Installation Instructions - Advanced FLOW Engineering

advanced FLOW engineering
Instruction Manual P/N: 51-72006, 54-72006 & 75-72006
Make: RAM Model: 1500 EcoDiesel Year: 2014-2015 Engine: V6-3.0L (td)
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7100.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.
• Retain factory parts for future use.
Label
A1
A2
A3
B
C
D
E
F
G
Qty.
Description
1
Air Filter (Pro DRY S)
1
Air Filter (Pro-5R)
1
Air Filter (Pro GUARD 7)
1Tube
1Housing
1
Clamp, T-Bolt (8-5/16" - 8-5/8")
1
Coupling, Adaptor
1
Clamp, T-Bolt (3-3/4"-4-1/16") SS
1
Plug, Urethane
Part Number
21-91100
24-91100
72-91100
05-72006B1
05-72006B2
03-50267
05-01345
03-50265
05-01202
Tools needed: Torx T20 driver, ¼” Drive Socket Wrench, 8mm Shallow Socket, 10mm
Deep Socket, 11mm Deep Socket
Recommended: Acetone, WD-40, Hairspray (Aqua Net)
NOTE: OE air scoop and MAF cartridge are not included with this kit.
Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California
emission regulations.
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F
B
E
D
A1/A2/A3
C
G
Page 3
aFepower.com
REMOVAL
1
Figure A
Refer to Figure A for Steps 1-2
Step 1: Remove the engine cover by first lifting upward then pulling the cover towards you. Step 2: Disconnect the MAF (mass air flow) sensor wiring harness 1 by first pulling on the
red clip, then squeeze the sensor and pull.
Page 4
REMOVAL
2
Figure B
Refer to Figure B for Step 3
Step 3: Loosen the clamp at the MAF cartridge 2 and compress back.
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aFepower.com
REMOVAL
Figure C
Refer to Figure C for Step 4
Step 4: Remove the entire OE intake assembly by firmly lifting up to clear the
plastic mounting pegs and then twisting the assembly towards you.
Page 6
INSTALL
3
Figure D
Refer to Figure D for Steps 5-6
Step 5: Using your 8mm shallow socket, loosen the clamp 3 at the turbo adaptor boot.
Step 6: Remove the stock intake tube by pulling up and out towards you, off its mounting peg.
Page 7
aFepower.com
INSTALL
4
5
Figure E
Refer to Figure E for Steps 7-8
Step 7: Apply a small amount of lubricant (WD-40 recommended) to the AL end of the aFe
tube and insert 4 into the OE turbo adaptor boot. Do not tighten the clamp yet.
Step 8: Slip one of the smaller t-bolt clamps 5 over the tube as shown. Do not tighten at this time.
Page 8
INSTALL
6
Figure F
Refer to Figure F for Steps 9-10
Step 9: Using a T20 Torx driver, remove both screws 6 securing the MAF cartridge
to the OE intake housing.
Step 10: Remove the O-ring on the MAF cartridge.
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aFepower.com
INSTALL
8
9
10
7
Figure G
Refer to Figure G for Steps 11-16
Step 11: Slip the large t-bolt clamp 7 over the aFe housing as shown.
Step 12: Clean the inside of the rotomold housing flange and both mating surfaces of the filter flange
(acetone recommended).
Step 13: Insert filter & t-bolt clamp 8 into the housing as shown. Tighten large t-bolt clamp at this time.
Step 14: Insert the MAF cartridge into the filter flange 9 as shown. Tighten the small t-bolt clamp at
this time.
*NOTE: Be careful not to overtighten the t-bolt clamp on the MAF cartridge.
Step 15: Slide the provided polyurethane adaptor coupling 10 over the MAF cartridge, lining up the
locator tabs.
Step 16: Clean the mating surface of the polyurethane adaptor coupling using acetone.
Page 10
INSTALL
12
11
11
13
11
Figure H
Refer to Figure H for Steps 17-18
Step 17: Transfer 3 rubber grommets 11 from the OE air box to the aFe housing in the locations shown.
Step 18: Transfer the OE air scoop to the aFe housing 12 , starting with one end in first then
rotate the other end in until you feel it “lock” into place.
