Product catalogue 2015
Transcription
Product catalogue 2015
Product catalogue 2015 Products for plant- and process-engineering Automatic-Valves, Actuators and Accessories years 1979 – 2014 Contents Seite This is bar GmbH. 8 Product presentation of Automatic-Valves 10 Product presentation of Actuators 11 Product presentation of Accessories 12 Actuator lines – The pneumatic quarter-turn actuators type actubar and GT Elektric actuators type STV 13 The new generation of actuators type actubar 14 Pneumatic actuator type actubar with hydraulic damper 28 The pneumatic actuator type GTD/GTE 32 Electric actuators type STV 50 3 Contents Seite Signal units, Positioner and Limit switch boxes Positioner and 3-Position control-unit bar-positrol 52 bar-ICS – Positioner for valves with inflatable sealing 55 bar-PCS – Pneumatic air-main charging and pressure control system for compressed air supplies 60 Positioner and 3-Position control-unit bar-positurn2 67 bar-posifixx-A: Air-guidance plate for direct mounting of positioner type TZID (ABB) onto the actuator actubar 73 bar-posifixx-S: Air-guidance plate for direct mounting of positioner type Sipart PS2 (Siemens) onto the actuator actubar 77 Position indicator with integrated solenoid valves bar-valve&switch 80 The self-adjusting opto-electric limit-switch box bar-posiswitch 81 The opto-electric limit-switch box in miniature bar-miniswitch 85 The robust opto-electric limit-switch box bar-switchcontrol 89 The striking opto-electric limit-switch box Switchmaster 97 Control valves and accessories 4 51 103 Pressure amplifier Multi-bar 104 3/2-way-NAMUR-solenoid valve type NM-321-H 107 5/2-way-NAMUR-solenoid valve type NM-521-H 109 5/2-way-NAMUR-solenoid valve type NM-522-H 111 5/3-way-NAMUR-solenoid valve type NM-532-H 113 Accessories for pneumatic quarter-turn actuators Throttles type SDR and FDS, throttle plate type NDPE, Valve adapter type VPN 115 Contents Seite Automated-Valves 118 Automatic-valve with pneumatic actuator actubar 119 2/2-way automatic-valve type PKI 120 2/2-way automatic-valve type PKN 122 2/2-way automatic-valve type PKO 124 3/2-way automatic-valve type PKT 126 2/2-way automatic-valve type PKW 128 3/2-way automatic-valve type PMK 130 Automatic-butterfly-valve type PZD 132 Automatic-valve with pneumatic actuator GTD/GTE 135 2/2-way automatic-valve type PKI 136 2/2-way automatic-valve type PKN 140 2/2-way automatic-valve type PKO 142 3/2-way automatic-valve type PKT 144 2/2-way automatic-valve type PKW 147 3/2-way automatic-valve type PMK 150 Automatic butterfly-valve type PZR 153 Automatic-valve with electric actuator STV 155 2/2-way electric-valve type EKIV 156 2/2-way electric-valve type EKNV 158 2/2-way electric-valve type EKOV 160 3/2-way electric-valve type EKTV 162 2/2-way electric-valve type EKWV 164 3/2-way electric-valve type EMKV 166 5 Contents Seite Manual valves with hand lever 3/2-way ball-valve type HKT 170 2-part ball-valve type MKE 172 3-part ball-valve with weld-ends type MKI-A 174 3-part ball-valve with long weld-ends type MKI-C 176 3-part ball-valve with female thread type MKI-I 178 2-way ball-valve with flange type MKL 180 ball-valve in brass type MKO 182 3/2-way ball-valve with flange type MKP 184 compact ball-valve with flange type MKW 186 System solutions for plant engineering General terms and conditions of sale and delivery 6 169 188 190 For your notes 7 This is bar GmbH. 8 Unser Unternehmen Our company Seit 1979 ist die bar GmbH mit der Entwicklung, Produktion und dem weltweiten Vertrieb von Armaturen, pneumatischen und elektrischen Schwenkantrieben sowie vielfältigem Zubehör ein bedeutender und zuverlässiger Partner vieler namhafter Industrieunternehmen. Since 1979, with the development, production and world-wide distribution of valves, pneumatic and electrical quarter-turn actuators, as well as diverse accessories, bar GmbH has been a major and dependable partner for many well-known industrial companies. bar GmbH ist einer der technologischen Vorreiter im Bereich der Armaturen-Automatisierung. Produkte kontinuierlich an neueste Normen und Kundenanforderungen anzupassen ist der Anspruch, mit dem wir stetig an Produktinnovationen für den Anlagenbau und die Verfahrenstechnik arbeiten. Die besondere Kompetenz des Unternehmens liegt dabei in der Entwicklung von kundenspezifischen System- und Sonderlösun gen, die mit unserer branchenübergreifenden Erfahrung unter dem Aspekt hoher Wirtschaftlichkeit realisiert werden. bar GmbH is one of the technological pioneers in the area of valve automation. Continually adapting products to the newest standards and to customer requirements is a demand which we constantly work with to achieve product innovation for plant construction and process technology. Die ständige Qualitätskontrolle der Produkte und internen Abläufe wird bereits seit vielen Jahren über ein nach DIN EN ISO 9001:2000 und 9001:2008 zertifiziertes QualitätsmanagementSystem bestätigt. Darüber hinaus ist das Produktportfolio nach Gost-R zertifiziert. The particular competence of the company lays thereby in the development of customer-specific systems and specialized solutions which are implemented using our sector-spanning experience while keeping high efficiency in mind. Constant quality control of the products and internal flows have already been carried out for many years using a DIN EN ISO 9001:2000 and 9001:2008 certified quality management system. Moreover, the product portfolio is Gost-R certified. Basierend auf intensivem Lieferantenmanagement in Kombination mit einer großzügigen Lagerhaltung gewährleisten wir unseren Kunden kurze Lieferzeiten. Mit unseren gut ausgebildeten und ständig weiterqualifizierten Mitarbeitern realisieren wir kurze Reaktionszeiten sowohl im Tages- als auch im Projektgeschäft.. Using intensive supplier management along with large-scale warehousing, we can ensure our customers short delivery times. Überzeugen Sie sich von unserer Leistungsfähigkeit, wir werden Ihre Erwartungen mehr als erfüllen! Experience our efficiency for yourself, we will more than fulfill your expectations! Our staff is well-trained and constantly improving their qualifications, which helps us to maintain short reaction times in our day-to-day and project business. 9 Automatik-Armaturen 10 Automatic Valves Der Produktbereich Armaturen umfasst ein komplettes Portfolio an Dreharmaturen für die Verwendung in verfahrenstechnischen Anlagen. Wir legen höchsten Wert auf den Einsatz qualitativ hochwertiger Werkstoffe sowie modernster Fertigungsmethoden. In Kombination mit unseren bewährten betrieblichen Prozessen gewährleisten wir ein ausgezeichnetes Preis-Leistungsverhältnis. The Valves product range comprises a complete portfolio of rotary valves for use in process control systems. We attach great importance to the application of highest quality materials, as well as the most modern production methods. In combination with our tried and tested operational processes, we ensure an excellent price/ performance ratio. Wir bieten: We offer: Kugelhähne handbetätigt, pneumatisch oder elektrisch automatisiert • Edelstahl, 3-teilig mit Innengewinden oder Anschweißenden, DN15-100 • Edelstahl, 1-teilig in Kompaktflanschausführung, DN15-100 • Edelstahl, 2-teilig mit Innengewinden, DN15-50 • Edelstahl, 3-Wege-Ausführung mit Innengewinden, DN15-50 • Messing, 2-teilig mit Innengewinden, DN15-80 • Messing, 3-Wege-Ausführung mit Innengewinden, DN15-50 Manually-operated ball valves, pneumatically or electrically automated • Stainless steel, three-piece with internal threads or welding ends, DN15-100 • Stainless steel, one-piece in a compact flange design, DN15-100 • Stainless steel, two-piece with internal thread, PN100, DN15-50 • Stainless steel, 3-way design with internal thread, DN15-50 • Brass, 2-piece with internal thread, DN15-80 • Brass, 3-way design with internal thread, DN15-50 Absperrklappen handbetätigt, pneumatisch oder elektrisch automatisiert • Zwischenflanschausführung, DN40-1200 • Anflanschausführung, DN40-600 • Gehäusewerkstoffe: GG25, GGG40, Stahl, Edelstahl • Scheibenwerkstoffe: Edelstahl, GGG40 mit diversen Beschichtungen • Dichtungsmaterialien: EPDM, NBR, FKM, PTFE, Silikon • Zulassung DVGW Wasser + Gas, DNV, Lloyd´s Register Butterfly valves, manually-operated pneumatically or electrically automated • Intermediate flange design, DN40-1200 • Flange design, DN40-600 • Casing materials: GG25, GGG40, steel, stainless steel • Disk materials: stainless steel, GGG40 with various coatings • Sealants: EPDM, NBR, FKM, PTFE, Silicone • Approval DVGW water + gas, DNV, Lloyd´s Register Über unser Standard-Lieferprogramm hinaus entwickeln wir gerne in enger Abstimmung mit Ihren Spezialisten die maßgeschneiderte Lösung zu Ihrer besonderen Anwendung. Beyond our standard delivery program, we will gladly develop, in close cooperation with your specialists, a tailor-made solution for your particular application. Antriebe Actuators Wir verfügen über langjährige Erfahrung in der effizienten Automatisierung von Schwenkarmaturen und bieten mit der pneumatischen Baureihe „actubar“ sowie der elektrischen Baureihe „STV“ eine umfangreiche Auswahl an Schwenkantrieben. We have many years of experience in the efficient automation of quarter-turn valves and offer an extensive selection of quarterturn actuators with the pneumatic series „actubar“, as well as the electric series „STV“. Pneumatische Antriebe „actubar“: Pneumatic actuators „actubar“: • 16 Antriebsgrößen mit Drehmomenten von 3 bis 6000 Nm • Doppelt- und einfachwirkende Ausführung • ATEX-konform, SIL 3-klassifiziert • Gemäß Standards VDI/VDE 3845 und 3847, EN ISO 5211, NAMUR • Temperaturbereich: -40 bis +160°C • Diverse Beschichtungen für verschiedene Umgebungs bedingungen • Direktaufbau von Zubehör über die patentierte „vacotrol“-Schnittstelle • Edelstahl-Ausführung • 16 actuator sizes with torque levels from 3 to 6000 Nm • Double-acting and single-acting design • ATEX compliant, SIL 3 classified • In accordance with standards: VDI/VDE 3845 and 3847, EN ISO 5211, NAMUR • Temperature range: -40 to +160°C • Diverse coatings for varied environmental conditions • Direct installation of the accessory using the patented „vacotrol“ interface • Stainless steel design Elektrische Antriebe „STV“: Electrical actuators „STV“: • 2 Antriebsserien mit Drehmomenten von 10 bis 1000 Nm • 12 – 400 V • Schutzarten IP 65, IP66 und IP67 • Standardausstattung: - Endlagenrückmeldung - Handnotbetätigung - Drehmomentbegrenzung - Visuelle Stellungsanzeige • Optional: - Positionsrückmeldung - Heizwiderstände - Positioner-Ausführung - FAILSAFE-Ausführung - ATEX-konforme Ausführung - CSA-konforme Ausführung • 2 actuator series with torque levels from 10 to 1000 Nm • 12 – 400 V • Protection class IP 65, IP66 and IP67 • Standard equipment: - Limit switch - Manual override - Torque limiter - Visual position indication • Optional: - Position feedback - Heating resistors - Positioner design - FAILSAFE design - ATEX compliant design - CSA compliant design 11 Zubehör 12 Accessories Die umfangreiche Palette an Zubehör zu unseren Antriebssystemen prägt die Reputation der bar GmbH als Innovationsführer und macht sie zu einem der führenden Anbieter in der Automatisierung von Armaturen. In Kombination mit unserem Armaturen- und AntriebsProgramm decken wir nahezu jede Kundenanforderung ab. The extensive range of accessories for our actuator systems shape the reputation of bar GmbH as a leader in innovation and make the company one of the leading suppliers in valve automation. In combination with our valve and actuator programs we can cover nearly any customer requirement. Wir bieten: We offer: Endschalterboxen für pneumatische Schwenkantriebe • Gehäusematerialien: Kunststoff, Aluminium, Edelstahl • Schwenkwinkelbereich: bis 180° • Temperaturbereich: -40° bis +70°C • Mikroschalter-, Näherungsschalter-Ausführungen • ATEX-konforme Ausführung • AS-Interface Ausführung Limit switch boxes for pneumatic actuators • Casing materials: plastic, aluminum, stainless steel • Pivot angle range: up to 180° • Temperature range: -40° to +70°C • Micro switch, proximity switch designs • ATEX compliant design • AS interface design Positioner für pneumatische Schwenkantriebe • Alle relevanten Signalein- und –ausgänge als Standard • Doppelt- und einfachwirkende Ausführung • Alle Sicherheitsfunktionen verfügbar (NC, NO, FS) Positioner for pneumatic actuators • All relevant signal inputs and outputs standard • Double and single-acting design • All safety functions available (NC, NO, FS) 3-Positions-Regler für pneumatische Schwenkantriebe • Doppelt- und einfachwirkende Ausführung • Alle Sicherheitsfunktionen verfügbar (NC, NO, FS) 3-postion controler for pneumatic actuators • Double and single-acting design • All safety functions available (NC, NO, FS) Magnetventile • Gehäusematerialien: Aluminium, Edelstahl • Temperaturbereich: -40° bis +70°C • ATEX-konforme Ausführung Solenoid valves • Casing materials: aluminum, stainless steel • Temperature range: -40° to +70°C • ATEX compliant design Druckverstärker Pressure booster Handnotgetriebe Manual override Druckluftaufbereitung Compressed air preparation Actuator lines – Interfaces The pneumatic quarter-turn actuators Actubar center of the Vacotrol type as actubar and GT system possesses interfaces according to all standards. Elektric actuators type STV Modular construction enables combinations with the following products from our extensive range as well as all other commercially available positioners, solenoid valves and valve fittings. Interface actuator/signal unit acc. to VDI/VDE 3845 bar-switchcontrol bar-miniswitch Interface actuator/signal unit bar-vacotrol bar-positurn2 bar-posiswitch Interface actuator/solenoid valves acc. VDI/VDE 3845 Namur bar-solenoid valve Multibar (pressure booster) Throttle plate Interface actuator/valve acc. DIN EN ISO 5211 Manual override Reductions bar-switchmaster Adapters Mounting brackets 13 ® The intelligent actuator Sicher und flexibel – die neue Antriebsgeneration actubar 14 Safe and Flexible – The new generation of actuators type actubar Type AD-001 Type AD/AS-004 to AD/AS-230 Type AD/AS-350 to AD/AS-750 Objective actubar is the latest generation in our range of pneumatic actuators. Externally unmistakable and technically unique, the actubar offers new advantages and uses. Technically speaking, actubar is the main component in the novel valve control system bar-vacontrol. A modular, intelligent system for monitoring and regulating automatic valves. Working together with our directly-mountable system components bar-positurn2 or bar-posiswitch, actubar regulates quarter-turn valves economically and effectively. Benefits / Applications •the unique construction of the actubar enables the addition of components acc. to VDI/VDE 3847 without hose connections or conduit. •positioner and limit switch boxes with solenoid valves can be mounted directly, without conduit installation and constitute a compact unit in combination with actubar-actuators •the standard interface (VDI / VDE 3845) allows mounting of all commercially available signal units •end position can be adjusted at 0° and 90° from +5° to -10° •reduced warehousing by using equal end-caps for single as well as double-acting actuators in the sizes 004 to 230 •simple insertion and removal of safety springs •flexible automation of valves through various ISO flange interfaces per actuator size •optional coatings and materials enable usage even in aggressive environments •long service life via plain-bearing system which reaches all moving parts •octagonal pinion-connection enables actubar to fit universally onto valves with parallel or diagonally operating shafts •blowout-secure pinion minimizes the danger of accidents •wide spectrum of application through supply of different pivoting angle possibilities 15 Technical Data Standard model Options available Description pneumatic double piston actuator type AD = double-acting type AS = single-acting (with spring return) Constructional features rack and pinion principle with self-centering piston guides in the housing; single-acting: with bar safety springs Mounting position as desired Standards Interface actuator signal unit: acc. to VDI/VDE 3845 (NAMUR) and VDI/VDE 3847 Interface actuator/control valve: acc. to NAMUR i.e. VDI/VDE 3845 Interface actuator/valve: 4, i.e. 8 internal threaded in actuator housing acc. to EN ISO 5211 Directives ATEX, Machine Guidelines Materials Housing: Caps: Pistons/Racks: Pinion: Seals: Bearings: Screws: differing mounting and connecting dimensions possible pinion optional with internal double-D or acc. to DIN ISO 5211 Housing: anodised, powder-coated, PTFE Caps: PTFE Aluminium alloy, anodised Aluminium alloy Aluminium alloy Corrosion-protected steel NBR self-lubricating plastic stainless steel A2 Pinion: stainless steel AISI 303; AISI 316 Seals: FKM Ambient temperature -20°C to +80°C Rated pivoting angle double and single-acting: 90° rated pivoting angle as standard from +5° to -10° adjustable in both end positions Torque 2.5 Nm to 6,000 Nm Control pressure 2 to 8 bar Control medium / Quality filtered air in respect of remaining oil content, dust and water minimum according to DIN ISO 8573-1 / class 4 low-temperature model: -40° C to +80° C high-temperature model: 20° C to +160° C also upon request: other non-aggressive gaseous or liquid mediums Mounting Variations 2/2-wayvalve Butterfly valve Drive Pinion Function Double D = Z single-acting (upon request) spring force closed single-acting spring force open Octagonal = V single-acting spring force closed single-acting spring force open 16 Mounting Type 2/2-wayvalve D H Function Double D = Z single-acting (upon request) spring force closed A F Drive Pinion Ball valve and Cock valve single-acting spring force open Octagonal = V single-acting spring force closed single-acting spring force open Mounting Type A D F H Function – double-acting When pressure is applied to both of the external chambers through input connection „4“, then the pistons move together into the basic position (0°). The force from both pistons is transferred onto the pinion „C“ via the toothed rack. If input connection „2“ is given pressure and „4“ as exhaust, then the pistons move apart into the 90° position. E D 2 E D 2 C 4 D E 4 D E In both positions, the pivoting angle can be set via the adjusting screws „D“ to a position of + 5° and - 10° in a depressurised condition. When the correct angle is reached, then fix with locking nut „E“. C Torque for double-acting actuators, Type AD [Nm] Control pressure Pst [bar] Type 2 2,53 3,54 4,55 5,56 7 8 AD - 001 2,5 3,2 3,8 4,4 5,1 5,7 6,4 7,0 7,6 8,9 10,2 AD - 004 8 1012 1416 1820222428 32 AD - 006 13 16 19 22 25 28 32 35 38 44 51 AD - 008 16 2024 2832 3640 444856 64 AD - 011 23 29 35 40 46 52 58 63 69 81 92 C 108 AD - 018 36 45 54 63 72 81 90 99 126 144 E D 2 4 D E AD - 026 52 65 78 91 104 117 130 143 156 182 208 AD - 037 74 93 111 129 148 166 185 204 222 259 296 AD - 050 100 125150 175200 225250 275300350 400 AD - 076 152 190 228 266 304 342 380 418 456 532 608 AD - 110 220 275 330 385 440 495 550 605 660 770 880 AD - 160 323 403 484 565 645 726 807 887 968 1129 1290 AD - 230 463 579 695 811 927 1043 1159 1274 1390 1622 1854 AD - 350 680 850 1020 1190 1360 1530 1700 1870 2040 2380 2720 AD - 510 1022 1278 1533 1789 2044 2300 2555 2811 3066 3577 4088 AD - 750 1504 18802256 26323008 33843760 413645125264 6016 E D 2 C 4 D E 17 E D 2 E D 2 C 4 D E 4 D E Function – single-acting In the single-acting model the springs push the pistons back into the basic position and air is exhausted from connection „2“. E E 18 D 2 D 2 C C 4 4 D D E E The number of springs can be selected to correspond to the applied pressure (from 2 up to 14 pcs.). Adjustment of the end positions is described in “Function double-acting” Torques – single-acting actuators, type AS [Nm] Type AS-004 AS-006 AS-008 AS-011 AS-018 AS-026 Spring force Pneumatic applied torque Md N [Nm] at min. control pressure PSt [bar] Md F [Nm] 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 No. springs Md min Md max min max min max min max min max min max min max min max min max min max min max min max 2 1 3 5 7 7 9 9 11 11 12 13 14 15 16 17 18 19 20 21 22 25 26 29 30 4 3 5 3 5 5 7 7 9 9 11 10 13 12 15 14 17 16 19 18 21 22 25 26 29 6 4 8 2 6 4 8 6 10 8 121014121614181620202424 28 8 5 11 1 7 3 9 5 10 7 12 9 14 11 16 13 18 17 22 21 26 10 7 13 1 7 3 9 4 11 6 13 8 15 10 17 14 21 18 25 12 8 16 21041261481612201624 2 2 4 8 11121415 17182021232426273031333436404246 48 4 4 8 4 8 7 121115141817212024232726313034364042 46 6 6 13 3 10 6 13 10 16 13 19 16 22 19 25 22 28 25 32 32 38 38 44 8 8 17 2 11 5 14 8 171220152318262130273634 42 10 11 21 1 12 4 15 7 18112114241727233430 40 12 13 25 3 16 6 19 10 22 13 25 19 32 25 38 3 5 8 8 1212161620202424282832323636404044485256 60 4 6 11 5 10 9 14 13 18 17 22 21 26 25 30 29 34 33 38 37 42 45 50 53 58 5 8 14 2 9 6 13 10 17 14 21 18 25 22 29 26 33 30 37 34 41 42 49 50 57 6 9 17 3 11 7 15 11 19 15 23 19 27 23 31 27 35 31 39 39 47 47 55 7 11 20 4 14 8 1812221626203024342838364644 54 8 12 22 2 12 6 1610201424182822322636344442 52 9 14 25 3 15 7 19 11 23 15 27 19 31 23 35 31 43 39 51 10 15 28 4 17 8 21 12 25 16 29 20 33 28 41 36 49 11 17 31 1 16 5 20 9 24 13 28 17 32 25 40 33 48 12 18 34 2 18 6 2210261430223830 46 13 20 36 4 21 8 25 12 29 20 37 28 45 14 21 39 1 19 5 23 9 27 17 35 25 43 3 6 12 11 17 17 23 23 29 28 34 34 40 40 46 46 52 51 57 57 63 69 75 80 86 4 8 16 7 15 13 21 19 27 24 32 30 38 36 44 42 50 47 55 53 61 65 73 76 84 5 10 20 3 13 9 19 15 25 20 30 26 36 32 42 38 48 43 53 49 59 61 71 72 82 6 12 24 5 17 11 23 16 28 22 34 28 40 34 46 39 51 45 57 57 69 68 80 7 14 28 1 15 7 21 12 26 18 32 24 38 30 44 35 49 41 55 53 67 64 78 8 16 31 4 19 9 24 15 30 21 36 27 42 32 47 38 53 50 65 61 76 9 18 35 5 22 11 28 17 34 23 40 28 45 34 51 46 63 57 74 10 20 39 1 20 7 26 13 32 19 38 24 43 30 49 42 61 53 72 11 22 43 3 24 9 30 15 36 20 41 26 47 38 59 49 70 12 24 47 5 28 11 34 16 39 22 45 34 57 45 68 1326 511 26 7 32 12 37 18 43 30 55 41 66 1428 553 30 8 35 14 41 26 53 37 64 3 9 18 18 27 27 36 36 45 45 54 54 63 63 72 72 81 81 90 90 99 108 117 126 135 4 12 24 12 24 21 33 30 42 39 51 48 60 57 69 66 78 75 87 84 96 102 114 120 132 5 15 30 6 21 15 30 24 39 33 48 42 57 51 66 60 75 69 84 78 93 96 111 114 129 6 18 36 9 27 18 36 27 45 36 54 45 63 54 72 63 81 72 90 90 108 108 126 7 21 42 3 24 12 33 21 42 30 51 39 60 48 69 57 78 66 87 84 105 102 123 8 24 48 6 30 15 39 24 48 33 57 42 66 51 75 60 84 78 102 96 120 9 27 54 9 36 18 45 27 54 36 63 45 72 54 81 72 99 90 117 10 30 60 3 33 12 42 21 51 30 60 39 69 48 78 66 96 84 114 11 33 66 6 39 15 48 24 57 33 66 42 75 60 93 78 111 12 36 72 9 45 18 54 27 63 36 72 54 90 72 108 13 39 78 3 42 12 51 21 60 30 69 48 87 66 105 1442 846 48 15 57 24 66 42 84 60 102 3 13 27 25 39 38 52 51 65 64 78 77 91 90 104 103 117 116 130 129 143 155 169 181 195 4 17 35 17 35 30 48 43 61 56 74 69 87 82 100 95 113 108 126 121 139 147 165 173 191 5 21 44 8 31 21 44 34 57 47 70 60 83 73 96 86 109 99 122 112 135 138 161 164 187 6 26 53 12 40 25 53 38 66 51 79 64 92 77 105 90 118 103 131 129 157 155 183 7 30 62 3 35 16 48 29 61 42 74 55 87 68 100 81 113 94 126 120 152 146 178 8 34 71 7 44 20 57 33 70 46 83 59 96 72 109 85 122 111 148 137 174 9 38 80 11 53 24 66 37 79 50 92 63 105 76 118 102 144 128 170 10 43 89 2 49 15 62 28 75 41 88 54 101 67 114 93 140 119 166 11 47 98 6 57 19 70 32 83 45 96 58 109 84 135 110 161 12 51 106 11 66 24 79 37 92 50 105 76 131 102 157 13 55 115 2 62 15 75 28 88 41 101 67 127 93 153 14 60 124 6 71 19 84 32 97 58 123 84 149 19 Spring force Pneumatic applied torque Md N [Nm] at min. control pressure PSt [bar] Md F [Nm] 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 Type No. springs Md min Md max min max min max min max min max min max min max min max min max min max min max min max AS-037 AS-050 AS-076 AS-110 AS-160 20 3 21 40 34 53 53 72 71 90 89 108 108 127 126 145 145 164 163 182 182 201 219 238 256 275 4 27 53 21 47 40 66 58 84 76 102 95 121 113 139 132 158 150 176 169 195 206 232 243 269 5 34 66 8 40 27 59 45 77 63 95 82 114 100 132 119 151 137 169 156 188 193 225 230 262 6 41 80 13 52 31 70 49 88 68 107 86 125 105 144 123 162 142 181 179 218 216 255 7 48 93 18 63 36 81 55 100 73 118 92 137 110 155 129 174 166 211 203 248 8 55 106 5 56 23 74 42 93 60 111 79 130 97 148 116 167 153 204 190 241 9 62 119 10 67 29 86 47 104 66 123 84 141 103 160 140 197 177 234 10 69 133 15 79 33 97 52 116 70 134 89 153 126 190 163 227 11 75 146 2 73 20 91 39 110 57 128 76 147 113 184 150 221 12 82 159 7 84 26 103 44 121 63 140 100 177 137 214 13 89 173 12 96 30 114 49 133 86 170 123 207 14 96 186 17 107 36 126 73 163 110 200 3 28 53 47 72 72 97 97 122 122 147 147 172 172 197 197 222 222 247 247 272 297 322 347 372 4 37 71 29 63 54 88 79 113 104 138 129 163 154 188 179 213 204 238 229 263 279 313 329 363 5 46 88 12 54 37 79 62 104 87 129 112 154 137 179 162 204 187 229 212 254 262 304 312 354 6 56 106 19 69 44 94 69 119 94 144 119 169 144 194 169 219 194 244 244 294 294 344 765124 26 85 51 110 76 135 101 160 126 185 151 210 176 235 226 285 276 335 8741428 76 33 101 58 126 83 151 108 176 133 201 158 226 208 276 258 326 9 83 159 16 92 41 117 66 142 91 167 116 192 141 217 191 267 241 317 10 93 177 23 107 48 132 73 157 98 182 123 207 173 257 223 307 11 102 195 5 98 30 123 55 148 80 173 105 198 155 248 205 298 12 111 212 13 114 38 139 63 164 88 189 138 239 188 289 13 121 230 20 129 45 154 70 179 120 229 170 279 14 130 248 27 145 52 170 102 220 152 270 3 42 80 72 110 110 148 148 186 186 224 224 262 262 300 300 338 338 376 376 414 452 490 528 566 4 56 107 45 96 83 134 121 172 159 210 197 248 235 286 273 324 311 362 349 400 425 476 501 552 5 70 134 18 82 56 120 94 158 132 196 170 234 208 272 246 310 284 348 322 386 398 462 474 538 6 84 161 29 106 67 144 105 182 143 220 181 258 219 296 257 334 295 372 371 448 447 524 7 98 188 2 92 40 130 78 168 116 206 154 244 192 282 230 320 268 358 344 434 420 510 8 112 214 14 116 52 154 90 192 128 230 166 268 204 306 242 344 318 420 394 496 9 126 241 25 140 63 178 101 216 139 254 177 292 215 330 291 406 367 482 10 140 268 36 164 74 202 112 240 150 278 188 316 264 392 340 468 11 154 295 9 150 47 188 85 226 123 264 161 302 237 378 313 454 12 168 321 21 174 59 212 97 250 135 288 211 364 287 440 13 183 348 32 197 70 235 108 273 184 349 260 425 14 197 375 5 183 43 221 81 259 157 335 233 411 3 66 116 104 154 159 209 214 264 269 319 324 374 379 429 434 484 489 539 544 594 654 704 764 814 4 88 155 65 132 120 187 175 242 230 297 285 352 340 407 395 462 450 517 505 572 615 682 725 792 5 110 193 27 110 82 165 137 220 192 275 247 330 302 385 357 440 412 495 467 550 577 660 687 770 6 132 232 43 143 98 198 153 253 208 308 263 363 318 418 373 473 428 528 538 638 648 748 7 154 271 4 121 59 176 114 231 169 286 224 341 279 396 334 451 389 506 499 616 609 726 8 176 309 21 154 76 209 131 264 186 319 241 374 296 429 351 484 461 594 571 704 9 197 348 37 188 92 243 147 298 202 353 257 408 312 463 422 573 532 683 10 219 387 53 221 108 276 163 331 218 386 273 441 383 551 493 661 11 241 425 15 199 70 254 125 309 180 364 235 419 345 529 455 639 12 263 464 31 232 86 287 141 342 196 397 306 507 416 617 13 285 503 47 265 102 320 157 375 267 485 377 595 14 307 541 9 243 64 298 119 353 229 463 339 573 3 84 160 162 239 243 319 323 400 404 481 485 561 565 642 646 723 727 803 807 884 969 1045 1130 1207 4 112 214 109 211 189 292 270 372 351 453 431 534 512 614 593 695 673 775 754 856 915 1017 1076 1179 5 140 267 55 183 136 264 216 344 297 425 378 506 458 586 539 667 620 748 700 828 862 989 1023 1151 6 168 321 82 236 163 316 244 397 324 478 405 558 486 639 566 720 647 800 808 962 969 1123 7 195 374 109 288 190 369 271 450 351 530 432 611 513 692 593 772 755 934 916 1095 8 223 428 56 261 137 341 217 422 298 502 379 583 459 664 540 744 701 906 862 1067 9 251 481 83 313 164 394 244 475 325 555 406 636 486 717 648 878 809 1039 10 279 535 110 366 191 447 272 527 352 608 433 689 594 850 756 1011 11 307 588 137 419 218 499 299 580 379 661 541 822 702 983 12 335 642 165 471 245 552 326 633 487 794 649 955 13 363 695 192 524 272 605 434 766 595 927 14 391 749 219 577 380 738 542 900 Spring force Pneumatic applied torque Md N [Nm] at min. control pressure PSt [bar] Md F [Nm] 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 7,0 8,0 Type No. springs Md min Md max min max min max min max min max min max min max min max min max min max min max min max AS-230 AS-350 AS-510 AS-750 3 128 221 242 335 358 451 474 567 590 683 706 799 822 915 938 1030 1053 1146 1169 1262 1401 1494 1633 1725 4 171 295 169 293 285 408 400 524 516 640 632 756 748 872 864 988 980 1103 1096 1219 1327 1451 1559 1683 5 214 368 95 250 211 366 327 482 443 597 559 713 674 829 790 945 906 1061 1022 1177 1254 1408 1485 1640 6 256 442 21 207 137 323 253 439 369 555 485 671 601 786 717 902 832 1018 948 1134 1180 1366 1412 1597 7 299 516 64 280 180 396 295 512 411 628 527 744 643 860 759 975 875 1091 1106 1323 1338 1555 8 342 589 106 353 222 469 338 585 453 701 569 817 685 933 801 1048 1033 1280 1264 1512 9 384 663 32 311 148 427 264 542 380 658 496 774 611 890 727 1006 959 1237 1191 1469 10 427 737 74 384 190 500 306 616 422 731 538 847 654 963 885 1195 1117 1426 11 470 810 117 457 232 573 348 689 464 804 580 920 812 1152 1043 1384 12 513 884 159 530 275 646 390 762 506 878 738 1109 970 1341 13 555 958 201 603 317 719 433 835 664 1067 896 1298 14 598 1031 243 676 359 792 591 1024 822 1256 3 189 342 338 491 508 661 678 831 848 1001 1018 1171 1188 1341 1358 1511 1528 1681 1698 1851 2038 2191 2378 2531 4 253 456 224 427 394 597 564 767 734 937 904 1107 1074 1277 1244 1447 1414 1617 1584 1787 1924 2127 2264 2467 5 316 571 110 364 280 534 450 704 620 874 790 1044 960 1214 1130 1384 1300 1554 1470 1724 1810 2064 2150 2404 6 379 685 165 471 335 641 505 811 675 981 845 1151 1015 1321 1185 1491 1355 1661 1695 2001 2035 2341 7 442 799 221 578 391 748 561 918 731 1088 901 1258 1071 1428 1241 1598 1581 1938 1921 2278 8 505 913 277 685 447 855 617 1025 787 1195 957 1365 1127 1535 1467 1875 1807 2215 9 568 1027 333 792 503 962 673 1132 843 1302 1013 1472 1353 1812 1693 2152 10 631 1141 389 899 559 1069 729 1239 899 1409 1239 1749 1579 2089 11 695 1255 445 1005 615 1175 785 1345 1125 1685 1465 2025 12 758 1369 501 1112 671 1282 1011 1622 1351 1962 13 821 1483 557 1219 897 1559 1237 1899 14 884 1597 443 1156 783 1496 1123 1836 3 272 496 526 750 782 1005 1037 1261 1293 1516 1548 1772 1804 2027 2059 2283 2315 2538 2570 2794 3081 3305 3592 3816 4 363 661 361 659 616 915 872 1170 1127 1426 1383 1681 1638 1937 1894 2192 2149 2448 2405 2703 2916 3214 3427 3725 5 454 826 196 568 451 824 707 1079 962 1335 1218 1590 1473 1846 1729 2101 1984 2357 2240 2612 2751 3123 3262 3634 6 545 992 30 478 286 733 541 989 797 1244 1052 1500 1308 1755 1563 2011 1819 2266 2074 2522 2585 3033 3096 3544 7 635 1157 121 642 376 898 632 1153 887 1409 1143 1664 1398 1920 1654 2175 1909 2431 2420 2942 2931 3453 8 726 1322 211 807 466 1063 722 1318 977 1574 1233 1829 1488 2085 1744 2340 2255 2851 2766 3362 9 817 1487 46 716 301 972 557 1227 812 1483 1068 1738 1323 1994 1579 2249 2090 2760 2601 3271 10 908 1653 136 881 391 1137 647 1392 902 1648 1158 1903 1413 2159 1924 2670 2435 3181 11 998 1818 226 1046 482 1301 737 1557 993 1812 1248 2068 1759 2579 2270 3090 12 1089 1983 61 955 316 1211 572 1466 827 1722 1083 1977 1594 2488 2105 2999 13 1180 2148 151 1120 407 1375 662 1631 918 1886 1429 2397 1940 2908 14 1271 2314 241 1285 497 1540 752 1796 1263 2307 1774 2818 3 407 721 783 1097 1159 1473 1535 1849 1911 2225 2287 2601 2663 2977 3039 3353 3415 3729 3791 4105 4543 4857 5295 5609 4 543 961 543 961 919 1337 1295 1713 1671 2089 2047 2465 2423 2841 2799 3217 3175 3593 3551 3969 4303 4721 5055 5473 5 679 1202 302 825 678 1201 1054 1577 1430 1953 1806 2329 2182 2705 2558 3081 2934 3457 3310 3833 4062 4585 4814 5337 6 815 1442 438 1065 814 1441 1190 1817 1566 2193 1942 2569 2318 2945 2694 3321 3070 3697 3822 4449 4574 5201 7 951 1682 574 1305 950 1681 1326 2057 1702 2433 2078 2809 2454 3185 2830 3561 3582 4313 4334 5065 8 1086 1923 709 1546 1085 1922 1461 2298 1837 2674 2213 3050 2589 3426 3341 4178 4093 4930 9 1222 2163 845 1786 1221 2162 1597 2538 1973 2914 2349 3290 3101 4042 3853 4794 10 1358 2403 605 1650 981 2026 1357 2402 1733 2778 2109 3154 2861 3906 3613 4658 11 1494 2644 740 1890 1116 2266 1492 2642 1868 3018 2620 3770 3372 4522 12 1630 2884 876 2130 1252 2506 1628 2882 2380 3634 3132 4386 13 1765 3124 1012 2371 1388 2747 2140 3499 2892 4251 14 1901 3365 771 2235 1147 2611 1899 3363 2651 4115 21 Dimensioned drawings for actubar types AD/AS-001 to AD/AS-006 Typ AD-001 C 15 Z10 ø12 19,5 B □x de ep □xdeep Fxdeep Gxdeep Type AD/AS-004 and AD/AS-006 ISO H D ISO I ø52 30 4 4 J 32 C Cover cap 24 E B A L N O 22 M5x8 M K M6x12 Air connection Dimensioned drawing for actubar type AD/AS-008 to AD/AS-230 □x de ep □xdeep Fxdeep Gxdeep ISO H ISO I D ø52 J 32 C 30 4 4 24 E B A L M5x8 N M K O M6x12 23 Dimensioned drawing for actubar type AD/AS-350 to AD/AS-750 Type AD/AS-750 □xdeep □x de □x de ep ep Type AD/AS-350 to AD/AS-510 □x de Fxdeep □x de □xdeep Fxdeep ep ep □xdeep Gxdeep Gxdeep □xdeep Fxdeep Fxdeep 30 ø52 ISO H ø52 J ISO H ISO I J ISO H ISO I 2 30 24 52 