ATI Focus -- 2011 (Spring, Summer)
Transcription
ATI Focus -- 2011 (Spring, Summer)
Double Issue in this issue Spring summer 6 Beyond The Numbers Pat Hassey Leaves A Legacy Of Heart 12 2011 Titanium: Helping Quench the Desert’s Thirst DOuBLe issue spring summer 2011 In this issue: ATI Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 The Journey Continues… Message from Rich Harshman, ATI’s Chairman, President and CEO . . . . . . . . . . . . . . 5 Beyond the Numbers: Pat Hassey Leaves a Legacy of Heart. . . . . . . . . . . . . . . . . . . . . . . 6 “The Right Thing, Above All Else” Jon Walton retires after 25 years . . . . . . . . . . . . . . . . 9 in this issue 6 Beyond the numbers pat hassey Leaves A Legacy Of heart 12 Focus on Employees: Lockport Facility . . . . . . . . . . 10 titanium: helping Quench the Desert’s thirst About the Cover: On March 11, the unthinkable happened. Japan was hit by one of the largest earthquakes in history, followed by devastating tsunamis that destroyed much of the countryside and claimed many lives. Thankfully, everyone at our Tokyo office and their families were unharmed and are safe. ATI Asia General Sales Manager Koji Tanaka (see page 15) said to ATI focus, “We wish to express our sentiments of deepest sorrow and solidarity to the victims of Tohoku Kanto Earthquake. Our prayers and thoughts are with everyone who has been suffering from the catastrophe. We pray from our hearts that everybody will peacefully overcome this hardship and return to normality. We Japanese, deeply thank the world’s prayers for Japan. We never give up and will stand up again. From left to right: Reiko Fujinuma – Inside Sales, Koji Tanaka, Mike Robbins – ATI Asia Vice President, Daishi Kawasaki – Accountant, Itsuko Abe – Controller, Nozomi Takada – Inside Sales, Chieko Muramatsu – Inside Sales, and Katsuhiko Morooka - Sales Manager ATI Tungsten Materials Transforms Specialty Metals into Key Components . . . . . . . . . . 13 Star Performers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Message from ATI Corporate Ethics Office . . . . . . . 16 Editor’s Note The 2011 Spring/Summer issue of ATI focus revolves around an assortment of recent historic events in our Company. On April 29, Rich Harshman was announced as the new Chairman, President, and CEO of ATI (see page 5). This issue also honors our recently retired CEO Pat Hassey (see page 6) and Chief Legal and Compliance Officer Jon Walton (see page 9). We wish them both a happy retirement and thank them for all their years of service and dedication with our company. ATI also welcomed a new addition to the family with the recent addition of ATI Ladish and its operating units (see page 2). ATI focus will continue to be available on our website at www.ATImetals.com/ATIfocus. Titanium: Helping Quench the Desert’s Thirst. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 We welcome your thoughts, comments, and feedback to the improvement of our publication. Please go to www.ATIfocus.com to provide feedback and participate to win prizes (see back cover for details). To make contributions or suggest an article, please contact any member of the ATI focus Editorial Board (see contact information on page 17). Matt Shaffer Editor SPRING / SUMMER 2011 1 ATIUPDATES ATILadishJoinstheFamily On May 9, ATI announced ATI Ladish as a new ATI operating company in our High Performance Metals segment, which also includes ATI Allvac and ATI Wah Chang. ATI CEO Rich Harshman said, “We are pleased to have completed our acquisition of Ladish and welcome the highly experienced group of Ladish employees to ATI.” ATI Ladish President Gary Vroman said, “The Ladish team is excited to join ATI. We believe this combination of complementary operations creates opportunities for us to contribute to ATI’s growth while continuing to be an important part of the communities in which we operate.” CarnegieScienceCenterChairmanAward In May, ATI received the Carnegie Science Center’s Chairman Award. The 2011 Carnegie Science Awards are designed to recognize science and technology achievements in Western Pennsylvania. The Chairman’s Award also recognizes contributions related to the development of new technology and the creation of jobs within the science and technology fields. ATI Chairman, President and CEO Rich Harshman receives the Chairman’s Award on behalf of ATI – the award was presented by President of the Americas for Eaton Corporation Electrical Sector, Jerry Whitaker (right), during the award ceremony. TalkingWaterGardensProjectWinsTop AwardforExcellenceinEngineering The Talking Water Gardens, a 37-acre engineered wetlands park being built for the final treatment and cooling of wastewater from the cities of Albany and Millersburg and from ATI Wah Chang, has been awarded the American Academy of Environmental Engineers’ Superior Achievement award for Excellence in Environmental Engineering. The Talking Water Gardens is the first public/private engineering project of its kind in the United States and will provide an attractive, environmentally responsible public-use site for recreation and learning. Construction of this unique project in Albany, Oregon, began in 2010 and will be complete in the spring of 2012. Visitors to the park will be able to enjoy nearly 3 miles of walking trails and view the waterfalls, wildflowers, scrub and marsh plants which are used to clean and cool the water. The award was presented to the engineering consulting firm, CH2M Hill, in Washington D.C. in May. Seeds and other vegetation planted on the banks and in the wetlands begin to grow – March 2011. 