newsletter - Elmo Rietschle
Transcription
newsletter - Elmo Rietschle
focus August 2008 The Gardner Denver Blower Division newsletter Premiere for the new TWISTER screw vacuum pump VELOCIS side channel blower Interviews with Percy Dengler and Rainer Schiessle LEAN – A Japanese invention Focus Dear Reader, Leading the Field We are reinforcing our leading position with the development of new products and innovative technologies. 02 Interview with Winfried Kaiser 04 Innovative.Ground-breaking.Securing our future. S-VSI TWISTER and G-BH2 VELOCIS 06 What are customers willing to spend their money on? Interview mit Rainer Schiessle 07 A Japanese invention Lean management 08 Transparency.Speed.Sustainability. Interview with Percy Dengler 09 Ni hao Wuxi – Hello Wuxi 10 Apprentices report from the Schopfheim training department 12 Factory Improvement Project (FIP) 13 Trade show dates 14 Attractive.Informative.Comprehensive. The new Elmo Rietschle website 15 They‘ll attract attention.For sure. New brochures for products and applications 16 Jubilees and jubilarians in Schopfheim Legal notice. Focus. August 2008 Publisher: Gardner Denver Schopfheim GmbH, Roggenbachstr. 58, 79650 Schopfheim, Germany, Ph: +49 7622 / 392 0 Responsible for content: Angelika März Coordination: Angelika März The contents are the intellectual property of Gardner Denver Schopheim GmbH and are protected by copyright. Users may only download, print or copy the content of this newsletter and the technical information available in the Internet for their own purposes. No amendments, duplication, dissemination or publication of the content or parts thereof, neither online nor offline, may be made without the prior written agreement of Gardner Denver Schopfheim GmbH. We all entered 2008 with great expectations. The year commenced with the conclusion of the Schopfheim Factory Improvement Project. We now have well-equipped operations – operations whose output has been considerably raised during the past few months – and more than anything else, we were able to markedly reduce our delivery times. >> focus | August 2008 | 3 LEAN Project Naturally there will still be more improvements once this project has been concluded. Mr. Schiessle, with the support of our external expert Greg Lane, has already got the LEAN Project, which is to optimize or production procedures, off to a most successful start. We must live continuous improvement You are perhaps asking yourself why we are concentrating so much on enhancing processes and procedures. There are, in fact, three good reasons for this: • We need to reduce costs of our products in order to be able to survive in the face of international competition. • We need to reduce our stocks of materials as we want to use our capital to invest in the future and not to finance stocks. • We need to be able to promptly meet rising demand for our products. And we should not forget here that simply placing new machines in production is not going to bring any results as such. The challenge lies in mutually developing new procedures and in thinking lean. Only then will we be able to make the most of these new possibilities. Concrete company targets We are aware that our employees want the management team to communicate concrete targets. Well, on the one hand there are the targets that apply for corporate divisions at Gardner Denver and which either relate to commercial aspects or issues such as inventory reduction and worldwide materials procurement. For the operations in Schopfheim and Bad Neustadt we have also undertaken to achieve the following delivery times by the end of 2009: • High runners, i.e. products produced in large numbers, are to be produced and ready for delivery in 24 hours – i.e. without resorting to available stocks. • Repeat products are to be produced in four to six weeks. • Special products requiring considerable adaptation to customer requirements are to be produced in eight weeks. free technologies – i.e. S-Series (screw), C-Series (claw) and G-Series (side channel) but we will not be neglecting the other technologies. A look towards the outside After having been reorganized, the European operations are now to a large extent consolidated and cooperate constructively in implementing our targets. Incidentally, we were represented at more than 50 trade shows during last year and this year. Be proud of your company – you have good reason to be. Customer satisfaction In the end these measures serve to provide our customers with the best-possible service: with first-class quality products made available at adequate prices in the shortest possible delivery times. As well as providing a competent consulting service and a customer-oriented After Sales Service. New products We have also made good progress in developing new products. The focus of attention has been on four new product launches over the past few months: • S-VSI 300 TWISTER screws have now gone into series production, thanks to the new production machines for screws. • The claw vacuum pump product line is being rounded off. • A remarkable number of orders were placed in the first few months of this year for the highly efficient G-BH2 