32 52 ISO H C 2 E 2 24 C 2 32 E AD-350/528 mm, AD-510/540 mm, AD-750/603 mm D max. A AD-350/528 mm, AD-510/540 mm, AD-750/603 mm L A L B D max. B M L M N L 24 N M5x8 M6x12 M5x8 O M6x12 O Table of Dimensions Type AD/AS 001 004 006 008 011 018 026 037 050 076 110 160 230 350 510 750 A B C D E Fxdeep Gxdeep 80 45 45 G 1/8“ M5x8 144686882G 1/8“ M5x8 159 76 84 90 G 1/8“ M6x9 173 98 108 109 G 1/8“ M6x9 215 98 108 109 G 1/8“ M6x9 213 114 132 127 G 1/4“ M6x9 281 114 132 127 G 1/4“ M8x12 266 138 161 155 G 1/4“ M8x12 347 138 161 155 G 1/4“ M8x12 329 176 200 196 G 1/4“ M10x15 475 176 200 196 G 1/4“ M10x15 516 199 220 225 G 1/4“ M10x15 560 223 244 249 G 1/4“ M16x24 617 280 290 275 G 1/4“ M20x40 732 330 341 310 G 1/4“ M20x40 826 368 430 425 G 1/4“ M20x40 Double-acting actuators Type AD Weight Volume/Double-stroke [kg] [L] 0010,34 0,05 0041,21 0,25 0061,81 0,41 008 2,97 0,60 011 3,59 0,85 0184,80 1,35 0266,27 1,78 0378,23 2,75 05011,25 3,73 076 15,90 5,50 110 22,94 8,50 160 27,46 11,90 230 38,10 16,90 350 40,60 19,00 510 59,20 30,00 750 90,00 42,50 M6x9 M8x12 M8x12 M8x12 M8x12 M10x15 M10x15 M10x15 M12x18 M12x18 M12x18 M16x35 ISO H ISO I ø36/F03 ø36/F03 ø50/F05 ø50/F05 ø50/F05 ø50/F05 ø70/F07 ø70/F07 ø70/F07 ø102/F10 ø102/F10 ø102/F10 ø140/F14 ø165/F16 ø165/F16 ø165/F16 J 22,5 ø50/F05 24 ø70/F07 32 ø70/F07 31 ø70/F07 31 ø70/F07 35 ø102/F10 35 ø102/F10 40,5 ø102/F10 40,5 ø125/F12 50 ø125/F12 50 ø125/F12 60 72 96 96 ø125/F25 109 K L 50 80 80 80 80 130 80 130 80 130 80 130 80 130 80 130 80 130 80 130 80 130 130 130 130 M N O xdeep 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 9x12 14x17 14x17 14x17 70 5517x20 70 5517x20 70 5522x25 70 5522x25 70 5522x25 70 5527x30 70 5527x30 70 5527x30 70 5536x40 70 55 46x50 70 55 46x50 70 5546x60 Single-acting actuators Type AS Weight* Volume/Double-stroke [kg] [L] 004 1,38 0,09 006 2,04 0,19 0083,13 0,20 011 3,89 0,33 0185,28 0,50 026 6,93 0,73 037 9,43 1,15 05012,81 1,63 07618,66 2,30 11027,02 3,50 16033,30 4,80 23045,20 7,00 350 50,00 9,60 51085,00 15,00 750125,00 20,50 * weight at 12 springs 25 Spare AD/AS-004 Parts Parts to AD/AS-230 Spare Parts 6 End cap seal 1 Cover cap 11 Namur shaft 2 1 3 2 4 3 5 4 5 End-stop cam Cover cap Ring clip End-stop cam End cap left Ring clip right End cap End cap left End cap right 7 6 8 7 9 8 10 9 10 Threaded pin End cap seal O-Ring Threaded Housing pin O-Ring Threaded pin Housing Threaded pin 12 11 13 12 14 13 15 14 15 Visual display Namur Piston shaft Visual display Guidance segment Piston O-Ring Guidance segment O-Ring 16 17 16 18 17 19 18 20 19 20 O-Ring Piston guidance ring O-Ring Upper sliding ring Piston Pinion guidance ring Upper Spring sliding ring Pinion Spring 21 22 21 23 22 24 23 25 24 26 25 26 Lock-nut Lower sliding ring Lock-nut Cap screw Lower O-Ring sliding ring Cap screw Washer O-Ring Position indication balls Washer Position indication balls Schematic drawing Ordering Code (example) Ordering Code (example) A S - 0 5 0 A S - 0 5 0 A D - 0 5 0 A D - 0 Type 5 0 Function S = single Function D = double S = single D = double 26 Type / / / / 0 9 0 0 9 0 0 9 0 0 9 0 Pivoting angle 90° Pivoting angle 90° - 0 0 8 8 No. springs F F A A Mounting type Mounting Page 3 type Page 3given Z = double-D with dimensions No. springs * V = octagonal with measurements * V = octagonal with measurements - V22 - V22 - Z… - Pinion Z… model * Pinion model * Z = double-D with dimensions given Parts AD/AS-350 to AD/AS-750 Spare Parts 1 2 3 4 5 6 7 8 9 10 11 12 Cover cap End-stop cam Ring clip End cap left End cap right End cap seal 19 Pinion 20 Spring 21 Lock-nut 22 Lower sliding ring 23 Cap screw 24 O-Ring 13 Piston 14 Guidance segment 15 O-Ring 16 O-Ring 17 Piston guidance ring 18 Upper sliding ring Threaded pin O-Ring Housing Threaded pin Namur shaft Visual display 25 26 27 28 29 Washer Position indication balls Suspension eye Cover ring Screws Schematic drawing Ordering Code (example) A S - 0 5 0 / 0 9 0 - A D - 0 5 0 / 0 9 0 - Function S = single D = double Type Pivoting angle 90° * 0 8 No. springs V = octagonal with measurements - V22 F - A Z… Pinion model * Mounting type Page 3 Z = double-D with dimensions given 27 Pneumatic actuator type actubar® with hydraulic damper A module of the -vacotrol® system 28 The special solution for slamming valves Product description actubar is the latest generation in our range of pneumatic actuators. Externally unmistakable and technically unique, the actubar offers new advantages and uses. Technically speaking, actubar is the main component in the novel valve control system bar-vacotrol. And furthermore, it is possible to dictate whether the damping effect is only present at the end positions or ensures an even speed over the whole pivoting angle. Working together with our directly-mountable system components as bar-positurn or any other positioner of the system for actubar is monitoring and regulating automatic valves economically and effectively. Objective The hydraulic damper is an additional module for lengthening the actuation time. An evenly constant actuation speed is achieved through a piston which oscillates inside a cylinder containing hydraulic medium. Torque remains the same and sudden movements are avoided so that pipework, valves and actuator are intrinsically protected. Layout of the hydraulic damper is compact. The module has been designed and constructed to be secure against manipulation, so that unplanned changes in the settings are not possible. Hydraulic dampers are deployed where there are slamming valves such as double-eccentric butterfly valves and used for preventing water surges. 29 Deployment This unique construction of the actubar allows addi tion of components in accordance with VDI/VDE 3847 and best of all, without hoses or pipework. •Control and end switch boxes with solenoid valves can be added directly without additional piping and together form a compact unit with the actubar. •All commercially available signalling units can be enhanced using the standardised interface VDI/VDE 3845. •An internal octagon in the pinion enables actubar to be universally mounted onto valves with parallel or diagonal switching angle position. •The blowout-safe pinion minimizes danger of accidents. •Extremely long switching times can be achieved. •End positions are adjustable between +5° and -10°in the 0° – and 90° position. •A smooth, even movement of the valve is assured independent of the operating conditions. •Flexible automation of valves via various ISO-F flange faces per actuator size. •A soft arrival at the end position is achieved. •Optional coatings and materials enable deployment even in aggressive environments. 30 •Long service life is achieved through slide bearings on all moving parts. Technical Data Standard model Description Options available Pneumatic double piston actuator-with additional hydraulic piston Type AD = double-acting Constructional Rack and pinion principle with self-centering features piston guides in the housing Mounting As desired Position Normen Materials Interface actuator/signal unit: Acc. to VDI/VDE 3845 (NAMUR) and VDI/VDE 3847 Interface actuator/control valve: Acc. to NAMUR i.e. VDI/VDE 3845 Interface actuator/valve: 4 i.e. 8 internal threaded in actuator housing acc. to EN ISO 5211 Differing mounting and connecting dimensions possible Housing: Aluminium-alloy, anodized or powder-coated Housing: anodised; coated with: powder-coated; PTFE Aluminium-alloy, anodized Aluminium-alloy, anodized, powder-coated Cap coated with: PTFE Damperhousing: Cap: Piston/ Racks: Pinion: Seals: Bearings: Screws: Ambienttemperature Aluminium-alloy steel corrosion-protected NBR easy sliding plastics stainless steel -20°C to +80°C Pinion optional with internal double-D acc. to EN ISO 5211 or on request Pinion: Stainless steel AISI 303; AISI 316 Seals: FKM Different temperature range on request Rated pivoting Double acting: 90° rated pivoting angle as standard from angle +5° to -10° adjustable in both end positions Torque 2,5 Nm to 6.000 Nm Control pressure 2 to 8 bar Control medium/Quality Filtered air in respect to remaining oil content, dust and water minimum acc. to DIN ISO 8573 – 1 class 4 Also upon request: Other non-aggressive gaseous or liquid mediums 31 GTD/GTE The pneumatic quarter-turn actuator 32 Experienced engineering of the top class GTD/GTE-049–098 from GTD/GTE-110 Advantages of the bar-actuator Your benefits •Identical size of single- and double-acting actuators •Reduced capital lockup: store only of the double-acting actuators, single-acting actuators can be manufactured by simple installation of springs •safe and easy handling because of preloaded springs •Standard pivoting angle end adjustment from +5° to -5° Option: limit adjustment for both pivoting directions (opened and closed position) • Sealing wear of butterfly valve is minimized •Positively influenced switching characteristics of butterfly valve • At ball valves, turbulences are avoided •Superior wear resistance through slide bearing of all moving parts • actuator is completely maintenance-free • long service life (up to 1 million switching cycles) •All components are corrosion protected • Universally usable with any operating condition •bar safety springs provide excellent safety conditions • reduced cost of service and maintenance • no risk of accident • 18 sizes • cost saving through accurate assignment of required torque of the valve •Various ISO flange shapes per size • cost saving through flexible automation of valves • Anti-blow-out shafts • no risk of accident •90°, 120° and 180° actuators • covering a wide application range 33 Technical Data Standard version System design Pneumatic twin piston actuator Type GTD = double-acting Type GTE = single-acting (spring return) Construction features Rack-and-pinion technique with self-centering piston guidance in casing single-acting: with bar safety springs Installation position Random Interface actuator / signal unit: acc. VDI/VDE 3845 (NAMUR) Standards Interface actuator / control valve: acc. NAMUR i.e. VDI/VDE 3845 Interface actuator / valve: 4 i.e. 8 internal threads in actuator casing acc. EN ISO 5211 34 Option 3 position actuators with two extra pinions Option: Alternative fastening and fitting dimensions Option: Shaft with inner double-D acc. EN ISO 5211 Materials Casing: anodized aluminium alloy Caps: aluminium alloy epoxy-coated (type GTD/GTE-049: plastics, epoxy lacquered) Piston/ toothed rack: aluminium alloy (type GTE/ GTE-049 + 058: plastics) Shaft: steel, hard nickel plated Gaskets: NBR Bearings: easy sliding plastics Casing: surface treated with epoxy resin Chemical version: Double acting: Type GCD Single acting: type GCE Casing: hard coated, PTFE-impregnated Shaft: stainless steel AISI 303, on request AISI 316 Shaft: stainless steel Gaskets: FKM Ambient temperature -50 bis +70°C bis +160°C Normal pivoting angle Double-acting: 90°, 120°, 180° Single-acting: 90° Adjustable nominal pivoting angle from +5 to -5° GTD/GTE-049 not adjustable Alternative pivoting angles (e.g. 135°) Limit adjustment for both pivoting directions, type BE 3 position actuators: 0°–90°–180°, 0°–120°–240° 3 position actuators with spring-centered central position Torques 3 to 13.000 Nm (see diagrams on page 4, torque tables pages 6-10) Control pressure 2 to 10 bar (GTD/GTE-350 + -400, 2 to 8 bar) Control medium / quality Filtered air, in respect of remaining oil content, dust and water minimum acc. to DIN ISO 8573-1, class 4 Also upon request: other non-aggressive gaseous or liquid mediums Montagevarianten Mounting variations 2/2 way valve Pinion type Double-D Butterfly valve Mounting variant Mode of operation Double-acting air “closed + open” D Single-acting spring force “closed” Single-acting spring force “open” Double-acting 2/2 way valve Double-acting air “closed + open” A A* Single-acting spring force “closed” A D Single-acting spring force “open” D* Double-acting air “open + closed” F Double-D Ball valve and plug valve H Octagon Mounting variant Mode of operation Pinion type Octagon Single-acting spring force “closed” F* Single-acting spring force “closed” F Single-acting spring force “open” H Single-acting spring force “open” H* * We recommend type “BE” * We recommend type “BE” Torque for double-acting actuators type GTD [Nm] Control pressure Pst [bar] Actuator type 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 8 9 10 GTD-049 5 6 7 8 9 10 11 13 14 15 16 18 20 23 GTD-058 8 10 12 14 16 18 19 21 23 25 27 31 35 39 GTD-068 11 14 17 20 23 26 29 31 34 37 40 46 51 57 GTD-078 20 25 30 35 40 45 50 55 60 65 70 80 90 100 GTD-088 28 35 42 49 56 63 70 77 84 91 98 112 126 140 GTD-098 40 49 59 69 79 89 99 109 119 129 138 158 178 198 GTD-110 56 70 85 99 113 127 141 155 169 183 197 225 254 282 GTD-115 85 106 127 148 169 190 211 232 254 275 296 338 380 423 GTD-127 118 147 176 206 235 265 294 323 353 382 412 470 529 588 GTD-143 176 220 264 308 352 396 440 484 528 572 616 704 792 880 GTD-163 226 282 338 395 451 508 564 620 677 733 790 902 1015 1128 GTD-185 395 493 592 691 789 888 987 1085 1184 1283 1381 1579 1776 1974 GTD-210 474 592 711 829 948 1066 1185 1303 1421 1540 1658 1895 2132 2369 GTD-250 915 1144 1373 1602 1831 2059 2288 2517 2746 2975 3203 3661 4119 4576 GTD-254 1144 1430 1716 2002 2288 2574 2860 3146 3432 3718 4004 4576 5149 5721 GTD-300 1564 1955 2345 2736 3127 3518 3909 4300 4691 5082 5473 6254 7036 7818 GTD-350 2285 2856 3428 3999 4570 5141 5713 6284 6855 7426 7998 9140 GTD-400 3256 4069 4883 5698 6511 7325 8139 8953 9767 10580 11394 13022 35 Standard type 2 C 4 Double-acting function: If the two outer chambers are pressurized via connection “4”, the pistons will move to each other into base position (0°). The force of the two pistons is transferred to pinion “C” via the toothed racks. If connection “2” is pressurized and “4” depressurized, then the pistons move away from each other into the 90° position. In this position, the pivoting angle can be adjusted in depressurized condition by ± 5° via the two limit position adjustment screws. Lock with locknut “E”. 2 C 4 Single-acting function: In the single-acting version, the pistons are pushed back into base position by springs, when connection “2” is depressurized. The number of springs can be adapted to working conditions (2 to 16 pieces). - 5° Double-acting function: D D D E E E 2 C 4 Single-acting function: D D D E E E 2 C 4 Type “BE” + 5° - 25° With adjustment of position “open” and “closed” (not for actuator types GTE-049 + 058) - 5° Single-acting function: D F D F E E E E 2 C 4 36 2 C 4 Type “BE” features a double limit stop. Using screw “D” for 90° position, you can adjust these two positions independent from each other. (Preferably used for spring-closing butterfly valves and spring-opening ball valves.) Torques of single-acting actuators type GTE [Nm] Type GTE-049 GTE-058 GTE-068 GTE-078 No. of springs Spring force MdF [Nm] Pneumatic applied torque MdN [Nm] at minimum control pressure PST [bar] 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 8 9 10 min. max. 1 1 1 3 4 5 5 6 6 7 7 8 9 9 10 11 11 12 12 13 13 14 15 15 16 18 18 33 21 22 23 2 2 3 2 3 3 4 5 5 6 7 7 8 8 9 9 10 11 11 12 13 13 14 14 15 16 17 19 20 21 22 3 2 4 1 2 2 3 3 5 5 6 6 7 7 8 8 9 9 11 10 12 12 13 13 14 15 17 18 19 20 21 4 3 5 1 3 2 4 3 5 4 6 6 7 7 9 8 10 9 11 10 12 12 13 14 16 16 18 19 20 1 3 2 4 20 5 4 6 6 5 8 7 6 9 min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. 3 5 4 7 6 8 7 9 8 10 9 11 10 12 13 15 15 17 17 2 5 3 6 4 7 5 8 7 9 8 10 9 12 11 14 14 16 16 19 2 5 3 6 4 7 5 8 7 10 8 11 10 13 13 16 15 18 2 5 3 6 4 8 5 9 7 10 9 12 11 15 14 17 16 16 18 18 20 20 22 22 24 24 26 26 29 30 33 34 37 38 8 7 10 1 1 2 6 7 8 9 10 11 12 13 14 2 2 3 4 6 6 8 8 10 10 12 12 14 14 15 16 17 18 19 20 21 22 23 24 25 28 29 32 33 36 37 3 3 5 3 5 5 7 7 9 8 11 10 12 12 14 14 16 16 18 18 20 20 22 22 24 26 28 30 32 34 36 1 4 3 6 5 8 7 9 9 11 11 13 13 15 15 17 16 19 18 21 20 23 24 27 28 31 32 35 1 5 3 6 5 8 7 10 9 12 11 14 13 16 15 18 17 20 19 22 23 26 26 30 30 34 15 4 4 7 5 5 9 6 6 10 1 5 3 7 5 9 7 11 9 13 11 15 13 17 15 19 17 21 21 25 25 29 29 33 7 7 12 0 4 2 6 4 8 5 10 7 12 9 14 11 16 13 18 15 20 19 24 23 28 27 32 8 8 14 0 5 9 9 16 2 7 4 9 6 11 8 13 10 15 12 17 13 19 17 23 21 27 25 31 0 6 2 8 4 10 6 12 8 14 10 16 12 18 16 22 20 26 23 30 0 7 10 10 17 11 11 19 12 13 21 1 2 2 9 10 12 13 15 15 18 18 20 21 23 2 3 5 7 8 10 11 12 14 15 17 18 20 21 3 5 7 4 7 7 9 10 12 13 15 16 18 19 21 21 4 7 9 2 5 5 8 8 11 11 13 13 16 16 19 19 5 8 12 0 3 3 6 5 9 8 12 11 15 14 18 17 20 0 4 6 10 14 7 11 16 2 9 4 11 6 13 8 15 10 17 14 21 18 25 22 29 1 8 2 10 4 12 6 14 8 16 12 20 16 24 20 28 1 9 3 11 5 13 7 15 10 19 14 23 18 26 24 26 27 29 30 32 33 35 35 38 38 43 44 49 50 55 55 22 24 25 27 28 30 31 32 34 35 37 41 42 47 48 52 54 24 24 26 27 29 30 32 33 35 39 41 44 46 50 52 22 22 25 25 28 28 31 31 33 36 39 42 45 48 51 20 23 23 26 25 29 28 32 34 37 40 43 45 49 3 7 6 10 9 13 12 16 14 19 17 22 20 24 23 27 26 30 32 36 37 42 43 47 1 6 4 9 6 11 9 14 12 17 15 20 18 23 21 26 24 29 29 34 35 40 41 46 1 7 4 10 7 13 10 15 13 18 15 21 18 24 21 27 27 33 33 38 38 44 2 8 5 11 7 14 10 17 13 20 16 22 19 25 25 31 30 37 36 42 8 13 19 9 15 21 10 16 23 2 9 5 12 8 15 11 18 14 21 16 24 22 29 28 35 34 41 11 18 26 0 8 3 11 6 13 8 16 11 19 14 22 20 28 26 33 31 39 12 20 28 0 9 3 12 6 15 9 18 12 20 17 26 23 32 29 37 1 3 4 16 17 21 22 26 27 31 32 36 37 41 42 46 47 51 52 56 57 61 62 66 67 76 77 86 87 96 97 2 5 8 12 15 17 20 22 25 27 30 32 35 37 40 42 45 47 50 52 55 57 60 62 65 72 75 82 85 92 95 3 8 12 8 12 13 17 18 22 23 27 28 32 33 37 38 42 43 47 48 52 53 57 58 62 68 72 78 82 88 92 4 10 15 5 10 10 15 15 20 20 25 25 30 30 35 35 40 40 45 45 50 50 55 55 60 65 70 75 80 85 90 5 13 19 1 7 6 12 11 17 16 22 21 27 26 32 31 37 36 42 41 47 46 52 51 57 61 67 71 77 81 87 6 15 23 2 10 7 15 12 20 17 25 22 30 27 35 32 40 37 45 42 50 47 55 57 65 67 75 77 85 7 18 27 3 12 8 17 13 22 18 27 23 32 28 37 33 42 38 47 43 52 53 62 63 72 73 82 8 20 31 10 4 15 9 20 14 25 19 30 24 35 29 40 34 45 39 50 49 60 59 70 69 80 9 23 35 0 12 5 17 10 22 15 27 20 32 25 37 30 42 35 47 45 57 55 67 65 77 10 25 38 2 15 7 20 12 25 17 30 22 35 27 40 32 45 42 55 52 65 62 75 11 28 42 3 17 8 22 13 27 18 32 23 37 28 42 38 52 48 62 58 72 12 30 46 4 20 9 25 14 30 19 35 24 40 34 50 44 60 54 70 37 Type GTE-088 GTE-098 GTE-110 GTE-115 38 No. of springs Spring force MdF [Nm] min. max. Pneumatic applied torque MdN [Nm] at minimum control pressure PST [bar] 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 8 9 10 min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. 1 4 5 23 24 30 31 37 38 44 45 51 52 58 59 65 66 72 73 79 80 86 87 93 94 107 108 121 122 135 136 2 7 11 17 21 24 28 31 35 38 42 45 49 52 56 59 63 66 70 73 77 80 84 87 91 101 105 115 119 129 133 3 11 16 12 17 19 24 26 31 33 38 40 45 47 52 54 59 61 66 68 73 75 80 82 87 4 14 21 7 14 14 21 21 28 28 35 35 42 42 49 49 56 56 63 63 70 70 77 77 84 91 98 105 112 119 126 5 18 27 1 10 8 17 15 24 22 31 29 38 36 45 43 52 50 59 57 66 64 73 71 80 85 94 99 108 113 122 6 22 32 3 13 10 20 17 27 24 34 31 41 38 48 45 55 52 62 59 69 66 76 80 90 94 104 108 118 7 25 37 5 17 12 24 19 31 26 38 33 45 40 52 47 59 54 66 61 73 75 87 89 101 103 115 8 29 43 6 20 13 27 20 34 27 41 34 48 41 55 48 62 55 69 69 83 83 97 97 111 9 32 48 1 17 8 24 15 31 22 38 29 45 36 52 43 59 50 66 64 80 78 94 92 108 3 20 10 27 17 34 24 41 31 48 38 55 45 62 59 76 73 90 87 104 4 23 11 30 18 37 25 44 32 51 39 58 53 72 67 86 81 100 6 27 13 34 20 41 27 48 34 55 48 69 62 83 76 10 36 53 11 40 59 12 43 64 1 4 7 33 2 9 14 3 13 21 4 17 5 35 43 45 52 55 62 26 31 19 27 36 41 29 36 46 51 39 46 28 12 22 22 32 32 22 35 5 18 15 28 6 26 42 8 23 7 30 48 8 35 55 96 101 110 115 124 129 97 65 72 75 82 85 92 95 102 104 112 114 122 124 132 134 151 154 171 174 191 193 55 61 65 70 75 80 85 90 95 100 105 110 115 120 125 130 144 150 164 169 184 189 48 56 58 66 68 76 78 86 88 96 42 42 52 51 62 61 72 71 82 81 91 91 101 101 111 111 121 131 141 150 161 170 180 25 38 35 47 45 57 54 67 64 77 74 87 84 97 18 33 28 43 38 53 47 63 57 73 67 83 77 93 87 102 97 112 117 132 137 152 156 172 11 29 21 39 31 49 41 59 50 68 60 78 70 88 80 98 90 108 110 128 130 148 149 167 14 34 24 44 34 54 44 64 53 74 63 84 73 94 83 104 103 123 123 143 142 163 98 106 108 116 118 125 137 145 157 165 177 185 94 107 104 117 124 137 143 156 163 176 9 39 62 17 40 27 50 37 60 47 70 56 80 66 89 76 99 10 43 69 10 36 20 46 30 55 40 65 49 75 59 85 69 95 89 115 109 135 129 154 11 48 76 13 41 23 51 33 61 43 71 52 81 62 91 82 110 102 130 122 150 12 52 83 16 47 26 57 36 67 46 76 55 86 75 106 95 126 115 146 1 8 12 45 49 59 63 96 119 116 139 136 159 73 77 87 91 101 105 115 119 129 133 143 147 157 161 171 176 186 190 214 218 242 246 270 274 2 15 24 33 41 47 55 61 69 75 83 89 97 103 112 117 126 131 140 146 154 160 168 174 182 202 210 230 238 258 267 3 23 35 21 33 35 48 49 62 63 76 77 90 92 104 106 118 120 132 134 146 148 160 162 174 190 203 218 231 247 259 4 31 47 9 26 23 40 38 54 52 68 66 82 80 96 94 110 108 124 122 139 136 153 150 167 178 195 207 223 235 251 5 38 59 12 32 26 46 40 60 54 75 68 89 82 103 96 117 110 131 124 145 139 159 167 187 195 215 223 244 0 25 14 39 28 53 42 67 56 81 70 95 84 109 99 123 113 137 127 151 155 180 183 208 211 236 2 31 16 45 30 59 45 73 59 87 73 102 87 116 101 130 115 144 143 172 171 200 200 228 5 38 19 52 33 66 47 80 61 94 7 44 21 58 35 72 49 86 63 100 77 114 92 129 120 157 148 185 176 213 9 50 23 65 37 79 52 6 46 71 7 53 82 8 61 94 9 69 106 10 76 118 93 66 107 80 121 108 149 136 177 164 205 11 84 129 12 57 26 71 40 85 54 99 68 113 96 141 124 170 153 198 12 92 141 0 49 14 63 28 78 42 92 56 106 84 134 113 162 141 190 75 108 89 122 103 136 131 164 160 193 188 221 1 11 18 67 74 88 95 109 116 130 137 151 158 173 179 194 200 215 221 236 243 257 264 278 285 320 327 363 369 405 412 2 22 35 49 62 70 84 3 33 53 31 51 53 73 74 94 4 44 71 14 40 35 62 56 83 77 104 98 125 119 146 141 167 162 188 183 209 204 231 225 252 267 294 310 336 352 379 5 55 88 17 51 38 72 60 93 81 114 102 135 123 156 144 177 165 198 186 220 207 241 250 283 292 325 334 368 6 66 106 21 61 42 82 63 103 84 124 105 145 126 166 148 187 169 209 190 230 232 272 274 314 317 357 7 77 124 3 50 24 71 45 92 66 113 88 134 109 155 130 176 151 198 172 219 214 261 257 303 299 345 8 88 141 6 60 28 81 49 102 70 123 91 144 112 165 133 186 154 208 197 250 239 292 281 334 10 70 9 99 159 10 110 177 11 121 195 12 132 212 91 105 113 126 134 147 155 168 176 189 197 210 218 232 239 253 261 274 303 316 345 358 387 401 95 115 116 136 137 157 158 178 179 199 201 221 222 242 243 263 285 305 327 347 370 390 31 91 52 112 73 133 94 154 116 175 137 197 179 239 221 281 264 323 13 80 35 101 56 122 77 143 98 164 119 186 161 228 204 270 246 312 17 90 38 111 59 132 80 153 101 175 144 217 186 259 228 301 20 100 41 121 63 142 84 163 126 206 168 248 211 290 Type GTE-127 GTE-143 GTE-163 GTE-185 No. of springs Spring force MdF [Nm] min. max. Pneumatic applied torque MdN [Nm] at minimum control pressure PST [bar] 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 8 9 10 min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. 1 15 24 94 103 123 132 153 162 182 191 211 220 241 250 270 279 300 309 329 338 358 367 388 397 447 456 505 514 564 573 2 30 48 70 88 100 117 129 147 158 176 188 205 217 235 247 264 276 294 305 323 335 352 364 382 423 441 482 499 541 558 3 45 71 46 73 76 102 105 132 135 161 164 191 193 220 223 249 252 279 282 308 311 338 340 367 399 426 458 485 517 543 4 60 95 23 58 52 88 81 117 111 146 140 176 170 205 199 235 228 264 258 293 287 323 317 352 375 411 434 470 493 529 5 74 119 28 73 58 102 87 131 116 161 146 190 175 220 205 249 234 278 263 308 293 337 352 396 410 455 469 514 6 89 143 5 58 34 87 63 117 93 146 122 175 152 205 181 234 210 264 240 293 269 322 328 381 387 440 446 499 7 104 166 10 72 40 102 69 131 98 160 128 190 157 219 187 249 216 278 245 307 304 366 363 425 422 484 8 119 190 9 134 214 21 101 51 131 80 160 110 190 139 219 168 248 198 278 257 337 315 395 374 454 10 149 238 27 116 57 145 86 175 115 204 145 233 174 263 233 322 292 380 351 439 11 164 261 3 12 179 285 1 24 34 151 162 197 208 244 255 290 301 337 348 383 394 430 441 466 496 523 534 569 580 616 627 709 720 802 813 895 906 2 48 69 116 137 162 184 209 230 255 277 302 323 348 370 395 416 451 472 488 509 534 556 581 602 674 695 767 788 860 881 3 72 103 81 113 127 159 174 206 220 252 267 299 318 345 370 392 415 447 453 485 499 531 546 578 639 671 732 764 825 857 4 90 138 46 88 5 120 172 10 63 6 144 207 7 168 241 33 107 80 154 126 200 173 247 219 293 275 349 312 386 359 433 405 479 498 572 591 665 684 756 16 87 45 116 75 146 104 175 133 204 163 234 192 263 222 293 280 351 339 410 398 469 101 33 130 62 160 92 189 121 219 150 248 209 307 268 366 327 424 9 116 38 145 68 174 97 204 127 233 185 292 244 351 303 410 92 134 139 181 185 228 232 274 278 321 325 367 380 423 418 460 464 507 511 553 604 646 697 739 790 832 57 110 103 156 150 203 196 249 243 296 289 342 345 398 382 435 429 482 475 528 568 621 651 714 754 807 23 86 68 132 115 178 161 225 208 271 254 318 310 374 347 411 394 457 440 504 533 597 626 690 719 783 8 192 276 45 129 91 176 137 222 184 269 240 325 277 362 323 408 370 455 463 548 556 641 649 734 9 210 310 11 105 56 151 102 198 149 244 205 300 242 337 288 384 335 430 428 523 521 616 614 709 10 240 344 21 127 67 173 114 220 170 276 207 313 253 359 300 406 393 499 486 592 579 685 11 264 379 33 149 79 195 134 251 172 288 218 335 265 381 358 474 451 567 544 660 12 288 413 43 171 99 227 136 264 183 310 229 357 322 450 415 543 508 636 1 29 44 181 196 238 253 294 309 350 365 407 422 463 478 520 535 576 591 632 647 689 704 745 760 858 873 971 986 1084 1099 2 59 89 137 167 193 223 249 280 306 336 362 393 419 449 475 505 531 562 588 618 644 675 701 731 813 844 926 957 1039 1069 3 88 133 92 138 149 194 205 250 261 307 318 363 374 420 431 476 487 532 543 589 600 645 656 702 769 814 882 927 995 1040 4 117 178 48 108 104 165 161 221 217 277 273 334 330 390 386 447 443 503 499 559 555 616 612 672 725 785 837 898 950 1011 5 147 222 3 6 176 267 15 106 72 162 128 219 184 275 241 332 297 388 354 444 410 501 466 557 523 614 636 726 748 839 861 952 7 205 311 27 133 84 189 140 246 196 302 253 359 309 415 366 471 422 528 478 584 591 697 704 810 817 923 8 235 356 39 160 95 216 152 273 208 329 265 386 321 442 377 498 434 555 547 668 659 780 772 893 9 264 400 51 187 107 244 164 300 220 356 277 413 333 469 389 526 502 638 615 751 728 864 10 293 445 7 11 323 489 12 352 534 1 52 71 324 343 423 442 521 540 620 639 719 738 817 836 916 935 1015 1034 1113 1132 1212 1231 1311 1330 1508 1527 1705 1725 1903 1922 2 103 142 253 291 352 390 450 489 549 587 648 686 746 785 845 884 944 982 1042 1081 1141 1180 1240 1278 1437 1476 1634 1673 1832 1870 3 155 213 182 240 281 339 380 437 478 536 577 635 676 733 774 832 873 931 972 1029 1070 1128 1169 1227 1366 1424 1564 1621 1761 1819 4 206 283 111 188 210 287 309 386 407 484 506 583 605 682 703 780 802 879 901 978 999 1076 1098 1175 1295 1372 1493 1570 1690 1767 5 258 354 40 137 139 235 238 334 337 433 435 531 534 630 633 729 731 827 830 926 929 1025 1027 1123 1225 1321 1422 1518 1619 1715 6 310 425 68 184 167 282 266 381 364 480 463 578 562 677 660 776 759 874 858 973 956 1072 1154 1269 1351 1466 1548 1664 7 361 496 96 231 195 329 294 428 392 527 491 625 590 724 688 823 787 921 886 1020 1083 1217 1280 1415 1478 1612 8 413 567 25 179 124 278 223 376 321 475 420 574 519 672 617 771 716 870 815 969 1012 1166 1209 1363 1407 1561 9 465 638 53 226 152 325 251 424 349 522 448 621 547 720 645 818 744 917 941 1114 1139 1312 1336 1509 10 516 708 81 273 180 372 278 471 377 569 476 668 574 767 673 865 870 1063 1068 1260 1265 1457 11 568 779 10 222 109 320 207 419 306 518 405 616 504 715 602 814 800 1011 997 1208 1194 1406 12 619 850 38 269 137 367 235 466 334 565 433 663 531 762 729 959 926 1157 1123 1354 79 60 135 116 192 172 248 229 304 285 361 342 417 398 474 454 530 511 586 567 643 680 756 793 868 906 981 158 63 214 119 271 176 327 232 383 289 440 345 496 458 609 571 722 683 835 18 185 75 241 131 298 188 354 244 410 300 467 413 580 526 692 639 805 30 212 87 268 143 325 200 381 256 438 369 550 482 663 594 776 39 Type GTE-210 GTE-250 GTE-254 40 No. of springs Spring force MdF [Nm] min. max. Pneumatic applied torque MdN [Nm] at minimum control pressure PST [bar] 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 8 9 10 min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. 1 57 85 389 416 507 535 626 653 744 772 863 890 981 1009 1100 1127 1218 1246 1336 1364 1455 1483 1573 1601 1810 1838 2047 2075 2284 2312 2 115 170 304 359 422 478 541 596 659 715 778 833 896 951 1015 1070 1133 1188 1251 1307 1370 1425 1488 1544 1725 1781 1962 2017 2199 2254 3 172 255 219 302 337 420 456 539 574 657 693 776 811 894 930 1013 1048 1131 1166 1249 1285 1368 1403 1486 1640 1723 1877 1960 2114 2197 4 229 340 134 245 252 363 371 481 489 600 608 718 726 837 845 955 963 1074 1081 1192 1200 1311 1318 1429 1555 1666 1792 1903 2029 2140 5 287 425 49 187 167 306 286 424 404 543 523 661 641 779 760 898 878 1016 996 1135 1115 1253 1233 1372 1470 1609 1707 1845 1944 2082 6 344 510 82 248 201 367 319 485 438 604 556 722 675 841 793 959 911 1077 1030 1196 1148 1314 1385 1551 1622 1788 1859 2025 7 401 595 116 309 234 428 353 546 471 665 590 783 708 902 826 1020 945 1139 1063 1257 1300 1494 1537 1731 1774 1968 8 459 680 31 252 149 371 268 489 386 607 505 726 623 844 741 963 860 1081 978 1200 1215 1437 1452 1674 1689 1910 9 516 765 64 313 183 432 301 550 420 669 538 787 656 905 775 1024 893 1142 1130 1379 1367 1616 1604 1853 10 573 850 98 374 216 493 335 611 453 730 571 848 690 967 808 1085 1045 1322 1282 1559 1519 1796 11 631 935 13 317 131 435 250 554 368 672 486 791 605 909 723 1028 960 1265 1197 1502 1434 1738 12 688 1020 46 378 165 497 283 615 401 734 520 852 638 970 875 1207 1112 1444 1349 1681 1 116 184 731 800 960 1029 1189 1257 1418 1486 1647 1715 1875 1944 2104 2173 2333 2401 2562 2630 2791 2859 3020 3088 3477 3546 3935 4003 4392 4461 2 231 368 547 684 776 913 1005 1142 1234 1371 1463 1599 1692 1828 1920 2057 2149 2286 2378 2515 2607 2743 2836 2972 3293 3430 3751 3888 4209 4345 3 347 552 364 569 592 797 821 1026 1050 1255 1279 1484 1508 1713 1736 1941 1965 2170 2194 2399 2423 2628 2652 2857 3109 3314 3567 3772 4025 4230 4 462 736 180 453 408 682 637 911 866 1139 1095 1368 1324 1597 1553 1826 1781 2055 2010 2284 2239 2512 2468 2741 2925 3199 3383 3656 3841 4114 5 578 920 225 566 453 795 682 1024 911 1253 1140 1481 1369 1710 1597 1939 1826 2168 2055 2397 2284 2626 2742 3083 3199 3541 3657 3998 6 694 1104 41 451 269 679 498 908 727 1137 956 1366 1185 1595 1414 1824 1642 2052 1871 2281 2100 2510 2558 2968 3015 3425 3473 3883 7 809 1287 86 564 314 793 543 1021 772 1250 1001 1479 1230 1708 1458 1937 1687 2166 1916 2394 2374 2852 2831 3310 3289 3767 8 925 1471 130 677 359 906 588 1135 817 1364 1046 1592 1275 1821 1503 2050 1732 2279 2190 2736 2647 3194 3105 3652 9 1040 1655 175 790 404 1019 633 1248 862 1477 1091 1706 1319 1934 1548 2163 2006 2621 2464 3079 2921 3536 10 1156 1839 220 904 449 1132 678 1361 907 1590 1135 1819 1364 2048 1822 2505 2280 2963 2737 3421 11 1271 2023 36 788 265 1017 494 1246 723 1474 952 1703 1180 1932 1638 2390 2096 2847 2553 3305 12 1387 2207 81 901 310 1130 539 1359 768 1588 996 1816 1454 2274 1912 2732 2369 3189 1 123 230 914 1021 1200 1307 1486 1593 1772 1879 2058 2165 2344 2451 2630 2737 2916 3023 3202 3309 3488 3595 3775 3881 4347 4453 4919 5025 5491 5598 2 246 460 684 898 970 1184 1256 1470 1542 1756 1828 2042 2114 2328 2400 2614 2686 2900 2973 3186 3259 3472 3545 3758 4117 4330 4689 4902 5261 5474 3 369 690 454 775 740 1061 1026 1347 1312 1633 1598 1919 1885 2205 2171 2491 2457 2777 2743 3063 3029 3349 3315 3635 3887 4207 4459 4779 5031 5351 4 492 920 224 652 510 938 797 1224 1083 1510 1369 1796 1655 2082 1941 2368 2227 2654 2513 2940 2799 3226 3085 3512 3657 4084 4229 4656 4801 5228 5 615 1150 281 815 567 1101 853 1387 1139 1673 1425 1959 1711 2245 1997 2531 2283 2817 2569 3103 2855 3389 3427 3961 3999 4533 4571 5105 6 739 1380 51 692 337 978 623 1264 909 1550 1195 1836 1481 2122 1767 2408 2053 2694 2339 2980 2625 3266 3197 3838 3769 4410 4341 4982 7 862 1609 107 855 393 1141 679 1427 965 1713 1251 1999 1537 2285 1823 2571 2109 2857 2395 3143 2967 3715 3539 4287 4111 4859 8 985 1839 163 1018 449 1304 735 1590 1021 1876 1307 2162 1593 2448 1879 2734 2165 3020 2737 3592 3309 4164 3881 4736 9 1108 2069 219 1180 505 1467 791 1753 1077 2039 1363 2325 1649 2611 1935 2897 2507 3469 3079 4041 3651 4613 10 1231 2299 275 1343 561 1629 847 1915 1133 2202 1419 2488 1705 2774 2277 3346 2849 3918 3421 4490 11 1354 2529 45 1220 331 1506 617 1792 903 2078 1189 2364 1475 2651 2047 3223 2619 3795 3192 4367 12 1477 2759 101 1383 387 1669 673 1955 959 2241 1245 2527 1817 3099 2390 3672 2962 4244 Type GTE-300 GTE-350 GTE-400 No. of springs Spring force MdF [Nm] Pneumatic applied torque MdN [Nm] at minimum control pressure PST [bar] 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 8 9 10 min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. 