API 936 REFRACTORY QUALITY CONTROL

API 936 REFRACTORY
QUALITY CONTROL PERSONNEL
CERTIFICATION PREPARATION PROGRAM
COURSE DURATION: 5 DAYS
COURSE DESCRIPTION
The API 936 Refractory Quality Control Personnel Certification Preparation program is designed to equip
individuals with knowledge on installation, inspection, testing and repair of refractory linings. It provides the
industry with competent refractory personnel who are qualified to do the job.
Whether or not the students choose to take the exam, all the information processed during the course will
be a fundamental stepping-stone in the understanding of the refractory process, applications and
specifications covered in all industries throughout the world from the petro-chemical industry to light
industry.
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API 936 Refractory Quality Control Personnel Certification Preparation Program
PREPARE YOURSELF TO BE A
CERTIFIED API 936 INSPECTOR!
COURSE OBJECTIVES
The objective of the course is to gain the relevant knowledge of the
following applications, procedures and processes relating to the uses
and installation of refractory materials:
✓ Preparation of the unit for refractory installation
✓ The installation of refractory and curing methods
✓ Inspection of refractory after air drying and firing
✓ Testing of refractory as installed
✓ Repairs to refractory linings
✓ Questions and answers
WHO SHOULD ATTEND?
COURSE OUTCOMES
For The Industry
 Ensures that refractory personnel demonstrate competence in
content areas that are relevant to their practices.
 Raises the bar of competence for qualified personnel that
demonstrates knowledge of the relevant content of refractory
installation and inspection.
For The Personnel
 Provides a method to demonstrate knowledge and experience
with refractories and refractory inspection to employers and
clients.
Designed
for
refineries,
chemical
&
oleo-chemical
plants, power plants, etc with
boilers
(such
as
auxiliary
boilers), heating equipment
(such as furnaces, tubular
heaters) and other equipments
with refractory:

API inspectors and
inspectors of statuary
equipments


Asset Integrity Engineers

Inspection Engineers of
power boilers with
refractory

Maintenance Technician/
Engineers


Project Engineers
 Inspectors and other professionals serving the petroleum,
petrochemical, and chemical industries are readily able to
provide evidence of proper qualification.
DOSH Officers involved in
power plant and equipment
inspection (with refractory)
QA /QC Inspectors
No required class pre-requisites.
However, if you wish to pursue
the API Certification Exam, a
minimal years of experience on
subject
matter
is
required
depending on your educational
qualifications.
Please refer to the Exam
Qualification Requirements at:
www.api.org/icp
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No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
API 936 Refractory Quality Control Personnel Certification Preparation Program
COURSE OUTLINE
DAY 1
 A summary of all terms and definitions that will be used during
the duration of the course.
 Different installation methods used in industry today eg. casting,
guniting, ramming, and hand packing
 The specification for sampling of the refractory material and the
sample preparation procedures
 Procedures to determine water content prior to mixing the
refractory.
 The relevant manufactures information regarding the supplied
refractory material
 The contractor knowledge of the equipment to be utilized, and
the qualification process for the contractor prior to work
 Testing of the contractor with a mock-up test panel procedure
 The environmental control issues
 The surface preparation requirements and methods
 Question and answers
DAY 2
 Execution of plan and detailed knowledge of the design and
specifications
BONUS !!!
 Storage and packaging of the refractory material
 The surface requirements and the procedures prior to casting
Color tabs, checklists &
Technical Training
Passes will be provided
 The lay-out of the anchors and the marking of areas
 Welding of the anchors as per specifications
 The frequency and methods of the sampling for guniting, casting
and hand packing
 The water content, quality and temperature of the water and the
mixing procedure
 The addition
specifications
of
fibre
and
the
percentages
as
per
the
 The responsibility of the contractor and the documentation
requirements
 Terms and definitions
 Environmental control of the temperatures eg. heat and cold
 Questions and answers
DAY 3
 Terms and definitions relating to the following
 The responsibility of the
documentation requirements
personnel
and
the
specific
 Becoming familiar with the dry-out requirements
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+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
API 936 Refractory Quality Control Personnel Certification Preparation Program
 Refractory sealing requirements
 Application methods for applying the curing membrane
 The required environmental conditions for the curing of the
refractory
 The heating equipment and required procedures
 The placement of the temperature thermocouples
 Knowing the manufacturers’ heat up & cool down schedules and
requirements
 The applicable heating curve requirements for different classes of
refractory
 Assessing the lining integrity and the techniques for refractory
lining inspection
 Questions and answers
DAY 4
 Terms and definitions
 The job specifications and application standards
 The inspection and information collection procedure
 The refractory lining design and the installation requirements
 The visual and non-destructive
qualification of the refractory lining
methods
for
testing
and
 The traceability and verification of the refractory material
 The acceptable refractory repair procedures
 Acceptable refractory lining and reject refractory criteria
 The dry-out procedures and curing methods
 The responsibility of the inspection personal and the contractor
 The responsibility of record keeping by the inspection and
contractor personal
 Question and answers
COURSE DURATION

