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Catalog ST PCS 7 · 06/2002
simatic
Process Control System
SIMATIC PCS 7
Siemens_ControlSys_PCS7_cat_D602
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SIMATIC
SIMATIC PCS 7 system overview
SIMATIC PCS 7
Process Control System
Supplementary products and services
Ordering data
Catalog ST PCS 7 · 2002
Appendix
Supersedes:
- Catalog ST PCS 7 · 2001
The products in this catalog are
also included in the CD-ROM
Catalog CA 01
Order No.:
E86060-D4001-A100-B7-7600
Please contact your
local Siemens office
or representative.
The products and systems
described in this catalog are
sold under application of a quality
management system certified
by DQS in accordance with
DIN EN ISO 9001 (Certificate
Register No.: 1323-03). The
DQS certificate is recognized in all
EQ Net countries (Reg. No.: 1323).
© Siemens AG 2002
SIMATIC PCS 7
Setting a
New Standard
of Integration!
SIMATIC PCS 7
System overview
Introduction
■ SIMATIC PCS 7 –
the process control system
of Totally Integrated
Automation
SIMATIC PCS 7
SIMATIC PCS 7®, the process
control system of choice, sets
the standard in process automation throughout the world.
Its open platform assures upto-date, economical solutions
while incorporating features
that address the future challenges in the process industry.
SIMATIC PCS 7's advanced
design and flexible architecture allow cost-effective
design and economical operation of a plant throughout all
life cycles including planning,
engineering, commissioning,
training, operation and main-
■ Uniform and integrated
total system
As an advanced process control system, SIMATIC PCS 7
forms an integrated, total system. Its system functionality
addresses plant requirements
ranging from engineering to
operations thus guaranteeing
that the demands typical for a
process control system are
met.
Advantages of the
SIMATIC PCS 7 System
include:
• Simple and safe process
control
• Convenient operation and
visualization
• Fast and uniform systemwide engineering
• Comprehensive integration
of fieldbus
• Flexible solutions for batch
processes
• System openess for improved connectivity with
3rd party components
• Direct connection to the
IT and ERP environments.
SIMATIC PCS 7 features:
7
Control strategy configuration from a process control
engineer's point-of-view
7
Advanced alarm management and navigation concepts
7
7
2
Process area access protection/control and operating privileges
Sign-of-Life (watchdog)
monitoring and diagnostics
system
7
Time synchronization
7
Integration of safety applications
Siemens ST PCS 7 · 2002
tenance, as well as future
expansions.
The SIMATIC PCS 7 process
control system, together with
SIMATIC® state-of-the-art
technology, easily exceeds
requirements for performance, reliability, simplicity
and safe operation.
Totally Integrated Automation
(TIA) is Siemens’ complete
suite of automation products
and solutions. TIA's process
control system is the SIMATIC
PCS 7 which offers integration
for data storage, communication and configuration. Not
7
Full redundancy from the
field level up to operator
interface
7
Comprehensive libraries
with preconfigured process
control system blocks,
faceplates and symbols
7
Import and export functions
with tools for bulk engineering
7
Software package for batch
processes (BATCH flexible,
complies with ISAS88.01)
only is it useful for control
tasks in process engineering
industries, it also spans the
entire automation spectrum of
all upstream and downstream
processes such as raw material supply or packaging.
The SIMATIC PCS 7 control
system provides economical,
plant-wide integration of all
processes in any manufacturing and process environment.
• SIMATIC PCS 7 is capable
of leveraging the extensive
depth and breadth of the
complete Siemens product
portfolio.
Vertical integration
Vertical integration into the
company environment
includes:
• Integration into the company-wide information network
• Integration of field systems.
Horizontal integration
Horizontal integration of engineering across process
boundaries is accomplished
by utilizing standard components from the SIMATIC product family. The SIMATIC controllers are well suited for
process automation as well as
factory automation functions.
Users big and small can reap
the benefits from SIMATIC
automation systems:
• Low hardware costs via the
use of common components
• Proven quality and stability
• Simple, fast definition and
selection of system components
• Short delivery times for
spare parts and system
expansions
• Components available
worldwide.
• Flexible product integration
with third party products and
systems e.g. systems engineering or OEM equipment
Adhering to international
industrial standards for data
exchange , such as Ethernet,
CP/IP, OPC, @aGlance, or
SAP R3/PP-PI, ensures easy
linking of the SIMATIC PCS 7
process control system into
the company-wide information network.
SIMATIC PCS 7
System overview
Introduction
SIMATIC PDM:
Field device parameterization
Hardware configuring
Operator Stations
BATCH
flexible
Single-user
system
SCL
NCM S7
OS Clients
OS Server
redundant
nce
Gla
PCS 7 Engineering Toolset
SIMATIC Manager
Technological Hierarchy
Process I & C libraries
STEP 7
Import/Export Assistant CFC
SFC
OS Engineering
cess data on th
e
Pro
rnet with Web@
a
Inte
MIS/MES
systems
@PCS 7
Server
DOCPRO
LAN (Ethernet)
Engineering
Station
OS-LAN (Ethernet)
OSM
OSM
OSM
OSM
OSM
OSM
Ethernet
Industrial
Industrial Ethernet / FastEthernet
OSM
SIWAREX
weighing systems
SIMATIC HMI
OSM
OSM
OSM
SIMATIC PC/PG
AS 417 H
AS 414 H
SIMATIC
PG 760 PII
SIMATIC PC FI 25
AS 417
AS 416
AS 414
450 x 187
live
OSM
AS 417 F/FH
AS 414 F/FH
PROFIBUS-DP
PROCESS FIELD BUS
DP/EIB
link
PROFIBUS-DP
DP/AS
interface link
instabus EIB
Field devices
ET 200iS
ET 200M
F modules
ET 200M
DP/PA
link
®
FIELD-COMMUNICATION-PROTOCOL
M
~
PROFIBUS-PA
®
Drives
PROCESS FIELD BUS
live
SIPART PS2
SITRANS P
SIMATIC PCS 7 provides
company-wide availability of
process data for a diverse
range of applications such as
7
MIS (Management Information System)
7
MES (Manufacturing Execution System)
7
ERP (Enterprise Resource
Planning)
7
Advanced process control.
An SAP-certified interface
SAP R3i-PI is available for
linking to the PP-PI module of
SAP/R3.This interface connects SAP/R3 to the PCS 7
software package BATCH
flexible for recipe-controlled
automation of batch processes.
The @PCS 7 Server
and the corresponding
Web@aGlance/IT client allow
processes to be monitored
online and worldwide via intranet or Internet. This means
that higher-level information
systems possessing an
@aGlance interface can be
connected to SIMATIC PCS 7.
Accessing the IT environment
is simple with SIMATIC PCS 7.
Integration of field systems
Regardless of whether your
plant is equipped with classical or intelligent field devices,
SIMATIC PCS 7 is designed
for integrating field systems
into the process con-trol system. The intelligent field
devices can be integrated via
HART communication and
direct PROFIBUS communication. Bus-based field
devices are interfaced to
PCS 7 via international standards, PROFIBUS-DP/PA
(IEC 61 158). Redundant and
non-redundant connnections
are supported in this environment.
Direct integration of field
devices in the Ex (intrinsically
safe) zone can be accomplished using PROFIBUS-PA
without the need for additional
hardware. With PROFIBUSDP, an isolating transformer is
used for distributed I/O in the
hazardous area. The incorporation in the Ex zone is also
possible for classical field
devices and HART field
devices.
The SIMATIC PDM (Process
Device Manager) is a configuration tool that allows a single
point of entry from a central
engineering station to smart
devices located on any
PROFIBUS-DP/ PA or HART
network throughout the plant .
Communication standards
such as PROFIBUS and HART
open up the system for incorporating third-party components. Simple actuators and
sensors can be linked into the
system via AS-Interface or
building automation components using EIB instabus.
The configuration of automation functions is transparent to
the type of field devies being
used (conventional or smart
field devices).
Scaleability, flexibility and
openness
PCS 7 software was developed for process control systems, and the PCS 7 hardware leverages standard
SIMATIC components to
address rigorous plant
requirements. Users can:
• Select from various, powerful automation systems
depending on the project
and plant requirements
• Incorporate distributed and
central I/O step-by-step
SITRANS F
• Extend operation and monitoring from a single-user
starter system up to a distributed multi-user system
with client/server architecture
• Extend the functionality of
the operator stations by adding various software and
hardware functions.
These features increase the
scaleability and variety of possible extensions with SIMATIC
PCS 7, allowing a cost-effective solution to be developed
which is tailored to meet the
specific functional requirements of your plant.
For users with basic system
requirements, a "PCS 7 Starter
Package" is available comprised of a combined engineering/operator station and
an automation system.
The Starter Package need
only be supplemented by the
required I/O.
The openness of SIMATIC
PCS 7 covers all levels of
automation in a plant. These
include the programming and
data transfer interface for
application programs as well
as facilities for importing and
exporting graphics, text and
data.
3
SIMATIC PCS 7
System overview
Operation and monitoring
■ The operator stations
The SIMATIC PCS 7 process
control system offers a wide
and flexible range of operator
stations for plant operation
and monitoring. These stations are preconfig-ured, with
software preinstalled and
tested, simulating a complete
system using a personal computer with corresponding control system software.
Using standard PC technology, operator stations offer
state-of-the-art hardware
based on the Windows NT
operating system, together
with the performance and
variable design needs of the
industrial and office environments. The flexibility of the
hardware covers all possible
system architectures: from
single-user system (OS Single
Station) up to distributed client/server configurations;
from a standard server up to
■ Multi-client architecture
Each multi-client can communicate with
up to 6 OS servers (or 6 redundant pairs of servers)
OS-LAN
(Ethernet)
Plant bus
Each OS server or pair of servers can communicate
with up to 16 multi-clients or standard clients
4
the high-performance class
with dual Pentium processors.
The operator stations are connected to the Industrial Ethernet system bus using either a
communications processor or
a simple LAN card (Basic
Communication Ethernet for
max. 8 stations). A multi-user
system consists of operator
terminals (clients) which
access data from OS servers
via an OS-LAN. The OS-LAN
can be integrated in the system bus, or can operate independenly (Ethernet with
TCP/IP) on a dedicated network (terminal bus).
PCS 7 Starter Package
The new PCS 7 Starter Package is ideal for use in small
plants, in colleges for educational purposes, and in training environments. The package offers the full scope of
PCS 7 features and functions
with a limited system size of
approximately 250 tags. The
system is ready-to-use, combines a powerful, preinstalled
PC for use as an engineering
and operator station, an
AS 414-3 automation system
(including CPU, Rack, Power
Supply, etc.), and all required
licenses.
Intrinsically-safe operator
panels are available for
deployment in potentially
explosive atmo-spheres of
zone 1 and 2, and can be connected to an operator station
at a distance of up to 1000 m.
The Starter Package is a fully
operational SIMATIC PCS 7
system, and can be extended
and integrated into an existing
PCS 7 landscape without
changing the system.
Multi-client architecture permits simultaneous access
to process data from
several pairs of redundant
OS servers. The process displays, process values,
archives, alarms and messages are made available by
the OS server.
plant sections with an associated increase in availability.
Plant data can be distributed
between several servers with
seamless, transparent access
via multi-client operator stations. This allows the plant to
be divided into several process units, where each unit
can have its own OS server.
The advantage of distributed
systems is the decoupling of
SIMATIC PCS 7 permits the
access of a multi-client up to
6 servers or 6 redundant pairs
of servers.
Each server/pair of servers
can communicate with up to
16 clients. If multi-VGA cards
are used in the clients
(of which 2 or 4 process monitors can be connected per client), the number of clients per
server is correspondingly
smaller, e.g. 8 clients with
2 process monitors each.
SIMATIC PCS 7
System overview
■ OS control system software
The OS control system software provides the basic data
and functionality of a typical
Distributed Control System
(DCS) operator station. This
software is available based on
the number of variables, and
can be adapted to meet plant
requirements.
The graphical user interface is
designed for ergonomic and
intuitive operations. Plant
operators can quickly see an
overview of the process and
then navigate easily between
the detailed plant views.
Events can be acknowledged
quickly, and the required
operator inputs can be carried
out easily and rapidly, facilitating safe plant operation.
The use of data/interface
standards such as OPC, OCX
or ODBC, as well as Web
func-tions permit access to
external applications.
■ OS options
The OS control system software includes:
tem layout shows the status of
each monitored bus station.
The Split Screen Wizard is an
assistant with which application-specific user interfaces
for process visualization,
screen resolution, and multimonitor mode can be set
interactively. The multi-monitor mode used with the
optional multi-VGA graphics
card, can support up to
4 screens.
The Message Wizard generates the System and Process
alarm messages automatically, allowing them to be presented in various views during
runtime (Active Alarm List,
Deactivated, Acknowledged,
Alarm History, Operator
Action Journal, etc.). The system can also be configured
using the Message Wizard so
that an optional signal module
drives external signal sources
(alarm horn), with up to
3 distinct signals.
The Picture Tree Manager
supports the configuration of
the process display (picture)
hierarchy. During runtime the
operator can scroll thru the
picture hierarchy for rapid and
intuitive navigation of the system.
The Curve Wizard can be
used to configure historical
and/or real-time trends during
online operation.
The Sign-of-Life function monitors the operating status of all
subordinate systems (such as
CPUs) that are connected to
the plant bus. A graphical sys-
The operator stations or an
external time transmitter handle the central Clock Synchronization of all automation systems connected to the bus.
Guardian employs camera
monitoring throughout the network. Different plant areas
can be recorded by several
video cameras and simultaneously monitored online by
superimposing video pictures
within the application running
on the operator station.
For example, in an overview
display, you can monitor the
status of a sequence program
by opening the step and transition displays, which portray
the dynamics of the SFC operation. SFC charts configured
in the engineering system are
transferred to the operator
station for visualization within
the HMI without any additional
configuration necessary.
The OS option packages
allows customization of the
operator station to meet individual user requirements.
Long-term storage of the data
recorded by the operator stations can be achieved automatically using the Storage
function. Such data include
reports as well as message
and measured-value
archives. Automatic exporting
can be set up according to a
time cycle or a predefined
level of disk space usage.
If several GUIs are required
on one operator terminal, up
to 4 process monitors can be
configured on one terminal
using multi-VGA graphics
cards.
A chipcard reader can be
used to provide an additional
level of security for controlling
user access to the operator
stations. Different levels of
access privileges can be created and are verified with the
chipcard. If necessary, an
additional password can be
configured for extended
access protection.
Sequences control programs
which are configured on the
engi-neering station using
Sequential Function Chart
(SFC) can be made available
in the same form on the operator station using the SFC
visualization option.
5
SIMATIC PCS 7
System overview
Engineering
■ Engineering system
The central engineering system of SIMATIC PCS 7 contains tools which are compatible with all Siemens system
components and can be used
for:
• hardware and field device
configuration
• communication networks
configuration
• configuration of continu-ous
and sequential process
operations
• operation design and monitoring strategies
• recipe generation for batch
processes.
The open engineering system
means that project data can
be imported from CAD/CAE
tools or transmitted to them.
Engineers as well as technologists can program, plan and
configure in the environment
they are familiar with by utilzing the predefined blocks and
plans with the configuring
tool.
Typical automation components such as motors, valves
and PID controllers are available as software objects and
can be connected together as
defined in the process operations. These connections are
created in the pixel graphics
mode in SIMATIC PCS 7 and
are simple enough for someone without programming
experience to complete.For
efficient processing of bulk
engineering tasks, data can
be imported/exported using
programs such as Microsoft
Excel or Access.
A uniform database for the
engineering system ensures
that data which has been
entered once is accessible by
all tools throughout the system. For example, display and
message information is
already available when configuring the process
sequences and can be used
when designing the operator
station without any additional
data entry.
The multi-functional common
engineering tool and plantwide configuring offers the
6
reduced engineering time
and improved costs savings:
7
The common database
together with an integrated
suite of tools eliminate multiple inputs and the errors
associated with multiple
data input.
7
Utilizing the plant (technological) hierarchy means
that the plant can be configured according to logical
plant layout or process
design considerations.
7
Users work with an objectoriented database for configuration of the process
control strategy.
7
Plant configuration date
generated by planning
tools such as CAE or
project tag lists can be
used directly to generate
the control system configuration.
SIMATIC PCS 7
System overview
Engineering
■ ES software
Engineering Tools
A complete set of Engineering
Tools are provided for configuring SIMATIC PCS 7:
STEP 7 is a universal development environment for developing and configuring your automation solution. The SIMATIC
Manager of STEP 7 is the standard SIMATIC configuration
interface and is the launching
point for all PCS 7 configuration tasks. The PCS 7 project is
managed, archived and documented in the SIMATIC Manager. The SIMATIC Manager
provides a selection of
required hardware from an
electronic catalog as well as
tools for configuring the automation systems, I/O and network components.
An application (project) can be
displayed and arranged in a
heirarchical view, the plant
hierarchy, corresponding to
the actual layout of the plant or
process. The parts of a project
are grouped logically according to the plant structure so
that the process engineer has
a clear overview of the project.
The plant view is created during configuration of the control
strategy and can be used to
automatically derive the HMI
process display heirarchy and
navigation structure, eliminating the need to engineer twice.
The plant view is also used for
plant-oriented identification of
process objects.
Process Graphic displays can
be generated automatically
from the control system configuration. HMI elements, such as
symbols and faceplates, corre-
sponding to Continuous Function Chart (CFC) blocks are
automatically positioned in the
graphic display and automatically linked to the control strategy.
Continuous Function Chart
(CFC) is the tool for graphic
configuring of continuous
automation functions. Predefined function blocks are
positioned, configured and
connected on CFCs – supported by powerful features
such as autoconnection of
block inputs/outputs and an
integral HMI message configuring function. CFC additionally offers – just like other
PCS 7 software components –
comprehensive testing, simulation and commissioning
functions.
Sequential Function Chart
(SFC) is a graphical configuration tool that is used to define
sequences (in continuous processes) and phases (in batch
processes). Sequential control
strategies can be graphically
displayed in a simple manner.
Single actions such as "drag &
drop" and filling in of simple
forms are used to set the
desired CFC block connections and connect them to the
steps or transitions of the
sequencers. Powerful test and
commissioning functions as
well as convenient editing
functions provide additional
support.
Structured Control Language
(S7-SCL) is a high-level language similar to PASCAL for
programming custom user
function blocks according to
IEC 61131-3. The user blocks
are integrated seamlessly into
the system and can be used
like standard function blocks in
the CFC.
7
SIMATIC PCS 7
System overview
Engineering
The Import/Export Assistant
is a tool for replicating common configuration elements
(like motors and valves)
throughout an application.
It significantly shortens the
configuration time by importing already configured plant
data into the engineering
system and automatically
generating tags. Existing
CFCs can be exported and
also re-imported. Specific
connections to I/O or between
control elements (CFCs) can
be setup automatically using
this tool.
Standardized Process Control
(I&C) libraries containing preconfigured, tested function
blocks, faceplates and symbols permit effective implementation of automation solutions, and significantly reduce
engineering time – and subsequently the project costs. The
comprehensive range of over
200 blocks includes simple
logic and driver blocks, technological blocks with integral
operation and alarm functions
(PID controllers, motors or
valves), along with blocks for
integration of PROFIBUScompatible field devices.
The Driver Wizard automatically generates all blocks
which support the diagnostics
of I/O modules and I/O channels. These blocks handle
diagnostics of the hardware
channels and standardization
of these signals. The Driver
Wizard sup-ports all S7-400,
ET 200M, ET 200iS and
ET 200X modules as well as
PROFIBUS-PA.
The OS-Engineering for the
PCS 7 operator stations is
tightly integrated into the
PCS 7 engineering system.
The project data is organized
by the SIMATIC Manager. All
process data relevant to operation and monitoring, e.g.
messages and variables, is
generated automatically when
the automation function is
defined. WinCC, a powerful
HMI software package, has
graphics editors that can be
used to create customized
process displays. Generic
process displays can be generated directly from the control strategy.
8
The PCS 7 Faceplate
Designer is used for rapid,
simple creation of custom
OS faceplates. Once created,
it is possible to use customerspecific faceplates in addition
to the standard OS faceplates
for operation and monitoring
of measuring points or plant
components, e.g. motors,
valves, controllers, measured
values.
DOCPRO is a tool that
enables you to save a lot of
time when documenting your
configuration. In PCS 7
projects, DOCPRO generates
plant documentation automatically in accordance with predefined standards and templates, or according to your
special requirements. The
generation can be defined as
a print order, and then started.
When configuring fail-safe
systems, the F-Tool (S7 F systems) is used to automatically
supplement user-defined
CFCs by the functions
required for fault detection
and response. The tool additionally provides supporting
functions such as the comparison or acceptance of fail-safe
programs (see page14).
The new PCS 7 PID-Tuner
integrated in the CFC determines optimum control
parameters for the PID, PI and
P controllers of a loop in
defined steps. The PCS 7 PIDTuner can be used for the
CTRL_PID and CTRL_S software controllers as well as for
the FM 355 C/S controller
modules.
Controlled systems with or
without an integral component
can be optimized; optimization can be carried out in manual or automatic mode. In
order to test the determined
controller parameters, the
transient response of the controllers can be checked by
carrying out step changes.
The derived parameters can
be saved and recalled as
required.
During determination of the
control parameters, the typical controller values (actual
value, setpoint, manipulated
variable) can be recorded
using a curve function.
SIMATIC PCS 7
System overview
Engineering
■ SIMATIC PDM –
parameterization tool for
field devices
SIMATIC PDM (Process
Device Manager) is a central
tool integrated into the PCS 7
system and is used for configuring, parameterization, calibration, commissioning and
diagnostics of intelligent process devices. SIMATIC PDM
enables you to configure a
large number of process
devices, even those from
other vendors, using a uniform
interface. This results in lower
costs for investment, staff
training, and other follow-up
expenditure.
SIMATIC PDM can also be
used as a stand-alone version
on a personal computer or
programmer with Windows
95/98 or Windows NT/2000.
The display of the device
parameters and functions is
uniform for all supported process devices, and independent of their communications
interface, e.g. via PROFIBUSDP/PA or the HART protocol.
Core functions of SIMATIC
PDM are the adjustment,
modification, plausibility testing, management and simulation of process device data. In
addition, SIMATIC PDM also
permits online monitoring of
selected values, alarms and
status signals of the device.
Graphical user interface
The SIMATIC PDM graphical
user interface complies with
the VDI/VDE GMA 2187 and
IEC 65/349/CD guidelines.
Complex devices with several
hundred parameters can be
processed clearly and rapidly.
The user interface supports
several views:
• Hardware project view
• Process device network
view for stand-alone application
• Process device plant view
as tag-based view, also with
display of diagnostics information
• Parameter view for parameterization of field devices
(see picture above)
In addition the ability to create
an online/offline parameter
comparison table makes it
easy to configure multiple
devices with the same characteristics.
Communication
SIMATIC PDM supports several communication protocols
and components for communication with the following
devices:
• Devices with PROFIBUS-DP
interface
• Devices with PROFIBUS-PA
interface
• Devices with HART interface
• Devices with Siemens special interface
Routing
When SIMATIC PDM is
deployed on a central engineering station it can access
all field devices in the plant,
even when they are located
on different networks or
PROFIBUS segments.
Using SIMATIC PDM centrally
provides the ability:
• to read diagnostics information from the field devices,
• to modify device settings,
• to generate simulated values in the field device, or
• to modify the field device
parameters.
Device integration
SIMATIC PDM supports
field devices that comply with
the PROFIBUS-PA profile
descriptions provided by
PROFIBUS International
(PNO), and field devices
which are described by an
Electronic Device Description
(EDD).
PROFIBUS devices are
described by the Electronic
Device Description Language
(EDDL) specified by the PNO.
SIMATIC PDM automatically
creates its graphical user
interface using these descriptions. Based on EDDL, new
process devices from
Siemens and other vendors
are continuously being integrated into SIMATIC PDM.
The HART field devices
described by the Device
Description Language
(HART-DDL) are integrated
using the currently available
HCF catalog in SIMATIC PDM.
HART-DDL is a guideline of
the HCF (Hart Communication
Foundation). These guidelines are standardized, multivendor applicable, and very
widely accepted. HART field
devices are incorporated into
SIMATIC PDM via EDD.
SIMATIC PDM's device catalog currently comprises more
than 600 field devices from
different vendors. Catalog
additions and updates are
posted on the Siemens website to help keep users up-todate with new field devices.
9
SIMATIC PCS 7
System overview
Communication
■ Communication
with SIMATIC NET
Communication within
SIMATIC PCS 7 utilizes the
SIMATIC NET networking
components. Based on
proven worldwide standards,
a communication concept is
offered which guarantees
reliable data transfer between
all levels and locations within
a plant.
All SIMATIC NET products
have been specially developed for industrial applications, and are optimized for all
industries and plants.
The network components
meet high standards, especially in areas where the components are subject to external influences, such as
interfering electromagnetic
fields, corrosive liquids and
atmospheres, explosion
hazards, contamination or
mechanical loads.
The SIMATIC NET buses promote uniform, trouble-free
communication between all
system components: engineering stations, operator stations, automation systems, I/O
and field components.
Industrial Ethernet communication is typically used for the
system bus. When integrated
in small systems, it allows
■ Fast Ethernet technology
Fast Ethernet is the industrial
high-speed network of the
future. It is compatible with
existing 10-Mbit/s Ethernet
installation, it is an open standard for data communication
between different vendors,
and it is one of the most frequently used 100-Mbit/s networks.
The data format and access
procedures are the same as
with the existing Ethernet.
Industrial twisted pair (ITP)
and fiber-optic (FO) cables
can be used and existing
IT technical expertise can be
leveraged. This significantly
reduces the costs and the
work load associated with
Fast Ethernet implementation.
10
AS 414 H /
AS 417 H
AS 414 /
AS 416 /
AS 417
Fast Ethernet
AS 414 /
AS 416 /
AS 417
OSM
OSM
OSM
OSM
10/100 Mbit/s
OSM
OSM
OSM
OSM
100 Mbit/s
OSM
OSM
FO
OSM
OSM
Ethernet functionality without
a communications processor
in the ES/OS.
State-of-the-art Fast Ethernet
technology is used with
SIMATIC PCS 7 to meet high
data throughput demands in
medium- and large-sized
plants, while providing all the
advantages of a high communication speed of 100 Mbit/s,
switching technology, and the
reliability of redundant optical
rings.
The optical switch module
OSM® has two 100-Mbit/s
fiber-optic connections and
six 10/100-Mbit/s ITP connections. The fiber-optic ports are
used to create a 100-Mbit/s
Ethernet backbone. Operator
Stations, OS Servers, Automation Stations or existing network components, such as
optical link modules OLM®,
are connected to the ITP
ports, thus forming drops on
the network.
10/100
Mbit/s
PC
OSM
OSM
PROFIBUS-DP/PA, which
complies with the international
standard IEC 61158, is used
for the I/O bus and for field
device connections, respectively. Both implementations
allow the connection of busbased field devices in potentially explosive areas. This
enables production sectors to
be equipped with absolutely
uniform, consistent communication from all automation
levels; from the field level up
to the operations management level.
The SIMATIC NET switches
also provide redundancy
management and network
management capabilities. In a
redundant ring configuration,
a network failure can be
bypassed (via an alternate
route) in less than 0.3 s. Fast
Ethernet enables cost-effective migration from a 10 Mbit/s
to a 100 Mbit/s network by
facilitating continued use of
existing networking components. Network management
capabilities can be configured quickly and easily using
SNMP.
