Flowserve Flow Control Power Generation Solutions

Flowserve Flow Control
Power Generation Solutions
Experience In Motion
High-Quality Manufacturing
The Flowserve Flow Control Division
has manufacturing facilities around
the globe, ensuring an efficient
supply chain no matter where the
installation.
• ISO 9000 standard
•QME-1 qualification
• International buying agreements
• “N” Stamp nuclear service rating
• Latest CNC equipment
• CE mark
• Lean manufacturing techniques
• Universal quality assurance
standards
• Quick response capability
Nuclear. Fossil. Co-generation.
Around the world, around the clock.
Flow Control Solutions for
the World at Work
Wherever power is produced, whatever type of
cycle, you will find Flowserve flow control solutions
at work around the plant.
Control valves, isolation valves (quarter-turn and
multi-turn), actuators, positioners, switches and
steam/boiler control products—all designed to
meet the most demanding needs of power generation users.
With manufacturing sites and service facilities
around the world and professional partnerships
with leading distributors, Flowserve power
customers have on-the-spot availability, experienced technical support and unmatched service
wherever flow control is required. Rugged and
reliable products ensure extended service life,
with on-site and off-site service and rebuild
options providing some of the lowest life cycle
costs in the industry.
Flowserve brings the combined expertise of the
leading names in flow control together to provide
our customers with an end-to-end service that has
no peer. Whether it’s help designing a custom
solution, meeting a critical delivery, or providing
total project management and 24/7 support,
Flowserve Flow Control is your one-stop solution.
Engineering Efficiency
Flowserve engineers are ready to help you meet the
most demanding design challenges and applications. From nuclear to toxic chemicals to potable
water, we have the skill, the experience and the
tools to assist our customers to whatever extent
is needed.
• Project engineers
• Testing
• Design/drafting
• Design analysis
• CAD/CAM
• Research & development
Reliable Shutoff
Gate, Globe and
Check Valves
Flowserve produces Edward and
Anchor/Darling gate, globe and
check valves designed for the hightemperature, high-pressure and
severe service applications in the
power industry.
For 100 years, Flowserve has
manufactured high-quality gate,
globe and check valves and fittings
used in critical industry service
around the world. Flowserve has
ISO 9001 N-stamped certified
manufacturing facilities supporting
a worldwide network of end users,
OEMs and distributors with access
to the world’s largest capability for
the manufacturing of forged and
cast steel valves.
Control
Valves
Precision Flow Control
Flowserve Flow Control provides the
finest control equipment in the world.
Whether your need is to control pressure, temperature, or flow, you will
find that Flowserve Valtek equipment
is robust, responsive, and will increase
your revenues better than any other
flow control equipment on the market.
From ball to butterfly, piston check
to polyethylene-lined, Flowserve
has the control valve for your power
application.
Steam Solutions
Saving Energy, Time and Money
When it comes to steam products you need
to look no further than Flowserve to provide
the best in class equipment available today.
Flowserve’s extensive knowledge of steam
systems are paralleled to none as can
be attested through the following:
Flowserve Gestra...
