometer
Measuring Equipment
lEmission test bench
w EURO 6 conforming
w CVS i60, modal diluted & bags
w Heated bags for 4 phases
w Full flow dilution tunnel with special entry for GDI-vehicles
w Particulate sampling probes for EC and EPA
w Emission test bench AVL AMA i60 diluted, bags
w Emission test bench with 2 Lines, raw modal (AMA 2000)
w AMA i60 LDD NH3 Analyzer
w PM mass sampling system PSS i60
w PM particle counter APC 489
(mobile)
w Micro soot sensor MSS 483, transient (mobile)
w Particle weighing work bench air conditioned, SARTORIUS CCE6
lFuel consumption
w AVL FuelExact (mobile)
w Dual measurement ranges
0-150 / 0-500l/h
wConditioning
lConsumption of electrical power
w Hybrid vehicles
w Electric vehicels
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Services
Engine Dynamometer
With our engine dynamometers we offer a
maximum width of test possibilities to our
customers. Our portfolio of services:
lManufacturer
wAVL
Engine Dynamometer
lType approval of heavy duty engines for
wTrucks
w Nonroad mobile machinery NRMM
w Stationary engines
w Inland waterway vessels
w Railway engines
lWitness tests worldwide
lCarbon footprints and CO2 balances
lBenchmark and competitor analysis
lHomologation of vehicle systems and parts
w Retrofit
w DPF, SCR, catalysts
w CNG, LPG, Dual Fuel
w Additives, oils and emulsions
Heavy Duty
lType
w DynoRoad 604Sx
w 660kW, 4600Nm, 4200rpm, Inertia 6,7kgm2
w Transient asynchronous AC drive
lTests
w Heavy Duty, Medium Duty
w Onroad, Offroad
lWitness tests worldwide
w Emissions of Heavy Duty engines
w Engine power and fuel consumption
lTest chamber
w 8 x 13m
lTemperature range
w 15 – 45°C
lMeasurements
wEmissions
w Engine power and fuel consumption
w OBD-testing
w Customer specific programs
lCOP tests
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Engine Dynamometer
Measurement
Systems
Engine Dynamometer
Test Systems
lTest bed computer control and data logging
w PumaOpen, iGemEngine
w Stationary and mobile data acquisition units
w Online shaft monitoring
w Automatic determination of dyno control parameters
lInterfaces
w for: Injection pump actuator, E–Pedal, CAN, AKN vehicle CAN-Simulation, Matlab, ASAM, free interfaces
lDrive cycles
w EG, ECE, Japan, US, Onroad, Nonroad; including calculation of results
lAccreditation
w ISO 17025, KBA, VCA, Japan, EPA conforming
lFuels
w Diesel (3 types), E85, CNG/LPG, Dual Fuel, central fuel supply system,
fuel storage facility, certification fuels
lMedia conditioning
w Coolant, oil, charge air, intake air, fuel, 2 additional media of choice
w Durability runs and automatic operation 24/7
w Functional research
lMechanical
w Workshop for engine preparation
w Quick change mounting system for engines
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lEquipment for Emission Measurements
w Heavy-Duty EURO 6 conforming, Japan, CFR 1065
w Emission test bench AMA i60 R2/1, modal raw
w Double CLD & FID for NO, NOx, and CH4 & THC
wN2O analyzer
w Dual line emission test bench
(AMA 2000)
wNH3 analyzer AMA i60 LDD
w PM smart sampler 472 partial flow dilution tunnel
w AFC 1+14 automatic filter changer (heated)
w Filter pucks 47 & 70 mm
w Particle weighing workbench
w PM particle counter APC 489 (mobile)
w Micro soot sensor MSS 483, transient (mobile)
w Opacimeter 439, smoke meter 415S, lambdameter LA4
Certification according
global emission standards
for heavy duty engines
up to 660kW power
lFuel consumption
w AVL Fuelexact (mobile)
w Dual measurement heads 0 –­ 150 /
0 – 500l/h
wConditioning
lMass air flow measurement
w 0 – 2.400kg/h
w 0 – 4.000kg/h
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Technical Services
PEMS Mobile Emission Measurements
ATC offers mobile emission measurements
(Portable Emission Measurement System PEMS) worldwide. The measurements can
be carried out on vehicles like:
lCars, light duty vehicles
lHeavy duty vehicles, trucks, buses
lNonroad mobile machinery and
lInland waterway vessels and rail.
Possible test scenarios are:
lIn-Service-Compliance (ISC Heavy Duty EU5 & EU6) Annex II of 595/2009/EC
lIn-Use-Compliance (US EPA)
lVERT-certifications 2.000 Hours Durability
lSORT-testing of buses
lOBD-tests
lPilot programs, research programs
The following equipment is used:
lAVL M.O.V.E GAS PEMS 493 &
PM PEMS 494
l2x exhaust gas flowmeter
MAHA-MPM4
lData acquistion: Imc mobile data acquisition, GPS, CAN
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In Service Conformity
In Use Compliance
For emissions and fuel
consumption worldwide
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Motorenprüfstand
Services
Messtechnik
Additional
Services
The ATC engineers can offer a large variety
of additional services with their stationary
equipment and their mobile measurement
systems. Such as:
lPreparation of test vehicles and engines in our own workshop
lSingle type approval of vehicles and components, also special vehicles
lVehicle structural strength tests
lInstrumentation of test vehicles with data acquisition systems
Location
TÜV Technische
Überwachung Hessen GmbH
Automotive
Technologie- und Umweltzentrum (TUZ)
Werner-von-Siemens-Straße 35
D-64319 Pfungstadt
Phone.: +49 6157 9875-0
FAX: +49 6157 9875-100
e-mail: automotive@tuevhessen.de
How to find us
From Highway (Autobahn) A5
take Exit 27. Turn left, continue to next
intersection and turn left again, follow the
B426 until you reach Burger King, turn right
and follow the street to ATC.
From Highway (Autobahn) A67
take Exit 7 turn right and follow the road to
Robert-Bosch-Strasse, turn left at the light
and then turn left again where you will find
ATC at the end of the street.
We are located on
Werner-von-Siemens-Strasse 35
D-64319 Pfungstadt
lPowertrain testing on proving grounds
lTesting of electromagnetic compatibility in the EMC Laboratory of TÜV Hessen
lCalibration laboratory
lSHED Seald housing for evaporative determination
We will find a solution for your projects!
Please contact us!
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www.tuev-hessen.de/tuz
ATC Your key to success.
Publisher:
TÜV Technische
Überwachung Hessen GmbH
Rüdesheimer Straße 119
64285 Darmstadt
© TÜV Hessen l Automotive ATC 3/1.000 02/2013
TÜV Technische
Überwachung Hessen GmbH
Automotive Test Center
Werner-von-Siemens-Straße 35
D-64319 Pfungstadt
Tel.: +49 (0) 6157-9875-0
FAX: +49 (0) 6157-9875-100
E-mail: automotive@tuevhessen.de