VELOCIS side channel blowers. • Our product line of liquid ring pumps has been expanded by a model with high water carryover. The pump is mainly used in the plastics industry. Looking into the future, we see the best markets and opportunities in contact- We are expanding our activities in Asia, where we see the best chances for future growth. An increasing need for high-quality products can be perceived, and we wish to meet this need, so we are working hard at meeting stricter quality requirements. There has been another organizational change for the American Blower Division entity: Gardner Denver Hanover was recently allocated to the Compressor Division in order to be able to optimally utilize the available sales channels of this corporate division. An extremely close network of dealers is based in Quincy, offering our products considerable additional sales opportunities. Let me sum up as follows: we have achieved a great deal and will still become even better! Be proud of your company – you have good reason to be. We are technology and market leader in many fields. And be confident in passing on this pride to customers and suppliers. Winfried Kaiser Blower Division Vice President and General Manager Innovation focus | August 2008 | 4 Innovative.Ground-breaking. Securing our future. S-VSI TWISTER and G-BH2 VELOCIS Technical market leadership is a fundamental aspect of our corporate philosophy – and we are once again proving this claim with the newly developed S-VSI TWISTER screw vacuum pump. In addition to considerable efficiency and a final vacuum of less than 0.1 mbar (abs.), the perfected screw profile provides maximum volume flow at high vacuum level. Maximum volume flow at high vacuum level • Short evacuation times • 0.1 mbar final vacuum • Low compression heat • High maximum tolerable water vapor inlet pressure • Low noise level • High suction capacity • Easy on maintenance • Highly effective • Variable number of revolutions possible • Less waste heat Robust, durable construction A long useful life and standard maintenance as well as compatibility with steam and fluid are important features of this construction concept. Noise and vibration levels are remarkably low. Suction capacity in m3/h The non-contact operation screw rotors of the S-VSI TWISTER require no lubrication in the working area. This means that there are no costs for disposing of contaminated oil. The improved screw rotors have a variable lead progression and are gear-synchronized. Advantages of the new S-VSI TWISTER screw vacuum pump: Vacuum range in mbar (abs.) Innovation focus | August 2008 | 5 Innovation How can R&D projects be improved? We are opening up new dimensions for this technology with the G-BH2 VELOCIS side channel blower. On the basis of our customers‘ requirement matrix – shown to us in our daily work – and free of previous patterns of thought, we have come up with a completely new concept. What do R&D engineers do best? Research and develop. But what do they spend most of their time doing? Administration work. This is why – in 2004 – the Elmo Rietschle R&D team in Bad Neustadt decided on a new approach towards their new project for improved side channel technology. An engineer who did not belong to the department was engaged for activities relating to project management. He monitored compliance with targets, ensured that deadlines were always met, organized meetings and was responsible for the paperwork. In retrospect, the development engineers are certain that this almost doubled their efficiency. Suction Capacity G-BH2 VELOCIS side channel blower G-BH2 G-BH2 The team also made optimal use of the finite element method (FEM) and managed to reduce the numbers of test machines being built at that time to two machines by enlarging and reducing data to result in considerable cuts in time and cost. 0 Vacuum Pressure Elmo Rietschle side channel blowers show just how reliable they are every single day; they are virtually maintenance-free in operation and are also more quiet than nearly any other vacuum pump or blower. On the basis of the sound know-how of our development department and of market requirements which have emerged from numerous, intensive talks with customers, a new generation of side channel blowers has been created: VELOCIS. During the course of this project other synergies resulted when the German company commenced with having specific individual components produced in low-wage countries and joined the corporate division in Quincy in Fluent, a simulation software program for workflows already being used by the company in America. Our customers discover and benefit from new applications for this technique. A significantly extended scope of operation opens up completely new areas for side channel technology – areas hitherto unknown. Even if until now predominantly rotary lobe vacuum pumps, claw pumps and dry-running rotary vanes have been used, more and more customers are convincing themselves of the advantages offered by VELOCIS. VELOCIS stands for: volution Die Re ichters alverd itenkan des Se Lead istik ekte Log • Perf intreue eiten • Term ktionsz duktion nelle Rea • Sch und Pro icklung • Entw tschland in Deu Inno ing in exce lle nc e vativ e Proz Egal, esslös ob unge Werks Sie Schüt tücke tgüter n innova jed pn tive Pro er Art spa eumatis ch tra Lösun nne zessid g sei een rea n oder ma nsportiere n, nac nip n, Ab lisi h ulieren eren der Sie wollen , indust wässer od Profi gerad er tec – der rielle tie e suc hnisch VELO Ab hen. Anw ren Sie CIS G- fälle auf e Bä endu der be sau BH2 lüften, von Elm gen oder ngsb von neue völlig o Rie n ereich Der de neue, tschle utlich en di kann die bis erweite die eser her un rte Lei trocke denkb Te stu chnik ngsbe n ar wa Sie die laufende reich ren. 