Expertise in Fastening Solutions

Expertise in Fastening Solutions
Sectors served
Emhart partners the world’s household names
in manufacturing and industry worldwide.
Electronics
Heavy Duty Vehicles
With a wide range of micro and space-saving fasteners
designed specifically for the Electronics industry, Emhart
offers systems to significantly improve production line
efficiency. We are serving many well-known brands within
the industry.
Emhart meets the demands of the Heavy Duty Vehicle
industry by providing high strength, corrosion-resistant
and durable fastening solutions. We partner the biggest
manufacturers in the industry.
General Industry
Sheet Metal
Emhart serves this diverse market by providing fastening
solutions for all types of Sheet Metal Assembly. From
simple metal-to-metal assemblies in thin sheet, to
composite materials, wood and plastics, Emhart has the
ideal fastener and assembly system to suit them all.
Automotive
Emhart partners the European Automotive Industry and
its’ suppliers by offering a wide selection of high quality
fasteners, technical support, application engineering advice,
product and systems training and the ability to design,
prototype and manufacture bespoke assembly solutions.
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SECTORS SERVED
From lightweight to heavy duty, micro-sized to structural.
Our fastener range suits a diverse range of industries and
manufacturing environments including white goods, office
furniture, repair, maintenance and site work. Our range
of setting tools and systems are designed to maximise
process efficiency to gain cost reduction.
Emhart in Europe
North America
South America
Canada
Asia
Europe
Rest of the World
Emhart Facilities and Distribution Network
Distribution Network
United Kingdom
Emhart Teknologies
Tucker Fasteners
France
Emhart Teknologies
Emhart SNC
Germany
Emhart Teknologies
Tucker Fasteners GmbH
Spain
Emhart Teknologies
Sistemas de Fijacion Tucker
177 Walsall Road
Birmingham, B42 1BP
United Kingdom
Tel: +44 121 356 4811
Fax: +44 121 356 1598
csduk@bdk.com
Zone Immoparc
Route de Chartres, Bât Loire 4
78190 TRAPPES
France
Tel: +33 1 30 50 91 00
Fax: +33 1 30 51 07 08
csdfr@bdk.com
Max-Eyth-Strasse 1
D-35394 Giessen
Germany
Tel: +49 641 405 0
Fax: +49 641 405 366
pop.de@bdk.com
Carretera M-300
KM. 29,700
28802 Alcalá de Henares
Madrid, Spain
Tel: +34 91 887 1470
Fax: +34 91 882 3602
sft.pedidos@bdk.com
Denmark
Emhart Teknologies
Emhart Harttung A/S
Sweden
Emhart Teknologies
Emhart Teknik AB
Finland
Emhart Teknologies
Emhart Finland
The Netherlands
Emhart Teknologies
Farverland 1B
DK-2600 Glostrup
Denmark
Tel: +45 44 84 11 00
Fax: +45 44 84 62 12
salg.danmark@bdk.com
PO Box 203
Skjutbanevägen 6
S-701 44 Örebro
Sweden
Tel: +46 19 20 58 00
Fax: +46 19 26 00 38
info@emhart-teknik.se
Hyttimestarinkuja 4 PL 25
FI-02781, Espoo
Finland
Tel: +358 9 819 0060
Fax: +358 9 812 428
myynti.emhart@bdk.com
P.O. Box 514
6190 BA Beek
Europalaan 12
6199 AB Maastricht-Airport
The Netherlands
Tel: +31 43 750 2020
Fax: +31 43 750 2030
EMHART IN EUROPE
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POP® Riveting Systems
POP® Blind Riveting Systems provide a fast and efficient way
of assembling sheet metal and composite materials.
The POP® rivet range includes a wide variety of high quality fasteners
that will meet the needs of your demanding manufacturing assembly
process. POP® setting tools have been designed with the latest
market leading features to improve setting performance.
For more information go to page 6.
POP® Semi-Automation
Increase the efficiency of your production lines.
Choose from our selection of Riveting Systems which have been
designed to offer multiple or rapid rivet setting capability, with the
bonus of leaving at least one hand free for application handling.
We offer semi-automatic auto-feed systems and process monitoring
to ensure accurate and high speed rivet setting – for high volume
manufacturing processes.
For more information go to page 10.
