DRAFT PRODUCT CERTIFICATION MANUAL FOR COMMENTS Our Ref.CRO 22 / DLBO(MCM)

Transcription

DRAFT PRODUCT CERTIFICATION MANUAL FOR COMMENTS
Our Ref.CRO 22 / DLBO(MCM)
24 Jan 2014
Please find enclosed the following draft certification manual :
PRODUCT MANUAL ON Domestic Pressure Cookers IS 2347
Kindly examine the draft product certification manual and forward your comments on the draft
manuals.
Last date for comments: 8 Feb 2014.
Comments, if any, may please be made in the format as given below and mailed to DLBO
(MCM), Delhi at the following email id:
mdd1.bis
Sl.
No.
Name of
RO /
BO
Clause/
Subclause
Paragraph /
Figure /
Table
Type of
comment
(General /
Technical /
Editorial)
Comments
Proposed
Change
Note: Separate sheets may be attached incase comments are lengthy and cannot be
incorporated in the Manual
ITS Deptt- To please host the Manual on the Intranet
S. K. Khanna
Deputy Director General Central Region
Bureau of Indian Standards,
9, B S Z Marg, New Delhi- 110002
Doc. No. ______________________
Date of Issue ___________________
Draft
Product Certification Manual
on
Domestic Pressure
Cookers
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9, BAHADUR SHAH ZAFAR MARG,
NEW DELHI – 110002
PRODUCT MANUAL ON DOMESTIC PRESSURE COOKERS AS PER IS 2347
PREPARED BY‐ Gyan Prakash, Sc.‐B, DLBO‐MCM APPROVED BY
Foreword
The Indian Standard on Domestic Pressure Cookers, IS 2347 was adopted by the
Bureau of Indian Standards, after the draft finalized by the Utensils, Cutlery and Domestic
Hardware Sectional Committee had been approved by the Mechanical Engineering Division
Council.
The standard was first published in 1963 and subsequently revised in 1966, 1974,
1987, 1995 and 2006.
This manual has been prepared in order to lay down general guidelines to harmonize
and streamline the different approaches adopted by the Branch Offices (BO) for Certification
against this Indian Standard. This manual envisages drawing a clear outline for the different
stages of Grant of Licence like the details to be included in the Scope of the licence, the
recommended manufacturing process, sample size for Independent Testing, disposal of
remnants of sample, etc.
2|Page
ISSUE NO1
Table of Contents
Sl. No.
1.
2.
Content
Page No.
3.
Title page
Foreword
Table of Contents
1
2
3
4.
Section I:
5
Product Description
1. Description of Product
2. Latest Indian Standard Number with Product
Title and Number of Amendments
3. Check-list for submission of an application
for grant of licence
5.
Section II:
Raw Materials / Components
5
1. List of important Raw Materials / components,
including those which are required to conform
to the relevant Indian Standards
6.
Section III:
Manufacturing Process and In-process Quality Controls
5
1. Description of Manufacturing Process(es)
2. Infrastructure for production
7.
Section IV:
Certification Criteria
7
1. Identification of Critical Requirements of the
Indian Standard
2. Scheme of Testing and Inspection
3. Marking Fee Rates
4. Grouping Guidelines, if any
5. Guidelines for writing Scope of Licence
6. Guidelines for Inclusion of new Varieties
7. Sample size, including guidelines for drawal
of separate samples when samples are required
to be sent to different labs for testing
3|Page
ISSUE NO1
8. Manner of Sealing of Sample(s)
9. Whether remnants of sample(s) are returnable /
non-returnable, to be scrapped / used, to be
de-shaped before disposal In case of safety
items), any other precaution required for
dealing with remnants
8.
Section V:
Inspection and Testing
11
1. Packing Material requirement (to be available in
factory at all times) for Packing / Dispatch of
Samples
2. List of required Test Equipment / Facilities with
requirement and frequency of Calibration
3. Status of Test Facilities in BIS Labs and OSLs
with Testing Charges, and approximate time
required for testing by BIS labs / OSLs
4. Whether Grant of Licence will be based on:
Factory testing basis or
Independent testing basis or
Mixed (factory testing basis plus independent
testing of some raw materials)
5. Details of Tests to be carried out in the Factory
in case of:
Applicant Samples / Verification Samples
Surveillance / Market Samples
Raw Material Samples to be got tested, if any
List of Annexure
Annexure-I :
Licence
Annexure-II :
Annexure-III :
4|Page
Check list for submission of an application for Grant of
Scheme of Testing and Inspection
Grouping Guidelines
ISSUE NO1
Section I:
Product Description
1.
Description of Product
1.1 Pressure Cooker is a closed domestic pressure cooking vessel for use with external heat
source and capable of maintaining nominal cooking pressure upto 1.0 Kgf/cm2 gauge
nominal.
Pressure cooker, which does not permit air or liquids to escape below a pre-set pressure.