Automation
Automated Solutions for the Power Industry
From actuators to positioners, switches to solenoids, Flowserve can provide all your automation equipment needs. With some of the only nuclear-certified actuators in the industry, Flowserve continues to
lead the field in automation products. Flowserve offers:
•Nuclear-certified electric, pneumatic, and manual actuators
•Digital, pneumatic, and electro-pneumatic positioners
•Robust switches, indicators and other accessories of every type
•Fail-safe systems
•Automation service and repair
•offers a comprehensive product range
of steam traps, non-return valves, boiler
equipment and special systems and vessels
for heat recovery
•is a market in Europe for boiler equipment
•offers maintenance, training courses and
demonstrations for optimized operation of
customer steam plants
•boasts one of the world’s most modern
production facilities for steam and boiler
equipment
•analyzes and optimizes customer steam and
condensate systems
•has type approvals from more than 25
inspecting authorities with over 185 national
and international patents
Combined Cycle Power Generation
Typical Boiler Power Plant
3
7
Cycle Type
Combined Cycle (HRSG)
Subcritical Boilers (Drum)
Super-critical Boilers (once through)
Nuclear
■
■
■
To Cooling Tower
■
■
■
■
■
Condensate Pump Recirculation
■
■
■
■
Attemperator and Bypass Spraywater Control
■
■
■
Attemperator and Bypass Spraywater Isolation & Bypass
■
■
■
Drum Mass Blow MOV & Root Valve
■
Continuous Blowdown Valve
■
Turbine Bypass Valves
■
■
■
Evaporator, Superheater, & Reheater Drains
■
■
■
Under & Over Turbine Throttle Valve Seat Drain
■
■
■
HP, IP and LP Superheater Vent Control
■
HP, IP and LP Superheater Vent Isolation
■
Deaerator Pegging Steam Control & Isolation
■
Deaerator Level Control
HP Drum Start-up Blowdown
■
Drain Valves
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
J,4
6
Superheat, Reheat and
Evaporator Drains Detail
■
■
■
Cold Reheat
Steam from
HP Turbine
■
■
■
■
■
Instrumentation/Steam Traps
Application
Recommended Unit
AA
Drum Low-Level Detection
NRG 111
■
■
■
■
Emergency Heater Drain
■
■
■
■
■
Main Steam Drain
■
■
■
SCS Suction
■
■
Electric actuator
SMB, L120, MX
HPCI Steam Supply Block & Turbine Exhuast Check
■
■
Bevel gear operator
B320, MT
RCI3 Steam Supply Block & Turbine Exhaust Check
■
■
Worm gear operator
PT, HBC
Digital positioner
3200
Butterfly valve
BX2001
Non-lubricated plug valve
G4
■
■
* In any application requiring a motorized, multi-turn valve, a Limitorque actuator can be supplied.
Shutdown Cooling System 2
High Pressure Coolant Injection System 3
Reactor Core Isolation Coolant System ■
■
BB
Drum High-Level Detection
NRG 211
■
■
CC
Automatic Drain
BK
4
Core Spray System
5
5
5
3
Attemperator
5
Deaerating
Heater
High Pressure Feedwater Heaters
10
14
Automation, positioners and other valves
■
5
10
Low Pressure Feedwater Heaters
10
Boiler
Feed Pump
*
*
*
*
*
*
*
*
*
14
14
Booster
Pump
2
14
14
■
■
■
15
15
15
15
*
15
Item
Application
Recommended Valves
A
Condensate Pump Recirculation
ChannelStream, ZK
B
C
D
E
F
G
HP Feedpump Recirculation
LP/IP/HP Feedwater Control
Deaerator Pegging
Superheater/Reheater Attemperator Spray
LP/IP/HP Turbine Bypass
Bypass Spraywater Control
1
■
Utilities
1
■
Item
■
■
5
1
LP Feedwater
Superheat, Reheat and Evaporator Drains (See Detail)
Heater Drain Level Caontrol
Test Return - CS , SCS, HPCI, RCI
Superheater Attemperator
Spraywater
5
4,11
Condenser
Condensate
Pump
15
Soot Blowing
4
Boiler Feed
Pump Turbine
Reheater Attemperator
Spraywater
Gas Turbine Exhaust
■
2
6
6
From Condenser
Attemperator
HP Bypass to
Cold Reheat
Low Pressure
Turbine
12
Superheater/Reheater/
Economizer Drain
Condensate Pump
1
12
Intermediate
Pressure
Turbine
High Pressure
Turbine
A
■
1
■
Worcester
Valtek
■
C
H
CC
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
Vogt
PMV
■
Reheat
Attemperator
Spraywater
Bypass
Spraywater
Control Valves
■
■
Stop/Check Valves
Feedpump Recirculation Isolation & Bypass
HP Feedwater
LP Economizer
■
3
BB
13
IP Feedwater
E,4
LP Evaporator
■
HP/IP Feedpumps
IP Economizer
■
AA
HP Economizer 1
■
Low Pressure
Drum
Fuel In
To
Condensate
Pump
IP Evaporator
■
Intermediate
Pressure Drum
LP Superheater
■
Hotwell
High Pressure
Drum
HP Economizer 2
Feedwater Stop & Check
■
6
BB
IP Superheater 1
■
■
Condenser
AA
HP Evaporator
■
■
To Flash Tank
12
Air
Heater
C,2
HP Superheater 1
■
■
Superheat
Attemperator
Spraywater
Reheater 1
■
■
■
BB
Generator
HP Superheater 2
■
■
Kammer
Edward
Durco
■
■
1
1
E,4
Feedpump Recirculation
■
9
From Basin
7
Deaerator
To Auxilliary Steam
Forced
Draft Fan
C,2
HP
Burner
■
IP
Reheater 2
■
Main Steam & Main Feedwater Isolation
LP
HP Superheater 3
Main Steam Stop & Non-return
IP Bypass to Condenser
D,8
Gestra
Feedwater Regulation / Drum Level Control
Bypass
Spraywater
8
9
Induced
Draft Fan
F
7
Bypass
Spraywater
Flue Gas Out
9
Bypass
Spraywater
J,4
9
9
Automax
Application*
3
G
Anchor/Darling
Flowserve’s complete line of Flow
Control products ensure that there’s
a product to fit every need. The matrix
below shows the range of solutions
available for specific applications in
the major power generation cycles.