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CORE PRODUCT LINES
POPNut® Threaded Inserts
POPNut® is the perfect solution for providing high quality,
load-bearing threads even in single thin sheets.
POPNut® threaded inserts can be installed into sheet metal,
tubing, extrusions or plastics, to provide an internal thread for
subsequent component assembly. POPNut® setting tools are
robust and efficient, with many outstanding design features.
For more information go to page 8.
Tucker® Stud Welding and Plastics
Welding metal studs to sheets – easy, efficient, automated.
Stud welding and plastic clips offer a fully automatic, no hole,
corrosion-free fastening solution requiring access from only one side
of the application. Our welding systems can be fully integrated into
your manufacturing process, and we offer a full range of weld stud
configurations and tailor-made plastic parts.
For more information go to page 11.
CORE PRODUCT LINES
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POP® Rivets and Setting Tools
POP® Blind Riveting Systems provide a fast
and efficient way of assembling sheet metal
and composite materials.
POP® Rivets
POP® rivets are available in many different styles to offer
you the right solution for your fastening requirements.
Choose from a range of water-tight, multi-grip,
soft setting, load spreading and rattle-free rivets
from tiny micro-sized to structural strength.
Manufactured in Steel, Aluminium, Stainless Steel,
Copper and Nickel Copper Alloy materials.
To view the whole range, go to emhart.eu.
FSR Flush Setting Rivet
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POP® RIVETING SYSTEMS
Micro Rivet – ideal for PCB
LSR soft setting rivet
Ultra-Grip structural rivet
Try our new POP® Vgrip™ superior multi-grip rivet
Vgrip™ has extended grip range capabilities and a highly
aesthetic in-place appearance.
With excellent claim properties, a wide blind side after
setting and many other designed-in features, Vgrip™
provides you with first class performance.
POP® Setting Tools
From professional Hand Pliers to high-capacity Power
Tools, POP® rivet tools are reliable but lightweight, with a
high force-to-weight ratio. They have been ergonomically
designed and are easy to maintain.
PS25
3.0/3.2 - 6.4
PS45
3.0/3.2 - 6.4
PS15
2.4 - 4.8
ProSet® 2500
3.0 - 4.8
ProSet® 3400
3.2 - 6.4
ProSet® 1600
2.0 - 4.0
PS40
3.0/3.2 - 6.4
POP® RIVETING SYSTEMS
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POPNut® Threaded Inserts
The POPNut® Threaded Inserts are easily installed into
the application and provide high quality load-bearing
threads for subsequent component assembly.
POPNut® Threaded Inserts
Choose from a range that includes open and closed end,
flat head countersunk and reduced head configurations
in round or hexagonal body styles.
POPNuts® are available in Steel, Aluminium or Stainless
Steel mandrels.
POPNuts® are ideal for a number of different
application requirements:
Join materials
and provide a
load-bearing thread
To view the whole range, go to emhart.eu.
Into tubes or enclosed
applications
Provide a load-bearing
thread in single and thin
sheet sheet materials
For component
adjustment
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POPNUT® THREADED INSERTS
POPNut® Range Guide
Aluminium
Open End
Round
Steel
Round
Stainless Steel
Linear
Knurls
Hexagonal
Round
SemiHexagonal
Flat Head
Countersunk Head
Reduced Head
Closed End
Flat Head
Countersunk Head
Reduced Head
* Metric and Imperial ranges available
† Semi-Hexagonal also available
POPNut® Setting Tools
POPNut® setting tools include the most up-to-date features
to provide you with excellent setting performance. Compact
and lightweight, reliable and easy to use, our tools offer
optimum performance, whatever your application.
PNT410
M5 - M12
PNT310
M4 - M12
PNT210
M4 - M12
Try our new PC Tools with pneumatic control
for automatic stroke adjustment.
PNT800L-PC
M4 - M10
PNT1000L-PC
M6 - M12
PNT800A
M3 - M10
PNT110
M3 - M6
POPNUT® THREADED INSERTS
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POP® Semi-Automation
Increase the efficiency of your production lines.
Multi-Head System
Multiple rivet setting and assembly fixture workstations are
purpose-built solutions designed to suit specific customer
applications. A single pneumatic-hydraulic intensifier
provides power to multiple rivet setting heads.