SIMATIC PCS 7
System overview
Communication
■ PROFIBUS-DP/PA fieldbus
PROFIBUS-PA takes advantage of the concept of distributed "smart" devices associated with fieldbus technology.
It is applicable to numerous
industries such as the chemical and pharmaceutical
industries, pulp and paper,
food and beverage and in
power plant automation to
name a few. Details include:
• Uniform, modular system
from sensors up to the control level permits new plant
design and operations concepts
• Problem-free replacement of
field devices (meeting standards) including those from
third party vendors
• Networking of transmitters,
valves, actuators etc.
• Implementation of intrinsically-safe applications by
using the fieldbus directly in
hazardous areas (requires
no additional barriers or
power supplies)
• Simple installation using
two-wire cable for both the
supply of power and for data
transmission
• Reduced cabling costs from
savings in material and
installation expenditures
• Reduced configuring costs
by centralized engineering
of the field devices
(PROFIBUS-PA and HART
with SIMATIC PDM, also
cross-vendor)
• Fast, fault-free assembly
• Low maintenance costs due
to simpler wiring and plant
structure as well as facilities
for comprehensive diagnostics
• Greatly reduced commissioning costs resulting from
simplified loop check
• Scaling/digitalization of
measured values already in
the field device; no rescaling
necessary in SIMATIC PCS 7
Benefits:
7
Reduced hardware requirements
7
Shorter commissioning time
7
Problem-free repair
7
Cost-effective engineering
7
Increased operational reliability
Principle of operation
PROFIBUS-DP/PA transition
PROFIBUS-PA is the
process control extension of
PROFIBUS-DP for direct connection of actuators and sensors into SIMATIC PCS 7.
PROFIBUS-PA uses the same
communications protocol as
PROFIBUS-DP; the communications services and telegrams are identical. However
the RS 485 transmission
technology used in the
PROFIBUS-DP has been
replaced in the PROFIBUS-PA
by the transmission technology according to IEC 61158.
This technology is an international standard, and can also
be used for intrinsically-safe
applications.
To achieve a seamless transition between the different
transmission technologies
of PROFIBUS-DP and
PROFIBUS-PA, the SIMATIC
product line offers two gateways: DP/PA coupler and
DP/PA link.
With PROFIBUS-PA, information and the power supply are
transmitted on a two-wire
cable. When using in hazardous areas, the PA bus and all
connected devices must be
designed with the type of protection called "Intrinsicallysafe".
The uniform communication
protocol of PROFIBUS-DP
and PROFIBUS-PA allows
simple interfacing of the two
networks, increasing system
performance and inherentlysafe transmission. PROFIBUS
is the first fieldbus system
which satisfies the requirements of both highspeed and
lowspeed applications (such
as factory automation and
process automation) with one
single communications protocol.
Their respective application
depends on the plant size,
bus architecture, bus speed
requirements, and the automation system used:
• The DP/PA coupler is used
to connect a single PA segment where there are low
data throughput requirements for the DP bus
• The DP/PA link can connect
multiple PA segments and is
used where there are high
data throughput requirements for the DP bus.
DP/PA link
The DP/PA link is a simple
gateway which connects
the PROFIBUS-DP and
PROFIBUS-PA bus systems
together while segregating
the transmission rates (like an
Ethernet switch).
This means that PROFIBUSDP and PROFIBUS-PA can be
joined without influencing the
data throughput capabilities
of PROFIBUS-DP (12 Mbit/s
possible).
The DP/PA link permits the
design of large plants with
comprehensive addressing
volumes and high bandwidth
requirements. The DP/PA link
can be operated on
PROFIBUS-DP standard
masters.
11
SIMATIC PCS 7
System overview
Automation
■ Automation systems
Standard SIMATIC S7-400
hardware components comprise the automation systems
of SIMATIC PCS 7. SIMATIC
S7-400 components are modular, have a fan-free and
robust design, high degree of
expansion, redundant or nonredundant design, comprehensive communications
capabilities, integral system
functions, and simple connection of central or distributed
I/O; this makes them
extremely suited for the
SIMATIC PCS 7 system.
Various automation systems
are available with a price/performance ratio which can be
tailored to your system
requirements. All automation
systems are equipped with an
onboard PROFIBUS-DP fieldbus connection. This can be
used in small systems without
an additional CP communications processor. SIMATIC
S7-400 I/O modules, which
have the same form factor as
the Automation Systems, are
used in central, rack-mounted
architectures.
ET 200M components, which
are utilized in distributed I/O
architectures, are connected
via the PROFIBUS-DP to
modules from the SIMATIC
S7-300 family. SIMATIC PCS 7
• CPU 414-3, 416-2, 416-3 or
417-4 as well as the redundant CPU 414-4H and
417-4H
additionally supports the
incorporation of intelligent
field devices with HART protocol or bus-based devices via
PROFIBUS-DP/PA.
• DC 24 V or AC 120/230 V
power supply
Components
• Main memory from 768 to
20 Mbyte
The automation systems are
delivered preassembled,
tested and are comprised of:
• Memory card with
1 to 8 Mbyte RAM
• Subracks with 9 or 18 slots,
which can be physically
separate in the case of
redundant systems
• Runtime license for the
libraries "Driver blocks" and
"Technological blocks"
• Communication processor
for connection to Industrial
Ethernet
■ Technical specifications
Typical quantity breakdowns
Automation system
AS 414-3
AS 416-3
AS 417-4
AS 414 H
AS 417 H
Motors
30
100
140
30
112
Valves
40
150
200
40
160
Fixed setpoint controls
40
60
80
40
64
Analog-value measurements
50
120
150
50
120
Sequencers with 9 steps each
10
40
50
10
40
Dosing
5
20
25
5
24
Binary inputs
Binary outputs
180
130
650
450
880
620
180
130
704
496
Analog inputs
Analog outputs
95
40
200
60
255
80
95
40
208
64
or:
Note:
The values listed here are not maximum AS-specific values for their respective model, they represent a typical distribution of the totally available AS capacity with a representative mixture of I/O. Individual calculation
of these quantity breakdowns is possible using the configurator software which is included on the current
CD-ROM of the interactive Catalog CA 01.
12
SIMATIC PCS 7
System overview
Automation
■ Fault-tolerant automation
systems
Fault-tolerant and high-availability automation systems are
used to minimize or eliminate
production failures. The
higher the costs resulting from
loss of production, the more
important a fault-tolerant system becomes. The initial
investment is far smaller than
the costs resulting from production stoppages.
The AS 414 H and AS 417 H
models are the fault-tolerant
automation systems for use
with SIMATIC PCS 7. These
fully redundant 1-out-of-2 systems reduce the probability of
production failures by seamlessly switching from the primary to backup system in the
event of a failure.
The automation system has a
redundant internal design to
maximize availability. Redundancy means that all major
components such as CPU,
power supply and hardware
for coupling the two CPUs are
mirrored. The level of redundancy in the automation system can be tailored to meet
the availability requirements
of your individual plant or process.
■ Packaging system
A redundant automation system can be installed mechanically in a one- or two-rack
architecture. Automation systems can be installed in two
standalone racks, for example, if both sides of the redundant system have to be physically separated from one
another by a fire-resistant
wall.
The S7-REDCONNECT software package is used to allow
the operator station(s) to communicate with the primary and
backup automation systems
seamlessly. Mixed operation
with redundant and single
systems is also possible.
The SIMATIC PCS 7 includes
an optional cabinet packaging system for the automation
systems and distributed I/Os.
The basic cabinet is a
Siemens standard cabinet
8MC with degree of protection
IP 40. Degree of protection
IP 55 is also available. This is
supplied complete with
framework, door, outer walls,
internal mechanics, transport
lugs and pocket for circuit diagrams. Options include side
walls and partitions, power
supply subrack, socket,
I&C monitoring, and plinth.
The cabinets comply with the
guidelines for electromagnetic compatibility specified
in the EMC law. They additionally provide exceptional protection against unauthorized
interventions, mechanical
effects, contamination and
corrosion. The cabinets can
be readily adapted to different
types of plants due to their
modular design.
For further information,
technical specifications
and ordering data for
packaging systems,
refer to the catalog
"Add-ons for the
SIMATIC PCS 7 process
control system",
see page 28.
13
SIMATIC PCS 7
System overview
Fail-safe automation
■ Fail-safe automation
systems
Fail-safe automation systems
(F systems) are used to
reduce the risk of an accident
in critical applications where a
fault has a high consequences such as loss-of-life,
plant damage, or environmental pollution. These systems
detect process faults as well
as internal faults, and automatically set the plant to a
safe status in the event of a
fault. PCS 7 F systems have
been approved by the independent institute TÜV (Technical Inspectorate).
The new fail-safe automation
system is based on the faulttolerant AS 414 H or AS 417 H
automation systems, allowing
elements of standard plant
automation and safety engineering to be combined into
one system.
The safety functions of the
F systems are present in the
F program of the CPU and in
the fail-safe SM 326 F and
SM 336 F I/O modules for
ET 200M. The new ProfiSafe
protocol is used for safetyoriented communication
between CPU and I/O via
PROFIBUS-DP.
Standard I/O modules can be
used in an F system in addition to the specialized fail-safe
I/O modules. Process automation and Safety Systems
are configured and programmed using the same
standard tools and interfaces.
Commonality of hardware and
configuration tools for safety
and process control applications minimizes training and
spare inventory requirements.
■ Fail-safe processing
in one CPU
In the past, the basic feature
of an F system, the fault
detection, was implemented
using two CPUs which permanently checked themselves
for correct operation. In contrast to fault-tolerant systems
where structural redundancy
is used to increase the availability, two-channel redundancy is used just for fault
detection.
Today, the F system uses the
innovative concept of redundant, diverse command processing. Using just one CPU,
this permits the same fault
14
Highlights
7
Use of standard SIMATIC S7 components for fail-safe
applications
7
Flexibility with different safety applications/systems:
– Standard (S) process control systems
– Fault-tolerant (H) systems
– Fail-safe (F) systems
– Fail-safe and fault-tolerant (FH) systems
7
Safety stage SIL 3, AK 6 can be achieved in an architecture contatining a single CPU
7
Secure communication using PROFIBUS and ProfiSafe
7
Rugged communication using Industrial Ethernet for the
system bus
7
S and F functions can be mixed in the same automation
system
7
S and F I/O can be operated on one PROFIBUS-DP network
7
Configuration of S and F functions using common engineering tool – CFC
7
F-Tool (S7 F systems) provides support for TÜV acceptance:
– Isolation of S and F functions
– Checksum for F functions
– Comparison function
– Access for F functions is password protected
detection as previously done
with two CPUs (TÜV certificate
up to SIL3, IEC 61508 or AK6,
VDE 0801).
The safety function, written by
the user in the CFC, is processed twice in different parts
of the CPU, once in positive
logic and secondly in an alternate location. Faults are
detected by comparing the
two results. The implementation of fault detection using
software means that a standard AS 400 CPU (the
AS 414 H or AS 417 H)
can also be used for safety-
oriented applications, and a
complex interface to a separate F system is not required.
If a process requires fail-safe
features and high availability
within the automation system,
then an FH system can be
architected which features a
completely redundant design.
SIMATIC PCS 7
System overview
Fail-safe automation
■ Design versions
Design versions for fail-safe systems
Fail-safe
Single-channel design
Fail-safe and fault-tolerant
Design with redundant CPU
and single-channel I/Os
Fail-safe
modules
Isolating module
ET 200M
PROFIBUS-DP
ET 200M
PROFIBUS-DP
PROFIBUS-DP
AS 414 FH/
AS 417 FH
AS 414 FH/
AS 417 FH
AS 414 F/
AS 417 F
IM 153
Design with redundant CPU
and redundant I/Os
Fail-safe
modules
2x
Isolating module
IM 153-2
ET 200M
Fail-safe
modules
redundant
Isolating module, redundant
■ Engineering with
F-Tool (S7 F systems)
■ F communication
using ProfiSafe profile
■ F modules
The fail-safe automation systems are based on the faulttolerant system (H) hardware.
The figure below shows the
numerous design variations
for fail-safe systems, with all
versions complying with the
safety class SIL 3 (IEC 61508)
or AK 6 (VDE 0801).
The F-Tool (S7 F Systems)
software package integrated
in the SIMATIC Manager is
used to configure an F system. This tool can be used to
parameterize the CPU and
F system I/O modules and to
generate fail-safe applications in CFC. Predefined
blocks approved by the TÜV
are available for configuration
of fail-safe applications. This
eliminates the need to recreate these fail safe blocks.
The application program may
be a combination of fail-safe
(F) and non-fail-safe standard
components (S), where strict
isolation of F and S program
components together with
data exchange via special
conversion blocks prevent
conflict or interaction.
grams, e.g. a reference sum
for the F program with which
even minimum changes are
immediately detected. This
reference sum is recorded
during the TÜV acceptance.
Access privileges using passwords supplement the software package functions, and
guarantee simple, safe operation.
Safety-oriented communication as well as standard communication between fail-safe
automation systems (F-AS)
and the fail-safe I/O modules
is conducted via standard
PROFIBUS-DP with the addition of safety telegram, better
known as the PROFISafe profile. F-AS and fail-safe (F) signal modules are able to
recognize falsification of the
useful data and trigger appro-
priate fault reactions. For
example, the outputs of failsafe output modules are
switched off immediately. In
addition, timeout monitoring
of communication is carried
out using a selectable monitoring time.
In contrast to the CPU in the
F system, each individual
F system I/O module has a
completely redundant internal
design. Internal comparson
functions guarantee fault
detection up to safety class
SIL3 (IEC 61508) or AK6(VDE
0801).
The principle of operation of
digital and analog input modules is similar; two channels
are mutually checked for
equivalence within a specified
discrepancy time (2-out-of-2
evaluation). If the module
detects a difference between
the two channels, it automatically triggers a safety
response.
Additional features include
the ability to compare F programs as well as support for
the acceptance of F pro-
Since the safety functions are
implemented using software,
no additional hardware components are required.
Standard communication and
safety-oriented communication are therefore carried out
on the same hardware platform (over the same wires).
Fail-safe systems can be created in a distributed architecture permitting safe communication to a degree which was
previously only possible using
hardwired connections.
The digital output module has
a second switch-off mechanism which guarantees safe
switching off in the event that
the output is faulty. In addition
to these basic functions, the
modules have further internal
and external diagnostics
functions which also guarantee the plant's safety should
the CPU fail.
15
SIMATIC PCS 7
System overview
I/O
■ I/O
The SIMATIC ET 200 Distributed I/O stations are used for
connecting field devices to
SIMATIC PCS 7. The I/O are
connected to the automation
system via the PROFIBUS-DP
fieldbus. There is a high
degree of flexibility when
designing the I/O architecture. I/O modules can be
located centrally (in a central
electronics room or equipment room) or they can be
located remotely (in remote
switchrooms, or out in the field
closest to the device).
Possible I/O architectures
depend on the application
and environment.
SIMATIC ET 200M
The ET 200M distributed I/O
stations use modules exclusively from the SIMATIC
S7-300 product family.The
following types of module can
be used:
• Standard S7-300 I/O modules
• I & C modules with
increased functionality
• Ex input/output modules
• Controller modules
• HART modules
• F modules for fail-safe applications
ET 200M, ET 200iS, ET 200X,
PROFIBUS-PA, S7-400 I/O
An associated diagnostics
function block can be created
automatically for each module
in the system using the engineering tool CFC. The diagnostics data as well as the
corresponding drivers are
automatically incorporated
into the fault signalling function of the control system.
Selected features of the I/O
modules with diagnostics
capability include the display
of channel-related faults,
internal module monitoring,
diagnostics alarms, storage of
last value or connection of a
default value on failure of the
CPU or load power supply.
The modules can detect
channel faults and moduleinternal faults, and automatically signal these events to
the operator stations (OS).
16
Incorporation of intelligent
field devices
IIn addition to the central and
distributed I/O modules,
SIMATIC PCS 7 also supports
the incorporation of intelligent
field devices. This includes
both field devices with HART
protocol and also bus-based
devices via PROFIBUS-DP/
PROFIBUS-PA. This drastically reduces installation
investment since existing field
instrumentation is incorporated (not replaced) into the
SIMATIC PCS 7 system.
The SIMATIC PDM software
package is used, inter alia, to
parameterize the following
devices online or offline, to
configure them, and to start
them up:
• Field devices (DP/PA or
HART)
• ET 200iS
The PROFIBUS-DP/PA permits data exchange between
automation systems, distributed I/O and intelligent field
devices – with a minimum of
installation requirements. The
SIMATIC I/O modules and
function modules can be connected via the ET 200M or
installed directly into the automation system.
I/Os in hazardous area
The S7-300 Ex input/output
modules are available for the
automation of process control
applications. They isolate the
intrinsically-safe circuits in the
hazardous area from the nonintrinsically-safe circuits of the
automation system.
Possible I/O architectures
include:
• SIMATIC ET 200M is
installed in the safe area.
The actuators/sensors can
be located in the hazardous
area if appropriate modules
are used.
- Connection via
PROFIBUS-DP
- Transmission rate up to
12 Mbit/s
- Redundancy possible
• SIMATIC ET 200iS can be
directly installed in hazardous area zone 1 due to its
intrinsically-safe design.
Actuators/sensors can be
located in zone 1 or zone 0.
A connection via
PROFIBUS-DP with seriesconnected isolating transformer in the safe area has a
transmission rate up to
1.5Mbit/s.
• These two systems permit
hot swapping of individual
modules (design with active
bus modules for ET 200M;
swapping without fire certification for ET 200iS).
SIMATIC PCS 7
System overview
I/O
■
Industrial Ethernet plant bus
Ex-i monitor
connection
Operator
Station
Intrinsically-safe
operator panel
PROFIBUS-DP
ET 200M distributed
I/O station with
- S7-300 Ex modules
- HART modules
Zone 1
Zone 0
Actuators/
~ sensors
®
Fieldbus
isolating transformer
ET 200iS distributed
I/O station
PROFIBUS-DP
DP/PA link,
DP/PA coupler
~
Actuators/
sensors
®
PROFIBUS-PA
Field devices
Transmitter
The PROFIBUS-PA is also
capable of connecting
directly to field devices inside
hazardous areas. The DP/PA
link and DP/PA coupler
permit the combined use of
PROFIBUS-PA and
PROFIBUS-DP in this
environment.
The ET 200iS startup is simple. Configuring the electronics modules and parameterization takes place directly at
the engineering station using
SIMATIC PDM. The HART
devices are parameterized in
the same manner as for
PROFIBUS-DP/PA devices.
SIMATIC ET 200iS
A large range of electronics
modules is available, including:
The ET 200iS distributed I/O
system for hazardous areas
can be installed directly in
zone 1 or 2 (EEx de ib [ia/ib]
IIC T4), and the sensors/actuators can also be installed in
zone 0 if required.
ET 200iS is intrinsically-safe
with a bit-modular design, and
can be optimally interfaced to
the application. It consists of a
flameproof power supply,
interface module for
PROFIBUS-DP, and up to
32 electronics modules.
HART capability and hot
swapping of modules during
operation without fire certification are standard features.
System diagnostics, time
stamping and CFC driver
blocks are incorporated into
the SIMATIC PCS 7 system.
• NAMUR digital input module
• Digital input/output modules
Ex PC operator panel
An intrinsically-safe operator
panel is available for use in
potentially explosive areas.
The panel can be physically
seperated from its operator
station by up to 500 m. The
intrinsically-safe operator
panel is designed for EEx IIC
T4 degree of protection IP 65
at the front and includes a
15-inch or 18-inch TFT color
display, Ex membrane keyboard and an intrinsically-safe
trackball.
• Analog input/output modules with or without HART
capability
• RTD and TC analog input
modules.
You will find further information to
the Ex PC operator panel in the
catalog "Add-ons for the SIMATIC
PCS 7 process control system",
see page 28.
17
SIMATIC PCS 7
System overview
Batch processes
■ BATCH flexible
The SIMATIC PCS 7 process control system has
always offered a solution for
low-cost, effective implementation of batch processes.
Simple batch process automation, with parameterizable sequential controls, is
accomplished using the
SFC and CFC tools
included in the engineering
system.
BATCH flexible is the convenient solution for more
complex tasks with recipecontrolled operation. This
allows simple, flexible processing of complex tasks
that incorporate changing
control sequences. It supports recipe control in small
to large applications, and
can be adapted to meet
most user demands as a
result of its modular design.
BATCH flexible consists of
four integral components
which can all be executed on
one operator station:
7
The recipe system is
responsible for simple
graphic creation and management of any number of
recipes.
7
The batch control can process and visualize several
batches in parallel.
7
The batch data management acquires, saves, logs
and exports batch data.
7
The batch planning is the
tool for the planning of
batches and production
orders in list form.
The complete program package can be incorporated into
the SIMATIC PCS 7 system
environment with no additional hardware required.
A convenient graphic recipe
editor can be used to create
and update equipment-specific and standard quantity
"Equipment recipes" according to ISA S88.01.
18
PCS 7 - BATCH flexible
In order to connect the process automation system into
the enterprise planning system, BATCH flexible interfaces with SAP R/3 PP-PI. SAP
sends production orders via a
certified interface to BATCH
flexible, which is able to return
BATCH-relevant data to SAP,
e.g. for material/maintenance
planning.
Validation
An increasing number of
plants require validation for
compliance with quality standards and regulatory requirements. The process control
system and the system manufacturer play an important role
in the validation process.
BATCH flexible packages are
well-structured to facilitate
compliance certification and
conformance to ISA S88.01.
Siemens, as a manufacturer of
process control systems, has
many years of experience in
quality management, in the
validation of plants, and has
numerous personnel who
specialize in this activity.
SIMATIC PCS 7
System overview
Connection to the IT environment
■ Connection to the IT
environment
■ Company-wide availability
of process data with
@PCS 7
For plant managers, information technology (IT), process
data management and production planning systems
have become important elements for reducing costs and
optimizing processes. These
elements will become
increasingly important in the
future. Efficient use of information technology and process
data management can
increase reaction time,
improve decision-making
ability, improve product quality and minimize raw material
useage.
@PCS 7 offers a simple, costeffective solution for remote
access to the process data
that resides in SIMATIC PCS 7
system.
The data can be displayed and
processed further on any computer using the standard software package @aGlance –
even via intranet/Internet.
An @aGlance server is integrated in every PCS 7 operator
station. To read the data,
the target PC requires a
Web@aGlance package and a
standard Web browser. For
writing and communication
with other @aGlance servers,
the operator station must have
a corresponding @aGlance
license.
Upon integration of
@aGlance/IT, the SIMATIC
PCS 7 can communicate with a
large number of software products for the plant management/
company management level.
@PCS 7 provides customers
with access via the @aGlance
interface to the PCS 7 operator
station data including the process data archives and messages.
An intelligent log-on procedure
provides the @aGlance product range with plug and play
interfacing while incorporating
security features. Security and
access privileges are programmed using a powerful
administration tool.
A further advantage of the
open architecture of the
@aGlance/IT client/server
technology is the ability to
select the operating systems
or applications on the server or
at the client end of the connec-
PCS 7 provides numerous
options for connection to the
IT environment so that the
benefits above can be realized. It provides an open system platform that allows fast
and simple integration of software packages which reside
at the plant management
level.
The OPC interface (OLE for
Process Control), which is
provided out-of-the box in the
PCS 7 operator stations, is an
industrial standard based on
the OLE (now Active X), COM
(Component Object Model)
and DCOM (Distributed Component Object Model) technologies. These standards
allow multi-vendor exchange
of process data between various Windows applications
that often extends beyond the
limits of individual computers/
systems. The SIMATIC PCS 7
operator station can be the
data source for other applications when used as an OPC
server, or, as an OPC client,
access the data of other OPC
server applications. This
opens up enormous possibilities for communications and
exchange of information.
Web browser
wser
Client applications
- Microsoft Excel
- InfoPlus.21
- MATLAB
- Applications with
Visual Basic / C++
@aGlance/IT
Client add-ons
Internet /
Intranet
Web server
Web@aGlance
Network
@PCS 7 Server
@PCS 7 Web Read Access
@PCS 7 Web Write Access
@PCS 7 Full Client Access
@PCS 7 Server To Server
SIMATIC PCS 7
Operator Station
tion. The @aGlance implementation is independent of hardware, software and operating
system architecture. Thus, for
example a Unix server hosting
an IT application could communicate seamlessly with the
SIMATIC PCS 7 system
(Windows NT). This makes it
easy to interface with systems
that already exist in the company and ensures compatibility with future systems. As a
result, the cost-of-change is
minimized, and there is no
dependence on specific systems or suppliers.
@aGlance/IT
Server add-ons
Server applications
- other PCS
- Process historians
There are several @PCS 7 versions with the following functions:
• Reading of OS data
(process data, messages,
archived data) via Internet/
Intranet,
• Writing of OS data
• Communication with
@aGlance/IT client applications, e.g. the InfoPlus.21
information management
system
• Communication with server
applications of the
@aGlance/IT server add-ons
The @PCS 7 server has its own
user management function for
data access.
19
SIMATIC PCS 7
System overview
Redundancy at all levels
■ Redundancy at all levels
SIMATIC PCS 7 provides
redundancy options at all
levels of the process automation system.
Multi-clients,
up to 6 servers and 1 client can be opened
OSM/
ESM
redundant
OS-LAN
(Fast Ethernet)
redundant pair of
OS servers
Optical switch module
(OSM) with integral
redundancy features
The first level is the multi-client
architecture where several
clients (operator stations)
can access the data of one
OS server. Additionally, each
operator station supports
multi-monitor operation
whereby up to 4 monitors can
be connected to one operator
station via a multi-VGA card.
OSM/
ESM
OS with
optional package
WinCC/Redundancy
Updating of archives
OSM
OSM
Double-redundant
Fast Ethernet plant bus
OSM
OSM
Fault-tolerant
AS 414 H
AS 417 H
automation system
Y-K
Repeater
Synchronization
cable
PROFIBUS-DP,
redundant
Y link
with
two IM 157
ET 200M,
redundant
design with
two IM 153-2
DP/PA link,
redundant
design with
two IM 157
PROFIBUS-DP
PROFIBUS-PA
live
M
~
20
The OS servers themselves
can also be redundant. In
a system with redundant
OS servers, multi-client stations will switch transparently
from the primary to backup
server in the event of a system
failure. Additionally the process data and alarm messaging archives can be synchronized between OS servers
when one server is returned to
service. For higher availability, redundant OS Servers can
each be connected independently to both networks of a
redundant system bus (Industrial Ethernet).
Communication between individual automation systems
and to the operator stations/
engineering stations is carried
out via the Industrial Ethernet
system bus which can be
operated at 10 Mbit/s or
100 Mbit/s. The system bus is
usually designed with a ring
structure. To increase the
availability even further, a
redundant ring architecture
may be setup where each
individual station (AS, OS and
ES) has two separate connections, one to each network
ring.
The redundant AS 414 H and
AS 417 H automation systems
are each connected to the
system bus using an Ethernet
communications processor
(CP). To achieve a higher
level of redundancy, two CPs
can be used for each half of
the redundant pair, to allow
each individual AS to be connected to both networks of a
redundant system bus architecture.
Multiple PROFIBUS-DP lines
(from each side of a redundant pair) can be connected
to distributed I/O via the
onboard PROFIBUS-DP interfaces or by using additional
communications processors.
Central I/O can be inserted
into the AS 414 H/AS 417 H
subrack.
A redundant ET 200M distributed I/O system can be
created. The head of the
ET 200M station can contain
two redundant IM 153-2 modules, allowing a single I/O system to be connected to redundant PROFIBUS-DP networks.