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Dan OCIS G-B e Dimension. rt werd verbesse nären VEL eine neu ungsrevolutio nologie n Anforder mit dem er Tech n wir dies it bekannte stern habe fnen Arbe eröf chen n Denkmu lt. der tägli bisherige entwicke uns aus elöst von Konzept auf der es losg d und g neu Basieren Kunden re ein völli unserer ngenieu matrix ngsi Entwicklu unsere motoren z litäts zien Qua -Effi 1 mit Eff Gebläse gsgrad eit • Höchste orwirkun Robusth er Mot eit und • Optimal erlässigk hte Zuv • Unerreic atz er Eins • Weltweit Betrieb leise im den • Extrem iebsstun Betr 40.000 en Entdeck Ansaugvo • Reduced life cycle costs • Unbeatable reliability and sturdiness • Extremely quiet operation • 40,000 operating hours • Quality motors with a wide voltage range and energy efficiency class 1 (eff1) • Frequency-controlled operation up to 100 Hz possible • Worldwide use (UL CSA-, IEC/EN certified) • ATEX 94/9 EG nal Seitenka S VELOCI Vacuum G-Serie Überdruc 0 Unterdru k raten Sie en od gerne, er wie ck Elmo Rie Gardne tschle is a bra r Den nd of ver Blo the wer Divisio n Ord er No.: GDJ :B-P F-10 0-00 -00, Disp o 2780 3, Prin ted in Germ any, Gardne r Roggen Denver Schopf 79650 bachstr heim Schopf aße 58 GmbH Tel. heim +49 · Deu 7622 Fax tschland 392-0 +49 info.sch 7622 392 -300 @de.gar dnerden ver.com ER 2810 /336 The significantly extended area of operation of VELOCIS opens up completely new applications for side channel blower technology. On looking back at this successful project, which fulfilled fundamental aims in terms of speed, cost, quality and market success, the Elmo Rietschle R&D team is convinced that future projects will all follow the same pattern. Five patents submitted during the development phase is further proof of the exceptional work performed by these engineers. , 2.5/1 0-20 07, ©20 07 All Righ ts Rese rved , HEN Gardne r Industr Denver Deutsc 97616 iestraße hland 26 Bad GmbH Neustad Tel. +49 t · Deu 9771 Fax tschland 6888-0 +49 info@de 9771 688 8-4000 .gardne rdenver. com NIG · Nbg A report from R&D Bad Neustadt Interview What are customers willing to spend their money on? Rainer Schiessle, Director of Operations and Managing Director in Schopfheim since the beginning of the year, is pursuing a clear aim to eliminate waste. Rainer Schiessle Things are moving in production – delivery times are getting shorter again. Why? There are several reasons. On the one hand we have concluded the Factory Improvement Program, which as we know aimed at speeding up and streamlining the complex system of production logistics, and on the other hand some areas have already undergone a procedure to optimize processes under the „lean“ motto. What does „lean“ actually mean in this context? The most important aim is to eliminate waste. Here we must join together with production employees to work out how we can completely do away with unnecessary procedures or at least change them fundamentally. Typical examples here are insufficient streamlining, uncoordinated production stages and idle times. How do we achieve this aim? To do so, everyone must join forces and take a critical look at procedures. It is absolutely amazing how quickly employees involved come up with solutions as soon as they have grasped the basic idea. During the past few weeks we have actually already made great progress – among other things, we got together in a workshop at weekends and analyzed, reviewed and re-defined processes in a team. And then immediately put our ideas into practice. This was also an issue during Barry Pennypacker‘s visit? A slight understatement. In actual fact our new boss is an absolute specialist here and during his tour around the production areas in Schopfheim, he showed us exactly how to go about doing some rethinking. According to statistics from the Internet, only about 20% of all the companies in Germany apply the lean principle. Are we in fact outsiders or simply faster than all the others? The answer is quite clear: The others will need to follow suit if they want to keep their costs under control. What is really important here is that Gardner Denver will not only optimize production; all the other areas, including administration, will learn how we eliminate waste. Many managers will say that there is definitely no waste in their field; instead there is sooner a lack of resources. The term waste needs to be defined more closely here. The decisive question we all need to ask is: „Are customers willing to pay for this?