5 Days Training
DAILY SCHEDULE

8:30am - 5:30pm (Workshop)
ITEMS TO BRING

Calculator

Lots of Questions
 Terms and definitions

A “CAN-DO” Attitude
 The different test requirements and the methods to carry out the
required testing

Codes/Standards (in hardcopy)
DAY 5
 Testing for the material qualifications
 The necessary testing equipment required
 Dimensions and technique requirements for test specimens
 The dry-out procedure requirements for the test samples
 The acceptance and the grounds for rejection of test samples as
per the specifications
* Please refer to 936
Publications Effectivity Sheet at
http://www.api.org/certificationprograms/individual-certificationprograms-icp/icp-certifications/api
-936
Stationeries such as pen and
highlighter will be provided.
 Documentation requirements
 Questions and answers
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+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
TRAINER’S PROFILE
JOHN NESBITT
John Nesbitt has more than 22 years experience and
involvement in the refractory industry and the petro
chemical industry.
His earlier experience is based on the hands-on
installation and maintenance of all refractory lined and
refractory related unites in the refinery and petrochemical
industry.
He later on went on to become Quality control manager in 1998,
which led to his present position in inspection. John Nesbitt has
worked in the refractory inspection field since 2003 where he has
gained extensive experience in inspection of refractory &
recommendation using the API standards as the backbone of his
inspections.
TECHNICAL
QUALIFICATIONS
✓ API registered and API 936 tested
✓ Member of the Refractory Institute
of Refractory Engineers
✓ Refractory Engineering level 1 & 2
✓ Refractory inspection for HPI &
Petrochemical Industries
✓ Refractory for Industrial users —
Fundamentals & Advanced
✓ Advanced
IRE
refractory
Technology-
John Nesbitt has carried out refractory inspections worldwide,
spanning from Africa, Europe & to the Far East where preturnaround off-site refractory inspections were carried out and on
-site pre-inspection of units for scope of works to be carried out.
In addition,
he also carries out inspection throughout the
duration of TA to ensure all the completed works are within the
API specifications.
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info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
REGISTRATION FORM
API 936 REFRACTORY QUALITY CONTROL PERSONNEL
CERTIFICATION PREPARATION PROGRAM
DATE: 22 - 26 JUN 2015
TIME: 8:30AM - 5:30PM
VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,
Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
FEE (Please tick your preferred option)
FEE PER PAX
[ ] COURSE ONLY
[ ] COURSE & EXAM
2015 EXAM WINDOW
EXAM DEADLINE
COURSE FEE
RM 5,460 / USD 1,820
RM 5,460 / USD 2,133
[ ] Apr 17 - May 01
Feb 06, 2015
500
[ ] Aug 14 - 28
Jun 05, 2015
67
[ ] Dec 09 - 23
Sep 30, 2015
EXAMINATION FEE
-
RM 1,750 / USD
ADMIN FEE
-
RM
TOTAL
SAVE MORE
with Group Rate!
(3 Pax or More)
RM 6,400 / USD 2,133
200 / USD
RM 7,410 / USD 2,700
[ ] RM 5,145 / USD 1,715 per pax
* Prices include lunches, refreshments and course materials.
* Photocopy this form to register multiple delegates.
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REGISTRATION & CANCELLATION POLICY
1) Seat is confirmed only upon receiving
Registration Form with Proof of Payment.
Verbal or written request to reserve seat will
not be entertained.
2) Any cancellation/amendment must be
received in writing. Otherwise, full course fee
will be charged accordingly. Verbal notice
alone will not be entertained.
3) For any cancellation received in writing less
than seven (7) working days prior to the
course date, or no-show, client is liable to pay
the full course fee and NO REFUND will be
granted. Replacement of delegate to same
training session is allowed at no extra charges.
4) For any cancellation received in writing NOT
less than seven (7) working days prior to the
course date, full refund will be granted, with
less RM 150 administrative fee and any
related bank or credit card charges.
5) For any postponement received in writing less
than seven (7) working days of the training
course, client is liable to pay 50% of course
fee as a penalty on late notice.