The PROFIBUS-PA I/O can be
connected to redundant
PROFIBUS-DP networks
using a redundant DP/PA link
with two IM 157 modules.
To complete the redundancy
solution portfolio, the Y link
provides an option for connecting non-redundant
PROFIBUS-DP devices to
redundant PROFIBUS-DP networks.
SIMATIC PCS 7
System overview
Field devices
■ Field devices
Siemens offers a complete
range of intelligent field
devices for process automation. These can be optimally
linked into the environment of
the SIMATIC PCS 7 process
control system.
The field devices presented
here are available as versions
with PROFIBUS-DP/PA interface and for communication
via the HART protocol.
You can find further information, technical specifications
and ordering data on these
field devices on the Internet:
www.fielddevices.com
SITRANS P – transmitters for pressure measurements
The SITRANS® P transmitters
are suitable for measuring the
pressure, absolute pressure,
differential pressure, flow and
level of corrosive and noncorrosive gases, vapors and
liquids. Various measuring
cells are used for the different
requirements and permit optimum accuracy for the respective task. The measuring cell
of the SITRANS P is completely welded, guaranteeing
that the transmitters are com-
pletely vacuum-tight, provide
a high ability to withstand
overloads and have a long
service life. The spans cover
the range from 1 mbar up to
400 bar.
SITRANS F US – ultrasonic flowmeter
The SITRANS F US ultrasonic
flowmeters with the patented
helical passage of sound are
used to measure the flow of
conductive and non-conductive liquids, e.g. solvents,
organic liquids and condensates.
In addition to the signal for the
flow, the device delivers additional data from which information can also be derived on
the product quality.
the wide dynamic range, the
multi-sensor properties, and
the low maintenance costs
since no moving parts are
present.
The main advantages are the
high measuring accuracy, the
flow without pressure losses,
SITRANS F M – electromagnetic flowmeter
SITRANS F M is used to measure the flow of electrically
conductive media above
0.008 µS/cm. Homogeneous
liquids can be measured, also
with solid particles, slurries,
pastes and sludges. Flow
velocities are permissible up
to 12 m/s. Nominal diameters
from DN2 to DN2000 are
available, together with
flanges according to DIN,
ANSI and further standards.
Liners are available with soft
and hard rubber, NOVOLAK
for corrosive media up to
130 ºC, and PTFE for temperatures up to 180 ºC.
SITRANS T – transmitters for temperature measurements
SITRANS T is used in conjunction with a sensor to measure
temperatures. Its universal
input stage means that all
common temperature sensors
and DC voltage sources can
be connected: Pt 100 resis-
tance thermometers, thermocouples, resistance-based
sensors/potentiometers from
24 Ω to 6000 Ω, and DC voltage sources with a span from
17 mV to 1120 mV.
The complete standardized
temperature range can be
measured for the various sensors. The characteristics of all
sensors are linearized.
SITRANS LR – meters for radar level measurements
SITRANS LR 400 is the highfrequency radar level meter
for high accuracy and wide
measuring ranges in the process industry.
SITRANS LR 300 operates
according to the patented
microwave pulse technology,
and provides long-term reliability even under difficult
operating conditions. The
device can be used on ves-
sels subject to pressure, with
explosive or non-explosive
media, where large amounts
of steam or dust are produced, and at high temperatures.
Meters for ultrasonic level measurements
• The Probe: compact solution
for smaller ranges with liquids and sludges.
• MiniRanger Plus: low-cost
solution for standard applications for small and
medium ranges.
• EnviroRanger ERS500:
system for monitoring and
control of pump stations.
Wide range of use resulting
from medium-independent
level measurement.
• MultiRanger (see photo at
left): Reliable, advanced
ultrasonic transmitter. The
perfect solution for short- to
mediumrange applications
up to 15 m.
• AiRanger: for level measurements for solids and liquids
and medium or large measuring ranges. Versions with
1, 2 or 10 channels.
21
SIMATIC PCS 7
System overview
Field devices
■ Field devices
Meters for capacitive level measurements
Mercap is an ideal capacitive
level meter for use under
extreme temperature and
pressure conditions. The patented Active Shield technology protects it from dust,
deposits, vapor and condensation.
The Pointek level switch is
used to measure predefined
levels of bulk materials, sludges and separating layers.
Measurement using the noncontact ultrasonic principle or
with highly sensitive capacitive electrodes. A wide selec-
tion of designs is available
including sanitary versions
and those for use at high pressures and temperatures.
SIPART PS2 – positioner for pneumatic control valves
The SIPART® PS2 electropneumatic positioner controls
the valve or damper position
on pneumatic linear or partturn actuators. The setpoint
for the valve position is
defined by the control system,
and the actual value is
returned from the SIPART PS2
to the control system. A binary
input can be used to block the
current valve position or to
drive the valve into a safety
position.
SIPART PS2 is also available
for use in potentially explosive
atmospheres.
SIPART DR compact controllers
The SIPART® DR compact
controllers are designed for
general process engineering.
They offer a wide range of
prepared functions in the
input software which can be
simply selected as required.
The devices can be used as
continuous or step controllers.
Additional analog inputs,
binary inputs/outputs and the
PROFIBUS-DP interface can
be retrofitted using plug-in
options.
The controllers are integrated
in SIMATIC PDM, and can be
parameterized and configured via PROFIBUS-DP.
gle analyzer can cover the
complete spectrum of applications and measuring
ranges over nine powers of
ten. The self-explanatory input
panel according to NAMUR
guarantees unambiguous
configuring, and the display
outputs messages either in
alphanumeric text or using
clear symbols.
The self-diagnostics system
monitors all analyzer and sensor procedures and
sequences. Two sensor
inputs permit redundant pH
measurements with an
increased accuracy resulting
from averaging. The integral
logbook stores all faults and
calibration procedures with
date and time.
CALOMAT® 6 uses the thermal conductivity method to
accurately measure the composition and concentration of
process gases.
OXYMAT® 6 operates according to the paramagnetic alternating pressure principle, and
is used to measure oxygen in
gases.
Liquid analysis with SIPAN
SIPAN® means liquid analysis
for pH, conductivity and dissolved oxygen with maximum
convenience. The transmitters
are powered via the PROFIBUS-PA, and can also be of
intrinsically-safe design for
use in hazardous areas.
Together with a wide range of
sensors and fittings, one sin-
Series 6 gas analyzers
ULTRAMAT® 6 operates
according to the NDIR twobeam alternating light principle, and measures infrared
active gases highly selectively.
22
SIMATIC PCS 7
System overview
Field devices
■ Field devices
SIWAREX M and SIWAREX U weighing modules
Net weight, dosing and
batching scales can be configured for process engineering applications using predefined function blocks for
weighing applications.
Libraries are available for
SIMATIC PCS 7 with function
blocks for the SIWAREX M
and SIWAREX U weighing
modules.
This permits simple linking
into the engineering system,
and also convenient operation
of the scales from the operator
stations using scale faceplates.
These faceplates also provide
important diagnostics information for the plant operators.
Integral message processing
and maintenance functions
such as the reading and writing of all scale parameters
result in high plant availability
and thus short standstill times.
Further information on the
Internet:
www.siemens.com/
siwarex
Siemens Milltronics weighing systems
7 Belt scales
Precision and torque scales
for reliable continuous weighing of bulk materials (several
versions)
7 Weigh-feeders
High-performance weighfeeders for measuring ranges
from 45 kg/h to 725 t/h
7 Bulk flow meters
Low-maintenance systems
with high reliability and
repeatability (also for difficult
mixed and batch functions)
Internet:
www.siemens.com/
siwarex
Motor management with SIMOCODE-DP
The SIMOCODE-DP motor
protection and control device
is primarily used in motor control centers in the process
industry.
It offers the following functions:
• Comprehensive motor protection and motor circuit
monitoring
• Integral control software for
all typical, switched motor
applications (e.g. directonline starters, reversing
drives, star-delta starters)
replaces complex hardware
control circuits
• Detailed motor and plant
diagnostics
• Integral PROFIBUS-DP interface
In particular for applications
in the chemical industry,
SIMOCODE-DP provides safe
isolation and satisfies the
NAMUR requirements.
Simple integration into the
SIMATIC PCS 7 process control system is guaranteed
using the SIMOCODE-DP
function block. Visualization in
the operator station is using
the associated faceplate.
Furthermore, SIMOCODE-DP
supports the uniform parameterization and diagnostics of
field devices using SIMATIC
PDM.
Internet:
www.siemens.com/
simocode-dp
MASTERDRIVES / MICROMASTER
The MASTERDRIVES converter range has a uniform
and modular design. The
power range extends from
2.2 up to 2300 kW. All common international voltages
from 200 to 690 V are covered. Three housing designs
are available depending on
the application and the
required power: compact
device, flush-mounting device
and cabinet device. The
range is also suitable for complex technological and
dynamic applications.
The MICROMASTER converter is a standard frequency
converter for the power range
from 0.12 up to 11 kW, and
can be used for numerous
variable-speed drive applications. It is particularly suitable
for applications with pumps,
fans, and in conveying technology. The large power supply range permits worldwide
use.
"Drive ES PCS 7" permits
control of the drives using
SIMATIC PCS 7, and operation and monitoring in the
operator station. Parameterization, commissioning and
diagnostics of the drive are
carried out with the "Drive ES
Basic" which can be integrated in the SIMATIC Manager.
Internet:
www.siemens.com/drive-es
23
SIMATIC PCS 7
Product range from Automation and Drives,
Siemens automation solution providers
■ The product range from
The Siemens Automation &
Drives Group offers approx.
5,000 products which permit
comprehensive plant automation. The SIMATIC components in this catalog selected
for the SIMATIC PCS 7 process control system are
already fully integrated.
Thanks to Totally Integrated
Automation and the associated uniformity in configuring,
communication and data
storage, SIMATIC PCS 7 can
■ Siemens Automation
solution providers
Automation solutions are
becoming increasingly complex, and demands are permanently growing. We can
help you find competent partners for an excellent, reliable
solution. Partners who have
competence and experience
in the required sector linked
with comprehensive knowhow for automation solutions.
Our partner programs set new
standards with respect to the
specific competence of the
involved companies and the
global network of partners. As
a result of the careful selection
and permanent training of our
solution providers, you will
always be able to find a competent partner close at hand
who is always working with
state-of-the-art technology.
SIMATIC PCS 7
be expanded by linking further components from the
Siemens Automation & Drives
product range, e.g.
Visit our sites on the Internet,
or order our interactive Catalog CA 01:
Internet:
www.siemens.com/
automation
• Motors, drives and actuators
• Operator panels and touch
panels, control elements
• Field devices and liquid
analyzers
Interactive Catalog CA 01 on CD-ROM
or on the Internet:
www.siemens.com/automation/ca01
• Pumps and compressors
• Low-voltage switchgear
• Installation engineering and
building services
The program
Your benefits
You are searching for automation solutions for a particular
task? Or you require professional consulting and support? You wish to contact specialists in your sector? You
wish to secure market advantages? Then our Siemens
automation solution providers
are the right partners for you!
7
Tailored, economic and
future-oriented solutions
7
Significant advantages with
respect to speed, efficiency
and locality
7
Solution provider has special knowledge of sector
7
Guaranteed state-of-the-art
technology and knowledge
of latest developments
Our partner companies possess the know-how for developing reliable, economic and
future-oriented solutions – for
all sectors and all automation
components: covering all
SIMATIC components, visualization systems, communications networks using SIMATIC
PCS 7, microsystems and
motion control systems up to
products for vertical integration of industrial automation
and office environments.
Certification
The solution providers are
continuously being trained in
order to remain completely
up-to-date. They are subjected to a special certification program where they have
to prove their high competence using Siemens’ automation tools. We can therefore
guarantee a special standard
of quality which is successively achieved by training on
new components and during
special solution provider
workshops.
Internet:
www.siemens.com/
automation/solution-provider
E-mail:
SSPinfo@nbgm.siemens.de
24
SIMATIC PCS 7
Migration products of TELEPERM M
■ Migration products of
TELEPERM M
Approximately 15,000
TELEPERM® M process control systems have been delivered since the first installation
in 1980. When converting to
the new SIMATIC PCS 7 process control system, appropriate measures are made to
ensure that users can change
to the new system while
retaining as much as possible
of the previous investments
and without having to replace
the old system completely.
These demands are satisfied
for TELEPERM M using a
three-stage migration strategy
and the resulting migration
products:
7
New AS 488/TM automation
systems based on SIMATIC
S7/M7 components whose
system and application
software is compatible with
the previous AS 235 system, providing the plant a
secure future.
7
7
Implementation of
uniform operation in plants
automated using both
TELEPERM M and SIMATIC
PCS 7. A PCS7/TM-OS
operator system is used for
this purpose which is a version of the SIMATIC PCS 7
operator station which can
communicate with the
TELEPERM M automation
systems.
The migration subrack
(see photo at top left)
permits incorporation of
TELEPERM M I/Os into
SIMATIC PCS 7. The automation system is installed in
a special migration subrack
which then replaces the
existing subrack with the
CPU in the TELEPERM M
cabinet.
Distributed SIMATIC ET 200M
I/O stations can be used with
an AS 416/417 parallel to the
TELEPERM M I/O modules.
These stations are connected
to the automation system
using PROFIBUS-DP.
The objective of migration of
the proven TELEPERM M process control system to the
SIMATIC PCS 7 system is that
customer investments are
retained, and that a smooth,
economical transition to new,
more productive technologies
is made possible with a minimum of technical and financial risks.
The cabinet packaging system for SIMATIC PCS 7 is
offered in addition.
Internet:
www.siemens.com/teleperm
25
SIMATIC PCS 7
Support Center, PCS 7 Competence Center
■ Support Center
At Siemens, one of the largest
providers of technical services, the customer is the
focal point. The complete
package of Siemens’ services
guarantees that plant owners
are always provided with optimum support for their projects
– irrespective of whether planning, commissioning or plant
modernization is concerned.
Customers can then be sure
that they can rapidly and
easily find a competent partner who is able to find the optimum solution for the respective task. All services are
individually tailored to customer requirements, covering
service & support, training
and even financing.
Siemens is a competent consultant and solution provider
for the complete life cycle of a
plant – starting with design
and planning, covering configuring and development,
installation and commissioning, operation and maintenance, up to modernization.
The Siemens system and sector experts are acquainted
with the specific demands of a
process and the specifications within a sector, and can
support plant owners rapidly
and efficiently at all times.
Customers have direct
access to the correct partner
in every situation, therefore
saving costs and input in
addition to a lot of time.
Always at the customer’s side
– this claim is more than just a
slogan for Siemens. To help
customers worldwide even
better and more directly, Siemens has founded a global
competence network supported by the Competence
Centers in Asia, USA and
Europe and the headquarters
in Germany. The task of these
centers is to collect Siemens
know-how in the various sectors and systems, to process
the data, and to make them
available to the individual
regions. Furthermore, the
Competence Centers organize continuous local training
of Siemens employees.
The Support Centers provides
system support and consulting for SIMATIC PCS 7. The
emphasis is on designing of
process control components
and solutions such as:
• HMI components
• Fault-tolerant automation
systems
• Safety engineering (fail-safe
technology)
• Communication
• Fieldbus
• Batch validation
• Process I & C integration
• Support when upgrading
Further information:
Fax: +49 721 595-7118
Internet: www.siemens.com/simatic-pcs7
E-mail: pcs7.sss@siemens.com
■ PCS 7 Competence Center
From one partner:
PCS 7 and planning execution
competence including integration know-how
The services provided by the
PCS 7 Competence Center
result in an optimum IT infrastructure with matching computer platforms. Commencing
with IT planning (IT assessment, IT design), including
configuring, and up to the
implementation of fault-tolerant hardware configurations
(RAID systems, network components), the customer is provided with a turnkey SIMATIC
PCS 7 solution.
In addition to traditional automation tasks in the Control
sector (PCS 7 configuring as
well as supplementary customer-specific developments), we also supply holistic solutions by integration of
the SIMATIC PCS 7 system
with software products from
the Planning & Execution sector.
Examples:
• Plant information management
• Advanced process control
• Plant maintenance management
• Enterprise asset management.
26
Internet:
www.siemens.com/
coc-pcs7-it
SIMATIC PCS 7
SIMATIC IT Framework
■ SIMATIC IT Framework
The future for production
In order to successfully run a
company in the age of e-business, it is essential to optimize
the complete process chain,
i.e. to match, coordinate and
optimize the global processes
relevant to the business at all
company levels using e-manufacturing.
Effective e-manufacturing
means:
7
Global availability of all strategic information and production data
7
Increase in production efficiency
7
Improvement in flexibility
and consistency throughout
all distributed production
factories/areas
7
Optimization of companywide processes and costs
The key for e-manufacturing
with incorporation of the
SIMATIC PCS 7 process control system is SIMATIC IT
Framework.
SIMATIC IT Framework –
Complete solution for component-based production
management and application integration
Every level of business operates according to its own procedure: supply chain business processes are managed
by large enterprise resource
planning (ERP) systems and
control procedures are executed by programmable controllers, e.g. SIMATIC PCS 7.
In order that a plant is flexible
and responsive to the
demands of the supply chain,
both sets of processes must
be synchronized with all relevant activities in the plant.
This is the job of SIMATIC IT
Framework.
With SIMATIC IT Framework
we address both production
and IT oriented perspectives.
Core components of
SIMATIC IT Framework are:
• SIMATIC IT Production
Modeler
• SIMATIC IT Server
• SIMATIC IT Adapters
SIMATIC IT Adapters
SIMATIC IT Production
Modeler
SIMATIC IT Production Modeler is responsible for the
overall management of the
plant. It improves plant activities by coordinating and synchronizing the plant components. This is done in
accordance with Standard
ISA SP95 by executing the
production operation processes which describe the
cross-component processes.
Each step of a production
operation corresponds to the
function of a different component. Encapsulated components and integration scenarios are stored in reusable
libraries for rapid-prototyping
and low-cost porting of the
application.
SIMATIC IT Server
SIMATIC IT Server is responsible for data management
and the integration of the various applications. It provides
the distributed runtime environment for data transfer and
conversion, and for the execution of operating sequences.
SIMATIC IT Server collects
the data of the components
combined in SIMATIC IT
Framework, and makes them
available everywhere. If the
data of a component are
changed, SIMATIC IT Server
immediately updates all components which require these
data. Whether the internal
data types or structures are
different is irrelevant.
SIMATIC IT Adapters integrate applications within the
complete company, permitting vertical and horizontal
integration. SIMATIC IT Components can be involved, or
also external components
such as SIMATIC PCS 7 or
BATCH flexible (Batch
Mgmt.). Even applications
from other vendors or legacy
applications can be integrated.
SIMATIC IT Components
SIMATIC IT Components provide functionalities for production processes, e.g. Plant
Information Management
(SIMATIC IT Historian) or Plant
Maintenance Management
(SIMATIC IT Maintegrity).
These components are coordinated by SIMATIC IT Framework, or can be used as
stand-alone applications.
Internet:
www.siemens.com/
simatic-it-framework
27
SIMATIC PCS 7
PCS 7 Add Ons
■ PCS 7 Add Ons
Catalog ST PCS7.A
„Add Ons for the
process control system
SIMATIC PCS 7“
spective field of application,
thus permitting cost-effective
use of SIMATIC PCS 7 for special automation tasks.
Since SIMATIC PCS 7 was
introduced on the market,
Siemens as well as our external partners have developed
a wide range of supplementary components which we refer
to as PCS 7 add-on products.
The catalog ST PCS7.A is also
available in the Internet as
download file. The catalog
can be reached from the
SIMATIC PCS 7 website:
www.siemens.com/
simatic-pcs7
PCS 7 add-on products are
software packages and hardware components which are
optimally matched to the re-
■ Contents
Contents of the
Add On catalog:
• Information and
management systems
- record, distribute and evaluate data for process information and analysis,
production tracing and
quality assurance,
- implement efficient user
administration,
- record, archive and log
process data and status
messages in the water
supply and conservation
sector,
- @aGlance interface and
the used API functions
• Optimization
- multi-variable controller
with integral optimization
procedure,
- online determination of
quality variables using soft
sensors,
- determination of optimum
parameters for PID controllers,
- adaptive control for processes with pure delay
elements, with an integral
component, and dead time
components of almost magnitude
• Batch processes
- function blocks which permit automatic control of
batch processes in the
event of a fault
28
• Operation and monitoring
- output of several process
displays in one process
display,
- use of the communications
functions of existing communications networks such
as e.g. the ISDN telephone
network,
- use of digital video engineering for process monitoring,
- display of technical data
and videos on large
screens,
- use of a special operator
panel in potentially explosive atmospheres,
- permit unambiguous identification of SIMATIC PCS 7
operators using fingerprints,
- alternative operation using
a trackball,
- provision of information on
the fault environment when
an alarm occurs,
- output of audible alarms,
- continuous recording for
SIMATIC PCS 7 operator
stations,
- operation and monitoring
of your complete plant from
any location
• Libraries/blocks/tools
- software library for the building automation sector in
industrial applications,
- software library for process
control and visualization,
- event recording with 1 ms
resolution,
- searching tool for measuring points,
- programming instructions
for generation of driver
blocks
• PROFIBUS-DP interfacing
- for SIWAREX M and U
weighing modules,
- for Siemens drives,
- for SIMOCODE-DP,
- for AEG Thyro-P thyristor
power control units
• Simulation
- SIMIT simulation platform
• Cabinet packaging system
for SIMATIC PCS 7
• Accessories
- time synchronization with
SICLOCK
Ordering data
General information
Ordering data
■ Ordering data for
This catalog contains the
complete ordering data for the
SIMATIC PCS 7 process control system, both for the new
Version V5.2 and for the
previous Version V4.02 which
can still be ordered.
SIMATIC PCS 7
A reference is made in the
respective ordering text in the
case of all products which differ in the two SIMATIC PCS 7
versions.
If no information on the
SIMATIC PCS 7 version is
specified for a product, it can
be used in both versions of
the process control system.
Documentation
SIMATIC PCS 7 electronic manuals
■ Documentation
SIMATIC PCS 7 V5.2
Electronic manuals
Complete documentation
on CD-ROM, in 3 languages
(German, English, French)
Contents:
Order No.
}
6ES7 651-0XX05-8YC0
• Common documentation for
SIMATIC PCS 7
- System description
- Getting started
- Configuring manual
- Software update
• SIMATIC engineering tools
- STEP 7
- CFC
- SFC
- S7-SCL
- DOCPRO
• Libraries
- Instructions for block
development
- Description for Technological
Blocks, Driver Blocks and
Communication Blocks
• Distributed I/Os
- ET 200M
- S7-300
- Ex I/O modules
- ET 200X
- ET 200iS
- FM 355
• SIMATIC PLCs (automation
systems)
- S7-300, S7-400 module data
- S7-400 instruction list
- CPU 412, 414, 416, 417
- S7-400H
- S7-400F and S7-400FH
- FM Function blocks
• Communications modules
- CP 441
- CP 443-1
- CP 1413 / CP 5412(A2) /
CP 1613
• SIMATIC NET
- NCM S7
- Network manuals on Industrial
Ethernet including twisted
pair / PROFIBUS
• SIMATIC operation and
monitoring manuals
• Validation support manual
SIMATIC PCS 7 programming
instructions for generation of
driver blocks
for SIMATIC PCS 7 V5.2,
in Acrobat Reader format (PDF)
German/English, on CD-ROM
} Available ex stock.
Order No.
SIMATIC PCS 7 V4.02
Electronic manuals
Complete documentation
on CD-ROM, in 3 languages
(German, English, French)
Contents:
}
6ES7 650-0XX01-8YE0
}
6ES7 998-8XC01-8YE0
• SIMATIC PCS 7
system description
• PCS 7 getting started
• SIMATIC standard tools
with STEP 7 documentation
• SIMATIC engineering tools
CFC, SFC, S7-SCL, DOCPRO,
libraries
• SIMATIC PLCs
I & C installation guidelines
ET 200M
S7-300
S7-300 Ex I/O modules
S7-300 module data
S7-400 with instruction list
• SIMATIC WinCC operation and
monitoring,
basic documentation,
OS configuration,
option packages
• BATCH flexible
SIMATIC manuals
S7 manual collection
Electronic manuals on CD,
multilingual
S7 manual collection update
service for 1 year
Scope of delivery: current CD
"S7 manual collection" and the
three following updates
}
6ES7 998-8XC01-8YE2
6ES7 653-1XD05-8YD0
29
Ordering data
Starter systems / updates and upgrades
PCS 7 starter package
■ PCS 7 Starter Package
Order No.
PCS 7 Starter Package V5.2
Starter system with:
• PCS 7 IPC Rack OS client,
SIMATIC PC basic hardware:
industrial PC in rack with
19" packaging system,
Pentium III from 800 MHz,
256 Mbyte SDRAM, 20 Gbyte
IDE hard disk, AGP graphics
card, LAN card on board (RJ45
connection), CD-ROM drive,
keyboard and mouse,
without monitor
• AS 414-3 automation system,
comprising:
CPU 414-3 with integral
PROFIBUS-DP interfaces,
768 Kbyte main memory
(384 Kbyte available user memory), memory card 1 Mbyte
RAM, 2 backup batteries,
PS 407 power supply; 10 A for
AC 120/230 V, UR2 rack
(9 slots), Runtime Software
"Driver blocks" and "Technological blocks", communications
processor for connection to
Industrial Ethernet plant bus
• TP XP cord RJ45/RJ45, 2 m, for
connecting OS to communications processor in the automation system
• PCS 7 Engineering Toolset software V5.2 (250 PO) 1)
• OS engineering and runtime
software (RC 8K)
• Operating system
Windows NT 4.0 Workstation
ServicePack 5 with Internet
Explorer V5
- German
- English
Order No.
OS Software Engineering
}
PowerPack V5.2
(RC 8K ➞ RC 64K),
to extend the engineering and
runtime software to 64 k variables
6ES7 658-2DB05-0YC5
PowerPack V5.2
(RC 64K ➞ RC 150K),
to extend the engineering and
runtime software from 64 k to
150 k variables
}
6ES7 658-2DC05-0YC5
V5.2 PowerPack
(PO 250 ➞ PO 3000),
to extend the engineering software from 250 to 3000 process
objects
}
6ES7 658-1AB05-0YC5
V5.2 PowerPack
(PO 3000 ➞ PO unlimited),
to extend the engineering software from 3000 to an unlimited
number of process objects
}
6ES7 658-1AC05-0YC5
Accessories
}
}
6ES7 650-3ED05-0AX0
6ES7 650-3ED05-0BX0
21" color monitor SCM 2196-I
Desktop unit AC 115/230 V,
horizontal frequency up to 96 kHz,
degree of protection IP 30, with
video cable (Sub-D, BNC)
6GF6 100-1BA
Further monitors, printers and
operator panels
See page 39
TP XP cord RJ45/RJ45
Cable for connection of operator
station to the communications
processor in the automation system for establishment of an Industrial Ethernet connection
• 2m
• 6m
• 10 m
6XV1 850-2HH20
6XV1 850-2HH60
6XV1 850-2HN10
1) PO = process objects, 1 PO corresponds to one operation and monitoring
component, e.g. valve, motor, SFC
■ Upgrades/updates to V5.2
Order No.