7
LP Bypass to Condenser
■
Power Generation Solutions
For years, Flowserve has provided
flow control solutions for the
power generation industry. With
applications throughout plants of all
types including: combined, IGCC,
supercritical, subcritical and nuclear,
Flowserve Brand
J,4
Air In
Feedpump
Recirculation
B,5
Reheater
Reheat Steam
Bypass
Spraywater
Economizer/Furnace/Superheater
Steam to LP Turbine or Process
Fossil
2
3
4
5
6
7
8
9
ChannelStream, Multi-Z, ZK
ChannelStream, ZK
Mark One, MegaStream, ZK
ChannelStream, ZK, CavControl
Bypass Valves
ChannelStream, Mark One, ZK
Equiwedge, Flite-Flow, Cast Globe/
Main Feed Stop/Check
Piston Check, Tilting Disk Check
HP/IP Feedwater Isolation/Bypass
Equiwedge/Univalve, Flite-Flow
Main Steam Stop/Non-Return
Equiwedge/Flite-Flow
Spray Water Isolation and Bypass
Univalve
Feedpump Recirculation Isolation/Bypass
PressurCombo/Univalve
Evaporator, Superheater and Reheater Drain
Univalve, ZK
Edward or Vogt Continuous
Continuous Blowdown/Mass Blowdown/Root Valve
Blowdown/Univalve
Deaerator Pegging Steam Isolation
Audco Gate
Under & Over Seat Turbine Throttle Valve Drain
PressurCombo, ZK
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Application
Recommended Valves
Condensate Pump Recirculation/Isolation
Booster Pump Recirculation/Isolation
HP Feedpump Recirculation/Isolation
HP Feedwater Control
Deaerator Pegging & Heater Steam Control/Isolation
Superheat/Reheat Attemperator Spray/Isolation & Bypass
Primary Superheater Bypass
Main Steam to Aux. Steam Bypass
Bypass Spraywater Control/Isolation & Bypass
Main Feed Stop/Check
Feedwater Isolation/Bypass
Under & Over Seat Turbine Throttle Valve Drain
Superheater & Reheater Drain
Heater Level Control
Emergency Heater Drain
ChannelStream, CavControl/Flite-Flow
ChannelStream, ZK/Flite-Flow
ChannelStream, Multi-Z, ZK/Flite-Flow
ChannelStream, ZK
Mark One, MegaStream, ZK/Equiwedge
ChannelStream, ZK, CavControl/Flite-Flow, Univalve
Bypass Valve, Stealth, TigerTooth
Bypass Valve, Stealth, TigerTooth
ChannelStream, Mark One, ZK/Flite-Flow, Univalve
Equiwedge, Flite-Flow, Cast Globe/Piston Check, Tilting Disk Check
Equiwedge/Flite-Flow
PressurCombo
Univalve
Mark One, Mark 100
Mark One, Mark 100, Flite-Flow
Equipment for Specialty Applications
Nuclear
Boiling Water Reactor
Steam
Reactor
Core
Reactor
Vessel
Nuclear
Turbines
1
Generator
Control
Rods
2,3
Primary
Containment
Steam
Generator
Steam
Generator
1
Water
Condenser
5
7
8
Reactor
River, Lake or
Cooling Tower
Condenser
7
2,3
Edward Hermavalve
Condensate
Pump
• High Pressure Coolant Injection
When a packed valve can not meet
atmospheric leakage standards,
Flowserve Edward Valves can provide
the hermetically sealed Hermavalve ®.
