MSD RAM-MSD
Transcription
MSD RAM-MSD
ANDANTEX USA INC. 2 Speed Spindle Gearboxes Worldwide locations France USA REDEX S.A. ANDANTEX USA Inc. ZI - BP 79 45210 Ferrières 1705 Valley Road Wanamassa, NJ 07712 Tél. +33 2 38 94 42 00 Fx +33 2 38 94 42 99 Ph. +1 732 493 2812 Fx +1 732 493 2949 Web : www.redex-andantex.com E-mail : france@redex-andantex.com Web : www.andantex.com E-mail : info@andantex.com Italia United-Kingdom ANDANTEX SpA ANDANTEX Ltd Via Fratelli di Dio 2/A 20063 Cernusco sul Naviglio (MI) Rowley Drive Coventry CV3 4LS Tel. +39 02 92 17 091 Fx +39 02 92 100 455 Tel. +44 24 7630 7722 Fx +44 24 7630 4499 Web : www.andantex.it E-mail : italia@redex-andantex.com Web : www.andantex.co.uk E-mail : uk@redex-andantex.com Deutschland España REDEX GmbH ANDANTEX Iberia, S.L. Schillerstraße 16 34431 Marsberg C/ Euskal Herria 12 48450 Etxebarri Tel. +49 7251 36 67 935 Fx +49 7251 44 06 637 Tel. +34 94 440 42 95 Fx +34 94 449 51 65 Web : www.redex-andantex.com E-mail : deutschland@redex-andantex.com Web : www.redex-andantex.com E-mail : espana@redex-andantex.com MSD Your local agent RX_GB_0139_03 RAM-MSD MACHINE TOOL Spindle Drive Gearboxes MSD & RAM-MSD MSD - Two speed gearbox with conventional design Overview - Principle REDEX-ANDANTEX’s two speed gearboxes have been designed to extand the constant power range of the machine tool spindle drive motors. Two speed change means : high speed for finishing cuts high torque for hogging out steel or cast iron The pneumatic, hydraulic or electric actuator used for the speed change remote control is integrated to the gearbox design, and its shift detection is provided through electrical proximity sensors, for easy integration with CNC machine tools The MSD two-speed gearboxes are used in conventional design applications where the motor and the gearbox are mounting outside of the headstock, and the spindle is driven by belts, silent chain, or gearing . Power (kW) 50 Range extension 40 30 20 10 0 100 500 1000 5000 10000 Output speed (RPM) 1400 1200 1000 800 600 400 200 0 Construction Details 100 500 1000 5000 10000 Output speed (RPM) RAM-MSD - Two speed gearbox with built-in design The RAM-MSD two-speed gearboxes are integrated in-line between a water cooled motor and a spindle inside a RAM. This compact, light-weight design matches the latest spindle drive motor technology . GEARS TECHNOLOGY The use of REDEX-ANDANTEX’s famous planetary gear design allows to offer a very compact and efficient solution, combined with high reduction ratio availability. Planetary gears engaged : Ratio k :1 Slide dog clutch BENEFITS Up to 6 planet gears Crown teeth profile Hardened & ground helical teeth Balanced rotary parts Chrome-Molybdeum steel Efficiency up to 97 % Reduced backlash Quiet operation Flanges mount to all standard spindle drive motors. Minimum length due to output drive flange pulley arrangement. Maximum heat dissipation, requires no external cooling device. High radial load capacity to accept output belts or gear loading. Oil lubrication, splash for horizontal mounting or forced lubrication for vertical mounting. Output mounting flange to support motor-gearbox assembly available on request. Torque (N.m) Range extension IMPROVING THE PRODUCTIVITY WHILE KEEPING THE HIGHEST PRECISION MACHINE TOOL Spindle Drive Gearboxes MSD & RAM-MSD Input Round housing fits inside RAM bore and share motor coolant supply. High speed, up to 12 000 RPM in the 1:1 ratio for finishing cuts. High torque, providing full power at 250 RPM (6:1). Hollow-through bore, to facilitate hydraulic draw bar and spindle coolant. External