Upgrade/update of OS software
OS control system software,
license with authorization diskette,
license for BCE operation;
applicable to OS Software Single
Station, OS Software Server, OS
Software Terminal and OS Software Engineering (1 upgrade/
update package must be ordered
for each OS software package
used)
• Upgrade V4.02 to V5.2
• Update V5.x to V5.2
}
}
6ES7 658-2XB05-0YC4
6ES7 658-2XX05-0YC3
Note:
SIMATIC PCS 7 V5.2 executes with the Windows NT 4.0 operating system
with ServicePack 5 or ServicePack 6a.
The upgrade and update packages also include the upgrades/updates of the
OS option packages (for storage, SFC visualization, chipcard reader).
30
Order No.
Upgrade/update
engineering toolset
On CD-ROM;
licenses with authorization diskette for:
- STEP 7
- S7-SCL
- DOCPRO
- CFC for 3000 process objects
- SFC
- Import/export assistant
- Technological hierarchy
- Runtime software „Driver blocks“
• Upgrade V4.02 to V5.2
• Update V5.x to V5.2
• Update V5.1 PO unlimited to
V5.2 PO unlimited
}
}
}
6ES7 658-1AB05-0YC4
6ES7 658-1AC05-0YC3
6ES7 658-1AD05-0YC3
Note:
If OS engineering is to be carried out on an Engineering Station, an OS software upgrade/update package must be ordered for the software package
OS Engineering.
Ordering data
Ordering information
tor stations and engineering
stations which are used in
SIMATIC PCS 7 Version V5.2.
OS redundancy
Support for selecting operator stations
and engineering stations
Signal module (PCI)
Guardian
Multi-VGA 2/4 screens
Chipcard reader
Time synchronization
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
6ES7 650-0AA05-0AX0
6ES7 650-0AA05-0BX0
Industrial PC Rack BCE
PCS 7 OS Server
German
English
6ES7 650-0BB05-0AX0
6ES7 650-0BB05-0BX0
✘
✘
CP 1613 German
English
6ES7 650-0BB15-0AX0
6ES7 650-0BB15-0BX0
✘
✘
PCS 7 Server
Class Mono
BCE
German
English
6ES7 650-0CB05-0AX0
6ES7 650-0CB05-0BX0
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
PCS 7 Server
Class Dual
BCE
German
English
6ES7 650-0DB05-0AX0
6ES7 650-0DB05-0BX0
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
Industrial PC Rack
PCS 7 OS Client
German
English
6ES7 650-0FA05-0AX0
6ES7 650-0FA05-0BX0
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
PCS 7 Workstation ES/OS (Tower)
German
English
6ES7 650-0AA05-0AX0
6ES7 650-0AA05-0BX0
✘
✘
✘
✘
✘
✘
✘
✘
✘
✘
6ES7 652-0XX01-1XC0
The operator stations / engineering stations are delivered with the SIMATIC PCS 7 software V5.2 pre-installed.
This software does not contain any licenses. The software licenses can be purchased by ordering the corresponding OS software or the Engineering Toolset.
Order No. of
option packages
6AV6 371-1CF05-0AX0
All stations are delivered without monitors.
See page 39 for suitable monitors
✘
✘
See page 38
German
English
6ES7 652-0XX02-1XE0 / -1XE1
✘
✘
6AV6 371-1EJ05-0AX0/0BX0
6ES7 650-0BA15-0AX0
6ES7 650-0BA15-0BX0
SFC visualization
CP 1613 German
English
✘
✘
6DS1 916-8RR
OS Software Client V5.2
(RT 128)
Order No.
6ES7 658-2CX05-0YC0
6ES7 650-0BA05-0AX0
6ES7 650-0BA05-0BX0
PCS 7 WorkstaBCE
tion ES/OS (Tower)
OS Software Server V5.2
(RT 64K), Order No.
6ES7 658-2BB05-0YC0
OS Client
German
English
6ES7 652-0XX05-2YD0
OS Server
Industrial PC Rack BCE
PCS 7 ES/OS
Order No.
6ES7 652-0XX05-2YC0
OS Software Single Station
V5.2 (RT 64K), Order No.
6ES7 658-2AB05-0YC0
Engineering Station
V5.2 (RC 64K), Order No.
6ES7 658-2DB05-0YC0
Engineering Toolset V5.2
(PO 3000), Order No.
6ES7 651-1AB05-0YC0
Commu- Lannication2) guage
1 x 6GK1 161-3AA00
1 x 6GK1 716-0HB14-3AA0
OS Single Station
Design
1 x 6GK1 716-0HB14-3AA4
Stations / basic software
Storage
for SIMATIC PCS 7 Version 5.2
OS option packages
RedCon2 upgrade
1)
RedCon1 upgrade
The following table provides
support for selecting the possible configurations for opera-
WinCC/Redundancy
■ Ordering information
1) Upgrade packages for OS redundancy (see page 36):
RedCon1: S7-REDCONNECT upgrade
RedCon2: CP 1613 + S7-REDCONNECT
2) Industrial Ethernet communication:
Basic Communication Ethernet (BCE) with 3COM Etherlink card for max. 8 stations per OS (note: BCE has not been released for communication with redundant
automation systems);
with CP 1613 communications processor for max. 64 stations per OS
PROFIBUS communication (as plant bus) on request
31
Ordering data
Ordering information
■ Slot assignments /
interfaces
The various designs of OS/ES
hardware differ in the number
of available PCI and ISA slots
and in the number of serial
interfaces.
The following table indicates
the available slots/interfaces
for the respective hardware
versions, and which are
required by the OS option
packages.
Please observe this information when ordering OS option
packages.
Number of slots/serial interfaces
for operator stations and engineering stations
Slots
Stations / software
OS Single Station
Design
Industrial PC Rack
Engineering Station
OS Server
OS Client
PCI
PCI/ISA
ISA
Serial
interfaces
BCE
5
2
3
2
CP 1613
5
2
3
2
Communication
PCS 7 Workstation (Tower) BCE
6
Industrial PC Rack
BCE
5
2
3
2
CP 1613
5
2
3
2
2
PCS 7 Server Class Mono BCE
6
2
PCS 7 Server Class Dual
6
2
BCE
Industrial PC Rack
5
PCS 7 Workstation (Tower)
6
2
3
2
2
Note: One of the PCI slots is occupied by 3COM Etherlink card or CP 1613
Occupation of slots/interfaces for OS option packages
OS option packages with
hardware
CP 1613 upgrading
PCI
slot
Signal module (PCI)
●
Guardian
●
Multi-VGA graphics card
●
Serial
interface
Chipcard reader
●
GPS receiver
●
DCF 77 receiver
●
●
CP 1613
Notes
When upgrading an operator station for BCE with a CP 1613 communications processor, it is also
possible to remove the 3COM
Etherlink card and to then use its
PCI slot.
■ Technical specifications
System performance
Max. number of variables
per server
150,000
(3,000 tags)
Follow-up archiving of process
data (per server)
Max. number of configurable
messages per server
50,000
Selection time for OS area display
for 100 process symbols (mixed
types with approx. 250 variables)
2,5 s
Cyclic buffer archiving
(per server)
- Sybase format
- dBASE format
300 values/s
500 values/s
Max. number of OS areas
16
No. of OS Servers which can be
simult. displayed per multi-client
No. of OS Clients per OS Server
No. of automation systems per
OS Server
- Communication with CP 1613
- Communication with BCE
32
The OS Clients have the same
basic hardware as the OS Single
Stations and are therefore also
equipped with a 3COM Etherlink
card in a PCI slot.
250 values/s
6
Max. 16
Max. 64
Max. 8
No. of messages to be archived 120/min (cont. load)
(per server)
rush of alarms: message buffer for
1,000 messages
Ordering data
OS basic hardware
■ OS Single Station V5.2
Order No.
Order No.
PCS 7 Workstation ES/OS
OS software
Basic hardware for OS Single
Station, workstation tower from
Fujitsu Siemens Computers 1),
Pentium 4 from 1.7 GHz,
512 Mbyte SDRAM,
40 Gbyte IDE hard disk,
AGP graphics card,
LAN card on board,
keyboard and optical mouse,
without monitor, including bootable CD-ROM with operating system and complete preinstalled
PCS 7 software, tested with the
basic hardware 2)
OS Software Single Station V5.2 }
(RT 64K),
comprising:
• CD-ROM with OS control system
software (runtime software) for
single-user systems with OS Single Stations
• Software licensing on authorization diskette
6ES7 658-2AB05-0YC0
OS Software Runtime
}
PowerPack V5.2
(RT 64K ➞ RT 150K),
for expansion of runtime software
to 150 k variables
6ES7 658-2AC05-0YC5
Connection to plant bus via Basic
Communication Ethernet (BCE)
with Intel EtherExpress Pro/100S
card,
operating system
• German
}
• English
}
Accessories
6ES7 650-0AA05-0AX0
6ES7 650-0AA05-0BX0
PCS 7 IPC Rack ES/OS
Connection to Industrial Ethernet
plant bus via CP 1613,
operating system
• German
}
• English
}
6GF6 100-1BA
operator panels
See page 39
Upgrading from BCE to
CP 1613 communication
Station, SIMATIC PC: industrial
PC in rack with 19" packaging
system, Pentium III from 1 GHz,
IDE hard disk, graphics card
on board, LAN card on board,
CD-ROM drive,
keyboard and mouse,
without monitor,
complete preinstalled PCS 7 software, tested with the basic hardware 2)
with 3COM Etherlink card,
operating system
• German
}
• English
}
degree of protection IP 30, with
video cable (Sub-D, BNC)
CP 1613
}
PCI card for connection to Industrial Ethernet, with AUI/ITP and
RJ45 connections
6GK1 161-3AA00
S7-1613/Windows NT 4.0
}
Software for S7 communication
for CP 1613,
with documentation on CD-ROM
German/English
6GK1 716-1CB60-3AA0
Option packages
See page 38 for detailed ordering
data
}
6ES7 652-0XX05-2YC0
SFC visualization V5.2
}
Signal module PCI
Cable for connection to signal
module, 3 m
6ES7 652-0XX05-2YD0
6DS1 916-8RR
6XV2 175-8AH30
Multi-VGA card "2 screens"
}
}
6ES7 652-0XX02-1XE0
6ES7 652-0XX02-1XE1
Chipcard reader
10 Chipcards
}
6ES7 652-0XX01-1XC0
6ES7 652-0XX05-1XD1
Storage V5.2
6ES7 650-0BA05-0AX0
6ES7 650-0BA05-0BX0
6ES7 650-0BA15-0AX0
6ES7 650-0BA15-0BX0
DCF 77 receiver
GPS receiver
2XV9 450-1AR14
2XV9 450-1AR13
1) The Fujitsu Siemens computers are only designed for use in office environments, and are not certified for industrial environments!
2) Preinstalled SIMATIC PCS 7 software V5.2 without licenses.
The associated OS software must be ordered in addition to achieve
licensing.
33
Ordering data
OS basic hardware
■ OS Server V5.2
Order No.
Order No.
Standard servers
OS software
PCS 7 IPC Rack OS Server
Basic hardware for OS Server,
SIMATIC PC: industrial PC in rack
with 19" packaging system,
Pentium III from 1 GHz, 512
Mbyte SDRAM, 36 Gbyte UWSCSI hard disk, graphics card
CD-ROM drive, keyboard and
mouse, without monitor,
}
(RT 64K),
comprising:
server
6ES7 658-2BB05-0YC0
OS Software Runtime
}
PowerPack V5.2
(RT 64K ➞ RT 150K),
for expansion of runtime software
to 150 k variables
6ES7 658-2AC05-0YC5
Windows NT 4.0 Server operating system
• German
}
• English
}
• German
}
• English
}
Accessories
6ES7 650-0BB05-0AX0
6ES7 650-0BB05-0BX0
horizontal frequency up to 96 kHz
6GF6 100-1BA
operator panels
See page 39
Upgrading from BCE to
6ES7 650-0BB15-0AX0
6ES7 650-0BB15-0BX0
High-performance servers
Connection in each case to plant
bus using Basic Communication
Ethernet (BCE) with 3COM Etherlink card, license for BCE operation
CP 1613
}
RJ45 connections
6GK1 161-3AA00
for CP 1613,
with documentation on CD-ROM,
German/English
6GK1 716-1CB60#3AA0
Option packages
data
PCS 7 Server Class Mono
High-performance OS server from
rack in 19" packaging system,
512 Mbyte SRAM, 36 Gbyte
U160-SCSI hard disk, without
monitor,
complete preinstalled PCS 7 software 2), tested with the basic
hardware
• German
}
• English
}
6ES7 650-0CB05-0AX0
6ES7 650-0CB05-0BX0
PCS 7 Server Class Dual
High-performance OS server from
rack in 19" packaging system with
redundant power supply,
2 x 1 GHz Pentium III, 512 Mbyte
SDRAM, RAID V system with
3 x18 Gbyte U160 SCSI hard
disk, without monitor,
complete preinstalled PCS 7 software 2), tested with the basic
hardware
• German
}
• English
}
6ES7 650-0DB05-0AX0
6ES7 650-0DB05-0BX0
Storage V5.2
}
Signal module PCI
module, 3 m
6ES7 652-0XX05-2YC0
6DS1 916-8RR
6XV2 175-8AH30
DCF 77 receiver
GPS receiver
2XV9 450-1AR14
2XV9 450-1AR13
licensing.
34
Ordering data
OS basic hardware
■ OS Client V5.2
Order No.
Order No.
OS software
512 Mbyte SDRAM,
40 Gbyte IDE hard disk,
AGP graphics card, LAN card
on board, keyboard and optical
mouse, without monitor, including
bootable CD-ROM with operating
system and complete preinstalled
PCS 7 software, tested with the
basic hardware 2)
OS Software Client V5.2,
}
comprising:
OS Client
operating system
• German
• English
Accessories
}
}
6ES7 650-0AA05-0AX0
6ES7 650-0AA05-0BX0
PCS 7 IPC Rack OS Client
Basic hardware for OS Client,
SIMATIC PC: industrial PC in rack
with 19" packaging system,
256 Mbyte SDRAM (expandable
to max. 512 Mbyte), 20 Gbyte IDE
hard disk, graphics card
keyboard and mouse,
without monitor,
operating system
• German
• English
6ES7 658-2CX05-0YC0
horizontal frequency up to
96 kHz, degree of protection
IP 30, with video cable (Sub-D,
BNC)
6GF6 100-1BA
operator panels
See page 39
Memory expansion
}
256 Mbyte SDRAM
for PCS 7 IPC Rack OS Client;
for expansion to 512 Mbyte RAM
6ES7 791-0HT00-0XA0
Option packages
data
}
}
6ES7 650-0FA05-0AX0
6ES7 650-0FA05-0BX0
SFC visualization V5.2
}
Signal module PCI
module, 3 m
6ES7 652-0XX05-2YD0
6DS1 916-8RR
6XV2 175-8AH30
}
}
6ES7 652-0XX02-1XE0
6ES7 652-0XX02-1XE1
Chipcard reader
10 Chipcards
}
}
6ES7 652-0XX01-1XC0
6ES7 652-0XX05-1XD1
licensing.
35
Ordering data
OS basic hardware
■ OS redundancy
Ordered OS server
with CP 1613
mit Software S7-1613
Possible configurations for redundant OS servers
Redundant OS servers with
BCE communication
- 3COM Etherlink network card
- WinCC/Redundancy
OSM
OSM
OSM
The following information
should be observed if a
redundant operator station is
to be configured:
• The WinCC/Redundancy
software is required for a
redundant OS server pair for
alignment of the archives.
• BCE communication with
3COM Etherlink card is generally sufficient even for
redundant operator stations.
Communication using
CP 1613 is only required in
cases where
■ Ordering data
OSM
OSM
OSM
OSM
- a subordinate fault-tolerant
AS 414 H or AS 417 H
automation system is connected, or
- the max. number of 8 stations per OS is insufficient.
• An operator station with
CP 1613 is delivered with
the S7-1613 software. If a
subordinate AS 414 H /
AS 417 H is to be connected, the S7-REDCONNECT software is required.
In this case, the
S7-REDCONNECT upgrade
package must be ordered.
OSM
OSM
Fault-tolerant
systems
AS 414 H
AS 417 H
max. 64 automation
systems per
OS pair
Order No.
Retrofitting package for systems with BCE communication
- CP 1613
- Software
S7-REDCONNECT
- WinCC/Redundancy
- CP 1613
- S7-1613 software
- WinCC/Redundancy
OSM
max. 8 automation
systems per
OS pair
+ Upgrade
S7-REDCONNECT
6GK1716-0HB14-3AA4
Redundant OS servers with
• If an operator station with
BCE communication is to be
upgraded for redundant
operation and additionally
retrofitted with a CP 1613,
the S7-REDCONNECT software is required in addition
to the CP 1613.
• If the plant bus is to be
designed as a redundant
dual ring, two network cards
must be installed per OS
(2 x 3COM Etherlink or 2 x
CP 1613).
Order No.
For use of
redundant OS servers
CP 1613
}
RJ45 connections
6GK1 161-3AA00
S7-REDCONNECT/Windows
}
NT 4.0
Software for fail-safe S7 communication via redundant networks,
on CD-ROM German/English
6GK1 716-0HB14-3AA0
WinCC/Redundancy
}
for alignment of archives following
OS restart
The license must be present once
on both redundancy partner servers. The scope of delivery comprises 2 licenses.
6AV6 371-1CF05-0AX0
Retrofitting package for
systems with CP 1613
Upgrade S7-REDCONNECT/
Windows NT 4.0
from S7-1613/Windows NT 4.0
to S7-REDCONNECT/
Windows NT 4.0
36
}
6GK1 716-0HB14-3AA4
Ordering data
OS software
■ OS software
The OS software executes on
the OS/ES basic hardware
offered in this catalog, and
has been tested with it.
Siemens AG guarantees compatibility between hardware
and software for system configurations based on the components in this catalog.
Should you use basic hardware other than that offered in
this catalog, please observe
the following minimum
requirements for the OS software:
• Programming device or personal computer with:
- Processor at least 266 MHz
- Min. 256 Mbyte RAM
- Min. 6 Gbyte hard disk
■ Ordering data
• The following hardware configuration is recommended:
- 512 Mbyte RAM
- 20 Gbyte hard disk
• Graphics card with min. resolution 1024 x 768;
a resolution of 1280 x 1024 is
recommended for online
operation of OS blocks from
the libraries.
• Microsoft Windows NT 4.0
operating system with
ServicePack 5 or 6a
• Microsoft Internet Explorer
V5.0/V6.0
If you configure your own
SIMATIC PCS 7 operator station or engineering station
using other/own hardware
components, you carry full
responsibility, and will not
receive any free support in the
Order No.
For SIMATIC PCS 7 V5.2
event of compatibility problems.
Despite comprehensive tests,
it cannot be precluded that
the function of a SIMATIC
PCS 7 system may become
faulty or influenced by additional non-system software,
i.e. software not explicitly
released for SIMATIC PCS 7.
For this reason, Siemens AG
warns against the installation
of non-system software on
SIMATIC PCS 7 runtime systems, and does not provide a
warranty in the event of any
resulting damage.
Furthermore, the use of nonsystem software in the
SIMATIC PCS 7 environment
is fully your responsibility. You
have no claims for free support in the event of compatibility problems.
Order No.
For SIMATIC PCS 7 V4.02
OS Software Single Station V5.2 }
(RT 64K),
comprising:
runtime software for OS Single
Stations
6ES7 658-2AB05-0YC0
}
OS Software Single Station
comprising:
runtime software for single-user
systems
6ES7 658-1XX02-0YC0
}
(RT 64K),
comprising:
runtime software for servers,
6ES7 658-2BB05-0YC0
}
OS Software Server
comprising:
• CD-ROM with control system
runtime software for servers
6ES7 658-2XX02-0YC0
OS Software Runtime
}
PowerPack V5.2
(RT 64K ➞ RT 150K),
for extension of runtime software
to 150 k variables
6ES7 658-2AC05-0YC5
6ES7 658-3XX02-0YC0
}
OS Software Client V5.2,
comprising:
runtime software for OS Clients/
Multi-Clients
6ES7 658-2CX05-0YC0
OS Software Terminal
}
comprising:
runtime software for OS Clients
6ES7 658-4XX02-0YC0
OS Software Engineering V5.2 }
(RC 64K),
comprising:
software (runtime and engineering software)
6ES7 658-2DB05-0YC0
}
comprising:
}
6ES7 658-2DC05-0YC5
PowerPack V5.2
(RC 64K ➞ RC 150K),
for extension of runtime and
engineering software to 150 k
variables
@PCS 7 software packages
for connection to the IT environment
See page 63
Note:
The OS software V4.02 can be installed in every basic hardware for operator
stations V5.2 following deinstallation of the V5.2 software.
37
Ordering data
OS option packages
■ OS option packages
Order No.
1)
Storage
for long-term data archiving on
external drives
• For SIMATIC PCS 7 V5.2
}
}
6ES7 652-0XX05-2YC0
6ES7 652-0XX01-2YC0
WinCC/Guardian
for output of video displays on the
OS screen
See Catalog ST 80
• WinCC/Guardian single-user
edition
for SIMATIC PCS 7 V5.2
6AV6 371-1EJ05-0EX0
• WinCC/Guardian multi-user
edition
6AV6 371-1EJ05-0FX0
Order No.
WinCC/Redundancy
For updating of archives following
OS warm restart
The license must be present once
on each redundancy partner
server. The scope of delivery
includes 2 licenses.
}
}
6AV6 371-1CF05-0AX0
6AV6 371-1EF04-0AX6
6ES7 652-0XX01-1XC0
6ES7 652-0XX02-1XE0
Chipcard reader
}
Chipcard reader as desktop version, V.24 connection, PS/2 power
supply with 1.8 m cable, Instruction Manual, software for user
administrator and process control; required per OS operator terminal
}
6ES7 652-0XX05-1XD1
6ES7 652-0XX02-1XE1
Chipcard
for chipcard reader; 1 card
required per user
package with 10 chipcards
2XV9 450-1AR14
Signal module PCI
PCI card for installation in an
operator station and engineering
station
6DS1 916-8RR
DCFRS for Windows 95/NT 2)
DCF 77 receiver for time synchronization in Europe, including
assembly material
2XV9 450-1AR13
module
for connection of an external
audible signal device, 3 m
6XV2 175-8AH30
WinGPS
for Windows 95/NT 2)
GPS receiver for time synchronization worldwide, including
assembly material
"2 screens"
for operation of 2 process
monitors at 1 operator terminal
}
"4 screens"
for operation of 4 process
monitors at 1 operator terminal
}
SFC visualization 1)
for display of SFC controls and
generation of SFC functions, for
OS operator terminals
}
}
6ES7 652-0XX05-2YD0
6ES7 652-0XX01-2YD0
1) Licenses already purchased for V4.02 and V5.x also remain valid for
SIMATIC PCS 7 V5.2.
38
PCS 7 Add-ons
You will find more products for
operation and monitoring in the
catalog „Add-ons for the
SIMATIC PCS 7 process control
system“, see page 27.
2) With SIMATIC PCS 7 Version V4.02, time synchronization with these
products is not possible with communication via the Industrial Ethernet
plant bus and the CP 1413 used there.
Ordering data
Operator panels, printers
■ Operator panels, printers
■ Ordering data
Detailed, up-to-date information on the process monitors,
printers and keyboards listed
here can be obtained from the
interactive Catalog CA01 on
CD-ROM or on the Internet at
www.siemens.com/
automation/ca01
Order No.
Process monitors
Order No.
Keyboards
degree of protection IP 30,
with video cable (Sub-D, BNC)
Fixed base P95 for SCM 2196-I
6GF6 100-1BA
SCM 2197
21" monitor, degree of protection
IP 20, with power supply cable
and video cable (15-contact/
3-row Sub-D)
6GF6 100-1PC
6GF6 180-1AH
Industrial keyboard
Membrane keyboard with integral touchpad, degree of protection IP 65
• German key assignments
• International key assignments
6GF6 710-2AC
6GF6 710-2BC
19" drawer keyboard
with integral trackball
German/international
6GF6 710-3BJ
19" flush-mounted keyboard
Membrane keyboard with integral touchpad, degree of protection IP 65 at front, IP 54 at rear
6GF6 710-3AE
6GF6 710-3BE
Membrane keyboard with integral trackball, degree of protection IP 65 at front, IP 54 at rear
6GF6 710-3BF
6GF6 710-3BG
6GF6 510-5BD
IP65 full-stroke keyboard
Degree of protection IP 65,
with PS/2 plug
6GF6 710-2AA
6GF6 710-2BA
DR 2030/24 matrix printer
24-needle printer for DIN A4 and
continuous form, parallel bidirectional interface
6GF6 520-1LB
Operation channel extension
BKV 2510, 10 m
DR 2030/9 matrix printer
9-needle printer for continuous
form, parallel bidirectional interface
6GF6 520-1LA
Interface RS 232/TTY
for DR 2030
6GF6 520-2LA
Ribbon for DR 2030, 5 off
6GF6 520-5LA
Ink-jet printer
DR 7070 M ink-jet printer
Bubble jet printer for resolutions
up to 720 x 360, format up to
DIN A2 portrait, speed
700 characters/s
6GF6 510-1BC
RS 232 interface
TTY (ECMA) interface
MNT:044699
MNT:043067
Multi-color printing head
6GF6 510-5BA
Monochrome printing head
Refillable cartridge, black,
for color printing head, 12 off
Refillable cartridge, 3 colors,
for color printing head, 12 off
6GF6 510-5BB
6GF6 510-5BC
Operation channel extension
Matrix printers
6GF6 980-0KA
39
Ordering data
Engineering
Engineering stations
■ ES basic hardware
Order No.
Basic hardware for Engineering
512 Mbyte RDRAM, 40 Gbyte
card, LAN card on board,
keyboard and mouse, without
monitor, including bootable
CD-ROM with operating system
and complete preinstalled PCS 7
software, tested with the basic
hardware 2)
PCS 7 IPC Rack ES/OS
Basic hardware for Engineering
Station, SIMATIC PC: industrial
PC in rack with 19" packaging
system, Pentium III from 1.0 GHz,
card, LAN card on board, keyboard and mouse,
without monitor,
with complete preinstalled PCS 7
software, tested with the basic
hardware 2)
with Intel EtherExpress Pro/100S
card,
operating system
• German
}
• English
}
Additionally required:
SIMATIC NET CP 5611 MPI
See also page 49
Order No.
}
6ES7 650-0AA05-0AX0
6ES7 650-0AA05-0BX0
6GK1 561-1AM00
operating system
• German
• English
6ES7 650-0BA03-0AX0
6ES7 650-0BA03-0BX0
operating system
• German
• English
6ES7 650-0BA13-0AX0
6ES7 650-0BA13-0BX0
Accessories
SCD 2197
21" color monitor, degree of protection IP 20, with power supply
cable and video cable (15-contact/3-row Sub-D)
6GF6 100-1PC
operator panels
See page 39
licensing.
40
Ordering data
Engineering
ES software
■ ES software
The ES software executes on
the OS/ES basic hardware
offered in this catalog, and
has been tested with it.
Siemens AG guarantees compatibility between hardware
and software for system configurations based on the components in this catalog.
Should you use basic hardware other than that offered in
this catalog, please observe
the following minimum
requirements for the ES software:
- Min. 256 Mbyte RAM
- Min. 6 Gbyte hard disk
■ ES software V5.2
6ES7 658-1AB05-0YC0
}
6ES7 658-1AC05-0YC5
• Microsoft Windows NT 4.0
operating system with
ServicePack 5 or 6a
• Microsoft Internet Explorer
V5.0/V6.0
If you configure your own
SIMATIC PCS 7 operator station or engineering station
using other/own hardware
components, you carry full
responsibility, and will not
receive any free support in the
event of compatibility problems.