Rivet Presenter
Rotary bowl rivet feeding system which, when used with
a POP® rivet power tool, offers single-handed high-speed
rivet feeding and setting.
Significant reductions in riveting cycle times can be
achieved. The feeder bowl holds up to 1000 rivets and can
be refilled in a few seconds. Rivet handling is eliminated,
making the Rivet Presenter ideal for white glove
environments.
MCS5250 In-Line Tool
Tool Accessories
In-Line Pneumatic-Hydraulic rivet tool designed
for suspension and riveting in a vertical plane.
We offer a range of angles heads and extended length
and reduced diameter front end kits for restricted access,
deep and narrow applications.
The tool comes complete with the MCS5000
mandrel collector system, holding up to
8500 spent mandrels, increasing production
line efficiency and promoting easy removal
of scrap metal.
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POP® SEMI-AUTOMATION
These kits are compatible with our ProSet® rivet power
tool range.
Tucker® Stud Welding
Tucker® Stud Welding metal studs and plastic
clips offer a fully automatic, no hole, corrosion free
fastening solution requiring access from only one
side of application.
Choose from our range of Standard, Grounding,
T, Aluminium, Ring flange, Large flange and
Double flange studs.
We also manufacture bespoke stud designs such
as locking pin, bowl and washer studs to meet
specific application requirements.
Tucker® Plastic Clips
DCE Stud Welding Equipment
Our plastic clips are developed individually for each
application. Manufactured to the highest quality using
state-of-the-art production technology, Tucker® plastic
clips offer the customer flexibility in design and efficient
assembly processes.
The DCE equipment generation is a power source
developed by Emhart especially for stud welding. Up
to 5 welding tools can be connected to a DCE. Reliable
application on Aluminium, Steel, Stainless Steel or highly
rigid thin sheets has established itself in all industries.
Tucker® stud welding equipment is used in automotive
manufacturing throughout Europe. It is customised for
individual production environments. We offer full technical
training at our specialised training centre.
Over 11,000 Tucker® welding units are in operation around
the globe. This experience and intensive contact with
practical applications continuously generates new ideas
which we have implemented in the DCE control and
energy unit.
TUCKER® STUD WELDING AND PLASTICS
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Expertise in fastening solutions
Experience in manufacture – over 100 years
With over 100 years experience in the design and manufacture of assembly technology,
Emhart remains a company infused with the spirit and culture of quality and innovation.
Multiple customers served in many diverse sectors
Emhart serves customers in many different sectors who have vastly different manufacturing
environments; from repair and maintenance, site work, medium production lines and then
to highly sophisticated automated production lines. Our fastening systems offer the perfect
assembly solutions for them all.
Extensive product portfolio
Emhart’s wide portfolio of fasteners includes POP® Rivets, POPNut® Threaded Inserts, hand
and power setting tools and semi-automation systems, plus Tucker® Stud Welding and
plastics. We are constantly reviewing and improving our products to offer the best assembly
features in the market today.
Design and engineering in partnership
From design...to prototype...to manufacture. Where a specialist solution is required our
experienced design team are on hand to work in partnership with your engineers to develop
bespoke assembly solutions.
Technical expertise
Emhart offers full customer support by providing extensive technical training for our setting
tools and Stud Welding systems. We can also perform a full review of your assembly line
techniques to help your facility to optimum production output.
Marketing support for our distributors
We support our network of experienced distributors by providing quality products, technical
training and marketing support items.
Quality Accreditations
Maintaining a high level of quality is an absolute priority for Emhart. From the control of
incoming goods to intermediate tests within manufacturing to the final quality tests and
delivery to the customer, quality management is the central theme. Emhart is accredited to
TS16949, ISO9001, ISO14001.
Visit our new website emhart.eu for the latest
news, literature, application advice, online interactive
product catalogues and much more.
© Emhart Teknologies 2010
The latest version of this catalogue is available to view and download at www.emhartmedia.com
6550/GB/1010
POP®, ProSet® and POPNut® are registered trademarks of Emhart Teknologies.
Quality systems approvals from the world’s household names in manufacturing serve to reinforce accreditation to ISO14001 / ISO9001 / TS16949.
As a result of our continuous design improvement, Emhart products are subject to modification. The latest technical data and drawings are available for any specific products on request.