open file
Transcription
open file
Benefits • Low operating cost Evolution Defibrator™ series • Low electric energy consumption • Excellent dewatering capacity, saves energy in the dryer • Low steam consumption Valmet’s professionals around the world work close to our customers and are committed to moving your performance forward – every day. • Minimal water consumption • Uniform fiber flow, saves resin • Easy to operate and maintain • Short time to production • Global service network • Continuous development. LinkedIn.com/company/valmet Twitter.com/valmetglobal Focus on energy reduction As a result of the latest development in low-energy unidirectional refiner segments, Valmet has developed a unidirectional refiner-grinding house. The helical fiber path combined with a blow valve that opens in the direct fiber flow facilitates smooth discharge possible without any loss of energy due to turns or choking of the fiber flow. The optimized spacing around the rotor combined with highly effective rotor wings minimizes fiber buildup in the housing. Operation with this geometry – with normal unidirectional segments – creates a specific energy saving of between 25-50 kWh/ton for softwood fiber at a fiber quality level for furniture panels. Development of the new generation Defibrator focused entirely on enhancing efficiency to maximize energy reduction and ensure minimum resin consumption. Experience from the L, M and P series was the basis for the practical operational and maintenance improvements when the new, evolutionary EVO-series Defibrator was being designed. Energy saving EVO helical discharge Youtube.com/valmetglobal Facebook.com/valmetcorporation www.valmet.com For more information, contact your local Valmet office. www.valmet.com Traditional radial discharge 3 Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation. © Valmet Corporation, MFDU_B_2018_699-02 05/2016. Unique helical discharge New EVO46 to complete the range Evolution Defibrator When focus is on operating cost • Major energy savings Disc gap control • Revolutionary design Safe remote control of your Defibrator™ In order to meet market demands, Valmet has developed a new model of EVO machine, the EVO 46. EVO 46 is designed with Valmet latest technology. The capacity range from 8 tph to 18 tph and segment availability between 40” to 46 “ • Superior infeed geometry • Unique helical discharge Evolution Defibrator series 90 2 Major energy savings Revolutionary design Superior infeed geometry Our EVO family Defibrators have all reduced the specific energy consumption with minimum 10 % compare to the other system and is one of the reasons why customer choose Valmet. The energy savings comes from good distribution of chips in to the grinding zone (wings at feeder), better distribution of fibers between the segments (due to even pressure distribution inside the housing), more efficient fiber flow out from the housing (helical housing), lower friction in bearings (as a result of roller bearings compared to hydrodynamic bearings). The key features of the EVO-series Defibrator is the advanced helical discharge from the refiner housing as well as new refiner segment technology, a new roller bearing system with zero axial play, an exterior design that contributes to thermal stability and perfect parallellity during operation. The design is made for good access to enable easier and quicker maintenance, i.e change of segments. The EVO Defibrator system also includes a new high-capacity and high dewatering screw feeder system with a dewatering plug pipe. The new Defibrator features a highspeed feeder that, combined with a new infeed geometry in the coarse breaker bar section of the segment area and a high performance center plate, provides for an unique low energy and smooth, uniform furnish flow into the fiber-grinding zone. The flow pattern of furnish, steam and fiber in the refiner is essential in the fiber preparation process. Smooth, uniform infeed and discharge not only influences fiber quality but also the consumption of electric energy for grinding, steam consumption for discharge, resin consumption and dryer energy consumption. Production, t/h Since launching, the EVO series has been expanded to include EVO models with segments ranging in diameter from 46 to 74”. And since its launch at Ligna 2005, the EVO series has been a great sales success. In fact, it’s now operational on all of the world’s continents. EVO 46 EVO 50 EVO 56 EVO 64 EVO 70 EVO 74 Ø 40-46” Ø 46-50” Ø 52-56” Ø 58-64” Ø 66-70” Ø 70-74” 90 80 80 70 70 60 60 50 50 40 40 30 30 20 20 10 10 0 1500 rpm 0 5