“ The first six months have been accomplished. Conclusion? I received a warm welcome everywhere I went and met committed, active teams with which we will be laying the foundations for success in future. The task on hand is big - and very interesting. Thank you for your time. Production focus | August 2008 | 7 Although the term „lean“ was coined by American authors such as James Womack and Daniel Jones during the 1980s, „LEAN“ is no American invention. When the Japanese were defeated in the Second World War, they had little to re-establish their automobile production industry, since, unlike Germany, they got no support from external sources. A virtue was made out of necessity and the Toyota Production System (TPS), or lean manufacturing, was developed. Strategy Eliminating waste in the > production process It was invented by the Japanese The biggest problem was waste The focus is mainly on eliminating waste. A Japanese version specifies the following forms of waste in a production environment: 1. Overproduction Overproduction is when more is produced than has been scheduled. Reasons for this may be that there are too many workers in a shift due to poor planning for extra shifts, the establishment of stocks as security in the event of machine break-downs or poor production quality. 2. Excessive motion Unfavorable, unergonomical tool or workpiece arrangements result in workers making unnecessary motions. Long tool movements for small workpieces processed on machines that are too big result in unnecessary machine motions and may hence also mean that operators have to wait. 3. Waiting times Operator or machine waiting times caused by a lack of material, machine downtimes as a result of interruptions and unfavorable processing times: machine works – worker waits until he can put in the next workpiece. 4. Transportation Any kind of transportation – with a stacker, bicycle, hand elevating truck, etc. – constitutes waste, since the workpiece is not brought closer to its final state; instead only its position in the factory is moved. 5. Overprocessing (operations that are excessively time-consuming and/or unnecessary) If a drilled hole is deeper than needed, the component will have been overprocessed. Frequently improvements can notably be made in the area of inspection. Components are very often simply „overinspected“. The problem lies in ascertaining that workers are really overworking! 6. Large inventory of materials (in production and/or in raw material or finished part stocks) Inventory causes capital expenditure. Inventory is a direct result of over-production and “unphased production”. 7. Reworking and rejects Deficient parts cannot be processed in the next production step or delivered to customers. They need to be reworked, resulting in high production costs. Methods Synchronizing processes > Standardizing processes > Avoiding mistakes > Improving production facilities > Qualifying and training employees > Basis: Continuous improvement > To sum up: Workers know their work best. If product quality is to be enhanced, process quality will first of all need to be improved. Only when employees perceive that the management is interested in their everyday problems with processes and actively support them in solving these problems will they realize that the aim is actually to consistently improve processes. Focusing on results is demotivating. If a trainer permanently sets the highjump bar at 2.30 m without letting the high jumper know how to get over this height, the high jumper will become discouraged with his sport and give up. Process-oriented management is supportive management. In Toyota factories, workers are the most important factor in the process. It has been understood that investing in employee qualifications is the most decisive factor in gaining an edge over competitors in the battle around quality and cost. Ongoing process enhancement means ongoing employee qualification. Interview focus | August 2008 | 8 Transparency.Speed.Sustainability. Percy Dengler, Director of Sales in the Blower Division and Managing Director in Schopfheim and Bad Neustadt, defines key sales issues in the company. Over the past few weeks, Sales has once again been reorganized. How do the employees feel about this? You used to work for a purely German company. What differs most from us, a company with an American parent? We‘re flexible in the Sales. And here, too, the principle is: nothing is more constant than change. Basically all companies pursue one goal: earning enough to secure the future and as a result also secure jobs. There is a certain difference in the American fixation on the quarterly figures that are so vital to investors. However, for all the major companies worldwide, structures and instructions from headquarters have to be complied with. Gardner Denver has invested an enormous amount here in Germany and this naturally gives rise to expectations. How do you view the role of the Sales Division? Percy Dengler Actually, I believe that in the end all the departments in the company are part of Sales – if production is too expensive the employees out in the field will not be able to sell as many pumps as we need to be able to meet our targets. Naturally this is somewhat