1 123 230 1334 1440 1725 1831 2115 2222 2506 2613 2897 3004 3288 3395 3679 3786 4070 4177 4461 4568 4852 4959 5243 5349 6024 6131 6806 6913 7588 7695 2 246 460 1104 1317 1495 1708 1886 2099 2276 2490 2667 2881 3058 3272 3449 3663 3840 4054 4231 4445 4622 4835 5013 5226 5795 6008 6576 6790 7358 7572 3 369 690 874 1194 1265 1585 1656 1976 2046 2367 2437 2758 2828 3149 3219 3540 3610 3931 4001 4321 4392 4712 4783 5103 5565 5885 6346 6667 7128 7449 4 493 920 644 1071 1035 1462 1426 1853 1817 2244 2207 2635 2598 3026 2989 3417 3380 3807 3771 4198 4162 4589 4553 4980 5335 5762 6116 6544 6898 7326 5 616 1150 414 948 805 1339 1196 1730 1587 2121 1978 2512 2368 2902 2759 3293 3150 3684 3541 4075 3932 4466 4323 4857 5105 5639 5887 6421 6668 7202 6 739 1380 184 825 575 1216 966 1607 1357 1998 1748 2388 2138 2779 2529 3170 2920 3561 3311 3952 3702 4343 4093 4734 4875 5516 5657 6297 6438 7079 7 862 1610 345 1093 736 1484 1127 1874 1518 2265 1909 2656 2299 3047 2690 3438 3081 3829 3472 4220 3863 4611 4645 5393 5427 6174 6208 6956 8 985 1840 115 970 506 1360 897 1751 1288 2142 1679 2533 2070 2924 2460 3315 2851 3706 3242 4097 3633 4488 4415 5269 5197 6051 5979 6833 9 1108 2069 276 1237 667 1628 1058 2019 1449 2410 1840 2801 2230 3192 2621 3583 3012 3974 3403 4364 4185 5146 4967 5928 5749 6710 10 1231 2299 46 1114 437 1505 828 1896 1219 2287 1610 2678 2001 3069 2391 3460 2782 3850 3173 4241 3955 5023 4737 5805 5519 6587 11 1354 2529 207 1382 598 1773 989 2164 1380 2555 1771 2946 2161 3336 2552 3727 2943 4118 3725 4900 4507 5682 5289 6464 12 1478 2759 368 1650 759 2041 1150 2432 1541 2822 1932 3213 2322 3604 2713 3995 3495 4777 4277 5559 5059 6341 13 1601 2989 138 1527 529 1917 920 2308 1311 2699 1702 3090 2093 3481 2483 3872 3265 4654 4047 5436 4829 6217 14 1724 3219 299 1794 690 2185 1081 2576 1472 2967 1863 3358 2253 3749 3035 4531 3817 5312 4599 6094 15 1847 3449 69 1671 460 2062 851 2453 1242 2844 1633 3235 2024 3626 2805 4408 3587 5189 4369 5971 16 1970 3679 4 938 1361 1495 1918 2067 2490 1154 1683 1726 2255 230 1939 621 2330 1012 2721 1403 3112 1794 3503 2575 4284 3357 5066 4139 5848 5 1173 1702 6 1408 2043 1385 2020 1956 2591 7 1640 2383 1045 1788 1616 2359 2187 2930 8 1877 2714 9 2112 3064 10 2346 3405 11 2581 3745 12 2816 4086 7 1837 2880 1190 2233 2004 3047 8 2100 3292 778 1970 1592 2784 2406 3598 9 2362 3703 10 2624 4115 11 2887 4526 12 3149 4938 13 3412 5349 14 3674 5761 15 3937 6584 3596 5831 3896 6317 5224 7459 6852 9087 16 4199 6584 4468 6683 4812 7197 6440 8825 1285 2122 1856 2693 2427 3264 1506 2458 2077 3029 2649 3601 1736 2795 2308 3367 2879 3938 1968 3132 2539 3703 3110 4274 3369 4630 2198 3468 2769 4039 3000 4376 3912 5182 5054 6324 1181 2522 1995 3336 2809 4150 1583 3074 2397 3888 3211 4702 1986 3625 2800 4439 3614 5253 2388 4177 3202 4991 4016 5805 2791 4728 3605 5542 4419 6356 3193 5280 4007 6094 4341 6602 5635 7722 41 Dimensioned drawing for GTD/GTE-049-098 42 Dimensioned drawing for GTD/GTE-110-254 43 Dimensioned drawing for GTD/GTE-300 44 Dimensioned drawing for GTD/GTE-350 45 Dimensioned drawing for GTD/GTE-400 46 Table of dimensions Actuator type A1=90° A2=120° A3=180° B CxDepth DxDepth E F GxDepth H I GTD/GTE-049 116 - - 46 9x12 M6x10 95 13 M5x8 14 18 GTD/GTE-058 133 151 195 50 11x19 M6x10 104 18 M5x8 14 18 GTD/GTE-068 137 155 200 60 11x19 M8x13 118 20 M6x10 14 18 18 GTD/GTE-078 161 183 237 65 11x19 M8x13 130 20 M6x10 14 GTD/GTE-088 180 205 268 67 14x25 M8x13 138 20 M6x10 14 18 GTD/GTE-098 209 239 310 70 17x30 M8x13 147 21 M6x10 19,5 18 GTD/GTE-110 221 251 322 90 17x30 M10x16 170 25,5 M8x13 19,5 18 GTD/GTE-115 291 341 421 90 17x30 M10x16 170 36 M8x13 28 18 GTD/GTE-127 301 353 453 103 22x39 M10x16 190 36 M8x13 28 18 GTD/GTE-143 337 - - 110 22x39 M12x20 228 33 M10x16 28 18 GTD/GTE-163 379 444 570 110 27x48 M12x20 228 39 M10x16 36 17 GTD/GTE-185 422 - - 135 27x48 - 285 41 M16x25 36 17 GTD/GTE-210 468 544 696 135 36x64 - 285 40 M16x25 40 12,3 GTD/GTE-250 609 711 911 160 46x82 - 332 50 M20x28 40 12,3 GTD/GTE-254 689 815 - 160 46x82 - 332 50 M20x28 40 12,3 GTD-300 GTD-350 GTD-400 Dimensions of these actuator types are mentioned at the corresponding dimensioned drawings on pages 13 – 15. Weights and air consumption – double-acting actuators type GTD Actuator type K ISO L ISO M P R S SW T U V GTD/GTE-049 80 ø36 / F03 ø50 / F05 35 14 10 9 25,3 2 61,5 W Z 12,1 GTD/GTE-058 80 ø36 / F03 ø50 / F05 39 14 10 14 25,3 2 68,5 14,1 GTD/GTE-068 80 ø50 / F05 ø70 / F07 44,5 14 10 14 25,3 2 80 14,1 GTD/GTE-078 80 ø50 / F05 ø70 / F07 51 18 10 17 29,3 2 92,5 14,1 GTD/GTE-088 80 ø50 / F05 ø70 / F07 54 18 10 17 32,3 2 99,5 18,1 GTD/GTE-098 80 ø50 / F05 ø70 / F07 60 25 14 17 37,3 2 110,5 22,2 GTD/GTE-110 80 ø70 / F07 ø102 / F10 - 25 14 22 40,3 2,5 - 120 22,2 GTD/GTE-115 80 ø70 / F07 ø102 / F10 - 40 20 22 53,3 2,5 - 120 22,2 GTD/GTE-127 80 ø70 / F07 ø102 / F10 - 40 20 22 53,3 3 - 137 28,2 GTD/GTE-143 130 ø102 / F10 ø125 / F12 - 40 20 27 53,3 3 - 172 28,2 GTD/GTE-163 130 ø102 / F10 ø125 / F12 - 45 28 27 66,3 3 - 172 36,2 GTD/GTE-185 130 ø140 / F14 - - 45 28 36 66,3 4 - 224 36,2 GTD/GTE-210 130 ø140 / F14 - - 60 32 36 79,3 4 - 224 48,2 GTD/GTE-250 130 ø165 / F16 - - 75 32 46 105,3 4 - 272 60,2 GTD/GTE-254 130 ø165 / F16 - - 75 32 46 134 4 - 272 60,2 GTD-300 GTD-350 GTD-400 Dimensions of these actuator types are mentioned at the corresponding dimensioned drawings on pages 13 – 15. 47 Weights and air consumption – double-acting actuators type GTD Type GTD weights (kg) volume/double-stroke (L) 90° 120° 180° 90° 120° 049 0,60 - - 0,18 - 180° - 058 0,90 1,10 1,30 0,25 0,28 0,46 068 1,45 1,70 2,00 0,40 0,45 0,74 078 2,10 2,46 2,90 0,60 0,68 1,12 088 2,50 2,95 3,50 0,88 1,00 1,63 098 3,40 4,00 4,60 1,20 1,35 2,25 110 5,20 6,10 7,20 1,90 2,15 3,52 115 7,10 8,00 9,70 2,70 3,05 5,00 127 9,00 10,00 12,50 3,65 4,10 6,80 143 12,42 - - 4,60 - - 163 16,40 18,80 26,00 7,00 8,00 13,00 185 27,95 - - 12,50 - - 210 31,80 37,40 49,20 15,00 17,00 21,50 41,00 250 55,50 66,50 79,00 27,00 31,50 254 69,20 77,00 - 32,00 38,00 - 300-F16 92,00 - - 46,00 - - 300-F25 99,00 - - 46,00 - - 350-F16 186,50 - - 81,40 - - 350-F25 191,50 - - 81,40 - - 400 289,00 - - 88,60 - - Weights and air consumption – single-acting actuators type GTE Type GTE 48 weights (kg) volume/double-stroke (L) 90° 90° 049-08 0,66 0,10 058-12 1,00 0,13 068-12 1,62 0,21 078-12 2,45 0,32 088-12 2,95 0,45 098-12 4,00 0,62 110-12 6,20 0,98 115-12 8,35 1,40 127-12 10,70 2,00 143-12 15,78 2,50 163-12 20,10 3,80 185-12 37,75 6,50 210-12 39,60 8,00 250-12 70,60 14,00 254-12 84,30 17,00 300-F16-12 107,10 25,00 300-F25-12 114,00 25,00 350-F16-12 234,40 35,10 350-F25-12 239,40 35,10 400-16 360,40 52,60 Ordering code G T E - 0 6 8 / 0 9 0 - G T D - 0 6 8 / 0 9 0 - Function E = single-acting D = double-acting Type pivoting angle (90°, 120°, 180°) 0 8 – - Z11 - A - BE - V14 - F - – number of springs pinion model mounting version double limit stop Z = double-D (with dimension) V = octagon When ordering parts, please indicate the related part number to be found in the price list. By high regulating speed of the valve inadmissible strong brake forces can conduct on the actuator. Remedy: Throttling of the exhaust air or choosing of a bigger size of actuator type. Spare parts for standard and double limit stop version 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Seeger circlip ring Washer O-ring piston guidance ring piston cap gasket cap cap screw guidance segment casing pinion O-ring O-ring upper sliding ring lower sliding ring spring O-ring cap nut set screw piston stopper rod O-ring guide bush seeger circlip ring washer Spare part kits Spare part kit no. 1 Sealing set, comprising 3 6 12 13 17 21 Spare part kit no. 2 Guide part set, comprising 4 9 14 15 Spare part kit no. 3 Cap complete, comprising 6 7 8 17 18 19 24 for size 049 comprising: 17 18 19 Spare part kit no. 4 Piston complete, comprising 3 4 5 9 Spare part kit no. 4-BE Piston complete, BE-version (left), comprising 3 4 5 9 Piston complete, BE-version (right), comprising 3 4 5a 9 20 21 22 23 Spare part kit no. 5 Pinion complete, comprising 1 2 11 12 13 14 15 49 Typ STV Electric Actuators Product Description Electric operated actuator for the control of quarter-turn valve. These electric actuators are characterized by long service life and high operational safety. Technical Data actuator STV Voltage ER Premier 100-240V AC (100-350V DC) or 24V AC/DC ER Plus 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) VR, VS, VT 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) Torques ER Premier 20 – 100 Nm ER Plus 10 – 100 Nm VR 25 – 75 Nm VS 100 – 300 Nm VT 60 – 2,400 Nm Protection Class ER Premier IP65 ER Plus IP66 VR, VS and VT IP67 Ambiant temperature ER Premier, ER Plus -10 °C to +55 °C, VR, VS, VT -20 °C to +70 °C Duty rating Product features ER Premier 30% ER Plus 50% VR and VS 50% • Maintenance-free • Optical or electronical limit switch box delivered by standard • Elektric torque limiter Elektric connection ER Premier and ER Plus: 1 cable screw ISO M20 1 cable box 3P + T DIN43650 VR, VS and VT 2 x ISO M20 Interface EN ISO 5211 Measurements and Weights On demand • Manual override by standard Special Versions • Failsafe-type • Positioner-type • ATEX type Ordering Code STV- ER20-X0A- Please contact us for more information. M00- 90-240V AC/DC Voltage Actuator description (M00 = ER Premier G00 = ER Plus) Actuator size 50 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Signal units, Interfaces positioner and Actubar center ofboxes the Vacotrol system possesses limit as switch interfaces according to all standards. Modular construction enables combinations with the following products from our extensive range as well as all other commercially available positioners, solenoid valves and valve fittings. Interface actuator/signal unit acc. to VDI/VDE 3845 bar-switchcontrol bar-miniswitch Interface actuator/signal unit bar-vacotrol bar-positurn2 bar-posiswitch Interface actuator/solenoid valves acc. VDI/VDE 3845 Namur bar-solenoid valve Multibar (pressure booster) Throttle plate Interface actuator/valve acc. DIN EN ISO 5211 Manual override Reductions bar-switchmaster Adapters Mounting brackets 51 A module of the system bar-vacotrol -positrol ® 52 Positioner and 3-position control unit with direct pneumatic interface to part-turn actuator actubar® Product description Electro-pneumatic positioner for pneumatic quarter-turn In combination with the quarter-turn actuator actubar there actuators which is extraordinary by its easy handling and is no need for tubing or pressure hoses. By direct assembling installation as well as his wide-ranged functions. Automatic there is only need for the electric connection and the supply initialising, end position indication and analogue position in- with pneumatic air which will be pressed directly into the dication is standard. By a switch there is a choice between actuator chambers onto the actuator top side. Therefore the or current mode or voltage mode and the 3-point-position assembling is easy done and there are no potential leakages. can be activated. Assembling as per VDI/VDE 3845 is possible also. Technical data Materials Housing GD -AlSi 10Mg (Aluminium press-cast) Screws A2-70 (stainless steel) Viewing Glass PMMA Optic fibre TPE Cable connection PA Pivoting angle 10° to 190° Protection Type IP 67 Mounting position random Ambient temperature -10°C to +50°C Ambient humidity 10–90 %, non-condensing Analog control signal Actuating signal Effective direction reversible by sliding switch Signal type selectable 0–20 mA, 2–10 V, inverse polarity protection, proportional to pivoting angle Pre-resistor > 1 kOhm at 10 V; < 500 Ohm at 20mA Dead-zone Position signal Limit feedback ± 2% of nominal pivoting angle Signal type selectable 4–20 mA, 0–10 V, nominal, active, inverse polarity protection, proportional pivoting angle Resolution < 0,5% of nominal pivoting angle Voltage 24 VDC Indication 3 % of nominal pivoting angle before initiated end position Supply 24 VDC (21 to 28 VDC), inverse polarity protection Terminal strip Clamping range up to 0,75 mm² Cable to PCS 7 to 13 mm, 0,5 mm², random cable length Operating pressure 3 to 8 bar Air connection G1/8“ Air Quality Filtered air acc. to DIN ISO 8573 -1/Class 4, Pressure dew point min. 10° C below temperature of pneumatic air Flow rate Approx. 280 l/min Safety function Depending on the type: Fail to stay / Fail to close / Fail to open 53 Product features • Direct and compact assembling onto actubar • Integrated end position sensoring • Analogue position indication • Optical position indication • Safe fail function in case of energy loss • 3-point positioner • Direct pneumatic interface to actubar • Air recirculation of spring chambers possible • Manual override Special versions • Higher flow rate • Reduced dead zone Technical Data pneumatic actuator actubar See brochure „actubar – The intelligent actuator“ 54 A model from the system bar-vacotrol -ICS Control unit for valves with inflatable sealing 55 Product description Sequence control unit Shut-off valves are used in transport equipment for bulk The sequence control unit is built around a circuit board. powder and granulate, whose shut-off mechanism (ball-valve, Connected on the circuit board are: butterfly or knight-gate valves) is fitted with an inflatable sealing. The OPEN or CLOSED position of the cut-off mecha- • Solenoid valve nism is achieved with a pneumatic actuator. In the CLOSED • Pressure switch position, an optimum sealing effect is achieved through •Position indication system an inflatable sealing between the valve body and the disc, and calotte or knife. • the external interface to the terminal strip X2. An electro-pneumatic control unit type ICS co-ordinates the Important system conditions are signalised with optical mes- functional achievement of the OPENING / CLOSING move- sages on the housing cover: ment of the shut-off valve and the sealing pressure. The control unit ICS positively compliments the bar-vacotrol® H1 – open H2 – closed H3 – pressure on H4 – malfunction family series from bar GmbH, and especially when working together with the pneumatic rotary actuator actubar®, auto- They are available at terminal strip X2 for external signal mates complex systems operating around the valve. processing. Construction The emergency manual override Open < > Closed The electro-pneumatic control unit ICS is installed in a cast housing, and was specially developed for implementing bar- is made with switch (touch-key) on the printed circuit board. vacotrol solutions, and is mounted directly onto the actuator ® actubar® The pneumatic connection between control unit System-related times can be set with the following time and actuator actubar® is achieved without hoses. elements The following function-related subassemblies are installed in T1 – monitoring time and on the housing: T2 – delay time for opening valve T3 – delay time for closing valve • Function block • Multiple valve block • Position indication system •Sequence control unit with connection, operator and display interface 56 on the pcb. Directional valve and function block The directional valve and function block links •the valve for power control of the pneumatic rotary actuator and controlling the pneumatically charged sealing. • the built-in pressure regulator for sealing pressure •the adjustable pressure switch for detecting the sealing pressure •the throttle valve for limiting the volume flow to the seal hose-free via connection and adapter block. The pneumatic connection interface to the compressed air supply and to the inflatable seal is to be found at the front side of the function block. Throttle silencers are installed for speed harmonization to the actuator actubar®. All pneumatic connections have G1/8“ screw-connectors. Monitoring Malfunctions are shown on the LED display as „Malfunction“: • Actuating time exceeded ”Valve OPEN“ • Actuating time exceeded ”Valve CLOSED“ •Seal pressure reduction (seal is pressure-free in case of closed valve and completion of a monitoring time) 57 Function – Program Sequence The control unit ASAD implements the program sequence autonomously for automating the valve with inflatable seal. Voltage on Ext. command Valve closed Operating pressure on Switching on The program ensures that no switch situation appears when switching on, which could lead to destruction of the inflatable Switch on seal. Close valve Inflate sealing Ext. command Valve open Seal pressure on Opening the valve Valve closed •Position message „Closed“ is on, LED display „Closed“ illuminates Deflate Seal • Command “OPEN valve“ is issued • Inflatable seal is deflated •When the pressure switch registers that the seal is Seal pressure-free pressure-free and T2 has finished, the opening movement Time T2 0,5 to 5 s of the valve is initiated •Situation „open“ is detected via position message „open“ and brought to the LED display Open valve Sealing pressure off Ext. command Valve closed Valve open Close valve Closing the valve •Position message „open“ is on, LED display „open“ illuminates • Command „OPEN Valve“ is deleted externally • The closing movement of the valve is initiated Valve closed Time T3 0,5 to 5 s •When the position message „closed“ is on, and after completion of T3, the seal is inflated and shown on the LED display as „Pressure on” Inflate seal 58 Loss of Current The valve closes and the seal stays deflated. Product Identification ICS (Inflate Control System) ICS U S XXX Client-specific version Function S = Standard V= Vacuum Version Universal Description Note •An ejector nozzle is activated for the duration of the deflation time T2 in the case of the control unit for valves with inflatable seal and vacuum deflation. •Furthermore, the following installation and setting regulations are valid ICS-U.MvEv. Technische Daten Housing material cast-Aluminium Dimensions in full L x W x D [mm] – 265x100x90 mm Protection grade IP65 Electrical connection to terminal strip X2 Monitoring time 5–20 sec Operating medium filtered and dried air Operating pressure at P 3 to 8 bar Air capacity at A, B < 280 Nl/min Air capacity at D < 150 Nl/min adjustable Deflation of the seal ICS-U-S: un-throttled against the atmosphere, ICS-U-V: Vakuum > - 0,5 bar, > 20 l/min Ambient temperature - 10°C to + 50°C (under + 2°C consideration for condition of air) 59 A module from the system bar-vacotrol -PCS 60 Automatic air-main charging and pressure control system for compressed air supplies Product description itching on-off a compressed air unit in a compressed air sup- Air-main charging systems such as PCS ensure ply generally takes place with an automatic valve (ball-valve or butterfly valve). • optimum running-up of compressed air supplies • protection for the compressed air servicing unit in case If air is released from the stored large-volume compressed air supply, and when the compressed air unit is activated, of overloading • on-going operation. there is a considerable reduction of incoming pressure, because the volume flow of the compressed air unit does not correspond to the actual compressed air requirement. This situation can lead to overloading at the compressed air unit. E1 – External switch on Plant layout Pe – Supply pressure Pn – Mains pressure E1 Pa – in-pressure into actuator α – ball-valve or butterfly-valve position PCS Pe max Pe min Pa Automatic valve Pe Pn Compressed air unit α The electro-pneumatic control unit PCS coordinates the Typ: PCS-…-Q functional sequence of the OPEN and/or CLOSE movement automatic pressure guarantee „Secure Quality“ of the cut-off valve, depending on the supply pressure of the compressed air servicing unit in the compressed air supply. Typ: PCS-…-V automatic pressure guarantee „Secure Supply“ Automatic running-up and pressure guarantee are differentiated according to their type of operation: 61 Types of operation – PCS The automatic air-main charging system protects the compressed air servicing unit when there is too low pressure in the mains supply (for instance due to leakages in the system, the system can be deflated). Too low operating pressures can arise when starting the station and/or in the case of too high air consumption. In this case the valve closes (rotary actuator with ball-valve or butterfly-valve). PCS-…-Q„Secure Quality“ The valve also closes in case of loss of voltage and existing operating pressure. In the case of loss of voltage supply, there is a „Manual Override“ for the air-main charging system. Secure compressed air quality Voltage: 0 = no voltage 1 = voltage present Closed Pressure: 0 = pending pressure is less 0 Closed 1 = pending pressure is more 1 Open Voltage Pressure PCS 0 0 Closed 0 1 1 1 than setting Übersetzung nicht komplett! PCS-…-V „Secure supply“ The air-main charging system remains open in case of voltage loss and still existing operating pressure. Secure compressed air supply 62 Voltage Pressure DHS 0 0 Closed 0 1 Open 1 0 Closed 1 1 Open Pressure: 1 =pending pressure is more than spring-force of the actuator at approx. 3.5 bar PCS – the electro-pneumatic control unit The electro-pneumatic control unit PCS is constructed in a specially developed cast-metal housing for implementing barvacotrol® solutions, and is mounted directly onto the actuator actubar®. All function-related subassemblies are mounted in and around the housing: • binary end position sensors „Open“ or „Closed“ • valve block for switching the rotary actuator actubar® •a circuit board with function control and the necessaryconnecting interface • an additionally visible mechanical position indicator The compact infeed terminal block is connected to the front of the control unit and consists of: • pressure regulator for supply to the actuator control •manometer • electronic pressure switch Version PCS-…-Q - „Secure Quality“ has an additional mechanical „emergency manual override“. Actuator control unit and infeed terminal block are completely and mechanically connected to the automatic air-main charging system PCS. This automatic air-main charging system PCS is installed free of hoses to the rotary actuator actubar. The mechanical standard interface at the PCS guarantees connection to all standard rotary actuator with interface 80x30 and 130x30 according to VDI/VDE 3845. 63 PCS Operating modes The automatic air-main charging system PCS can be operated in either control or regulating mode. Control mode In control mode, activating of the actuator or the valve takes The activating function can take place with a throttle valve place directly dependent on the preset switching point. and pulsed additionally. The pulse width can be set at a constant pulse frequency of 1 Hz. Here we differentiate between 2 operating modes: Pa a Pn 1 sec E1 Pa max a = 90° t Stepped filling Type S The actuator and in turn the valve are opened step-by-step with constant frequency and selected pulse width. Dr Pa a Pn 1 sec E1 Pa max a t Pn max E1 64 t t Pressure filling Type S The valve is opened and closed in pulses with constant frequency and selected pulse width. Regulating mode Operation of the actuator and the valve takes place in regulating mode, and dependent on the preset pressure value at the pressure switch. Here the preset hysteresis determines the quality of control. Here we differentiate between 2 operating modes: Pa Pe1o Pe1u E1 Pa a Pn t Stepped filling type R Actuator + valve are opened step-by-step, depending on the preset pressure set value. E1 t Pe Pe max Pe min E1 Pn Pa t Pn Pressure filling type R The valve is opened and closed in pulses, depending on the preset pressure set value. Pa max E1 t The desired version for both types of PCS is determined at Advantageous combinations of operating mode are possible the jumper block on the circuit board. This simple method of through process-specific settings of being able to switch over operating modes enables optimum the digital pressure switch. adaptation of the system to the actual conditions of the individual air-main. 65 Product identification PCS (Pressure Control System) PCS U Q 10 M Micro-switch M/Inductive switch D Supply pressure 10 bar /16 bar Function Q = Quality, V = Supply Version U = Universal, E = ECO Description U = Universal – 4 operating modes, E = ECO – 1 operating mode Note •The automatic air-main charging system PCS-E is available exclusively with the operating mode 2-point valve regulation. •Furthermore, the following installation and setting regulations are valid: PCS-U/E.MvEv. Technical Data 66 Housing material cast-Aluminium Housing dimensions LxBxT [mm] – 180x90x75 mm Protection grade IP54 Supply voltage 24 VDC Electrical connection terminal strip X2 inside housing Pneumatic port P (ø 6 mm): operating pressure (comp. air) Operating medium filtered and dried air Supply pressure Pe to P 3 to 16 bar Actuating pressure Pa 2 to 8 bar Pulse width range in 16 steps adjustable between >0 to <1000 ms Ambient temperature - 10°C to + 50°C (under + 2°C consideration for condition of air) A Module of the Valve-Control System bar-vacotrol -positurn2 Sicher und flexibel – die neue Antriebsgeneration actubar Positioner and 3-position control unit for part-turn actuators 67 Objective Function bar-positurn2 is an electro-pneumatic positioner and bar-positurn2 is a 3-point positioner in 4-wire technology. simultaneously a 3-position control unit specially designed The voltage supply is 24V DC. for pneumatic part-turn actuators. It is an economical and Position regulation takes place – depending on safety requi- robust modular component of the Valve-Control-System, rements – via special control valves, which are mounted onto known as bar-vacotrol. bar-positurn2 can be mounted onto the NAMUR interface. Pivoting angle is measured by a digital all actuators of the actubar-Series as well as onto all actua- opto-electronic position sensor. The set point value is speci- tors with NAMUR interface according to VDI/VDE 3845. fied as an analog signal. The processor compares set point and actual values and drives the solenoid valve. In the steady state condition, the actuator is blocked pneumatically. Deployment range Momentary operating mode of bar-positurn2 is indicated by reading-off the easy-to-read four LED´s on the cover. Typical applications for bar-positurn2 are: The valve position is recognisable through the visual Butterfly valves, ball-valves and plug-valves with a regu- indicator dome. lating function such as deployed in filter technology and water treatment plants as well as in general industrial applications. Flue-gas dampers, which usually find use in combustion plant or exhaust gas systems Ventilation dampers in air-conditioning and similar Technische Daten applications Maße Aufbau mit Brücke Optical rotation-angle measurement system M20 x 1,5 64 M16 x 1,5 12 x 4 breit ca. 102 ca. 96 3,1 42 Assembly via mounting bracket 80 x 30 130 x 30 42 64 Maße Aufbau mit Brücke Measures 154 x 94 breit ø 65 20,5 30,5 50,5 Dosing valves which are required for bulk material handling Werkstoffe 3-way valves with three switching positions in general Gehäuse Al-Druckguss, epoxydharzbeschichtet Schrauben Edelstahl A2 industrial applications Schauglas PC Schwenkwinkel bis 180° Schutzart IP 65 Umgebungstemperatur - 20 ° bis + 70° C Gewicht ~ 1,35 kg Analoges Stellsignal 154 x 94 breit wahlweise 4 - 20 mA, hichtet Signalart ø 65 0 - 10 V, verpolungssicher Bürde bei 0 - 10 V > 1 kΩ, bei 20 mA < 500 Ω M20 x 1,5 M16 x 1,5 Totzone ± 2% vom Nennschwenkwinkel Stellungsrückmeldung Signalart wahlweise 4 - 20 mA, 12 x 4 breit ca. 102 0 - 10 V, verpolungssicher ca. 96 Auflösung < 0,5 % vom Nennschwenkwinkel Endlagenrückmeldung Optokoppler, kurzschlussfest, 12from - 28VtheDC, Meldung ca. 3% vor Further measures result according pneumatic module. Endlage 80 Versorgungsspannung 24 V130 DCxx30 (21 - 28 V) verpolungssicher el 30 Leistungsaufnahme Variante 154 D: 4,2 W Variante S: 10,2 W Variante E: 7,2 W Kabel ø 7 - 13 mm nkel 68 Binäre Eingangssignale < 10 V für “0"; > 18 V für “1” vor bei AUF/ZU-Armaturen Betriebsdruck 2,5 - 10 bar 20,5 30,5 50,5 3,1 154 Ventilvarianten Ventilvarianten Bestell- Antriebsart schlüssel Funktion bei Energieausfall D doppeltwirkend Armatur verharrt bei Spannungsausfall in der letzten Position S doppeltwirkend Sicherheitsfunktion: Armatur schließt oder öffnet bei Spannungsausfall Technical Data Materials Housing GD -AlSi 10Mg (Aluminium press-cast) Screws A2-70 (stainless steel) Viewing Glass PMMA Optic fibre TPE Cable connection PA Pivoting angle 10° to 190° Protection Type IP 65 Mounting position random Ambient temperature -20°C to +70°C Ambient humidity 10–90 %, non-condensing Weight Analog control signal Actuating signal Without valve ca. 0,65 kg Variant D Mini-valves: ca.1,0 kg Midi-valves: ca. 1,1 kg Variant S Mini-valves: ca.1,2 kg Midi-valves: ca. 1,4 kg Variant E Mini-valves: ca.1,2 kg Midi-valves: ca. 1,4 kg Effective direction reversible by sliding switch Signal type selectable 4–20 mA, 0–10 V, inverse polarityprotection, proportional to pivoting angle Pre-resistor > 1 kOhm at 0–10 V; < 500 Ohm at 20mA Dead-zone ± 2% of nominal pivoting angle Travel speed Adjustable by throttles in solenoid valves Position signal Limit feedback Signal type selectable 4–20 mA, 0–10 V, nominal, active, inverse polarity protection, proportional pivoting angle Resolution < 0,5% of nominal pivoting angle Voltage 22–24 VDC System Opto-coupler, short-circuit-proof; 1 kOhm series & 10 kOhm parallel resistance fitted Indication 3 % of nominal pivoting angle before initiated end position Supply Power consumption 24 VDC (21 to 28 VDC), inverse polarity protection Variant D Mini-valves: 1,8 W Midi-valves: 4,2 W Variant S Mini-valves: 3,6 W Midi-valves: 7,2 W Variant E Mini-valves: 3,6 W Midi-valves: 7,2 W Terminal strip Clamping range up to 0,75 mm² Cable to PCS 7 to 13 mm, 0,5 mm², random cable length Binary input signals ON/OFF valves < 10 V for „0“; / > 18 V for „1“ Operating pressure 2,5 to 8 bar Air Quality Filtered air acc. to DIN ISO 8573 -1/Class 4 69 Benefits 1 Direct mounting – bar-positurn2 is distinguishable firstly through its flat construction and secondly because it can be directly mounted onto the pneumatic actuator actubar®. This arrangement leads to the most compact form of layout for a positioner onto a pneumatic actuator. The direct interface greatly improves the cleaning of components, as there is no space where dirt and dust can collect. The danger of injury to persons is reduced, because there are no more openly rotating connecting shafts. 2 Visual position indication with indicator and LED – The easily-visible position indicator enables continuous visual control of the valve condition. Operational readiness as well as end and even intermediate positions in 3-Position mode are additionally signalised per LED displays. 3 Direct solenoid valve assembly – Through the assembly of the solenoid valve onto the actuator itself, there is no need anymore for complex compressed air hoses or pipework. Switching of the control medium directly at the actuator avoids additional volumes of air. This hereby increases the control characteristics and the decrease in junctions reduces the risk of leaks. 4 Mode selection (Posi or 3-position) by means of selector switch – bar-positurn2 combines positioning and 3-position mode in one device. Using an integrated selector switch, it is possible to easily interchange between both modes. The 3-position function enables the user to drive a standard 2-position actuator to an additional user-configurable intermediate position. Here, there is no need for generating a complicated analogue signal but just a binary 24V signal. 5 Selectable signal type (4-20mA or 0-10V) – The type of analog input and output signal can be selected and adapted to 4-20mA or 0-10V with the use of a selector switch. 6 Integrated speed regulation – Pivoting speed of the valve can be regulated 1 through integrated thru-flow throttles. Opening and closing speeds can be adjusted independently. 7 5 Simple on-site operation in case of voltage/signal loss – Knobs for manual operation fitted to the pneumatic module enable comfortable on-site operation in case of voltage/signal loss. 6 70 •A ssembly to all actuators with interfaces according to VDI/VDE 3845 (NAMUR) – Many advantages of bar-positurn2 are applicable to pneumatic actuators from other manufacturers by using the according adaptation bracket. The bracket is supplied ready mounted. • Easy to mount – Mounting bar-positurn2 takes place with only 6 screws. All necessary material for mounting onto the actuator comes ready supplied. Time-consuming hosing or pipework as well as additional components for fixing are no longer required. • Pivoting angle 10° to 190° – With the generous pivoting angle, bar-positurn2 in its standard version already covers almost all applications, without having to supplement with additional options. • Output signals open/closed as well as position feedback fitted as standard – Signals for open/closed indication as well as analog position signal are integrated into the device. No additional optional modules are required. 2 • T hree safety variations – The flexibility of the pneumatic module enables that all safety-related variations can be realized: • Single-acting • Double-acting normally open / normally closed • Double-acting fail to stay •S imple parameterization – Parameterization is very simple and can be carried out within few steps. The process needs less than one minute. The positioner learns all technical values during parameterization and is then immediately ready for operation. 