water jacket housing, for cool operation. Remote pneumatic or hydraulic speed change (CNC control). Low backlash, ensures position control for tool change and contour cutting. Compact and light-weight, to minimize z-axis inertia. Output Direct spline coupling engaged : Ratio 1:1 www.andantex.com www.redex-andantex.com MACHINE TOOL Spindle Drive Gearboxes MSD & RAM-MSD MSD - Two speed gearbox with conventional design Overview - Principle REDEX-ANDANTEX’s two speed gearboxes have been designed to extand the constant power range of the machine tool spindle drive motors. Two speed change means : high speed for finishing cuts high torque for hogging out steel or cast iron The pneumatic, hydraulic or electric actuator used for the speed change remote control is integrated to the gearbox design, and its shift detection is provided through electrical proximity sensors, for easy integration with CNC machine tools The MSD two-speed gearboxes are used in conventional design applications where the motor and the gearbox are mounting outside of the headstock, and the spindle is driven by belts, silent chain, or gearing . Power (kW) 50 Range extension 40 30 20 10 0 100 500 1000 5000 10000 Output speed (RPM) 1400 1200 1000 800 600 400 200 0 Construction Details 100 500 1000 5000 10000 Output speed (RPM) RAM-MSD - Two speed gearbox with built-in design The RAM-MSD two-speed gearboxes are integrated in-line between a water cooled motor and a spindle inside a RAM. This compact, light-weight design matches the latest spindle drive motor technology . GEARS TECHNOLOGY The use of REDEX-ANDANTEX’s famous planetary gear design allows to offer a very compact and efficient solution, combined with high reduction ratio availability. Planetary gears engaged : Ratio k :1 Slide dog clutch BENEFITS Up to 6 planet gears Crown teeth profile Hardened & ground helical teeth Balanced rotary parts Chrome-Molybdeum steel Efficiency up to 97 % Reduced backlash Quiet operation Flanges mount to all standard spindle drive motors. Minimum length due to output drive flange pulley arrangement. Maximum heat dissipation, requires no external cooling device. High radial load capacity to accept output belts or gear loading. Oil lubrication, splash for horizontal mounting or forced lubrication for vertical mounting. Output mounting flange to support motor-gearbox assembly available on request. Torque (N.m) Range extension IMPROVING THE PRODUCTIVITY WHILE KEEPING THE HIGHEST PRECISION MACHINE TOOL Spindle Drive Gearboxes MSD & RAM-MSD Input Round housing fits inside RAM bore and share motor coolant supply. High speed, up to 12 000 RPM in the 1:1 ratio for finishing cuts. High torque, providing full power at 250 RPM (6:1). Hollow-through bore, to facilitate hydraulic draw bar and spindle coolant. External water jacket housing, for cool operation. Remote pneumatic or hydraulic speed change (CNC control). Low backlash, ensures position control for tool change and contour cutting. Compact and light-weight, to minimize z-axis inertia. Output Direct spline coupling engaged : Ratio 1:1 2 www.redex-andantex.com www.andantex.com MSD Series - Two-speed Gearboxes Ordering Code - Size 12 Ex. : MSD124 . A H 2 G. 4.9 M2 . 