exaggerated, but I believe that the various areas in the company are very dependent on one another. We must work on linking and synchronizing our activities - and we need to internalize the fact that we are all in the same boat. We‘ll get there together. We have fantastic employees and quality products. What do you expect from your employees? Let me say it once more: it‘s not all about Sales employees. As the headquarters of the Gardner Denver Blower Division we have to analyze and improve each process in the company. There is an enormous amount of potential that hasn‘t yet been exploited. My idea is that each of us carries out his work as though he owned the company. Assuming responsibility is vital. Recognizing what is not going well and then not coming forward is of little help. Remaining silent means accepting things as they are against one‘s better knowledge. What would you like to see your colleagues doing? The three big „C‘s“: communication, customer orientation and cost awareness. We must develop a corporate culture of cooperation; we must realize that in the end it is the customer who pays our salary and everyone can contribute by taking a critical look at the processes in which he is involved in order to reduce waste. Waste is understood here in the sense of „lean“ – Mr. Schiessle gave details of this on the preceding pages. Closing words? We‘ll get there together. We have fantastic employees and quality products. The market is still bigger than we are – and all of this creates an excellent basis for a bright future. International focus | August 2008 | 9 Ni hao Wuxi Hello Wuxi Outsiders taking a look at a photo of the plant in Wuxi would hardly think that it is a factory located in provincial China. The large, modern building made of glass, stainless steel and stone is used by both the Thomas Products Division and the Blower Division. More than 200 employees work on an area covering more than 12,000 m². The standard of education of our Chinese employees far exceeds the average – more than half of them have a college or university degree. Thomas Products utilize about 2/3 of the available space. The remaining space is currently set up for Ruey Chaang (RC) side channel blower production. Products have been supplied to customers from this factory since the end of 2007. The RC products originally came from Taiwan; under the name of Ruey Chaang they have earned a good reputation on the Asian market since 1997. The company was taken over by Rietschle Thomas in 2003 and since being acquired by Gardner Denver it has been the second Blower Division brand. Independent brand The market strategy for RC products clearly distinguishes them from Neustadt products: the blowers are to be found in the middle segment in terms of quality and price and are sold exclusively to Asian-Pacific and American markets. Sales channels are also separate. The brand has its own logo, its own brochures and will soon also have its own website. RC is marketed as a Gardner Denver product; no reference is made to Elmo Rietschle in the records. Wolfgang Kriesten, Director of Marketing for the Blower Division, on how the two brands are oriented: „Elmo Rietschle is the premium brand and is to retain this position with the corresponding features: first-class quality and delivery reliability, technological market leadership, absolute dependability and development of special solutions in cooperation with customers. This means that we fully meet requirements, in particular those of our European customers. Asia is different. The market segment for premium products is still small. It is mainly standard solutions that are sought, since our Asian customers cannot buy in Europe due to the market structure in Asia. So in order to be successful in Asia we have to offer products to meet these specific requirements. The considerable share of the market held by Ruey Chaang products in Asia is proof of this success.“ In addition to Schopfheim and Bad Neustadt, the Blower Division also has a production plant in the People‘s Republic of China, where RC (Ruey Chaang) blowers are produced. Material for the stands Pre-cut for the stands Apprentices from the Schopfheim trainin Major projects are currently under way in our training department. This means that several projects are concentrated in one major project. All the projects are set up in Johann-Sutter-Straße in Schopfheim (assembly for two-shaft machines). The apprentices currently in the training department are all involved in this work. • 6 tool cars • 2 spray booths • 12 tote box pallets • 8 tables for ZEPHYR machines • 8 mounting devices for assembling ZEPHYR machines Here, for example, is one of the projects, the assembly jig. Conducting a project of this type has been a huge challenge. Several assembly jigs have already been planned and also produced here in the training department. These projects must of course also be approved by the management. It all takes a long time – starting with an idea, then through the planning stage to completion. We had to make plans, produce drawings on our CAD system, look for a helical geared brake motor in a catalog to move and „hold“ a weight of 600 