4 • Solenoid valve flow rate adapted to the actuator volume – By simply exchanging the pneumatic subassembly, it is possible to generate various flow rates. Thus, regulating characteristic and actuating speed 3 are adapted to the actuator volume. • No air consumption in steady state condition – A special construction of the pneumatic subassembly means that the bar-positurn2 does 7 not consume any control medium in steady state condition. The valve remains locked in position as a result of the enclosed compressed air in the actuator chambers. •W ear-free optical measurement of rotation angle – The integrated optical rotation angle measurement functions without physical contact rendering it absolutely wear-free. 71 Type-code PN2 - xx - x - x - x - x Type-code PN2 - xx - x - x - x - x Hole pattern in control-box 0 = none (assembly via mounting bracket) 3 = actubar-direct-mounting (size AD/S-011 to AD/S-750) 4 = actubar-direct-mounting (size AD/S-004 to AD/S-008) Type-code Type-code Type-code Hole pattern in control-box 0 = none (assembly via mounting bracket) 3 = actubar-direct-mounting (size AD/S-011 to AD/S 4 = actubar-direct-mounting (size AD/S-004 to AD/S Mounting brackets 0 = none 1 = mounting bracket 80x30x30 mm 2 = mounting bracket 130x30x30 mm 3 = mounting bracket 80x30x20 mm 4 = mounting bracket 130x30x50 mm 5 = universal mounting bracket Mounting brackets 0 = none 1 = mounting bracket 80x30x30 mm 2 = mounting bracket 130x30x30 mm 3 = mounting bracket 80x30x20 mm 4 = mounting bracket 130x30x50 mm Valve-version 5 = universal mounting bracket S = valve-version for actuator sizes AD/S-004 up to AD/S-076 resp. for air volume up to ~ 5l per double-stroke from ~ 5l per double-stroke M = valve-version for actuator sizes AD/S-110 up to AD/S-750 resp. for air volume Valve-version - xx PN2 - xx - Valve-function x- x- x- x- x- x - x- x PN2 D = double-acting (fail to stay in case of voltage- or signal-failure) S = valve-version for actuator sizes AD/S-004 up to AD/S-076 resp. M = valve-version for actuator sizes AD/S-110 up to AD/S-750 resp. Hole pattern in control-box pattern in in case control-box close/open of voltage- or signal-failure) S = double-acting (fail toHole Valve-function 0 = none (assembly via mounting bracket) = none (assembly viavoltage-, mounting bracket) close/open in case of signalpneumatic-failure) E = single-acting (fail to 0 = double-acting (fail to stay in case of voltage- or signal-failure) 3 = actubar-direct-mounting (size or AD/S-011 to DAD/S-750) 3 = actubar-direct-mounting (size AD/S-011 to AD/S-750) = double-acting (fail to close/open in case of voltage- or signal-failure) 4 =3-position-controller actubar-direct-mounting (size AD/S-004 to SAD/S-008) 4 = actubar-direct-mounting (size AD/S-004 to AD/S-008) Special models: 3P = delivery condition: E = single-acting (fail to close/open in case of voltage-, signal- or pneumatic Mounting brackets Mounting brackets Model PN2 = positurn2 Special models: 3P = delivery condition: 3-position-controller 0 = none 0 = none 1 = mounting bracket 80x30x30 1 = mounting bracket 80x30x30 mm mm Model PN2 = positurn2 2 = mounting bracket 130x30x30 2 = mounting bracket 130x30x30 mm mm 3 = mounting bracket 80x30x20 3 = mounting bracket 80x30x20 mm mm 4 = mounting bracket 130x30x50 4 = mounting bracket 130x30x50 mm mm 5 = universal mounting bracket 5 = universal mounting bracket Valve-version Valve-version S = valve-version for actuator AD/S-004 to AD/S-076 resp. air volume ~ 5l per double-stroke S = valve-version for actuator sizessizes AD/S-004 up to up AD/S-076 resp. for air for volume up to ~up5ltoper double-stroke for actuator AD/S-110 to AD/S-750 resp. air volume ~ 5l per double-stroke = valve-version valve-version for actuator sizessizes AD/S-110 up to up AD/S-750 resp. for air for volume from ~from 5l per double-stroke M= M PN2 - D - S - 1 - 0 PN2 - D - S - 1 - 0 Valve-function Valve-function D = double-acting (fail to in stay in case of voltageor signal-failure) no hole pattern D = double-acting (fail to stay case of voltageor signal-failure) (assembly mounting (fail to via close/open inbracket) case of voltageor signal-failure) S = double-acting (fail to close/open in case of voltageor signal-failure) S = double-acting (fail to close/open in case of voltage-, or pneumatic-failure) (fail to close/open in case of voltage-, signal-signalor pneumatic-failure) E = single-acting E = single-acting no hole pattern mounting bracket 80x30x30mm (assembly via mounting bracket) Special models: 3P =3P delivery condition: 3-position-controller Special models: = delivery condition: 3-position-controller valve-version with low flowrate (small actuators) mounting bracket 80x30x30mm Model PN2PN2 = positurn2 Model = positurn2 double-acting (fail to stay) valve-version with low flowrate (small actuators) double-acting (fail to stay) Examples of use PN2 - S - M - 0 - 3 - S- S - 1- 1 - actubar-direct-mounting 0- 0 PN2 - D- D PN2 (size AD/S-011 or bigger) no mounting bracket no hole pattern no hole pattern (assembly via mounting bracket) (assembly via mounting bracket) valve-version with medium flowrate (mediummounting sized actuators) bracket 80x30x30mm mounting bracket 80x30x30mm double-acting (fail to close/open) valve-version with low (small(small actuators) valve-version withflowrate low flowrate actuators) double-acting (fail to stay) double-acting (fail to stay) PN2 - 3P - E - S - 3 - 0 hole pattern (assembly -M - 0- 0 - 3- 3no PN2 - S- S -M PN2 via mounting bracket) actubar-direct-mounting mounting bracket 80x30x20mm (size actubar-direct-mounting AD/S-011 or bigger) (size AD/S-011 or bigger) valve-version with low flowrate no mounting bracket (small noactuators) mounting bracket valve-version with medium flowrate single-acting valve-version with medium flowrate (medium sized actuators) (medium sized actuators) 3-position-controller double-acting (fail to close/open) double-acting (fail to close/open) PN2 - S - M - 0 - 3 actubar-direct-mounting (size AD/S-011 or bigger) no mounting bracket valve-version with medium flowrate (medium sized actuators) double-acting (fail to close/open) PN2 - 3P - E - S - 3 - 0 no hole pattern (assembly via mounting bracket) mounting bracket 80x30x20mm valve-version with low flowrate (small actuators) single-acting 3-position-controller 72 -E - S - 3 - 0 PN2 - 3P PN2 - 3P - E - S - 3 - 0 no hole pattern (assembly no hole pattern via mounting bracket)(assembly via mounting bracket) mounting bracket 80x30x20mm A module of the system bar-vacotrol -posifixx-A Air guidance plates for positioner type TZID (ABB) on actuators type actubar® 73 Product description The new generation of pneumatic quarter-turn actuators type Technical data of the positioner TZID-C actubar with its additional pneumatic interface offers the Pressure range: 1,4 bar to 6 bar direct mounting of the positioner without additional mounting Air performance parts like consoles, tubing or VAhose system. The interopera- • 5,0 kg/h at 1,4 bar ble ABB positioner type TZID is electronically parametisable • 13,0 kg/h at 6 bar and able to communicate. Therefore this positioner is an Air consumption max. 0,03kg/h independent from ideal addition and can be adapted for manifold control supply air functions in a compact and cost-effective way. The connec- Protection class IP65 (optional IP66) tion of actuator and positioner is built by adapter plates in Elektric cable connection ½-14NPT or M20x1,5 direct mounting which are used for the airflow. Pneumatic connection ¼-18NPT or G1/4“ Instrument air acc. DIN/ISO8573-1, class 3 Technical data of the pneumatic quarter-turn actuator actubar® SIL2-conformity for single-acting types with venting pneumatic ATEX Ex ia/ib EAC, FM and CSA, more on request 2-wire-connection Control pressure, depending on positioner, 2–7 bar Significance oft he position signal reversible End position limit adjustable at +5° to -10° in both Pivoting angle range till 120° end positions Adjustable operating-time range 0–200 s Pneumatic double or single acting integrated operating-time monitoring Comprehensive information see broshure actubar®. Technical Data 74 Construction type direct mounted with internal air conduction Connection bar-vacotrol connection Pressure range Depending on positioner, up to 6 bar Nominal diameter Ø 5 mm Temperature range -20°C to +80°C, other temperature range on request Materials plates: aluminium balls: stainless steel threaded pins: galvanized steel seals: NBR Delivery Ground plate, adapter plate, shaft adapter, assembling material Special features For maintenance work the positioner can be disassembled fast and easy by quick lock. In case of signal failure a safety position is selectable by ventilation of channel 2 or channel 4. Table of dimensions – Adapter plate Adapter plate Operation mode A B C D E F Double-acting 180 90 12,5 - - - Single-acting 160 80 12,5 - - - Dimensions Ground plate Adapter plate Type code PF A D Operation mode: D = double-acting / S = single-acting Positioner ABB type TZID Denomination bar-posifixx 75 For your notes 76 A module of the system bar-vacotrol -posifixx-S Air guidance plates for positioner type SIPART PS2 (SIEMENS) on actuators type actubar® 77 Product description The new generation of pneumatic quarter-turn actuators type Technical data of the positioner Sipart PS2 actubar with its additional pneumatic interface offers the Pressure range: 1,4 bar to 7 bar direct mounting of the positioner without additional mounting Air performance incoming air: parts like consoles, tubing or VAhose system. The interope- • 4,1kg/h at 2 bar rable SIEMENS positioner type SIPART PS2 is electronically • 9,8kg/h at 6 bar parametisable and able to communicate. Therefore this po- Air performance exhaust air: sitioner is an ideal addition and can be adapted for manifold • 8,2kg/h at 2 bar control functions in a compact and cost-effective way. • 19,2kg/h at 6bar The connection of actuator and positioner is built by adapter Air consumption max. 36g/h plates in direct mounting which are used for the airflow. Protection class IP66 Electric cable connection ½-14NPT or M20x1,5 Pneumatic connection ¼-18NPT or G1/4“ Technical data of the pneumatic quarter-turn actuator actubar® Instrument airt acc. DIN/ISO8573-1, class 2 SIL2-conformity for single-acting type with venting pneumatic ATEX Ex ia/ib Control pressure, depending on positioner, 2–7 bar EAC, FM, CSA, more on request End position limit adjustable at +5° to -10° in both 2-wire-connection significance of the position signal reversible end positions pivoting angle range till 100° Pneumatic double or single acting by thread adjustable operating-time range Comprehensive information see broshure actubar . ® integrated operating-time monitoring Technical Data 78 Construction type direct mounted with internal air conduction Connection bar-vacotrol connection Pressure range Depending on positioner, up to 7 bar Nominal diameter Ø 5 mm Temperature range -20°C to +80°C, other temperature range on request Materials plates: aluminium balls: stainless steel threaded pins: galvanized steel seals: NBR Delivery Ground plate, adapter plate, shaft adapter, assembling material Special features For maintenance work the positioner can be disassembled fast and easy by quick lock. In case of signal failure a safety position is selectable by ventilation of channel 2 or channel 4. Table of dimensions – Adapter plate Adapter plate Operation mode A B C D E F Double-acting Single-acting 184 80 12,5 25 90 15,5 160 80 12,5 - - - Dimensions Ground plate Adapter plate Type code PF S D Operation mode: D = double-acting / S = single-acting Positioner SIEMENS type SIPART PS2 Denomination bar-posifixx 79 Position indicator with integrated solenoid valves for pneumatic actuators – A module of the system bar-vacotrol Type valve&switch Product description The position indication with integrated solenoid valves has a self-adjusting end-position monitoring. By assembling direct onto quarter-turn actuator actubar there is only need for the electric connection and the air supply. The compressed air will be pressed directly into the actuator chambers by holes on the actuator top side. Assembling as per VDI/VDE 3845 or VDI/VDE 3847 is possible also. Technical Data position indicator bar-valve&switch Materials: Housing: Screws: Viewing Glass: Aluminium die casting, epoxy coated Stainless steel A2 PC Pivoting angle: Up to 180° Mounting position: random Protection type: IP 67 Ambient temperature: -10 °C to 70 °C Cable: ø 7–13 mm Air connection: G1/8“ •Self-adjusting end-position monitoring Operating pressure: 2–8 bar •Optical position indication Product features •Direct and compact assembling onto actubar Actuating medium / Quality: Filtered air in consideration of residual oil-, -dust and •Adjustable throttles, accessible from -water, content minimum as per DIN ISO 8573 – class 4 outside Flow rate: approx. 250 l/min Micro switch Voltage / continuous current Contacts Switching function Type M2 DC to 120 Volt/4A AC to 250 Volt/16A Silver / Nickel plated Changer Inductive switch Voltage range Continuous current Switching function Type D2, direct switching, 3-wire technology 10 V – 36 V/DC 200 mA Plus switching, PNP closer, in end position damped or undamped Inductive switch Voltage range Continuous current Switching function Type D2, direct switching, 2-wire technology 5 V – 36 V/DC 200 mA PNP/NPN – closer/opener programmable Technical Data pneumatic actuator actubar See brochure „actubar – The intelligent actuator“ 80 Special versions •Higher flow rate •redundant configuration of solenoid valves •Manual override A module of the Valve-Control System bar-vacotrol -posiswitch ® With patented self-initialization The self-adjusting opto-electric position indicator system 81 Objective The new opto-electric position indicator system bar-posiswitch was specially developed for the actubar type of actuator. It can be placed directly onto the actubar – without brackets or feet – and therefore forms a compact unit. Alternatively the bar-posiswitch can be mounted on all quarterturn-actuators with NAMUR interface acc. to No adjusting of the end positions! bar-posiswitch is mounted directly on top of the actubar VDI/VDE 3845 so that the unique advantages are usable at these combinations also. One of the special features: the patented system adjusts the end positions itself! Special features Up to 4 cable glands. The adjustment which is often resulting in mistakes and waste of time is not necessary any more. The position indicator system is ready for use directly after mounting. bar-positurn has all features for wiring the solenoid valves for use for monostabile as well for bistabile valves. The expen- Available in 2 different types of switch. -adjusting switch points for both end positions. sive laying of different cables per valve each is avoided as bar-posiswitch offers all input and output signals and needs only one cable at all. Protected and clearly visible position indicator, adjustable for 2-way- and 3-way-valves. Robust construction via Aluminium diecast-housing. Flexible modular design. All components are made from either corrosion-resistant or corrosion-protected materials. Optionally with pressure-balance device to avoid emergence of condensation water at extrem climatic conditions Direct assembly via vacotrol-interface of the quarterturnactuator actubar. Alternatively applicable for all interfaces according to VDI/VDE 3845. 82 154 3.1 42 64 ø 65 4x18 Paths of flow of the valve are clearly displayed with the red markings ca. 100 ca. 103 M20x1,5 94 M16x1,5 M16x1,5 Benefits Simple, also subsequent wiring of solenoid valves in bar-posiswitch is possible. Also for bistabile versions with 2 coils. Multiple application possibilities and short delivery time via modular construction. Time and cost savings. Switching points are always correctly adjusted. Path of flow is recognisable from long distances for both 2-way as well as 3-way valves. Unaffected by outside influences. Especially advantageous price/-performance ratio. Can be adopted for many conditions. Extended life cycle of the electric components as well as higher corrosion resistance. Compactness and robustness due to direct mounting as well as flexible assembly to all common actuator-series Technical Data Materials Housing Screws Sight glass Cable glands Actuating shaft Pivoting angle Protection type Temperature range Weight Cable glands Cable Display/switch range Micro-switch Voltage/cont. current Contacts Switch function Inductive sensor Voltage range Continuous current Switch function Alu-diecast, resin-coated stainless steel A2 PC PA stainless steel up to 180° IP 67 -20° to +70°C 520 g up to 4 glands 3x M16 1x M20 M16 = ø 5 - 10 mm, up to 1,5 mm2 M20 = ø 7 - 13 mm, up to 1,5 mm2 0° up to 180° pivoting angle Type M2 DC up to 120 Volt/4A AC up to 250 Volt/16A Silver/Nickel-coated Change-over contacts Type D2, direct switching, 3-wire technology 10V - 36V/DC 200 mA + switching, PNP normally open, damped or undamped in end position 83 Bestellangaben Bestellangaben Bestellangaben Switch PH Diagrams x x x x xx xxx xx xxx x xx x x x xxx xxx PH xPH Type-code Bestellangaben pressure balance device DAE DAE = pressure balance device DAE pressure balance pressure balance device DAEdevice DAE condensation DAE internal = pressure balance DAE = avoiding pressure balance device DAE device DAE avoiding internal condensation avoiding internal condensation integrated solenoid-control S1 = integrated solenoid-control for 1 coil integrated solenoid-control integrated solenoid-control (monostabile control-valve) S1 = solenoid-control integrated solenoid-control S1 = integrated for 1 coil for 1 coil integrated solenoid-control for 2 coils S2 = (monostabile (monostabile control-valve) control-valve) (bistabile control-valve) integrated solenoid-control S2 = solenoid-control for 2 coils for 2 coils S2 = integrated (bistabile control-valve) (bistabile control-valve) Hole pattern in box-bottom 0 = none (assembly via mounting bracket) Hole pattern in box-bottom Hole pattern in box-bottom 1= = none 80x30(assembly mm 0 = none via (assembly viabracket) mounting bracket) 0 mounting 2 = 130x30 mm 1 = 80x30 mm 1 = 80x30 mm PH x x x Micro-switch type M2 pressure balance device DAE DAE = pressure balance device DAE avoiding internal condensation integrated solenoid-control S1 = integrated solenoid-control for 1 coil (monostabile control-valve) S2 = integrated solenoid-control for 2 coils (bistabile control-valve) Hole pattern in box-bottom 0 = none (assembly via mounting bracket) 1 = 80x30 mm 2 = 130x30 mm = 130x30 mm 2 =brackets 130x302mm Mounting 0 = none brackets Mounting brackets Mounting 1= = none mounting 0 =bracket none 80x30x30mm 0 2= = mounting mounting bracket 130x30x30mm 1 =bracket mounting bracket 80x30x30mm 1 80x30x30mm 3 = mounting bracket 80x30x20mm 2 =bracket mounting bracket 130x30x30mm 2 = mounting 130x30x30mm 4 = mounting bracket 130x30x50mm 3 =bracket mounting bracket 80x30x20mm 3 = mounting 80x30x20mm Mounting brackets 0 = none 1 = mounting bracket 2 = mounting bracket 3 = mounting bracket 4 = mounting bracket 4 =bracket mounting bracket 130x30x50mm 130x30x50mm Version 4 = mounting M2 = 2 mechanical Version change-over switches Version D2 = sensors, 3-wire, PNP normally open M2 = 2 mechanical change-over switches M2 =2 2 proximity mechanical change-over switches D2 = 2 proximity sensors, PNP normally open D2 = 2 proximity sensors, 3-wire, PNP3-wire, normally open Inductive sensors type D2 Anwendungsbeispiele Examples of use Anwendungsbeispiele Anwendungsbeispiele PH M2 1 0 M2 0no1hole pattern 0 in box-bottom PH 1 PH M2 (assembly via bracket) no mounting hole pattern in box-bottom no hole pattern in box-bottom (assembly mounting bracket) (assembly via mounting assembly via mounting bracketviabracket) 80x30x30mm assembly viabracket mounting bracket assembly via mounting 80x30x30mm 80x30x30mm 2 change-over switches nobracket mounting bracket no mounting 2 change-over switches 2 change-over switches 2 change-over 2 change-over switches switches PH PH D2 D2 0 2 1 0 S1 PH 2D2 0 2 PH D2 hole pattern in box-bottom: hole pattern in box-bottom: 80x30mm 80x30mm no mounting bracket proximity sensors, PNP NO 2 proximity 2 sensors, 3-wire, PNP3-wire, NO Version M2 = 2 mechanical change-over switches D2 = 2 proximity sensors, 3-wire, PNP normally open integrated solenoid-control for 2 coils no hole pattern in box-bottom (bistabile) integrated solenoid-control integrated solenoid-control for 2 coils for 2 coils (assembly via mounting bracket) (bistabile) (bistabile) hole pattern in box-bottom: 130x30mm assembly via mounting bracket hole pattern in box-bottom: hole pattern in box-bottom: 130x30mm130x30mm no mounting bracket 80x30x30mm (monostabile) integrated solenoid-control integrated solenoid-control for 1 coil for 1 coil (monostabile) (monostabile) hole pattern in box-bottom: 80x30mm mounting bracket no mountingnobracket 2 proximity sensors, 3-wire, PNP NO 80x30x30mm 130x30x30mm 80x30x20mm 130x30x50mm PH M2 0 2 S2 DAE Anwendungsbeispiele PH 0 M2 2 0 S22 DAE S2integrated DAE PH M2 pressure balance device DAE avoiding internalbalance condensation integrated pressure balance device 0 integrated pressure device PH M2 1 0 PH M2 DAE avoiding internal condensation DAE avoiding internal condensation 2 change-over 2 change-over switches switches PH D2 0 1 S1 PH 0D2 1 0 S11 S1 PH D2 integrated solenoid-control for 1 coil x xx xxx integ DAE integrated solen (bistabile) hole pattern in box-botto no mounting bracket 2 change-over switches DAE 0 DAE DAE integrated integrated solenoid-control forpressure 1 coil balance device DAE avoiding internalbalance condensation (monostabile) integrated pressure balance device 2 integrated pressure device PH D2 DAE avoiding internal condensation DAE avoiding internal condensation no hole pattern in box-bottom hole pattern in box-bottom: 80x30mm (assembly via bracket) no mounting hole pattern in box-bottom no hole pattern in box-bottom no mounting bracket (assembly mounting bracket) (assembly via mounting bracket) assembly via mounting bracketvia 130x30x30mm 2 proximity sensors, 3-wire, PNP NO viabracket assembly mounting bracket 130x30x30mm assembly via mounting 130x30x30mm 2 proximity sensors, 3-wire, PNP NO proximity sensors, PNP NO 2 proximity 2 sensors, 3-wire, PNP3-wire, NO 2 S2 DAE 0 DAE integ DAE no hole pattern in box-bo (assembly via mounting assembly via mounting bracket 1 2 proximity sensors, 3-wire, PNP NO 84 With patented self-setting: The smallest opto-electrical position indicator in the world 85 bar-miniswitch The opto-electrical position indicator barminiswitch was especially conceived for smaller actuators. It requires a minimum of space for mounting. The electrical connections are pluggable. The bar-miniswitch sets the switching point of the Setting of an end position is no longer needed! end position itself. Therefore it does not need bar-miniswitch + accessories: straight and angled connectors as well as cable connector to be opened, either for adjusting or for electrical connection. Special features One very special feature: a patented system sets the switching point of the end position by itself! The optimum solution for the smallest of actuators. Available for mounting sizes 50x25 mm and 80x30 mm. For pinion extensions 15, 20 and 30 mm. Mounting sizes 50x25 9 Available for mechanical and inductive switches. For shaft extension 15 Self-setting switching point of both end positions. MS-M2-50/25-15 and MS-D2-50/25-15 Easy-to-read position indicator. 46 For shaft extension 20 MS-M2-50/25-20 and All components made from corrosion-resistant or MS-D2-50/25-20 protected materials. Closed, direct mounting. M12x1 Pluggable, electrical connections with various plug types. 86 Mounting sizes 80x30 46 For shaft extensions 20 MS-M2-80/30-20 and MS-D2-80/30-20 For shaft extensions 30 … with 2 distance plates and adapter plate Mounting size 80/30 mm Shaft extension 30 mm Uses MS-M2-80/30-30 and 56 bar-miniswitch … Mounting size 50/25 mm Shaft extension 15 mm MS-D2-80/30-30 Ritzel ø max. 23,5 Space-saving and harmonious propor tions. Flexible usage possibilities. Wide-ranging application possibilities. Connectors: Time and cost savings. (Please order separately) Switching points are always correctly set. Type W12 Clearly recognisable flow routes Connector not only with 2/2-way but also 3/2-way valves. with screw terminal angled Usable under a wide range of environments. Type G12 Connector Protects the drive pinion; with screw terminal compact, space-saving design. straight Can be exchanged without professionals. Type K 12 Connector with cable connection (2 m long) 87 Technical Data Description Compact form, direct–mount Mounting size 50x25 mm, shaft extension 15 mm + 20 mm with adapter: 80x30 mm, shaft extension 20 i.e. 30 mm Constructional features self-setting, with mechanical microswitches or inductive switches for actuators with 90° pivoting angle; on request for 180° pivoting angle Switching diagrams S1 S2 S1 S2 Connector Mounting position as desired Protection type IP 67 Input voltage - mechanical: max. 250 V/AC, direct current max. 1 A - inductive: 5 bis 30 V/DC, direct current max. 100 mA Material 4 4 1 2 3 3 1 2 4 2 - mechanical: changer - inductive: PNP closer Ambient temperature - mechanical: -20° bis +90° C - inductive: -20° bis +70° C Connection plug-connector M12x1, 4-pole DIN EN 61076-2-101 Weight 80 - 130 g, depending on model 3 3 1 2 plug Microswitch type M2 Cable 1=+ 2=3 = S1 4 = S2 Inductive switch type D2 Type-code MS M2 50/25 15 - AW - casing: POM - screws: stainless steel A2 Switching functions 4 1 plug Connectors: AW = with screw terminal, angled AG = with screw terminal, straight AK = with cable connection (2 m long) Shaft extension: 15 or 20 or 30 Mounting size: 50/25 or 80/30 Switch type M2 = microswitch D2 = inductive, direct-switch Type MS = miniswitch 88 Connector Cable 1 = S2 + 2 = S1 3 = S1 + 4 = S2 - ® The robust opto-electric position indicator 89 The advantages of the switchcontrol at a glance ® Description Advantages clearly visible position display not only for the OPEN/ good visibility from far away enables recognition of the CLOSED position, but also the flow path flow paths of a 2-way or a 3-way valve ATEX-compliant design via NAMUR switch and special clear recognition of the switching position of valves, even coating of the plastic components in explosion-protected areas 3 easy and fast adjustment of the switch points time and therefore cost savings 4 available in various switching configurations including large field of application, even in explosion-protected areas, AS-interface communication modular construction, means very short delivery times 5 robust construction: Aluminium die-cast housing non-sensitive to external impacts 6 optional version with climatic valve to avoid condensed guarantees better service life for the electrical water inside housing components and prevents corrosion up to four cable entries possible very simple wiring and afterwards re-wiring of solenoids 1 2 7 in the bar-switchcontrol 8 easy access to driving pinion manual operation of the actuator possible, cost-saving mounting of box 9 adjustable heights of 20, 30, 40 and 50mm to bar-switchcontrol can be mounted to all actuators, accommodate different pinions being equipped with a signal unit interface according to VDI/VDE 3845 10 universal mounting of the switchcontrol to units with reduces the number of spare parts to be kept in stock NAMUR size 80 & 130 via interchangeable feet precision-bearing on driven shaft exact switching during the whole life-cycle of the unit easy removal of the complete camshaft from the housing enables easy and rapid servicing all components made from corrosion-resistant extensively wide field of application or corrosion-protected materials 90 1 2 3 4 5 6 7 8 9 10 91 switchcontrol ... ... imaginative, economical, and unique. ® The advantages, one by one: Universal mounting on NAMUR dimensions of 80 x 30 Adjustable height for different pinion lengths with 20, and 130 x 30mm. 30, 40 and 50mm. What’s special: What’s special: The bar-switchcontrol is delivered as standard for 80 x 30 The feet of the bar-switchcontrol can be easily and quickly mounting. To change over to 130 x 30, simply exchange adjusted in height; exact and safe. the feet. Advantage: Simplified and reduced storage of spares. Rapid mounting. Advantage: The bar-switchcontrol can be mounted on all makes of actuator which are fitted with a signal unit interface acc. to VDI/VDE 3845. The flow paths of the valve are The design of the board enables Universal actuating cams displayed via the red markings, the mounting of four different The patented actuating cam controls the electro- which can easily be adapted to types of switches as well as mechanical or proximity switch. Proximity switches the application. the mounting of the terminal can be operated either damped or undamped. connector block. The actuating point is easily and quickly adjusted using the setting tool. Robustness and form play a key role in the connection between actuating cam and shaft which guarantee actuating point stability 92 4 screws DN 933 M5 x 12 1 dimensions 20, 30, 40, 50 via height adjustment of feet 2 dimension 130 achieved via exchange of feet 3 110 (20), 120 (30), 130 (40), 140 (50) to accommodate pinion lengths Technical Data Mounting criteria: according to VDI/VDE 3845 for interfaces 30 x 80 and 30 x 130 (see drawing) Materials: Housing parts: Viewing glass: Screws: Blanking plugs and cable glands: Cover: Aluminium, resin-coated PMMA, anti-static coating for ATEX version stainless steel Protection type: IP 67 Temperature range: –20° C up to +70° C Cable gland: M20 x 1,5; clamp range 7-13 mm Cable: Ø 7 - 13 mm; 2,5 mm2 max. Weight: 0,8 kg Display and switch range: 0 to 180° pivoting angle PA ABS+PC 93 Technical details of the switchcontrol variations Different standard switching types: What’s special: Different types of switches enable modular constructions in ex and non-ex areas. Microswitch type SC-M2 Voltage range: up to 250V/AC Permanent current: 16A Contacts: silver-plated Switching function: SPDT change-over Proximity round sensor type SC-D2 (signal „open + closed“) type SC-DA (signal „open“) type SC-DZ (signal „closed“) Voltage range: 10 - 30V/DC Operating current Il: 0 - 100mA Idling current Io: <15mA Switching function: PNP normally open Proximity round sensor type SC-N2 (signal „open + closed“) NAMUR type SC-NA (signal „open“) type SC-NZ (signal „closed“) Rated voltage Uo: 8V/DC Current input: damped <1mA; undamped >3mA Switching function:NAMUR normally closed, with yellow switching position display (LED) ATEX marking: 94 II 2 G Ex ia IIB T6 ® Advantage: Wide-ranging application possibilities and short delivery times. The AS-i bus board can be easily integrated into the bar-switchcontrol housing. Inductive slot sensor type SC-NS2 (signal „open + closed“) NAMUR type SC-NSA (signal „open“) type SC-NSZ (signal „closed“) Rated voltage Uo: 8V/DC Current input: damped <1mA; undamped >3mA Switching function: NAMUR-opener, with yellow ATEX marking: switching position display (LED) II 2 D Ex ia D21 T 120° AS-i bus type SC-AS-i Operating voltage Ub: 8V/DC Operating current Il: <40mA Total current input: <150mA Loading capacity: 100mA max. (e.g. solenoid valve) 25-30V/DC max. 2,6W / 24V/DC Circuit diagrams Microswitch Proximity round sensor Proximity round sensor Inductive Slotsensor AS-i bus Type SC-M2 Type SC-D NAMUR Type SC-N NAMUR Type SC-NS Type SC-AS-i AS-i 1 S 2 3 4 V 1 2 AS-i AS-i AS-i AS-i + – + – V + V – 95 For your notes Auf der Hohl 1 53547 Dattenberg/Germany Phone +49 (26 44) 96 07-0 Fax +49 (26 44) 96 07-35 Email sales@bar-gmbh.com www.bar-gmbh.com 96 Technical development and change of datas is reserved. © by bar GmbH - 03/2010 GmbH SWITCHmaster Der Positionsrückmelder Theopto-elektrische opto-electric position indicator ® 97 Opto-electric position indicator for actuators/ valves with many advantages It's got a lot to offer! The patented Switchmaster . ® A lot of power and a lot of safety e.g. approx. 