Pressure cookers are used for cooking food quicker than conventional cooking methods,
which also saves energy.
Pressure cookers heat food quickly because the internal steam pressure from the boiling
liquid causes saturated steam (or "wet steam") to bombard and permeate the food. Thus,
higher temperature water vapour (i.e., increased energy), which transfers heat more
rapidly compared to dry air, cooks food very quickly. Pressure Cooker is of two typesinner lid type and outer lid type. Pressure cooker may also be hard anodized.
2.
2.1
2.2
5|Page
Latest Indian Standard No. with Product Title and Number of amendments
Latest Indian Standard: IS 2347:2006, Domestic Pressure Cookers - Specification
No. of Amendments: 1
ISSUE NO1
3.
List of referred Indian Standards for raw materials / components and test methods
IS No.
21 : 1992
1068 : 1993
1342 : 1988
1970 : 1995
3062 : 1995
4246 : 2002
4536
4905 : 1968
5522 : 1992
5523 : 1983
6012 : 1992
6057 : 1988
6527 :1995
7466 : 1994
13395 : 1995
6|Page
Title
Wrought aluminium and aluminium alloys for manufacture of
utensils - Specification (fourth revision)
Electroplated coatings of nickel plus chromium and copper plus
nickel plus chromium (third revision)
Oil pressure stoves – Specification (sixth revision)
Hand-operated compression knapsack sprayer - Specification (fifth
revision)
Crop protection equipment — Rocker sprayer — Specification
(fourth revision)
Domestic gas stove for use with liquefied petroleum gases —
Specification (fifth revision)
Specification for composite bottom stainless steel cooking
utensils:
(Part 1) :1987 Copper electrodeposited @rstrevision)
(Part 2) : 1969 3-Ply construction
(Part 3) :1989 Copper clad
Methods for random sampling
Stainless steel sheets and strips for utensils (second revision)
Methods of testing anodic coatings on aluminium and its alloys
Method for measurement of coating thickness by eddy current
Hard anodic coatings on aluminium and aluminium alloys
Stainless steel wire rod (first revision)
Rubber Gaskets for pressure cookers – Specification (first
revision)
Performance of handles and handle assemblies attached to
cookware — Specification
ISSUE NO1
3.
Check-list for submission of an application for grant of licence
Attached as Annexure-I
Section II: Raw Materials / Components
1.
List of important Raw Materials / components
S.
No.
NAME OF RAW MATERIAL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Aluminium Circle / Stainless Steel Circle
Pressure Regulating Device
Safety Pressure Relief Device
Vent Pipe
Vent Pipe Nut
Vent Seal Pin
Handle and Knobs
Gasket
S.S.Screws
Rivits
Al.Section
Bracket
Side Patti
1.2
Conformance of raw material to the relevant Standard:
1.2.1 The body and lid of the pressure cookers shall be made from aluminium alloys
conforming to IS 21 or stainless steel conforming to designation X04Cr19Ni9 or
X07Cr18Ni9 of IS 5522.
1.2.2 Gasket shall conform to IS 7466.
1.2.3 Handles and knobs shall conform to IS 13395.
1.2.4 Vent Seal Pin for pressure regulating device shall be of Stainless steel of designation
X04Cr18Ni10 or X07Cr18Ni9 of IS 6527.
Section III: Manufacturing Process and In-process Quality Controls
1
7|Page
Description of Manufacturing Process
A typical manufacturing process of Domestic Pressure Cooker is given below:
ISSUE NO1
FOR INNER LID TYPE DOMESTIC PRESSURE COOKER
FOR BODY
FOR LID
1ST DRAW OF CIRCLE
DRAW OF ALUMINIUM CIRCLE BY
HYDRAULLIC PRESS
2ND DRAW OF CIRCLE
RING CUTTING (Body Facing)
FACING OF LID
CHISELING
BENDING
EMERY
OVAL CUTTING
CUTTING OF HOLES
BUFFING
EMERY
BUFFING
HARD ANODIZING (IF D.P.C. IS HARD ANODIZED)
ASSEMBLY OF LID (SAFETY VALVE, VENT
PIPE, GASKET ETC)
RIVETING
ASSEMBLY of BODY AND LID
TESTING
PACKING
8|Page
ISSUE NO1
FOR OUTER LID TYPE DOMESTIC PRESSURE COOKER
FOR BODY
FOR LID
1ST DRAW OF CIRCLE
DRAW OF ALUMINIUM CIRCLE BY
HYDRAULLIC PRESS
2ND DRAW OF CIRCLE
RING CUTTING (Body Facing)
FACING OF LID
CHISELING
SLOT CUTTING
BENDING
BENDING
SLOT CUTTING
EMERY
CUTTING OF HOLES
BUFFING
EMERY
BUFFING
ASSEMBLY OF LID (SAFETY VALVE, VENT
PIPE, GASKET ETC)
RIVETING
ASSEMBLY of BODY AND LID
TESTING
PACKING
9|Page
ISSUE NO1
2.