kg. And not to forget, the accident prevention and occupational safety regulations for these devices and their operators. Our treacher Mr. Trinler regularly reminds us of these and naturally gives us relevant training. We were then able to order the required parts through the Purchase Division with the respective project number. These included steel plates, steel shafts, thrust bearings, grooved ball bearings, square pipes, a frequency converter, a switch box for operation, electrodes, grinding wheels, screws, nuts, etc. Once our orders had arrived we commenced with production. We pierced, turned, milled, welded, drilled, rubbed, screwed, pinned, mounted and tested the steel plates. The electrical components were naturally produced by our electricians. After everything had been tested and accepted, the machine was painted in the paint shop and then erected at its place of destination in the displacer assembly plant in Johann-Sutter-Straße in Schopfheim. Welding Tool trolley Spray booth ng department report Various examinations passed All the apprentices learning a trade in the fourth year of training passed their exams. Two of them, Fabian Caldarera and Simon Zimmermann, are tool engineering technicians. Jessica Winter and Fabrizio De Simone, Stefan Leber, Maximillian Schweiger, Manuel Göbel and Markus Kohls passed the examination to qualify as industrial mechanics. Sascha Dreher passed the exam to qualify as a Master of Technical Management and Marc Stocker qualified as a technician specializing in electrical engineering. All four commercial apprentices passed their exam. They are Nicole Arnold, Julia Schmidt, Anja Wunderle and Björn Heinzler. They were all offered an employment contract, but one of them had accepted a job in another operation. Sascha Dreher and Marc Stocker Left to right: Julia Schmidt, Björn Heinzler, Anja Wunderle and Nicole Arnold Left to right: Fabrizio De Simone, Maximillian Schweiger, Manuel Göbel, Jessica Winter, Simon Zimmermann, Stefan Leber, Sascha Dreher, Training Supervisor Fritz Trinler and Marc Stocker. Fabian Caldarera and Markus Kohls are not on the photo. Successful projects focus | August 2008 | 12 Factory Improvement Project (FIP) Project Manager Friedrich Justen, DEng., outlines the final results of the project. The comprehensive FIP Project was launched in April 2006 with the relocation activities of Wittig Transport business to Bradford in England. Two years later, after completion of the electrical installations in the new research lab, the project was finally concluded at the end of March 2008. Johann-Sutter-Straße Assembly of the first twin-shaft machines was commenced here in January 2007. After further comprehensive structural alterations and moving work, mechanical production commenced with processing of the first cast parts around mid-2007. Guided by the principles of lean manufacturing, pre-requisites for a smooth, streamlined material flow for the production of twin-shaft machines (PD II) were realized in Johann-Sutter-Straße. Full procedures for operative procurement, production, assembly, test stands, paint shop and dispatch for the twin-shaft machines are all located in a single block of buildings. The service division, apart from the repair section, was also relocated to Johann-SutterStraße. The PD II works management, the service offices and the Industrial Engineering Division are all accommodated on the office floor, renovated to create a congenial working atmosphere. Roggenbachstraße Comprehensive building measures and moving activities also commenced in the Roggenbachstraße in the spring of 2007 with the relocation of processing centers. Combining mechanical production and the assembly of single-shaft machines (PD I) in one part of the building (Eastern Hall) created ideal conditions for lean manufacturing. Friedrich Justen, Doctor of Engineering Factory Improvement Project (FIP) Project Manager Formerly GF Wittig Project launch: April 2006 to March 2007 Integration Manager since 1 March 2007 Engineering Director from 1 April 2007 to 30 September 2007 Submitted the FIP Project As in Johann-Sutter-Straße, procurement, production, assembly, test stands, painting and dispatch will all be concentrated in a single building here. The lab moved from the basement to the first floor of Western Hall, which used to house the processing centers. A new, spacious development lab for displacers was set up here. Some of the office divisions were also affected. The Finance/Controlling departments are now on the second floor of the blower production facility in Grienmatt. The Purchase Department now occupies the former offices of the Finance/Controlling Department in Roggenbachstrasse, and the Commercial Dispatch Department moved to the premises formerly occupied by the Purchase Department. This castling has enabled the QM/QS Department to jointly use the former office of the Dispatch Department. The entire Engineering Department for displacers is now located on the 3rd and 4th floors in the Roggenbachstraße. The staff council changed sides in the shift, from the railway to the road side. Only Human Ressources remained where it has always been. Grienmatt