50% savings in time and cost for installing and using compared to previous units. • Rapid comfortable connecting of the cable • Switchmaster ® opens and closes in seconds • Easy, rapid mounting of the telescopic feet • Easy and rapid adjustment of the switching points • Indication of the valve position recognizable from as far away as 30 m • Clear description of flow path . . . • . . . also for 3-way or 4-way valves • Constructional dimensioning prevents wrong mounting Your benefits Clips with double use • Protection type IP 67 (water-tight) • No brackets needed Benefit 1: Is the foot set to the correct • Can be used with all VDI/VDE 3845 height, all you do is to press the classified actuators • High corrosion resistance and clip and the height is safely fixed! Benefit 2: Would you like to have your much more – but have a look company logo on the clips? yourself . . . Left and right? Everything is possible! Page 2 98 Interfaces Actubar as center of the Vacotrol system possesses interfaces according to all standards. Modular construction enables combinations with the following products from our extensive range as well as all other commercially available positioners, solenoid valves and valve fittings. Indication of the valve-position The green indicator pads are marking the position of the valve-bore respectively of the valve-disc. Just press-on the marker as required. Position easily recognized from long distances Interface actuator/signal unit acc. to VDI/VDE 3845 The display can be easily seen from switchcontrol miniswitch switchmaster far and from all sides and clearly indicates the switching position: red = closed green = open The green marking indicates the flow path. Interface actuator/signal unit bar-vacotrol bar-positurn and bar-positurn 3P posiswitch 130 Removable mounting plate Interface actuator/control valve to VDI/VDE 3845 Namur bar-Solenoid valve Disconnecting booster) isMultibar easy,(pressure because it happens outside the casing: 80 One foot for all standard dimensions Throttle plate • Remove mounting plate • Thread the cable through the Interface actuator/valve acc. to DIN EN ISO 5211 The foot is always the same: whether cable gland and connect acc. left or right, inside or outside. to the wiring diagramm Simply rotate the feet by 180° and the • Clip the plate into position, tighten Manual the override fixing screwReductions - finished! Switchmaster ® is ready for NAMUR Adapters dimensions brackets of 80Mounting or of 130 mm. Curious about more? Would like more detailed information? Visit our website at www.bar-gmbh.com 7 Page99 3 The new generation of position indicator Quick-acting closure The transparent cap with bayonet socket enables rapid and easy opening/closing for connecting and adjusting. Electromechanical or inductive? The mounting plate is equipped with either micro-switches or inductive switches – i.e. direct switching or according to NAMUR. Vertically adjustable feet Depending on the pinion overlap (20, 30, 40, or 50 mm), the Switchmaster ® can be universally mounted in seconds. Simply mount the feet (without casing) onto the valve, slide the casing over the feet brackets until the shaft matches the actuator pinion. Then press the clips and the position is fixed. Brackets are not needed! Page 4 100 Rapid marking The flow path of the valve can be easily indicated in seconds by pressing on the green path indicator, not only through valves but multiple valves. closed open Cap markings Rotate the cap in the closed position and the Switchmaster ® is closed water-tight. The quick-acting closure enables connecting, adjusting and programming within seconds. Universal switching cams Highly visible flow paths The patented switching cams activate When using multiple valves (L or T the electromechanical or inductive models), the green marking indicates switches. Inductive switches can be the flow path. The closed routes are switched in either damped or indicated by red markings. undamped situations, depending on the adjustment. The switching point is quickly and easily changed by rotating the integrated adjusting tool. The positive form-fitting connection between cam and shaft guarantees the stability of the switching point. Page 5 101 SWITCHmaster ®-Varianten General Data Mounting measurements: Materials: Cap: Stem: Seals: Cable gland/ Nut: Other plastic parts: Hexagon socket screw: acc. to VDI/VDE 3845 for flange facing 30 x 80 and 30 x 130 (see drawing) PC POM NBR PA ABS Stainless steel (A2-70) Protection: IP67, VDE 0470/EN 60529 Temperature range: -20 ˚C up to +70 ˚C Display & switching range: 0˚- 90˚ pivoting angle Cable gland: with strain relief Clamp range 7-13 mm Cable: Ø 7-13 mm, max. 2,5 mm2 Weight: ca. 0,325 kg Typ M, microswitch Voltage range Current range Switching function type SM - M2 (signal „open + closed”) 4V/DC - 250V/AC 1mA - 5A change-over, contacts gilded Type D, inductive sensor, direct switching, 3-wire system, with LED Voltage range Constant current Switching function type SM - D2 (signal „open + closed”) type SM - DA (signal „open”) type SM - DZ (signal „closed”) 10V - 30V/DC 100 mA plus switching contact in end position damped or undamped Type N, inductive sensor, Namur ~ = DIN 19234/EN 50227 + LED explosion-proofed, EExia IIB T6 rated voltage output current type SM - N2 (signal „open + closed”) type SM - NA (signal „open”) type SM - NZ (signal „closed”) 8V/DC damped < 1mA undamped > 3mA in end position damped or undamped Switching function 130 120, 130, 140 ,150 Ø 105 20, 30, 40, 50 30 20 80 4 screws DIN 912-M5x12 with locking device 30 48 61 52,5 130 Circuit diagram upon request. 144 Page 6 102 Control valves Interfaces and accessories Actubar as center of the Vacotrol system possesses interfaces according to all standards. Modular construction enables combinations with the following products from our extensive range as well as all other commercially available positioners, solenoid valves and valve fittings. Indication of the valve-position The green indicator pads are marking the position of the valve-bore respectively of the valve-disc. Just press-on the marker as required. Position easily recognized from long distances Interface actuator/signal unit acc. to VDI/VDE 3845 The display can be easily seen from bar-switchcontrol bar-miniswitch farbar-switchmaster and from all sides and clearly indicates the switching position: red = closed green = open The green marking indicates the flow path. Interface actuator/signal unit bar-vacotrol bar-positurn2 bar-posiswitch 130 Removable mounting plate Interface actuator/solenoid valves acc. VDI/VDE 3845 Namur 80 bar-solenoid valve is easy, Multibar (pressure Throttle plate foot Disconnecting because it booster)One happens outside the casing: for all standard dimensions • Remove mounting plate • Thread the cable through the Interface actuator/valve acc. DIN EN ISO 5211 The foot is always the same: whether cable gland and connect acc. left or right, inside or outside. to the wiring diagramm Simply rotate the feet by 180° and the • Clip the plate into position, tighten Manual overridescrew the fixing Reductions finished! Switchmaster ® is ready for NAMUR Adapters brackets dimensions of 80 or ofMounting 130 mm. Page 3 103 multi- Pressure amplifier, Type DV Product description Interface actuator/control valve The Multi-bar pressure amplifier doubles the torque of pneumatic actuators. The doubling of available control pressures takes place without additional external energy. For control pressures above 5 bar, the outlet pressure is limited to 10 bar. One of many application variants: For operation of the same valve, a smaller (lower cost) actuator can be used. Technical data Type: pressure amplifier for doubling available control pressure via a double-piston unit with direct reversing valve control Operating method: pneumatic, using available control air energy Connections: Inlet P Outlet P2 Exhaust air R Mounting position Control air quality Inlet pressure Outlet pressure Multi-bar with wall fastening (M-DV-W) Outlet flow rate the control air flows to the outlet side virtually unrestricted to the level of inlet pressure P Control air consumption for the pressure increase, the same amount of air is consumed as compressed Special features: Positioning time the positioning time of the actuator with valve does not prolong or only prolong unessentially Ambient temperature Materials –20° to +80° C – more economical use of actuators Casing Seals Pistons Hose pipe Accessories 104 G 1/4“ G 1/8“ und Flanschanschluß zur direkten Verbindung mit dem P-Anschluß eines speziellen NAMUR-Steuerventils G 1/4“ random filtered air regarding residual oil, dust and water according to PNEUROP/ISO Class 4 at least 2 to 7 bar 3 to 10 bar; limited to 10 bar via internal shut-off valve; amplification factor about 1:2 Anodised aluminium alloy Nitrile-butadiene rubber = NBR (Perbunan) POM (Polyoxymethylene) PVC, fabric reinforced Fitting set for universal connection to NAMUR control valves. NAMUR special valve with fittings. Distributor (4-way) with fixing screws. Fitting set for wall fastening. – operation of up to four actuators with one Multi-bar possible – saves space due to smaller actuator sizes – problem solver for changed pressure conditions – if inlet pressure P reduces, outlet pressure P2 will be kept „b“ Designation Pressure amplifier-DV Outlet P2 with O-ring P 60 P2 R 176 Inlet P = G 1/4“ Outlet P2 = G 1/8“ Exhaust air R = G 1/4“ Fitting set for universal connection without pressure gauge 60 Fitting set for universal connection to NAMUR control valves consisting of: 2 cylinder head screws, 2 male couplings with seals, hose-pipe, silencer, (pressure gauge) 127 Designation 90 „b“ Measure„b“ M-DV-30-O without pressure gauge M-DV-25-O without pressure gauge M-DV-37-O without pressure gauge M-DV-U30-M with pressure gauge M-DV-U25-M with pressure gauge M-DV-U37-M with pressure gauge 30 25 37 30 25 37 Fitting set for universal connection with pressure gauge NAMUR special valve with fittings 90 25 98. consisting of: modified 5/2-way control valve, type KN 05 510-HN, 2 cylinder head screws, screwed sealing plug (for P2 connection G 1/8“), silencer Designation S - DV - KN-230/AC without pressure gauge S - DV - KN-24/DC without pressure gauge S - DV - KN-230/AC-M with pressure gauge S - DV - KN-24/DC-M with pressure gauge NAMUR special valve with fittings 36 G¼“ V-DV-4 30 Designation G¼“ 16,5 7 Distributor contains internal check valves for reciprocal decoupling of the outlets and includes: 2 cylinder head screws, screwed sealing plug G 1/8“ (for P2 connection), silencer 60 Distributor with fixing screws V-DV-4 4 set screws for fixing to standard rails DIN EN 50022 Four-way distributor with Multi-bar for fixing to standard rail 176 50 3 74 60 100 consisting of: 1 mounting plate, 2 cylinder screws M5x70, 2 lock washer, 2 hexagon nut and 4 cylinder screws M5x12 115 Fitting set for wall fastening M-DV-W Designation 30 M5 M-DV-W 60 9 Wall fastening M-DV-W 105 outlet P inlet P Function By taking air at the outlet P2 the Multi-bar first will be crossflowed by inlet air P until the outlet pressure P2 is like the inlet pressure P. After it the pressure amplification ensues with the following run of movement and function: Right limit position: Left limit position: • The inlet air will be distributed over both check valves (1) •N ow the inlet air will be distributed over both check valves and over the valve rod (2) to three piston plains (10, 12 (1) and over the valve rod (2) to the piston plains (10, 11 and 13). and 13). • By this the piston rod moves with the pistons to the left, • T he piston rod moves with the pistons to the right, com- compresses the air of chamber (5) and presses the com- presses the air of chamber (3) and presses the com- pressed air through the check valve (7) to the outlet side. pressed air through the check valve (4) to the outlet side. • The air of chamber (3) escapes in doing so through the valve rod (6). • If the piston has reached the left limit position, the right piston will switch both valve rods (2+6). • T he air of chamber (5) escapes in doing so through the valve rod (6). •N ow the process starts again until either the equilibrium of forces between inlet pressure and outlet pressure is reached (that means, that the air of the outlet side has reached the double pressure than the air of inlet side) or the outlet pressure exceeds 10 [bar] and the valve (8) closes. 106 3/2-way NAMUR control valve Standard version Type NM-321-H Product description Interface actuator/control unit 3/2-way NAMUR control valve for driving single-acting actuators of types GTE, GCE and ETE. The valve will be supplied mounted at actuator, but it is also available as single component. Technical data Type piston slide valve with differential piston (air spring) Type of connection flange according to NAMUR, at 2 and 3 G1/4”, at 1 and 3 Nominal width Operating pressure Temperature range 7 mm 2 to 10 bar –20° to +70°C, explosion proofed –10° to +50° C Protective system, – standard – explosion proofed IP65 nach VDE 0470/EN 60529 with plug for cabels Ø6–8mm; 0,75–1mm² proofed EEx m II T4 casted-on with cable, cable length 3,0 m, type: H052V2V-3G1 Operating time Materials 100 % Manual override Standard voltages and power consumption standard standard version: 230 V/AC: 5,0 [VA] 24 V/DC : 3,0 [W] Characteristic features casing: aluminium inner parts: brass, aluminium, synthetic seals: NBR (perbunan) explosion proofed version (EEx m II T4): 230 V/AC: 5,1 [VA] 24 V/DC : 5,0 [W] Fastening screws, code pin and seals belong to delivery range. Valve contains an internal exhaust air recirculation (connections 3, side of actuator and line). Exhaust air throttling at connection 3 is only allowed with throttle-plate type NDPE! Order designation for throttle-plate type NDPE see leaflet no. Z2-11e-. . . Flange picture at actuator according to NAMUR recommendation Drillings „S“ are provided for code thread pin that rises in a deepening of control valve. The code pin ensures attitude controlled coordination of valve connections in case of exchange. 107 Standard mounting of valves Fig. 1: Mounting dimensions at standard versions Spring space of actuator is ventilated and deaerated by connection 3 of control valve D E C C 2 3 A B with NAMUR-valve adapter (VPN) for actuator sizes 046 to 096 directly mounted for actuator sizes 110 to 300 Fig. 2: Mounting dimensions at explosion proofed version (EEx m II T4) D E C C 2 3 Information about mounting at actuators A B with NAMUR-valve adapter (VPN) for actuator sizes 046 to 096 directly mounted for actuator sizes 110 to 300 for actuator type valve version Brand connection thread DN A B C D E GTD/GCD/ETD 046 to 300 standard bar 1/4“ 7 99 35 67 22 34 GTD/GCD/ETD 046 to 300 explosion proofed bar 1/4“ 7 99 35 67 22 34 Standard version Normally mounting is done as above and as shown in picture 1 and 2. (Drive in basic position, piston inwards.) A differing assembling has to be agreed on, especially at complete mounting on valves. one sided electrically actuated Designation NM-321-H-230/AC NM-321-H-24/DC NM-321-H-xx/xx Explosion proofed Operating pressure [bar] 1,5 to 10 1,5 to 10 7 1,5 to 10 7 7 7 1,5 bis 10 1,5 bis 10 1,5 bis 10 (EEx = Explosion protection EEx m II T4) NM-321-H-230/AC-EEx NM-321-H-24/DC-EEx NM-321-H-xx/xx-EEx xx/xx = Special voltage, please indicate designation with voltage Other valve types on request. Explosion proofed EEx ia II C T6 on request 108 DN 7 7 5/2-way NAMUR control valve Standard version Type NM-521-H Product description Interface actuator/control unit 5/2-way NAMUR control valve for driving double-acting actuators of types GTD, GCD and ETD. The valve will be supplied mounted at actuator, but it is also available as single component. Technical data Type piston slide valve with differential piston (air spring) Type of connection flange according to NAMUR, at 2 and 4 G1/4”, at 1, 3 and 5 Nominal width Operating pressure Temperature range 7 mm 2 to 10 bar –20° to +70°C, explosion proofed –10° to +50° C Protective system, – standard – explosion proofed IP65 nach VDE 0470/EN 60529 with plug for cabels Ø6–8mm; 0,75–1mm² EEx m II T4 casted-on with cable, cable length 3,0 m, type: H052V2V-3G1 Operating time Materials 100 % casing: aluminium inner parts: brass, aluminium, synthetic seals: NBR (perbunan) Manual override Standard voltages and power consumption standard standard version: 230 V/AC: 5,0 [VA] 24 V/DC : 3,0 [W] explosion proofed version (EEx m II T4): 230 V/AC: 5,1 [VA] 24 V/DC : 5,0 [W] Characteristic features Fastening screws, code pin and seals belong to delivery range. Throttling of exhaust air possible at connection 3 and 5. Order designation for throttles types SDR and FDS see leaflet no. Z2-11e-. . . Flange picture at actuator according to NAMUR recommendation Drillings „S“ are provided for code thread pin that rises in a deepening of control valve. The code pin ensures attitude controlled coordination of valve connections in case of exchange. 109 Standard mounting of valves Fig. 1: Mounting dimensions at standard versions A B D E C C 4 2 directly mounted for actuator sizes 110 to 300 with NAMUR-valve adapter (VPN) for actuator sizes 046 to 096 Fig. 2: Mounting dimensions at explosion proofed version (EEx m II T4) B A D E C C 4 2 with NAMUR-valve adapter (VPN) for actuator sizes 046 to 096 Information about mounting at actuators directly mounted for actuator sizes 110 to 300 for actuator type valve version Brand connection thread DN A B C D E GTD/GCD/ETD 046 to 300 standard bar 1/4“ 7 35 99 67 22 34 GTD/GCD/ETD 046 to 300 explosion proofed bar 1/4“ 7 35 99 67 22 34 Standard version Brand bar bar DN 7 7 Operating pressure [bar] 1,5 to 10 1,5 to 10 bar 7 1,5 to 10 NM-521-H-xx/xx Explosion proofed (EEx = Explosion protection EEx m II T4) NM-521-H-230/AC-EEx bar 7 1,5 to 10 NM-521-H-24/DC-EEx NM-521-H-xx/xx-EEx bar bar 7 7 1,5 to 10 1,5 to 10 xx/xx = Special voltage, please indicate designation with voltage. Explosion proofed EEx ia II C T6 on request 110 A differing assembling has to be agreed on, especially at complete mounting on valves. one sided electrically actuated Designation NM-521-H-230/AC NM-521-H-24/DC Normally mounting is done as above and as shown in picture 1 and 2. (Drive in basic position, piston inwards.) Other valve types on request. 5/2-way NAMUR control valve Impulse version Type NM-522-H Product description Interface actuator/control unit 5/2-way NAMUR control valve for driving double-acting actuators of types GTD, GCD and ETD. The valve will be supplied mounted at actuator, but it is also available as single component. Technical data Type Type of connection piston slide valve with differential piston (air spring) flange according to NAMUR, at 2 and 4 G1/4“, at 1, 3 and 5 Nominal width Operating pressure Temperature range 7 mm 2 to 10 bar Protective system, – standard – explosion proofed –20° to +70°C, explosion proofed –10° to +50° C IP65 nach VDE 0470/EN 60529 with plug for cabels Ø6-8mm; 0,75-1mm² EEx m II T4 casted-on with cable, cable length 3,0 m, type: H052V2V-3G1 Operating time Materials 100 % casing: aluminium inner parts: brass, aluminium, synthetic seals: NBR (perbunan) Manual override Standard voltages and power consumption standard standard version: 230 V/AC: 5,0 [VA] 24 V/DC : 3,0 [W] explosion proofed version (EEx m II T4): 230 V/AC: 5,1 [VA] 24 V/DC : 5,0 [W] Characteristic features fastening screws, code pin and seals belong to delivery range. Throttling of exhaust air possible at connection 3 and 5. Order designation for throttles types SDR and FDS see leaflet no. Z2-11e-. . . Flange picture at actuator according to NAMUR recommendation Drillings „S“ are provided for code thread pin that rises in a deepening of control valve. The code pin ensures attitude controlled coordination of valve connections in case of exchange. 111 Fig. 1: Mounting dimensions at standard versions Standard mounting of valves A B D E C C 4 2 with NAMUR-valve adapter (VPN) for actuator sizes 046 to 096 directly mounted for actuator sizes 110 to 300 Fig. 2: Mounting dimensions at explosion proofed version (EEx m II T4) B A D E S2 S1 C C 4 2 Information about mounting at actuators with NAMUR-valve adapter (VPN) for actuator sizes 046 to 096 directly mounted for actuator sizes 110 to 300 for actuator type valve version Brand connection thread DN A B C D E GTD/GCD/ETD 046 to 300 standard bar 1/4“ 7 99 99 67 22 34 GTD/GCD/ETD 046 to 300 explosion proofed bar 1/4“ 7 99 99 67 22 34 Standard version Brand bar bar DN 7 7 Operating pressure [bar] 1,5 to 10 1,5 to 10 bar 7 1,5 to 10 NM-522-H-xx/xx Explosion proofed (EEx = Explosion protection EEx m II T4) NM-522-H-230/AC-EEx bar 7 1,5 to 10 NM-522-H-24/DC-EEx NM-522-H-xx/xx-EEx bar bar 7 7 1,5 to 10 1,5 to 10 xx/xx = Special voltage, please indicate designation with voltage. Explosion proofed EEx ia II C T6 on request 112 A differing assembling has to be agreed on, especially at complete mounting on valves. both sided electrically actuated Designation NM-522-H-230/AC NM-522-H-24/DC Normally mounting is done as above and as shown in picture 1 and 2. (At drive of coil S1 actuator in basic position, piston inwards.) Other valve types on request. 5/3-way-NAMUR control valve Impulse version Type NM-532-H Interface actuator/control unit Product description 5/3-way-NAMUR control valve for double-acting actuators. The valve will be supplied as component, but is also available assembled to the actuator. Technical Data Type Connection Piston valve with pneumatic spring Interface acc. to NAMUR, parts 1, 3 und 5: G1/4“ Nominal width Operating pressure Temperature range 7 mm 1,5 to 10 bar -20° to +70°C, explosion proof -10° to +50°C Protection class – standard – explosion proof IP65 as per VDE 0470/EN60529 with plug for cables Ø 6-8 mm; 0,75 – 1 mm2 Ex m II T4 with moulded cable, cable length 3,0 m, type: H052V2V-3G1 Duty cycle 100 % Materials: casing: Aluminium inner parts: brass, aluminium and synthetics seals: NBR Manual override Standard voltages and power consumption standard Standard version: 230 V/AC: 5,0 [VA] 24 V/DC: 3,0 [W] Explosion proof version 230 V/AC: 5,1 [VA] 24 V/DC: 5,0 [W] Characteristic features (Ex m II T4): fastening screws, code pin and seals are part of delivery Throttling of exhaust air possible at connection 3 and 5! Please ask for ordering codes for throttles types SDR and FDS separately. Actuator interface according to NAMUR standard Threads „S“ used for coding pins, which correspond with the counter-bore in the control valve. The coding pins avoid permutation of valveconnections in case of exchange. 113 Mounting dimensions of standard and explosion proof version (Ex m II T4) are equal: B E A D C C with NAMURdistance plate 20 mm Valve version brand standard Explosion proof bar bar direct assembled Connection thread ¼“ ¼“ DN A B C D E 7 7 99 99 99 99 67 67 22 22 42 42 Standard-mounting of valve Information about mounting at actuators Standard way of assembly is according to the displayed schemes (coil S1 charged actuator in initial position). Standard version: Designation NM-532-H-230/AC NM-532-H-24/DC NM-532-H-xx/xx Explosionsgeschützt Designation NM-532-H-230/AC-Ex NM-532-H-24/DC-Ex m NM-532-H-xx/xx-Ex m Ex m II T4): Brand bar GmbH bar GmbH bar GmbH DN 7 7 7 Operating pressure [bar] 1,5 to 10 1,5 to 10 1,5 to 10 Brand bar GmbH bar GmbH bar GmbH DN 7 7 7 Operating pressure [bar] 1,5 to 10 1,5 to 10 1,5 to 10 xx/xx = special voltage, please indicate designation with voltage. Explosion proof Ex ia II C T6 on request. Different valve types on request. 114 Accessories for pneumatic actuators Throttles, Type SDR and FDS (for double-acting actuators) Throttle plate, Type NDPE (for single-acting actuators) Valve adapter, Type VPN Interface actuator/control valve Product description Outgoing air throttles type SDR and fine throttles type FDS are screwed in areating connections of control valves. By throttling outgoing air the slew rate of double-acting actuators depending on control valve can be adjusted independent from each other in both positioning directions. Integrated silencer reduce sounds of air escape. Throttle silencer for speed control, Type SDR Dimensions Connection size Designation A ØB C D SW G 1/8“ SDR - 1/8 26 12 7 6 13 G 1/4“ SDR - 1/4 31 14 7 6 15 Fine adjustment throttle with silencer for speed control, Type FDS Dimensions Connection size Designation A ØB C SW G 1/8“ FDS - C - 1/8 35,5 10 6 14 G 1/4“ FDS - C - 1/4 38 14,5 8 17 115 Product description At single-acting actuators it is not possible to adjust positioning speed in both pivoting directions by simple throttles for outgoing air. For this kind of use the throttle plate, type DPE was worked out. The assembling is done directly between NAMUR connection at actuator and NAMUR control valve. The opening and closing time of actuator can be adjusted separately by two knurled thumb screws. Delivery range: throttle plate, 2 NAMUR screws, gasket ring. Materials: Casing: AlCuMgPb F38, anodized Sealings: NBR (nitrile rubber) Inner parts: brass Throttle plate for single-acting actuators, Type NDPE Actuatortype Designation Comment GTE-046 - 300 NDPE - 046 - 300 - R For actuator sizes 055-093 in connection with valve adapter use Type VPN Product description With valve adapters type VPN selected valves according to NAMUR recommendation or VDI/VDE 3845 can be flanged to actuators size GTD/GTE-055 up to GTD/GTE-093 (Not necessary for actuators from GTD/GTE-110) Delivery range: adapter, 2 fastening screws, 2 gasket rings Materials: aluminium alloy Throttle silencer for speed control, Type SDR 116 Actuatortype Designation Comment GTD / GTE 056/066/076 086/096 VPN - 056 - 096 On request NAMUR valve adapter belongs to delivery range. For your notes 117 Automated-Valves The Valves product range comprises a complete portfolio of rotary valves for use in process control systems. We attach great importance to the application of highest quality materials, as well as the most modern production methods. In combination with our tried and tested operational processes, we ensure an excellent price/ performance ratio. We offer: Manually-operated ball valves, pneumatically or electrically automated • Stainless steel, three-piece with internal threads or welding ends, DN15-100 • Stainless steel, one-piece in a compact flange design, DN15-100 • Stainless steel, two-piece with internal thread, PN100, DN15-50 • Stainless steel, 3-way design with internal thread, DN15-50 • Brass, 2-piece with internal thread, DN15-80 • Brass, 3-way design with internal thread, DN15-50 Butterfly valves, manually-operated pneumatically or electrically automated • Intermediate flange design, DN40-1200 • Flange design, DN40-600 • Casing materials: GG25, GGG40, steel, stainless steel • Disk materials: stainless steel, GGG40 with various coatings • Sealants: EPDM, NBR, FKM, PTFE, Silicone • Approval DVGW water + gas, DNV, Lloyd´s Register Beyond our standard delivery program, we will gladly develop, in close cooperation with your specialists, a tailor-made solution for your particular application. 118 Automatic-valve with pneumatic actuator actubar® Type PKI Type PKN Type PKO Type PKT Type PKW Type PMK Type PZD 119 Type PKI 2/2-way automatic valve Product description Automatic valve in stainless steel, 3-piece-design, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 2/2-way ball-valve Nominal size DN15 – DN80 Connection Female thread Rp 1/2“ - Rp 4“ acc. to ISO 7-1 alternative: butt-weld ends acc. to EN 12627:1999 Mounting position random Nominal pressure range DN 15 – 50: PN 63 DN 65 – 80: PN 40 Operating pressure see Pressure-Temperature Diagram Temperature range - 20 °C to 180 °C Materials Housing: Ball, stem: Seal: Stem seal: Flow medium Neutral gases and fluids (other mediums upon request) Flow direction random stainless steel AISI 316 (1.4408) stainless steel AISI 316 (1.4401) PTFE DN 15 – DN 50 PTFE+ FKM DN 65 – DN 80 PTFE Product Features Technical Data Actuator AD/AS • full bore Control pressure 2 to 8 bar • maintenance-free Control medium air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 Class 4 (min. requirement) Ambient temperature -20°C to +80°C (Standard) -20°C to +160°C • optional extras with limit-switch-boxes and solenoid valves, positioners Actuation Pneumatic double or single-acting End position setting +5° to -10° adjustable in both end positions Interfaces acc. to EN ISO 5211 and VDI/VDE 3845 • blowout-secure shaft • application also in vacuum and high flow speeds • alternatively also with electric actuation, manual lever or gear-driven available Operating pressure [bar] → Pressure-Temperature Diagram Special Versions • on demand Media temperature [°C] → 120 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Table of Dimensions Dimensions Table of 1/2" 3/4" 3/4" 1" 1" 1" 1 1/4" 1 1/4" 1 1/4" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 2“ 2" 2“ 2" 2 1/2“ 2 1/2“ 2 1/2“ 3" 3“ 3" 3“ 3" 15 20 20 25 25 25 32 32 32 40 40 40 40 50 50 50 50 65 65 65 80 80 80 80 80 004 004 006 004 006 008 004 006 008 006 008 011 018 006 008 011 018 018 026 037 018 026 037 050 076 144 144 159 144 159 173 144 159 173 159 173 215 213 159 173 215 213 213 281 266 213 281 266 347 329 70 77 77 92 92 92 105 105 105 120 120 120 120 140 140 140 140 185 185 185 205 205 205 205 205 158 165 181 178 194 218 186 202 226 214 239 239 263 233 257 257 281 336 336 365 348 348 377 377 416 Actuator Classification Actuator Classification (for diff. press. of 10 bar) (bei max. maximalem Differenzdruck von 10 bar) 24 24 32 24 32 31 24 32 31 32 31 31 35 32 31 31 35 35 35 40,5 35 35 40,5 40,5 50 G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/4" G 1/8" G 1/8" G 1/8" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" 77 77 85 77 85 104 77 85 104 85 104 104 122 85 104 104 122 122 122 150 122 122 150 150 190 68 68 76 68 76 98 68 76 98 76 98 98 114 76 98 98 114 114 114 138 114 114 138 138 176 68 68 84 68 84 108 68 84 108 84 108 108 132 84 108 108 132 132 132 161 132 132 161 161 200 36 22 19 40 28 24 40 28 24 47 34 30 47 34 30 47 34 30 51 43 38 51 43 38 51 43 38 60 49 41,5 60 49 41,5 60 49 41,5 60 49 41,5 69 61 54 69 61 54 69 61 54 69 61 54 110 77 69 110 77 69 110 77 69 118 90 84 118 90 84 118 90 84 118 90 84 118 90 84 27 2,1 33,5 2,3 33,5 3,0 40 2,7 40 3,6 40 4,3 50 3,3 50 4,1 50 4,8 57 4,6 57 5,6 57 6,1 57 7,7 72 6,2 72 6,8 72 7,9 72 9,5 85 13,4 85 14,5 85 17,1 100 15,8 100 17,1 100 19,4 100 21,3 100 28 (for max. diff. press. of 10 bar) AD AD 1/2“ 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 15 20 25 32 40 50 65 80 AD–004 AD–004 AD–004 AD–004 AD–008 AD–008 AD–018 AD–026 AD–004 AD–004 AD–004 AD–004 AD–006 AD–006 AD–018 AD–018 AS–004–08 AS–006–08 AS–008–07 AS–008–07 AS–018–08 AS–018–08 AS–037–07 AS–076–07 AS–004–08 AS–004–10 AS–006–10 AS–006–12 AS–008–11 AS–011–12 AS–026–12 AS–037–11 AS AS 1/2“ 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 15 20 25 32 40 50 65 80 Dimensions Dimensions End-caps & setting screws for actuator sizes AD/AS 004 and AD/AS 006 opposite the ports for air A = butt-weld I = female thread Ordering Code Ordering Code PKI - 1/0 – I – 025 – C – AS 008 – 07 Spring-code (details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing A = spring force opening (details not applicable by double-acting version) Nominal size Connection: I = female thread A = butt-weld ends Connecting size in inch bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 121 Type PKN 2/2-way Automatic Valve Product Description Automatic valve in stainless steel, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 2/2-way Ball-Valve Nominal size DN15 – DN50 Connection Female thread Rp 1/2“ to Rp 2“ acc. to ISO 7-1 Mounting position random Nominal pressure PN100 Operating pressure see Pressure-Temperature diagram Temperature range Temperature range Materials Housing: Ball: Stem: Ball seal: Stem seal: Flow material Neutral gases and fluids (other mediums upon request) Flow direction As desired stainless steel AISI 316 (1.4408) stainless steel AISI 316 (1.4401) stainless steel AISI 316 (1.4401) PTFE PTFE+ FKM Product Features Technical Data Actuator AD/AS • full bore Control pressure 2 to 8 bar Control medium Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) Ambient temperature -20°C to +80°C (Standard) -20°C to +160°C Actuation Pneumatic double or single-acting End position setting +5° to -10° adjustable in both end positions Interfaces acc. to EN ISO 5211 and VDI/VDE 3845 • maintenance-free • optional extras with limit-switch-boxes and solenoid valves, positioners • application also in vacuum and high flow speeds • alternatively also with electric actuation, manual lever or gear-driven available Operating pressure [bar] → Pressure-Temperature Diagram Special Versions • on demand Media temperature [°C] → 122 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Table of Dimensions Dimensions Table of Actuator Classification Actuator Classification (for diff. press. of 10 bar) (bei max. maximalem Differenzdruck von 10 bar) ((for max. diff. press. of 10 bar) Rp DN Actuator A B C D E F G H I SW 1/2" 3/4" 3/4" 1/0" 1/0" 1/0" 5/4" 5/4" 5/4" 5/4" 3/2" 3/2" 3/2" 3/2" 2/0" 2/0" 2/0" 2/0" 15 20 20 25 25 25 32 32 32 32 40 40 40 40 50 50 50 50 004 004 006 004 006 008 004 006 008 011 006 008 011 018 006 008 011 018 144 144 159 144 159 173 144 159 173 215 159 173 215 213 159 173 215 213 60 70 70 90 90 90 110 110 110 110 120 120 120 120 140 140 140 140 151 159 175 168 184 208 160 176 221 221 210 234 234 258 230 254 254 278 24 24 32 24 32 31 24 32 31 31 32 31 31 35 32 31 31 35 G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/4" G 1/8" G 1/8" G 1/8" G 1/4" 77 77 85 77 85 104 77 85 104 104 85 104 104 122 85 104 104 122 68 68 76 68 76 98 68 76 98 98 76 98 98 114 76 98 98 114 68 68 84 68 84 108 68 84 108 108 84 108 108 132 84 108 108 132 36 39,5 39,5 44 44 44 51 51 51 51 58 58 58 58 68 68 68 68 26 32 32 41 41 41 50 50 50 50 56 56 56 56 69 69 69 69 Weight (kg) 1,9 2,1 2,8 2,3 3,1 3,8 2,8 3,6 4,3 4,9 3,9 4,9 5,5 7,1 5,4 6,4 7,0 8,6 AD AD 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 15 20 25 32 40 50 AD–004 AD–004 AD–004 AD–006 AD–008 AD–011 AD–004 AD–004 AD–004 AD–004 AD–006 AD–006 AS–004–08 AS–006–08 AS–008–07 AS–011–08 AS–018–07 AS–018–08 AS–004–10 AS–004–10 AS–006–12 AS–008–11 AS–011–11 AS–011–12 AS AS 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 15 20 25 