2 SPRING / SUMMER 2011 L.PatrickHasseyHotRolling &ProcessingFacility On April 26, the name of the new mill being built in Brackenridge, PA, officially became the ‘L. Patrick Hassey Hot Rolling & Processing Facility,’ named after our recently retired Chairman & CEO. When completed, the mill will provide unsurpassed manufacturing capability and unique versatility in the production of our broad range of Mission Critical Metallics . It is ® designed to be the most powerful such mill in our industry and provide the capability of producing nearly all of the alloys we currently make and advanced new alloys and sizes that will add to our portfolio. Pat Hassey addresses the crowd at the inauguration after the curtains were opened, unveiling the new sign for the facility. ATIReceivesADPAward HR and Payroll employees from ATI corporate offices, ATI Tungsten Materials, ATI Precision Finishing and ATI Allvac accepted an award from ADP’s President and CEO in March. The award recognized ATI for long-term commitment and integration of ADP products/services with ATI initiatives that gain process efficiencies and cost savings. From left to right: Carlos Rodriguez (ADP President), Brenda Hyatt, Stefanie Nairn, Ruthie Pugh, Charlene Gaston, Bob Steen, Judy Snell, Mickie Mariello, Marie Smith, Connie Belknap and Gary Butler (ADP CEO.) ATIDefenseSponsorsEventatEBA&D In March, ATI Defense sponsored a full day event at Ensign-Bickford Aerospace & Defense (EBA&D) to introduce ATI’s broad range of products and services to a group of 20 engineers and procurement staff at EBA&D’s headquarters in Simsbury, CT. The event included an overview of both companies’ capabilities, followed by discussions regarding possible collaborations between ATI and EBA&D. The event strengthened ATI’s relationship with EBA&D. From left to right: Brad Hasek – ATI Defense Applications Engineer, Scott Crespi – EBA&D Project Engineer, Mark Sotosky – ATI Defense Business Development Manager, Andrew Nichols – ATI Defense Director, and Ben Tursi – ATI Allegheny Ludlum Area Sales Manager. continued >>> SPRING / SUMMER 2011 3 ATIUPDATES ...CONTINUED ATIOil&GasGoes‘DownUnder’ ATI Oil & Gas continues to grow its global brand by exhibiting for the first time in February at the AOG Australasia conference. AOG Australasia is one of Australia’s largest oil & gas shows and brings together the industry’s leading companies and people. At the exhibition, ATI Oil & Gas representatives continued to forge new relationships in the oil and gas industry in Australia. Renate Whitehead (left) & Trent MacKenzie discuss ATI’s products and services with some visitors at the ATI Oil & Gas stand. LynnDavisRetiresAfter30+Yearsof ServicetoATI In February, Lynn Davis retired after more than 30 years of service to ATI. During his career Lynn held numerous positions of increasing responsibility. Lynn joined ATI Wah Chang in 1997 as a process engineer and advanced to hold various operations, maintenance, engineering, quality, research, technical, and executive leadership positions. In September 2000, he was named Business Unit President of ATI Wah Chang and was promoted to Group President, ATI Primary Metals and Exotic Alloys, in October 2008. Prior to his retirement, Lynn served as Group President, ATI Primary Operations, and was a member of the ATI Management’s Executive Committee. Lynn continues to provide technical and other services to ATI under a consulting agreement. We would like to thank Lynn for his years of service and dedication with our company. ATIPortlandForgeSelectedas IndustryoftheYear In January, ATI Portland Forge was selected by the Indiana Jay County Chamber of Commerce as Industry of the Year. Each year a company is honored by the Chamber for its impact on the local community through community support, employee involvement in civic activities, and overall positive impact. ATI Portland Forge President Pat Bennett said, “I was honored to accept the award on behalf of the ATI Portland Forge employees – both current and those who built the company over its 100 plus years of operation.” 4 SPRING / SUMMER 2011 The Journey Continues… Message from Rich Harshman, ATI’s Chairman, President and CEO Rich takes the reigns as ATI Chairman, President and CEO at the Annual Shareholders meeting on April 29. Since October 2003, I had the opportunity to work side-by-side with Pat Hassey in developing and implementing our strategic vision of transforming ATI into a leading global producer of specialty metals. It has been quite a journey so far. But the journey has not ended, it continues. Now, in my role as ATI’s Chairman, President and CEO, it is my job to continue leading ATI to our goal of being a truly great company. To achieve this goal, we will continue to be focused on differentiating ATI from our competitors by creating greater value for our customers. We must remember that INTEGRITY is the cornerstone of our business. Excellence throughout our global business is built upon the foundation of the highest standards of ethical performance. We will remain focused on growing global markets. We must continue to recognize that as a U.S.-based manufacturer we need unsurpassed manufacturing capabilities. We need to continue our efforts to develop a deep understanding of our customers’ needs and to use that understanding to develop innovative new alloys and produce products that create value for our customers. We will continue our focus on the objectives of the ATI Business System (ATIBS), including improving safety, reducing costs, improving quality and customer responsiveness, shortening manufacturing cycle times, reducing working capital, and improving the operating effectiveness and efficiency of our equipment. This is a great time to be in the specialty metals business. I have been with ATI my entire 33-year career. The opportunities that we have in front of us today are greater than at any time in my career. We expect to see unprecedented levels of demand and strong growth for the kind of products products, and technologies. In addition to ATI 425 Alloy, customer interest is strong for ATI 718Plus alloy, a nickel-based superalloy for aero engine applications. We are also making good progress in developing a significant position as a premier supplier of aerospace fastener stock. ATI is uniquely positioned as the only aerospace fastener stock producer fully-integrated from melt to finished product for all three alloy systems: titaniumbased, nickel-based, and specialty alloys. The acquisition of ATI Powder Metals in late 2009 and ATI Ladish in May 2011 positions ATI to grow as a key producer of advanced powder metal alloys and forgings for several markets including aero engine, oil & gas, and electrical energy. In addition, we are developing new duplex and super duplex alloys and products for the Oil & Gas/Chemical Process Industry, new zirconium alloys for the medical markets, and new armor alloys for the defense market. So you see, the journey has not ended…it continues. I truly believe that a company never reaches its destination. As we set goals and achieve them, we will then set even higher goals. We must continue to challenge the status quo. We will continue to seek ways to improve our competitive position in the markets that we serve. Why? Because our competitors are not standing still, they are striving to improve, to get better. For ATI to maintain and enhance our leadership as the most diversified specialty metals company