Infrastructure for production
For the purpose of manufacturing of Domestic Pressure Cooker the following
machineries are generally required:
LIST OF MACHINERY
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S.NO.
Name of the Machinery
1.
Hydraulic Press
2.
Ring Cutting Machine
3.
Chiseling Machine
4.
Compressor
5.
Bending Machine
6.
Oval Cutting Machine
7.
Lid Facing Machine
8.
Buffing Machine
9.
Emery Machine
10.
Riveting Machine
11.
Tool Kit
12.
Hard Anodizing Plant (For Hard
anodized Pressure Cooker)
13.
Die Sets
ISSUE NO1
Section IV: Certification Criteria
1.
Identification of Critical Requirements of the Indian Standard Scope of Licence
shall include
To be provided by CMD.
2.
Scheme of Testing and Inspection
Attached at Annexure-II
3.
Marking Fee Rates
Rate of Marking Fee is as given belowDescription
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Value
Unit
1 Piece
L S Marking Fee
34000
S S Marking Fee
29000
Slab 1 Rate
0.85
Slab 1 Qty
All
Slab 2 Rate
0
Slab 2 Qty
0
Slab 3 Rate
0
Enforcement Date
20120806
Remarks
revised
4.
Grouping Guidelines, if any
Attached at Annexure-III
5.
Guidelines for writing Scope of Licence
Scope of Licence shall include, Material of Pressure Cooker, Type ( Inner Lid/ Outer
Lid), Capacity, Hard anodized( if Pressure Cooker is Hard anodized).
6.
Guidelines for Inclusion of new Varieties
For Inclusion of new varieties, procedure laid down in OMPC to be followed.
ISSUE NO1
7.
Sample size, including guidelines for drawl of separate samples
In case of Domestic Pressure Cooker, testing of mechanical parameter is taken up by
the lab. For complete independent testing on the sample, One Domestic Pressure
Cooker shall be drawn.
8.
Manner of Sealing of Sample(s)
8.1
Packing:
Keeping in mind the damage that can take place in the sample during transportation
to the lab for Independent testing; the samples shall be packed in a durable packing
material to withstand hazards during handling and transportation and shall preferably
be packed in a carton/corrugated box and wax sealed. As far as possible, it shall be
ensured that all the original markings on the sample indicating origin of the product
are removed/defaced with the objective of concealing the identity of origin of the
sample from the testing laboratory.
8.2
Labeling:
The sample shall also be labeled to indicatea) Name of the product;
b) Relevant Indian Standard with its year;
c) Grade/size/type of the product;
d) Quantity of the product;
e) Batch no./Control unit no./Date of production;
f) Declared values, if any; and
g) In case raw material sample is drawn, corresponding specification may also be
indicated.
Labels shall be tagged to the sample.
8.3
Coding:
A code no shall also be given to the sealed sample in the following manner:
Branch office Code/Initials of the technical auditor /Date of drawl of sample/Type of
Sample (i.e. applicant/factory/ market/complaint etc.)/Serial Number of the sample
drawn by the technical auditor on that date.
For coding “type of the sample” in the sample code, the following shall be used:
a) Applicant Sample
b) Complaint Sample
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AS
CP
ISSUE NO1
c)
d)
e)
f)
g)
Inclusion Sample
Market Sample
Factory Sample
Counter Sample
Stop Marking
IN
MS
FS (Normal Licensee Sample)
CS
SM
8.4
Sealing:
Sample drawn during inspection shall be properly sealed with official seal and signed
by the technical auditor.
9.
Remnants of sample : During testing sample is subjected to bursting test upto 6
Kgf/CM2. Sample should not be used as a fresh Domestic Pressure Cooker. Sample
should be scrapped and disposed properly.
Section V: Inspection and Testing
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1.
Packing Material requirement (to be available in factory at all times)
Firm shall always have in their factory a polythene bag and carton/corrugated
box/any durable packing material sufficient to accommodate packaging of samples of
Domestic Pressure Cookers. In addition, for sealing of the packed sample, the
Licencee/applicant shall have
Sufficient quantity of lac
Cord for tying of the sample
A candle
Match box and
A marker
2.
List of required Test Equipment / Facilities with requirement and frequency of
Calibration
To be provided by Central Lab.
ISSUE NO1
3
3.1
Status of Test Facilities in BIS Labs and OSLs with Testing Charges,and
approximate time required for testing by BIS labs / OSLs
List of BIS Lab and OSL having test facility for IS 2347 : 2006 with their testing
charges is as under (as on 21.01.2014):
List of BIS Laboratories
Date :- 21/1/2014
Lab
Quantity
Lab
Type
Testing
Facility
Remarks
Mech
P
Except coating thickness(PRD)&test for
handle
Mech
C
Exc. Test for handles
Mech
P
Spring loaded mecha
Mech
P
except Handle tests
Mech
P
Mech
P
Except Material, handle & coating
Exc spring loaded mech, lid removal &
coating
IS Number :- IS 2347 - 0 : 1995
1
NO+100g.