Page 11
INSTALL
15
Figure I
Refer to Figure I for Steps 19-22
Step 19:
Step 20:
Step 21:
Step 22:
Spray a little hair spray onto the mating surface of the urethane adaptor coupling.
Apply some WD-40 to the inside of the rubber grommets; this helps them
slide over the plastic mounting locations easier.
Lower the intake assembly into the engine bay as shown; roughly
lining up the three mounting locations.
Be certain the lower grommet is properly aligned with its plastic mounting peg first.
Once all 3 grommets are aligned with the mounting pegs, firmly press down on the housing.
Page 12
INSTALL
15
16 5
14
13
Figure H
Refer to Figure H for Steps 23-27
Step 23: Align the tube with the MAF cartridge and then slip the tube over the polyurethane
adaptor up to the 2 locator tabs.
Step 24: Tighten the t-bolt clamp 13 over the MAF cartridge.
*NOTE: Be careful not to overtighten the t-bolt clamp on the MAF cartridge.
*NOTE: Give the hair spray enough time to dry properly before driving vehicle.
Step 25: Reconnect the MAF sensor 14 to the MAF cartridge as shown and push the red clip to secure.
Step 26: Tighten the clamp 15 at the turbo adaptor boot.
Step 26: Make sure all clamps and connections are secure at this time.
Step 27: Reinstall the engine cover 16 at this time.
Your installation is now complete!
*Verify all connections are secure 100-200 miles after installation.
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PRO DRY S Air Filter
P/N: 21-91100
Blue Squeeze Restore Kit
P/N: 90-50501
Air Intake
P/N: 54-32572
PRO 5R Air Filter
P/N: 24-91100
PRO GUARD 7 Air Filter
P/N: 72-91100
DPF Back Exhaust
Differential Cover
P/N: 49-42044-B
P/N: 46-70272
DPF Back Exhaust
P/N: 49-42041-P
Intercooler Couplings
P/N: 46-20170A
Blue Aerosol Restore Kit
P/N: 90-50001
Intercooler Tubes
P/N: 46-20174-B
Intercooler Tube
P/N: 46-20179-B
To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to aFepower.com.
Page 14
Warranty
General Terms:
• aFe warrants their products to be free from manufacturer’s defects due to workmanship and material.
• This warranty applies only to the original purchaser of the product and is nontransferable.
• Proof of purchase of the aFe product is required for all warranty claims.
• Warranty is valid provided aFe instructions for installation and/or cleaning were properly followed.
• Proper maintenance with regular inspections of product is required to insure warranty coverage.
• Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted.
• Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of aFe
product is not covered under this warranty.
•
All warranty is limited to the repair and/or replacement of the aFe part. To request Return Goods Authorization
(“RGA”), email RGA@afepower.com or call (951)493-7100. Upon receipt of the RGA, you must return the product
to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA.
Upon receipt of the defective product and upon verification of proof of purchase, aFe will either repair or replace the
defective product within a reasonable time, not to exceed thirty days.
Product Category
Direct OE Replacement Filters
Racing Filters
Universal
Air Intake Systems
Exhaust Systems
Intercoolers & Intercooler Tubes
Intake Manifolds
Differential Cover
Exhaust Manifolds
Throttle Body Spacers
Fluid Filters
Pre-Filters
Heavy Duty OE Replacement
PowerSports OE Replacement
PowerSports Intake Systems
P/N Prefix 10, 11, 30, 31, 71, 73
18
21, 24, 72
50, 51, 54, 55, 75
49
46-2
46-1
46-7
46
46-3
44
28
70
81, 87
85
Warranty duration
Life of the vehicle
1 year
2 years
2 years
2 years
2 years
2 years
Life of the vehicle
2 years
2 years
90 days
2 years
2 years
2 years
2 years
No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume
any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not
allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from State to State.
Page 15
aFepower.com
advanced FLOW engineering, inc.
252 Granite Street Corona, CA 92879
TEL: 951.493.7155 • TECH: 951.493.7100
E-Mail:Tech@aFepower.com
P/N: 06-80704