32 40 50 Dimensions Dimensions End-caps & setting screws for actuator sizes AD/AS 004 and AD/AS 006 opposite the ports for air Ordering Code Ordering Code PKN - 1/0 – 025 – C –AS 008 – 08 Spring-code (details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing A = spring force opening (details not applicable by double-acting version) Nominal size Connecting size in inch bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 123 Type PKO 2/2-Way Automatic Valve Product Description Automatic valve in brass with floating precision ball. The valve is pneumatically (double or singleacting) operated and is characterised by long service life and high operational safety. Technical Data 2/2-Way Ball-Valve Nominal size DN15 – DN80 Connection Female thread Rp 1/2“ to Rp 2“ acc. to ISO 7-1 Mounting position Random Nominal pressure DN 15 – 32: PN 40 DN 40 – 65: PN 25 DN 80: PN 16 Operating pressure see Pressure-Temperature diagram Temperature range -20 °C to 150 °C Valve materials Housing: Ball: Stem: Ball seal: Stem seal: Flow material Neutral gases and fluids (other mediums upon request) Flow direction As desired hot-press brass, Ni-coated brass, hard Chrome-plated brass, Ni-coated PTFE PTFE+ FKM Product features Technical Data Actuator AD/AS • full bore • maintenance-free Control pressure 2 to 8 bar Control medium Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) • optional extras with limit-switch-boxes and solenoid valves, positioners Ambient temperature -20°C to +80°C (Standard) -20°C to +160°C • application also in vacuum and high flow speeds Actuation Pneumatic double or single-acting End position setting +5° to -10° adjustable in both end positions Interfaces acc. to EN ISO 5211 und VDI/VDE 3845 • alternatively also with electric actuation, manual lever or gear-driven available Operating pressure [bar] → Pressure-Temperature Diagram Special Versions • on demand Media temperature [°C] → 124 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Table of Dimensions Dimensions Table of Actuator Classification Actuator Classification (for diff. press. of 10 bar) (bei max. maximalem Differenzdruck von 10 bar) (((for max. diff. press. of 10 bar) Rp DN Actuator A B C D E F G H I SW 1/2" 1/2" 3/4" 3/4" 1/0" 1/0" 5/4" 5/4" 5/4" 3/2" 3/2" 3/2" 3/2" 2/0" 2/0" 2/0" 2/0" 5/2" 5/2" 5/2" 3/0" 3/0" 3/0" 15 15 20 20 25 25 32 32 32 40 40 40 40 50 50 50 50 65 65 65 80 80 80 001 004 001 004 004 006 004 006 008 004 006 008 011 006 008 011 018 008 011 018 008 011 018 80 144 80 144 144 159 144 159 173 144 159 173 215 159 173 215 213 173 215 213 173 215 213 75 75 80 80 90 90 110 110 110 120 120 120 120 140 140 140 140 143 143 143 188 188 188 130 153 136 159 167 183 183 199 215 196 212 236 236 213 255 255 279 278 278 302 304 304 328 22,5 24 22,5 24 24 32 24 32 31 24 32 31 31 32 31 31 35 31 31 35 31 31 35 G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/4" G 1/8" G 1/8" G 1/4" G 1/8" G 1/8" G 1/4" / 77 / 77 77 85 77 85 104 77 85 104 104 85 104 104 122 104 104 122 104 104 122 45 68 45 68 68 76 68 76 98 68 76 98 98 76 98 98 114 98 98 114 98 98 114 45 68 45 68 68 84 68 84 108 68 84 108 108 84 108 108 132 108 108 132 108 108 132 38 38 41 41 44 44 55 55 55 62 62 62 62 73 73 73 73 83 83 83 98 98 98 26 26 32 32 41 41 50 50 50 55 55 55 55 70 70 70 70 90 90 90 105 105 105 Gewicht (kg) 1,1 2,0 1,2 2,1 2,4 3,1 2,9 3,6 4,3 3,4 3,9 4,9 5,5 5,1 6,0 6,5 8,1 5,7 6,8 8,3 8,8 9,9 11,5 AD AD 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 15 20 25 32 40 50 65 80 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 15 20 25 32 40 50 65 80 AS AS AD–001 AD–004 AD–004 AD–004 AD–006 AD–008 AD–011 AD–011 AD–001 AD–001 AD–004 AD–004 AD–004 AD–006 AD–008 AD–008 AS–004–08 AS–004–08 AS–006–08 AS–008–07 AS–011–07 AS–018–08 AS–018–08 AS–018–08 AS–004–08 AS–004–08 AS–004–10 AS–006–12 AS–006–12 AS–008–11 AS–018–08 AS–018–08 Dimensions Dimensions End-caps & setting screws for actuator sizes AD/AS 004 and AD/AS 006 opposite the ports for air Ordering Code Ordering Code PKO - 1/0 – 025 – C –AS 006 – 08 Spring-code (details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing A = spring force opening (details not applicable by double-acting version) Nominal size Connecting size in inch bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 125 Type PKT 3/2-Way Automatic Valve Product Description Automatic 3-way valve in stainless steel, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 3/2-Way Ball-valve Nominal size DN12 – DN38 Connection Female thread Rp 1/2“ to Rp 2“ acc. to ISO 7-1 Mounting position Random Nominal pressure range DN 12 – 20: PN 63 DN 25 – 38: PN 50 Operating pressure See Pressure-Temperature Diagram Temperature range -20 °C to 180 °C Materials Housing: Ball: Stem: Ball seal: stem seal: Flow material Neutral gases and fluids (other mediums upon request) Flow direction As desired Product Features Technical Data Actuator AD/AS • Reduced bore Control pressure 2 to 8 bar • 4-fold support of the ball Control medium Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) • Maintenance-free Ambient temperature -20°C to +80°C (Standard) -20°C to +160°C Actuation Pneumatic double or single-acting • blow-out secure shaft End position setting +5° to -10° adjustable in both end positions Interfaces acc. to EN ISO 5211 and VDI/VDE 3845 • application also in vacuum and high flow speeds • optionally extras with limit-switch-boxes and solenoid valves, positioners • alternatively also with electric actuation, manual lever or gear-driven available Operating pressure [bar] → Pressure-Temperature Diagram Special Versions • on demand Media temperature [°C] → 126 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Table of Dimensions Dimensions Actuator Classification Actuator Classification (for diff. press. of 10 bar) (bei max. maximalem Differenzdruck von 10 bar) Rp DN Actuator A B C D E F G H I J K SW 1/2" 1/2" 3/4" 3/4" 3/4" 1/0" 1/0" 1/0" 5/4" 5/4" 5/4" 5/4" 3/2" 3/2" 3/2" 3/2" 2/0" 2/0" 2/0" 2/0" 12 12 15 15 15 20 20 20 25 25 25 25 32 32 32 32 38 38 38 38 004 006 004 006 008 004 006 008 006 008 011 018 011 018 026 037 011 018 026 037 144 159 144 159 173 144 159 173 159 173 215 213 215 213 281 266 215 213 281 266 72 72 83 83 83 99 99 99 112 112 112 112 125 125 125 125 149 149 149 149 155 171 163 179 203 175 191 215 204 228 228 252 240 234 234 263 260 284 284 313 24 32 24 32 31 24 32 31 32 31 31 35 31 35 35 40,5 31 35 35 40,5 G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/4" G 1/8" G 1/4" G 1/4" G 1/4" G 1/8" G 1/4" G 1/4" G 1/4" 77 85 77 85 104 77 85 104 85 104 104 122 104 122 122 150 104 122 122 150 68 76 68 76 98 68 76 98 76 98 98 114 98 114 114 138 98 114 114 138 68 84 68 84 108 68 84 108 84 108 108 132 108 132 132 161 108 132 132 161 37 37 42 42 42 48,5 48,5 48,5 55,5 55,5 55,5 55,5 63 63 63 63 73,5 73,5 73,5 73,5 36 36 41,5 41,5 41,5 49,5 49,5 49,5 56 56 56 56 62,5 62,5 62,5 62,5 74,5 74,5 74,5 74,5 20 20 23 23 23 28 28 28 34,5 34,5 34,5 34,5 37,5 37,5 37,5 37,5 48 48 48 48 28 28 32,5 32,5 32,5 41 41 41 49,5 49,5 49,5 49,5 56,5 56,5 56,5 56,5 69,5 69,5 69,5 69,5 Weight (kg) 2,2 2,9 2,4 3,2 3,9 3,0 3,8 4,5 4,2 5,2 5,8 7,4 6,4 8,5 9,2 11,5 8,3 9,8 11,1 13,4 (for max. diff. press. of 10 bar) AD AD Rp DN 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 12 15 20 25 32 38 AS AS Rp DN 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 12 15 20 25 32 38 4 bar Actuators AD–004 AD–004 AD–004 AD–008 AD–018 AD–018 6 bar Actuators AD–004 AD–004 AD–004 AD–006 AD–011 AD–011 4 bar Actuators AS–006–08 AS–008–07 AS–008–07 AS–018–08 AS–037–07 AS–037–07 6 bar Actuators AS–004–10 AS–006–12 AS–006–12 AS–011–11 AS–026–12 AS–026–12 Dimensions Dimensions End-caps & setting screws for actuator sizes AD/AS 004 and AD/AS 006 opposite the ports for air Ordering Code Ordering Code PKT - 1/0 – T2 – 020 – AS 008 – 07 Spring-code (details not applicable by double-acting version) Actuator identification ball bore Nominal size Switch position (see diagram right) Connecting size in inch Switching positions Switchingpositions positions Switching bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 127 Type PKW 2/2-Way Automatic Valve Product Description Automatic valve in stainless steel, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 2/2-way Ball-valve Nominal size DN15 – DN100 Connection Between flanges acc. to DIN EN 1092 Mounting position Random Nominal pressure DN 15 – 50, DN 80: PN 40 DN 65, DN 100: PN 16 Operating pressure See Pressure-Temperature diagram Temperature range -20 °C to 180 °C Materials Housing: Ball: Stem: Ball seal: Stem seal: Flow medium Neutral gases and fluids (other mediums upon request) Flow direction As desired stainless steel AISI 316 (1.4408) stainless steel AISI 316 (1.4401) stainless steel AISI 316 (1.4401) PTFE PTFE Product Features Technical Data Actuator AD/AS • full bore Control pressure 2 to 8 bar Control medium Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) Ambient temperature -20°C to +80°C (Standard) -20°C to +160°C Actuation Pneumatic double or single-acting End position setting +5° to -10° adjustable in both end positions Interfaces acc. to EN ISO 5211 and VDI/VDE 3845 • maintenance-free • onal extras with limit-switch-boxes and solenoid valves, positioners • blow-out secure shaft • application also in vacuum and high flow speeds • alternatively also with electric actuation, manual lever or gear-driven available Operating pressure [bar] → Pressure-Temperature Diagram Special Versions • on demand Media temperature [°C] → 128 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Table of of Dimensions Dimensions Rp DN 1/2" 1/2" 3/4" 3/4" 1/0" 1/0" 1/0" 1/0" 5/4" 5/4" 5/4" 5/4" 5/4" 3/2" 3/2" 3/2" 3/2" 3/2" 2/0" 2/0" 2/0" 2/0" 5/2" 5/2" 5/2" 5/2" 3/0" 3/0" 3/0" 3/0" 3/0" 4/0" 4/0" 4/0" 4/0" 4/0" 15 15 20 20 25 25 25 25 32 32 32 32 32 40 40 40 40 40 50 50 50 50 65 65 65 65 80 80 80 80 80 100 100 100 100 100 Actuator 004 006 004 006 004 006 008 011 004 006 008 011 018 006 008 011 018 026 011 018 026 037 018 026 037 050 018 026 037 050 076 026 037 050 076 110 Actuator Classification A B C D E F G H I øJ 144 159 144 159 144 159 173 215 144 159 173 215 213 159 173 215 213 281 173 213 281 266 213 281 266 347 213 281 266 347 329 281 266 347 329 475 41 41 44 44 50 50 50 50 60 60 60 60 60 65 65 65 65 65 80 80 80 80 110 110 110 110 120 120 120 120 120 150 150 150 150 150 147 163 152 168 163 179 203 203 175 191 215 215 239 200 224 224 248 248 231 255 255 284 272 272 301 301 282 282 311 311 350 294 322 322 362 362 24 32 24 32 24 32 31 31 24 32 31 31 35 32 31 31 35 35 31 35 35 40,5 35 35 40,5 40,5 35 35 40,5 40,5 50 35 40,5 40,5 50 50 G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/4" G 1/8" G 1/8" G 1/4" G 1/4" G 1/4" G 1/8" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" G 1/4" 77 85 77 85 77 85 104 104 77 85 104 104 122 85 104 104 122 122 104 122 122 150 122 122 150 150 122 122 150 150 190 122 150 150 190 190 68 76 68 76 68 76 98 98 68 76 98 98 114 76 98 98 114 114 98 114 114 138 114 114 138 138 114 114 138 138 176 114 138 138 176 176 68 84 68 84 68 84 108 108 68 84 108 108 132 84 108 108 132 132 108 132 132 161 132 132 161 161 132 132 161 161 200 132 161 161 200 200 49 49 54 54 65 65 65 65 77 77 77 77 77 86 86 86 86 86 93 93 93 93 110 110 110 110 120 120 120 120 120 132 132 132 132 132 81 81 99 99 115 115 115 115 140 140 140 140 140 150 150 150 150 150 165 165 165 165 185 185 185 185 200 200 200 200 200 220 220 220 220 220 Dimensions Dimensions Weight øK L M / M1 (kg) 65 4 x M12 14 / 2 2,8 65 4 x M12 14 / 2 3,5 75 4 x M12 16 / 2 3,5 75 4 x M12 16 / 2 4,2 85 4 x M12 16 / 2 4,1 85 4 x M12 16 / 2 4,9 85 4 x M12 16 / 2 5,6 85 4 x M12 16 / 2 6,2 100 4 x M16 16 / 2 5,5 100 4 x M16 16 / 2 6,3 100 4 x M16 16 / 2 7,0 100 4 x M16 16 / 2 7,6 100 4 x M16 16 / 2 9,2 110 4 x M16 15 / 3 7,4 110 4 x M16 15 / 3 8,1 110 4 x M16 15 / 3 8,7 110 4 x M16 15 / 3 10,0 110 4 x M16 15 / 3 10,7 125 4 x M16 15 / 3 10,5 125 4 x M16 15 / 3 12,2 125 4 x M16 15 / 3 13,9 125 4 x M16 15 / 3 15,9 145 4 x M16 19 / 3 16,8 145 4 x M16 19 / 3 17,4 145 4 x M16 19 / 3 19,4 145 4 x M16 19 / 3 21,3 160 8 x M16 21 / 3 19,8 160 8 x M16 21 / 3 20,5 160 8 x M16 21 / 3 22,8 160 8 x M16 21 / 3 24,7 160 8 x M16 21 / 3 31,4 180 8 x M16 17 / 3 25,2 180 8 x M16 17 / 3 27,6 180 8 x M16 17 / 3 29,5 180 8 x M16 17 / 3 36,2 180 8 x M16 17 / 3 43,2 Actuator Classification (for diff. press. of 10 bar) (bei max. maximalem Differenzdruck von 10 bar) ((for max. diff. press. of 10 bar) AD AD Rp DN 1/2“ 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 15 20 25 32 40 50 65 80 100 AS AS Rp DN 1/2“ 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 15 20 25 32 40 50 65 80 100 4 bar Actuators AD–004 AD–004 AD–006 AD–006 AD–011 AD–018 AD–026 AD–026 AD–037 6 bar Actuators AD–004 AD–004 AD–004 AD–004 AD–006 AD–011 AD–018 AD–018 AD–026 4 bar Actuators AS–006–08 AS–006–08 AS–011–08 AS–018–08 AS–026–08 AS–037–09 AS–050–09 AS–076–08 AS–110–09 6 bar Actuators AS–004–10 AS–004–10 AS–008–11 AS–008–11 AS–018–12 AS–026–11 AS–037–11 AS–050–11 AS–076–11 End-caps & setting screws for actuator sizes AD/AS 004 and AD/AS 006 opposite the ports for air L Thread number Thread size Ordering Code Code PKW - 1/0 – 025 – C – AS 008 – 07 Spring-code (details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing Nominal size A = spring force opening (details not applicable by double-acting version) Connecting size in iinch bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 129 Type PMK 3/2-Way Automatic Valve Product Description Automatic 3-way valve in brass, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 3/2-Way Ball-Valve Nominal size DN10 – DN50 Connection Female thread Rp 3/8“ to Rp 2“ acc. to ISO 7-1 Mounting position Random Nominal pressure DN 10 – 20: PN 30 DN 25: PN 16 DN 32 – 50: PN 10 Operating pressure See Pressure-Temperature diagram Temperature range -20 °C to 160 °C Materials Housing: Ball: Stem: Ball seal: Stem seal: Flow material Neutral gases and fluids (other mediums upon request) Flow direction As desired hot-press brass Ni-coated brass, hard chrome-plated brass, Ni-coated PTFE PTFE+ FKM Product Features • Full bore Technical Data Actuator AD/AS • 4-fold support of the ball Control pressure 2 to 8 bar Control medium Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) • blow-out secure shaft Ambient temperature -20°C to +80°C (Standard) -20°C to +160°C Actuation Pneumatic double or single-acting • application also in vacuum and high flow speeds End position setting +5° to -10° adjustable in both end positions Interfaces acc. to EN ISO 5211 and VDI/VDE 3845 • Maintenance-free • alternatively also with electric actuation, manual lever or gear-driven available Operating pressure [bar] → Pressure-Temperature Diagram Special Versions • on demand Media temperature [°C] → 130 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Table of Dimensions Dimensions Table of 3/8" 1/2" 3/4" 3/4" 3/4" 3/4" 1/0" 1/0" 1/0" 1/0" 5/4 5/4 5/4 5/4 3/2" 3/2" 3/2" 2/0" 2/0" 2/0" 10 15 20 20 20 20 25 25 25 25 32 32 32 32 40 40 40 50 50 50 004 004 004 006 008 011 004 006 008 011 004 006 008 011 008 011 018 011 018 026 Actuator Classification Actuator Classification (for max. diff. press. of 10 bar) 144 144 144 159 173 215 144 159 173 215 144 159 173 215 173 215 213 215 213 281 67 77 87 87 87 87 105 105 105 105 122,5 122,5 122,5 122,5 138,5 138,5 138,5 166 166 166 146 150 164 180 204 204 175 191 215 215 194 210 234 234 255 255 279 279 303 303 24 24 24 32 31 31 24 32 31 31 24 32 31 31 31 31 35 31 35 35 G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/8" G 1/4" G 1/8" G 1/4" G 1/4" 77 77 77 85 104 104 77 85 104 104 77 85 104 104 104 104 122 104 122 122 68 68 68 76 98 98 68 76 98 98 68 76 98 98 98 98 114 98 114 114 68 68 68 84 108 108 68 84 108 108 68 84 108 108 108 108 132 108 132 132 30,5 33 41,5 41,5 41,5 41,5 47 47 47 47 59,5 59,5 59,5 59,5 73,5 73,5 73,5 85 85 85 33,5 38,5 43,5 43,5 43,5 43,5 52,5 52,5 52,5 52,5 61,5 61,5 61,5 61,5 69,5 69,5 69,5 83 83 83 19,5 22 24,5 24,5 24,5 24,5 30 30 30 30 38 38 38 38 44,5 44,5 44,5 56 56 56 22 27 32 32 32 32 41 41 41 41 50 50 50 50 55 55 55 70 70 70 2,1 2,2 2,6 3,4 4,1 4,7 3,3 4,1 4,8 5,4 4,2 5,0 5,7 6,3 7,5 8,1 9,8 12,0 13,5 14,3 ((for max. diff. press. of 10 bar AD AD 3/8“ 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 10 15 20 25 32 40 50 AD–004 AD–004 AD–006 AD–006 AD–006 AD–011 AD–018 AD–004 AD–004 AD–004 AD–004 AD–004 AD–008 AD–011 AS–004–08 AS–006–08 AS–011–08 AS–011–08 AS–011–08 AS–018–08 AS–026–08 AS–004–08 AS–004–08 AS–008–11 AS–008–11 AS–008–11 AS–018–08 AS–018–12 AS AS 3/8“ 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 10 15 20 25 32 40 50 Dimensions Dimensions End-caps & setting screws for actuator sizes AD/AS 004 and AD/AS 006 opposite the ports for air Ordering Code Ordering Code PMK - 1/0 – T2 – 025 – AS 008 – 07 Spring-code (details not applicable by double-acting version) Actuator identification ball bore ball bore Nominal size Switch position (see diagram right) Connecting size in inch Switchingpositions positions Switching Switching Switchingpositions positions bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 131 Stellantriebe und Zubehör Syst emLösungen ServiceLeistungen Valve-ControlSyst eme AutomatikArmaturen Automatic butterfly-valve Product Description Type PZD One-piece, blow-out safe, flow-fitting form, sealed-off and centric embedded butterfly-valve. The automated butterfly-valve is pneumatically operated (double- or single-acting). Technical data butterfly-valve Nominal size DN 25 to DN 600 Connection flange connection as per EN 1092-1 and EN 1092-2 PN6/10/16/25/40, ASME/ANSI 125/150, BS10-and BS10-e, JIS B2238 and JIS B2239 (more details on request) random Mounting position Nominal pressure Installation length Temperature range Material of butterfly valve parts DN 25: max. 10 bar DN 32 - 350: max. 20 bar DN 400 - 600: max. 6 bar acc. to EN 558-1 row 20 ISO 5752 row 20 API 609 diagram 2 (except DN 400 - 600) seat EDPM -15°C to +120°C Flow media housing: DN 25 – cast iron GG25 housing: DN 32 - 600 - ductile cast GGG40 disk: stainless steel 1.4408 shaft: stainless steel 1.4028 seat: EPDM compare to the list of material resistance Flow Direction random Product Features • Conformity Directive 97/23/CE PED • ATEX Directive 94/9/CE ATEX • Testing for tightness EN12266-1 • Testing for anti-static EN12266-2 • Very good power transmission through robust multi-toothing between shaft and valve-disc. • Easy maintenance and blowout-safe shaft by a circlip. • Changeable disc and seat. • Shaft and housing without contact to the media inside. • Self-lubricating bearing bush • Housing 80μm epoxy-coated • Housing colour RAL 5017, blue Technical data actuator 132 Control pressure 2–8 bar Control medium / Quality air or neutral gases, (further media upon request), acc. to DIN ISO 8573-1 class 4 (minimum requirement) Ambient Temperature from -20°C to +80°C (standard) from -20°C to +160°C (high temperature version) Actuation pneumatic double or single acting End position setting +5° to -10° adjustable in both end positions Interfaces acc. to EN ISO 5211 and VDI/VDE 3845 • Seat NBR, FKM, silicone, EPDM-white on request. • Optionally equipped with limit stop indication, solenoid valves and positioner • On request application at vacuum. • Alternatively deliverable with detent- lever, gear or electric actuator. Table of Dimensions Nominal width 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 weight Actuator A B C D E F G H I J 004 144 32 273 24 G 1/8" 77 68 68 125 / 3,2 (kg) 006 159 32 289 32 G 1/8" 85 76 84 125 / 3,9 008 173 32 313 31 G 1/8" 104 98 108 125 / 4,7 004 144 32 285 24 G 1/8" 77 68 68 130 / 3,6 006 159 32 301 32 G 1/8" 85 76 84 130 / 4,2 008 173 32 325 31 G 1/8" 104 98 108 130 / 4,8 011 215 32 325 31 G 1/8" 104 98 108 130 / 5,6 004 144 32 285 24 G 1/8" 77 68 68 130 / 3,6 006 159 32 301 32 G 1/8" 85 76 84 130 / 4,2 008 173 32 325 31 G 1/8" 104 98 108 130 / 4,8 011 215 32 325 31 G 1/8" 104 98 108 130 / 5,6 004 144 43 296 24 G 1/8" 77 68 68 136 / 4,2 4,8 006 159 43 312 32 G 1/8" 85 76 84 136 / 008 173 43 336 31 G 1/8" 104 98 108 136 / 5,6 011 215 43 336 31 G 1/8" 104 98 108 136 / 6,2 018 213 43 360 35 G 1/4" 122 114 132 136 / 7,8 006 159 46 329 32 G 1/8" 85 76 84 145 / 5,0 008 173 46 353 31 G 1/8" 104 98 108 145 / 5,8 011 215 46 353 31 G 1/8" 104 98 108 145 / 6,4 018 213 46 377 35 G 1/4" 122 114 132 145 / 8,0 026 281 46 457 35 G 1/4" 122 114 132 145 80 10,5 006 159 46 354 32 G 1/8" 85 76 84 151 / 5,1 008 173 46 378 31 G 1/8" 104 98 108 151 / 5,9 6,5 011 215 46 378 31 G 1/8" 104 98 108 151 / 018 213 46 402 35 G 1/4" 122 114 132 151 / 8,1 026 281 46 482 35 G 1/4" 122 114 132 151 80 10,6 011 215 52 419 31 G 1/8" 104 98 108 175 / 8,6 018 213 52 443 35 G 1/4" 122 114 132 175 / 10,2 026 281 52 443 35 G 1/4" 122 114 132 175 / 10,9 037 266 52 472 40,5 G 1/4" 150 138 161 175 / 13,2 018 213 56 472 35 G 1/4" 122 114 132 190 / 11,5 026 281 56 472 35 G 1/4" 122 114 132 190 / 12,2 037 266 56 501 40,5 G 1/4" 150 138 161 190 / 14,3 050 347 56 501 40,5 G 1/4" 150 138 161 190 / 16,4 076 329 56 620 50 G 1/4" 190 176 200 190 80 24,9 026 281 56 496 35 G 1/4" 122 114 132 203 / 13,1 15,4 037 266 56 525 40,5 G 1/4" 150 138 161 203 / 050 347 56 525 40,5 G 1/4" 150 138 161 203 / 17,3 076 329 56 644 50 G 1/4" 190 176 200 203 80 25,8 037 266 60 601 40,5 G 1/4" 150 138 161 246 / 23,7 050 347 60 601 40,5 G 1/4" 150 138 161 246 / 25,6 32,3 076 329 60 640 50 G 1/4" 190 176 200 246 / 110 475 60 640 50 G 1/4" 190 176 200 246 / 37,8 050 347 68 662 40,5 G 1/4" 150 138 161 271 / 29,2 35,9 076 329 68 701 50 G 1/4" 190 176 200 271 / 110 475 68 701 50 G 1/4" 190 176 200 271 / 41,4 160 516 68 721 60 G 1/4" 220 199 220 271 / 53,8 230 560 68 825 72 G 1/4" 244 223 244 271 80 68,3 076 329 78 761 50 G 1/4" 190 176 200 296 / 47,1 110 475 78 761 50 G 1/4" 190 176 200 296 / 52,6 160 516 78 781 60 G 1/4" 220 198 219 296 / 65,0 230 560 78 885 72 G 1/4" 244 223 244 296 80 79,5 350 626 78 971 94 G 1/4" / 280 290 296 120 80,2 110 475 78 805 50 G 1/4" 190 176 200 305 / 58,3 160 516 78 825 60 G 1/4" 220 199 220 305 / 70,7 230 560 78 929 72 G 1/4" 244 223 244 305 80 85,2 85,9 350 617 78 1015 94 G 1/4" / 280 290 305 120 110 475 102 894 50 G 1/4" 190 176 200 378 / 79,4 160 516 102 914 60 G 1/4" 220 199 220 378 / 91,8 106,3 230 560 102 1018 72 G 1/4" 244 223 244 378 80 350 617 102 1104 94 G 1/4" / 280 290 378 120 107,0 510 725 102 1158 94 G 1/4" / 338 344 378 120 138,2 160 516 114 1062 60 G 1/4" 220 199 220 417 80 123,6 230 560 114 1006 72 G 1/4" 244 223 244 417 / 134,5 350 617 114 1172 94 G 1/4" / 280 290 417 120 137,0 510 725 114 1226 94 G 1/4" / 338 344 417 120 168,2 750 809 114 1260 110 G 1/4" / 363 378 417 120 194,1 230 560 127 1069 72 G 1/4" 244 223 244 440 / 124,5 350 626 127 1235 94 G 1/4" / 280 290 440 120 127,0 510 725 127 1289 94 G 1/4" / 338 344 440 120 158,2 750 809 127 1323 110 G 1/4" / 363 378 440 120 184,1 510 725 154 1404 94 G 1/4" / 338 344 495 120 222,2 750 809 154 1438 110 G 1/4" / 363 378 495 120 248,1 Dimensioned drawings Actuator size 004 to 230 Dimensioned drawings Actuator size 004 to 230 Caps and adjusting screws at actuator size AD/AS-004 and AD/AS-006 opposite oft he compressed air supply. Flange connection measurements acc. to DIN EN 1092 and ANSI B16.5 CL150 GmbH Actuatorbar size to 750 Auf der Hohl 350 1 Tel. +49 (0)2644 9607-0 Actuator size 350 to 750 53547 Dattenberg Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Flange connection measurements acc. to DIN EN 1092 and ANSI B16.5 CL150 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 133 Actuator Classification AD/AS at minimum control pressure of 4 bar AS, spring closed, Pst=4bar AS, spring open, Pst=4bar AD-004/090 AS-008/090-07 32 AD-004/090 40 AD-004/090 50 AD/AS at minimum control pressure of 6 bar AS, spring closed, Pst=6bar AS, spring open, Pst=6bar AD-004/090 AS-006/090-10 AS-004/090-10 32 AD-004/090 AS-008/090-11 AS-006/090-10 40 AD-004/090 AS-008/090-11 AS-006/090-10 AS-011/090-06 50 AD-004/090 AS-008/090-13 AS-008/090-09 AS-018/090-06 65 AD-006/090 AS-018/090-11 AS-011/090-09 DN AD, Pst=6bar AS-006/090-06 25 AS-011/090-09 AS-008/090-06 AS-011/090-09 AS-008/090-06 AD-006/090 AS-018/090-08 65 AD-008/090 AS-026/090-08 DN AD, Pst=4bar 25 80 AD-008/090 AS-026/090-08 AS-018/090-06 80 AD-006/090 AS-018/090-12 AS-011/090-09 100 AD-018/090 AS-037/090-08 AS-026/090-06 100 AD-011/090 AS-026/090-13 AS-018/090-09 125 AD-026/090 AS-076/090-07 AS-050/090-06 125 AD-018/090 AS-037/090-13 AS-037/090-08 150 AD-037/090 AS-076/090-09 AS-076/090-06 150 AD-026/090 AS-050/090-13 AS-050/090-08 200 AD-050/090 AS-110/090-09 AS-110/090-06 200 AD-037/090 AS-076/090-13 AS-076/090-08 250 AD-076/090 AS-230/090-08 AS-160/090-05 250 AD-050/090 AS-110/090-13 AS-110/090-08 300 AD-110/090 AS-350/090-07 AS-230/090-06 300 AD-076/090 AS-230/090-12 AS-160/090-07 350 AD-160/090 AS-350/090-07 AS-350/090-05 350 AD-110/090 AS-230/090-14 AS-230/090-09 400 AD-160/090 AS-510/090-09 AS-350/090-05 400 AD-110/090 AS-350/090-09 AS-230/090-09 450 AD-230/090 AS-750/090-07 AS-510/090-07 450 AD-160/090 AS-510/090-12 AS-350/090-07 500 AD-350/090 AS-750/090-08 AS-750/090-05 500 AD-230/090 AS-750/090-09 AS-510/090-10 600 AD-750/090 600 AD-510/090 Actuator sizing for liquid media, control pressure PN10/16 Actuator sizing for liquid media, control pressure PN10/16 The automativ valve type PZD can be equipped with the pneumatic actubar type GTD/E or the electric actuator type STV alternatively to the above mentioned pneumatic actuator type actubar. Technical details and more information you will get from our sales department – please send us your request. 134 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 2644 96 07-0 Fax +49 2644 96 07-35 vertrieb@bar-gmbh.de www.bar-gmbh.de Automatic-valve with pneumatic actuator GTD/GTE Type PKI Type PKN Type PKO Type PKT Type PKW Type PMK 135 Type PKI 2/2-way automatic valve Product description Automatic valve in stainless steel, 3-piece-design, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 2/2-way ball-valve Nominal size Connection DN15 – DN80 Female thread Rp 1/2“ - Rp 4“ acc. to ISO 7-1 alternative: butt-weld ends acc. to EN 12627:1999 Mounting position random Nominal pressure range DN 15 – 50: PN 63 DN 65 – 80: PN 40 Operating pressure see Pressure-Temperature Diagram Temperature range -20 °C to 180 °C Materials Housing: stainless steel AISI 316 (1.4408) Ball, stem: stainless steel AISI 316 (1.4401) Seal: PTFE Stem seal: DN 15 – DN 50 PTFE+ FKM DN 65 – DN 80 PTFE Flow medium Neutral gases and fluids (other mediums upon request) Flow direction random Technical Data Actuator GTD/GTE Control pressure Control medium Ambient temperature Actuation End position setting Interfaces 2 to 8 bar air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 Class 4 (min. requirement) -50°C to +70°C (Standard) Pneumatic double or single-acting +5° to -5° adjustable in both end positions acc. to EN ISO 5211 and VDI/VDE 3845 Operating pressure [bar] → • full bore • maintenance-free • optional extras with limit-switch-boxes and solenoid valves, positioners • blowout-secure shaft • application also in vacuum and high flow speeds • alternatively also with electric actuation, manual lever or gear-driven available Special Versions Pressure-Temperature Diagram • on demand 70 60 50 40 30 20 10 0 25 50 75 100 125 150 175 Media temperature [°C] → 136 Product Features Table of Dimensions Type PKI Rp 1/2 DN 15 3/4 20 1 25 5/4 3/2 2 5/2 3 32 actuator A 048 116 058 132 048 116 058 132 048 116 058 132 068 137 058 132 068 137 078 161 068 137 078 161 088 180 068 137 078 161 088 180 40 50 65 B 70 77 C 155 164 162 171 184 205 232 249 292 Ordering Code 10 257 222 115 10 237 140 110 222 G 1/8" 300 312 110 10 219 120 321 80 10 217 180 292 10 192 105 209 209 10 198 088 115 E 175 92 098 098 D 185 340 332 205 355 10 14 20 G H 46 65 68,5 50 74 61,5 46 65 68,5 50 74 61,5 46 65 68,5 50 74 80 60 88 68,5 50 74 80 60 88 92,5 65 100 80 60 88 92,5 65 100 99,5 67 108 80 60 88 92,5 65 100 99,5 67 108 I ØJ ØK SW 36 22 19 27 40 28 24 33,5 47 34 30 40 Weight (kg) 1,6 1,9 1,8 2,0 2,2 2,6 3,0 3,0 51 43 38 50 3,5 4,4 4,2 60 49 41,5 57 5,2 5,7 5,9 69 61 54 72 6,9 7,4 99,5 67 108 11,9 110,5 70 117 12,9 G 1/4" 120 90 140 G 1/8" 110,5 70 117 G 1/4" 120 90 140 G 1/8" 14 20 F 61,5 110 77 69 85 15,2 17,4 14,6 118 90 84 100 17,5 19,7 PKI 1/0 I 025 C 068 07 Spring-code (details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing A = spring force opening (details not applicable by double-acting version) Nominal size Connection: I = female thread, A = butt-weld ends Connecting size in inch 137 Actuator profile starting at size 110 Dimensions Actuator profile up to size 098 Connection I= female thread Connection A = Butt weld end bar GmbH Auf der Hohl 1 53547 Dattenberg 138 Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar www.bar-gmbh.de Dimensions Actuator profile starting at size 110 Actuator profile up to size 098 Connection I= female thread Connection A = Butt weld end 139 Type PKN 2/2-way Automatic Valve Product Description Automatic valve in stainless steel, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 2/2-way Ball-Valve Nominal size Connection Mounting position Nominal pressure Operating pressure Temperature range Materials DN15 – DN50 Female thread Rp 1/2“ to Rp 2“ acc. to ISO 7-1 random PN100 see Pressure-Temperature diagram -20 °C to 180 °C Housing: stainless steel AISI 316 (1.4408) Ball: stainless steel AISI 316 (1.4401) Stem: stainless steel AISI 316 (1.4401) Ball seal: PTFE Stem seal: PTFE+ FKM Neutral gases and fluids (other mediums upon request) As desired Flow material Flow direction Product Features • full bore • maintenance-free • optional extras with limit-switch-boxes and solenoid valves, positioners Technical Data Actuator GTD/GTE Control pressure Control medium Ambient temperature Actuation End position setting Interfaces 2 to 8 bar Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) -50°C to +70°C (Standard) Pneumatic double or single-acting +5° to -5° adjustable in both end positions acc. to EN ISO 5211 and VDI/VDE 3845 Operating pressure [bar] → 100 80 60 40 20 25 50 75 100 125 150 175 Media temperature [°C] → 140 • alternatively also with electric actuation, manual lever or gear-driven available Special Versions • on demand Pressure-Temperature Diagram 0 • application also in vacuum and high flow speeds Table of Dimensions Type PKN Rp 1/2 DN 20 1 25 3/2 2 A 048 116 058 132 048 116 058 132 058 132 068 137 078 161 15 3/4 5/4 Actuator 32 40 50 B C 60 70 148 157 155 164 D E 10 10 174 90 188 10 200 058 132 068 137 187 078 161 068 137 078 161 088 180 234 068 137 234 078 161 246 088 180 098 209 110 201 10 G 1/8” 213 214 120 140 226 10 10 254 263 14 F G H 61,5 46 65 68,5 50 74 61,5 46 65 68,5 50 74 68,5 50 74 80 60 88 92,5 65 100 68,5 50 74 80 60 88 92,5 65 100 I SW 36 26 39,5 32 44 41 Weight (kg) 1,3 1,6 1,5 1,8 2,0 2,5 3,4 2,5 51 50 2,9 3,9 80 60 88 92,5 65 100 99,5 67 108 5,0 5,0 80 60 88 92,5 65 100 99,5 67 108 110,5 70 117 3,5 58 68 56 69 4,5 5,9 6,5 7,4 Dimensions Ordering Code PKN 1/0 025 C 068 08 Spring-code (details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing A = spring force opening (details not applicable by double-acting version) Nominal size Connecting size in inch 141 2/2-way Automatic Valve Product description Type PKO Automatic valve in brass with floating precision ball. The valve is pneumatically (double- or singleacting) operated and is characterized by long service life and high operational safety. Technical Data 2/2-Way Ball-Valve Nominal size Connection Mounting position Nominal pressure DN15 – DN80 Female thread Rp 1/2“ to Rp 2“ acc. ISO 7-1 random DN 15 – 32: PN 40 DN 40 – 65: PN 25 DN 80 PN 16 See pressure-temperature Diagram -20 °C to 150 °C Housing: hot-press brass, NI-coated Ball: brass, hard chrome plated Stem: brass, NI-coated Ball seal: PTFE Stem seal: PTFE+ FKM neutral gases and fluids (other medium on demand) As desired Operating pressure Temperature range Valve materials Flow material Flow direction • Full bore • Maintenance-free Technical Data Actuator GTD/GTE • Optional extras with limit-switch-boxes and solenoid valve, positioners Control pressure Control medium • Applications also in vacuum and high flow speeds Ambient temperature Actuation End position setting Interfaces 2 to 8 bar air or neutral gases (further medium on demand) acc. DIN ISO 8573-1 class 4 (min. requirement) -50°C to +70°C (standard) Pneumatic double- or single-acting +5° to -5° adjustable in both end positions Acc. EN ISO 5211 and VDI/VDE 3845 Pressure-Temperature-Diagram Operating pressure [bar] → 50 • alternatively also with electric actuation, manual lever or gear-driven available Special versions • on demand DN 15–32 40 30 DN 40–65 20 DN 80 10 0 25 50 75 100 125 Media temperature [°C] → 142 Product features Table of Dimensions Type PKO Rp DN Actuator A B C D 1/2 15 048 116 75 150 10 3/4 20 1 5/4 3/2 2 5/2 3 25 32 40 50 65 80 F G H I SW Weight (kg) 61.5 46 65 38 26 1,4 41 32 048 116 058 132 048 116 058 132 048 116 058 132 068 137 078 161 058 132 068 137 80 60 88 078 161 228 92.5 65 100 4,5 068 137 235 80 60 88 4,6 80 90 110 120 140 156 E 61.5 46 65 68.5 50 74 61.5 46 65 68.5 50 74 180 61.5 46 65 2,2 189 68.5 50 74 2,6 80 60 88 215 92.5 65 100 3,9 202 68.5 50 74 3,1 165 164 173 203 216 10 10 10 