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Kapitel
Section
Inhalt
Contents
Page
Seite
9
1
Tiling in metalwork and shipbuilding
Unterschiedliche Belagsmaterialien
sicher und verformungsfrei verlegen.
Steel substrates
253
01 – 04
Fliesen:
coverings in shipbuilding
•Rigid
Steingut
• Steinzeug
• Feinsteinzeug
• Cotto
05 – 13
255
9.1
1.1
9.2
253
Tiling in metalwork
and shipbuilding
9.1
Steel substrates
Structural and stainless steels, in their many different varieties, feature prominently in practically all fields of building
construction and civil engineering – whether in the structural shell (concrete reinforcement, columns, beams, etc.),
as an architectural feature (elaborate stairways) or in building services systems (lift installations, etc.). Indeed, many
modern-day structures would be impossible to erect without steel.
Steel – an indispensable construction material, without which many contemporary designs would never make it past the drawing board
Steel exhibits a range of special properties that make it a
prime option for construction practitioners. These include
high compressive and tensile strengths in conjunction with
high elasticity.
In the process of designing building fit-outs and interiors,
situations arise where steel surfaces or assemblies are
specified in combination with rigid (ceramic or stone) coverings. In such cases, rigid, generally brittle units have to be
fixed or bonded to a “smooth“, expanding and deforming
steel surface.
The free vibration of the stair assembly necessitates high stress accommodation by the tile adhesive.
To guarantee successful long-term performance, an alternative is needed to the normal hydraulically setting adhesives
used for most applications. These standard adhesives fail to
bond adequately to the exceptionally smooth, pore-free
steel surface and, due to their limited strength, are unable
to accommodate any significant deformation in the steel
substrate.
So-called reaction resin adhesives are thus the only suitable
option for coverings that are laid in direct contact with steel
substrates.
Slender steel stairway linking several levels, with natural stone covering
253
9.1
Tiling in metalwork
and shipbuilding
Steel substrates
Lift with natural stone covering on steel substrate
Downward deflection of lift car floor subject to passenger loads due to
inertia during upward travel
The reaction resin adhesives recommended for coverings in
contact with steel specifically include polyurethane resin
products, which offer high flexibility when cured. They also
exhibit outstanding bonding properties on smooth, porefree substrates (4 N/mm²), which lend the installed coverings both high stability and a long life.
ted t
R2T
04
DI
N
es
o
T
Product recommendation::
E N 12 0
Sopro PUK 503
Reaction resin adhesive
Two-component polyurethane reaction resin
adhesive for laying and bonding of ceramic, natural and cast stone coverings, particularly to metal
and wood-based substrates.
Meets enhanced requirements in terms of tensile
and shear adhesion strengths, elasticity and
damp-proofing on critical substrates.
Upward deflection of lift car floor due to load relief during downward
travel
:
rt hotline
o
p
p
u
s
g
0
Tile layin
-17 07-1 7
1
+49 (0) 6 1
254
Stainless-steel channel with high-strength ceramic lining, used to convey
cement bags. Ceramic lining, in direct contact with steel, is bonded with
Sopro PUK 503 PU adhesive.
Tiling in metalwork
and shipbuilding
9.2
Rigid coverings in shipbuilding
Shipbuilding represents a special form of steel construction. All vessels, from private yachts to gigantic cruisers,
are subject to the same type of problems and requirements.
Specifically, all tile coverings installed on ships are permanently required to accommodate the movement and
deformation in the hull without suffering any damage.
This is particularly important for coverings in direct contact with the hull.
Cruiser MSC Fantasia
Continuous deformation of ship‘s hull due to external action
Queen Mary 2
For reasons of fire safety – which is of paramount importance in shipbuilding – all specified products are additionally subjected to fire tests and assessments.
Products that successfully pass the fire test and meet
various other assessment criteria are awarded the associated test certificates and are authorized to display the
ship‘s wheel symbol.