in the world, we must continue to grow, to improve, to create value for our existing customers and find opportunities with new customers. This is what separates a truly great company from a good company. I look forward to working with each of you as we continue our journey. ® ® that we make from several of our key global markets. In the first quarter of 2011, 70% of ATI’s total sales were to the Aerospace & Defense, Oil & Gas/Chemical Process Industry, Electrical Energy, and Medical markets. These markets demand the high-value, high-quality, Mission Critical Metallics that ATI produces. On May 9, 2011, we announced the completion of our acquisition of ATI Ladish. I would like to welcome all ATI Ladish employees to the ATI Family. The addition of ATI Ladish’s highly-engineered forgings, castings and precision finished products and capabilities strengthens and enhances ATI’s opportunities for profitable growth and our ability to provide greater value to our customers. The ATI Market Sector Teams continue to be focused on identifying and developing opportunities for ATI’s products and business units. We recently returned from the world’s premier aerospace materials conference, Aeromat, held in Long Beach, CA. This conference reinforced the unique capabilities of ATI to provide leading technologically advanced specialty metals products to the aerospace industry. A focus of ours at this year’s conference was the continuing interest in and application of ATI 425 Alloy. In June, we will be at the 2011 Paris Air Show where all of the ATI business units involved in the aerospace market will be exhibiting our products and capabilities. This annual show is attended by many of our key customers as well as by investors. We have numerous meetings scheduled that will continue to showcase our broad range of products, technologies, and unsurpassed manufacturing capabilities. We will also formally introduce ATI Ladish at this year’s Air Show. We will continue to place strong emphasis on developing new alloys, ® ® SPRING / SUMMER 2011 5 Beyond the numbers Pat Hassey leaves a legacy of heart By Brad Fisher, Business Writer By the numbers, retired Chairman & CEO Pat Hassey has had a good run. Recruited in 2003, Pat joined a company that was at the time trying to regain its feet and its identity after a stressful period of divestiture and reorganization. ATI had been through a string of 12 losing quarters, had a weak cash position and a recent history of management turnover. Pat Hassey says, with typical understatement, “The Company was not doing well. Everyone was ready for a change.” Today, eight profitable years later, Pat’s leadership has been instrumental not just in righting the ship, but in aligning ATI with strong global growth trends, building brand and market leadership, and delivering value to ATI employees, customers, and the communities in which we operate. To put some of the numbers in perspective, those who invested in ATI when Pat first became CEO, would have earned ~11x their investment, when including the dividends, and a 37.2% annual return year over year. This legacy becomes plain when you ask Pat’s colleagues about his contribution to ATI. They talk about the numbers at first. And then they start talking about the kind of contribution that doesn’t show up on a balance sheet. Some call it trust. Others call it transparency and openness. What most people want to say about Pat Hassey is that he has steered ATI with his heart as much as his sharp mind and his solid business experience, and that has made a unique difference. Open minds Retired Executive VP Jon Walton, who has seen a few CEOs come and go in his 25-year career at ATI and worked very closely with Pat, says, “Pat is one of the most transparent people I’ve ever worked for. He has the talent not just to be open, but to open up other people’s minds as well. He values the opinions of others in a way that not many other leaders do. And this is the way you need to run a business like ours ... because you can’t always be the smartest guy in the room. No one person can have all the answers.” Jon cites the acquisition of J&L Specialty Steel in 2004 as an early test of the openness and dialog Pat encouraged from his Executive Committee. “We were discussing whether we should go ahead with it or not, and some of us questioned the value of the J&L assets, thought they weren’t worth the asking price — even though the asking price was pretty low,” says Jon. “Pat didn’t bat an eye. He just said, ‘can all this really be worth zero? can you prove that?’ And we took another look, and it turns out that the assets were fine — they just needed to be utilized in the right way.” 6 SPRING / SUMMER 2011 Bob Power, Vice President, Global Corporate Client Group at the New York Stock Exchange, presents Pat Hassey with a crystal globe, which symbolizes the global presence of the NYSE. The book of trust “When the book is written on Pat Hassey,” says Vice President of Investor Relations & Corporate Communications Dan Greenfield, “it’ll be about how he built a truly flat organization of people who trust each other, respect each other, and meet constantly to find out how to work together. People who know that the payoff is based on the success of ATI, not one individual or one division. He brought us all together. And a big part of it is that style of trust and familiarity, of genuinely caring about people.” Actually, the book has been written on Pat, or at least a chapter, anyway. Business writer Jason Jennings, in his leadership guide Hit the Ground Running, devotes a chapter to part of Pat’s career, including his tenure at ATI. And much of what Jennings has to say about the success of Pat Hassey as a leader is about trust. One of Hassey’s strong guiding principles is that until employees believe that their boss cares about their personal well-being as much as the well-being of the company, they won’t trust him or her and won’t be willing to become as committed and engaged in what the business is trying to achieve. “You have to treat people fairly,” Pat says, “with dignity, by listening, and valuing each person as an individual. Otherwise it’s impossible to build a team.” Strategic renewal The Hassey legacy is about vision, too. “When Pat arrived at ATI, we had good people, good technology, but strategies weren’t crisp,” says ATI Chairman, President & CEO Rich Harshman. “Pat brought what the Company needed: a focus on what we needed to do to be a global competitor — how to identify market opportunities