1
SROL
NO+100g.
1
WROL
NO+100g.
EROL
IS Number :- IS 2347 - 0 : 2006
1
NO+100g.
BNBOL 1 NO
CL
NROL
1 NO
IS No.
Testing Charges
Remarks
IS 2347 :
1987
Rs 2525/- with spring loaded mechanism, Rs.2225/- without
spring mechanism
Testing Facility:: C=Complete Test facility / P=Partial Test Facility/ N=No Test
Facility
14 | P a g e
ISSUE NO1
List of Outside Recognized Laboratories
IS Number :- IS 2347 - DOMESTIC PRESSURE COOKER
Sl
Name of the Recognized
Lab Code
Testing Charges
No.
Laboratory
1 Shriram Institute For Industrial
8102006
Rs.35000/- efffective from
Research
21.03.2013
Remarks
19, University Road,
P.B.No. 2122,
Delhi-110007
Delhi
Contact : Director
Tel : 27667267,27667860
Fax : 91-011-27667676
2
Bharat Test House
8118506
BIS TESTING CHARGES
without RM and Rs.1000/extra for Hard Anodized
[10% discount to BIS]
6104206
Rs.21000/-
8101204
Rs.6500/- (25%
concession for BIS)
454/2, 1st Floor, Timber Market,
Azadpur
Delhi-110033
Delhi
Contact : Mr. Rajiv Gupta, CEO
Tel : 011-27672629
Fax : 011-27681204
3
Shriram Institute For Industrial
Research,
14-15, Sadarmangla Industrial
Area,
Whitefield Road,
Bangalore-560048
Karnataka
Contact : Dr. A. Radhakrishna,
Joint Director
Tel : 080-28410165-167,172
Fax : 080-28410189
4
MSME Testing Centre,
(Deptt. of Industrial
Development)
Shaheed Capt. Gaur Marg, PhaseIII, Okhla
New Delhi-110020
Delhi
Contact : Sh. A.K.Mukherjee,
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'without physical testing of
handles & knobs'
(Included w.e.f.
09.03.2013)
ISSUE NO1
Quality Manager
Tel : Mobile:9810331625
Fax : 011-26847973
5
Shri Krishna Test House
B-70/1, Gali No.8
New Modern Shahdara(Near
DDA Flat Mansarovar Park)
Delhi-110032
Delhi
Contact : Shri Sunil Talwar, TM
& QM
Tel : 011-65836545
Fax :
16 | P a g e
8122336
BIS Testing Charges
Included w.e.f.
31.10.2013
3.2
Approximate time required for testing:
Approximate time required for testing and reporting by the lab is 27 Man-Hours for
Pressure cooker with spring loaded mechanism and 23 Man-Hours for Pressure
cooker without spring loaded mechanism (As per BIS Testing Charge detailed).
4.
Basis of Grant of Licence
Grant of Licence for Domestic pressure Cookers as per IS 2347 : 2006 shall be based
on Independent testing, However, in some cases Grant of Licence may also be
considered on factory testing/mixed basis on approval of competent Authority (please
refer to Cl 2.9.5 of OMPC 2004).
5
5.1
Details of Tests to be carried out in the Factory in different cases
Applicant Samples / Verification Samples:
In case Grant of licence is to considered on Independent Test Report, all possible
tests may be carried out in the laboratory of the factory.
However, if licence is to be considered on factory test after approval of competent
authority, all the tests mentioned in the specification shall be carried out in the
laboratory of the factory.
ISSUE NO1
17 | P a g e
5.2
Surveillance / Market Samples
In case of sample drawn during surveillance visit or market samples, lab shall take up
testing of the Independent sample for all possible tests with the available test facility
in the lab.
During surveillance inspections, all possible testing may be taken up in the laboratory
of the factory within the available time of inspection.
5.3
Raw Material Samples
During Preliminary Inspections (Normal Procedure), samples of raw
materials/components shall be drawn for independent testing where ensuring
conformity of raw materials is the normative requirement of the product standard.
Samples of raw materials / components may also be drawn during surveillance visits
by rotation so as to test all raw materials during a period of two years.
ISSUE NO1
ANNEXURE-I
CHECK-LIST FOR SCRUTINY OF APPLICATIONS AT THE COUNTER
(to be checked at the time of receipt of Application)
Sl.
YES /
REQUIREMET
No.
1.
NO
Whether the application form is as per BIS standard format and filled completely with no
column left as blank?
2. Whether the application is signed and stamped?
3.
Whether the application is accompanied with requisite fee (DD or evidence of transfer through
RTGS)?
4. Whether the application is accompanied with check list?
Whether the application is accompanied by all documents as per “the list of documents to be
5. attached”? (Please see Annex A, Annex A-1, Annex A-2, Annex A-3 and Annex B)
In case the application is under "simplified procedure", is the test report attached with
6. application and is not older than one month from date of submission of application?