Unlike the numerous bellows-type
valves on the market, the Hermavalve ®
provides the tight shutoff, enhanced
flow, and durability characteristics of
our Y-pattern globe valve in a compact
diaphragm-sealed design. Built for
applications of 2500 psig at 650°F,
these valves have a service life of at
least 4000 cycles without any external
leakage.
Please refer to items 9-18 in the key for
recommended valves for these systems.
Standard Features:
Reactor
Vessel
Feed Pump
See note below
4
Feed
Pumps
Torus
4
5
5
Cooling Tower
4
5
4
5
In addition to the applications shown here, there are a number
of systems not pictured for which Flowserve supplies critical
components. These include:
5
• Reactor Core Isolation Cooling
4
4
5
4
5
5
5
6
• Main Steam Drains
• Core Spray
6
• Shutdown Cooling
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Application
Recommended Valves
Main Steam Isolation
Feedwater Control and Isolation
Feedwater Bypass
Heater Level Control
Emergency Heater Drain
Feedpump Recirculation/Isolation
Condensate Pump Recirculation/Isolation
Main Feedwater Isolation
RCICS Steam Supply Block
RCICS Turbine Exhaust Check
RCICS Test Return
HPCIS Steam Supply Block
HPCIS Turbine Exhaust Check
HPCIS Test Return
Shutdown Cooling Suction
Shutdown Cooling Test Return
Main Steam Drain
Core Spray Test Return
MSIV
ChannelStream (control), Equiwedge or AD Double Disk Gate (isolation)
Flite-Flow
Mark One, Mark 100
Mark One, Mark 100, Flite-Flow
ChannelStream/Flite-Flow
ChannelStream/Flite-Flow
MFIV
Anchor Darling Globe
Anchor Darling Lift Check
ChannelStream
Anchor Darling Double Disk Gate
Anchor Darling Lift Check
ChannelStream
Anchor Darling Double Disk Gate
ChannelStream
Anchor Darling Double Disk Gate
ChannelStream
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Edward’s gas-hydraulic actuators for
large, fast-closing main steam isolation
valves are subjected to a rigorous
qualification program to provide
dependability of operation under
the most adverse conditions. Some
features include:
Flowserve desuperheaters cool process
steam by injecting atomized cooling
liquid directly into the flow. Available
separately or with an integrated control
valve to attain maximum rangeability,
responsiveness and control, Flowserve
desuperheaters offer the following
benefits:
• Complete atomization
• Lowest ∆p atomization available
• Multiple small spray nozzles
• Simple design with no moving parts
• Fail safe operation to either close or
open valve within an adjustable range
of 3 to 10 seconds
5
Condensate
Pump
Desuperheaters
• Hydraulic speed control system
assures constant valve stroking speed
regardless of stem load
Turbines
4
MSIV
• Stored energy (pressurized nitrogen)
integrally contained
Pressurized Water Reactor
Water
Equipment for Specialty Applications
Application
Recommended Valves
Main Steam Isolation
Feedwater Control and Isolation
Feedwater Bypass
Heater Level Control
Emergency Heater Drain
Feedpump Recirculation/Isolation
Condensate Pump Recirculation/Isolation
Main Feedwater Isolation
RCICS Steam Supply Block
RCICS Turbine Exhaust Check
RCICS Test Return
HPCIS Steam Supply Block
HPCIS Turbine Exhaust Check
HPCIS Test Return
Shutdown Cooling Suction
Shutdown Cooling Test Return
Main Steam Drain
Core Spray Test Return
MSIV
ChannelStream (control), Equiwedge or AD Double Disk Gate (isolation)
Flite-Flow
Mark One, Mark 100
Mark One, Mark 100, Flite-Flow
ChannelStream/Flite-Flow
ChannelStream/Flite-Flow
MFIV
Anchor Darling Globe
Anchor Darling Lift Check
ChannelStream
Anchor Darling Double Disk Gate
Anchor Darling Lift Check
ChannelStream
Anchor Darling Double Disk Gate
ChannelStream
Anchor Darling Double Disk Gate
ChannelStream
• Y-pattern
• Seal welded diaphragm and seal
welded body/bonnet joint
• OS & Y
• Non-revolving stem with position
indicator
• Knobbed handwheel
• Back-up asbestos-free graphitic
packing and secondary stem backseat
• Self contained control system with
redundant functional components and
exercise capability
• Qualified to all applicable IEEE
requirements
• Quick-change multi-nozzle spray head
• Perfectly matched components from
one supplier
Blowdown
Severe Service Trims
Flowserve offers a number of unique,
patented trim designs to eliminate
cavitation damage and excessive noise
while also providing easy maintenance
and long life, even when installed in
the most difficult applications. With
products suitable for the smallest
or the largest flow rates in gas and
liquid service, Flowserve has the trim
solutions needed for severe service in
power generation.