and how to make and price our products. He brought visionary leadership in terms of what the company could be: a global leader in specialty metals.” Rich, who succeeds Pat as ATI Chairman & CEO, credits Pat with helping him prepare to take this vision forward. “Pat’s been a great mentor. He has a unique ability to explain the right decision. And he’s a good listener. I’ve never met anyone as patient as him. Pat is the most genuine, down-to-earth person and he truly cares about people — a true friend. I think the hardest thing for me will be to try to replace that.” This visionary and collaborative approach to strategy is what has aligned ATI, over the past eight years, with markets that are propelled by global growth: aerospace & defense, oil & gas/chemical process industry, electrical energy, and medical. “In picking the markets,” says Pat, “we looked at events and circumstances, connecting seemingly unrelated things into a strategy. It was very clear to me that we had a unique global position. That’s why, for example, we decided to grow electrical steel instead of divesting it. And we decided to invest heavily into titanium because of the new generation of airframes, and the potential for long-range contracts that came with that.” Flatter management structure, combined with the formation of market sector teams, was the key to reaching booming global markets, according to Pat. “It was the right approach. The idea was to get together and run after markets that required interdependence.” And the team-building was based on Pat’s belief in trust and dialog: “You become friends. You offer everyone a real chance to offer input, and a stake in the outcome.” Respect for people, respect for community From Pat’s own point of view, the transformation of ATI, in addition to strategy and culture, has also been about values, with a capital ‘V.’ “As a very first step, we tried to establish a values system: how we treat people; our philosophy of growth. I got the rare opportunity to transform a company into the kind of company I’d like to work for myself...a company with Value-Based Leadership. In that respect, this is the best job I’ve ever had, working with the best people I’ve ever worked with.” You can read the principles of Value-Based Leadership at the end of the Chairman’s Letter of every ATI annual report since 2004. The values are integrity, accountability, compliance, excellence and freedom for people to reach their potential. “It’s taken hold,” says Pat. “People believe it, because we walk the talk.” Jon Walton agrees. “Value-Based Leadership is ingrained in us, just by being around Pat. He demonstrates it by what he says and by what he does. continued >>> From left to right: ATI CEO Rich Harshman, Jon Walton, Pat Hassey, and Hot Rolling & Processing Facility Project Executive Darin Sarin, at the L. Patrick Hassey Hot Rolling & Processing Facility Inauguration. SPRING / SUMMER 2011 7 Beyond the numbers Pat Hassey leaves a legacy of heart ...continued Pat Hassey addresses the audience at the Annual Shareholders meeting on April 29, as Jon Walton and Rich Harshman look on. Marketing Communications Leader/Brand Manager Phil Morton, who worked with Pat during his career at Alcoa, says, “Capitalism doesn’t have a conscience. That’s why companies need one ... and a heart. Pat is helping ATI create a company that’s transformational ... that could set the tone for how companies ought to act in the future.” Looking forward One can also see ATI’s values at work in the Company’s commitment to building up its manufacturing base in the U.S. In an era where other U.S. companies have offshored production to cut costs with mixed results, ATI is committed to its home base, investing more than $2.9 billion to build or acquire the world’s best manufacturing technology right here at home. Of course there are strategic, bottom-line reasons for this. The reasons have to do with competitiveness, customer value, and national security. But there’s a bigger picture too, as the U.S. economy has faltered and middle-class manufacturing jobs have evaporated: ATI believes it has a duty to the communities that have helped build the company over the years. “We’re responsible for over 11,000 families. And it’s not just the people who work for us, it’s also the small businesses who work for us. When big businesses abandon their commitment to a community, everything else in the community dies. We need to produce, we need to manufacture, and we need to have middle class jobs in the U.S.,” says Pat. “As a private industry, we owe it to the nation.” 8 SPRING / SUMMER 2011 There’s a long list of accomplishments from the Hassey years, with a lot of forward momentum. It starts with eight years of respectable numbers, a strong balance sheet, and a funded pension program. It includes the first U.S. titanium sponge facility built in over 50 years, expanded titanium and nickel-based alloy facilities, and a game-changing hot mill, under way and on track, along with new capabilities and new alloys that are opening up new applications. And technology that, when it’s in place, should position the Company with unsurpassed manufacturing capabilities for decades to come. As a new generation of leadership prepares for the future, Pat puts today’s numbers in perspective. “After it’s all said and done, the only real advantage is time. We are a leader today. But we have competitors. They’re running hard to catch up. We’ve got to keep moving. We’ve got to keep getting better.” And that’s where the legacy of trust, openness, and heart will come in. Pat Hassey shows Tim Geithner where ATI’s alloys wind up in the manufacture of a modern jet during a visit by the U.S. Treasury Secretary to our Washington, PA operation on March 31, 2010, as the global media covering the event watches. “The Right Thing, Above All Else” Executive VP and ‘Chief Moral Compass’ Jon Walton retires after 25 productive and pivotal years. By Brad Fisher, Business Writer Jon Walton addresses the crowd at the STAL 10th Anniversary and Expansion Ceremony in November 2009 in Shanghai, China. They say success has many fathers. At ATI, it also has a grandfather; Executive VP Jon Walton, retired in May after a 40-year career in the metals industry with 25 pivotal and formative years at ATI, including stewardship over ATI’s culture of ethics and compliance. In addition to one of ATI’s longest tenures, Jon had what was arguably the company’s longest title: Executive Vice President, Human Resources, Chief Legal and Compliance