Notes:
1. If the application is found to be complete, it shall be recorded and acknowledgement issued to the
applicant across the counter.
2. If the application is found to be incomplete or deficient, the deficiencies shall be clearly communicated to
the applicant in writing and acknowledgement obtained across the counter.
3. The application shall, then, be marked to the Head of the Branch Office, immediately.
18 | P a g e
ISSUE NO1
CHECK-LIST FOR SCRUTINY OF APPLICATIONS BY CONCERNED OFFICER IN THE BO (to be
checked at the time of receipt of Application)
Sl.
YES /
REQUIREMENT
No.
1.
NO
Whether the application is complete in all respects, including the availability of requisite
infrastructure for manufacturing and testing as per the Indian Standard? (Please see Checklist attached as Annex B)
2.
Whether the test report(s) attached with the application has / have been submitted within the
specified time norms (applicable in case of simplified procedure)?
3.
Whether the test report(s) is / are from BIS or BIS recognized laboratory(ies) only?
4.
5.
6.
Whether the test report(s) show conformity of the sample(s) tested to the relevant Indian
Standard(s)?
Whether all the requirements as per the relevant Indian Standard(s) have been tested?
Whether, in case of application under the Foreign Manufacturers’ Certification Scheme,
additional requirements, as given in Annex C, have been checked and found in order?
Note After scrutiny of the application, the concerned Officer shall communicate the deficiencies, if any, to the
applicant and also indicate the date on which the preliminary / verification inspection is proposed to be carried
out, clearly indicating that all deficiencies shall have to be completed by the applicant within the stipulated
period in order to enable the BIS officer to verify the same during the preliminary / verification inspection.
19 | P a g e
ISSUE NO1
LIST OF DOCUMENTS TO BE ATTACHED WITH APPLICATION
No.
1
Title of Document
Check-list (Please see Annex B)
Page
In case the application is filed under “simplified Procedure”, the test report(s) in original from BIS
2
or its recognized laboratories for all the requirements of the product and, where applicable, of raw
material(s)/ component(s)
Document of Central/State Government (e.g. Registration Certificate, Memorandum of Articles,
3
4
etc) authenticating the address and purpose of the establishment of the manufacturing unit for
which the application is made for grant of licence.
In case the applicant applies as SSI unit, copy of valid Registration Certificate from the Local /
State authority or from a Chartered Accountant?
5
In case the application is signed by the authorized signatory of the applicant, authorization letter
from CEO
in the name
of the authorized
signatory.
Process
Flow-chart
covering
all processes
of manufacture (from raw material to finished product
6
7
stage), including details of in-process controls at each stage, even for those stages which have
been outsourced?
Complete list of manufacturing machinery, clearly indicating the name of the machinery, the
details of the process for which it is used, its capacity and quantity in Annex A-1.
In case some of the manufacturing processes are outsourced, provide details of such processes
8
and the controls exercised by you before receipt of such material/components, etc. Also attach
an authenticated copy of the agreement.
Complete list of testing facilities, clearly indicating the name of the equipment, the test for which it
is used (mention clause No. of the Indian Standard), range / least count / accuracy of the test
equipment, calibration status and quantity in Annex A-2.
9
10
11
Note: Model lists of testing facilities for some of the Indian Standards already covered under
product certification are available on the BIS website and may be referred. However, for other
Indian Standards, you are advised to study the relevant Indian Standard(s) and / or contact the
concerned Branch Office of BIS for guidance.
Copies of calibration certificates of testing equipment valid at least till 3 months of acceptance of
application
Where
applicable, ‘consent letter’ from BIS recognized laboratory (for requirements which have
got to be and / or are proposed to be got tested from outside lab for which the applicant does not
20 | P a g e
ISSUE NO1
12
Plant Layout clearly indicating location of manufacturing machinery, lab, office, workshop,
13
amenities, storage
etc., personnel
available inindicating
the factorynames,
premises,
with the application?
Appointment
letterarea,
of QC
experience,
qualifications, date of
14
appointment
andthe
alsotest
attach
a copy each of the
Copy
each of
reports/suppliers’
testqualification
certificatescertificates
for each of the raw materials /
15
components.
Copy
of in-house or independent test report for the product covering all requirements as per the
relevant Indian Standard
In case application is under simplified procedure, an undertaking from the applicant on his letterhead (see Annex A-3) that the licence if granted to him shall be put under Stop Marking by BIS
16
21 | P a g e
if the verification sample(s) drawn during verification visit of the BIS officer prior to grant of
licence fail to conform to the Indian Standard. In case the licensee does not take corrective
actions, informs BIS and offers two improved lots to BIS for inspection and testing within one
month of the date of Stop Marking, the licence shall be processed for cancellation and no further
chance would be given to the licensee
ISSUE NO1
CMPF 305
ANNEX A-1
(Sl. No. 7 on the List of Documents)
DECLARATION REGARDING MANUFACTURING MACHINERY
1.