Furthermore, the use of nonsystem software in the
SIMATIC PCS 7 environment
is fully your responsibility. You
have no claims for free support in the event of compatibility problems.
Order No.
Included in the delivery
of PCS 7 Engineering
Toolset V5.2
NCM S7 configuring software
for Industrial Ethernet
Version 5.x, executes under
SIMATIC PCS 7 V5.2;
on CD-ROM,
with electronic manual in German,
English, French, Spanish, Italian
AS 414 H and AS 417 H
engineering
S7-400 H option package
}
Authorization diskette,
required for each engineering
station which is to be used to configure a redundant AS 414 H /
AS 417 H automation system
6ES7 658-6AX04-0YD0
AS 414 F/FH and AS 417 F/FH
engineering
OS engineering
OS Software Engineering V5.2 }
(RC 64K),
comprising:
6ES7 658-2DB05-0YC0
}
6ES7 658-2DC05-0YC5
• Graphics card with min. resolution 1024 x 768
SIMATIC NET Engineering
PCS 7 Engineering Toolset V5.2 }
(PO 3000)
comprising:
• CD-ROM with
- STEP 7
- CFC
- SFC
- S7-SCL
- DOCPRO
- I & C libraries
PowerPack V5.2
(RC 64K ➞ RC 150K),
for extension of runtime and
engineering software to 150 k
variables
Despite comprehensive tests,
it cannot be precluded that
the function of a SIMATIC
PCS 7 system may become
faulty or influenced by additional non-system software,
i.e. software not explicitly
released for SIMATIC PCS 7.
For this reason, Siemens AG
warns against the installation
of non-system software on
SIMATIC PCS 7 runtime systems, and does not provide a
warranty in the event of any
resulting damage.
Order No.
AS engineering
V5.2 Powerpack
(PO 3000 ➞ PO unlimited),
for extension of the engineering
software from 3000 process
objects to an unlimited number
• The following hardware configuration is recommended:
- 512 Mbyte RAM
- 20 Gbyte hard disk
}
F program tool
with F block library
6ES7 833-1CC00-0YX0
Configurator software
Interactive catalog CA 01
CD-ROM with the complete product range from Siemens Automation & Drives, with configurator
software, also for
• PCS 7 configuration
• Technological AS calculation
• SIMATIC NET network selection
support
For Order No., refer to
2nd cover page of catalog
and in the appendix
41
Ordering data
Engineering
ES option packages,
I & C libraries
■ ES software V4.02
Engineering Toolset
Version V4.02
comprising:
- STEP 7 Version 4.0.2
- CFC
- SFC
- S7-SCL
- DOCPRO
Software licensing on authorization diskette
Order No.
}
6ES7 651-8XX01-0YD0
6ES7 658-4XX02-0YC0
}
6GK7 830-1BC02-0YA0
NCM S7 configuring software
Version 4.x, executes under
STEP 7 V4.02; on CD-ROM,
German, English, French,
Spanish, Italian
■ ES option packages
Order No.
Order No.
Test and simulation
Controller optimization
PCS 7 PID Tuner
runtime license
Control optimization; option
package for CFC;
for ES software V5.2
Order No.
}
comprising:
}
6ES7 653-0SP05-0YX0
S7-PLCSIM
Functional testing of programs
made with CFC/SFC on PC/programming device,
in 5 languages (German, English,
French, Spanish, Italian),
including authorization diskette
• Single license
• Upgrade to V5
• Software updating service
}
}
6ES7 841-0CC02-0YE0
6ES7 841-0CC02-0YE4
6ES7 841-0CA01-0YX2
More programs for test and simulation see catalog „Add-ons for
the SIMATIC PCS 7 process
control system, see page 28.
■ I & C libraries
Order No.
Driver blocks V5.2 1)
runtime software
Valid for one SIMATIC PCS 7
automation system
}
Technological blocks V5.2 1)
runtime software
automation system
Communication blocks V5.2
runtime software
automation system
Order No.
6ES7 653-2BD05-0XX0
PCS 7 Add-ons
}
6ES7 653-2BB05-0XX0
You will find more libraries in the
catalog "Add-ons for the SIMATIC
PCS 7 process control system",
please refer to page 28.
}
6ES7 653-2BE05-0XX0
1) These libraries are included in the delivery of the PCS 7 Toolset CD-ROM.
A runtime software is necessary for each automation system, which are
using these libraries. The license for technological blocks V5.2 corresponds to the license of the technological blocks V4.02. Licenses of these
V4.02 blocks can also be used on an automation system V5.2. The driver
blocks license is new in V5.2
42
Ordering data
Engineering
SIMATIC PDM
■ SIMATIC PDM
SIMATIC PDM executes on a
SIMATIC PCS 7 engineering
station.
If SIMATIC PDM is to execute
on a stand-alone computer,
the following requirements
must be observed:
Software requirements:
• SIMATIC PDM without
STEP 7:
SIMATIC Manager V5.1 with
ServicePack 1 and Hotfix 1
(present on SIMATIC PDM
CD)
- Min. 128 Mbyte RAM,
- Min. 250 Mbyte vacant
hard disk
• SIMATIC PDM integrated in
STEP 7:
STEP 7 V5.0 or later with
ServicePack 3 or later, order
separately
• SIMATIC PDM integrated in
SIMATIC PCS 7:
SIMATIC PCS 7 V5.0 or later
with ServicePack 2 or later
■ Ordering data
Order No.
PDM Starter Package V5.2 for }
SIMATIC PCS 7
Preferred version for
SIMATIC PCS 7 with
- SIMATIC PDM basic software
- Integration in STEP 7 / PCS 7
- Routing
- 128 tags 1)
6ES7 658-3PX05-0YC0
SIMATIC PDM V5.2 2)
}
Basic software for operation and
parameterization of process
devices and components including
- communication via HART modem,
- communication via RS 232,
- communication via
PROFIBUS-DP/-PA
- for 4 tags
- SIMATIC PDM documentation
6ES7 658-3AX05-0YC0
Order No.
Tag option(s) for
SIMATIC PDM V5.2
• Up to 128 tags 1)
• Up to 512 tags
• Up to 1,024 tags
• Up to 2,048 tags
}
}
}
}
6ES7 658-3XA00-2XD0
6ES7 658-3XB00-2XD0
6ES7 658-3XC00-2XD0
6ES7 658-3XD00-2XD0
• TAGs unlimited
}
• PowerPacks
- from 128 TAGs to 512 TAGs }
- from 2048 TAGs to TAGs unli- }
mited
6ES7 658-3XH05-2XD0
Software Update Service
SIMATIC PDM
6ES7 658-3XX00-0XX0
}
6ES7 658-3GX05-0YC8
SIMATIC PDM
}
Update V5.1 to V5.2
The update package can be used
for all SIMATIC PDM options and
for the PDM Starter Package.
6ES7 658-3AX05-0YC3
Demo version SIMATIC PDM
runs for a period of 60 days
without any restrictions
Option(s) for SIMATIC PDM
Expansion of SIMATIC PDM V5.2
basic software:
• Integration in STEP 7 /
}
SIMATIC PCS 7 (only required if
the integration of SIMATIC PDM
in HW Config is be used)
6ES7 658-3BX00-2XD0
• Routing via S7-400 3)
}
6ES7 658-3CX00-2XD0
• Communication via
standard HART multiplexer
}
6ES7 658-3EX00-2XD0
6ES7 658-3XB05-2XD5
6ES7 658-3XC05-2XD5
6ES7 658-3XD05-2XD5
6ES7 658-3XH05-2XD5
1) Tags are basically understood to be equipment such as transmitters,
e.g. SITRANS P or ET 200iS stations
2) When upgrading a previous version V5.x to the current version V5.2, it is
only necessary to order the basic software (with same functionality)
3) Only together with the option "With integration in STEP 7“
Note: to permit the function "Data set routing", the automation system must
be fitted with the CP 443-5 Extended and CP 443-1 communications processors.
43
Ordering data
Batch processes
BATCH flexible
■ BATCH flexible
Order No.
BATCH flexible recipe system
comprising
recipe editor, recipe management, control recipe generation,
BATCH flexible object manager,
BATCH Broker single license;
software license with
authorization diskette
BATCH flexible batch planning
comprising
batch planning list, equipment
allocation list, production order
list (PPS link);
}
}
6ES7 657-0AX02-0YC0
6ES7 657-0AX05-0YC0
BATCH flexible batch control
comprising
control recipe visualization and
processing, batch status list,
equipment assignment list;
Order No.
}
}
6ES7 657-0CX02-0YC0
6ES7 657-0CX05-0YC0
}
}
6ES7 657-0BX02-0YC0
6ES7 657-0BX05-0YC0
}
}
6ES7 657-0DX02-0YC0
6ES7 657-0DX05-0YC0
BATCH flexible batch data
management
comprising
batch data preprocessing, batch
data management and batch
data export;
Note:
The licenses of BATCH flexible for V5.x also remain valid for
SIMATIC PCS 7 V5.2.
44
Ordering data
Communication
Components for Industrial Ethernet
■ Industrial Ethernet
Order No.
Order No.
Optical networks
Fiber-optic cables
Fiber-optic cable
Standard cable, splittable
Preassembled with 4 BFOC connectors
Preferred lengths
- 1m
- 5m
- 10 m
- 20 m
- 50 m
6XV1 820-5BH10
6XV1 820-5BH50
6XV1 820-5BN10
6XV1 820-5BN20
6XV1 820-5BN50
Other lengths and fiber-optic
cables
See Catalog IK PI
BFOC connector set 1)
for standard and trailing fiberoptic cables, 20 units
6GK1 901-0DA20-0AA0
Industrial Ethernet OLM
}
Optical link module with 3 ITP
ports and 2 fiber-optic ports;
redundant power supply and signalling contact;
ITP cables: see "ITP networks"
6GK1 102-4AA00
Fast Ethernet /
switched network
Preferentially for use
Sub-D (ITP)
RJ45 (TP)
Multi-mode FO (MM)
Single-mode FO (SM)
Selection support
with
high
EMC
loading
–
2
2
–
● 2)
●
●
6
–
2
–
●
●
●
–
6
2
–
●
●
OSM ITP62-LD
6
–
–
2
●
●
●
OSM ITP53
5
–
3
–
●
● 3)
● 3)
OSM BC08
–
–
8
–
● 4)
● 4)
● 4)
OMC TP11
–
1
1
–
● 5)
● 5)
● 5)
ESM ITP80
8
–
–
–
●
● 6)
●
ESM TP40
–
4
–
–
● 7)
●
ESM TP80
–
8
–
–
● 7)
●
OSM/
ESM
Product versions
of OSM and ESM
OSM TP22
OSM ITP62 (standard)
OSM TP62
for
plant
bus
for
OSLAN
2) TP cable inside a switchgear cabinet
3) For cross-building connection of Fast Ethernet networks with OSM
4) For design of an optical network, where TP cables (max. 6 m) are
only used inside switchgear cabinets
5) Connects a participant with RJ45 TP interface to one of the 8 optical
ports of an OSM BC08
6) Within buildings
7) Within switchrooms
Industrial Ethernet
}
OSM TP22
Optical Switch Module with
2 fiber-optic ports 100 Mbit/s and
2 RJ45 ports 10/100 Mbit/s and
4 digital inputs; redundant
DC 24 DC 24 V supply, signalling
contact; integrated redundancy
management,
with network management
6GK1 105-2AE00
Industrial Ethernet
}
OSM ITP62
Optical switch module with
6 ITP ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management
6GK1 105-2AA00
Industrial Ethernet
}
OSM TP62
6 RJ45 ports 10/100 Mbit/s;
redundant DC 24 V supply and
signalling contact; with network
management
6GK1 105-2AB00
Industrial Ethernet
}
OSM ITP62-LD
2 fiber-optic ports 100 Mbit/s
long-distance (single-mode fiberoptic cable up to 26 km) and
6 ITP ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management
6GK1 105-2AC00
Industrial Ethernet
}
OSM ITP53
5 ITP ports 10/100 Mbit/s; redundant DC 24 V supply and signalling contact; with network management, for cross-building
connection of two Fast Ethernet
networks with OSM
6GK1 105-2AD00
Industrial Ethernet
}
ESM TP40
Electrical Switch Module with
DC 24 V supply, signalling contact; integrated redundancy
management, with network management, preferably for OS-LAN
6GK1 105-3AC00
}
6GK1 105-3AA00
Industrial Ethernet
ESM ITP80
Electrical switch module with
8 ITP ports 10/100 Mbit/s;
redundant DC 24 V supply and
signalling contact; with network
management, preferably for
OS-LAN
1) Note: you can order supplementary components for the SIMATIC NET
range of cables from your local partner.
Technical advice can be obtained from:
J. Hertlein
Tel.: +49 (911) 750 44 65, Fax: +49 (911) 750 99 91
E-mail: juergen.hertlein@fthw.siemens.de
45
Ordering data
Communication
Order No.
Fast Ethernet /
switched network (continued)
Industrial Ethernet ESM TP80
Electrical switch module with
DC 24 V supply and signalling
contact; with network management, preferably for OS-LAN
}
Industrial Ethernet
OSM BC08
Optical Switch Module with
8 fiber-optic ports 100 Mbit/s;
redundant DC 24 V supply, signalling contact;
with network management
}
Industrial Ethernet
}
OMC TP11
Optical Media Converter RJ45 on
multimode fiber-optic (BFOC) with
100 Mbit/s up to 3 km;
redundant DC 24 Vsupply,
signalling contact
ITP XP Standard Cable 9/9
ITP standard cable with
2 x 9-pin Sub-D connectors for
synchronization of 2 OSM/ESM
via the standby port with redundant connection of redundant
rings
- 2m
- 5m
- 8m
- 12 m
- 15 m
- 20 m
- 30 m
- 40 m
46
Order No.
ITP networks
(industrial twisted pair)
6GK1 105-3AB00
6GK1 105-4AA00
6GK1 100-2AB00
6XV1 850-0CH20
6XV1 850-0CH50
6XV1 850-0CH80
6XV1 850-0CN12
6XV1 850-0CN15
6XV1 850-0CN20
6XV1 850-0CN30
6XV1 850-0CN40
ITP standard cable
Not precut/preassembled, sold
by the meter
6XV1 850-0AH10
2 x 2-core, without connectors
For connection of a terminal unit;
for self-assembly of connectors,
or for the connection between
patch panel and socket
ITP standard cable 9/15
ITP installation cable for direct
connection of terminal units with
ITP interface to Industrial Ethernet
network components with ITP
interface; with one 9-pin and one
15-pin Sub-D connector
2m
5m
8m
- 12 m
- 15 m
- 20 m
- 30 m
- 40 m
- 50 m
- 60 m
- 70 m
- 80 m
- 90 m
- 100 m
}
}
}
}
}
}
}
}
}
}
}
}
}
}
ITP connector
• 9-pin, for connection to
OLM/ELM and OSM/ESM
• 15-pin, for connection to terminal units with ITP interface
6XV1 850-0BH20
6XV1 850-0BH50
6XV1 850-0BH80
6XV1 850-0BN12
6XV1 850-0BN15
6XV1 850-0BN20
6XV1 850-0BN30
6XV1 850-0BN40
6XV1 850-0BN50
6XV1 850-0BN60
6XV1 850-0BN70
6XV1 850-0BN80
6XV1 850-0BN88
6XV1 850-0BT10
6GK1 901-0CA00-0AA0
6GK1 901-0CA01-0AA0
Industrial Ethernet ELM®
}
Electrical link module with 3 ITP
ports and 1 AUI port; redundant
24 V power supply and signalling
contact
6GK1 102-5AA00
Further ITP components
See Catalog IK PI
Ordering data
Communication
Order No.
FastConnect
Industrial Ethernet
FC Standard Cable
TP installation cable for connection to Industrial Ethernet
FC Outlet RJ45 for universal use,
4-core, shielded, sold by the
meter
6XV1 840-2AH10
Industrial Ethernet
}
FC Stripping Tool
Preset stripping tool for fast stripping of Industrial Ethernet FC
cables
6GK1 901-1GA00
Industrial Ethernet
FC blade cassettes
Spare blade cassettes for the
FC stripping tool, 5 off
}
Industrial Ethernet
FC Outlet RJ45
}
Max. delivery unit 1000 m,
minimum ordering quantity
20 m
6GK7 443-1EX11-0XE0
System connection OS/ES
6GK1 161-3AA00
6GK1 901-1GB00
}
for CP 1613, with documentation
6GK1 716-1CB60-3AA0
6GK1 901-1FC00-0AA0
S7-REDCONNECT/Windows
}
NT 4.0
Software for fail-safe S7 communication via redundant networks,
executes with CP 1613,
6GK1 716-0HB14-3AA0
}
6GK1 716-0HB14-3AA4
Documentation
Manual
for ITP and fiber-optic networks
Network architecture, components, configurations, installation
• German
}
• English
}
• French
}
• Italian
}
6GK1 970-1BA10-0AA0
6GK1 970-1BA10-0AA1
6GK1 970-1BA10-0AA2
6GK1 970-1BA10-0AA4
}
6GK1 970-1AA20-0AA0
CP 443-1
}
Communications processor for
connection of SIMATIC S7-400 to
Industrial Ethernet via TCP/IP and
ISO; for S7 communication, S5compatible communication
(SEND/RECEIVE) with FETCH/
WRITE with or without RFC 1006,
10/100 Mbit/s, with AUI/ITP and
RJ45 connection
CP 1613
}
RJ45 connections
See Catalog IK PI
TP cords
For connection between Industrial
Ethernet FC Outlet RJ45 and network components (OSM or ESM)
or terminal unit
Manual for triaxial networks
Configuring aids, installation
guide, components
German/English
Order No.
System connection AS
Upgrade S7-REDCONNECT/
1613/Windows NT 4.0
Software for expansion of
S7-1613/Windows NT 4.0 to
S7-REDCONNECT/
Windows NT 4.0,
47
Ordering data
Communication
Components for PROFIBUS
■ PROFIBUS
Order No.
Electrical networks
PROFIBUS FastConnect
standard cable
Standard type with special design
for fast mounting, 2-core,
shielded, sold by the meter
6XV1 830-0EH10
Specify length in m
Max. delivery unit 1000 m,
min. ordering quantity 20 m
Preferred lengths
- 20 m
- 50 m
- 100 m
- 200 m
- 500 m
6XV1 830-0EN20
6XV1 830-0EN50
6XV1 830-0ET10
6XV1 830-0ET20
6XV1 830-0ET50
Further PROFIBUS cables
See Catalog IK PI
}
stripping tool
Preset stripping tool for fast stripping of PROFIBUS FastConnect
bus cables
6GK1 905-6AA00
}
6GK1 905-6AB00
blade cassettes
PROFIBUS FastConnect stripping tool
RS 485 bus connector with
90° cable outlet
With insulation displacement
system, max. data transfer rate
12 Mbit/s
• Without PG interface
• With PG interface
Order No.
Optical networks
Fiber-optic cable
Standard cable, splittable
Precut/preassembled with
4 BFOC connectors
Preferred lengths
- 1m
- 5m
- 10 m
- 20 m
- 50 m
6XV1 820-5BH10
6XV1 820-5BH50
6XV1 820-5BN10
6XV1 820-5BN20
6XV1 820-5BN50
Other lengths and cables
See Catalog IK PI
BFOC connector set 1)
for standard and trailing fiberoptic cables, 20 units
6GK1 901-0DA20-0AA0
PROFIBUS OLM/G12
Optical link module with one
RS 485 and two glass fiber-optic
interfaces (four BFOC sockets),
for standard distances up to
3,000 m, with signalling contact
and measuring output
6GK1 502-3CB00
Plastic fiber-optic cables and
mounting set for simplex plugs
(for use of the IM 153-2 FO)
}
}
6ES7 972-0BA50-0XA0
6ES7 972-0BB50-0XA0
}
RS 485 bus connector
Plug 180
with 180° cable outlet, with insulation displacement system, for
connection of PC, PG, OP
6GK1 500-0FC00
Further bus connectors
See Catalog IK PI
PROFIBUS OBT
}
Optical bus terminal for connecting a PROFIBUS station or an
RS 485 segment without integrated optical interface to the
optical PROFIBUS; without simplex connector
6GK1 500-3AA00
PROFIBUS plastic fiber-optic
cable, standard cable
Robust round cable with two plastic fiber-optic cores, PVC external
sheath and PA internal sheath,
without connectors, for indoor
use, sold by the meter
6XV1 821-0AH10
cable, duplex cores
Plastic fiber-optic cable with two
cores, PVC sheath, without connectors, for use in environments
with low mechanical stresses,
50 m ring
6XV1 821-2AN50
cable, simplex connector/
polishing set
100 simplex connectors and
5 polishing sets for preparing
cables for the optical
PROFIBUS-DP
6GK1 901-0FB00-0AA0
}
6GK1 500-0AB00
PROFIBUS bus terminal 12M
}
Bus terminal for connection of
PROFIBUS stations up to 12 Mbit/s;
with 1.5-m cable
6GK1 500-0AA10
RS 485 repeater
}
for PROFIBUS
Data transfer rate max. 12 Mbit/s,
DC 24 V, housing IP 20
6ES7 972-0AA01-0XA0
}
6ES7 972-0AB00-0XA0
cable, stripping tool set
For removal of outer sheath or
core sheath of plastic fiber-optic
cables
6GK1 905-6PA10
Active RS 485 terminating
}
resistor for PROFIBUS
(PROFIBUS terminator)
For termination of bus segments,
for data transfer rates from
9.6 kbit/s to 12 Mbit/s
6ES7 972-0DA00-0AA0
Plug adapter
}
Pack of 50, for use of simplex
connectors with the integral
FO interfaces (e.g. IM 153-2 FO);
for 25 modules
6ES7 195-1BE00-0XA0
RS 485 bus terminal for
PROFIBUS
Data transfer rate 9.6 kbit/s to
1,500 kbit/s; with 3-m cable
Diagnostic repeater RS 485
for connection of up to 2 segments to PROFIBUS-DP; with
Online diagnostics for the monitoring of bus cables
1) Note: you can order supplementary components for the SIMATIC NET
range of cables from your local partner.
Technical advice can be obtained from:
J. Hertlein
Tel.: +49 (911) 750 44 65, Fax: +49 (911) 750 99 91
E-mail: juergen.hertlein@fthw.siemens.de
48
Connection Automation
systems to PROFIBUS-DP
CP 443-5 Extended
}
PROFIBUS as DP master or for
S7 communication,
for data set routing of
SIMATIC PDM
6GK7 443-5DX03-0XE0
Ordering data
Communication
Components for PROFIBUS
■ Linking to PROFIBUS-PA
Order No.
Basic components
PS 307 load power supply
including connection assembly;
• AC 120/230 V; DC 24 V
- 2 A; 50 mm wide
- 5 A; 80 mm wide
- 5 A, extended temperature
range; 80 mm wide
- 10 A, 200 mm wide
• DC 24/48/60/110 V; DC 24 V
range; 80 mm wide
IM 157
Interface module for DP/PA link
}
}
}
6ES7 307-1BA00-0AA0
6ES7 307-1EA00-0AA0
6ES7 307-1EA80-0AA0
}
6ES7 307-1KA00-0AA0
}
6ES7 305-1BA80-0AA0
}
6ES7 157-0AA81-0XA0
DP/PA coupler
for transition in transmission technology from RS 485 to IEC 61158,
with extended temperature range
• Intrinsically-safe version
- Output current 110 mA net
}
• Non-intrinsically-safe version
- Output current 400 mA net
}
Manual
for DP/PA coupler/link
• German
• English
}
}
6ES7 157-0AD81-0XA0
6ES7 157-0AC80-0XA0
6ES7 157-0AA00-8AA0
6ES7 157-0AA00-8BA0
Components for hot swapping
function
Bus modules for hot swapping
• BM IM 157
}
for two IM 157 modules, for
redundant and non-redundant
design, for extended temperature range, for hot swapping
function
6ES7 195-7HE80-0XA0
• BM DP/PA
}
for one DP/PA coupler,
for extended temperature range,
for hot swapping function
6ES7 195-7HF80-0XA0
Profile rail for hot swapping
- 482 mm wide (19 inches)
- 530 mm wide
- 620 mm wide
Order No.
Standard profile rails
(without hot swapping)
}
}
}
■ Miscellaneous components
6ES7 195-1GA00-0XA0
6ES7 195-1GF30-0XA0
6ES7 195-1GG30-0XA0
Order No.
Profile rail
• 482 mm wide (19 inches)
• 530 mm wide
}
}
6ES7 390-1AE80-0AA0
6ES7 390-1AF30-0AA0
FastConnect bus cables for
PROFIBUS-PA and accessories
FC process cable
2-core, shielded
• Blue for Ex applications
• Black for non-Ex applications
Sold by the meter:
max. available length 1000 m,
minimum ordering quantity 20 m
6XV1 830-5EH10
6XV1 830-5FH10
}
stripping tool
Stripping tool for fast stripping of
PROFIBUS FastConnect bus
cables
6GK1 905-6AA00
}
6GK1 905-6AB00
SpliTConnect Tap
}
For design of PROFIBUS-PA segments and connection of PA field
devices, insulation displacement
system, IP 67, 10 off
6GK1 905-0AA00
SpliTConnect M12 Outlet
}
Replacement element for direct
connection of PA field devices to
the SpliTConnect Tap, 5 off
6GK1 905-0AB10
SpliTConnect Coupler
}
Connection element for cascading SpliTConnect Taps in order to
design star points, 10 off
6GK1 905-0AC00
blade cassettes
PROFIBUS FastConnect stripping tool, 5 off
SpliTConnect Terminator
For termination of PROFIBUS-PA
segments, 5 off
• Terminator (Ex); use possible in }
hazardous area
• Terminator (non-Ex); use not
}
possible in hazardous area
}
SpliTConnect M12 Jack
Connection element between FC
process cable and M12 plug on
the PROFIBUS-PA field device,
5 off
6GK1 905-0AD00
6GK1 905-0AE00
6GK1 905-0AF00
Order No.
MPI card
SIMATIC NET CP 5611 MPI
}
Required for commissioning of an
automation system using an engineering station on the basis of
Fujitsu Siemens computers (without MPI interface)
Comprising PCI card, CP 5611 for
connection of PG/PC with PCI slot
to PROFIBUS or MPI incl. MPI
cable, 5 m
6GK1 561-1AM00
49
Ordering data
Communication
Linking to AS-Interface and EIB instabus
■ Linking to AS-Interface 1)
Order No.
CP 343-2
connection of SIMATIC S7-300
and ET 200M to AS-Interface,
without front connector
}
Front connector
20-pin, with screw contacts
}
6ES7 392-1AJ00-0AA0
}
}
}
}
6GK7 343-2AH00-8AA0
6GK7 343-2AH00-8BA0
6GK7 343-2AH00-8CA0
6GK7 343-2AH00-8EA0
DP/AS-Interface Link 65
}
for connection of AS-Interface to
PROFIBUS-DP, degree of protection IP 65
6ES7 156-0AA01-0XA0
DP/AS-Interface link 20
}
PROFIBUS-DP/AS-Interface gateway, degree of protection IP 20
6GK1 415-2AA01
Stabilized AS-Interface power }
supply
SITOP power special line, IP 65
DC/DC power supply
24 V/30 V, max. 2.4 A;
degree of protection IP 65; for
power supply to AS-Interface
6EP1 632-1AL01
CP 343-2 manual
incl. software and examples
• German
• English
• French
• Italian
6GK7 343-2AH00-0XA0
Order No.