Officer, General Counsel, and Corporate Secretary. He has seen six CEOs come and go, providing each one of them with sound counsel, tenacious negotiating skills, and the wisdom that comes from having been through the fire more than once. Jon’s work helped bring us STAL, the Teledyne combination and related restructuring and spin-offs, the J&L Specialty Steel acquisition, the Ladish “Jon takes his responsibilities seriously. He has served as good counsel to ATI leadership, advising us on the impact of decisions, and the right way to execute them. Jon’s focus has always been to do the right thing, above all else.” – Carl Moulton, Senior Vice President, International “Jon has been a good leader. He understands the business, and helps develop business objectives ... and he communicates. It’s not a one-way street. He asks questions, probes, looks for feedback.” – Pat Viccaro, Assistant General Counsel, Intellectual Property acquisition, and many other milestones in ATI’s history. It also helped bring us a culture of living ethics, where walking the talk delivers bottom line value for customers and shareholders. And, for his own staff in the company’s legal and HR groups, Jon’s legacy has been one of hard work, personal growth and development, and an environment of true accessibility and caring. One of Jon’s final assignments was developing the succession plan that, as he and Pat stepped back, assured a continuation of the culture of success and achievement that has brought ATI to the leadership position it holds today. Below are some thoughts from colleagues on the nature of Jon Walton’s legacy. Even as he retires formally, Jon will provide a smooth transition as he has agreed to remain an advisor to the Company and as a member of the STAL Board of Directors. With the history he and ATI have had together, with the personal investment he has placed in the next generation of ATI leaders, it’s hard to blame him for wanting to stay in touch. But with the work he’s done, it’s also clear that the course he has set, the values he has helped establish, will help keep ATI on course for years to come. “Ethics takes commitment. Without commitment, ethics can be an easy thing to ignore. Jon’s the guy who made ethics impossible to ignore at ATI. Jon is a true believer.” – Elliot Davis, Senior Vice President, General Counsel, Chief Compliance Officer and Corporate Secretary “Jon has a wealth of institutional knowledge that will be hard to replace, and tremendous business acumen. He is a warm, people person who cares. And he likes to laugh and smile... he’s a glass-half-full kind of guy.” – Mary Beth Moore, Vice President, Human Resources “I’ve never met anybody who works as hard, or who loves his work as much as Jon. And I’ve never had a better mentor. If I’m a good attorney, it’s because of him. If I’m a good negotiator, it’s because of him.” – John Tishok, Senior Counsel August 2007, Corporate Counsel SPRING / SUMMER 2011 9 Focus on Employees: Lockport Facility By Matt Shaffer The ATI Allvac Lockport facility has a long, rich history in the industrial region of Buffalo, NY, dating back well over 100 years. In the early 1900s, the facility became a fully integrated mill providing tool steels, magnetic alloys, and armor plate for WWI & WWII. Then in the 1950s, the facility began producing higher-value products, such as high-nickel stainless and heat-resistant alloys. In 1984, the facility joined the ATI family when Allegheny Ludlum purchased the company and in 1996 became part of Allvac after the combination of Allegheny Ludlum & Teledyne. Today, the unsurpassed melting capability of the Lockport facility produces high-value nickel-based alloys and superalloys and specialty steels with its VIM, ESR, and VAR furnaces. The Lockport employees also take pride in their work and have demonstrated a consistent track record of quality, safety, and on-time delivery. This issue of ATI focus highlights some of the many dedicated employees at our Lockport Operations and their efforts. Burton Malcolm VIM & Remelt Senior Supervisor – Provides leadership in Safety, People Quality, Responsiveness, and Cost throughout the plant. What is the biggest change you have seen throughout your career at our Company? There have been many changes since I started working at this plant in 1961. In the 1960s and 70s, safety was not a major concern. There were no respirators and the use of PPE was limited. Today, safety is a core value and a cornerstone in everything we do. The work itself has changed. When I started here all the jobs required heavy lifting and extensive manual labor. Today we use technology and automation to improve the tasks for the employees. Michael Schaffert Senior Operating Technician – Operates a vacuum induction melting furnace and auxiliary equipment. What is your work philosophy? Our continuous success is based on teamwork. The Raw Materials Department, the VIM masons, the maintenance technicians, the management team, and the VIM crew all work together. This dedicated team gives 100% to create a world-class operation that produces superb quality alloys for our customers. We are all very proud of that. Matthew Mackey Operating Technician I – Operates overhead crane, setting pit, stripping ingots, and operating mobile equipment. What do you believe is most important in satisfying the customer? I believe that Quality is most important. The ATI Allvac quality policy states: “We will continuously improve customer satisfaction safely, correctly, quickly and on time.” Quality is never negotiable, and I believe that if you produce a quality product safely, and according to procedure, that will satisfy our customers. Kenneth Bowman Maintenance Technician – Ensures our melting furnaces are properly maintained, primarily in the Remelt Department. What do you enjoy most about your job? I enjoy the challenges of problem solving and seeking solutions for a smoother and more efficient operation. This increases the reliability of our equipment. 