21J42 . A. S2 TYPE & SIZE MSD12 Type MSD - Size 12 SATELLITES (N# of) 3 4 6 [1] [1] Ratio 4.9 unavailable 3 4 6 [2] View from output shaft side [3] Unavailable when Speed changer location is 3 INPUT / OUTPUT Arrangements Input : Flange without sealing ring & Sun-gear without bearing A [4] Unavailable when Speed changer location is 2 MOUNTING position Horizontal Vertical - Ouput shaft Up H U Vertical - Output shaft Down D [5] Non standard version. Please contact your local supplier FRAME Fixing 2 With Ouput Flange Output BEARING type Roller bearings G RATIO 1/1 & 1/K 3.83 www.andantex.com 4.94 3.8 (standard ratio) (semi-standard ratio) 4.9 SPEED CHANGER Type Without speed changer : One fixed ratio only Servo-reducer : 24 V - DC Pneumatic / Hydraulic actuator : 2 positions [5] F M V SPEED CHANGER Location [2] 1 2 3 Top Right Left INPUT Interfaces 00 Without motor flange With motor flange Pilot dia 130G6 130G6 180G6 180G6 230G6 230G6 PCD 165 215 215 215 265 265 Nb x holes 4 x M10 3 x M12 4 x M12 4 x M14 4 x M14 4 x M12 [5] 01 02 10 11 20 21 Input shaft data Keyed bore + Motor shaft balancing M J K No balancing Half K. Full K. Input shaft data dia24 dia28 dia32 dia38 available ratio available ratio available ratio available ratio : 4,9 ; 3,8 : 4,9 ; 3,8 : 4,9 ; 3,8 : 3.8 [5] [5] 24 28 32 38 OUTPUT Shaft Interfaces Std Flange shaft = 70 j6 Std plain keyed shaft = 28 k6 A B LUBRICATION Systems [2] Splashed lubrication / Sight glass on the left Oil pump - Top Oil pump - Right Oil pump - Left [5] [5] [5] S3 P1 P2 P3 www.andantex.com MSD Series - Two-speed Gearboxes Dimensions - Size 12 info@andantex.com www.andantex.com RX_GB_0121_01 Speed Changer location MSD Series - Two-speed Gearboxes Ordering Code - Size 35 Ex. : MSD354 . A H 2 G. 3.8 M2 . 21J42 . A. S2 TYPE & SIZE MSD35 Type MSD - Size 35 SATELLITES (N# of) 3 4 6 [1] 3 4 6 [1] Ratio 4.9 unavailable [2] View from output shaft side [3] Unavailable when Speed changer location is 3 INPUT / OUTPUT Arrangements Input : Flange without sealing ring & Sun-gear without bearing A [4] Unavailable when Speed changer location is 2 MOUNTING position Horizontal Vertical - Ouput shaft Up H U Vertical - Output shaft Down D FRAME Fixing With Ouput Flange [5] Non standard version. Please contact your local supplier 2 Output BEARING type Roller bearings G RATIO 1/1 & 1/K 3.83 4.94 3.8 4.9 (standard ratio) (semi-standard ratio) www.andantex.com SPEED CHANGER Type Without speed changer : One fixed ratio only Servo-reducer : 24 V - DC Pneumatic / Hydraulic actuator : 2 positions Pneumatic / Hydraulic actuator : 3 positions (2 positions + Neutral) F M V W SPEED CHANGER Location [2] 1 2 3 Top Right Left INPUT Interfaces 00 Without motor flange With motor flange Pilot dia 230G6 230G6 250G6 250G6 300G6 300G6 PCD 265 265 300 350 350 350 Nb x holes 4 x M14 4 x M12 8 x M16 4 x M12 4 x M16 4 x M18 [5] 20 21 30 31 40 41 Input shaft data Keyed bore + Motor shaft balancing M J K No balancing Half K. Full K. Input shaft data dia38 dia42 dia48 dia55 dia60 [5] available ratios : 4,9 ; 3,8 available ratio : 4,9 ; 3,8 available ratio : 4,9 ; 3,8 available ratio : 3.8 38 42 48 55 60 OUTPUT Shaft Interfaces Std Flange shaft = 90 j6 Std plain keyed shaft = 60 k6 A B LUBRICATION Systems [2] Splashed lubrication / Sight glass on the right Oil pump - Top Oil pump - Right Oil pump - Left Forced lubrication Input / output holes - Left / Left [3] Forced lubrication Input / output holes - Left / Right [3] / [4] Forced lubrication Input / output holes - Right / Right [4] Forced lubrication Input / output holes - Right / Left [3] / [4] [5] [5] [5] S2 P1 P2 P3 33 32 22 23 www.andantex.com MSD Series - Two-speed Gearboxes Dimensions - Size 35 Speed Changer location info@andantex.com www.andantex.com MSD Series - Two-speed Gearboxes Ordering Code - Size 60 Ex. : TYPE & SIZE MSD604 . MSD603 . A B H H 2 3 G. R . 3.8 4.9 M2 . 