AS-Interface socket
}
for connection of AS-Interface to
the DP/AS-Interface link
6ES7 194-5AA00-0XA0
DP/AS-Interface link manual
• German
• English
• French
• Spanish
• Italian
}
}
}
}
}
6ES7 156-0AA00-8AA0
6ES7 156-0AA00-8BA0
6ES7 156-0AA00-8CA0
6ES7 156-0AA00-8DA0
6ES7 156-0AA00-8EA0
DP/AS-Interface link 20 manual
including type and GSD files
• German
• English
• French
• Spanish
• Italian
}
}
}
}
}
6GK1 971-2DS01-0AA0
6GK1 971-2DS01-0AA1
6GK1 971-2DS01-0AA2
6GK1 971-2DS01-0AA3
6GK1 971-2DS01-0AA4
6ES5 760-2CB11
PROFIBUS bus connector
Degree of protection IP 66/67,
for bus signals, power supply,
12-pin, with pin insert
1) The AS-Interface is linked as a subordinate bus into SIMATIC PCS 7.
It therefore does not offer the full range of SIMATIC PCS 7 functions; this
particularly applies to the diagnostics capability.
See Catalog IK PI for further information.
■ Linking to EIB instabus 2)
DP/EIB link
}
Gateway for data exchange
between PROFIBUS-DP and EIB
Order No.
6GK1 415-0AA01
Order No.
Manual
including GSD file and ETS
database entry
• German
• English
}
}
6GK1 971-3DA00-0AA0
6GK1 971-3DA00-0AA1
2) The EIB instabus is linked as a subordinate bus into SIMATIC PCS 7.
It therefore does not offer the full range of SIMATIC PCS 7 functions; this
particularly applies to the diagnostics capability.
See Catalog IK PI for further information.
50
Ordering data
Automation
Standard automation systems
■ Automation systems
Order No.
Order No.
comprising:
(384 Kbyte available user memory), memory card 1 Mbyte RAM,
2 backup batteries, runtime software "Driver blocks" and
"Technological blocks",
CP 443-1 communications processor for connection to Industrial
Ethernet
comprising:
3,200 Kbyte main memory
(1,600 Kbyte available user memory), memory card 4 Mbyte RAM,
Ethernet
• PS 407 power supply; 10 A for
AC 120/230 V, with subrack
- UR1 (18 slots)
}
- UR2 (9 slots)
}
6ES7 654-2BA32-0XX0
6ES7 654-2BB32-0XX0
- UR1 (18 slots)
}
- UR2 (9 slots)
}
6ES7 654-2EA32-0XX0
6ES7 654-2EB32-0XX0
6ES7 654-5BA32-0XX0
6ES7 654-5BB32-0XX0
DC 24 V, with subrack
- UR1 (18 slots)
}
- UR2 (9 slots)
}
6ES7 654-5EA32-0XX0
6ES7 654-5EB32-0XX0
- UR1 (18 slots)
}
- UR2 (9 slots)
}
comprising:
Ethernet
comprising:
Ethernet
- UR1 (18 slots)
}
- UR2 (9 slots)
}
6ES7 654-2DA32-0XX0
6ES7 654-2DB32-0XX0
- UR1 (18 slots)
}
- UR2 (9 slots)
}
- UR1 (18 slots)
}
- UR2 (9 slots)
}
- UR2 (9 slots) and memory
}
card 8 Mbyte RAM
6ES7 654-5DA32-0XX0
6ES7 654-5DB32-0XX0
- UR1 (18 slots)
}
- UR2 (9 slots)
}
6ES7 654-2GA32-0XX0
6ES7 654-2GB32-0XX0
6ES7 654-2GB32-0XY0
6ES7 654-5GA32-0XX0
6ES7 654-5GB32-0XX0
51
Ordering data
Automation
Standard automation systems
■ Accessories
Order No.
Individual components for
automation systems
CPU 414-3
Main memory 768 Kbyte
}
6ES7 414-3XJ00-0AB0
CPU 416-2
Main memory 1,600 Kbyte
}
6ES7 416-2XK02-0AB0
CPU 416-3
}
6ES7 416-3XL00-0AB0
CPU 417-4
}
6ES7 417-4XL00-0AB0
Memory card RAM
• 1 Mbyte
• 2 Mbyte
• 4 Mbyte
• 8 Mbyte
}
}
}
}
6ES7 952-1AK00-0AA0
6ES7 952-1AL00-0AA0
6ES7 952-1AM00-0AA0
6ES7 952-1AP00-0AA0
RAM expansion for CPU 417-4
Main memory RAM
(only for CPU 417-x)
• 2 x 2 Mbyte
• 2 x 4 Mbyte
}
}
6ES7 955-2AL00-0AA0
6ES7 955-2AM00-0AA0
}
6ES7 952-1KM00-0AA0
CP 443-1 communications
}
processor
For connection of SIMATIC S7400 to Industrial Ethernet via
TCP/IP and ISO; for S7 communication, S5-compatible communication (SEND/RECEIVE) with
FETCH/WRITE with or without
RFC 1006, 10/100 Mbit/s,
with AUI/ITP and RJ45 connections
6GK7 443-1EX11-0XE0
CP 443-5 Extended
}
S7 communication, for data set
routing with SIMATIC PDM
6GK7 443-5DX03-0XE0
}
6ES7 964-2AA01-0AB0
Memory card flash-EPROM
only required for firmware update
• 4 Mbyte
IF 964-DP
Interface module for connection
of another DP line
Order No.
PS 407 power supply module;
10 A
AC/DC 120/230 V; DC 5 V/10 A
}
6ES7 407-0KA01-0AA0
4A
AC/DC 120/230 V; DC 5 V/10 A
}
6ES7 407-0DA01-0AA0
10 A
DC 24 V; DC 5 V/10 A
}
6ES7 405-0KA01-0AA0
UR1 subrack
18 slots
}
6ES7 400-1TA01-0AA0
UR2 subrack
9 slots
}
6ES7 400-1JA01-0AA0
Backup battery
Type AA, 1.9 Ah
}
6ES7 971-0BA00
Driver blocks
runtime software V5.2
automation system
}
6ES7 653-2BD05-0XX0
Technological blocks
automation system
}
6ES7 653-2BB05-0XX0
Communication blocks
automation system
}
6ES7 653-2BE05-0XX0
Runtime licenses for libraries
Note:
The CPU 416-2 only requires one slot in the subrack, the CPUs 414-3, 416-3,
417-4 and 417-4H require two slots.
52
Ordering data
Automation
Fault-tolerant automation systems
■ AS 414 H
Order No.
Order No.
AS 414-4-1H
automation system
AS 414-4-2H
automation system
Prepared system with one
CPU 414-4H
for F systems or for later
upgrading to redundant system
comprising:
1 x CPU 414-4H with integral
Ethernet
AC 120/230 V, redundant
design possible, with subrack
- UR1 (18 slots)
}
- UR2 (9 slots)
}
- UR2-H (2 x 9 slots)
}
- UR1 (18 slots)
}
- UR2 (9 slots)
}
}
Complete fault-tolerant
automation system with
two CPUs 414-4H
comprising:
2 backup batteries, sync module,
sync cable, runtime software
"Driver blocks" and "Technological
blocks",
Ethernet
6ES7 654-2UA34-0XX0
6ES7 654-2UB34-0XX0
6ES7 654-2UR34-0XX0
• PS 407 power supply; 10 A for }
design possible, with UR2-H
subrack (2 x 9 slots)
6ES7 654-2VR34-0XX0
DC 24 V, with UR2-H subrack
(2 x 9 slots)
6ES7 654-5VR34-0XX0
6ES7 654-5UA34-0XX0
6ES7 654-5UB34-0XX0
6ES7 654-5UR34-0XX0
Note:
In order to design a redundant system 4 sync modules and 4 sync cables
must be additionally ordered for the AS 414-4-1H system (see accessories for
ordering data)
The AS 414 H systems can only be used from SIMATIC PCS 7 V5.1 onwards
■ AS 417 H
Order No.
Order No.
AS 417-4-1H
automation system
AS 417-4-2H
automation system
Prepared system with one
CPU 417-4H
for F systems or for later
upgrading to redundant system
comprising:
Ethernet
design possible, with subrack
- UR1 (18 slots)
}
- UR2 (9 slots)
}
}
- UR1 (18 slots)
}
- UR2 (9 slots)
}
}
Completely redundant
automation system with two
CPUs 417-4H
comprising:
2 backup batteries, sync module,
sync cable, runtime software
"Driver blocks" and "Technological
blocks",
Ethernet
6ES7 654-2SA34-0XX0
6ES7 654-2SB34-0XX0
6ES7 654-2SR34-0XX0
design possible, with UR2-H
subrack (2 x 9 slots)
6ES7 654-2TR34-0XX0
DC 24 V, with UR2-H subrack
(2 x 9 slots)
6ES7 654-5TR34-0XX0
6ES7 654-5SA34-0XX0
6ES7 654-5SB34-0XX0
6ES7 654-5SR34-0XX0
Note:
In order to design a redundant system 4 sync modules and 4 sync cables
must be additionally ordered for the AS 417-4-1H system (see accessories for
ordering data)
The AS 417 H systems can only be used from SIMATIC PCS 7 V5.1 onwards.
53
Ordering data
Automation
Fault-tolerant automation systems
■ Engineering AS 414/417 H
Order No.
Option package S7-400 H
}
required for every engineering
station from which a redundant
AS 414 H / AS 417 H automation
system is to be configured
■ Accessories for AS 414 H/417 H
6ES7 658-6AX04-0YD0
Order No.
Individual components
CPU 414-4H,
main memory 768 Kbyte
}
6ES7 414-4HJ00-0AB0
CPU 417-4H,
main memory 4,000 Kbyte
}
6ES7 417-4HL01-0AB0
Sync module for linking the two }
CPUs 414-4H or 417-4H;
two modules required per CPU
6ES7 960-1AA00-0XA0
Sync cable (fiber-optic cable)
for connecting the two
CPUs 414-4H or 417-4H
- 1m
- 2m
- 10 m
Other lengths
}
}
}
6ES7 960-1AA00-5AA0
6ES7 960-1AA00-5BA0
6ES7 960-1AA00-5KA0
On request
}
6ES7 952-1KM00-0AA0
CP 443-1
}
Industrial Ethernet via TCP/IP and
ISO; for S7 communication,
S5-compatible communication
(SEND/RECEIVE) with FETCH/
WRITE with or without RFC 1006,
10/100 Mbit/s,
with AUI/ITP and RJ45 connections
6GK7 443-1EX11-0XE0
CP 443-5 Extended
}
S7 communication, for data set
routing with SIMATIC PDM
6GK7 443-5DX03-0XE0
Memory card flash-EPROM
• 4 Mbyte
■ Y link
Order No.
PS 407 power supply module
for redundant use; 10 A
AC/DC 120/230 V; DC 5 V/10 A
}
6ES7 407-0KR00-0AA0
10 A
DC 24 V; DC 5 V/10 A
}
6ES7 405-0KA01-0AA0
UR1 subrack
18 slots
}
6ES7 400-1TA01-0AA0
UR2 subrack
9 slots
}
6ES7 400-1JA01-0AA0
UR2-H subrack
for divided central controllers;
2 x 9 slots
}
6ES7 400-2JA00-0AA0
Backup battery
Type AA, 1.9 Ah
}
6ES7 971-0BA00
}
}
}
}
6ES7 952-1AK00-0AA0
6ES7 952-1AL00-0AA0
6ES7 952-1AM00-0AA0
6ES7 952-1AP00-0AA0
Driver blocks
automation system
}
6ES7 653-2BD05-0XX0
Technological blocks
automation system
}
6ES7 653-2BB05-0XX0
Communication blocks
automation system
}
6ES7 653-2BE05-0XX0
Memory card RAM
• 1 Mbyte
• 2 Mbyte
• 4 Mbyte
• 8 Mbyte
Runtime licenses for libraries
Order no.
Y link
}
for the connection of single-channel distributed I/O to a fault-tolerant automation system,
consisting of:
• IM 157,
• Y Coupler and
• RS 485 repeater
54
Order No.
Order no.
6ES7 197-1LA00-0XA0
Ordering data
Automation
Fail-safe automation systems
■ AS 414 F/FH, AS 417 F/FH
An AS 414 H or AS 417 H
automation system is used as
the hardware for a fail-safe
AS 414 F or AS 417 F system.
The following are required:
• For fail-safe and fault-tolerant (FH) operation, the systems
AS 414-2H or
AS 417-2H
• If the automation systems
are to be designed separately redundant for FH
operation, the following systems are required:
2 x AS 414-1H or
2 x AS 417-1H
• For only fail-safe (F) operation, the systems
AS 414-1H or
AS 417-1H
■ Ordering data
Order No.
See page 60
F modules and accessories
AS 414 F/FH and AS 417 F/FH
engineering
F programming tool
with F block library for programming fail-safe application programs
}
F-Runtime license
for processing fail-safe
application programs, for one
AS 414 F/FH or AS 417 F/FH
system
}
6ES7 833-1CC00-0YX0
6ES7 833-1CC00-6YX0
Order No.
The option package S7-400 H
must also be ordered if the failsafe system is to be fault-tolerant
at the same time (AS 414 FH or
AS 417 FH):
Option package S7-400 H
}
required for every engineering
station from which a redundant
system is to be configured
6ES7 658-6AX04-0YD0
PCS 7 Add Ons
■ PCS 7 Add Ons
You will find more products,
e.g. a cabinet packaging system for SIMATIC PCS 7, in the
catalog "Add-ons for the
SIMATIC PCS 7 process
control system", see page 28.
55
Ordering data
I/Os
Selection aid for I/O modules
in SIMATIC PCS 7
■ Overview
I/O system
I/O system
S7-400
Properties
ET 200M ET 200iS ET 200X
Properties
S7-400
ET 200M ET 200iS ET 200X
Diagnostics
General
Central
Diagnostics alarm
15)
16)
17)
18)
Distributed
Wire breakage (open-circuit)
• Detection with NAMUR digital
output with logical "0" and "1"
signals
• Detection with standard digital
input/output only with logical "1"
signal
• Detection with analog input only
for measuring range 4...20 mA
15)
16)
17)
18)
Short-circuit in sensor power
supply
15)
16)
17)
18)
Module spectrum
Digital input, standard
Digital input, NAMUR
1)
2)
Digital output, standard
Digital output, pneumatic
3)
Analog input, standard
Analog input, HART
4)
5)
Special I & C functions
Analog output, standard
Analog output, HART
6)
F modules
8)
Ex modules
9)
Time stamp
7)
10)
Reparameterization during
operation
High resolution with analog input
modules (≥ 15 bit)
Ambient conditions
Temperature range -20 to +60 °C
11)
Temperature range 0 to +60 °C
20)
21)
22)
23)
12)
Chatter monitoring with digital
input modules
24)
25)
Pulse stretching with digital input
modules
26)
27)
13)
Use in fault-tolerant H system
28)
Degree of protection IP 20
Degree of protection IP 66/67
19)
Information functions
(with SIMATIC PDM)
Hot swapping (active backplane
bus)
Ex zones
Actuator/sensor in Ex zone 0
9)
14)
Modules in Ex zone 1
Modules in Ex zone 2
Remarks
1) 6ES7 321-7TH00-0AB0
6ES7 321-7RD00-0AB0 (Ex)
2)
3)
6ES7 131-5RD00-0AB0
6ES7 148-1DA00-0XA0
(IP 65)
4) 6ES7 331-7TB00-0AB0 (Ex)
5) 6ES7 134-5TB00-0AB0
6ES7 134-5TB50-0AB0
6) 6ES7 332-5TB00-0AB0 (Ex)
7) 6ES7 135-5DB00-0AA0
8) 6ES7 326-1BK00-0AB0
6ES7 326-1RF00-0AB0
6ES7 326-2BF00-0AB0
6ES7 336-1HE00-0AB0
9) 6ES7 321-7RD00-0AB0
6ES7 322-5SD00-0AB0
6ES7 322-5RD00-0AB0
6ES7 331-7SF00-0AB0
6ES7 331-7RD00-0AB0
6ES7 331-7TB00-0AB0
6ES7 332-5RD00-0AB0
6ES7 332-5TB00-0AB0
10) All modules
56
14)
11) The following modules are suitable for the expanded temperature range:
6ES7 321-1BH82-0AA0
6ES7 321-1BL80-0AA0
6ES7 321-1CH80-0AA0
6ES7 321-1FF81-0AA0
6ES7 321-7BH80-0AB0
6ES7 322-8BF80-0AB0
6ES7 322-1BH81-0AA0
6ES7 322-1CF80-0AA0
6ES7 322-1FF81-0AA0
6ES7 331-7KB82-0AB0
6ES7 332-5HB81-0AB0
12) 0 bis +55 °C
13) Pneumatic digital output module: IP 65
14) Available soon
15) 6ES7 421-7DH00-0AB0
6ES7 421-7BH00-0AB0
6ES7 422-7BL00-0AB0
6ES7 422-5EH10-0AB0
6ES7 422-5EH00-0AB0
6ES7 431-1KF00-0AB0
6ES7 431-7QH00-0AB0
6ES7 431-7KF10-0AB0
6ES7 431-7KF00-0AB0
16) 6ES7 321-7BHx0-0AB0
6ES7 321-7RD00-0AB0
6ES7 321-7TH00-0AB0
6ES7 322-8BFx0-0AB0
6ES7 322-5SD00-0AB0
6ES7 322-5RD00-0AB0
6ES7 322-8BH00-0AB0
All analog input and analog
output modules, all F modules
17) All modules
18) 6ES7 141-1BF40-0AB0
6ES7 141-1BF40-0XB0
6ES7 142-1BD40-0XB0
All analog input and output
modules
19) 6ES7 321-7BH00-0AB0
6ES7 321-7TH00-0AB0
20) Using SIMATIC PDM: all modules
21) 6ES7 431-7QH00-0AB0
6ES7 431-7KF10-0AB0
6ES7 431-7KF00-0AB0
22) 6ES7 331-7NF00-0AB0
6ES7 331-7NF10-0AB0
6ES7 331-7PF01-0AB0
6ES7 331-7PF10-0AB0
23) 6ES7 134-5SB50-0AB0
6ES7 134-5SB00-0AB0
24) 6ES7 321-7TH00-0AB0
25) 6ES7 131-5RD00-0AB0
26) 6ES7 321-7TH00-0AB0
27) 6ES7 131-5RD00-0AB0
28) Only IM 153-2
Ordering data
I/Os
Central I/Os,
S7-400 modules
■ S7-400 modules
Order No.
Note:
Further I/O modules can be used – with limitations in the functions –
in addition to the SIMATIC components selected for SIMATIC PCS 7.
These include the complete current range of modules of the ET 200M
distributed I/O system with S7-300 signal modules and the S7-400
signal modules, as well as the ET 200 I/O modules which support the
SIMATIC S7 data format (ET 200S, ET 200X and ET 200L).
All process data from the I/Os are available for PCS 7 engineering in
the CFC and can be graphically linked to the signal names in the signal list. The diagnostics information is generated automatically when
using the I/O modules listed below.
Integration in SIMATIC PCS 7 is limited to the process data when
using other I/O components, i.e. the full range of diagnostics functions is not automatically available. These modules can therefore
only be used meaningfully in SIMATIC PCS 7 if it is permissible to
omit the diagnostics functions.
SM 421 digital input modules
• 32 inputs, DC 24 V
• 32 inputs, AC/DC 120 V
• 16 inputs, DC 24 V,
with process/diagnostics interrupt
• 16 inputs, AC/DC 24 to 60 V,
with process/diagnostics interrupt
• 16 inputs, AC/DC 120/230 V
• 16 inputs, AC/DC 120/230 V,
inputs to IEC 1131-2 type 2
• 16 inputs, AC 120 V
SM 422 digital output modules
• 32 outputs, DC 24 V, 0.5 A
• 32 outputs, DC 24 V, 0.5 A; with
diagnostics
• 16 outputs, DC 24 V; 2 A
• 16 outputs, relay contacts
• 16 outputs, AC 20 to 120 V; 2 A
• 16 outputs, DC 20 to 138 V;
1.5 A; with diagnostics interrupt
• 16 outputs, AC 120/230 V; 2 A
}
}
}
6ES7 421-1BL01-0AA0
6ES7 421-1EL00-0AA0
6ES7 421-7BH00-0AB0
}
6ES7 421-7DH00-0AB0
}
}
6ES7 421-1FH00-0AA0
6ES7 421-1FH20-0AA0
}
6ES7 421-5EH00-0AA0
}
}
6ES7 422-1BL00-0AA0
6ES7 422-7BL00-0AB0
}
}
}
}
6ES7 422-1BH11-0AA0
6ES7 422-1HH00-0AA0
6ES7 422-5EH00-0AB0
6ES7 422-5EH10-0AB0
}
6ES7 422-1FH00-0AA0
Order No.
SM 431 analog input modules
• 16 inputs, non-floating, 13 bit
• 8 inputs, floating, 13 bit
• 8 inputs, floating, 14 bit, with
linearization (RTD/TC)
• 8 inputs, floating, 14 bit
• 16 inputs, floating, 16 bit; process interrupt capability, with
diagnostics interrupt
• 8 inputs, floating, 16 bit; process
interrupt capability, for thermocouples, with diagnostics interrupt
• 8 inputs, floating, 16 bit; process
interrupt capability, for thermal
resistors, with diagnostics
interrupt
SM 432 analog output module
8 outputs, floating, 13 bit; for
± 10 V, 0 to 10 V,
1 to 5 V, ± 20 mA, 0 to 20 mA,
4 to 20 mA
Front connector (1 off)
• With screw contacts
• With spring clamps
• With crimp contacts
}
}
}
6ES7 431-0HH00-0AB0
6ES7 431-1KF00-0AB0
6ES7 431-1KF10-0AB0
}
}
6ES7 431-1KF20-0AB0
6ES7 431-7QH00-0AB0
}
6ES7 431-7KF00-0AB0
}
6ES7 431-7KF10-0AB0
}
6ES7 432-1HF00-0AB0
}
}
}
6ES7 492-1AL00-0AA0
6ES7 492-1BL00-0AA0
6ES7 492-1CL00-0AA0
57
Ordering data
I/Os
ET 200M
distributed I/Os
■ Power supply
Order No.
including connection assembly
• AC 120/230 V; DC 24 V
- 2 A; 50 mm wide
- 5 A; 80 mm wide
range; 80 mm wide
- 10 A, 200 mm wide
including connection assembly
}
}
}
6ES7 307-1BA00-0AA0
6ES7 307-1EA00-0AA0
6ES7 307-1EA80-0AA0
}
6ES7 307-1KA00-0AA0
■ Bus interface
IM 153-2
}
Slave interface module for connection of an ET 200M to
PROFIBUS-DP, with time stamp
(accuracy 10 ms); also for use in
redundant systems
■ Accessories
6ES7 153-1AA03-0XB0
6ES7 153-1AA83-0XB0
6ES7 153-2AA02-0XB0
6ES7 195-7HA00-0XA0
• BM 2x40 for 2 modules, each
40 mm wide
}
6ES7 195-7HB00-0XA0
• BM 1x80 for 1 module, 80 mm
wide
}
6ES7 195-7HC00-0XA0
}
• IM 153/IM 153
for two IM 153-2/-2 FO for design
of redundant systems
6ES7 195-7HD00-0XA0
}
}
}
6ES7 195-1GA00-0XA0
6ES7 195-1GF30-0XA0
6ES7 195-1GG30-0XA0
}
6ES7 195-1JA00-0XA0
■ Bundles
6ES7 153-2AB01-0XB0
Note:
Plastic fiber-optic cables and a mounting set for simplex plugs (see page 48)
are required for use of the IM 153-2 FO.
Order No.
6ES7 392-1AJ00-0AA0
6ES7 392-1BJ00-0AA0
6ES7 392-1AM00-0AA0
6ES7 392-1BM01-0AA0
Ex partition for ET 200M
}
for mixed operation of non-Ex and
Ex modules within an ET 200M
6ES7 195-1KA00-0XA0
DM 370 dummy module 1)
}
including labelling strips and bus
connector
6ES7 370-0AA01-0AA0
LK 393 cable duct 2)
[EEx ib] IIC-conform routing of
load voltage cable in front plug,
5 off
6ES7 393-4AA00-0AA0
}
1) A mechanical isolation is required between the IM 153 interface module
and the first Ex I/O module. For the hot swapping function, an Ex partition
is installed which guarantees the prescribed isolation distance between
non-intrinsically-safe and intrinsically-safe areas of the ET 200M distributed
I/O system. Without the hot swapping function, the DM 370 dummy module
is fitted for this purpose.
2) The LK 393 cable duct guarantees the prescribed isolation between the
load voltage input and the intrinsically-safe inputs/outputs. The cable duct
is easy to fit following insertion of the load voltage inputs L+.
Order No.
I/O subsystem ZuS
ET 200M with removal and insertion of the modules during operation (hot swapping), comprising
19-inch profile rail for active bus
modules, PS/IM bus module and
• IM 153-1 bus interface module }
• IM 153-2 bus interface module, }
with time stamp (accuracy
10 ms)
58
IM 153-2 FO
}
Slave interface module for connection of an ET 200M to optical
PROFIBUS-DP; also for use in
redundant systems
1)
}
}
}
}
6ES7 305-1BA80-0AA0
Order No.
Order No.
• BM PS/IM for power supply and }
IM 153,
incl. 1 bus module cover
Front connector (1 off)
• 20-pin, with screw contacts
• 20-pin, with spring contacts
• 40-pin, with screw contracts
• 40-pin, with spring contacts
}
The bus modules and profile rail for hot swapping are required in order to be
able to use the hot swapping function.
Bus modules for hot swapping
Covers
Pack with 4 backplane bus covers and 1 bus module cover
• DC 24/48/60/110 V; DC 24 V
range; 80 mm wide
Order No.
IM 153-1
ET 200M interface module for
max. 8 S7-300 modules
• Standard interface module
}
• For extended temperature range }
Profile rail for hot swapping
• 482 mm long (19 inches)
• 530 mm long
• 630 mm long
Order No.
Order No.
IM 153 redundancy bundle
}
comprising two IM 153-2 and one
active IM 153/IM 153 bus module,
can be used for fault-tolerant
systems
6ES7 153-2AR00-0XA0
6ES7 654-0XX01-1XA0
6ES7 654-0XX03-1XA0
Ordering data
I/Os
ET 200M
distributed I/Os
■ Standard
Order No.
For the ET 200M modules, also refer to the note on page 57
SM 321 digital input module
• 16 inputs, DC 24 V, extended
temperature range
• 16 inputs, DC 24 V, m-reading
• 32 inputs, DC 24 V, extended
temperature range
• 16 inputs, DC 48 to 120 V,
extended temperature range
• 32 inputs, AC 120 V
• 8 inputs, AC 120/230 V
• 8 inputs, AC 120/230 V,
• 16 inputs, AC 120/230 V
}
}
6ES7 321-1BH02-0AA0
6ES7 321-1BH82-0AA0
}
}
}
6ES7 321-1BH50-0AA0
6ES7 321-1BL00-0AA0
6ES7 321-1BL80-0AA0
}
6ES7 321-1CH80-0AA0
}
}
}
6ES7 321-1EL00-0AA0
6ES7 321-1FF01-0AA0
6ES7 321-1FF81-0AA0
}
6ES7 321-1FH00-0AA0
■ I & C modules
SM 322 digital output module
• 8 outputs, DC 24 V / 2 A
}
• 16 outputs, DC 24 V / 0.5 A
}
• 16 outputs, DC 24 V / 0.5 A,
}
• 32 outputs, DC 24 V / 0.5 A
}
• 8 outputs, DC 48 to 120 V /
}
1.5 A, extended temperature
range
• 8 outputs, AC 120/230 V / 1 A }
• 8 outputs, AC 120/230 V / 1 A, }
• 16 outputs, AC 120/230 V / 0,5 A }
• 32 outputs, AC 120 V / 1 A
}
}
• 8 outputs, relay contacts, 5 A }
• 8 outputs, relay contacts, 5 A, }
with overvoltage protection
• 8 outputs, relay contacts,
}
AC 230 V / 5 A, extended temperature range
}
Order No.