10 SPRING / SUMMER 2011 Katie Wojcik Chemical Technician – Prepares and analyzes VIM and Raw Material samples, and assists in laboratory development. What should people know about you and your job? I’ve been working at the Lockport Plant for a little over three years, and I really enjoy my job. The new challenges and experiences keep things exciting and allow me to grow as a professional. I take great pride in ensuring that only the highest quality analyses come from the Lockport Lab. Beth Newton Sr. Systems and Cost Analyst – Compiles and reports operational metrics, maintains production applications, installs computers and handles troubleshooting issues, and analyzes cost data and variances. What is the most critical aspect of your job? I convert raw data into actionable information for decision support. This information supports users at many levels of the organization. I also act as a liaison between Lockport Plant users and the IT department. Bill Moebs Shipping Clerk – Prepares ingots for shipping and receives raw materials for processing. What is the most important piece of advice to share with other ATI employees? Always give an honest effort in everything you do in life because you would only be unfair to yourself with anything less. Always keep things in perspective and maintain a good balance between work and family life. Michael Henderson Furnace Operator – Ensures proper set-up, program, start-up and end Remelt heats and also strips VAR furnaces. What is your most memorable work experience? The first time I worked as group leader in the Remelt department, I was operating seven furnaces when the melt shop lost power. We had to turn on the emergency cooling water with flashlights to save the furnaces. Eventually, we learned that the transformer outside was on fire. I spent the rest of the shift and most of the next day wondering if I did something wrong. I was relieved to find out that the transformer had been struck by lightning! SPRING / SUMMER 2011 11 Titanium: Helping Quench the Desert’s Thirst By Tim Hayes, Business Writer Two molecules of hydrogen, one molecule of oxygen. Liquid water, the source and sustenance of life on the planet. The earth is covered in water, yet most of that water cannot be consumed by people or used to grow crops because of its salt content. Seawater treated to remove salt – a process known as desalination – has commanded growing importance across many markets on the world stage, and ATI has been playing an increasingly critical role. “Fresh water is as important as oil, maybe even more so,” said Carl Moulton, Senior Vice President, International at ATI. “It holds the key to cultivation of food in the Middle East, Northern Africa, and other parts of the world where food production has traditionally been difficult.” UNITI LLC, a joint venture between ATI and Verkhnaya Salda Metallurgical Production Association (VSMPO), recently announced its selection to supply titanium to the world’s largest desalination plant in Ras Az Zawr, Saudi Arabia. Between 5.5 million and 6.0 million pounds of titanium strip – the largest order in UNITI history – will go to Doosan Heavy Industries & Construction of Korea. The desalination plant’s daily potable water output will be the largest in the world, sufficient to meet the needs of 3.5 million people. “This project illustrates the global supply chain at work for us,” said Kevin Cain, UNITI President. “The slabs are 12 SPRING / SUMMER 2011 made in the U.S. and Russia, rolled in the U.S., then sent to South Korea where the titanium strip is manufactured into tubing. South Korea is also where the desalination plants are engineered and manufactured before being shipped to the Middle East for assembly. Any titanium scrap from the manufacturing process gets recycled as part of ATI/UNITI sustainability practices, as well.” “The titanium from UNITI offers excellent performance in the desalination application,” Moulton said. “The super ferritics and other alloys we have, including AL 29-4C superferritic stainless from ATI Allegheny Ludlum and grade 2 titanium tubing and sheet from UNITI, have led to ATI receiving numerous orders over the past year, contributing to ATI’s significant revenue growth outside of North America.” Stainless steels from ATI also are part of the desalination mix. ATI’s AL-6XN superaustenitic stainless plate and sheet products were used on the largest desalination plant in the U.S. in ® ® Titanium strip that is used for tubing in desalination plants is finished and cut-to-size at the slitter at our Louisville, OH facility. Titanium sheet and tubing are used in the conversion of seawater into clean, potable water. Tampa Bay, FL along with other stainless alloys manufactured by ATI used for piping, j-bend connectors, feed liners, and other applications. “Because of the comprehensive nature of our alloy base, we can provide virtually any alloy needed for the desalination process,” Moulton noted. “We have a broader alloy offering than any other metals producer in the world.” The titanium from UNITI offers excellent performance in the desalination application. “Titanium became popular as power plants started to be built near oceans, taking advantage of saltwater to cool turbines,” Moulton said. “Desalination also needed alloys impervious to seawater, and titanium with its long history of performance is a logical choice.” “At the same time, the price of copper and brass tubing, which had been used for years, began to escalate, making titanium more commercially competitive,” Moulton said. “ATI is bidding now on huge new desalination plants around the world.” Added UNITI’s Cain, “With each desalination plant that gets built, hundreds of local jobs get created for people in the region, adding more benefit beyond the long-term provision of fresh water for consumption and crops.” ATI Tungsten Materials Transforms Specialty Metals into Key Components By Tim Hayes, Business Writer When you go to the big home improvement store for lumber, having someone there to cut it to your specifications sure is nice. When you buy a pound of coffee beans at the supermarket, being able to grind them right there helps make life easier in the morning. The same principle – providing an additional service to a big purchase that adds real value at an economical cost – has spelled success for ATI’s year-old Tungsten Materials group, a consolidation and rebranding of a number of former ATI product lines. ATI Tungsten Materials President Bob Wetherbee explained his business this way. “Tungsten is one of the hardest minerals on earth. At ATI Tungsten Materials, we use it as the base material for industrial cutting tools, oil & gas drilling, and aerospace components.” “Tungsten is a great material for cutting specialty metals,” he said. “How do our customers turn titanium plate into a finished product? How do drilling contractors reach ever-more-challenging depths in their search for petroleum reserves? They use tungsten tools to do the cutting.” ATI Tungsten Materials is geared toward a different type of