DiESEl SySTEmS REmanUfaCTURinG SpECialiSTS

diesel systems remanufacturing specialists
Carwood Diesel Systems
experts in oes remanufacturing
Market
Proposition
Quality
•Ageing diesel car range
•Opportunity for vehicle service and
repair retention
•Remanufactured parts –
a cost-effective alternative to new
•Drive towards recycling of
components
•Environmental benefits of capturing
and using core
•High value fit and forget product
•Excellent profit potential
• Bespoke range development
•One-off to high volume production
•Core storage and management
•OES remanufactured ranges to
OEM standards
•Flexible production programmes
– JIT supply
•Boxed or delivered to contract
packers
•Rapid turnaround from core to
finished product
•Specification improvements can
be made to eliminate inherent
failure modes
•Long term cooperation to secure and
develop the remanufactured segment
•ISO 9001: 2008 Certified
•ISO 14001: 2004 Certified
•ISO 14644-1 Class 7 Clean Room
•Approved by Bosch, Delphi, Denso,
VDO (Siemens)
•Approved supplier to the MoD
(Army and Royal Navy)
•Approved supplier to Jaguar,
Land Rover, Caterpillar, Perkins,
Mitsubishi, TVS and MAN Trucks
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Carwood Diesel Systems
Remanufacturing Redefined
1 Core Stores and Management
3 DFI/DFP Assembly
•Extensive global core sourcing to ensure range
and availability
•Careful identification and storage to maintain condition
and value
•Computerised and held by bin location
•All worn or critical parts are replaced with genuine OE items,
e.g.: nozzles, valves, seals and bearings
•This is done in special, industry leading assembly rooms that
conform to ISO 14644-1 Class 7 Clean Room standards
•Only approved assembly methods and equipment are used,
all assembly staff are fully trained in OE factory processes
2 Component Assessment
•Every product fully dismantled to constituent parts
•Non-wearing and non-degrading parts such as housings
and casing are inspected for wear and checked using
NDT methods
•Conducted in a segregated and enclosed workshop to avoid
contamination during the remanufacturing process
•Cleaned by a number of advanced methods to prepare
for re-use
4 Test & validation
•Carwood has made a large investment in test equipment to
ensure the most up to date standards are met
•Every pump and injector is tested to the latest OEM test plan
on the OEM specified test equipment
•All test and calibration engineers are fully qualified
•Testing on CRI and CRP is automated and computerised to
ensure full compliance with the test plan
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Sales
and Technical Support
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•Every unit that passes the testing and calibration process is
stamped or engraved with a unique identification number to
ensure full traceability and quality control
•Where an injector requires a code for programming into the
vehicle ECU it is labelled on both the unit and the packaging
to enable correct installation and performance
•Every unit is capped and sealed before transfer to the stores
to avoid any particulate contamination
•A team of dedicated staff take orders and enquiries
•Orders are taken up to 4.30pm for next day delivery
•Application and cross reference information is provided over
the phone or by email
•A special technical helpline is available to distributors and
end users to assist with installation and diagnostic issues
•All products backed by Carwood’s comprehensive warranty
Stores
and Logistics
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•Finished products are held in on-site stores that are
computerised with bin locations to enable rapid picking
and despatch
•Next day and next day AM deliveries are available Monday
to Saturday
•Carwood or customer specified boxes and protective recycled
packing material ensure secure transit with no damage to
the product
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ISO 14644-1, Class 7
ISO 14644-1
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This standard controls
particle
size Class 7
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and prevents product contamination.
Class 7 limits the sizes to as small as
0.5 microns, anything below 40 microns
is invisible to the human eye.
Technical
Services (R&D and Vehicle Work Shop)
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•Traditional diesel pump and injector services
•Vehicle diagnostic and repair for diesel and electrical/
electronic systems
•Undertake research and development as well as quality
validation work
• Clients have included: British Petroleum and Exxon
Carwood Diesel Systems
world class products –
continuous improvement
Products
Common Rail Injectors
Carwood Diesel Systems remanufacture and
supply all types of Common Rail Injectors from
leading manufacturers. Ranges include unit
injectors and Piezo injectors.
Common Rail Pumps
Common Rail Pumps – a full range available off
the shelf for cars, vans and commercial vehicles.
VP, IN-LINE and Rotary
Pre-common rail diesel technology is still
a large market, particularly in commercial,
industrial and defence applications. Carwood
offer a comprehensive test, remanufacture and
calibration service on all historic or traditional
diesel system pumps and injectors.
carwood diesel systems,
BIRMINGHAM
carwood motor units, coventry
•Diesel Remanufacturing
•Electrical Remanufacturing
•Technical Services
•Defence
carwood rewind, yeovil
•Rewinding
•Electrical Remanufacturing
•Technical Services
•Generators
carwood turbocharger, ollerton
•Electrical Remanufacturing
•Turbocharger Remanufacturing
•Technical Services
Carwood Overview
Carwood Diesel Systems is one of 4 main company locations
in the UK. The Group Head Office is based at Coventry where
additional diesel remanufacturing takes place for the Ministry of
Defence, Royal Navy and other specialist customers. Carwood
Coventry hosts the export and Defence operations as well
as Parts, Electrical Remanufacturing and Technical Services.
At Ollerton near Mansfield, Carwood also has a factory for
remanufacturing Electrical products including Starters and
Alternators as well as Turbochargers.
rewind specialist capable of AC, DC, single and three phase coil
rewinding for virtually any rotating electrical application.
Carwood also operates subsidiary offices in Hong Kong,
Shanghai and Singapore.
Complementing the Groups electrical capabilities, Carwood
Rewind is located in Yeovil. This business is an electrical
Other major customers include Jaguar, Land Rover, Caterpillar,
Perkins, Mitsubishi, Aston Martin, Bentley.
A large part of the Group’s business is within the UK Ministry
of Defence supplying remanufactured diesel, electrical and
turbocharger products for their ‘green fleet’ and fighting vehicles
such as Warrior, Scorpion and Challenger 2.
diesel systems remanufacturing specialists
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Carwood is a world class
remanufacturer of vehicle
diesel fuel injection, electrical
and ancillary systems. We
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are also a major aftermarket
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supplier of specialised
vehicle components.
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Head Office
Carwood Motor Units Ltd
Herald Way, Binley
Coventry CV3 2RQ
United Kingdom
Tel +44 (0)2476 449533
Fax +44 (0)2476 452074
email carwood@carwood.co.uk
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Carwood BIRMINGHAM
Willow Court
Crystal Drive
Birmingham, B661RD
United Kingdom
Tel +44 (0)121 552 9524
Fax +44 (0)121 544 5831
email diesel@carwood.co.uk
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www.carwood.co.uk