All I & C I/O modules have diagnostics capability (with channel
and module diagnostics)
SM 321 digital input module
}
• 16 inputs, DC 24 V, extended }
temperature range
• 16 inputs, for contacts
}
(connected or unconnected),
NAMUR sensor, ¾-wire-bero,
with flutter monitoring, pulse
lengthening, wire break detection, IM 153-2 interface module
required 1)
SM 322 digital output module
• 8 outputs, DC 24 V / 0.5 A,
redundancy capability
• 8 outputs, DC 24 V / 0.5 A,
• 16 outputs, DC 24 V / 0.5 A,
redundancy capability,
IM 153-2 interface module
required 1)
Order No.
6ES7 321-7BH00-0AB0
6ES7 321-7BH80-0AB0
6ES7 321-7TH00-0AB0
}
6ES7 322-8BF00-0AB0
}
6ES7 322-8BF80-0AB0
}
6ES7 322-8BH00-0AB0
6ES7 322-1BF01-0AA0
6ES7 322-1BH01-0AA0
6ES7 322-1BH81-0AA0
6ES7 322-1BL00-0AA0
6ES7 322-1CF80-0AA0
6ES7 322-1FF01-0AA0
6ES7 322-1FF81-0AA0
6ES7 322-1FH00-0AA0
6ES7 322-1EL00-0AA0
6ES7 322-1HF01-0AA0
6ES7 322-1HF10-0AA0
6ES7 322-1HF20-0AA0
6ES7 322-1HF80-0AA0
6ES7 322-1HH01-0AA0
Order No.
SM 331 analog input module
• 8 inputs, 14 bit,
20 ms conversion time/channel
• 2 inputs, 12 to 14 bit
• 2 inputs, 12 to 14 bit, extended
temperature range
• 8 inputs, 15 bit
• 8 inputs, 16 bit
• 8 inputs, for thermal resistors,
16 bit
• 8 inputs, for thermocouples,
16 bit
SM 332 analog output module
• 4 outputs, 12 bit
• 2 outputs, 12 bit, extended
temperature range
}
6ES7 331-7KF02-0AB0
}
}
6ES7 331-7KB02-0AB0
6ES7 331-7KB82-0AB0
}
}
}
6ES7 331-7NF00-0AB0
6ES7 331-7NF10-0AB0
6ES7 331-7PF00-0AB0
}
6ES7 331-7PF10-0AB0
}
}
}
}
6ES7 332-5HD01-0AB0
6ES7 332-7ND00-0AB0
6ES7 332-5HB01-0AB0
6ES7 332-5HB81-0AB0
1) Parametrization with HW Config only with SIMATIC PCS 7 from V5.2
ServicePack 2
59
Ordering data
I/Os
ET 200M
distributed I/Os
■ Ex modules [EEx ib]
Order No.
All I & C I/O modules have diagnostics capability (with channel
and module diagnostics)
SM 321 Ex digital input module
• 4 inputs, floating, NAMUR
}
SM 322 Ex digital output module
• 4 outputs, floating,
}
DC 24 V / 10 mA
}
DC 15 V / 20 mA
■ Ex modules with HART
6ES7 321-7RD00-0AB0
6ES7 322-5SD00-0AB0
6ES7 322-5RD00-0AB0
SM 331 Ex analog input module
• 4 inputs, floating,
}
0/4 to 20 mA; 15 bit
• 8/4 inputs, floating, for thermo- }
couples and Pt 100, Pt 200,
Ni 100; 15 bit
SM 332 Ex analog output
module
0/4 mA to 20 mA; 15 bit
}
Order No.
All Ex modules with HART have
diagnostics capability (with channel and module diagnostics)
Ex analog input module with
}
HART [EEx ib]
Ex HART analog input module,
2 inputs, 0/4 - 20 mA,
HART for ET 200M with IM 153-2 /
IM 153-2 FO interface module
■ F modules
6ES7 331-7TB00-0AB0
SM 326F fail-safe digital output
module
• 10 outputs, DC 24 V, 2 A, SIL 3, }
AK 5/6
SM 336F fail-safe analog input
module
• 6 inputs, 4 to 20 mA, 14 bit,
}
SIL 2, AK 4
two-channel: SIL 3, AK 5/6
■ Special modules
6ES7 326-1BK00-0AB0
6ES7 326-1RF00-0AB0
6ES7 326-2BF00-0AB0
6ES7 336-1HE00-0AB0
Ex analog output module with }
HART [EEx ib]
Ex HART analog output module,
2 outputs, 0/4 - 20 mA,
HART for ET 200M with IM 153-2 /
IM 153-2 FO interface module
1)
FM 355 C controller module
}
for 4 continuous controllers;
4 analog inputs, 4 analog outputs,
8 digital outputs;
including configuring package;
for ET 200M with IM 153-2 /
IM 153-2 FO
6ES7 355-0VH10-0AE0
FM 355 S controller module 1) }
for 4 discontinuous controllers
(step, pulse); 4 analog inputs,
8 digital outputs, 8 digital inputs;
including configuring package;
for ET 200M with IM 153-2 /
IM 153-2 FO
6ES7 355-1VH10-0AE0
6ES7 332-5RD00-0AB0
6ES7 332-5TB00-0AB0
Order No.
6ES7 195-7KF00-0XA0
Isolating bus module
}
80 mm wide, for isolating module,
when using an active backplane
bus
6ES7 195-7HG00-0XA0
Note:
The isolating module for
F modules and the isolating bus
module can only be operated
commonly. The 40-mm wide gap
cannot be used for other modules.
Order No.
The following operator panels can
be particularly used for local
operation of the FM 355:
SIMATIC OP17/DP operator
panel
1) The channels are not electrically isolated from one another
6ES7 331-7SF00-0AB0
Isolating module
}
for F modules, 40 mm wide
- For isolation of F and standard
modules in an ET 200M rack.
- For signal isolation when using
a copper bus connection (only
F modules in a rack with
IM 153-2)
Order No.
Controller modules
6ES7 331-7RD00-0AB0
Order No.
Order No.
SM 326F fail-safe digital input
module
• 24 inputs, single-channel,
}
DC 24 V, SIL 2, AK 4
or
12 inputs, two-channel,
DC 24 V, SIL 3, AK 5/6
• 8 inputs, single-channel,
}
NAMUR [EEx ib], SIL 2, AK 4
or
4 inputs, two-channel, NAMUR
[EEx ib], SIL 3, AK 5/6
60
Order No.
}
6AV3 617-1JC20-0AX1
}
6GK7 343-2AH00-0XA0
Connection to AS-Interface
CP 343-2
connection of SIMATIC S7-300
and ET 200M to AS-Interface,
without front connector
See also page 50
Ordering data
I/Os
ET 200iS
■ Power supply
Power supply unit
for ET 200iS
Order no.
}
■ Bus interface
6ES7 138-5EA00-0AA0
Order no.
IM 151-2 interface module
}
for ET 200iS, incl. power bus termination module
■ Accessories
Cable connector
for intrinsically safe PROFIBUS,
1.5 Mbit/s
}
6ES7 151-2AA00-0AB0
6ES7 972-0BA30-0XA0
On request
■ Modules
Order no.
Terminal modules
• TM-E30S44-iS
}
Terminal module for ET 200iS,
for the integration of electronic
modules, screw-type terminals
6ES7 193-5CB00-0AA0
• TM-E30C44-iS
}
for the integration of electronic
modules, spring-load terminals
6ES7 193-5CB10-0AA0
• TM-PS-iS
}
for the integration of the power
supply unit
6ES7 193-5DA00-0AA0
• TM-IM-iS
}
for the integration of IM 151-2 interface module
6ES7 193-5DB00-0AA0
Order no.
Digital electronic modules
Order no.
Analog electronic modules
Digital input
Analog output
}
6ES7 131-5RD00-0AB0
• 2 AO; 0(4) to 20 mA
}
6ES7 135-5RB00-0AB0
6ES7 135-5TB00-0AB0
6ES7 132-5SB00-0AB0
• 2 AO, HART; 0(4) to 20 mA,
for connection of HART field
devices
}
}
• 2 AI; 2DMU,
0(4) to 20 mA, for connection
of 2-wire transducers
}
6ES7 134-5RB00-0AB0
• 2 AI; 4DMU,
0(4) to 20 mA, for connection
of 4-wire transducers
}
6ES7 134-5RB50-0AB0
• 2 AI; TC,
}
for connection of thermocouples
(voltage measurement)
6ES7 134-5SB00-0AB0
• 2 AI; RTD,
for connection of resistance
thermometers Pt100/Ni100
}
6ES7 134-5SB50-0AB0
• 2 AI, HART; 2DMU,
for connection of HART
2-wire measuring transducers
}
6ES7 134-5TB00-0AB0
• 2 AI, HART; 4DMU,
for connection of HART
4-wire measuring transducers
}
6ES7 134-5TB50-0AB0
Digital output
• 2 DO; DC 25 V, 25 mA
Order no.
Order no.
Field bus isolating transformer
incl. bus terminating resistor
PROFIBUS must be run intrinsically safely in hazardous areas
through installation of a suitable
field bus isolating transformer
• 4 DI; NAMUR
Order no.
Analog input
61
Ordering data
I/Os
ET 200X
■ Power supply
PM 148 Power module
Order no.
}
Order no.
6ES7 148-1CA00-0XB0
4 DO; DC 24 V, 2 A,
with load voltage input,
with diagnosis by channel
■ Bus interface
BM 141 basic module
Order no.
}
6ES7 141-1BF11-0XB0
8 DI; DC 24 V,
5-pin, M12 double-assignment,
IP 66/67, int. PROFIBUS-DP interface 12 Mbit/s,
int. power supply interface
Order no.
BM 142 basic module
}
6ES7 142-1BD21-0XB0
4 DI; DC 24 V / 2 A,
5-pin, M12, IP 66/67,
int. PROFIBUS-DP interface
12 Mbit/s,
int. power supply interface
■ Modules
Order no.
Digital expansion modules
Order no.
Analog expansion modules
• 8 DI; DC 24 V,
}
5-pin M12, double assignment,
IP 65 for all basic modules
6ES7 141-1BF30-0XA0
• 2 AI; IP 66/67,
±10 V, 12 bit + sign,
with diagnosis by channel
}
6ES7 144-1FB31-0XB0
• 8 DI; DC 24 V,
IP 66/67, 5-pin M12,
with single channel port,
1 channel per M12 connector
for all basic modules
}
6ES7 141-1BF40-0XA0
• 2 AI; IP 66/67,
±20 mA, 12 bit + sign,
with diagnosis by channel,
for 4-wire-transducer
}
6ES7 144-1GB31-0XB0
6ES7 144-1GB41-0XB0
}
6ES7 142-1BD40-0XB0
• 2 AI; IP 66/67,
0(4) to 20 mA, 12 bit + sign,
for 2-wire-transducer
}
• 4 DO; DC 24 V, 2 A,
IP 66/67, with diagnosis by
channel for all basic modules
• 8 DO, DC 24 V, 1.2 A, 5-pin M12, }
IP 66/67 for all basic modules
6ES7 142-1BF30-0XA0
• 2 AI; IP 66/67,
Pt100, 12 bit + sign,
2/3/4-wire connection
}
6ES7 144-1JB31-0XB0
• 2 AO; IP 66/67,
±10 V, 11 bit + sign,
2/4-wire connection
}
6ES7 145-1FB31-0XB0
• 2 AO; IP 66/67,
}
±20 V, 0(4) to 20 mA, 12 bit +
sign, with diagnosis by channel,
2-wire connection,
2 x 5-pin M12
6ES7 145-1GB31-0XB0
EM 148-P pneumatic module
and pneumatic Interface
• 16 DO; pneumatic interface
for coupling with
- Festo valve block CPV-10
- Festo valve block CPV-14
62
}
}
6ES7 148-1EH01-0XA0
6ES7 148-1EH11-0XA0
Ordering data
Linking to the IT environment
SAP link,
@PCS 7
■ SAP link
Order No.
Order No.
On request
SAP R3i-PI
Coupling package from SAP R/3
PP-PI to BATCH flexible,
■ @PCS 7
Order No.
@PCS 7
Web Write Access
OS control system software for
SIMATIC PCS 7 V5.2;
enabling for additional write
access via Web@aGlance;
}
6ES7 658-0DX05-0YC0
@PCS 7
Full Client Access
SIMATIC PCS 7 V5.2;
enabling for full access for
@aGlance clients with @PCS 7
Web Write Access;
}
6ES7 658-0EX05-0YC0
Order No.
@PCS 7 Server to Server
Communication
SIMATIC PCS 7 V5.2;
enabling for server-server communication for @aGlance server
with @PCS 7 Full Client Access;
}
6ES7 658-0FX05-0YC0
Notes:
• If @PCS 7 is to be operated with an OS Single Station, the software must be
installed on this computer. The clients of @PCS 7 can communicate with the
server both locally and remotely.
• If @PCS 7 is not installed on an operator station, WinCC and a license of the
Software Basic Process Control V5.2 (6ES7 652-0XX05-2YA0) must be additionally installed on the computer.
• @PCS 7 is also executable and released with WinCC outside a SIMATIC
PCS 7 environment.
The licenses of @PCS 7 for V5.x also remain valid for SIMATIC PCS 7 V5.2.
Migration
Migration of TELEPERM M
■ TELEPERM M
Products for migration of the
TELEPERM M process control
system to SIMATIC PCS 7
Order No.
Order No.
See Catalogs PLT 112 and PLT 123 as
well as interactive Catalog CA 01
Internet:
www.siemens.com/teleperm
63
Appendix
Software licenses
Software
Appendix
■ Software types
■ License key
Each software requiring licensing is assigned to a type. The following are defined as software types:
Siemens Automation & Drives offers software products with or
without a license key.
• Engineering software
• Runtime software
Engineering software
The license key serves as an electronic license stamp and is
simultaneously a "switch" for the software response (floating
license, rental license, ...).
This includes all software products for the generation (engineering) of application software, e.g. configuring, programming,
parameterization, testing, startup or service.
In the case of software requiring a license key, the complete
installation includes the program to be licensed (the software)
and the license key (the license representative).
Duplication of the data or executable programs generated using
the engineering software for own use or use by third parties is
free-of-charge.
Runtime software
This includes all software products required for operation of
plants or machines, e.g. operating system, basic system, system expansions, drivers.
Duplication of the runtime software or the executable files
generated using the runtime software for own use or use by third
parties is permissible for a fee.
Information on the fees due for licensing according to use is
listed together with the Ordering data (e.g. catalog). A differentiation in use is made e.g. per CPU, per installation, per channel,
per invocation, per axis, per control loop, per variable etc.
If tools for parameterization/configuration which are delivered
together with the runtime software result in extended rights,
these are recorded in the supplied Readme file.
■ License types
Siemens Automation & Drives offers different types of licenses
for software:
• Floating license
• Single license
• Rental license
• Trial license
Floating license
The software may be installed on any number of licensee
devices for internal use. Only the concurrent user is licensed.
The concurrent user is the one using a program, and use commences when the software is started.
One license is required per concurrent user.
Single license
■ Certificate of License
The Certificate of License (CoL) is the proof for the licensee that
use of the software has been licensed by Siemens.
A CoL must be assigned to each use, and retained in a safe
place.
■ Downgrading
The licensee is permitted to use the software or an earlier version/release of the software if in possession of such and if the
use is technically possible.
■ Delivered versions
Software is subject to continuous further development. The
• PowerPack
• Upgrade
• ServicePack
versions permit access to these further developments.
PowerPack
PowerPacks are conversion packages to more powerful software.
The PowerPack includes a new license contract including CoL
for the licensee. This CoL together with the CoL of the original
product is the proof that the new software is licensed.
A separate PowerPack must be purchased for each original
license of the used software.
Upgrade
An Upgrade permits use of a newer version of the software
under the condition that a license has already been purchased
for a previous version.
In contrast to the floating license, only one software installation
is permissible.
The Upgrade includes a new license contract including CoL.
This CoL together with the CoL of the previous version is the
proof that the new version is licensed.
The type of use subject to licensing is specified in the Ordering
data and the Certificate of License (CoL). A differentiation in use
is made e.g. per device, per axis, per channel etc.
A separate Upgrade must be purchased for each original
license of the software to the upgraded.
A single license is required per defined use.
ServicePack
Rental license
Troubleshooting functions are provided using ServicePacks.
These may be duplicated according to the number of original
licenses in order to use them appropriately.
The rental license supports the "sporadic use" of engineering
software. Following installation of the license key, the software
can be used for a defined number of hours, whereby the use can
be interrupted as often as required. One license is required per
software installation.
Trial license
The trial license supports "short use" of the software for non-productive purposes, e.g. for testing or evaluation. It can be converted into another type of license.
64
Note:
You can find further detailed information on software licensing
on the following pages in the "General Conditions for Software
Products for Automation and Drives".
Appendix
Information and ordering
on the Internet and on CD-ROM
■ A&D in the WWW
At the address
Detailed knowledge of the
range of products and services available is essential
when planning and configuring automation systems.
www.siemens.com/
automation
The Siemens Automation and
Drives Group (A&D) has built
up a comprehensive range of
information in the World Wide
Web, which offers quick and
easy access to all data
required.
■ Product selection using the
Interactive catalogs
Detailed information together
with convenient interactive
functions:
The interactive catalogs
CA 01 and ET 01 cover more
than 80,000 products and
thus provide a full summary of
the Siemens Automation &
Drives product base.
Here you will find everything
that you need to solve tasks in
the fields of automation,
switchgear, installation and
drives. All information is linked
into a user interface which is
easy to work with and intuitive.
After selecting the product of
your choice you can order at
the press of a button or by fax
or by online link.
■ Easy shopping with the
Siemens Mall
The Siemens Mall is the
virtual department store of
Siemens AG on the Internet.
Here you have access to a
huge range of products presented in electronic catalogs
in an informative and attractive way. The exchange of
data via EDIFACT enables the
whole procedure from selection through ordering to tracking of the order to be carried
out online via the Internet.
you will find everything you
need to know about products,
systems and services.
Information on the interactive
catalogs can be found on the
Internet at
www.siemens.com/
automation/ik
or on CD-ROM:
Automation and Drives,
CA 01
Order No.:
E86060-D4001-A100-B77600
Electrical installation
technology, ET 01
Order No.:
E86060-D8200-A107-A27600
For example, powerful search
functions make it easy to find
the required products, which
can be immediately checked
for availability. Customer-specific discounts and preparation of quotes can be carried
out online as well as order
tracking and tracing.
The Siemens Mall is on the
Internet at:
www.siemens.com/
automation/mall
Numerous functions are available to support you.
65
Appendix
Service & Support
■ Automation and Drives
Service & Support
Whether you require a service
specialist, a spare part, consultation with a product
expert, or simply have a question: just contact the Service &
Support team – the team for
your success
Helpline for service and
support
Spare parts
and repairs
You require help, but are not
sure whom you should contact. We make sure that you
are helped quickly. The helplines guarantee that you are
supported expertly by the
right specialist in your locality.
Our worldwide network of
regional spare part warehouses and repair centers
react rapidly with state-of-theart logistics. Simply request
spare parts and repairs from
your regional office or representative.
Please contact your Siemens
office or representative.
Online support
Technical support
Our online support provides
you with fast and effective
assistance – 24 hours a day,
worldwide, in five languages.
The online support provides
a wide range of technical
information:
Technical support when using
products, systems and solutions for automation and
drives is available in German
and English from competent,
trained and experienced specialists who also offer Teleservice and video conferencing
for special problems.
• FAQs, tips and tricks, downloads, news
• Manuals free-of-charge
(SIMATIC, SIMATIC NET,
WinCC, SIMATIC PCS 7)
• Helpful programs and software products – invoicing by
means of SIMATIC Card
www.siemens.com/
automation/service&support
Field service
In the case of a plant standstill, you require rapid help on
site. We have specialists with
the necessary know-how,
worldwide in your locality.
Because of the dense service
network we can guarantee
short response times –
competent, fast, reliable.
We of course offer service
contracts according to your
specific requirements. Please
contact your Siemens office or
representative.
66
The winning team
for your success
FREE CONTACT:
The path to technical support free-of-charge
• In Europe
Tel.: +49 (0)180 50 50 222
Fax: +49 (0)180 50 50 223
E-mail:
techsupport@ad.siemens.de
• In North and South America
Tel.: +1 423 461-2522
Fax: +1 423 461-2231
E-mail: simatic.hotline@
sea.siemens.com
• In Asia
Tel.: +65 740-7000
Fax: +65 740-7001
E-mail:
simatic@singnet.com.sg
FAST CONTACT:
The fast path towards technical support
With our networked locations
in Germany, the USA and
Singapore we offer support
24 hours a day according to
the "Follow the sun" principle –
by means of Fast Contact:
• Guaranteed return call
within the next two hours
• 24 hours a day
• Use invoiced by means of
SIMATIC Card
Tel.: +49 (0)911 895 7777
Fax: +49 (0)911 895 7001
Appendix
Contact partners worldwide
■ Germany, Austria, Switzerland
Reinald Berse
Siemensdamm 50
D-13629 BERLIN
Tel.: +49 30 386-33285
Fax: +49 30 386-32509
reinald.berse@bln.siemens.de
Guenter Plesmann
Universitätsallee 16
D-28078 BREMEN
Tel.: +49 421 364-2300
Fax: +49 421 364-2842
guenter.plesmann@brm.siemens.de
Rüdiger Sebastian
Werner-von-Siemens-Platz 1
D-30876 HANNOVER
Tel.: +49 511 877-2975
Fax: +49 511 877-2739
ruediger.sebastian@siemens.com
Lothar Tüllmann
Kruppstr. 16
D-45128 ESSEN
Tel.: +49 201 816-2919
Fax: +49 201 816-5512919
lothar.tuellmann@siemens.com
Wolfgang Baumann
Dynamostr. 4
D-68165 MANNHEIM
Tel.: +49 621 456-1190
Fax: +49 621 456-2939
wolfgang.baumann@siemens.com
Sigmund Reinbold
Richard-Strauss-Str. 76
D-81679 MÜNCHEN
Tel.: +49 89 9221-4377
Fax: +49 89 9221-3065
sigmund.reinbold@
mchr1.siemens.de
Johann Strobl
Von-der-Tann-Str. 30
D-90327 NÜRNBERG
Tel.: +49 911 654-2036
Fax: +49 911 654-7386
Johann.Strobl@nbg.siemens.de
Walter Steindl
Siemensstr. 88-92
A-1211 WIEN
Tel.: +43 51707-22370
Fax: +43 51707-52099
walter.steindl@siemens.at
Ingebert Schönemann
Siemensstr. 88-92
A-1211 WIEN
Tel.: +43 51707-27991
Fax: +43 51707-53132
ingebert.schoenemann@siemens.at
Michael Koller
Viaduktstrasse 40
CH-4051 BASEL
Tel.: +41 585 567 529
Fax: +41 585 543 994
michael.koller@siemens.ch
Reinhard Stader
Franz-Geuer-Str.10
D-50823 KÖLN
Tel.: +49 221 576-3698
Fax: +49 221 576-2795
reinhard.stader@koe.siemens.de
Frank Hofmann
Weissacher Str. 11
D-70499 STUTTGART
Tel.: +49 711 137-3863
Fax: +49 711 137-2946
frank.hofmann@stg.siemens.de
FINLAND
Ilkka Lairi
Tel.: +358 10 511 3214
Fax: +358 10 511 3877
ilkka.lairi@siemens.fi
FRANCE
Michel Muller
Tel.: +33 1 4922 3669
Fax: +33 1 4922 3951
michel.muller@siemens.fr
GREAT BRITAIN
Mark Chung
Tel.: +44 161 446 5878
Fax: +44 161 446 5789
chungm@plcman.siemens.co.uk
GREECE
Nikolaos Marantidis
Tel.: +30 1 6864 564
Fax: +30 1 6864 556
nikolaos.marantidis@siemens.gr
HUNGARY
Attila Solt
Tel.: +36 1 471 1717
Fax: +36 1 471 1704
attila.solt@siemens.hu
IRELAND
Darrin McCrudden
Tel.: +353 1 216 2418
Fax: +353 1 216 2499
darrin.mccrudden@siemens.ie
ITALY
Mauro Polita
Tel.: +39 02 667 62805
Fax: +39 02 667 62925
mauro.polita@siemens.it
NETHERLANDS
Ronald H. Nijssen
Tel.: +31 70 333 9516
Fax: +31 70 333 3235
ronald.nijssen@siemens.nl
NORWAY
Dag Otterstad
Tel.: +47 2263 4164
Fax: +47 2263 3390
dag.otterstad@siemens.no
POLAND
Pawel Lewandowski
Tel.: +48 22 870 9142
Fax: +48 22 870 9149
pawel.lewandowski
@waw1.siemens.pl
PORTUGAL
Luis Oliveira
Tel.: +351 1 417 8258
Fax: +351 1 417 8050
luis.oliveira@lis1.siemens.pt
RUSSIA
Igor Skotsilias
Tel.: +7 095 737 2430
Fax: +7 095 737 2483
igor.skotsilias@mow.siemens.ru
SLOVENIA
Matej Kupljenik
Tel.: +386 1 47 46 125
Fax: +386 1 47 46 138
matej.kupljenik@siemens.si
SPAIN
Alvaro Esteve Vives
Tel.: +34 91 514 7124
Fax: +34 91 514 7019
aesteve@ssa.siemens.es
SWEDEN
Jonas Thoernlund
Tel.: +46 8 728 1263
Fax: +46 8 728 1800
jonas.thornlund@sab.siemens.se
TURKEY
Murat Avar
Tel.: +90 216 459 3676
Fax: +90 216 459 3079
murat.avar@simko.com.tr
CANADA
Scott Charles
Tel.: +1 905 819 5800
Fax: +1 905 819 5777
scott.charles@siemens.ca
John Elder
Tel.: +1 905 819 5800
Fax: +1 905 819 5777
john.elder@siemens.ca
MEXICO
Gregorio Sanchez
Tel.: +52 5 328 2112
Fax: +52 5 328 2097
gregorio.sanchez
@siemens.com.mx
BRAZIL
Mario Braganca
Tel.: +55 11 3833-4919
Fax: +55 11 3833-4959
braganca@siemens.com.br
Carlos Fernando Albuquerque
Tel.: +55 11 3833-4430
Fax: +55 11 3833-4651
carlos.fernando@siemens.com.br
COLUMBIA/ECUADOR/PERU/
VENEZUELA
Jorge Mejia
Tel.: +57 1 425-3710
Fax: +57 1 425-3880
jorge.mejia@siemens.com.co
KOREA
Kim leseob
Tel.: +82 2 3420 4833
Fax: +82 2 3420 4819
kimis@siemens.co.kr
MALAYSIA
Derrick Koo
Tel.: +60 3 7952 5555
Fax: +60 3 7952 5357
derrick.koo@see.siemens.com.my
PHILIPPINES
Buddy Bonifacio
Tel.: +63 2 814 9869
Fax: +63 2 814 9894
buddy.bonifacio@siemens.com.ph
Mirko Quevada
Tel.: +63 2 814 9672
Fax: +63 2 814 9894
Mirko.Quevada@siemens.com.ph
SINGAPORE
See Tow
Tel.: +65 740 7137
Fax: +65 740 7141
sengkian.seetow@
sae.siemens.com.sg
TAIWAN
H. K. Wang
Tel.: +886 2 2378 1861
Fax: +886 2 2378 8959
hk.wang@siemens.com.tw
Europe
BELGIUM
Greet D’Hauwe
Tel.: +32 2 536 2533
Fax: +32 2 536 6945
Greet.DHauwe@siemens.be
CROATIA
Sven Pavlakovic
Tel.: +385 1 6105 330
Fax: +385 1 6105 622
sven.pavlakovic@siemens.hr
CZECH REPUBLIC
Milan Rebec
Tel.: +420 2 3303 2460
Fax: +420 2 3303 2497
milan.rebec@rg.siemens.cz
DENMARK
Kasper Agerbaek
Tel.: +45 4477 5572
Fax: +45 4477 4019
kasper.agerbaek@siemens.dk
USA, Canada, Mexico (NAFTA states)
USA
Paul Camuti
Tel.: +1 215 646 7400
Ext 3230
paul.camuti@sea.siemens.com
Todd Stauffer
Tel.: +1 215 646 7400
Ext 3160
todd.stauffer@sea.siemens.com
South America
ARGENTINA
Matias Abenante
Tel.: +54 11 4738 7341
Fax: +54 11 4738 7271
matias.abenante@siemens.com.ar
Andres Sammartino
Tel.: +54 11 4738 7488
Fax: +54 11 4738 7271
andres.sammartino@
siemens.com.ar
Southeast Asia
AUSTRALIA
Daraius Battiwalla
Tel.: +61 2 9491 5149
Fax: +61 2 9491 5564
daraius.battiwalla@siemens.com.au
CHINA
An Xiao Jie
Tel.: +86 21 3220 0899 (102)
Fax: +86 21 6213 5538
xiaojie.an@sias.siemens.com.cn
Cui Xiao Yi
Tel.: +86 10 6472 1888 (3511)
Fax: +86 10 6473 9213
XiaoYi.Cui@pek1.siemens.com.cn
HONG KONG
Jacky Lam
Tel.: +852 2583 3228
Fax: +852 9035 9837
jacky.lam@siemens.com.hk
INDONESIA
Udin Putera
Tel.: +62 21 4729349
Fax: +62 21 4717970
Udin.Putera@ptsi.siemens.co.id
INDIA
A. K. Chaturvedi
Tel.: + 91 22 760 0051
Fax: + 91 22 760 0067
Aditya.Chaturvedi@
kwa2.siemens.co.in
THAILAND
Parakeh Moiz
Tel.: +66 2 715 4863
Fax: +66 2 715 4841
MoizP@siemens.co.th
Africa, Middle East
REPUBLIC OF SOUTH AFRICA
Rolf Kostlin
Tel.: +27 11 652 3680
Fax: +27 11 652 3697
rolfko@siemens.co.za
UNITED ARAB EMIRATES
Mohammed Aumir
Tel.: +9714 33 19 578
Fax: +9714 3319 547
Mohammed.Aumir@siemens.co.ae
Steve Wenman
Tel.: +971 2 678 9845
Fax: +971 2 679 0060
wenmans@emirates.net.ae
67
Appendix
Training, journals
■ Training for SIMATIC PCS 7
The basic training is a course
with uniform, system-independent examples and exercises
for process instrumentation
and control.