Applicant name:_____________________________________________
2.
Application No.______________________________________________
3.
Name/Address______________________________________________
Date
Machinery
Make
Capacity
Number
Remarks
I hereby declare that the machinery of which details are
given overleaf is owned by me and are actually installed in
the premises*.
I have checked and found that machinery of which details
are given overleaf was available during my inspection.
I also declare that in case of grant of licence , I will send
prior intimation to BIS whenever any machinery is taken
out of the premises of the firm due to any reason
Sig. of BIS I.O. ___________________________
Name
_____________________________
Sig. of Firm’s Representative_______________
Designation
_____________________________
Name:_________________________________
Date of verification_________________________
Designation __________________________________
Date
22 | P a g e
__________________________________
ISSUE NO1
CM/PF 306
ANNEX A-2
(Sl. No. 9 on the List of Documents)
DECLARATION REGARDING TEST EQUPMENT
No entry to be crossed
1. Application No._________________________
_______________________
3. Name /Address ________________________
2. Licence No.
Sl.
Test Equipment/Chemicals
Least Count &
Valid
Tests
Remarks
No. &
Date
and Identification Numbers
Range (Where
applicable)
Calibration
(Where
required)
Used in
with
Clause
(Indicate
number of
Equipment)
(Where applicable)
I hereby declare that the test equipments of which details are
given overleaf are owned by me and are actually installed in
the premises
I have checked and found that the test equipment of
which details are given overleaf was available during
my inspection.
I also declare that in case of grant of licence, I will send
intimation to BIS whenever any equipment is
taken out of the premises of the firm due to any
reason.
Sig. of BIS I.O. ___________________________
Name
_____________________________
Sig. of Firm’s Representative_______________
Designation
_____________________________
Name:_________________________________
Date of verification_________________________
Designation __________________________________
Date
23 | P a g e
__________________________________
ISSUE NO1
ANNEXURE-II
DOC: STI/2347/9
October 2010
SCHEME OF TESTING AND INSPECTION
FOR CERTIFICATION OF
DOMESTIC PRESSURE COOKERS
ACCORDING TO IS 2347:2006
(Including Amendment No.01)
1. LABORATORY – A laboratory shall be maintained which shall be suitably equipped and
staffed, where different tests given in the specification shall be carried out in accordance with the
methods given in the specification.
1.1 All testing apparatus/measuring instruments shall be periodically checked and calibrated and
records of such checks/calibration shall be maintained.
1.2 CALIBRATION - The pressure gauges of both air pressure test apparatus and hydraulic test
pump apparatus shall be calibrated at least once in every six months from an approved independent
agency or by manufacturer of such gauges
2. TEST RECORDS - All records of tests and inspection shall be kept in suitable forms approved
by the Bureau.
2.1 Copies of any records and other connected papers that may be required by the Bureau shall be
made available at any time on request.
3. QUALITY CONTROL – It is recommended that, as far as possible, Statistical Quality Control
(SQC) methods may be used for controlling the quality of the product during production as
envisaged in this Scheme [See IS 397(Part 1) to IS 397 (Part 4)].
3.1 In addition, effort should be made to gradually to introduce Quality Management system in
accordance with IS/ISO 9001.
4. STANDARD MARK – The Standard Mark, as given in Column (1) of the First Schedule of the
licence, shall be applied on the body and lid of each pressure cooker, provided always that the
pressure cooker to which the standard mark is so applied conforms to every requirement of the
specification.
4.1
OTHER MARKINGS - In addition, the pressure cooker as well as the cartons shall
carry the following information:
(a) Capacity of the cooker on the body;
(b) Manufacturer’s name or recognized trade mark, if any on both the lid and the body;
(c) Batch no. or code which will enable to trace back the date of production from the
factory records;
(d) Country of manufacturer, as required;
24 | P a g e
ISSUE NO1
(e) The words ‘IMPORTANT --- Read instruction before use’;’
(f) BIS Certification Marks licence number “CM/L ………”
4.2
PACKING - Pressure Cooker shall be suitably packed in Carton with Suitable cushioning.
4.3
Manufacturer shall supply fully illustrated working instructions for use with each
cooker as per clause 10 of IS 2347.
5.
LEVELS OF CONTROL - The tests, as indicated in Table 1 attached and at the levels of
control specified therein, shall be carried out on the whole production of the factory which is
covered by this scheme and appropriate records and charts maintained in accordance with paragraph
2 above. All the production which conforms to the Indian Standard and covered by the licence shall
be marked with certification mark of the Bureau.
5.1
CONTROL UNIT - For the purpose of this scheme all the pressures cookers of the same
capacity (inner lid type and outer lid type) produced under similar conditions of manufacture in one
day shall constitute one control unit.