Fire laboratory test on specimen
255
Tiling in metalwork
and shipbuilding
9.2
Rigid coverings in shipbuilding
System solutions
1 Bathrooms, toilets (medium duty)
1 Ship screed
5
3
Sopro
Bauchemie GmbH
es
DI
4 Bonding
Sopro FKM 444 XL
multi-purpose eXtraLight flexible tile adhesive
N
s
Te
ted t
o
T
3 Waterproof membrane
Sopro DSF 423 twocomponent flexible
sealing slurry
C2TE
S1
04
4
2 Adhesion promoter
Sopro HPS 673 special
primer
E N 12 0
ted to
Extra-high
abraision resistance
DI
2
N
5 Grouting
Sopro Brillant® waterrepellent tile grout
1
Reduced water
absorption
88
CG2 WA
E N 13 8
2 Wellness areas (heavy duty)
Sopro
Bauchemie GmbH
1 Ship screed or levelling
coat Sopro PU-FD
surface sealant
2 Waterproof membrane
Sopro DSF 423 twocomponent flexible sealing slurry
E N 13 8
4
4 Grouting
Sopro FEP epoxy tile
grout
N
88
DI
3
DI
256
2
EN 120
R2T
RG
04
N
1
88
DI
N
EN 120
R2T
RG
04
N
DI
3 Bonding
Sopro FEP epoxy tile
grout
Sopro
Bauchemie GmbH
E N 13 8
Tiling in metalwork
and shipbuilding
9.2
Rigid coverings in shipbuilding
System solutions
Structural deck
ted t
R2T
04
DI
N
es
o
T
3 Tile laying on deck
E N 12 0
N
ted t
R2T
04
DI
2 Bonding
Sopro PUK 503 PU
adhesive
es
o
T
1 Filling/levelling
Sopro PUK 503 PU
adhesive
E N 12 0
3 Grouting
Sopro FEP epoxy tile
grout
3
1
Finished deck installations with mosaic
coverings
Commercial kitchen and utility areas
(heavy duty, with aggressive media)
Sopro
Bauchemie GmbH
1 Levelling coat and waterproof membrane
Sopro PU-FD surface
sealant
3
88
EN 120
88
R2T
RG
04
2
DI
E N 13 8
N
N
EN 120
R2T
RG
04
1
N
DI
3 Grouting
Sopro FEP epoxy tile
grout
N
DI
2 Bonding
Sopro FEP epoxy tile
grout
DI
4
2
E N 13 8
Steel floor with
weld seams, to be
levelled out prior
to tiling
257
9.1
Tiling in metalwork
and shipbuilding
Rigid coverings in shipbuilding
System solutions
5 Storerooms (dry areas)
1 Adhesion promoter
Sopro HPS 673 special
primer
2 Levelling coat
(ship screed)
Sopro FAS 551 fibrereinforced self-levelling
filler
es
T
4
N
3 Bonding
Sopro FKM 444 XL
multi-purpose eXtraLight
flexible tile adhesive
s
Te
ted t
C2TE
S1
04
3
o
2
DI
1
E N 12 0
ted to
Extra-high
abraision resistance
DI
N
4 Grouting
Sopro TFb high-strength
tile grout
Reduced water
absorption
88
CG2 WA
E N 13 8
Steel pool prepared
with Sopro PU-FD
surface sealant.
Sopro PU-FD acts as
adhesion promoter,
stress relief layer and
waterproof
membrane.
1 Adhesion promoter,
stress relief layer and
waterproof membrane
Sopro PU-FD surface
sealant
DI
N
EN 120
R2T
RG
04
N
DI
2 Bonding
Sopro FEP epoxy tile
grout
Sopro
Bauchemie GmbH
88
6 Steel swimming pool
E N 13 8
3 Grouting
Sopro FEP epoxy tile
grout
3
258
2
1
Model showing
system composition
Tiling in metalwork
and shipbuilding
9.2
Project-specific requirements
Given the complexity and extremely wide variety of requirements for materials used in shipbuilding, Sopro‘s project
counselling team is always ready to provide advice and support in all aspects of design and application. Please contact
our support hotline on +49 (0) 6 11-17 07-1 70.
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Our counselling service includes the provision of details and specification texts specifically geared to the pending/ongoing project.
259
Notes