Courses at the Training Center in Karlsruhe
SIMATIC PCS 7
process control system
Sales, planners, management, interested parties
Design and project engineers
Operators
Commissioning engineers
You can obtain further information on course contents,
dates, prices etc. at the following address on the Internet:
www.sitrain.com
Should you have special
questions, please directly
contact the A&D Training
Center in Karlsruhe:
Tel.: +49 721 595-4125
Fax: +49 721 595-6087
E-mail:
Hermann.Diehl@siemens.com
Alternatively, contact your
local Siemens office or representative to obtain information
on local training.
Servicing and assembly engineers
Course title
Duration
(days)
As an extension of this,
advanced training units are
held for specific topics. All
modules include the largest
possible amount of practical
exercises, permitting intensive training directly on the
systems in very small groups.
Target group
Designation
SIMATIC PCS 7 process control system
Process control engineering for beginners ■ ■ ■ ■ ■
PCS 7, system overview
■
■
PCS 7, system course Part 1
■
■
PCS 7, system course Part 2
■
■
PCS 7, system blocks
■
PCS 7, OS engineering
■
PCS 7, communication
■
PCS 7, BATCH flexible
■
■
PCS 7, service
Part 1, AS, I/O system and system bus
Part 2, SIMATIC PDM and process I/Os
Part 3, OS and PC service
Windows NT and network basis for
SIMATIC PCS 7 systems
ST-PCS7UEB
■
5
ST-PCS7SY1
■
■
5
ST-PCS7SY2
■
■
■
PCS 7, operation
ST-PZA
2
■
■
■
3
3
ST-PCS7AFB
5
ST-PCS7OSE
5
ST-PCS7KOM
2
ST-PCS7OP
■
■
3
ST-PCS7BAT
■
■
■
■
■
■
5
3
10
ST-PCS7SRV
ST-PCS7PDM
ST-PCS7REC
5
ST-PCS7NT
■
Totally Integrated Automation TIA
SIMATIC TIA practical course
■
■
■
■
3
ST-TIAPRAX
■
■
■
■
5
ST-WINCCTM
Migration of TELEPERM M
Migration of TELEPERM M to
SIMATIC PCS 7
You can also find information
on training possibilities worldwide on the Internet at
www.sitrain.com
■ Journals / Internet
We recommend the following
journal for your information:
7
Process News
Info, News and Trends from the
World of Process Automation
You can find the current
issue on the Internet at
www.processnews.com
You can also enter your
e-mail address there in a
newsletter, and then automatically receive new information by e-mail.
Process News is also available as a printed version in
German, English, French
and Chinese.
68
Further information covering
aspects of SIMATIC and
drives with new products, systems, trends, background
information, applications and
solutions can be found on the
Internet at
www.siemens.com/automation/
newscenter
You can also use the newsletter service from Siemens
Automation & Drives at
www.siemens.com/automation/
newsletter
The newsletters will then
inform you of various current
topics by e-mail.
Appendix
Order No. index
Subject index
■ Order No. index
2XV9 450-1AR.. ........................33, 34, 38
6AV3 617-..... ........................................60
6AV6 371-1C... ...............................36, 38
6AV6 371-1E... ......................................38
6DS1 916-8RR ...................33, 34, 35, 38
6EP1 ... .................................................50
6ES5 ... .................................................50
6ES7 13. ...............................................61
6ES7 14. ...............................................62
6ES7 151-..... ........................................61
6ES7 153-..... ........................................58
6ES7 156-..... ........................................50
6ES7 157-..... ........................................49
6ES7 193-..... ........................................61
6ES7 194-..... ........................................50
6ES7 195-1B... .....................................48
6ES7 195-1G... ...............................49, 58
6ES7 195-1J... ......................................58
6ES7 195-1K... .....................................58
6ES7 195-7HA.. ....................................58
6ES7 195-7HB.. ....................................58
6ES7 195-7HC.. ....................................58
6ES7 195-7HD.. ....................................58
6ES7 195-7HE.. ....................................49
6ES7 195-7HF.. ....................................49
6ES7 195-7HG.. ...................................60
6ES7 195-7KF.. .....................................60
6ES7 197-..... ........................................54
6ES7 30. ......................................... 49, 58
6ES7 321-1.... .......................................59
6ES7 321-7B... .....................................59
6ES7 321-7R... .....................................60
6ES7 321-7T... ......................................59
6ES7 322-1.... .......................................59
6ES7 322-5.... .......................................60
6ES7 322-8.... .......................................59
6ES7 326-..... ........................................60
6ES7 331-7K... .....................................59
6ES7 331-7N... .....................................59
6ES7 331-7P... ......................................59
6ES7 331-7R... .....................................60
6ES7 331-7S... .....................................60
6ES7 331-7T... ......................................60
6ES7 332-5H... .....................................59
6ES7 332-5R... .....................................60
6ES7 332-5T... ......................................60
6ES7 332-7N... .....................................59
6ES7 336-..... ........................................60
6ES7 355-..... ........................................60
6ES7 370-..... ........................................58
6ES7 390-..... ........................................49
6ES7 392-1AJ.. .............................. 50, 58
6ES7 392-1AM.. ...................................58
6ES7 392-1B... .....................................58
6ES7 393-..... ........................................58
6ES7 400-1.... .................................52, 54
6ES7 400-2.... .......................................54
6ES7 405-0.... .................................52, 54
6ES7 407-0DA.. ....................................52
6ES7 407-0KA.. ....................................52
6ES7 407-0KR.. ....................................54
6ES7 414-3.... .......................................52
6ES7 414-4.... .......................................54
6ES7 416-..... ........................................52
6ES7 417-4H... .....................................54
6ES7 417-4X... .....................................52
6ES7 421-..... ........................................57
6ES7 422-..... ........................................57
6ES7 431-..... ........................................57
6ES7 432-..... ........................................57
6ES7 492-..... ........................................57
6ES7 650-0A... .........................33, 35, 40
6ES7 650-0BA.. .............................. 33, 40
6ES7 650-0BB.. ....................................34
6ES7 650-0CB.. ....................................34
6ES7 650-0DB.. ....................................34
6ES7 650-0FA.. ....................................35
6ES7 650-0XX.. ....................................29
6ES7 650-3ED.. ....................................30
6ES7 651-0XX.. ....................................29
6ES7 651-8XX.. ....................................42
6ES7 652-0XX01-1X.. ..............33, 35, 38
6ES7 652-0XX01-2Y.. ...........................38
6ES7 652-0XX02-1X.. ..............33, 35, 38
6ES7 652-0XX05-2Y.. ............... 33, 35, 38
6ES7 653-0S... .....................................42
6ES7 653-1X... .....................................29
6ES7 653-2B... .........................42, 52, 54
6ES7 654-0X... .....................................58
6ES7 654-2B... .....................................51
6ES7 654-2D... .....................................51
6ES7 654-2E... .....................................51
6ES7 654-2G... .....................................51
6ES7 654-2S... .....................................53
6ES7 654-2T... ......................................53
6ES7 654-2U... .....................................53
6ES7 654-2V... ......................................53
6ES7 654-5B... .....................................51
6ES7 654-5D... .....................................51
6ES7 654-5E... ..................................... 51
6ES7 654-5G... ..................................... 51
6ES7 654-5S... ..................................... 53
6ES7 654-5T... ...................................... 53
6ES7 654-5U... ..................................... 53
6ES7 654-5V... ...................................... 53
6ES7 657-..... ........................................44
6ES7 658-0.... ....................................... 63
6ES7 658-1AB05-0YC0 ........................ 41
6ES7 658-1AB05-0YC4 ........................ 30
6ES7 658-1AB05-0YC5 ........................ 30
6ES7 658-1AC05-0YC3 ....................... 30
6ES7 658-1AC05-0YC5 ................. 30, 41
6ES7 658-1AD05-0YC3 ....................... 30
6ES7 658-1XX02-0YC0 ........................ 37
6ES7 658-2AB05-0YC0 .................. 33, 37
6ES7 658-2AC05-0YC5 ........... 33, 34, 37
6ES7 658-2BB05-0YC0 .................. 34, 37
6ES7 658-2CX05-0YC0 ................. 35, 37
6ES7 658-2DB05-0YC0 ................. 37, 41
6ES7 658-2DB05-0YC5 ....................... 30
6ES7 658-2DC05-0YC5 ........... 30, 37, 41
6ES7 658-2XB05-0YC4 ........................ 30
6ES7 658-2XX02-0YC0 ........................ 37
6ES7 658-2XX05-0YC3 ........................ 30
6ES7 658-3A... ..................................... 43
6ES7 658-3B... ..................................... 43
6ES7 658-3C... ..................................... 43
6ES7 658-3E... ..................................... 43
6ES7 658-3G... ..................................... 43
6ES7 658-3P... ...................................... 43
6ES7 658-3XA00-2XD0 ........................ 43
6ES7 658-3XB00-2XD0 ........................ 43
6ES7 658-3XB05-2XD5 ........................ 43
6ES7 658-3XC00-2XD0 ....................... 43
6ES7 658-3XC05-2XD5 ....................... 43
6ES7 658-3XD00-2XD0 ....................... 43
6ES7 658-3XD05-2XD5 ....................... 43
6ES7 658-3XH05-2XD0 ....................... 43
6ES7 658-3XH05-2XD5 ....................... 43
6ES7 658-3XX00-0XX0 ........................ 43
6ES7 658-3XX02-0YC0 ........................ 37
6ES7 658-4XX02-0YC0 .................. 37, 42
6ES7 658-6AX04-0YD0 ............ 41, 54, 55
6ES7 791-..... ........................................35
6ES7 833-1CC00-0YX0 ................. 41, 55
6ES7 833-1CC00-6YX0 ....................... 55
6ES7 841-..... ........................................42
6ES7 952-..... ..................................52, 54
6ES7 955-..... ........................................52
6ES7 960-..... ........................................54
6ES7 964-..... ........................................ 52
6ES7 971-..... .................................. 52, 54
6ES7 972-0A... ..................................... 48
6ES7 972-0BA30-.... ............................. 61
6ES7 972-0BA50-.... ............................. 48
6ES7 972-0BB50-.... ............................. 48
6ES7 972-0DA00-.... ............................. 48
6ES7 998-..... ........................................ 29
6GF6 100-1BA .............. 30, 33, 34, 35, 39
6GF6 100-1PC ............................... 39, 40
6GF6 180-1AH ..................................... 39
6GF6 5.. ................................................ 39
6GF6 7.. ................................................ 39
6GF6 9.. ................................................ 39
6GK1 100-..... ....................................... 46
6GK1 102-4.... ...................................... 45
6GK1 102-5.... ...................................... 46
6GK1 105-2.... ...................................... 45
6GK1 105-3AA.. ................................... 45
6GK1 105-3AB.. ................................... 46
6GK1 105-3AC.. ................................... 45
6GK1 105-4AA.. ................................... 46
6GK1 161-..... ..................... 33, 34, 36, 47
6GK1 415-..... ....................................... 50
6GK1 50. .............................................. 48
6GK1 56. ........................................ 40, 49
6GK1 716-0.... ................................ 36, 47
6GK1 716-1.... .......................... 33, 34, 47
6GK1 901-0C... ..................................... 46
6GK1 901-0D... ............................... 45, 48
6GK1 901-0F... ..................................... 48
6GK1 901-1F... ..................................... 47
6GK1 901-1G... .................................... 47
6GK1 905-0.... ...................................... 49
6GK1 905-6A... ............................... 48, 49
6GK1 905-6P... ..................................... 48
6GK1 970-..... ....................................... 47
6GK1 971-..... ....................................... 50
6GK7 343-2AH00-0... ..................... 50, 60
6GK7 343-2AH00-8... ........................... 50
6GK7 443-1E... ......................... 47, 52, 54
6GK7 443-5D... ......................... 48, 52, 54
6GK7 830-..... ....................................... 42
6XV1 820-..... .................................. 45, 48
6XV1 821-..... ........................................ 48
6XV1 830-..... ........................................ 48
6XV1 840-..... ........................................ 47
6XV1 850-0.... ....................................... 46
6XV1 850-2.... ....................................... 30
6XV2 175-..... ...................... 33, 34, 35, 38
MNT ...................................................... 39
ET 200iS.......................................... 17, 61
ET 200M ................................................16
ET 200M modules .................................59
ET 200X ................................................62
Ex area ..................................................17
Ex modules............................................60
F modules..............................................60
F systems ........................................14, 55
Fail-safe systems ............................ 14, 55
FastConnect ..............................47, 48, 49
Fast Ethernet ................................... 10, 45
Field devices....................................16, 21
Field systems .......................................... 3
H systems......................................13, 53ff
HART modules ......................................60
IM 153....................................................58
Import/export assistant ............................ 8
Industrial Ethernet ......................... 10, 45ff
Intrinsically-safe operator panel.............17
Isolating module .............................. 15, 60
ITP networks..........................................46
I/Os ................................................ 16, 56ff
Keyboards .............................................39
Libraries................................. 8, 42, 52, 54
Message Wizard...................................... 5
Migration................................................25
Multi-client architecture............................ 4
Multi-VGA graphics card....................5, 38
NCM S7 ........................................... 41, 42
OLM....................................................... 48
Operation channel extension................. 39
Operator stations ............................. 4, 31ff
OS Client ...............................................35
OS option packages .......................... 5, 38
OS redundancy...................................... 36
OS Server.............................................. 34
OS Single Station .................................. 33
OS software...........................................37
OSM ......................................................45
PCS 7 Starter Package .....................4, 30
Picture Tree Manager .............................. 5
PID Tuner .......................................... 8, 42
Printers .................................................. 39
Process monitors................................... 39
PROFIBUS .......................................... 48ff
PROFIBUS-PA................................. 11, 49
Profile rail...............................................49
PS 307 power supply.............................58
Redundancy .......................................... 20
S7-400 modules ....................................57
S7 F systems......................... 8, 15, 41, 55
S7-PLCSIM............................................ 42
S7-SCL .................................................... 7
SAP connection............................... 18, 63
SFC ......................................................... 7
SFC visualization............................... 5, 38
Signal module........................................38
Sign-of-life monitoring.............................. 5
SIMATIC Industrial Framework.............. 27
SIMATIC Manager ................................... 7
SIMATIC NET ........................................ 10
SIMATIC PDM ................................... 9, 43
Software licenses ............................... 64ff
Solution provider.................................... 24
Split Screen Wizard................................. 5
Starter Package................................. 4, 30
Storage.............................................. 5, 38
Support Center ...................................... 26
Technological hierarchy ........................... 7
TELEPERM M ....................................... 25
Test and simulation programs................ 42
Time synchronization......................... 5, 38
Totally Integrated Automation .................. 2
Trackball ................................................ 39
Training.................................................. 74
Upgrades/updates ................................. 30
Web@aGlance ...................................... 28
WinCC/Guardian ............................... 5, 38
WinCC/Redundancy ........................ 36, 38
■ Subject index
@PCS 7...........................................19, 63
AS-Interface.....................................50, 60
Automation systems ...................... 12, 51ff
Basic Communication Ethernet .............10
BATCH flexible................................. 18, 44
Batch processes ..............................18, 44
Cabinet packaging system.....................13
CFC .........................................................7
Chipcard reader.................................5, 38
Competence Center...............................26
Conditions of Sale and Delivery.............76
Configurator...........................................41
Control system software ..........................5
Controller modules.................................60
CP 1613.................................................47
CP 443-1....................................47, 52, 54
CP 443-5....................................48, 52, 54
Curve Wizard...........................................5
DOCPRO.................................................8
Documentation.......................................29
DP/PA coupler .......................................49
DP/PA link........................................ 11, 49
Driver Wizard...........................................8
EIB instabus...........................................50
ELM .......................................................46
Engineering station................................40
Engineering system .................................6
Engineering toolset......................7, 41, 42
ESM................................................. 45, 46
ES software .....................................41, 42
69
Appendix
■
70
Appendix
■
71
Appendix
Terms and Conditions of Sale and Delivery
Export regulations
■ Terms and Conditions of Sale and Delivery
Via this catalogue you can acquire the products (hardware and
software) described there from Siemens Aktiengesellschaft subject to the following terms. Please pay attention to the fact that
for the scope, the quality and the conditions for supplies and
services including software products by any Siemens entity with
a registered office outside of Germany the respective General
Terms and Conditions of the respective Siemens entity with a
registered office outside of Germany shall apply exclusively. The
following terms apply exclusively for orders placed with Siemens
Aktiengesellschaft.
■ Export regulatios
The products listed in this catalog may be subject to European/
German and/or US export provisions.
Therefore, any export subject to license requires the approval of
the competent authorities.
According to current provisions, the following export regulations
must be observed in respect of the products featured in this
catalogue:
AL
Number of the German export list
Products marked other than "N" require an export license.
In the case of software products, the export designations
of the relevant data medium must also generally be
observed.
Goods labeled with an "AL not equal to N" are subject to
European or German export authorization when being
exported out of the EU.
ECCN
Number of US export list
(Export Control Classification Number)
Products marked other than "N" are subject to a re-export
license to specific countries.
In the case of software products, the export designations
of the relevant data medium must also generally be
observed.
Goods labeled with an "ECCN not equal to N" are subject
to US re-export authorization.
For customers based in the Federal Republic of Germany
The General Terms of Payment as well as the General Conditions for the Supply of Products and Services of the Electrical
and Electronics Industry shall apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with
Seat or registered Office in Germany shall apply.
For customers with a seat or registered office outside of
Germany
The General Terms of Payment as well as the General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany shall
apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with
Seat or registered Office outside of Germany shall apply.
Even without a label, or with an "AL: N" or "ECCN: N", authorization may
be required due to the final whereabouts and purpose for which the
goods are to be used.
The deciding factors are the AL or ECCN export authorization indicated
on order confirmations, delivery notes and invoices.
Subject to change.
The prices are listed in € (Euro) ex works, exclusive packaging.
Comprehensive Terms and Conditions of Sale and Delivery are
available from your local Siemens business office under the following order numbers:
The sales tax (value added tax) is not included in the prices.
It shall be debited separately at the respective rate according to
the applicable legal regulations.
• 6ZB5310-0KR01-0BA0 (for customers based in Germany)
• 6ZB5310-0KS53-0BA0 (for customers based outside of Germany)
Further to the prices of the products that include silver and/or
copper, surcharges may be calculated if the respective limits of
the notes are exceeded.
Or download them from the Internet:
www.siemens.de/automation/mall (Products\and ererything else
you need)
General
Price changes are reserved, we will debit the prices valid at the
time of delivery.
The measures are in mm, illustrations are not binding.
As far as there are no remarks on the respective pages, changes
- especially to data, measures, and weights given - remain
reserved.
Siemens AG
Automation and Drives Group
Industrial Automation Systems
Postfach 48 48, D-90327 Nürnberg
Germany
72
Order No.: E86060-K4678-A111-A5-7600
KG K 0602 6.0 SR 72 En / 215081 / IWI TSTQ / IWI: TSTP
Printed in the Federal Republic of Germany■
Catalogs of the
Automation and Drives Group (A&D)
Further information can be obtained from our branch
offices listed in the appendix of this catalog
Automation & Drives
Interactive catalogs on CD-ROM
• Components for Automation & Drives
Catalog
Systems Engineering
Power supplies SITOP power
Catalog
KT 10.1
CA 01
System cables SIMATIC TOP connect
KT 10.2
• Electrical Installation Technology
ET 01
MOBY Identification Systems
KT 21
Industrial Microcomputers SICOMP
KT 51
Industrial Communication and Field Devices
IK PI
Low-Voltage Controls and Distribution
Low-Voltage Controlgear, Switchgear and Systems
NS K
Analysis Systems
Gas Analysis Equipment for the Process Industry
PA 10
Process Analysis, Components for Sample Preparation
PA 11
SIPAN Liquid Analysis
PA 20
Drive Systems
Variable-Speed Drives
DC Motors
DA 12
DC Drives Preferred Series up to 500 kW
DA 12.1
DC Drives Preferred Series 215 kW to 1500 kW
DA 12.2
SIMOREG Chassis Converters
DA 21
SIMOREG Converter Cabinet Units
DA 22
Communication-Capable SIRIUS NET Controlgear,
Controlgear, SIGUARD Safety Systems,
Control and Signalling Devices, Switchgear,
Transformers and DC Power Supplies,
Main- and EMERGENCY-STOP Switches,
Control Switches, Terminal Blocks
SIMOVERT PM Modular Converter Systems
DA 45
BERO - Sensors for Automation
NS BERO
SIEMOSYN Motors
DA 48
NS PS
MICROMASTER 420/440 Inverters
DA 51.2
Products and Systems
for Low-Voltage Power Distribution
SIMOVERT A Current-Source DC Link Converters
DA 62
SENTRON WL
NS WL
SIMOVERT MV Medium-Voltage Drives
DA 63
MICROMASTER, MIDIMASTER
DA 64
Low-Voltage Motors for Variable-Speed Drives
DA 65.3
SIMOVERT MASTERDRIVES Vector Control
DA 65.10
TELEPERM M Process Control System
AS 235, AS 235H and AS 235K automation systems PLT 111
SIMOVERT MASTERDRIVES Motion Control
DA 65.11
AS 388/TM and AS 488/TM automation systems
PLT 112
SIMADYN D Control System
DA 99
OS 525 operating and monitoring system
PLT 122
Automation Systems for Machine Tools SIMODRIVE
NC 60
Operating and monitoring with WinCC/TM
PLT 123
CS 275 bus system
PLT 130
• AC Main Spindle Motors 1FE1, 1PH2, 1PH3, 1PH4,
1PH7
• AC Servomotors 1FK6, 1FT5, 1FT6
Process Engineering
Field Instruments for Process Automation
Measuring Instruments for Pressure,
Differential Pressure, Flow, Level and Temperature,
Positioners and Liquid Meters
• AC Linear motors 1FN1, 1FN3
• Converter System SIMODRIVE 611
• Converter Systems SIMODRIVE POSMO A/CD/CA/SI
Low-Voltage Three-Phase-Motors
FI 01
• Project Manual
M 10
SIWAREX Weighing Systems
WT 01
• Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled
M 11
Process Recorders and Accessories
MP 20
Drive and Control Components for Hoisting Equipment
HE 1
SIPART, Controllers and Software
MP 31
Automation Systems for Machine Tools
SINUMERIK & SIMODRIVE
NC 60
Cables, Connectors and System Components
NC Z
Vacuum Pumps/Compressors
Oil-Free Vacuum Pumps, Compressors (Blowers),
Radial Blowers, Liquid Pumps
PV
Human Machine Interface Products/Systems
SIMATIC HMI
ST 80
Pumps
Vacuum Pumps and Compressors, System ELMO-F Cat. Sheets PF
SIMATIC Industrial Automation Systems
SIMATIC PCS Process Control System
ST 45
SIMATIC S5/PC/505 Automation Systems
ST 50
Components for Totally Integrated Automation
ST 70
Supplementary Components
ST 71
SIMATIC PCS 7 Process Control System
ST PCS 7
Vacuum Pumps and Compressors, System ELMO-G Cat. Sheets PG
SIPOS Electric Actuators
Electric Rotary, Linear and Part-turn Actuators
MP 35
Electric Rotary Actuators for Nuclear Plants
MP 35.1/.2
SL 01
Electrical Installation Technology
Protective Switching and Fuse Systems
Building Management Systems with instabus EIB
I 2.1
Program Overview Modular Devices
I 2.11
System Solutions
Applications, Products and Services for Industry
STAB Wall-Mounting Distribution Boards
I 2.31
Automation Solutions in the Plastic Industry
SIKUS Floor-Mounting Distribution Boards
I 2.32
• with SIMATIC S7
SL 10
8PU Busway System
I 2.36
• with SIMATIC S5
ST 58
A&D/3U/En 06.11.01
Siemens AG
Industrial Automation Systems Division
Process Automation Systems Subdivision
www.siemens.com/simatic-pcs7
Order No. E86060-K4678-A111-A5-7600

simatic pcs 7 - The end of the Internet

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