G 1/8” 55 62 50 55 3,0 3,6 161 92.5 65 100 255 99.5 67 108 6,2 078 161 267 92.5 65 100 5,6 180 098 209 284 078 161 296 088 179.5 098 209 188 275 304 313 14 10 14 83 70 2,0 180 10 73 41 1,8 1,7 078 088 10 44 1,5 088 143 247 10 99.5 67 108 110.5 70 117 7,2 92.5 65 100 8,8 99.5 67 108 110.5 70 117 98 90 5,7 105 6,2 9,4 10,4 Dimensions Ordering code PKO 1/0 025 C 068 07 Spring code (Details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing A = spring force opening D = double-acting Nominal size Connecting size in inch 143 Type PKT 3/2-way Automatic Valve Product Description Automatic 3-way valve in stainless steel, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 3/2-Way Ball-valve Nominal size Connection Mounting position Nominal pressure range Operating pressure Temperature range Materials Flow material Flow direction DN12 – DN38 Female thread Rp 1/2“ to Rp 2“ acc. to ISO 7-1 Random DN 12 – 20: PN 63 DN 25 – 38: PN 50 See Pressure-Temperature Diagram -20 °C to 180 °C Housing: stainless steel AISI 316 (1.4408) Ball: stainless steel AISI 316 (1.4401) Stem: stainless steel AISI 316 (1.4401) Ball seal: PTFE stem seal: PTFE+ FKM Neutral gases and fluids (other mediums upon request) As desired Product features • • • • Reduced bore 4-fold support of the ball Maintenance-free optionally extras with limit-switch-boxesand solenoid valves, positioners • blow-out secure shaft • application also in vacuum and high flow speeds • alternatively also with electric actuation, manual lever or gear-driven available Technical Data Actuator GTD/GTE Control pressure Control medium Ambient temperature Actuation End position setting Interfaces 2 to 8 bar Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) -50°C to +70°C (Standard) Pneumatic double or single-acting +5° to -5° adjustable in both end positions acc. to EN ISO 5211 and VDI/VDE 3845 Special versions Pressure-Temperature-Diagram 70 • on demand Operating pressure [bar] → 60 50 40 30 20 10 0 10 30 55 70 90 100 110 130 150 Media temperature [°C] → 144 Table of Dimensions Type PKO Rp 1/2 3/4 1 5/4 3/2 2 DN 12 15 20 25 32 38 Actuator A 048 116 B C D E 152 72 H 65 I J K SW Weight (kg) 1,5 058 132 68,5 50 74 137 175 80 60 88 2,3 048 116 160 61,5 46 65 1,7 058 132 068 137 183 058 132 181 068 137 80 60 88 078 161 207 92,5 65 100 4,1 068 137 208 80 60 88 3,7 99 195 G 1/8” 10 50 74 60 88 3,2 68,5 50 74 2,7 92,5 65 100 99,5 67 108 5,3 078 161 232 92,5 65 100 5,5 110 222 088 180 098 209 110 222 240 272 149 10 G 1/8” 249 14 260 10 269 14 292 20 G 1/4” G 1/8” G 1/4” 99,5 67 108 110,5 70 117 120 90 140 99,5 67 108 110,5 70 117 120 90 140 63 62,5 34,5 37,5 49,5 3,2 228 125 56 41 2,15 161 180 55,5 28 32,5 1,9 80 49,5 23 28 68,5 48,5 41,5 20 180 209 10 42 36 078 098 220 10 37 088 088 112 169 10 G 46 068 83 161 F 61,5 56,5 4,8 5,9 7,4 9,6 7,9 73,5 74,5 48 69,5 9,4 11,6 Ordering Code PKT 1/0 T2 020 008 07 Spring-code (details not applicable by double-acting version) Actuator identification Nominal size Switch position (see diagram right) Connecting size in inch Switching positions ball bore Switching positions 145 Dimensions Dimensions Actuator profile starting at size 110 Actuator profile up to size 098 146 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Type PKW 2/2-Way Automatic Valve Product Description Automatic valve in stainless steel, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 2/2-way Ball-valve Nominal size Connection Mounting position Nominal pressure DN15 – DN100 Between flanges acc. to DIN EN 1092 Random DN 15 – 50, DN 80: PN 40 DN 65, DN 100: PN 16 See Pressure-Temperature diagram -20 °C to 180 °C Housing: stainless steel AISI 316 (1.4408) Ball: stainless steel AISI 316 (1.4401) Stem: stainless steel AISI 316 (1.4401) Ball seal: PTFE Stem seal: PTFE Neutral gases and fluids (other mediums upon request) As desired Operating pressure Temperature range Materials Flow medium Flow direction Ambient temperature Actuation End position setting Interfaces 2 to 8 bar Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) -50°C to +70°C (Standard) Pneumatic double or single-acting +5° to -5° adjustable in both end positions acc. to EN ISO 5211 and VDI/VDE 3845 Operating pressure [bar] → Pressure-Temperature Diagram 50 30 • maintenance-free • blow-out secure shaft • application also in vacuum and high flow speeds • alternatively also with electric actuation, manual lever or gear-driven available Special Versions • on demand DN 15–50 + DN 80 40 • full bore • optional extras with limit-switch-boxes and solenoid valves, positioners Technical Data Actuator GTD/GTE Control pressure Control medium Product Features DN 65 + DN 100 20 10 0 25 50 75 100 125 150 Media temperature [°C] → 147 Table of Dimensions Type PKW (”) DN 1/2 15 3/4 1 5/4 3/2 2 5/2 3 4 20 25 32 40 50 65 80 100 Actuator A B C 048 116 058 132 048 116 058 132 068 137 172 058 132 169 068 137 078 161 195 068 137 195 41 144 153 D E 10 149 44 50 183 10 G 1/8” 61,5 46 65 68,5 50 74 61,5 46 65 68,5 50 74 80 60 88 68,5 50 74 I ØJ ØK 49 81 65 L number x size M/ M1 14 / 2 Weight (kg) 2,2 2,5 2,8 54 99 75 4 x M12 16 / 2 3,2 3,6 3,8 80 60 88 92,5 65 100 65 5,2 80 60 88 5,5 16 / 2 92,5 65 100 99,5 67 108 7,1 078 161 216 92,5 65 100 7,0 088 179,5 098 209 233 078 161 220 180 098 209 110 82 228 10 237 14 222 260 20 088 180 248 10 098 209 257 14 110 222 115 292 098 209 110 222 115 292 110 222 115 292 127 298 110 120 150 280 20 267 14 290 302 322 20 20 G 1/8” G 1/4” G 1/8” G 1/4” G 1/4” G 1/8” G 1/4” G 1/4” G 1/4” 99,5 67 108 110,5 70 117 92,5 65 100 86 150 100 16 / 2 4,3 215 14 140 85 161 10 77 115 180 224 10 H 078 65 207 10 G 088 088 60 158 F 110 16 / 3 6,6 7,8 8,9 5,6 4 x M16 99,5 67 108 110,5 70 117 120 90 140 12,6 13,8 99,5 67 108 110,5 70 117 120 90 140 110,5 70 117 120 90 140 90 110 165 185 125 18 / 3 145 20 / 3 90 140 137 103 160 14,5 17,5 19,7 17,5 120 200 160 22 / 3 133 220 180 20,3 22,5 8 X M16 120 8,9 10,4 24,7 17 / 3 27,9 30,2 Ordering Code PKW 1/0 025 C 068 07 Spring-code (details not applicable by double-acting version) Actuator identification Spring effect: C = spring force closing A = spring force opening (details not applicable by double-acting version) Nominal size Connecting size in inch 148 Dimensions Dimensions Actuator profile starting at size 110 Actuator profile up to size 098 Number of threads, thread size Shape PKW-2/0-060-… bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-g 149 www.bar-gmbh.de Typ PMK 3/2-Way Automatic Valve Product Description Automatic 3-way valve in brass, with floating precision ball. The valve is pneumatically (double or single-acting) operated and is characterised by long service life and high operational safety. Technical Data 3/2-Way Ball-Valve Nominal size Connection Mounting position Nominal pressure DN10 – DN50 Female thread Rp 3/8“ to Rp 2“ acc. to ISO 7-1 Random DN 10 – 20: PN 30 DN 25: PN 16 DN 32 – 50: PN 10 See Pressure-Temperature diagram -20 °C to 160 °C Housing: hot-press brass Ni-coated Ball: brass, hard chrome-plated Stem: brass, Ni-coated Ball seal: PTFE Stem seal: PTFE+ FKM Neutral gases and fluids (other mediums upon request) As desired Operating pressure Temperature range Materials Flow material Flow direction Product Features • Full bore • 4-fold support of the ball • Maintenance-free Technical Data Actuator GTD/GTE Control pressure Control medium Ambient temperature Actuation End position setting Interfaces 2 to 8 bar Air or neutral gases (further mediums upon request) acc. to DIN ISO 8573-1 class 4 (min. requirement) -50°C to +70°C (Standard) Pneumatic double or single-acting +5° to -5° adjustable in both end positions acc. to EN ISO 5211 and VDI/VDE 3845 Operating pressure [bar] → Pressure-Temperature Diagram • blow-out secure shaft • application also in vacuum and high flow speeds • alternatively also with electric actuation, manual lever or gear-driven available Special Versions • on demand 50 40 DN 10–20 30 DN 25 20 DN 32–50 10 0 25 50 75 100 125 150 Media temperature [°C] → 150 • optional extras with limit-switch-boxes and solenoid valves, positioners Table of Dimensions Type PMK Rp DN 3/8 10 1/2 15 3/4 1 5/4 3/2 2 20 25 32 40 50 Actuator A 048 116 058 132 B 67 C D 143 152 F 10 G H 61,5 46 65 68,5 50 74 I J K SW 30,5 33,5 19,5 22 33 38,5 22 27 Weight (kg) 1,4 1,8 048 116 058 132 058 132 068 137 078 161 196 058 132 181 68,5 068 137 80 60 88 078 161 207 92,5 65 100 4,4 058 132 200 68,5 50 74 3,9 068 137 80 60 88 078 161 226 92,5 65 100 5,3 078 161 247 92,5 65 100 6,8 77 147 E 156 10 170 87 105 122,5 138,5 184 195 214 G 1/8" 10 10 088 180 098 209 078 161 088 180 279 098 209 288 14 110 222 311 20 166 255 10 10 61,5 46 65 68,5 50 74 1,5 68,5 50 74 80 60 88 92,5 65 100 3,7 50 74 3,0 1,9 2,3 41,5 47 59,5 52,5 61,5 30 38 41 50 3,5 4,4 67 108 70 117 8,7 271 92,5 65 100 10,6 G 1/4" 99,5 67 108 70 117 120 90 140 85 83 56 55 2,8 99,5 110,5 44,5 32 110,5 G 1/8" 69,5 24,5 264 10 73,5 43,5 70 7,7 11,0 12,5 14,7 Ordering Code PMK 1/0 T2 025 008 07 Spring-code (details not applicable by double-acting version) Actuator identification Nominal size Switch position (see diagram right) Connecting size in inch Switching positions ball bore Switching positions 151 Dimensions Dimensions Actuator profile starting at size 110 Actuator profile up to size 098 bar GmbH Auf der Hohl 1 53547 Dattenberg 152 Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Type PZR Butterfly valves with -pneumatic-actuators Butterfly valves with -pneumatic-actuators Product Description Single part butterfly valve centrally pivoted and flowfriendly dimensioned. Sealed closure in both flow directions with exchangeable seal vulcanised onto a carrier ring. The butterfly valve is pneumatically driven and available in double or single acting construction. On customer request the butterfly valve will be configured with spring loaded open or closed default position. The butterfly valve is designed for flange clamping according to DIN 2501. The pneumatic control of the actuator is selectable realised with either a direct mounted or separate 5/2– as well as 3/2-way-valve, both being capable to be electrically, pneumatically or manually activated. The butterfly valve is suited for flow media such as neutral gases and fluids with a viscosity up to 120 mm²/s. Please note that media whichlead to an increase of the operation torque may require higher actuator force classification. With respect to aggressive media please refer to our material resistance table ZXWBT343. Technical Data Nominal width DN 40 to DN 600 Mounting position random Nominal-/Operating pressure DN 40 to DN 300 max. PN16 DN 350 to DN 600 max. PN10 Overall Length According to DIN EN 558-1 Series 20 (K1) Operating Temperature Range with seat EDPM = -30° C to +120° C with seat NBR = -20° C to +80° C Special Features Product Description Butterfly valves of type PZR show the Single part butterfly valve centrally pivoted and flowfriendly dimensioned. Sealed closure following special features: in both flow directions with exchangeable seal vulcanised onto a carrier ring. The butterfly valve is pneumatically driven and available in double ring or single acting •Collar vulcanised onto carrier construction. On customer request the butterfly valve will be configured with spring loaded open or closed default position. The butterfly valve is designed for flange clamping •Multiple sealed spindle according to DIN 2501. The pneumatic control of the actuator is selectable realised with either a direct mounted in stainless 1.4408 or separate 5/2– as•Disk well as 3/2-way-valve, bothsteel being capable to be(CF8M) electrically, pneumatically or manually activated. •Open/closed position indicator The butterfly valve is suited for flow media such as neutral gases and fluids with a viscosity up to 120 mm²/s. Please note that media whichlead to an increase of the operation torque may require higher actuator force classification. •Direct-mounting control valve With respect to aggressive media please refer to our material resistance table ZXWBT343. Valve materials Housing: Collar: Disk: Stem: GGG40 (JS1030) EDPM, vulcanised onto carrier ring, exchangeable Stainless steel 1.4408 (CF8M) Stainless steel 1.4021 (AISI420), one-piece Flow direction random The following spezial types can be supplied on request: Flow media neutral gases and liquids; viscosity up to 120 mm²/s •Corrosion resistant actuators Pneumatic controlchoice of 5/2– as well as 3/2-way valves either directly mounted or separate both available with electrical, pneumatic or manual operation Special types •Extended temperature range •Seat seal made of Viton und Teflon •Alternatively equipped with electrical actuator (type EZR) or manual lever/gear operation (type HZR) •LUG-type 153 Dimensions of Butterfly Valves with bar Actuators Control Pressure 5 bar • PN 16 (DN 40 – 300) • PN 10 (DN 350 – 600) DN actuator size H2 H3 H5 L8 L9 L1 L2 øD3 I M 40 D, A+C-058 125 71 229 68.5 132 33 34 91 10 / 140 78 244 68,5 132 270 92,5 161 43 44 105 10 / 152 84 46 48 124 10 / 159 95 46 48 137 10 / 178 108 52 54 175 10 / 190 125 56 57 197 203 141 56 57 222 238 167 60 62 279 268 200 68 70 340 306 235 78 79 410 343 294 78 81,4 446 375 322 102 105,4 508 394 346 114 118 543 426 384 127 130,6 600 32 / 492 459 154 158,4 718 32 / 50 65 80 100 125 150 200 250 300 350 400 450 500 600 Dimensions 154 D-058 A+C-078 D-068 A+C-088 D-068 A+C-088 D-078 A+C-098 D-088 A+C-110 D-098 A+C-115 D-115 A+C-143 D-127 A+C-185 D-143 A+C-185 D-163 A+C-210 D-185 A+C-250 D-185 A+C-250 D-210 A+C-254 D-250 A+C-300 270 80 137 290 99,5 179,5 277 80 137 297 99,5 179,5 308 92,5 161 325 110,5 209 328 99,5 179,5 360 120 222 350 110,5 209 373 120 292 408 120 292 466 172 337 458 137 298 553 224 420 534 172 332 591 224 420 571 172 377 628 224 462 660 224 420 707 272 603 679 224 420 726 272 603 711 224 462 758 272 683 824 272 603 912 360 683 10 14 14 20 20 / / / 20 / 28 80 20 / 28 80 28 32 / 28 / 32 120 28 32 / Automatic-valve with electric actuator STV Type EKIV Type EKNV Type EKOV Type EKTV Type EKWV Type EMKV 155 Type EKIV 2/2-Way-Electric-Valve Product description Automatic valve in stainless steel, 3-piece-design, with floating precision ball. The valve is electric operated and is characterised by long service life and high operational safety. Technical Data 2/2-way-ball valve Nominal size Connection DN15 – DN80 Female thread Rp 1/2“ - Rp 4“ acc. ISO 7-1 alternative: butt-weld ends acc. EN 12627:1999 random, but not upside-down DN 15 – 50: PN 63 DN 65 – 80: PN 40 see Pressure-Temperature-Diagram -20 °C to 180 °C Housing: stainless steel AISI 316 (1.4408) ball, stem: stainless steel AISI 316 (1.4401) Seal: PTFE Stem seal: DN 15 – DN 50 PTFE+ FKM DN 65 – DN 80 PTFE neutral gases and fluids (other mediums upon request) random Mounting position Nominal pressure Operating pressure Temperature range Materials Flow medium Flow direction Technical Data actuator STV Conenction Protection class Ambient temperature Duty rating Elektric connection Interface Operating pressure [bar] → • Optic and electronic limit switch enclosed with the delivery standard • Manual override inclusive • Elektric torque limit • Applications also in vacuum and high flow speeds • Alternatively also with pneumatic actuation, manual lever or gear-driven available DN 15–50 60 50 Special versions DN 65–80 40 • Failsafe-type 30 • Positioner-type 20 • ATEX type 10 • Duty rating 80% 0 25 50 75 100 125 150 175 Media temperature [°C] → 156 • Full bore • Maintenance-free ER Premier 100-240V AC (100-350V DC) or 24V AC/DC ER Plus 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) VR, VS 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) ER Premier IP65, ER Plus IP66, VR and VS IP68 ER Premier, ER Plus -10 °C to +55 °C, VR, VS -20 °C to +70 °C ER Premier 30%, ER Plus 50%, VR und VS 50% 1 cable screw ISO M20, 1 cable box 3P + T DIN43650 EN ISO 5211 Pressure-Temperature-Diagram 70 Product features Please contact us for technical information. Table of dimension Table of dimension Type EKIV Rp DN Actuator size 1/2" 15 ER20 1/2" of dimension 15 VR25 Table A B 192 70 225 3/4" 20 ER20 192 3/4" 20 VR25 225 1/0" Rp 1/0" 1/2" 5/4" 1/2" 5/4" 3/4" 3/2" 3/4" 1/0" 3/2" 1/0" 2/0" 5/4" 2/0" 5/4" 3/2" 5/2" 3/2" 5/2" 2/0" 3/0" 2/0" 3/0" 5/2" 5/2" 4/0" 3/0" 3/0" 4/0" DN 15 15 20 20 25 25 32 32 40 40 50 50 65 65 80 80 100 25 Actuator ER20 size 25 VR25 A 192 225 B ER20ER20 VR25 VR25 ER20 VR25ER35 192 192 225 225 192 225 205 ER20VR45 VR25 ER35 ER20 VR25VR45 192 225 225 205 192 225 225 ER35 ER100 VR45VR75 ER35 ER100 VR45 205 205 225 225 205 225 205 VS150 ER100 100 VR75 VS150 ER100 VS150 VS150 205 242 225 242 205 242 70 70 77 77 92 92 105 105 120 120 140 140 185 185 205 205 242 240 32 32 40 40 50 50 65 65 80 80 Dimensions C D Rp DN 210 104 1/2" 15 70 2611/2" 12315 77 2173/4" 10420 Dimensions Type 3/4" 123 20 77 268 1/0" 25 92 230 1/0" 104 25 C D E 92 2815/4" 12332 104 92 5/4" 104 32 105210 238 123 170 3/2" 40 261 105 289 123 104 92 3/2" 40 217 120268 279 123 170" 2/0" 106 50 104 92 2/0" 123 50 120230 302 123 170 5/2" 65 281 140 297 106 104 92 5/2" 65 238 140289 320 123 170 3/0" 123 80 106 128 3/0" 106 80 185279 352 123 170 4/0" 123 100 185302 375 106 128 297 205 364 106 123 170 320 205352 444 173 106 128 123 170 240375 480 173 106 128 364 173 275 444 Dimensions Type EKIV E F Actuator size 92 150 ER20 170VR25 201 92ER20 150 EKIV VR25 201 170" ER20 92 150 FVR25 G 170ER20 201 150 36 VR25 150 92 201 ER35 36 170 201 150 VR45 40 128 201 40 ER35 178 150 47 VR45 201 170 201 ER100 47 128 178 150 VR75 51 170 201 51 ER100 201 178 60 VS150 178 128 201 60 VS150 201 170 178 69 128 178 201 69 275 258 178 110 201 110 275 258 178 118 258 118 Dimensions 480 173 275 258 A G øJ B øK C D SW E 36 22 19 27 192 70 104 92 210 36 22 19 27 225 70 123 170 261 192 40 77 28217 104 92 24 33,5 225 40 77 28268 123 170" 24 33,5 192 92 104 92 230 47 34 30 40 225øJ 92 øK 281SW 123 170 weight (kg) 30 40 192 47 105 34238 104 92 2252251 10519 4328927 38 123 2,750 170 20522 12019 27927 106 5,4 128 51 43 38 50 22528 12024 30233,5 123 3 170 2052860 14024 4929733,541,5 106 5,757 128 2253460 14030 4932040 41,5 123 3,657 170 20534 18530 35240 106 6,3 128 69 61 54 72 22543 18538 37550 123 4,1 170 2054369 20538 6136450 54 106 6,872 128 41,57744457 69 24249 173 4,885 275 110 205 41,5 57 69 24249 173 7,585 275 110 240 77480 61 54 72 6,5 118 61 54 90 72 84 9,2100 132 118 77 77 132 90 90 69 90 85 84 69115 85 108 84 100 84 100 11100 13,7 130 13,4 18,3 115 108 29,1 130 weight (kg) F 2,7 150 5,4 201 150 3 201 5,7 150 3,6 201 6,3 150 201 4,1 178 6,8 201 4,8 178 201 7,5 178 6,5 201 9,2 178 258 11 258 13,7 G øJ 36 36 40 40 47 47 51 51 60 60 69 69 110 110 118 118 22 22 28 28 34 34 43 43 49 49 61 61 77 77 90 90 132 115 13,4 18,3 29,1 Dimensions Ordering code EKIV Ordering code - 1/0 1/0 - I - 025 - ER20-X0A-M00-90-240V AC/DC AC/DC EKIV 1/0 I 025 ER20-X0A-M00-90-240V Actuator identification (M00 = ER Premier, G0 Nominal size Connection: I = female thread; = butt-weld Actuator identification (M00 =A ER Premier, end G00 = ER Plus) Ordering code EKIV - - Nominal size size in inch Connection I - 025 - ER20-X0A-M00-90-240V AC/DC Connection: I = femaleand thread; A =inbutt-weld end © by bar GmbH 04 2015 Technical development change data reserved. Actuator (M00 = ER Premier, G00 = ER Plus) Connection sizeidentification in inch Nominal size Connection: I = female thread; A = butt-weld end bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Connection size in inch 157 Technical development and change in data reserved. © by bar GmbH 04 2015 bar GmbH Auf der Hohl 1 Tel. +49 (0)2644 9607-0 Email vertrieb@bar-gmbh.de Type EKNV 2/2-Way-Electric-Valve Product Description Automatic valve in stainless steel with floating precision ball. The valve is electrically operated and is characterized by long service life and high operational safety. Technical Data 2/2-way-ball valve Nominal size Connection Mounting position Nominal pressure Operating pressure Temperature range Materials Flow material Flow direction DN15 – DN50 Female thread Rp 1/2“ bis Rp 2“ acc. ISO 7-1 random PN100 See Pressure-Temperature diagram -20 °C to 180 °C Housing: stainless steel AISI 316 (1.4408) Ball: stainless steel AISI 316 (1.4401) Stem: stainless steel AISI 316 (1.4401) Ball seal: PTFE Stem seal: PTFE+ FKM neutral gases and fluids (other mediums upon request) As desired Protection class Ambiant temperature Duty rating Elektric connection Interface ER Premier 100-240V AC (100-350V DC) or 24V AC/DC ER Plus 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) VR, VS 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) ER Premier IP65, ER Plus IP66, VR and VS IP68 ER Premier, ER Plus -10 °C to +55 °C, VR, VS -20 °C to +70 °C ER Premier 30%, ER Plus 50%, VR and VS 50% 1 cable screw ISO M20, 1 cable box 3P + T DIN43650 EN ISO 5211 Operating pressure [bar] → Pressure-Temperature-Diagram • Optic and electronic limit switch enclosedwith the delivery by standard • Manual override inclusive • Elektric torque limit • applications also in vacuum and high flow speeds • alternatively also with pneumatic actuation, manual lever or gear-driven available Special versions 100 • Failsafe-type 80 • Positioner-type 60 40 • ATEX type 20 Please contact us for technical information. 0 25 50 75 100 125 150 175 Media temperature [°C] → 158 • Full bore • Maintenance-free Technical Data actuator STV Voltage Product features Table of dimensions Table of dimensions Rp 1/2" Rp A Bof ActuatorDimensions size DN DN 1/2" 15ActuatorER20 15 Dimensions of type EKNV 192 A size B VR25 225 C 60 C EKNV D type D 60 145 E 223 E G SW 150 36 weight (kg) 26 2,5 36 26 5,2 104 92 G SW 123 170 201 F weight (kg) F 1/2" 3/4" 15 20 ER20 ER20 192 60 192 14570 104 153 92 150 104 36 92 26 150 2,5 39,5 32 2,8 1/2" 3/4" 15 20 VR25 VR25 225 20 25 ER20 ER20 192 20 25 VR25 VR25 225 60 225 22370 123 231170 123 201 15390 104 162 92 104 150 36 170 26 201 5,2 39,5 32 5,5 39,5 92 32 150 2,8 44 41 3 39,5 170 32 201 5,5 44 41 5,7 25 32 ER20 ER35 192 25 32 VR25 VR45 225 90 205 23190 123 240170 123 201 162110 104 190 92 106 150 44 128 41 178 3 51 50 3,5 44 170 41 201 5,7 51 50 6,2 110 205 51 128 50 178 3,5 58 56 4,1 5/4" 32 40 ER35 ER60 205 32 VR45 225 240110 123 253170 123 201 190120 106 224128 106 178 110 253 123 51 201 50 6,2 56 6,8 3/2" 40 205 120 224 106 56 4,1 3/2" 40 225 120 266 123 56 6,8 68 69 5,6 2/0" 50 205 140 244 106 69 5,6 68 69 8,3 2/0" 50 225 140 286 123 69 8,3 3/4" 1/0" 3/4" 1/0" 1/0" 5/4" 1/0" 5/4" 5/4" 3/2" 3/2" 2/0" 2/0" 40 50 50 VR75 ER60 VR75 ER60 ER60 VR75 VR75 70 192 70 225 90 225 225 205 225 120 140 140 170 266 128 201 123 178 170 58 244 106 128 178 286 123 170 201 170 128 170 201 178 201 58 68 68 58 Dimensions Dimensions Ordering code Ordering code EKNV - 1/0 - 025 - ER20-X03-M00-24V AC/DC EKNV 1/0 025 ER20-X03-M00-24V AC/DC Actuator identification (M00 = ER Premier, G00 = ER Plus) Actuator identification (M00 = ER Premier, G00 = ER Plus) Nominal size Nominal size Connection sizesize in inch Connection in inch Technical development and change in data reserved. © by bar GmbH 02 2014 159 bar GmbH Auf der Hohl 1 53547 Dattenberg Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de 2/2-Way-Electric-Valve Product Description Type EKOV Automatic valve in brass with floating precision ball. The valve is operated electrically and is characterised by long service life and high operational safety. Technical Data 2/2-Way Ball-valve Nominal size Connection Mounting position Nominal pressure DN15 – DN80 Female thread Rp 1/2“ to Rp 2“ acc. ISO 7-1 random, but not upside-down DN 15 – 32: PN 40 DN 40 – 65: PN 25 DN 80: PN 16 see pressure-temperature-Diagram -20 °C to 150 °C Housing: hot-pressed brass, Ni-coated Ball: brass, hard Chrome-plated Stem: brass, Ni-coated Ball seal: PTFE Stem seal: PTFE+ FKM neutrale Gase und Flüssigkeiten (andere Medien auf Anfrage) random Operating pressure Temperature range Materials Flow material Flow direction Technical Data Actuator STV Voltage Protection class Ambient temperature • Maintenance-free • Optic and electronil limit switch enclosed with the delivery by standard • Manual override inclusive • Elektric torque limit • Applicatons also in vacuum and high flow speeds • alternatively also with pneumatic actuation, manual lever or gear-driven available Pressure-Temperature-Diagram Special versions 50 • Failsafe-type 40 • Positioner-type 30 • ATEX type 20 Please contact us for technical information. 10 0 25 50 75 100 125 Media temperature [°C] → 160 • Full bore Operating pressure [bar] → Duty rating Elektric connection Interface ER Premier 100-240V AC (100-350V DC) or 24V AC/DC ER Plus 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) VR, VS 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) ER Premier IP65, ER Plus IP66, VR and VS IP68 ER Premier, ER Plus -10 °C to +55 °C, VR, VS -20 °C to +70 °C ER Premier 30%, ER Plus 50%, VR and VS 50% 1 cable screw ISO M20, 1 cable box 3P + T DIN43650 EN ISO 5211 Product features Table of dimensions Dimensions Type EKOV Rp DN Actuator size A B C 192 75 205 225 75 256 D E F I SW Weight (kg) 1/2" 15 ER20 1/2" 15 VR25 104 92 150 38 26 2,6 123 170 201 38 26 5,3 3/4" 20 ER20 192 80 211 3/4" 20 VR25 225 80 262 104 92 150 41 32 2,7 123 170 201 41 32 1/0" 25 ER20 192 90 219 5,4 104 92 150 44 41 3,1 1/0" 25 VR25 225 90 5/4" 32 ER20 192 110 270 123 170 201 44 41 5,8 235 104 92 150 55 50 5/4" 32 VR25 225 110 286 3,6 123 170 201 55 50 6,3 3/2" 40 ER20 192 120 248 3/2" 40 VR25 225 120 299 104 92 150 62 55 4,1 123 170 201 62 55 6,8 2/0" 50 ER35 205 140 295 106 128 178 73 70 5,1 2/0" 50 VR25 225 140 318 123 170 201 73 70 7,8 5/2" 65 ER60 205 143 318 106 128 178 83 90 5,3 5/2" 65 VR45 225 143 341 123 170 201 83 90 8 3/0" 80 ER60 205 188 344 106 128 178 98 105 8,5 3/0" 80 VR45 225 188 367 123 170 201 98 105 11,2 Dimensions Ordering Code EKOV 1/0 025 ER20-X0A-M00-90-240V AC/DC Actuator identification (M00 = ER Premier, G00 = ER Plus) Nominal size Connection size in inch 161 Type EKTV 3/2-Way-Elektric-Valve Product Description 3-way valve in stainless steel with floating precision ball. The valve is electrical operated and is characterised by long service life and high operational safety. Technical Data 3/2-way-ball valve Nominal size Connection Mounting position Mominal pressure range DN12 – DN38 Female thread Rp 1/2“ to Rp 2“ acc. ISO 7-1 random, not upside-down DN 12 – 20: PN 63 DN 25 – 38: PN 50 see pressure-temperature-Diagram -20 °C to 180 °C Housing: stainless steel AISI 316 (1.4408) Ball: stainless steel AISI 316 (1.4401) Stem: stainless steel AISI 316 (1.4401) Ball seal: PTFE Stem seal: PTFE+ FKM neutral gases and fluids (other mediums upon request) random Operating pressure Temperature range Materials Flow material Flow direction • Reduced bore • 4-fold support of the ball in half shells Technical Data Actuator STV • Maintenance-free Voltage • Blow-out secure shaft ER Premier 100-240V AC (100-350V DC) or 24V AC/DC ER Plus 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) VR, VS 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) ER Premier IP65, ER Plus IP66, VR and VS IP68 ER Premier, ER Plus -10 °C to +55 °C, VR, VS -20 °C to +70 °C ER Premier 30%, ER Plus 50%, VR and VS 50% 1 cable screw ISO M20, 1 cable box 3P + T DIN43650 EN ISO 5211 Protection class Ambient temperature Duty rating Elektric connection Interface Pressure-Temperature-Diagram 60 Operating pressure [bar] → • Reduced bore • Optic and electric limit switch enclosed with the delivery by standard • Manual override inclusive • Elektric torque limit • Applicaton also in vacuum and high flow speeds • Alternatively also with pneumatic actation, manual lever or gear-driven available 70 50 Special versions 40 30 • Failsafe-type 20 • Positioner-type 10 • ATEX tpye 0 10 30 50 70 90 100 110 130 150 Media temperature [°C] → 162 Product features Please contact us for technical information. Table of dimensions Dimensions type EKTV DN Actuator size 1/2" 12 ER20 192 72 207 1/2" 12 VR25 225 72 258 Rp A B C D G H J K SW Weight (kg) E F 104 92 150 37 68 36 20 28 2,8 123 170 201 37 84 36 20 28 5,5 3/4" 15 ER20 192 83 215 104 92 150 42 84 41,5 23 32,5 3,1 3/4" 15 VR25 225 83 266 123 170 201 42 108 41,5 23 32,5 5,8 1/0" 20 ER20 192 99 227 104 92 150 48,5 84 49,5 28 41 3,6 1/0" 20 VR25 225 99 278 123 170 201 48,5 108 49,5 28 41 6,3 5/4" 25 ER35 205 112 268 106 128 178 55,5 108 56 34,5 49,5 4,3 5/4" 25 VR45 225 112 291 123 170 201 55,5 132 56 34,5 49,5 7 3/2" 32 ER60 205 125 250 106 128 178 63 132 62,5 37,5 56,5 5,5 3/2" 32 VR75 225 125 273 123 170 201 63 132 62,5 37,5 56,5 8,2 2/0" 38 ER100 205 149 300 106 128 178 73,5 132 74,5 48 69,5 6,9 2/0" 38 VR75 225 149 323 123 170 201 73,5 132 74,5 48 69,5 9,6 Dimensions Switching position ball bore Switching positions Ordering Code EKTV 1/0 T2 020 ER20-X0A-M00-90-240V AC/DC Actuator identification (M00 = ER Premier, G00 = ER Plus) Nominal size Switching position (acc. Table at the right) Connection size in inch 163 Type EKWV 2/2-Way-Electric-Valve Product Description Automatic valve in stainless steel with floating precision ball. The valve is electric operated and is characterised by long service life and high operational safety. Technical Data 2/2-way ball-valve Nominal size Connection Mounting position Nominal pressure DN15 – DN100 Between flanges acc. DIN EN 1092 random, but not upside-down DN 15 – 50, DN 80: PN 40 DN 65, DN 100: PN 16 see pressure-temperature-Diagram -20 °C to 180 °C Housing: stainless steel AISI 316 (1.4408) Ball: stainless steel AISI 316 (1.4401) Stem: stainless steel AISI 316 (1.4401) Ball seal: PTFE Stem seal: PTFE neutral gases and fluids (other mediums upon request) random Operating pressure Temperature range Materials Flow materials Flow direction • Full bore Technical Data Actuator STV • Maintenance-free Voltage • Blow-out secure shaft Protection class Ambiant temperature Duty rating Elektric connection Interface ER Premier 100-240V AC (100-350V DC) or 24V AC/DC ER Plus 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) VR, VS 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) ER Premier IP65, ER Plus IP66, VR and VS IP68 ER Premier, ER Plus -10 °C to +55 °C, VR, VS -20 °C to +70 °C ER Premier 30%, ER Plus 50%, VR and VS 50% 1 cable screw ISO M20, 1 cable box 3P + T DIN43650 EN ISO 5211 Operating pressure [bar] → 50 DN 15–50 + DN 80 40 30 • Manual override inclusive • Elektric torque limit • Applications also in vacuum and high flow speeds Special versions • Failsafe-type DN 65 + DN 100 20 • Optic and electronic limit switch enclosed with the delivery by standard • Alternatively also with pneumatic actuation, manual lever or gear-driven available Pressure-Temperature-Diagram • Positioner-type 10 • ATEX type 0 25 50 75 100 125 150 Media temperature [°C] → 164 Product features Please contact us for technical information. Table of dimensions Dimensions Type EKWV Rp DN Actuator size A B 1/2" 15 ER20 192 41 199 1/2" 15 VR25 159 41 250 3/4" 20 ER20 192 44 204 3/4" 20 VR25 159 44 255 1/0" 25 ER20 192 50 215 104 1/0" 25 VR25 159 50 266 5/4" 32 ER35 205 60 255 5/4" 32 Acutator VR25 213 60 278 Table of dimensions Rp DN size 3/2" 15 40 ER20 1/2" 1/2" 15 VR25 3/2" 20 40 ER20 3/4" 3/4" 2/0" 20 50 VR25 1/0" 25 ER20 1/0" 2/0" 25 50 VR25 5/4" 32 ER35 5/4" 5/2" 32 65 VR25 3/2" 40 ER60 5/2" 40 65 VR45 3/2" 2/0" 50 ER60 3/0" 50 80 VR75 2/0" 5/2" 65 ER100 3/0" 65 80VS100 5/2" 3/0" 80 ER100 4/0" 80 100VS100 3/0" 4/0" 100 VS150 159 VR45 192 159 ER60 192 159 VR75 205 213 ER100 205 VS100 281 205 ER100 281 205 VS100 347 205 VS150 347 347 D B C 41 205199 41 250 281204 44 44 205255 50 215 50 281266 60 255 60 205278 65 264 65 347287 80 271 80 205294 110 288 110 347368 120 298 347378 120 150 390 D 65 104 123 65 104 123 80 104 123 80 106 123 110 106 110 123 106 120 123 106 120 173 106 150 173 173 E F 92 264 150 170 201 287 92 150 170 271 201 92 150 170 294 201 128 178 170 288 201 128 178 170 368 201 128 178 170 298 201 128 178 274 378 258 128 178 390 274 258 274 258 F 104 92 150 49 81 65 4 x M12 14 / 2 3,5 123 170 201 49 81 65 4 x M12 14 / 2 6,2 104 92 150 54 99 75 4 x M12 16 / 2 4,2 123 170 201 54 99 75 4 x M12 16 / 2 6,9 92 150 65 115 85 4 x M12 16 / 2 4,8 123 170 201 65 115 85 4 x M12 16 / 2 7,5 106 128 178 77 140 100 4 x M16 16 / 2 6,2 123 øJ 170 201 4 x M16 16 / 2 8,9 81 81 99 99 115 115 140 140 150 150 165 165 185 185 200 200 220 128 65 4 178 x M12 4 x M12 201 4 x M12 4 178 x M12 4 x M12 4 201 x M12 4 x M16 4 178 x M16 4 x M16 4 258 x M16 4 x M16 4 178 x M16 4 x M16 4 258 x M16 8 x M16 258 8 x M16 8 x M16 140 Weight (kg) 150 3,5 6,2 150 4,2 6,9 165 4,8 7,5 165 6,2 8,9 185 7,3 185 10 9,1 200 11,8 14 200 17,2 17 220 20,3 25,1 100 106 49 49 123 54 54 106 65 65 123 77 77 106 86 173 86 93 106 93 110 173 110 120 173 120 132 77/ M M1 1486 /2 14 / 2 86 16 / 2 1693 /2 16 / 2 1693 /2 16 / 2 16 /2 110 15 / 3 110 15 /3 15 / 3 120 15 /3 19 / 3 120 19 /3 21 / 3 132 21 / 3 17 / 3 110 4 x M16 15 / 3 7,3 110 4 x M16 15 / 3 10 125 4 x M16 15 / 3 9,1 125 4 x M16 15 / 3 11,8 145 4 x M16 19 / 3 14 145 4 x M16 19 / 3 17,2 160 8 x M16 21 / 3 17 160 8 x M16 21 / 3 20,3 180 8 x M16 17 / 3 25,1 G øK 65 170 75 75 128 85 85 170 100 100 128 110 274 110 125 128 125 145 274 145 160 274 160 180 L G øJ øK L M / M1 Weight (kg) E Dimensions Type EKWV A ER60 192 C Dimensions Dimensions Ordering Code Ordering Code PKW - 1/0 - EKWV 1/0 025 ER20-X0A-M00-90-240V