5.2
RAW MATERIALS & COMPONENTS - It shall be ensured that all
components satisfy the requirements laid down in clause 5 of IS 2347.
5.2.1 Aluminium alloy or stainless steel used for body lid, containers and grid shall conform to the
relevant specifications laid down in clause 5.1 of IS 2347. A conformity test certificate of this effect
shall be obtained from the suppliers of this material for each consignment received. Alternatively
one sample shall be taken from each consignment and got tested. Regular test record shall be
maintained.
5.2.2 GASKETS – The manufacturer shall test three samples from every consignment
of 500 pieces of gaskets or part thereof or alternatively obtain a test certificate from the supplier of
gasket regarding the conformity of gaskets to IS 7466.
5.2.3 For plated components, three pieces of each type shall be tested once in three months for
conformity of service Grade 2 of IS 1068 as required in clause 7.1 of IS 2347. If one or more pieces
fail in the tests, all the units of that type in batch shall be rejected and corrective action taken; and if
none fails, all will be accepted. If the testing facilities are not available in the factory, the testing
may be got done in recognized independent laboratory.
5.2.4 For hard anodized components, three pieces of each type shall be tested for every 25,000
pieces or once in three months which ever is earlier for conformity as per Annex J as required in
clause 7.2 of IS 2347. If one or more pieces fail in the tests, all the units of that type in batch shall be
rejected and corrective action taken; and if none fails, all will be accepted. If the testing facilities are
not available in the factory, the testing may be got done in recognized independent laboratory.
5.2.5 HANDLES AND KNOBS – One sample each of handle and knob shall be taken from each
consignment and got tested for conformity to IS 13395 or alternatively obtain a test certificate from
the supplier of handles and knobs regarding conformity to IS 13395.
5.3 CONSTRUCTION – The cooker shall satisfy the provisions of clause 6 of IS 2347:2006. In
case of any change in the design of the cooker or the material of the cooker and accessories prior
approval of the Bureau is to be obtained.
5.3.1 In respect of the clauses 6.3, 6.3.1 and 6.3.2 of the specification when the safety pressure relief
25 | P a g e
ISSUE NO1
device is not of the fusible type, it shall be tested as per Annex C or Annex D once every month and
also whenever there is any change in the design. The cooker shall satisfy this type test and
appropriate records maintained.
5.4
LOT INSPECTION PLAN – The procedure laid down in clauses 9.2, 9.2.1, 9.2.2, 9.2.3 of
the specification may be followed for judging the conformity of the lot. The procedure is not
applicable for routine inspection and quality control.
5.5
In respect of all other clauses of the specification and at all stages of the manufacture, the
factory shall maintain appropriate control and checks to ensure that their production conforms to the
various requirements of the specification
6
REJECTIONS – A separate record shall be maintained giving information relating to the
rejection of the production not conforming to the requirements of the specification and the method
of its disposal. Such material shall in no circumstances be stored together with that conforming to
the specification.
7
SAMPLES – The licensee shall supply, free of charge, the samples required in accordance
with the Bureau of Indian Standards (Certification) Regulations, 1988, as subsequently amended,
from the factory or godowns. The Bureau shall pay for the samples taken by it from the open market.
8
REPLACEMENT – Whenever a complaint is received soon after the goods with Standard
Marks have been purchased and used, and if there is adequate evidence that the goods have not been
misused, defective goods or their components are replaced or repaired free of cost by the licensee in
case the complaint is proved to be genuine and the warranty period (where applicable) has not
expired. The final authority to judge the conformity of the product to the Indian Standard shall be
with the Bureau. The firm shall have own complaint investigation system as per IS/ISO 10002.
8.1 In the event of any damages caused by the goods bearing the Standard Mark, or claim being filed
by the consumers against BIS Standard Mark and not “conforming to” the relevant Indian Standard,
entire liability arising out of such non conforming product shall be of licensee and BIS shall not in
any way be responsible in such cases.
9 STOP MARKING – The marking of the product shall be stopped under intimation to the Bureau
if, at any time, there is some difficulty in maintaining the conformity of their product to the
specification, or the testing equipment goes out of order. The marking may be resumed as soon as
the defects are removed under intimation to Bureau.
9.1 The marking of the product shall be stopped immediately if directed to do so by Bureau for any
reason. The marking may then be resumed only after permission by the Bureau. The information
regarding resumption of markings shall also be sent to the Bureau.
26 | P a g e
ISSUE NO1
10 PRODUCTION DATA – The licensee shall send to BIS as per the enclosed proforma-1
authenticated by a Chartered Accountant, a statement of quantity produced, marked and exported by
him and the trade value thereof at the end of each operative year of the licence.
27 | P a g e
ISSUE NO1
IS2347:2006
DOMESTIC PRESSURE COOKERS
TABLE 1 LEVELS OF CONTROL
(Para 5 of the Scheme of Testing and Inspection)
Cl.