21J42 . F. A. A. C. S2 33 MSD60 Type MSD - Size 60 SATELLITES (N# of) 3 4 6 [1] 3 4 6 [1] Ratio 4.9 unavailable [2] View from output shaft side INPUT / OUTPUT Arrangements Input : Flange without sealing ring & Sun-gear without bearing Input : Flange with sealing ring & Sun-gear with bearing Input and output : bearing arrangement [5] A F [3] Unavailable when Speed changer location is 3 B [4] Unavailable when Speed changer location is 2 MOUNTING position Horizontal Vertical - Ouput shaft Up H U Vertical - Output shaft Down D [5] Non standard version. Please contact your local supplier [6] Unavailable when Speed changer location is 1 FRAME Fixing 2 3 With Ouput Flange Foot Mount Output BEARING type Roller bearings G R www.andantex.com Reinforced bearings RATIO 1/1 & 1/K 3.83 4.94 3.8 (standard ratio) (semi-standard ratio) 4.9 SPEED CHANGER Type Without speed changer : One fixed ratio only Servo-reducer : 24 V - DC Pneumatic / Hydraulic actuator : 2 positions Pneumatic / Hydraulic actuator : 3 positions (2 positions + Neutral) F M V W SPEED CHANGER Location [2] 1 2 3 Top Right Left INPUT Interfaces 00 Without motor flange With motor flange Pilot dia 300G6 300G6 300G6 350G6 350G6 350G6 450G6 PCD 350 350 400 400 400 400 500 Nb x holes 4 x M16 4 x M18 8 x M18 4 x M14 8 x M18 4 x M18 8 x M18 [5] [5] 40 41 42 50 51 52 60 Input shaft data Keyed bore + Motor shaft balancing M J K No balancing Half K. Full K. Compression coupling [5] L Input shaft data dia60 dia65 dia75 dia80 available ratios : 4,9 ; 3,8 available ratios : 4,9 ; 3,8 available ratio : 3.8 available ratio : 3.8 60 65 75 80 INPUT Interfaces Std Flange shaft = 160 j6 Std plain keyed shaft = 65 m6 A B OUTPUT Shaft Interfaces Std Flange shaft = 160 j6 Std plain keyed shaft = 65 m6 LUBRICATION Systems [2] Forced lubrication Input / output holes - Left / Left [3] / [6] Forced lubrication Input / output holes - Left / Right [3] / [6] Forced lubrication Input / output holes - Right / Right [4] Forced lubrication Input / output holes - Right / Left [4] A B 33 32 22 23 www.andantex.com MSD Series - Two-speed Gearboxes Dimensions - Size 60 Speed Changer location info@andantex.com www.andantex.com MSD Series - Two-speed Gearboxes Speed Changer dimensions Type M - Servo Reducer 24V DC www.andantex.com Size 35 & 60 12 Size 35 Size 12 www.andantex.com 60 MSD Series - Two-speed Gearboxes Speed Changer dimensions Type V - Pneumatic / Hydraulic - 2 positions 12 Size 35 60 Size 12, 35 & 60 Type W - Pneumatic / Hydraulic - 2 positions + Neutral Size 12, 35 & 60 35 K E G J A C D H F N I B M L info@andantex.com www.andantex.com Size 60 MACHINE TOOL SPINDLE DRIVE Worldwide locations France USA REDEX S.A. ANDANTEX USA Inc. ZI - BP 79 45210 Ferrières 1705 Valley Road Wanamassa, NJ 07712 Tél. +33 2 38 94 42 00 Fx +33 2 38 94 42 99 Ph. +1 732 493 2812 Fx +1 732 493 2949 Web : www.redex-andantex.com E-mail : france@redex-andantex.com Web : www.andantex.com E-mail : info@andantex.com Italia United-Kingdom ANDANTEX SpA ANDANTEX Ltd Via Fratelli di Dio 2/A 20063 Cernusco sul Naviglio (MI) Rowley Drive Coventry CV3 4LS Tel. +39 02 92 17 091 Fx +39 02 92 100 455 Tel. +44 24 7630 7722 Fx +44 24 7630 4499 Web : www.andantex.it E-mail : italia@redex-andantex.com Web : www.andantex.co.uk E-mail : uk@redex-andantex.com Deutschland España REDEX GmbH ANDANTEX Iberia, S.L. Schillerstraße 16 34431 Marsberg C/ Euskal Herria 12 48450 Etxebarri Tel. +49 7251 36 67 935 Fx +49 7251 44 06 637 Tel. +34 94 440 42 95 Fx +34 94 449 51 65 Web : www.redex-andantex.com E-mail : deutschland@redex-andantex.com Web : www.redex-andantex.com E-mail : espana@redex-andantex.com MSD Your local agent RX_GB_0139_03 RAM-MSD