business. “We’re a consumable,” said Wetherbee. “Our average cutting tool order size is under $1,000. The one-stop-shop nature of ATI Tungsten Materials doesn’t happen without regular interaction and cooperation between the group and other ATI businesses. Offering this type of service is better for our customer base because it demonstrates to them that ATI can bring the most effective solution to turn material into a finished part.” “We leverage customers from the other ATI groups – ATI Allegheny Ludlum, ATI Allvac, and ATI Wah Chang,” explained Wetherbee. “Because we work with such small projects, generating lower rates of revenue per job, that makes us unique within ATI. Because we’re working from a business model based on volume, we benefit significantly from our connection with the ATI Tungsten Materials President Bob Wetherbee (center) talks with Jimmy Ash, Grinder II Operator, and Dave Sanders, Grinding and Steel Products Manager, in front of the 5-axis tungsten carbide insert grinding machine at our LaVergne, TN operations. businesses within the larger corporation.” Since arriving a year ago to run ATI Tungsten Materials, Wetherbee has helped transition the business from a sales strategy based on geographic location to one based on end-user markets. By aligning more closely with the ATI market-sector approach, the group has made impressive gains. “The one-stop-shop nature of ATI Tungsten Materials doesn’t happen without regular interaction and cooperation between the group and other ATI businesses.” “For example, at an ATI Oil & Gas market sector meeting in Houston recently, representatives from all ATI business units talked about key customers and overlapping opportunities, which opened more specific doors in many directions,” said Wetherbee. “In the aerospace market, when a customer of another ATI business unit has a difficultto-machine part, we provide the tools and machining know-how that meets – and frequently exceeds – the customer’s needs. “This kind of proactive cooperation helps the customer too,” he added. “It saves them time and money, and they get the same quality and service from us that they get from the part of ATI that made the metal. Our goal is to have more of these transactions initiate closer to where ATI people are interacting with the customer, so that they happen more often.” Looking ahead to the next three to five years, Wetherbee said the group will continue to expand in Asia, noting huge opportunities for cutting tools and tungsten components in key markets such as aerospace, power generation, and oil and gas. “Most of all, we want a safe working environment that’s focused on customer service,” he said. “My impression after the first year here is that two things have made it exciting for me – the ATI core values and the focus on strategic markets.” SPRING / SUMMER 2011 13 Star Performers If the immaculate condition of the hydrostatic compaction gun room is any indication, Denny Buck is well-suited to the precision requirements of his position as a Hydrostatic Compaction Gun Room Operator. Denny works in powder metallurgy, in the compaction gun room, and is responsible for ensuring that alloys processed there are delivered in a timely manner to meet needs for other departments and/or chemistry for shipping and selling purposes. Denny started working at ATI Wah Chang 10 years ago. His first position was a nine-month stint in Pure Chlorination. He then moved over to the compaction gun room, where he has spent the bulk of his time at ATI Wah Chang. He is seen here with the 16" Hydrostatic Compaction Gun, which is designed to combine water and pressure to powder and/or sponge to compact it into a solid form for melting. In true Northwest fashion, Denny likes to spend his spare time golfing, fishing, hunting, and camping. Juergen Gross, Managing Director – Europe for ATI Allegheny Ludlum’s Precision Rolled Strip (PRS) products business, loves the new and challenging objectives his position provides. With more than 30 years with ATI, Juergen currently is responsible for both commercial and operational management of our Remscheid, Germany Service Center. He also leads the shared services supporting both our titanium & specialty plate business and ATI Europe Distribution. While leading the day-to-day organization, Juergen was critical in the growth of the PRS business, which ultimately required moving to a new and larger facility. While the Remscheid Service Center is mostly focused on the EU, the team also services Russia, South Africa, and some parts of China. The true success of Remscheid is best shown by very high levels of customer service and satisfaction. During his free time, Juergen enjoys his family who live close by, including two grandchildren. He also enjoys winter hiking in the Alps and warm weather vacations to the beaches of Spain or the Mediterranean Sea. ® In 2005, Achim Wrona started his career with ATI Europe in Germany. He is an inside sales representative and contributes to sales growth and our reputation for excellent customer service. He has earned the respect of the customers he works with, and they speak very highly of his work ethic and integrity. Achim enjoys working for ATI and looks forward to continuing his career with our company and gaining more responsibilities. Outside of work, Achim enjoys listening to music and cheers for the VfL Bochum soccer team. 14 SPRING / SUMMER 2011 Mick Redfearn is a relative newcomer to ATI Allvac Ltd, having started with the Company just four years ago as Maintenance Supervisor, Cyclops Works. He has quickly progressed to the position of Engineering and Maintenance Manager, assuming responsibility for all Engineering and Maintenance practices across all Sheffield, UK operations. Mick has been an integral part of the recent expansion program and bringing the Precision Machining Facility at ATI Allvac Ltd from conception to completion. This project was challenging and his hard work, exceptional project planning and execution skills, coupled with his positive attitude, quickly gained him the respect of other colleagues. Mick also enjoys spending time with Nicola, his wife of 19 years, walking in the countryside and dining out with friends. Thomas Lowson III, Surface Grinder Operator, has 35 years of service at the ATI Stellram facility in Waynesboro, PA with his entire career being spent in the Landis Threading Systems Tangential Chaser Department. Throughout his career he has operated an array of key manufacturing machines. Thomas is always