5
5.3
TEST DETAILS
Requirement
Test Methods
No. of
Clause Reference
samples
Material
5,5.1 &
IS 2347
One
5.2
Gaskets
5.3
-doOne
5.4
to
5.9
5.4
Handled & knobs, to
Pressure regulating 5.9
device,
Vent seal pin,
Vent pipe,
Spring and
Vent pipe nut
6
Construction
7
Workmanship and
Finish
LEVELS OF CONTROL
Remarks
Frequency
Each consignment
See Cl 5.2 of STI
See Cl 5.2.2 of
STI
Each consignment of
raw material
used for the
manufacture of
these parts.
Alternately, test
certificate to be
obtained from
the supplier.
See Cl 5.2.5 of
STI
-do-
One
6 to 6.2.2
-do-
--
See Cl 5.3 of STI
7, 7.1 &
7.2
-do-
Each
Cooker
-do-
--
4
Capacity test
Annex B
6.3.1 Test for
temperature
Annex C
responsive pressure
relief device
-do-
One
Each Control Unit
See Note below
and Cl 5.2.3 &
5.2.4 of STI
See Note below
-do-
One
-do-
-do-
6.3.2 Temperature test
Annex D
for cookers without
temperature
responsive pressure
relief device or
fusible relief device
-do-
One
-do-
-do-
8.1
8.2
8.3
-do-do-
One
One
Every hour
Every hour
-do-do-
28 | P a g e
Air pressure test
Proof pressure test
Operating test for
8.1
Annex E
ISSUE NO1
8.4
8.5
8.6
8.7
pressure regulating
device
Safety pressure
relief device
Bursting pressure
test
Tests for removal
of Lid under
pressure
Test for spring
loaded mechanism
Annex F
-do-
One
Each control unit
-do-
Annex F&G -do-
One
Each control unit
-do-
Annex H
-do-
One
Each control unit
-do-
8.6
-do-
Two
Each control unit
8.7
-do-
Two
Each control unit
-do(whenever
applicable)
-do-
Note – Alternately the Frequency of Inspection/Tests specified in Clause 9.1.1 of IS 2347 may
be followed.
PERFORMA - 1
PROFORMA FOR OBTAINING PRODUCTION DETAILS
Period covered
Name of Licensee
CM/L No.
Name of Articles (s)
IS No.
Grade/Type/Size/Variety/Class/Rating
1.1
Brand/Trade/Name(s) of BIS Certification Marked Products
2.0
Total production of the articles(s) licensed
for certification marking
2.1
Total production of the
conforming to Indian Standard
3.0
Production covered with BIS Certification
Mark and its value
a)
Quantity
b)
article(s)
Value (Rs.)
3.1
Brand Name used on production covered under BIS Certification Mark
3.2
Calculation of marking fee on unit-rate basis; Marking Fee per unit
29 | P a g e
ISSUE NO1
a)
Unit
b)
Quantity covered with BIS Certification Mark
c)
Marking fee rounded off in whole rupees as obtained by applying unit rates given in (a) on
quantity given in (b)
Note: Incase a clause is not applicable, suitable remarks may be given against it.
4.0
Quantity not covered with BIS Certification Mark. If any, and the reasons for such noncoverage
4.1
Brand Name under with non certified goods were sold
5.0
Quantity Exported with BIS Standard Mark and its value
5.1
Brand Name under which BIS Certified goods are exported
6.0
Authentication by Chartered Accountant
30 | P a g e
ISSUE NO1
ANNEXURE-III
CENTRAL MARKS DEPARTMENT-III
Our Ref; CMD-III/16: 2347
11 August 2006
Subject: Grouping of sizes for Domestic Pressure Cookers as per IS 2347 : 2006
IS 2347: 2006 covers Domestic Pressure Cookers of nominal capacities 1 to 22 litres.
For the purpose of grant of licence as well as inclusion of additional varieties in the
existing licence, the following grouping shall be considered and one sample from each
group (preferably the highest nominal capacity) of the same type (inner lid or outer lid
and body material) shall be tested for all the requirements of the IS specification to cover
all the capacities in the group:
Group
1
2
3
Nominal Capacity (litres)
1 to 6.5
7 to 15.5
16 to 22
However, while considering grant of licence/inclusion of additional
sizes/varieties, it will be ensured that the applicant/licensee has got the complete
manufacturing and testing facilities for all the nominal capacities and the varieties
intended to be covered.
During operation of the licence, BO will ensure that all the sizes and varieties
covered in the licence are tested in rotation in a period of two years.
This supersedes the guidelines circulated vide note of even no. dated 04 07 2001.
Sd/(Rajeev Sharma)
Sc D (CMD-III)
Sc F & Head (CMD-III) sd/DDGM sd/-
31 | P a g e
ISSUE NO1

DRAFT PRODUCT CERTIFICATION MANUAL FOR COMMENTS Our Ref.CRO 22 / DLBO(MCM)

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