Gestra ZK
The Flowserve Gestra ZK valve is
one of the most important, reputable
and recognized products used in the
European Power Market for all heavyduty services on water and steam
condensate such as throttling and
on-off services.
• Perfect metal-to-metal tight shutoff
• Radial stage nozzle and tandem
shutoff
• Treatment trim surfaces without
Stellite or tungsten carbide coating
• Three-year guarantee
• Excellent performance for at least
five years
Flowserve’s continuous blowdown
valves are specifically crafted for the
demands of continuous blowdown
applications, providing long service life
with low noise levels and minimal wear.
Features include graphitic packing, stub
ACME bonnet threads, a locking collar
on un-welded bonnets, a valve stem
with integral backseat, and a one-piece
body-guided Stellite disk.
Service
Keeping Power Flowing 24/7
Flowserve Flow Control Division products
and services are found across the power
generation industry—the infrastructure that
keeps our world working. Day and night,
Flowserve flow control solutions keep the
wheels of commerce turning, the halls of
government ringing, city lights burning and
country homes supplied with electricity.
Wherever you are, whatever you are doing,
chances are that Flowserve products and
services are helping you get it done.
No organization is better suited to provide
total service and support for all of your
maintenance needs, from valves to pipelines
to controls. With asset management
programs, mobile machine shops, Quick
Response Centers strategically located
around the globe, field repairs and in-house
service, Flowserve has the tools, the experience and the attitude to keep your facility
running at peak efficiency around the world,
around the clock.
Flowserve in Power Generation
Pumps and Seals for Complete Power Solutions
Flowserve is the driving force in the global industrial flow control marketplace. No other
company in the world has the depth or breadth of expertise in the successful application
of pre-engineered, engineered and special purpose pumps, valves, actuation systems and
mechanical seals for power applications.
Throughout its history, Flowserve has been closely identified with power generation. From
the 1840 introduction of the first direct-acting steam pump to the installation of Edward and
Anchor/Darling Main Steam and Main Feedwater Isolation Valves in almost every modern
nuclear power plant around the globe, Flowserve has helped power the power generation
industry.
Flowserve: A World of Solutions
Flowserve is the recognized world leader in supplying pumps, valves, seals automation
and services to the power, oil, gas, chemical and other industries. With more than 14,000
employees in more than 56 countries, we combine our global reach with a local presence.
Flowserve people, processes and experience help companies in more than 70 countries
around the world.
World Headquarters
Sales Offices
Service Centers and Quick Response Centers
Manufacturing Plants and Regional
Operations Centers
United States
Flowserve Corp.
Flowserve World Headquarters
5215 N. O’Connor Blvd.
Suite 2300
Irving, TX 75039
Phone: 972 443 6500
Fax: 972 443 6800
FCD FCENBR0000-01 Printed in USA.
To find your local Flowserve representative:
For more information about Flowserve Corporation, visit
www.flowserve.com or call USA 1 800 225 6989
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its
intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications
under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible
applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products.
The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe
use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or
as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect
to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change
without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
© 2005 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
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