In Grienmatt, in the systems area (casting building), the Wittig systems were integrated into the assembly and the office premises. Medical technology assembly from France was also integrated here. AirCenter assembly has been moved from the casting building to the blower production facility. The PLZ AirCenter and the dynamic type machines were combined and moved to the former lab. In the L-shaped building in Grienmatt, offices for corporate employees were made available on the 2nd floor in the former customer service offices. A showroom was also established here. During the course of this year the archives distributed until now from Schopfheim are to be combined to a central archive on this floor. Trade Show focus | August 2008 | 13 2008 Trade Show Update Current trade show dates at a glance Country Trade Show Place Date Industry Czech Republic MSV Brno Brno 15.09. - 19.09. Mechanical Engineering Denmark Ajour Odense 29.11. - 30.11. Industrial Trade Show France CFIA 2008 Rennes 11.03. - 13.03. Agricultural Technology and Foods HOPITAL EXPO Paris 27.05. - 30.05. Medical Technology EMBALLAGE Paris 17.11. - 21.11. Packaging POLLUTEC Lyon 02.12. - 05.12. Environmental Technology Interpack Duesseldorf 24.04. - 30.04. Packaging IFAT Munich Drupa Duesseldorf 29.05. - 11.06. Printing and Paper Powtech Nuremberg Process Engineering Glasstec Duesseldorf 21.10. - 25.10. Glass Industry Italy Xylexpo Milan 27.05. - 31.05. Wood Industry Netherlands Techni-Show Utrecht 11.03. - 15.03. General Industrial Slovakia MSV Nitra Nitra 22.05. - 25.05. Engineering Grapics Miami,FL 28.02. - 01-03. Printing Industry TCEQ Austin, TX 29.04. - 01.05. IWF Atlanta, GA 20.08. - 23.08. Wood Processing WEFTEC Chicago, IL 18.10. - 22.10. Environmental Technology PACK EXPO Chicago, IL 09.11. - 13.11. Packaging Packtech Shanghai May 2008 Food Packaging ChinaPlas Shanghai 17.04. - 20.04. Plastics Industry Blower Division Europe 2008 Germany 05.05.- 09.05. Environmental Technology 30.09. - 02.10. North America 2008 USA Environmental Technology Blower Division Asia Pacific 2008 China India Glass World Expo Mumbai 08.01. - 09.01. Glass Industry Elmo Rietschle ONLINE focus | August 2008 | 14 www.gd-elmorietschle.com The homepage shows an animation of the seven technologies that are at the center of Elmo Rietschle business. The symbols show a technically accurate presentation of the functional principle. Attractive.Informative.Comprehensive. The new Elmo Rietschle website The independent Elmo Rietschle brand presents itself in the Internet In April 2008 the new homepage of Elmo Rietschle went online. Clear, functional and with comprehensive information on the company and its extensive product range, the portal offers everything that may be of interest to customers, employees and distributors. There are no simple drop-down windows on the website. Visually attractive selection pages serve as a guide instead. The website will also be available in the German, French, Italian and Chinese languages. Statistical evaluations show that we have almost 600 visitors every day and that these visitors take a look at an above-average number of pages. Why not take a look yourself – there‘s a lot waiting to be discovered! Our branch locations can be selected on an interactive world map with the „worldwide“ icon. Communications Comprehensive flyers on all technologies G-Series Side Channel V-Series Oil Lubricated Rotary Vane V-Series Dry Running Rotary Vane C-Series Claw S-Series Screw Vacuum for Ap and Pressure plicatio ns in th e Plas tics In dustry C-Series Claw S-Series Screw Side Chan L-Series Liquid Ring n The ther moplasti if nece c molten ssar tube leav vacuum y, calibrated under pres ing the mac pumps. s quenchi hine is coo led ng with Plastic the help and, weldin of The hot g air that 300°C is using heat needed for welding using a ing cartridg blower. es and is heated to betw is acce een 200° lerated EPS foa to to a high ming velocity Using a side into a mold channel blow er, prewhere are cure expanded steam d polystyre nents do into the mold is then applied. ne balls ed com not lose At final are pone cooled with wate their shape whe nt. To ensu polymerization, blown re that r. With the n remo balls the mold the vacu ved from ed com Extrud um pum the mold pops, the Vacuum er degasi water vapo, they must be fication pumps rizes in tic mas remove a flash. s. air poc optimal They extract kets and all qua capabiliti lity: smooth of the low-molemoisture from the melt surfaces es and cule subs a lowe ed plas tanc r outgassi , greater stre ngth, bett es, ensuring Granul ng rate er insu . ate con lation Plastic veying molding help of presses our / extrude produced blowers or vacuum rs are automat in the the air pumps. ically load in the tubematerial cont ed with ainer. The For this purp . granulate ose, a vacu the Contactum is is conv eyed free Continuo through us plas plastic film that is redirec applied tic sheets and tion on turn ing bars films are redirect . Vinyl chl ed cont act-free When the oride gas with air extrac merizati PVC is prod tion and uced on The gase in the autoclav , liquid viny compre e and poly l chloride ssion compres ous monome