willing to make the customer’s needs the most important priority of his working day and is also a member of the Safety Committee, working diligently to ensure the safety of all employees. Tom also has over 45 years of active participation in the Boy Scouts of America and is currently a Scoutmaster and the Mason-Dixon Council Advancement Chairman. Having become an Eagle Scout himself in 1971, he continues to help local youths along a similar path. His personal philosophy is “we must give back” and he exemplifies this in his commitment to the community and his work at ATI. Tom brings to work with him every day the lessons learned from years of training and experiences with the Scouts, and the Waynesboro facility is a better place to work because of his service. ® Koji Tanaka, General Sales Manager at the ATI Asia Japan Sales Office, has been working in the titanium industry for more than 30 years. Koji leads the sales department at our office in Tokyo, Japan that markets and sells many of ATI’s products in the Japanese marketplace. He has worked at the Tokyo office for the last 12 years and says, “I have enjoyed my time since joining ATI and working with the finest people in all of the ATI organizations.” Koji continued to say how proud he is to be a part of the #1 mill producer of titanium in the world. Outside of work, Koji loves watching sports; baseball, football, basketball and golf are his favorites. SPRING / SUMMER 2011 15 Message from the ATI Corporate Ethics Office By Elliot S. Davis, Senior Vice President, General Counsel, Chief Compliance Officer and Corporate Secretary Consistent with our commitment to Each of us must exercise good judgment If you believe that you are the victim of Do What’s Right , ATI strictly prohibits all to act in a responsible and professional discrimination, harassment or intimidation, forms of discrimination and harassment manner that contributes toward a dignified or you have witnessed such conduct, based on race, color, national or ethnic and respectful working environment. you should immediately report that fact to origin, religion or belief, gender, sexual Although not exhaustive, the following your manager or by using any of our other orientation (which we interpret to include are examples of harassing Ethics Resources. gender identity), age (per applicable federal conduct prohibited by ATI: and state law), disability or any other • Verbal – any form of ® unlawful reason. But ATI’s commitment derogatory comments or to Do What’s Right requires more than threats such as abusive merely complying with the law. At ATI, name-calling, slurs, slang, ® we expect everyone to be treated with epithets or stereotyping dignity and respect. No one should ever • Physical – unwelcome be subject to bullying or abusive behavior touching or contact of at work for any reason, and ATI has zero any kind or any physical tolerance for workplace harassment. interference with Harassment can take many forms, and someone’s normal it is not possible to catalogue every possible work environment manner in which our policy can be violated. or movement • Visual / Electronic – any form of derogatory image or text, including pictures, posters, cartoons, drawings, graffiti, symbols or jokes regardless and the Company will not take or tolerate of form (e.g., hardcopy, email, instant any form of retaliation or retribution message (IM), text, etc.). against anyone who honestly reports a In addition, we all must be aware of Each of us must use good judgment to act in a responsible and professional manner that contributes toward a dignified and respectful working environment. ATI will fully investigate all reports, suspected violation of Company policy. If and vigilant in our efforts to prevent sexual the investigation establishes a violation of harassment which, in addition to gender- Company policy, ATI will take prompt and based conduct in any of the forms identified effective action to remedy the situation, above, also encompasses unwelcomed including disciplining or discharging any sexual advances, including requests or individual found to have violated our policy demands for sexual favors. against harassment. Do you have ethics questions or concerns? Contact your manager, human resources, organization head or business unit president, your facility’s ethics officer, Elliot S. Davis, Senior Vice President, General Counsel, Chief Compliance Officer and Corporate Secretary, at 412.394.2835 or Elliot.Davis@ATImetals.com or contact the confidential ATI Ethics Helpline* by phone: 1-800-777-8767 (toll-free in U.S.) or on the web at www.ATIEthicsHelpLine.ethicspoint.com * Operated by EthicsPoint, Inc. 16 SPRING / SUMMER 2011 Value-based leadership ATI and its operating companies represent who we are as individuals. A company is always best described by the values expressed in the actions of its leaders and its employees, consultants and agents. INTEGRITY is the cornerstone of our business. To that end, we must live by the value of honesty and being forthright. Each of us has a critical role in a company that values integrity, accountability and the environment. We must never sacrifice ethics for profit. Excellence in our business is built upon the foundation of the highest standards of ethical performance. Richard J. Harshman Chairman, President and Chief Executive Officer ATIfocus ATI Corporate Headquarters: 1000 Six PPG Place Pittsburgh, PA 15222-5479 ATI is a growing, global company with 11,000 ATI focus Editorial Board: Cheryl Botti – ATI Allegheny Ludlum Email: Cheryl.Botti@ATImetals.com www.ATImetals.com Howard Freese – ATI Allvac Email: Howard.Freese@ATImetals.com © 2011 ATI. All rights reserved. Trent Mackenzie – ATI Asia Email: Trent.Mackenzie@ATImetals.com 412.394.2800 Reproduction of this magazine by any means, in whole or in part, without written permission by ATI is prohibited. Layout by Bradley Brown Design Group Contributing Writers: Brad Fisher, Tim Hayes Stephanie O’Connor – ATI Defense Email: Stephanie.O’Connor@ATImetals.com employees located worldwide. Displayed above are flags of some of the countries where our employees are located. United States, Australia, Steve Ortiz – ATI Engineered Products Email: Steve.Ortiz@ATImetals.com Italy, Taiwan, Germany, Bastian Preuss – ATI Europe Email: Bastian.Preuss@ATImetals.com Switzerland, China, Kirk Richardson – ATI Wah Chang Email: Kirk.Richardson@ATImetals.com France, UK, and India. Editor: Matt Shaffer – ATI Corporate Email: Matt.Shaffer@ATImetals.com SPRING / SUMMER 2011 17