AC/DC 025 - ER20-X0A-M00-90-240V AC/DC Actuator identification (M00 = ER Premier, G00 = ER Plus) Actuator identification Nominal size (M00 = ER Premier, G00 = ER Plus) Nominal size Connection size in inch Connection size in inch Technical development and change in data reserved. © by bar GmbH 04 2015 bar GmbH Auf der Hohl 1 53547 Dattenberg 165 Tel. +49 (0)2644 9607-0 Fax +49 (0)2644 960735 Email vertrieb@bar-gmbh.de www.bar-gmbh.de Type EMKV 3/2-Way-Electric-Valve Product Description 3-way-valve in brass with floating precision ball. The valve is electrically operated and characterized by long service life and high operational service. Technical Data 3/2-way ball-valve Nominal size Conneciton Mouting position Nominal pressure DN10 – DN50 Female thread Rp 3/8“ to Rp 2“ acc. ISO 7-1 random, but not upside-down DN 10 – 20: PN 30 DN 25: PN 16 DN 32 – 50: PN 10 see pressure-temperature-Diagram -20 °C to 160 °C Housing: hot-prss brass, Ni-coated Ball: brass, hard chrome-plated Stem: brass, Ni-coated Ball seal: PTFE Stem seal: PTFE+ FKM neutral gases and fluids (other mediums upon request) random Operating pressure Temperature range Materials Flow material Flow direction Technical Data actuator STV Voltage Protection class Ambiant temperature Duty rating Elektric Connection Interface ER Premier 100-240V AC (100-350V DC) or 24V AC/DC ER Plus 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) VR, VS 100-240V AC (100-350V DC) or 15-30V AC (12-48V DC) ER Premier IP65, ER Plus IP66, VR and VS IP68 ER Premier, ER Plus -10 °C to +55 °C, VR, VS -20 °C to +70 °C ER Premier 30%, ER Plus 50%, VR and VS 50% 1 cable screw ISO M20, 1 cable box 3P + T DIN43650 EN ISO 5211 Operating pressure [bar] → • Blow-out secure shaft • Optic and electronic limit switch enclsoedwith the delivery by standard • Manual override inclusive • Elektric torque limit • Applications also in vacuum and high flow speeds Special versions 40 DN 10–20 • Failsafe-type DN 25 • Positioner-type 10 DN 32–50 0 25 • ATEX type 50 75 100 125 150 Media temperature [°C] → 166 • Maintenance-free • Alternatively also with pneumatic actuation, manual lever or gear-driven available 50 20 • Full bore • 4-fold support of the ball in the shelll-halfs Pressure-Temperature-Diagram 30 Product features Please contact us for technical information. Table of Dimensions Dimensions type EMKV Rp DN Actuator size 3/8" 10 3/8" 10 D E F G J K SW Weight (kg) 198 104 G 1/8" 150 30,5 33,5 19,5 22 2,7 249 123 G 1/8" 201 30,5 33,5 19,5 22 5,4 A B C ER20 192 67 VR25 225 67 1/2" 15 ER20 192 77 202 104 G 1/8" 150 33 38,5 22 27 2,8 1/2" 15 VR25 225 77 253 123 G 1/8" 201 33 38,5 22 27 5,5 3/4" 20 ER35 205 87 244 106 G 1/8" 178 41,5 43,5 24,5 32 3,4 6,1 3/4" 20 VR25 225 87 267 123 G 1/8" 201 41,5 43,5 24,5 32 1/0" 25 ER35 205 105 255 106 G 1/8" 178 47 52,5 30 41 4 1/0" 25 VR25 225 105 278 123 G 1/8" 201 47 52,5 30 41 6,7 5/4 32 ER35 205 122,5 274 106 G 1/8" 178 59,5 61,5 38 50 5 5/4 32 VR25 225 122,5 297 123 G 1/8" 201 59,5 61,5 38 50 7,7 3/2" 40 ER60 205 138,5 295 106 G 1/8" 178 73,5 69,5 44,5 55 6,7 3/2" 40 VR45 225 138,5 318 123 G 1/4" 201 73,5 69,5 44,5 55 9,4 2/0" 50 ER60 205 166 319 106 G 1/8" 178 85 83 56 70 10,6 2/0" 50 VR75 225 166 342 123 G 1/4" 201 85 83 56 70 13,3 Dimensions Table of switching position ball bore Switching positions Ordering Code EMKV 1/0 T2 025 ER20-X0A-M00-90-240V AC/DC Actuator identification (M00 = ER Premier; G00 = ER Plus) Nominal size Switching position (see diagram at the right) Connection size in inch 167 For your notes 168 Manual valves with hand lever Type HKT Type MKE Type MKI-A Type MKI-C Type MKI-I Type MKL Type MKO Type MKP Type MKW 169 Type HKT 3/2-way ball valve Product Description Multi-way valve in stainless steel with floating precision ball and L- or Tbore. The valve is characterised by long service life and high operational safety. Nominal size DN12 – DN38 Conneciton Female thread Rp1/2 to Rp2 (DIN-ISO 7/1) Mouting position random Nominal pressure 1/2“ bis 1/0“ = PN 63 5/4“ bis 2/0“ = PN 50 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Valve materials Casing: Stem, ball: Ball sealing: Stem sealing: Hand lever: st. steel AISI 316 (1.4408) st. steel AISI 316 (1.4401) RPTFE and carbon RPTFE, PTFE and FKM st. steel AISI 304 (1.4301) with PVC-cover Product features •Reduced bore Flow material neutral gases and fluids (further mediums on request) Flow direction random •Maintenance-free stem sealing •Lockable hand lever Special versions •On demand Pressure-Temperature-Diagram RPTFE 1/2" - 1" Operating pressure [bar] → 60 RPTFE 5/4" - 2" 40 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 170 Table of Dimensions Dimensions type HKT PN DN Rp PN 63 12 1/2" PN 63 15 3/4" B (mm) E (mm) F (mm) I (mm) H (mm) H1 (mm) 9 130 42 36 62 37,0 9 130 42 36 64 42,0 H2 (mm) H3 (mm) h (mm) L (mm) M1 (mm) M2 (mm) W (mm) Weight (kg) 10,2 11,8 20,0 72 6,0 6,0 36,0 0,64 11,6 13,4 23,2 83 6,0 6,0 41,5 0,85 1,46 PN 63 20 1/0" 11 165 50 42 82 48,5 15,0 14,8 28,0 99 6,0 7,1 49,5 PN 50 25 5/4" 11 165 50 42 89 55,4 14,0 15,0 34,0 112 6,0 7,1 56,0 2,18 PN 50 32 3/2" 14 205 70 50 98 63,0 16,5 16,2 39,0 125 7,1 9,2 62,5 3,28 PN 50 38 2/0" 14 205 70 50 108 73,4 15,8 16,5 48,0 149 7,1 9,2 74,5 5,24 Dimensions Ordering Code HKT 1/2 012 T Ball bore T or L Nominal size Connection size in inch 171 Type MKE 2-part ball valve with hand lever Product Description Valve in stainless steel with floating precision ball. The valve is characterised by long service life and high operational safety. Nominal size DN8 – DN80 Conneciton Female thread Rp1/4“ – Rp3“ acc. to ISO 7/1 Mouting position random Nominal pressure PN 63 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Valve materials Casing, ball: st. steel AISI 316 (1.4408) stem: st. steel AISI 316 (1.4401) Ball sealing, safety disk, stem sealing, casing sealing: PTFE Hand lever: st. steel AISI 304 (1.4301) with PVC-cover Product features •Full bore Flow material neutral gases and fluids (further mediums on request) Flow direction random •Maintenance-free •Lockable hand lever •Blow-out secure shaft •Application alsoin vacuum and high flow speed •TA-Luft Certificate Pressure-Temperature-Diagram Special versions •On demand Operating pressure [bar] → 60 PTFE 40 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 172 Table of Dimensions Dimensions type MKE PN DN Rp d (mm) L (mm) H (mm) W (mm) C (mm) Weight (kg) PN 63 8 1/4" 10 50 48 102 5 0,16 PN 63 10 3/8" 12 50 48 102 5 0,18 PN 63 15 1/2" 15 58 51 102 5 0,22 PN 63 20 3/4" 20 66 57 129 6,5 0,34 PN 63 25 1/0" 25 75,5 63 129 6,5 0,5 PN 63 32 5/4" 32 88,5 74 153 8 0,9 PN 63 40 3/2" 38 98,5 81 153 8 1,07 PN 63 50 2/0" 50 120 94 190 9 1,82 PN 63 65 5/2" 63 146,5 130 247 12 3,53 PN 63 80 3/0" 76 165 137 247 12 4,96 Dimensions Ordering Code MKE 1/4 008 Nominal size Connection size in inch 173 Type MKI-A 3-part ball valve with weld-ends and hand lever Product Description Valve in stainless steel with floating precision ball. The valve is characterised by long service life and high operational safety. Nominal size DN8 – DN100 Conneciton Weld-ends acc. to DIN 3289 part 1 Mouting position random Nominal pressure PN 63 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Materials Casing, ball: Stem: Ball seals, safety disk, stem seal, casing seal: Hand lever: st. steel AISI 316 (1.4408) st. steel AISI 316 (1.4401) Product features •Full bore PTFE st. steel AISI 304 (1.4301) with PVC-cover •Maintenance-free •Lockable hand lever Flow material neutral gases and fluids (further mediums on request) •Blow-out secure shaft Flow direction random •Application also in vacuum and high flow speeds Pressure-Temperature-Diagram Special versions •On demand Operating pressure [bar] → 60 PTFE 40 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 174 Table of Dimensions Dimensions type MKI-A DN Rp C (mm) PN 63 8 1/4" PN 63 10 3/8" PN 63 15 1/2" 45,5 PN 63 20 3/4" 52,5 PN 63 25 1/0" 57,5 PN d (mm) D (mm) L (mm) W (mm) H (mm) Weight (kg) 37,5 11,6 17,0 70 102 52 0,34 37,5 12,7 17,0 70 102 54 0,32 16,0 21,3 75 123 62 0,49 20,0 26,7 90 123 66 0,61 25,0 33,6 100 153 77 0,94 1,35 PN 63 32 5/4" 71,5 33,8 42,4 110 153 80 PN 63 40 3/2" 79,0 39,5 48,0 125 183 91 1,97 PN 63 50 2/0" 97,0 50,8 60,5 150 183 98 3,15 6,50 PN 63 65 5/2" 124,5 62,7 76,1 190 246 138 PN 63 80 3/0" 149,0 77,9 88,9 220 246 149 9,53 PN 63 100 4/0" 180,6 100,0 114,2 270 246 175 16,97 Dimensions Ordering Code MKI 1/2 A 015 Nominal size Connection: A = weld-ends Connection size in inch 175 Type MKI-C 3-part ball valve with long weld-ends and hand lever Product Description Valve in stainless steel with floating precision ball. The valve is characterised by long service life and high operational safety. Nominal size DN10 – DN100 Conneciton Weld-ends acc. to DIN 3239 part 1 Mouting position random Nominal pressure PN 63 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Valve materials Casing, ball: Stem: Ball seal, safety disk, stem seal, casing seal: Handhebel: st. steel AISI 316 (1.4408) st. steel AISI 316 (1.4401) Product features •Full bore PTFE st. steel AISI 304 (1.4301) with PVC-cover •Maintenance-free •Lockable hand lever Flow material neutral gases and fluids (further mediums on request) •Blow-out secure shaft Flow direction random •Application also in vacuum and high flow speeds Pressure-Temperature-Diagram Special versions •On demand Operating pressure [bar] → 60 PTFE 40 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 176 Table of Dimensions Dimensions type MKI-C PN DN Rp d (mm) D (mm) L (mm) B (mm) W (mm) N (mm) V (mm) P (mm) T (mm) H (mm) K Weight (kg) PN 63 10 3/8" 12,7 17,2 225 1,6 102 5 29,7 10,5 21,5 54 5/16" UNC 0,60 PN 63 15 1/2" 16 21,3 225 2 102 5 30,1 10,5 24 57 5/16" UNC 0,75 PN 63 20 3/4" 20 26,9 225 2 120,5 6,5 36,5 13,5 28 66 3/8" UNC 1,08 PN 63 25 1/0" 25 33,7 245 2,6 158,5 8 40,6 15,5 35 76 7/16" UNC 1,45 PN 63 32 5/4" 33,8 42,4 255 2,6 158,5 8 41,8 15,5 45 81 7/16" UNC 2,70 PN 63 40 3/2" 39,5 48,3 260 2,6 188 9 48,5 17,5 55 98 1/2"W 3,35 PN 63 50 2/0" 50,8 60,3 275 3,5 188 9 49,4 17,5 66 106 1/2"W 5,22 PN 63 65 5/2" 62,7 76,1 334 3,5 245 12 72,1 33 86 138 3/4" UNC 10,20 PN 63 80 3/0" 77,9 88,9 354 4 245 12 65,6 33 100 154 3/4" UNC 16,47 PN 63 100 4/0" 100 114,3 365 4,5 320 16 78,2 39 125 178 1" UNC 25,61 Dimensions Ordering Code MKI 1/2 C 15 Nominal size Connection: C = long weld-ends Connection size in inch 177 Type MKI-I 3-part ball valve with female thread and hand lever Product Description Valve in stainless steel with floating precision ball. The valve is characterised by long service life and high operational safety. Nominal size DN8 – DN100 Conneciton Female thread Rp ¼“ - Rp 4“ acc. to ISO 7-1 Mouting position random Nominal pressure PN 63 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Valve materials Casing, ball: st. steel AISI 316 (1.4408) Stem: st. steel AISI 316 (1.4401) Casing sealing, safety disk, stem sealing, ball sealing: PTFE Hand lever: st. steel AISI 304 (1.4301) With PVC-cover Product features •Full bore •Maintenance-free •Lockable hand lever Flow material neutral gases and fluids (further mediums on request) •Blow-out secure shaft Flow direction random •Application also in vacuum and high flow speeds Pressure-Temperature-Diagram Special versions •On demand Operating pressure [bar] → 60 PTFE 40 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 178 Table of Dimensions Dimensions type MKI-I PN DN Rp d (mm) L (mm) H (mm) W (mm) C (mm) Weight (kg) PN 63 8 1/4" 11,6 58 52 102 37,5 0,33 PN 63 10 3/8" 12,7 58 54 102 37,5 0,31 PN 63 15 1/2" 15,0 63 62 123 45,5 0,47 PN 63 20 3/4" 20,0 73 66 123 52,5 0,59 PN 63 25 1/0" 25,0 85 77 153 57,5 0,87 PN 63 32 5/4" 32,0 96 80 153 71,5 1,35 PN 63 40 3/2" 38,0 114 91 183 79,0 1,95 PN 63 50 2/0" 50,0 134 98 183 97,0 3,12 PN 63 65 5/2" 65,0 180 138 246 124,5 6,48 PN 63 80 3/0" 80,0 200 149 246 149,0 9,88 PN 63 100 4/0" 100,0 228 175 246 180,6 16,59 Dimensions Ordering Code MKI 1/0 I 025 Nominal size Connection: I = Female thread Connection size in inch 179 Type MKL 2-way-ball valve with flange Product Description Valve in stainless steel with floating precision ball. The valve is characterised by long service life and high operational safety. Nominal size DN15 – DN250 Conneciton Flange acc. to DIN EN 1092-1 ANSI 150 on demand length acc. to DIN EN 558-1 row 14/15 Mouting position random Nominal pressure PN 16 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Valve materials Casing, ball: Stem: Ball seal: Safety disk: Stem seal, Casing seal: Hand lever: st. Steel AISI 316 (1.4408) st. steel AISI 316 (1.4401) PTFE CTFE Product features •Full bore graphite st. steel AISI 304 (1.4301) with PVC-cover •Maintenance-free •Lockable hand lever Flow material neutral gases and fluids (further mediums on request) Flow direction random •Blow-out secure shaft •Application also in vacuum and high flow speeds •TA-Luft-Certificate Pressure-Temperature-Diagram Special versions •On demand Operating pressure [bar] → 60 40 PTFE 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 180 Table of Dimensions Dimensions type MKL PN DN Rp d (mm) L (mm) W (mm) H (mm) H1 (mm) H2 (mm) H3 (mm) D (mm) D1/D2 (mm) d1 (mm) d2 (mm) n (mm) M (mm) M1/M2 S (mm) T (mm) T1 (mm) Weight (kg) 16 15 1/2" 15 115 169 86 57,2 23,7 - 95 42 45 65 4 14 M5 11,11 12 2 2,12 16 20 3/4" 20 120 169 89 59 23,5 - 105 42 58 75 4 14 M5 11,11 14 2 2,90 16 25 1/0" 25 125 205,5 104 73,5 29,5 - 115 50 68 85 4 14 M6 12,70 14 2 3,60 16 32 5/4" 32 130 205,5 109 78 29,5 - 140 50 78 100 4 18 M6 12,70 14 2 4,92 16 40 3/2" 38 140 267 130 100,9 39,4 - 150 70 88 110 4 18 M8 19,05 14 3 6,70 16 50 2/0" 50 150 267 135 107,4 39,4 - 165 70 102 125 4 18 M8 19,05 15 3 8,96 16 65 5/2" 63 170 298 145 116,1 38,6 - 185 70 122 145 4 18 M8 19,05 15 3 12,28 16 80 3/0" 76 180 390 166 139 43 - 200 70/102 138 160 8 18 M8/M10 19,05 17 3 15,40 16 100 4/0" 100 190 390 181 157 43 - 220 70/102 158 180 8 18 M8/M10 19,05 17 3 22,46 16 150 6/0" 150 350 743 256,5 220 50 31 285 125 212 240 8 22 1/2"13UNC 27 19 3 - 16 200 8/0" 200 400 925 323,5 286,5 73 30 340 140 268 295 8 22 5/8"11UNC 36 21 3 - 16 250 10/0" 250 450 1050 378 345,5 85,5 41 405 140 320 355 12 26 5/8"11UNC 36 23 3 - Dimensions Ordering Code MKL 1/2 015 Nominal size Connection size in inch 181 Type MKO Ball valve in brass with hand lever Product Description 2-part 2-way-valve in brass with hand lever Nominal size DN8 – DN100 Conneciton Female thread Rp 1/4“ – Rp 4“ ISO 7-1 Mouting position random Nominal pressure DN 8 – 50 = PN 40 DN 65 – 100 = PN 25 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 120 °C Materials Thread, hand lever: casing, ball: O-ring: seal: stainl. steel AISI 304 (1.4301) with PVC-cover brass MS58, nickled FKM PTFE Product features •Full bore Flow material neutral gases and fluids (further mediums on request) Flow direction random •Maintenance-free •Blow-out secure shaft •Application also in vacuum and high flow speeds Special versions Pressure-Temperature-Diagram •On demand Operating pressure [bar] → 60 PN40 40 PTFE PN25 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 182 Table of Dimensions Dimensions type MKO DN A (mm) 1/4" 8 3/8" 10 1/2" 15 54 51 3/4" 20 60 58,4 PN 40 1/0" 25 72,5 64 120 PN 40 5/4" 32 79,5 64 PN 40 3/2" 40 97 74 PN 40 2/0" 50 114 PN 25 5/2" 65 PN 25 3/0" 80 PN 25 4/0" 100 PN Rp PN 40 PN 40 PN 40 PN 40 C (mm) D (mm) E (mm) Weight (kg) 49 41 80 30,5 0,13 51 42 80 30,5 0,14 88 37 0,20 101 42,5 0,30 50,5 0,48 134 59 0,72 143 64 0,98 83 144 74 1,52 133 115 243 96 2,80 144 115 247 113 4,20 164 140 260 128 6,20 Dimensions Ordering Code MKO 1/4 I 008 Nominal size Connection: I = Female thread Connection size in inch 183 Type MKP 3/2-way ball valve with flange Product Description Multi-way valve in stainless steel with floating precision ball and L- or Tbore. The valve is characterised by long service life and high operational safety. Nominal size DN15 – DN150 Conneciton Flanschanschluss nach DIN EN 1092-1 ANSI 150 auf Anfrage Baulänge nach DIN EN 558-1 Reihe 14/15 Mouting position random Nominal pressure PN 16 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Materials Housing: Stem, ball: Ball seal: Stem seal: Hand lever: st. steel AISI 316 (1.4408) st. steel AISI 316 (1.4401) RPTFE and carbon RPTFE, PTFE and FKM st. steel AISI 304 (1.4301) With PVC-cover Product features •Full bore Flow material neutral gases and fluids (further mediums on request) Flow direction random •Maintenance-free stem seal •Lockable hand lever Special versions •On demand Pressure-Temperature-Diagram Operating pressure [bar] → 60 40 PTFE 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 184 Table of Dimensions Dimensions type MKP Weight (kg) PN DN Rp d (mm) D (mm) C (mm) E (mm) G (mm) T (mm) f (mm) N (mm) M (mm) L (mm) H (mm) H1 (mm) R (mm) W (mm) W1 (mm) PN 16 15 1/2" 15 95 65 36/42 45 16 2 4 14 160 80 9 3 123 9 PN 16 20 3/4" 20 105 75 36/42 58 18 2 4 14 165 84 9 3 123 9 - - PN 16 25 1" 25 115 85 42/50 68 18 2 4 14 180 96 11 3 153 11 9,40 9,26 PN 16 32 5/4" - - - - - - - - - - - - - - - 15,13 14,40 16,90 L-bore T-bore - - PN 16 40 3/2" 40 150 110 70 88 18 3 4 18 234 171 19 - 403 17 16,50 PN 16 50 2" 50 165 125 70 102 20 3 4 18 273 176 19 - 403 17 18,95 20,13 PN 16 65 5/2" 65 185 145 102 122 18 3 4 18 300 198 24 - 504 22 28,20 27,48 PN 16 80 3" 80 200 160 102 138 20 3 8 18 305 216 24 - 504 22 36,23 35,40 PN 16 100 4" 100 220 180 102 158 20 3 8 18 369 236 24 - 504 22 63,30 59,20 PN 16 150 6" 150 285 240 140 212 22 3 8 22 480 329 38 - 800 36 - - Dimensions 1/2"–1 1/4"1 1/2"–6" Ordering Code MKP 3/2 040 T Ball bore T or L Nominal size Connection size in inch 185 Type MKW Compact ball valve with flange Product Description Valve in stainless steel with floating precision ball. The valve is characterised by long service life and high operational safety. Nominal size DN15 – DN100 Conneciton flange acc. to DIN EN 1092, ANSI 150 on demand Mouting position random Nominal pressure DN 15 – 50 = PN 40 DN 65 – 100 = PN 16 Operating pressure see pressure-temperature diagram Temperature range -20 °C to 200 °C Materials Housing, ball: stainl. steel AISI 316 (1.4408) Stem, Antistatic ring: stainl. steel AISI 316 (1.4401) Stem seal, Safety disk, seat, Ball seal: PTFE Hand lever: stainl. steel AISI 304 (1.4301) With PVC-cover Product features •Full bore •Maintenance-free •Blow-out secure shaft Flow material neutral gases and fluids (further mediums on request) Flow direction random •Application also in vacuum and high flow speeds •Interface acc. to EN ISO 5211 Special versions Pressure-Temperature-Diagram •On demand Operating pressure [bar] → 60 40 PTFE 20 0 25 50 75 100 125 150 175 200 225 250 Media temperature [°C] → 186 Table of Dimensions Dimensions type MKW PN DN Rp d (mm) D (mm) G (mm) C (mm) n*M1 L (mm) M S (mm) W (mm) T (mm) f (mm) h1 (mm) H (mm) Weight (kg) 40 15 1/2" 15 88 45 65 4xM12 36 M5 36 150 6 1 21,7 70 1,28 40 20 3/4" 20 98 58 75 4xM12 38 M5 36 150 6 1 22 70 1,61 40 25 1/0" 25 108 68 85 4xM12 43 M5 36 150 7 1 25 80 2,04 40 32 5/4" 32 128 78 100 4xM16 51 M5 36 156 7 1,5 28 87 3,25 40 40 3/2" 38 150 88 110 4xM16 63 M6 50 180 13 1,5 29 102 4,62 40 50 2/0" 50 165 102 125 4xM16 70 M6 50 180 14 1,5 29 108 6,60 16 65 5/2" 65 186 123 145 4xM16 107 M8 70 282 13,5 1,5 41 143 9,50 16 80 3/0" 76 200 138 160 8xM16 120 M8 70 290 15 2 40 152 12,50 16 100 4/0" 96 220 158 180 8xM16 152 M10 102 325 17 2,5 40 168 19,20 Dimensions 1/2"–5/4"5/2"–4" Ordering Code MKW 1/2 015 Nominal size Connection size in inch 187 188 System solutions for plant engineering Realization We realise reliable and professional by high-tech and field-tested components. Much more on request. Valve-Control-systems Actuators Automatic-Valves Accessories Manual valves 189 General terms and conditions of sale and delivery 1. General Our following conditions apply exclusively to sales and deliveries. The buyer accepts these with placement of his first order. In case where the contract is based on buyers offer, then these general sale and terms of delivery are part of the contract. Modified conditions are only valid if they are especially agreed and are confirmed in writing by us. The remaining ones are not affected by changing individual conditions. The purchase conditions of the buyer do not bind ourselves even if we do not expressly contradict them. Without our explicit approval, no rights and no obligations in the contract must be transmitted to others. These conditions apply with mutual agreement to the entire current and future business up to a contrary agreement, even if in the case of an individual order placement within the framework of an existing business contact no special reference is made to these conditions. 2. Offers Offers are always without engagement sold even if this is not especially agreed upon. Weights, measurements and illustrations in the catalogues are not binding. Prices given in the offers for special arrangement and based on models and drawings are only valid on condition that the mentioned types and numbers are ordered completely. 3. Orders Orders are regarded as accepted if they were confirmed by us in writing. If the delivery comes without confirmation, the bill is concurrently regarded as a confirmation of order. 4. Prices The prices are without engagement and are understood ex place of delivery without packaging. The package is included in the cost price and not taken back. Postage, freight, other dispatch expenses, insurance, customs as well as the costs of possible return of the products or of the packing material are at the expense of the buyer. Price changes are permissible if more than 4 months elapse between completion of contract and agreed delivery date. The price calculation is based on items like e.g. wages, raw materials, freights, duties, customs, taxes or other costs. If the above items show a price increase in the period between contract completion and delivery or new charges arise, the vendor is authorized to increase the price appropriately in line with the cost increases. The orderer is only entitled to withdrawal if the increase in prices between order and delivery time exceeds significantly the increase of the general living costs. If the orderer is a businessman, price changes are permissible in accordance with the previously mentioned arrangement if more than 4 months elapse between contract completion and agreed delivery date. 5. Delivery For each individual order, the agreement of delivery time remains reserved. If delivery, through no fault of our own, is impossible, the punctual report of readiness for dispatch renders delivery time to be regarded as kept. Specified delivery periods are not binding. In particular, force majeure, strike, lockout, lack of raw material and energy, accidents, transportation-, manufacturing- and operation breakdowns, regardless whether in our own factory or with suppliers, authorize us to extend the delivery period for the duration of such actions and obstacles. In important cases, the orderer will be informed about beginning and end of such obstacles as soon as possible. Claims for compensation because of non-performance and delay are excluded, provided that it is an unintentional or gross negligence. The vendor is authorized to a later delivery of remaining goods, but is not committed. With transfer to the carrier by the vendor or with report of readiness for dispatch, the risk passes over to the buyer, even with postage paid delivery and in spite of reserved ownership. In case of lack of special instructions, the optional transport method, route and means of transport to be chosen by the vendor, using best judgement, without liability for cheapest and fastest delivery. Packing follows, if not agreed otherwise, according to our discretion. It is calculated according to the currently valid prices. Call orders are concluded with a term of a maximum of 12 months. 190 Otherwise, we are authorized, either to provide the customer with the ordered products, to withdraw from the contract or to claim for compensation. Part delivery must not be refused by the customer as far as disadvantages for the use are not the outcome. Excess and deficient deliveries up to 10% of the ordered quantities are permissible. 6. Claims Warranty claims of the buyer because of evident product defects or weight and quantity differences hold only with an immediate check of the products by the buyer. They can only be considered, if they are immediately reported in writing to us after detection, however at the latest 2 weeks after arrival of the goods at their destination. Defects which are not detected in spite of careful check within this period of time are to be rebuked immediately after discovery, otherwise, the product is regarded as accepted even after inspection of these defects. 7. Warranty We warrant that our products are free from defects of fabrication and material. The warranty period is 12 rnonths, beginning on the date of delivery. We will not assume warranty for damages attributable to the following causes: unsuitable and/or improper use and/for storage, faulty installation and/or operation by the buyer or third parties, natural wear and tear, in particular in the case of parts which, due to their material properties, are subject to premature wear dependent en their use, faulty or negligent handling, excessive loads, as well as influences contrary to their purpose or otherwise harmful. In the event of warranty, we shall be obliged to replace defective equipment or defective parts free of charge by suitable equipment or suitable parts. On request, parts under complaint shall be returned to us; the return shipment must be made free of freight charges. lf rework or replacement does not result in elimination of the defect, the buyer shall have the right to demand reduction of the purchase price or cancellation of contract with respect to the defective equipment. The buyer may only remedy defects with out consent. Any and all liability for repair work performed by the buyer or third parties without our consent is excluded. Warranty claims against the seller can only be raised by the direct buyer, and they cannot be assigned. The above only applies to warranty for products and excludes other warranty claims. 8. Reserved ownership Up to the fulfilment of all outstanding debts (including all balance claims of current account), which we are entitled against the orderers now or in future, we will receive the following securities, which will be released on request depending on our decision, as long as their value exceeds the claims by considerably more than 20%. The goods remain our ownership. Production or modification is always carried out by us as the manufacturer, without our commitment. If our (partial) ownership ceases to exist through connection, it is already now agreed that the (partial) property of the orderer on the uniform matter is passed to us proportionally (invoice value). The orderer stores our (partial) property free of charge. Products, which we are entitled to, consequently are designated as reserved products. The orderer is entitled to proceed and dispose of the reserved products in proper trading as long as he is not defaulting. Pledges or security transferences are inadmissible. Claims resulting from resale or another legal argument concerning the reserved product (ensurance, prohibited action) (including all balance claims of current account) are handed over by the orderer for security reasons to us at level of the agreed price between us and the orderer. The orderer is authorized to recover the claims for our bill in his own name. The authorization can only be revoked if the orderer does not discharge properly his debt. In this case, we can demand that the orderer discloses the assigned claims and its debtors, gives all required debit information, hands over the relevant documents and informs the debtors (third parties) of cession. If third parties claim the reserved products, the orderer will point to our ownership and inform us immediately. In case of the orderer acting contrary to the contract – in particular default of payment – we are entitled after an adequate extension and in case of nonfulfilment by declaration of withdrawal of the contract to take back the reserved products or to demand cancellation of the orderers surrendering demands against third parties where appropriate. Return as well as seizure of the reserved products by us is not a contract cancellation – as long as the installment law is not applied. 9. Payment Payments are to be made at the expense of the buyer within 30 days from the date of invoice without discount. However, the purchase price is immediately due if the buyer slips with other claims into arrears or if insecurity of his financial situation is disclosed through bankruptcy, proceeding judicial or extrajudicial settlement request, bill or check protest, compulsory execution or loss of a guarantor or other events in accordance with § 321 BGB. In this case, we are entitled to carry out deliveries only against advance payment or to withdraw from the contract. In case of cash payment within 8 days from date of invoice, 2% of cash is refunded. Cash discount deduction is only recognized if the buyer has no previous obligations to us. Incoming payments, so far several claims are outstanding, are fundamentally charged without regard to declaration of the buyer to the oldest claim. Bills of every kind are only accepted by agreement and with reservation. The acceptance of checks or bills is reserved only for payment plus charge of all costs. We are not liable for punctual presentation and further assessment of bill protests. Exceeding the period of credit by 30 days and without previous reminder of payment opens a default condition, and default interest must be charged at level of 8% over the actual basis interest for overdraft. In this case, deliveries are made exclusively against prepayment or cash on delivery (COD). As long as the orderer is a businessman, is the buyer not entitled to hold back payments because of possible counter-claims or to set them off against such claims. Returning to factory: Redeliveries to our factory will only be accepted in case of the previous approval of our sales department and using our returning number. On principle we refuse redeliveries of products with an order value lower than 50,00 net in cases the sales employees of bar were not asked for their advice. For products which were delivered on account of the agreed sales contract we are fundamentally not obliged to take them back. Should we agree to a redelivery in exceptional cases we have to calculate 25% of the corresponding costs. But the following preconditions must be met: 1. The equipment must be unused and undamaged. 2. Equipment must be technically up-to-date. 3. Special versions are positively excluded from redelivery. If one or several of these preconditions are not met, we reserve the right to send back the product unfranked and in its original state. In any case we always assess the corresponding costs. Reserved ownership: The enlarged and extended reserved ownership is exclusively reserved. 10. Drawings / documents Drawings provided by us, documents and layouts must not be made available to any third person by the receiver. Offences warrent full damages. If an order does not materialize, supplied drawings and documents have to be handed back unsolicited by the receiver. 11. Place of domicile, court of justice, etc. Valid is exclusively the law of Federal Republic of Germany (FRG). Place of domicile for all liabilities arising out of the contract is the headquarters of the vendor. Court of justice is Linz/Rhine if the buyer is a businessman; also in case when we exercise our rights in collection proceedings. The purchase or supply contract as well as these conditions remain also binding in the basic parts, even if there is possible legal ineffectiveness as part of a section of contract. In case of differences with buyers outside of Germany EU-Law is valid. 12. Industrial property rights We shall undertake guarantees for our equipment contrary to foreign protective rights only in the area of the Federal Republic of Germany. Prices: Per piece, plus VAT, without engagement Orders with values lower than 50,00 can only be settled with a cost contribution of 25,00. On principle we cannot credit returned goods with order values lower than 25,00 as the handling costs are higher than the value of the goods. Delivery: ex stock Dattenberg through forwarding or parcel service Packaging: Is calculated at cost price. Payment: 8 days after date of invoice minus 2% cash discount or 30 days net. For order values higher than 10.000,00 we agree the following kind of payment: A third on placing the order, a third on dispatch, a third 30 days after date of invoice net or within 8 days minus 2% cash discount. Documentation: Documentation differing from our standard documents (single copy) are calculated in terms of expenditure. 191 Creative Results For your notes 193 For your notes 194 Auf der Hohl 1 53547 Dattenberg/Germany Tel. +49 (0) 2644 - 96070 Fax +49 (0) 2644 - 960735 www.bar-gmbh.de sales@bar-gmbh.de www.bar-gmbh.de Technical development and change of datas is reserved. © by bar GmbH – 05/2015 bar pneumatische Steuerungssysteme GmbH