is pres mer rs suriz sed and ized PVC that are ed to poly liquefied prod is under vacu uced as a resuformed. Coolin lt are pum um. The hot g & drying ped, plastic extrud mat cooled er pro down quic erial that is ducts disc material in a wate kly. This is don harged from the extr e r bath, ude followed using blast air Deaeratio or by coo r must be by a dryin ling the g proc n of rub In prod ess. uction ber com stations is used pon that man for formation evacuating ufacture ents / eva from the cuation rubber of air poc die cast compon kets and accelerat mold thereby ents, vacuum Gluing ing the preventin rubber In the prodplastic par g the mass. each othe uction of glue ts d composi evacuate r with an adh esive and te material d s, panels the requ for this purp pressed ose, ired com are secu pression so that the atmointo a sheet. The shee red to . spheric t sack pressure can prod is uce V-Series Rotary Vane Calibratio G-Series F-Series Radial nel F-Series Radial They‘ll attract attention.For sure. New brochures for products and applications Getting 36 brochures ready for printing all at once - this is a real Herculean task that Marketing Communication employees have faced over the past few weeks. Before they can commence with the composition, photos need to be taken, texts written and technical data clarified. Nothing goes without cooperation with other departments such as Product Management or Technical Documentation and applications specialists have to present the most important applications and the corresponding technologies. Employees in the Sales Department help to get permission to take photographs from current customers in order to also show our products in application. Now we‘ve managed and have the following documents available in several languages: schle? you ons why mo Riet we see many reas pressure Why El rse, um and , of cou your vacu eld. g the Fi adin hle. Le etsc Elmo Ri Once the basic layout has been decided, initial drafts are reviewed several times, edited and then translated into various foreign languages. There is a separate version with US units for the American market. The most nerve-racking phase is the final print approval for more than 300 pages of text. view pany for point of From our k with our com wor -how ucts: should ion know l engineering ion prod applicat applicat uct and in environmenta ry of prod esses long histo ge of proc • Our wled port rs ise kno ite sup enginee • Prec products with on-s from our gies quality network consultation • High technolo l service sure al ona and pres • A glob geable, pers tions vacuum expecta wled – your • Kno range of g partners atched t of view regardin wing • Unm your poin s you make follo ision ther the ugh from dec whe eno on is not so. The depend rightly But that work also er. And want to are fulfilled: are high m you meters with who ded para value-ad pricing g costs bility market • Fair operatin bility and dura petitive • Com mental compati • Environ delivery s n met • On-time tenance cost service have bee main les • Low after-sa irements . petent ision s and requ • Com equisite e the right dec prer e acquire thes e, you have mad r all of Rietschl r needs – Only afte sure that you be from Elmo fits you about can you pressors precisely to worry ises. and com uct that do not have prom pumps s prod our um you clas e, keep With vacu “just” a first e that is don g – we time bein more thana solution. Onc for the sors you have and compres ps our pum word. Take our Peace d. of Min Series flyers • F-Series Radial • G-Series Side channel • L-Series Liquid ring (monoblock) • L-Series Liquid ring (compact) • V-Series Rotary vane (oil lubricated) • V-Series Rotary vane (dry running) • R-Series Rotary lobe • C-Series Claw • S-Series Screw Application flyers • Plastics • Environmental Engineering • Printing and Paper • Non-Food Packaging Application flyers for our most important markets Vacuum and Pressure Solutions for Non-Food Packaging Vacuum and Pressure Solutions for the Plastics Industry Air Supply for the Printing and Paper Industry Jubilees and jubilarians in Schopfheim We congratulate all those celebrating a jubilee. You can look back on long years of faithful service to the company. We wish you happiness, health and all the best. P.S. The next issue will present jubilarians from the other locations – we did not forget you! 2007 45 Years May Gerhard Bechtel Hansjörg Würger 10 Years February Alexander Rerich Jakob Maj 40 Years August Egon Kurz Eugen Sutter April Peter Schwald 25 Years May Dietmar Schöpflin August Klaus Rünzi Matthias Kaps Günther Greiner Rainer Lienin September Jochen Kehlert Thomas Spiering 2008 40 Years May Heinz Pfeifer August Dieter Moser Kurt Brombacher October Walter Meier 25 Years June Francesco Paternostro August Martin Grether Jorgen Grässlin Detlef Vogt July Nikolai Jesse August Michael Schulz September Juri Schledowetz Björn Schawaller Matthias Roser Bernd Maier-Seider Sandra Kiefer Johannes Glatt Rafael Frech Rainer Brutschin September Bernhard Burger Andreas Wasmer Claudia PosovszkyPichler Pietro Landolina Ralf Richert October Pietro D‘Amico December Ottmar Gerspacher 10 Years July Dr. Norbert Aust